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Oerlikon Manmade Fibers Segment

From Melt to Yarn
2nd International Polyester Conference,
Indian Polyester 2014

Atul Vaidya
General Manager - Sales

Oerlikon Manmade Fibers Segment
From Melt to Yarn

Oerlikon Manmade Fibers Segment 5.8.2014

8.2014 No of Employees: 2500 Product lines: Spinning plants.a. ~70% sales in Asia . Patents: 1160 (150 new patens p.) Locations/ Locations: 5 production sites in 4 countries (11 sites overall) Employees/ Production Productlines/ Customers Oerlikon Manmade Fibers Segment 5. Monofilament. BCF.Oerlikon Manmade Fibers Segment Key Figures Key Figures Sales: ca.a. Continuous Polycondensation. Staple Fiber. texturing machines. Focus on TOP 100. 1 bn CHF Investment in R&D: 30 Mio CHF p. Nonwovens Customers: Key Account Partnership.

Strong Position in Volume Business with Growth Potential in Plant Engineering & Services Spinning Plants  POY.8.2014 BCF Carpet/Tape/Mono  BCF plants produce endless multifilament yarn for home textile and carpet applications  Tape & Monofilament Plant Engineering  Continuous Polycondensation (CP)  Staple Fiber Plants (SF)  Spunlaid. FDY. IDY spinning plants produce endless multifilament yarn for textile and technical applications Texturing Machines  DTY texturing machines crimp the pre-oriented yarn (POY) to give a cotton-like touch Customer Support: Partnering for Performance  Original Parts  myOerlikon. Meltblown and Airlaid solutions .com  Logistics  Warehousing  Installation  Training  Surface & Material Testing Lab  R&D Center Oerlikon Manmade Fibers Segment 5.

2014 Other applications:  (Seat) Belts  Tarpaulin  Ropes  Nets  Sewing threads Other applications:  Agrotextiles  Medical .Oerlikon Manmade Fibers Segment at home in growth markets and applications Other applications:  Outer wear  Sports wear  Hosiery & socks  Protective apparel Apparel Other applications:  Seat covers  Upholstering Home textiles Technical textiles (Filament) Technical textiles (Nonwovens) Oerlikon Manmade Fibers Segment 5.8.

2014 Retailer Merchant & Whole-sale Con-tractor & Supplier .8.Oerlikon Manmade Fibers covers two Processes of the entire Value Production Chain Petrochemicals Raw material PTA MEG Caprolactam Melt Yarn Raw fabric Polymer Processing (CP) Spinning Textile Processing Polycondensation Polymerization POY/DTY FDY IDY BCF Staple fiber Nonwoven Knitting Treated fabric End product Application Finishing Product Make-up Retail & Distribution Dying and Finishing Interior Textiles Printing Technical Textiles Weaving Coating/ Laminating Nonwovens Garments Carpets Oerlikon Manmade Fibers Segment 5.

FDY. staple fiber and nonwoven  Bottle grade: PET Capacity per line up to 900 mto/d Oerlikon Manmade Fibers Segment 5.2014 .8. PTA PET Bottle   Fiber & Filament State-of-the-art plants for the production of  Fiber grade: PET with or without downstream plants for the production of POY. IDY.What is an Oerlikon Melt to Yarn Concept? Full supply of value chain from RM to fiber. filament or chips MEG.

2014 .Key Benefits Low consumption of Raw material. • Vacuume Absorbtion chiller. For e.8.g: • PTA chain conveyer. Energy and Utilities • Following the well know OMF philosophy of low operating expenses. Key equipment by experienced vendors Basic engineering and key equipment by experienced partner • As per December 2013 total of 40 poly-condensation plants are either in operation or under construction Oerlikon Manmade Fibers Segment 5. • Vacuum ejector EG driven.Polycondensation .

Introduction What is WINGS POY? THE PROCESS process using the latest compact winding technology and spinning concepts to allow yarn producers to compete within the global market. floor-operated design Parallel-like yarn path Product quality-focused spinning system BENEFIT  W I N G S Winding Integrated Godet Oerlikon Manmade Fibers Segment 5. CONCEPT     Ergonomic layout Compact. environmentally-friendly cost-efficient process Compact and ergonomic draw field designed for excellent performance .2014 Solution  Energy-saving.8.

2014 .8.000 WINGS 1800/12 spinning positions Status: May 2014 Oerlikon Manmade Fibers Segment 5.500 spinning positions delivered until 2013  > 8.500 spinning positions to be delivered in 2014 and 2015  Including > 3.Introduction WINGS PET POY success story  Launched at the ITMA 2007  > 14.

8.2014 Energy-saving and efficient process Compact and ergonomic draw field for excellent performance and lowest OPEX values Easy-to-handle process . NEW PRINCIPLE   First step: Drawing and heat treatment Second step: Finish application and interlacing OPEX cost    Oerlikon Manmade Fibers Segment 5.Introduction What is WINGS FDY? NEW PROCESS WINGS FDY is a new FDY process using the latest technology to allow yarn producers to compete within the global market.

500 positions already sold  Approx. in operation in India  Approx. 300 WINGS FDY pos.Introduction WINGS FDY machines in the market  > 2.2014 .600 WINGS FDY pos.000 spinning positions delivered until 2013  > 1.000 positions with 32 ends in operation  Approx. in operation in China  Approx.300 tons/day Status: May 2014 Oerlikon Manmade Fibers Segment 5.500 spinning positions to be delivered in 2014 and 2015  3.8. 1. 1. 1.000 positions with 24 ends in operation  Productivity total WINGS FDY product: ~ 2.

EVO quench  Latest. e.8.g the WINGS family.The manmade fiber market OPEX determine the success of commodities Energy reduction e-save  Reduced CO2 footprint  Advanced process technologies.2014 . high-efficient components used Labor costs  Optimized workflows  Easy m/c operation  Easy-access m/c Compact plant layout  High production density with 24e/32-end zigzag spin beams  No operator platforms  Standardized m/c concept  Easiest commissioning and start-up Reliability  100% tested  Fully assembled modules  Long-term/long-life design specification Waste prevention  Fastest start-up  Robust and stable process technology Oerlikon Manmade Fibers Segment 5.

500 m/min 100 .70 dtex .2-Step Staple Fiber Plant Characteristics and Advantages Main Characteristics Advantages Page 14  Highest fiber quality  Fine titer staple fibers  Highest Capacity     Spinning speed: Drawing speed: Capacity: Titer range: 600 .9 .300 m/min up to 300 tons/day 0.2.

2014 Experienced Execution .g. PTA unloading etc.8.  Filament.  Melt transfer line to Spinning facilities. tank farm. fiber or nonwoven plants Single source financial package  One highly skilled sales team  No financial risks created by unconsidered technological components or interfaces  Option for one single LC resulting in:  Potential for Hermes covered ECA loan agreement Single source construction package  Coordinated execution to ensure start-up date and start of production  Full coordination by experienced people of Oerlikon Oerlikon Manmade Fibers Segment 5.Key Benefits Full supply of value chain Low OPEX Full supply of value chain Approved quality Worldwide Service Network Single source technological package  Polycondensation plant including all utilities e.

piping. with totaly four lines  Successful execution of one integrated CP & SSP plant in India and one in Egypt High process and component quality  Optimum spinning results. Oerlikon Manmade Fibers Segment 5. etc. instrumentation. mechanical.2014 .  Successful execution of two integrated polycondensation and POY/FDY plants in India.Key Benefits Approved quality Low OPEX Full supply of value chain Approved quality Worldwide Service Network Experienced Execution Detail engineering by Oerlikon Barmag  Experienced engineering groups in Remscheid and India  Technical personnel for all disciplines like process.8.

8. on-site and remote Mumbai Vadodara Beijing Shanghai Suzhou Wuxi Taiwan Hong Kong Indonesia  24/7 service hotline  Speaking your language Oerlikon Manmade Fibers Segment 5.Key Benefit Worldwide service network Low OPEX Full supply of value chain Approved quality Worldwide Service Network Experienced Execution Technical Service Germany  World wide service network 24-h emergency support Remscheid Neumunster Chemnitz China Turkey USA  Service stations close to you Charlotte.2014 . NC India  Professional services.

Key Benefits Experienced Execution Low OPEX Full supply of value chain Approved quality Reliable and stable business partner  Top references Oerlikon Manmade Fibers Segment 5.8.2014 Worldwide Service Network Experienced Execution .

2008 (India) (1/2) including polymer transfer line including POY WINGS 10 ends including FDY I-QOON 24 ends  EP contract with supervision of construction  1 line à 300 mto/d.8.Key Benefits Experienced Execution Low OPEX Full supply of value chain Approved quality Fiber Grade.2014 Worldwide Service network Experienced Execution . semi dull  commissioning in 2008 Bottle Grade. 2012 (India)  EPC contract  1 line à 600 mto/d  1 line à 700 mto/d SSP  including utilities Oerlikon Manmade Fibers Segment 5.

line 2 in 2014  including utilities Oerlikon Manmade Fibers Segment 5. 2013/2014 (Egypt)  EPC contract  2 lines à 600 mto/d  2 lines à 700 mto/d SSP  Commissioning of line 1 in 2013.2014 Worldwide Service network Experienced Execution .Key Benefits Experienced Execution Low OPEX Full supply of value chain Approved quality Fiber Grade. 2014 (India) (2/2) including polymer transfer line including POY WINGS 20 ends including FDY WINGS 24 ends including FDY WINGS 32 ends  EP contract with supervision of construction  3 lines à 200 mto/d for different lusters PET  Commissioning of line 1&2 in 2013.8. line 3 in 2014 Bottle Grade.

Oerlikon Manmade Fibers Segment 5.Thank you.2014 .8.