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MAINTENANCE ITEMS

ODOMETER READING

1,000 km

7.5

15

22.5

30

37.5

45

52.5

60

67.5

75

82.5

90

Months

1,000 miles

4.5

13.5

18

22.5

27

31.5

36

40.5

45

49.5

54

( ): for reference

Replace every 150,000 km (90,000 miles)

Timing Belt
Valve Clearance
Drive belt
(API: SH, SJ)

Normal

(ILSAC)
Engine oil

Severe

(API: SJ, SL)

Engine oil
(ILSAC)

(API: SL, SM)

R
R

Normal

(ILSAC)

Severe
5W-30 (preferred)
10W-30, 15W-40,
20W-50
0W-20 (preferred)
5W-30, 10W-30,
15W-40, 20W-50

Severe

Severe

R
R

R
R

LLC (red/green) *3

R Every 6 months

ZZE150

1ZR-FE
(1.6)

NRE150

1ZR-FAE
(1.6)

ZRE151

2ZR-FE
(1.8)

ZRE151

2ZR-FAE
(1.8)

ZRE152
09/10

2ZR-FXE
(1.8 +
Hybrid)
ZWE150

ZRE152

06/10

08/09

09/10

06/10

09/10

Production start Japan

New Engine Japan

Minor change Japan

Production start Japan

Minor change Japan

07/02

08/12

10/01

07/02

10/01

Production start UK/Turkey

New Engine UK/Turkey

Minor Change UK/Turkey

Production start UK/Turkey

Minor Change UK/Turkey

08/12

Minor change Japan

10/01

09/10
08/12

Minor Change UK/Turkey

Minor change Japan

10/01

09/10
08/12

Minor Change UK/Turkey

Minor change Japan

10/01

R Every 12 months
R

R Every 6 months

R Every 12 months
R

R
R

R Every 6 months
R Every 12 months

R Every 6 months

Every 24 months

R Initial: 36 months

First replace at 150,000 km (90,000 miles); after, every 90.000 km (54.000 miles)

S-LLC (pink) *4

First replace at 240,000 km (150,000 miles); after, every 90.000 km (54.000 miles)

Others

Fuel filter

No maintenance
(Aygo only)

Fuel injection system *6


Air cleaner filter
(from October 2002, applicable to all models in
production)

Dusty road

R Every 12 months

Normal
Air cleaner filter
Dusty road

I
I

I
I

15 years

I: Every 12 months
R: Every 48 months

I: Every 24 months
R: Every 48 months

I
I

I: Every 24 months
R: Every 48 months

Fill every 105.000 km


Normal

I: Every 24 months
R: Every 48 months

Replace every 180.000 km (108.000 miles)

LPG gas filter

Every 24 months

I
I

I
R

R
I

R
I

Inspect every 2,500 km(1,500 miles) and replace every 45,000


km(27,000 miles) or 48 months.

Fuel tank cap, fuel lines, connections and fuel vapor control valve
I
I
I Every 24 months
LPG system piping and connectors, tank, filler valve, wiring *7
I
I
I Every 24 months
LPG system operation settings
I
I
I
I
I
I Every 12 months
LPG tank
Replace every 10 years
*5
I

Others
I
I Every 24 months
Charcoal canister
Normal
I

Aygo only
Severe
I
I Every 24 months
Normal
R

Charcoal canister filter


Aygo only
Severe
R
R Every 24 months
*1: Check for tappet noise and engine vibration and adjust if necessary.
*2: Check that the radiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation,
corrosion etc.; clean if necessary
*3: After 60,000 km (36,000 miles) or 36 months, replace every 30,000 km (18,000 miles) or 24 months.
*4: Only use "Toyota Super-Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolant
with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids)
*5: For Sweden, Norway and Finland only.
*6: Use Toyota Genuine Fuel Injector Cleaner (08813-00820) or equivalent
*7: Check for leaks and tightness of piping, connectors, multivalve, wiring, tank and tank filler valve

*: For Croatia, Bosnia Herzegovina,


Macedonia, Estonia, Latvia, Romania and
Ukraine

Battery

*: For Croatia, Bosnia Herzegovina,


Macedonia, Estonia, Latvia, Romania and
Ukraine

Spark plugs

I
Replace every 90,000 km (54,000 miles)

*: For Croatia, Bosnia Herzegovina,


Macedonia, Estonia, Latvia, Romania and
Ukraine

Platinum or Iridium Tipped type

*: For Croatia, Bosnia Herzegovina,


Macedonia, Estonia, Latvia, Romania and
Ukraine

Exhaust pipes and mountings

10/06

Minor Change UK/Turkey

R Every 12 months

First replace at 150,000 km (90,000 miles); after, every 90.000 km (54.000 miles)

Inverter coolant

1NR-FE
(1.33)

R Every 12 months

R
R

Initial: 72 and then every


12 months

R Every 6 months

R
R

Every 12 months

R
R

S-LLC (pink) *4

R
R

R
R

R
R

R
R

R
R

R
R

R
R

R
R

Normal
Severe

Cooling and heater system *2


Engine coolant

R
R

Normal

Normal

Engine oil filter

Inspect 105,000 km (63,000 miles), after 105,000 km Inspect every


15,000 km (9,000 miles)

V-ribbed belt

Engine oil

*I (Every 72 months)
I

Auris
4ZZ-FE
(1.4)

Sensory Inspection *1
Actual inspection

Model Code

I: Inspect and correct or replace as necessary.


R: Replace or change or lubricate.
F: Fill

GASOLINE ENGINE
SERVICE INTERVALS:
Odometer reading or months, whichever comes
first

Engine Code

MAINTENANCE OPERATIONS

Starting Year/Month of Production

MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

SERVICE INTERVALS:
Odometer reading or months, whichever comes
first

ODOMETER READING

1,000 km

MAINTENANCE ITEMS

1,000 miles

7.5

4.5

15

22.5

13.5

30

18

37.5

22.5

45

27

52.5

31.5

60

36

67.5

40.5

75

45

82.5

49.5

90

54

Months
( ): for reference

Model Code

I: Inspect and correct or replace as necessary.


R: Replace or change or lubricate.
S: Special
C: Clean

DIESEL ENGINE

Engine Code

MAINTENANCE OPERATIONS

Starting Year/Month of Production

MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

Auris
1ND-TV
(1.4 D-4D)

1AD-FTV
(2.0 D-4D)

NDE150

ADE150

06/10
Production start Japan

07/02

09/10
08/12

Production start UK/Turkey

*6

Timing belt cover*6

*I : Sensory Inspection

*I

Normal belt
Drive belt

Normal*
5W-30, 10W-30, 15WSevere*
40, 20W-50
OMMS*
Normal*
C2: 5W-30
B1: 5W-30, 10W-30, Severe*
15W-40, 20W-50
OMMS*
Severe*
OMMS*

A Every 12 months

OMMS

R
R

R
R

R
R

R
R

R
R

R
R

R
R

R
R

R
R

I
I

S-LLC (pink) *4

***

R
R

R Every 12 months
R

R Every 6 months

R Initial: 36 months

Every 24 months

Every 12 months

Every 24 months

No maintenance

Replace every 150,000 km (90,000 miles)

Fuel filter

09/10

Minor change Japan

07/02

10/01

Production start UK/Turkey

08/12

Minor Change UK/Turkey

*
*
*
**
**

*
*
*
**
**

R Every 6 months

Fuel injection pipes

Every 72 months

In-tank filter and in-line filter

Minor change Japan

10/01
Minor Change UK/Turkey

Every 90 months

*
*
*
**
**
**

Replace every 300,000 km (180,000 miles)

Diesel smoke

Normal
Dusty road
Normal

Air cleaner filter


Dusty road

I
I

I
I

I
I

I
I

I
I

I: Every 24 months
R: Every 48 months

I: Every 12 months
R: Every 48 months

I: Every 12 months
R: Every 48 months

Every 48 months

R
I

R
I

I
I

I
I

Inspect every 2,500 km (1,500 miles) and replace every 45,000 km


(27,000 miles) or 48 months.

Air flow meter (for EURO IV vehicles)*5

S
I

Every 48 months

Fuel tank cap, fuel lines, connections

***

R Every 12 months
R

Battery

Air cleaner filter


(from October 2002, applicable to all models in
production)

R Every 6 months

First replace at 150,000 km (90,000 miles); after, every 90.000 km (54.000 miles)
Exhaust pipes and mountings

08/12

Every 12 months

Replace when the reminder light illuminates or after max. 30,000km/24months

LLC (red/green) *3

Fuel pump

Replace when the reminder light illuminates or after max. 30,000km/24months

Cooling and heater system *2


Engine coolant

Replace when the reminder light illuminates or after max. 30,000km/24months

Normal
Severe

Every 48 months

Every 24 months

*1: You may also use API CE or CD.


*2: Check that the ratiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation,
corrosion etc.; clean if necessary
*3: After 60,000 km (36,000 miles) or 36 months, replace every 30,000 km (18,000 miles) or 24 months.
*4: Only use "Toyota Super-Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolant
with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids)
*5: Blow air to the sensor interrmittently for about 30 seconds
*6: For vehicles often operated in extremely dusty conditions, such as mining. Inspect for cracks on the timing belt and abnormal wear on the timing pulley.
Remove dust and sand from the timing belt cover.
*Engine oil: it is imperative to RESET the OMMS after EVERY oil change

Choice

Choice

Choice

Choice

*: engines WITHOUT DPF


**: engines WITH DPF

Engine oil filter

R
R
R
R
R
R Every 12 months
R
R
R
R
R
R
R
R
R
R
R
R Every 6 months
Replace when the reminder light illuminates or after max. 30,000km/24months
R
R
R
R
R
R Every 12 months

Normal*
0W-30, 5W-30

*: WITH CCO
**: WITH DPF
***: High strength belt

Engine oil
ACEA: C2

*: WITH CCO
**: WITH DPF
***: High strength belt

Engine oil
ACEA: C2 (preferred), B1

*I (Every 48 months)

Inspect at 105.000 km (63.000 miles). After, inspect every 15.000 km Initial 72 months; then,
(9.000 miles)
every 12 months

V-ribbed belt
Engine oil
ACEA: B1
API: CF-4 or CF

07/02
Production start UK/Turkey

Timing pulley*6

A: Adjust

Production start Japan

10/01
Minor Change UK/Turkey

09/10

Replace every 150,000 km (90,000 miles)

Valve Clearance

Minor change Japan

ADE157

06/10

Replace every 105,000 km (60,000 miles)

Timing Belt

2AD-FHV
(2.2 D-CAT)

Choice

Choice

Choice

Choice

Choice

I: Inspect and correct or replace as necessary.

T: Tighten to specified torque.

R: Replace or change or lubricate.

L: Lubricate

SERVICE INTERVALS:
Odometer reading or months, whichever comes first

ODOMETER READING

Months
1,000 km

MAINTENANCE ITEMS

7.5 15

22.5 30 37.5 45 52.5 60 67.5

75

82.5

90

4.5

13.5 18 22.5 27 31.5 36 40.5

45

49.5

54

I
I
I
I
I
I
I

Every 24 months
Every 24 months
Every 12 months
Every 12 months
Every 6 months
Every 24 months

Brake pedal and parking brake

Brake pads and discs

I
I
I

- M/T
SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4
- MMT (some Diesels)
Clutch fluid
- MMT (Gasoline +
some Diesels)

SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4

ixetic (Luk-AT) or Pierburg

Steering wheel, linkage and steering gear box

NLGI No. 1 or No. 2

I
I
I

I
I
I
I
I
I
I

I
I
I

07/02

Every 24 months

Every 24 months

R
I
R
I

Every 24 months
Every 24 months
Every 24 months
Every 24 months

I
I
I
I

Every 24 months
Every 24 months
Every 24 months
Every 12 months

L
L

Every 24 months
Every 12 months

T
T
I
I
I
I
T
T
T
T
I
I
I
I
I

Every 24 months
Every 12 months
Every 24 months
Every 12 months
Every 12 months
Every 6 months
Every 24 months
Every 12 months
Every 12 months
Every 6 months
Every 24 months
Every 12 months
Every 12 months
Every 6 months
--

I: Every 12 months
R: Every 48 months

I: Every 12 months
R: Every 24 months

R
I
R
I

Diesel
Valvematic

Replace every 195.000 km (121.000 miles) or 120 months

Normal
Severe

Inspect every 195.000 km (121.000 miles) or 120 months


I
I
I
I
I
I
I
I
I
I
I
Initial inspect at first 120 months from the vehicle registration date.
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L

SRS airbag *1
Propeller shaft

R
I
R
I

Others
A/T fluid DEXRON II or III
TOYOTA P.S. fluid EH or equivalent

Power steering fluid

I
I
I
I
I
I
I

Normal
Severe

Normal
Severe
Normal
Severe
Drive shaft boots
Normal
Severe
Normal
Severe
Drive shaft bolts or nuts (on flange-type only)
Normal
Severe
Normal
Severe
Suspension ball joints and dust covers
Normal
Severe
Shift lever of 6-speed manual transmission (on both petrol and Diesel models)

Propeller shaft bolts

I
I
I

T
T
T

I
I
I

Normal

T
T
I
I
I
I
T
T
T
T
I
I
I
I
I

I
I
I

T
T
T

I
I
I

T
T
I
I
I
I
T
T
T
T
I
I
I
I
I

I
I
I

T
T
T

I
I
I

Vehicles produced before July, '99


Severe

Toyota Genuine ATF type


T-IV

Automatic transmission fluid

Vehicles Toyota Genuine ATF WS


produced
after
August,
'99
Toyota Genuine CVTF TC

Normal
Normal

Severe

Normal
Normal

Severe

I
I
R
I
I

Normal

R
I

API Gear oil GL-4 or GL-5


Toyota Genuine Transfer Gear oil LF
LV Gear oil API GL-4
Other (GL-4 or GL-5)

API Gear oil GL-4 or GL-5

I: Every 36 months
R: Every 72 months

I: Every 36 months
R: Every 72 months

Normal
Severe
Normal
Severe
Normal
Severe
Normal
Severe
Normal
Severe
Normal
Severe

Transfer oil

Toyota Genuine Transfer Gear oil LF


Toyota Genuine Differential Oil LX85 (API: GL-5)

Toyota Genuine ATF WS

I
R
I
R
I
R

I
R
I
R

Normal
Severe
Normal
Severe
Normal
Severe
Normal

I
R
I
R
I
R
I

I
R
I
R
R
I
R
I
R
I
R
I

Severe

API Gear oil GL-5


API Gear oil GL-5

*
**
***
***

*
**
***
***

****

*****

I: Every 36 months
R: Every 72 months

I
R
I
R
R

10/06

I: Every 36 months
R: Every 72 months

I
R

10/01

Every 36 months
Every 48 months

Severe

Minor change Japan

ZWE150

Minor Change UK/Turkey

Every 48 months

Other

Manual transmission oil and


transfer oil if so equipped (Including
API Gear oil GL-5
auto clutch system)

08/12

NRE150
ZRE151,2
NDE150
ADE150,7
09/10

Every 36 months
Every 48 months

Normal
Severe

NRE150
ZRE151,2
NDE150
ADE150,7

First replace at 120.000 km (72.000 miles) or 96 months;


then, every 90.000 km (54.000 miles) or 72 months

Clutch fluid for auto clutch system


Sequential M/T system fluid
Brake fluid SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4
Brake pipes and hoses
Vacuum pump for brake booster (Diesel and
Valvematic engines)

ZZE150
ZRE151
NDE150
ADE150,7
06/10

Production start UK/Turkey

Normal
Severe
Normal
Severe

Auris

Production start Japan

1,000 miles
Clutch pedal, return spring and damper - Mechanical type

Brake linings and drums


(Include brake linings of parking brake)

Model Code

MAINTENANCE OPERATIONS

CHASSIS AND BODY 1/2

Starting Year/Month of Production

MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

I: Every 18 months
R: Every 36 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months

I: Every 36 months
R: Every 72 months

*: NDE and ADE only


**: NRE and ZRE only (EC6# M/T)
***: ZRE151 with EC60A MMT and
NDE150 with EC65A MMT

*: NDE and ADE only


**: NRE and ZRE only (EC6# M/T)
***: ZRE151 with EC60A MMT

****: NDE150 only


*****: ADE150,7

*1: After 120 months from the vehicle registration date, inspect every 24 months.

I: Inspect and correct or replace as necessary.

T: Tighten to specified torque.

R: Replace or change or lubricate.

C: Clean

SERVICE INTERVALS:
Odometer reading or months, whichever comes first

ODOMETER READING

Months
1,000 km

MAINTENANCE ITEMS

7.5

15

22.5 30 37.5 45 52.5

60

67.5 75 82.5 90

4.5

13.5 18 22.5 27 31.5

36

40.5 45 49.5 54

Front
Differential
oil

API Gear oil GL-4 or GL-5


LV Gear oil API GL-4

07/02

Toyota Genuine ATF type


T-IV

A/T
model

Toyota Genuine ATF WS

Normal

Every 48 months

Severe

Every 48 months

Normal

Every 48 months

Severe

Every 48 months

Normal

Severe

Normal

Normal

Differential separated from transmission (API Gear oil GL-5)


API Gear oil GL-5
Normal
Rear differential oil
A/T fluid WS
Severe

R
R

NLGI No. Normal


2
Severe

R Every 48 months
R Every 48 months
I Every 36 months

R Every 24 months

Severe

Active height control suspension fluid - Suspension fluid AHC or equivalent

Severe only

Normal

Tires and inflation pressure

Air conditioning filter

Normal
I
R

I
I

Normal

Combination filter

Pollen removal type

Dusty road

Standard type & high


efficiency type

1*
Normal
Dusty road

Combination filter

Normal

(high efficiency type)

Dusty road

T Every 12 months
I

Every 24 months

Every 12 months

Every 24 months

Every 12 months

I
I

I
I

R
R

I
I

R
R

R
R
R
R

R
R

R Every 24 months
R
R
R

R
R

R Every 12 months

R
R
R

R
R

R
R
R

R
I

R
R

R Every 24 months

R
R
R

R
R

R
I

R
R
R

I: initial 48 months;
then every 12 months

I
T

Dusty road

Particle filter

Every 12 months

T
I

Normal
Normal & Dusty road
Normal
Dusty road

Every 24 months

Dusty road

Foldable type

Severe

10/06

I: Every 36 months
R: Every 72 months

Active height control gas chamber


Bolts and nuts on chassis and body

10/01
Minor Change UK/Turkey

R Every 12 months

Minor change Japan

ZWE150

Every 36 months

R
R
I

Normal

Front and rear suspension

08/12

NRE150
ZRE151,2
NDE150
ADE150,7
09/10

R
I

Severe

Every 48 months
I: Every 36 months
R: Every 72 months
Every 48 months
I: Every 36 months
R
R: Every 72 months

Normal

Wheel bearing grease (tapered roller type wheel


bearing only) and ball joint grease

NRE150
ZRE151,2
NDE150
ADE150,7

Auris
Hybrid

Every 48 months
I: Every 36 months
R
R: Every 72 months
I Every 36 months

Severe
Toyota Genuine CVTF TC

Auris

Production start UK/Turkey

Normal

Differential
integrated
with
transmission

Auris
UK
Turkey
ZZE150
ZRE151
NDE150
ADE150,7
06/10
Production start Japan

1,000 miles

M/T
model

Model Code

MAINTENANCE OPERATIONS

CHASSIS AND BODY 2/2

Starting Year/Month of Production

MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

R
R

Replace when the service indicator light illuminates


Corrosion Inspection
1*: with Solar power ventilation system

Every 24 months