Professional Documents
Culture Documents
Outline
Abbreviations
Applicable Standards
Fire Pump Digital Panel
Instrument Panel Specification Sheet (Slide 5)
Schematic (Slide 6)
Functionality (Slide 8)
Service Request (Slide 16)
Display (Slide 17)
Display Board Overview (Slide 35)
Power Board Overview (Slide 41)
Autoswitching (Slide 61)
J1939 Communications (Slide 64)
Modbus Communications (Slide 65)
Field Programming (Slide 66)
Abbreviations
CNP
- Cummins NPower
NFPA
FM
- Factory Mutual
UL
- Underwriters Laboratory
FPDP
DPEM
ECM
MPU
FIM
FSOV
ISC
ICD
- In Circuit Debugger
TB
- Terminal Block
Applicable Standards
NFPA 20 Standard for the Installation of Stationary
Pumps for Fire Protection
UL 1247
UL 508
UL 50
FM1333
User Interface
Engine Signals In
ECM A
ECM B
CNP Interface
Momentary
Engine
Keyswitch
Deactivation
ECM Power
Connector
Customer Terminal
Block Access
9-pin Service
Tool Access
CNP Interface
ECM Power
Connector
Transient protection
ECM transient protection device was not UL listed
Transorb added per UL requirement
Service
Tool Access
Customer
Access
(B)
Engine stopping
From FPDP
(A)
(B)
(A)
Internal switches
Engine Key Switch / FSOV (A)
When selected, activates engine key switch regardless of FPDP and
Pump Controller states.
*NOTE: Red button on side only way of externally shutting engine off
under this condition
ECM B (B)
When selected, activates ECM B regardless of FPDP request
Overspeed
Lamp
Warning
Lamp
LEDs
Overspeed
(Reference Overspeed)
Warning
Fault
Buttons
Auto/Manual
ECM selector switch
ECM
Selector
Switch
Fault
Lamp
Fault Codes
NOTE:
Hour Meter
Display
Range
J1939 Range
Hour Meter
0-9999.9 Hrs
N/A
Notes
SPN 190;
Tachometer zeros when
TB1 transitions low
Tachometer
0-8031 RPM
0-8031.875 RPM
Voltmeter (A/B)
0-300.0 V
N/A
Oil Pressure
0-120 PSI
0-1000 kPa
SPN 100
Coolant Temperature
0-280F
-40-210C
SPN 110
Menu
Level 1
Engine Setup
Menu
Level 1
Engine Setup
Display / Functionality
Note that there is not an incorrect password limit
Incorrect Password will display on the screen and the user
will be able to try again
Menu
Level 1
Engine Setup
Automatic Setup
Display / Functionality
Automatic Setup
BACKUP MAG PU
Engine speed (and dependents) are determined and displayed based on MPU rather
than J1939
BASE MODEL
Used for engine-specific fault codes, SPN conversion method
RATED SPEED
Once Base Model is selected, user will only be able to reconfigure Rated Speed Base
Model is locked with 806 password.
Menu
Level 1
Engine Setup
System Options
Display / Functionality
System Options
I/O Expander on/off (default off)
Overspeed Shutdown On/Off (default on)
Cooling Loop Parameters (default off)
Loop Alarm Temperature Set Point
Loop Alarm Differential Pressure Set Point
System Options
No differences from 806 password
Diagnostics
Menu
Level 2
Engine Setup
Menu
Overspeed Test
Display / Functionality
Overspeed Test
Ability to adjust engine speed from this screen (ISC Inc/Dec)
Must press ENTER upon highlighting ADJUST ENGINE SPEED
Same functionality as RPM Inc/Dec
Menu
Overspeed Test
Display / Functionality
Overspeed Test
Simulate Overspeed
6-second countdown timer
Temporarily lowers FPDP overspeed set point below engine speed
All buttons locked out except Reset/Stop
FPDP then switches back to the previous operating state
Menu
RPM Inc/Dec
Display / Functionality
RPM Increment / Decrement
Adjust Engine speed by 10 RPMs with a single button press
Relay is driven to close ISC Increment or Decrement Switch
Menu
Parameter Units
Menu
Display Settings
Menu
Display / Functionality
Active faults
Screen not used
Eliminated in 4.01 software release
Analog values
Refer to Analog Values
Recall that these values can also be accessed by using the UP
and DOWN buttons from the main screen
Power Board
Display Board
Notable Features
Battery Power LED
Heartbeat LED
Modbus access
Programmable ports
MRI cover
(A)
(B)
Power Board
Heartbeat
Manual Mode
Crank A/B
Crank Terminate
Overspeed
ECM B
Enabling
Must be enabled via Menu -> Autoswitching
Customer Terminal
Block Access
CNP Interface
Terminating Resistor
Modbus SA Configuration
Modbus SA Configuration
Modbus SA Configuration
*NOTE Defaults shown
Troubleshooting
Use board level LEDs to diagnose
Intermittent buttons/display
Ribbon cable on the Display Board
Black tabs on the board level connector occasionally jar
loose
Abnormal behavior
Hard reset of the microcontroller
APPENDIX A
Autoswitching Fault Codes
All Engines
CUMMINS
LAMP
FAULT SPN FMI
COLOR
CODE
CUMMINS DESCRIPTION
111
629
12
Red
341
630
Yellow
Engine Control Module Critical internal failure - Bad intelligent Device or Component
342
630
13
Red
343
629
12
Yellow
Engine Control Module Warning internal hardware failure - Bad intelligent Device or Component
697
1136
Yellow
ECM Internal Temperature Sensor Circuit - Voltage Above Normal, or Shorted to High Source
698
1136
Yellow
ECM Internal Temperature Sensor Circuit - Voltage Below Normal, or Shorted to Low Source
757
2802
31
Yellow
1256
1563
Yellow
Control Module Identification Input State Error - Data Erratic, Intermittent, or Incorrect
1257
1563
Red
Control Module Identification Input State Error - Data Erratic, Intermittent, or Incorrect
2217
630
31
Yellow
ECM
AUTO
SWITCH
X
X
X
X
X
X
X
X
X
X
CUMMINS
LAMP
FAULT SPN FMI
COLOR
CODE
APPENDIX B
FIM Fault Codes
Midrange engines
CUMMINS DESCRIPTION
FIM
FAULT
115
612
Red
261
174
16
Yellow
Engine Fuel Temperature - Data Valid but Above Normal Operational Range - Moderately Severe Level
263
174
Yellow
Engine Fuel Temperature Sensor #1 Circuit - Voltage Above Normal, or Shorted to High Source
265
174
Yellow
Engine Fuel Temperature Sensor #1 Circuit - Voltage Below Normal, or Shorted to Low Source
268
94
Yellow
271
1347
Yellow
High Fuel Pressure Solenoid Valve Circuit - Voltage Below Normal, or Shorted to Low Source
272
1347
Yellow
High Fuel Pressure Solenoid Valve Circuit - Voltage Above Normal, or Shorted to High Source
281
1347
Yellow
High Fuel Pressure Solenoid Valve #1 - Mechanical System Not Responding Properly or Out of Adjustment
X
X
X
X
X
X
X
X
284
1043
Yellow
Engine Speed/Position Sensor (Crankshaft) Supply Voltage Circuit - Voltage Below Normal, or Shorted to Low Source
322
651
Yellow
323
655
Yellow
324
653
Yellow
325
656
Yellow
331
652
Yellow
332
654
Yellow
351
627
12
Yellow
449
157
Red
451
157
Yellow
Injector Metering Rail #1 Pressure Sensor Circuit - Voltage Above Normal, or Shorted to High Source
452
157
Yellow
Injector Metering Rail #1 Pressure Sensor Circuit - Voltage Below Normal, or Shorted to Low Source
546
94
Yellow
Fuel Delivery Pressure Sensor Circuit - Voltage Above Normal, or Shorted to High Source
547
94
Yellow
Fuel Delivery Pressure Sensor Circuit - Voltage Below Normal, or Shorted to Low Source
X
X
X
X
X
X
X
X
X
X
X
X
553
157
16
Yellow
Injector Metering Rail #1 Pressure High - Data Valid but Above Normal Operational Range - Moderately Severe Level
554
157
Yellow
559
157
18
Yellow
Injector Metering Rail #1 Pressure High - Data Valid but Below Normal Operational Range - Moderately Severe Level
689
190
Yellow
731
723
Yellow
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Engine Speed/Position Sensor Circuit lost both of two signals from the magnetic pickup sensor - Data Erratic
778
723
Yellow
1139
651
Yellow
1141
652
Yellow
1142
653
Yellow
1143
654
Yellow
1144
655
Yellow
1145
656
Yellow
1911
157
Yellow
Injector Metering Rail #1 Pressure - Data Valid but Above Normal Operational Range - Most Severe Level
2215
94
18
Yellow
Fuel Pump Delivery Pressure - Data Valid but Below Normal Operational Range - Moderately Severe Level
2216
94
Yellow
Fuel Pump Delivery Pressure - Data Valid but Above Normal Operational Range - Moderately Severe Level
2249
157
Yellow
Injector Metering Rail #1 Pressure - Data Valid but Below Normal Operational Range - Most Severe Level
2261
94
15
2262
94
17
2265
1075
Yellow
Fuel Priming Pump Control Signal Circuit - Voltage Above Normal, or Shorted to High Source
2266
1075
Yellow
Fuel Priming Pump Control Signal Circuit - Voltage Below Normal, or Shorted to Low Source
2292
611
16
Yellow
Fuel Inlet Meter Device - Data Valid but Above Normal Operational Range - Moderately Severe Level
2293
611
18
Yellow
Fuel Inlet Meter Device flow demand lower than expected - Data Valid but Below Normal Operational Range
2311
633
31
Yellow
2321
190
2322
723
Fuel Pump Delivery Pressure - Data Valid but Above Normal Operational Range - Least Severe Level
Fuel Pump Delivery Pressure - Data Valid but Below Normal Operational Range - Least Severe Level
APPENDIX C
FIM Fault Codes
HD, HHP engines
FAULT
CODE
(LAMP)
SPN
FMI
LAMP
COLOR
115
190
RED
Engine Speed/Position Sensor Circuit - lost both of two signals from the magnetic pickup sensor
116
156
RED
117
156
RED
118
135
119
135
121
190
10
YELLOW Engine Speed/Position Sensor Circuit - lost one of two signals from the magnetic pickup sensor
234
190
241
84
242
84
10
254
632
255
632
259
632
RED
261
174
RED
263
174
265
174
284
1043
YELLOW Engine Speed / Position Sensor #1 (Crankshaft) Supply Voltage Circuit - shorted low
311
651
312
655
313
653
314
656
315
652
316
931
318
931
321
654
322
651
323
655
324
653
325
656
331
652
332
654
378
633
379
633
396
1244
397
1244
423
156
449
94
16
451
157
452
157
455
633
468
633
482
94
18
483
1349
484
1349
485
1349
16
486
1349
18
496
1043
11
514
633
546
94
CUMMINS DESCRIPTION
RED
RED
RED
RED
547
94
553
157
16
554
157
581
1381
YELLOW Fuel Supply Pump Inlet Pressure Sensor Circuit - shorted high
582
1381
YELLOW Fuel Supply Pump Inlet Pressure Sensor Circuit - shorted low
583
1381
18
753
723
758
1349
FIM FAULT
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X