Procedure for IEEE 1584 based arc flash calculations.

Normalized incident energy can be found using the equation below:

lg En = K1 + K2 + 1.081 * lgIa + 0.0011 * G (1)
En - incident energy J/cm2 normalized for time and distance. The equation above is
based on data normalized for a distance from the possible arc point to the person of 610
mm. and an arcing time of 0.2 sec.
K1 = -0.792 for open configurations, and is -0.555 for box configurations / enclosed
equipment.
K2 = 0 for ungrounded and high resistance grounded systems, and equals -0.113 for
grounded systems.
G - gap between conductors in millimeters.
Ia - predicted three phase arcing current in kA. It is found by using formula 2 a) or b) so
the operating time for protective devices can be determined.
For 1000V and lower systems:
lgIa = K + 0.662 * lg Ibf + 0.0966 * V + 0.000526 * G + 0.5588 * V * lgIbf - 0.00304 * G
* lgIbf (2a)
lg - is logarithm base 10 (log10).
Ia - arcing current in kA.
En - normalized incident energy in J/cm2 as calculated by (1).
K - equals -0.153 for open configurations. and -0.097 for box configurations.
Ibf - bolted fault current for three phase faults in kA symmetrical rms.
V - system voltage in kV.
G - gap between condactors in millimeters.
Solve
lgIa = 0.00402 + 0.983 * lg Ibf (2b)
for applications with a system voltage ranging from 1 up to 15kV.
Incident energy can be found using the equation below:
E = 4.184 * Cf * En * (t / 0.2) * (610x/Dx) (3)
E - incident energy exposure in J/cm2.
Cf - calculation factor equal to 1.0 for voltages above 1 kV, and 1.5 for voltages below 1
kV.
En - normalized incident energy in J/cm2 as calculated by (1) above.
t - arcing time in seconds.
D - distance from possible arcing point to the person in millimeters.
x - distance exponent.
For cases where voltage is over 15 kV, or gap is outside the range of the model, the
theoretically derived Lee method can be applied, and incident energy can be determined
using the equation below:
E = 2.142 * 106 * V * Ibf * (t / D2) (4)

E is incident energy in J/cm2

V is system voltage in kV
t is a arcing time in seconds
D is distance from possible arc point to person in mm.
Ibf is bolted fault current
For the IEEE Std 1584-2002 empirically derived model, arc flash boundary is calculated
using the equation below:
DB = [4.184 * Cf * En * (t / 0.2) * (610x/EB)]1/x (5)
For the Lee method:
DB = [2.142 * 106 * V * Ibf * (t / EB)]1/2 (6)
DB - distance of the boundary from the arc point in millimeters.
Cf - calculation factor equal to 1.0 for voltages above 1 kV, and 1.5 for voltages below 1
kV.
En - normalized incident energy in J/cm2 as calculated by (1).
EB - incident energy in J/cm2 at the boundary distance.
Ibf - bolted fault current for three phase faults in kA symmetrical rms.
t - arcing time in seconds.
x - distance exponent.
Ibf - bolted fault current
EB is usualy set at 5 J/cm2 (1.2 cal/cm2 ) for bare skin, or at the rating of proposed
personal protection equipment.

Arc Flash Terminology

Incident Energy Exposure
This is the amount of thermal incident energy to which the worker's face and chest
could be exposed at working distance during an electrical arc event. Incident energy is
measured in joules per centimeter squared (J/cm2) or calories per centimeter squared
(cal/cm2). Minimum reported incident energy is 0.25 cal/cm2 which is the accuracy
limit of the test equipment.

Incident Energy at Arc Flash Boundary

A value in cal/cm^2 to determine arc flash boundary (AFB) distance at that Incident
Energy. The Incident Energy of 1.2 cal/cm^2 for bare skin is used in solving equation
for arc flash boundary in IEEE 1584 Guide for Performing Arc Flash Hazard
Calculations. However, the Guide equation for arc flash boundary can be solved with
other incident energy levels as well such as the rating of proposed personal protective
equipment (PPE). The Incident Energy at Arc Flash Boundary value should be equal or
above incident energy to second degree burn for bare skin exposure.

Arc Flash Boundary

The arc flash boundary is an approach limit at a distance from exposed live parts or
enclosed live parts if operation, manipulation, or testing of equipment creates a
potential flash hazard, within which a person could receive a second degree burn if an
electrical arc flash were to occur. A worker entering the arc flash boundary must be
qualified and must be wearing appropriate PPE. The arc flash boundary is required to
be calculated by NFPA 70E.

Hazard Level
This is the minimum level of Personal Protective Equipment in calories per centimeter
squared, as evaluated in IEEE Standard 1584, with the intent to protect the worker from
the thermal effects of the arc flash at working distance from the source of the arc.

Required Min
Rating of PPE,
cal/cm^2

Min Incident
Energy, cal/cm^2

Max Incident
Energy, cal/cm^2

Hazard Level

Eb

Eb + 0.001

4.001

8.001

25

25

25.001

40

40

40.001

and above

Consult

Not Available

Recommended Personal Protective Equipment ( PPE )

Hazard
Level

Personal Protective Equipment ( PPE )

Untreated natural fiber long sleeve shirt & pants with a fabric weight of at
least 4.5 oz/yd^2, safety glasses, ear canal inserts, heavy duty leather gloves.

Arc rated (AR) shirt and AR pants or AR coverall, AR face shield, AR jacket,
safety glasses, hard hat, ear canal inserts, heavy duty leather gloves, leather
footwear.

Arc rated (AR) shirt and AR pants or AR coverall, AR flash suit hood, AR
jacket, safety glasses, hard hat, ear canal inserts, heavy duty leather gloves,
leather footwear.

Arc rated (AR) coverall over AR shirt and AR pants, AR flash suit, AR hood,
safety glasses, hard hat, ear canal inserts, AR gloves, leather footwear.

Multilayer arc rated (AR) flash suit over AR coverall over AR shirt and AR
pants, AR flash suit hood, safety glasses, hard hat, ear canal inserts, AR
gloves, leather work shoes.

Equipment Class

Classes of equipment included in IEEE 1584 and typical bus gaps are shown in table
below:
Classes of equipment

Typical bus gaps, mm

Open Air

10 - 40

Low-voltage switchgear

32

15kV switchgear

152

5kV switchgear

104

Low-voltage MCCs and panelboards

25

Cable

13

Gap between Conductors

Equipment bus gap in mm. Gaps of 3 to 40 mm were used for low voltage testing to
simulate gaps between conductors in low voltage equipment and cables. Gaps 13, 104
and 152 mm. were used in 5 and 15kV equipment testings. For cases where gap is
outside the range of the Empirical model, the theoretically derived Lee method can be
applied and it is now included in ARCAD's arc flash assessment software.

Grounding Type
Two grounding classes are applied in the IEEE 1584 procedure, as follows:
a) Ungrounded, which included ungrounded, high-resistance grounding and lowresistance grounding.
b) Solidly grounded.

Working Distance
Typical working distance is the sum of the distance between the worker standing in
front of the equipment, and from the front of the equipment to the potential arc source
inside the equipment.
Arc-fash protection is always based on the incident energy level on the person's face
and body at the working distance, not the incident energy on the hands or arms. The
degree of injury in a burn depends on the percentage of a person's skin that is burned.
The head and body are a large percentage of total skin surface area and injury to these
areas is much more life threatening than burns on the extremities. Typical working
distances are shown in table below:
Classes of equipment

Typical working distance, mm

Low-voltage switchgear

610

15kV / 5kV switchgear

910

Low-voltage MCCs and panelboards

455

Cable

455

Arc Duration / Total Clearing Time

Use protective device characteristics, which can be found in manufacturer's data. For
fuses, the manufacturer's time-current curves may include both melting and clearing
time. If so, use the clearing time. If they show only the average melt time, add to that
time 15%, up to 0.03 seconds, and 10% above 0.03 seconds to determine total clearing
time. If the arcing fault current is above the total clearing time at the bottom of the
curve (0.01 seconds), use 0.01 seconds for the time.
For circuit breakers with integral trip units, the manufacturer's time-current curves
include both tripping time and clearing time.
For relay operated circuit breakers, the relay curves show only the relay operating time
in the time-delay region. For relays operating in their instantaneous region, allow 16
milliseconds on 60 Hz systems for operation. The circuit breaker opening time must be
added. Opening times for particular circuit breakers can be verifed by consulting the
manufacturer's literature.

Available 3 Phase Bolted Fault Current

Available 3 phase bolted fault current for the range of 700A to 106kA at the point where
work is to be performed is entered into this box in kA. Example: if 42,350 amps are
available, enter 42.35 into this box. If 16,000 amps are available, enter 16 into this box.
Please consider ARCAD's short circuit calculation software to determine the available
fault currents in your power distribution system.

Predicted 3 Phase Arcing Current

The arcing current depends on the available 3 phase bolted fault current for the range of
700A to 106kA at the point where work is to be performed, configuration, system
voltage and gap between conductors. Leave the field blank, the program calculates the
value based on the system parameters. The arc duration should be determined based on
the predicted arcing current.

System Voltage
System Line to Line Voltage for the range of 208V to 15000V is entered into the box in
Volts. For cases where voltage is over 15kV, the theoretically derived Lee method can
be applied and it is now included in ARCAD's arc flash assessment software.

Effect of arc current variation on determination of clearing time

For protective devices operating in the steep portion of their time-current curves, a
small change in current causes a big change in operating time. Incident energy is linear
with time, so arc current variation may have a big effect on incident energy. The
solution is to make two arc current and energy calculations; one using the calculated
expected arc current and one using a reduced arc current that is 15% lower.
ARCAD's arc flash assessment software makes possible both calculations for each case
considered. It requires that an operating time be determined for both the expected arc
current and the reduced arc current. Incident energy is calculated for both sets of arc
currents and operating times and the larger incident energy is taken as the model result.
This solution was developed by comparing the results of arc current calculations using
the best available arc current equation with actual measured arc current in the test
database.