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Topic: Steel Connection
The steel connection in building construction is mainly divided into two types: (a) Welding (b) Bolting In this lecture, both types of steel connection will be discussed through the calculation and reallife example.
PART I: Welding
Welding is the process of joining metal parts by fusing them and filling in with molten metal from the electrode. However, due to the high temperature of the welding process, it should be carried out under close supervision. (Figure 1.1)
Figure 1.1: Welding And welding is divided into two main types (1) Butt weld Butt weld is named after edge preparation. It also means a weld made in a groove (gap) between two members to be jointed (Figure 1.2)
Figure 1.2: Butt Weld
(2) Fillet weld Fillet weld is normally done without edge preparation. It also means a weld or nearly triangular cross section joining two surfaces approximately at right angles to each other in a lap joint. (Figure 1.3)
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Figure 1.3: Fillet weld (3) Weld Terminology Base metal – the metal to be welded or cut Bevel angle – angle formed between the prepared edge of a member and a plane perpendicular to the surface of the member Root – where the members approach Weld leg – distance from root to the toe of the fillet weld Actual throat – minimum distance from the root of a weld to its face Effective throat – minimum distance from the roof of a weld to its face minus any reinforcement. Root preparation – the depth that a weld extends into the roof of a joint Joint preparation – minimum depth a groove weld extends from its face into a joint, exclusive of reinforcement For example,
Figure 1.4: Butt Weld
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Figure 1.5:Fillet Weld General Consideration in Design in Welding (a) Butt weld design Clause 6.6.6. of BS 5950: Part I This clause states the design strength should be taken as equal to that of the parent metal provided that the weld metal is not less than that of the parent metal And full penetration depth is required. (b) Fillet weld design Clause 6.6.2 of BS5950: Part I  Fillet welds should be returned around corners for twice the leg length (Figure 1.6(a))
(a)
(b) Figure 1.6: Fillet weld design

In lap joints the lap length should not be less than four times the thickness of the thinner plate. (Figure 1.6(b)). The spacing between intermittent welds should not exceed 30mm nor 16t for parts in compression nor 24t for parts in tension (when t is thickness of the plate) (Figure 1.7)
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Figure 1.7: Fillet weld design
Common defects found in welding (a) Overreinforcement or undercutting (b) Incomplete penetration (c) Porosity and slag inclusion (d) Residual stresses after suddenly cooling (e) Distortion and twisting (f) Surface cracking, for example, lack of surface preparation
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Part II: Bolting (or Rivet)
It is achieved by inserting high strength bolts into connecting holes between plates and then tightened to a percentage of the allowable bolt tensile strength. On the other hand, in a riveted joint, a heated rivet is forced into a hole connecting two “plates”. As the rivet cool, a tension will be developed in the rivet and the plates are forced together.
Figure 2.1:Lap joint for bolt and rivet / Butt joint for bolt and rivet Bolted Connections Bolted connections are increasingly used instead of rivets and more often than welds It is mainly because (1) rivets may be too labor intensive, for example, it require heating up at the bolt; (2) welds may cause secondary cracks if not properly performed. Types of the bolts (1) Ordinary Bolts “Black” hexagonal head bolt with nut and washer are commonly used. The clamping force resulted from the tightened of boltnut system is only sufficient to prevent movement in the axial direction of the bolt. Slipping to bearing occurs.
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Figure 2.2 Ordinary Bolts It is specified in BS4190  Two grades  Grade 4.6 mild steel – yield strength 235MPa  Grade 8.8 high yield steel 0 yield strength 627MPa  Common diameter: 16, 20, 22, 24, 27 and 30mm (2) Friction Grip Bolts  high yield steel is preformed so that a high tension can be provided  high strength friction grip bolt is specified in BS4395 with three grades: general grade (similar to grade 8.8 ordinary bolts), higher grade (parallel shank) and higher grade (waisted shank)  the bolt must be used with hardened steel washers to prevent damage to the connected parts  Care must be taken to ensure that bolts are tightened up to the required tension and no slip will be resulted. Applications of the bolting (1) Internal truss joint (2) Brackets (3) Joint in builtup members (4) Beam to beam connections (5) Beam to column connections (6) Column to foundation connections
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For example:
Design in Bolt connection (1) Direct shear joint  Refer to Section 6.2 of BS5950, part I  Spacing, edge and end distance is strictly defined (a) Minimum spacing = 2.5d (b) Minimum edge and end distance is 1.25D (c) Maximum edge distance is 11 × tε where d = bolt diameter D = hole diameter
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t = thickness of thinner plate connected
ε = (275 / p y ) 0.5
Py = steel design strength in MPa (d) shear capacity of the bolt = Ps = p s × As …..Eq(1) ps As = shear strength of the bolts = shear stress area
(2) Direct tension Joints When bolts are in direct tension only, the tension capacity of an ordinary bolts is: Pt = p t × At ……Eq(2) pt At = tensile strength of the bolts = tensile stress area
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(3) Eccentric Connections: Bolts in direct shear and Tension Moment is applied to the plane of connection The bolt group rotates about its centre of bolt group
Considering the Torsion force Let FT be the force due to Torsion on bolt B M = FT x r1 +FT(r2/r1)r2+… = (FT/r1) (r12+r22+….) then
M = (FT / r1 ) × ∑ r 2 P × e = ( FT / r1 ) ∑ x 2 + ∑ y 2
(
)
∴ FT =
P × e × r1
∑ x2 + ∑ y2
…..Eq(3)
On the other hand, force due to shear on each bolt = FS = P / (nos. of bolts)……Eq(4)
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Then try to find out the maximum force on the bolt Consider Bolt B, Vertical force on bolt B = Fs + FT cos φ …..Eq(5) Horizontal force on bolt B = FT sin φ ……Eq(6) Resultant force on bolt B, FR = (FS + FT cos φ ) + (FT sin φ )
2
[
2
]
1
2
…..Eq(7)
where Fs = shear force, FT = Torsion force
The bolt size can then be determined from the maximum force on the bolt.
(4) Eccentric Connections: Bolts in direct shear and tension  Occurs in bracket types connection  Applied shear force Fs must not exceed the shear capacity Ps. Applied tension force FT must not exceed the tension capacity Pt.  Additional requirement: FS / PS + FT / PT ≤ 1.4 
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Moment
2 sides
2 M = 2( Ft y1 + Ft y 2 / y1 + K) 2 = 2( Ft / y1 )( y12 + y 2 + K)
P ⋅ e = 2(Ft / y1 )∑ y i2
i =1
n
where n is number of bolts Maximum bolt tension (Force due to tension),
Ft = P ⋅ e ⋅ y1 2∑ y i2
i =1 n
…..Eq(8)
Shear Force on each bolt, Fs = P / no of bolts…..Eq(9)
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Example 1
In Figure Q.1, Calculate the Maximum bolt tension and the shear force on each bolt.
Figure Q.1 Solution: y1 = 400mm
∑y
i =1
n=4
i
= (100 2 + 200 2 + 300 2 + 400 2 ) = 300,000
Maximum bolt tension (Force due to tension)
By Eq(8),
Ft = P ⋅ e ⋅ y1 2∑ y
i =1 n
= 150 × 450 × 400
2 i
2 × 300,000
= 45kN
By Eq(9), the shear force on each bolt =
150 = 15kN 10
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Example 2
In Figure Q.2, Calculate the tension force on the bolt A and shear force on each bolt.
Figure Q.2 Solution:
From Eq.(3), r1 = 75 2 + 150 2 = 167.71
∑r
2
= ∑ x 2 + ∑ y 2 = 4(75 2 + 150 2 ) + 4(50 2 + 75 2 ) = 8(75 2 ) + 4(50 2 + 150 2 ) = 145,000
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The tension force on bolt A is From Eq.(3), FT =
∑x +∑y
2
P × e × r1
2
=
150 × 300 × 167.71 = 52.05kN 145,000
The shear force on each bolts From Eq.(4), FS = P / (nos. of bolts) = 150 / 8 =18.75kN
END OF THE LECTURE 7
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