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GK65597U

GK65597U

403D-15

2007/12/07

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.

Contents
1.

Introduction

Pg. 4

2.

How To Use Your Parts Book

Pg. 4

3.

Engine Breakdown

Pg. 5

4.

Symbol Descriptions

Pg. 9

5.

Parts Lists & Illustrations

Pg. 11

6.

Parts Index

Pg. 140

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book


This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.

Engine Breakdown

Section

Page

Section

Page

Cylinder Block
ACPG0009

11

Timing Case
ADPG0034

37

Cylinder Block
ACPG0009

13

Timing Case
ADPG0034

39

Crankshaft, Pistons & Connecting Rods


ACPG0009

15

Timing Case
ADPG0034

41

Crankshaft, Pistons & Connecting Rods


ACPG0009

17

Camshaft & Gears


ADPG0034

43

Rear End Oil Seal


ACPG0009

19

Fuel Injection Pump


AFPG0034

45

Cylinder Head
ACPG0009

21

High Pressure Fuel Pipes


AFPG0034

47

Cylinder Head
ACPG0009

23

Atomisers
AFPG0034

49

Rocker Shaft Assembly


ACPG0009

25

Fuel Leak-Off Pipe


AFPG0034

51

Oil Pump
ACPG0009

27

Flywheel Housing
CDPG0012

53

Pipes
ACPG0009

29

Flywheel & Starter Ring


DDPG0009

55

Relief Valve
ACPG0009

31

Starter Motor
EDPG0004

57

Timing Case
ADPG0034

33

Pulleys
FBPG0009

59

Timing Case
ADPG0034

35

Lubricating Oil Sump


GBPG0016

61

Page 5

Engine Breakdown

Section

Page

Section

Page

Dipstick & Tube


GBPG0016

63

Blanking Plates
QCPG0009

89

Dipstick & Tube


GBPG0016

65

Cylinder Head Cover


TBPG0004

91

Sump
GCPG0000

67

Feed Pipes
TBPG0004

93

Filler
HBPG0007

69

Air Filter Assembly


TDPG0007

95

Oil Filter
JBPG0000

71

Pipework & Connections


TDPG0007

97

Oil Filter
JCPG0000

73

Exhaust Manifold
UBPG0004

99

Front End Drive Input


KBPG0005

75

Exhaust Connection
UDPG0001

101

Water Pump
LBPG0006

77

Lift Pump
VBPG0015

103

Thermostat & Housing


LBPG0006

79

Fuel Filter
VBPG0015

105

Thermostat & Housing


LDPG0005

81

Pipework & Connections


VBPG0015

107

Fan Drive
MEPG0001

83

Cold Start System


WDPG0002

109

Alternator Bracket & Fixings


NDPG0016

85

Engine Lifting Eyes


XBPG0009

111

Drive Belt & Tensioner


NEPG0010

87

Throttle & Stop Controls


ZAPG0011

113

Page 6

Engine Breakdown

Section

Page

Heater/Starter Switch
ZEPG0001

115

Instrumentation
ZJPG0008

117

Instrumentation
ZLPG0006

119

Radiator & Cowling


ZMPG0008

121

Radiator & Cowling


ZMPG0008

123

Radiator & Cowling


ZMPG0008

125

Fan
ZMPG0008

127

Guards
ZMPG0008

129

Guards
ZMPG0008

131

Engine Mounts
ZMPG0008

133

Electrical Wiring & Fittings


ZPPG0002

135

Fuel Pre-Lift Pump


ZVPG0002

137

Application Miscellaneous & Auxiliaries


ZZPG0004

139

Page 7

Engine Breakdown

Page 8

Symbols and Notes


Symbol

Description

From Engine Number

Upto Engine Number

Repairs and Replaces

See Appropriate Section - Reference Number

Alternative

Order

Remanufactured Part

New for Old Part

Number of Teeth

Thickness

Bottom

Top

Left Hand

Right Hand

Reference for Detailed Breakdown

Other Service Options Available

Cylinder Number

See History Section

Page 9

Cylinder Block

Plate A

ACPG0009

15
14

2
22

21
20

4
6
7

17
16

10

13

19

18

11
8
9

12

Page 10

Cylinder Block

Plate A

ACPG0009

Item

Part No.

1
2 064210025
3 064210040
4 064210040
5 064210040
6 198466010
7 198466020
8 198466020
9 198466020
10 198466940
11 165296220
12 198517222
13 042309013
14 040106203
15 064100045
16 012110635
17 012110660
18 030500616
19 030501025
20 010109441
21 030500612
22 030309005
Service Options
12
12

198517226
198517229

References

J (-)0.25MM
J (-)0.50MM

Qty.

Description

1
1
1
2
1
2
2
2
1
4
1
1
1
1
1
2
1
2
2
2
2
2

CYLINDER BLOCK ASSEMBLY


PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
SHAFT
BUSH
NEEDLE BEARING
BALL BEARING
PLUG
STUD
STUD
DOWEL
DOWEL
STUD
DOWEL
PIN

1
1

BUSH
BUSH

Notes
(A)

Footnotes
(A)

SERVICE BY COMPLETE ENGINE

Page 11

Cylinder Block

Plate B

ACPG0009

3
2

Page 12

Cylinder Block

Plate B

ACPG0009

Item

Part No.

1
2
3

U65166580
165996590
011310612

References
R a.

Qty.

Description

1
1
2

PLATE
GASKET - TIMING CASE
SCREW

PLATE

Notes

History
a.
1

165166580

Page 13

Crankshaft, Pistons & Connecting Rods

Plate A

ACPG0009

27

4
6
7
20
24

21

14
18

23

15

22

12
17
25

16

19
11

10

13

Page 14

26

Crankshaft, Pistons & Connecting Rods

Plate A

ACPG0009

Item

Part No.

1 115256950
2
3
115276270
4
030509020
5
030300816
6 199266200
7 199266200
8 110156171
9
10
11
030500612
12
010109406
13 011511070
14 110156181
15
16
17
030500612
18
010109406
19 011511070
20 110156191
21
22
23
030500612
24
010109406
25 010700865
26 198586050
27 198586080
Service Options
26
26
27
27

198586054
198586057
198586084
198586087

References

F 115256950

F 110156171
F 110156171

F 110156181
F 110156181

F 110156191
F 110156191

J
J
J
J

(-)0.25MM
(-)0.50MM
(-)0.25MM
(-)0.50MM

Qty.

Description

Notes

1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
2
1
1
1
1
2
2
2
1
1

CRANKSHAFT ASSEMBLY
CRANKSHAFT
CRANKSHAFT GEAR
KEY
PIN
THRUST WASHER
THRUST WASHER
HOLDER
CAP
CAP
DOWEL
SCREW
SCREW
HOLDER
CAP
CAP
DOWEL
SCREW
SCREW
HOLDER
CAP
CAP
DOWEL
SCREW
SCREW
MAIN BEARING KIT
BIG END BEARING KIT

(A) STD.
(A) STD.

1
1
1
1

MAIN BEARING KIT - U/S


MAIN BEARING KIT - U/S
BIG END BRG KIT - U/S
BIG END BRG KIT - U/S

(A)
(A)
(A)
(A)

Footnotes
(A)

BEARINGS ARE PRE-FINISHED

Page 15

Crankshaft, Pistons & Connecting Rods

Plate B

ACPG0009

6
10
11
4

5
7

12

Page 16

Crankshaft, Pistons & Connecting Rods

Plate B

ACPG0009

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12

115017541

References

F 115017541
115107970
115326220
036500028
036500028
115026251
F 115026251
F 115026251
198517265
115176140
020109120

Qty.
3
1
1
3
3
3
3
1
1
1
2
2

Description

Notes

PISTON AND RING KIT


PISTON
PISTON RING KIT
GUDGEON PIN
CIRCLIP
CIRCLIP
CON ROD ASSEMBLY
ROD
CAP
SMALL END BUSH
CON ROD BOLT
CON ROD NUT

Page 17

Rear End Oil Seal

Plate A

ACPG0009

Page 18

Rear End Oil Seal

Plate A

ACPG0009

Item

Part No.

198636170

References

Qty.
1

Description
SEAL - REAR END OIL

Notes
(A,B)

Footnotes
(A)

SEE SERVICE BULLETIN NO.195

(B)

ALSO ORDER WEAR SLEEVE - 29990037

Page 19

Cylinder Head

Plate A

ACPG0009

22
21

1
20

14

19

13

4
18

12
17
8

11

2
6

3
5

15
9

16
10

Page 20

Cylinder Head

Plate A

ACPG0009

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

111011050

References

F 111011050
064210010
064210018
064210025
064210025
064210030
064210030
TPN646
120166380
120406070
198217470
120186080
120226070
TPN645
120176380
120406050
198217470
120186080
120226070
120216040
120216040

Qty.
1
1
2
5
2
1
1
1
3
3
3
3
3
6
3
3
3
3
3
6
3
3

Description
CYLINDER HEAD ASSEMBLY
CYLINDER HEAD
PLUG
CAP
PLUG
PLUG
CAP
CAP
VALVE SEAT INSERT
INTAKE VALVE
SEAL - VALVE STEM
VALVE SPRING
CAP
VALVE COLLET
VALVE SEAT INSERT
EXHAUST VALVE
SEAL - VALVE STEM
VALVE SPRING
CAP
VALVE COLLET
VALVE SPRING CAP
VALVE SPRING CAP

Notes

(A)

(B)

Footnotes
(A)

INLET

(B)

EXHAUST

Page 21

Cylinder Head

Plate B

ACPG0009

3
2

Page 22

Cylinder Head

Plate B

ACPG0009

Item

Part No.

1
2 111136480
3 111136490
4 012110655
5 012110860
Service Options
1
1

111147491
111147501

References

Qty.

Description

1
11
3
2
2

GASKET - CYLINDER HEAD


SCREW
SCREW
STUD
STUD

J 1.3MM
J 1.4MM

1
1

GASKET - CYLINDER HEAD


GASKET - CYLINDER HEAD

Notes

Page 23

Rocker Shaft Assembly

Plate A

ACPG0009

1
4

15

9
6

14

10
8

13

11
3

16

17
12

Page 24

Rocker Shaft Assembly

Plate A

ACPG0009

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

120037000
120316281
120356141
198217170
199280300
120356131
052109076
199486220
020109076
199486320
120996140
011310635
012109044
023100010
120456250
120116160

References
R a.
F 120037000

Qty.

Description

1
1
1
3
2
4
3
1
6
6
1
1
2
3
3
6
6

ROCKER BOX ASSEMBLY


ROCKER BOX
SHAFT
ROCKER ARM ASSEMBLY
ROCKER SHAFT SPRING
WASHER
ROCKER ARM ASSEMBLY
SEAL - O RING
ADJUSTING SCREW
NUT
SCREW
SEAL - ROCKER BOX
SCREW
STUD
NUT
PUSHROD
TAPPET

ROCKER BOX ASSEMBLY

Notes

EXHAUST

INLET

History
a.
1

120037000

Page 25

Oil Pump

Plate A

ACPG0009

14
2

1
5
3
6
4

8
9
10
11
12

Page 26

Oil Pump

Plate A

ACPG0009

Item

Part No.

1 165026270
2
3
4
5
198517290
6
030509018
7
198217760
8 140116220
9
10 198216720
11 199236540
12 036800010
14 199266270
Service Options
9
9
9
9

199286150
199286160
199286170
199286180

References

F 165026270
F 165026270
F 165026270

J
J
J
J

(+)0.10MM
(+)0.15MM
(+)0.20MM
(+)0.50MM

Qty.

Description

1
1
1
1
3
3
1
1
1
1
1
1
1

IDLER GEAR
IDLER GEAR
ROTOR
ROTOR
BUSH
DOWEL
SPRING
COVER
SHIM
SPRING
COLLAR
CIRCLIP
THRUST WASHER

1
1
1
1

SHIM
SHIM
SHIM
SHIM

Notes

Page 27

Pipes

Plate A

ACPG0009

3
2

Page 28

Pipes

Plate A

ACPG0009

Item

Part No.

1
2
3
4

140606941
198486780
140996260
140996260

References

Qty.
1
1
1
1

Description

Notes

OIL PIPE
BOLT
WASHER
WASHER

Page 29

Relief Valve

Plate A

ACPG0009

Page 30

Relief Valve

Plate A

ACPG0009

Item

Part No.

1
2

140036220
052109078

References

Qty.
1
1

Description

Notes

RELIEF VALVE
SEAL - O RING

Page 31

Timing Case

Plate A

ADPG0034

Page 32

Timing Case

Plate A

ADPG0034

Item

Part No.

1
2
3
4
5

165996630
011310640
011310660
023100006

References

Qty.
1
1
8
4
1

Description
TIMING GEAR
GASKET - TIMING CASE
SCREW
SCREW
NUT

Notes
(A)

Footnotes
(A)

SEE FOLLOWING PARTS LIST FOR SERVICE COMPONENTS

Page 33

Timing Case

Plate B

ADPG0034

Page 34

Timing Case

Plate B

ADPG0034

Item

Part No.

1
2
3
4
5

165106870
030300414
110416290
052300850
198636160

References
R a.

Qty.

Description

1
1
1
1
1

TIMING CASE
PIN
BEARING HOLDER ASSEMBLY
SEAL - O RING
SEAL - FRONT END OIL

TIMING CASE

Notes

History
a.
1

165116571

Page 35

Timing Case

Plate C

ADPG0034

10

8
7
6

9
5
1
2

12
11
3

13

Page 36

Timing Case

Plate C

ADPG0034

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13

125616120
165996640
125156262
198217870
052100070
198217750
023100008
2315C039
2648A120
26420462
2315C039
2318A207
011310614

References

R a.

Qty.

Description

1
1
1
1
1
1
1
1
1
1
1
1
4

BRACKET
GASKET
ARM
SPRING
SEAL - O RING
SPRING
NUT
SCREW
NUT
ANTI-TAMPER CAP
SCREW
NUT
SCREW

ARM

Notes

History
a.
3

125156261

Page 37

Timing Case

Plate D

ADPG0034

4
3

1
8

7
6

Page 38

Timing Case

Plate D

ADPG0034

Item

Part No.

1
2
3
4
5
6
7
8
9

125046613
125116221
025100008
125306141
125116211
025100006
024500006
198217880
031100004

References
R a.

R b.

Qty.

Description

1
1
1
1
1
1
1
1
1

CONTROL LEVER
SHAFT
WASHER
CONTROL LEVER
SHAFT
WASHER
NUT
SPRING
PIN

Notes

History
a.
1

125046612

CONTROL LEVER

125306140

CONTROL LEVER

b.

Page 39

Timing Case

Plate E

ADPG0034

1
3
4
5
8

10
9
12
11

Page 40

Timing Case

Plate E

ADPG0034

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12

131046650

References

F 131046650
020109177
025100010
198217910
198346160
131276440
131466290
020109231
025100006
064210012
131466270

Qty.
1
1
1
1
1
1
1
1
1
1
1
1

Description

Notes

SCREW
BOLT
NUT
WASHER
SPRING
RING
ANTI-TAMPER CAP
BOLT
NUT
WASHER
CAP
ANTI-TAMPER CAP

Page 41

Camshaft & Gears

Plate A

ADPG0034

8
9

1
2

Page 42

Camshaft & Gears

Plate A

ADPG0034

Item

Part No.

1
2
3
4
5
6
7
8
9

120027000
120016240
034100508
040156304
199216320
125256240
199566651
011310612

References

Qty.
1
1
1
1
1
1
1
1
2

Description

Notes

CAMSHAFT
CAMSHAFT
CAMSHAFT GEAR
WOODRUFF KEY
BALL BEARING
SPACER
SLIDER
PLATE
SCREW

Page 43

Fuel Injection Pump

Plate A

AFPG0034

3
1

9
4
8

Page 44

Fuel Injection Pump

Plate A

AFPG0034

Item

Part No.

1 131017592
2
3
131246170
4
131246010
5
131296255
6
131296255
7
8 010800820
9 023100008
Service Options
7
7
7
7
7
7
7

131437541
131437740
131437551
131437750
131437561
131437580
131437571

References

F 131017592

J
J
J
J
J
J
J

0.20MM
0.25MM
0.3MM
0.35MM
0.4MM
0.50MM
0.50MM

Qty.

Description

1
1
1
1
1
1
1
2
2

FUEL INJECTION PUMP


FUEL INJECTION PUMP
BOLT
CONNECTION
WASHER
WASHER
SHIM
SCREW
NUT

1
1
1
1
1
1
1

SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM

Notes

Page 45

High Pressure Fuel Pipes

Plate A

AFPG0034

1
6

Page 46

High Pressure Fuel Pipes

Plate A

AFPG0034

Item

Part No.

1
2
3
4
5
6
7

131507450
131507460
131507470
199106021
199106021
010110625
023100006

References
Q 1
Q 2
Q 3

Qty.
1
1
1
2
2
2
2

Description

Notes

FUEL INJECTION PIPE


FUEL INJECTION PIPE
FUEL INJECTION PIPE
CLAMP
CLAMP
SCREW
NUT

Page 47

Atomisers

Plate A

AFPG0034

Page 48

Atomisers

Plate A

AFPG0034

Item
1
2
3

Part No.
131406440
131426230
131426200

References

Qty.
3
1
3

Description

Notes

INJECTOR
SEAL - INJECTOR
SEAL - INJECTOR

Page 49

Fuel Leak-Off Pipe

Plate A

AFPG0034

2
3
1
4

Page 50

Fuel Leak-Off Pipe

Plate A

AFPG0034

Item

Part No.

1
2
3
4

131606420
198487450
025100008
025100008

References

Qty.
1
1
1
1

Description

Notes

FUEL PIPE
BOLT
WASHER
WASHER

Page 51

Flywheel Housing

Plate A

CDPG0012

6
5
4

Page 52

Flywheel Housing

Plate A

CDPG0012

Item

Part No.

1
2
3
4
5
6

110446612
398460091
011510820
010111030
026200010
027100010

References

Qty.
1
1
10
2
2
2

Description

Notes

FLYWHEEL HOUSING
PLUG
SCREW
BOLT
WASHER
WASHER

Page 53

Flywheel & Starter Ring

Plate A

DDPG0009

1
3

Page 54

Flywheel & Starter Ring

Plate A

DDPG0009

Item

Part No.

1
2
3
4

115357040

References

F 115357040
115376040
010109341

Qty.
1
1
1
6

Description

Notes

FLYWHEEL
FLYWHEEL
STARTER RING
BOLT

Page 55

Starter Motor

Plate A

EDPG0004

Page 56

Starter Motor

Plate A

EDPG0004

Item

Part No.

185086600

References

Qty.
1

Description

Notes

STARTER MOTOR

Page 57

Pulleys

Plate A

FBPG0009

Page 58

Pulleys

Plate A

FBPG0009

Item

Part No.

145337040

References

Qty.
1

Description

Notes

1 GROOVE WATERPUMP PULLEY

Page 59

Lubricating Oil Sump

Plate A

GBPG0016

Page 60

Lubricating Oil Sump

Plate A

GBPG0016

Item

Part No.

1
2
3
4
5
6
7

110708760
110996910
010109235
140406690
011310612
140987070
052109076

References

R a.
R a.

Qty.

Description

1
1
26
1
2
1
1

SUMP
GASKET - SUMP
SCREW
STRAINER
SCREW
PIPE - OIL SUCTION
SEAL - O RING

1
1

STRAINER
PIPE - OIL SUCTION

Notes

History
a.
4
6

140406360
140987050

Page 61

Dipstick & Tube

Plate A

GBPG0016

Page 62

Dipstick & Tube

Plate A

GBPG0016

Item

Part No.

1
2
3
4

TPN467
110756490
010109235
052100100

References

Qty.
1
1
1
2

Description

Notes

DIPSTICK
DIPSTICK TUBE
SCREW
SEAL - O RING

Page 63

Dipstick & Tube

Plate B

GBPG0016

Page 64

Dipstick & Tube

Plate B

GBPG0016

Item

Part No.

1
2
3
4

198436290
052100100
052100100
011310612

References

Qty.
1
1
1
1

Description

Notes

PLUG
SEAL - O RING
SEAL - O RING
SCREW

Page 65

Sump

Plate A

GCPG0000

2
1

Page 66

Sump

Plate A

GCPG0000

Item

Part No.

1
2

010109238
025100016

References

Qty.
2
2

Description

Notes

SCREW
WASHER

Page 67

Filler

Plate A

HBPG0007

Page 68

Filler

Plate A

HBPG0007

Item

Part No.

1
2
3
4

198436350
052100400
398430080
052100280

References

Qty.
1
1
1
1

Description

Notes

OIL FILLER CAP


SEAL - O RING
OIL FILLER CAP
SEAL - O RING

Page 69

Oil Filter

Plate A

JBPG0000

Page 70

Oil Filter

Plate A

JBPG0000

Item

Part No.

140517050

References

Qty.
1

Description

Notes

OIL FILTER

Page 71

Oil Filter

Plate A

JCPG0000

Page 72

Oil Filter

Plate A

JCPG0000

Item

Part No.

140546020

References

Qty.
1

Description

Notes

CONNECTION

Page 73

Front End Drive Input

Plate A

KBPG0005

Page 74

Front End Drive Input

Plate A

KBPG0005

Item

Part No.

1
2
3

115397350
034100508
020109086

References

Qty.
1
1
1

Description

Notes

CRANKSHAFT PULLEY
WOODRUFF KEY
NUT

Page 75

Water Pump

Plate A

LBPG0006

6
7
3
5

Page 76

Water Pump

Plate A

LBPG0006

Item

Part No.

1
2
3
4
5
6
7

145010060
145996990
011310635
023100006
145537300
2481877
2481877

References

R a.
R a.

Qty.

Description

1
1
4
1
1
1
1

WATER PUMP
GASKET - WATER PUMP
SCREW
NUT
HOSE
HOSE CLIP
HOSE CLIP

1
1

HOSE CLIP
HOSE CLIP

Notes

History
a.
6
7

067100025
067100025

Page 77

Thermostat & Housing

Plate A

LBPG0006

6
3

Page 78

Thermostat & Housing

Plate A

LBPG0006

Item

Part No.

1
2
3
4
5
6
7

145046110
145206230
145996930
011310655
023100006
064500030
064500060

References

Qty.
1
1
1
2
2
1
1

Description

Notes

THERMOSTAT HOUSING
THERMOSTAT
GASKET - THERMOSTAT HSG
BOLT
NUT
PLUG
PLUG

Page 79

Thermostat & Housing

Plate A

LDPG0005

Page 80

Thermostat & Housing

Plate A

LDPG0005

Item

Part No.

1
2
3

145226320
145996051
011510825

References

Qty.
1
1
2

Description

Notes

CONNECTION
GASKET - THERMOSTAT HSG
SCREW

Page 81

Fan Drive

Plate A

MEPG0001

Page 82

Fan Drive

Plate A

MEPG0001

Item

Part No.

1
2

145386910
011310625

References

Qty.
1
4

Description

Notes

EXTENSION
SCREW

Page 83

Alternator Bracket & Fixings

Plate A

NDPG0016

1
10

8
7

Page 84

Alternator Bracket & Fixings

Plate A

NDPG0016

Item

Part No.

1
2
3
4
5
6
7
8
9
10

185046500
TPN744
2314H022
023100008
011510820
185727130
011510825
026100008
011510825
026109017

References

Qty.
1
1
1
1
3
1
1
1
1
1

Description

Notes

ALTERNATOR
ALTERNATOR BRACKET
SCREW
NUT
SCREW
LEVER
SCREW
WASHER
SCREW
WASHER

Page 85

Drive Belt & Tensioner

Plate A

NEPG0010

Page 86

Drive Belt & Tensioner

Plate A

NEPG0010

Item

Part No.

080109134

References

Qty.
1

Description

Notes

BELT

Page 87

Blanking Plates

Plate A

QCPG0009

4
5
6

Page 88

Blanking Plates

Plate A

QCPG0009

Item

Part No.

1
2
3
4
5
6
7

165206790
052300850
010311095
020910010
027100010
165206790
052300850

References

Qty.
1
1
2
2
2
1
1

Description

Notes

COVER
SEAL - O RING
BOLT
NUT
WASHER
COVER
SEAL - O RING

Page 89

Cylinder Head Cover

Plate A

TBPG0004

3
2

10
11

4
5
6

Page 90

Cylinder Head Cover

Plate A

TBPG0004

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11

111217451
110566080
011100408
110666210
110666060
015600406
111996410
011310640
011310660
024600010
140996270

References

Qty.
1
1
4
1
1
6
1
2
2
3
3

Description

Notes

CYLINDER HEAD COVER


BREATHER VALVE
METRIC BOLT
RETAINING PLATE
GAUZE
SCREW
GASKET - CYL. HEAD COVER
SCREW
SCREW
NUT
WASHER

Page 91

Feed Pipes

Plate A

TBPG0004

5
4
6

Page 92

Feed Pipes

Plate A

TBPG0004

Item

Part No.

1
2
3
4
5
6

135566570
135996950
011310620
165206810
3688A035
010109600

References

Qty.
1
1
2
1
1
2

Description

Notes

PIPE - AIR
GASKET
SCREW
COVER
GASKET
SCREW

Page 93

Air Filter Assembly

Plate A

TDPG0007

Page 94

Air Filter Assembly

Plate A

TDPG0007

Item

Part No.

1
2
3
4
5
6

135016340

References

F 135016340
135326205
26510402
26510194
26510417

Qty.
1
1
1
1
1
1

Description

Notes

AIR FILTER ASSEMBLY


BODY
MAIN AIR FILTER
INDICATOR
VALVE
BRACKET

Page 95

Pipework & Connections

Plate A

TDPG0007

2
5

Page 96

Pipework & Connections

Plate A

TDPG0007

Item

Part No.

1
2
3
4
5
6
7
8

U30976790
2314H003
199216340
2314H005
023100008
TPN505
21825194
21825194

References
R a.

Qty.

Description

1
2
1
2
2
1
1
1

BRACKET
SCREW
SPACER
SCREW
NUT
HOSE
CLIP
CLIP

BRACKET

Notes

History
a.
1

TPN643

Page 97

Exhaust Manifold

Plate A

UBPG0004

Page 98

Exhaust Manifold

Plate A

UBPG0004

Item

Part No.

1
2
3
4

135617690
135997120
011510860
023100008

References

Qty.
1
1
4
2

Description

Notes

EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
SCREW
NUT

Page 99

Exhaust Connection

Plate A

UDPG0001

1
3

Page 100

Exhaust Connection

Plate A

UDPG0001

Item

Part No.

1
2
3
4
5
6

314120070
314990013
011510825
314120070
314990013
011510825

References

Qty.
1
1
4
1
1
4

Description

Notes

FLANGE
GASKET - EXHAUST
SCREW
FLANGE
GASKET - EXHAUST
SCREW

Page 101

Lift Pump

Plate A

VBPG0015

Page 102

Lift Pump

Plate A

VBPG0015

Item

Part No.

1
2
3

130506351
2415A070
2314F003

References

Qty.
1
1
2

Description

Notes

LIFT PUMP
SEAL - O RING
SCREW

Page 103

Fuel Filter

Plate A

VBPG0015

3
9
4
13

12

6
5

10

7
8

11

Page 104

Fuel Filter

Plate A

VBPG0015

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13

2656613
130976780
010111030
026200010
020900010
027100010
011510825
026100008
26561117

References

R a.

F 26561117
0490786
0490786
26560014

Qty.

Description

1
1
2
2
2
2
2
2
1
1
1
1
1

FUEL FILTER ASSEMBLY


BRACKET
BOLT
WASHER
NUT
WASHER
SCREW
WASHER
FUEL FILTER KIT
ELEMENT
SEAL
SEAL
SEAL - O RING

SCREW

Notes

History
a.
7

011510820

Page 105

Pipework & Connections

Plate A

VBPG0015

11

12
13
14
2

7
6

10

Page 106

Pipework & Connections

Plate A

VBPG0015

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14

131246270
33811114
068209126
067100015
067100015
131246290
33811114
068209104
067100015
067100015
32184226
0920146
0650204
0920154

References

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
2
2

Description

Notes

FUEL PIPE
OLIVE
HOSE
CLIP
CLIP
PIPE - LOW PRESSURE FUEL
OLIVE
HOSE
CLIP
CLIP
PLUG
WASHER
PLUG
WASHER

Page 107

Cold Start System

Plate A

WDPG0002

Page 108

Cold Start System

Plate A

WDPG0002

Item

Part No.

1
2
3
4
5
6
7

185366190

References

F 185366190
F 185366190
185376140
020100004
027100004
185606170

Qty.
3
1
1
1
1
1
1

Description

Notes

GLOWPLUG
GLOWPLUG
NUT
CONNECTOR
NUT
WASHER
CABLE

Page 109

Engine Lifting Eyes

Plate A

XBPG0009

1
2

Page 110

Engine Lifting Eyes

Plate A

XBPG0009

Item

Part No.

1
2
3

195816100
011511020
195816100

References

Qty.
1
1
1

Description

Notes

LIFTING EYE
SCREW
LIFTING EYE

Page 111

Throttle & Stop Controls

Plate A

ZAPG0011

Page 112

Throttle & Stop Controls

Plate A

ZAPG0011

Item

Part No.

1
2
3

125416440
185206450
025100016

References

Qty.
1
1
1

Description

Notes

CONTROL LEVER
SOLENOID
WASHER

Page 113

Heater/Starter Switch

Plate A

ZEPG0001

ON

Page 114

Heater/Starter Switch

Plate A

ZEPG0001

Item

Part No.

1
2
3
4
5

385201161

References

F 385201161
385210061
385800010
390190030

Qty.
1
1
1
1
1

Description

Notes

SWITCH
IGNITION SWITCH
KEY
CAP
PLATE

Page 115

Instrumentation

Plate A

ZJPG0008

2
3

Page 116

Instrumentation

Plate A

ZJPG0008

Item

Part No.

1
2
3
4
5

185246290
198486871
140996260
140996260
064400010

References

Qty.
1
1
1
1
1

Description

Notes

OIL PRESSURE SWITCH


BANJO BOLT
WASHER
WASHER
PLUG

Page 117

Instrumentation

Plate A

ZLPG0006

Page 118

Instrumentation

Plate A

ZLPG0006

Item

Part No.

385720510

References

Qty.
1

Description

Notes

WATER TEMPERATURE SWITCH

Page 119

Radiator & Cowling

Plate A

ZMPG0008

1
3

Page 120

Radiator & Cowling

Plate A

ZMPG0008

Item
1
2
3
4

Part No.

References

TPN440
F TPN440
24850072
24850083

Qty.
1
1
1
1

Description

Notes

RADIATOR
RADIATOR
RADIATOR CAP
SHROUD

Page 121

Radiator & Cowling

Plate B

ZMPG0008

Page 122

Radiator & Cowling

Plate B

ZMPG0008

Item
1
2
3
4
5
6

Part No.
TPN431
TPN465
TPN465
TPN432
TPN465
TPN465

References

Qty.
1
1
1
1
1
1

Description

Notes

HOSE
HOSE CLIP
HOSE CLIP
HOSE
HOSE CLIP
HOSE CLIP

Page 123

Radiator & Cowling

Plate C

ZMPG0008

3
1

4
2

Page 124

Radiator & Cowling

Plate C

ZMPG0008

Item

Part No.

1
2
3
4
5
6
7
8
9

U45976820
011310625
U45976830
2314H003
011511025
010211425
U45976840
2314H003
010211425

References

Qty.
1
2
1
4
2
4
1
4
4

Description

Notes

BRACKET
SCREW
BRACKET
SCREW
SCREW
BOLT
BRACKET
SCREW
BOLT

Page 125

Fan

Plate A

ZMPG0008

2
1

Page 126

Fan

Plate A

ZMPG0008

Item

Part No.

1
2
3

145306880
145386910
011310625

References

Qty.
1
1
4

Description

Notes

FAN
EXTENSION
SCREW

Page 127

Guards

Plate A

ZMPG0008

Page 128

Guards

Plate A

ZMPG0008

Item

Part No.

1
2
3

145546850
U45977010
U85736550

References

Qty.
1
1
1

Description

Notes

FAN GUARD
FAN GUARD
GUARD

Page 129

Guards

Plate B

ZMPG0008

3
5

Page 130

Guards

Plate B

ZMPG0008

Item

Part No.

1
2
3
4
5
6
7
8

2638D017
U45977030
023100008
011510816
011510812
011510812
011510820
011510812

References

Qty.
1
1
1
1
6
1
4
2

Description

Notes

MOUNTING
BRACKET
NUT
SCREW
SCREW
SCREW
SCREW
SCREW

Page 131

Engine Mounts

Plate A

ZMPG0008

2
3

Page 132

Engine Mounts

Plate A

ZMPG0008

Item

Part No.

1
2
3
4

110267030
010211425
110267030
010211425

References

Qty.
1
4
1
4

Description

Notes

MOUNTING BRACKET
BOLT
MOUNTING BRACKET
BOLT

Page 133

Electrical Wiring & Fittings

Plate A

ZPPG0002

Page 134

Electrical Wiring & Fittings

Plate A

ZPPG0002

Item
1
2
3

Part No.

References

20195
F 20195
385620200

Qty.
1
3
2

Description
CONNECTION KIT
CONNECTION
CONNECTION

Notes

(A)

Footnotes
(A)

STARTER MOTOR

Page 135

Fuel Pre-Lift Pump

Plate A

ZVPG0002

Page 136

Fuel Pre-Lift Pump

Plate A

ZVPG0002

Item

Part No.

130506300

References

Qty.
1

Description

Notes

PRIMER

Page 137

Application Miscellaneous & Auxiliaries

Plate A

ZZPG0004

Page 138

Application Miscellaneous & Auxiliaries

Plate A

ZZPG0004

Item

Part No.

185306091

References

Qty.
1

Description

Notes

LAMP

Page 139

Parts Index

Page 140

Parts Index

Description

Part No.

Page

1 GROOVE
WATERPUMP
PULLEY

145337040

59

ADJUSTING SCREW

199486220

AIR FILTER
ASSEMBLY

135016340

ALTERNATOR

185046500

85

ALTERNATOR
BRACKET

TPN744

85

ANTI-TAMPER CAP

131276440

41

131466270

41

26420462

37

125156261

37

125156262

37

040106203

11

040156304

43

BANJO BOLT

198486871

117

BEARING HOLDER
ASSEMBLY

110416290

35

BELT

080109134

87

BIG END BEARING


KIT

198586080

15

BIG END BRG KIT U/S

198586084

15

ARM

BALL BEARING

BOLT

Description

Part No.

Page

131246170

45

131466290

41

25

198486780

29

95

198487450

51

125616120

37

130976780

105

26510417

95

TPN643

97

U30976790

97

U45976820

125

U45976830

125

U45976840

125

U45977030

131

BREATHER VALVE

110566080

91

BUSH

198517222

11

198517226

11

198517229

11

198517290

27

CABLE

185606170

109

CAMSHAFT

120027000

43

CAMSHAFT GEAR

120016240

43

CAP

064210012

41

BRACKET

198586087

15

010109341

55

064210018

21

010111030

53, 105

064210030

21, 21

010211425

125, 125,
133, 133

120186080

21, 21

010311095

89

385800010

115

011310655

79

036500028

17, 17

CIRCLIP

Page 141

Parts Index

Description

Part No.

Page

Description

Part No.

Page

036800010

27

111011050

21

CLAMP

199106021

47, 47

CYLINDER HEAD
ASSEMBLY

CLIP

067100015

107, 107,
107, 107

CYLINDER HEAD
COVER

111217451

91

21825194

97, 97

DIPSTICK

TPN467

63

COLLAR

199236540

27

DIPSTICK TUBE

110756490

63

CON ROD
ASSEMBLY

115026251

17

DOWEL

030500612

11, 15,
15, 15

CON ROD BOLT

115176140

17

030500616

11

CON ROD NUT

020109120

17

030501025

11

CONNECTION

131246010

45

030509018

27

140546020

73

EXHAUST
MANIFOLD

135617690

99

145226320

81

EXHAUST VALVE

120176380

21

385620200

135

EXTENSION

145386910

83, 127

CONNECTION KIT

20195

135

FAN

145306880

127

CONNECTOR

185376140

109

FAN GUARD

145546850

129

CONTROL LEVER

125046612

39

U45977010

129

125046613

39

FLANGE

314120070

101, 101

125306140

39

FLYWHEEL

115357040

55

125306141

39

110446612

53

125416440

113

FLYWHEEL
HOUSING

140116220

27

FUEL FILTER
ASSEMBLY

2656613

105

165206790

89, 89

FUEL FILTER KIT

26561117

105

165206810

93

131507450

47

CRANKSHAFT
ASSEMBLY

115256950

15

FUEL INJECTION
PIPE

131507460

47

CRANKSHAFT
GEAR

115276270

15

131507470

47

CRANKSHAFT
PULLEY

115397350

75

131017592

45

COVER

Page 142

FUEL INJECTION
PUMP

Parts Index

Description

Part No.

Page

Description

Part No.

Page

FUEL PIPE

131246270

107

HOSE

068209104

107

131606420

51

068209126

107

135996950

93

145537300

77

165996640

37

TPN431

123

3688A035

93

TPN432

123

GASKET - CYL.
HEAD COVER

111996410

91

TPN505

97

067100025

77, 77

GASKET CYLINDER HEAD

111147491

23

2481877

77, 77

111147501

23

TPN465

123, 123,
123, 123

GASKET EXHAUST

314990013

101, 101

IDLER GEAR

165026270

27

GASKET EXHAUST
MANIFOLD

135997120

99

INDICATOR

26510402

95

INJECTOR

131406440

49

GASKET - SUMP

110996910

61

INTAKE VALVE

120166380

21

GASKET THERMOSTAT HSG

145996051

81

KEY

030509020

15

385210061

115

GASKET

HOSE CLIP

145996930

79

LAMP

185306091

139

165996590

13

LEVER

185727130

85

165996630

33

LIFT PUMP

130506351

103

GASKET - WATER
PUMP

145996990

77

LIFTING EYE

195816100

111, 111

MAIN AIR FILTER

135326205

95

GAUZE

110666060

91

MAIN BEARING KIT

198586050

15

GLOWPLUG

185366190

109

198586054

15

GUARD

U85736550

129

MAIN BEARING KIT


- U/S

GUDGEON PIN

115326220

17

198586057

15

HOLDER

110156171

15

METRIC BOLT

011100408

91

110156181

15

MOUNTING

2638D017

131

110156191

15

MOUNTING
BRACKET

110267030

133, 133

GASKET - TIMING
CASE

Page 143

Parts Index

Description

Part No.

Page

Description

Part No.

Page

NEEDLE BEARING

042309013

11

PIPE - AIR

135566570

93

NUT

020100004

109

131246290

107

020109076

25

PIPE - LOW
PRESSURE FUEL

020109086

75

PIPE - OIL SUCTION

140987050

61

020109177

41

140987070

61

020109231

41

PISTON AND RING


KIT

115017541

17

020900010

105

PISTON RING KIT

115107970

17

020910010

89

PLATE

165166580

13

023100006

33, 47,
77, 79

199566651

43

023100008

37, 45,
85, 97,
99, 131

390190030

115

U65166580

13

064100045

11

064210010

21

064210025

11, 21, 21

064210040

11, 11, 11

064400010

117

064500030

79

064500060

79

0650204

107

198436290

65

198466010

11

198466020

11, 11, 11

PLUG

023100010

25

024500006

39

024600010

91

2318A207

37

2648A120

37

198436350

69

398430080

69

OIL FILTER

140517050

71

OIL PIPE

140606941

29

OIL PRESSURE
SWITCH

185246290

117

OLIVE

33811114

107, 107

198466940

11

PIN

030300414

35

32184226

107

030300816

15

398460091

53

030309005

11

PRIMER

130506300

137

031100004

39

PUSHROD

120456250

25

OIL FILLER CAP

Page 144

Parts Index

Description

Part No.

Page

RADIATOR

TPN440

RADIATOR CAP

Description

Part No.

Page

121

011510816

131

24850072

121

011510820

RELIEF VALVE

140036220

31

53, 85,
105, 131

RETAINING PLATE

110666210

91

011510825

RING

198346160

41

81, 85,
85, 101,
101, 105

ROCKER ARM
ASSEMBLY

120356131

25

011510860

99

011511020

111

120356141

25

011511025

125

ROCKER BOX
ASSEMBLY

120037000

25, 25

011511070

15, 15

ROCKER SHAFT
SPRING

198217170

25

015600406

91

111136480

23

SCREW

010109235

61, 63

111136490

23

010109238

67

131046650

41

010109406

15, 15, 15

199486320

25

010109600

93

2314F003

103

010110625

47

2314H003

010700865

15

97, 125,
125

010800820

45

2314H005

97

011310612

13, 43,
61, 65

2314H022

85

2315C039

37, 37

011310614

37

SEAL

0490786

105, 105

011310620

93

198636160

35

011310625

83, 125,
127

SEAL - FRONT END


OIL
SEAL - INJECTOR

131426200

49

131426230

49

052100070

37

011310635

25, 77

011310640

33, 91

011310660

33, 91

052100100

63, 65, 65

011510812

131, 131,
131

052100280

69

052100400

69

SEAL - O RING

Page 145

Parts Index

Description

Part No.

Page

Description

Part No.

Page

052109076

25, 61

SMALL END BUSH

198517265

17

052109078

31

SOLENOID

185206450

113

052300850

35, 89, 89

SPACER

199216320

43

2415A070

103

199216340

97

26560014

105

198216720

27

SEAL - REAR END


OIL

198636170

19

198217750

37

198217760

27

SEAL - ROCKER
BOX

120996140

25

198217870

37

SEAL - VALVE
STEM

120406050

21

198217880

39

198217910

41

STARTER MOTOR

185086600

57

STARTER RING

115376040

55

STRAINER

140406360

61

140406690

61

010109441

11

012109044

25

012110635

11

012110655

23

012110660

11

012110860

23

SUMP

110708760

61

SWITCH

385201161

115

TAPPET

120116160

25

THERMOSTAT

145206230

79

145046110

79

199266200

15, 15

199266270

27

SPRING

120406070

21

120316281

25

125116211

39

125116221

39

165296220

11

131437541

45

131437551

45

131437561

45

131437571

45

131437580

45

131437740

45

131437750

45

199286150

27

199286160

27

199286170

27

199286180

27

THERMOSTAT
HOUSING

SHROUD

24850083

121

THRUST WASHER

SLIDER

125256240

43

SHAFT

SHIM

Page 146

STUD

Parts Index

Description

Part No.

Page

TIMING CASE

165106870

Description

Part No.

Page

35

0920154

107

165116571

35

131296255

45, 45

VALVE

26510194

95

140996260

VALVE COLLET

120226070

21, 21

29, 29,
117, 117

VALVE SEAT
INSERT

TPN645

21

140996270

91

199280300

25

TPN646

21

WATER PUMP

145010060

77

VALVE SPRING

198217470

21, 21

385720510

119

VALVE SPRING CAP

120216040

21, 21

WATER
TEMPERATURE
SWITCH

WASHER

025100006

39, 41

WOODRUFF KEY

034100508

43, 75

025100008

39, 51, 51

025100010

41

025100016

67, 113

026100008

85, 105

026109017

85

026200010

53, 105

027100004

109

027100010

53, 89,
105

0920146

107

Page 147