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ABU DHABJ JJRPORTS &O ' '"Prf

MidfieldTerminaiBuilding
Abu DhabilnternationaiAirport
Abu Dhabi Airports Company PJSC
Abu Dhabi - UAE

Method Statement for "Installation of Steel Structure for


Single and Double Pavilions"

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Construction A

arabtec

Midfield Termin al Jo int Venture


TAV-CCC-ARABTEC

Doc. No.: "MS-1093-llON"


With the signatures below; TCAJV certify that this submittal has been reviewed, checked, coordinated, and approved
for compliance with the Contract Documents.

-- - --

J1YMzf/V

.....j

,....--..,...........,
\ L'-\:....-l.\C ~

03/12/14
13/09/14
02/07/14

2
1

For Information

CLOISALL

Y. A I M ousa

H. Nasser

J~ter

For Information

CLOISALL

Y.A IMou~~

H. Nasser

B. Coster

R. Rice

For Info rmation

CLOISALL

Y. A I Mousa

H. Nasser

B. Coster

R. Rice

Date

Rev.

Descriptio n

Prepared By

Reviewed By

'

R. Rice

Approved by

MidfieldTerminalBuilding
Abu DhabiInternationalAirport
Abu Dhabi Airports Company PJSC
Abu Dhabi - UAE

Method Statement for Installation of Steel Structure for


Single and Double Pavilions

Midfield Terminal Joint Venture


TAV-CCC-ARABTEC

Doc. No.: MS-1093-110N


With the signatures below, TCAJV certify that this submittal has been reviewed, checked, coordinated, and approved
for compliance with the Contract Documents.

03/12/14
13/09/14
02/07/14
Date

2
1
0
Rev.

For Information
For Information
For Information
Description

CLOISALL
CLOISALL
CLOISALL
Prepared By

Y. Al Mousa
Y. Al Mousa
Y. Al Mousa

H. Nasser
H. Nasser
H. Nasser
Reviewed By

B. Coster
B. Coster
B. Coster

R. Rice
R. Rice
R. Rice
Approved by

uiJI.b...U~'""I u,_w
AIU

AIR'ORTS COIIMifW

Midfield Terminal Building


Abu Dhabi International Airport
Abu Dhabi Airports Company PJSC
Abu Dhabi - UAE

Method Statement for "Installation of Steel Structure for Single


and Double Pavilions"

olfii
Construction

arabtec

Midfield Terminal Joint Venture


TAV-CCC-ARABTEC
Doc. No.: MS-1093-llON Rev-O::Z(SS-8259)

With the signatures below, TCAJV certify that this submittal has been reviewed, checked,
coordinated, and approvf!.? for compliC?_'}_~_~ith the Contract Docu'!'ents.
--------------~------~----------------._ ____________ !

----- ------1---

02

Date

Rev.

Description

Prepared By

Reviewed By

Approved By

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DOC'UMENT SUBMITTAL

:,oiJ OliJ;Iil ~iorrmrs ~al.lfMI'I'

Contract No

DSNo DS/040ll3173

AUH.06.10.040l

Rev.

Contruct Tide

1:!1

From

r!l!j

TCA- Joint Venture

llf(f!(l~7

01

.. ,.,

0 O nr.r

Date

To
Item'#

01!1 0/2014.

Rev Action Required


M,S-L093-llON

0.1

Ml!lhotl StttttlllCllt for lnsrGIIiiii'On of St1:el Sh.ucture & Solid

[nformation
.

Surlllce for l'lcra Single Md Doubl11 Pavilions

Rnised by..
RR.r::

MGR

Coa!nl.otof8 AuthcN.cd Slgt\&tllte


C~tra~tot's

VcrilicHliun stamp
TCA Joint Venlilr<:'ce~tifics rhat the su!Jmittru hris bcei1 revicc;<ZI!d,
1ccke l!oordiuated and approved fqr comJlliance
\Yi.lh the co}llr!U:t documtlllls.
I
_L
Contractors ProjtU Di~ecJor: Ali Haydar Ozak
.... ~
- '"'k.... .A.
Dote:
Ocr I

.:;::MAIP&D Comments

"1:--

......

.,

1- Refer to the comments attached


2- The contractor may proceed with the steel structure
Installation taking in consideration obtaining the painting
system approval

'
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-- ~ ..!....J

ELECTRONICALLY

1- --

,___.

DISTRIBUTED

i - -

- ._
-- --1-

1-

_,~-++--

r-- -

.___ _____ _ _ _

~f-.

Cudc 1 -NO EXC1:1 1'i-ION 'fAl<:EN: the work .clw~n:d by llu:: subnaillfllm:ty ~JfO~eutl pm.vicl~d it cpm1lie~ wi.lh Ihe ~o.lllm<!t Doeum~IJI,.1. Fiu~f ucc:cptnn~.e qflhc wO.rk will d~p~nd bnllml

,_,').l1Hp1U!f\C~

.Ciidc 2 li:~CilL''rJONS' AS NOTIW RF.VIS.IT. ANn IUlSUIIMIT FOR ltEC()IW: Thc~ubmillofis ~wrovcd wflltunly minm couunenls ll~;llnco~s Ia bl: incn~mruii:d lmutllc ~~cunt~uls 1111~
i.ssued IP.~ )VQtic JU prott:clt In ~Omp~~fu_lct with lhc L"C!Hml.lt dm;ument
<;:u(lc 3 l!l:v_tsli ANO RESUil[\'111': do.not l>nX~d 1vhh lho wurk cowr<:d by the sublllilll fucludiu~ rurel~. llthri-alfon, d~UI'CI)'. or other nclivilyi<Jr Ute product Sll~utirtcd. llcvlsc or
Pl"!IG"' -" new Jl!luniltnl O!'W<dinJI IQ,\hllliiiHf"at'nl)(nJio "nn~ t Oircclfnol$

Co<ill - tt&.II:C'I'I\f); do hOt PlllC~ od 1\llh Hot, work crwar.lht lite ~ijlJII ntnl. ~1\.1'111~ IIIICI\' nlllllillnl for 11 podltO!Ihol COIIIIlli<s wnh lhu <~onlmc t LlllclnIILS
Ct><l 5 REVIEW NO"r ltt:QOIIIf:o: l1 oonJnio1$lnO..M,,Ii~nlltot clt>O~II~ I u<<:<,rsurlly '"'l"h" Untlncars-nr~rull;li
Cotlc 6 - ISI;(J ~O !'OR co;-r.rrmJ<.---rio~: only nMI sublllilln(J. llll<rc "''l'ih<rl In nccofi1nuc~ IYiih lhc Comrncl, will\"" 11]1111llprinl~ """'~llcll "'CUltS. lit stamp by Ellgincer or liis
R:prcs'culali\'C .shGtl hC U!l(d In c.uun.:QUQII \vitb c:o~l"lfU\liJan

Sta~ps

Code
ReViewed 8y

l'vri"IICLO-TCAJV l'(lOtJI-0 I

(3)

~ignat~re

~~~

H.Cheaib
TCAJV hm11 No.: I' M-1 OQJ.(l{I2-00I

~ Ai'ZY
."....,/'

Date

20/10/2014
r unu I o( I

CAfJAC
0

QA ENGINEER

TYPE OF SUBMITIAL:

ELEMENT MANAGER

IMethod Statement Submission

QAJQC MANAGER

SUBMITIAL NO.:

Structure and solid surface for pier-single and


double pavilions I

I Ds/040113173 Rev 01

IMethod Statement for Installation of Steel

A:COM

MIDFIELD TERMINAL BUILDING PROJECT

.:.IJU:...o.Ll ~9-11 u~
ABU DHABI AiiiPoiiJS co.M't

SUB. REVIEW REF.

SENIOR RE/PM
]

~ OTHER

TRANSMITTAL NO.:

1
1

General

HSE

Submittal Review Ref.:

/1. (

Page 1 of 1

Form I Template Doc. No: MRO-ACM-PJM-FRM-01 017_00


Revision Date: 28-Aug-2012

t\(DAC

Dlfi

TCA-JV
Midfield Terminal Contractor

o!Jih.o.U ~!HI u;..J.

Construction

ABU DHABI AfRPDRTS COMPANY

'

arabtec

Review Comment Sheet


Submittal Title: Method Statement for Installation of Steel Structure for Single and Double Pavilions
Document No: MS-1093-110N Rev 02 (SS-8259)
Date on Submittal: 17 Nov 2014

No

Section
Reference

Reviewer

Code:

Review Completed on:


Contractor Action
Responded on:

Comment
The contractor to attached the approved (BY ARUP) painting system
material submittal

Waiting for approval. .. Refer to Annexure D for the attached


material submittal MS/0401/0228 with SS Number 8256

The contractor to provide separate method statement for solid surface

Noted ... Method Statement for "Mock-up Fabrication and


Installation of Solid Surface at Pavilion" submitted separately

The contractor to provide the installer qualification from (Systempool


Porcelanosa Grupo) as per the project specification

Not Required for the Installation of Steel Structure

The contractor to provide PROTOTYPE mock up as per the project


specification 1.5 C

Refer to Annexure E for the attached letter

The contractor to follow the specification 066166 Rev 01

Noted.

The contractor to ensure providing the lighting and hardware installation


methodology

Not Cloisall Scope of work

The contractor to describe the fabrication and installation process of edges


and corner

Noted and Refer to our Method Statement "Mock-up Fabrication


and Installation of Solid Surface at Pavilion"

The contractor to clarify the minimum and the maximum curve radius of the
thermo-forming solid materials as per Systempool Porcelanosa Grupo)
recommendation

Refer to our Method Statement "Mock-up Fabrication and


Installation of Solid Surface at Pavil ion"

Separate Method Statement should be provided for lifting crane with another
crane and identify the lifting points on equipment (Crane)

Noted .

1
f---

2
f---

,..-

General

5
,..6
f---

7
~

HSE

- - -

Page 1 of 1

TAV-CCC-ARABTEC JOINT VENTURE

olfi

Midfield Terminal Building -Abu Dhabi International Airport


Method Statement for 111nstallation of Steel Structure for
Single & Double Pavilions"

Construction

Doc No: MS-1093-llON Rev 02

Page 2 of 58

Table of Contents

SCOPE OF WORK ...................................................................................................... 3

OBJECTIVE ............................................................................ .... .................... ............. 3

REFERENCES ....................................................................... ... .. .. .. ......................... 4-5

ABBREVATION, TERMS & DEFINITION ................................................................ 5-6

RESPONSIBILITIES .................................................................................. ......... .. ... . 6-7


5.1Project Manager ............................................................................ ..... .. ......... 7
5.2HSE Manager .................................................................................................8
5.3 OA/QC Manager ................................................... .... .. .................................. 8
5.4 OA/QC Engineer ... ......................................... ... ....... .................................. 8-9
5.5 Site Engineer ........................................................................ ... ... ................... 9
5.6 Safety Officer ................................................................................................ 9
5.7 Surveyor .................................................................................................. 9-10

PROCEDURES ................................................................... ... ...... .... .......................... 10


6.1 Plant and Equipment ............................................................................ 10-21
6.2 Materials ..................................................................... ............ .............. 22-23
6.3 Site Planning & Preparation .................................. .............. .................. 24-29
6.4 Sequence of Work ................................................................................ 30-53

ENVIRONMENTAL, SAFETY AND HEALTH ........................ ...................................... 54


7.1 Activity Risk Assessment.. ..................................................................... 54-56
7.2 HSE General Precautions & General Mitigation
Measures/Controls ............................. .................................................... 56-57

ATTACHMENTS .............................................................. ................ ......................... 57


8.1 Risk Assessment .................................................. ................ ........................... .
8.2 Lifting Operational Plan ................................................ ................................ ..
8.3 Safety Data Sheet for Juton ....... .. ................................................................. ..
8.4 Annexure D- Material Submittal for Paint System -Protective Coating
for Steel Structure (Safety Data Sheet) ........................................................ ..
8.3 Annexure E -letter to TCA JV for the Requirement for Prototype .............. .

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Construction

Doc No: MS-1093-llON Rev 02

TAV-CCC-ARABTEC JOINT VENTURE

'

arabtec

Midfield Terminal Building- Abu Dhabi International Airport


Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"
Page 3 of 58

SCOPE OF WORK

The scope of work covered by this method statement is the construction and
completion of Single Pier Pavilions for the Full Steel Structure while for the Double
Pier Pavilions are 2"d Level Steel Structure. Also including Mock-ups for M31 Pavilion
- C11 and E2 B- D12 Pavilion at Midfield Terminal Building, Abu Dhabi Airport, Abu
Dhabi. The activities covered are material, fabrication, transportation and lifting, for
Single and Double Pavilion (Full Structure). GSI as our sub-contractor will be working
under Cloisall name. We are submitting this document as per the project
specification 051200 clauses 1.5/G.3.
2

OBJECTIVE

The purpose of this method statement is to set out the procedures and controls to
be implemented by TCAJV and our specialist Subcontractor Cloisall Co. LLC to ensure
that all activities related to the construction and fabrication of Steel Structure for
Pavilions (Single and Double pavilions) comply with approved material submissions
and relevant specifications.

TAV-CCC-ARABTEC JOINT VENTURE

odi I
Construction

Midfield Terminal Building -Abu Dhabi International Airport


Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"

arabtec

Doc No: MS-1093-llON Rev 02

Page 4 of 58

REFERENCES

TYPE

REQUIRED Y/N

DOC REFERENCE

Specification

Specification Section 066166 & 051200


PQP- Project Quality Plan (SS-8273)
HSE Plan (SS-8272)

Shop Drawings

401-CO-A-02-20-0.00-CL-SD-001 to 018
401-CO-A-02-20-1.00-CL-SD-001 to 002
401-CO-A-02-20-2.00-CL-SD-001 to 002
401-CO-A-02-20-3.00-CL-5D-001 to 004
401-CO-A-02-20-5.00-CL-SD-001 to 011
401-CO-A-05-20-0.00-CL-SD-001 to
401-CO-A-05-20-1.00-CL-SD-001 to
401-CO-A-05-20-3.00-CL-SD-001 to
401-CO-A-05-20-5.00-CL-SD-001 to
401-CO-A-05-20-9.00-CL-SD-001 to

018
002
004
011
002

401-CO-A-09-20-0.00-CL-SD-001 to 007
401-CO-A-09-20-5.00-CL-SD-001 to 008
401-CO-S-02-20-0.00-SF-SD-001 to
401-CO-S-02-20-1.00-SF-SD-001 to
401-CO-S-02-20-3.00-SF-SD-001 to
401-CO-S-02-20-5.00-SF-SD-001 to

011
014
002
007

401-CO-S-05-20-0.00-SF-SD-001 to 009
401-C0-5-05-20-1.00-SF-SD-001
401-C0-5-05-20-3.00-SF-SD-001 to 002
401-CO-S-05-20-5.00-SF-5D-001 to 008
401-CO-S-09-20-0.00-SF-SD-001 to
401-CO-S-09-20-1.00-SF-5D-001 to
401-CO-S-09-20-3 .00-SF-SD-001 to
401-CO-S-09-20-5.00-SF-SD-001 to
Material
Submittal

018
002
004
011

5S-8252 Steel Raw Materials; SS-8253 Bolts, Nuts &


Washers; SS-8254 Hilti Bolts; SS-8255 Hilti Chemical
Bolts; 5S-8256 Paint System; 5S-8257 Welding
Electrodes

TAV-CCC-ARABTEC JOINT VENTURE

odD I
Construction

Midfield Terminal Building -Abu Dhabi International Airport


Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"

arabtec

Page 5 of 58

Doc No: MS1093110N Rev 02

4.

ITP

WPS

TCAJV Form: ITP-1093-110-A (Steel Structure) via


document DS/401/2580 Rev 01 to be followed
Welding Procedure Specification (SS-8270)

Structural
Calculation

Structural Calculation (SS-8276)

ABBREVATION, TERMS & DEFINITION


TCAJV

TAV-CCC-ARABTEC- Joint Venture

Cloisall

Cloisall Co.LLC

GSI

GSI Steel Construction Contracting LLC

MS

Method Statement

MTC

Moving Tower Crane

cc

Crawler Crane

MC

Mobile Crane

WPS

Welding Procedure Specification

ITP

Inspection & Test Plan

RA

Risk Assessment

IFC

Issued For Construction

NDT

Non Destructive Test

MTC

Mill Test Certificate

HSE

Health Safety & Environment

SSSP

Site Specific Safety Plan

QA/QC

Quality Assurance I Quality Control

ICE

Independent Checking Engineer

TAV-CCC-ARABTEC JOINT VENTURE

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arabtec

Construction

Doc No: MS-1093-llON Rev 02

5.

'

Midfield Terminal Building -Abu Dhabi International Airport


Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"
Page 6 of 58

HAZ

Heat Affected Zone

TPIA

Third Party Inspection Agency

PTW

Permit to Work

PQT

Procedure Qualification Test

WIR

Work Inspection Request

FOD

Foreign Object Damage

RESPONSIBILITIES

It is the responsibility of all personnel involved in the works to implement this


Method Statement and in accordance with the Risk Assessment, ITP, Contractor
ES&H plan, and project safety rules and regulations.
a. CLOISALL Staff
Position

Name

Company

Contact Number

Project Manager

Mr. Roland Soliven

Cloisall

056-4940816

Construction Mngr.

Mr. Jatin Ledwani

Cloisall

050-4586201

Construction Mngr.

Mr. lhsan Luhaibi

Cloisall

050-6503657

QA/QC Manager

Mr. Roland Franco

Cloisall

050-2029217

Site Engineer/s

Mr. Roger Riberal


Mr. Sudheer Nalakath
Mr. Makkan Singh
Mr. Arthur Jun
Mr. Jafar Khan
Mr. Abdul Rasheed
Ms. Sheila Panlilio
Ms. Juvy Villegas
Mr. Anwar Hashmi

Cloisall

050-7089903
050-7560947
055-6881285

Cloisall

050-2050836
055-2830844
056-2448548
050-9544118
050-4517389

QA/QC Engineer/s

HSE Manager
HSE Officer/s

Mr. Manower
Mr. Sayed K.K.
Mr. Sachin Fernandes

Cloisall
Cloisall

055-5366749
055-9869767
055-1759174

TAV-CCC-ARABTEC JOINT VENTURE


Midfield Terminal Building -Abu Dhabi International Airport
Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"
Doc No: MS-1093-llON Rev 02

Surveyor

Page 7 of 58

Mr. Abdulla

Cloisall

055-5960616

Based on Primary information & subjected to change ... Please refer Site communication
plan which will be submitted to the client before the actual site work get start.

5.1 Project Manager

Implement and maintain the successful completion of work.


Communicate the Method Statement to his subordinates
Provide his subordinates with the information they need to carry out their
responsibilities.
Enforce the application of this document once it is approved.
Stop all unsafe work activities.
Ensure the health & safety of the personnel on the site.
Ensure that the requirements of the Project Specifications and relevant ITP is
followed and implemented during construction.

5.2 HSE Manager

Ensure Site Specific Safety Plan {SSSP) is implemented and followed for each
activity.
Monitor in the implementation of this method statement.
Provide required training.
Regularly pay site visits to ensure that safety is being exercised at site as per
requirement.
Advise the Construction Manager for any infraction for safety procedures.
Verify field activities are following the MS/RA and any new risks not
previously identified are addressed and reflected in a revised/new MS/RA.
Stop all unsafe work activities.

5.3 QA/QC Manager

Supervise of Quality Control activities involving all materials; undertake the


more complex inspection and resolve technical and client issues on Quality
Engineering.
Assign QC Engineers and their monitoring all Site Inspection activities.
Interpret codes, standards and project specifications to ensure contract
requirements are met.
Liaise with internal and external concerned parties to co-ordinate presence at
inspections.

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arabtec

Construction

Doc No: MS-1093-llON Rev 02

TAV-CCC-ARABTEC JOINT VENTURE


Midfield Terminal Building -Abu Dhabi International Airport
Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"
Page 8 of 58

Carry out more complex Quality function activities, such as Procedure


Qualification Test.
Complete relevant forms and prepare reports on inspection undertaken for
inclusion and maintenance of inspection records.
Review and make recommendations for the continuing development and
improvement of Inspection Test Plans and Quality Control Procedures I
Method Statements specifically in relation to workmanship activities.

5.4 QA/QC Engineer

Maintain all quality records properly documented.


Conduct inspections and monitor the required tests.
Determining and reporting any non-conformance to the TCAJV & Cloisall QC
Manager.
Checking compatibility between production processes, test procedures and
the applicable documentation through review and circulation of the technical
and administration document related to the various activities.
Ensuring that all personnel are fully aware with all the quality requirements
and applications for all quality documents as relevant to their discipline.
Ensuring appropriate supervision for all work activities enabling quality
related operations to be effectively covered.
Coordinate with the Independent laboratory representative so that all tests
are carried out as required by the specifications and records as per the
Contractors Quality Control Plan.
Stop all unsafe and substandard work activities.

5.5 Site Engineer

Assist the Project Manager in carrying out his responsibilities


Coordinate the work with the Supervisor I Foreman.
Directly monitor the construction activities at site.
Implement the relevant ITP.
Ensure that the quality of the works meets the requirements of the Project
Specification, ITPs and QCP's.
Ensure that working areas are properly covered with work permits.
Report on the spot any non-conformance to the section engineer.
Provide all necessary tools, equipment, and material required at site.
Ensure that safety awareness at site is continuously maintained through JSTI
and tool boxes talks.
Make sure that site personnel are adequately trained to do the job.
Stop all unsafe work activities.

TAV-CCC-ARABTEC JOINT VENTURE

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Midfield Terminal Building - Abu Dhabi International Airport

arab tee

Construction

Doc No: MS-1093-llON Rev 02

Method Statement for "Installation of Steel Structure for


Single & Double Pavilions"
Page 9 of 58

5.6 Safety Officer

Ensure that toolbox talks are conducted as per SSSP plan.


Assist in the implementation of this Method Statement.
Provide the required training for the site personnel involved.
Monitor and advice to site supervisors all requirement for tools to maintain a
safe working environment.
Monitor the compliance with procedures with respect to equipment's and
related certification and permits.
Stop all unsafe work activities.

5. 7 Surveyor

Execution of daily survey field tasks according the procedures of the Survey
Department.
Setting out and as-built of tasks provided by Senior Survey Engineer .
Keeping the survey instruments and accessories in a good condition .
Preparation of survey sketches and handing over of data .
Handing over of set-out points or lines to responsible site engineer.
Maintaining the Survey Monuments and Geodetic Network points .
Control of subcontractor Surveyors' daily work and data .

PROCEDURES

6.1 Plant and Equipment


The quantities of plant and equipment increase and decrease as per the actual need
at site.
The following plant and equipment will be required:
Steel Structure Materials Tools I Machineries I Equipment
No.

Equipment

Qty.

Remark
For Lifting and dropping the 7 Ton Crane,
equipments.
For Lifting and Dropping the materials from Site
Laydown to the Pier Slab

Mobile Crane
140t

Mobile Crane SOt

Mobile Crane 7t

For Erection of Steel for the pier Pavilion .

Fork Lift l.St- 3t

For Shifting the materials on Pier Slab

Dlfii

TAV-CCC-ARABTEC JOINT VENTURE


Midfield Terminal Building- Abu Dhabi International Airport
Method Statement for 11 1nstallation of Steel Structure for
Single & Double Pavilions"

arab tee

Construction

Doc No: MS-1093-llON Rev 02

Page 10 of 58

No.

Equipment

Qty.

Remark

Man lift

Varies

Scissor Lift

Varies

Vertical Lift

Varies

NO.

Tools I Machineries

Lifting Belts

Total station

Chain hoist

Chain Block

Shackle

Torque Wrench

Shear stud welding machine

Hand tools (Spanners, etc.)

Grinder

10

Hilti Drilling Machine

11

Laser Level

12

Surveying Equipment

13

Lever Block

Qty.
As required
As required
As required
As Require
As required
As required
As required
As required
As required
As required
As required
As required
As required

TAV-CCC-ARABTEC JOINT VENTURE


Midfield Terminal Building- Abu Dhabi International Airport
Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"
Doc No: MS-1093-llON Rev 02

6.1.1

140t mobile crane parameter

[i] TEREX IDEMAG


AC 140 I All Terram Crane 140 t 'Lifting Capac~lty

Page 11 of 58

TAV-CCC-ARABTEC JOINT VENTURE


Midfield Terminal Building - Abu Dhabi International Airport
Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"
Doc No: MS-1093-llON Rev 02

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Page 12 of 58

3230

TAV-CCC-ARABTEC JOINT VENTURE


Midfield Terminal Building -Abu Dhabi International Airport
Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"
Doc No: MS-1093-110N Rev 02

Page 13 of 58

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ot.r

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eu

TAV-CCC-ARABTEC JOINT VENTURE

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Method Statement for "Installation of Steel Structure for


Single & Double Pavilions"

arabtec

Construction

Doc No: MS-1093-llON Rev 02

6.1.2

'

Midfield Terminal Building- Abu Dhabi International Airport

Page 14of 58

SOt mobile crane parameter

....I

,_-

- - 1l18i)

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Construction

Doc No: MS1093110N Rev 02

Method Statement for "Installation of Steel Structure for


Single & Double Pavilions"
Page 15 of 58

--~

- ---

- - -- -

--

- --- - ! -- - - 1

Jl,S m

,.,

__

- 2B.Om

,. _
- 22.1"'

. /-:1
,.

~J

"

"

!>

'

TAV-CCC-ARABTEC JOINT VENTURE

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Midfield Terminal Building- Abu Dhabi International Airport


Method Statement for "Installation of Steel Structure for
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arabtec

Construction

Page 16of 58

Doc No: MS-1093-llON Rev 02

6.1.3 : 7 T Mobile Crane


umt: mm

..

',', ',

:~,

~ :, I./':

::J ..... .=.

. . .

. . . .. .

'

... .

._

.. .:

:7- :.:

..

. .

: . .

.
i

:-. .

........-.

. .

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: .~~~, 9 ~cr~ {mJ -,.---- - ..,
_:. .. . :
. .. .
.
: ;. ..
.. . ' .

";

. .

.... .. ; _ . . . .. :
.. . . . ... : ... . ..: . :
.. . :

TAV-CCC-ARABTEC JOINT VENTURE


Midfield Terminal Building- Abu Dhabi International Airport
Method Statement for "Installation of Steel Structure for
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Doc No: MS-1093-llON Rev 02

6.1.4:

Page 17 of 58

Manlift

JOHNSON ARABIA
IJoboi: AI Qaozr.dmtrioJAmo s . - - 9, KMoo l'mDBrs
a.-m.,aa..,ll"J ... tolf!lbloZ.)OdRd
Aballllobi Mm..&bloolooiDoiARaKaaoo-

~'

POBoslll.OilliooO
PO-J.l9SI.U..Illlobi

~ME

r ....,_, DolloO(lN)~7 1 908


FmdlabD(OI)W 7l"60
T<.,..,...,AIBilllobi(0!)5S4UII
F""AIIoDWo< (02) 5S4Uil1
T~fbiOfti<o(lli).HOIIUI
FarH..IotrD(1)1)~J.Uil
c-.~:-;-...,

IDXoiip 1t ~.M

-IJoobo<Ol05lS!lUH 0l045911J910l0 451 J025

la&.!.pptl~-

---Qj()jj(lllM)

T....,... lO..Mo!U 0506l7 I'll

JLG 450AJ- DIESEL ARTICULATING BOOM LIFT (4X4 RT)


REACH SPECIFIC..\ TIOXS
13.72 m

15.71m
7.47m
360 de_grees

minuous

ll1kg
DJ:\IEXSIO""AL OA A
0.91 mx 1.83m

2.08 m
Om

l.15m
6.53m

L 98 m
36 CUI
7400kg
5.5k~'cnll

7.1 km h
45%
1.73 Ill
4.72m

33 x 1550xl6.5 Foam Filled


POWER SOU.RCE

llVDC
62.5 L

Deutz /Perkins 3 7kw


Automatic spring applied multiple discs
130 L

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Method Statement for "Installation of Steel Structure for
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Doc No: MS-1093-llON Rev 02

Page 18 of 58

6.1.5: Forklift

Engine powered forklift 1.5- 1.75 ton


02~FGF 1 5

02-8FDF15

02~FGF18

02.-FDF18

Manufacturer

TOYOTA

TOYOTA

TOYOTA

Truck t pecltrcatloO$
11
12

Model

02-8FGF15

02-8FDF15

TOYOTA
02-8FGF18

1.3

Drille

LPG

Dresel

LPG

Diesel

14

Opilrntor lype

Rider seated

Rider sealed

Rider sealed

Rider seated

!Jiic

I5

Load capacitylraled load

kg

1500

1500

1750

1750

3!

16

Load centre

mm

500

500

500

410

4!0

...

2!

I!!

18

Load dis lance. ceo Ire of drive axle lo fork

mrn

410

500
410

1.9

mm

1435

1485

1485

1435

21

Service 11-eighl

kg

2450

2550

26JO

2730

22

Alcle lo3<!, ~ load, fiOlllreat

kg

3460190

35101540

3820IS60

39401540

23

Axle load, wilhoulload. fronllrear

kg

10-!011410

109011460

100011630

1120/ 1610

3.1

lyre- prreurnalic (P), pneumalic shaped cushion (SE).


sold rubber (R)

SE

SE

SE

SE

32

lyre SIZe. lronl

650-10

6 5o-10

6.5010

650-10

3.3

5.00-8

5.00-8

5.00-8

3.5

Tyre size. rear


Wheels. number fron~rear (x=<frillen wheets)

:W2

2xi2
885

5.00-8
'hi2

36

Track width. front

mm

37

Track width. rear

b,.
b,,

2xl'2
885

mm

!195

41

Tit of maslllork carnage forwafdlbackward

a.l ~

deg

6/1 1

42

Heighl mast lov.-ered

h,

mrn

1995

43

Free lilt

It,

mm

150

150

150

150

44

Lift

h,

mm

2960

2960

2960

2960
3000

rnrn

3000

3000

3000

mm

4250

4250

~250

4250

47
48

Heigh! of ovemeacf guard (cab)

h,

rnm

2080

2080

2000
1020
285
3315

4 24
4 31

Sea! height
Coupling height
Overall length
Length to face oflorks
Overall width
Fork dimensions
Fork carriage DIN 15 173. dassl'type A. B
Fork-carriage width
Ground clearance. with load. belov. mast

432

2290

2315

1070

1070

2315
1()70

4010011000

~1000

4018011000

IlA

IlA

IlA

920

920

60

BO

80

95

95

95

433

Aisle width for palle1s 1000 x 1200 crossways

A.

mm

3600

3600

3620

3620

4.34
4 35

Aisle width for pallets 800 x 1200 lengthways

mm

3800
1990

3800

3820

3620

Turmng radius

A
W,

4.36

Internal turning radius

b.

I,

mm

b,

mm

slen

mm

mm

1990

20 10

201 0

575

515

575

18.0118,5
0,6510,68

18,5119.0

18,0118.5

0,6711l.68

0.6510.68

5. 1

Travel speed wilhlwilllout load

mm 575
kmlh 18,5119.0

52

Lift speed, withlwithoulload

mls

0,67/0,68

53

Lowering speed. withlwilhout load

mls

0 5010_55

0.5010.55

0.5010,55

0,5010.55

56

Max drawbar pull. withlwrlhout load

1750016300

1660017000

1750016300

57

Gradeab~ity, with load '"

42

40

1660018300
37

5.8

Max. gradeability. WllhfWilhout load"


Service brake

41
45/??

451??

441?0

411?0

H\draulic

Hydraulic

Hydraulic

Hydraulic

TOYOTA 4Y-ECS

TOYOTA IDZ-111

TOYOTA 4Y-ECS

TOYOTA IDZ-111

kW 38
1/mon 2570
em' 412237

36

38

2400

36
2400

412486

2570
412237

1/h bar 118


Ifmin 65max
dB(A) 77

2,7

64 max

118
65max

64max

79

77

79

~~

73
74

Rated speed
No of cylinders/dosplacemenl

7.5

Fuel consumption according to VDI 60

t)

33 15

mm 95

Engine manufacturer/type

I!!

3290

mm

71
72

..

rnm

n\
m,

<:
0
;ID

.c

285

I,

Ground clearance. centra ol wheelbase

5.10

_a"'"'
a.

1020
285

920
80

4.23

1020

mm

mm

422

't:

mm

h,.

b,

4 21

l5

h,

2080
1020

285
3290
2290
1070
4018011000
UA
920

420

!!

6111
1995

h.

<:

895

h,

E
Ci

....
..

1995

885

Height. mast extended

4 19

...,.l!

6/11
1995

!195
6111

Liltlleif;ht

ii

885
895

45

4.1 2
'li

02-8FDF18

Engine power ace. to ISO 1585

82

Opera ling pressure for aMachments

83

Oil volume for attachments

84

Sound level at the driver's ear according to EN 12 053

118

412486

118

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Construction

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Midfield Terminal Building- Abu Dhabi International Airport
Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"

Doc No: MS-1093-llON Rev 02

Page 19 of 58

6.1.6: Scissor Lift

c...,.cs 10 ax
10 fl

t;U

';t.

...;.;.=.....;.;;;~=;;._.-~~---~..;:;.;:::;.,;,2-1 5

! ~ngine

as
1 !:J ;:; h'l 24 8

~lp

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Construction

Doc No: MS-1093-llON Rev 02

Eng1nc

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Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"
Page 20 of 58

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Doc No: MS-1093-llON Rev 02

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Method Statement for "Installation of Steel Structure for
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Page 21 of 58

6.1. 7: Vertical Lift

s,,.... kk_

RaiiDifiC~m>

J'f/<MI

Heavy - Duty

An upgrade In toughness and strength from the well proven


LEONARDO Standard Version. the LEONARDO Heavy-Duty c<>mcs

with all-steel chassis and canopies and mtegrated fol'l<.lifi pockets.


It's designed to bG used in the harshest environments and features
active pothole protection for an increased ground clearance, preferred
in the contracting environment.
Tallor-made to t11e operator's and contractor's needs in the building
Industry. the LEONARDO range of platforms eliminates the need
for scaffolding. scissor 111\s and normal push-around units. No more
ladders, no outriggers. no !lassies. One man can easily do a job
safely. quickly and elffclenlly.

PORTABLE
Wnh Leonardo HO, the user c;an travel all over the site with ease-through
doorways. up access ramps and Into fight spaces-thanks to the extremely
compact slze of lhls ptalform and 35% gradeabillty.
Weighting only 508 Kg (1119 Lbs), Ills e<>mpact and light enough
to enter most elevators to reach the top Ooors of high bulldlngs
in no time at all.
Drivable through standard doorways, without the operator leaving
the platform.

SAFE
Dnveable at its full4.9 mt (9.6') wol'l<.ing height with the maximum
load and the platform completely extended at an automatic slow
speed. No more exhausting mounUng on and off the platform or
scaffold to push it into the right position!
Unrestricted capacity 180 Kg (397 Lbs) reduce the need to climb
up or down to load material.
Built-in tilt sensor, flashing light, audible alarm and active
pot-hole protection are all standard features

DURABLE
Simple, trouble-free and cost effecUve, the Leonardo range
of products Is the result of 15 years technical improvement.
Maintenance-free lifting mast. carefully selected components
and extremely simple desfgn make for low cost servicing:
other than controlling the water level in the batteries, all our
Leonardo models are virtually maintenance-free.

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Construction

Doc No: MS-1093-llON Rev 02

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Midfield Terminal Building -Abu Dhabi International Airport


Method Statement for 11 lnstallation of Steel Structure for
Single & Double Pavilions"
Page 22 of 58

Zero Inside Turning Radius


and 1000 mm (39") Outside
Turning Radius
c

us
9116 ~

1 ft3 in
16ft

Wheel locking device allows you to drive


forward and backward in a straight line
when accessing narrow aisle . Dual Roll
Out Decks-provide outreach at both
ends without sacrificing any platform
capacity. Swing entry gate with stainless
steel hinges and removal of entry
toe-board allows easier access.

High cycle batteries allow 250 operation


on one charge: enough duty cycle for
even the hardest of worll days and more.
Large LCD screen in the ground module
to show system status and diagnostic.
5ft8 in
3971bs

1.4 1n

An extremely rugged, ultra-compact


Joystick wltlt ergonomically designed
~de !urni~J[ Radius

handle and trigger style safety


switro-enables easier use with gloved
hands!

Outsido Tumlng Radius


~radeablllly
- -Ralsellower S ed
9ontro~

All-steel chassis design, with heavy-<tuty


winch, tie down and lifting points-making
life easier for Transportation!
Built in tilt-sensor & active pothole
protection for an increased ground
clearance.

Wide drive and steer wheels-for


reduced ground pressure and
increased traction on tough job sites.

Now able to worlr outdoo,.l


B.y seleclfng 1t1e 'Leonardo Outdoor Edition' you can
work outdoors In normal condllions expanding the
use and increasihg appJIQE~t!ons .
The Leonardo Outdoor Edition model has an increased
weight of 555 kgs (1 ,221 lbs).

The revolutionary mast lifting system


designed by BRAVI PLATFORMS for
all its platfonms models represent a
real change on Its sector! The mast
made of a special extruded aluminium
is 100% maintenance free! No more
chains to be regularly inspected, no
more grease or lubricant required, no
maintenance: a real low cost ownership!

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Midfield Terminal Building- Abu Dhabi International Airport
Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"
Doc No: MS-1093-llON Rev 02

Page 23 of 58

6.2 Materials

Steel Members- SS 8252


Bolts & Nuts- SS 8253
Hilti Bolts- SS 8254
Hilti Chemical Bolts- SS 8255
Welding Electrodes- SS 8257

6.2.1 Product Marking and Traceability

Project materials shall be sorted out by type on racks and those with
traceability requirement shall be properly marked. Material inventory,
incoming inspection and distribution records shall be updated timely.

Critical signage, such as safety signs on coordinate control points shall not be
altered without approval from the manager in charge.

6.2.2 Storage and Protection

Handling and storing of material and steel members shall follow relevant
regulations and manufacturer's guidelines. Storage yard shall be kept
organized, items and logos shall match with each other and consistent.

The area of material storage will be segregated by barricading and provide


adequate signage.

The storage will have enough space so that equipment movement is available
in the storage area for shifting.

6.2.3 Delivery and Transportation

The steel member will be transported by trailer from factory (UAE) to


Construction site.

Before start the of steel member's delivery, submit the Weekly Delivery Plan to
main contractor for information and arrange the proper transportation time as
per the traffic load records.

Long and extended materials will be transported after ensuring escorts from
the security gate or from the lay down to the work area.

Gate passes for the delivery will be prepared before the delivery .

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Method Statement for "Installation of Steel Structure for
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Doc No: MS-1093-llON Rev 02

Page 24 of 58

6.2.4 Unloading and Storage at Site

Material shall be delivered according to the fabrication schedule plan.

Loose packing materials will be secured or removed.

Storage will have enough space for movement for equipment's and vehicles
for transportation.

Adequate task lighting will be setup while unloading during night time.

Lifting plans will be prepared for each lift.

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Method Statement for "Installation of Steel Structure for
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Doc No: MS-1093-llON Rev 02

Page 25 of 58

6.3 Site Planning & Preparation


6.3.1 Site Planning, Equipment Access, Laydown Area & Preparation

SITE PLANNING. EQUIPMENT ACESS AND LAYDOWN AREA

>!

MATERIAL LAYOOWN
CRANE LOCATION

Equipment/Shifting:
The Mobile/Crawler Crane will be used for
shifting the 7 Ton Crane from the highlighted
Crane Location to the Pier Location.
The Same activity will be carried out for lifting
the forklifts, scissor lifts and Man lifts.

Note: The Crane and the Material Location to be


provided by TCA-JV.

Laydown Area/ Transportation


Access:
The Material stacked in Highlighted
Laydown area will be lifted up and
placed on the designated Piers.
The Materials will then be shifted
with the help of Forklifts/Trolleys
to the Erection Area on the piers.

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Midfield Terminal Building- Abu Dhabi International Airport
Method Statement for 11 1nstallation of Steel Structure for
Single & Double Pavilions"

Doc No: MS-1093-llON Rev 02

6.3.2

6.3.3

Page 26 of 58

Access Lay Out

7 ton Mobile crane will be lifted to Level 2 slab by 140 ton mobile crane.

Access and opening to be discussed with TCA-JV, Eversandai and external


Logistics Team.

Once mobile crane is lifted to the slab, it will be driven to the required
erection point.

The driving path of the 7T crane will be discussed with Johnson Arabia (crane
Supplier), Cloisall and TCA-JV. A joint site inspection has to be carried out with
the mentioned parties above to confirm driving path/access.

Electricity Plan (By Cloisall & TCA-JV)

Distribution Board (DB) to be provided by Cloisall & TCA-JV in the Highlighted


location as per erection schedule for each Zone.

Use of 110 V for power tools

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Method Statement for "Installation of Steel Structure for


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Doc No: MS-1093-llON Rev 02

6.3.4

6.3.5

6.3.6

Page 27 of 58

-The power should be sufficient for the following machineries with a total
requirement of 380V- 3 phase I 250KVA:

Welding Machine- As required

Grinder- As required

Survey Control

Checking the axis and elevation/coordinates of embedded parts before


commencement of the installation of columns, and control axis and
elevation/coordinates of columns.

The survey setting out points and datum levels shall be obtained from the
Engineer. Transfer the points to the appropriate location nearest to the
structures to be erected for regular checking and monitoring purpose.

Our Subcontractor is also involved in drawings as build survey and bolt drilling.

Surveying and Correction Control

The surveying control points provided by the JV shall be resurveyed by total


station according to relevant requirements.

Surveying grids shall be established for steel structure surveying prior to


commencement of erection, and develop coordinate piles and horizontal
which shall be properly protected from damages.

During the erection, positioning of columns and beams, maximum tolerance


permitted for them and others will follow the approved specification 051200.

High strength bolt installation

The sequence of tighten bolt is from center to side by electric wrench, include
the first twist and the final twist, the first twist torque is the 60-80% of the
final torque, the final twist torque reach the 100% of the final torque.

The faying surface for HSFG area will be protected from the corrosion until the
final torque.

The bolts shall be tightened using a torque wrench offering a suitable


operating range. Hand or power operated wrenches may be used. Impact
wrenches may be used for the first step of tightening for each bolt. The

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Midfield Terminal Building -Abu Dhabi International Airport
Method Statement for "Installation of Steel Structure for
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Doc No: MS-1093-llON Rev OZ

Page 28 of 58

tightening torque shall be applied continuously and smoothly following steps


refer to BS EN 1090:

First tightening step: the wrench shall be set to a torque value of about 0.75
Torque Value as shown in table below. This first step shall be completed for all
bolts in one connection;

Second tightening step: the wrench shall be set to a torque value of 1.10
Torque Value.

Minimum Break Strength

6.3.7

784Mpa

Nut dimension (mm)

Torque Value
(NM)

Remark

Bolt Diameter ( mm)

16

24

206

Grade 8.8

20

30

402

Grade 8.8

22

32

539

Grade 8.8

24

36

686

Grade 8.8

30

46

1225

Grade 8.8

39

60

2156

Grade 8.8

45

70

3136

Grade 8.8

Weld Construction (If Any)

Check the dimension for steel plate after fit up of it and ensure the levels and
alignment.

Fix the back strip behind the groove (welding preparation area) as per
requirement.

Steel plate will be used for weld backing for internal steel member, and
ceramic plate will be used for weld backing for Architect Expose steel member.

Check the fit-up as per requirement and release for the welding. Ensure 50mm
adjacent to welding paint is removed.

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Midfield Terminal Building- Abu Dhabi International Airport
Method Statement for "Installation of Steel Structure for
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Doc No: MS-1093-llON Rev 02

Page 29 of 58

Ensure welders are qualified as per BS 287.

Site welding will be carried out as per approved WPS, strictly control the
welding procedure and carry out proper pre-heating before thick plate
welding, and prevent the steel members by temporary additional fixed plate to
avoid the distorted by welding, in case the distorted happen, also can be
corrected through the portion heating and checked by the total station, than
fixed by temporary plate as per construction specification.

Before welding previously deposit metal, slag shall be removed and the
adjacent base metal shall be brushed clean .

Weld Area shall be ground smooth and to be checked soundness.

FCAW with external gas shielding shall not be used in draft or wind unless a
shelter protects the weld. This shelter will be capable to reduce the wind
velocity to a maximum of 8 km/hr.

Excessive convexity I overlap shall be removed by grinding.

Crater, undercuts, undersize, concavity shall be prepared and additional weld


metal shall be deposited.

Unacceptable porosity, slag inclusion, lack of fusion shall be removed &


subjected for re-welding.

Distortions shall be controlled by a sequence welding method.

A permit to work for welding must be applied to TCAJV and welding has to be
carried out by complying with the PTW (permit to work) requirements from
TCAJV.

After completion of welding the temporary fixture shall be removed, grinded


and clean around the weld joints. NDT to be carried out for temporary weld
cleat- removed area.

After completion of cleaning the weld visual inspection carried out and release
for NDT Testing.

NOT shall be carried out the weld joint as per approved procedure and ITP.

Completion of NDT testing those areas shall be dean/Power brush for painting
touch up .

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Midfield Terminal Building- Abu Dhabi International Airport


Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"
Page 30 of 58

Slag shall be removed from all completed repair welds. The welds and adjacent
base metal shall be cleaned by brushing.

While carrying out welding works, required quantity firewatchers must be


appointed in the area.

Avoid welding during blowing of wind in such a way that the welding flux has
been restricted from flown to the adjacent areas.

In case of an emergency situation while carrying out work on platform, liftable


stretcher has to be used to take down the person under casualty. Crane can be
used to lift the stretcher in case of an emergency.

In case of an emergency due to burn for the operative the burned portion can
be cooled by using cold packs or by cold water and the area of burn should be
immediately covered by a sterile gauze pad for any contact with the infected
area or atmosphere. The casualty should be taken to the site clinic
immediately.

Using flame trays and covering the area with fore blankets to protect welding
safety

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Midfield Terminal Building- Abu Dhabi International Airport
Method Statement for "Installation of Steel Structure for
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Doc No: MS-1093-llON Rev 02

Page 31 of 58

6.4 Sequence of Work


6.4.1

Erection sequence (Steel Structure)

Step 1 : Placing Of the Mobile Crane near the Pier location


Equipment/Activities:

Inspection/Safety:

The Mobile Crane will be placed as per the


Site Equipment and logistics layout.
The crane will be used for lifting the 7 t Crane
to the Pier Slab.

The Rigging plan will be prepared by


GSI and Cloisall for the Crane
All the required permits will be
issued.

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Method Statement for "Installation of Steel Structure for
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Page 32 of 58

Step 2-A : Lifting of 7 Ton Crane on to the Pier Pavilion Slab


Equipment/Activities:
The crane will be lifted through the access point of
Eversendai Steel openings and the opening will
keep open as it for the crane loading and
unloading from the slab:
Responsibility of Crane operator
Ensure the Method Statement is approved.
Ensure the JSTI is done
Ensure the Rigging plan is made
Ensure the team is briefed for commencing
works
Ensure the lifting equipment's are third party
certified and color coded
Ensure the area barricading

Inspection/Safety:
All the Lifting Belts and the related
Shackles will be having the valid
Third party Certificates.
Proper Supervision will be present
for the lifting.
Detailed Calculation for checking
the suspended slabs are able to
take the loads from 7 Ton mobile
crane at moving & lifting is
mentioned for your review (6.4.1.1)

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Method Statement for "Installation of Steel Structure for
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Ensure the full PPE's to the team


Check the Crane physically.

Responsibility of Crane Operator:


Ensure the Crane is having a valid third party
certificates
Ensure Daily Check list is filled and inspected
physically
Ensure that the Riggers have made aware to
him, the task to be performed
Check the rigging plan and sign
Ensure the lifting gears are in usable manner
Compare the load chart for the usage of work.

Page 33 of 58

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Method Statement for "Installation of Steel Structure for
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Step 2-B : Lifting of Forklift on to the Pier Pavilion Slab

Page 34 of 58

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Method Statement for "Installation of Steel Structure for
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Doc No: MS-1093-llON Rev 02

Step 2-C : Lifting of Man lift on to the Pier Pavilion Slab

Page 35 of 58

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Doc No: MS-1093-llON Rev 02

Page 36 of 58

Step 3 : Lifting of Equipments and Material


Equipment/Activities:

Safety precaution:

Similarly the Equipments viz; Forklift, Man lift and the


prioritized materials will be lifted and placed.
Material will be shifted on the daily basis to the erection
point to minimize the stacking of materials on slab and
ensure that housekeeping is maintained at all times.
Remove any obstruction on slab.
Start offloading the material using 50/80 ton crane.
Material will be shifted to level +2.0 slab using crane.
Packing wood will be added to slab prior to offload the
steel bundle.

All the Lifting Belts and the


related Shackles will be
having the valid Third party
Certificates.
Proper Supervision will be
present for the lifting.
Arrange safety rail around
the area will be used for
storage the material.

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Method Statement for "Installation of Steel Structure for


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Doc No: MS-1093-llON Rev 02

Page 37 of 58

Steel Bundle will be offloaded to packing wood (refer to


above sketch).
Remove the slings and lifting belt.
Maximum 2 raws of materials will be stacked on one
location of the slab and will not exceed 300 kg/m 2
Site Engineer/Rigger supervisor will ensure distributing
the load on the slab and keep the majority of materials
supported to slab beams/ribs as maximum as possible
Forklift will be used for shifting the material inside the
piers till lifting location or (Forklift will be used for
distributing the material to erection area)- refer to
above sketch
After the travelling of the equipment to the erection area,
then only the next equipment or material will be lifted
and placed

Step 4 : Erection of Single Pier Pavilion


Equipment/Activities:

Safety precaution:

The Erection of the Single pier pavilion will be started as


per the priority area.
The slab for the column location will be scanned,
surveyed, leveled and inspected by Cloisall and GSI and
marked as per the approved shop drawing.
Holes on the slab to be marked and drilled as per the

Survey team will be present


with the construction team;
The columns will be lined
and levelled as per the
required.
The structure will be bolt

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Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"

approved drawings using normal drill (in case of clashes


with Rebars- Core drilling shall be used after Engineer's
Approval).
Hilti Chemical Anchors I Hilti Anchor Bolts shall be fixed &
aligned
The columns will be lifted and erected as per the
designated area. Trifors will be used to support the steel
structure column. (Refer to connection detail Diagram 1)
The beams related to the columns will be fixed and thus
the column and the beam structure will be stable.
Similarly all the columns and beams will be erected and
fixed.
The sequence of the erection for the Single Pier Pavilion
will be followed as shown in the below images and
sequence.

Page 38of 58

Vertical Lit will be used for


tightening the bolts and
fixing of purling
Tightened, torqued and
aligned as per the approved
ITP.

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Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"
Page 39 of 58

Diagram 1: Connection of Trifors to Steel Structure & Level 2 Slab

nt/Activities:
Drill the level 2 slab concrete to fix the Hilti
Mechanical Hock.
Fix the Trifors to the Hilti Hock and Steel
Column.
Start the alignment of columns using the Trifor
gear box.
Trifors will be removed after the installation of
beams or bracing.
Cut the Hilti hock usi
inder.

Ensure that the depth of the drilled


hole will be as per the depth
required to fix the Hilti Mechanical
Hock.
Make sure that the columns are
straight/aligned properly prior to
removal of trifors.
Clean the area after the completion
of work.

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Method Statement for "Installation of Steel Structure for
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Doc No: MS-1093-llON Rev 02

II

Page40 of 58

II

II

II

II

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Method Statement for "Installation of Steel Structure for
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Doc No: MS-1093-110N Rev 02

II

Page 41 of 58

II

II

II

II

Diagram 2: Scale drawing for the use of the 7 ton crane under envelope works
The Scale drawings clearly show that there is no clash between the other trades in using 7
ton crane for Pavilion Works.

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Method Statement for "Installation of Steel Structure for
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Page 42 of 58

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Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"
Page 43 of 58

odi~~
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Method Statement for "Installation of Steel Structure for
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Page 44 of 58

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Method Statement for "Installation of Steel Structure for
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Page 45 of 58

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Doc No: MS-1093-llON Rev 02

Page 46 of 58

Completion of Single Pier Pavilion

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Method Statement for "Installation of Steel Structure for
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Doc No: MS-1093-llON Rev 02

Typical Sequence Of Erection Of Double Pier Pavilion

Page47 of 58

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Method Statement for "Installation of Steel Structure for
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Doc No: MS-1093-llON Rev 02

Page 48 of 58

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Method Statement for "Installation of Steel Structure for
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TAV-CCC-ARABTEC JOINT VENTURE


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Method Statement for "Installation of Steel Structure for
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Doc No: MS-1093-llON Rev 02

Page 50 of 58

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Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"
Page 51 of 58

TAV-CCC-ARABTEC JOINT VENTURE


Midfield Terminal Building- Abu Dhabi International Airport
Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"
Doc No: MS-1093-llON Rev 02

Page 52 of 58

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Method Statement for "Installation of Steel Structure for


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Doc No: MS-1093-llON Rev 02

Page 53 of 58

6.4.1.1 Detailed Calculation

"."

....

...
~.

~.

... . ....... . . ..... ... t

0.

'

KOBELCO RK70 OUTRIGGER LOAD


Radius (M)

Weight (T)

75%

5.25

BOOM LENGTH 23.6M


Radius (M)

Load (T)

Weight (T)

Front (T)

Rear (T)

Each Front
(T)

Each Rear
(T)

3.33

8.58

5.66

2.92

2.83

1.46

1.4

6.65

4.39

2.26

2.19

1.13

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Method Statement for "Installation of Steel Structure for
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Doc No: MS-1093-llON Rev 02

Page 54 of 58

Limitation on the Travel, Storage and Positioning of Outrigger will be required. Restriction
includes the following:
1. A 2 meter zone I s to be applied to the RK70 Mobile crane during travel and storage,
while on the level 2 pier concrete structure.
2. A 3meter exclusion zone is to be applied to the RK70 Mobile crane during lifting
operations.
3. During lifting operations all additional plant and machinery to be one bay clear.
One JLG 450AJ articulating boom may operate within the same bay while the RK70 is
operating on beams spanning 15.7m (approx), however the 3m exclusion zone must
be in effect.
4. Outriggers are to be positioned on 1.2m x 1.2m engineered outrigger pads.
5. RK70 outriggers are to be fully extended during lifting operations.
6. Outriggers to be located on beams where possible.
7. Where the areas are being on work the areas should be barricaded with RED net and
shall be assisted with Safety Supervisor or Safety Engineer.
Remarks: Above mentioned calculations have been discussed and finalized with RBG
(Third Party). Structural Calculation was resubmitted separately through submittal
Referenc~ No. S. S. - 8276 Rev 02.

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Method Statement for "Installation of Steel Structure for
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Doc No: MS-1093-llON Rev 02

Page 55 of 58

EVIRONMENTAL, SAFETY AND HEALTH

7.1 Activity Risk Assessment


A risk assessment analyzing potential risks and their mitigation measures is attached to this
method statement in Appendix 8.1

Lifting Supervisor carry out the brief for


all the workers who involve the lifting
prior to lifting.

Safety officer carry out the brief for all


the workers who involve the lifting
rior to lifti

HSE General Precautions & General Mitigation Measures/Controls.

Activity to be adequately supervised by competent staff (both Construction & HSE).

All Personnel/Workforce involved in the activity to be inducted, and received the


required training/competencies BEFORE commencing the activity.

Engineer/Supervisor/Foremen In-Charge to prepare and the JSTI (Job Safety Task


Instructions) form, and discuss it with the workforce BEFORE commencing the activity
(form and discussion to be in the language understood by the workforce).

Required Permits/NOCs (including Permits to Work, as applicable) to be obtained ahead


of time (BEFORE commencing the activity).

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Method Statement for "Installation of Steel Structure for
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Doc No: MS-1093-llON Rev 02

Page 56 of 58

All Plants/Machines/Vehicles/Equipment used in the activity to be pre-inspected and


approved by the competent authorized personnel.

HSE Procedures relevant/applicable to the activity to be reviewed by the


Engineer/Supervisor In-Charge, and specific precautions to be conveyed to the
Foreman/Charge-Hand and Workforce through JSTI and other forms of
communications.

All Personnel/Workforce involved in the activity to fully comply with PPE requirement
(Personal Protective Equipment).

Use adequate and visible HSE signage, posters and board to promote awareness

Ensure adequate rest areas (welfare facilities) are accessible.

Engineer/Supervisor/Foreman/Charge-Hand to be familiarized with Emergency


Response Plan & Contact Numbers. Emergency contact numbers to be posted on site.

Supply toilets and cool drinking water at the immediate area of the activities prior to
commencement of works.

A permit to work for welding must be applied to TCAJV and welding has to be carried
out by complying with the PTW (permit to work) requirements from TCAJV.

The lifting gears must be inspected every three months by the Abu Dhabi Municipality
approved third party and suitable color coding as per TCAJV need to be followed.

Isolate the area under any erections for preventing access by personnel.

While carrying out welding works, two firewatchers must be appointed in the area.

The area under the walkways has to be protected with overhead protection or
completely restricting any access to that are while working on the structure.

All lifting operations shall be carried out under the supervision of experienced persons.

All certificates for lifting equipment must be available at site.

Lifting plan shall be prepared by the competent supervisor for lifting the materials.

Safe working load (SWL) shall be marked on lifting equipment's and they will not be
overloaded in excess of its recommended SWL.

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Method Statement for "Installation of Steel Structure for
Single & Double Pavilions"
Page 57 of 58

The respective foreman shall inspect all lifting tackles prior to use. Defective rigging
equipment shall not be used and immediately removed from the site.

Adequate protection shall be used on the edges of steel object to be lifted to avoid
damage to the lifting tackles and any further occurrences (damaged old lifting belts
shall be used as a layer around the lifting tackles and any further occurrences).

Proper barricade shall be arranged around the crane working area.

All tackles shall be checked for proper attachment with the material to be lifted.

location and ground condition of the soil to be checked before moving the cranes to
the erection location.

lifting equipment shall be visually inspected by the authorized person on every month
and recorded in the lifting gear log register.

Rigging equipment will be properly stored and well maintained.

Mark number will be re-checked before starting erection activities.

Access ladder, working platform & Scaffolding shall be provided as required.

Signage to be arranged around the lifting area.

7.2 HSE General Precautions & General Mitigation Measures/Controls

Activity to be adequately supervised by competent staff (both Construction & HSE)

All Personnel/Workforce involved in the activity to be inducted, and received the


required training/competencies BEFORE commencing the activity

Engineer/Supervisor/Foremen In-Charge to prepare and the JSTI (Job Safety Task


Instructions) form, and discuss it with the workforce BEFORE commencing the activity
(form and discussion to be in the language understood by the workforce)

Required Permits/NOes (including Permits To Work, as applicable) to be obtained ahead


of time (BEFORE commencing the activity)

All Plants/Machines/Vehicles/Equipment used in the activity to be pre-inspected and


approved by the competent authorized personnel

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Method Statement for "Installation of Steel Structure for
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Doc No: MS-1093-llON Rev 02

Page 58 of 58

HSE Procedures relevant/applicable to the activity to be reviewed by the


Engineer/Supervisor In-Charge, and specific precautions to be conveyed to the
Foreman/Charge-Hand and Workforce through JSTI and other forms of communications

All Personnel/Workforce involved in the activity to fully comply with PPE requirement
(Personal Protective Equipment)

Use adequate and visible HSE signage, posters and board to promote awareness

Ensure adequate rest areas (welfare facilities) are accessible

Engineer/Supervisor/Foreman/Charge-Hand to be familiarized with Emergency


Response Plan & Contact Numbers. Emergency contact numbers to be posted on site.

Supply toilets and cool drinking water at the immediate area of the activities prior to
commencement of works

ATIACHMENTS

8.1 Risk Assessment


8.2 Lifting Operation Plan
8.3 . Safety Data Sheet for Juton Paint
8.4 Annexure D - Material Submittal for Paint System -Protective Coating for Steel
Structure (Safety Data Sheet)
8.5 Annexure E- Letter to TCA JV for the requirements for prototype

'{l!
~

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.
~ ' -- _;~
..

.. .""

'

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'

'

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i'

lol
'

~
"
'

_,.'

<1;>

ott/
l:

. '. ..J

~" 0/\C

..._,,) u,.....u ..,.._....,?-II u;.-W


-..

DttAil~

,,_rs

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ANNEXURE A
HSE It Risk Assessment

..

,~

Dl1ll
Construction

Date:
Revision:
Main Activity:
Tools I Equipment
Location:

''
arabtec

Page 1 of22

Hazards
ffhe potential to
causehann)

Effects
Consequence

Risk Rating - No
Controls
Ukelih
ood

Seve
rity

Residu
aJ

Risk(T
/A/M/1

Recommended Control Measures & Mitigations

Outcome
(T/A/M/1)

Slight
lnjwy.

ALARP
Demonstr
ated(Y/N)

Minor or
Serious

Injury

LiRlihood
Certain

10

Ver)' Lil-ely

Likely

:\by Happen

Unlikely

--

I
I

Major
Injury.
Lost
Time
> 3days
6

11 ~ -

~~
uility.

Multiple
Fatalities

Pennant
Disility

10

20

P.

JTrivial Risk

Madera~ ly

-~ Adequately Controlled Risk


Risk is tolerable when control measures identified are implemented.

Controlled Risk

Furthe r Risk Reduction Measures shou ld be considered.

No further improvcmenlo;; necessary provided conlrolrrEasures are maintained

I
I

Actions

Fu:st-Aid

ft. 8

'

MS-1093-110N Rev-02 (SS-8259)

~-erity

I
r

10/11/14
02
Installation of Steel Structure for Single and Double Pavilions
Equipment: Mobile Crane, Man lifts, Fork Lift, Cherry picker, Vertical Lift, Torque Wrenches. Drill Machines, Jig Saw, Belt Sander Machine, Sanding Machine,
Total Stations, Chain Hoist, Chain Block, lever block, Tirfor, Welding Machine, Grinder,
Material: Steel Material, Nut Bolt ETC.
ABU DHABI INTERNATIONAL AIRPORT- MIDFIELD TERMINAL BUILDING

MS Reference:

Sr.

Midfield Terminal Building- r"'neral Contractor


(Contract Number AUrJ ../6.10.0401)
MIDFIELD TERMINAL CONTRACTOR (TCA Joint Venture)
HSE&S Risk Assessment

(Jtl- wo
--

Intolerable Risk

Seek spe ci :ilis t ;ufv ice/support.

By

... ,'"

DBll
Construction

Date:
Revision:
Main Activi!)':
Tools I Equipment
Location:
MS Reference:
Hazards
Sr.

1.1

(The potential to
cause harm)

Midfield Terminal Building-

G~neral

Contractor
(Contract Number AUf. i10.0401)
MIDFIELD TERMINAL CONTRACTOR (TCA Joint Venture)
HSE&S Risk Assessment

''
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Page 2 of22

10/11/14
02
Installation of Steel Structure for Single and Double Pavilions
Equipment: Mobile Crane, Man lifts, Fork Lift, Cherry picker, Vertical Lift, Torque Wrenches. Drill Machines, Jig Saw, Belt Sander Machine, Sanding Machine,
Total Stat ions, Chain Hoist, Chain Block, lever block, Tirfor, Welding Machine, Grinder,
Material: Steel Material, Nut Bolt ETC.
ABU DHABI INTERNATIONAL AIRPORT- MIDFIELD TERMINAL BUILDING

Risk Rating- No
Controls
Ukelih
ood

Seve
rity

Outcome
(T/A/M/J)

Recommended Control Measures & Mitigations

Residu
al
Risk(T
/A/M/1

ALARP
Demonstr
ated(Y/N)

Actions
By

GENERAL SITE HAZARDS

General Site
Hazards

Personal injuries,
property Damages
Delay in
Emergency
response actions
Spillage of
chemicals and oils

36{M)

I
I

MS-1093-llON Rev-02 (SS-8259)

Effects
Consequence

All personnel in the Project are to be HSE Inducted as per the procedures.
Method Statements and Risk Assessments (MS/ RA) are to be briefed to all
employees who are part of the job activity.
Compliance with the PPE requirements shall be enforced by the Supervisors.
Task Briefings shall be conducted prior to commencement of the activities.
Toolbox talks shall be conducted to all the employees at regular intervals.
Only authorized and certified equipment's shall be in use. Procedure to induct
plant equipment by the Main Contractor if any shall be complied prior to
mobilization of the equipment.
All equipment shall be operated by licensed and competent operators only
All equipment shall undergo regular maintenance and servicing.
Emergency procedures shall be informed to all personnel and emergency
contact numbers shall be placed at prominent locations.
Smoking shall be permitted only at designated smoking areas.
Fire prevention measures shall be provided near the work site and fire
hazardous areas.
Welfare arrangements shall be provided adjacent to work area.
Chemicals and oils should be kept in designated areas only. And must provide
Dip trays for avoiding chemical spillages. Area should be properly barricaded
and display appropriate warming signage. Only authorized persons to handle
the chemical handlings.
Should provide Dip Trays and spill kits for air compressor and portable
generators if in use.

Supervis
or/
Foremen

l.a'e

Dl1l1
Construction

Date:
Revision:
Main Activity:
Tools j Equipment
Location:
MS Reference:
Hazards
Sr.

2.1

2.2

(The potential to
causehann)

Midfield Terminal Building- f.<>neral Contractor


(Contract Number AUh. .J.10.0401)
MIDFIELD TERMINAL CONTRACTOR (TCA Joint Venture)
HSE&S Risk Assessment

A. ''
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Page 3 of22

10/11/14
02
Installation of Steel Structure for Single and Double Pavilions
Equipment: Mobile Crane, Man lifts, Fork Lift, Cherry picker, Vertical Lift, Torque Wrenches. Drill Machines, Jig Saw, Belt Sander Machine, Sanding Machine,
Total Stations, Chain Hoist, Chain Block, lever block, Tirfor, Welding Machine, Grinder,
Material: Steel Material, Nut Bolt ETC.
ABU DHABI INTERNATIONAL AIRPORT- MIDFIELD TERMINAL BUILDING
MS-1093-110N Rev-02 (SS-8259)

Effects
Consequence

ood

Seve
rity

Recommended Control Measures & Mitigations

Outcome
(T/A/M/fJ

TRANSPORTATION OF MATERIAL (Loading & Offloading) AND EMPLOYEES


Selection of the transportation measures shall be controlled by the
Construction Manager in conjunction with Plant Manager considering the
load, weight, height restrictions on the route, transportation route conditions,
permitting requirements, load restraining measures etc.
All trailers and vehicles must be legally compliant with traffic police and
Inappropriate
Personal Injuries
TCAJV Inspection requirements.
Property Damage
selection of
36(M)
6
6
Equipment Induction procedure by main contractor shall be adhered to.
transportation Public nuisance such
as traffic congestion
Should provide Defensive driving training for all drivers as per standard and
measures,
requirements of TCA JV.
During night shift material loading & offloading, the area should have
adequate light and trained bank man/flag man must be control the activity
and must need proper supervision.
All load on the trailers shall be suitably tied I restrained prior to delivery
Loose stacking of the material shall not be permitted.

Loads shall be limited to the confines of the trailers' fencings and shall not
Inadequate
protrude outside.
load

Trailers
and vehicles shall not be overloaded above the safe limits prescribed
restraining
Personal Injuries,
by manufacturer.
measures
Property Damage
36(M)
6
Ensure trucks are selected according to the actual weight of the material to be
6
& Fall from
Public nuisance such
height while
transported.
as traffic congestion
offloading
Ladders should preferably be fixed to the vehicle and be continuous from
bumper height to the top of the vehicle or to the height required for the task.
material from
trailer
Side rails/hand holds shall be continuous and extend to the highest level
required to maintain a 3 point hand/foot position.
-

I
I

..
I

Risk Rating- No
Controls
Ukelib

Residu
al
Risk(T

/A/M/1

ALARP

Actions

Demonstr
ated (Y/N)

By

Supervis
or/
Foremen

Supervis
or/
Foremen
&HSE

01111
Construction

Date:
Revision:
Main Activity:
Tools j Equipment
Location:
MS Reference:
Hazards
Sr.

(The potential to
cause harm)

Midfield Terminal Building- f'"neral Contractor


(Contract Number AUH.~ J.10.0401)
MIDFIELD TERMINAL CONTRACTOR (TCA Joint Venture)
HSE&S Risk Assessment

''
arabtec

Page 4 of22

10/11[1 4
02
Installation of Steel Structure for Single and Double Pavilions
Equipment: Mobile Crane, Man lifts, Fork Lift, Cherry picker, Vertical Lift, Torque Wrenches. Drill Machines, Jig Saw, Belt Sander Machine, Sanding Machine,
Total Stations, Chain Hoist, Chain Block, lever block, Tirfor, Welding Machine, Grinder,
Material: Steel Material, Nut Bolt ETC.
ABU DHABI INTERNATIONAL AIRPORT - MIDFIELD TERMINAL BUILDING
MS-1093-110N Rev-02 (SS-8259)

Effects
Consequence

Risk Rating - No
Controls
Likelih
ood

Seve
rity

Recommended Control Measures & Mitigations


Outcome
(T/A/Mffj

Residu
al
Risk(T

/A/M/1

ALARP
Demonstr
ated (Y/N)

Actions
By

Steps shall be spaced away from the vehicle to allow placement of feet to the
heel and provide a flat, non-skid surface.
Walking surfaces on vehicle are required to be fixed in place and be
constructed of material providing a continuous non-slip surface.
The width shall be sufficient to allow worker movement without loss of
balance. A width of 40cm and more will normally be sufficient.
Where there is a risk of falling, working platforms shall be equipped with a
fixed or the platform collapsible handrails on the outside edge if the platform
is safely below the top of the vehicle, or both side, if the platform is on top of
the vehicle.
Retractable lifeline should be used for anchoring the full body safety harness
and it should be connected to crane hook. Worker will fix the yoyo to himself
before going up to crane . Yoyo will be released after going down from the
crane. Lifting will start once the worker unattached from yoyo.
Proper rated lashing belt or chain shall be used to secure the load. Center of
the weight will be marked by rigging supervisor prior to lifting.
The slinging should be done as per centre of gravity.
Tag lines should be used for lifting loads.
Traffic congestion.

2.3

Oversized
cargo/
Material
transportation

Failure of
transportation
vehicle. Struck with
other vehicle or
people

36(M)

Permits for transportation of heavy cargo have to be obtained from RTA and
Police.
Logistics department of TCAJV has to be informed prior to the entry to the
site.
Ensure that escorts are provided from gate to the site to ensure safe
transport.

Logistics
A

departm
ent
Site
Engineer

DBD

Construction

Date:
Revision:
Main Activ!_ty:
Tools I Equipment
Location:
MS Reference:

2.4 I

3.1 1

_I
I

MS-1093-110N Rev-02 (SS-8259)

Risk Rating - No
Controls

Effects
Consequence

(The potential to
cause harm)

Inadvertent
weather
conditions
such as fog,
sand storm
etc.

'

arabtec

Page 5 of22

10/11/14
02
Installation of Steel Structure for Single and Double Pavilions
Equipment: Mobile Crane, Man lifts, Fork Lift, Cherry picker, Vertical Lift, Torque Wrenches. Drill Machines, Jig Saw, Belt Sander Machine, Sanding Machine,
Total Stations, Chain Hoist, Chain Block, lever block, Tirfor, Welding Machine, Grinder,
Material: Steel Material, Nut Bolt ETC.
ABU DHABI INTERNATIONAL AIRPORT - MIDFIELD TERMINAL BUILDING

Hazards
Sr.

Midfield Terminal Building- r "neral Contractor


(Contract Number AUh.~ J.10.0401)
MIDFIELD TERMINAL CONTRACTOR (TCA Joint Venture)
HSE&S Risk Assessment

Likelih
ood

Road traffic
accidents leading to
personal injuries,
property damages.

Seve
rlty

Outcome
[T I A/M/1)

36(M)

Recommended Control Measures & Mitigations

Residu
al
Risk(T

/A/M/1

ALARP

Actions

Demonstr
ated (Y/N)

By

Weather forecast from the reliable sources shall be monitored


Drivers shall be informed about the weather forecast.
Start the journey only in case of clear and suitable weather conditions for
travel and unloading activities.
Cranes will be stopped over 38km/h wind speed.
Anemometer should be used in the crane to monitor the wind speed.

Supervis
or/
Foremen

Supervis
or/
Foreman
HSE
Dept.

LIFTING OPERATIONS

Equipment
Failure

I Over turn or
Collapse of Crane

48(M)

All lifting equipment (Cranes, slings, clamps, shackles etc.) to be third party
inspected and approved prior to placement on site.
Lifting plan should be prepared and to be briefed to all employees who are
part of the lifting activity.
Adequately trained and competent workers only to be deployed under 100%
adequate and competent supervision.
Competent operators, riggers and banks man should be deployed and must
have relevant valid UAE license and TCA JV approved third party certification
I and this is to be verified.
Crane shall be erected only on clear firm and level ground with adequate
access and space for its movement. Crane shall be capable of the job it is
required.
Prior to lifting the area must be cleared off from any infringing objects and
maintain area tidy.
Ensure that all the people from the lifting area and other areas where the load
is travelling is cleared off prior to lifting.

Aa:.r.

Dl1ll
Construction

Date:
Revision:
Main Activity:
Tools j Equipment
Location:
MS Reference:
Hazards
Sr.

(The potential to
cause harm)

''
arab tee

3.2

3.3

Incompetent
personnel
involved in the
Lifting
operation

Page 6 of22

10/11 /14
02
Installation of Steel Structure for Sin gle and Double Pavilions
Equipment: Mobile Crane, Man lifts, Fork Lift, Cherry picker, Vertical Lift, Torque Wrenches. Drill Machines, Jig Saw, Belt Sander Machine, Sanding Machine,
Total Stations, Chain Hoist, Chain Block, lever block, Tirfor, Welding Machine, Grinder,
Material: Steel Material, Nut Bolt ETC.
ABU DHABI INTERNATIONAL AIRPORT- MIDFIELD TERMINAL BUILDING
MS-1093-110N Rev-02 (SS-8259)
Risk Rating- No
Controls

Effects
Consequence

Recommended Control Measures & Mitigations


Likelib
ood

Seve
rity

Outcome
[T/A/M/f}

Unsafe lifting
equipment,
lifting gea rs

Midfield Terminal Building - GPneral Contractor


(Contract Number AUH. .10.0401)
MIDFIELD TERMINAL CONTRACTOR (TCA Joint Venture)
HSE&S Risk Assessment

Personal injuries,
property Damages
Production delays

Personal injuries,
property
Damages
Production
delays

48{M)

36{M)

Residu
al
Risk(T

/A/M/1

ALARP
Demonstr
ated (Y/N)

Actions
By

Regular maintenance and yearly I half yearly inspection shall be carried out
for crane I all lifting gears.
Ensure daily inspection for the cranes and the daily checklists has to be
maintained.
Visual inspection to be carried out on daily basis of all loose lifting gears and
equipment and records ahs to be maintained .
Lifting gears and equipment's to be used only by a competent person.
Ensure regular thorough inspection carried out by Abu Dhabi municipality
approved 3rd party on all lifting gear
Ensure automatic load indicators are working properly
SWL is marked properly
Ensure physical inspections before and after each shift
All lifting tackles must be stored in a proper, suitable place away from
substances/atmosphere which can cause corrosion, rust or damage.
Warning signs of heavy lifting should be provided in prominent areas.
Wind speed has to be monitored regularly. Over 38kmh all lifting operations
will be stopped .
Crane operators shall be UAE licensed and shall have competency Certificate
issued by third party approved by Abu Dhabi Municipality.
All riggers shall be trained and possess Competency Certificate.
All others involved in the activity shall be task briefed on each shift and
records of attendance shall be maintained.
Area of lifting operations shall be cordoned off and sign posted to avoid others
inadvertently entering to the area .

RiggingS
upervisor
A

I
Foremen
HSE
Dept.

Supervis
or/
Foremen

Midfield Terminal Building- Goneral Contractor


(Contract Number AUH. . _.10.0401)
MID FIELD TERMINAL CONTRACTOR (TCA Joint Venture)
HSE&S Risk Assessment

I.

Dll

Construction

Date:
Revision:
Main Activity:
Tools I Equipment
Location:
MS Reference:
Hazards
Sr.

(The potential to
cause harm)

'

ara btee

10/11[ 14

02

I
I

Installation of Steel Structure fo r Single and Double Paviljons


Equipment: Mobile Crane, Man lifts, Fork Lift, Cherry picker, Vertical Lift, Torque Wrenches. Drill Machines, Jig Saw, Belt Sander Machine, Sanding Machine,
Total Stations, Chain Hoist, Chain Block, lever block, Tirfor, Welding Machine, Grinder,
Material: Steel Material, Nut Bolt ETC.
ABU DHABI INTERNATIONAL AIRPORT- MIDFIELD TERMINAL BUILDING

Risk Rating - No
Controls

Effects
Consequence

Ukelib
ood

Seve
rity

Recommended Control Measures & Mitigations

I rrI

Outcome
A/M/f}

Personal injuries,
property
Damages
Production
delays

36(M)

ALARP
Demonstr
ated (Y/N)

4.1

Residu
al
Risk(T

/A/M/1

Never swing load overhead people


Area of lifting activity to be free from electrical lines or any existing utilities.
Never exceed the marked safe working loads (SWL).
Position the crane on a well compacted, leveled ground.
Outriggers must be fully extended and adequately supported.
If possible, the load must be visible to operator.
If visibility of the load and rigger is not feasible, proper communications
facilities must be provided.
Fire extinguishers must be in the cabin of the operator.
Ensure use of tag line to control the load.
All lifting operations must be controlled by a competent person who will take
overall responsibility and possess a method statement for the work activities.
Lifting plan will be prepared prior to every lift at site.
Loosed materials must be carried in boxes I containers.
Lifting operation shall be suspended during inadvertent weather conditions.
Use of proper PPE 's. safety glass, boots, helmet, vest, gloves, harness.
All lifting gears should be certified from Abu Dhabi municipality approved third
party in every 3 months.
All lifting equipment's should be color coded as per client requirements.

Actions

By

Rigging
Supervis
or/
Foremen

I USE OF HYDRAULIC JACKS


Failure of
hydraulics

MS-1093-110N Rev-02 (SS-8259)

General Hazards
involved in the
3.4 I
Lifting
operations

Page 7 of22

Personal injuries
Property damage

36(M)

The load bearing capacity of the jack must suit the load of the material placed
on it.
Hydraulic jacks to be inspected and certified by Abu DhabiMunicipality
approved third party.
Ensure the lift using jack is sufficient for the intended operatio n.

Site
Engineer/
Construct
ion
Manager

')

()
l"!'CK J.\.1,

DBD
Construction
Date:
Revision:
Main Activity:
Tools I Equipment
Location:
MS Reference:

13.
13.1

MS-1093110N Rev-02 (SS-8259)

Effects
Consequence

(The potendal to
cause harm)

House Keeping
Contact with
sharp edge of
scrap while
waste
collecting and
removing,
dust, Manua l
Handling of
waste

''
arabtec

Page 22 of 22

10/11/14
02
Installation of Steel Structure for Single and Double Pavilions
Equipment: Mobile Crane, Man lifts, Fork Lift, Cherry picker, Vertical Lift, Torque Wrenches. Drill Machines, Jig Saw, Belt Sander Machine, Sanding Machine,
Total Stations, Chain Hoist, Chain Block, lever block, Tirfor, Welding Machine, Grinder,
Material: Steel Material, Nut Bolt ETC.
ABU DHABI INTERNATIONAL AIRPORT- MIDFIELD TERMINAL BUILDING

Hazards
Sr.

Midfield Terminal Building - General Contractor


(Contract Number AUH.06.10.0401)
MIDFIELD TERMINAL CONTRACTOR (TCA Joint Venture)
HSE&S Risk Assessment

Multiple injuries,
back pain, minor
cut, serious sprain,
come in contact
with steel structure
materials

Name: Yousef AI Mousa


Position: Construction Su
Signature:

Resfdu

Risk Rating No
Controls
Recommended Control Measures & Mitigations

Llkellh

Seve

Outcome

ood

rlty

rrtA/M/1)

al
Risk(T

36[M)

/A/M/1
l
All appropriate PPE's to be worn i.e., hand glove (heavy duty). dust mask
safety goggles, Hard Hat and Safety Shoes
Training to be provided for manual handling and safety during handling waste
to all operatives evolved in housekeeping activities.
Site supervisor has to ensure that the areas are clean and tidy before and
after activity.
Segregated accord ingly in a skip/area provided by the TCAJV and follow the
waste management system of TCAJV.
Supervisors /team leaders need to be monitor about waste management and
disposer only in designated areas or skips

Name: Barry Coster


Position: TCA JV Proiect
Signature:

ALARP

Actions

Demonstr
ated (Y/N)

By

Name: Raymond Rice


Position: Construction Support Manager
Signature: ~

~"--\;.

Site
Engineer
Supervis
or/ Forem
an