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COVER SHEET

PREPARED BY

RE
V.
NO.

DATE

12.11.2013

CHECKED BY

APPROVED BY

DESCRIPTION

First Issue

INTLS.

SIGN.

INTLS.

SIGN.

INTLS.

SIGN.

Ondej
Baroch

Baroch

Pavel
Leetick

Leetick

Pavel
Leetick

Leetick

THE WEST BENGAL POWER


DEVELOPMENT CORPORATION LTD.

OWNER
OWNERS
CONSULTANT

DEVELOPMENT CONSULTANTS
PVT. LTD., KOLKATA

CONTRACTOR

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO.LTD/


DOOSAN POWER SYSTEM INDIA PRIVATE LIMITED

MANUFACTURER/
SUB-CONTRACTOR

PREPARED
BY:

Ing. Ondej
Baroch

CHECKED
BY:

Ing. Pavel
Leetick

APPROVED
BY:

Ing. Pavel
Leetick

DATE:

12.11.2013

THIS DRAWING IS PROPERTY OF DOOSAN


AND MUST NOT BE USED EXCEPT IN
CONNECTION WITH WORK OF DOOSAN,
REPRODUCTION USE OR DISCLOSURE OF
THE CONTENTS OF THIS DRAWING TO THIRD
PARTY/IES WITHOUT EXPRESS/WRITTEN
PERMISSION OF DOOSAN IS STRICTLY
PROHIBITTED .

DOOSAN KODA POWER

PROJECT

WBPDCL AND
DHIC
CONTRACT
NO..

EE R&M OF UNIT #5 (210 MW) OF


BANDEL THERMAL POWER STATION
BTPS/EERM/01/MP(B-T-G)
/ SUPPLY :
FOREIGN/01/2011-2012

TITLE

DOOSAN KODA
POWER JOB NO.

Instruction for steam turbine assembly

DHIC/DPSI DOCUMENT NO.

REV.
NO.

S12003-YK09-05MAA-747002

DOOSAN KODA POWER


DOCUMENT NO.
VS130171

NO. OF
SHEETS
310

REV.
NO.
A

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Content:
1 Revision list
A/ Summary of revision
B/ List of change

3
3
3

2 Instruction for Steam turbine assembly / Instrukce pro manta parn turbny

Date: 12.11.2013
Last Revision:

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Revision list
A/Summary of revision
Revision

Content

B/List of changes
Rev. A
Page

Description of changes

Reference

Description of changes

Reference

Rev. A
Page

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Date: 12.11.2013
Last Revision:

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Prepared: O.Baroch
Approved: P.Leetick

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

TABLE of CONTENT / OBSAH:


1

INITIAL DATA / VODN INFORMACE ................................................................................................... 8

1.1
1.2
1.3

IDENTIFICATION OF SUPPLIER / IDENTIFIKACE DODAVATELE ................................................................................ 8


TECHNICAL DESCRIPTION OF DELIVERED EQUIPMENT / TECHNICK POPIS DODANHO ZAZEN ............................ 9
LIST OF STEAM TURBINES DRAWING ASSEMBLY DOCUMENTATION / SEZNAM VKRESOV MONTN DOKUMENTACE
PARN TURBINY ......................................................................................................................................................... 13
2

ASSEMBLY ARRANGEMENT / POKYNY PRO MONT ................................................................... 18

INTRODUCTION / VOD................................................................................................................................... 18
W ORK SAFETY AND FIRE PROTECTION INSTRUCTIONS, ENVIRONMENT POLICY AND WASTE DISPOSAL ON ASSEMBLY
WORK-PLACE / INSTRUKCE PRO ZAJITN BEZPENOSTI A OCHRANY ZDRAV PI PRCI, PORN OCHRANY, EKOLOGIE A
NAKLDN S ODPADY NA MONTNM PRACOVITI...................................................................................................... 19
2.2.1
General regulations for securing H&S, FP and EP in the workplace / Obecn pedpisy pro zajitn
BOZP, PO a OP na pracoviti ........................................................................................................................... 19
2.2.2
Risk activities during installation of the condenser and regulations for securing H&S, FP and EP in the
workplace / Rizikov innosti pi monti parn turbny a opaten pro zajitn BOZP, PO a OP na pracoviti
23
2.2.3
Earthing of assembled components / Uzemnn dl pi monti ........................................................ 25
2.3
DELIVERY FORM OF STEAM TURBINE / FORMA DODVEK PARN TURBINY........................................................... 27
2.4
PRESERVATION AND REQUIRED STORAGE OF THE TURBINE PARTS / KONZERVACE A POADOVAN SKLADOVN
DL TURBINY ........................................................................................................................................................... 44
2.5
HANDLING WITH THE TURBINE PARTS / MANIPULACE S DLY TURBINY ................................................................. 49
2.6
SPECIFICATION OF CONNECTION POINTS / SPECIFIKACE PIPOJOVACCH MST ................................................... 62
2.7
SPECIFICATION OF REQUIRED CONDITIONS FOR ASSEMBLY / SPECIFIKACE PODMNEK PRO MONT .................... 69
2.8
STANDARD ASSEMBLY SCHEDULE FOR STEAM TURBINE / TYPOV HARMONOGRAM MONTE PARN TURBINY ..... 72
2.9
STANDARD MANPOWER AND SERVICES SPECIFICATION FOR ASSEMBLY AND START UP / TYPOV SPECIFIKACE
NASAZEN PROFES A SLUEB PRO MONT A UVEDEN DO PROVOZU ............................................................................ 73
2.10 EQUIPMENT FOR ASSEMBLY / VYBAVEN PRO MONT ...................................................................................... 75
2.10.1 Special tools and fixtures for turbine assembly and putting into operation / Speciln nad a
ppravky pro mont turbiny a uveden do provozu ........................................................................................... 75
2.10.2 Mechanisms and tools for assembly / Montn mechanismy a nad ............................................... 84
2.10.3 Consumming material for assembly / Spotebn material pro mont .................................................. 90
2.10.4 Measuring instruments for assembly and putting into operation / Mc pstroje pro mont a uveden
do provozu ........................................................................................................................................................... 96
2.10.5 Services / Sluby .................................................................................................................................. 98
2.11 ASSEMBLY IN SEQUENCES / POSTUP MONTE .............................................................................................. 101
2.11.1 Installation of the anchor components and the bearing stands of turbine / Mont kotevnch dl a
loiskovch stojan turbny ................................................................................................................................ 115
2.11.2 Assembly of LP turbine casing delivered as parts / Mont NT tlesa turbiny dodanho po dlech .. 141
2.11.3 Assembly of the turbine IP casing delivered as parts / Mont ST tlesa turbny dodanho po dlech
166
2.11.4 Assembly of the turbine HP casing delivered in closed form / Mont VT tlesa turbny dodanho v
uzavenm stavu ............................................................................................................................................... 176
2.11.5 Principle of VPN measurement on steam turbine / Princip men VPN na parn turbin ................. 183
2.11.6 Setting of position of the main components of turbine and setting of clearance in turbine bearings/
Ustaven polohy hlavnch dl turbiny a nastaven vl v loiskch turbiny ....................................................... 187
2.11.7 Assembly and setting of position of sensors / Mont a nastaven polohy idel ................................ 195
2.11.8 Turbine valves assembly / Mont ventil turbny ............................................................................. 202
2.11.9 The scheme of the change of valves bodies position / Schma vychlen polohy tles ventil ........ 209
2.11.10 Assembly of the turbine turning gear / Mont natedla turbny ...................................................... 222
2.11.11 Assembly main oil pump / Mont hlavnho olejovho erpadla ........................................................ 224
2.11.12 Instructions for the screw tightening on turbine / Instrukce pro utahovn roub na turbin ............ 224
2.11.13 Piping assembly on the turbine / Mont potrub na turbn .............................................................. 228
2.12 STANDARD INSTRUCTION FOR TURBINE ASSEMBLY / TYPOV NVODKY PRO MONT TURBINY ......................... 237
2.12.1 General instructions for assembly and maintenance of glands with graphitic rings / Zsady pro mont
a drbu vetenovch ucpvek z expandovanho grafitu ................................................................................. 237
2.12.2 Tightening of the flanges / Utahovn matic prub ............................................................................. 247

2.1
2.2

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

2.12.3
2.12.4

Thrust bearings fit and the axial clearances checking / Kontrola lcovn loiska a axiln vl: ...... 249
Cold nuts tightening with determined angle of turn / Utahovn matic na hel pootoen za studena
254
2.13 INSTRUCTIONS FOR WELDING AND HEAT TREATMENT / POKYNY PRO SVAOVN A TEPELN ZPRACOVN SVAR
262
2.13.1 Methods of welding and the welders certification/ Metody svaovn a kvalifikace sve ............. 264
2.13.2 Storage and preparing of the electrodes for welding/ Skladovn a pprava elektrod na svaovn: 264
2.13.3 Preparation of surface for welding / Pprava povrchu pro svaovn ................................................ 265
2.13.4 Fitting and tack-welding / Slcovn a stehovn ................................................................................ 265
2.13.5 Welding and heat treatment of welds / Svaovn a tepeln zpracovn svar ................................. 266
2.13.6 Quality assurance of the weld connections / Kontrola kvality svarovch spoj .................................. 268
2.13.7 Welding documentation / Dokumentace svaovn ............................................................................ 270
2.13.8 Safety works during welding / Bezpenost prce pi svaovn ......................................................... 275
3 INSTRUCTIONS FOR PROCEEDING OF THE POST-ASSEMBLY PURGE PROCESSES AND
PRESSURE TESTS / POKYNY K PROVEDEN POMONTNCH ISTCCH OPERAC A
TLAKOVCH ZKOUEK ........................................................................................................................................ 276
2.14 INSTRUCTION FOR PROCEEDING OF THE POST-ASSEMBLY PURGE PROCESSES (PPP) / POKYNY K PROVEDEN
POMONTNCH ISTCCH OPERAC (PO) .............................................................................................................. 276
2.15 INSTRUCTION FOR DOING OF THE TIGHTNESS TESTS/ POKYNY K PROVEDEN ZKOUEK TSTNOSTI ................... 277
2.16 INSTRUCTION FOR DOING OF THE INDIVIDUAL TESTS/ POKYNY K PROVEDEN INDIVIDULNCH ZKOUEK ............. 278

Date: 12.11.2013
Last Revision:

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

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1 Initial data / vodn informace


1.1 Identification of supplier / Identifikace dodavatele
DOOSAN SKODA POWER
Tylova 1/57
301 28 Plzen
Czech Republic

DOOSAN SKODA POWER


Tylova 1/57
301 28 Plze
esk Republika

Project manager:
Ing. Petr Blecha
telephone: + 420 37818 5576
email: petr.blecha@doosan.com

Manaer projektu:
Ing. Petr Blecha
telefon: + 420 37818 5576
email: petr.blecha@doosan.com

Main project manager:


Ing. Rudolf Vacovsk
telephone: +420 37818 5070
email: rudolf.vacovsky@doosan.com

Hlavn inenr projektu:


Ing. Rudolf Vacovsk
telefon: +420 37818 5070
email: rudolf.vacovsky@doosan.com

Date: 12.11.2013
Last Revision:

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

1.2 Technical description of delivered equipment / Technick popis


dodanho zazen
Steam turbine:
Turbine model:
Manufacturer:
Serial no.:
KKS code:
Output power:
Nominal speed:
Sense of rotation:

Parn turbina:
MTD 70
DOOSAN SKODA POWER
4745 (HP), 4746 (IP);
4747 (LP)
HP part 50MAA01,
ST part 50MAB01,
LP part 50MAC01
210 MW
3000 rpm
Clockwise

Model:
Vrobce:
Vrobn slo:
KKS kd:
Vkon:
Jmen. otky:
Smr oten:

MTD 70
DOOSAN SKODA POWER
4745 (VT), 4746 (ST);
4747 (NT)
VT tleso 50MAA01,
ST tleso 50MAB01,
NT tleso 50MAC01
210 MW
3000 ot/min
Pravotoiv

It is a three-casing condensing steam


Parn
turbna
je
ttlesov
turbine with radial steam outlet into condenser.
kondenzan, s radilnm vstupem pry do
kondenztoru.
Turbine rotor with generator rotor is connect
Rotor turbiny s rotorem genertoru je
together by means of the rigid coupling.
spojen pomoc pevn spojky.
The turbo-set was designed for nominal
Turbosoustroj je konstruovno pro
speed of 3000 rpm and the nominal power outlet jmenovit otky 3000 ot/min a jmenovit
210 MW, turbine is clockwise rotation (view from vkon 210 MW, turbina je pravotoiv (pi
the front bearing stand).
pohledu od pednho loiskovho stojanu).
Steam turbine will be assembled on the
Turbina bude montovna na betonov
foundation slab at level +9,00 m.
zklad na podla v rovni +9,00 m.
Celkov ist hmotnost sestaven
The whole netto weight of assembled
steam turbine is approx. 405 tons.
turbiny je cca 405 tun
First of all the steam turbine will be
Turbina bude nejprve smontovna ve
assembled in the DSPW workshop including the vrobnm zvod, vetn sprvnho ustaven
right setting of stators components of steam-flow statorovch dl prton sti a rotoru (tzv.
path against the rotor (pre-assembly). Taking kontroln mont). Vzhledem k usnadnn
respect to easy transport to site the oversize part dopravy na stavenit, bude nadrozmrn
of steam turbine will be dismantled to suitable sti turbina zpt demontovny na vhodn
components; the components will be packed and dly, dly zabaleny a dopraveny na stavenit.
transported to the site. The turbine rotors will be Rotory turbiny budou pro dopravu upevnny
attached into special frame for transport and v nosnm rmu a zakryty nepromokavou
covered by the waterproof tarpaulin.
plachtou.
Other DSPW deliveries:
The heaviest and largest components for
handling at the plant and other information about
supplied parts are written in document Initial
specification for TG KODA installation
no. S12003-YK09-05MAA-747000.

Ostatn dodvky DSPW:


Nejt a nejrozmrnj dly pro
manipulaci na elektrrn a dal informace o
dodvanch
dlech
jsou
uvedeny
v dokumentu vodn specifikace pro
instalace TG KODA . S12003-YK0905MAA-747000

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Approved: P.Leetick

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HP turbine part / VT dl turbny


Netto weight of HP turbine part: 80 tons / ist hmotnost VT sti turbny: 80 tun

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Date: 12.11.2013
Last Revision:

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IP turbine part / ST dl turbny


Netto weight of IP turbine part: 105 tons / ist hmotnost ST sti turbny: 105 tun

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Date: 12.11.2013
Last Revision:

LP turbine part / NT dl turbny

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Netto weight of LP turbine part: 218 tons / ist hmotnost NT sti turbny: 218 tun

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

1.3 List of steam turbines drawing assembly documentation / Seznam


vkresov montn dokumentace parn turbiny

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210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

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Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

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Last Revision:

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210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

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Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

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Last Revision:

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

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Approved: P.Leetick

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

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LAY-OUT DRAWINGS civil part


Name of drawing
TG foundation Dimensional drawing

No.
Pt6005347

LAY-OUT DRAWINGS mechanical part


Name of drawing
DD - Lay-out drawing + 9,00 m
DD - Lay-out drawing + 0,00 m
DD - Lay-out drawing - 3,60 m
DD - Lay-out drawing longitudinal section A-A
DD - Lay-out drawing longitudinal section B-B
DD - Lay-out drawing longitudinal section C-C
DD - Lay-out drawing longitudinal section D-D
DD - Lay-out drawing cross section 1 1
DD - Lay-out drawing cross section 2 2
DD - Lay-out drawing cross section 3 3
DD - Lay-out drawing cross section 4 4

No.
Pt6005221
Pt6005222
Pt6005919
Pt6005223
Pt6005225
Pt6005226
Pt6005227
Pt6005228
Pt6005229
Pt6005230
Pt6005231

2 Assembly arrangement / Pokyny pro mont


2.1 Introduction / vod
All the following instructions are valid for the
first assembly of turbo-set and also for the
repeating of assembly after moving of TG to the
another place or for the assembly carried out
after every opening of turbine casing due to the
planned overhaul period or a any repair. These
instructions would be partly useful also for the
future maintenance.
The turbine rotor during maintenance or
transport out of the power plant has to be
attached into the transport stand (the stand is
part of turbine delivery).
During developing of this manual it was
considered that all assembly works will be carried
out by technical advisory service of DSPW staff,
all of the information contained herein are
adapted to this assumption.
DSPW technical advisor for turbine
assembly has the right to change the standard
assembly sequences and time schedule
contained in this manual if it is required to the
actual situation on site (change of part delivery,
substandard condition on workplace and binding
between activities of sub suppliers on site,
Date: 12.11.2013
Last Revision:

Veker nsledujc instrukce jsou platn


pro prvn mont turbosoustroj i pro opakovanou
mont v ppad pesthovn turbiny do jin
lokality, pro mont provdnou po kadm
oteven turbiny za elem plnovan revize
nebo opravy. Tyto pokyny jsou sten
vyuiteln i pro budouc drbu.
Rotor turbiny pi drb na elektrrn nebo
pi transportu mimo elektrrnu mus bt vdy
upevnn v transportnm stojanu (stojan je dodn
spolu s turbinou).
Pi tvorb tohoto manulu bylo uvaovno,
e veker montn prce budou vykonny
formou technickho poradenstv zajitnho
pracovnky DSPW; veker zde uveden
informace
jsou
pizpsobeny
tomuto
pedpokladu.
Poradce pro mont turbny DSPW m
prvo mnit standardn postup prc a
harmonogram uveden v tomto manulu pokud
to vyaduje aktuln situace na staveniti (zmny
v dodvkch dl, nestandardn podmnky na
pracoviti,
vazby
s innostmi
ostatnch
dodavatel na staveniti, een neekanch

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210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

solution
of
unexpected
technical
and
organizational changes).
All work on turbo-set must be carried out by
a
specialized
assembly
company
with
corresponding experiences only and equipped
with all necessary tools for these works carrying
out. Instruction and data written in this manual
together with assembly drawings documentation
are enough for the successful turbo-set erection
and achieving of the necessary quality of
assembly which is carry out by the specialized
assembly firm with the advisory service of the
DSPW staff.
The turbine casing opening, steam flow
path parts clearance setting, rotor alignment and
the other difficult and precise assembly operation
must be done every time in the presence of
advisory staff of DSPW (there are not contained
all necessary detail information in this instruction
manual for such work. Otherwise the
manufacturer
DSPW
cant
guarantee
operation of the turbine!

technickch a organizanch zmn.)


Veker montn prce na turbosoustroj
mus bt provdny pouze specializovanou
montn firmou s odpovdajcmi zkuenostmi,
vybavenou vekerm nezbytnm nadm pro
provdn tchto prc. Instrukce a daje
uveden v tomto dokumentu spolu s vkresovou
montn dokumentac jsou dostaten pro
spnou mont turbosoustroj a dosaen
potebn
kvality
monte
provdn
specializovanou montn firmou s poradenskou
slubou pracovnk DSPW.
Oteven turbiny, nastaven vl v prton
sti, vyrovnvn rotoru a ostatn sloit
montn operace mus bt provdny vdy za
ptomnosti montnho dozoru DSPW (detailn
informace pro takovou innost nejsou v tomto
dokumentu obsaeny). V opanm ppad
neme vrobce DSPW garantovat provoz
turbiny!

2.2 Work safety and Fire protection instructions, Environment policy and
waste disposal on assembly work-place / Instrukce pro zajitn
Bezpenosti a ochrany zdrav pi prci, Porn ochrany, ekologie a
nakldn s odpady na montnm pracoviti
In case when DSPW provides
Supervision or Technical Advisory Service for
Purchaser, DSPW is neither responsible for
the workers who perform the assembly nor
for the safety instructions obeying by them!!!

2.2.1

V ppad, e DSPW zajiuje Montn


dozor nebo Technickou poradenskou slubu
pro Objednatele, DSPW nezodpovd za
bezpenost pracovnk provdjcch mont
ani za dodrovn bezpenostnch pedpis
pracovnky montn firmy!!!

General regulations for securing H&S, FP and EP in the workplace / Obecn pedpisy
pro zajitn BOZP, PO a OP na pracoviti

During carrying out the installation of the


condenser it is necessary to secure conditions for
employees
Occupational
Health
and
Safety (H&S) and establish Fire Protection (FP) &
Environmental protection (EP) measures in
compliance with the laws and rules that are valid
in the place of installation. H&S, FP and EP
measures are to be adapted according to the
nature of the performed work.
Generally accepted regulations in the
Czech Republic:.
Date: 12.11.2013
Last Revision:

Bhem monte parn turbny je obecn


nutno zajistit podmnky Bezpenosti a ochrany
zdrav pi prci (BOZP) personlu a zavst
opaten Porn ochrany (PO) & Ochrany
ivotnho prosted (OP) v souladu se zkony
a normami platnmi v mst provdn monte.
Pitom opaten pro zajitn BOZP, PO a OP
mus bt prbn upravovny podle charakteru
vykonvanch prac.
Obecn platn pedpisy
v esk
Republice:

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Type
of
Citation
/ regulation /
(number)
/
Druh
Citace (slo)
pedpisu
Alcohol
and Act / Zkon
167/1998 Sb.
addictive
Act / Zkon
379/2005 Sb.
substances /
Alkohol
a
nvykov
ltky
Sphere
Oblast

Transport /
Doprava

Chemical
substances
and
preparation /
Chemick
ltky
a
ppravky
Professional
and
health
qualification /
Odborn
a
zdravotn
zpsobilost

Government
Order
/
Nazen
vldy

168/2002 Sb.

Act / Zkon
Act / Zkon
Act / Zkon
Act / Zkon

200/1990 Sb.
111/1994 Sb.
361/2000 Sb.
247/2000 Sb.

Decree
/
Vyhlka
Decree
/
Vyhlka
Act / Zkon

478/2000 Sb.

Act / Zkon

59/2006 Sb.

Act / Zkon

Act / Zkon
Decree
/
Vyhlka
Decree
/
Vyhlka
Decree
Vyhlka

Ministry of
Health
Regulation /
Environmental Act / Zkon
protection
/
Ochrana
ivotnho
prosted
Personal
Government
Date: 12.11.2013
Last Revision:

277/2004 Sb.
350/2011 Sb.

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Title / Titul
on addictive substances / o nvykovch ltkch
on measures aimed at protection against harm caused by tobacco
products, alcohol and other addictive substances and amendments
to related acts /
o opatench k ochran ped kodami psobenmi tabkovmi
vrobky, alkoholem a jinmi nvykovmi ltkami a o zmn
souvisejcch zkon
stipulating techniques of work organization and work operations
which is the employer obliged to ensure in the course of carrying on
transportation by vehicles /
kterm se stanov zpsob organizace prce a pracovnch postup,
kter je zamstnavatel povinen zajistit pi provozovn dopravy
dopravnmi prostedky
on offences / o pestupcch
on road transport / o silnin doprav
on road traffic / o provozu na pozemnch komunikacch
on the acquisition and improvement of qualifications for driving motor
vehicles /
o zskvn a zdokonalovn odborn zpsobilosti k zen
motorovch vozidel
which implements the road transport act /
kterou se provd zkon o silnin doprav
on determining medical xapability to srive motor vehicles /
kterou se stanov zdravotn zpsobilost k zen motorovch vozidel
o chemickch ltkch a chemickch smsch /
on chemical substances and chemical mixtures
on the prevention of serious accidents /
o prevenci zvanch havri

18/2004 Sb. on the recognition of professional qualification and other eligibility of


citizens of member states of the European Union
o uznvn odborn kvalifikace a jin zpsobilosti sttnch psl.
lenskch stt EU
372/2011 Sb. on occupational health care / o zdravotnch slubch
50/1978 Sb. on professional qualifications in electrical engineering /
o odborn zpsobilosti v elektrotechnice
70/2012 Sb. stipulating the contents and time intervals of prophylactic
examinations /
kterou se stanov obsah a asov rozmez preventivnch prohldek
77/1965 Sb. on training, competence and registration of service personnel of
construction machines
o vcviku, zpsobilosti a registraci obsluh stavebnch stroj
49/1967 on the assessment of fitness to work /
o posuzovn zdravotn zpsobilosti k prci
185/2001 Sb. on waste /
pln znn zkona o odpadech

21/2003 Sb. that lays down technical requirements for personal protective
Page 20 / 278

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protective
equipment of
employees /
Osobn
Ochrann
Prostedky
Pracujcch

Order
/
Nazen
vldy
Government
Order
/
Nazen
vldy

Fire
protection /
PO

Act / Zkon
Decree
/
Vyhlka
Decree
/
Vyhlka

Decree
/
Vyhlka
Working
Act / Zkon
environment / Decree
/
Pracovn
Vyhlka
prosted
Decree
/
Vyhlka

Work
accidents
Pracovn
razy

Government
Order
/
Nazen
vldy
Government
Order
/
Nazen
vldy
Government
Order
/
Nazen
vldy
Government
/ Order
/
Nazen
vldy

State
supervision
over OHS /
Sttn dozor
BOZP

Act / Zkon
Act / Zkon
Decree
/
Vyhlka

Building site/ Act / Zkon


Stavenit
Act / Zkon
Date: 12.11.2013
Last Revision:

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

equipment /
kterm se stanov technick poadavky na osobn ochrann
prostedky
495/2001 Sb. stipulating a scope and more accurate terms of assigning personal
protection working resources, washing, purifying and disinfecting
resources /
kterm se stanov rozsah a bli podmnky poskytovn osobnch
ochrannch pracovnch prostedk, mycch, isticch a dezinfeknch
prostedk
133/1985 Sb. on fire protection / o porn ochran
246/2001 Sb. on fire prevention / o porn prevenci
87/2000 Sb. setting forth conditions of fire safety at bitumen heating in fusion
vessels /
kterou se stanov podmnky porn bezpenosti pi svaovn a
nahvn ivic v tavnch ndobch
23/2008 Sb. on technical conditions of fire protection of buildings /
o technickch podmnkch porn ochrany staveb
258/2000 Sb. on protection of public health / o ochran veejnho zdrav
394/2006 Sb. stipulating work with rare and short-time exposure to earth flax /
stanoven prce s ojedinlou a krtkodobou expozic azbestu
432/2003 Sb. stipulating requirements for placing types of work into categories,
biological exposure tests limit values, conditions for taking off the
biological material for the purpose of biological exposure tests and
terms of reports of work with earth flax and biological agents //
kterou se stanov podmnky pro zaazovn prac do kategori, limitn
hodnoty ukazatel biologickch expozinch test, podmnky odbru
biologickho materilu pro provdn biologickch expozinch test
a nleitosti hlen prac s azbestem a biologick
101/2005 Sb. on further requirements on workplace and working environment /
o podrobnjch poadavcch na pracovit a pracovn prosted

272/2011 Sb. on health protection from unpropitious effects of audible noise and
vibrations /
o ochran ped nepznivmi inky hluku a vibrac
361/2007 Sb. laying down condition for protection of employees health at work /
kterm se stanov podmnky ochrany zdrav zamstnanc pi prci

201/2010 Sb. stipulating methods of filing, reporting and sending records on


accidents and authorities and institutions to which shall a work /
accident be reported and a record on accident sent kterm se
stanov zpsob evidence, hlen a zasln zznamu o razu, vzor
zznamu o razu a okruh orgn, kterm se ohlauje pracovn raz
a zasl zznam o razu
174/1968 Sb. on state professional supervision over occupational safety /
o sttnm odbornm dozoru nad bezpenost prce
251/2005 Sb. on labour inspection / o inspekci prce
266/2005 Sb. stipulating sample and execution of identification cards of inspectors
working at State Labour Inspection Office and regional labour
inspectorates /
kterou se stanov vzor a proveden prkazu inspektor Sttnho
adu inspekce prce a oblastnch inspektort prce
183/2006 Sb. the building act / Stavebn zkon
458/2000 Sb. the energy act / Energetick zkon
Page 21 / 278

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Decree
/
Vyhlka
Decree
/
Vyhlka
Government
Order
/
Nazen
vldy
Government
Order
/
Nazen
vldy
Decree
/
Vyhlka

Machinery
and
equipment /
Stroje
a
zazen
Decree
Vyhlka

Decree
Vyhlka

Decree
Vyhlka

Decree
Vyhlka

Decree
/
Vyhlka
Government
Order
/
Nazen
vldy
General OHS / Act / Zkon
Veobecn
Act / Zkon
BOZP
Act / Zkon
Act / Zkon
Government
Order
/
Nazen
vldy
Government
Order
/
Nazen
vldy
Government
Order
/
Nazen
vldy

Date: 12.11.2013
Last Revision:

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

268/2009 Sb. on the technical requirements for construction /


o technickch poadavcch na vstavbu
499/2006 Sb. on construction documentation /
o dokumentaci ke stavb
362/2005 Sb. on further requirements on safety and health protection for wok in the
environment with danger of falls from highs or in the depths /
o blich poadavcch na bezpenost a ochranu zdrav pi prci na
pracovitch s nebezpem pdu z vky nebo do hloubky
591/2006 Sb. on further minimum requirements on safety and health protection for
work on building sites /
o blich minimlnch poadavcch na bezpenost a ochranu zdrav
pi prci na stavenitch
18/1979 Sb. stipulating specified pressure equipment and assigning some
requirements for ensuring their safeness /
kterou se uruj vyhrazen tlakov zazen a stanov nkter
podmnky k zajitn jejich bezpenosti
19/1979 Sb. stipulating specified lifting equipment and assigning some
requirements for ensuring their safeness /
kterou se uruj vyhrazen zdvihac nazen a stanov nkter
podmnky k zajitn jejich bezpenosti
73/2010 Sb. setting forth dedicated electrical devices, and some conditions for
ensuring their safety /
kterou se uruj vyhrazen elektrick zazen a stanov nkter
podmnky k zajitn jejich bezpenosti
21/1979 Sb. providing specified gas equipment and assigning some requirements
for ensuring their safeness /
kterou se uruj vyhrazen plynov zazen a stanov nkter
podmnky k zajitn jejich bezpenosti
48/1982 Sb. laying down the basic requirements for ensuring
safety at work and the safety of technical equipment /
kterou se stanov zkladn poadavky k zajitn bezpenosti prce
a technickch zazen
85/1978 Sb. on inspections, revisions and testing of gas equipment /
o kontrolch, revizch a zkoukch plynovch zazen
378/2001 Sb. stipulating further requirements for safe operation and use of
machinery, technical equipment, devices and tools /
kterm se stanov bli poadavky na bezpen provoz a pouvn
stroj, technickch zazen, pstroj a nad
102/2001 Sb. on general safety of products / o obecn bezpenosti vrobk
22/1997 Sb. on technical requirements for products / o technickch poadavcch
na vrobky
262/2006 Sb. Labour Code / Zkonk prce
309/2006 Sb. stipulating further requirements for health and safety at work /
Zkon o zajitn dalch podmnek BOZP
11/2002 Sb. stipulating features and placing of the safety marks and institution of
signals /
kterm se stanov vzhled a umstn bezpenostnch znaek a
zaveden signl
23/2003 Sb. laying down technical requirements for equipment and protection
systems intended for use in environment with explosion risk /
kterm se stanov technick poadavky na zazen a ochrann
systmy uren pro pouit v prosted s nebezpem vbuchu
406/2004 Sb. o on further requirements to ensure safety and health protection for
work in the explosion dangerous environment /
blich poadavcch na zajitn BOZP v prosted s nebezpem
vbuchu

Page 22 / 278

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

After the Site Manager (representative of


the company that carries out the installation in
the specified workplace) takes over the
installation workplace he is responsible for:
Securing H&S, FP & EP conditions in the
workplace that are suitable for the currently
performed work
Obeying of the above written laws and all the
other regulations valid at the locality of the
assembly
Training of the employees and providing
employees with protective equipment that is
suitable for the performed work
Planning their own activities and for provable
informing those employees, whose work
relates to activities performed in the
workplace, about planned activities requiring
implementation or change of H&S, FP or EP
measures.
2.2.2

Stavbyvedouc
(zstupce
firmy
vykonvajc mont na vymezenm pracoviti)
pot co pevezme montn pracovit
zodpovd za:
Zajitn podmnek BOZP, PO a OP na
pracoviti pimench aktuln vykonvan
prci
Dodrovn ve uvedench prvch pedpis
a vech dalch pedpis platnch v mst
monte
Prokolen personlu a vybaven pracovnk
ochrannmi
pomckami
pimenm
vykonvan prci
Plnovn vlastnch innost a prokazateln
informovn tch, jejich prce souvis
s innostmi vykonvanmi na pracoviti o
chystanch innostech vyadujcch zaveden
nebo zmnu opaten BOZP, PO nebo OP

Risk activities during installation of the condenser and regulations for securing H&S,
FP and EP in the workplace / Rizikov innosti pi monti parn turbny a opaten pro
zajitn BOZP, PO a OP na pracoviti

According to the laws mentioned in chapter


2.2.1. must be the list of the executing activities
during steam turbine assembly together with
description used at the workplace for the
ensuring of the OHS, FP & Ecology described in
Technological process of the firm executing the
assembly according to the valid Contract.
The executing plan of assembly activities
at the time is subject of the Time Schedule of
the Erection; it will be prepared by the firm
executing the assembly according to the valid
Contract.
The risks rising during executing of the
activities must be mentioned and evaluated in
document Risk assessment. This document
processes again the firm executing the assembly
according to the valid Contract. Document must
be approved by the responsible and competent
person of the Purchaser (technician of the OHS
on the site / machine hall) not less than 8 days
before works beginning, otherwise it is
impossible to begin these works. This document
must also contain specific measures of OHS, FP
& Ecology, to be applied to workplace associated
with individual hazards.
Risk assessment is the part of
documents that every one who work or entering
inside of the assembly workplace must be
Date: 12.11.2013
Last Revision:

V souladu s prvnmi pedpisy uvedenmi


ve v 2.2.1. mus bt seznam innost
provdnch bhem monte parn turbny a
popis opaten aplikovanch na pracoviti pro
zajitn BOZP, PO a OP popsny v
Technologickm Postupu firmy vykonvajc
mont podle platn Smlouvy o Dlo.
Pln vykonn jednotlivch montnch
innost v ase je pedmtem Harmonogramu
montnch prac, kter zpracovv firma
vykonvajc mont podle platn Smlouvy o
Dlo.
Rizika
vznikajc
pi
vykonvn
jednotlivch innost mus bt uvedena a
vyhodnocena v dokumentu Hodnocen rizik.
Tento dokument zpracovv opt firma
provdjc mont podle platn SoD. Dokument
mus bt schvlen zodpovdnou a odborn
zpsobilou osobou objednatele (technik BOZP
na staveniti/strojovn) nejpozdji 8 dn ped
zahjenm prac, jinak nelze tyto prce zahjit .
Tento dokument mus rovn obsahovat
konkrtn opaten BOZP, PO a OP, kter
budou aplikovna na pracoviti piazen
k jednotlivm rizikm.
Hodnocen rizik pat mezi dokumenty,
se ktermi mus bt prokazateln seznmen
kad, kdo pracuje nebo vstupuje do montnho

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

demonstrably meet with these documents.


With the view of the easy making by the
assembly firm the documents mentioned above,
is introduce in this manual:
Description and sequences of the carried out
works during standard duration of the steam
turbine assembly on the workplace (Assembly
description for making of the Technological
procedure in the introduction of chapter
2.1.1). In this document are marked work
period milestones where is necessary to make
a correction of procuration OHS, FP & Ecology
on the work place.
The time schedule of the works carried out
during standard duration of the steam turbine
assembly on the workplace (Standard time
schedule of the steam turbine chap 2.8) with
standard conditions on the workplace
(Specification of required conditions for
assembly chap 2.7).
Specification of the activities risk during steam
turbine assembly and their evaluation is in the
text below

Date: 12.11.2013
Last Revision:

pracovit.
Za elem snadnho sestaven
ve zmnnch dokument montn firmou je
uveden v tomto manulu:
Popis a nvaznosti prac vykonvanch pi
standardnm prbhu monte parn turbny
na montnm pracoviti (Popis monte pro
sestaven Technologickho postupu - v vodu
kapitoly 2.1.1.).
V tomto popisu jsou
vyznaeny milnky etap prce, kde je nutno
provst pravu opaten BOZP, PO nebo OP
na pracoviti.
Harmonogram
prac
vykonvanch
pi
standardnm prbhu monte parn turbny
na
montnm
pracoviti
(Typov
harmonogram monte parn turbny- kapitola
2.8.) pi standardnch podmnkch na
pracoviti
(Specifikace
poadovanch
podmnek pro mont kapitola 2.7.).
Specifikace rizik innost pi monti parn
turbny a jejich vyhodnocen je uvedeno
v textu ne.

Page 24 / 278

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

2.2.3

Earthing of assembled components / Uzemnn dl pi monti

During the assembly of steam turbine


Bhem monte dl parn turbny je
parts it is necessary to provide the grounding nutno zajistit uzemnn dl v souladu s
of components according to working pracovnm pokynem DSPW . Q 159 158.
instruction DSPW no. Q 159 158.
Introduction:
If the assembly staff has to work
inside or on the surface of assmbled
components, such components of parts of
assembled machines have to be always
connected to earthing. The earthing has to
be installed also in cases when the staff does
not work with electric tools or appliances. It is
not important if the assembled components
or parts of machine are put on their
foundation or provisory supports on preassembly are the earting has to be always
installed.

vod:
V ppad, e dochz k pohybu osob
uvnit montovanch dl nebo na jejich
povrchu, mus bt takov dly nebo sti
montovanch
zazen
vdy
dn
uzemnny. Uzemnn je nutno instalovat i
v ppad, e zde nen provdna prce
s elektrickm nadm nebo zazenm.
Uzemnn je nutno instalovat bez ohledu na
to, zda jsou montovan dly nebo sti
zazen uloeny na jejich zkladech i na
provizornch podprch na pedmontn
pracoviti.
Instrukce pro instalaci uzemnn:

Instruction for the earthing installation:


1) Connecting of the assembled
component or part of machine to the earthing
network
Connecting make by means of FeZn
strip with cross section 120 mm2 . For such
strip connecting the earthing points on the
assembled component or part of machine
has to be equipped with threaded holes M10
25 mm deep as minimum, such must to be
ensured earthing conductor metal to metal
contact over the entire surface (It si designed
as the grinding surface on the earthing part)
The earthing point has to be marked with the
durable label with sign SN.

1) Pipojen montovanho dlu nebo


sti zazen k zemnc sti
Pipojen se provede pskem FeZn o
prezu nejmn 120 mm2. Zemnc msta na
montovanm dlu nebo sti zazen
pipojovan pomoc takovho psku mus bt
opatena otvorem se zvitem minimln M10
a hloubce 25 mm, pitom mus bt zajitn
kontakt zemncho vodie kov na kov v cel
ploe
(rovn
zbrouen
ploka
na
zemnnm dlu). Zemnc msto mus bt po
pipojen
zemncho
vodie
opateno
trvanlivm oznaenm zemnc svorky dle
SN.

Earthing point

Pklad zemncho msta

Date: 12.11.2013
Last Revision:

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

2) Mutual earthing connection of


assembled parts on the same machine
Perform the connecting by means of
the conductor CYA type with the cross
section 25 mm2, the ends of conductors has
to be equipped with terminals for bolt M8.The
length of bolt is 25 mm. Earthing points for
such connecting have to be equipped with
threaded holes M8 20 mm deep as
minimum. The earthing point arrangement
has to be done same as written above in
paragraph 1. The ends of conductors has to
be equipped terminal for bolt M8. Between
the head of bolt and terminal of the
conductor has to be inserted the fan-shaped
washer or spring lock washer + flat washer.
Mutual earthing connection of assembled
parts

2) Propojen montovanch dl
stejnho zazen
Propojen se provede vodiem typu
CYA o prezu nejmn 25 mm2. Zemnc
msta propojovan takovm vodiem mus
bt opatena otvorem se zvitem minimln
M8 a hloubce 25 mm. Pipravenost
zemncho msta mus bt provedena stejn
tak, jak je popsno ve v bodu 1. Konce
propojovacch vodi mus bt opateny
kabelovm okem pro roub M8. Pro pipojen
pouijte roub M8 o minimln dlce 20 mm
s vjovou podlokou, nebo kombinac
prov a ploch podloky, vloen mezi
hlavu roubu a zemnc vodi.

3) Earthing network
If the earthing network is not
abailable for the assembled component
conecting through the earthing conductor
(FeZn strip with minimum cross section 120
mm2) it is necessary connect the earthing
desk to earth or concrete, such earthing desk
(100x50x10 mm) has to be of the good
conductive metal and has to be put into
excavation pit at least 100 mm under
surface.

3) Zemnc s
Nen-li v mst monte k dispozici
zemnc s pro pipojen zemncho vodie
montovanho dlu (psek FeZn o prezu
nejmn 120 mm2), je nutno instalovat
zemnc desku do zeminy nebo betonu,
pitom zemnc deska mus bt z dobe
vodivho kovu o minimlnch rozmrech
100x50x10 mm a mus bt instalovna do
hloubky nejmn 100 mm pod povrch
s dkladnm kontaktem se zeminou v celm
povrchu.

Note: Text is from DSPW instruction.

Poznmka: Text je z nvodky DSPW

Date: 12.11.2013
Last Revision:

Pklad hotovho propojovacho zemncho


spoje

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

2.3 Delivery form of Steam Turbine / Forma dodvek parn turbiny


The Three - casing steam turbine will be
assembled in DSPW production plant (preassembly) without valves (HP/IP Control &
Stop). Then it will be dismantled to the easy
transportable components (delivery form), the
components will be preserved and suitable
packed for transportation (readiness for
dispatch) and transported to the destination
harbour. During the pre-assembly there will be
carried out the right setting of the steam flow path
against rotor (steam flow path centricity),
boxing up of turbine casing (only with reduced
torque applied for the bolts tightening) and
turning of rotor. Adjustment data from preassembly in DSPW producing plant are recorded
into the Turbine passport (Dozier book).
Successive continuous assembly workflow at the site with high progress will be
provided by the pre-assembly; fast assembly and
leveling of machine on the position = readiness
for connecting of the piping and sensors,
minimum costs for the site activities, minimum
additional machining of parts during the parts
matching.
Before the pre-assembly it is carried-out
testing of LP turbine casing by vacuum leak
test, HP, IP turbine casing and bodies of all
turbine valves are tested by water pressure test
and bearing stands are tested by hydrostatic
test.
Because of the easy transport to the site
will be LP and IP casing dismantled after the
preassembly, packed and delivery at the site as
individual parts

Ttlesov parn turbina bude nejprve


smontovna ve vrobnm zvod DSPW (tzv.
kontroln mont) krom ventil (VTRZR,
STRZR) a pevdcho potrub, pot bude
demontovna na dly vhodn pro dopravu (tzv.
expedin dokonenost), dly budou opateny
ntry
a
konzervac,
vhodn
zabaleny
(pipravenost dl k expedici) a pepraveny na
do clovho pstavu. Bhem kontroln monte
bude provedeno sprvn ustaven statorovch
dl vi rotoru (tzv. centricita prton sti),
zaven tlesa turbiny (utaen roub dlc
roviny provedeno zmenenm utahovacm
momentem) a protoen rotoru. Data o nastaven
z kontroln monte v DSPW jsou zaznamenny
do Pasportu turbiny.
Kontroln mont tak zajist nslednou
plynulost a vysokou produktivitu montnch
prc na elektrrn, rychl mont a vyrovnn
stroje na pozici = pipravenost pro pipojen
potrub a idel, minimln nklady na innosti na
stavb a minimalizaci opracovn montovanch
dl pi jejich lcovn.

The turbine parts for transport are following:

sti turbiny pro transport jsou nsledujc:

LP and HP/IP turbine casing will be


delivered with respect to dimensions and weight
as separated components so, that their transport
to the site is easy. HP part of turbine will be
delivered in close form. Exact specification of
these components is described further in this
manual.
The bearings stands will be delivered in
assembled form together with their pedestals, the
bearings are assembled inside the stands as well
as the other internal parts. The stands will be
delivered inside the wooden boxes.

NT a ST tlesa turbiny budou s ohledem


na rozmry a hmotnost dodny po jednotlivch
dlech tak, aby jejich peprava na stavenit byla
snadn. VT tleso turbny bude dodno
v uzavenm stavu. Pesn specifikace tchto
dl je uvedena dle v tomto montnm
manulu.
Loiskov
stojany
budou
dodny
smontovan s kozlky, loiska jsou namontovna
uvnit stojan stejn jako dal vnitn dly.
Stojany budou dodny v devnch bednch.

Date: 12.11.2013
Last Revision:

Ped provedenm kontroln monte je


tsnost NT tlesa otestovna vakuovou
zkoukou, tsnost VT, ST tlesa turbiny a tles
vech ventil turbny se testuje vodn tlakovou
zkoukou, tsnost loiskovch stojan se
testuje hydrostatickou zkoukou.
Vzhledem k usnadnn dopravy na
stavenit bude NT a ST dl, po kontroln monti
demontovny, zabalena a expedovny na
stavenit po stech.

Page 27 / 278

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

HP, IP Stop & Control valves of the steam


turbine will be delivered completely assembled
(without actuators). The fixtures (inserts) for the
steam blowing through and chemical flushing of
the inlet steam pipelines are delivered separately
in wooden boxes.

VT, ST RZR ventily parn turbiny jsou


transportovny kompletn smontovan (bez
servopohon). Ppravky (vestavby) pro profuk a
chemick proplach pvodnch parovod jsou
dodny samostatn v devn bedn.

The steam turbine Accessories are


delivered packed in wooden boxes (i.e.
foundation parts, connecting material, assembly
fixtures etc.)
There are assembled no sensors on the
turbine casing from the factory (except the
termocouples inside HP casing which is delivered
in closed form).
DSPW Steam turbine delivery further
contain of all counterflanges for piping
connecting.
The weights and form of the delivery parts
are stated in the Dispatch specification enclosure
below and further itemized in assembly
description.
The delivery form is preliminary described
in the document Initial specification for TG
DSPW installationno. S12003-YK09-05MAA747000

Psluenstv parn turbiny je dopraveno


zabalen v devnch bednch (tj. zkladov
dly, spojovac materil, ppravky pro mont,
atd.).
Na dlech parn turbiny nejsou z vrobnho
zvodu nainstalovna dn idla (krom
termolnk uvnit VT tlesa dodanho
v zavenm stavu).
Dodvka parn turbiny DSPW dle
obsahuje veker protipruby pro pipojen
potrub.
Hmotnosti a forma dodvek dl je uvedena
v ne pipojen Expedin rozpisce a dle
rozepsna v popisu monte.
Forma dodvek je pedbn popsna
v dokumentu vodn specifikace pro instalaci
TG DSPW . S12003-YK09-05MAA-747000.

The dimensions, weights and transportation


shapes of the main Steam turbine parts:

Date: 12.11.2013
Last Revision:

Page 28 / 278

Rozmry, hmotnosti a pepravn tvary


hlavnch dl Parn Turbiny:

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

LP casing / NT tleso
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Rotor NT

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

0x0x0

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
1

Projekt - Zakzka / Project - Order

Preservation
39360

837x350x413

Kovov stojan s plechovou podlahou. Obal (devn


kryt) sestavit a po vloen rotoru do stojanu.

2440

Balc list

Packing list

Specification
41800

12

er0001

Obalit vyznaen msta na vkrese TpC00498 foli


Milcorr, Lamiflexem a sovinou Netting 6 - aplikovat na
zaschlou vrstvu konzervace.Aplikovat ntr na viditeln
msto obalu - Preservation in: MM/YYYY.

Konzervace: VpCI-368D
Preservation

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

sti ke spojce rotoru

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

85x40x30

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
2

Projekt - Zakzka / Project - Order

Preservation
190

100x55x51

Parts of the coupling of the rotor

Packing list

Specification

40

230

Konzervace: VpCI-368D

Obal uloit k rotoru na podlahu stojanu!

Balc list

12

er0002

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

Tleso NT pedn - svrek, Deflektor, Chlazen vodn

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

0x0x0

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
3

Projekt - Zakzka / Project - Order

Preservation
18000

749x313x296

Voln na devnch podkladech. Msta styku se


devem chrnit antik.foli VCI-MilCorr.

200

Balc list

Packing list

Specification
18200

12

er0003

Plachta DSPW - pro zakryt pi doprav a pro


skladovn na eln + Plachta dopravce - nepromokav
a odoln proti vtru s oky min. d=3cm! Dlc rovinu
zakrt antikor.foli VpCI-126 proti vniknut neistot pi
doprav. Aplikovat ntr na viditeln msto obalu Preservation in: MM/YYYY. Balen tlesa provdt a
po zaschnut konzervace cca 12-24hod. (viz List
Konzervace vnitn: VpCI-389, Konzervace vnj: VpCI- pouit VpCI-368D).Nstik na boky prub dlcch
rovin tles: The wooden pallet base is an integral part
368D vetn dlc roviny a spojovac pruby tlesa,
of the load throughout the transportation and storage.
viz. obalov vkres.

Casing LP front - upper, Deflector, Water cooling

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.

Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

Tleso NT pedn - spodek, Deflektor, Psluenstv NT tlesa,


Chlazen vodn

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

0x0x0

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
4

Projekt - Zakzka / Project - Order

Preservation
38350

767x432x303

Voln na devnch podkladech. Msta styku se


devem chrnit antik.foli VCI-MilCorr.

650

Balc list

Packing list

Specification
39000

12

er0004

Plachta DSPW - pro zakryt pi doprav a pro


skladovn na eln + Plachta dopravce - nepromokav
a odoln proti vtru s oky min. d=3cm! Aplikovat ntr
na viditeln msto obalu - Preservation in: MM/YYYY.
Balen tlesa provdt a po zaschnut konzervace
cca 12-24hod. (viz List pouit VpCI-368D).Nstik na
Konzervace vnitn: VpCI-389, Konzervace vnj: VpCI- boky prub dlcch rovin tles: The wooden pallet
base is an integral part of the load throughout the
368D vetn dlc roviny a spojovac pruby tlesa,
transportation and storage.
viz. obalov vkres.

Casing LP front - lower, Deflector, Accessories of LP casing, Water


Preservation
cooling
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Alt. Storage

Druh obalu
Package
class

Poet obal
Number of
packages

Obsah obalu

Tleso NT zadn - svrek, Deflektor, Chlazen vodn

Vha
Weight

Vnitn

Vnj

inner

outer

0x0x0

Netto [kg]

Tara [kg]

Brutto [kg]

Preservation

749x313x296

18000

200

Packing list

12

er0005

Plachta DSPW - pro zakryt pi doprav a pro


skladovn na eln + Plachta dopravce - nepromokav
a odoln proti vtru s oky min. d=3cm! Dlc rovinu
zakrt antikor.foli VpCI-126 proti vniknut neistot pi
doprav. Aplikovat ntr na viditeln msto obalu Preservation in: MM/YYYY. Balen tlesa provdt a
po zaschnut konzervace cca 12-24hod. (viz List
Konzervace vnitn: VpCI-389, Konzervace vnj: VpCI- pouit VpCI-368D).Nstik na boky prub dlcch
368D. Pouze dlc rovinu a spojovac pruby tlesa,
rovin tles: The wooden pallet base is an integral part
viz. obalov vkres, konzervovat VpCI-368D!
of the load throughout the transportation and storage.
Preservation

Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list

Page 29 / 278

Balc list

Specification
18200

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.

Date: 12.11.2013
Last Revision:

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Konzervace

Voln na devnch podkladech. Msta styku se


devem chrnit antik.foli VCI-MilCorr.

Casing LP rear - upper, Deflector, Water cooling

PRO100146 - ZAP401300

Rozmr [cm]
Case dimension[cm]

Pozn. rozmru

Content
5

Projekt - Zakzka / Project - Order

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

Tleso NT zadn - spodek, Deflektror, Psluenstv NT tlesa,


Chlazen vodn

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

0x0x0

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
6

Projekt - Zakzka / Project - Order

Preservation
38750

767x456x303

Voln na devnch podkladech. Msta styku se


devem chrnit antik.foli VCI-MilCorr.

750

Balc list

Packing list

Specification
39500

12

er0006

Plachta DSPW - pro zakryt pi doprav a pro


skladovn na eln + Plachta dopravce - nepromokav
a odoln proti vtru s oky min. d=3cm! Aplikovat ntr
na viditeln msto obalu - Preservation in: MM/YYYY.
Balen tlesa provdt a po zaschnut konzervace
cca 12-24hod. (viz List pouit VpCI-368D).Nstik na
Konzervace vnitn: VpCI-389, Konzervace vnj: VpCI- boky prub dlcch rovin tles: The wooden pallet
368D vetn dlc roviny a spojovac pruby tlesa,
base is an integral part of the load throughout the
viz. obalov vkres.
transportation and storage.

Casing LP rear - lower, Deflector, Accessories of LP casing, Water


Preservation
cooling
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

Tleso NT sted - svrek

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

0x0x0

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
7

Projekt - Zakzka / Project - Order

Preservation
14100

459x202x273

Voln na devnch podkladech. Msta styku se


devem chrnit antik.foli VCI-MilCorr.

200

Balc list

Packing list

Specification
14300

12

er0007

Plachta DSPW - pro zakryt pi doprav a pro


skladovn na eln + Plachta dopravce - nepromokav
a odoln proti vtru s oky min. d=3cm! Aplikovat ntr
na viditeln msto obalu - Preservation in: MM/YYYY.
Balen tlesa provdt a po zaschnut konzervace
cca 12-24hod. (viz List pouit VpCI-368D).Nstik na
Konzervace vnitn: VpCI-389, Konzervace vnj: VpCI- boky prub dlcch rovin tles: The wooden pallet
base is an integral part of the load throughout the
368D vetn dlc roviny a spojovacch prub tlesa,
transportation and storage.
viz. obalov vkres.

Casing LP middle - upper

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu
Package
class

Alt. Storage

Poet obal
Number of
packages

Obsah obalu

Tleso NT sted - spodek

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

0x0x0

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
8

Projekt - Zakzka / Project - Order

Preservation
12700

473x202x228

Voln na devnch podkladech. Msta styku se


devem chrnit antik.foli VCI-MilCorr.

200

Balc list

Packing list

Specification
12900

12

er0008

Plachta DSPW - pro zakryt pi doprav a pro


skladovn na eln + Plachta dopravce - nepromokav
a odoln proti vtru s oky min. d=3cm! Aplikovat ntr
na viditeln msto obalu - Preservation in: MM/YYYY.
Balen tlesa provdt a po zaschnut konzervace
cca 12-24hod. (viz List pouit VpCI-368D).Nstik na
Konzervace vnitn: VpCI-389, Konzervace vnj: VpCI- boky prub dlcch rovin tles: The wooden pallet
base is an integral part of the load throughout the
368D vetn dlc roviny a spojovacch prub tlesa,
transportation and storage.
viz. obalov vkres.

Casing LP middle - lower

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu
Package
class

Alt. Storage

Poet obal
Number of
packages

Obsah obalu

2a

Vko loiskovho stojanu

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

265x160x75

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
9

Projekt - Zakzka / Project - Order

Preservation
1170

285x180x96

Stohovateln obal! Stny obalu sestavit a po uloen


vka na dno obalu.

430

Packing list

Specification
1600

Konzervace: VpCI-368D

Cover of bearing pedestal

Balc list

12

er0009

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

Vko zadnho loiskovho stojanu

2a

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

290x160x75

Tara [kg]

Brutto [kg]

Konzervace

310x180x96

1260

440

Konzervace: VpCI-368D
Preservation

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.

Page 30 / 278

Prepared: O.Baroch
Approved: P.Leetick

Balc list

Packing list

Specification
1700

Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list

Date: 12.11.2013
Last Revision:

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Preservation

Stohovateln obal! Stny obalu sestavit a po uloen


vka na dno obalu.

Cover of rear bearing pedestal

PRO100146 - ZAP401300

Rozmr [cm]

Pozn. rozmru

Content
10

Projekt - Zakzka / Project - Order

12

er0010

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu
Package
class

Alt. Storage

Poet obal
Number of
packages

Obsah obalu

2a

Kryty spojek

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

220x130x75

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
11

Projekt - Zakzka / Project - Order

Preservation
320

235x145x96

630

12

er0011

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Konzervace: VpCI-368D

Coupling covers

Packing list

Specification

310

Stohovateln obal! Stny obalu sestavit a po uloen


kryt na dno obalu.

Balc list

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Spojovac sti pro NT tleso

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

170x170x60

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
12

Projekt - Zakzka / Project - Order

Preservation
1555

190x190x86

275

Stohovateln obal! Tsnn zajistit v obalu proti


deformaci.

Packing list

Specification
1830

12

er0012

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Konzervace: VpCI-368D

Connecting parts of LP casing

Balc list

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Membrnov pojistka - I

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

235x120x60

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
13

Projekt - Zakzka / Project - Order

Preservation
145

250x135x81

Stny obalu sestavit a po uloen pojistek na


podklady.

Packing list

Specification

275

420

12

er0013

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Konzervace: VpCI-368D

Relief diaphragm - I

Balc list

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Membrnov pojistka - II

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

240x125x70

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
14

Projekt - Zakzka / Project - Order

Preservation
595

255x140x91

900

Konzervace: VpCI-368D

Relief diaphragm

Packing list

Specification

305

Stohovateln obal! Stny obalu sestavit a po uloen


pojistek na podklady.

Balc list

12

er0014

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2
Ucpvka NT
Gland housing

2a

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

185x95x40

Brutto [kg]

Preservation
200x110x61

Stohovateln obal! Stny obalu sestavit a po uloen


ucpvek na dno obalu.

930

170

Konzervace vnitn a vnj: VpCI-368D


Preservation of inner and outer

Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list

Page 31 / 278

Prepared: O.Baroch
Approved: P.Leetick

Balc list

Packing list

Specification
1100

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.

Date: 12.11.2013
Last Revision:

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Konzervace

Pozn. rozmru

Content
15

Projekt - Zakzka / Project - Order

12

er0015

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYYSmontovno!

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

190x110x50

Loisko NT

PRO100146 - ZAP401300

Rozmr [cm]

Netto [kg]

Tara [kg]

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
16

Projekt - Zakzka / Project - Order

Preservation
1600

210x130x76

200

Packing list

Specification
1800

Konzervace: VpCI-368D

Stohovateln obal!

Bearing LP

Balc list

12

er0016

Smontovno!Aplikovat ntr na viditeln msto obalu Preservation in: MM/YYYY

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

125x100x50

Loisko GEN

PRO100146 - ZAP401300

Rozmr [cm]

Netto [kg]

Tara [kg]

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
17

Projekt - Zakzka / Project - Order

Preservation
1055

140x115x71

Stohovateln obal!

145

Packing list

Specification
1200

Konzervace: VpCI-368D

Bearing GEN

Balc list

12

er0017

Smontovno!Aplikovat ntr na viditeln msto obalu Preservation in: MM/YYYY

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu
Package
class

Alt. Storage

Poet obal
Number of
packages

Obsah obalu

2a

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

255x135x14
5

Kolo rozvdc NT1/1a - svrek

PRO100146 - ZAP401300

Rozmr [cm]

Netto [kg]

Tara [kg]

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
18

Projekt - Zakzka / Project - Order

Preservation
4965

275x155x175

Stohovateln obal! Stny obalu sestavit a po uloen


poloviny kola na dno obalu.

515

Packing list

Specification
5480

Konzervace: VpCI-368D

Guide wheel LP 1/1a - upper

Balc list

12

er0018

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYYPolovina kola naleato.

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

255x135x14
5

Kolo rozvdc NT1/1a - spodek

PRO100146 - ZAP401300

Rozmr [cm]

Netto [kg]

Tara [kg]

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
19

Projekt - Zakzka / Project - Order

Preservation
4965

275x155x175

Stohovateln obal! Stny obalu sestavit a po uloen


poloviny kola na dno obalu.

515

Packing list

Specification
5480

Konzervace: VpCI-368D

Guide wheel LP 1/1a - lower

Balc list

12

er0019

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYYPolovina kola naleato.

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

Kolo rozvdc NT2 - svrek

2a

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

275x155x45

Tara [kg]

Brutto [kg]

Preservation
295x175x66

1360

Stohovateln obal! Stny obalu sestavit a po uloen


poloviny kola na dno obalu.

Guide wheel LP2 - upper

340

Konzervace: VpCI-368D
Preservation

Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list

Page 32 / 278

Prepared: O.Baroch
Approved: P.Leetick

Balc list

Packing list

Specification
1700

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.

Date: 12.11.2013
Last Revision:

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Konzervace

Pozn. rozmru

Content
20

Projekt - Zakzka / Project - Order

12

er0020

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYYPolovina kola naleato.

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu
Package
class

Alt. Storage

Poet obal
Number of
packages

Obsah obalu

2a

Kolo rozvdc NT2 - spodek

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

275x155x45

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace
Preservation
1360

295x175x66

Stohovateln obal! Stny obalu sestavit a po uloen


poloviny kola na dno obalu.

Guide wheel LP2 - lower

PRO100146 - ZAP401300

Rozmr [cm]

Pozn. rozmru

Content
21

Projekt - Zakzka / Project - Order

340

Balc list

Packing list

Specification
1700

Konzervace: VpCI-368D

12

er0021

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYYPolovina kola naleato.

Preservation

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Kolo rozvdc NT2a - svrek

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

275x155x45

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace
Preservation
1360

295x175x66

Stohovateln obal! Stny obalu sestavit a po uloen


poloviny kola na dno obalu.

Guide wheel LP2a - upper

PRO100146 - ZAP401300

Rozmr [cm]

Pozn. rozmru

Content
22

Projekt - Zakzka / Project - Order

340

Balc list

Packing list

Specification
1700

Konzervace: VpCI-368D

12

er0022

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYYPolovina kola naleato.

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Kolo rozvdc NT2a - spodek

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

275x155x45

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
23

Projekt - Zakzka / Project - Order

Preservation
1360

295x175x66

Stohovateln obal! Stny obalu sestavit a po uloen


poloviny kola na dno obalu.

340

Packing list

Specification
1700

Konzervace: VpCI-368D

Guide wheel LP2a - lower

Balc list

12

er0023

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYYPolovina kola naleato.

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Alt. Storage

Druh obalu
Package
class

Poet obal
Number of
packages

Obsah obalu

2a

Kolo rozvdc NT3 - svrek + Zvsy rozvdcch kol

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

330x180x60

Tara [kg]

Brutto [kg]

Preservation
350x200x86

2805

Stohovateln obal! Stny obalu sestavit a po uloen


poloviny kola na dno obalu.

Guide wheel LP3 - upper + Guide wheel suspension

505

Konzervace: VpCI-368D
Preservation

Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list

Page 33 / 278

Prepared: O.Baroch
Approved: P.Leetick

Balc list

Packing list

Specification
3310

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.

Date: 12.11.2013
Last Revision:

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Konzervace

Pozn. rozmru

Content
24

Projekt - Zakzka / Project - Order

12

er0024

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYYPolovina kola naleato.

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu
Package
class

Alt. Storage

Poet obal
Number of
packages

Obsah obalu

2a

Kolo rozvdc NT3 - spodek + svky montn

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

330x180x60

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
25

Projekt - Zakzka / Project - Order

Preservation
2735

350x200x86

Stohovateln obal! Stny obalu sestavit a po uloen


poloviny kola na dno obalu.

505

Packing list

Specification
3240

Konzervace: VpCI-368D

Guide wheel LP3 - lower + Pilot pin

Balc list

12

er0025

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYYPolovina kola naleato.

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu
Package
class

Alt. Storage

Poet obal
Number of
packages

Obsah obalu

2a

Kolo rozvdc NT3a - svrek

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

330x180x60

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
26

Projekt - Zakzka / Project - Order

Preservation
2735

350x200x86

Stohovateln obal! Stny obalu sestavit a po uloen


poloviny kola na dno obalu.

505

Packing list

Specification
3240

Konzervace: VpCI-368D

Guide wheel LP3a - upper

Balc list

12

er0026

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYYPolovina kola naleato.

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0766-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

Kolo rozvdc NT3a - spodek


Guide wheel LP3a - lower

2a

PRO100146 - ZAP401300

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

330x180x60

Tara [kg]

Brutto [kg]

Preservation
350x200x86

2735

Stohovateln obal! Stny obalu sestavit a po uloen


poloviny kola na dno obalu.

505

Konzervace: VpCI-368D
Preservation

Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list

Page 34 / 278

Prepared: O.Baroch
Approved: P.Leetick

Balc list

Packing list

Specification
3240

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.

Date: 12.11.2013
Last Revision:

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Konzervace

Pozn. rozmru

Content
27

Projekt - Zakzka / Project - Order

12

er0027

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYYPolovina kola naleato.

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

IP casing / ST tleso
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0757-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu
Package
class

Alt. Storage

Poet obal
Number of
packages

Obsah obalu

2a

Rotor ST sestaven

PRO100146 - ZAP401299

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

0x0x0

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
1

Projekt - Zakzka / Project - Order

Preservation
23000

578x259x351

Kovov stojan s plechovou podlahou. Obal (devn


kryt) sestavit a po vloen rotoru do stojanu.

1000

Packing list

Specification
24000

12

er0001

Obalit vyznaen msta na vkrese TpC00504 foli


Milcorr, Lamiflexem a sovinou Netting 6 - aplikovat na
zaschlou vrstvu konzervace.Aplikovat ntr na viditeln
msto obalu - Preservation in: MM/YYYY

Konzervace: VpCI-368D

Rotor IP assembly

Balc list

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0757-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

sti ke spojkm rotoru

PRO100146 - ZAP401299

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

80x70x30

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
2

Projekt - Zakzka / Project - Order

Preservation
250

95x85x51

310

12

er0002

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Konzervace: VpCI-368D

Obal uloit k rotoru na podlahu stojanu!

Packing list

Specification

60

Parts of the coupling of the rotor

Balc list

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0757-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Nstavek rotoru

PRO100146 - ZAP401299

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

85x85x80

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
3

Projekt - Zakzka / Project - Order

Preservation
640

100x100x101

Stohovateln obal! Vko obalu zavt vruty pro


ppadnou kontrolu na letiti.

Packing list

Specification

120

760

Konzervace: VpCI-368D

Rotor adapter

Balc list

12

er0003

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0757-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

PRO100146 - ZAP401299

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

0x0x0

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
4

Projekt - Zakzka / Project - Order

Preservation
21750

466x398x219

250

Balc list

Packing list

Specification
22000

12

er0004

Plachta DSPW - pro zakryt pi doprav a pro


skladovn na eln + Plachta dopravce - nepromokav
a odoln proti vtru s oky min. d=3cm! Aplikovat ntr
na viditeln msto obalu - Preservation in:
Voln na devnch podkladech s peklikovou
MM/YYYYBalen tles provdt a po zaschnut
ochrannou. Msta styku se devem chrnit antikor.foli
konzervace cca 12-24hod. (viz List pouit).Nstik na
VCI-MilCorr.
boky prub dlcch rovin tles: The wooden pallet
Konzervace vnitn: VpCI-389, Konzervace vnj: VpCIbase is an integral part of the load throughout the
368D + spojovac pruby a dlc rovinu
transportation and storage.

Tleso vnj ST - svrek

IP outer casing - upper

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0757-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

Tleso vnj ST - spodek

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

0x0x0

PRO100146 - ZAP401299

Rozmr [cm]

Netto [kg]

Tara [kg]

Brutto [kg]

Preservation

424x403x230

22950

250

Balc list

Packing list

Specification
23200

12

er0005

Plachta DSPW - pro zakryt pi doprav a pro


skladovn na eln + Plachta dopravce - nepromokav
a odoln proti vtru s oky min. d=3cm! Aplikovat ntr
na viditeln msto obalu - Preservation in:
Voln na devnch podkladech s peklikovou
MM/YYYYBalen tles provdt a po zaschnut
ochrannou. Msta styku se devem chrnit antikor.foli
konzervace cca 12-24hod. (viz List pouit).Nstik na
VCI-MilCorr.
boky prub dlcch rovin tles: The wooden pallet
base is an integral part of the load throughout the
Konzervace vnitn: VpCI-389, Konzervace vnj: VpCItransportation and storage.
368D + spojovac pruby a dlc rovinu

IP outer casing - lower

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list

Date: 12.11.2013
Last Revision:

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Konzervace

Pozn. rozmru

Content
5

Projekt - Zakzka / Project - Order

Page 35 / 278

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0757-B
Poadov
slo obalu
Package
serial
number

Verze

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Sklad

Revision

Storage
Obsah obalu

2a

Tleso vnj ST - spojovac dly

PRO100146 - ZAP401299

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

165x165x50

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
6

Projekt - Zakzka / Project - Order

Preservation
1500

185x185x76

Stohovateln obal! Vko obalu zavt vruty pro


ppadnou kontrolu na letiti.

250

Packing list

Specification
1750

Konzervace: VpCI-368D

HP/IP outer casing - connecting parts

Balc list

12

er0006

Tsnn uloit do horn vrstvy v obalu a zajistit proti


deformaci.
Aplikovat ntr na
viditeln msto obalu - Preservation in: MM/YYYY.

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0757-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

180x105x10
0

Nstavec dzov horn

PRO100146 - ZAP401299

Rozmr [cm]

Netto [kg]

Tara [kg]

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
7

Projekt - Zakzka / Project - Order

Preservation
1425

200x125x125

Stohovateln obal! Vko obalu zavt vruty pro


ppadnou kontrolu na letiti.

325

Packing list

Specification
1750

Konzervace vnitn: VpCI-369D, Konzervace vnj:


VpCI-368D

Nozzle adapter upper

Balc list

12

er0007

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0757-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Sklad

Storage
Obsah obalu

2a

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

245x235x14
5

Tleso vnitn - sestaven,Segment dzov 1,Kolo rozvdc-2,


Ucpvka ST vnitn, Men
Assembly inner casing, Nozzle semgment IP1, Guide wheel IP2, IP
inner gland, Measuring

PRO100146 - ZAP401299

Rozmr [cm]

Netto [kg]

Tara [kg]

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
8

Projekt - Zakzka / Project - Order

Preservation
11950

270x260x180

Stohovateln obal! Stny obalu sestavit a po uloen


tlesa na podklady. Vko obalu zavt vruty pro
ppadnou kontrolu na letiti.

850

Balc list

Packing list

Specification
12800

Konzervace vnitn: VpCI-368D + Konzervace vnj:


VpCI-368D

12

er0008

Smontovno!Aplikovat ntr na viditeln msto obalu Preservation in: MM/YYYY.

Preservation

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0757-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu
Package
class

Alt. Storage

Poet obal
Number of
packages

Obsah obalu

2a

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

165x90x50

Guide wheel 3

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace
Preservation
975

180x105x71

Stohovateln obal! Stny obalu sestavit a po uloen


kola na podklady. Vko obalu zavt vruty pro ppadnou
kontrolu na letiti.

Kolo rozvdc 3

PRO100146 - ZAP401299

Rozmr [cm]

Pozn. rozmru

Content
9

Projekt - Zakzka / Project - Order

155

Balc list

Packing list

Specification
1130

Konzervace: VpCI-368D

12

er0009

2 poloviny naleato.Aplikovat ntr na viditeln msto


obalu - Preservation in: MM/YYYY

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0757-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Alt. Storage

Druh obalu
Package
class

Poet obal
Number of
packages

Obsah obalu

2a

Nosi rozvdcch kol 4-5, Kolo rozvdc ST4, Kolo rozvdc ST5

Diaphragm wheel carrier No.4-5 assembly, Guide wheel IP4, Guide


wheel IP5

PRO100146 - ZAP401299

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

245x245x70

Brutto [kg]

Preservation

265x265x100

Stohovateln obal. Stny obalu sestavit a po uloen


nosie na dno obalu. Vko obalu zavt vruty pro
ppadnou kontrolu na letiti.

6760

640

Konzervace vnitn a vnj: VpCI-368D


Preservation of inner and outer

Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list

Page 36 / 278

Prepared: O.Baroch
Approved: P.Leetick

Balc list

Packing list

Specification
7400

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.

Date: 12.11.2013
Last Revision:

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Konzervace

Pozn. rozmru

Content
10

Projekt - Zakzka / Project - Order

12

er0010

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY.Smontovno.

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0757-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Nosi rozvdcch kol 6-7, Kolo rozvdc ST6, Kolo rozvdc ST7

Diaphragm wheel carrier No.6-7 assembly, Guide wheel IP6, Guide


wheel IP7

PRO100146 - ZAP401299

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

270x255x75

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
11

Projekt - Zakzka / Project - Order

Preservation
7500

290x275x105

Stohovateln obal. Stny obalu sestavit a po uloen


nosie na dno obalu. Vko obalu zavt vruty pro
ppadnou kontrolu na letiti.

750

Balc list

Packing list

Specification
8250

Konzervace vnitn a vnj: VpCI-368D

12

er0011

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY.Smontovno.

Preservation of inner and outer

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0757-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu
Package
class

Alt. Storage

Poet obal
Number of
packages

Obsah obalu

2a

Nosi rozvdcch kol 8-9, Kolo rozvdc ST8, Kolo rozvdc ST9
Diaphragm wheel carrier No.8-9 assembly, Guide wheel IP8, Guide
wheel IP9

PRO100146 - ZAP401299

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

290x290x90

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
12

Projekt - Zakzka / Project - Order

Preservation
10100

315x315x125

Stohovateln obal. Stny obalu sestavit a po uloen


nosie na dno obalu. Vko obalu zavt vruty pro
ppadnou kontrolu na letiti.

900

Balc list

Packing list

Specification
11000

Konzervace vnitn a vnj: VpCI-368D

12

er0012

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY.Smontovno.

Preservation of inner and outer

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0757-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu
Package
class

Alt. Storage

Poet obal
Number of
packages

Obsah obalu

2a

Ucpvka pedn

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

100x100x60

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace
Preservation
760

115x115x81

Balc list

Packing list

Specification

125

885

Konzervace vnitn a vnj: VpCI-368D

Stohovateln obal! Stny obalu sestavit a po uloen


ucpvky na dno obalu. Vko obalu zavt vruty pro
ppadnou kontrolu na letiti.

Front gland

PRO100146 - ZAP401299

Rozmr [cm]

Pozn. rozmru

Content
13

Projekt - Zakzka / Project - Order

12
0
er0013
Aplikovat ntr na viditeln msto obalu - Preservation
in: MM/YYYY.Smontovno.

Preservation of inner and outer

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0757-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu
Package
class

Alt. Storage

Poet obal
Number of
packages

Obsah obalu

2a

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

145x145x55

Rear gland

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace
Preservation
1085

160x160x76

Stohovateln obal! Stny obalu sestavit a po uloen


ucpvky na dno obalu. Vko obalu zavt vruty pro
ppadnou kontrolu na letiti.

Ucpvka zadn

PRO100146 - ZAP401299

Rozmr [cm]

Pozn. rozmru

Content
14

Projekt - Zakzka / Project - Order

205

Balc list

Packing list

Specification
1290

Konzervace vnitn a vnj: VpCI-368D

12

er0014

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY.Smontovno.

Preservation of inner and outer

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0757-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2
Loisko ST

2a

PRO100146 - ZAP401299

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

110x95x40

Brutto [kg]

Preservation
125x110x61

Stohovateln obal! Vko obalu zavt vruty pro


ppadnou kontrolu na letiti.

700

105

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list

Page 37 / 278

Prepared: O.Baroch
Approved: P.Leetick

Balc list

Packing list

Specification
805

Konzervace: VpCI-368D

Bearing IP

Date: 12.11.2013
Last Revision:

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Konzervace

Pozn. rozmru

Content
15

Projekt - Zakzka / Project - Order

12

er0015

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY.Smontovno!

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

HP casing / VT tleso
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0743-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

PRO100146 - ZAP401298

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

0x0x0

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
1

Projekt - Zakzka / Project - Order

Preservation
65140

578x300x316

5160

Packing list

Specification
70300

Turbna 210MW
Konzervace vnitn: VpCI-369D, Konzervace vnj:
VpCI-368D
Turbine

Balc list

12

er0001

Spodn zvsn epy VT dlu natt lutou barvou.


Nalepit, vyznaen msta na vkrese
TpC00497,
samolepky upozorujc na lana.
Plachta DSPW - pro zakryt pi doprav a pro
skladovn na eln + Plachta dopravce - nepromokav
a odoln proti vtru s oky min. d=3cm!Aplikovat ntr
na viditeln msto - Preservation in: MM/YYYY

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0743-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

270x165x19
0

PRO100146 - ZAP401298

Rozmr [cm]

Netto [kg]

Tara [kg]

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
2

Projekt - Zakzka / Project - Order

Preservation
7030

295x190x220

800

Balc list

Packing list

Specification
7830

Stojan loiskov pedn, Kozlk pedn, Loisko radiln D280, Men Stohovateln obal! Stny obalu sestavit a po uloen
Konzervace vnitn: VpCI-322 + Konzervace vnj:
stojanu na podklady. Vko obalu zavt vruty pro
VpCI-368D
ppadnou kontrolu na letiti.
Front bearing pedestal, Front bearing support, Journal bearing D380Preservation
270, Measuring
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.

12

er0002

Smontovno! Stojan zaslepit.


Aplikovat ntr na viditeln msto obalu - Preservation
in: MM/YYYY

Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0743-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

PRO100146 - ZAP401298

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

295x145x19
5

Tara [kg]

Brutto [kg]

Preservation

320x170x230

7125

800

7925

Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list

Page 38 / 278

Prepared: O.Baroch
Approved: P.Leetick

Balc list

Packing list

Specification

Stojan loiskov zadn,Kozlk zadn,Loisko kombinovan,Uzemnn Stohovateln obal! Stny obalu sestavit a po uloen
Konzervace vnitn: VpCI-322 Konzervace vnj: VpCIrotoru, Men
stojanu na hranice. Vko obalu zavt vruty pro
368D
ppadnou kontrolu na letiti.
Rear bearing pedestal,Rear bearing support,Journal-thrust bearing,
Preservation
Measuring
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.

Date: 12.11.2013
Last Revision:

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Konzervace

Pozn. rozmru

Content
3

Projekt - Zakzka / Project - Order

12

er0003

Smontovno! Stojan zaslepit.Aplikovat ntr na


viditeln msto obalu - Preservation in: MM/YYYY

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Anchor components / Kotevn dly


Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0735-B
Poadov
slo obalu
Package
serial
number

Verze

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Sklad

Revision

Storage
Obsah obalu

2a

rouby zkladov

PRO100146 - ZAP401301

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

290x140x40

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
1

Projekt - Zakzka / Project - Order

Preservation
2245

310x160x66

Stohovateln obal! Dno obalu vyztuit. Vko obalu


zavt vruty pro ppadnou kontrolu na letiti.

325

Balc list

Packing list

Specification
2570

Konzervace: VpCI-368D

12

er0001

Aplikovat ntr na viditeln msto obalu - Presvation in:


MM/YYYY.

Foundation bolts
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


slo rozpisky / Dispatch specification number

Typ / Type

Tp0735-B

Expedin rozpiska / Dispatch specification

Poadov
slo obalu
Package
serial
number

Verze

Sklad

Revision

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Uloen STRZZ ventil

PRO100146 - ZAP401301

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

165x120x65

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
2

Projekt - Zakzka / Project - Order

Preservation
2660

185x140x91

Stohovateln obal! Dno obalu vyztuit. Vko obalu


zavt vruty pro ppadnou kontrolu na letiti.

220

Packing list

Specification
2880

Konzervace vnitn: VpCI-369D, Konzervace vnj:


VpCI-368D

MP intercept valve setting

Balc list

12

er0002

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0735-B
Poadov
slo obalu
Package
serial
number

Verze

Sklad

Revision

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Vha
Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

675x60x65

LP casing support - diagonal

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace
Preservation
4765

695x80x95

Stohovateln obal! Stny obalu sestavit a po uloen


kozlku na dno obalu. Dno obalu vyztuit. Vko obalu
zavt vruty pro ppadnou kontrolu na letiti.

Kozlk NT - pn 1

PRO100146 - ZAP401301

Rozmr [cm]
Case dimension[cm]

Pozn. rozmru

Content
3

Projekt - Zakzka / Project - Order

495

Balc list

Packing list

Specification
5260

Konzervace: VpCI-368D

12

er0003

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Preservation

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


slo rozpisky / Dispatch specification number

Typ / Type

Tp0735-B

Expedin rozpiska / Dispatch specification

Poadov
slo obalu
Package
serial
number

Verze

Sklad

Revision

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Rozmr [cm]

Vha
Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

675x60x65

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace
Preservation
4765

695x80x95

Stohovateln obal! Stny obalu sestavit a po uloen


kozlku na dno obalu. Dno obalu vyztuit. Vko obalu
zavt vruty pro ppadnou kontrolu na letiti.

Kozlk NT - pn 2

PRO100146 - ZAP401301

Case dimension[cm]

Pozn. rozmru

Content
4

Projekt - Zakzka / Project - Order

495

Packing list

Specification
5260

Konzervace: VpCI-368D

LP casing support - diagonal

Balc list

12

er0004

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0735-B
Poadov
slo obalu
Package
serial
number

Verze

Sklad

Revision

Storage

Alt. Sklad

Druh obalu
Package
class

Alt. Storage

Poet obal
Number of
packages

Obsah obalu

2a

Vha
Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

175x80x40

LP casing support - diagonal

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace
Preservation
1005

190x95x61

Stohovateln obal! Stny obalu sestavit a po uloen


kozlk na dno obalu. Vko obalu zavt vruty pro
ppadnou kontrolu na letiti.

Kozlk NT - pn 3

PRO100146 - ZAP401301

Rozmr [cm]
Case dimension[cm]

Pozn. rozmru

Content
5

Projekt - Zakzka / Project - Order

140

Balc list

Packing list

Specification
1145

Konzervace: VpCI-368D

12

er0005

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Preservation

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


slo rozpisky / Dispatch specification number

Typ / Type

Tp0735-B

Expedin rozpiska / Dispatch specification

Poadov
slo obalu
Package
serial
number

Verze

Sklad

Revision

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2
Kozlk NT - pn 4

LP casing support - diagonal

2a

PRO100146 - ZAP401301

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

175x80x40

Tara [kg]

Brutto [kg]

Preservation
190x95x61

Stohovateln obal! Stny obalu sestavit a po uloen


kozlk na dno obalu. Vko obalu zavt vruty pro
ppadnou kontrolu na letiti.

1000

140

Konzervace: VpCI-368D
Preservation

Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list

Page 39 / 278

Prepared: O.Baroch
Approved: P.Leetick

Balc list

Packing list

Specification
1140

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.

Date: 12.11.2013
Last Revision:

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Konzervace

Pozn. rozmru

Content
6

Projekt - Zakzka / Project - Order

12

er0006

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Fixtures and others / Ppravky a ostatn


Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0786-B
Poadov
slo obalu
Package
serial
number

Verze

Sklad

Revision

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Zazen otec, Servomotor zazen otecho, Psluenstv


otecho zazen

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

80x75x130

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace
Preservation
610

95x90x151

Stohovateln obal! Stny obalu sestavit a po uloen


ot.zazen na 2 podklady vysok 15cm. Vko obalu
zavt vruty pro ppadnou kontrolu na letiti.

Turning gear

PRO100146 - ZAP401301

Rozmr [cm]

Pozn. rozmru

Content
1

Projekt - Zakzka / Project - Order

Balc list

Packing list

Specification

145

755

Konzervace vnitn: VpCI-369D + Konzervace vnj:


VpCI-368D

12

er0001

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Preservation

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0786-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Hdel kontroln

PRO100146 - ZAP401301

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

0x0x0

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
2

Projekt - Zakzka / Project - Order

Preservation
990

580x60x71

Obal nevyrbt, u je vyroben jako transportn obal pro


uloen hdele na dln, expedovat se bude v nm.

Packing list

Specification

310

1300

12

er0002

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY.

Konzervace: VpCI-368D

Check shaft HP/MP

Balc list

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0786-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Hdel kontroln - krouky NT

PRO100146 - ZAP401301

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

0x0x0

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
3

Projekt - Zakzka / Project - Order

Preservation
390

95x65x71

Obal nevyrbt, u je vyroben jako transportn obal pro


uloen krouk na dln, expedovat se bude v nm.

Packing list

Specification

60

450

12

er0003

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY.

Konzervace: VpCI-368D

Check shaft - rings LP

Balc list

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0786-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

Stojan na odkldn VT rotoru


HP rotor stand

2a

PRO100146 - ZAP401301

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

225x130x16
0

Brutto [kg]

Preservation

240x145x181

Stohovateln obal. Stny obalu sestavit a po uloen


stojan na dno obalu. Vko obalu zavt vruty pro
ppadnou kontrolu na letiti.

335

475

810

Konzervace: VpCI-368
Preservation

Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list

Page 40 / 278

Prepared: O.Baroch
Approved: P.Leetick

Balc list

Packing list

Specification

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.

Date: 12.11.2013
Last Revision:

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Konzervace

Pozn. rozmru

Content
4

Projekt - Zakzka / Project - Order

24

er0004

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY.

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0786-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

180x105x11
0

Netto [kg]

Tara [kg]

Stop valve left

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace
Preservation
2400

200x125x135

Stohovateln obal! Stny obalu sestavit a po uloen


ventilu na hranice. Vko obalu zavt vruty pro
ppadnou kontrolu na letiti.

Ventil rychlozvrn lev

PRO100146 - ZAP401301

Rozmr [cm]

Pozn. rozmru

Content
5

Projekt - Zakzka / Project - Order

300

Balc list

Packing list

Specification
2700

Konzervace vnitn: VpCI-369D + Konzervace vnj:


VpCI-368D

12

er0005

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Preservation

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0786-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

180x105x11
0

Stop valve right

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace
Preservation
2200

200x125x135

Stohovateln obal! Stny obalu sestavit a po uloen


ventilu na hranice. Vko obalu zavt vruty pro
ppadnou kontrolu na letiti.

Ventil rychlozvrn prav

PRO100146 - ZAP401301

Rozmr [cm]

Pozn. rozmru

Content
6

Projekt - Zakzka / Project - Order

300

Balc list

Packing list

Specification
2500

Konzervace vnitn: VpCI-369D + Konzervace vnj:


VpCI-368D

12

er0006

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Preservation

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0786-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu
Package
class

Alt. Storage

Poet obal
Number of
packages

Obsah obalu

2a

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

240x200x12
0

Netto [kg]

Tara [kg]

Control valve

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace
Preservation
8370

265x225x155

Stohovateln obal! Stny obalu sestavit a po uloen


ventilu na hranice. Vko obalu zavt vruty pro
ppadnou kontrolu na letiti.

Ventil regulan

PRO100146 - ZAP401301

Rozmr [cm]

Pozn. rozmru

Content
7

Projekt - Zakzka / Project - Order

680

Balc list

Packing list

Specification
9050

Konzervace vnitn: VpCI-369D, Konzervace vnj:


VpCI-368D

12

er0007

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Preservation

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0786-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Ventily STRZZ - komora prav


MP stop and interceptor valves - chamber right

PRO100146 - ZAP401301

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

370x275x21
0

Brutto [kg]

Preservation

395x300x250

Stohovateln obal! Stny obalu sestavit a po uloen


komory na hranice. Vko obalu zavt vruty pro
ppadnou kontrolu na letiti.

11680

1620

Konzervace vnitn: VpCI-369D, Konzervace vnj:


VpCI-368D
Preservation

Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list

Page 41 / 278

Prepared: O.Baroch
Approved: P.Leetick

Balc list

Packing list

Specification
13300

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.

Date: 12.11.2013
Last Revision:

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Konzervace

Pozn. rozmru

Content
8

Projekt - Zakzka / Project - Order

12

er0008

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0786-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu
Package
class

Alt. Storage

Poet obal
Number of
packages

Obsah obalu

2a

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

370x275x21
0

Netto [kg]

Tara [kg]

Ventily STRZZ - komora lev

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace
Preservation
11680

395x300x250

Stohovateln obal! Stny obalu sestavit a po uloen


komory na hranice. Vko obalu zavt vruty pro
ppadnou kontrolu na letiti.

MP stop and interceptor valves - chamber left

PRO100146 - ZAP401301

Rozmr [cm]

Pozn. rozmru

Content
9

Projekt - Zakzka / Project - Order

1620

Balc list

Packing list

Specification
13300

Konzervace vnitn: VpCI-369D, Konzervace vnj:


VpCI-368D

12

er0009

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY

Preservation

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0786-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Provozn a montn prostedky , Men, Ventil rychlozvrn podepen


Working and assembling accessories, Measuring, Stop valve
suporting

PRO100146 - ZAP401301

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

560x180x60

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
10

Projekt - Zakzka / Project - Order

Preservation
3955

600x200x90

Stohovateln obal! Dno a ela obalu vyztuit. Vko


obalu zavt vruty pro ppadnou kontrolu na letiti.

695

Balc list

Packing list

Specification
4650

12

er0010

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY.

Konzervace: VpCI-368D
Preservation

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.

Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0786-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Ppravek pro tlakovou zkouku ST, Ppravek montn-pro mont


krytu difuzoru, Ppravek montn pro ST ventil

PRO100146 - ZAP401301

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

320x175x55

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
11

Projekt - Zakzka / Project - Order

Preservation
3300

360x200x85

Stohovateln obal. Dno a ela obalu vyztuit. Vko


obalu zavt vruty pro ppadnou kontrolu na letiti.

470

Balc list

Packing list

Specification
3770

12

er0011

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY.

Konzervace: VpCI-368D

Jig for pressure test, Assembly preparation, Assembly preparation


Preservation
for IP valve
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0786-B
Poadov
slo obalu
Package
serial
number

Verze

Revision

Sklad

Storage

Alt. Sklad

Druh obalu

Poet obal

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Ppravek pro profuk a proplach ST

PRO100146 - ZAP401301

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

Tara [kg]

255x130x65

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Brutto [kg]

Konzervace

Pozn. rozmru

Content
12

Projekt - Zakzka / Project - Order

Preservation
1815

275x150x90

Stohovateln obal. Dno obalu vyztuit. Vko obalu


zavt vruty pro ppadnou kontrolu na letiti.

325

Packing list

Specification
2140

12

er0012

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY.

Konzervace: VpCI-368D

Jig for blowing and flushing

Balc list

Preservation
Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.
Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list
Bandel 210MW, Indie

Heslo / Code name


Typ / Type

slo rozpisky / Dispatch specification number

Expedin rozpiska / Dispatch specification

Tp0786-B
Poadov
slo obalu

Verze

Sklad

Alt. Sklad

Druh obalu

Poet obal

Package
serial
number

Revision

Storage

Alt. Storage

Package
class

Number of
packages

Obsah obalu

2a

Ppravek pro tlakovou zkouku RZ, Ppravek pro profuk a proplach


RZ

PRO100146 - ZAP401301

Rozmr [cm]

Vha

Case dimension[cm]

Weight

Vnitn

Vnj

inner

outer

Netto [kg]

160x85x40

Tara [kg]

Brutto [kg]

Preservation
175x100x61

665

Stohovateln obal. Vko obalu zavt vruty pro


ppadnou kontrolu na letiti.

Jig for pressure test, Jig blowing and flushing jig

135

Konzervace: VpCI-368D
Preservation

Final location of piece in wooden cases,preservation, specification and storage requirements are specified in packing list

Page 42 / 278

Prepared: O.Baroch
Approved: P.Leetick

Balc list

Packing list

Specification
800

Konen uloen dl v obalech, specifikace doasn ochrany a podmnky pro skladovn viz. balc listy.

Date: 12.11.2013
Last Revision:

zaruen
ochrana pro slo obalu
alternativn
Preservation Preservation
Package
guaranteed guaranteed
number
time [month]
time for
Popis
zaruen
ochrana

Konzervace

Pozn. rozmru

Content
13

Projekt - Zakzka / Project - Order

12

er0013

Aplikovat ntr na viditeln msto obalu - Preservation


in: MM/YYYY.

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Key to following table (dispatch specification) / Legenda k nsledujc tabulce (expedin rozpiska):
Storage type / Typ skladu
1-open-air space drainage equipped / 1-voln prostranstv s odvodnnm
2-shelter / 2-psteek
3-closed warehouse without air-condition / 3-uzaven neklimatizovan sklad
4-closed warehouse with air-condition / 4-uzaven klimatizovan prostor
Package type / Druhy obal
2a-wooden case without impregnation / 2a-bedna devn bez impregnace
2b-wooden case without impregnation with immediate hermetic package /
2b-bedna devn bez impregrance s hermetickm obalem
3a-plywooden case / 3a-bedna peklikov
4-small wooden case without skids / 4-mal bedny bez liin
5-wooden carriage, board, crating / 5-devn san, podlaha, bednn
6-laid loose / 6-voln

HP casing /
VT tleso
IP casing /
ST tleso
LP casing /
NT tleso
Anchor components/
Kotevn dly
Fixtures and others /
Ppravky a ostatn
Summary/
Celkem

Date: 12.11.2013
Last Revision:

Summary table / Soutov tabulka


Surfaces / Plochy
Volume /
(m2)
Objem (m3)
28,4
79,6

Weight / Hmotnost (tons)


Netto
Brutto
79,3
86,1

96,6

178,9

111,3

117,3

254,9

593,4

214,5

226,1

22,3

18,4

16,4

18,3

68,2

112,0

48,4

55,5

470,3

982,3

469,9

503,3

Page 43 / 278

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

2.4 Preservation and required storage of the turbine parts / Konzervace a


poadovan skladovn dl turbiny
Steam turbine parts transportation and
storage

Doprava a skladovn dl turbiny:

Transportation to the Kalkata harbor and


preservation for overseas transportation is under
responsibility of DSPW as the steam turbine
producer be achieved according to Purchaser
requests written in contract. To reach the minimal
costs, the turbine producer recommends to follow
these measures:

Za dopravu do pstavu Kalkata a


konzervaci pro zmoskou dopravu dl
zodpovd vrobce turbiny DSPW
dle
poadavku objednatele uvedench ve SoD. Pro
dosaen minima nklad doporuuje vrobce
turbiny aplikovat nsledujc opaten:

Dispatch (if it is possible) the components as


the pre-assembled wholes or the whole
casing in closed form. On the one hand there
are limitations of the producing plant DSPW
in Plze for transport of components from
the workshop: weight of components less
then 125 tons, width of components less
then 5 m, height of the main gate of
workshop is 5,4 m. On the second hand
there are limitations given by the site
(overhead crane in the machine hall, access
roads).
Dispatch the parts preserved and packed for
overseas transportation. A limitation is given
by transport distance and climate, conditions
at assembly workplace and warehouses,
time schedule of works. For the good
function of the preservation means after
unpacking it is necessary to provide at the
workplace and in warehouses the relative
air humidity between 40 50%, stable
temperature, the minimal dustiness and
airflow.
DSPW producing plant is not capable for
storage of turbine parts; parts of the turbine
MTD70 will be dispatched immediately after
the preassembly and transport preparation to
the harbour in approx. 1 month. Just in time
dispatching according to the site needs is not
possible.

Odeslat (pokud je to mon) dly jako


pedmontovan celky ppadn cel tleso
v zavenm stavu. Omezenm jsou jednak
podmnky vrobn zkladny DSPW pro
vyvezen dl z dlen: hmotnost dlu do
125 tun, ka dlu max. 5 m, vka vrat dlny
5,4 m. Jednak podmnky na staveniti (jeb
strojovny, pstupov cesty).

The components for the Bandel - India


210 MW project is applied preservation for the
overseas transportation and storage in
warehouse Type 3 and with sufficient package
for transport from the producing plant in the
Plzen to the Kalkata harbour. It is recommended

Na projektu Bandel Indie 210 MW jsou


dly opateny konzervac pro zmoskou dopravu
a pro skladovn ve skladu typu 3 a obaly
vhodnmi pro pepravu z vrobnho zvodu
v Plzni do pstavu v Kalkata. Dopraven dly (v
obalech) s hmotnost vy ne 10 tun je

Date: 12.11.2013
Last Revision:

Odeslat dly konzervovan a balen pro


zmoskou dopravu. Omezenm je dopravn
vzdlenost a klima, podmnky na montnm
pracoviti a skladech, harmonogram prac.
Pro dobrou funkci lehkch konzervanch
prostedk je po vybalen dl nutno zajistit
na montnm pracoviti a ve skladech
relativn vlhkost vzduchu 40 a 50%,
stabiln teplotu, minimln pranost a
proudn vzduchu.
Vrobn zkladna DSPW nen zazena pro
skladovn dl, dly turbiny MTD70 budou
odeslny ihned po kontroln monti a
pprav na transport bhem cca 1 msce
do pstavu. Odesln dl just in time dle
poteb stavenit nen mon.

Page 44 / 278

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

to transport the delivered components (in


package) with the weight more than 10t straight
to the machine hall under the bridge crane
80/25 tons. The turbine assembly has to be
started in advance so that the installation of the
foundation elements will begin before the
beginning of the components transportation from
the preassembly. The components will be
assembled as soon as possible on to position or
temporarily put in the suitable warehouses.
In case that there will be need of the long
term storage of delivered components before
their installation; it has to be provided the
correct storage method for these components
in appropriate type of warehouses (type of
warehouse is determined by the table in the
previous chapter, warehouses description is
written in table below). The possible storage
period of components is specified by the
producer (duration of protection effect of the
applied wrapping and conservation means).
Type
store

doporueno zavet pmo do strojovny pod


mostov jeb 80/25 tun. Mont turbny mus
bt zahjena v pedstihu tak, aby zkladov dly
byly instalovny ped zahjenm pepravy dl
z kontroln monte. Dly budou montovny co
nejdve na pozici nebo doasn uloeny ve
vhodnch skladech.

V ppad, e bude poteba dle skladovat


dodan dly ped jejich instalac, mus bt
zajitno, aby tyto dly byly sprvn
skladovny v odpovdajcch typech sklad (typ
skladu je uren v tabulce v pedchoz kapitole,
popis sklad uvedench typ je popsn ne).
Mon doba uloen dl je pedepsan
vrobcem (doba ochrannho inku pouitho
obalu a konzervanho prostedku).

Name of store and description/


Nzev a popis skladu

Subject of storage/
Pedmt skladovn

Open air store


Storage area with full effect of the atmosphere and all
influence of local climate
Nekryt venkovn sklad
Skladovac plocha s plnmi inky atmosfry a vlivem
mstnho poas

Short-term placed boxes with piping ,


heat
exchangers,
covered
conservation parts for this type stores
Krtkodob uloen beden s potrubm,
vmnky,
zaplachtovan
dly
konzervovan
pro
tento
typ
skladovn.
Open-side store with roof
Parts packed and preserved for this
Shelter or covered place with free effect of atmosphere. The type stored. Boxes with parts of
firsthand influence of sun radiation and water precipitation are mechanical part or blinded free placed
excluded. Such store used to be also covered from the often parts
wind side
Oteven sklad se stechou
Dly balen a konzervovan pro tento
Psteek nebo jinak kryt plocha s plnm vlivem atmosfry. typ uloen. Bedny s dly mechanick
Pm vliv slunenho zen a vodnch srek je vylouen. sti nebo zaslepen voln loen
Takov sklad mv rovn zakrytou bon stnu ze strany dly.
nejastjho psoben vtru.
Closed store without the climate controlling
Parts packed and preserved for this
Masonry store, dust-free, dry room without temperature and type stored. Cables, cables bridge,
air humidity controlling. Closed and naturally aired room pumps, fittings, majority turbine parts,
without the climate regulation. The firsthand influence of sun spare parts, thermal insulation, parts of
radiation and water precipitation are excluded. The effect of condenser
diffused sun radiation is limited
Uzaven sklad bez regulace klimatu
Dly balen a konzervovan pro tento
Zdn skladit, bezpran, such mstnost bez regulace typ uloen. Kabely, kabelov lvky,
teploty a vlhkosti vzduchu. Uzaven a pirozen vtran erpadla, armatury, vtina dl
mstnost. Pm vliv slunench paprsk a vodnch srek je turbiny, nhradn dly, tepeln izolace,
vylouen. Psoben rozptlenho slunenho
zen je dly kondenztoru.
omezeno.

Date: 12.11.2013
Last Revision:

Page 45 / 278

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Closed-air-conditioned store
Masonry store, dust-free, dry, air conditioned room with
control of temperature and air humidity. The temperature is
kept in range from +5 up to +30C (adapt to storage goods).
The firsthand influence of sun radiation and water
precipitation and wind are excluded. The effect of diffused
sun radiation is limited.
Uzaven klimatizovan sklad
Zdn skladit, bezpran, such mstnost s regulac teploty
a vlhkosti vzduchu. Teplota vzduchu je regulovna zpravidla v
rozmez +5 a +30C (uzpsobeno skladovanmu zbo).
Pm vliv slunenho zen, vodnch srek a vtru je
vylouen. Psoben rozptlenho slunenho zen je
vyloueno.
Special store
The magazine furnished for the special material storage
(danger or sensitive material prone to depreciation)

Switchboards,
devices,
sensors,
electronics, regulators, gauges, coated
electrodes

Rozvade,
pstroje,
elektronika,
regultory,
obalen elektrody.

idla,
midla,

Chemicals (degreasers, adhesive,


cement), oil fillings and other
flammable liquids and materials,
technical gases, paintings
Speciln sklad
Chemiklie (odmaovadla, lepidla,
Sklad vybaven pro skladovn specielnch materil tmely), Oleje a jin holav kapaliny a
(nebezpen
materil
nebo
materil
nchyln
k materily, Technick plyny, Ntry
znehodnocen)

Preservation:
Konzervace:
The metallic parts of the DSPW turbine
Kovov dly v dodvce turbiny DSPW jsou
are protected by the preservation means chrnny konzervanmi prostedky CORTEC
takto:
CORTEC as following
Type of preservation means:
Typ konzervace:
VpCI-322

VpCI-325

VpCI-368D

VpCI-337

Range of application:
Rozsah pouit:
Liquid film - Protection of the inner parts and spaces which
will get in contact with the lub oil
Tekut film - Ochrann vnitnch dl a prostor, kter budou
ve styku s mazacm olejem
Liquid film based on plant oil, consumption 1 litre/1m2 Protection of the inner or outer surfaces of steam and water
piping
Tekut film na bzi rostlinnho oleje, vydatnost 1/litr/m2 Vnitn i vnj povrchy parnho a vodnho potrub
Wax High-effective protection for the fine machined
contact surfaces
Vosk - Vysoce inn ochrana jemn opracovanch
stykovch ploch
Liquid film based on water - Light protection of the Inner &
Outer surfaces of metallic parts
Tekut film na bzi vody - Lehk ochrana vnitnch a
vnjch kovovch dl a prostor

Type of preservation applied on each


delivered parts is specified in chapter 2.3 of this
manual. Avoiding of corrosion arising in the
contact places between the wood and machined
surface of turbine parts is provided by inserting of
the rust resistant foil VCI-MilCorr (parting planes,
Date: 12.11.2013
Last Revision:

Pouit typ konzervace na jednotlivch


dodanch dlech je specifikovna v kapitole 2.3.
tohoto dokumentu. Vzniku koroze v mstech
styku deva s opracovanm povrchem dl
turbiny brn vloen antikorozn folie VCIMilCorr (dlc roviny, styk devnch zslepek s

Page 46 / 278

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

contact of wooden blinds with surface of flanges,


etc). Blinding of bottom nozzles of HP,IP outer
turbine casing is done with rust-resistant foil
MilCorr.
The light preservations VpCI-325 and
VpCI-337 are providing reliable protection of
parts for period 24 months even in warehouse of
conditions type 2, but the preservation layer must
not be disrupted for example by an abrasion
(tarpaulin, ropes due reloading), by the flowndown water (for example condensed water on the
surfaces after changing of the air temperature
and humidity) etc. Thats why it is unconditionally
necessary to check the parts periodically, and
carry out the local repair of the disrupted
preservation if necessary.
Preservation washing off:
It is not necessary to remove preservation
VpCI-322 before the oil filing charging into lub &
jack oil system the preservation does not influe
the chemical parameters of the oil (it was tested).

prubou, atd.). Zaslepen dolnch hrdel spodku


VT,ST vnjho tlesa turbiny je provedeno
antikorozn fli Mil-corr.
Lehk konzervace VpCI-325 a VpCI-337
poskytuj spolehlivou ochranu dl a 24 msc i
v podmnkch skladu typu 2, nesm vak bt
naruena vrstva konzervace nap. otrem
(plachtou, lany pi pekldce), stkajc vodou
(nap. zkondenzovan voda na povrchu pi
zmnch teploty a vlhkosti vzduchu) apod. Proto
je bezpodmnen nutn dly pravideln
kontrolovat a ppadn provst lokln opravu
naruen konzervace.

Smvn konzervace:
Konzervaci VpCI-322 nen poteba
smvat ped naputnm olejov npln do
systmu mazacho & zvedacho oleje
konzervace neovlivn chemick vlastnosti oleje
(bylo odzkoueno).
Konzervaci VpCI-325 nen poteba
kompletn odstraovat ped mont dl (pouze
lokln odstrann za elem men nebo
svaovn v tomto mst) konzervace me bt
obsaena v kondenztu pi uvdn do provozu.

It is not necessary to remove all


preservation VpCI-325 from components before
assembly (only local washing off due the
measuring or welding in such place)
preservation can be contained in condensate
during putting into operation.
Preservation VPCI-368 has to be wash
Konzervaci VPCI-368 je nutno ped
completely off from all surfaces before assembly mont kompletn odstranit ze vech ploch.
beginning.
Recommended
means
for
Doporuen ppravky pro smvn
preservations washing-off:
konzervace:
Type of preservation mean
Recommended washing-off mean
Supplier
Typ konzervanho prostedku
Doporuen dekonzervan prostedek
Dodavatel
CORTEC VpCI-325
VpCI-414
Cortec
CORTEC VpCI-337
CORTEC VpCI-368
NO-1 Ultra, Remafluid D21, TECHNOSOL
Novato
EcoLineTM
Cortec
BRANOTECT EXPORT
NO-1, SOLTECH
Novato
BRANOSTECT A III
BRANORAL U III
TECTYL 506*
Steam, TECHNOSOL
Novato
* - if it is prescribed as washing-off mean the
washing petrol it is prohibited its application
and it has to be used an ecological
equivalent!!!

* - pokud je pedepsn jako dekonzervan


prostedek technick benzn je zakzno jej
pout a mus bt pout jeho ekologick
ekvivalent!!!

Protection of components during assembly and Ochrana dl pi monti a v obdob ped


Date: 12.11.2013
Last Revision:

Page 47 / 278

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

at time before commissioning of TG:


During the assembly and at time before
putting the turbine into operation it is necessary
to protect the unpainted and unpreserved
components of already assembled machines
against the corrosion arising.
These measures will be applied: the local
application of light preservation means, drying of
steam turbine inner spaces by condensing redrying accessories i. e. keeping of the relative
humidity from 40% up to 50%.
Carry out the protection of steam turbine
with the application of preservation means
CORTEC in the last phase of assembly just
before the boxing up of individual casings and
closing of bearings stands:
In case of steam turbine deliveries as parts
(assembled on power plant) applied into the
open casing preservation mean VpCI-325.
Preserve with this mean all accessible
surfaces inside and then box up the turbine
casing.
Preserve the inner spaces of assembled
cross-over piping with mean VpCI-337- This
mean is necessary to disperse equally as the
best possible into the closed space of steam
piping. Recommended amount is 1l/m3 of
space.
Preserve the inner spaces of bearing stands
with mean VpCI-322. Apply this mean on all
accessible surfaces inside of bearing stands
and then close (blind) the bearing stands.

uvedenm TG do provozu:
V obdob monte a v dob ped
uvedenm parn turbiny do provozu je poteba
kovov dly ji smontovanch st stroje, kter
nejsou opateny konzervac nebo ntrem
chrnit ped vznikem koroze.
Je nutno aplikovat tato opaten: lokln
nanen lehkch konzervanch prostedk,
vysouen vnitnch prostor parn turbiny
kondenzanm
vysouecm
zazenm
tj.
udrovn relativn vlhkosti mezi 40 a 50%.
V zvren
fzi
monte,
ped
uzavenm jednotlivch tles a loiskovch
stojan provete ochranu parn turbiny aplikac
konzervanch prostedk CORTEC:

It is also necessary to apply above


described protection by CORTEC preservation
means in case of long-term interruption of
assembly works on turbine. In case, when the
assembled and preserved machine is not put into
operation for long time period (more then 6
months, it is necessary to carry out the check of
preservation or replenish or restore the layer of
preservation means.

Ve popsanou ochranu konzervanmi


prostedky CORTEC je rovn nezbytn
aplikovat
i
pi
dlouhodobm
peruen
montnch prac na turbin. V ppadech, kdy
nedojde dlouhodob k uveden smontovanho a
zakonzervovanho stroje do provozu (vce ne 6
msc), je nezbytn provst kontrolu stavu
konzervace a ppadn doplnit nebo obnovit
vrstvu konzervanch prostedk.

V ppad dodvky parn turbiny po dlech


(sestavovan na elektrrn) aplikujte do
otevenho tlesa konzervan prostedek
VpCI-325. Tmto prostedkem nakonzervujte
veker pstupn plochy uvnit a pot tleso
parn turbiny uzavete.
Vnitn prostory sestavenho pevdcho
potrub nakonzervujte prostedkem VpCI337. Tento prostedek je nutn rovnomrn
rozprit co nejlpe do uzavenho prostoru
parnho potrub. Doporuen mnostv je 1l
/m3 prostoru.
Vnitn
prostory
loiskovch
stojan
nakonzervujte prostedkem VpCI-322. Tmto
prostedkem
nakonzervujte
veker
pstupn plochy uvnit loiskovch stojan a
pot loiskov stojany uzavete (zaslepte).

Preservation which is applied as written


Konzervace aplikovna tak jak je popsno
above will not be washed off before putting of the ve se ji ped uvdnm parn turbiny do
steam turbine into operation.
provozu neodstrauje.
Application of preservation means for
steam turbine protection against corrosion is
provided by the assembly firm including the
providing of consuming material (preservation
means described above are not in scope of
Date: 12.11.2013
Last Revision:

Aplikaci konzervanch prostedk pro


ochranu parn turbiny ped koroz provede
montujc firma vetn zajitn spotebnho
materilu
(ve
uveden
konzervan
prostedky nejsou soust dodvky DSPW).

Page 48 / 278

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

DSPW delivery).
Repair of preservation in case of the corrosion
arising:
If the local corrosion arises it is necessary
at the first to provide the surface drying (hot-air
heater), then to remove mechanically the
corrosive layer up to the pure metal, to degrease
and at the end to apply no-rinse chemical rust
remover it is recommended rust remover
Kittfort and apply the new preservation coating.

Oprava konzervace v ppad vzniku koroze:


Pokud dojde k loklnmu vzniku koroze, je
nutno povrch nejprve vysuit (teplovzdun
ohva),
potom
odstranit
mechanicky
zkorodovanou vrstvu a na ist kov, odmastit a
nakonec nanst bezoplachov chemick
odrezova - doporuen je odrezova Kittfort a
nanst nov konzervan ntr.

2.5 Handling with the turbine parts / Manipulace s dly turbiny


In this manual the handling with turbine
parts is solved only inside the machine hall. It is
supposed that all handling will be provided by
means of the bridge crane of machine hall
equipped with the main and auxiliary lift with
loading capacity 80/25 tons.
The special sliding equipment is partly
included in DSPW steam turbine delivery (lifting
beams, ropes, etc. see the list of special tools,
in chapter no. 2.10). The other slinging
equipments necessary for on-site assembly have
to be provided by who provides the assembly.
Pay Attention:
While choosing the slinging equipment
used for handling with turbine parts it is
obligatory to obey all rules for safety work
and instructions for use given by producer of
this equipment. Suspension and handling with
these parts by crane can be done only by
certified staff. It is necessary to pay special
attention to the slinging equipments used for
upside-down turning of turbine casings or other
parts turned from preassembly or transport
position to the operation position while they are
fully hung on crane. If you use the slinging
screws with turning eyes or yokes obey
only the permissible hanging methods and
angles of ropes given by producer!

Date: 12.11.2013
Last Revision:

V tomto montnm manulu je eena


manipulace s dly Parn Turbiny pouze uvnit
strojovny. Zkladnm pedpokladem je, e
veker tato manipulace bude provedena
mostovm jebem ve strojovn vybavenm
hlavnm a pomocnm zdvihem o nosnosti
80/25 t.
Nkter zde uveden speciln vzac
prostedky jsou soust dodvky Parn Turbiny
(tj. zejmna zvedac traverzy, lana, atd. viz.
seznam specilnho nad, kap.. 2.10).
Veker ostatn vzac prostedky, kter budou
potebn pro mont stroje na elektrrn, zajist
firma provdjc mont.
Upozornn:
Pi volb vzacch prostedk pro
manipulaci s dly Parn Turbiny je nutn vdy
dodrovat veker zsady bezpenosti prce
a instrukce pro pouit dan vrobcem
vzacho prostedku. Zaven a manipulace
s tmito dly jebem me bt provdna pouze
certifikovanmi vazai a jebnky. Zejmna je
nutn vnovat pozornost vzacm prostedkm
pouitm pro oten tles turbiny nebo jinch
dl z pedmontn nebo transportn polohy do
polohy pracovn pi plnm zaven na jebu.
V ppad
pouit
zvsnch
roub
s otonmi oky a tmen dodrujte jen
povolen zpsoby a hly zaven dan
vrobcem!

Page 49 / 278

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

The list of the slinging equipment for components of HP turbine part / Seznam
zvsnch prvk na komponentech VT dlu turbny
BANDEL 210 MW - VT
ZAP401298

Seznam potu a rozmr otvor pro zvsn prvky


Sestava

Assembly

Podsestava

Subassembly

Tleso VT vnj sestaven Tp6070372


Celkov hmotnost 34910 kg
Assembly of HP outer casing Tp6070372
Total weight 34910 kg
Tleso VT vnitn sestaven Tp6075910
Celkov hmotnost 11039 kg

Tleso VT vnj opracovn Tp6070261


Machining of HP outer casing Tp6070261

Tleso VT vnitn opracovn Tp6073476


Machining of HP inner casing Tp6073476

Nosi rozvdcch kol .9-11 Tp6072891


Celkov hmotnost 3680 kg
Diaphragm wheel carrier No.9-11 Tp6072891
Total weight 3680 kg
Ucpvka pedn sestaven Tp6074039
Celkov hmotnost 854 kg
HP front gland - assembly Tp6074039
Total weight 854 kg
Ucpvka vnitn sestaven Tp6073134
Celkov hmotnost 383 kg

Nosi rozvdcch kol .911 opracovn


Tp6068144
Diaphragm wheel carrier machining
Tp6068144
Tleso ucpvkov opracovn - pedn
Tp6068678
Gland housing machining
Tp6068678
Tleso ucpvkov opracovn - vnitn
Tp6069013

HP inner gland - assembly Tp6073134


Total weight 383 kg
Ucpvka zadn sestaven Tp6072774
Celkov hmotnost 639 kg

Gland housing - machining


Tp6069013
Tleso ucpvkov opracovn - zadn
Tp6069008

HP rear gland - assembly Tp6072774


Total weight 639 kg

Gland housing machining


Tp6069008

Stojan loiskov zadn sestaven Tp6072597


Celkov hmotnost 4522 kg
HP rear bearing pedestal assemly Tp6072597
Total weight 4522 kg
Loisko radiln D280 Tp6019833
Celkov hmotnost 281 kg

Spodek opracovn Tp6072995


Lower part machining Tp6072995
Svrek opracovn Tp6072996
Upper part machining Tp6072996
Tmen Tp156312
Yoke Tp156312
Kruh nosn Tp162808
Bearing ring Tp162808
Pnev loiskov Tp6019659
Bearing shell Tp6019659
Kombinovan loisko Es0008169
Combined bearing Es0008169

Loiko kombinovan D355x200 Tp6077443


Celkov hmotnost 1478 kg
Combined bearing Tp6077443
Total weight 1478 kg
Kozlk zadn sestava Tp6074949
Rear bearing support assembly Tp6074949
Stojan loiskov pedn sestaven Tp6076998
Celkov hmotnost 4238 kg
Front bearing pedestal assemly Tp6076998
Total weight 4238 kg
Kozlk pedn sestava Tp6076030
Front bearing support assembly Tp6076030

Date: 12.11.2013
Last Revision:

slo
Number

Hloubka zvitu
Thread - depth

4x Bolcan
2x
4x Bolcan
2x

KR250
M45-70
KR170
M45-70

Svrek/upper

4x
4x
4x Bolcan
2x
4x

M36-57
M30-49
KR120
M36-57
M30-49

Spodek/lower
Svrek/upper

12x
12x

M30-50
M30-50

3646
1834
1812

Spodek/lower
Svrek/upper

8x
10x

M16-29
M16-29

550
275
275

Spodek/lower

6x
4x
6x
4x

M16-29
M10-19
M16-29
M10-19

4x
4x
2x
4x
4x
4x Bolcan

M10-19
M8-19
M12-22
M10-19
M8-19
KR100

3326

4x

M24-39

570

1x

M10-19

90

4x

M10-19

61

2x
2x
4x

M16-22
M16-22
M20

56
61
1478

4x

KR40

2552

2x Bolcan
8x
2x

KR80
M24-39
M12-22

3146

4x

KR40

2485

Spodek/lower
Svrek/upper

Assembly of HP inner casing Tp6075910


Total weight 11039 kg

Journal bearing D280 Tp6019833


Total weight 281 kg

Specifikace
Specification

Spodek opracovn Tp6066295


Lower part machining Tp6066295
Svrek opracovn Tp6076138
Upper part machining Tp6076138

Page 50 / 278

Spodek/lower

Svrek/upper

Spodek/lower
Svrek/upper

Spodek/lower
Svrek/upper

Prepared: O.Baroch
Approved: P.Leetick

Hmotnos
t Weight
kg
32 982
17 506
15 440
9777
4393
5384

336
160
176
555
279
276

235

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

The list of the slinging equipment for components of IP turbine turbine part / Seznam
zvsnch prvk na komponentech ST dlu turbiny
BANDEL 210 MW - ST
ZAP401299

Seznam potu a rozmr otvor pro zvsn prvky


Sestava

Assembly Podsestava

Subassembly

Tleso ST vnj sestaven Tp6072207


Celkov hmotnost 46141 kg

Tleso ST vnj opracovn Tp6070962


Machining of IP outer casing Tp6070962

Assembly of IP outer casing Tp6072207


Total weight 46141 kg
Tleso ST vnitn sestaven Tp6071284
Celkov hmotnost 9836 kg

Specifikace
Specification

Spodek/lower

Svrek/upper
Tleso ST vnitn opracovn Tp6071276
Machining of IP inner casing Tp6071276

Spodek/lower
Svrek/upper

Assembly of IP inner casing Tp6071284


Total weight 9836 kg
Nstavec dzov opracovn Tp6070444
Nozzle adapter - machining Tp6070444
Nosi rozvdcch kol .4-5 Tp6069850
Celkov hmotnost 4203 kg

Nosi rozvdcch kol .45 opracovn


Tp6069029

Diaphragm wheel carrier No.4-5 Tp6069850


Total weight 4203 kg
Nosi rozvdcch kol .6-7 Tp6069558
Celkov hmotnost 4216 kg

Diaphragm wheel carrier machining


Tp6069029
Nosi rozvdcch kol .67 opracovn
Tp6069424

Diaphragm wheel carrier No.6-7 Tp6069558


Total weight 4216 kg
Nosi rozvdcch kol .8-9 Tp6070234
Celkov hmotnost 5669 kg

Diaphragm wheel carrier machining


Tp6069424
Nosi rozvdcch kol .89 opracovn
Tp6069510

Diaphragm wheel carrier No.8-9 Tp6070234


Total weight 5669 kg
Ucpvka pedn sestaven Tp6071375
Celkov hmotnost 760 kg

Diaphragm wheel carrier machining


Tp6069510
Tleso ucpvkov opracovn - pedn
Tp6070242

IP front gland - assembly Tp6071375


Total weight 760 kg
Ucpvka vnitn sestaven Tp6071249
Celkov hmotnost 393 kg

Gland housing machining


Tp6070242
Tleso ucpvkov opracovn - vnitn
Tp6069376

Spodek/lower

IP inner gland - assembly Tp6071249


Total weight 393 kg

Gland housing - machining


Tp6069376

Svrek/upper

Ucpvka zadn sestaven Tp6070462


Celkov hmotnost 1110 kg

Tleso ucpvkov opracovn - zadn


Tp6069156

Spodek/lower

IP rear gland - assembly Tp6070462


Total weight 1110 kg

Gland housing machining


Tp6069156

Svrek/upper

Loisko radiln D400-220 Tp6070270


Celkov hmotnost 694 kg

Tmen Tp6069849
Yoke Tp6069849
Kruh nosn Tp6069898
Bearing ring Tp6069898
Pnev loiskov Tp6069942
Bearing shell Tp6069942

Journal bearing D400-220 Tp6070270


Total weight 694 kg

Spodek/lower
Svrek/upper

Spodek/lower
Svrek/upper

Spodek/lower
Svrek/upper

Spodek/lower
Svrek/upper

Spodek/lower
Svrek/upper

Date: 12.11.2013
Last Revision:

Page 51 / 278

slo
Number

Hloubka zvitu
Thread - depth

4x Bolcan
1x
2x
4x Bolcan
1x

KR250
M48-75
M36-57
KR170
M48-75

4x
4x
4x
4x
1x ep

M42-66
M30-49
M42-66
M30-49
KR48

8x
4x
8x
4x

M36-57
M24-39
M36-57
M24-39

6x
4x
6x
4x

M36-57
M24-39
M36-57
M24-39

8x
4x
8x
4x

M42-66
M30-49
M42-66
M30-49

4x
2x
4x
2x

M20-33
M16-29
M20-33
M16-29

2x
4x
4x
2x
4x
4x

M16-28
M12-20
M10-18
M16-28
M12-20
M10-18

2x
4x
5x
2x
4x
5x
2x

M20-33
M18-22
M16-29
M20-33
M18-22
M16-29
M16-29

210

4x

M16-29

195

2x
4x
2x
4x

M12-22
M10-19
M12-22
M10-19

118

Prepared: O.Baroch
Approved: P.Leetick

Hmotnos
t Weight
kg
47 743
22 906

20 832
9373
4349
5024
712
4167
2101
2065
4167
2114
2067
5628
2840
2789
669
336
334
344
175

169

772
389

383

143

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

The list of the slinging equipment for components of LP turbine turbine part / Seznam
zvsnch prvk na komponentech NT dlu turbiny
BANDEL 210 MW - NT
ZAP401300

Seznam potu a rozmr otvor pro zvsn prvky


Sestava

Assembly Podsestava

Subassembly

Tleso NT sestaven Tp6072400


Celkov hmotnost 138669 kg

Tleso NT pedn opracovn Tp6068684


LP casing-machining front Tp6068684

Specifikace
Specification

slo
Number

Hloubka zvitu
Thread - depth

Spodek/lower
Svrek/upper

8x
4x ep
4x
2x
2x

KR70
KR70
KR40
KR38
KR30

Spodek/lower

4x ep
8x
4x ep
4x
8x

KR219
M42x3-53
KR219
KR55
M42x3-53

8x
4x ep
4x
2x
2x
4x

KR70
KR70
KR40
KR38
KR30
M20-33

4x

M20-33

690

4x

M20-33

798

LP casing-assembly Tp6072400
Total weight 138669 kg
Tleso NT stedn opracovn Tp6068613
LP casing-machining middle Tp6068613

Svrek/upper

Tleso NT zadn opracovn Tp6070185


LP casing-machining rear Tp6070185

Deflektor sestaven N-Tp6069380


Deflector - assembly
Ucpvka NT sestaven Tp6068517
LP gland assembly

Vko pedn Tp6071564


Cover - front Tp6071564
Vko zadn Tp6071356
Cover - rear Tp6071356
Vko zadn (pod natedlo)
Cover - rear
zvsn prvky dle dodavatele deflektoru

Tleso I Tp6068500
Casing I Tp6068500
Tleso II Tp6068521
Casing II Tp6068521
Tleso III Tp6068478
Casing III Tp6068478

Loisko ST radiln D400 Tp6070270


Journal bearing Tp6070270

Spodek/lower
Svrek/upper

Tmen Tp6069849
Yoke Tp6069849
Kruh nosn Tp6069898
Bearing ring Tp6069898
Pnev loiskov Tp6069942
Bearing shell Tp6069942

Tmen 430 Tp6018187


Yoke Tp6018187
Kruh nosn 430 Tp163767
Bearing ring Tp163767
Pnev loiskov D430-330 Tp6052296
Bearing shell Tp6052296

Date: 12.11.2013
Last Revision:

Tmen 450 Tp6075930


Yoke Tp6075930
Kruh nosn 450 Tp6075943
Bearing ring Tp6075943
Pnev loiskov Tp6068859
Bearing shell Tp6068859

Page 52 / 278

13 295

54 411
37 681
16 729

349

Spodek/lower
Svrek/upper

2x
3x

M10-19
M10-19

Spodek/lower
Svrek/upper

2x
3x

M10-19
M10-19

Spodek/lower
Svrek/upper

2x
3x

M10-19
M10-19

2x

M16-29

464
179
93
86
124
65
59
124
65
59
694
210

4x

M16-29

195

4x
4x
4x
4x

M10-19
M12-22
M10-19
M12-22

118

2x

M20-33

2x
2x
2x
2x
2x
2x
2x

M10-19
M16-29
M16-29
M16-29
M16-29
M16-29
M16-29

2x

M16-29

1047
328

4x

M16-29

318

8x
8x

M16-29
M16-29

177
196

Spodek/lower

Spodek/lower
Svrek/upper

Loisko NT radiln D450 Tp6069752


Journal bearing Tp6069752

25 790
12 495

2 082

Svrek/upper
Loisko NT radiln D430 Tp6071933
Journal bearing Tp6071933

Hmotnos
t Weight
kg
53 916
37 131
16 786

Spodek/lower
Svrek/upper

Prepared: O.Baroch
Approved: P.Leetick

143
793
281
196
147
164

Tylova 57l 31600 Plze l esk Republika

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

The scheme of the hanged parts & rotors / Schma zaven tles a rotor

Date: 12.11.2013
Last Revision:

Page 53 / 278

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Date: 12.11.2013
Last Revision:

Page 54 / 278

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Date: 12.11.2013
Last Revision:

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

poz.17 -2 ks lano 36
dlka/lenght 10330mm,
nosnost/load 20 tun

poz.18 -2 ks lano 32
dlka/lenght 2880mm,
nosnost/load 15 tun

Date: 12.11.2013
Last Revision:

Page 56 / 278

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Permissible ways of turning with the turbine parts /Povolen zpsoby oten tles
parn urbiny:

Date: 12.11.2013
Last Revision:

Page 57 / 278

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Date: 12.11.2013
Last Revision:

Page 58 / 278

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Date: 12.11.2013
Last Revision:

Page 59 / 278

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Date: 12.11.2013
Last Revision:

Page 60 / 278

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Date: 12.11.2013
Last Revision:

Page 61 / 278

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

2.6

Specification of connection points / Specifikace pipojovacch mst

All pipelines are indentified with KKS


codes. The connection points (casings necks of
the steam turbine) are marked in drawings as the
connecting
places
no.
K01

K14
(HP casing), K1 K16 (IP casing), K1 a K14
(LP casing).
Connection places are marked on this drawings:

Veker potrubn trasy jsou oznaeny


KKS kdy. Pipojovac msta (hrdla tles parn
turbny)
jsou
na
vkresech
oznaena
pipojovacmi msty . K01 a K14 (VT tleso),
K1 a K16 (ST tleso), K1 a K14 (NT tleso).
Pipojovac msta jsou vyznaena na tchto
vkresech:

Tp6070372 (HP casing)


Tp6072207 (IP casing)
Tp6072400 (LP outer casing)

Tp6070372 (VT tleso)


Tp6072207 (ST tleso)
Tp6072400 (NT vnj tleso)

HP casing - VT tleso

Date: 12.11.2013
Last Revision:

Page 62 / 278

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

KKS code

K01

50LBC10 BR010

K02

50LBC10 BR020

K03

50LBQ70 BR010

K04

50MAW10 BR010

K05

50MAW11 BR010

K06

50MAW51 BR010

K07

50MAW50 BR010

K08

50MAM11 BR010

K09

50MAM10 BR010

K10

50MAA01 BR250

K11

50MAA01 BR260

K12

50MAA01 BR040

K13

50MAA01 BR050

K14

50MAA01 BR240

Type of
joint /
Typ
spoje

Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba

Connection dimension / Pipojovac rozmr

DN

Dxt

Material

500

508x14

1.5415 +QT

500

508x14

1.5415 +QT

150

159x6,3

1.7335+NT

150

219.1x8,18

1.5415+N

150

219.1x8,18

1.5415+N

125

141,3x6,55

1.5415+N

125

114.3x6,02

1.5415+N

50

88,9x5,49

1.5415 +QT

50

73x5,16

1.5415 +QT

25

33,4x3,38

1.5415+N

25

33,4x3,38

1.5415+N

65

73x7,01

1.7380+NT

65

73x7,01

1.7380+NT

25

33,4x4,55

1.5415

Drawing /
Vkres dlu

Tp6070372

Connection points
/ Pipojovac msto

IP casing - ST tleso

Date: 12.11.2013
Last Revision:

Page 63 / 278

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

KKS code

K01

50LBS30 BR010

K02

50LBS20 BR010

K03

50LBS20 BR010

K04

50LBS40 BR010

K05

50LBQ50 BR010

K06

50MAM12 BR010

K07

50MAW12 BR030

K08

50MAW12 BR020

K09

50MAW52 BR010

K10

50MAM12 BR020

K11

50MAB01 BR210

K12

50MAB01BR220

K13

50MAB01BR230

K14

50MAB01BR240

K15

50MAC01 BR701

K16

50MAC01 BR702

Type of
joint /
Typ
spoje

Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba

Connection dimension / Pipojovac rozmr

DN

Dxt

Material

450

406,4x10

1.5415 +QT

450

630x7

1.5415 +QT

450

630x7

1.5415 +QT

350

323,9x8.8

1.7335+NT

200

273x14,2

1.7335+NT

80

88.9x5,49

1.7335+NT

150

168,3x7,11

1.7335+NT

100

114.3x6,02

1.0425+N

65

73x5,16

ASTM A105

65

88.9x5,49

ASTM A105

25

33,4x3,38

1.5415 +N

25

33,4x3,38

1.5415 +N

25

33,4x3,38

1.5415 +N

25

33,4x3,38

1.5415 +N

1500

---

1.0553+N

1500

---

1.0553+N

Drawing /
Vkres dlu

Tp6072207

Connection points
/ Pipojovac msto

LP outer casing / NT vnj tleso

Date: 12.11.2013
Last Revision:

Page 64 / 278

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

KKS code

K1

50MAM13BR010

K2

50MAW13BR030

K3

50MAM13BR020

K4

50MAW13BR040

K5

50MAV53BR010

K6

50MAV43BR010

K7

---

K8

50MAV54BR010

K9

50MAV44BR010

K10

---

K11

50MAC01

K12

---

K13

---

K14

50MAC01BR210

Date: 12.11.2013
Last Revision:

Type of
joint / Typ
spoje
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba
Flange /
Pruba

Connection dimension / Pipojovac


rozmr
DN (PN)
Dxt
Material

Page 65 / 278

100

114,3x6,02

1.0425+N

100

114,3x6,02

1.0038+N

100

114,3x6,02

1.0425+N

100

114,3x6,02

1.0038+N

200

219.1x8.18

1.0425+N

80

88.9x5.49

1.0425+N

---

71x260

200

273x9.27

1.0425+N

100

114.3x6.02

1.0425+N

---

71x260

12021.1

---

1000x800

1.0553+N

---

2750x7000

1.0038+N

---

2750x7000

1.0038+N

---

40,5

1.0553+N

Drawing /
Vkres

Prepared: O.Baroch
Approved: P.Leetick

Tp6072400

Connect. points
/ Pipojovac
msto

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Connection places on the turbine accessories / Pipojovac msta na psluenstv turbny


Bearing stands / Loiskov stojany

Front HP bearing stand/


Pedn VT loiskov stojan
Connection
points /
Pipojovac
msto

---

-----

-----

Type of
joint /
Typ
spoje

Connection dimension / Pipojovac rozmr

DN

Dxt

Material

Front bearing stand of HP casing / Pedn loiskov stojan VT tlesa


Flange /
50MAV11 BR010
250
273.0x9.27
1.0425+N
Pruba
Flange /
50MAV10 BR010
350
323.8x9.52
1.0425+N
Pruba
Flange /
50MAV51 BR010
150
88.9x5.49
1.0425+N
Pruba
Flange /
50MAV41 BR010
50
48.3x3.68
1.0425+N
Pruba
Rear bearing stand of HP casing / Zadn loiskov stojan VT tlesa
Flange /
50MAV52 BR010
200
219.1x8.18
1.0038+N
Pruba
Flange /
50MAV42 BR010
100
114.3x6.02
1.0038+N
Pruba

Date: 12.11.2013
Last Revision:

Page 66 / 278

Drawing /
Vkres dlu

Tp6076998

---

KKS code

Rear IP bearing stand/


Zadn ST loiskov stojan

Tp6072597

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Body with HP Stop & Control Valves of turbine / Tleso s ST RZR ventily turbny

Connection points
/ Pipojovac msto

KKS code

VST1-02

50MAB11 BR010

VST1-03

50MAB30 BR010

VST1-04

50LBC35 BR010

VST1-05

50MAB10 BR210

VST2-01

50LBB52 BR010

VST2-02

50MAB21 BR010

VST2-03

50MAB30 BR020

VST2-04

50LBC35 BR020

VST2-05

50MAB10 BR210

Date: 12.11.2013
Last Revision:

DN

Dxt

Valves no.1 / Ventil . 1


Weld /
550
558,8x20,5
Svar
Weld /
600
610x22,2
Svar
Weld /
100
114,3x6,02
Svar
Weld /
40
48.3x3.68
Svar
Weld /
25
33,4x3,38
Svar
Valves no.2 / Ventil . 2
Weld /
550
558,8x20,5
Svar
Weld /
600
610x22,2
Svar
Weld /
100
114,3x6,02
Svar
Weld /
40
48.3x3.68
Svar
Weld /
25
33,4x3,38
Svar

Page 67 / 278

Material (EN)

Drawing /
Vkres dlu

1.7383+NT
1.7383+NT
1.7383+NT
1.7383+NT
1.7383+NT

1.7383+NT
1.7383+NT
1.7383+NT
1.7383+NT

Tp6073636

50LBB51 BR010

Connection dimension / Pipojovac rozmr

Tp6073636

VST1-01

Type of
joint /
Typ
spoje

1.7383+NT

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Body with HP Stop & Control Valves of turbine / Tleso s VT RZR ventily turbny

KKS code

VVT1-01

50MAA01 BR210

VVT1-02

50MAA01 BR220

VVT1-03

50MAA35 BR010

VVT1-04

50MAA35 BR020

VVT1-05

50MAA01 BR030

Date: 12.11.2013
Last Revision:

Type of
joint / Typ
spoje

Connection dimension / Pipojovac


rozmr

DN
Valve / Ventil
Flange /
25
Pruba
Flange /
25
Pruba
Flange /
60
Pruba
Flange /
60
Pruba
Flange /
80
Pruba

Page 68 / 278

Dxt

Material (EN)

33,4x4,55

1.7383+NT

33,4x4,55

1.7383+NT

73x7,01

1.4903+NT

73x7,01

1.4903+NT

88,9x7,62

1.4903+NT

Drawing /
Vkres dlu

Tp6073670
Tp6077929_4745

Connection points
/ Pipojovac msto

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

2.7 Specification of required conditions for assembly / Specifikace


podmnek pro mont
The following conditions must be ensured
always before the assembly beginning:

Nsledujc podmnky mus bt vdy zajitny


ped zahjenm monte:

The machine hall has to be weather-tight Ped zahjenm monte mus bt strojovna
before the beginning of assembly
chrnna proti povtrnostnm vlivm
The minimum ambient temperature
for assembly/
Poadovan min. teplota okol pi
monti

Type of assembly activity/


Druh montn innosti
Installation of TG foundation elements/
Instalace zkladnch prvk TG
Any work with necessity to measure with accuracy 0,1 mm/
Veker prce, kde je nutno mit s pesnost 0,1 mm

Grouting/ Zlivka
Welding of usual materials (carbon steel) without necessity to preheat (see details in Q12803, chapter 20.3, 20.4.)
Svaovn bnch materil (uhlkov ocel) bez nutnosti
pedehvn (viz podrobnosti v Q12803, lnek 20.3, 20.4.)
I&C cables assembly/ Mont kabele KR
Pressure & hydrostatic tests with water/
Vodn tlakov a hydrostatick zkouky

+5C
+10C stabile temperature without
air flow
Stabiln teplota bez proudn
vzduchu
+8C
+5C

+10C
+5C

The concrete foundation has to be completed Betonov


zklad
je
dokonen,
m
and ready for the turbine anchor parts
poadovanou nosnost a je pipraven na
installation, it is fully loadable, sheathing is
mont zkladovch dl, alovn je
removed, site is free and cleaned from dust
odstranno, montn plocha je uvolnna a
zbavena prachu
Nearby turbine there has to be available the V okol turbiny mus bt k dispozici nivelan
independent altimeter reference points out of
body vn betonovho zkladu, kter budou
concrete foundation which will be used for the
pouity pro vyrovnn zkladovch dl
leveling of foundation elements
After the installation of leveling pegs into the Po instalaci nivelanch ep do horn a
upper and lower concrete foundation slab,
spodn betonov zkladov desky provete
carry out the optic leveling measurement of
nivelan men nezatenho zkladu
the un-loaded foundation apply the method
metodou Velmi pesn nivelace. Poloha
nivelanch bod na zkladovch deskch
of Very precise leveling. The position of the
leveling pegs in the concrete foundation slab
mus bt uvedena vdy jako porovnn s
has to be always written as comparison with
polohou pevnho bodu strojovny upevnnho
the position of altimeter reference point in
nezvisle vn betonov zkladov stolice.
machine hall which is attached independently
next to the concrete foundation stool.
Position of the leveling pegs in the concrete Rozmstn nivelanch ep na betonov
foundation
slab
is
determined
in
zkladov desce je ureno v dokumentaci
documentation of the foundation stool.
zkladov stolice.
The
protocol
about
the
Geodetic Protokol o Geodetickm zamen tvaru
measurement of TG foundation stool has to
zkladov stolice mus bt k dispozici. Pi
Date: 12.11.2013
Last Revision:

Page 69 / 278

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

be available. During this measurement the


spring supports under the top foundation slab
have to remain arrested (if exist).
The steel structures and platforms are ready
for assembly of piping and the equipment of
machine hall.
The site is equipped for the safe work (stairs
with handrails, protective handrails around the
dangerous areas as for example the assembly
openings, edges of foundation slab or floor,
covering of the empty floor-holes and
assembly openings by the temporary walking
floor, material means of fire protection, first aid
service)
The transporting road is ready for using
The other civil work has to be sufficiently
completed (the roof and the walls are
completed or ready for moving of TG
components through, the main entrance of
machine hall is ready for transport of all
components under crane or under manouvre
equipment, the crane in machine hall is in
operation, the workplace is protected against
the dust penetration and against the solar ray,
the stores are ready)
The working conditions are ready: airconditioned offices, cloak-rooms and lavatory,
canteen, power supplies of energy for
assembly.
The readiness of the assembly tools and
appliances, special tools, measure instruments
and the consuming material was checked
(assembly firm is obliged to submit the
equipment to DSPW supervisor for checking
before the beginning of assembly work).
All measuring instruments at the moment of
checking and using have to be provided by the
vignette of calibration not older then: 6 months
(the checking pressure gauges), 12 months
(micrometers, digital measure instruments,
and optic and laser instruments), 24 months
(the other measure instruments as the vernier
calipers, levels, roll-up 2 meters gauge etc).
When the pressure gauges are used as
measuring instruments they have to have the
working range bigger then 1,5 multiple of the
measured value and less then 4 multiple of
measured value and have to be placed at the
highest place of the measured system.
All electrical appliances which are used for the
work on the assembly workplace have to be
provided by the label and by certification of
revision in accordance with the local standard
Date: 12.11.2013
Last Revision:

tomto men zstvaj pruinov podpry


horn zkladov desky zaaretovan (existujli).
Ocelov konstrukce a ploiny jsou pipraveny
pro mont potrub a zazen strojovny.
Pracovit je vybaveno pro bezpenou prci
(schodit se zbradlm, ochrann zbradl
okolo nebezpench mst jako jsou nap.
montn otvory, okraje zkladov desky nebo
podla, zakryt przdnch prostup podlam
a montnch dr provizorn pochoz
podlahou,
vcnmi
prostedky
porn
ochrany, prvn pomoc)
Transportn cesta je pipravena k pouit
Ostatn stavebn prce mus bt pimen
dokoneny (stecha a stny jsou dokoneny
nebo pipraveny pro zavezen st TG skrz,
hlavn vjezd strojovny je pipraven pro
zavezen vech dl pod jeb nebo pod
manvrovac zazen, jeb strojovny je v
provozu, pracovit je zabezpeeno proti
vniku prachu a ped slunenmi paprsky,
sklady jsou pipraveny)
Pracovn podmnky jsou zajitny: kancele s
klimatizac, atny a toalety s umvrnou,
kantna, zdroje energie pro mont.
Probhla kontrola pipravenosti montnho
nad a mechanism, specielnho nad,
midel a spotebnho materilu (montn
firma je povinna pedloit vybaven ke kontrole
fmontrovi DSPW ped zahjenm montn
prce).
Veker midla pi kontrole a pi pouit mus
bt opatena znmkou a osvdenm o
kalibraci ne star ne: 6 msc (kontroln
manometry), 12 msc (mikrometry, digitln
mc pstroje, optick a laserov pstroje),
24 msc (ostatn midla jako posuvn
mtka, vodovhy, svinovac metry atd.).
Pokud jsou pouvny jako mc pstroj
tlakomry, mus mt rozsah vt ne 1,5
nsobek a men ne 4 nsobek men
hodnoty a mus bt umstny v nejvym
mst menho systmu
Veker elektrick strojky pouvan na
montnm pracoviti mus bt opateny
znmkou a osvdenm o revizi v souladu
s normou platnou v mst monte (pro prce

Page 70 / 278

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

(for works in CZ there is valid standard


SN331600
Electrotechnical
and
engineering regulations. Inspection and testing
of electrical installations). For usual work on
turbine the revision must not be older then 6
months.
The following activities perform as the
assembly preparation:
Preparation of lifting beams for handling,
preparing of assembly tools and consuming
assembly material (preservation washing,
check of mobility, setting of position of
suspensions etc.)
Preparation of the concrete foundation for the
assembly (marking of all axes, cleaning of
surface)
Preparation of the main parts which are
required for handling (taking over for
assembly, un-wrapping, checking of the centre
of gravity and slinging points according to the
assembly
documentation,
suspensions
elements installation as pins, yokes etc)
Checking of the documentation of welders and
operators of special assembly appliances
(crane,
manoeuvre
equipment,
screw
tightening machines, annealing accessories
etc).
Work test of welders will be done and
evoluated before delegation of welder to the
work (testing welds according to welders
certificate) see Q 12803, art. 7.9 7.14.)
Checking of the DSPW turbine parts readiness
for transport into the assembly zone, check the
correct type of material etc

Date: 12.11.2013
Last Revision:

v R
plat
norma
SN331600

Elektrotechnick pedpisy. Revize elektrickch


zazen.). Pro obvykl innosti na turbin
nesm bt revize star ne 6 msc.

Nsledujc innosti provete jako ppravu


monte:
Pprava zvedacch traverz pro manipulaci,
pprava montnho nad a spotebnho
materilu pro mont (myt konzervace,
kontrola pohyblivosti, nastaven polohy zvs
atd.)
Pprava betonovho zkladu pro mont
(vyznaen vekerch os, itn povrchu)
Pprava hlavnch dl poadovanch pro
manipulaci (pejmka pro mont, vybalen,
kontrola tit a zvsnch bod dle
dokumentace, instalace zvsnch prvk jako
ep, tmen apod.).
Kontrola dokumentace sve a opertor
specielnch montnch zazen (jeb,
manvrovac souprava, utahovac zazen,
hac zazen, atd.).
Pracovn zkouka svae bude provedena a
vyhodnocena ped nasazenm svee na
prci (zkuebn svary dle kvalifikace svee)
viz Q 12803, l.7.9 7.14.)
Kontrola pipravenosti dl parn turbiny pro
pepravu do montn zny, kontrola
sprvnho druhu materilu, atd.

Page 71 / 278

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

2.8 Standard assembly schedule for


harmonogram monte parn turbiny

Date: 12.11.2013
Last Revision:

Page 72 / 278

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Steam

Turbine

Typov

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

2.9 Standard manpower and services specification for assembly and


start up / Typov specifikace nasazen profes a slueb pro mont a
uveden do provozu
Nasazen jednotlivch profes a slueb v
ase zpracuje firma provdjc mont dle
hlavnho harmonogramu projektu Bandel Indie
210 MW.
Ne uveden profese jsou nezbytn
k proveden pln monte Parn Turbiny. Prce
na psluenstv turbiny nen zahrnuta do tto
specifikace (tj. systm mazacho & zvedacho
oleje, VT hydraulick regulace, kondenzace &
regenerace, dc & monitorovac systm a
ochrany turbiny, potrub pra & voda). Nkter
prce souvisejc s mont turbiny nejsou
zahrnuty v tomto manulu (tj. stavebn prce a
zlivky,
nasazen
jeb
a
specielnch
manvrovacch
mechanism,
sespojkovn
turbny s genertorem, pivaen kondenztoru
apod.).
Poty pracovnk jednotlivch profes
nejsou uvedeny, nebo tyto zvis na konkrtnm
harmonogramu prac (as k dispozici pro mont,
poet smn), schopnostech a zkuenostech
nasazench pracovnk a na rozsahu prac
zajiovanch konkrtn firmou na turbn.
Deploying of manpower & services in time
Nasazen profes a slueb v ase je
is specified in document Initial specification for uvedeno v dokumentu vodn specifikace pro
TG KODA installationS12003-YK09-05MAA- instalaci TG KODA S12003-YK09-05MAA747000 the changes have not arised yet.
747000 - zmny zatm nenastaly.

Deploying of manpower and services will


be processed by assembly firm with accordance
of erection & commissioning time schedule for
Bandel - India 210 MW.
Manpower specified below are necessary
for the execution of complete assembly of
thesteam turbine. Assembly work on the turbine
accessories is not included in this specification
(lub & jack oil system, HP hydraulic control
system, condensing & regeneration plant,
Turbine control & monitoring & protection system,
steam & water piping). Some works which are
related to the turbine assembly are not included
in this manual (i.e. civil work and grouting,
deployment of cranes and special maneuver
equipments, coupling of turbine and generator
rotors, welding of condenser to the turbine etc.).
Amount of staff are not specified because
it depends on the time-schedule of assembly
works (available time, shifts no), staff skills and
experiences and on scope of works provided by
the firm on turbine.

Date: 12.11.2013
Last Revision:

Page 73 / 278

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

GROUP / SKUPINA

KIND of PROFESSION / DRUH PROFESE

KODA Site-Management
Veden monte (DSPW)

Site manager DSPW representative at site


Stavbyvedouc zstupce DSPW na staveniti
Deputy for Quality Assurance documentation of acceptances and
inspections
Zstupce pro jakost dokumentace pejmek a kontrol
Specialist for Turbine Assembly
Specialista pro mont turbny
Specialist for the steam part of control system turbine valves
Specialista pro parn st regulace ventily turbny
QA inspector setting the clearances in turbine steam flow path
Technik jakosti nastaven vl v parn prton sti

KODA Advisory service for


Assembly
Poradensk sluba DSPW pro
mont

KODA Advisory service for


Commissioning
Poradensk sluba DSPW pro
uvdn do provozu

Commissioning engineer for turbine island


Najd turbinovho ostrova
Testing engineer for turbine & accessories
Zkuebn technik turbny a psluenstv
Commissioning engineer of I&C system
Zkuebn technik pro SK

Local Assembly Company (LAC)


Mstn montn firma (MMF)

Leading technician/Manager representative of LAC on site


Vedouc technik/Stavbyvedouc - pedstavitel MMF na staveniti
Technician for safety
Bezpenostn technik
Technician for Quality assurance
Technik zajitn jakosti
Turbine fitter
Montr turbiny
Pipe fitter
Montr potrub
Welder and operator of machine for heat treatment (welds)
Sve a obsluha hacho zazen (svary)
Supervisor for welding
Pracovnk svaovacho dozoru
Fitter for thermal insulation
Montr tepelnch izolac
Fitter for scaffolding
Leen
Fitter for steel structures
Montr ocelovch konstrukc
Fitter for mechanical part of machine hall (rotary machines)
Montr pro zazen mechanick sti strojovny (rotan stroje)
Fitter for electrical part
Montr zazen elektro
Fitter for measure devices and field instrumentation
Montr mcch pstroj a poln instrumentace
Electrician for electrical part
Elektrik pro elektrost
Electrician for I&C
Elektrik pro SK
Crane operator
Jebnk

Date: 12.11.2013
Last Revision:

Page 74 / 278

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

2.10 Equipment for assembly / Vybaven pro mont


The list of tools, fixtures, assembly
mechanisms,
measure
instruments
and
consuming material written in table below serves
as the information for professional firm who
provides the turbine assembly with the
supervision or technical advisor service of DSPW
staff.
For the actual selection of this equipment
it is responsible the representatives of assembly
firm at the working place the site manager, with
taking respect to the actual assembly conditions
and circumstances at the side.

Seznam
ne
uvedenho
nad,
ppravk, montnch mechanism, midel a
spotebnho materilu slou jako informace pro
specializovanou firmu zajiujc mont s
montnm
dozorem
nebo
poradenstvm
pracovnk DSPW.
Za skuten vbr tohoto vybaven
zodpovd pedstavitel montn firmy na
pracoviti stavbyvedouc s ohledem na aktuln
podmnky a okolnosti monte na staveniti.

2.10.1 Special tools and fixtures for turbine assembly and putting into operation / Speciln
nad a ppravky pro mont turbiny a uveden do provozu
In the table below there is the list of
special tools and fixtures which are included in
turbine delivery; and further the tools and fixtures
which are necessary for turbine assembly but
which are not included in DSPW delivery these
tools and fixtures have to be manufactured or
prepared or otherwise provided by assembly firm
in their scope of work.

V nsledujc tabulce je uveden pehled


specilnho nad a ppravk dodvanch spolu
s turbinou a dle nad a ppravk, kter jsou
pro mont nezbytn, ale nejsou v dodvce
DSPW takov ppravky a nad si zhotov
nebo jinak zajist montn firma v rozsahu svch
prac.

*Data written in the column DELIVERED * daje uveden


means:
znamenaj:
YES
N/A
NO

= delivered by DSPW, drawing number


ANO
= not applied
N/A
= out of SPW delivery; it will be provided NE
by assembly firm

Date: 12.11.2013
Last Revision:

Page 75 / 278

ve

sloupci

DODV

= dod DSPW, slo vkresu


= nen pouito
= nen soust dodvky
ppravek zajist montn firma

DSPW,

Prepared: O.Baroch
Approved: P.Leetick

Decription / Popis

Beam enables the fine leveling of


the part (hung on crane hook)
due putting on position.
Traverza
umoujc
jemn
vyrovnn dlu (zavenho na
hk jebu) pi pokldn na
pozici

Stands
for
supporting
of
dismantled parts and for thein
transport
Page 76 / 278

Name / Nzev

1.1. Lifting beams


including all steel
ropes and slinging
yokes
Zvedac
traverza
vetn ocelovch lan
a zvsnch tmen

1.2.
Transporting
stands
Dopravn stojany

Date: 12.11.2013
Last Revision:

Tylova 57l 31600 Plze l esk Republika

Prepared: O.Baroch
Approved: P.Leetick

Turbine rotor (IP and LP)


Rotor turbiny (ST a NT)

Assembled bottom part of LP turbine outer


casing
Smontovan spodek NT vnjho tlesa
Top parts of turbine casings transport
ropes only! (Including assembled top outer
casings)
Vka tles pouze pepravn lana!
(Vetn smontovanho vka vnjho
tlesa)
Detail parts of the casings
Jednotliv dly tles

Turbine HP casing in closed form (rotor


inside) Slinging ropes with yokes only
(without the beam)!
Tleso turbiny v zavenm stavu (rotor je
uvnit) Pouze zvsn lana se
zvsnmi tmeny (bez traverzy)
Turbine rotors (IP and LP)
Rotory turbiny

1. TURBINE / TURBINA

NO
Ensured
by
assembly firm
YES
N-Tp6072368
N-Tp6072174

YES
Tp6078748

yes

yes

yes

yes

yes

yes

no

no

no

no

no

no

yes

yes

yes

no

yes

no

Period of using /
ppravku
Com
missi
/ Asse oning Mainte
mbly/ /
nance/
Mont Uved. drb

do
a
provo
zu

YES
Tp6079094
Tp6078811
NO
Ensured
by
assembly firm

YES
Tp6079138

Delivered
Details or apply specification / *notice
Detaily pouit
Dodno
*poznmka

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

yes

yes

yes

yes

yes

no

Moving
of
machine
/Sthov
n stroje

Nasazen

Page 77 / 278

Date: 12.11.2013
Last Revision:

1.6. Fixtures for the


measurement
of
rotors alignment in
couplings
Ppravky pro men
vyrovnn rotor ve
spojkch

Setting of the centricity (stator


parts against rotor). It lays in
bearings
Ustaven centricity (statorov dly
vi rotoru). Le v loiskch.
The set provides the instruments
attachment, free connecting of
rotors,
rotor
axial
position
arresting, support for rotor turning
Sada ppravk zajist uchycen
pstroj, voln propojen rotor,
aretaci axiln polohy rotoru,
open pro oten rotorem

Arrestments which lock the rotor


position inside closed casing
Aretace, kter fixuj polohu rotoru
uvnit zavenho tlesa
Supporting wedges for bottom
part of casings (if casing is laying
with the top part on bearing
stands)
Klnov
montn
podpry
spodku vnjho tlesa (pro
tlesa lec na loiskovch
stojanech svrkem)

1.5. Dummy shaft with


rings
Kontroln
hdel
s krouky

1.4. Auxiliary supports


for lower outer casing
Pomocn
podpry
spodku tlesa

1.3.
Transporting
arrestments
Dopravn aretace

Stojan
pro
uloen
demontovanch dl a pro jejich
pepravu

Tylova 57l 31600 Plze l esk Republika

Prepared: O.Baroch
Approved: P.Leetick

Slinging pins for the rope (turning with


rotors by means of the crane)
epy pro uchycen lana (oten
s rotorem pomoc jebu)
Connecting pins with reduced diameter
and the soft surface (common turning with
rotors while the holes have allowances)
Spojovac epy s odlehenm prmrem
a mkkm prmrem (spolen oten
rotory, kdy je vle v uloen epu v de)

Steam flow path elements


Dly prton sti turbiny

Turbine outer casing (HP, IP casing)


Vnj tlesa turbiny (VT, ST tleso)

Casing in closed form


Tleso turbiny v zavenm stavu
Transporting stands for the front & rearwall and side-walls of the bottom part of
LP turbine outer casing
Transportn stojany pro pedn, zadn a
bon stny spodku NT vnjho tlesa
Turbine rotor
Rotor turbiny

YES
Tp6073321

YES
Tp6071233

yes
Tp318707

YES
Tp6071937
Tp6071944

NO

YES
Tp6077357

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

yes

yes

yes

yes

yes

no

yes

no

no

no

no

no

no

no

yes

yes

yes

yes

no

no

no

ano

no

no

no

no

yes

no

Date: 12.11.2013
Last Revision:

1.7. Assembly fixtures


and appliances for the
holes
machining
completion the holes
for coupling bolts
(common
roaming
and honing)
Ppravky a zazen
pro
dokonen
opracovn dr pro
spojkov
rouby
(sestruen
a
honovn)

Page 78 / 278

Auxiliary pins for the checking of


the mutual position of holes in
coupling hubs.
Sada pomocnch ep pro
kontrolu vzjemnho nastaven
dr prub spojky

Provisory coupling bolts with


reduced diameter for the coupling
hubs fixing in position efore
holes machining completion,
Odlehen spojkov rouby pro
zafixovn prub spojky ped
dokonenm opracovn dr.
Set of expansion mandrels for the
petting of mutual position of the
holes before the coupling fixing.
Sada rozpnacch trn pro
vzjemn nastaven dr ped
zafixovnm spojky.

Tylova 57l 31600 Plze l esk Republika

Prepared: O.Baroch
Approved: P.Leetick

The pins provide the optimum setting of


the counter-holes position (checking of the
holes misalignment, providing of the
minimum chip taking during the hole
remachining reaming). The pin with
0,03mm reduced diameter in comparison
with the hole diameter (take in account the
fact that the holes can have allowance for
re-machining). One pin for each diameter.
epy slou pro optimln nastaven dr
spojkovch kotou (kontrola nesouososti

The expansions mandrels provide the


changing of mutual position of coupling
hubs while the coupling connected. One
mandrel for each hole diameter.
Rozpnac trny zajist vzjemn posunut
nebo
pootoen
lehce
staench
spojkovch kotou pi spojkovn. Pro
kad prmr jeden trn.

Holders of dial gauges for the rotors


alignment (attachment to the coupling
hub, holders for all couplings of the
turboset)
Drky chylkomr pro men souososti
ve spojkch (upevnn na kotou spojky,
drky pro vechny spojky turbosoustroj)
Rotor axial arrestments
Axiln aretace rotoru
Set of coupling bolts with reduced body
diameter - 4 pcs for each size (the active
nuts are supposed to be used)
Sada spojkovch roub se zmenenm
prmrem tla 4 ks od kad velikosti
(pedpokld se pouit aktivnch matic)

YES
Tp6073321
69,8 - 200
64,8 - 170
43,8 - 80

NO
Ensured
by
assembly firm

YES
Tp6048388
M42x3 170
Tp6075130
M60x4 300
Tp6078702
M64x4 300

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

yes

Yes
If
neede
d

yes

yes

yes

no

no

no

no

no

yes

yes
If
needed

yes

yes

yes

no

no

no

ano

ano

Date: 12.11.2013
Last Revision:

1.9. Detail fixtures and


special tools
Drobn ppravky a
specieln nad

1.8. Fixture for the


run-out checking
Ppravek pro kontrolu
hzivosti

Prepared: O.Baroch
Approved: P.Leetick

Turbine casings, flange of valve chamber,


bearing stands covers
Tlesa turbiny, pruba ventilov komory,
pruba vk loiskovch stojan
Blind or open nuts
Zaven i oteven matice

Jacking screw for the parting


planes opening
Odtlaovac rouby pro otvrn
dlcch rovin
Ring impact wrenches
derov kle okov
Page 79 / 278

Turbine casings
Tlesa turbiny

dr, zajitn minimlnch br pi


struen). ep zbrouen na prmr o
0,03 mm men ne je prmr dr (je
teba brt v vahu, e dry mohou mt
pdavek na opracovn). Pro kad
prmr jeden ep.
Complete appliances for machining
(reaming) and honing or components
ready for using of DSPW machine
(expansion centering mandrel, drilling bar,
cage, honing head).
Kompletn zazen pro struen a
honovn nebo komponenty pro pouit
strojk KODA (stedc trn, vyvrtvac
ty, klec, honovac hlava)
The procedure of the coupling connecting.
The holders are attached to the bearing
stand out of bearing.
Spojkovn rotor. Upevnn drk na
loiskov stojan vn loiska

Holder for the dial gauge


attachment above the journals
and coupling hubs of rotors
Drky
pro
upevnn
chylkomru
nad
spojkov
kotoue a loiskov epy rotor
Guiding pins
Vodc epy (svky)

Components or machines for the


hole remachining and honing
Komponenty nebo cel zazen
pro struen a honovn dr

Tylova 57l 31600 Plze l esk Republika

yes

yes

YES
30, 36, 41, 46,

yes

yes

no
Jen
v ppa
d, e
je
pesaz
en der
0,2
mm

YES

YES
25 - 835
50 - 1000
40 - 800
M24 x 795
M30 x 970
M30 x 1178
M48 x 1800

NO
Ensured
by
assembly firm

NO
Ensured
by
assembly firm

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

no

no

no

no

no

yes

yes

yes

yes

yes
Jen pi
vmn
rotoru

yes

ano

no

no

no

Date: 12.11.2013
Last Revision:

1.11. Accessories and


assembly fixtures for
tightening
coupling
screws SUPERGRIP
Zazen a ppravky

1.10. Accessories for


the screws tightening
in cold state with the
torque control
Ppravky
pro
utahovn za studena
s kontrolou momentu

Page 80 / 278

Socket spanner for the castle


nuts
of
coupling
bolts
(castle/inside square)
Redukce pro korunov matice
spojkovch
roub
KODA
(koruna/vnitn tyhran)
Yoke for the hydraulic head
locking in position during the
coupling bolts nuts tightening
Tmen pro axiln zajitn
hydraulickho
utahovku
na
matici spojkovho roubu
Supporting piece for the hydraulic
head supporting against the rotor
Podloka pro open utahovac
hlavy o rotor
Assembly set of assembly
fixtures for coupling screw
SUPERGRIP
Montn sada ppravk pro
spojov rouby SUPERGRIP

Slinging rings, yokes and the


rope-shortening pieces for the
assembled parts hanging on and
leveling
Zvsn tmeny, rouby s oky a
zkracovac
mezikusy
pro
zaven a vyrovnn polohy
montovanch dl.

Tylova 57l 31600 Plze l esk Republika

Prepared: O.Baroch
Approved: P.Leetick

Nuts of coupling bolts (one supporting


piece for each diffirent coupling)
Matice spojkovho roubu (jedna podpra
pro kadou odlinou spojku)
Coupling screws SUPERGRIP (for every
size of screw 1 x assembly set)
Spojkov rouby SUPERGRIP (pro
kadou velikost roubu 1 x montn
sada)

Nuts of coupling bolts (one yoke for each


size of the hydraulic head)
Matice spojkovho roubu (pro kadou
velikost matice jedna redukce)

Nuts of coupling bolts (one socket


spanner for each size of the nuts)
Matice spojkovho roubu (pro kadou
velikost matice jedna redukce)

Castle nuts of the coupling bolts


Korunov matice spojkovch roub
Suspensions for the control valves
chamber assembly (screw with tilt rings
and the rope-shortening pieces)
Zvsy pro mont komory regulanch
ventil (roub s naklpcm kroukem,
zkracovac mezikus)
Covers and detail parts of turbine and
valves
Vka a drobn dly turbiny a ventil.
N/A

N/A

NO
Ensured
by
assembly firm

NO
Ensured
by
assembly firm

YES

NO
Ensured by
assembly firm

NO

50, 55, 65, 75,


85, 100

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

N/A

yes

yes

yes

yes

N/A

yes

N/A

no

no

no

no

N/A

no

N/A

yes

yes

yes

yes

N/A

yes

yes

N/A

N/A

yes

yes

yes

yes

Accessories (power supply)for


the induction heating (frequency
controller, the cable of the power
supply, inlet of the cooling water
for inductors)
Zazen (zdroj) pro indukn
ohev roub (frekvenn mni,
kabel napjen, pvod chladc
vody k induktorm)
Inductors with the power supply
cable and hose of cooling water
Induktor s pvodnm kabelem a
hadic chladc vody
Accessories for the el.resistance
heating of screws (switchgear,
cable of power supply)
Zazen pro el. odporov ohev
roub
(rozvad,
kabel
napjen)
Angle template for the nut turning
during tightening
ablony pro nastaven hlu
pootoen matice

Setting and fixing the required


position of valve bodies during
assembly (before the body
welding to steam inlet piping and
cross over piping)
Ustaven a fixace polohy tles
ventil bhem monte (ped
pivaenm
tlesa
k potrub
pvodu pry a pevdcmu
Page 81 / 278

Hydraulic pump

pro
utahovn
spojkovch
roub
SUPERGRIP

1.12. Heating device


and accessories for
the screw tightening
and loosening
Ppravky a zazen
pro
utahovn
/
povolovn
roub
ohevem

1.13. Fixtures for the


valve
bodies
installation
Ppravky
pro
zafixovn
polohy
tles ventil

Date: 12.11.2013
Last Revision:

Tylova 57l 31600 Plze l esk Republika

Prepared: O.Baroch
Approved: P.Leetick

Turbine HP Stop & Control valves


Regulan a rychlozvrn ventily turbiny

Screws with bore the parting planes of


inner HP turbine casings
Vrtan rouby dlc rovina tlesa vnitn
VT turbiny

Tension of coupling screw


Napnan spojkovho roubu

N/A

yes

N/A

Yes

yes

yes

NO
ensured
by
assembly firm

YES
Tp6077387

no

N/A

NO
ensured
by
assembly firm

N/A

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

no

no

N/A

no

no

N/A

yes
Used
for
cuting
pipe

yes

N/A

yes

yes

N/A

yes

yes

N/A

no

no

N/A

Date: 12.11.2013
Last Revision:

1.18. Suspensions for


the anchor bolts
Zvsy
kotevnch
roub

1.17. Assembly fixture


for assembly deflector
Ppravek pro mont
deflektor

1.16. Lifting device for


the bottom parts of
casings assembly
Zvedk pro mont
spodku tlesa

1.15. Lifting yokes


Zvedac tmeny

1.14. Accessories for


the measurement with
the string
Ppravky pro men
na strunu

Page 82 / 278

potrub)
Stands and weights for the string
attachment & supporting due the
side positioning of casings
against bearing stands.
Stojany a zva pro uchycen
struny za elem stranovho
vyrovnn tles a loiskovch
stojan.
Device for fine lifting of journals in
bearings
Ppravek pro jemn pizvednut
loiskovch ep v loiskch
Lifting device for the leveling of
the front and rear bottom part of
casing in the horizontal parting
plane during the assembly.
Zvedac ppravek pro vyrovnn
spodku pednho a zadnho
tlesa v horizontln dlc rovin
pi monti.
Fixture for the provisory hanging
of the parf bottom deflector for
assembly to inner casing of
turbine
Ppravek pro provizorn zaven
spodn poloviny deflektoru pi
monti k vnitnmu tlesu turbny
Suspensions for the provisory
hanging
on
the
concrete
foundation
Zvsy provizornho zaven
kotevnch roub na betonov
zklad

Tylova 57l 31600 Plze l esk Republika

Prepared: O.Baroch
Approved: P.Leetick

For the machines, where it is impossible


to hang the bolts on pedestals or the
frame (for example the moving of machine
on the supporting structure), the bolts are
assembled and hung from the top in
advance (instead difficult assembly from
below)
Pro stroje, kde nelze zavsit rouby na

Casing of turbine with vertical part of


plane
Tleso turbny s vertikln dlc rovinou

Turbine casings with the vertical parting


plane
Tlesa turbiny s vertikln dlc rovinou

Turbine rotors
Rotor turbiny

Turbine casings, bearing stands


Tlesa turbiny, loiskov stojany

N/A

N/A

N/A

YES
Tp6072967

NO
Make on site if
necessary

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

N/A

N/A

N/A

yes

yes

N/A

N/A

N/A

no

no

N/A

N/A

N/A

yes

no

N/A

N/A

N/A

yes

yes

Stand
for
the
provisory
supporting of the upper half of LP
inner casing
Stojan pro uloen vka tlesa p
jeho otoen dlc rovinou vzhru
pro mont vnitnch dl

Page 83 / 278

1.19. Assembly stand


Montn stojan

Date: 12.11.2013
Last Revision:

Tylova 57l 31600 Plze l esk Republika

Prepared: O.Baroch
Approved: P.Leetick

Vko NT vnitnho tlesa


Cover of LP inner casing

kozlky nebo rm (nap. zasouvn stroje


na podprn konstrukci), vlo se rouby
horem a zavs pedem (nahrazuje
obtnou mont zespoda)

No
ensured
assembly firm

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

NE

NE

NE

NE

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

2.10.2 Mechanisms and tools for assembly / Montn mechanismy a nad


The assembly tools and appliances
written below are necessary for the assembly of
steam turbine. This tools and appliances are
commercially available in the marked and the
providing of it is assumed by the assembly firm in
amount accordant with the number of deployed
mounters. The amount written in the right column
of this list is for informative only (recommended).

Ne uveden montn nad a


mechanismy jsou poteba pro mont parn
turbny. Toto nad a mechanismy jsou bn
dostupn na trhu a pedpokld se, e si jej
zajist montn firma v mnostv odpovdajcmu
potu
nasazench
montr.
Mnostv
specifikovan v pravm sloupci tohoto seznamu
je pouze orientan (doporuen).

Nzev nad & montnho zazen


Name of tool & appliance

Mnostv
Amount

Montn mechanismy (Assembly appliances)


Mechanismy pro utahovn roub (Screw tightening device)
Hydraulick zazen pro utahovn & povolovn roub kontrolovanm
momentem 500 15 000 N. m, sada redukc pro estihrann matice 36 85 mm.
Univerzln typ (vstup na tyhran) a typ oko s vnitnm estihranem.
Doporuen vrobce:HYTORC

(Hydraulic accessories for the screw tightening & loosening by the controlled
torque 500 15 000 N.m, set of wrenches for the nut hexagonal 36 85 mm.
Universal type (output square) and ring type. Recommended producer: HYTORC
Zazen pro utahovn & povolovn roub induknm ohevem, sada induktor
pro rouby M100x6
Doporuen vrobce: EFD, RAPID TORC

Accessories for the screw tightening & loosening by induction heating, set of
inductors for screws from M100x6
Recommended producer: EFD, RAPID TORC
Sada vzduchovch rzovch utahovk vetn psluenstv (hadice, filtr,
redukn ventil)
Mal do 250 N. m, stedn do 800 N. m, velk do 2000 N. m.
Redukce s vstupem pro estihran 27 a 70 mm
(Set of air impact wrenches (screwdrivers) inc. Accessories (hoses, filter,
reduc.valve):
Small up to 250 N.m, Middle up to 800 N.m, large up to 2000 N.m.
Sockets with hexagonal output from 27 up to 70 mm)
Date: 12.11.2013
Last Revision:

Page 84 / 278

1 set/sada

(only for
maintenance)

1 set/sada

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Zvitoezy (Thread making machine)


Sada Zvitoez pro M3 M20
Set of threading machines: M3 M20
Vrtaky (Drilling machines)
Run elektrick vrtaka pro dry 1 a 13 mm, upnn pro vlcovou stopku
Electric hand drill for hole ID 1mm up to 13 mm, cylinder clamping system
Runch elektrick vrtaka s rohovou hlavou dry 1 a 13 mm
Electric hand drill with angle head for the holes ID 1mm up to 13 mm
Vrtaka vzduchov do 6mm, do 16mm
Air drilling machine up to 6mm, 16mm
Vrtac kladivo Hilti TE 10
Drilling hammer Hilti TE 10
Penosn vrtaka s magnetickm stojanem pro vrtn do plnho materilu do
30 mm
Upnn pro Morse kuel, redukce pro upnac hlavu pro vrtky s vlcovou
stopkou
cone clamping systm and adapter for the cylinder clamping system)
Penosn sloupov vrtaka 30 mm
(Portable column drill Brusky (Grinding machines)
Elektrick run bruska pm 10 000 ot/min (pro brusn tlska a tvrdokovov
frzy)
Electric high speed straight grinder 10.000 rpm (Die grinder)
Elektrick bruska hlov 230
Electric angle grinder 230
Elektrick bruska hlov 180
Electric angle grinder 180
Elektrick bruska hlov 115
Electric angle grinder 115
Bruska Vzduchov BVP 180
Air grinding machine BVP 180
Elektrick nebo pneumatick letika
Electric or pneumatic polisher (Random orbital sander)
Stoln bruska (2 kotoue)
Table grinding machine (double)
Rozbruovaka pro trubky 150 mm
Grind-cutting desk machine for pipes up to OD 150 mm
Brusn souprava HILTI pro zabruovn betonu (bruska+vysava)
Grinding set HILTI for concrete
kosovaky (Bevelling machines)
Sada kosovaek: kosovn noem, upnut zevnit trubky, vnitn prmr trubek
100 a 400 mm
(Set of bevelling machines: machining by knife, clamping inside the tube, tube ID
from 100 up to 400 mm)
kosovaka: kosovn obrenm, tlouka stn trubek do 15 mm (pevdc
potrub, odbry trubky max. DN500)
(Bevelling machine: stroke machining Trumpf, tube thickness up to 15 mm
(steam piping, extraction piping pipes max. DN500)
Nad a mechanizmy pro zvedn (Lifting toools & apliances)
Kompletn sada hydraulickch zvedk pro tlak pracovnho oleje 70 Mpa
Hydraul.zvedk:
(rychlospojka) 4 x5 tun nzk (vka 35 mm, zdvih 3 mm)
4 x10 tun nzk (vka 50 mm, zdvih 5 mm)
4 x20 tun nzk (vka 50 mm, zdvih 5 mm)
4 x20 tun vysok (vka 50 mm, zdvih 20 mm)
4 x50 tun nzk (vka 100 mm, zdvih 50 mm)
Date: 12.11.2013
Last Revision:

Page 85 / 278

1 set/sada

2 pcs/ks
1 pcs/ks
----1 pcs/ks

1 pcs/ks

2 pcs/ks

--2 pcs/ks
1 pcs/ks
--1 pcs/ks
1 pcs/ks
1 pcs/ks
1 pcs/ks

1set /sad

1 set/sada

1 set/sada

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

erpadlo:
4 ks runch erpadel s manometrem, ndr na 2,5 litru
Hadice:
pro tlak oleje 70 Mpa s rychlospojkami: 4 x 2 m, 4 x 5 m
Rozvad (2 vstupy s uzavracmi ventily): 4 kusy
Complete set of hydraulic lifting device for 70 MPa:
Hydraulic jacks:
(quick-connect) 4 x5 tons low (height 35 mm, stroke 3 mm)
4 x10 tons low (height 50 mm, stroke 5 mm)
4 x20 tons low (height 50 mm, stroke 5 mm)
4 x20 tons high (height 50 mm, stroke 20 mm)
4 x50 tons low (height 100 mm, stroke 50 mm)
Hydraulic pumps:4 pcs of handy pump with pressure gauge, oil tank volume
2,5litres Hydraulic hoses:for 70 Mpa with quick-connertors: 4 x 2 m, 4 x 5 m
Distributor (2 outputs with stop valves): 4 pieces
4 set/sada
Sada etzovch zvedk: 800 kg, 2000 kg, 5000 kg / 3 nebo 5 m
Set of chain lifting jacks: 800 kg, 2000 kg, 5000kg / 3 or 5 m
2 set/sada
Sada lanovch zvedk: 800kg, 1600kg, 3200 kg / 20m
Set of cable lifting jacks: 800kg, 1600kg, 3200 kg / 20m
Sveky & psluenstv (Welding machines & accessories)
--Sveka TIG kompletn sada s psluenstvm (Kempi Master TIG 3500)
Welding machine for TIG procedure (Kempi MasterTIG 3500) complete set
2 set/souprava
Sveka TIG kompletn souprava s psluenstvm (Kempi Master TIG 2400)
Welding machine for TIG procedure (Kempi MasterTIG 2400) complete set
1
hac souprava: regulace teploty dle naprogramovanho prbhu, tisk zznamu
prbhu tepelnch operac, min. 80 kW vstupn vkon, min. 6 nezvislch
ohvacch smyek, odporov nebo indukn ohev
(Heat treatment machine: temperature control acc. to programmed procedure,
printing of heat treatment record, min. 80kW output power, min. 6 independent
heating circuits, el.resistance or induction heating)
1 set/souprava
Kyslko-acetylenov svaovac souprava: standardn sada, ezac hok,
redukn ventil pro kyslk, redukn ventil pro acetylen, nhradn hadice 25 metr
vetn ppojek
(Oxy acetylene welding set: standard set, cutting torch, oxygen pressure
reducing valve, acetylene pressure reducing valve, spare hoses 25 m with
connecting pieces)
1 pcs/ks
Elektrick pjka 150W a 300W
Electric soldering gun 150W and 300W
1 pcs/ks
Vysouec pec na elektrody jednokomorov (380C, min. 150 kg elektrod/ 6 kW,
380 V, 50 Hz, jisti 32 A)
Drying oven for coated electrodes one-chamber (380C, min. 150 kg electrodes/
6 kW, 380 V, 50 Hz, circuit breaker 32 A)
1 pcs/ks
Penosn udrovac pec na elektrody (min. 250C, min. 20 kg elektrod/ 1,2 kW,
220 V, 50 Hz, 8A)
Portable holding furnice for electrodes (min. 250C, min. 20 kg elctr/ 1,2 kW, 220
V, 50 Hz, 8A)
Osvtlen a provizorn vytpn (Lightning and provisory heating)
according to conditions
Naftov ohva vzduchu s ventiltorem min. vkon 25 kW
on site / dle podmnek
Diesel heater with fan min. output power 25 kW
na siteaccording to conditions
on site / dle podmnek
na site-

Zvsn lampa, kapesn lampa


Hangedable lamp, torch
Opracovn povrchu dr (Holes remachining)
Speciln penosn zazen pro obroben dr (dry pro spojkov rouby v
kotouch spojek). Dry: vnitn prmry 65 mm, tlouka prub spojky 130/150
mm)
Special portable accessories for the hole re-machining (holes of coupling bolts in
both rotors hubs). Holes: ID 65 mm, hub length 130/150 mm
Date: 12.11.2013
Last Revision:

Page 86 / 278

---

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Honovac hlava Sunnen: JN-95 Junior Portable Hone (rozsah 51 a 66mm)


Honing head Sunnen: JN-95 Junior Portable Hone (diameter 51 up to 66 mm)
Elektrick pohon pro honovac hlavu (hlov vrtaka METABO + kardanov
spojka)
Electric drive for the honning heads
Ostatn mechanismy (The other appliances)
Elektrick nky
Electric shears
3
Kompresor vzduch pro mont (0,6 Mpa, 0,5 m per minut)
Air compressor (0,6 Mpa, 0,5 m3 per minut)
Prmyslov vysava
Industry vacuum cleaner
Sada nad pro ohbn trubek za studena pro vnj prmr potrub 10 a 100
mm
Set of Tube bending device (cold bending) for OD 10 100 mm
Zazen pro tlakovn do 20MPa (tlakov zkouky olej, voda)
Accessories for pressure testing (oil, water) up to 20MPa
Speciln ohbaka plechu (pro tepeln izolace)
Special accessories for sheet forming (thermal insulation)
Run elektrick mchaka
Electric handy stearing machine
Myc souprava (tlakov voda, min. 70C, 135 bar, 3,3kW)
Washing machine (pressure water, min. 70C, 135 bar, 3,3kW)
Pdavn ohva oleje (20 a 40kW) s psluenstvm pro pipojen do potrub
Additional source for oil heating (20 40kW) with accessories for connecting to
oil piping
Vzac prostedky (Slinging agents)
Sada zvsnch lan s ocelovmi oky (dlka oka 400mm): dlka (vnitn hrany
ok) 2m - nosnost 0,5t, 5m - 0,5t, 2m - 0,8t, 5m - 0,8t, 2m - 1,3t, 5m - 1,3t, 10m 1,3t
Set of hanging ropes with steel eyes (lenght of eye 400mm): lenght (inner edge
of eyes) 2m load 0,5t, 5m - 0,5t, 2m - 0,8t, 5m - 0,8t, 2m - 1,3t, 5m - 1,3t, 10m
- 1,3t
Sada lan konopnch nekonench: 10 mm dlka smyky 1m (dlka lana 2
m) - nosnost 0,12t, 10 mm 5m - 0,12t, 15 mm 1m - 0,3t, 15 mm 3m
- 0,3t, 20 mm 2m - 0,5t, 20 mm 6m - 0,5t
Set of the endless hemp (or artificial fibre) ropes: 10 mm length of sling 1m
(length of rope 2 m) load capacity 0,12t, 10 mm 5m - 0,12t, 15 mm 1m
- 0,3t, 15 mm 3m - 0,3t, 20 mm 2m - 0,5t, 20 mm 6m - 0,5t
Sada S hk: 14 mm 0,35t, 26 mm 1,6t, 32 mm 2,5t
Set of S hooks: 14 mm 0,35t, 26 mm 1,6t, 32 mm 2,5t
Sada zvsnch tmen : - nosnost (0,5t, 1t, 2,5t, 6,5t, 12t)
Set of the suspension yokes : - load capacity (0,5t, 1t, 2,5t, 6,5t, 12t)
Vysokopevnostn tmen nosnost 25 tun typ HC2 epu 51mm
Hi-strong yoke load type of HC2 pin 51mm
Sada zvsnch roub s okem: zvit M8 oka 20 mm - nosnost 0,14t, M10
25 mm - 0,23t, M12 30 mm - 0,34t, M16 35 mm - 0,7t, M24 0 mm
1,8t
Set of the suspension bolts with loop: thread M8 loop 20 mm load
capacity 0,14t, M10 25 mm - 0,23t, M12 30 mm - 0,34t, M16 35 mm 0,7t, M24 0 mm 1,8t
Sada zvsnch matic s okem: zvit M8 oka 20 mm - nosnost 0,14t, M10
25 mm - 0,23t, M12 30 mm - 0,34t, M16 35 mm - 0,7t, M24 0 mm
1,8t
Set of the suspension nuts with loop: thread M8 loop 20 mm load capacity
0,14t, M10 25 mm - 0,23t, M12 30 mm - 0,34t, M16 35 mm - 0,7t,
Date: 12.11.2013
Last Revision:

Page 87 / 278

2 pcs/ks
1 pcs/ks

1 pcs/ks
according to
conditions on site /
dle podmnek na site1 pcs/ks
1 pcs/ks

----1 pcs/ks
1 pcs/ks
according to
conditions on site /
dle podmnek na
staveniti2 sets/sady

2 sets/sady

4 sets/sady
4 sets/sady
4 sets/sady
4 sets/sady

4 sets/sady

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

M24 0 mm 1,8t

Montn nad (Assembly tools)


Nad pro utahovn roub (Screw tightening tools)
Sada momentovch kl:
- mal od 10 N. m do 250 N. m sada redukc pro estihran 8 a 24 mm
- velk od 60 do 500 N. m, sada redukc pro estihran 13 a 36 mm
- velk min. do 1500 N. m, sada vmnch hlavic pro estihrany do 80
mm
Set of the torque wrenches:
- small from 10 N.m up to 250 N.m, set of sockets for hexagonal 8 up to
24mm
- large from 60 500 Nm, set of sockets for hexagonal 13 up to 36mm
- large min. up to 1500 Nm, set of changeable heads up to 80 mm
hexagonal

Sada oboustrannch otevench kl: pro estihran 5,5 a 80 mm


Set of double open-end spanners: for hexagonal 5,5 80 mm
Sada okovch oboustrannch kl: pro estihran 5,5 a 36 mm
Set of double-end ring spanners: for hexagonal 5,5 36 mm
Sada jednostrannch okovch derovch kl: pro estihran 36 a 80 mm
Set of single-end ring slogging spanners: hexagonals 36 80 mm

2 sets/sady
2 sets/sady

Sada jednostrannch otevench derovch kl: pro estihran 24 a 85 mm


Set of single open-end slogging spanners: hexagonals 30 85 mm
Sada imbusovch kl vel. 3 22
Set of alien wrenches size 3 - 22
Sada rnovch kl s redukcemi a nstavci: mal pro estihrany 5 -24, velk
pro 13-36 mm
Set of rattle wrenches with sockets and adapters: small for hex. 5-24, big 13 36
mm
Sada roubovk pro hlavy roub s drkou mal, stedn, velk
Set of screwdrivers for slotted head screws, small, medium, great
Sada roubovk pro hlavy roub s kovou drkou mal, stedn, velk
Set of screwdrivers for cruciform head screws, small, medium, great
Oboustrann derov roubovk
Double ended offset screwdriver
Klet & Svrky (Pliers & Clamps)
Sada klet: kombinovan 180, tpac 250, Ploch klet, Obl klet, Klet
typu SICO 250, Hask 300 mm
Set of pliers: Combination pliers 180, End cutter pliers 250, Flat nose pliers,
Round nose pliers, Slip joint pliers 250 (SICO), Pipe wrench 300 mm
Klet na vnitn a vnj pojistn krouky (segrovky) pm a zahnut
Circlip pliers for internal and external circlip ( straight, angled )
Sada svrek: run svrka 140, svrka truhlsk 300, Zmenick svrka 350
Set of clamps: Hand clamp 140, Joiner clamp 300, Locksmith clamp 350
Kladiva & Paliky (Hammers & Mallets)
Sada ocelovch kladiv: 400, 800 g
Set of steel Hammers: 400, 800 g
Sada: Palice 2kg, 7 kg
Set of mallets 2kg, 7 kg
Date: 12.11.2013
Last Revision:

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1 set/sada

in special tools scope


of steam turbine
v dodvce
specilnho nad
turbiny
--1 set/sada
2 sets/sady

2 sets/sady
2 sets/sady
2 pcs/ks

2 sets/sady

2sets/sady
4sets/sady

if needed
podle poteby
if needed
podle poteby

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Gumov palice
Rubber mallet
Sada: mdn palice 500g, 1kg, 2 kg
Set of the cooper mallets 500g, 1kg, 2 kg
Palice na zaklepvn betonu
Concrete crash mallet
Pilnky & krabky (Files & Scribers)
Sada jemnch pilnk s dradly: ploch, tvercov, kulat, trojhelnkov,
plkulat
Set of the fine files incl. handle: flat, square, round, triangular, half round size
Sada hrubch pilnk s dradly: ploch, tvercov, kulat, trojhelnkov,
plkulat
Set of the coarse files incl. handle: flat, square, round, triangular, half round size
Sada jehlovch pilnk: ploch, tvercov, kulat, trojhelnkov, plkulat
Set of the needle files: flat, square, round, triangular, half round
Likov krabk na loiska
Curved bearing scraper
Sada krabk: ploch, ploch s vmnnmi destikami ze slinutch karbid,
trojhelnkov
Set of scribers: flat, flat with cemented carbide tip, triangular
Ostatn nad (The other tools)
Zva pro stedn na strunu (13,6 0,2 kg)
Weight for string centring (13,6 0,2 kg)
Lupa
Magnifying glass
Zrctko
Mirror
Rsovac jehla, rsovac jehla zahnut
Marking awl, Marking awl angled
Sada krutek s pruinou 200 mm and 500 mm
Set of the spring bow compass 200 mm and 500 mm
Elektriksk n
Electricians clasp knife
Rm k pilce
Hacksaw frame
Sada prbojnk prmr 6 a 8 mm
Set of the drift punches dia 6 and 8 mm
Dlk
Center punch
Sada sek: kov 250, ploch 250 mm
Set of chisels: Cross cut chisel 250, Flat chisel 250 mm
Drovae 2 50 mm
Set for hole cutting out 2 50 mm
Olovnice kulat 0,5 kg
Plumb line (round) 0,5 kg
Montn pka: dlka 1 a 1,5 m
Erection crowbar: length of 1 and 1,5 m
Raznky sel+abeceda velikost 6 a 10 mm
Number+Alphabet puncher size 6 and 10 mm
Pokosnk (staviteln mrka pro kontrolu hl pi monti potrub)
Sliding bevel (the gauge for the pipes angle setting during the assembly)
Sada runch nek: nky na plech pm 250 a vystihvac 250, nky na
papr
Set of handy shears: Metal sheet shears straight 250 and round cutting 250,
Scissors
Run lis na tuby
Handy press for tubes
Sada pmrnch pravtek pro kontrolu rovinnosti: dlka 1m a 3m
Date: 12.11.2013
Last Revision:

Page 89 / 278

2 pcs/ks
2 sets/sady
if needed
podle poteby
2 sets/sady

2 sets/sady

2 sets/sady
1 pcs/ks
2 sets/sady

--2 ks
2 ks
3+3 pcs/ks
1+1 pcs/ks
4 pcs/ks
3 pcs/ks
1 set/sada
3 pcs/ks
1 set/sada
1 set/sada
3 pcs/ks
3 pcs/ks
1 set/sada
1 pcs/ks
1+1+2 pcs/ks

3 pcs/ks
2 sets/sady

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Set of T-squares for the plane-checking: lengt 1m and 3m


Sada pmrnch desek pro lcovn na barvu: tvercov, kulat (na zarovnvn
prub)
Set of boards for blue paint matching: square, round (for flanges)

2 sets/sady

2.10.3 Consumming material for assembly / Spotebn material pro mont


The consuming material written below is
necessary for the assembly of the steam turbine.
This consuming material is commercially
available in the marked and the providing of it is
assumed by the sub-suplier assembly firm in
enough amount accordant with the scope of
assembly. The amount specified in the right
column of this list is for informative only
(recommended).

Ne uveden spotebn materil je


poteba pro mont parn turbny. Tento
spotebn materil je bn dostupn na trhu a
pedpokld se, e si jej zajist subdodavatelsk
montn firma v dostatenm mnostv
odpovdajcmu rozsahu monte. Mnostv
specifikovan v pravm sloupci tohoto seznamu
je pouze orientan (doporuen).

Attention:

Upozornn:

There is not necessary to obey exactly types


of consumming material (except the products of
MOLYKOTE), there has to be obeyed only the
technical properties of the consuming material..

Typy spotebnho materilu nen nutno pesn


dodret (krom produkt MOLYKOTE), je nutno
dodret pouze technick paramatry spotebnho
materilu.

NZEV SPOTEBNHO MATERILU pro MONT


NAME of CONSUMMING MATERIAL for ASSEMBLY

Mnostv
Amount

Vrtky, vstrunky (Drills, reamers)


2 sets/sady
Sada vrtk s vlcovou stopkou 2,5 - 13 (po 0,5 mm)
Set of drills with straight shank 2,5 -13 (step 0,5 mm)
2 sets/sady
Sada vrtk s vlcovou stopkou 13 - 20 (po 0,5 mm)
Set of drills with straight shank 13 - 20 (step 0,5 mm)
2 sets/sady
Sada vrtk s kuelovou stopkou 13 - 30 (po 1 mm)
Set of drills with cone shank 13 30 step 1 mm)
1 set/sada
Sada kuelovch vstrunk 3 - 20 mm
Set of cone reamers 3 - 20 mm
1 set/sada
Sada vlcovch vstrunk 10 30 mm
Set of cylindrical reamers 10 30 mm
Brusn, letc, honovac nstroje a karte (Grinding & Polishing & honing tools and brushes)
10 sets/sad
Sada brusnch tlsek do vysokoobrtkov pm brusky - tvary: kuelov, dlouh
kuel, vlcov, cigareta, komol kuel, ploch kotouek
Set of mounted points for the high speed straight grinder - shaped as: taper, slow
taper, cylinder, cigarette, frustum of a cone, flat wheel
20 + 20 pcs/ks
Sada plochch kotou napklad 3M CB ZS 75 x 45 x 6 / P60,80
Set of flap wheels for instance 3M CB ZS 75 x 45 x 6 / P60,80
10+10 pcs/ks
Sada lamelovch plochch kotou P60,80
Set of lamellar flap discs P60,80
20 + 10 pcs/ks
Sada brusnch kotou 115 mm pro uhlkov oceli a pro nerez oceli
Set of grinding wheels 115 mm for carbon steel and for stainless steel
10 + 0 pcs/ks
Sada brusnch kotou 180 mm pro uhlkov oceli a pro nerez oceli
Set of grinding wheels 180 mm for carbon steel and for stainless steel
30 + 30 pcs/ks
Sada ezacch kotou 115 mm. Tlouka 4 a 6 mm pro uhlkov oceli a pro nerez
oceli
Set of cut wheels 115 mm. Thickness 4 a 6 mm for carbon steel and for stainless
steel

Date: 12.11.2013
Last Revision:

Page 90 / 278

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

10 + 10 pcs/ks
Sada ezacch kotou 180 mm. Tlouka 2 mm pro uhlkov oceli a pro nerez
oceli
Set of cut wheels 180 mm. Thickness 2 mm for carbon steel and for stainless steel
4 + 2 ks
Run drtn istc kart pro uhlkovou ocel a pro nerez ocel
Handy wire cleaning brush for carbon steel and for stainless steel
4 pcs/ks
ezac kotou na beton pr.150mm HILTI DC-D-C2
Cutting wheel for concrete dia.150mm HILTI DC-D-C2
10+10 pcs/ks
Rotan drtn kart na pklad: 75, tlouka 10 a 20 mm, stopka 6 mm
Rotary paint brush for instance: 75, thickness 10 and 20mm, shank 6 mm)
4 pcs/ks
Protahovac kart pro itn potrub pr.140mm
Pull-through wire brush for the piping cleaning dia.140mm
30 m
etz pro taen karte pi itn potrub lnky 3 mm
The pulling chain for the pipe brush-cleaning - link 3 mm
30 + 20 + 10 pcs/ks
Sada smirkovch kotou lamelovch elnch 3M 785C 178 x 22, zrno 60, 80, 120
Set of lamella face Emmery cloth wheel 3M 785C 178 x 22, corn. 60, 80, 120
10 pcs/ks
istc kotoue: Clean & Strip 3M XT-RD 115 x 22, 3M CG ZS 100 x 13 x 6
Cleaning wheel: Clean & Strip 3M XT-RD 115 x 22, 3M CG ZS 100 x 13 x 6
--Sada ps do psov brusky
Set of Grinding belts
--Sada letcch kotou
Set of polishing wheels
10m+10m+10m
Smirkov pltno pro uhlkovou ocel (v psech): zrno 80, 120, 360 napklad typ 3M
301D
Emmery cloth for the carbon steel (stripped): corn 80, 120, 360 for instance type 3M
301D
10m+10m+10m
Smirkov pltno pro nerez ocel (v psech): zrno 80, 120, 360
Emmery cloth for the stainless steel (stripped) : corn 80, 120, 360
1+1kg
Letc (zabruovac) pasta: jemn, hrub
Polishing paste: fine, rough
4+4 pcs/ks
Sada brousk (kamen a ploch): hrub a jemn
Set of rubbing stones (tile rubbing brick, flat abrasive stick): rough and fine
1 set/sada
Sada na osten nstroj (vrtky, seke, atd.)
Set of tools for sharpening (drills, chisels, etc.)
Technick frzy (Tungsten carbide rotary burrs)
3+3 pcs/ks
Sada frziek z tvrdokovu do pm brusky tvaru: kuel, vlec
Set of Tungsten carbide rotary burrs shaped as: cone, cylinder
Materil pro Zazen na struen & honovn dr spojkovch roub
(Consum.mat. for Appliance for reaming & honing of the holes for coupling bolts)
--Noe pro struc zazen: COMET W 2824000.0264
Knifes for the reaming appliance: COMET W 2824000.0264
--Hnac ozuben emen pevodovky
Driving geared belt for gear-box
rozm.700x10, JK 273198021010 modul 3,18, rozte zub, . 10
Honovac kameny pro honovac hlavu SUNNEN: U22-A45
28 set/sad
Honing stones for honing head SUNNEN: U22-A45
Olej pro honovn SUNNEN Typ: MB-30-5
10 litres/litr
SUNNEN Honing oil Type: MB-30-5
--Vstrunk SN 221432 - DIN 219 Form B (60H7)
Reamer SN 221432 - DIN 219 Form B (60H7)
Konstrukn materil (Construction material)
Poznmka: materil bude pouit na provizorn ppravky vyrbn na elektrrn jako nap.: fixace polohy RZ
ventilu, fixace a montn podpry potrub, drobn montn ppravky, myc vany pro konzervaci, stojan pro
itn st, podpry a drky, kryty atd.
Notice: the following material will be used for on-site making of the fixtures as: Stop valves body position fixing,
provizory assembly supporting and fixing of pipes, detail assembly fixtures, conservations washing tanks , stand
for cleaning of the oil strainers, supports and holders, covers etc.
Pokud budou teba
Profilov tye: I, U, L, O
If needed
Profile bars: I , U , L , O
Date: 12.11.2013
Last Revision:

Page 91 / 278

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

--rouby a matice M3 a M27


Screws + nuts M3 up to M27
--Plechy z uhlkov oceli: tlouka 1 mm
Carbon steel sheet: thickness 1mm
--Plechy z uhlkov oceli: tlouka 0,5, 2, 5 mm
Carbon steel sheet: thickness 0,5 ,2 ,5 mm
--Plechy z nerez oceli: tlouka 1 mm
Stainless steel sheet: thickness 1 mm
--Mosazn a mdn plechy: tlouka 1 a 10 mm
Brass and copper sheet: thickness 1 10 mm
3 pcs/ks
Mdn ploch cca. 100 x 20 150 mm
Flat-bar of cupper aprox. dimension 100 x 20 150 mm
Materil pro svaovn a hn svar (Welding and annealing material)
Obalen elektrody, drty, plyny, netavn elektrody, nhradn dly svaeek, izolan Zajituje montn firma
na potrub
materil a termolnky hacho zazen atd. specifikuje a zajist montn firma v
Ensure supplier of
dostatenm mnostv dle rozsahu prac na potrub dle provdcho projektu
piping assembly
KODA.
Coated electrodes, wires, gases, weld electrodes and the other spare parts for
welding machines, insulating material and thermocouples for annealing machine etc.
will be specified and provided by the assembly firm according to the scope of piping
work in acc. with KODA detail design.
7+7+7 packages/balky
Svaovac elektrody: ESAB OK48.00 (pr.2,5mm, 3mm, 4mm)
Welding coated electrodes: ESAB OK48.00 (dia. 2,5mm, 3mm, 4mm)
Osobn ochrann pomcky (Personal aid)
Rukavice: ptiprst koen, ptiprst odoln chemiklim (gumov), rukavice 2 pcs per person/ ks na
osobu
svaesk,
Gloves: five finger leather, five finger chemicals protecting (rubber), gloves for
welder,
Helmy: bezpenostn helma, svaesk kukla se svtelnch samozatmvacm filtrem, 1 pcs per person/ ks na
osobu
svaesk kukla s pvodem filtrovanho vzduchu a samozatmvacm sklem
Helmets: safety helmit, welders helmet with authomatic protective light filter,
welders helmet with ventilation device and authomatic protective light filter
1+1 pcs per person/ ks
Svaesk brle: svteln ochrana + ir
na osobu
Welders goggles: light protective glass + clear glass
1+1 pcs per person/ ks
Ochrann brle a tty pro brusie (ir)
na osobu
Protective goggles and shields for grinder (clear)
2+1 pcs per person/ ks
Respirtory a protihlukov ochrana sluchu
na osobu
Aids for respiration and noise protection
1 pcs/ks
Vybaven lkrnika pro 30 osob
Medicine chest, equipped for 30 people
3+1 pcs per person and
Osobn myc a regeneran prostedky
month/ ks na osobu a
Hand washing agents, skin regeneration paste, soap
msc
ME (myc pasta), REK (regeneran mast) NOVATO
ME (washing agent), REK (regeneration paste) - NOVATO
Chemiklie (Chemicals)
3 pcs/ks
Znakova na kov: bl, tuba nap. NISSEN
Mark-maker for metal (Metal marker): white, tube for example NISSEN
--Znakova na plasty: ern, tuba
Mark-maker for plastic: black, tube
2 kg
Turovac barva
Blue paint for matching
--Ntrov hmoty pro natrn na monti jsou soust dodvky DSPW
Painting material for assembly on site is supplied as the part of DSPW
5+5 l
edidla pro ntrov hmoty: Syntetick, acetonov
Dilute agents for the painting: Synthetic, Acetone
2 pcs/ks
Kovov ochrann povlak na nerez ocel (vzhled a ochrana povrchu opaly po
svaen): nap. Metaflux 70 56 sprej 400 ml
Cold-metal protection laying for the stailess steel (appearance and surface protection
Date: 12.11.2013
Last Revision:

Page 92 / 278

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

burn-off after welding) for example Metaflux 70 56 spray 400 ml


2slokov lepidlo pro ocel do teploty 520C
2 compaud stick for steel up to 520C
Vteinov lepidlo pro ocel a olovo
One-second stick for steel and lead
Lepidlo na O krouky
Glue for O rings sticking
Lepidlo gumy a silikonu
Stick for rubber and silicone
Vplov hmota pro ocel (tekut kov)
Powder compaud filling mass for steel
Tsnc pasta pro teploty do 500C (pra, vakuum) - Birkosit NOVATO
Sealing paste for steam up to 500C (steam, vacuum) - Birkosit NOVATO
Tsnc pasta pro olej min. do teploty 200C (Novato TL tmel 350)
Sealing paste for oil up to 200C (Novato TL tmel 350)
Zajiovac a tsnc pasta do rouben (nap. Aldurit S111 a ZV115, aktivtor Q a L)
Lock&sealing paste for fittings (example. Aldurit S111 and ZV115, activator Q and L)
Chemick uvolova (nap. Chesterton Rustsolvo 723)
Rust & scales loosener - Torsion spray (example Chesterton Rustsolvo 723 )
Chemick odrezova - odstrann koroze z mrn orezlho povrchu opracovanch
ploch bez mechanickho pokozen (nap. ANAREZ - NOVATO)
Fine rust remover fine corrosion removing from the grinded surface without any
mechanical influance (example ODREZOL - NOVATO)
Kluzn lak nanen za studena MOLYKOTE D 321 R
Sliding lack applied in cold state MOLYKOTE D 321 R
Kluzn lak vypalovac (vetena ventil apod)
Sliding lack for stouving in oven (valve spindles)
Gleit - GL 257 (a do 650C, firma Nachzel s.r.o.)
Protizdrov mazac pasta pro rouby do teploty 600C MOLYKOTE G RAPID+
Anti-seizing assembly greas for screw up to 600C MOLYKOTE G RAPID+
Grafitov mazac pasta pro rouby do 400C (GLEIT- HP501)
Grafite compoud grease for screws up to 400C (GLEIT- HP501)
Mazac pasta na valiv loiska do 120C (nap. Mogul LA2 nebo LV2-3)
Grease for rolling bearings up to 120C (example Mogul LA2 nebo LV2-3)
Keramick protizdrov mazac pasta pouit do teploty 1400C a mr. tlaku 22
Mpa
Ceramic anti-seizing assembly greas using up to 1 400C and contact pressure 22
MPa
Mazac pasta na ochranu kulikovch loisek vakovch rozvod do 200C (SKF
LGWA2)
Grease for the ball rolling bearings of the cam shafts up to 200C (SKF LGWA2)
Hust olej na oten rotorem (nap. NOVATES spray NOVATO)
Dense oil for rotor rolling (nap. NOVATES spray NOVATO)
ezn olej sprej (vrtn, run ezn zvit) nap. Metaflux 70 03
Cut oil spray (drilling, handy thread cutting) for example Metaflux 70 03
Myc prostedek pro mastnoty (editeln vodou) nap. NOVALON Ultra (dod
NOVATO)
Washing compoud for oil (diluted by water) for example NOVALON Ultra
Pnov istc spray na plasty Metaflux 75 16 (ist uml hmoty, gumu, laky,
textilie, dlabu, koberce). Foam cleaner for plastics Metaflux 75-16
Myc prostedek na konzervaci: CORTEC VPCI-414, NOVATO NO1
Washing agent for conservation: CORTEC VPCI-414, NOVATO NO1
inn odmaovadlo (ped aplikac kluznho laku) TECHNOSOL sprej (NOVATO)
Strong Degreaser (before the sliding lack applying) TECHNOSOL spray (NOVATO)
Nstik proti ulpvn kapek kovu pi svaovn (nap. PORTA 79 04 Metaflux)
Separating spray for welding (for example PORTA 79 04 Metaflux)
Formovac pasta pro svaovn uhlkov i nerez oceli (nap SOLARFLUX B), dza
0,45 kg
Date: 12.11.2013
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1 pcs/ks
4 pcs/ks
2 pcs/ks
----10 kg
15 pcs/ks
300 g S111, 150g ZV115
+ aktivators/aktivtory
--10 l

2 kg
---

10 kg
--1 kg
---

---

10 pcs/ks
10 pcs/ks
30 litres/litr

--40 litres/litr
10 litres/litr
-----

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Weld-Forming paste for the carbon & stainless steel welding (for example SOLAR
FLUX B)
10 pcs/ks
Vodo-rozpustn papr pro zaslepen prostoru v potrub - svaovn s vnitn
ochranou pod Argonem (nap. JA WB 3905460, 390 mm x 540 mm, WLD 60 x 0,2
mm )
Water-Dissolving paper for the pipe blinding TIG welding with Argon inside
protection (for example JA WB 3905460 , WLD 60 x 0,2 mm )
5 pcs/ks
Vodorozpustn lepc pska upevnn vodorozpustnho papru - svitek (nap. JA,
WK259150, e 25 mm x dlka 91,5 m x 0,013 mm
Water-dissolving adhesive tape attachment of the wate-dissolving paper - roll (for
example JA, WK259150, width 25 mm x length 91,5 m x 0,013 mm
3 pcs/ks
Hlinkov zakrvac lepc pska - pes spru pi svaovn potrub s vnitn
ochranou - svitek (nap. JA, AL25033, e 33 mm x dlka 25 m)
Aluminium covering adhesive tape the gap covering for TIG welding with Argon
inside protection - roll (for example JA, AL25033, width 33 mm x length 25 m)
0,25 kg
Kalafuna pro pjen
Colophonium for soldering
20 kg
Prostedek pro chemickou likvidaci oleje (nap. WAPEX nebo NOVASORB)
Oil disposal agent (for example WAPEX or NOVASORB)
Dodvka DSPW
Proplachovac olejov npl.
DSPW supply
Filling for flushing
35 l
Myc prostedek pro tlakov myt (myt dl ped mont)
Washing chemical for the press washing machine
4 ks
Nstik el. kabel a kontakt (po nstiku brn oxidaci kontakt a odpuzuje vodu)
Nap. UNI SPRAY Novato - spray 400ml
Contact spray for the cable ends and terminals (it protects the terminals from
oxidation, it repels the water) for example UNI SPRAY Novato - spray 400ml
4 pcs/ks
Detektor pro tsnostn zkouky svar a prub (nstik, pi netsnosti pn, obsahuje
inhibitor koroze) nap. DEFOS Novato spray 400ml
Tightness detektor (chemicals) for the welds and flanges (spraying, it is foaming in
case of leakage, it contains the inhibitor of corrosion) for example DEFOS Novato
spray 400ml
Detekce trhlin (Crack detection)
1 set/sada
Sada chemikli pro Kapilrn zkouku (nap. METAFLUX: Speciln isti 70 9801,
Kontraster 70 9802, Vvojka (bl) 70-9803)
Pozn.: tato sada k dispozici pro montery, ofic. zkouky provd mstn sluba
Set of chemicals for Dye penetration test: (for example METAFLUX: Speciln isti
70 9801, Kontraster 70 9802, Vvojka (bl) 70-9803)
Notice: set is available for fitters, oficial tests are provided as the local service
itn & Myt & Natrn (Cleaning & Washing & Painting)
100 kg
Hadry pro itn
Rags for cleaning
2 sets/sady
Smetk, lopatka
Soft broon, shovel
4 pcs/ks
Karte s nylonovmi drty (itn ndr)
Handy brush with nylon hairs (tanks washing)
4 sets/sady
Sada ttc: kulat 20, 50 mm, ploch , 1, 1 1/2, 2, zahnut
Set of the painting brushs: round 20, 50 mm, flat , 1, 1 1/2, 2, angle brush
2+2+2 pcs/ks
vdro (pozinkovan plech) 10 litr, ocelov kanystry 5 a 20 litr
Bucket (galvanized sheet) 10 liters, Steel sheet canysters: 5 and 20 liters
4 pcs/ks
Sud pro sbr zneitnch mycch prostedk (zbytky konzervace, oleje, barvy a
edidla): objem min. 50 litr
Barrel for the poluted washing liquids collecting (poluted by the conservation, oil,
paintings, dilute agents) volume at least 50 liters
Lepen podloek, oprava zkladu, zlivka
Foundation plates sticking on, repair of the foundation, grouting
72 kg
Podlvac a lepc hmota pro podloky: SIKADUR 31 RAPID
Casting and sticking grout-under-casting of the foundation pads: SIKADUR 31
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RAPID
--Opravn a lepc malta: SIKADUR 41 (zajist dodavatel stavebn sti v ppad
poteby)
Mortar for repairing and sticking: SIKADUR 41 (provided by the civil work contractor
if necessary)
--Zlivkov hmota: SIKA GROUT 212 F nebo 314, MC GROUT, PAGEL (zajist
dodavatel stavebn sti poadovan druh, v potebnm mnostv)
Grout: SIKA GROUT 212 F or 314 MC GROUT, PAGEL (provided by the civil work
contractor: required type and needed volume)
Struny a drty (Strings and wires)
50m+50m+50m
Vzac ocelov drt 0,5mm, 1 mm a 2 mm
Binding steel wire 0,5 mm, 1 mm and 2 mm
10m+10m
Olovn drt 1 and 2 mm
Lead wire 1 and 2 mm
200 m
Silonov struna (vyznaen os) 0,7 mm
Nylon string (for the axes marking out) 0,7 mm
100 m
Ocelov struna (men stranov centricity) 0,35 a 0,7mm
Steel string (side centricity measuring) 0,35 mm
Ploch tsnn, flie, psky, materil pro zakrvn (Gasket, foil, tape and material for covering)
10+10 pcs/ks
Zakrvn: Plachtovina, igelitov folie 4 x 4 m, 6 x 6 m
Covering: Sail cloth, igellite foil 4 x 4 m, 6 x 6 m
50 m
Igelitov folie: ps ky 2 m
Igellite foil: width 2m
500 m
Ps pro ohranien (s npisem Uzaven montn zna)
Marking off belts (with attention Closed assembly area )
5 pcs/ks
Stojany s PVC pytli na tdn odpad
Stands or bins with PVC sacks for the waste collecting and separating
100 pcs/ks
Pytle na odpad (odoln oleji PVC)
Sack for waste (oil resistant - PVC)
2
2m from each/od kad
Ocelov folie Martin (dlka 2 m) tlouky: 0.1, 0.2, 0.15, 0.025, 0.075 mm
Steel foil Martin (length 2 m) thickness: 0.1, 0.2, 0.15, 0.025, 0.075 mm
15 pcs/ks
Izolan pska pro elektrike
Insulating tape for electrician
20 pcs/ks
Tsnc pska pro olej a vodu (PTFE)
Sealing tape for oil and water (PTFE)
2+2 pcs/ks
Lepic pska (izolepa), Lepc ps (nap. pska Duct Tape 3939 - vyrb 3M)
Stick tape (plastic), Adhesive belt (example Duct Tape 3939 - producer 3M)
1+1+1 pcs/ks
Bezasbestov desky pro vyezn plochch tsnn tlouka 1 - 2 mm: pro olej do
150C, pro vodu&pru do 250C, pro pru do 500C
Asbestosfree packing board 1 2 mm thickness for gasket cut off: for oil up to
150C, for water&steam up to 250C, for steam up to 500C
1+1 pcs/ks
Bezasbestov desky pro vyezn plochch tsnn tlouka 2 mm: pro olej do
150C, pro vodu&pru do 250C
Asbestosfree packing board 1 mm thickness for gasket cut off: for oil up to 150C, for
water&steam up to 250C
1 pcs/ks
Desky pro vyezn plochch tsnn: expandovan grafit, pru do 500C, tlouka 1
mm
Packing board for gasket cut off: expanded graphite, steam up to 500C,thickness
1mm
1 pcs/ks
Desky pro vyezn plochch tsnn: expandovan grafit, pru do 500C, tlouka 3
mm
Packing board for gasket cut off: expanded graphite, steam up to 500C,thickness
3mm
cca 260m
Pska na obalen kotevnch roub DENSO FEU (e 100mm)
Tape for anchor bolts winding DENSO FEU (100mm width)
Ostatn materil (The other material)
3 pcs/ks
Jiskrov zapalova
Spark Lighter
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Tylova 57l 31600 Plze l esk Republika

N
Knife
Nhradn baterie do kapesn svtilny
Spare battery for the hand torch
Visac zmek
Padlock
bedna na nad (uzamykateln, pihrdky a zsuvky)
Wooden box for tools (lock-able, shelves and drawers)
Sada list do run pilky: standartn pro uhlkovou ocel, standartn pro nerez ocel,
kobaltem povlakovan pltky
Set of the hacksaw blades: standart for carbon steel , standart for stainless steel,
cobalt blades
rovky: 100W / 220V,
Light bulbs: 100W / 220V,
Bl kda
White chalk
Mastek
Talk

3 pcs/ks
If needed
Dle poteby
1 pcs per person /ks na
osobu
If needed
Dle poteby
10+10+10 pcs/ks

If needed
Dle poteby
20 pcs/ks
10 pcs/ks

2.10.4 Measuring instruments for assembly and putting into operation / Mc pstroje pro
mont a uveden do provozu
The measuring instruments and gauges
written below are necessary for the assembly
and putting into operation of steam turbine. They
are commercially available in the marked and
the providing of them is assumed by the
assembly firm in amount accordant with the
number of deployed mounters and with scope of
work. The amount specified in the right column
of this list is for informative only (recommended).

Ne uveden mc pstroje a midla


je poteba zajistit pro mont a uveden do
provozu parn turbny. Jsou bn dostupn na
trhu a pedpokld se, e si je zajist
subdodavatelsk montn firma v mnostv
odpovdajccmu potu nasazench montr a
rozsahu
prce.
Mnostv
specifikovan
v pravm sloupci tohoto seznamu je pouze
orientan (doporuen).

MECHANICK MIDLA (MECHANICAL MEASURING INSTRUMENTS)


NZEV MIDLA (PSTROJE) / NAME OF MEASURE INSTRUMENT
MNOSTV / AMOUNT
(APPARATUS)
5 pcs/ks
Svinovac dvojmetr, dlen po 1 mm
Roll up two metre gauge, scale division 1mm
4 pcs/ks
Posuvka 150 mm, dlen 0,05 mm
Vernier calliper for 150 mm, scale division 0,05mm
2 pcs/ks
Posuvka 300 mm, dlen 0,05 mm
Vernier calliper for 300 mm, scale division 0,05mm
1 pcs/ks
Hloubkomr 300 mm, dlen 0,05 mm
Vernier dept gauge for 300 mm, scale division 0,05mm
2 pcs/ks
Pravtko 300 mm, dlen 0,5 mm
Measuring rule 300 mm, scale division 0,5 mm
2 pcs/ks
Pravtko 500 mm, dlen 0,5 mm
Measuring rule 500 mm, scale division 0,5 mm
1 pcs/ks
Sada odpich 25 1 500 mm, dlen 0,01mm
Set of Inside micrometers 25 1 500 mm, scale division 0,01mm
2 pcs/ks
Psmo 20 m, dlen 1 mm
Measuring tape 20m, scale division 1 mm
4 sets/sady
Spromrky dlka 100 mm
Feeler gauge foil length 100 mm
2 sets/sady
Spromrky dlka 200 mm
Feeler gauge foil length 200 mm
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Spromrky dlka 600 mm


Feeler gauge foil length 600 mm
Zvitov mrky Metrick, Witworth
Metric, Witworth Screw gauges
Sada mikrometr (skoba) 0 500 mm, dlen 0,005mm
Set of the Outside micrometers 0 500 mm, scale division 0,005mm
Sada tdotykovch dutinomr 35 45 mm, nstavce pro dlky do 0,5 m, dlen
0,005mm
Set of Bore micrometers 3 touch tipe 35 45 mm, adapters for length up to 0,5m,
scale division 0,005mm
Sada dvoudotykovch dutinomr (bod zvratu) 35 45 mm, nstavce pro dlky do
0,5m, dlen 0,005mm
Set of Bore micrometers 2 touch tipe 35 45mm, adapters for length up to 0,5 m,
scale division 0,005mm
Digitln chylkomr 60, dlen 0,01 mm
Digital indicator 60, scale division 0,01 mm
chylkomr s kabelovm vstupem dat (typ Slim head) pro men dlek, dlen
0,001 mm Cable output indicator (Slim head type) for length measurement, scale
division 0,001mm
selnkov chylkomr 60, dlen 0,01 mm
Dial indicator 60, scale division 0,01mm
selnkov nebo digitln chylkomr 40, dlen 0,01 mm
Dial or digital indicator 40, scale division 0,01mm
selnkov nebo digitln chylkomr pkov (Mitutoyo, Pupitas), dlen 0,01
mm
Dial or digital test indicator lever type (Mitutoyo, Pupitas), scale division 0,01 mm
Magnetick stojnek chylkomru
Magnetic stand for indicators
Sada koncovch mrek (Johanson, Mitutoyo), dlen po 0,01
Set of the gauge block sets (Johanson, Mitutoyo), scale division 0,01mm
Sada klnovch mrek pro kontrolu axiln vle rozvdcch kol a labyrint ucpvek
(Nap. KODA OMA-0101, OMA 0485 rozsah men 0 a 10 mm + podloky a
do mezery 25 mm)
Set of the wedge-shaped gauges for the axial clearance measuring around the
diaphragms and the gland labyrints (for example KODA OMA-0101, OMA 0485
for the range of 0 up to 10mm + inserts up to the gap of 25 mm)
Sada helnk: helnk bez ploky 100, 160 and 200 mm, helnk s plokou 100,
160 and 250 mm, Tesask helnk 750 mm, helnk na pruby
Set of Squares: Try square 100, 160 and 200 mm, Flat square 100, 160 and 250
mm,
Try square for carpenters 750 mm, Try square for flanges
Sada pesnch vodovh: pesnost 0,1mm / 1m dlka 150 mm, 250 mm
Set of the precise water levels: accuracy 0,1mm / 1m length 150 mm, 250 mm
Vodovha: pesnost 0,5 mm / 1 m dlka 500 mm
Level: accuracy 0,5 mm / 1m length 500 mm
Hadicov vodovha pesnost 0,1 mm
Hose water level with accuracy 0,1 mm
Nastaviteln pesn vodovha digitln nebo s mikrometrem: pesnost 0,01 mm / 1m
dlka 100 mm
Adjustable precise level digital or with micrometer: accuracy 0,01 mm / 1m
length 100 mm
Pstroj na men drsnosti povrchu
Roughness detector
MIC PSTROJE (MEASURING APPARATUS)
Zkoueka typu WADAS
Electric main tester type Wadas
Sada pstroj pro men elektrickch veliin (napt, proud, kapacita, impedance,
indukce)
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1 set/sada
1+1 pcs/ks
1 set/sada
1 set/sada(

1 set/sada

-----

6 pcs/ks
6 pcs/ks
2 pcs/ks

14 pcs/ksks
2 sets/sady
2 sets/sady

1+1 pcs/ks

4 sets/sady
2 pcs/ks
1 pcs/ks
1 pcs/ks

1 pcs/ks

1 pcs/ks
1 set/sada

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Set of instruments for el. parameters measurement


(Voltage, Current, Capacity, Impedance, Induction)
Zazen (induktor) pro zkouky stavu el. Izolace pro 500 V a 1000 V
Accessories (Inductor) for the electric insulation resistance testing for 500 V and
1000 V
Zkoueka poad fz
Detector of phases order
Bezdotykov teplomr do 600C
Touchless thermometer up to 600C
Dotykov teplomr do 1000 C (dotykov sonda pro pevn materil, ponorn sonda
pro tekutiny)
Touch termometer up to 1000C (touch probe for solid mater., immersion probe for
liquid)
Pstroj pro men tlouky nekovov vrstvy
Instrumentation for the non-metal layer thickness checking
Vybaven pro tlakov zkouky (olejov a vodn potrub)
Accessories for the pressure testing (oil and water piping)
Vybaven pro nastaven tlaku oleje (nastaven manostat)
Accessories for the oil pressure setting (manostats setting)
Pesn vha do 30 kg
Precise weight up to 30 kg
Vha do 500 kg
Weight up to 500 kg

---

--1 pcs/ks

1 pcs/ks

----1 set/souprava
1 pcs/ks
---

2.10.5 Services / Sluby


The services written below are necessary for the
assembly of steam turbine. Some of the services
specified below are provided in accordance with
Contract by the Purchaser as consideration.
Others specified services will be provided by the
assembly firm in scope which is given by subsuplier contract. The amount specified in the right
column of this list is for informative only
(recommended).

Ne uveden sluby je poteba zajistit


pro mont parn turbny. Nkter ne
specifikovan sluby zajiuje v souladu se SoD
objednatel jako protiplnn. Ostatn specifikovan
sluby si zajist montn firma v rozsahu
urenm subdodavatelskou smlouvou. Mnostv
specifikovan v pravm sloupci tohoto seznamu
je pouze orientan (doporuen).

NZEV SLUBY
NAME OF SERVICE

Mnostv
Amount

Rozvod energie a mdi pro mont (Distribution of the energy for assembly)
4 pcs/ks
Montn rozvad 400 / 230 / 24V (3 + 3 + 2vstup)
Assembly switchboard 400 / 230 / 24V (3 + 3 + 2 outlets)
5 pcs/ks
Rozvad 400/230 V (3 + 3 vstupy)
Distributor 400/230 V (3 + 3 outlets)
4 pcs/ks
Rozvad 400 V (3 vstupy)
Distributor 400V (3 outputs)
4+4+2 pcs/ks
Prodluovac kabely se zsuvkami: 230V 5m, 230V 25m, 400V 10m,
Extension cable with plugs: 230V 5m, 230V 25m, 400V 10m,
100 m
Vzduchov hadice a koncovky pro pipojen (pro 10 bar) rozmr dle mstnch
dimenz
Air hose with connectors (for 10 bars) dimension in accordance with local
conditions to

Date: 12.11.2013
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100 m
Vodn hadice a koncovky pro pipojen (pro 10 bar) rozmr dle mstnch dimenz
do 1
Water hose (for 10 bars) dimension in accordance with local conditions up to 1
100 m
Hadice a koncovky pro plnn vnitnch prostor pi hydrostatick zkouce max.
mon prez, dlka s ohledem na mstn podmnky
Hose a connectors for the inside space filling in during the hydrostatic tests
max. possible cross section, length all with respect to the local conditions
Osvtlen (Lighting)
Pozn.: Nsledujc poloky je poteba zajistit navc k zkladnmu osvtlen budovy, schodi a kancel
Notice: The following items haveto be provided as additional-lighting for the base lighting of buildings,
staircases and offices
4 pcs/ks
Zvsn run lampa 230V
Hangedable hand lamp 230V
8
Zvsn run lampa 24V
Hangedable hand lamp 24V
5 pcs/ks
Kapesn svtilna
Battery flash lamp
If needed
Halogenov stojanov lampa
Dle poteby
(Halogen stand lamp)
Obrbc stroje (dostupnost v mst monte) Cutting machines (availability around the site)
Yes, recommended /
Soustruh do 1 m
Ano, doporueno
Lathe up to 1 m
Yes,
recommended /
Karusel do 2,5 m
Ano, doporueno
Vertical lathe up to 2,5 m
Yes, recommended /
Bruska naplocho s magnetickm upnacm stolem
Ano, doporueno
Plane grinding machine with magnetic stand
Yes, recommended /
Bruska nakulato do 1 m
Ano, doporueno
Grinding machine for cylinder up to 1m
Yes, recommended /
Frzka
Ano, doporueno
Milling machine
Yes,
recommended /
Lis do 40t
Ano,
doporueno
Press up to 40 tons
Manipulace s dly a transport (Handling with parts and transport)
Pemstn tkch dl z traileru na pipraven zklad, manipulace
s genertorem 330 t,
Moving of heavy parts from the trailer up to the foundation: handling with
generator, heaters
Yes/Ano
Zazen pro dopravu dl ze skladu a manipulaci s nimi. Autojeb, nkladn
automobil, vysokozdvin vozk.
Accessories for transport from store and for the handling with parts. Portable
crane, truck, lifting car.
Yes/Ano
Peprava dodvek DSPW ze sklad do strojovny
Transport of the DSPW deliveries from storage into machine hall
Yes/Ano
Skladovn dodvek DSPW vetn vykldky a naloen (typ skladu dle
dokumentace DSPW)
Storage of DSPW delivery including the un-loading and the loading up (type of
warehouse in accordance with DSPW documentation)
Stavebn a leensk prce (Civil work and scaffolding)
Yes/Ano
Zednick (stavebn) prce a zlivka zklad
Brick layers service and grouting&embedding service
Yes/Ano
Leensk prce
Scaffolding
Sluby pro men a kontrolu (Services for the measuring and inspection)
Yes/Ano
Aparatura pro analzu chvn (VIBROPORT)
Apparatus for TG vibration analysis (VIBROPORT)
Yes/Ano
Zdroj stdavho napt BAUR nastaviteln do 50 kV
AC Voltage generator BAUR adjustable up to 50 kV
Yes/Ano
Sluba proveden nedestruktivnch zkouek materilu: RTG zkouky, ultrazvuk,
Date: 12.11.2013
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magnetick penetran kontrola, zkouky tvrdosti, spektrln analyzer


identifikace sloen materilu
NDT service: X-Ray testing, ultrasonic testing, magnetic penetration test,
hardness testing, spectral detector of material composition
Pstroj pro men hluku
Instrumentation for noise inspection
Aparatura pro vyladn rotorov soustavy z hlediska chvn (dovyven)
Apparatus for TG rotors vibration tuning on site (balancing completion)
Analza istoty oleje (chemick a mechanick neistoty) v laboratoi
Oil purity analysis (chemical and mechanical impurities) in the laboratory
Analza istoty hydraulick kapaliny (hydraulick regulace turbiny)
Hydraulic liquide purity analysis (turbine hydraulic control system)
Analzy istoty vody (kondenztu)
Water (condensat) purity analysis
Digitln ta mechanickch neistot v oleji - vyhodnocen dle ISO 4406): zazen
pro kontinueln men istoty vetn vybaven pro pipojen do potrub olejovho
systmu
Digital analyzer of the mechanical impurities in oil - evaluation acc. to ISO 4406):
accessories for continual purity measuring including equippment for connecting to
the oil system.
Nivelace: vyrovnvn zkladovch dl s bnou pesnost cca 0,3 mm
Optic Levelling: levelling of the foundation part in usual accuracy aprox.0,3 mm.
Velmi pesn nivelace (VPN): Pouit tohoto zazen spolu se specilnm
postupem men ur vzjemnou polohu st turbiny s pesnost na 0,01 mm:
(SMALL, s.r.o.)
Very Precise Optic Levelling (VPOL): This accessories using together with special
procedure of the measuring provides the mutual position of turbine parts
determination in accuracy under 0,01 mm: (SMALL, s.r.o.)
Zjitn netsnost: detektor netsnosti vakuovho systmu, vodn hydrostatick
zkouka, ultrazvukov detektor niku pry z prub
Leakage testing: vacuum detector, water hydrostatic testing, steam leakage from
the flanges

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Yes/Ano
Yes/Ano
Yes/Ano
Yes/Ano
Yes/Ano
Yes/Ano

Ano
Yes
Ano
Yes

Yes/Ano

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2.11 Assembly in sequences / Postup monte


In this chapter there is the detail
description of assembly works on turbine
including the numerical values and the
references to KODA drawing documentation.
The way of hanging and handling with the
main delivered components is written in chapter
no.2.5 of this manual and also is preliminary
mentioned in handed over document Initial
assembly specification no. S12003-YK09-

V tto kapitole je uveden detailn postup


prac na turbin s uvedenm selnch hodnot a
odkaz na vkresovou dokumentaci KODA.

05MAA-747000.

747000.

Mechanization for handling with the main


components of steam turbine in this case is
considered as following: bridge crane of machine
hall with loading capacity 80/25 t, special
hydraulic device and the rail structure with tank
trolleys.
The unloading and handling with the
components of steam turbine out of the machine
hall are not in scope of this manual.

Mechanizace pro manipulaci s hlavnmi


dly parn turbiny se v tomto ppad uvauje
nsledovn: mostov jeb strojovny o nosnosti
80/25 t, speciln hydraulick zazen a
zasouvac drha s tankovmi vozky.

Zpsoby zaven hlavnch dodanch dl


a manipulace s nimi je popsna v kapitole .2.5.
tohoto manulu a tak pedbn ji v
pedanm dokumentu vodn specifikace pro
instalaci TG KODA S12003-YK09-05MAA-

Vykldka
a
manipulace
s dly
parn turbiny vn strojovny nejsou pedmtem
tohoto manulu.

Description of assembly for preparing of the Method Statement /


Popis monte pro sestaven Technologickho postupu
The supplier of the assembly works is
required to work out the Method Statement (MP)
and produce it for the approving by the H&S
representatives at the site. It is impossible to start
the works without approved MP.
The supplier who is providing assembly will
assign to the yellow highlighted activities the
description of specific measures which he will
apply at the site. It is the activities which connect
with the change of conditions of H&S, FP and
Ecology at the workplace and further about the
activities connect with H&S of the other suppliers
on site.
1)

Working place taking over and preparation


Nomination of the site manager
Training of assembly personnel in OHS,
entrance to the assembly zone
Check of OHS equipment, check the working
documentation and authorization of persons
before their activities begin in assembly zone,
check the documentation of platforms and
scaffolding which are ready for using
Taking over of the bridge crane
Date: 12.11.2013
Last Revision:

Dodavatel montnch prac je povinen


zpracovat Technologick postup (dle TP) a
pedloit jej ke schvlen slokm BOZP na
staveniti. Bez schvlenho TP nelze zahjit
prce.
K innostem
zvraznnm
lut
v nsledujcm
textu
piad
dodavatel
provdjc mont popis konkrtnch opaten,
kter aplikuje na staveniti. Jedn se o innosti
souvisejc se zmnou podmnek BOZP, PO a
Ochrany ivotnho prosted na pracoviti a
dle o innosti, kter souvis s BOZP ostatnch
dodavatel na staveniti.
1) Pevzet a pprava pracovit
Jmenovn stavbyvedoucho.
Vykolen montnho personlu v oblasti
BOZP, vstup do montn zny.
Kontrola vstroje BOZP, kontrola pracovn
dokumentace a oprvnn osob ped
zahjenm jejich innosti v montn zn,
kontrola dokumentace dl ploin a leen
pipravench k pouit
Pevzet jebu

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Fencing and marking of workplace, erection of


assembly platforms and scaffoldings in
necessary scope for foundation check,
grounding and safety marking of scaffolding
and platforms, holes covering, marking of
emergency routes. Hang up information
information sign with company logo and
contact on the head of the handovered
workspace. Handover workspace is carry out
verifiable log to protocol and to log book.

Protocolar taking over of the foundation


including visual and dimensional check, taking
over of axis and altitude references points
Site equipment installation (power supply of
energy, containers installation, bringing of
tools and assembly mechanisms). Create
storage of chemicals (records of all safety
sheets of chemicals, which will locate in
storage); establish the system of care and
check of chemicals (lubricants, degreasers,
preservatives, detergents, adhesives and
sealants). Create storage of welding material,
create system of care and check of welding
material (coated electrodes, welding wires,
technical gases)

Check of the documentation of assembly


mechanization (electric machine and devices,
welding devices, lifting, transportation and
handling equipment
Modification of scaffolding and platforms:
building up of the provisory platforms into
openings for turbine casing and for bodies of
HPSC valves and IP valves in upper
foundation slab approx. 1 m under surface of
foundation slab
2) Installation of foundation plates and 2)
wedges, installation of consoles for placing
of bodies of HP and ICSC valves

Workplace preparation for preservation


washing-off of parts. Introduction of measures
for washing and re-applying preservation
means.
Check the safety sheet of preservation and
washing means, adhesive and grouting
compounds, insulation tapes and lubricant
means
Parts unpacking and preservation washing
Assembly of handrails around the openings in
the turbine floor and their safety marking.
Date: 12.11.2013
Last Revision:

Ohrazen
a
oznaen
pracovit,
vybudovn montnch ploin a stavba
leen v potebnm rozsahu pro kontrolu
zkladu,
uzemnn
a bezpenostn
oznaen leen a ploin, zakrytovn dr,
vyznaen nikovch cest. Vyven
informan cedule s logem firmy a
kontaktnmi daji na vedoucho pevzatho
pracovit. Pevzet pracovit se provd
prokazateln zpisem do protokolu nebo
do stavebnho denku.
Protokolrn pevzet zkladu vetn
vizuln a rozmrov kontroly, pevzet os
a vkovch bod
Instalace zazen stavenit (rozveden
energie, instalace kontejner, navezen
nad a montnch mechanism).
Vytvoen skladu chemikli (evidence
vech bezpenostch list ltek, kter
budou ve skladu uloeny), zaveden
systmu pe a kontroly chemikli
(mazadla, odmaovadla, konzervan
prostedky, myc prostedky, lepidla a
tmely). Vytvoen skladu svaovacho
materilu, zaveden systmu evidence,
pe a kontroly svaovacho materilu
(obalen elektrody, svaovac drty,
technick plyny).
Kontrola
dokumentace
montn
mechanizace (elektrick strojky a zazen,
svaovac zazen, zdvihac, dopravn a
manipulan prostedky)
prava leen a ploin: vybudovn
montnch ploin do otvor pro tlesa
turbiny a tlesa VT RZR a ST ventil
v horn zkladov desce cca 1 m pod
rove povrchu zkladov desky
Instalace zkladovch podloek a kln,
instalace konzol pro uloen tles VT a
ST RZR ventil

Pprava pracovit pro myt konzervace


dl. Zaveden opaten pro myt a zptn
nanen konzervanch prostedk

Kontrola
bezpenostnch
list
konzervanch a mycch prostedk,
lepcch a zlivkovch hmot, izolanch
psek a mazacch prostedk.
Vybalen a dekonzervace dl.
Mont zbradl okolo otvor v podla pro
tleso turbiny a jejich bezpenostn

Page 102 / 278

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Sticking or taping of washers, moving and


leveling of foundation wedges. In case of
grinding of the concrete by the electric grinder
it is necessary to put on the cover of grinding
wheel with the device for exhaustion of dust.

Creating of workplace for welding including


measures O&S, FP, EP equal to welding on
the top concrete slab of foundation stool.

Welding of the consoles for placing of valve


bodies to the vertical plates which are
embedded in concrete foundation.

3) Installation of pedestals and foundation 3)


bolts
Modification of the platform in place of LP
casing: reinforcement of area min. 6,6 x 1,0 m
in the platform next the transverse wall of the
opening in the top foundation slab, erection of
a support deck under the hole for putting on
of max. 8 pcs bolts with weight of 21,5 kg each
approx. 1 m under the surface of the
foundation slab, assembly of the side-support
(railing) from the tube-scaffolding approx.
1 m above the foundation slab on
circumference of the hole, putting of footbridge
over the opening along the hole, safety
marking of the workplace.
Preparation of foundation bolts (wrapping of
bolts by the insulation tape DENSO)
Placing of the anchor bolts of pedestal of HP
front and rear bearing stand on the support
deck into vertical position by means of a
crane, fastening of the bolts to a side-support
with setting of pitches, hanging of the pedestal
on a crane, moving the pedestal above the
bolts and down to get the bolts through,
assembly of nuts, lifting of the pedestal with
hung bolts and placing of pedestal on the
supporting wedges with getting the anchor
bolts through the top foundation slab.

Installation of 4 x 4 anchor bolts of LP casing


to top foundation slab (max. 21,5 kg each bolt)

Gradual moving of the pedestal of front and


rear HP bearing stand, transverse pedestals of
the bottom part of LP outer casing by the
same procedure.
Notice: Before moving of the pedestals of LP
casing it is necessary to remove the footbridge

Date: 12.11.2013
Last Revision:

Page 103 / 278

oznaen
Nalepen nebo zaklepn podloek,
zavezen a vyrovnn zkladovch kln.
V ppad brouen betonu elektrickou
bruskou je nutno nasadit kryt brouscho
kotoue se zazenm pro odsvn
prachu.
Vytvoen pracovit pro svaovn vetn
opaten BOZP,PO,OP pimench pro
svaovn na horn betonov desce
zkladov stolice.
Pivaen konzol pro uloen tles ventil
ke
svislm
deskm
zabudovanm
v betonovm zkladu.
Instalace kozlk a kotevnch roub
prava ploiny v mst NT tlesa:
vyztuen plochy min. 6,6 x 1,0 m v ploin
u pn stny otvoru v horn zkladov
desce, vytvoen oprn ploiny pod
drou pro uloen max. 6 ks roub max.
21,5 kg kad cca 1,0 m pod rove
povrchu zkladov desky, mont bon
opry (zbradl) z trubkovho leen cca
1 m nad zkladovou desku na obvod dry,
poloen pochoz lvky pes otvor v horn
zkladov desce podl dry, bezpenostn
oznaen pracovit.
Pprava zkladovch roub (navinut
izolan psky DENSO).
Uloen kotevnch roub kozlku pednho
a zadnho VT loiskovho stojanu na
oprnou ploinu jebem do svisl
polohy, uvzn roub k bonm oprm
s nastavenm rozte, zaven kozlku na
jeb, najet kozlkem nad rouby,
navleen kozlku na rouby, mont
hornch matic, zvednut kozlku se
zavenmi rouby a uloen kozlku na
pipraven klnov podloky s provleenm
kotevnch roub skrze horn zkladovou
desku.
Zavezen 4 x 4 ks zkladovch roub
zadnho NT tlesa v horn zkladov
desce (max. 21,5 kg kad roub).
Postupn zavezen kozlku pednho a
zadnho VT loiskovho stojanu, pnch
kozlk spodku NT vnjho tlesa stejnm
zpsobem.
Poznmka: Ped zavezenm kozlk NT
tlesa je nutno odstranit pochoz lvku
Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

from opening in the top foundation slab.


Lifting of 4 anchor bolts, getting them through
and hanging of rear LP casing

Attention: During moving of pedestals, getting


the anchor bolts through and the nut assembly
it is prohibited to enter on the platform in
place of LP casing and under the top
foundation slab in place of support deck for
bolts (around the condenser and between the
columns of foundation stool).

4)

z otvoru v horn zkladov desce.


Zvednut, provleen a zaven 4 ks
kotevnch roub na kad kozlk NT
zadnho tlesa
Upozornn: Bhem navlkn kozlku na
kotevn rouby a monte matic je
zakzn vstup na ploinu v mst NT
tlesa a pod horn zkladovou desku
v mst oprn ploiny roub (kolem
kondenztoru a mezi sloupy zkladov
stolice).

Installation of the lost shuttering for future


embedding of pedestals into the grout.
Assembly of scaffolding and erection of walkable footbridges with handrails beside the
places for lower nuts of foundation bolts.
Check and safety marking of the footbridges.
Assembly of lower nuts of foundation bolts
from the footbridges.
Preparation of pedestals for the bearing
stands installation (washing of preservation,
greasing of grooves etc)
Reduced tightening of the anchor bolts of all
pedestals with the altitude and level setting at
the parallel time.
Removing of platforms from the openings for
turbine casings in top foundation slab and
providing of safety measures around these
openings (railing).

Assembly of bearing stands

4) Mont loiskovch stojan

Assembly of the turbine bearings stands on


arranged pedestals, opening of stands,
checking of the bearings after transport
Installation of holders for string measuring
Setting of side position of the bearing stands
according to the string, string taking off
Inserting of the rings of dummy shaft into
bearings and setting of the prescribed
bearings altitude. Measuring of the bearings
altitude is done by apparatus for optic or laser
levelling with usual accuracy. Setting of
bearings position is done by moving with
whole stands with pedestals (shift of wedges
in couple, shims inserting).

Putting of the whole dummy shaft with rings


into bearings, setting of the accurate position
of bearing stands according to the circullar
recess of bearing stands (horizontal plane,
slope). Measurement is done by the inside
Date: 12.11.2013
Last Revision:

Page 104 / 278

Mont ztracenho bednn pro budouc


zalit kozlk do zlivkov hmoty.
Mont leen a zbudovn pochozch
lvek se zbradlm vedle mst pro spodn
matice kotevnch roub. Kontrola a
bezpenostn oznaen lvek.
Mont spodnch matic kotevnch roub
z pochozch lvek.
Pprava kozlk pro mont loiskovch
stojan (myt konzervace, promazn
drek atd)
Redukovan utaen kotevnch roub se
souasnm
nastavenm
vky
a
vyrovnnm vech kozlk.
Odstrann ploin z otvor pro tlesa
turbiny v horn zkladov desce a
proveden bezpenostnho zajitn tchto
otvor (zbradl).

Mont loiskovch stojan turbiny na


pipraven kozlky, oteven stojan,
kontrola loisek po doprav
Instalace stojan pro men na strunu
Stranov vyrovnn loiskovch stojan na
strunu, vyjmut struny.
Vloen krouk kontroln hdele do
loisek a nastaven pedepsan vkov
polohy loisek. Men vky loisek se
provd pstrojem pro optickou nebo
laserovou nivelaci bn pesnosti.
Nastaven polohy loisek se provd
pohybem celch loiskovch stojan
s kozlky (zasouvn zkladovch kln ve
dvojici, podkldn).
Vloen cel kontroln hdele s krouky do
loisek,
nastaven
pesn
polohy
loiskovch stojan podle vkruk
loiskovch stojan (horizontln rovina,
nklon).
Men
se
provd
Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

5)

micrometer. Taking the dummy shaft out.

mikrometrickm
kontroln hdele.

Assembly of the bottom part of LP outer 5)


casing and HP, IP casing

Mont spodku NT vnjho tlesa a VT,


ST tlesa

Assembly of walk-able platform into condenser


neck if it is not already installed
Check of slinging equipment and providing of
OHS measures for handling with heavy parts

Creation of turning place = providing of the


safe space for turning components while they
are fully hung on the main and the auxiliary lift
of overhead crane of machine hall
Gradually moving of bottom LP outer casing
(first of all moving of bottom LP outer casing closer to IP part of turbine, after that moving of
rear bottom LP outer casing and finally middle
LP outer casing.
Earthing of components of LP bottom casing
Gradually assembly of bottom parts of LP
outer casing together on the position.
Levelling of bottom part of LP outer casing.
Measuring with the hose water-level,
measuring of position of circullar recess of
casing against the dummy shaft. Change of
altitude is done by shims inserting under
pedestals or by shifting of the foundation
wedges in couple side position by shifting by
means of hydraulic jacks.
Scaffolding erection in necessary range.
Carrying out of the tightness welds and
screwstightening by the prescribed torque.
Dismantling of scaffolding. Check of the casing
level and of the proper contact of pedestals to
casing.
Assembly of screws into the parting plane,
preparation for putting of inner parts inside
(washing of preservation, greasing of grooves
for gland bodies).
Providing of OHS measures for assembly of
the manoeuvre equipment with its supporting
structure (local limitation of assembly works in
machine hall).
Preparation for moving of HP casing

Mont pochoz podlahy do nstavby


kondenztoru nen-li ji nainstalovan
Kontrola vzacch prostedk a zajitn
opaten BOZP pro manipulaci s tkmi
dly.
Vytvoen obratit = zabezpeen prostor
pro oten komponent pi zaven na
hlavn a pomocn zdvih mostovho jebu
strojovny
Pospupn pemstn spodk NT vnjho
tlesa (nejprve pedn st NT spodku
tlesa - ble k ST turbn, pot zadn st
NT spodku tlesa a nakonec stedn st
NT spodku tlesa.
Uzemnn dl spodku NT tlesa
Postupn smontovn spodk NT vnjho
tlesa na pozici.
Vyrovnn spodku NT vnjho tlesa.
Men hadicovou vodovhou, men
polohy vvrtu tlesa na kontroln hdel.
Zmna vky se provede podkldnm
kozlk nebo zasouvnm zkladovch
kln ve dvojici. Zmna stranov polohy
posouvnm
pomoc
hydraulickch
zvedk.
Stavba leen v potebnm rozsahu.
Proveden tstnostnch svar a dotaen
roub na pedepsan moment.
Demont leen. Kontrola vyrovnn
tlesa a sprvnho styku kozlk s
tlesem.
Mont roub do dlc roviny, pprava
na vloen vnitnch dl (myt konzervace
a promazn drek pro tlesa ucpvek,
pera).
Zajitn opaten BOZP pro mont
manvrovacho
zazen
a
jeho
podprnch konstrukc (lokln omezen
montnch prac ve strojovn).
Pprava pro zavezen VT tlesa

Inspection of the documentation of contractor


who provides the handling with HP casing
(static calculation, licence of operators,
revision sheets of the equipment, risk analysis
and measures for the risk minimize, etc). Load
test of manoeuvre equipment.
Date: 12.11.2013
Last Revision:

Page 105 / 278

odpichem.

Vyjmut

Kontrola
dokumentace
dodavatele
provdjcho manipulaci s VT tlesem
(statick vpoet, oprvnn obsluhy
zazen, revizn listy zazen, rozbor rizik
a opaten na jejich minimalizaci, atd).
Proveden
zatovac
zkouky
Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

6)

Providing of OHS measures for handling with


abnormal-load components (preventing of
entry of people, local interruption of assembly
works in machine hall).
Moving of bottom HP casing in closed forme
onto the front HP and rear HP bearing stands.
Earthing of HP casing.
Levelling of HP casing and its attachment to
the bearing stands.
Moving of bottom IP casing onto the rear HP
bearing stand and on the LP casing.
Earthing of IP casing.
Levelling of IP casing and its attachment to the
bearing stands.
Dismantling of the manoeuvre equipment
including the supporting structures.
Assembly of walk-able platforms around the
parting plane of turbine casings (handrails,
earthing)
Assembly of cover of LP outer casing
Moving of the components of cover of LP outer
casing onto bottom part. Assembly of the
cover together including the checking of
contact among components in parting planes.
Creating of preassembly workplace for the
tightness welds doing on cover of LP outer
casing including adequate measures OHS,
FP, EP (enough loading capacity of floor,
ventilation, heating, inlet of electricity).
Erection of scaffolding in necessary range
carrying out of the tightness welds.
Dismantling of the scaffolding.
Moving of the cover on the bottom part and
checking of contact in horizontal parting plane.
Moving the cover aside onto wooden supports
in accordance with drawing Lay-down plan

manvrovacho zazen.
Zajitn opaten BOZP pro manipulaci
s nadmrn hmotnmi dly (zamezen
vstupu osob, lokln peruen montnch
prac ve strojovn).
Zavezen VT tlesa v uzavenm stavu na
pedn VT a VT zadn loiskov stojan.
Uzemnn VT tlesa.
Vyrovnn VT tlesa a jeho upevnn
k loiskovm stojanm.
Zavezen
spodku
ST
tlesa
na
zadn VT loiskov stojan a NT tleso.
Uzemnn ST tlesa.
Vyrovnn ST tlesa a jeho upevnn
k loiskovm stojanm.
Demont manvrovacho zazen vetn
podprnch konstrukc.
Mont pochozch ploin okolo dlc
roviny tles turbiny (zbradl, uzemnn).
6)
Mont vka NT vnjho tlesa
Zavezen dl vka NT vnjho tlesa na
spodek. Smontovn vka vetn kontroly
dosedn dl v dlcch rovinch.
Vytvoen pedmontnho pracovit pro
svaovn tstnostnch svar na vku NT
vnjho
tlesa
vetn
zajitn
pimench opaten BOZP, PO a OP
(dostaten nosnost podla, odsvn,
vytpn, pvod elektiny).
Mont leen v potebnm rozsahu,
proveden tstnostnch svar. Demont
leen.
Zavezen vka na spodek a kontrola
dosedn horizontln dlc roviny.
Odloen vka na devn podloky dle
vkresu Odkldac pln Pt6005538.

Pt6005538.

7)

Assembly of LP inner parts into turbine 7)


bottom parts and leveling
Gradually unpacking of bottom inner parts (,
diaphragms, gland bodies, deflectors).
Assembly of the bottom and top halves of
deflectors.
Hanging of the bottom halves of deflectors into
the bottom part of LP outer casing.
Assembly of feathers and set-wedges into the
bottom of LP outer casing.
Preparation of LP inner casing for the
diaphragm inserting (preservation washing,
Date: 12.11.2013
Last Revision:

Page 106 / 278

Mont NT vnitnch dl do spodku


turbiny a jejich vyrovnn
Postupn vybalen spodk vnitnch dl
(rozvdc
kola,
tlesa
ucpvek,
deflektory)
Sestaven hornch a spodnch polovin
deflektor
Zaven spodnch polovin deflektor do
spodku NT vnjho tlesa
Mont per a stavcch kln do spodku
NT vnjho tlesa
Pprava stednho NT tlesa pro vloen
rozvdcch
kol
(myt
konzervace,
Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

8)

greasing).

promazn).

The first alignment of rotors catenary


8)
Check of documentation and condition of the
lifting beam and slinging means. Providing of
OHS measures for handling with heavy parts

Prvn vyrovnn rotorov soustavy


Kontrola dokumentace a stavu zvedac
traverzy a vzacch prostedk. Zajitn
opaten BOZP pro manipulaci s tkmi
dly.
Pprava zvedacch traverz: vybalen, smyt
konzervace, promazn kluznch ploch,
nastaven polohy zvs, skompletovn
s lany.
Uvolnn NT rotoru z dopravnho stojanu,
zaven rotoru na zvedac traverzu,
doladn rotoru do vodorovn polohy,
zvednut rotoru a jeho vloen do loisek.
Vyrovnn
rotorov
soustavy
do
prhybovky podle men vzjemn polohy
rotor ve spojkch NT rotoru s VT a ST
rotorem a rotorem genertoru.
Kontrola vle a dosedn nkruku VT a
ST rotoru na segmenty axilnho loiska
dle nvodky Q159150.
Oprava vkov polohy loisek a nklonu
loiskovch stojan se provd zmnou na
podprnch
klnech
pod
kozlky
loiskovch stojan.
Vyjmut NT rotoru.

Preparation of the lifting beams: un-wrapping,


preservation washing off, greasing of the
sliding surfaces, setting of position of
suspensions, assemble with ropes.
Releasing of LP rotor from the transport stand,
hanging of rotor on the lifting beam, tuning of
the rotor level, lifting of the rotor and its
moving into bearings.
Alignment of rotors catenary into deflection
curve according to measurement of mutual
rotors position in couplings of LP rotor with
HP and IP rotor and rotor of generator.
Checking of clearance and contact of collar of
HP and IP rotorto segments of the thrust
bearing according the instruction Q159150.
Correcting of the bearingsposition and slope
of bearing stands is done by change on the
supporting wedges under pedestals of bearing
stands.
Taking of LP rotor out

9) Assembly of the LP diaphragms


9)
Inserting of diaphragms into the bottom part of
LP middle casing and bottom parts of gland
bodies into bottom part of LP outer casing,
taking of the labyrinth segments out.
Check of slinging equipment and providing of
OHS measures for handling with heavy parts

Carrying out of VPL measuring for comparison


of values with values from pre-assembly in
producing plat. Repair of the found deviations.

Mont NT rozvdcch kol


Vloen spodk rozvdcch kol do spodku
NT stednho tlesa a spodk tles
ucpvek do spodku NT vnjho tlesa,
vyjmut labyrintovch segment.
Kontrola vzacch prostedk a zajitn
opaten BOZP pro manipulaci s tkmi
dly.
10) Ustaven vzjemn polohy dl prton
sti turbiny (radiln a axiln
vyrovnn)
Vloen kontroln hdele do loisek a
radiln vyrovnn spodk NT tlesa vi
kontroln hdeli.
Vloen NT rotoru, men vyrovnn
rotorov soustavy ve spojkch, nastaven
nklonu loiskovho stojanu
Vyjmut rotoru, oprava polohy loisek,
kontrola vyrovnn rotorov soustavy ve
spojkch.
Proveden men VPN pro porovnn
hodnot s hodnotami z kontroln monte ve
vrob. Oprava zjitnch odchylek.

Continuous inserting and taking out of the

10) Setting
of
mutual
position
of
components in the turbine steam flow path
(radial and axial setting)
Dummy shaft putting into bearing and radial
position of bottoms of LP casings setting
against the dummy shaft.
Inserting of rotor, measurement of rotors
catenary alignment in couplings, , setting of
the tilt of bearing stands
Taking out the LP rotor, correcting of position
of, checking of rotors alignment in couplings.

Date: 12.11.2013
Last Revision:

Page 107 / 278

Prbn vkldn a vyjmn kontrolnho


Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

dummy shaft and LP rotor. Achieving of radial


and axial alignment in open state

hdele a NT rotoru. Dosaeno radilnho i


axilnho vyrovnn v otevenm stavu.

ATTENTION:
If a huge differences of flexible
deformation of LP casing (in comparison with
the pre-assembly at producer), it would be
necessary to carry ou so-called Measuring
of concentrity of steam flow path elements
in closed state and verifying of the final
setting of components position by
methods of plasters. These activities means
to carry out the preparation works, repeatedly
insert and take out the rotor, repeatedly box up
and open the casings. Above described
activities are not usually done on site, but it
is necessary that the sub-contractor who
provides the site assembly works takes in
account the posibility of arising of described
works.

UPOZORNN:
V ppad, e by pi pokldn dl
turbiny na pozici byly zjitny enormn
rozdly v prun deformaci NT tlesa (v
porovnn s ped-mont u vrobce), me
nastat nutnost proveden takzvanho
Men centricity dl prton sti
v zavenm stavu a oven vslednho
vyrovnn dl metodou nplast. Uveden
innosti jsou spojeny s ppravnmi pracemi,
opakovanm vkldnm a vyjmnm rotoru,
se zavrnm a otevrnm tles a na
staveniti se obvykle neprovd, je vak
nutno,
aby
subdodavatel
zajiujc
proveden montnch prac vzal v vahu
monost vskytu popsanch prac.

11) Assembly of bodies of HP and IP SC valves


(turbine Stop and control valves)

11) Mont tles VT a ST RZR ventil


(rychlozvrn a regulan ventily
turbiny)
Kontrola vzacch prostedk a zajitn
opaten BOZP pro manipulaci s tkmi
dly
Pprava vzpr vetn fixanch objmek,
provizorn podepen vzpr v kolm poloze
k horn zkladov desce.
Vybalen a pprava tles VT a ST RZR
ventil na mont (kontrola stavu po
doprav, myt konzervace, promazn,
kontrola vle v uloen kulovch ep, atd).

Check of slinging equipment and providing of


OHS measures for handling with heavy parts
Preparation of the struts including the fixturesleeves, provisory supporting of the struts in
the perpendicular position against to the top
foundation slab.
Unwrapping and preparation of bodies of HP
and IP SC valves for assembly (checking of
condition after transport, preservation washing
off, greasing, checking of clearance in the fit of
ball journals, etc).
Hanging of the bodies of HP and IP SC valves
on a crane. Lifting of the bodies, their turning
from transport position to assembly position
with touching of their pipe-sockets to the top
foundation slab (supporting by wooden
beams), level setting.
Moving of the bodies of HP and IP SC valves
on the struts, locking their position by means
of the fixture-sleeves. Locking the position of
struts by tack-welding of splice-bars.
Assembly of servomotors, sensors of
instrumentation and piping of HP hydraulic
control systm.
Preparation of the valves bodies for the piping
connecting (steam and drainage) and for the
proceeding of pressure tests on piping
including the taking the internals from Stop
valve out and installation of in-built provisories.
Date: 12.11.2013
Last Revision:

Page 108 / 278

Zaven tles VT a ST RZR ventil na


jeb. Zvednut tles, jejich otoen
z dopravn do montn polohy s oprnm
hrdel pro pipojen potrub o horn
zkladovou desku (podloen devnmi
trmy), vyrovnn.
Zavezen tles VT a ST RZR ventil na
vzpry a zafixovn jejich polohy na pozici
pomoc fixanch objmek. Zajitn polohy
vzpr pistehovnm ploek.
Mont servopohon, idel men a
potrub VT hydraulick regulace.
Pprava tles ventil na pipojen potrub
(pra a odvodnn) a vykonn tlakovch
zkouek na potrub vetn vyjmut
vnitnch dl RZ ventilu a instalace
vestaveb.
Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Connecting of piping and cables to


servomotors and the bodies of HP and IP SC.
Setting of tilt of struts of valves bodies into
operational state (releasing of splice-bars,
shifting and repeating tack-welding of the
splice-bars). Repair of painting around the
welds (after the completion of pressure tests
on piping).
Assembly of thermal insulation.
Preparation of the valves bodies for
proceeding of purge processes on steam inlet
pipeline: replacement of in-built provisories for
pressure test in Stop valves to provisories for
the chemical cleaning and steam-blowing
including the counter-flange of provisory
piping.

Pipojen
potrub
a
kabele
na
servomotory a tlesa VT a ST RZR ventil.
Nastaven nklonu vzpr tles ventil do
provoznho stavu (uvolnn ploek,
posunut a optn pistehovn ploek).
Oprava ntru okolo svarovch ploch (po
ukonen tlakovch zkouek na potrub).
Mont tepelnch izolac.
Pprava tles ventil na vykonn istcch
operac na potrub pvodu pry: vmna
vestavby RZ ventilu pro tlakov zkouky a
instalace vestaveb chemick itn a
profuk parovodu vetn protipruby
provizornho potrub.

12) Preparation of boxing up of LP and IP 12) Pprava na zaven NT a ST tlesa


casing
Taking of the lower halves of diaphragms out, Vyjmut spodnch polovin rozvdcch kol,
cleaning of the casings and diaphragms by the
vyitn tles a rozvdcch kol
blowing with pressured air, putting the parts
vyfouknm stlaenm vzduchem, vloen
back.
dl zpt.
Inserting of LP an IP rotor, checking and Vloen NT a ST rotoru, kontrola a korekce
correcting of the rotors catenary into
vyrovnn
rotorov
soustavy
do
deflection curve for TG operation.
prhybovky na provoz TG.
Assembly of traverses between the bearing Mont traverz mezi loiskov stojany a
stands and bottom of HP and IP casing
spodek VT a ST tlesa vetn opracovn
including the re-machining and installation of
a instalace mezikus. Pojitn nastaven
polohy dl (mont kolk, svary).
spacers. Fixation of the set position of
components (assembly of pins, welding).
Greasing of the contact surfaces, connecting Promazn stykovch ploch, spojovacch
pieces and screws, repair of the sliding lack in
dl a roub, oprava kluznho laku
threads.
v zvitech.
Checking of the free passage of holes at
steam pressure measurement and drainage Kontrola prchodnosti dr men tlaku
system.
pry a odvodnn.
Measuring of the final clearances in the steam Promen finlnch vl v ustaven parn
flow path and issue of the report about.
prton sti a jejich zaprotokolovn.
13) LP casings boxing up
Assembly of the upper parts of gland bodies
and cones.
Assembly of guiding pins into the flange of
parting plane
The sealing paste aplying onto parting plane of
LP inner casing, moving of the cover on
bottom part and tightening of screws in the
parting plane of the casing.
Assembly of top parts of deflectors and
completion of covering sheet s assembly.
Completion of assembly of drainage piping
Date: 12.11.2013
Last Revision:

13) Zaven NT a ST tlesa


Mont hornch dl tles ucpvek a
kuel.
Mont vodcch svek do pruby dlc
roviny
Nanesen tsnc pasty na dlc rovinu NT
vnitnho tlesa, zavezen vka na spodek
tlesa a dotaen roub dlc roviny
tlesa.
Mont hornch dl deflektor a
dokonen monte krycch plech.
Dokonen monte potrub odvodnn a

Page 109 / 278

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

and the piping of spray-water for cooling of


steam down including the pressure tests.
Assembly of the cover of LP outer casing and
tightening of screws in the parting plane of the
casing.
Assembly of compensators and relief
membranes onto the cover of LP outer casing.
Moving of the covers of inner casings and
carriers to IP casing
Assembly of the covers of outer casing and
tightening of screws in the parting planes of
the casings.

ATTENTION: Below described assembly work can

vodnho sestiku pry vetn proveden


tlakovch zkouek.
Mont vka NT vnjho tlesa vetn
dotaen roub dlc roviny tlesa.
Mont kompenztor a membrnovch
pojistek na vko NT vnjho tlesa.
Zavezen vk vnitnch tles a nosi ST
tlesa
Mont vk vnjch tles vetn dotaen
roub dlch rovin tles.
UPOZORNN:

Ne popsan montn
operace provdjte a po proveden zlivky a po
konenm vyrovnn TG nejdve 2 msce ped
najdnm turbiny na otky (tvarovn
betonovho zkladu).

be carried out only after the embedding of pedestals


into grout and after the final TG alignment not earlier
then 2 months before turbine start-up (forming of the
concrete foundation).

Measurement of the actual dimensions for remachining of Distance washers for the altitude
and side position of inner LP casing inside LP
outer casing.
Re-machining of the washers according to the
measurement.
Replacing of the temporary washers to the final
washers.
Welding to fix the position of some components.

Odmen
skutench
rozmr
pro
opracovn distannch podloek vkovho
a stranovho uloen vnitnho NT tlesa ve
vnjm.
Opracovn podloek dle nmr.

14) Completion of machining of holes for


coupling bolts and accurate alignment of
rotors catenary
Modification of the alignment of rotors
catenary
(turbine, generator) due the
completion of machining of holes for coupling
bolts.
Completion of machining of holes for coupling
bolts, releasing of rotors in couplings.
Precise alignment of rotors catenary to the
operational condition. The spring supports of
condenser and top foundation slab (if exist)
remain arrested.
Notice: This work can be done anytime during
the turbine assembly before the final rotors
connecting in couplings and before the final
alignment of components in the steam flow
path. But it is recommended to complete the
machining before the oil system flushing (the
chips and impurities come into the bearing
stands), possibly carry out it just before the
embedding of pedestals into grout (easy
change of rotors position, precise alignment
of rotors catenary has not been completed

14) Dokonen opracovn dr pro spojkov


rouby a pesn vyrovnn rotorov
soustavy ped zlivkou.
prava vyrovnn rotorov soustavy
(turbina, genertor) za elem dokonen
opracovn dr pro spojkov rouby.

Date: 12.11.2013
Last Revision:

Vmna montnch podloek za aktivn.


Proveden fixanch svar nkterch dl.

Page 110 / 278

Dokonen opracovn dr pro spojkov


rouby, uvolnn rotor ve spojkch.
Pesn vyrovnn rotorov soustavy na
provozn
stav.
Pruinov
podpry
kondeztoru a horn zkladov desky
(existuj-li) zstvaj zaaretovny.
Poznmka: Tato operace me bt
provedena kdykoli bhem monte turbiny
ped finlnm sespojkovnm rotor a
finlnm vyrovnn dl v parn prton
sti. Je vak doporueno provst
opracovn ped proplachem olejovho
systmu (do loiskovch stojan vnikaj pi
obrbn tsky a neistoty), ppadn jet
ped zlivkou kozlk do betonu (snadn
zmna polohy rotor, nen dokoneno
pesn vyrovnn).
Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

yet).
15) Connecting of the piping and the flange of
superstructure coat of condenser to the
turbine casings
Mounting of sensors on turbine for monitoring
of deformations or shifts during welding of
piping and superstructure coat of condenser
to the turbine casings and also during
grouting.
Welding of piping to the bottom casing,
welding of the superstructure coat of
condenser with checking of a possible
deformations and shifts.
Notice: It is recommeded to apply the
methode VPL (very precise levelling), measure
the initial state at the beginning, then to
measure the state continually and to compare
the data.
16) Embedding of pedestals into the grout

Creating of workplace for activities with


concrete including OHS, FP and EP measures
adequate for turbine a generator embedding
into grouting compound.
Check the safety sheets of grouting
compound, check the documentation of
deployed mechanisms
Assembly of shuttering and carrying out of
embedding including sampling
Removing of concrete workplace, providing of
assembly workplace purity, waste disposal

17) Precise alignment of rotors catenary and


connecting of rotors in couplings in limited
scope, preparation of turbine for the purge
procedures on the oil system and HPH
Charging of condenser with water up to
operation levels (water space and steam
space).
Releasing of arestments of the spring supports
of condenser, cooling water piping and the top
foundation slab (if exists).
Precise alignments of rotors catenary into
operational condition.
Provisory rotors connecting in couplings by 2
or 4 bolts in the coupling hubs of rotors.
Cleaning of bearing stands and preparation of
turbine for flushing of piping of lubrication &
jacking oil system (provisory piping around
Date: 12.11.2013
Last Revision:

15) Pipojen potrub a pruby nstavby


kondenztoru na tlesa turbiny

Osazen turbiny midly pro sledovn


deformac
nebo
posuv
v prbhu
pivaovn
potrub
a
nstavby
kondenztoru
k tlesm
turbiny
a
v prbhu zlivky.
Pivaen potrub do spodku turbiny,
pivaen
nstavby
kondenztoru
s kontrolou ppadnch deformac a
posuv.
Poznmka: Doporueno je vyut metodu
VPN (velmi pesn nivelace), provst
nejprve men vchozho stavu, nsledn
mit prbn stavy a data porovnvat.

16) Proveden zlivky kozlk

Vytvoen pracovit pro betonsk


innosti vetn opaten BOZP, PO,
Ekologie pimench pro zlivku turbiny a
genertoru do zlivkov hmoty.
Kontrola bezpenostnch list zlivkov
hmoty, kontrola dokumentace nasazench
mechanism.
Mont bednn a proveden zlivky
vetn odebrn kontrolnch vzork.
Odstrann
betonskho
pracovit,
zajitn istoty montnho pracovit,
likvidace odpad.

17) Pesn vyrovnn rotorov soustavy a


sespojkovn
rotor
v omezenm
rozsahu, pprava turbiny na istc
operace olejovho systmu a VTH
Naplnn kondenztoru vodou na provozn
hladiny (vodn a parn prostor).

Page 111 / 278

Uvolnn aretac pruinovch podpr


kondenztoru, potrub chladc vody a
horn zkladov desky (existuj-li).
Pesn vyrovnn rotorov soustavy na
provozn stav.
Provizorn sespojkovn rotor na 2 a 4
rouby ve spojkovch kotouch rotor.
Vyitn loiskovch stojan a pprava
turbiny na proplach potrub systmu
mazacho & zvedacho oleje (provizoria
Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

potrub
kolem
loiskovch
zatsnn prchodek idel, atd.).

bearing stands, bushing of sensors sealing,


etc.)
18) Proceeding of purge processes on turbine

Disconnecting piping of lubrication & jacking


oil system from bearing stands, disconnecting
piping of HP hydraulic control system from
servomotors and aggregate, assembly of
flushing provisory
Creating of workplace for clean of screens and
filters including OHS, FP, EP measures
adequate for carrying out of purge procedures
(stop buttons, means for collection and
liquidation of oil in case of leakage, material
extinguishers).
Carrying out of purge procedures on
lubrication & jacking oil and HP hydraulic
control system including evaluation.
Dismantling of provisory of lubrication &
jacking oil and HP hydraulic control system
and change of flushing filling instead operation
filling
Carrying out of chemical cleaning and blowing
trough of the steam inlet piping to the stop
valves bodies, evaluation of blowing through
result, check the purity by endoscope

19) Completion of assembly and preparation of


turbine for mechanical run on turning gear

Connecting of piping of lubrication & jacking oil


on the bearing stands and inside the stands
Connection of piping of HP hydraulic control
system to the aggregate and servomotors
(when the blowing through and endoscopic
checks are done)
Removing of in-built internals from stop valves,
assembly of inner parts and putting valves into
the operation state.
Setting of the working characteristic of turbine
valves (valves, flaps, control orifices)
Mechanical
setting
of
sensors
of
instrumentation (position against the object of
measurement), adjustment and testing of
signal converters, setting of the initial state
(zero) in the electronic turbine control system.
Turning gear assembly and testing.
Carry out of the record about mutual position
of turbine and generator towards upper and
bottom foundation slab and altitude reference
point of machine hall by very precise leveling
(VPL)
Date: 12.11.2013
Last Revision:

18)

stojan,

Vykonn istcch operac na turbin


Odpojen potrub systmu mazacho &
zvedacho oleje od loiskovch stojan,
odpojen potrub systmu hydraulick
regulace (VTH) od servopohon a
agregtu, mont provizori proplachu.
Instalace pracovit pro itn st a filtr,
zaveden opaten BOZP, PO, Ekologie
pimen pro vykonn istcch operac
(stop tlatka, prostedky pro sbr a
likvidaci oleje v ppad niku, vcn
hasc prostedky).
Vykonn istcch operac na systmu
mazacho & zvedacho oleje a VTH vetn
vyhodnocen.
Demont provizori na systmu mazacho
& zvedacho oleje a VTH a vmna
proplachovac npln za provozn.
Proveden chemickho itn a profuku
potrub pvodu pry do tles RZ ventil,
vyhodnocen vsledk profuku, kontrola
istoty endoskopem

19) Dokonen monte a pprava turbiny


na mechanick chod na natedle

Page 112 / 278

Pipojen potrub mazacho & zvedacho


oleje na loiskov stojany a uvnit stojan.
Pipojen potrub VTH na agregt a
servopohony (po ukonen profuku a
endoskopickch kontrol)
Vyjmut vestaveb RZ ventil, mont
vnitnch dl a uveden ventil na provozn
stav
Sezen pracovn charakteristiky armatur
turbiny (ventily, klapky, regulan clony).
Mechanick nastaven idel men
(poloha vi objektu men), nastaven a
odzkouen pevodnk signlu, nastaven
vchozho stavu (nuly) v elektronickm
dcm systmu turbiny.
Mont natedla a jeho odzkouen
Proveden zznamu vzjemn polohy
turbiny a genertoru vi horn a spodn
zkladov desce a nezvislmu bodu
strojovny metodou velmi pesn nivelace
(VPN).
Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Application of measures for work with paints


from point of view of OHS, FP, EP, checking of
the safety sheets of the paints

Completion of paints in places of welds and


repair of the paints which were damaged
during assembly works, application of local
preservation if necessary.
Preparation of workplace for assembly of
thermal insulation (adjustment of the platforms
and scaffoldings)
Adaptation of measures of OHS, FP, EP
adequate for work with thermal insulation
Assembly of thermal insulation on turbine
casings and valves bodies with respect to
measuring of VPN before start up.
Pre-assembly of anti-noise cover
Preparation of turbine for operation on turning
gear and for carry out of individual tests on
related devices

20) Correction of concentricity setting in the


turbine steam flow path and rotors
catenary connecting in couplings befor
ethe first start up
Open of bearing stands and releasing of rotors
in coupling
Filing of condensers up to operation level,
unlock the spring support of condensers and
cooling water piping

Carrying out of measurement by very precise


leveling (VPL), measurement of rotor-set
alignment in couplings, measuring of the
casings position against rotors
Evaluation of measurements and carrying out
of alignment (bearings inside of bearing
stands, LP inner casing in outer, installation of
final pads of inner casing instead of adjustable
pads)
Rotors system coupling together, closing of
bearing stands
Finishing of thermal insulation assembly
Preparation of turbine for preheating and
staring up on the speed
Introduction of measures of OHS, FP, EP on
workplace for turbine washing after assembly.

prava opaten BOZP, PO, Ekologie


pimen pro prci s tepelnou izolac.
Mont tepelnch izolac na tlesa turbiny
a ventil s ohledem na proveden VPN
ped najetm.
Pedmont protihlukovho krytu
Pprava turbiny na provoz na natedle a
k proveden individulnch zkouek na
souvisejcch zazench

20) Korekce vyrovnn parn prton sti


turbiny
a
sespojkovn
rotorov
soustavy ped prvnm najetm

Check of the safety sheets of washing means

Washing of turbine and anti-noise cover


Dismantling of outer scaffolding and cleaning

Date: 12.11.2013
Last Revision:

Zaveden opaten pro prci s ntrovmi


hmotami z hlediska BOZP, PO, OP,
kontrola bezpenostnch list ntrovch
hmot.
Dokonen ntr v mst svar a oprava
ntr pokozench montn innost,
nanesen lokln konzervace bude-li
poteba.
Pprava pracovit pro mont tepelnch
izolac (prava leen a ploin).

Page 113 / 278

Oteven loiskovch stojan a uvolnn


rotor ve spojkch
Naplnn kondenztoru na provozn
hladiny, uvolnn pruinovch podpr
kondenztoru, potrub chladc vody a
horn zkladov desky (existuj-li)
Proveden men velmi pesnou nivelac
(VPN),
men
vyrovnn
rotorov
soustavy ve spojkch, men polohy tles
vi rotorm.
Vyhodnocen men a proveden prav
vyrovnn (loiska uvnit loiskovch
stojan, NT vnitn tleso ve vnjm,
instalace finlnch podloek vnitnch tles
namsto stavitelnch podloek)
Sespojkovn rotorov soustavy, zaven
loiskovch stojan
Dokonen monte tepeln izolace
Pprava turbiny k prohevu a najet na
otky
Zaveden opaten BOZP, PO a Ekologie
na pracoviti za elem myt turbiny po
proveden monti.
Kontrola bezpenostnch list mycch
prostedk
Umyt turbiny a protihlukovho krytu
Demont vnjho leen a vyklizen
Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

up of workplace including ecological wastes


disposal.
Protocolar hand over of turbine

21) Assembly works which are done on turbine


during putting of TG into operation (after
the first starting up)

Modification of the tilt of the struts of bodies of


HP and IP SC valves and their final
attachment to foundation by welding (grinding
the splice-bars off, shifting of the supporting
plates with struts, welding).
Exchange of the start-up sieves inside HP and
IP SC valves (if exist) to the sieves for
operation.

Date: 12.11.2013
Last Revision:

pracovit vetn ekologick


odpad
Protokolrn pedn turbiny

likvidace

21) Montn prce provdn na turbin


bhem uvdn TG do provozu (po
prvnm najet)

prava nklonu vzpr tles VT a ST RZR


ventil a jejich finln pivaen k zkladu
(odbrouen ploek, posunut podprnch
desek se vzprami, pivaen).

Vmna najdcch st uvnit VT a ST


RZR ventil (existuj-li) za provozn sta.

Page 114 / 278

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Detail procedure of assembly activities /


Detailn popis montnch innost

2.11.1 Installation of the anchor components and the bearing stands of turbine / Mont
kotevnch dl a loiskovch stojan turbny
Preparation and taking over of the
foundation:

Pprava a pevzet zkladu:

Marking of the axis: study the drawing Vyznaen os: Prostudujte vkresovou
documentation mentioned in chapter no.1.3,
dokumentaci uvedenou v kapitole .1.3,
assemble the stands for the stocking out of
namontujte stojnky pro vytyen podln a
longitudinal and transversal axis of turbo-set,
pnch os turbosoustroj, napnte struny na
tense the strings on the arranged stands and
pipraven stojnky a zakreslete osy turbny
draw the axis of turbine onto the surface of
na povrch betonu horn zkladov desky
concrete of the upper foundation slab of
turbosoustroj
dle
platn
vkresov
turboset according to drawing documentation.
dokumentace (tj. osy tles a loiskovch
(axis of turbine casing and bearing stands of
stojan parn turbiny, osu vstupu pry a osy
turbine, axis of steam inlet, axis of HP and IP
tles ventil VT a ST RZR). Krajn body a
prseky os nechte vdy vyznait barvou
Control&Stop valve bodies). Let the end-points
sprejem.
and the points of intersection to be marked by
colour-spraying.
Installation of the altitude (leveling) points: Instalace vkovch (nivelanch) bod:
Screw up the leveling pegs into the cofferdam
Naroubujte nivelan epy do jmek
prepared by civil work contractor in TG
pipravench v zkladu TG stavebn firmou,
foundation, the bushing has to be properly
jmky mus bt pevn pivaen k armovn.
welded to the reinforcement. Set up the height
Nastavte vku nivelanch ep piblin na
of the leveling pegs by the screwing
stejnou rove roubovnm (hrub nivelace)
approximately at the same level (rough
zajistte jejich polohu svarem, nakonzervujte
leveling) lock their position by weld, apply
je (Cortec) a nasate jejich vka. Nivelan
the preservation (Cortec) and put their cups
epy budou slouit pro men metodou Velmi
on. Level pegs will serve for measuring by
pesn nivelace (VPN). Na sloupech
zkladov stolice nechte vyznait referenn
method Very precise leveling (VPL). Let to
mark the altitude reference point on the
vkovou ktu, ve strojovn nechte vyznait
columns of the foundation stool, let mark the
referenn body vn turbostolice. Vkov
body na sloupech a ve strojovn nechte
reference points in machine hall out of the
foundation stool. Let to mark altitude points on
vyznait barvou sprejem.
the columns and in the machine hall let mark
by a colour spraying.

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Instructions for ST assembly


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Example of bushing for leveling pegs on TG foundation / Pklad jmky pro nivelan ep v zkladu TG

Example of the altitude reference point placed out of the TG foundation (on a machine halls column) /
Pklad referennho vkovho bodu umstnho mimo zklad TG (na sloup strojovny):

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Build the fencing and mark the workplace, Ohrate a oznate pracovit, vybudujte
erect the provisory platforms and scaffolding in
montn
ploiny
a
postavte
leen
necessary scope for the foundation checking,
v potebnm rozsahu pro kontrolu zkladu,
carry out the earthing and safety marking of
provete uzemnn a bezpenostn oznaen
scaffolding and platforms, holes covering,
leen a ploin, zakrytovn dr, vyznaen
marking of emergency routes
nikovch cest.
Check the foundation readiness: Cross- Kontrola pipravenosti zkladu: Promte
check the right position of holes for anchor
sprvnost pozic vech dr pro kotevn rouby,
bolts, positions of the openings and the pitch
polohu otvor a roztee pnch os. Nechte si
of transversal axis. Let the produce the report
pedloit protokol o promen celho zkladu.
about the measurement of the whole
Pot provete pevzet zkladu od stavebn
foundation. Then take over the foundation
firmy na zklad tohoto protokolu. Pejmku na
from the civil work contractor based on the
elektrrn provede zstupce DSPW pro
above mentioned report. The acceptance is
jakost. Soust pedvan dokumentace
done by the DSPW Deputy for Quality
zkladu mus bt protokol o promen
peven nivelanch bod na nezaten
Assurance in accordance with the Quality
horn a spodn zkladov desce turbostolice
plan. The part of the handover documentation
vi nezvislmu vkovmu bodu ve
of the foundation has to be a report about the
camber measuring among the independent
strojovn metodou VPN.
leveling points of unloaded upper and lower
foundation slab by method VPL.
Work status:
The concrete foundation is ready for TG
supporting foundation elements installation.
Installation of all leveling pegs into concrete
foundation is complete and their position on the
unloaded .foundation is recorded.

Stav prac:
Betonov zklad je pipraven pro zahjen
instalace
podprnch
kotevnch
prvk
turbosoustroj. Instalace vech nivelanch ep
zkladu je dokonena a jejich poloha na
nezatenm zkladu zaznamenna.

Assembly of the supporting foundation


elements of turbine:

Mont podprnch kotevnch prvk parn


turbiny:

Instruction for assembly of anchoring wedges Instrukce pro mont kotevnch kln KODA:
KODA
Modification of scaffolding and platforms: build Provete pravu leen a ploin: vybudujte
up the provisory platforms into openings for
montn ploiny do otvor pro tlesa turbiny
turbine casing in upper foundation slab
v horn zkladov desce cca 1 m pod rove
approx. 1 m under surface of foundation slab
povrchu zkladov desky
Draw the position of the foundation plates of Zakreslete polohu vech podloek pro kotevn
klny na povrch betonu, dle vkresu rouby
anchor wedges on concrete according to the
zkladov sestaven . Tp6075643.
drawing Foundation boltsTp6075643.

Date: 12.11.2013
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Instructions for ST assembly


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Document number: S12003-YK09-05MAA-747002

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Instructions for ST assembly


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Document number: S12003-YK09-05MAA-747002

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Document number: S12003-YK09-05MAA-747002

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First of all destroy the surface layer of the


concrete in the places for the supporting plates
by means of the crash hammer or by means
of the special grinding machine with the
special wheel.
Unpack the foundation supporting plates,
wedges and the set of leveling shims. Wash
off the preservation; grease the sliding surface
of the wedges and the upper contact surface
of the upper wedges in couple.
The main supporting plates (320x120mm, tl.
10 mm, pos.14), kln (pos.1), 520x120mm, tl.
30 mm, pos.16), kln (pos.2), 320x120mm, tl.
20 mm, pos.15), kln (pos.1) can put straight
onto concrete surface: surface has to be made
flat and horizontal by hammering or grinding
(use special hammer for the concrete surface
fine crushing or grinding machine with special
grinding wheel for concrete), area of the
percussion (grinding) has to exceed the
supporting plates at least 20 mm in any
direction, at least 70% of supporting plates
surface must be in contact with concrete
surface (checking by means of the blue paint
matching), couples of wedges placed on
supporting plates have to be in absolutely
stabile position (it must not swing at all). To
put the washers (pos.19) straight into the
grouting compound with sufficient loading
capacity is more advantageous and and less
work-consumming (DSPW recommend to use
the epoxy resin cast-able grout Sikadur 31
Rapid produced by SIKA Ltd., consumption is
approximately 2kg/m2/mm). The grout using is
limited as following: application temperature
+5 up to +20C, max. thickness 30mm, max.
moisture of foundation 10%, do not apply to
water puddles, the max. buttress on
concrete surface is under 0,5mm, min.
tearing-strength of concrete is 1,5 MPa.
Check the horizontal position of the supporting
plates by the water level with min. accuracy
0,2 mm/m, obey the instruction for using of the
grouting compound given by producer
Install the supporting plates of the set-screws
by the same procedure on the concrete
surface (the set-screws serve for the
pedestals leveling).

Date: 12.11.2013
Last Revision:

Nejprve narute povrchovou vrstvu betonu, v


mst podloek, rozklepnm pemrlic nebo
zabrouenm bruskou se specielnm brusnm
kotouem.
Vybalte zkladov podloky, klny a sadu
vyrovnvacch plech. Smyjte konzervaci,
promate kluznou plochu kln a horn
dosedac plochu hornch kln ve dvojici.
Zkladn podloky (320x120mm, tl. 10 mm,
poz.14), kln (poz.1), 520x120mm, tl. 30 mm,
poz.16), kln (poz.2), 320x120mm, tl. 20 mm,
poz.15), kln (poz.1) mohou bt poloeny
pmo na povrch betonu: povrch mus bt
upraven zaklepnm nebo zabrouenm tak,
aby byl ploch a vodorovn (pouijte speciln
zaklepvac kladivo pro jemn drcen povrchu
betonu nebo speciln brusku pro brouen
betonu), plocha zaklepn (zabrouen) mus
pesahovat podloky ve vech smrech
nejmn o 20 mm, min. 70% povrchu
podloek kln se mus dotkat povrchu
betonu (kontrolujte na barvu), dvojice kln
na podlokch mus bt ve zcela stabiln
poloze (nesm se houpat). Vhodnj a
mn pracn zpsob je vak uloit podloky
(poz.19) pmo do specieln podlvac hmoty s
dostatenou nosnost (DSPW doporuuje
pout podlvac hmotu na bzi epoxidov
pryskyice SIKADUR 31 Rapid, vyrbnou
firmou SIKA, s. r. o. spoteba tto hmoty je
piblin 2kg/m2/mm). Pouit tto podlvac
hmoty je omezeno nsledovn: teplota
aplikace +5 a +20C, max. tlouka vrstvy
hmoty 30mm, max. vlhkost podkladu 10%,
neaplikovat do stojc vody, povrch betonu
nesm mt vt nerovnosti ne 0,5mm, min.
pevnost betonu v odtrhu je 1,5 MPa.
Vodorovnou polohu podloek kln kontrolujte
vodovhou s min. pesnost 0,2 mm/m,
dodrte instrukce pro pouit podlvac hmoty
dan vrobcem.
Stejnm zpsobem ulote na beton tak
podprn plechy stavcch roub (slou pro
vyrovnvn kozlk)

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Tylova 57l 31600 Plze l esk Republika

Place the couples of wedges (pos. 14, 15, 16)


on the supporting plates (pos. 1, 1, 2), the
required height of the upper surface of wedges
will be set by means of the optic & laser
leveling and T-square with length of 3 m,
differences of height will be compensated by
inserting of additional shims from the set (from
pos. 3 up to 11), initial setting of wedges has
to allow the changing of height in future
(always up and down), it is allowed to insert
max. 2pcs of additional shims under each
couple of wedges! The shifting of wedges
off from initial mutual position in one
couple must not exceed 30% of their
length.
Work status
The foundation plates and wedges of the
turbine are ready for assembly of the pedestals
of bearings stands (HP, IP and LP) and the
Date: 12.11.2013
Last Revision:

Ulote dvojice kln (poz. 14, 15, 16) na


zkladov podloky (poz.1, 1, 2), poadovan
vkov poloha hornch ploch kln se nastav
pomoc nivelanho men a pmrnho
pravtka o dlce 3 m, vkov rozdly se
eliminuj vloenm plech ze sady (poz. 3 a
11), poten nastaven kln mus umonit
budouc zmnu vky vdy nahoru i dol,
vkldat je povoleno max. 2ks plech pod
kadou dvojici kln! Vzjemn vysunut
kln nesm nikdy pekroit 30% jejich
dlky.

Stav prac
Zkladov podloky a klny turbiny jsou
pipraveny pro mont kozlk loiskovch
stojan (VT, ST a NT) a spodku NT vnjho

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bottom part of LP outer casing including the tlesa vetn vyrovnn nivelac.
optic leveling.
Notices:

Poznmky:

The set of inserting shims (pos. 3 to 11) is part of


DSPW delivery. The common position of wedges in
each couple has to be fixed by tack welding (see the
article Anchor bolts).

Sada vyrovnvacch podloek (poz. 3 a 11) je


soust dodvky DSPW. Vzjemn pozice kln v
kad dvojici mus bt nakonec pojitna stehovnm
(viz. odstavec Kotevn rouby).

Foundations wedges altitude setting:

Vkov ustaven zkladovch kln:

The upper contact surface of the wedges


initiated above (with respect to designed axis
level of TG rotors +9,920 m) must not be set over
the following levels (according to the drawing
Tp6075643):

Horn dosedac plochy ve zmnnch


zkladovch kln (s ohledem na dosaen
projektovan
osov
vky
turbosoustroj
+9,920 m) nesm bt nastaveny ve ne na
nsledujc rovn (dle vkresu . Tp6075643):

max. +8,630 m for wedges under the


of front HP bearing stand
max. +8,620 m for wedges under the
of rear HP bearing stand
max. +7,840 m for wedges under
casing (two long pieces)
max. +8,410 m for wedges under
casing (four short pieces)

pedestal max. +8,630 m u kln pod kozlkem pednho


VT loiskovho stojanu
pedestal max. +8,620 m u kln pod kozlkem zadnho
VT loiskovho stojanu
rear LP max. +7,840 m u kln pod kozlkem zadnho
NT tlesa (dva dlouh kusy)
rear LP max. +8,410 m u kln pod kozlkem zadnho
NT tlesa (tyi krtk kusy)

Note:

Poznmka:

For preparing of concrete foundation and for


installation of supporting plates and foundations
wedges of LP casing it is necessary to erect the
working platforms in inner circumference of opening in
the foundation slab recommended level is approx.
1m under level of concrete surface where the plates
are installed.

Pro ppravu betonovho zkladu a pro instalaci


podloek a stavcch kln NT dlu je nutn zbudovat
pracovn ploiny na vnitnm obvodu otvoru v
zkladov desce - doporuen rove je cca 1 m pod
povrchem betonu, kam budou podloky instalovny.

Set of leveling shims (pos. 19 to 22) is included in


DSPW delivery.

Sada vyrovnvacch plech (poz.19 a 22) je soust


dodvky DSPW.

At the end the mutual position of the wedges in every


couple has to be fixed by tack-welding see article
Foundation Bolts in this manual. But this tackwelding will be carried out just before the grouting of
turbo-set.

Vzjemn pozice kln v kad dvojici mus bt


nakonec pojitna stehovnm - viz odstavec Kotevn
rouby tohoto montnho manulu. Toto stehovn
bude vak provedeno a tsn ped provedenm
zlivky turbosoustroj.

Work status:
Supporting plates + wedges are ready
(including the leveling) for putting of pedestals on
(pedestals of bearing stands, pedestals of bottom
part of LP outer casing).

Stav prac:
Zkladov podloky + klny jsou
pipraveny (vetn vyrovnn nivelac) pro
uloen kozlk (kozlky loiskovch stojan,
kozlky spodku NT vnjho tlesa)

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Instructions for ST assembly


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Instructions for ST assembly


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Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Putting and rough leveling of pedestals of


turbine bearing stands

Poloen a hrub vyrovnn kozlk


loiskovch stojan turbiny:

HP front bearing stand pedestal /


Kozlk pednho VT loiskovho stojanu
Drw. No. / .v. Tp6076030
The weight without foundation bolts /
Hmotnost bez zkladovch roub =

2485 kg

HP rear bearing stand pedestal/


Kozlk zadnho VT loiskovho stojanu
Drw. No. / .v. Tp6074949
The weight without foundation bolts /
Hmotnost bez zkladovch roub =

2552 kg

Pedestals for bearings stands are


standardly delivered as assembled with bearing
stands for transport.
For hanging of the bearing stands with
the pedestal on a crane use exclusively the
hanging pins (lugs) on the bearing stands!!

Kozlky pro loiskov stojany jsou


standardn dodvny smontovan s loiskovmi
stojany pro dopravu.
Pro zaven loiskovho stojanu
s kozlkem na jeb pouvejte vhradn
zvsn epy (nlitky) na loiskovch
stojanech!!

Unpack the anchor bolts with nuts and with Zkladov rouby s maticemi a oprnmi
deskami vybalit, dosedac plochy a zvitov
supporting plates, wash off the preservation
konce zbavit konzervace a kontrolovat jejich
from the contact surfaces and from the thread
stav (protoit zvitov konce zvitnic, je-li
ends and check their condition (turn the thread
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Instructions for ST assembly


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Document number: S12003-YK09-05MAA-747002

ends by die stock if necessary). Degrease


poteba). Odmastit (Technosol) zvitov konce
(with Technosol) the thread ends and the
a ela matic, nanst protizdrovou mazac
faces of nuts, apply the anti-sizing compound
pastu s teplotn odolnost min. 120C do zvit
with min. temperature resistance of 120C
a na ela matic (nap. Molykote G Rapid +).
(Molykote G Rapid +) into threads and on the
Tlo kadho zkladovho roubu obalte ped
faces of nuts. Wrap the body of each anchor
instalac dvma vrstvami speciln separan
bolts into the two layers of special separation
psky Denso-FEU - instrukce jsou uvedeny v
tape Denso-FEU before installation (see detail
dokumentu Hlavn montn manul KODA
instructions written in Main assembly
POWER.
S12003-YK09-05MAA-747001
manual KODA POWER no. S12003-YK09chapter 4.7.6.
05MAA-747001 chapter 4.7.6.)
Unpack the pedestal with bearings stands. Vybalte kozlky s loiskovmi stojany.
Dismantle the bearing stands from the
Demontujte loiskov stojany od kozlk,
pedestals, check and prepare the contact
kontrolujte a pipravte dosedac plochy pro
surfaces for assembly.
mont.
Cover the superstructure of the condenser (if it Zakryjte nstavbu kondenztoru (pokud u
is not already covered). Built up the scaffolding
nen zakryta). Vybudujte leen a pochoz
lvky pro mont spodnch desek a matic
and walk-able foot bridges for assembly of the
zkladovch roub pod horn zkladovou
bottom plates and nuts of the anchor bolts
under the upper foundation slab, approx.
desku, cca 1,5 m pod desku na pozici. Nahoe
1,5 m under the slab on position. Install the
instalujte zbradl kolem dr v horn zkladov
handrail on the top around the openings in
desce. Provete bezpenostn oznaen
upper foundations slab. Carry out the safety
pracovit.
marking of the workplace.
Grease the threads and noses of the set- Namate zvity a pky stavcch roub,
screws, contact surfaces of supporting plates
dosedac plochy stavcch roub na
for the set-screws of pedestals of bearing
podlonch deskch u kozlk loiskovch
stands. Set-screws M52x3 for HP front bearing
stojan. Stavc rouby M52x3 pro pedn VT
pedestal; M52x3 for HP rear bearing pedestal.
kozlk; M52x3 pro zadn VT kozlk.

On a suitable place arrange the work place for Vybudujte na vhodnm mst pracovit na
getting the anchor bolts through the pedestals
provleen a zaven kotevnch roub do
and for their hanging on. Build up there a
kozlk a instalujte zde leen pro nastaven
scaffolding for setting of the anchor bolts pitch.
rozte zkladovch roub. Oprnou desku
Choose the supporting area (floor or platform)
(podlaha nebo ploina) volte tak, aby mla
so that it has enough loading capacity and that
pimenou nosnost a aby rouby uloen na
the ends of standed up anchor bolts ovehang
vku vynvaly 1 a 1,5m nad pilehlou
a contiguous walk-floor. Move the anchor bolts
pochoz podlahu. Zavezte sem kotevn rouby
there in vertical position, set their pitches and
nastojato, nastavte jejich roztee a zajistte
fix their position step by step always for one
jejich polohu - postupn vdy pro jeden kozlk.
pedestal. It is recommended to modify the
Doporueno je upravit ploinu v mst NT
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tlesa: vyztuen plochy min. 6,6m x 1 m


platform in place of LP casing: reinforcement
of area min. 6,6 x 1,0 m in the platform next
v ploin u bon stny otvoru v horn
the side wall of the opening in the top
zkladov desce, vytvoen oprn ploiny
pod drou pro uloen max. 6 ks roub max.
foundation slab, erection of a support deck
under the hole for putting on of max. 6 pcs
21,5 kg kad cca 1,0 m pod rove povrchu
bolts with weight of 21,5 kg each approx. 1
zkladov desky, mont bon opry
m under the surface of the foundation slab,
(zbradl) z trubkovho leen cca 1 m nad
assembly of the side-support (railing) from the
zkladovou desku na obvod dry, poloen
tube-scaffolding approx. 1 m above the
pochoz lvky pes otvor v horn zkladov
desce podl dry, bezpenostn oznaen
foundation slab on circumference of the hole,
pracovit.
putting of footbridge over the opening along
the hole, safety marking of the workplace.
Hang the pedestals on crane, put it on Kozlky zavte na jeb, navlete jej na
arranged anchor bolts, mount the upper
pipraven zkladov rouby, montujte horn
washers and screw up the nuts on theraded
podloky a naroubujte matice na zvitov
konce roub do vkresov vzdlenosti.
bolts ends up to distance according to
drawing. Screw up the anchor bolts in the axis
Kotevn rouby v ose rotor turbiny (celkem
of turbine rotors (total 8 pcs) in cross-sections
8 ks) v ezech B-B, C-C zaroubujte pmo do
B-B, C-C straight into the threaded holes in
zvitovch dr kozlk.
pedestals.
Lift always the pedestal with the hung bolts Zvednte vdy kozlk se zavenmi rouby
and move it on position with getting the anchor
jebem a zavezte jej na pozici s provleenm
bolts through the top foundation slab of
zkladovch roub skrze horn zkladovou
concrete stool.
desku betonov stolice.
Lift the bolts from bottom, assemble the Zvednte zespoda, montujte podloky a
washers and nuts and hang the bolts on the
matice a zavte rouby na kozlk zadnho VT
pedestal of rear IP bearing stand according to
loiskovho stojanu a kozlku pednho ST
cross-section B-B, C-C in Tp6075643. Lift
loiskovho stojanu dle ezu B-B, C-C na
the pedestal by a crane, move it aside, remove
Tp6075643. Zvednte kozlk jebem, odvezte
all provisory supports, clean properly the holes
jej stranou, odstrate provizorn podprn
from dust & free corpuscles and put the
podloky, vyistte dkladn dry od prachu &
pedestal on position. If an imbalance (big
volnch stic a ulote kozlk na pozici.
length-difference of bolts on the pedestal)
V ppad, e nevvaek (velk rozdl dlky
causes a difficulties with levelling, assemble
roub na kozlku) zpsob pote, montujte na
an equal counter-weight on the pedestal.
kozlk odpovdajc protizva.
Notices: Weight of anchor bolt is max. 21,5
Poznmky: Max hmotnost zkladovho
kg. During putting of anchor bolts through the
roubu je 21,5 kg. Pi provlkn zkladovch
foundation slab be careful and avoid a
roub skrze zklad dejte pozor, aby nedolo
damage of the threads ends.
k pokozen zvitovch konc.
Attention: Never enter or put your limbs
directly under the hung pedestal!!

Upozornn: Nikdy nevstupujte a nedvejte


konetiny pmo pod zaven kozlk!!

Carry out the assembly of the lower foundation Provete mont spodnch zkladovch desek
plates and nuts.
a matic.
Check the height position of the anchor bolts Kontrolujte a ppadn nastavte sprvnou
according to drawing Anchor bolts no.
vkovou polohu kotevnch roub dle vkresu
Tp6075643 and correct it if necessary.
rouby zkladov sestaven . Tp6075643.
Set the position of the pedestals of bearing Ustavte kozlky loiskovch stojan v
stands in horizontal plane acc. to the gauge
horizontln rovin dle orsovn betonov
lines on the concrete foundation slab.
zkladov desky.
Carry out the following arrangement of the Provete nsledujc ppravu kozlk:
Date: 12.11.2013
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pedestals:
o Pedestal of front HP Berings stand
o Kozlk pednho VT loiskovho stojanu
(Tp6076030): boky podlnho pera poz.6
(Tp6076030): degrease (with Technosol)
the sides of the longitudial feather pos.6
a spodn plochu ptlanch lit poz.5, 4
and the lower surface of splice bars
odmastte (Technosol), pot naneste
pos.5, 4 then apply the sliding varnish
kluzn lak Molykote D 321 R a nakonec
Molykote D 321 R and then the anti-sizing
protizdrovou mazac pastu Molykote G
compound Molykote G Rapid +.
Rapid+.
o Pedestal of rear HP Berings stand
o Kozlk zadnho VT loiskovho stojanu
(Tp6064760): boky podlnch per poz.5 a
(Tp6064760): degrease (with Technosol)
the sides of the longitudial feathers pos.5
pnch per poz.3, 4 odmastte
and the transversal feathers pos.3, 4 and
(Technosol) a pot naneste protizdrovou
apply the anti-sizing compound Molykote
mazac pastu Molykote G Rapid+.
G Rapid +.
Carry out the gradual tightening of the anchor Dotahujte postupn kotevn rouby na cca
30% souasn vak korigujte vku a
bolts up to approx. 30% but at the parallel time
correct the altitude and leveling of pedestals
vyrovnn kozlk stavcmi rouby a
podkldnm klnovch podloek, kontrolu
by set-screws and by inserting of leveling
shims under the foundation wedges, check the
rovinnosti provdjte pomoc vodovhy a
nivelanho pstroje. Doklepejte zkladov
flatness by means of the water level and
leveling instrument. Use hammering to the
klny na vymezen vl.
foundation wedges to remove any clearance.
Work status:
Stav prac:
The pedestals of the bearing stands of
Kozlky loiskovch stojan turbiny jsou
turbine are leveled and ready for the further vyrovnny a pipraveny pro dal mont.
assembly.

Putting and rough leveling of pedestals of LP


Date: 12.11.2013
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Poloen a hrub vyrovnn kozlk NT tlesa

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turbine casing

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

turbiny:

LP longitudinal pedestals /
NT kozlky podln
Drw. No. / .v. Tp6071672
The weight without foundation bolts /
Hmotnost bez zkladovch roub =11550 kg

Unpack the pedestals, wash off the Vybalit


kozlky,
smt
konzervaci
ze
preservation from all contact surfaces and
vech dosedacch ploch a z povrchu kozlku,
from surface of pedestal, check the
zkontrolovat stav dosedacch ploch, veker
conditions of the contact surfaces, it is
zvady vznikl pi doprav je nutno opravit.
necessary to repair all damages arrised
during transport.
Remove the foot-bridge from the opening in Odstrate pochoz lvku z otvoru v horn
the top foundation slab in place for LP casing.
zkladov desky v mst pro NT tleso.
Carry out the same arrangement of the Ppravu zkladovch roub, jejich navleen
anchor bolts, their getting through pedestals
na kozlky a zavezen kozlk se rouby na
and moving of the pedestals with foundation
pozici provete stejn, jako je popsno ve
bolts on position as described above for the
pro kozlky loiskovch stojan vetn monte
pedestals of bearing stands including the
spodnch desek, podloek a matic (poz.12 a
lower plates, washers and nuts (pos. 12 a 13,
13, 15-16 a 19).
15-16 a 19).
Notices: Weight of anchor bolt is max. 13
Poznmky: Max hmotnost zkladovho roubu
kg. During putting of anchor bolts through the
je 21,5 kg. Pi provlkn zkladovch roub
foundation slab be careful and avoid a
skrze zklad dejte pozor, aby nedolo k
damage of the threads ends.
pokozen zvitovch konc.
Attention: Never enter or put your limbs
Upozornn: Nikdy nevstupujte a nedvejte
directly under the hung pedestal!!
konetiny pmo pod zaven kozlk!!
Carry out the assembly of lost shuttering for Provete mont ztracenho bednn pro
future embedding of pedestals into the grout
budouc zalit kozlk do zlivkov hmoty.
compound.
Dotahujte postupn kotevn rouby na cca 30%
Carry out the gradual tightening of the anchor
souasn, vak korigujte vku a vyrovnn
Date: 12.11.2013
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Document number: S12003-YK09-05MAA-747002

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bolts up to approx. 30% but at the parallel


time correct the altitude and leveling of
pedestals by set-screws and by inserting of
leveling shims under the foundation wedges,
check the flatness by means of the water
level and leveling instrument. Use hammering
to the foundation wedges to remove any
clearance.
Approximately set the mutual position of
these pedestals so that the upper contact
surfaces of all pedestals should be at water
the level with max. altitude at +9,120 m and
in all directions. Measure the leveling with the
accurate water level and optic or laser
leveling instrument. Carry out the leveling by
means of the inserting of shims under the
supporting wedges and by changing of
wedges position in the pairs. Set the
pedestals in horizontal plane according to
drw. no. Tp6075643.
Place gradually all pedestals of LP casing as
written above, tighten their anchor bolts
approximately up to 30%, remove the
clearances between the wedges and
pedestals by hammering to wedges.
Following preparation of the pedestal has to
be done:
LP diagonal pedestals (Tp6037878):
assemble the bolts M42x3-1310 (poz.20),
M43x3-1590 (poz. 21) into the parting plane,
degrease the sliding surfaces (Technosol),
then apply the sliding varnish Molykote D
321 R and at the end the anti-sizing
compound Molykote G Rapid +.

kozlk stavcmi rouby a podkldnm


klnovch
podloek,
kontrolu
rovinnosti
provdjte pomoc vodovhy a nivelanho
pstroje. Doklepejte zkladov klny na
vymezen vl.

Vyrovnejte piblin vzjemnou polohu vech


kozlk tak, aby horn dosedac plochy byly na
rovni max. +9,120 m a ve vech smrech byly
vodorovn.
Vyrovnn
mte
pesnou
vodovhou a nivelanm pstrojem. Vyrovnn
provete podkldnm klnovch podloek a
zmnou polohy kln ve dvojici. Ustavte kozlky
v horizontln rovin dle vkresu . Tp6075643.

Postupn umstte vechny kozlky NT tlesa,


dothnte jejich kotevn rouby na cca 30%,
vymezte vle mezi klny a kozlky doklepnm
kln.
Provete nsledujc ppravu kozlk:
Pn kozlky NT tlesa (Tp6037878) do
dlc roviny namontujte roub M42x3-1310
(poz.20), M43x3-1590 (poz. 21) kluzn plochy
odmastte (Technosol), naneste kluzn lak
Molykote D321R a nakonec mazac pastu
Molykote G Rapid+.

Notice:

Poznmka:

Assemble the screws and transverse


feathers on pedestals assemble only after the
completion of LP bottom outer casing assembly.

rouby a pn pera na kozlcch montujte a


po sestaven spodku vnjho NT tlesa.

After leveling of pedestals check the distance Po vyrovnn kozlk zkontrolujte vzdlenost od
from upper contact surface of pedestals to
horn dosedac plochy kozlk na horn plochu
hrdla kondenztoru (mus bt min. 2650 mm).
the upper surface of flange of condensers
superstructure (it has to be at least
Pokud je vzdlenost men, je nutno snit
2650 mm). If the distance is less, it is
polohu kondenztoru.
necessary to decrease position of condenser.
Removing of platforms from the openings for Odstrate ploiny z otvor pro tlesa turbiny
turbine casings in top foundation slab and
v horn
zkladov
desce
a
provete
providing of safety measures around these
bezpenostn zajitn tchto otvor (zbradl).
openings (railing).
Work status:
Stav prac:
Pedestals are leveled and ready for the
Kozlky jsou vyrovnny a pipraveny pro
assembly of bottom parts of LP outer casing.
mont spodku NT vnjho tlesa turbiny.
Date: 12.11.2013
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Last Revision:

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Prepared: O.Baroch
Approved: P.Leetick

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Date: 12.11.2013
Last Revision:

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Assembly of bearings stands and their


rough position setting:

Mont a zkladn vyrovnn loiskovch


stojan:

HP front bearing stand /


Pedn VT loiskov stojan
Drw. No. / .v. Tp6076998
The weight including bearings /
Hmotnost vetn loisek = 4522 kg
The weight including bearings and pedestal/
Hmotnost vetn loisek a kozlku= 4522 kg

HP rear bearing stand /


Zadn VT loiskov stojan
Drw. No. / .v. Tp6072597
The weight including bearings /
Hmotnost vetn loisek = 4700kg
The weight including bearings and pedestal/
Hmotnost vetn loisek a kozlku = 4700 kg

Bearings including the bearings shells are Loiskov stojany maj namontovny loiska
assembled inside of the bearings stands.
vetn loiskovch pnv.
Remove the preservation from the contact Odstrate konzervaci z dosedacch ploch
surfaces of bearings stands and degrease
loiskovch stojan a odmastte je. Namate
them. Apply the antisizing compound
boky drek pro pera protizdrovou pastou
Molycote G Rapid+ on the sides of grooves
Molykote G Rapid+.
for parallel keys.
HP front and rear bearing stand: assemble Pedn a zadn VT loiskov stojan:
the sliding foil (Metaloplast pos.161, 162) on
montujte kluznou folii (Metaloplast poz.161,
162) na spodn plochu pednho VT
the bottom contact surface of the bearing
stand. If the foil is already assembled from
loiskovho stojanu. Pokud je folie ji
production plant, check the condition of the foil
namontovna z vrobnho zvodu, kontrolujte
surface only. The foil with the damaged
pouze stav povrchu tto flie. Flie
surface has to be replaced. The foil has to be
s pokozenm povrchem mus bt vdy
strenuous properly in the whole contact
vymnna! Flie mus bt vypnuta v cel ploe
surface with the pedestal.
styku s plochou kozlku.
Put the stands on the pedestals, assemble the Polote stojany na kozlky, montujte ploky
splice bars pos.21, 22 (HP front pedestal)
poz.21, 22 (pedn kozlk), bez dotaen
without the screws tightening, attached the
roub, piroubujte ostatn loiskov stojany
other bearings stands on the pedestals by
ke kozlkm rouby M42 (zadn VT kozlk).
means of bolts M30 (HP rear pedestal).
Date: 12.11.2013
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Open the covers of bearings stands open the Otevete vka loiskovch stojan, otevete
bearings and wash off the preservation from
loiska a smyjte konzervaci z loisek,
bearings, stones, wedges, and stands on
distannch podloek, kln a loiskovch
stojan v mst uloen loisek. Pozor na
surface of contact with bearings. Pay attention
vzjemn seznaen polovin klnu ve dvojici to the marking of mutual position of both
dosedac plocha loiska! Pokud nen nutn,
wedges in couple and the contact surface of
bearing! If it is not necessary, dont change the
nemte vzjemnou polohu kln ve dvojici mutual position of wedges in pairs it was
ji nastaveno z kontroln monte u vrobce.
already set during preassembly in producing
plant.
Leave the space-washers (stones) of the Distann podloky (kameny) axilnho
segmentovho loiska ponechte namontovan
thrust segment bearing assembled on the
bearing! They are precisely fitted from
na loisku! jsou ji pesn nalcovny
preassembly by producer. Check the
z kontroln monte u vrobce. Provete
condition of bearings after transport with
kontrolu stavu loisek po transportu za
participation of DSPW Quality assurance
asti pracovnka Jakosti DSPW. Promen
person. It is not necessary to carry out the
geometrie loiskovch pnv nen nutno
measurement of geometry of bearing shells
provdt men provdjte pouze na
do it just on request of purchaser or in a
poadavek odbratele nebo v oddvodnnch
reasonable case. Carry out a record to Log
ppadech. Provete zpis o kontrole loisek
book about the check of bearings.
do Montnho denku.
Set the axial position of the LP rear
Nastavte axiln polohu zadnho NT
bearing and the LP front bearing this way:
loiska a pednho NT loiska takto:
a) If the preassembly has not been done in a) V ppad, e kontroln mont v DSPW
DSPW, set the pedestal position according to
neprobhla, namte polohu kozlk psmem
LP bearing distance 5030 mm (after opening
dle NT loiskov vzdlenosti 5030 mm,
bearings stands and bearings)
soumrn od pn osy NT tlesa (po
oteven loiskovch stojan a loisek).
Set the axial position of the rear HP
Nastavte axiln polohu pednho NT
pedestal and of the front HP pedestal with loiska a zadnho VT kozlku s kombinovanm
combined bearings stands this way:
loiskovm stojanem takto:
a) Set the distance between the bearing stands a) Nastavte vzdlenost loiskovch stojan
by means of the measuring tape according to
psmem, dle hodnot z kontroln monte
values from the preassembly which was
proveden v DSPW uvedeno v Pasportu
carried out in DSPW written in Turbine
Turbiny.
Dozier book
b) If the preassembly has not been done in b) V ppad, e kontroln mont v DSPW
DSPW workshop, set the distance between
neprobhla, namte polohu kozlk psmem
dle VT loiskov vzdlenosti 4760 soumrn
pedestals as the distance between HP
bearings 4760 mm (after opening of the
od pn osy NT tlesa (po oteven
loiskovch stojan a loisek).
bearings stands a bearings)
Set the axial position of the HP rear pedestal
with combined bearing stand and of the HP
front pedestal with the bearings stands this
way:

Nastavte axiln polohu zadnho VT kozlku s


kombinovanm loiskovm stojanem a
pednho VT kozlku s loiskovm stojanem
takto:

a) Set the distance between the bearing stands a) Nastavte vzdlenost loiskovch stojan
by means of the measuring tape according to
psmem, dle hodnot z kontroln monte
Date: 12.11.2013
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Document number: S12003-YK09-05MAA-747002

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proveden v DSPW uvedeno v Pasportu


Turbiny.

values from the preassembly which was carried


out in DSPW written in Turbine Dozier book.

b) If the preassembly has not been done in b) V ppad, e kontroln mont v DSPW
DSPW, set the pedestal position according to HP
neprobhla, namte polohu kozlk psmem
bearing distance 4835 mm (after opening
dle VT loiskov vzdlenosti 4385 mm,
bearings stands and bearings) symmetrically
soumrn od pn osy VT tlesa (po
from lateral axis of the LP casing by means of the
oteven loiskovch stojan a loisek),
vzdlenost mezi vodcmi pery zadn asti
measuring tape, the distance between guiding
pednho VT a pedn sti zadnho VT
feathers of the front HP and of the rear HP
pedestals should be 3895 mm.
kozlk by mla bt 3895 mm.
After setting of the axial position of the front Po axilnm ustaven pednho loiskovho
bearing stand fix the position of the stand by
stojanu, zafixujte jeho polohu utaenm
stranovch ploek podlnho veden stojanu
tightening of the side splices to the pedestals
by means of the bolts M36x3 pos.15
ke kozlku pomoc roub M36x3 poz.15
(Tp6076030). Put the inserts made from non(Tp6076030). Ped utaenm roub vlote na
asbestos (or similar material) sealing plates
horn plochu veden loiskovho stojanu, pod
(thickness 1 mm) on the upper surface under
ploky cca 1 mm siln psek z bezasbestov tsnc desky, nebo podobnho
the splices of longitudinal guidance of stand
just before bolts tightening. It will fix the
materilu. Tmto se pevn zafixuje loiskov
bearing stand to the pedestal for further
stojan ke kozlku pro dal mont. Zatsnte
assembly. Seal the parting planes between
dlc rovinu mezi kozlkem a stojanem proti
pedestals and stands against penetration of
vniku prachu (vod odoln pska - Duct Tape
dust (waterproof tape Duck Tape 3939)
3939)
After setting of the axial position of IP rear Po axilnm ustaven polohy zadnho VT
loiskovho stojanu zafixujte jeho polohu
bearing stand and LP rear bearing stand fix
utaenm roub poz.13 (M36) na vkrese
the position of the stands by means of the
tightening of bolts pos.13 (M36) see drawing
Tp6074949.
Tp6074949.
Attention: It is necessary to set the position of the
Upozornn: Polohu loiskovho stojanu na
bearing stand on the pedestals with taking respect
to operating shift of stand (oil pipes outlet).

kozlku je nutno ustavit s ohledem na provozn


posuvy stojanu (roury odpadu oleje).

Basic side setting of the bearings


Provete zkladn stranov ustaven
stands:
loiskovch stojan:
Install the string into the longitudinal axis of Instalujte strunu do podln osy turbosoustroj.
turbo-set. Rough side setting of the bearings
Ustavte hrub stranov loiskov stojany
stands on string (longitudinal axis of steam
turbiny na strunu (podln osa tles parn
turbine casing and generator), take out the
turbiny s genertorem), po ustaven vech
string after setting of all stands.
stojan strunu sejmout.
Set the mutual camber-elevation of the
Nastavte vzjemn peven loisek,
bearings, stands slopes and make more sklony stojan a upesnte stranov ustaven
accurate the side position of bearings loiskovch stojan:
stands:
Note: The activities described below do not until the
final setting of the LP outer casing is done.

Poznmka: Ne popsan innosti provdjte a po


finlnm ustaven spodku NT vnjho tlesa.

For rotors alignment of turbine for 210 MW Pro turbinu 210 MW BANDEL je zvolena tato
BANDEL is chosen this logic: bearings of LP
logika vyrovnn rotorov soustavy: loiska NT
Date: 12.11.2013
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Document number: S12003-YK09-05MAA-747002

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rotoru jsou ve stejn vce + 9,920 m, ostatn


rotory jsou pirovnny ve spojkch, vyrovnan
rotory potom tvo rotorovou soustavu. Pro
usnadnn a urychlen prac pi vyrovnn je
vypotena
prhybovka
a
peven
jednotlivch loisek. Nastavte peven
jednotlivch loisek podle ne uvedench
hodnot. Pesn vyrovnn bude provedeno
pozdji v rmci vyrovnvn rotor ve
spojkch.
Lemon shaped bearings which are used on Na turbin jsou pouita citronov loiska, kde
turbine have the bearing shell fitted in
je pnev uloena v kulov ploe v nosnm
spherical surface of carrier ring (it is possible
kruhu (osu vrtn loiska lze je naklnt vi
to lean the axis of bearing bore against the
ose vrtn loiskovho stojanu).
bore of bearing stand).
rotor are at the same level + 9,920 m, other
rotors are aligned in couplings into cetenary.
For easy and fast works-flow during rotors
alignment, the deflection of rotors catenary
was calculated as well as the elevation of
individual bearing. Set the bearings elevation
according to values shown below. Accurate
alignment will be carried out later during rotors
alignment in couplings.

Values of camber elevation bearings to LP


rotor bearings:

Hodnoty peven jednotlivch loisek vi


loiskm NT rotoru:

VT/HP rotor, ST/IP rotor; NT/LP rotor, Generator


Rotor/ Rotor
Bearing / Loisko
Camber elevation
/ Peven (mm)
Date: 12.11.2013
Last Revision:

VT / HP
1
2
2,91

1,50

ST / IP
3
0,21

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NT / LP
4
5
0

Generator
6
7
0,20

4,25

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Prepare the Dummy shafts (IP and LP)


Tp6071233 and remove the preservation
from the shafts surface and from all rings
(355, 400 a 430 mm). Check the
condition of shafts and rings. Grease the
surfaces of the shafts and rings a little by oil
or grease paste. Prepare the shafts for
putting into the bearings (slide the rings on
the shafts, set the pitch at right distance of
axis of bearings (IP 4760 mm, LP 5030
mm)

Pipravte Kontroln hdele (ST a NT) .v.


Tp6071233 a odstrate konzervaci z
povrchu hdel i vech krouk (355, 400
a 430 mm). Zkontrolujte stav hdel i
krouk. Povrchy hdel a prmry krouk
lehce namate olejem, nebo mazacm
tukem. Pipravte hdele pro vloen do
loisek (nasunout krouky na hdele,
nastavit rozte na sprvnou osovou
vzdlenost loisek, ST - 4760 mm, NT
5030 mm).

Put the dummy shafts with rings into the Vlote kontroln hdel s krouky do
bearings and measure their position against
loisek a zmte jejich polohu vi
the bearings stands (in bore)
loiskovm stojanm (ve vvrtu).
Set the bearings elevation and slopes of the Nastavte peven loisek a nklony
stands: set the LP bearings and carry out their
stojan: ustavte NT loiska a jejich pesn
accurate leveling together with bottom of the
vyrovnn provete spolu se spodkem
vnjho NT tlesa (men na vvrt a dlc
LP casing (measuring to bore and parting
rovinu, vznikl odchylky rozdlte tak, aby
plane, divide the araised deviations so that the
pracnost operace byla minimln). Pot
work-consumption is minimal). After that the
other bearings elevation setting can continue.
pokraujte v nastaven peven ostatnch
loisek.
Carry out the measuring of the elevation Men vkov polohy loisek NT provete
nivelac na krouek kontroln hdele
position of LP bearings by optic & laser
leveling to the rings of the dummy shafts in
v loisku vi referennmu bodu strojovny.
bearings against the altitude refer point of
Men
peven
ostatnch
loisek
machine hall. Carry out the measuring of
provdjte
nivelac
nebo
hadicovou
elevation at the other bearings by optic & laser
vodovhou na krouky kontrolnch hdel
leveling or by the hose level on the rings of the
vloench do jednotlivch loisek.
dummy shafts putted into the individual
bearings.
Carry out the change of the elevation and side Zmnu vkov a stranov polohy loisek a
position of the bearings and the slope of the
nklonu stojan provdjte vdy celm
stands by the whole pedestals (tamping of the
kozlkem
(podbjenm
kln).
Pitom
wedges). During leveling tighten the
provdjte prbn utahovn zkladovch
foundation bolts continuously.
roub
The bearings stands has to be horizontal in Loiskov stojany mus stt v pnm smru
transverse direction measure by water level.
vodorovn mte zmenickou vodovhou.
The slopes of the bearings stands in
Sklony loiskovch stojan v podlnm
longitudinal direction arise after setting of the
smru vyplynou po nastaven vzjemnho
mutual camber-elevation of the bearings and
peven loisek. V ppad, e existuj
in case that there are values from
hodnoty z kontroln monte, upesn se
Date: 12.11.2013
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Instructions for ST assembly


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Document number: S12003-YK09-05MAA-747002

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preassembly, specify the slopes by measuring


sklony menm zmenickou vodovhou a
with the water level and measuring of position
menm polohy kontroln hdele vi
of the dummy shaft against the bores of the
vvrtm loiskovch stojan. Stranov
bearing's stands. The side position of the
poloha loisek ve stojanech byla nastavena
bearings inside stands was set up and written
a zaprotokolovna pi kontroln monti a je
poteba doshnout namench hodnot
in to reports during preassembly and it is
necessary to achieve the measured values
(men polohy kontrolnho hdele ve vrtn
(measuring of dummy shaft position in bores
loiskovch stojan).
of the bearing stands).
Undesirable slight turning of the bearings Nedouc natoen loiskovch stojan vi
stands against the axis of turbo-set in
ose turbosoustroj v horizontln rovin je
horizontal layer is excluded by measuring of
vyloueno menm polohy kontrolnch
dummy shaft position in bore of bearings
hdel na vvrt loiskovch stojan.
stands.
Carry out the above described leveling; tighten Provete ve popsan vyrovnn, pitom
the anchoring bolts continuously as described
prbn dotahujte kotevn rouby tak, jak je
in article Anchoring Bolts below.
popsno ne v odstavci Kotevn rouby.
Note:

Poznmka:

If the bottom of LP turbine casing is already


assembled on foundation slab, the correction of the
side position of the LP bearing stands is possible after
loosing of the bolts of the guiding feathers pos.2 and
pos.4 on pedestals (holes clearance).
But these transverse feathers could be
already welded to pedestals during preassembly in
DOOSAN SKODA POWER factory, in such case the
accurate side mutual setting has been already done
and there would not be necessary to change it.

Pokud je ji spodek NT tlesa namontovn


na zklad, oprava stranovho vyrovnn loiskovch
stojan NT rotoru je mon pouze po uvolnn
roub vodcch per poz.2 a poz.4 u kozlk (vle
dr pro rouby).
Tato pn pera vak mohou bt ji
pivaen ke kozlkm z kontroln monte ve
DOOSAN SKODA POWER a v takovm ppad ji
bylo pesn vzjemn stranov vyrovnn
provedeno a nebude nutn je mnit.

After moving of HP turbine casing onto bearing Po uloen VT tlesa na loiskov stojany
stands remove the non-asbestos inserts
vyjmte psky z bez-asbestov tsnc
placed in advance under splices pos.3, 4, 5 of
desky umstn pedtm pod plokami
poz.3, 4, 5 pednho kozlku a dothnte
the front pedestal and tighten the bolts of
splices. Check the clearance from 0,1 up to
rouby ploek. Kontrolujte vli 0,1 a 0,2
0,2 mm under splices according to drawing
mm pod plokami, dle vkres Tp6074949
Tp6074949 a Tp6076030. The real clearance
a Tp6076030. Skuten vle mus bt
must be set always along the entire length of
nastavena vdy po cel dlce ploek
splices in minimal tolerance 0,05 mm.
v toleranci min. 0,05 mm.
Work status:
Before the setting of bottom part of LP
outer casing on position, the bearing stands are
assembled on the position including the bearings.
The altitude of the bearings is set according to
calculation of deflection curve for rotors catenary.
The side and altitude position of the bearings
stands is set including the slopes which are set
according to the distance of the bores in the
stands against the dummy shaft.

Date: 12.11.2013
Last Revision:

Stav prac:
Ped ustavenm polohy spodku NT
tlesa jsou loika namontovny na pozici.
Loiska jsou vkov ustavena podle vpotu
prhybovky rotorov soustavy. Loiskov
stojany jsou stranov a vkov ustaveny
vetn nklon podle vzdlenosti vvrtu
stojan vi kontroln hdeli.

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The alignment of rotors catenary:

Vyrovnn rotorov soustavy:

At the time, when the empty bottom part of LP V dob, kdy je vloen przdn spodek NT
tlesa jet ped vloenm spodk
casing is inserted, just before inserting of
bottom halves of LP diaphragms, put LP rotor
rozvdcch kol, vlote NT rotor do loisek a
do przdnho tlesa a provete men
into the bearings and in the empty casing and
vyrovnn ve spojkch hkovnm a
carry out the measuring of alignment in
men polohy ve vrtn loiskovch
couplings and measuring of position
stojan, tles ucpvek a spodk vnjch
against the bores in bearings stands,
glands bodies and bottoms of LP outer
tles turbiny (VT a ST tleso je ji uloeno
casing (HP and IP casing is already put onto
na loiskov stojany a VT a ST rotor do
bearings stands and the HP and IP rotor is put
loisek).
into the bearings).
Carry out the accurate alignment of rotor Provete
pesn
vyrovnn
rotorov
catenary up to the state of readiness for
soustavy turbiny do stavu pipravenosti na
operation and radially set of the casings
provoz a radiln ustaven tles podle
according to the bore.
vvrtu.
Take out the LP rotor.
Vyjmte NT rotor.
Work status:
Before assembly of the bottom halves
of diaphragms, the position of bearings is set so,
that the rotors catenary is aligned in couplings
for TG operation and the altitude of parting plane
of LP outer casing is set.

Stav prac:
Ped mont spodnch polovin
rozvdcch kol je poloha loisek ustavena
tak, e rotorov soustava je vyrovnna ve
spojkch na provoz TG a dlc rovina NT
vnjho tlesa je vkov ustavena.

Anchor bolts

Kotevn rouby

Safety of work: in the space under of the


upper concrete foundation slab, in places
where the work with the anchor bolts is done,
there is necessary to interrupt all the other
work and to forbid any moving of people who
do not work with the anchor bolts. It is
concerning of the following works: putting the
anchor bolts into the upper concrete
foundation slab, assembly of the lower
washers and nuts, tightening of the anchor
bolts.
The preparation: greasing of threaded ends
of bolts and the faces of nuts with the paste
Molykote G Rapid +, putting the anchor bolts
through the foundation (pos. 20-22 on drawing
Tp6075643)

see
article
Pedestal
assembly or it is necessary to carry out the
assembly of bolts from the bottom of the upper
foundation.
Assemble the lower plates pos.12, 13 and
nuts pos.19 on anchor bolts.
During the steam turbine assembly and rotors
catenary alignment it is not suitable to tighten

Bezpenost prce: v prostoru pod horn


zkladovou deskou betonovho zkladu
v mstech prce na zkladovch roubech je
nutno peruit jin prce a zakzat pohyb
osob, kter neprovd prci pmo na
zkladovch roubech. Jedn se pedevm o
tyto innosti: vkldn zkladovch roub do
horn zkladov desky, mont spodnch
zkladovch desek a matic, utahovn
kotevnch roub.

Date: 12.11.2013
Last Revision:

Pprava: mazn zvitovch konc roub a


el matic pastou Molykote G Rapid +,
provleen kotevnch
roub
zkladem
(poz.20-22 na vkrese Tp6075643) viz
odstavec Mont kozlk, nebo je nutn
provst mont roub zespoda horn
zkladov desky.
Montujte spodn desky poz.12, 13 a matice
poz.19 na kotevn rouby.
Bhem monte parn turbiny a vyrovnvn
rotorov soustavy nen praktick utahovat

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kotevn
rouby
finlnm
pedepsanm
momentem. Utahovn je teba poddit
potebm vyrovnvn tj. zjistit vliv velikosti
dotaen roub na deformaci jednotlivch
komponent a zajistit vdy vymezen prunch
deformac, ponechat zpotku rouby volnj,
aby bylo mon podbjet klny kozlk bez
neustlho povolovn roub. Doshnout
stavu, kdy rotorov soustava i prton st
turbiny jsou vyrovnny a dotahovn kotevnch
roub vyrovnn ji neovlivn. Pitom utaen
roub nesm nikdy pekroit pedepsan
utahovac moment. Pro utaen roub
pouijte hydraulick utahovac zazen
HYTORC nebo jeho ekvivalent

the anchor bolts by final pre-described torque.


It is necessary to subordinate the anchor bolts
tightening to the needs of leveling procedure
i.e. find out the influence of bolts tightening to
deformation of each components and ensure
the eliminate of the elastic deformations, leave
the bolts a little released at the beginning so
that it would be possible to hammer the
pedestals wedges without bolts loosening.
Achieve a state when the rotors catenary and
steam flow path of turbine are aligned and
when the anchor bolts tightening does not
bring any influence to alignment. The
tightening of the anchor bolts have to never
overreach the prescribed torque. For bolts
tightening use the hydraulic tightening device
HYTORC or equivalent device.
Note:

Poznmka:

In case that the value of the pre-scribed


tightening torque was overreached it is necessary to
measure applied torque and check with the producer,
if it is necessary to replace the bolt.

V ppad, e dojde k pekroen pedepsan


hodnoty utaen, je teba zmit aplikovan kroutc
moment a provit u vrobce, zda nen nutno roub
vymnit.

The following values of torque are Pro konen dotaen kotevnch roub za
studena ped zlivkou jsou pedepsny
prescribed for final tightening of the anchor
nsledujc hodnoty utahovacho momentu:
bolts in cold state before grouting:

Size of thread of bolt /


Velikost zvitu roubu
(mm)
M42x3

Position in drw. /
Pozice na Tp6075643
20, 21, 22

Attention:
The values of tightening torques are valid
only if anti-sizing compound is applied i.e.
without using of sliding varnish! For torque
calculation it is used factor of friction in thread
f=0,15.
During the rotors catenary alignment in
couplings when it is necessary to change the
pedestals elevation by the hammering to
wedges or after the wedges loosening; it is
recommended to tighten the anchor bolts up
to 60% of final prescribed torque. In this
state it is possible to lift the pedestals 0,3 mm
up by the wedges hammering and there is not
necessary to loosen the anchor bolts (the
bolts extension remains under the permissible
limit).
After the accurate alignment of rotors
catenary in couplings just before
Date: 12.11.2013
Last Revision:

Final tightening torque /


Finln utahovac moment
(N.m)
1150 N.m

Upozornn:
Hodnoty utahovacch moment plat
pouze pi aplikaci mazac pasty tj. bez pouit
kluznho laku!. Pro vpoet je pouit koeficient
ten v zvitu f = 0,15.
V prbhu pesnho vyrovnvn rotorov
soustavy ve spojkch, kdy bude poteba mnit
vku kozlk podbjenm nebo uvolovnm
zkladovch kln, je doporueno mt kotevn
rouby
dotaen
max.
na
60%
pedepsanho
finlnho
utahovacho
momentu. V takovm stavu je mon zvedat
kozlky o 0,3 mm a pitom nen nutn kotevn
rouby povolovat (prodlouen roubu
zstane pod povolenou hodnotou).
Po konenm vyrovnn rotor ve
spojkch, ped zlivkou, pekontrolujte,

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210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

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grouting check if the anchor bolts are


tighten by the final prescribed torque.

zda jsou kotevn rouby utaeny finlnm


pedepsanm utahovacm momentem.

Before the embedding lock the mutual position


of wedges in each pairs with the tack-welding
according to Tp6075643 by the fillet weld a4,
use the coated electrode 111/ESAB-OK
48.00.
Attention:
Tack-welding for fixing of the mutual position
of the wedges in every pairs can be done only
after the final machine leveling and after the
tightening of the anchor bolts just before the
embedding of the foundation elements into
the grouting compound!.

Pojistte vzjemnou polohu vech kln ve


dvojicch stehovnm dle vkresu Tp6075643
koutovm svarem a4, pouijte obalenou
elektrodu 111/ESAB-OK48.00.
Upozornn:
Stehovn vzjemn polohy kln v kad
dvojici se provd a po konenm vyrovnn
stroje, po utaen kotevnch roub, tsn
ped zlivkou zkladovch prvk do zlivkov
hmoty.

Instructions for embedding of anchor bolts and Instrukce pro zlivku kotevnch roub a
pedestals into special compound are
kozlk do speciln hmoty jsou uvedeny
mentioned in document DSPW Main
v dokumentu DSPW Hlavn montn
manul . S12003-YK09-05MAA-747001
assembly Manual no. S12003-YK09-05MAA747001

Date: 12.11.2013
Last Revision:

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Document number: S12003-YK09-05MAA-747002

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2.11.2 Assembly of LP turbine casing delivered as parts / Mont NT tlesa turbiny dodanho
po dlech
Preassembly of LP turbine part for
210 MW BANDEL was done in DOOSAN SKODA
POWER s.r.o. workshop.
First of all the preassembly of the LP
outer casing was carried out in the workshop
which was completed with the vacuum tightness
test. The water pressure tightness test of LP
inner casing and hydrostatic tightness test of the
bearing stands were done separately. Thereafter
was done the assembly of complete assembly of
LP turbine part including the casings boxing up.

Kontroln mont NT sti turbiny pro


210 MW BANDEL byla provedena v dlnch
vrobce DOOSAN KODA POWER, s. r. o.
V dln byla provedena nejprve kontroln
mont vnjho NT tlesa ukonen vakuovou
zkoukou tsnosti. Zvl byla provedena vodn
tlakov zkouka tsnosti NT vnitnho tlesa a
hydrostatick zkouka tsnosti loiskovch
stojan. Pot byla provedena kompletn mont
NT sti turbny vetn zaven tlesa.

Preparing of outer LP casing for assembly

Pprava NT vnjho tlesa pro mont:

The outer LP turbine casing was


assembled in DSPW before dispatch and also
the vacuum tightness test was done. The LP
outer casing was dismantled on the suitable
components just before the transport to the site
(power plant)
Bottom part of outer casing is divided on
three parts (front, middle and rear) which are
attached before transport parting plane down.
The suspension points are described in chapter
no. 2.5. Hang the wall during unloading on two
upper suspension points.

Vnj NT tleso turbiny bylo ped


odeslnm smontovno ve DSPW a bylo
podrobeno vakuov zkouce tsnosti. Vnj NT
tleso bylo ped dopravou na stavenit
(elektrrnu) rozebrno na vhodn dly.
Spodn st vnjho tlesa je dlena na
ti sti (pedn, stedn a zadn), kter jsou pro
transport poloeny dlic rovinou dol Zvsn
body pro manipulaci jsou popsny v kap. . 2.5.
Pi vykldce zavste stnu vetn stojan za 2
horn zvsn body.

The cover of LP outer casing is divided in


three parts (weight 2x11,7 tons). The suspension
pins on the individual components are designed
in the drawings Tp6072400. For the hanging of
the parts of cover and assembled LP cover are
delivered steel ropes. The slinging means
necessary for hanging of both parts of cover as

Vko NT vnjho tlesa je dlen na ti


sti. Zvsn epy na jednotlivch dlech jsou
znzornny na vkresech Tp6072400. Pro
zaven dl vka a smontovanho vka NT
tlesa jsou dodna ocelov lana. Specifikace
vzacch prostedk nutnch pro zaven obou
dl a smontovanho vka vnjho NT tlesa je

Date: 12.11.2013
Last Revision:

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210 MW Bandel India
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well as the assembled outer cover of LP outer uvedena v kapitole 2.5.


casing are specified in chapter 2.5.

Preparing of components of the outer LP


casing for assembly: inspection of the conditions
after transportation, beveling of outer edges for
tightness-welds 5x45 and removing of the
painting from the surface around the weld
connection (only for vertical parting plane of
cover LP outer casing), washing off the
preservation and check of the contact surfaces,
cleaning of threaded holes by screw tap, cleaning
of holes for pins, greasing of threads by antisizing compound with min. temperature
resistance of 120C.
First of all apply the sliding varnish
Molykote D321R and then greasing paste
Molykote Rapid+ on the sliding contact surfaces
of the walls which are in contact with pedestals.

Pprava dl NT vnjho tlesa pro


mont:
prohldka
stavu
po
doprav,
nakosovn vnjch hran pro tsnc svary
5x45 a odstrann ntru z okol svarovho
spoje (pouze u vertiklnch dlcch rovin dl
vka tlesa), smyt konzervace a kontrola stavu
dosedacch ploch, proitn zvitovch dr
zvitnkem, proitn dr pro kolky, promazn
zvit mazac pastou s teplotn odolnost min.
120C.
Na dosedac kluzn plochy stn s kozlky
vetn drek pro pera nanst nejprve kluzn lak
Molykote D321R a pak mazac pastu Molykote
G Rapid+.

Work Status:
Stav prac:
The parts of outer casing are prepared for
Dly vnjho tlesa jsou pipraveny pro
assembly.
mont.
LP casing bottom part:

Spodek NT tlesa:

Creation of turning place = providing of the


safe space for turning components while they
are fully hung on the main and the auxiliary lift
of overhead crane of machine hall
Clean up the seating surfaces of the bottom
parts of LP casing from preservation, hang the
bottom part of LP casing on cranes hook and
put it on the supports. Check the bottom part
sitting down on the supports by blue-paint
matching (the casing has to sitting down
completely on the all supports, the local
distance must not exceed 0,05 mm measured
by gap gauges)
First apply the sliding lack Molykote D321R and
Date: 12.11.2013
Last Revision:

Vytvoen obracit = zabezpeen prostor pro


oten komponent pi zaven na hlavn a
pomocn zdvih mostovho jebu strojovny
Oistte dosedac plochy patek spodk NT sti
tlesa (vetn drek pro pera), zavste
postupn spodky NT sti tlesa na jeb a
polote jej na kozlky. Kontrolujte dosedn
spodku tlesa s kozlky na barvu (tleso mus
dosedat pln na vechny kozlky, max. lokln
vle by nemla pekroit 0,05 mm meno
spromrkou)
Na styn (kluzn) plochy spodku NT tlesa

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then the anti-sizing compound Molykote G s kozlky (vetn per) naneste nejprve kluzn lak
Rapid+ onto all contact (sliding) surfaces Molykote D321R a pak mazac pastu Molykote
between supports and LP casing footings
G Rapid+
Clean up and degrease the horizontal and
Oistte a dkladn odmastte horizontln
vertical parting plane of casing carefully.
a vertikln dlc rovinu tlesa
Insert the front bottom LP outer casing
Vlote pedn st NT spodku tlesa (ble
(closer to IP turbine part) ensure position
k ST turbn) zajistte polohu vi kozlku
against bearing support according to
dle vkresu Tp6071672 (detail A-A, B-B).
drawing Tp6071672 (detail A-A, B-B).
Insert the rear bottom LP outer casing. Put Vlote zadn st NT spodku tlesa, tak aby
down with respect to clearence to middle
byl prostor pro uloen stedn sti s vl.
part of turbine
Build up scaffolding between front and rear Montujte leen do prostoru mezi pedn a
LP casing with respect to access to place for
zadn st spodku NT tlesa s ohledem na
assembly. Install safety rail on parts and
pstupnost
mst
monte.
Instalujte
cover of inlets for piping of gland & vent
bezpenostn zbradl na dly a zakryjte
systm.
vvrty pro potrub komnkov a ucpvkov
pry.
Insert middle bottom LP outer casing Mezi pedn a zadn st spodku NT
between front and rear bottom LP outer
vnjho tlesa vlote stedn st NT
casing.
spodku tlesa.
Assembly middle bottom LP outer casing to
Montujte stedn st k pedn sti NT
front bottom LP outer casing. Bolts and nuts
spodku tles. rouby a matice poz. 14, 15
pos. 14,15 according drawing Tp6072400
na vkrese Tp6072400 (detail D5), kolky
(detail D5), pins pos. 58.
poz.58.
Assembly rear bottom LP casing to middle
Pirovnejte zadn NT spodek tlesa ke
bottom LP casing. Assembly bolts and nuts
stedn sti NT spodku tlesa. Montujte
pos. 14, 15 according drawing Tp6072400
rouby a matice poz. 15, 14 na vkrese
(detail D5), pins pos. 58. Ensure the position
Tp6072400 (detail D5), kolky poz.58.
Nsledn zajistte polohu vi kozlkm
of bottom LP casing to bearing supports
according drawing Tp6071672 (detail A-A,
podl vkresu Tp6071672 (detail A-A, B-B).
B-B).

Attention:

Upozornn:

Turning with components of turbine casing on crane is


operation with high risk of the personal injury, casings
damage, cranes damages and damage of other
devices in the machine hall. It is necessary to apply
the safety precautions and to avoid access of
unauthorized persons into assembly zone always
before moving or turning casing. The handling has to
be always approved by responsible safety technician

Oten dl tles turbiny na jebu je prac se


zvenm rizikem razu osob, pokozen tles,
pokozen jebu a jinch zazen strojovny. Ped
otenm a pevenm tlesa je vdy nezbytn
zajistit proveden pimench bezpenostnch
opaten a zamezit vstupu nepovolanch osob do
montn zny! Proveden manipulace mus bt
pedem schvleno zodpovdnm bezpenostnm

Date: 12.11.2013
Last Revision:

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Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika


in advance! Moving of persons under hung casing is
strictly prohibited.
Allowed ways of handling and turning with turbine
casings by means of crane are specified
in annex 1.

technikem! Pohyb osob pod zavenm tlesem je


psn zakzn.
Povolen zpsoby manipulace a oten s tlesy
turbiny pomoc jebu jsou specifikovny
v ploze 1.

Notice: Carry out the turning on the turning


place (see Assembly of walls of bottom part of
LP outer casing above) and obey the same
principles. For the turning, use the auxiliary lift
of overhead crane of machine hall.

Poznmka: Otoen provete na obratiti (viz.


Mont stn spodku vnjho NT tlesa
ve) a dodrujte stejn zsady BOZP. Pro
otoen vyuijte pomocn zdvih jebu
strojovny.

Vertically level of the bottom outer LP casing


according to the horizontal parting plane which
has the same level as turbo-set axis (level
+9,920 m), after the relief tighten again the
bolts M42x3 (poz. 15) up to the touching of the
vertical parting planes, lightly tighten these
bolts.
Put the dummy shaft into the bearings of LP
rotor (the position of the LP bearing was
already set according to deflection curve of
rotors catenary), carry out the measuring of
radial leveling of bottom outer LP casing in
bores and correct the position of the bottom
part of casing.
Set the level of the horizontal parting plane of
the bottom outer LP casing with tolerances of
0,05 mm, check the contact with the
pedestals in entire length by feeler gauge (the
local gap must not exceed 0,07 mm), tighten
the anchore bolts of the pedestals at the same
time on the pre-described torque: carry out the
lifting and letting the parts of LP casing down
by hammering to foundation wedges or their
releasing, measure the level by hose water
level, water level, T-square 3 m long and by
optic or laser leveling. Set the transverse and
longitudinal slopes of the horizontal parting
plane according to values written in Turbine
Dozier book, check it by the water level.
Check the foundation wedges they have to
be in mesh (pedestal foundation wedge).
Use feeler gauge and knocking

Spodek NT vnjho tlesa vkov vyrovnat v


horizontln dlc rovin, kter je toton s
osou stroje (rove +9,920 m), po
nadlehen, pithnout zpt pomoc roub
M42x3 (poz. 15) na dotyk vertiklnch dlcch
rovin, rouby lehce dothnout.
Vlote kontroln hdel do loisek NT rotoru
(poloha loisek NT byla ji ustavena do
prhybovky rotorov soustavy), provete
men radilnho vyrovnn spodku vnjho
NT tlesa ve vvrtech a upravte polohu
spodku tlesa.
Vyrovnejte pesn horizontln dlc rovinu
spodku NT vnjho tlesa v toleranci 0,05
mm, kontrolujte styk s kozlky v cel dlce
spromrkou (lokln vle nesm pekroit
hodnotu 0,07 mm) souasn dotahujte
kotevn rouby NT kozlk na pedepsan
utahovac moment: zvedn a spoutn st
NT tlesa provdjte podbjenm nebo
uvolnnm
zkladovch
kln,
men
hadicovou vodovhou, vodovhou, plonm
pravtkem o dlce 3 m a nivelac. Pn a
podln sklony horizontln dlc roviny
nastavte dle hodnot uvedench v Pasportu
turbiny, kontrolujte vodovhou.
Kontrolujte zkladov klny mus bt
v zbru (kozlk zkladov kln). Pouijte
spromrku a poklep.

Check the proper contact of LP casings with Kontrolujte spromrkou 0,07 mm dosedn
pedestals by means of the feeler gauge with
dl NT tlesa na kozlky. Zajistte dkladn
thickness 0,07 mm. Provide proper contact of
dosedn ploch doklepnutm zkladovch kln
po uvolnn zkladovho roubu. Zkladov
the surfaces by knocking to the foundation
wedges after releasing of the foundation bolts.
roub opt dothnte na minimln utahovac
Tighten foundation bolts again up to the
moment.
minimum torque.
Date: 12.11.2013
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Modify the scaffolding and carry out the seal Po prav leen provete tsnostn svary
welds number 3,4,7,8 of the vertical joints
slo 3,4,7,8 vertiklnch spoj stn spodku
between the walls of bottom casing (the outer
tlesa (vnj v svary 2x 5-6310 a vnitn
v weld 2x 5-6310 and inner fillet welds 2x a5koutov svary 2x a5-5810, svaeno svary dle
5810, weld by 111/EN ISO 2560-A:E42 4 B 42
111/EN ISO 2560-A:E42 4 B 42 H5/OK48.00)
H5/OK48.00) acc. to drw. Tp6072400
dle vkresu Tp6072400 takto:
o

arrange the parts connection of LP casing


by handy grinding for welds a5 (polish
the surface up to pure metal or open the
gap of flat joint if the components were
not bevelled to for welds before
assembly)

degrease the surface for weld before


welding
weld at least 2 run-fillet weld a5 with local
gas preheating to 150C, weld procedure
111 (handy arc welding with coated
electrode - recommended diameter is
3,2 mm). The kind and quality of the
coated electrode has to correspond with
WPQR. Weld gradually 150-200 mm long
sections and alternate the opposite-side
of casing step by step.

Attention: Preheating has to be done


as the necessary minimum to avoid
any danger of deformation of the
connected components!

Check the weld visually in accordance


with SN EN ISO 17 637 and to evaluate
the result of the check in accordance with
SN EN 5817-D Then carry out the
capillary test of impermeability of weld,
and in accordance with SN EN
ISO17635 to evaluate the check
according to SN EN ISO 23277 st.3X

pipravte spoj dil NT sti tlesa runm


brouenm pro proveden svar velikosti
a5 (peletn povrchu na ist kov nebo
oteven spry nepevenho spoje tam,
kde nebyl na dlech ped mont
proveden kos pro svary)
provete odmatn svarov plochy ped
svaovnm
provete nejmn dvouvrstv koutov
svar a5 s loklnm ohevem plynem na
150C, metodou 111 (run obloukov
svaovn
obalenou
elektrodou
doporuen prmr je 3,2 mm). Druh a
jakost pouit elektrody mus bt ve
shod s WPQR. Svaovn provdjte po
secch cca 150-200 mm, postupn vdy
na protilehlch stranch tlesa.

Pozor:
Ohev
provdjte
jen
v nezbytn nutn me tak, aby
nemohlo
vzniknout
nebezpe
deformace spojovanch dl!

Provete
vizuln
kontrolu
svar
v souladu s SN EN ISO 17 637 a
vyhodnote vsledek kontroly dle SN EN
ISO 5817-D. Dle provete kapilrn
zkouku nepropustnosti svaru, a v
souladu s SN EN ISO17635 provete
hodnocen dle SN EN ISO 23277 st.3X

Kontrolujte ppadn korigujte - znovu


Check correct if necessary leveling of LP
vyrovnn dlc roviny NT tlesa, podln a
casing parting plane again, longitudinal and
pn sklony dle pasportu turbiny, dosedn
transversal slopes according to Turbine Dozier
kontaktnch ploch (zkladov kln kozlk
book, and proper contact of surfaces
patka NT dlu).
(foundation wedges pedestal LP casing
foot.
Smyjte konzervaci ze vech dosedacch ploch
Wash the preservation from all contact
pro vnitn dly a lehce je namate
protizdrovou pastou Molykote G Rapid +
surfaces for the inner components and lightly
(drky pro tlesa ucpvek, pn a podln
grease them with anti-sizing compound
Molykote G Rapid + (grooves for the gland
pera, vybrn pro podepen patek vnitnho
bodies, transversal and longitudinal feathers,
tlesa), namontujte zvrtn rouby do dlc
pockets for supporting of the feet of inner
roviny
a
promate
zvitov
konce
protizdrovou pastou Molykote G Rapid +
casing), assemble the stud screws into parting
Date: 12.11.2013
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Instructions for ST assembly


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Document number: S12003-YK09-05MAA-747002

plane and grease the thread-ends of screws


with anti-sizing compound Molykote G
Rapid+.
Provete kontrolu pipravenosti spodku NT
tlesa na dal mont. Kontrola me
Check the readiness of the LP bottom casing
for further assembly. Inspection can be done
probhnout jen za asti fmontra a
zstupce pro Jakost DSPW. Vystavte zznam
only with presence of DSPW technical advisor
o
proveden
kontroly
(soust
for turbine assembly and DSPW Quality
inspector. Print the record about inspection
dokumentace jakosti).
(included in quality documentation).
Stav prac:
Work status:
Spodek NT vnjho tlesa je smontovan
Bottom part of LP outer casing is a pipraven pro mont vk a vnitnch dl,
assembled and ready for assembly of covers and spodn st deflektor je smnontovna (tsnostn
inner parts. Bottom part of deflectors are svary jsou dokoneny, dlc roviny vyrovnny na
assembled (tightness welds are completed, osu stroje dle pasportu turbiny).
parting planes are leveled to turbo-set axis
according to Turbine Dozier book)
Pre-assembly of deflectors of LP middle
Ped-mont deflektor stednho NT tlesa
casing
Prepare the parts of deflector (N-Tp6069380) Pipravte dly deflektor (N-Tp6069380) NT
of LP inner casing for assembly i.e.
vnitnho tlesa na mont, tj. myt
preservation washing, check the condition,
konzervace, kontrola stavu, istn otvor pro
clean the holes for centering pins in deflectors
stedc kolky v dlcch rovinch deflektor,
parting planes, clean and grease the bolts and
itn a mazn roub a kolk pro upevnn
pins for deflectors attaching to LP inner casing
deflektor k vnitnmu NT tlesu pastou
with the paste Molykote G Rapid +.
Molykote G Rapid +.
Pre-assemble the parts of deflectors (the Pedmontujte dly (tvrtiny) deflektor pomoc
quarters) by means the screws pos. 13 to get
roub poz. 13 do spodnch a hornch polovin
dle seznaen. Matice poz.14 lehce dothnte
the bottom and upper halves according to
mutual marking. Nuts pos.14 tighten lightly
a po vystedn naklepnte kuelov kolky
poz.8. a vlcov kolky poz. 15. Pot vlote
and after centering knock in the conical pins
pos. 8. and cylindrical pins pos.15. Then
rouby poz.6 a utahujte matice poz.7. pln
insert the bolts pos. 6 and tighten the nuts
dotaen roub deflektor bude provedeno a
pos. 7. Final tightening of screws of deflectors
po celkovm sestaven obou polovin vnitnho
will be carry out after final assembly of LP
NT tlesa (deflektory bvaj vak pro dopravu
inner casing (deflectors used to be usually
ji sten smontovny a dopraveny jako
partly assembled and transported as the
poloviny i s sten namontovanm potrubm
halves with partly assembled piping of cooling
vodnho chlazen pry viz foto).
water into steam see photo).
Move the bottom halves of deflectors into LP Zavezte spodn poloviny deflektor do
outer casing and hang them on provisory pins
vnjho NT tlesa a zavste je na montn
poz. 50 cross-section K-K in drawing
epy poz. 50 ez K-K na vkrese Tp6040130
Tp6040130 which are placed on the rear and
umstnch na pedn a zadn st vnjho
front parts of the bottom part of LP outer
tlesa. K zaven poloviny deflektoru na epy
casing. The holes in cross section C-C in the
pn stny slou otvory dle ezu C-C na
drawing of deflector Tp6037561 serve for
vkrese deflektoru Tp6037561.
hanging of the bottom half of deflector on the
pins of transverse wall.

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Instructions for ST assembly


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Document number: S12003-YK09-05MAA-747002

Assembly of cover of LP outer casing:

Mont vka vnjho NT tlesa:

Hang the all upper parts of casings on the


crane and put it on the wooden supports step
by step so that was accessible from bottom
side and wash the preservation from
horizontals and verticals parting plane always.
Do not work under the hung casing! Prepare
the stud bolts M30x3 of horizontal plane
detail D3 (degrease of threads, apply the
sliding lack Molykote D321R and apply the
compound Molykote G Rapid+ on threads
and contact surfaces of stud end) and
assembly them into the bottom part of LP
casing.
Assembly the 4pcs of guide pins Tp6073748
into LP bottom casing.
Apply the sealing paste Birkosit onto vertical
parting planes same method as are described
as bottom.
First of all put the upper middle of LP casing
onto bottom part.
Carry out the pre-assembly of deflectors of LP
middle casing (see below chapter Preassembly od deflectors)
Assemble the upper halves of deflectors to
the faces of upper of LP middle casing
according to drawing Tp6072400 check the
Date: 12.11.2013
Last Revision:

Postupn zavte vechny sti svrku tlesa


na jeb a ulote je vdy na devn podklady
tak, aby byly pstupn zespoda. Smyjte
konzervaci z horizontlnch i vertiklnch
dlcch rovin. Nepracujte pod tlesem, pokud
je zaven na jebu! Pipravte zvrtn
rouby M30x3 horizontln dlc roviny detail
D3 (odmatn zvitovch konc, nanesen
kluznho laku Molykote D321R a nsledn
mazac pasty Molykote G Rapid+) a
namontujte do spodku NT tlesa.

Namontujte 4ks vodcch svek Tp6073748 do


spodku NT sti tlesa.
Naneste na vertikln dlc roviny tsnc pastu
Birkosit stejnm zpsobem jako je popsno u
spodku.
Nejprve vlote stedn st vka NT tlesa.
Provedte predmont deflektor (viz postup
ne kapitola pedmont deflektor)
Provete mont hornch polovin deflektor na
ela stednho NT tlesa dle vkresu
Tp6072400 kontrolu seznaen dl, kontrolu

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mutual marking of parts, check the marking of


pins between deflector and middle casing,
grease the bolts and pins with paste
Molykote G Rapid+. Attach the deflectors to
the upper of LP middle casing by bolts poz.44
(M30x90), level the altitude of horizontal
parting plane (deflector LP middle casing),
put the pins 20 mm into the vertical parting
planes, lightly tighten the bolts to be the
parting plane in proper contact (without torque
control).
Assembly rest of upper LP casing on the
bottom part of LP casing, set the right position
and instal the pin pos. 43 to the horizontal
parting plane.
Check the contact of parting planes by means
of the feeler gauge (the values must be in
accordance with the pasport). Eliminate the
eventual deflection of horizontal parting plane
of bottom casing from the self weight by
means of the supporting with hydraulic jacks.
Assembly and tighten the nuts M30x3
(pos. 17) of horizontal of parting plane
according detail D3.
Assemble stud pos.15 (M39) with the nuts
pos.14 into the flange of vertical parting plane
inside the cover and install the pins pos. 58.
Tighten the bolts M42x3 with the torque 1050
N.m accordance with drawing Tp6072400.
Fluently assemble the scaffolding for
providing of the access to the vertical parting
plane. Apply only the anti-sizing compound
Molykote G Rapid+ (without using of sliding
lack) on thread-ends of bolts in flange.

znaen kolk mezi deflektorem a stednm


tlesem, mazn roub a kolk pastou
Molykote G Rapid+. Upevnte deflektory horn
sti NT stednho tlesa pomoc roub
poz.44
(M30x90),
vyrovnejte
vzjemn
horizontln dlc roviny (deflektor NT
stednho
tleso),
naklepnte
kolky
20 mm do vertiklnch dlcch rovin,
dothnte lehce rouby na dosednut dlc
roviny (bez kontroly momentu).
Provedte mont zbytku hornch sti NT
tlesa na spodek, nastavte jeho pesnou
polohu a naklepnte kolky poz.43 do
horizontln dlc roviny.
dosedn
dlcch
rovin
Kontrolujte
spromrkou (hodnoty mus bt v souladu
s pasportem). Ppadn prhyb horizontln
dlc roviny spodku tlesa od vlastn hmotnosti
eliminujte podepenm spodku hydraulickmi
zvedky.
Montujte a dotahujte matice M30x3 (poz. 17)
horizontaln dlc roviny detail D3.
Do pruby vertikln dlc roviny namontujte
zevnit vka zvrtn rouby poz.15 s maticemi
poz.14 a naklepnte kolky poz.58, Uthujte
rouby M42x3 momentem 1050 N.m dle
vkresu .Tp6072400. Prbn montujte
leen pro zajitn pstupu k vertikln dlc
rovin. Naneste pouze mazac pastu Molykote
G Rapid+ (bez pouit kluznho laku) na
zvitov konce roub pruby.

During the screw tightening in vertical parting Bhem utahovn roub vertiklnch prub
plane, measure the proper contact in
prbn kontrolujte spromrkami dosedn
horizontal parting plane between the LP
horizontln dlc roviny vka a spodku
bottom part and LP cover by means of the
vnjho NT tlesa. Vsledek men by ml
feeler
gauges.
The
readings
should
korespondovat
s Pasportem
turbiny
Date: 12.11.2013
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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

correspond to the record in Turbine Dozier


(maximln lokln spra do 0,2 mm).
book (max. local gap less then 0,2 mm).
Create the preassembly workplace for the Vytvote
pedmontn
pracovit
pro
tightness welds doing on cover of LP outer
svaovn tstnostnch svar na vku NT
casing including adequate measures OHS,
vnjho tlesa vetn zajitn pimench
FP, EP (enough loading capacity of floor,
opaten BOZP, PO a OP (dostaten
ventilation, heating, inlet of electricity).
nosnost podla, odsvn, vytpn, pvod
elektiny).
Move the cover of casing onto the pre- Pemstte vko tlesa na pedmontn
assembly workplace onto wooden supports so,
plochu na devn podpry tak, aby byl
that the access to weld surface os provided.
zajitn pstup ke svarov ploe. Provete
Build up the scaffolding in necessary range.
mont leen v potebnm rozsahu.
Clean the weld surfaces by fine grinding up to Oistte svarov plochy jemnm brouenm
the pure metal and degrease the surfaces
na ist kov a plochy ped svaovnm
before welding.
odmastte.
Modify the scaffolding and carry out the seal Po prav leen provete tsnostn svary
welds no.1, 2, 5, 6 of the vertical flange on
. 1, 2, 5, 6 vertikln pruby vka NT vnjho
cover part of LP outer casing (the inner v weld
tlesa 2x1/2V5-6310 koutov svary 2x a52x 5-6310 and fillet welds 2x a5-5810, weld by
5810, svaeno svary dle 111/EN ISO 2560
111/EN ISO 2560-A:E42 4 B 42 H5/OK48.00))
A:E42 4 B 42 H5/OK48.00) dle vkresu
acc. to drw. Tp6072400 this way:
Tp6072400 takto:
o arrange the walls connection of LP casing
o pipravte spoj dl vka NT sti tlesa
by handy grinding for weld 3V (polish the
runm brouenm pro proveden svaru
velikosti 3V (peletn povrchu na ist
surface up to pure metal or open the gap
of flat joint if the components were not
kov nebo oteven spry nepevenho
bevelled to for welds before assembly)
spoje tam, kde nebyl na dlech ped
mont proveden kos pro svary)
o degrease the surface for weld before
o provete odmatn svarov plochy ped
welding
svaovnm
o weld 3V with local gas preheating to
o provete svar 3V s loklnm ohevem
150C, weld procedure 111 (handy arc
plynem na 150C, metodou 111 (run
welding
with coated electrode
obloukov svaovn obalenou elektrodou
recommended diameter is 3,2 mm). The
- doporuen prmr je 3,2 mm). Druh
kind and quality of the coated electrode
a jakost pouit elektrody mus bt ve
has to correspond with WPQR. Weld
shod s WPQR. Svaovn provdjte po
gradually 150-200 mm long sections and
secch cca 150-200 mm, postupn vdy
alternate the opposite-side of casing step
na protilehlch stranch tlesa.
by step.
o Attention: Preheating has to be done
o Pozor:
Ohev
provdjte
jen
as the necessary minimum to avoid
v nezbytn nutn me tak, aby
any danger of deformation of the
nemohlo
vzniknout
nebezpe
connected components!
deformace spojovanch dl!
Dismantle the scaffolding and move the cover Demontujte leen a zavezte vko zpt na
back onto the bottom part of casing.
spodek tlesa.
Measure again the gap in the free horizontal Provete znovu men spry ve voln
parting plane of LP outer casing by means of
horizontln dlc rovin vnjho NT tlesa
the feeler gauges. The inspection can be done
spromrkou. Kontrola me probhnout
only with the presence of KODA turbine
pouze za asti fmontra a zstupce pro
jakost DSPW na elektrrn. Vystavte zznam
assembly supervisor and representative of
KODA for Quality Assurance on site. Write
o proveden tto kontroly (soust
the record about the inspection (it is the part
dokumentace jakosti).
of KODA QA documentation).
Date: 12.11.2013
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Document number: S12003-YK09-05MAA-747002

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Hang the assembled cover on crane according


to drawing Tp6078748 and move it on the
wooden supports onto the place according to
drawing Lay-down plan or on another area
with enough loading capacity (weight of the
cover is max. 51 tons).
Work status:
The cover of LP outer casing is
assembled together, the tightness welds are
completed. Upper parts of deflectors are
installed.

Zavste smontovan vko na jeb dle vkresu


Tp6078748 a ulote vko na devn podklady
na msto dle vkresu Odkldac pln nebo
na jinou plochu s dostatenou nosnost
(hmotnost sestavenho vka je max 51 tuny).

Preparation of LP middle casing for LP


diaphragm inserting

Pprava NT stednho tlesa na vloen


rozvdcch kol

Stav prac:
Vko vnjho NT tlesa je smontovno
vetn proveden tsnostnch svar a instalace
hornch st deflektor.

Wash carefully off preservation from the inner Smyjte dkladn konzervaci ze vech vnitnch
surfaces of middle part of LP inner casing.
ploch spodku stednho NT tlesa. Drky pro
rozvdc kola a ostatn kontaktn plochy lehce
Grease slightly the grooves for diaphragms
namate protizdrovou mazac pastou
and the other contact surfaces with the antisizing compound Molykote G Rapid+.
Molykote G Rapid+.
Lightly grease the grooves for diaphragms and Lehce namate drky pro rozvdc kola a
contacts surfaces with the inner elements by
kontaktn
plochy
s vnitnmi
dly
anti-sizing compound Molykote G Rapid+.
protizdrovou pastou Molykote G Rapid+.
For lifting of the cover use the delivered ropes
Pro zvedn vka pouijte dodan lana dle
according to Tp6078748.
vkresu Tp6078748.
Work status:
Stav prac:
LP middle casing is ready for assembly of
NT stedn tleso je pipraveno pro
diaphragms.
mont rozvdcch kol.
Assembly of the covers with oil seals and
Mont vk olejovch vloek a tles ucpvek:
gland bodies:
Assemble the carriers of the oil seals (covers) Montujte nosie olejovch vloek (vka)
Tp6076595 (rear LP casing) and Tp6071722
Tp6076595 (zadn NT tleso) a Tp6071722
(front LP casing) into the bearings vans of LP
(pedn NT tleso) k loiskovm vanm NT
casing) including the gaskets (position of the
tlesa vetn tsnn (olejov vloka je
oil covers can be independently changed
nezvisle polohovateln vi stojanu a
against the stand and the gland). Carry out the
ucpvce). Mont provete jet ped instalac
tles NT ucpvek.
assembly just before LP glands bodies
installation.

Date: 12.11.2013
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Instructions for ST assembly


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Document number: S12003-YK09-05MAA-747002

Unwrap the gland bodies, wash the Vybalte tlesa ucpvek, smyjte konzervaci,
zkontrolujte stav stykovch ploch a pohyblivost
preservation out, check the condition of
contact surfaces and mobility of sealing rings
tsncch krouk poz.15, lehce promate
pos.15, lightly grease the contact surfaces with
kontaktn plochy protizdrovou pastou
anti-sizing compound Molykote G Rapid+.
Molykote G Rapid+.
Put the bottoms of glands bodies Vlote tlesa ucpvek (Tp6068517) do
(Tp6068517) into the transversal walls of
pnch stn spodku NT vnjho tlesa,
bottom part of LP outer casing, dismantle the
demontujte vka tles (matice poz.7), otote
covers of glands (nut pos.7), turn the covers
vka tles ucpvek dlc rovinou vzhru,
with parting plane up, take out the labyrinths
vyjmte
labyrintov
segmenty,
smyjte
segments, wash the preservation out, check
konzervaci, zkontrolujte stav stykovch ploch a
the condition of contact surfaces, lightly
lehce
promate
kontaktn
plochy
grease the contact surfaces with anti-sizing
protizdrovou pastou Molykote G Rapid+.
compound Molykote G Rapid+).
Notice: Axial position of the gland is fixed by
Poznmka: Axiln je poloha ucpek pevn
fitting of collar with width 55h7 in groove 55H8
zafixovna uloenm nkruku o ce 55h7
and 66H8 in the transversal wall of the bottom
do drky 55H8 a 66H8 spodku NT vnjho
part of LP outer casing.
tlesa

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LP glands body /
Tleso NT ucpvky
Drw. No. / .v. Tp6068517
The weight / Hmotnost = 463kg

Work status:
Stav prac:
Bottoms of glands bodies are inserted
Spodky tles ucpvek jsou vloeny do
into the bottom part of LP outer casing, the spodku NT vnjho tlesa, vka ucpvek
covers of glands are ready for the further pipravena pro dal mont.
assembly.
Assembly of LP diaphragms and covers of LP
inner casing for further assembly:

Mont NT rozvdcch kol a pprava vk NT


vnitnch tles na dal mont:

All components mentioned in this article


have been already assembled and set against LP
rotor during the pre-assembly in DSPW
workshop, just before transport to the site.
Diaphragms will be delivered separately,
preservered and packed in wooden boxes.

Veker dly uveden v tomto lnku byly


ji montovny a ustaveny vi rotoru pi kontroln
monti v dln DSPW, ped dopravou na
stavenit. Rozvdc kola budou dopravena
samostatn,
konzervovan
a
zabalen
v devnch bednch.

LP diaphragms:

NT rozvdc kola:

Diaphragms LP1 & LP1a /


Rozvdc kolo NT1 & 1a
Drw. No. / .v. Tp6075042
The weight / Hmotnost = 10000 kg

Date: 12.11.2013
Last Revision:

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Diaphragm LP2 & LP2a


Rozvdc kolo NT2 & NT2a
Drw. No. / .v. Tp6075338 / Tp6075961
The weight / Hmotnost = 2800 kg

Diaphragm LP3 / & LP3a


Rozvdc kolo NT3 & NT3a
Drw. No. / .v. Tp6075253 / Tp6076159
The weight / Hmotnost = 5465 kg

Suspensions are designed for attachment of Pro uchycen rozvdcch kol v tlese turbiny
jsou ureny zvsy podle vkres Tp6031267
diaphragms in turbine casing according
drawing Tp6031267. High-rise position of
(M30). Vkov poloha rozvdcch kol je
nastavena tloukou podloky poz. 3. Stranov
diaphragms is set by thickness of washer pos.
poloha kol ve vnitnm tlese je dna
3. Side position of disphragms in inner casing
opracovnm stedcch ep na spodcch
is given by machining centering pins on
rozvdcch kol. Vzjemn poloha hornch a
bottom of diaphragms. Mutual positions of
spodnch polovin kol je dna pery v dlcch
upper and bottom half of wheel is given by
keys in parting planes.
rovinch

Date: 12.11.2013
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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Unpack the halves of diaphragms take out the Vybalte poloviny rozvdcch kol, vyjmte
glands
labyrinth
segments
from
all
segmenty labyrintovch ucpvek ze vech
diaphragms. Wash off the preservation, check
rozvdcch
kol.
Smyjte
konzervaci,
the contact surfaces including collars and
kontrolujte stykov plochy vetn nkruk a
grooves, lightly grease all contact surfaces for
drek, namate lehce veker lcovan
matching with anti-sizing paste Molykote G
plochy protizdrovou pastou Molykote G
Rapid +, leave just thin film of sparse
Rapid +, v mstech dotyku mechanickch
midel pro men ponechte jen tenk film
preservation in places of touch of the
mechanical measuring instruments.
dk konzervace.
Assemble the upper and bottom halves of the Montujte spodn a horn poloviny rozvdcch
diaphragms into the cover of LP middle casing
kol do spodku NT stednho tlesa pomoc
and attached them by means of the bolts.
roub.
Work status:
Stav prac:
Halves of diaphragms are inserted and
Poloviny rozvdcch kol jsou vloeny a
attached into LP middle casing. The upper and upevnny v NT stednm tlese. Horn i doln
bottom halves of deflectors are assembled.
poloviny deflektor jsou namontovny.

Date: 12.11.2013
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Measuring of the stator parts position in LP


steam flow path and radial position setting:

Namen polohy statorovch dl NT


prton sti a radiln vyrovnn:

Attention:

Upozornn:

All below described measurements till LP casings


boxing up can be done exclusively with presence of
DSPW Technical Advisors or DSPW Quality inspector.
For the setting of rough radial position of mentioned
parts, there has to be available LP bearings, LP rotor
and the dummy shaft for LP part. HP and IP turbine
casing should be already placed on bearings stands;
if HP and IP part delivery is not available yet it is
possible to continue with assembly work with the
awareness, that it will be necessary repeat some
measurement and assembly operations (HP and IP
part weight influence).

Veker ne popsan men a do okamiku


zaven NT tlesa je nutno provdt vhradn za
ptomnosti fmontra nebo kontrolora DSPW. Pro
hrub radiln ustaven dl NT prton sti mus
bt k dispozici NT loiska, NT rotor a kontroln hdel
pro NT st. VT a ST dl turbiny by ml bt ji uloen
na loiskovch stojanech; nen-li VT a ST dl dosud
dodn je mono pokraovat s mont s vdomm, e
bude nutno nkter men a montn operace
opakovat (vliv hmotnosti VT a ST dlu)

Put in the LP dummy shaft with rings into the Vlote NT kontroln hdel s krouky do loisek
bearings and take up the clearances among
a provete vymezen vle mezi spodky tles a
the bottom parts of casings and the temporary
montnmi stavcmi klny.
set-wedges.

Measure the radial position of bottom part of Namte radiln polohu spodku NT vnitnho
LP inner casing against the bores of bottom
tlesa podle vvrt spodk NT rozvdcch kol
v drkch pro hdelov ucpvky a na
parts of LP diaphragms in grooves for labyrinth
plochch vedle votinovho tsnn obvodu
segments of the shaft glands and on surfaces
next to the honey-comb sealing of
lopatkovn obnch kol (ped menm mus
circumference of blades of moving wheels
bt vyjmuty labyrintov segmenty z tles
(before measuring the labyrinth segments
ucpvek a hdelovch ucpvek rozvdcch
have to be taken out from the gland bodies
kol).
and from shaft glands of diaphragms).
Notice:
Poznmka:
Kontroln men tvaru vrtn vnitnch dl
It is not necessary to perform the checkmeasurement of bore shape of inner
NT prton sti nen poteba provdt.
components of LP steam flow path. If it is
Poaduje-li jej zkaznk nebo jsou-li pro
required by purchaser or there are reasons for
men dvody, provete jej takto: postupn
measuring, carry out it as following: gradually
pokldejte horn poloviny vnitnch dl na
put the upper halves of inner parts onto
spodky, kontrolujte kontakt v dlc rovin a
Date: 12.11.2013
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bottoms, check the proper contact in parting


pot promte ovalitu vrtn vech vnitnch
plane and than measure the bore shape
dl. Horn dly po odmen sejmte a
(ovality) of all inner components. After
umstte ven z tlesa na devn podklady.
measuring take out the upper parts and put
them onto wooden supports.
Proceed the levelling by moving with whole Provete opravu vyrovnn pohybem celho
bottom of LP casing according to values from
spodku NT tlesa podle hodnot z kontroln
the preassembly (Turbine Dozier book), take
monte (Pasport Turbny), vymezte vle
up the clearances of the temporary setmontnch stavcch kln a opakujte men.
Pesnost polohy spodku NT vnitnho tlesa
wedges and repeat the measurement. The
accuracy of position of the bottom part of LP
mus bt takov, aby nemohlo dojt k dotyku
inner casing has to be enough to avoid the
obnch kol s votinovm nadbandovm
touch of moving wheels with the honey-comb
tsnnm rozvdcch kol po vloen NT rotoru
packing above the blade-bandages of
(obvodov vle je 1,73 mm u RK1, 3,66 mm u
diaphragms (the clearance on perimeter is
RK2, a 5,37 u RK3.)
1,73 mm for diaphragm 1, 3,66 mm for
diaphragm 2 and 5,37 mm for diaphragms 3.
Demonstration picture of radial alignment of LP steam flow path elements with using of dummy shaft /
Ilustran foto radilnho vyrovnn dl prton sti s pouitm kontroln hdele:

vr
Take out the dummy shaft and insert LP rotor
into bearings by means of the lifting beam
according to drw. no. Tp6078811. Obey all
instructions for handling with rotor written
above at the first alignment of rotors catenary.
Put LP rotor into the bearings (HP and IP
turbine casing has been placed on position),
carry out the measuring of alignment of LP
rotor in coupling with dial gauges.
Correct the rotors catenary alignment - if
necessary. Align rotors for TG operation.
Then measure the rotor position against bores
(measuring to the circular recesses for the oil
sealing covers in the oil tank) and casings.
Record all the values and compare them with
data in Turbine Dozier Book (values measured
Date: 12.11.2013
Last Revision:

Vyjmte kontroln hdel a vlote NT rotor do


loisek pomoc zvedac traverzy dle vkresu
Tp6078811. Dodrte veker instrukce pro
zachzen s rotorem, jak je popsno ve u
prvnho vyrovnn rotorov soustavy.
Vlote NT rotor do loisek (VT a ST tleso
turbiny je uloeno na pozici), provete men
vyrovnn NT rotoru ve spojce selnkovmi
chylkomry (hkovnm).
Provete opravu vyrovnn rotorov soustavy
je-li poteba. Provdjte vyrovnn na provoz.
Potom promte polohu rotor vi vvrtm
(men na vkruky pro olejov vloky van) a
tles. Veker hodnoty zaznamenejte a
porovnejte s daji v pasportu turbiny (hodnoty
namen pi kontroln monti v dln

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210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

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vrobce). Zmte tak korekci pro ustaven


axiln polohy NT tlesa porovnn vzdlenosti
el nkruku ST rotoru ve vybrn pro axiln
loisko v zadnm VT loiskovm stojanu a
axilnch vl v prton sti (men pomoc
klnovch mrek).

during pre-assembly in workshop of turbine


producer). Measure the correction for setting
of axial position of LP casing inside the outer
casing: distance of faces of collar of IP rotor in
hollow for the thrust bearing in rear HP bearing
stand and axial clearances in steam flow path
(measurement with the wedge-gauges).
Take LP rotor out. Put the dummy shaft into
bearings.
Evaluate
the
influence
of
deformation of the foundation after loading of
foundation with the weight of the rotor and
compare it with the measuring from the
preassembly which was done in workshop of
producer and carry out the correction of
position of LP casing against the dummy shaft.
It is possible to correct the radial position
of stator parts by changing of the suspension
pads thickness of diaphragms. There is the
spare set of suspension-pads in delivery with
allowance for machining at the site. Side
correction of diaphragms are not carry out,
setting of side position can be solved by
changing of rotor position in bearing vans.
Carry out VPL measurement to find out the
right setting of radial inner parts in the bottom
outer casing. Compare the results with values
measured in producer workshop and correct
the found deviations. Put in the dummy shaft
and carry out the final correction of radial
setting of stator parts based on evaluation of
described measurements. Take out the
dummy shaft.
Notice: Usually it is not necessary to carry out
VPL measurement. DSPW supervision staff on
site will decide about VPL necessity with
respect to the actual state.
Leveling state: Diaphragms are radially set
now (vertically and laterally) with accuracy
better then 0,1 mm in comparison with the
measuring in open state carried out during
preassembly in DSPW workshop. It is not
necessary to set the glands bodies, they are
fixed in grooves of turbine casing. Mentioned
setting of the radial position of parts is carried
out with taking respect to:

Korekce radiln polohy statorovch dl je


mon provdt: zmnou tlouky podloek
zvs rozvdcch kol. V dodvce turbiny je
sada
nhradnch
podloek
zvs
rozvdcch kol s pdavkem na opracovn na
staveniti. Stranov korekce rozvdcch kol
se neprovdj, vyrovnn lze zajistit zmnou
polohy rotoru v loiskovch vanch.
Provete men VPN pro zjitn sprvnho
nastaven radiln polohy spodku vnitnho dl
NT tlesa. Porovnejte vsledek s hodnotami
namenmi v dln vrobce a zjitn
odchylky opravte. Vlote kontroln hdele a
provete finln kontrolu nebo pravy
v radilnm ustaven statorovch dl na
zklad vyhodnocen popsanch men.
Vyjmte kontroln hdel.
Poznmka: Men VPN nen obvykle nutno
provdt. O nutnosti VPN rozhodne montn
dozor DSPW na staveniti s ohledem na
aktuln stav.
Stav vyrovnn: Rozvdc kola jsou nyn
radiln ustavena (vkov a stranov)
s pesnost lep ne 0,1 mm v porovnn
s menm v otevenm stavu provdnm pi
kontroln monti v dln DSPW. Tlesa
ucpvek nen teba ustavovat, poloha ucpvek
je pevn fixovna v drkch tlesa. Uveden
ustaven radiln polohy dl je provedeno
s ohledem na:

The journal position changing in bearing


after turbine start up
the displacements araising during LP casing
boxing up (measured during preassembly in
workshop of producer or on site during
boxing up against the dummy shaft, as
described above)

zmnu polohy loiskovho epu v loisku po


najet turbiny
na posuvy, kter vznikaj pi zavrn NT
tles (odmeno pi kontroln monti
v dlnch vrobce nebo na staveniti pi
zavrn tles vi kontroln hdel uvnit, jak
je popsno ve)

Date: 12.11.2013
Last Revision:

Vyjmte NT rotor a vlote kontroln hdel do


loisek. Vyhodnote vliv deformace zkladu po
zaten hmotou rotoru v porovnn s menm
bhem ped-monte v dln vrobce a
provete korekci polohy NT tlesa vi
kontroln hdeli.

Page 157 / 278

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210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Note:

Poznmka:

In case that it is not possible to carry out the


measurement by means of LP dummy shaft because
of inacceptable inaccuracy (length and shaft stiffness)
there will be used measuring laser system
CENTRELIGN in combination with string measuring
(measuring will be provided by subcontractor who
provides the assembly).

V ppad, e nebude mon provst men pomoc


NT kontroln hdele z dvodu nepijateln nepesnosti
(dlka a tuhost hdele), bude pro men pouit
mc laserov systm CENTRALIGN v kombinaci s
menm na strunu (men zajist subdodavatel
provdjc mont).

If there was done any corrections of parts Pokud byly provdny korekce v ustaven dl,
positioning setting, dismantle the diaphragms
demontujte rozvdc kola a vyistte vnitn
and clean out the inner LP casing by blowing
NT tleso vyfouknm stlaenm vzduchem a
with pressure air and put the parts back into
vlote dly zpt do spodku vnitnho tlesa.
bottom of inner casing.
Work status:
Stav prac:
Radial and axial alignment of inner
Radiln vyrovnn vntnch dl NT
components in LP steam flow path just before prton sti je dokoneno.
casing boxing up is completed.

------------------------- ------------------------ATTENTION:
If a huge differences of flexible deformation
of LP casing would be found as well as
differences in mutual position of bearing stands
and LP casings during the putting of turbine
components on position (in comparison with the
pre-assembly at producer), it would be necessary
to carry out:
o Measurement of position of stator parts of
LP steam flow path against the rotor by
procedure Measuring af concentrity in
closed state (installation of sensors on
rotor, complete boxing up & opening of
casing with rotor inside and continuos
measuring of the rotor position in stator)
o After LP rotor taking out to correct the
position of stator parts according to the
reasult of measurement
o Carry out the check of the rightness of
position setting by means of plasters (stick
the plasters on rotor, box up the casing
with rotor inside, turn the rotor, open the
casing, take the rotor out)

UPOZORNN:
V ppad, e by pi pokldn dl turbiny
na pozici byly zjitny enormn rozdly v prun
deformaci NT tlesa a ve vzjemn poloze
loiskovch stojan vi NT tlesm (v porovnn
s ped-mont u vrobce), je nutno provst:

Above described activities are not


usually done on site, but it is necessary that the
sub-contractor who provides the site assembly
works takes in account the posibility of arising of
described works.
Measure instruments, supervision of works
and evaluation of the measurement would be

Uveden innosti se na staveniti obvykle


neprovd, je vak nutno, aby subdodavatel
zajiujc proveden montnch prac vzal
v vahu monost vskytu popsanch prac.

Date: 12.11.2013
Last Revision:

namen polohy statorovch dl NT parn


prton sti vi NT rotoru metodou
Men centricity v zavenm stavu
(instalace idel na rotor, pln zaven a
oteven tlesa s rotorem uvnit a prbn
men polohy rotoru ve statoru)

po vyjmut NT rotoru korigovat ustaven


statorovch dl podle vsledku tohoto
men
provst kontrolu sprvnosti ustaven
metodou nplast (nalepit na rotor
nplast, zavt tleso s rotorem uvnit,
protoit rotor, otevt tleso, vyjmout rotor)

Mc pstroje, montn dozor prac a


vyhodnocen men by v takovm ppad

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Document number: S12003-YK09-05MAA-747002

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provided by DSPW staff in such case.


zajistili pracovnci DSPW .
More details about the concentrity
Detailnji jsou innosti pi men centricity
measurement in closed state and checking of the v zavenm stavu a kontrole sprvnho
right position setting by means of the plasters vyrovnn pomoc nplast popsny ne:
described below:
v Installation of contactless sensors EPRO
on LP rotor and preparation for concentrity
measuring of the stator elements against
rotor
- Mark the axis for sensors attachment (on
rotor sides in the height of parting plane)
- Attaching the holders with EPRO sensors
to LP rotor by stratch harnessing with
plastic tape and by cable pulling tape.
- Attaching of the junction box with signal
transmitters onto rotor in the place between
glands and oil insert

v Instalace bezdotykovch snma EPRO


na NT rotor a pprava na men centricity
statorovch dl vi rotoru
- Vyznaen os pro upevnn snma na
NT rotor (z bok rotoru ve vce dlc
roviny)
- Upevnn drk se snmai EPRO na
rotor
opsnm
plastovou
pskou
napnanou stahovac kabelovou pskou.
- Upevnn sdruovac skky s pevodnky
signlu na rotor v mst mezi ucpvkou a
olejovou vlokou
- Mont kabel (kabely od snma
pipojeny do sdruovac skky a odtud
jedin kabel vyveden do mc stedny
vn tlesa turbiny) a upevnn kabel na
rotor lepc pskou.

- Assembly of cables (cables from sensors


are connected to junction box and just one
cable is outlet to the measure-cubicle
placed out of turbine casing) and
attachment of cables to the rotor by an
adhesive tape.
- Notice: Labyrinth segments are taken out
from shaft glands in diapragms and outer
LP gland bodies.
- Marking of sensors position on coupling
hubs.
- Putting LP rotor into the casing with sensor
on the top, connecting and testing of
measuring with rotor turning (measure
Left Right Bottom Top).

- Poznmka: Labyrintov segmenty mus


bt
vyjmuty
z hdelovch
ucpvek
rozvdcch kol a z vnjch NT ucpvek.
- Vyznaen polohy snma na spojkovm
kotoui.
- Vloen NT rotoru do tlesa snmai
vzhru, zapojen a odzkouen men
s otenm rotoru (m se Lev Prav
Doln Horn).

v Measuring of corrections for setting the


concentrity in closed state against the
rotor.

v Men korekc pro ustaven centricity


v zavenm stavu na rotor

- LP casing boxing up: Gradual assembly of


halves of upper inner parts, tightening of
screws in parting planes up to proper
contact and measuring of values in L P
B T. During rotor loading and tightening
of parting planes continuously measure
change of the position of stator parts
against rotor. Continuously measure the
changes of top gaps.
- During casing boxing up measure the
stator parts position against rotor in
accessible places (bores of stands and
casings, grooves of diaphragms) by the
inside micrometer.

- Zaven NT tlesa: Postupn mont


hornch polovin vnitnch dl, utahovn
roub jejich dlcch rovin na dosednut a
men L-P-D-H hodnot. Prbn mte
zmnu polohy statorovch dl vi rotoru
pi zatovn a stahovn dlcch rovin.
Prbn mte zmny pikovch vl.

Date: 12.11.2013
Last Revision:

Page 159 / 278

- Bhem
zavrn
tles
promujte
odpichem zmny polohy statorovch dl
vi rotoru na pstupnch mstech (vvrty
stojan a tles, drky rozvdcch kol).

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

- Bhem
zavrn
tles
promujte
spromrkou dosedn dlcch rovin NT
tlesa ve volnm stavu ped utaenm
roub.
- Provete men L-P-D-H hodnot po
zaven NT vnjho tlesa; toto men se
provd opakovan a je platn pouze
v ppad, pokud vsledky po sob
jdoucch men se neli o vc ne 0,1mm.

- During casing boxing up measure the


proper contact of parting planes of LP
casing by feeler gauge in free state just
before bolts tightening.
- Carrying out the measurement of values LR-B-T after LP casing boxing up; this
measurement is carried out repeatedly and
it is valid only if the results of consecutive
measurements do not differ more then
0,1mm.
- Taking out the caps of leveling pins on
outer LP casing and on bearings stands;
mutual position measuring of the leveling
pins by Very Precise Leveling (VPL):
mutual position measuring of leveling pins
on outer LP casing bearings stands and
journals of LP rotor.

- Sejmut krytek nivelanch ep na


vnjm NT tlese a na loiskovch
stojanech, men vzjemn polohy
nivelanch bod metodou Velmi pesn
nivelace (VPN): men vzjemn polohy
nivelan epy vnjm NT tlese loiskov stojany a loiskov epy NT
rotoru.
- Demont hornch dl a do oteven NT
tlesa do dlc roviny
- Men VPN v otevenm stavu s rotorem
uvnit.
- Vyjmut rotoru, demont snma EPRO.

- Dismantling of the top parts up to opening


of LP casing in parting plane
- VPL measuring in open state with rotor
inside.
- Taking out the rotor, dismantling of EPRO
sensors
- Evaluation of measured values, compare
results with values in Turbine Dozier book.
Results must not differ more then 0,2 mm,
otherwise it is necessary to correct the
position of inner parts and repeat VPL
measuring.

- Vyhodnocen
namench
hodnot,
porovnejte
vsledky
s hodnotami
v pasportu turbiny. Vsledky se nesm liit
o vce ne 0,2 mm, v opanm ppad je
nutn provst korekce polohy vnitnch dl
a men VPN opakovat.

v Verify the right setting of stator parts


concentrity by means of plasters as
following (including preparation works):

v Oven sprvnho ustaven centricity


pomoc nplast takto (vetn ppravnch
prac):

- Assemble labyrinth segments into glands


- Stick the plasters on top of rotor in places
with smallest clearance in accordance of
drawing (circumference clearance between
rotor and diaphragm) and put rotor into
bearings.
- Assemble the upper halves of diaphragms,
put on a lead wire for measuring of the
dilatation clearances against the top of LP
casing
- Box up of LP outer casing including 100%
tightening bolts.
- Measure the top gaps between blades of
moving wheel and diaphragms 3-3a.
Nominal clearance of LP casing has to be
approx 18.4 mm (Tp6072423) in cold-state;
accurate values of clearances are recorded
in Turbine Dozier book.

- Montujte labyrintov segmenty do ucpvek


- Nalepte nplasti nahoru na rotor do mst s
nejmen vkresovou vl (obvod vle
mezi rotorem a rozvdcm kolem) a
vlote rotor do loisek.

Date: 12.11.2013
Last Revision:

Page 160 / 278

- Namontujte horn poloviny rozvdcch


kol, vlote olovn drt, pro zjitn
dilatanch vl vi vku NT tlesa.
- Provete zaven NT vnjho tlesa
vetn 100% utaen roub.
- Odmte pikov vle mezi obnmi
lopatkami 3-3a a rozvdcmi koly. U NT
tlesa mus bt ve studenm stavu
jmenovit vle cca 18,4 mm (Tp6072423)
pesn hodnoty vl jsou zaznamenny
v pasportu turbiny.
Prepared: O.Baroch
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Tylova 57l 31600 Plze l esk Republika

- Turn with LP rotor and measure the


differences of clearance between rotor
stator in accessible places (including
measuring to bores of bearings stands and
tops gaps)
- Measure the rotors catenary alignment in
couplings by means of the dial gauges
- Open LP casing up to parting plane, take
out LP rotor, and perform inspection of
plasters and inspection of dilatation gaps
by thickness measuring of deformed lead
wires.
- Clean the rotor well

Date: 12.11.2013
Last Revision:

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

- Provete protoen NT rotoru a namte


rozdly vle rotor stator na pstupnch
mstech (vetn men na vvrty
loiskovch stojan a pikovch vl).
- Provete men vyrovnn rotorov
soustavy hkovnm ve spojkch.
- Otevete NT tleso do dlc roviny,
vyjmte NT rotor, provete kontrolu
nplast a kontrolu dilatanch vl
menm
tlouky
deformovanch
olovnch drt.
- Provete oitn rotoru.

Prepared: O.Baroch
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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Axial position setting of stator parts in LP


steam flow path

Ustaven axiln polohy statorovch dl NT


prton sti:

Attention:

Upozornn:

The accurate axial position setting of stator parts in LP


steam flow path of LP turbine casing during assembly
at site may be done only after putting of HP and IP
casing onto bearings stands see chapter 2.11.3
(collar for axial bearing is on HP and IP rotor). Axial
position setting of all casings of steam turbine will be
done at parallel time.

Pesn ustaven axiln polohy (nastaven axilnch


vl) v prton sti NT tlesa turbiny, pi monti na
staveniti, me bt provedeno teprve a po uloen
VT a ST tlesa na loiskov stojany viz kap. 2.11.3.
(nkruek pro axiln loisko je na VT and ST rotoru).
Axiln ustaven vech tles parn turbiny bude
probhat soubn.

Mutual axial setting of diaphragms with


rotor and LP glands was done during
preassembly in DSPW workshop.

Vzjemn
axiln
ustaven
NT
rozvdcch kol s rotorem a tlesy NT ucpvek
bylo ji provedeno pi kontroln monti v dln
DSPW.
Traverzy mezi VT a ST tlesem a
loiskovmi stojany byly kompletn nalcovny a
namontovny, vetn mezikus, pi kontroln
monti v dln DSPW mezikusy nen poteba
ji pi monti na staveniti lcovat.
Po uloen VT a ST tlesa na pozici
namontujte traverzu poz.4 s plokami poz.21
na pedn VT loiskov stojan (Tp6076998) a
traverzu poz.14 s plokami poz.21 na zadn
VT loiskov stojan (Tp6072597). rouby a
dosedac plochy vdy oetete proti-zdrovou
pastou Molykote G Rapid+. Mezikusy zatm
nevkldejte a traverzy nepipojujte ke
spodku VT tlesa.

Traverses between HP and IP casing and


bearing stands were fitted and assembled
completely including spacers during preassembly
in DSPW workshop it is not needed to fit the
spacers during assembly at site.
After HP and IP casing putting onto position
assembles the traverse pos.4 with splices
pos.21) to HP front bearing stand
(Tp6076998) and the traverse pos.14 with
splices pos.21 to the rear IP bearing stand
(Tp6072597). Always threat the bolts and
contact surfaces with anti-sizing compound
Molykote G Rapid+. Do not insert the
spacers and do not connect the traverses
to the bottom of HP casing yet.

HP front bearings stand / Pedn VT lo. stojan

Date: 12.11.2013
Last Revision:

Page 162 / 278

HP rear bearings stand / Zadn VT lo. stojan

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Modify the axial position of the set: rear IP


bearing stand HP casing front HP bearing
stand so, that the gaps with right dimensions
and shape arise between end of traverses and
contact surfaces on HP casing are equal for
spacers inserting
Set the axial position of LP rotor: either
according to axial bearing after inserting of
bearing segments and HP and IP turbine rotor
or according to recorded distance between the
machined surfaces of coupling hub inside the
bearing stand from preassembly.
Carry out setting by changing of the front
bearing stand position (shifting) in the slide
guiding of pedestal and by moving with whole
HP casing.
Put the stones into thrust bearing and push HP
casing so that HP rotor touches stones on the
active side of axial bearing
Check LP outer casing axial position against to
coupling hub face of HP andb IP rotor or
correct the turbo-set position (it is measured
the distance between the surface for
attachment of the cone of gland and coupling
face, according to drw. = 1273,6 mm)
Put LP rotor into radial bearings and move it
up to contact of both coupling hub faces with
IP rotor
Measure the position against rotor (clearance
between diaphragms and rotor) according to
values written in Turbine Dozier book,
determinated the value of corrections of axial
setting of LP steam flow path elements, for
measuring use the special wedge gauges.
Take out LP rotor and carry out the necessary
changes in elements axial setting by shifting of
LP outer casing.
Put the labyrinth segments of shaft glands in
LP diaphragms (pay attention to indication
of the labyrinth segments!)
Put LP rotor in, shift it to be in contact with HP
and IP rotor which is supported by segments
on active side of the thrust bearing. Measure
the axial clearances in the turbine steam flow
path and among the bottom of HP casing and
traverses of bearing stands.
Work status:
Position of steam turbine is set in axial
direction. Casings are ready for steam piping
assembly without connecting to the casings, for
setting of springs supports of condenser and
Date: 12.11.2013
Last Revision:

Upravte axiln polohu soustavy: zadn VT


loiskov stojan VT tleso pedn VT
loiskov stojan tak, aby mezi konci traverz a
dosedacmi plochami na spodku VT tlesa
vznikly mezery odpovdajc rozmrm a
tvarm dodanch mezikus
Nastavte axiln polohu NT rotoru: buto podle
axilnho loiska po vloen segment
axilnho loiska a VT a ST rotoru turbiny
nebo podle nmru vzdlenosti spojkovho
kotoue od opracovan plochy uvnit
loiskovho stojanu z kontroln monte.
Ustaven provete zmnou polohy (posuvem)
pednho loiskovho stojanu v kluznm
veden kozlku a posuvem celho VT tlesa.
Vlote kameny do axilnho loiska a natlate
VT tleso tak, aby se VT rotor dotkal kamen
aktivn strany axilnho loiska.
Kontrolujte axiln polohu NT vnjho tlesa
vi elu spojkovho kotoue VT a ST rotoru,
ppadn korigujte polohu soustavy (mena
vzdlenost mezi plochou pro upevnn kuelu
ucpvky elo spojky, dle vkresu = 1273,6
mm)
Vlote NT rotor do radilnch loisek a
pesute jej na dotyk obou el spojkovch
kotou se ST rotorem.
Odmte axiln polohu vi rotoru (vle mezi
rozvdcmi koly a rotorem) dle hodnot
uvedench v pasportu turbiny, urete hodnoty
korekc v axilnm ustaven dl NT prton
sti, pro men pouijte speciln klnov
mrky.
Vyjmte NT rotor a provete potebn zmny
v axilnm ustaven dl posunem vnjho NT
tlesa.
Vlote labyrintov segmenty hdelovch
ucpvek NT rozvdcch kol (pozor na
oznaen labyrintovch segment!).
Vlote NT rotor, natlate jej na VT a STrotor,
kter se opr o segmenty na aktivn stran
axilnho loiska. Promte axiln vle
v prton sti turbiny a mezi spodkem VT
tlesa a traverzami loiskovch stojan.
Stav prac:
Parn turbina je axiln vyrovnna. Tlesa
turbiny jsou pipravena pro mont potrub bez
pipojen k tlesm turbiny, pro nastaven
pedpt pruinovch podpr kondenztoru a

Page 163 / 278

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

setting of
connecting.

condensers

neck

without

its pirovnn hrdla


pipojovn.

kondenztoru

bez

jeho

Boxing up of LP turbine casing:

Zaven NT tlesa turbiny:

General conditions applying for the boxing up:


During the casing boxing up, be maximally
careful while handling with the components
and tools above the opened machine.
Reduce the number of employees present in
the vicinity of the open machine to minimum.
The employee who are entering above the
opened machine take out all metal things from
their pockets in advance.
On the upper components (the upper part of
inner casing and the upper part of outer
casing) cover and secure all holes for steam
piping and centre pins against entering of any
corpuscles.
Remove all covers of the holes in the bottom
part of the casing just before you start with the
installation of the upper parts of components.
Cover the bottom of casing by the canvas in
case of the work interruption

Veobecn podmnky pi zavrn parn turbiny:


Bhem zavrn bute maximln opatrn pi
manipulaci s dly a nstroji nad otevenm
strojem,
Omezit na minimum poet pracovnk,
pohybujcch se na otevenm stroji,
Pracovnci vstupujc nad oteven stroj
odlo pedem vechny kovov pedmty
z kapes,
Na svrkovch stech (svrek vnitnho
tlesa a svrek vnjho tlesa) ped jejich
mont dsledn zakrt a zajistit otvory pro
parovody a stedic epy proti vniku jakkoli
cizch tlsek.
Kryty otvor ve spodn sti tlesa odstranit
tsn ped mont svrkovch dl.
Pi peruen prac je nutno zakrt spodek
plachtou.

Check the free passage of the holes for Zkontrolujte prchodnost dr pro men tlaku
measuring of vent steam pressure and
komnkov pry a montujte vka NT ucpvek,
demontujte odtlaovac rouby poz.6 tles
assemble the top parts of LP glands,
dismantle the setting-screws pos.6, tighten the
ucpvek, dotahujte matice poz.7 (M20) dlc
nuts pos.7 (M20) of the parting plane in
roviny na Tp6068517, rouby a matice mazat
pouze pastou Molykote G Rapid+, bez
Tp6068517, bolts and their nuts have to be
greased with compound Molykote G Rapid+
nanesen kluznho laku !!
without application of the sliding varnish!
Assemble the upper parts of gland bodies and Montujte horn dly tles ucpvek a
diaphragms.
rozvdcch kol
Assemble the pilot pins into the flanges of Montujte vodc svky do pruby dlc roviny
parting plane of outer LP casing pin
vnjho NT tlesa (svka Tp6073748 pro
Tp6073748 for outer casing).
vnj tleso).

Assemble the piping of cooling water Montujte potrub vodnho chlazen dle vkresu
according to drw. Tp6071806onto deflectors
Tp6071806 na deflektory a vnj NT tleso
and into LP outer casing (part of piping may be
(st potrub vodnho chlazen me bt ji na
assembled yet on deflectors from DSPW
deflektorech namontovna z dlny DSPW). Pi
workshop). During assembly bend the tubes in
monti trubky ohbat za studena, R=75 mm.
Potrub svaovat metodou 141, drtem ESAB
cold state; R=75mm. Weld the piping by
method 141, wire ESAB OK TIGROD 16.11
OK TIGROD 16.11 s ochranou Argonem vn i
with Argon protection from inside and outside
zevnit trubky. Po dokonen monte
of pipes. After assembly carry out the pressure
provete tlakovou zkouku vodou dle vkresu
(1MPa, 15 minut).
test of pipelines tightness by water in
accordance of drawing (1MPa, 15 minutes).

Date: 12.11.2013
Last Revision:

Page 164 / 278

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Put the top part of LP outer casing on the Polote vko vnjho NT tlesa na spodek,
bottom part, centre it with pins 30x90
zastete
jej
kolky
30x90
(poz.43),
(pos.43), dismantle the pilot pins Tp6073748.
demontujte navdc svky Tp6073748..
Install the nuts of horizontal parting plane
Montujte matice horizontln dlc roviny
M42x3 pos.36 (according Tp6072400) and
M42x3 poz.36 (na Tp6072400) a uthnte na
tighten them by torque of 1050 N.m, grease
utahovac moment 1050 N.m, rouby a matice
namate protizdrovou pastou Molykote G
the bolts and their nuts with antisizing
compound Molykote G Rapid+ without
Rapid+, bez pouit kluznho laku!
applying of the sliding varnish!!
Perform following measurement:
VPL leveling (leveling pegs of LP outer
casing, IP and HP casing, bearing stands and
rotor journals), alignment of the rotors in
coupling, peak and axial clearances on LP
diaphragms, position of the rotor in bore of
bearings stands. Determine the last corrections
of altitude of LP inner casing if any.

Provete nsledujc men:


Nivelace VPN (nivelan epy NT
vnjho tlesa, VT tlesa ST tlesa,, loiskovch
stojan a ep rotor), vyrovnn rotor ve
spojkch, pikovch a axilnch vl na NT
kolech, polohy rotoru ve vvrtech loiskovch
stojan. Stanovte posledn korekce vkov
polohy vnitnho NT tlesa jsou-li njak.

Note: Usually it is not necessary to carry out VPL


DSPW supervision staff on site will decide about with
respect to the actual situation. The level pegs of inner
casing are accessible through the manholes in the top
part of LP outer casing.

Poznmka: Men VPN obvykle nen nutno


provdt o proveden rozhodne montn dozor
DSPW na staveniti s ohledem na aktuln situaci.
Nivelan epy na NT vnitnm tlese jsou pstupn
skrze prlezy vka NT vnjho tlesa.

Install the relief diaphragms to flanges of top Montujte membrnov pojistky na pruby vka
part of LP outer casing according to drw.
NT vnjho tlesa dle vkresu Tp6069007.
Tp6069007.

Work status:
Stav prac:
LP turbine casing is boxed up, ready for
NT tleso turbiny je zaveno, pipraveno
pedestals grouting, ready for connecting of pro zlivku kozlk, pipraveno na pipojen
Date: 12.11.2013
Last Revision:

Page 165 / 278

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

piping and condensers neck. LP rotor is aligned potrub a nstavby kondenztoru. NT rotor je
for turbine operation.
vyrovnn na provoz turbny.
ATTENTION: Below described assembly work
can be carried out only after the embedding of
pedestals into grout and after the final TG
alignment not earlier then 2 months before turbine
start-up (forming of the concrete foundation).

UPOZORNN: Ne popsan montn operace


provdjte a po proveden zlivky a po konenm
vyrovnn TG nejdve 2 msce ped najdnm
turbiny na otky (tvarovn betonovho zkladu).

2.11.3 Assembly of the turbine IP casing delivered as parts / Mont ST tlesa turbny
dodanho po dlech
IP turbine casing will be assembled
before expedicion in the factory DSPW, including
right position of stator flow part and gland of
rotor. Water pressure test of tightness is carryout separately on outer casing. IP turbine casing
is sent dismantled on site, as parts (list boxes for
transport is contained in chapter 2.3.)
Bottom and top part of IP outer casing is
transported by parting plane down. Nozzle
extensions are screwed on cover of casing for
transport. Hanging points and manipulation with
casing is specified in chapter no. 2.5.
Hanging ropes are delivered for
manipulation with assembled upper of casings
acc. to drawing Tp6070205.

ST tleso turbiny bude ped expedic


kompletn smontovno ve vrobnm zvod
DSPW, vetn sprvnho ustaven statorovch
dl prton sti a ucpvek rotoru. Na vnjm
tlese je samostatn provedena vodn tlakov
zkouka tsnosti. ST tleso turbiny je na
stavenit odeslno rozebran, po dlech
(seznam beden pro dopravu je uveden v kapitole
.2.3.)
Spodn i vrchn st ST vnjho tlesa je
transportovna dlc rovinou dol. Dzov
nstavce jsou piroubovny na vku tlesa pro
dopravu. Zvsn body a manipulace s tlesy je
specifikovna v kap. .2.5.
Pro manipulaci se smontovanmi svrky
tles jsou dodna zvsn lana, dle vkresu
Tp6070205.

Prepare the adjustable supporting wedges Pipravte stavc klny Tp318707 a ulote je na
Tp318707 and put them on the bearing stands.
loiskov stojany.

Date: 12.11.2013
Last Revision:

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Place for adjustable supporting wedges


Msto pro stavc klny

Turn LP outer casing by parting plane up Otote spodek vnjho tlesa dlc
rovinou vzhru a ulote jej na devn
and place him on wooden supports and
podklady a smyjte konzervaci ze vech
wash preservation from all contact surface
of inner parts, parting plane and from
stykovch ploch vnitnch dl, dlc roviny
bracket. Place casing cover on wooden
a z patek. Ulote vko tlesa na devn
supports so that bottom accesible and
podklady tak, aby bylo pstupn zespoda
wash preservation from parting plane.
a smyjte konzervaci z dlc roviny.
Observe all rules of safety work during
Dodrujte veker zsady bezpenosti
manipulation.
prce pi manipulaci
Attention:
Upozornn:
The turning with the casings while hung on Oten tles turbiny na jebu je prac se
zvenm rizikem razu osob, pokozen
crane is the work with higher risk of
personnal casualty, damaging of casing,
tles, pokozen jebu a jinch zazen
dameging of crane and another equipment
strojovny. Ped otenm a pevenm
in machine hall. Providing of sufficient
tlesa je nezbytn zajistit proveden
safety precausions is obligatory as well as
pimench bezpenostnch opaten a
the avoiding of non-engaged people entry
zamezit vstupu nepovolanch osob do
in assembly zone! The turning execution
montn zny! Proveden manipulace
has to be confirmed by the responsible
mus bt pedem schvleno zodpovdnm
bezp. Technikem! Pohyb osob pod
safety technician in advance! Moving of
people under the casing while hung on
zavenm tlesem je psn zakzn.
Povolen zpsoby manipulace a oten
crane is strictly forbidden! Permitted
manipulation and upside-down turning
s tlesy turbiny pomoc jebu jsou
methods with turbine casings by crane are
specifikovny v kapitole .2.5. a ploze
specified in chapter no.2.5. and annex
.1.
number. 1.
Check whether are assembled shims for Kontrolujte zda jsou demontovan ploky
cross beam of bearing stand attachment
pro uchycen traverz loiskovch stojan
with IP bottom casing
se spodkem ST tlesa
Contact surface grease by antisizing Namate dosedac plochy protizdrovou
compound Molykote G Rapid+ and bottom
pastou Molykote G Rapid+ a ulote
of outer casing place on supporting
spodek vnjho tlesa na podprn klny
wedges on bearing stands.
na loiskovch stojanech
IP casing will lie on key of bearing stands ST tleso bude leet na perech
by top. These keys are delivered fine
loiskovch stojan svrkem. Tato pera
regrinded on neccessary thisckness. For
jsou dodna pebrouena hotov na
Date: 12.11.2013
Last Revision:

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

potebnou tlouku. Pro finln nastaven


jsou
dodna
nhradn
pera
pro
dohotoven.
Hang the turbine IP rotor on crane by Zavste ST rotor na jeb pomoc zvedac
means of the lifting beam (Tp6079094).
traverzy (Tp6079094). Smyjte konzervaci
z loiskovch ep, vyrovnejte rotor do
Wash the conservation from the rotors
journals, level the hung rotor with max.
vodovhy s max. chybou 0,05mm/m a
deviation of 0,05mm/m and apply the oil
naneste na epy olej na proten, nap.
olej Novates (Novato).
for turning onto journals Novates (Novato).
Put the IP rotor into the bearings and into Vlote ST rotors do loisek (peven
the empty bottom casing. Set the slope of
loisek ji nastaveno) a przdnho spodku
the front bearing stand and the bottom part
tlesa.
Provete
pesn
nastaven
of casing by the wedges hammering and
nklonu loiskovch stojan podbjenm
make the measurement by means of the
kozlk (men vodovhou o pesnosti
level with accuracy of 0,02 mm/m, tighten
0,02 mm/m). Pitom utahujte prbn
the anchor bolts gradually up to min.
zkladov rouby na min. utahovac
torque in chapter Foundation bolts.
moment)viz. kapitola Zkladov rouby)
Measure with the inside micrometer the Promte mikrometrem radiln pozici
radial position of bottom casing and
spodku tlesa a loiskovch stojan vi
bearing stand against the rotor (the bore
rotoru (vrtn tlesa pod rotorem, na
under the rotor, on the sides). Compare
stranch).
Porovnejte
hodnoty
the readings with the values written in
s hodnotami v pasportu turbiny. Pokud je
turbine Pasport book. If the difference is <
rozdl hodnot 0,05mm: pokraujte. Pokud
0,05mm: continue. If the difference is >
je rozdl hodnot >0,05mm, ale 0,2mm:
0,05mm but < 0,2mm: continue, but take
pokraujte, berte v vahu odchylku pro
the difference into account for the other
dal men. Pokud je rozdl hodnot
measurements. If the difference is >
>0,2mm: nepokraujte, provete korekci
poloh dl.
0,2mm: don continue, correct the parts
position.
Take the rotor out
Vyjmte rotor
Assembly the splice bars of the cross Montujte ploky traverz bez mezikus.
beam without the spacer
Set the axial position of the bottom casing Ustavte axiln polohu spodku tlesa a
and front bearing stand: measure the gaps
pednho loiskovho stojanu: namen
for spacers between the bottom casing
spry pro mezikus mezi spodkem tlesa a
and the end of cross beam, change the
konci traverz, zmna polohy - posouvnm
position with moving of the front bearing
pednho
loiskovho
stojanu
po
stand while the turbine casing is lifted a
nadlehen tlesa jebem.
bit.
Assembly spacers between cross beam Montujte mezikusy mezi konce traverz a
ends and bottom casing (spacers are yet
spodek tlesa (mezikusy jsou ji
re-grinded on required dimension from
pebroueny
na
potebn
rozmr
pre-assembly), tighten screws of shim for
z kontroln monte), rouby ploek pro
connection bearing stands with bottom
spojen loiskovch stojan se spodkem
casing olny on seating of contact surface
tlesa dotahujte pouze na dosednut
kontaktnch ploch.
The turbine casing prepare (bottom and Pipravte vnj tleso (spodek i vko) na
cover) for the inner parts assembly, studs
mont vnitnch dl, montujte zvrtn
assembly and pilot pins into parting plane
rouby a vodc svky do dlc roviny.
final alignmenat are delivered spare keys
for final machining.

Progress of work:
Stav prac:
Bottom of IP casing is alignment on Spodek ST
Date: 12.11.2013
Last Revision:

Page 168 / 278

tlesa

je

ustaven

na

Prepared: O.Baroch
Approved: P.Leetick

Tylova 57l 31600 Plze l esk Republika

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

bearing stands and prepares for inner


loiskovch stojanech a pipraven pro
parts assembly, parting plane of casing is
mont vnitnch dl, dlc rovina tlesa
je vyrovnna na osu stroje dle Pasportu
alignment on turbine axis acc. to Pasport
book of turbine.
turbiny.
Assembly and setting of the steam flow Mont a ustaven vnitnch dl prton
path elements:
sti:
IP inner casing Tp6071284
Vnitn ST tleso Tp6071284
The inner casing is delivered inside the Vnitn tleso bude dodno konzervovan
two wooden boxes, with preservation on
ve dvou devnch bednch. Hmotnost
kad poloviny tlesa bez vnitnch dl je
surface. The weight of each half casing
cca 5000kg.
without the internal parts is aprox. 5000kg.

Diaphragm wheel carier IP4-5 Tp6069850


Nosi rozvdcch kol ST4-5 Tp6069850
Carrier with blades is delivered inside
Zalopatkovan nosi bude dodn
the one wooden box, with preservation on konzervovan v devn bedn. Hmotnost
surface. The weight of each half carrier is kad poloviny nosie je cca 2100 kg.
aprox. 2100 kg

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Diaphragm wheel carier IP6-7 Tp6069558


Nosi rozvdcch kol ST6-7 Tp6069558
Carrier with blades is delivered inside the
Zalopatkovan
nosi
bude
dodn
one wooden box, with preservation on surface. konzervovan v devn bedn. Hmotnost kad
The weight of each half carrier is aprox. 2100 kg poloviny nosie je cca 2100 kg.

Diaphragm wheel carier IP8-9 Tp6070234


Nosi rozvdcch kol ST8-9 Tp6070234
Carrier with blades is delivered inside
Zalopatkovan nosi bude dodn
the one wooden box, with preservation on konzervovan v devn bedn. Hmotnost
surface. The weight of each half carrier is kad poloviny nosie je cca 2600 kg.
aprox. 2600 kg

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IP front gland - Tp6071375


IP inner gland Tp6071249
IP rear gland - Tp6070462

ST pedn ucpvka Tp6071375


ST vnitn ucpvka Tp6071249
ST zadn ucpvka Tp6070462

Suspensions are designed for attachment Pro uchycen rozvdcch kol ve vnitnch
of diaphragms in inner casings. And
tlesech a nosich jsou ureny zvsy.
carriers
12
suspensions
12 zvs D40 M20/M24 Tp6024716 a
D40 Tp6024716 and 4 suspensions
4 zvs D50 Tp6024753. Vkov
poloha rozvdcch kol je nastavena
D50 Tp6024753. High-rise position of
tloukou podloky poz. 3. Stranov
diaphragms is set by thickness of washer
pos. 3. Side position of disphragms in
poloha kol ve vnitnm tlese je dna
opracovnm stedcch ep na spodcch
inner casing is given by machining
rozvdcch kol. Vzjemn poloha hornch
centering pins on bottom of diaphragms.
Mutual positions of upper and bottom half
a spodnch polovin kol je dna pery
of wheel is given by keys in parting planes.
v dlcch rovinch

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All spacers and pads which determinate the


mutual position of the outer casing and the
inner parts are grinded completely up to the
right thickness and are attached to the inner
parts or put free inside wooden box.
Leave the inner parts in closed form and
measure the bore ovality in accessible places
and compare the readings with the record
before transport (Turbine Pasport book).
Remove partly the preservation from inner
surfaces if required due the measuring.
Dismantle the mentioned inner parts up to the
parting planes, remove the preservation from
the outer surfaces and apply the anti-sizing
compound Molycote G Rapid+. Degrease the
parting plane. There is not necessary to
remove the preservation from inner surfaces if
it does not complicate the measuring
Before start of assembly degrease the outer
contact surfaces of inner parts and aply the
anti-size compound Molykote G Rapid + onto
friction surface.

Veker mezikusy a podloky urujc


vzjemnou polohu spodku vnjho tlesa a
vnitnch dl jsou ji hotov pebroueny na
potebnou mru a namontovny na vnitn dly
nebo voln uloeny v pepravn bedn.
Promte ovalitu vvrtu zavench vnitnch dl
na
pstupnch
mstech
a
porovnejte
s hodnotami ped transportem (uvedeno
v Pasportu turbiny). Za elem men
odstrate lokln konzervaci z vnitnch ploch.
Demontujte uveden vnitn dly do dlc
roviny, vnj dosedac plochy zbavte
konzervace a naneste pastu Molykote G
Rapid+. Dlc roviny odmastte. Konzervaci
z vnitnch ploch nen teba odstraovat, pokud
nebude komplikovat men.
Ped zahjenm monte vnitnch dl
odmastit vnj dosedac plochy rozvdcch
kol a drky ve vnitnm tlese a nanst pastu
Molykote G Rapid + na vechny tec plochy.

Put the bottom inner parts into the bottom Vlote spodky vnitnch dl do vnjho tlesa
outer casing (inner casings, carriers, bottom
(vnitrn tlesa, nosie, spodky RK, tlesa
of diaphragms, glad bodies)
ucpvek).
Perform the level measurement: slopes of Provete
men
vodovhou:
nklony
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front bearing stand and bottom of outer


loiskovch stojan a spodku tlesa. Hodnoty
casing. Compare the readings with the
porovnejte s menm v pedchoz kapitole a
measuring in article Leveling and axial
s hodnotami uvedenmi v Pasportu turbiny a
positioning of the bottom part of turbine
provete ppadn korekce vyrovnn.
casing and with recorded values in Turbine
Pasport book, make a corrections if needed.
Take out the labyrint segments of the shaft Vyjmte
veker
labyrintov
segmenty
glands (gland bodies and diaphragms).
z hdelovch ucpvek (ucpvky i rozvdc
kola).
Put the check shaft with rings (Tp6071233) Vlote kontroln hdel s krouky (Tp6071233)
into bearings and measure the radial position
do loisek a provete odmen radilnho
of inner parts against the shaft while the
vyrovnn spodk v otevenm stavu na
casing is openned up to parting plane.
kontroln hdel.
Assemble guiding rods (Tp527698) to parting
planes of casings and carriers (outer casing,
inner casings, carriers).
Casing closing carry-out in order to
measurement of correction for alignment
centricity in closed state on control check
Assemble step by step the upper halves of
inner parts and at the end put the cover of IP
outer casing on bottom. Tighten slightly the
screws of the parting plane only to be the
surfaces in proper contact (check it with feeler
gauges with thickness of 0,02 up to 0,05 mm).
Follow the instructions for measurement
written in text below.
During the boxing up, measure the radial
position changes between the stator parts
against the check shaft on the accessible
places by means of the inside micrometer
(bore of the bearing stands and casings,
grooves of diaphragms and gland bodies).
During the boxing up, measure the gap of
parting planes on casings and carriers in free
state before the screw tightening.
Open the boxing into parting planes and
repeate the meassurement by this procedure

Montujte vodc svky (Tp527698) do dlcch


rovin tles a nosi (vnj tleso, vnitn
tlesa, nosie)
Provete zaven tlesa za elem namen
korekc pro ustaven centricity v zavenm
stavu na kontroln hdel
Montujte postupn horn sti vech vnitnch
dl a nakonec zavete vko vnjho ST tlesa.
rouby dlcch rovin utahujte vdy pouze na
dosednut
stykovch
ploch
(kontrola
spromrkou 0,02 a 0,05 mm). Mte hodnoty
korekc pro ustaven centricity statorovch dl
v uzavenm stavu na kontroln hdel
nsledovn.
Bhem zavrn promujte odpichem zmny
polohy statorovch dl vi kontroln hdeli na
pstupnch mstech (vvrty loiskovch stojan
a tles, drky rozvdcch kol a tles
ucpvek).
Bhem zavrn tles promujte spromrkou
dosedn dlcch rovin tles a nosi ve
volnm stavu ped utaenm roub.
Otevete tleso do dlc roviny a pitom
opakujte men.

namen
velikosti
korekc
Compare meassured vaules of corrections Porovnejte
with theoretical values and set up the
s hodnotami uvaovanmi pi kontroln monti
difference for parts line-up on the concrete
a stanovte rozdl pro vyrovnn dl na
foundation
betonovm zklad.
Open the outer casing up to the parting plane. Otevete vnj tleso do dlc roviny.
Check the dilatation clearances measure
Kontrolujte dilatan vle odmenm tlouky
the thickness of deformed lead wire.
deformovanho olovnho drtu.
Compare the readings of radial centricity Porovnejte namen hodnoty radilnho
measurement to the check shaft with the
vyrovnn na kontroln hdel s hodnotami
record in Turbine Pasport book. If the
v Pasportu turbiny. Pokud se hodnoty neli
differences are less then 0,2 mm, continue. If
vce ne o 0,2 mm pokraujte. Pokud se
any difference reaches or exceeds 0,2 mm
hodnoty li o 0,2 mm a vce provete
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change the position of the relevant stator


parts. Attention: take into account difference
of outer bottom casing position during
assembly on power plant.
Take the check shaft out and insert the IP
rotor into bearings. Check the slopes by
means of the level (rotor journals, bearing
stands, turbine casing).
Remove the covers of level pegs attached on
the turbine outer casing and bearing stands.
Perform measurement by the method of Very
precise levelling (VPL).
Take the rotor out of turbine.
Evaluate all results of measurements with
check shaft and VPL. Compare the results
with the values recorded in Turbine Pasport
book. The differences must not exceed 0,1
mm. In opposite situation is necessary to
make the corrections and repeat VPL
measuring. The correction of the parts radial
setting can be done as follow: altitude change
= change of thickness of the pads in
diaphragms suspensions (turbine delivery
includes the set of spare pads with allowance
for its machining). Corrections of the side
position are not expected (change of rotor
position inside bearing stands).

If any corrections of the parts position was


done, take the bottom parts out, blow the
bottom casing and all parts with pressurized
air and put the parts back into IP outer casing.

korekce radilnho vyrovnn statorovch dl.


Pozor: pihldnte k diferencm polohy vnjho
tlesa bhem monte na elektrrn.
Vyjmte kontroln hdel a vlote ST rotor.
Kontrolujte nklony vodovhou (loiskov epy,
loiskov stojany, tleso turbiny).
Odkryjte nivelan epy na tlese a na
loiskovch stojanech parn turbiny.
Provete men metodou Velmi pesn
nivelace (VPN).
Vyjmte rotor.
Provete vyhodnocen men na kontroln
hdel a VPN. Zohlednte namen rozdly ve
velikostech korekc pro centricitu v zavenm
stavu a porovnejte vsledky s hodnotami
v pasportu turbiny. Vsledky se nesm liit o
vce ne 0,1 mm. V opanm ppad provete
dodaten korekce a men VPN opakujte.
Korekce radilnho ustaven dl je mon
provdt vkov zmnou tlouky podloek
zvs rozvdcch kol. V dodvce DSPW je
sada nhradnch podloek s pdavkem na
opracovn. Stranov korekce se pi monti
na elektrrn ji nepedpokldaj (ppadn
oprava se provede zmnou polohy rotoru ve
stojanech).
Pokud byly provdny njak korekce
v ustaven dl, demontujte vnitn dly,
vyistte
tleso
vyfouknm
stlaenm
vzduchem a vlote dly zpt do spodku
vnjho ST tlesa.
Namontujte labyrintov segmenty hdelovch
ucpvek do tles ucpvek a do rozvdcch
kol.
Axiln ustaven vnitnch dl prton sti.
Vlote ST rotor do loisek s ohledem na
labyrintov segmenty ucpvek. Kontrolujte
pozici ST rotoru vi NT rotoru a vi ST
tlesu, kontrolujte rozmry mezi tlesem a
konci traverzy pednho loiskovho stojanu.

Assemble the labyrinth segments of the shaft


glands into the gland bodies and all
diaphragm wheels.
Axial setting of the steam flow path elements.
Put the IP rotor into bearings (the thrust
bearing is without stones) with respect to the
labyrinth segments of glands. Check the
position of IP rotor to LP rotor and to HP/IP
outer casing. Check of dimensions between
the bottom casing and the end of cross beam
of front bearing stand.
Correct the mutual positron of rotor-stator if Korigujte odchylky vzjemn polohy dl
necessary with shifting of the front IP bearing
posunutm ST pednho loiskovho stojanu.
stand.
Stones into thrust bearing and spacers Montujte kameny do axilnho loiska a
between the bottom casing and the end of
mezikusy mezi koncem traverzy a spodkem
cross beam of front bearing stand assembly.
tlesa.
Clearance and contact of rotor and stones Kontrolujte vli a dosedn rotoru a kamen
check in the thrust bearing acc. to assembly
v axilnm loisku, dle nvodky Q159150.
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instruction Q159150
Preparation on IP turbine casing closing
Pprava na zaven ST tlesa turbiny:
Take the rotor out of turbine casing and check Vyjmte rotor a zkontrolujte opt istotu celho
the cleaness of the casing inside again
vnitnho prostoru tlesa turbiny.
Check if thermal sensors of inner casings
parts are mounted acc. to drawing
Tp6076453
Insert IP rotor and record set up of gaps in IP
steam flow parts of steam turbine.
Meassurement and record will be set up only
by specialist for quality from DSPW
Check if the laying of the anti-friction coating
is not damaged (the threads of screws,
threads and face surfaces of nuts, contact
surfaces for the nuts on the covers of casings
and carriers.
Notice: The screws and places where the
antifriction coating has to be applied are
described in the drawings of turbine casings.
If the antifriction coating surface is damaged,
repair the layer (decreasing with Technosol,
apply the anti-friction coating Molycote D321
R, let the layer to get dry.
Apply the anti-size compound Molykote G
Rapid+ to all surfaces of future friction.
Put the turbine rotor in

Zkontrolujte zda jsou namontovna idla


men teploty vnitnch tles dle vkresu .
Tp6076453.
Vlote ST rotor a zaprotokolujte nastaven vl
ve ST prton sti parn turbiny. Men
provede a protokol vystav vhradn specialista
pro Jakost ze DSPW.
Zkontrolujte zda nen poruena vrstva kluznho
laku na zvitech roub, zvitech a elech
matic, na dosedacch plochch pro matice na
vkch tles a nosi.
Pozn.: rouby a msta pro aplikaci kluznho
laku jsou vdy konkrtn pedepsna na
vkresech (seznam viz tabulka ne). V ppad
pokozen, vrstvu kluznho laku opravte
(nejprve odmastit Technosolem), nanst nov
kluzn lak Molykote D321R, nechat zaschnout).
Doplte mazac pastu Molykote G Rapid+ na
vechny tec plochy nebo zvitov konce.
Vlote rotor do turbiny

Closing up of the turbine casing:

Zaven tles parn turbiny:

General conditions applying to turbine Veobecn podmnky pi zavrn stroje:


casing boxing up:
Bhem
At the time of the machine closing, use
zavrn
stroje
dodrovat
maximum caution when handling the
maximln opatrnost pi manipulaci s dlci
components and tools over the open
a nstroji nad otevenm strojem
machine.
Restrict the number of employees
Omezit na minimum poet pracovnk,
present in the vicinity of the open
pohybujcch se na otevenm stroji
machine as much as possible.
The usual practice for the employee
Pracovnci vstupujc na oteven stroj si
dle zvyklost odkldaj ped vstupem
about to enter the open machine is to
vechny kovov pedmty z kapes
remove all metal articles from their
pockets.
Na svrkovch stech ped jejich mont
Cover and secure all steam piping inlets
dsledn zakrt a zajistit vstupy pro
and centre pin holes on the upper parts
before they are installed.
parovody a stedic epy.
Remove all covers of the holes in the
Kryty otvor ve spodn sti tlesa
bottom part of the casing just before you
odstranit
a tsn
ped
mont
svrkovch dlc.
start with the installation of the upper part
components.
Pi peruen prac je nutno zakrt spodek
Cover the bottom of casing by the
canvas in case of the work interruption.
plachtou.
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Assemble gland cover, washersand nuts of Montujte vka ucpvek, podloky a matice
parting plane bolts. Tigthen nuts by checked
roub dlc roviny.
Utahujte matice
torque moment in cold acc. to table below.
kontrolovanm kroutcm momentem za
studena dle ne uveden tabulky.
Top of diaphargms assembly are attached Montujte svrky rozvdcch kol jsou
in cover of inner casing.
upevnny ve svrcch (vka) vnitnch tles.
Cover of IP inner casing and carriers Montujte vko vnitnho ST tlesa a nosi.
assembly. Outer contact surface of inner
Namate vnj dosedac plochy vnitnch tles
casing and gland bodies grease by grease
a tles ucpvek pastou Molykote G Rapid+.
Molykote G Rapid+. Washers and nuts
Montujte podloky a matice na rouby dlcch
assembly onto parting plane bolts of inner
rovin
vnitnch
tles.
Utahujte matice
casing. Nuts tigthened by checked torque
kontrolovanm kroutcm momentem za
moment in cold acc. to table below. After nuts
studena dle ne uveden tabulky. Po utaen
tighten, adjusting bolts, pins and guide pins
matic demontujte stavc rouby, kolky a
dismantling from parting plane.
vodc svky z dlc roviny.
Cover of IP outer casing assembly. Washers Montujte vko vnjho ST tlesa. Montujte
and nuts on parting plane bolts. Nuts
podloky a matice na rouby dlc roviny.
tigthened by checked torque moment in cold
Utahujte
matice
roub
kontrolovanm
acc. Apendix no.2. After nuts tighten,
kroutcm momentem za studena dle plohy
adjusting bolts, pins and guide pins
slo.2 Po utaen matic demontujte stavc
dismantling from parting plane.
rouby, kolky a vodc svky z dlc roviny.
rouby dlcch rovin tles utahujte vdy od
Parting plane bolts of casings tighten always
mst vstupu pry smrem k ucpvkm.
from steam inlet direction to glands.
Utahujte souasn dvmi utahovacmi hlavami
Simultaneously two tighten head tighten on
na protjch stranch pruby pi utahovn za
opoposite side of flange during cold
studena.
tightening.

2.11.4 Assembly of the turbine HP casing delivered in closed form / Mont VT tlesa turbny
dodanho v uzavenm stavu
The casing HP turbine in closed form
weighs 65 tons, transporting stand weighs 5,2
tons (drawing no. Tp6077357) overall weight is
70,2 tons.
The 4 pcs of textile endless belts with
loading capacity 25 000kg each are delivered for
handling with the casing as drawn in drw.
Tp6079138: pos.1 working length 3900 mm.
The casing in closed form is always hung
on ropes attached to the slinging risers on bottom
part of turbine casing (it is valid also in case of
handling with the casing locked inside the
transporting stand).

Tleso VT turbny v zavenm stavu m


hmotnost 65 tun, pepravn stojan 5,2 tuny
(vkres Tp6077357) celkov hmotnost
70,2 tuny.
Pro manipulaci s tlesem jsou dodny 4
textiln nekonen psy kad s nosnost
25 000 kg na vkrese Tp6079138: poz.1.
pracovn dlka 3900 mm.
Textiln nekonen psy se pi manipulaci
s tlesem v zavenm stavu upevuj vdy za
nlitky spodku tlesa turbiny (toto plat i
v ppad manipulace tlesa s pepravnm
stojanem).

The textile endless belts are included in


DSPW delivery.

Textiln nekonen psy jsou soust


dodvky DSPW.

Date: 12.11.2013
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Prepare the adjustable supporting wedges Pipravte stavc klny Tp318707 a ulote je
na loiskov stojany.
Tp318707 and put them on the bearing
stands.

Place for adjustable supporting wedges


Msto pro stavc klny

Take out the bottom part of the bearing shells


of radial bearings and the bottom stones of
thrust bearing.
Prepare the parallel feathers and screws for
connecting of casing to the bearing stands.
Shift the IP and LP turbine rotor towards the
generator in range of axial clearance in IP and
LP steam flow path.
Dismantle the nuts poz.15 of transporting
stand (drawing Tp6077357), remove the
covers of journals and wash off the
preservation from the accessible contact
Date: 12.11.2013
Last Revision:

Vyjmte spodky pnv radilnch loisek a


kameny spodku axilnho loiska.
Pipravte pera a rouby pro pipojen tlesa
k loiskovm stojanm.
Provete odsunut ST a NT rotoru turbiny
smrem ke genertoru, v rmci axiln vle
v ST a NT parn prton sti.
Demontujte matice poz.15 pepravnho
stojanu
tlesa
(vkres
Tp6077357),
demontujte kryty ep rotoru a oistte
pstupn dosedac plochy patek tlesa od

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surfaces of the casings feet.


konzervace.
Hang the HP casing on a crane or on the lift of Zavte VT tleso na jeb nebo zdvih
a manoeuvre equipment, lift it up from the
manvrovacho zazen, zvednte je z
dopravnho stojanu a pemstte je na
transporting stand and move it onto arranged
pipraven loiskov stojany (na stavc klny
bearing stands (on supporting wedges
Tp318707).
Tp318707).
Attention:

Upozornn:

Apply always the way of hanging and sling means


in accordance with drawing Tp6079138 (Ropes for
HP part transport) for hanging of HP casing in
closed form on any crane together with
transporting stand as well as without the stand.

Pro zaven VT tlesa v zavenm stavu na


jakkoli jeb se stojanem i bez stojanu pouvejte
vdy zpsob zaven a vzac prostedky podle
vkresu Tp6079138 (Lana pro dopravu VT dlu)

Put the HP casing in closed form on the Polote VT tleso v zavenm stavu na
adjustable wedges. Assemble the feathers
stavc klny. Namontovat pera poz.31, rouby
pos.31, screws pos.32 (M64x4), washers
poz. 32 (M64x4), podloky poz.101, matice
pos.101, nuts pos.91 and prepare the pins
poz.91 a pipravte kolky poz.113 ve na
pos.1132 all in drw.no. Tp6076998 of the front
vkrese pednho VT loiskovho stojanu
HP bearing stand. Assemble bed sheets
Tp6076998. Namontujte podloen plechy
pos.48, the feathers pos.47, screws pos.49
poz.48, pera poz.47, rouby poz.49 (M64x4),
(M64x4), washers pos.50, nuts pos.51 and
podloky poz.50, matice poz.51 a pipravte
prepare the pins pos. 52 all in drw. no.
kolky poz.52 ve na vkrese zadnho VT
Tp6072995 of the rear HP bearing stand. The
loiskovho stojanu Tp6072995. Pera jsou
feathers are re-grinded to the final shape and
nabrouen na finln tvar a rozmr z dlen
dimensions from DSPW workshop.
DSPW

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Instructions for ST assembly


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Put HP casing on the feathers decreasing of Polote VT tleso na pera loiskovch stojan
altitude by means of the adjustable wedges
spoutnm na stavitelnch klnech.
Measure the dimensions for checking the Mte rozmry pro kontrolu ustaven rotoru ve
setting of rotor inside stator and compare them
statoru a porovnejte je s pasportem turbny.
with the values in Turbine Dozier book.
Dismantle the upper halves of locking plates of Demontujte horn poloviny aretanch desek
HP rotor (Tp6071937 for front plate and
VT rotoru (Tp6071937 pedn a Tp6071944
Tp6071944 for rest plate).
zadn).

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Instructions for ST assembly


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Document number: S12003-YK09-05MAA-747002

Assemble the lifting yokes according to drw. Provete mont zvedacch tmen dle
no. Tp6072967 and put them into the mesh
vkresu . Tp6072967 a uvete je do zbru
with the journals of HP turbine rotor.
s loiskovmi epy VT rotoru turbiny.
Lift the HP rotor up for max. 0,3 mm!! Pizvednte VT rotor max. o 0,3 mm!!
(necessary inspection by dial gauges). The
(nezbytn kontrola pomoc chylkomr).
Vkresov vle ve votinch rozvdcch kol
drawings clearance in honey-comb of
diaphragms is min. 0,5 mm in the places of the
v mst obvodu lopatkovn obnch kol je
circumferences of blading of moving wheels.
min. 0,5 mm.

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Assemble the bottom part of bearing shell, Namontujte spodn pnev loiska, demontujte
disassemble the bottom half of locking plate of
spodn polovinu aretace VT rotoru a spuste
the HP rotor and lower the journals into the
ep do loiska (spoutn provdjte vhradn
bearing (lowering carry out only by means of
pomoc dodanch zvedacch tmen).
the delivered lifting yokes)
Disassemble the yoke and carry out the same Demontujte tmen a stejnou innost provete
activities on the second journal.
na druhm loiskovm epu.
Attention:

Pozor:

The rotor must not be put in the lifting yokes on the


both ends at the same time.

Rotor nesm bt uloen ve zvedacm tmenu


souasn na obou koncch!

Continuously check the mutual position of the Prbn kontrolujte vzjemnou polohu VT
HP rotor against the stator (must not be
rotoru vi statoru (nesm se radiln mnit
changed to the both sides radially more
vc jak o 0,3 mm a axiln o 2,0 mm na ob
then 0,3 mm and axially more then 2,0 mm).
strany).
Attention:
Upozornn:
The values written above proceed from the
drawings values. Check them with the real
clearances which are always recorded in Turbine
Dozier book.

Uveden hodnoty vychz z vkresovch hodnot


vl. Kontrolujte je se skutenmi vlemi, kter jsou
vdy zaznamenny v pasportu turbiny!!

Measure the alignment of the rotors catenary Provete men vyrovnn rotorov soustavy
in couplings and correct the deviation arised
ve spojkch a korigujte odchylky vznikl
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after putting of the HP casing = growth of


poloenm VT tlesa = nrstem hmotnosti na
weight on the HP front and rear bearing stands
pedn a zadn VT loiskov stojan a horn
and on the upper foundation slab (the LP rotor
zkladovou desku (NT rotor mus bt finln
has to be align in the rotors catenary
vyrovnn do prhybovky ji v dob ped
completely just before the putting of the HP
uloenm VT tlesa na pozici). Promte
casing onto position). Measure the axial
axiln polohu nkruku VT rotoru v axilnm
position the shoulder of the HP rotor in thrust
loisku a promte radiln polohu VT rotoru
vi vrtn VT loiskovch stojan.
bearings and measure the radial position of
HP rotor against the bores in HP bearing
stands.
Carry out correction of the rotors alignment to Provete opravu vyrovnn rotor do
the catenary by changing position of the
prhybovky zmnou polohy loiskovch
stojan
(podbjenm
nebo
uvolnnm
bearings stands (tamping or releasing of the
foundation wedges under the pedestals) in
zkladovch kln pod kozlky) v tolerancch
tolerances for holes machining completion of
pro dokonen opracovn dr pro spojkov
the couplings bolts
rouby.
Uncover the leveling pegs and carry out the Odkryjte nivelan epy a provete men
measuring of the pegs mutual position on the
vzjemn polohy ep na VT tlese HP casing foundation slab bearings stands
zkladov desce - loiskovch stojanech vi
loiskovm epm VT rotoru metodou VPN.
against the journals of HP rotor by the VPL.
Compare the results of measuring with the
Porovnejte vsledky s pasportem turbiny;
Turbine Dozier book, the absolute values of
absolutn hodnoty nmr sklon a peven
se mohou liit, avak relativn (vzjemn)
the slope elevation and camber can be differ
from Turbine Dozier book but the relative
hodnoty mus bt vdy zachovny.
(mutual) values have to be always kept. If
Provete korekce, je-li nutno a opakujte ve
necessary carry out the correction and repeat
uveden men.
the measurement written above.
Poznmka: Men VPN obvykle nen nutno
provdt
pro kontrolu vzjemnho ustaven dl VT
Note: Usually it is not necessary to carry out VPL
to check the mutual position of components in HP
steam flow path setting DSPW supervision staff
on site will decide about with respect to the actual
situation.

parn prton st o proveden rozhodne


montn dozor DSPW na staveniti s ohledem na
aktuln situaci.

After the accurate alignment of HP rotor in Po pesnm vyrovnn VT rotoru ve spojce


coupling with LP rotor set the clearance from
s NT rotorem nastavte pod maticemi
0,2 up to 0,3 mm for dilatation under the nuts
loiskovch stojan poz.18 a 47 dilatan vle
pos. 20 and 47 in drawing of bearings stands
0,2 a 0,3 mm a zajistte polohu matic
and lock the nut by the pins pos. 21 and 60
zavrtnm kolk poz. 21 a 60.
after drilling through
Carry out the connecting of the traverses Po vzjemnm ustaven rotor a loiskovch
between the bearing stands and HP casing
stojan provete spojen traverz mezi
just after the mutual setting of rotors and
loiskovmi stojany a VT tlesem turbiny.
bearing stands
Work status:
HP turbine casing is set and leveled on
position. HP casing is ready for connection of all
piping and for grouting of pedestals of the
bearing stands. HP rotor is aligned for operation
in tolerances of the rotors catenary.

Stav prac:
VT tleso turbiny je ustaveno a vyrovnno
na pozici. VT tleso je pipraveno pro pipojen
vekerho potrub a pro zalit kozlk loiskovch
stojan. VT rotor je vyrovnn v rmci prhybovky
rotorov soustavy v tolerancch na provoz.

Attention:

Poznmky:

Here down are enclosed the information which


are necessary for the tightening of bolts in parting

Pro ppad, e by VT tleso bylo otevrno na


elektrrn pro usnadnn vyrovnn turbiny v

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plane for case opening of HP casing at the plant to
make easy the leveling of turbine in open state
(delivery in closed state but with using of reduce
tightening of bolts in parting plane).
Tighten the bolts in parting plane of casing
always from the places of steam inlet in direction to
the glands. Tighten with the two tightening heads on
the opposite sides of the flange when tighten in cold
state.
After tightening of the nuts of bolts in parting
plane of the inner and outer casing dismantle the setscrews, pins and pilot pins out of the parting plane.

otevenm stavu (dodvka v zavenm stavu, ale s


redukovanm dotaenm roub dlcch rovin), jsou
ne pipojen informace nezbytn pro utaen roub
dlc roviny.
rouby dlc roviny tlesa utahujte vdy od
mst vstupu pry smrem k ucpvkm. Utahujte
souasn dvmi utahovacmi hlavami na protjch
stranch pruby pi utahovn za studena.
Po utaen matic roub dlc roviny na
vnitnm i vnjm tlese demontujte vdy stavc
rouby, kolky a vodc svky z dlc roviny.

2.11.5 Principle of VPN measurement on steam turbine / Princip men VPN na parn turbin
General description:
A very precise leveling measurement
(VPL) is primarily used as a source of data for
right alignment of the centricity of stator parts
in the steam flow path of DSPW turbines. By
means of VPL measurement it is possible to
monitor the changes in elevation of leveling
points. Placement of leveling points is done
according to the needs and it is based on turbine
design. The measurement is carried out by
means of optical or laser leveling device. During
the measurement the value is read from the
rod
placed
on
leveling
peg.
leveling
Measurements can be carried out only by a
certified company equipped with suitable
accessories. Output data from VPL measurement
show the deformation or vertical shifts at selected
compact object of measurement.
At the first measurement the basic altitude
of leveling pegs are found, during the repeated
measurements there will be found always the
changes in altitude of individual leveling pegs
and then the changes of mutual altitude of
leveling point are calculated. Rightness of
measurement is verified by evaluating of the
calculated values: the position change of the first
and the last leveling peg is calculated gradually
through the values chain of all pegs at the
beginning , then is recalculated again from the
position changes of the both pegs directly, thus
obtained values have to be equal. Misaccuracy of
the measurement is spreaded according to the
experience of the company, who provides the
measuring and who guarantees the accuracy.
The guaranteed accuracy of measurement has to
be 0.05 mm or better.

Obecn popis:
Men Velmi Pesnou Nivelac (VPN) je
v prv ad vyuvno jako jeden ze zdroj dat
pro sprvn ustaven centricity statorovch
dl parn prton sti turbin DSPW.
Menm VPN lze sledovat zmny v peven
nivelanch bod. Rozmstn nivelanch bod
se provd dle poteby a vychz z konstruknho
een stroje. Vlastn men je provedeno
optickm nebo laserovm nivelanm zazenm.
Pi men se odet hodnota z nivelan tye
ustaven na nivelanm bod. Men me
provdt pouze certifikovan firma vybaven
vhodnm zazenm. Vstupn data men VPN
ukazuj deformaci nebo vkov posuny na
vybranm kompaktnm objektu men.
Pi prvnm men se zjist zkladn
vkov
polohy
nivelanch
bod,
pi
opakovanch mench se odetou vdy zmny
vkov polohy jednotlivch nivelanch bod a
pot se vypotaj zmny vzjemn vkov
polohy nivelanch bod. Sprvnost men je
ovena vyhodnocenm vypotench hodnot:
zmna polohy prvnho a poslednho nivelanho
bodu se vypote nejprve postupn etzcem pes
hodnoty vech bod, pot se znovu vypote
pmo ze zmn polohy obou bod, takto
dosaen hodnoty mus bt stejn. Chyba
men se rozpote dle zkuenosti nivelan
firmy, kter garantuje pesnost men.
Garantovan hodnota pesnosti men mus bt
0,05 mm a mn.

A) Measurement during the pre-assembly in A) Men pi kontroln monti ve vrobnm


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DSPW production plant:


For the compact object of measurement
there is considered a set of: bearing stands
rotor bearing journals turbine casings. There
will be actually carried out a record of the mutual
positions of leveling points on mentioned
components, after a right setting of stator
components centricity against the rotor in closed
state of the turbine casings (the parting planes
are in full contact) and in open state of the
internal parts in the steam flow path (upper parts
of casings are taken out), and at the end it is
done a record of leveling points position when
the dummy shaft is inserted inside the turbine
casing (against the shaft rings putted into the
bearings).
The right setting of centricity is the result
of other applied methods, which are not included
in this manual. In those states there are also
recorded the measurements by means of the
inside micrometer against the dummy shaft
(dummy shaft bores of circular recesses in
bearing stands bores of grooves in
diaphragms) and against the rotor (turbine rotor
bores at bearing stands, clearances between the
rotor last blades and stator, so called peak
clearance).
Aim of VPL measurement at this stage is
to get benchmarks for the assembly of Steam
Turbine at site. Measurement is carried out
during the preassembly directly at SPW
producing plant.

zvod DSPW:
Za kompaktn objekt men je zde
uvaovna soustava: loiskov stojany loiskov epy rotoru tlesa turbiny. Provede
se vlastn zznam vzjemn polohy nivelanch
bod na uvedench dlech po sprvnm ustaven
centricity statorovch dl vi rotoru a to
v zavenm stavu tles (dlc roviny v plnm
kontaktu) a v otevenm stavu vnitnch dl
prton sti (horn dly tles jsou sejmuty) a
nakonec se provede zznam polohy nivelanch
bod pi kontrolnm hdeli vloenm do tlesa
turbiny (na krouky hdele vloench do loisek).

Sprvn ustaven centricity je vsledkem


dalch aplikovanch metod, kter nejsou
uvedeny v tomto manulu. V uvedench stavech
jsou rovn provedeny zznamy men
mikrometrickm odpichem na kontroln hdel
(kontroln hdel vrtn vkruk loiskovch
stojan vrtn drek rozvdcch kol) a na
rotor (rotor vkruky loiskovch stojan,
lopatkovn nejvtch kol tj. pikov vle
lopatek).
Clem men VPN v tto fzi je stanoven
referennch hodnot pro mont parn turbiny na
staveniti. Men se provd pi kontroln
monti pmo ve vrobnm zvod DSPW.

B) Measurement before final boxing up of the


Steam Turbine casings:
For the compact object of measurement
there is considered a set of: bearing stands
rotor bearing journals leveling pegs at turbine
bodies leveling pegs at concrete foundation.

B) Men ped finlnm uzavenm tles Parn


Turbiny:
Za kompaktn objekt men je zde
povaovna soustava: loiskov stojany loiskov epy rotoru - nivelan body na
tlesech - nivelan body na betonovm zkladu.

The aim is to obtain data for checking and


doing of contingent correction of:
- the right setting of the steam flow path centricity
- the elevation of the rotor bearing journals before
coupling connection
- the mutual position of all the leveling points
before the piping connecting to bottom of the
turbine casing and before TG commissioning

Clem je zskn dat pro kontrolu a provdn


ppadnch korekc:
- sprvnho ustaven centricity prton sti
- vkov poloha loiskovch ep rotoru ped
sespojkovnm
- vzjemn poloha vech nivelanch bod ped
pipojenm potrub do spodku tlesa turbiny a
uvedenm TG do provozu.

C) Measurement after completion of assembly C) Men po ukonen monte, ped


just before the reaming of holes for coupling struenm dr spojkovch roub spojek a
bolts and before the coupling connection:
ped sespojkovnm:
For the compact object of measurement
Za kompaktn objekt men je zde
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there is considered a set of: steam turbine


bearing stands - rotor bearing journals leveling
pegs at turbine casings leveling pegs at STG
concrete foundation.
The object of this measurement is also to
compare turbine casings position before and
after the piping connection to the casings
bottom.

povaovna soustava: loiskov stojany parn


turbiny - loiskov epy rotoru turbosoustroj nivelan epy na tlesech turbiny - nivelan
body na zkladov desce turbosoustroj.
Pedmtem tohoto men je rovn
porovnn polohy tles turbiny ped a po
pipojen potrub ke spodkm tles.

Location of the leveling pegs at steam turbine is Rozmstn nivelanch bod je uvedeno na
specified in drawing no. Tp6073391:
vkrese . Tp6073391:

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Instructions for ST assembly


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Document number: S12003-YK09-05MAA-747002

2.11.6 Setting of position of the main components of turbine and setting of clearance in
turbine bearings/ Ustaven polohy hlavnch dl turbiny a nastaven vl v
loiskch turbiny
Rotors set (rotors catenary):

Rotors are connected in rigid couplings using


DSPW coupling bolts (fitted bolts inserted
with clereance). It is possible to connect the
rotors in coupling only after the reaming of
holes for coupling bolts together in conterhubs and after rotor alignment into deflection
curve so that the rotors alignment and
deviations of parallelism of hub-faces are
aligned into prescribed tollerances. These
tolerance are given in the dokument
Main assembly manual DSPW no. S12003YK09-05MAA-747001

In chapter 4.2. Common assembly


operations the reason is that also rotor of
generation belongs in the rotoe catenary.
There is a difference in alignment of the
rotors for purpose of reaming of holes for
couplings bolts and the alignment of rotors for
the operation what is done just before the
coupling connection. In the mentioned
chapter there are also written instructions for
completion of machining of holes for coupling
bolts and also instruction for ussing of fixtures
to measurument of rotors alignment in
couplings.
Rotors of turbine for 210 MW BANDEL are
placed in the lemon-shaped radial bearings.
The combined bearing of turbine is placed in
rear HP bearing stand.
The alignment of rotors into the deflection
curve is carry out by the changing of the
position of the whole bearing stands just
before the embedding of the pedestals into
the concrete. The basic side and altitude
position setting of the bearings is described in
the chapter 2.11.1. in article Assembly of the
bearing stands. The position of the beraings
inside the bearings stands is possible to
change by the wedges under the supportings
circles or by inserting of shims under this
activity is not carry out before embedding of
the pedestals into grout. The change of the
rotors position in assembled turbine which is
done inside the bearing stands has influence
to concentricity of stator components in
steam flow path and it can be done only
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Rotorov soustava (etzovka rotor):


Rotory turbiny jsou spojeny pevnmi
spojkami s pouitm spojkovch roub
KODA (lcovan rouby uloen s vl).
Spojen rotor ve spojkch je mon
provst pouze po sestruen dr pro
spojkov rouby a po vyrovnn rotor do
plynul prhybovky tak, aby odchylky
nesouososti a odchylky rovnobnosti el
byly v pedepsanch tolerancch. Tyto
tolerance jsou uvedeny v dokumentu
Hlavn montn manul DSPW
S12003-YK09-05MAA-747001.
V kapitole .4.2. - Spolen montn
operace - dvodem je skutenost, e do
prhybovky rotorov soustavy pat tak
rotor genertoru. Vyrovnn rotor za
elem sestruen dr pro spojkov rouby
je odlin od vyrovnn rotor pro provoz
provdn ped sespojkovnm. Ve ve
zmnn kapitole jsou rovn uvedeny
instrukce pro dokonen opracovn dr pro
spojkov rouby, pro axiln vyrovnn a
sespojkovn rotor a dle instrukce pro
pouit ppravk k men vyrovnn rotor
ve spojkch.
Rotor turbin pro 210 MW BANDEL jsou
uloeny v citronovch radilnch loiskch.
Kombinovan loisko turbiny je umstno
v zadnm VT loiskovm stojanu.
Vyrovnn rotor do prhybovky se provd
ped zalitm kozlk do betonu zmnou
polohy celch loiskovch stojan. Zkladn
stranov a vkov ustaven loisek je
popsno v kapitole 2.11.1. v sti Mont
loiskovch stojan. Polohu loisek uvnit
loiskovch stojan je mon mnit pomoc
kln pod nosnmi kruhy nebo jejich
podkldnm tato innost se vak
neprovd ped zalitm kozlk. Zmna
polohy
rotor smontovan turbiny
provdn uvnit loiskovch stojan
ovlivuje
centricitu
statorovch
dl
prton sti a sm bt provdna pouze
dle
instrukc
montnho
dozoru
(fmontera) DSPW. Vkresov radiln
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accoding to the instructions of the DSPW


technical advisor (Specialist for turbine
assembly). The drawing radial side
clearances in steam flow path are the
following: on circumference of moving wheels
under the shrouding sealing in HP turbine
casing is min. 0,45 mm, in IP turbine casing is
min. 0,55 mm and in LP turbine casing it is
min. 1,7 mm, the clearance in the shaft
glands in HP and IP turbine casing is min.
0,5 mm and in LP turbine casing it is min.
0,7 mm.
It is profitable to carry out the alignment of the
rotors catenary into the deflection curve in
tollerances for opration just before setting of
the steam flow path of turbine.
Initially it is necessary to carry out the
alignment of the rotors in prescribed
tollerances for purpose of the machining
completion of of the holes for the coupling
bolts (it is differs from the alignment for the
operation). Completion of machining of the
holes for coupling bolts can be done
whenever it is suitable and for each coupling
separately. This activity has to be complete
just before the lub&jacking oil system flushing
which is linked to the activities inside of the
bearing stands.
It is recommended to carry out the coupling
connectionof rotors catenary after loading of
foundation with the determinative weights,
when any significant change of foundation
shape is not probable. The coupling
connecting cannot be done earlier then 2
months before planned commissioning on
turns. It is possible to carry out the
preliminary coupling connecting on 4 or 6
bolts in each coupling for the purpose of
turning with the rotors catenary by turning
gear (the flushing of the oil system has to be
complete).
The connecting of the rotors in purpose of
turining with the rotors catenary it is also
possible to carry out by means of pin
delivered in set according to drw. no.
Tp6073321 (turning with the rotors catenary
by means of crane during measuring of
alignment) or by means of the coupling bolts
with reduce diameter (fixation of coupling for
the completion of machining of holes for the
coupling bolts) or by reduce number of the
coupling bolts (turning with the rotors
catenary by turning gear for the purpose of
Date: 12.11.2013
Last Revision:

stranov vle v parn prton sti jsou


nsledujc: na obvodu obnch kol pod
nadbandovm tsnnm na VT tlese je
min. 0,45 mm, na ST tlese je min.
0,55 mm a na NT tlese je min. 1,7 mm,
vle v hdelovch ucpvkch jsou na VT a
ST dlu turbiny min. 0,5 mm a na NT dlu
min. 0,7 mm.

Ped vyrovnnm parn prton sti


turbny je vhodn provst vyrovnn
rotorov soustavy do prhybovky v
tolerancch na provoz.
Za elem dokonen opracovn dr pro
spojkov rouby je nezbytn provst
nejprve vyrovnn rotor v pedepsanch
tolerancch (li se od vyrovnn na provoz).
Dokonen opracovn dr pro spojkov
rouby je mon provdt v kad spojce
zvl kdykoli je to vhodn. Tato innost
mus bt ukonena ped proplachem
systmu mazacho & zvedacho oleje, kter
je spojen s innost uvnit loiskovch
stojan.

Spojkovn
rotorov
soustavy
je
doporueno provdt a po zaten
zkladu rozhodujcmi hmotnostimi, kdy je
ji nepravdpodobn, e by dolo k vrazn
zmn tvaru zkladu. Spojkovn se
neprovd dve ne 2 msce ped
plnovnm najetm turbosoustroj na
otky. Za elem otoen rotorou
soustavou natedlem je mono provst
pedbn sespojkovn na 4 a 6 roub
v kad spojce (podmnkou je ukonen
proplach olejovho sytmu).

Spojovn rotor za elem oten


rotorovou soustavou lze provst pomoc
ep dodanch v sad dle vkresu
Tp6073321 (oten rotorovou soustavou
jebem pi men vyrovnn), nebo
pomoc spojkovch roub s redukovanm
prmrem (fixace spojek pro dokonen
opracovn dr pro spojkov rouby) nebo
pomoc redukovanho potu spojkovch
roub (oten rotorovou soustavou
natedlem po proveden proplachu
systmu mazacho & zvedacho oleje za

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elem men, oten rotory pi provdn


istcch operac a zkouek na zazench
souvisejcch s turbinou).

measuring after the completion of the


lub&jacking oil system flushing, turning with
rotors during purge procedures and tests on
devices related the turbine).

Turbine casing
First of all carry out the setting of horizontal
parting plane of LP casing of the turbine 210
MW BANDEL MW onto level of the turbine
rotors turning axis at level +9,920 m.
The setting of LP bearings and setting of the
other bearings into rotors deflection curve is
based on the setting of the LP casing.
Position of HP and IP turbine casing will be
subsequently set according to the deflection
curve of rotors catenary.
It is possible to carry out the assembly of the
piping up to the nozzles on the bottom parts
of casing after the rought axial and radial
setting of the bottom parts of turbine casing
however always without the connecting
and hanging of the piping to the casings!
After the aligning of the rotors into the
deflection curve and after preliminary
alignment of steam flow path of turbine, it is
occasionally necessary to carry out the
boxing up of casing in the purpose of the
measuring of changes in the centricity of
stator elements against dummy shaft during
this process. This happen in case of
expressive influence of the concrete
foundation at the site to flexible deformation
of turbine components in comparison with
the steel foundation at the workshop of
producer. After the assembly of the cover of
casing
during
above
mentioned
measurement, it is possible to carry out the
assembly of cross-over piping between the
valve bodies and covers of turbine casings
without connecting of any piping to the
bottom part of casing.
The piping and the superctructure coat of the
condenser can be connected to the bottom
part of turbine casing only when the final
boxing up of the turbine casing is completed.
It is not allowed to carry out the
embedding of the pedestals of turbine and
bearings stands into grout until the
connecting of the piping DN > 150 and
welding of the supestructure coat of
condenser to the turbine casing are not done.
The placing of the LP inner casing inside the
LP outer casing is designed so it would be
Date: 12.11.2013
Last Revision:

Tlesa turbny:
Na turbin pro 210 MW BANDEL se nejprve
provede ustaven NT tlesa dlc rovinou
vodorovn na rove osy rotace rotor
turbiny na +9,920 m.
Od ustaven NT tlesa se odvj ustaven
NT loisek a ustaven ostatnch loisek do
prhybovky rotorov soustavy. Podle
prhybovky
rotorov
soustavy
bude
nsledn ustaveno VT a ST tleso turbiny.

Po hrubm radilnm a axilnm ustaven


spodk tles turbiny je mono provdt
mont potrub k hrdlm spodk tles
vdy vak bez pipojovn a zavovn
potrub k tlesm!

Po
vyrovnn
soustavy
rotor
do
prhybovky a pedbnm vyrovnn parn
prton sti turbiny je nkdy nutno
provst zavrn tlesa za elem namen
zmn centricity statorovch dl na kontroln
hdel bhem tohoto procesu. Dochz
k tomu
v ppad
vraznho
vlivu
betonovho zkladu na staveniti na tvar
prun deformace dl turbiny v porovnn
s dlenskm
ocelovm
zkladem
pi
kontroln monti u vrobce. Po zaven
vka tlesa bhem ve zmnnho men,
je mon provst mont pevdcho
potrub mezi tlesy ventil a tlesem turbiny
na vka turbnovho tlesa bez pipojovn
potrub ke spodku tles.

Po finlnm zaven tlesa turbiny je teprve


mono provst pipojen potrub a nstavby
kondenztoru ke spodku tlesa turbiny.

Dokud nen provedeno pipojen potrub DN


>
150mm
a
pivaena
nstavba
kondenztoru k tlesm turbiny nen
povoleno provst zlivku kozlk tles a
loiskovch stojan.

NT vnitn tleso je uloeno v NT vnjm

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possible to change the position of LP inner


casing after boxing up of LP turbine part (setwedges instead the final supporting plates
under the feet of LP inner casing). Thats why
the setting of the LP flow path is possible to
change easy and eliminate the appropriate
changes which are caused by the
deformation of foundation after boxing up of
the turbine casing. And thats why the
installation of the final supporting plates of
LP inner casing is carried out just before the
start-up of turbine.

tlese tak, aby bylo mono mnit jeho


polohu i po zaven NT dlu (staviteln klny
namsto finlnch podlonch desek pod
patkami NT vnitnho tlesa). Proto ustaven
NT prton sti lze snadno mnit a
eliminovat tak ppadn zmny zpsoben
deformacemi zkladu po zaven tles.
Proto se instalace finlnch podlonch
desek NT vnitnho tlesa provd a
bezprostedn ped najetm turbiny.

Bearings inspection and assembly:


Lifting yokes for the radial bearing shells
dismantling:
For dismantling of the lower parts of radial
bearing shells (without the necessity to remove
turbine rotor) there are delivered the lifting yokes
together with turbine. Yokes Tp6072967 are used
for ligtly lifting of rotor and due taking out of the
bottom halves of bearing shells). Do not lift the
rotor more then half of the minimum radial
clearances in steam flow path (the minimum
drawing clearance in the steam flow path is
0,85 mm for HP, 0,28 mm for IP part and 0,23
mm for LP part). The yoke can be used only for
the lifting of the one journals and it is prohibited
to hang the rotor on the 2 yokes at the same
time.

Loiska kontrola a mont:


Zvedac tmeny pro demont pnv
radilnch loisek:
Pro demont spodk pnv radilnch
loisek (bez nutnosti vyjmat rotor turbiny) jsou
dodny se strojem Zvedac tmeny .v.
Tp6072967 (tmeny se pouij pro jemn
pizvednut rotoru, pro vyjmut spodk
loiskovch pnv). Zvedn rotor provdjte
pokud mono jen na polovin hodnoty
minimln radiln vle v prton sti
(minimln vkresov vle v prton sti
je 0,85 mm u VT, 0,28 mm u ST a 0,23 mm
u NT). Tmen se pouv vdy jen pro zvednut
jednoho z loiskovch ep rotoru, je zakzan
zavsit rotor do 2 tmen souasn.

Date: 12.11.2013
Last Revision:

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CAUTION!
Take care if the segments of thrust
bearing are dismantled! The actual axial
clearances in steam flow path are recorded in
Turbine Dozier book it can be a little different
from the clearances written in drawings. Do not
damage sealing strips of glands!
The
minimum
designed
axial
clearance in the drawing between rotor
stator is in the rear gland 2,25 mm for moving
turbine rotor towards front bearings stand and
2,2 mm for moving of turbine rotor towards rear
bearing stand (to LP casing).

UPOZORNN!
V ppad vyjmut kamen axilnho
loiska dejte pozor! Skuten axiln vle v parn
prton sti jsou zaznamenny v Pasportu
turbiny hodnoty mohou bt mrn rozdln od
vkresovch. Neponite tsnc bity ucpvek!
Vkresov minimln axiln vle rotor
stator je 2,25 mm v bitech zadn ucpvky pro
posun rotoru smrem k pednmu loiskovmu
stojanu a 2,2 mm pro posun rotoru ve smru
k zadnmu loiskovmu stojanu (k NT tlesu).

Work on bearings after transport to the site:


Prce na loiskch po peprav na elektrrnu:
Take out the bearings.
Vyjmut loisek.
Washing of the preservation out from Myt konzervace z loiskovch pnv a vech
bearing shells and from all supporting
oprnch element (klny, segmenty).
elements (wedges, segments).
Vizuln kontrola loiskovch pnv po
Visual inspection of bearing shells after the
turbine transport.
peprav turbiny.
Testing of the contact of collar of turbine
Kontrola dosedn kamen axilnho loiska
rotor to segments inside the thrust bearing
na nkruek rotoru turbiny (dodrujte
instrukce dle nvodky . Q159150).
(in accordance with assembly instruction no.
Q159150).
Checking of the clearances (measuring of
Kontrola vl (promen tvaru vrtn loiska,
the shape of bore of radial bearings,
promen prmr a ovality loiskovch ep
measurement of the rotor journals diameter
rotor, kontrola stranov vle u radilnch
and oval, checking of the side clearances in
loisek a axiln vle u segmentovho loiska
radial bearings and axial clearances in the
po vloen rotoru do loisek).
thrust bearing after rotor putting into
bearings).
Mont termolnk do loiskovch pnv a
Assembly of the thermocouples into bearing
shells and segments as described in chapter
segment jak je popsno v kapitole . 2.11.9.
no.2.11.9. Bearings assembly, rotor putting
Mont loisek, sputn rotoru zpt do
back into bearing shells.
loiskovch pnv.
Clearances in bearings are designed as Vle loisek turbny jsou konstrukn
following:
navreny nsledovn:

Date: 12.11.2013
Last Revision:

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Radial bearings D280

Radiln loisko D280

Weight / Hmotnost: 281kg


Drawing no. / Vkres . Tp6019833

Check the top clearance 0,354 0,458 mm,


check the side clearances 0,392 0,434
mm.
Set the clearance between pos.11 and
pos.6 - in free state must be set 0,02 0,04
mm, the clearance setting is done by
grinding of the washers pos.11.
The side and altitude position of bearing can
be changed by means of the wedgesupports pos.5.
Radial bearings D400

Kontrolujte vli svrku 0,354 0,458 mm,


kontrolujte stranovou vli 0,392 0,434 mm.
Nastavte vli mezi pos.11 a pos.6 - ve volnm
stavu mus bt 0,02 0,04 mm, nastaven
vle se provd brouenm podloek pos.11.
Loisko je stranov a vkov staviteln na
klnovch podlokch poz.5..

Radiln loisko D400

Weight / Hmotnost: 695kg


Drawing no. / Vkres .
Tp6070270

Date: 12.11.2013
Last Revision:

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Check the top clearance 0,510 0,633 mm,


check the side clearances 0,540 0,592
mm.
Set the clearance between bearing shell
and bearing stand - in free state must be set
0,02 0,04 mm, the clearance setting is
done by grinding of the washers pos.16.
The side and altitude position of bearing can
be changed by means of the wedgesupports pos.4,5
Radial bearings D430

Kontrolujte vli svrku 0,510 0,633 mm,


kontrolujte stranovou vli 0,540 0,592 mm.
Nastavte vli mezi loiskovou pnv a
loiskovm stojanem ve volnm stavu mus
bt 0,02 0,04 mm, nastaven vle se
provd brouenm podloek pos.16.
Loisko je stranov a vkov staviteln na
klnovch podlokch poz.4,5..

Radiln loisko D430

Weight / Hmotnost: 793 kg


Drawing no./ Vkres . Tp6071933

Check the top clearance 0,550 0,673 mm,


check the side clearances 0,5900,641 mm.
Set the clearance between bearing shell
and bearing stand - in free state must be set
0,02 0,04 mm, the clearance setting is
done by grinding of the washers pos.16.
The side and altitude position of bearing can
be changed by means of the wedgesupports pos.4,5

Date: 12.11.2013
Last Revision:

Kontrolujte vli svrku 0,550 0,673 mm,


kontrolujte stranovou vli 0,590 0,641 mm.
Nastavte vli mezi loiskovou pnv a
loiskovm stojanem ve volnm stavu mus
bt 0,02 0,04 mm, nastaven vle se provd
brouenm podloek pos.16.
Loisko je stranov a vkov staviteln na
klnovch podlokch poz.4,5..

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Radial bearings D450

Radiln loisko D450

Weight / Hmotnost: 1048 kg


Drawing no. / Vkres .
Tp6069752

Check the top clearance 0,580 0,703 mm,


check the side clearances 0,615 0,667
mm.
Set the clearance between bearing shell
and bearing stand - in free state must be set
0,02 0,04 mm, the clearance setting is
done by grinding of the washers pos.16.
The side and altitude position of bearing can
be changed by means of the wedgesupports pos.4,5..
Combined bearing

Kontrolujte vli svrku 0,580 0,703 mm,


kontrolujte stranovou vli 0,615 0,667 mm.
Nastavte vli mezi loiskovou pnv a
loiskovm stojanem ve volnm stavu mus
bt 0,02 0,04 mm, nastaven vle se
provd brouenm podloek pos.16.
Loisko je stranov a vkov staviteln na
klnovch podlokch poz.4,5..
Kombinovan loisko

Weight / Hmotnost: 1478 kg


Drawing no. / Vkres . Tp6077443

Check the proper contact of the thrust


bearing segments to rotor collar (both sides
of thrust bearing), perform the blue paint
Date: 12.11.2013
Last Revision:

Kontrolujte nalcovn axilnho loiska, tj.


kontakt kamen axilnho loiska s nkruky
rotoru (ob strany loiska), provete kontrolu

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matching! White metal scraping (contact


surface matching) can be completed during
assembly on site.

na barvu! Zakrabvn kompozice (stykov


plocha kamen) me bt dokonovno pi
monti na elektrrn.

Based on experience, sometimes DSPW left


small allowance for the thrust bearing
segments scraping at the site. The reason is
a possible small changes in mutual position
of bearing stand & rotor because of different
setting of turbine position on foundation (the
differences between the setting
in
workshops floor during pre-assembly and
the setting on concrete foundation at site
cause the flexible deformation).
Check the setting of axial clearance in
bearing while the rotor is in proper contact to
the segments of active side of thrust bearing
(axial clearance has to be 0,4-0,5 mm).

Vzhledem k dosavadnm zkuenostem DSPW


ponechv v nkterch ppadech mal
pdavek na zakrabn kamen loiska pi
monti na elektrrn. Dvodem je mon
drobn zmna vzjemn polohy loiskovho
stojanu vi rotoru z dvodu rozdlnosti
ustaven turbiny na zklad (rozdly v uloen
turbiny v dln DSPW bhem kontroln
monte a usazen na betonov zklad na
elektrrn zpsob prun deformace).
Kontrolujte nastaven axiln vle v loisku pi
natlaen rotoru na segmenty aktivn strany
loiska (vle mus bt 0,4-0,5 mm).

Work status:
Bearings are closed including of all bolts
tightening, prepared for turbine operation

Stav prac:
Loiska jsou uzavena, vetn utaen
vech roub, pipravena k provozu turbiny.

2.11.7 Assembly and setting of position of sensors / Mont a nastaven polohy idel
General instructions:
Due to the risk of sensors damage, the
job is completed after all parts assembly, after
finish of all welding and heat treatment works
around the turbine casings, before thermal
insulation assembly. All sensors, transmitters
and junction boxes with bushings are delivered
by DSPW including all holders for attachment of
mentioned parts to turbine, bushings inside the
bearing stands, armoured hoses etc. The right
clearance setting between the sensor and
measured part is very important and it has to be
done carefully. Compare the values of sensors
clearances written in drawings always with the
data in documentation enclosed to the actually
delivered sensors.

Obecn instrukce:
Z dvodu rizika pokozen idel, bude tato
prce provedena a po ukonen monte vech
dl, po ukonen sveskch a haskch prac
okolo tles turbny, ped montn tepeln
izolace. Veker idla, pevodnky a spojovac
skky s prchodkami zajiuje DSPW v rozsahu
sv dodvky vetn drk pro upevnn
zmnnch dl na turbinu, prchodek uvnit
loiskovch stojan, pancovch hadic atd.
Nastaven sprvnch vl mezi idlem a menou
soust je velmi dleit a mus bt provedeno
peliv. Pedepsan hodnoty vl idel na
vkresech vdy kontrolujte s daji v prvodn
dokumentaci skuten dodanch idel.

Installation of the sensors for temperature


measuring
The thermocouples for measuring of
the temperature in bearings install acc. to
drawing Tp60789,77 (2 pcs of thermocouples for
each radial bearing and 3 pcs thermocouples for
both sides of the axial bearing = 16 pieces as
whole). Assemble the bushing of outlets cables
and the armoured hoses including the
attachment (drill the threaded holes for screws

Instalace idel pro men teploty

Date: 12.11.2013
Last Revision:

Termolnky men teplot loisek


instalujte dle vkresu Tp6078977 (2 ks
termolnk pro kad radiln loisko a 3 ks
termolnk pro kadou stranu axilnho loiska =
celkem 16 ks). Montujte prchodky vyveden
kabel a ochrannch hadic vetn uchycen
(pivrtat rouby M10, zajistte polohu hlavy
roub ohnutm podloek), vyveden a zatsnn

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M10, lock the position of screws head by


bending of washers), outlets and sealing of the
bushing of outlets through the bearing stands
wall, mark the thermocouples with labels acc. to
document Pr6003838. For the sealing use a
suitable compound with adequate thermal
resistance. The sealing compound must not
react with the lubrication oil and to influe its
properties as deemulsification factor (use only
well-tested compounds as for instance TL paste
350 Novato).

Date: 12.11.2013
Last Revision:

prchodek vvod skrze stnu stojan, oznate


termolnky ttky v souladu s dokumentem
Pr6003838. Pro zatsnn pouijte vhodn tmel s
dostatenou teplotn odolnost. Tmel nesm
reagovat s mazacm olejem a ovlivnit jeho
vlastnosti jako je deemulgan slo (pouijte
pouze dobe odzkouen tsnc hmoty jako nap.
TL tmel 350 Novato).

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Thermocouples for measurement of


the outer turbine casing and valve bodies
temperature. Install in accordance with drawing
Tp6076453. Attach the thermocouples according
to
the
det.
A-A,
B-B. For the sealing of tube-connecting piece
pos.2 use the suitable sealing compound with
the adequate temperature resistance (for
example Birkosit Novato). The armoured metal
hoses are equipped with the self-sealing
connecting pieces PG11 which need not to be
more sealed yet. Assemble the outlets of cables
and the armoured hoses including the holders
(drill the screws, lock the position of screws
head by bending of washers), mark the
thermocouples.

Termolnky men teplot vnjho


tlesa a tlesa ventil turbny montujte dle
vkresu Tp6076453. Upevnte termolnky dle
det. A-A, B-B. Pro zatsnn koncovek poz.2
s tlesy pouijte vhodn tmel s dostatenou
teplotn odolnost (nap. Birkosit Novato).
Ochrann kovov hadice maj samotsnc
koncovky PG11, kter nen poteba ji vce
zatsovat. Montujte vyveden kabel a
ochrannch hadic vetn drk (pivrtat rouby,
zajistit polohu hlavy roubu ohnutm podloek),
oznate termolnky ttky.

Thermocouples for measurement of


the inner turbine casing temperature install in
accordance with the Tp6076863. Assemble the
thermocouples according to the detail B. For the
sealing of the housing of thermocouple pos.2 in
the outer turbine casing use except to sealing
ring pos.1 also the adequate sealing compound
with the sufficient temperature resistance (for
example Birkosit Novato). The armoured metal
hoses are equipped with the self-sealing
connecting pieces PG11 which need not to be
more sealed. Assemble the outlets of cables and
the armoured hoses including the holders (drill
the screws, lock the position of screws heads by
bending of washers), mark the thermocouples

Termolnky men teplot vnitnho


tlesa instalujte dle vkresu Tp6076863. Montujte
termolnky dle detailu B. Pro zatsnn pouzdra
termolnku poz.2 ve vnjm tlese pouijte
krom tsncho krouku poz.1 tak vhodn tmel
s dostatenou teplotn odolnost (nap. Birkosit
Novato).
Ochrann kovov hadice
maj
samotsnc koncovky PG11, kter nen poteba
vce zatsovat. Montujte vyveden kabel a
ochrannch hadic vetn drk (pivrtat rouby,
zajistit polohu hlavy roub ohnutm podloek),
oznate termolnky ttky.

Date: 12.11.2013
Last Revision:

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with labels.

Thermocouple for measurement of the


gland steam temperature install in accordance
with the drawing Tp6077171. Assemble the
thermocouple according to the det.K-K. Screw
up the sensors pos.3 it is sealed with the rear
gland body by means of the sealing ring. Except
this ring use also the suitable sealing compound
with the sufficient temperature resistance (for
example Birkosit Novato). Armoured hoses
connect by means of the hose connectors PG11
and drill the hose clamps.

Date: 12.11.2013
Last Revision:

Termolnek men tlaku komnkov


pry instalujte dle vkresu Tp6077171. Montujte
termolnek dle det.K-K. Naroubujte sondu
poz.3 - je zatsnna s tlesem zadn ucpvky
pomoc tsncho krouku. Krom tsncho
krouku pouijte tak vhodn tmel s dostatenou
teplotn odolnost (nap. Birkosit Novato).
Ochrann kovov hadice pipojte pomoc
hadicovch koncovek PG11 a pivrtejte pchytky
hadic.

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Sensors for monitoring of the vibration and


displacements:
Attach of the holders, attach the sensors
and set their distance from surface of the
measured components, install and seal the
bushings according to drawing Tp6079324. For
the sealing of outlets bushings with wall of
bearing stands use the sealing rings and also
the
suitable
compound
with
sufficient
temperature resistance. The sealing compound
must not react with the lubrication oil or to influe
his properties as deemulsification factor (use for
instance TL cement Novato 350). Connect the
armoured hoses by means of the hose
connectors PG11 and drill the hose clamps.

idla pro men chvn a posuv:


Upevnte drky, upevnte idla a
nastavte jejich vzdlenosti od povrchu menho
dlu, montujte a zatsnte prchodky dle vkresu
Tp6079324. Pro zatsnn prchodek vvod
skrze stny loiskovch stojan pouijte krom
tsncch krouk tak vhodn tmel s dostatenou
teplotn odolnost. Tmel nesm reagovat
s mazacm olejem a ovlivnit jeho vlastnosti
deemulgan slo (nap. TL tmel Novoto 350).
Ochrann kovov hadice pipojte pomoc
hadicovch koncovek PG11 a pivrtejte pchytky
hadic.

Mark the sensors by the labels


Oznate idla
Connecting of all sensors into the system of Zapojen vech idel do systmu men
measuring of displacements and vibration
posuv a chvn provede elektrik SK.
will be done by I&C electrician.
idla otek
Drky, idla a prchodky montujte dle
Speed sensors
Install the holders, sensors and bushings vkresu Tp6077217. Prchodky montujte a
according to drawing Tp6077217. Assemble the zatsnte je krom tsncho krouku tak
bushings and seal it with suitable sealing paste vhodnou tsnc pastou (tmel Novato TL350),
(Novato TL350) except the sealing ring. Sealing tsnc pasta nesm ovlivnit vlastnosti mazacho
paste must not react with the lubrication oil. The oleje. Hodnota nastaven vle idla od povrchu
right clearance setting between the sensor and ozubenho vnce nen na vkrese uvedena
geared rim is not mentioned on drawing set hodnotu X nastavte dle prvodn dokumentace
the exact values X according to supplier vrobce dodanch idel (Woodward a Philips).

Date: 12.11.2013
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instructions of actually delivered sensors


Zapojen vech idel do sdruovac skn
(Woodward and Philips).
nebo
do
rozvade
men
otek
a
Connecting of sensors into junction box peotkovch ochran provede elektrik SK.
or into switchgear of the speed measurement
and over-speed protection will be done by I&C
electrician.

Rotors grounding
Install the set of components for rotors
grounding according to drawing Tp6077188.
Attach the holder of earthing belts REDIGO to
the coupling cover (drill holes and tap the thread
M10). The cable of earthing system is outleted
through the shell of the front bearing stand by
means of bushing. For sealing of bushing with
the shell use the sealing rings and use also the
suitable sealing compound with sufficient
Date: 12.11.2013
Last Revision:

Uzemnn rotor
Soupravu dl pro uzemnn rotor
montujte dle vkresu Tp6077188. Drk
zemncch psk REDIGO je nutno pipevnit ke
krytu spojky (vrtejte dry a vyznte zvit M10).
Kabel zemncho stroj je vyveden skrze stny
pednho loiskovho stojanu pomoc prchodky.
Pro utsnn prchodky pouijte krom tsncch
krouk tak vhodn tmel s dostatenou teplotn
odolnost. Tmel nesm ovlivnit vlastnosti mazacho

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Instructions for ST assembly


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temperature resistance. The compound must oleje (pouijte nap. tmel Novato TL350).
not influe the properties of lubrication oil filling
(use for example cement Novato TL350).

Date: 12.11.2013
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2.11.8 Turbine valves assembly / Mont ventil turbny


Positioning of bodies of HP Stop & Control
valves (IPSC):

Ustaven tles Rychlozvrnch a regulanch


ventil (STRZR):

Anchoring of valve bodies is shown in


drawing no. Tp6077387

Ukotven ventil je zobrazeno na vkrese .


Tp6077387.

Date: 12.11.2013
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Draw the position of supporting plates of the Narsujte polohu podprnch desek podpr
stojnk tles ST RZR na konzoly a ocelov
stands of IPSC bodies onto the consoles and
steel plates embedded into the top concrete
desky zalit do horn betonov desky
slab of foundation stool. Determine this
zkladov stolice. Pi uren tto polohy
position with respect to the position of steam
vychzejte z polohy osy vstupu pry do ST
inlets into IP turbine casing and to the
tlesa turbiny a podln osy ST tlesa turbiny
longitudinal axis of turbine casing which are
zakreslen na vkrese Tp6072207.
drawn in drawing no. Tp6072207.
Measure up the altitude of these supporting Promte vkovou polohu tchto oprnch
areas. Difference of these altitude on
ploch optickou nivelac. Vkov rozdl
oprnch ploch na zkladu kadho tlesa
foundation of each valvesbody has to be 5
mm. If this tolerance is not kept, carry out the
ventilu mus bt 5 mm. Pokud tato tolerance
modification of the seating of supporting
nen splnna, provete pravu v uloen
elements of valve bodies in accordance with
oprnch prvk tles ventil dle instrukc ne.
the below written instructions. While it is true,
Pitom plat, e je pi oprav povoleno vloit
that during the modification it is permited to
mezi desku a beton ocelovou plechovou vloku
put between the stand and plate a steel-sheet
o maximln tlouce 10mm.
insert with max. thickness 10mm.
Do not carry out the welding or tackwelding of holder to the foundation!!

Date: 12.11.2013
Last Revision:

Stojnek zatm nepivaujte ani nestehujte


k zkladu!!

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Notice:

Poznmka:

In case, that the putting of inserts in is not


sufficient, it is necessary to repair the
foundation or to place washers for
removing of the altitude difference under
the supporting plates and weld them around
circumference to the surface of consoles or
plates embedded into concrete by the fillet
welds a7 by method 111 with coated
electrode ESAB OK 48.00 with local preheating by flame up to approx. 150C. The
welding has to be done so, that distortion of
the washer is avoided (alternate the countersides, interrupt the welding). Such washer
has to overreach the foundation plates pos.
1. at least 20 mm in each direction.

V ppad, e nebude dostaovat vkldn vloek,


je nutno opravit zklad nebo umstit podloky
pro odstrann vkovho rozdlu pod
podprn desky a pivait je po obvodu na povrch
konzol nebo desek zalitch do betonu koutovmi
svary a7 metodou 111 obalenou elektrodou
ESAB OK 48.00 s mstnm pedehevem
plamenem na cca 150C. Svaovn je nutno
provdt tak, aby nedolo ke zkroucen podloky
(stdat protj strany, peruovat svar). Podloka
svmi rozmry mus pesahovat podprn desky
poz.1 minimln o 20 mm ve vech smrech.

Prepare the bodies of IPSC valves including Pipravte tlesa STZRZ ventil vetn vzpr
the struts for assembly - it is: unwrapping,
pro mont, tj. vybalen, smyt konzervace.
Date: 12.11.2013
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Namontujte vloky poz.10, vlote kulov epy


preservation washing out. Assemble the
inserts pos.10, insert the ball journals pos.7
poz.7 a namontujte vka poz.9. Zkontrolujte,
and mount the lids pos.9. Check, if the ball
zda je v uloen kulovch ep pedepsan
journals has clearance 0,4mm in the fit
vle 0,4 mm dle ezu A-A na vkrese
according to cross section A-A in drawing
Tp6077387 a dly demontujte. Provete
promazn vech kloub, kluznch a stykovch
Tp6077387 and dismantle these elements.
ploch protizdrovou pastou Molykote G
Grease all joints, sliding and contact surfaces
by the anti-sizing paste Molykote G Rapid+).
Rapid+.
Assemble the struts of bodies of IPSC valves Montujte podpry tles ST RZR ventil podle
ezu A-A na vkrese Tp6077387 na pozici ve
onto position in cold state according to the
cross section A-A in drawing Tp6077387 (do
studenm stavu (kty oznaen * jako tepeln
not take respect to dimensions for the thermal
nrsty kovu zatm nezohledujte), ustavte je
expansion marked with * ), set them into
do kolm polohy a v tto poloze je provizorn
perpendicular
position and fix them
podepete.
temporarily.
Gradually set the height of struts by the Nastavte vku podpr roubovnm hornch
turning with the upper ball journals pos.7,
kulovch ep poz.7, pipravte vloky poz.10,
arrange the inserts pos.10, screws pos.13
rouby poz. 13 a namontujte voln fixan
objmky Tp6039795 (STRZR). Natlate vloky
and assembly the fixture-sleeves Tp6039795
(STRZR) in free state. Put the inserts pos.15
poz. 10 do otvor v patkch tles ST RZR
into holes in the feet of bodies of IPSC valves.
ventil.
Notice:
Poznmka:
Fixture-sleeves for the valves bodies locking in
position are in scope of DSPW delivery.

Date: 12.11.2013
Last Revision:

Objmky pro fixaci polohy tles ventil jsou soust


dodvky DSPW.

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Hang the bodies of IPSC valves on a crane


(delivered without servomotors, the weight is
11,56 tons), turn them into the assembly
position, set their level while hung on crane
and move them on arranged struts; let the
bodies hung on crane ropes are stretched.
It is true that:
o Use the slings made of the artificial fibre
for the hanging on crane and gird the
valve body or the pipe-sockets of valve
body for connecting of the inlet and outlet
steam piping (due the turning of body
from transport to assembly position).
o During the turning from transporting into
assembly position it is possible to support
the valve bodies to their pipe-sockets for
connecting the inlet and outlet steam
piping; but it is necessary to avoid any
damage or deformation of pipe-sockets
(supporting by wooden beam).
o The slings have to be placed exclusively
on the valve bodies or on pipe-sockets,
the slings can touch the stands of
servomotors, but they must not load
them, slings must not damage the detail
piping.
o Turning with valve bodies and the further
handling can be done only by an
authorized person and it can be carried
out only with keeping of principles of
H&S.
Attach the lids pos.9 and 8 to the bodies of
IPSC valves by screws.
Check the position of bodies of IPSC valves:
in axial direction the axis of steam inlet into
the body of IPSC valves 4750 mm from the
axis of steam inlet into IP turbine casing, the
side position is determined by the distance of
longitudinal axis of both bodies of IPSC
valves 5300mm symmetrically from the
longitudinal axis of turbine casing, the altitude
position is determined in cross as position of
machined surface of feet of bodies of IPSC
valves. Correct the position of valve bodies
by the crane and by the turning with the
upper ball journals - measure the level on
bottom of pipe-sockets and on the top on
flanges for the stands of CV.
Fix the position of supporting plates welding
of splice-bars on as follow:

Date: 12.11.2013
Last Revision:

Zavte tlesa ST RZR ventil na jeb


(dopraveny bez servopohon, hmotnost 11,56
tun), otote je do montn polohy, vyrovnejte
je pi zaven na jebu a zavezte na
pipraven vzpry; ponechte tlesa zavena
na jebu lana jsou v tahu.
Pitom plat:
o Pro zaven na jeb pouijte vazky
z umlch vlken a opsejte tleso ventilu,
ppadn hrdla potrub pro pipojen pvodu
a vstupu pry z tlesa ventilu (pro oten
tlesa z dopravn do montn polohy).
o

Pi oten z dopravn do montn polohy,


je mono tlesa ventil oprat o hrdla pro
pipojen potrub pvodu a vstupu pry;
nesm vak dojt k pokozen nebo
deformaci hrdel (podepen devnm
podkladem).

Vazky mus bt umstny vhradn na


tlese ventilu nebo hrdlech potrub, vazky
se mohou dotkat stojnk servopohonnesm je vak zatovat, vazky nesm
pokodit drobn porub.

Oten
tles
ventil
a
nsledn
manipulace sm bt provdna pouze
oprvnnmi osobami a bude provedena
s dodrenm zsad BOZP.

Piroubujte vka poz.9 a 8 k tlesu ST RZR.


Kontrolujte polohu tles ST RZR ventil: V
axilnm smru je osa vstupu pry do tlesa ST
RZR 4750 mm od osy vstupu pry do ST
tlesa turbiny, stranov poloha je urena
vzdlenost podlnch os obou tles ST RZR
5300mm symetricky od podln osy tlesa
turbiny, vkov poloha je urena na ezu jako
poloha opracovan plochy patek tles ST RZR.
Provete opravu vyrovnn tles ventil na
pozici jebem a vyroubovnm hornch
kulovch ep men vodovhou dole na
hrdla potrub a nahoe na prub pro stojnky
RV.

Zafixujte polohu podprnch desek pivaenm


ploek nsledovn:

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Release the hanging of bodies of IPSC valves Uvolnte zaven tles STRZR ventilu z
from the crane.
jebu.
Work status:
Bodies of IPSC valves are set on position ready
for the steam piping connecting.
Right now carry out the assembly of OP
cross-over piping between such fixed valves
bodies and turbine casing including the
welding and weldsheat treatment. Cross over
piping assembly is described in chapter
2.11.10.
o Carry out the following works only after
the complete connecting of all steam
piping to the valves bodies, especially
the steam inlet piping into Stop valves
(assembly including welding and welds
heat treatment).
Notice: These pipings do not belong into
scope of the steam turbine delivery and
DSPW does not provide the supervision
of its site assembly.
Attention:
Hanging of any weigths on the valve bodies
and turbine casing during the assembly of
piping is strictly prohibited. Any provisory
supporting or suspension piece must not be
welded or tack-welded to the turbine casing
or valve bodies or to their pipe-sockets
during the assembly!!

Date: 12.11.2013
Last Revision:

Stav prac:
Tlesa STZRZ ventil jsou ustavena na pozici a
pipravena pro pipojen parnho potrub.
Nyn provete mont ST pevdcho
potrub mezi takto zafixovan tlesa ventil a
tleso turbiny vetn pivaen a tepelnho
zpracovn svar. Mont pevdcho
potrub je popsna v kapitole . 2.11.10.
o

Nsledujc prce provete a po


kompletnm pipojen vekerho parnho
potrub k tlesm ventil, zejmna
potrub pvodu pry do RZ ventil
(mont vetn pivaen a tepelnho
zpracovn svar).
Poznmka: Toto potrub nen v rozsahu
dodvky parn turbiny a DSPW nezajiuje
dozor jeho monte na staveniti.

Upozornn:
Zavovn jakchkoli hmotnost na tlesa
ventil a tleso turbiny bhem monte
potrub je psn zakzno.
dn montn oprn nebo zvsn prvek
nesm bt bhem monte pivaovn ani
stehovn na tleso turbiny nebo tlesa
ventil ani na hrdla pro pipojen jejich
potrub!!

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Deviation of struts position of valves bodies

Vychlen polohy vzpr STRZR ventil:

Remove the splice bars which fix the position Odtrate ploky fixujc polohu podprnch
of supporting plates. Re-grind the surface of
desek (odbrouen). Pebrute do roviny
the consoles and the plates embedded into
povrch konzol a desek zalitch v horn
betonov desce zkladov stolice v mst
the top slab of foundation stool in places of
welds of splice bars to be the surface flat.
pvodnch svar ploek.
Lighten the valves body by crane without lifting
(if necessary) and dismantle the fixture-sleeves
Tp6077387 (split sleeve). Shift the supporting
plates with stands according to the values on
drawing Tp6064647 (slight deviation of the
struts from their perpendicular position). Take up
the arosen clearances among the valve body
strut foundation by turning with the ball
journals pos.7. Weld the splice-bars back to fix
the supporting plates to the consoles and
foundation plates in shifted position.

Nadlehete tleso ventilu jebem bez zvednut


(pokud je poteba) a demontujte fixan objmky
Tp6077387 (dlen objmky). Provete posunut
podprnch desek se stojnky dle hodnot na
vkrese Tp6064647 (nepatrn vychlen vzpr z
jejich kolm polohy). Vymezte vle vznikl
v uloen tleso ventilu vzpra zklad
vyroubovnm kulovch ep poz.7. Pivate
zpt ploky a zafixujte tak podprn desky v
posunut poloze ke konzolm a zkladovm
deskm.

Uvolnte zaven tlesa ST RZR na jeb.

Uvolnte zaven tlesa ST RZR na jeb.

Notice to schemes enclosed below:

Poznmka k ne piloenm schmatm:

After the setting of position of valves bodies


and struts according to drawing (struts are in
perpendicular position to foundation, valves bodies
are fixed by assembly fixtures) and after the pipes
connecting to the valves nozzles, shift now the
supporting plates with attached struts of stands of
turbine valves according to the following scheme
(shift the supporting plates of struts of stands to
reach determined value on foundation in direction of
arrows =deviation of the struts from perpendicular
position). Deviated struts of valves bodies which
were set on position would get back into
perpendicular position after the pipes and turbine
casings warming up during operation. It is a change
of position in comparison with the position during
assembly ambient temp 20C)position would get
back into perpendicular position after the pipes and
turbine casings warming up during operation. It is a
change of position in comparison with the position
during assembly ambient temp 20C)

Po ustaven polohy tles a vzpr ventil dle


vkresu (vzpry jsou v kolm poloze k zkladu,
tlesa ventil zafixovna pomoc ppravk) a po
pipojen potrub na hrdla ventil provete nyn
posunut podprnch desek s upevnnmi stojnky
vzpr ventil turbiny dle nsledujcho schma
(posute podprn. Desky stojnk na zkladu o
uveden hodnoty ve smru ipek = vyklonn vzpr z
kolm polohy). Vychlen vzpry takto ustavench
tles ventil by se mly vlivem ohevu potrub a tles
turbiny za provozu dostat zpt do kolm polohy.
Jedn se o zmnu oproti poloze pi monti teplota
okol 20C) se mly vlivem ohevu potrub a tles
turbiny za provozu dostat zpt do kolm polohy.
Jedn se o zmnu oproti poloze pi monti teplota
okol 20C).

Date: 12.11.2013
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2.11.9 The scheme of the change of valves bodies position / Schma vychlen
polohy tles ventil

The values of the displacements are


written in drawing Tp6077387.

Date: 12.11.2013
Last Revision:

Hodnoty posuv jsou uvedeny na vkrese


Tp6077387.

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Carry out the final attachment of the Finln upevnn podprnch desek vzpr
supporting plates of struts of IPSC tles ST RZR ventil provete takto.
valvesbodies.

During the turbine starting up the actual shifts


of the valves bodies will be learn (they
depend on thermal expansions steam
pipelines from the fix points in the machine
hall and on thermal expansion of the valve
bodies). And supervisors of DSPW will
determine the final position of the struts of
IPSC valves bodies.
Grind-off the welds of splice-bars, carry out
the re-grinding of the contact surfaces and
shift the supporting plates after the lightening
of the valve body by a crane (as above
written) in accordance with instructions of
supervising staff.
Carry out the final weolding of the supporting
plates according to the drawing Tp6077387:
fillet welds a7, methode 111, coated
electrode ESAB OK48.00, with local preheating up to approx.150C.
Repair the painting after the welding
completion.
Form of delivery of IPSC valves bodies:

V prbhu najdn turbny budou zjitny


skuten posuvy tles ventil (zvis na
tepelnm nrstu parovod od pevnch bod
ve strojovn a na tepelnm nrstu vlastnch
tles ventil) a montn dozor DSPW ur
konenou polohu podpr tles ST RZR
ventil.
Provete
odbrouen
svar
ploek,
provete pebrouen stykovch ploch a
pesute podprn desky po nadlehen tles
ventil jebem (viz. ve) dle instrukc
montnho dozoru.
Finln pivaen podprnch desek provete
podle vkres Tp6077387: koutov svary a7
metodou 111 obalenou elektrodou ESAB OK
48.00 s mstnm pedehevem plamenem na
cca 150C.
Po ukonen svaovn opravte ntry.
Forma dodn tles STRZR ventil:

V tlesech ventil Tp6073636 jsou


kompletn namontovny vnitn dly na regulan
sti i rychlozvrn sti.
Vestavby Tp6073213 pro chemick
proplach a parn profuk pvodnho parovodu
(ppravek zajist ochranu sedla rychlozvrnho
(RZ) ventilu ped pokozenm neistotami z
potrub a zaslepen cesty do regulan sti) je
v dodvce DSPW balen zvl.
Servomotors are not assembled to
Servopohony nejsou namontovny na
valves bodies. At the site the flange will be tlesa ventil. Namsto RZ servopohon bude na
assembled instead the servomotor of stop valve staveniti namontovna pruba pro pipojen
Inner components are completely
assembled inside control part and stop part of
valves bodies Tp6073636.
Inserts Tp6073213 for chemical flushing
and steam blowing through the inlet steam
pipeline (the inserts protect the stop valve seat
and to blind the passage into the control section)
is delivered separately by DSPW.

Date: 12.11.2013
Last Revision:

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due connecting of temporary piping for


proceeding of post-assembly purge procedures,
the necks are bevelled and blinded by plugs.
Valve body, servomotors, inserts for
purge procedure and struts for attachment
of valves on foundation are transported in
wooden boxes protect by preservation
means against corrosion.

provizornho potrub k vykonn pomontnch


istcch operac, hrdla jsou nakosovan a
zaslepen ztkami.

Sequences of assembly works:

Postup montnch prac:

Unpack
the
valves
bodies,
wash
preservation from all contact surfaces for
supports, attaching of actuators; piping
necks blinding remove always just before the
assembly
Check the drawing of axis on foundation a
draw the position of supports. Prepare the
preparations for fixing of supports of valves
bodies
on
position
(acc.to
chapter
Positioning of IPSI valves)
Hung the body of valve on crane by
fastening of body, the weight of valve without
actuators is 11,56 tons (13,56 tons including
actuators). Assemble supports of valves and
place valves on position acc.to chapter
Positioning of IPSI valves.
Take out the piping necks blinds, wash the
preservation. Right now are the valve bodies
ready for connecting to the piping.
In first assemble cross-over pipink (shaped
piece), then connect main inlet steam
pipelines TR711x15,87, in the end connect
little piping of warming and drainage of
chambers. Main steam inlet pipelines have
to be set to the necks and freely hung on
suspensions just before welding to the
bodies. Checking the valves bodies position
during welding.
Dismantle inner components of valves and
assemble the preparations for carrying out of
blowing through and flushing of inlet steam
pipelines acc.to Tp6073213.
The valve-inserts for proceeding of
purge procedures on steam inlet
pipelines:

Tlesa ventil vybalit, stykov plochy pro


podpry dekonzervovat, kontaktn plochy pro
upevnn servopohon a zslepky hrdel
potrub odkrvat vdy a tsn ped mont.

Kontrolovat orsovn os na zkladu a


zakreslit polohu podpr. Pipravit ppravky
pro fixaci podpr tles ventil na pozici (dle
kapitoly Ustaven tles STRZZ ventil).

Zavsit tleso ventilu na jeb opsnm


tlesa, hmotnost ventilu bez servopohon je
11,56 tuny (13,56 tuny vetn servopohon).
Montujte podpry ventil a ulote ventil na
pozici dle kapitoly Ustaven tles STRZZ
ventil.
Sejmout zslepky hrdel potrub, odstranit
konzervaci. Tlesa ventil jsou nyn
pipravena pro pipojen k potrub.
Montujte nejprve pevdc potrub (tvarovky),
pot pipojit hlavn pvodn parovody
TR711x15,87 a nakonec drobn potrub
prohevu a odvodnn komor. Ped pivaenm
mus bt hlavn pvodn parovody pirovnny
k hrdlm a voln zaveny na zvsech.
Bhem svaovn kontrolujte polohu tles
ventil.

Date: 12.11.2013
Last Revision:

Tleso ventilu, servopohony, ppravky pro


istc operace a podpry pro upevnn ventil na
zklad jsou transportovny v devnch bednch,
chrnny proti korozi konzervanm prostedkem.

Demontujte vnitn dly ventil a namontujte


ppravky pro proveden profuku a proplachu
pvodnch parovod dle vkresu Tp6073213.

Vestavba ventilu pro vykonn istcch


operac na potrub pvodu pry:

Page 211 / 278

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210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

After flushing and blowing through of inlet


steam pipelines it is possible to dismantle
provisory preparations and to assemble
back inner components of valves, actuators
and position sensors. Set the outer edge of
protection layer of sealing rings pos.111,
115120 toward the actuators during
assembly. During the assembly pre-strained
the gland rings pos.125 by tightening of
nuts pos.79. Check the pre-stress of
Belleville springs of valve glands by tighten
of nuts M16 pos.79 with controlled torque
32 N.m. Carry out the greasing for all bolts
and sealing surfaces with anti-sizing
Molykote G Rapid+. Make a record about
the length of spring bundles Lo, Lx.
Threads of bolts M64x4 pos.60 and faces
of nuts pos.75 (flanges of valve body and
cover pos.3 and 4) degrease and at first
apply the sliding varnish Molykote D321R
and then apply the anti-sizing compound
Molykote G Rapid+; then gradually tighten
the nuts with controlled torque 4100N.m.
Threads of bolts M30 pos.61 and faces of
nuts pos.76 (cover pos.3 and 4 and stands
for actuators pos.35 and 36) degrease and
at first apply the sliding varnish Molykote
D321R and then apply the anti-sizing
compound Molykote G Rapid+; then
gradually tighten the nuts with controlled
torque 450 N.m.
Carry out the coupling of valve spindles with the
actuators including fitting of insertion piece
pos.56 (with material allowance 5mm for fitting)
so it will be kept the dimension 108 in closed

Date: 12.11.2013
Last Revision:

Po proveden proplach a profuk pvodnch


parovod, demontujte provizorn ppravky a
namontujte
zpt
vnitn
dly
ventilu,
servopohony a idla polohy. Tsnc krouky
poz.111, 115120 nastavit pi monti
ochrannou vrstvou vnj hrany smrem
k pohonm. Ucpvkov krouky poz.125 pi
monti pedepnout dotaenm matic poz.79.
Kontrolujte pedpt talovch pruin ucpvek
ventilu tj. utaen matic M16 poz.79
utahovacm momentem 32 N. m. Mazn
provdjte pro vechny rouby a tec plochy
pastou Molykote G Rapid+. Protokolujte dlky
svazku pruin Lo, Lx.

Na zvity roub M64x4 a ela matic poz.75


(pruby tlesa ventilu a vk poz.3 a 4) naneste
po odmatn nejprve kluzn lak Molykote
D321R a pot protizdrovou pastu Molykote
G Rapid+ a postupn utahujte matice
momentem 4100 N. m.

Na zvity roub M30 poz.61 a ela matic


poz.76 (Vk poz.3 a 4 a stojnk poz.35 a 36
servopohonu) naneste po odmatn kluzn
lak Molykote D321R a protizdrovou pastu
Molykote G Rapid+ a postupn utahujte
matice momentem 450 N. m.

Provete sespojkovn veten ventil se


servopohony, vetn dolcovn vloek poz.56 (s
pdavkem na dolcovn 5mm), tak aby v zaven
poloze byla dodrena kta 108, dle detailu D1 na

Page 212 / 278

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Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

position acc.to detail D1 in drw. Tp6073636.

vkrese . Tp6073636.

Choose the control torque for unspecified


bolts from the table included in this manual
in chapter no.2.11.10. All the bolts grease by
the anti-sizing compound Molykote G
Rapid+.
Assemble sensors for measuring of
temperature on valve bodies acc.to
drw.Tp6076453.

Date: 12.11.2013
Last Revision:

Page 213 / 278

Pro utahovn nespecifikovanch roub


vyberte moment podle tabulky v tomto
manulu,
kapitola
.2.11.10.
Mazn
provdjte pro vechny rouby pastou
Molykote G Rapid+.
Montujte idla pro men teplot na tlesech
ventil dle vkresu Tp6076453.

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Table of torques for screw tightening on


IP Control & Stop valves:

Tabulka
utahovacch
moment
roubech tles STRZR ventil:

Work status:
The valves are assembled onto position
including the servomotors and sensors. Valves
bodies are connected to the piping. Valves
bodies are ready for the thermal insulation
assembly.

Stav prac:
Ventily jsou ustaveny na pozici vetn
namontovanch servopohon a idel. Tlesa
ventil jsou pipojena na potrub. Tlesa ventil
jsou nyn pipraveny pro mont tepeln izolace.

Date: 12.11.2013
Last Revision:

Page 214 / 278

na

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

HP Control & Stop valves assembly/ Mont VTRZR ventil

Anchoring of valve bodies is shown in drawing

Ukotven ventil je zobrazeno na vkrese .


no. Tp6078800.
Tp6078800.

Draw the position of bracket (pos.5) of the


plate of SC body onto steel plate on upper
base slab. Determine this altitude position
with respect to the position of turbine axis
which is drawn in drawing no. Tp6078800.
The bracket pos 5 weld by drawing
Tp6078800. The bracket pos.1 weld to
steel plate by det. A-A. Welds are carried
out by method 111, coated electrode ESAB
OK48.00.

Measure up the altitude of these supporting

Date: 12.11.2013
Last Revision:

Narsujte polohu plechu (poz.5) stojnku


tlesa RZR na ocelovou desku zalitou v horn
zkladov desce. Pi uren vkov polohy
vychzejte z polohy osy turbiny zakreslen na
vkrese Tp6078800. Plech poz. 5 pivate dle
vkresu Tp6078800. Konzolu poz.1 pivate k
ocelov desce dle det. A-A. Svary jsou
provedeny metodou 111 obalenou elektrodou
ESAB OK48.00.
Promte, vkovou polohu oprn plochy
konzoly optickou nivelac.

Page 215 / 278

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

area of the bracket with optical leveling.


Note:
Poznmka:
Springs support its necessary to lock in its Pruinovou podpru Lisega je nutn zaaretovat
mounting on the HPSC valve body.
pi jej monti na tleso VTRZR ventilu.
Work status:
Bodies of HPSC valves are set on position
ready for the steam piping connecting.

Stav prac:
Tlesa VTZRZ ventil jsou ustavena na pozici a
pipravena pro pipojen parnho potrub.

Positioning of bodies of HP Stop & Control


valves (HPSC):

Ustaven tles Rychlozvrnch a regulanch


ventil (VTRZR):

Assembly of control valves

Date: 12.11.2013
Last Revision:

Mont regulanch ventil

Page 216 / 278

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Valves body Tp6073670 (8,150 tons) is


delivered in assembled state.
Take of the blinds from the front turbine
casing. Check the bolts, washers and nuts
threads on turbine, nuts faces and washers
must be covered with consistent layer of slip
varnish Molykote D321R and with
lubrication paste Molykote G Rapid+. If the
layer is damaged is necessary wash this
layer apply the new. Wash and degrease
contact surfaces of flange.
Unwrap the valve chamber with control
valves, wash the conservation and degrease
of contact surfaces. Assembly the washers
and nuts. Complete tightening 32pcs. of
nuts.

Tleso ventil Tp6073670 (8,150 tuny) je


dodan ve smontovanm stavu.
Sejmte zslepky z pednho tlesa turbny.
Kontrolujte rouby, podloky a matice: zvity
roub na turbin, ela matic a podloek
mus bt pokryty neporuenou vrstvou
kluznho laku Molykote D321R a mazac
pastou Molykote G Rapid+. Pi pokozen
vrstvy je nutno smt pokozenou vrstvu a
nanst novou. Oistte a odmastte stykovou
plochu pruby.
Vybalte ventilovou komoru s regulanmi
ventily, dekonzervujte a odmastte stykov
plochy. Montujte podloky a matice. Provete
dotaen 32 ks matic.

Note: in case, that the chamber will be

Pozn.: v ppad, e komora bude jet snmna


ped najetm turbiny nap. za elem profuku
parovod, provete v prvn fzi mont tvrtiny
matic a dotahujte pouze na dosednut tsnc
plochy pruby. Nsledujc instrukce se tkaj
finlnho utaen matic.

dismantled before the turbine starting up for


instance due the steam blowing trough,
assembly at the first phase only quarter number
of nuts and tighten them only for contact of
sealing surfaces of flange. The following
instruction are concerning for final nuts
tightening.

Postup utahovn matic hlavn pruby komory


Sequences for nuts tightening of main
regulanch ventil dodrte dle nvodky Q1
flange of control valves chamber keep with
59 148: matice M56x4 poz.10 na vkrese
accordance to guide Q 1 59 148: nuts
Tp6070372 utahovat momentem 3000 Nm.
M56x4 pos.10 on drawing Tp6070372 Provete mont servopohonu k vakov
tighten by torque 3000 Nm.
hdeli.
Complete the assembly of servomotor to
cam shaft.
Nsledujc poznmky jsou pipojeny pro
ppad, e by bylo nutno regulan ventily
Date: 12.11.2013
Last Revision:

Page 217 / 278

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Tylova 57l 31600 Plze l esk Republika

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

The following notes are connected for event, demontovat od komory a zptn montovat:
if the control valves are dismantle from the
chamber and assembled back on site:
Sejmte
zslepky komor,
vybalte a
dekonzervujte. Odmastte tsnc plochy
Take away the blinds of chambers, unwrap
prub. Montujte zvrtn rouby M56x4
and wash the conservation. Decrease the
poz.43. Odmastte dlc rovinu.
contact surfaces of flanges. Assembly the
stud screws pos.43 (M56x4) Degrease the
parting plane.
Montujte stojnky ventilu poz.2,3 jednotlivch
ventil (3 ventily) na ventilovou komoru.
Assembly the stand of valve pos.2,3 (3
valves) on the valve chamber. Assembly
Montujte podloky a matice M56 x 4 (poz.55,
the washers and nuts M56 x 4 (poz.55, 72).
72). Zvit roub a ela matic mus bt
The thread of screws and the faces of nuts
pokryty kluznm lakem Molykote D321R a
have to be covered with the sliding lack
protizdrovou pastou Molykote G Rapid+.
Molykote D321R and with anti-size
Matice poz.55 (M56x4) utahujte krouticm
compound Molykote G Rapid+. Tighten the
momentem 2870 N. m. Kontrolujte vak
nuts pos.55 (M56x4) with torque of 2870 N.
deformaci spry pruby bhem utahovn.
m. Check the deformation of gap in the
Deformace nesm bt vt ne 0,1mm.
flange
during
the
tightening.
The
deformation must not be bigger then 0,1 Kontrolujte vymezen a nastaven sprvnch
mm.
vl.
Check the clearances delimitation and the Kontrolujte zakolkovn dl. Kontrolujte
right clearances setting.
npl loisek.
Check if all pins are assembled. Check if the Provete kontrolu nastaven ventil dle
filling is inside role-contact bearings.
vkresu Tp6073670 (zatek otevrn,
Check the right valves position setting acc.
zdvih).
to drawing Tp6073670 (start of valve
opening, stroke).
Provete dotaen matic poz.61 momentem
26N.m a matic poz.60 momentem 94N.m
Complete the nuts tightening pos.61 with
pro
dosaen
sprvnho
pedept
torque 26N.m and the nuts tightening
talovch pruin ucpvek poz.115 a 116,
pos.60 with torque 94N.m for reaching of
dodrujte zsady nvodky Q 159 155,
right pre-stress of plate springs of the
drbu ucpvek provdt dle pedpisu firmy
bushings pos.115 and 116, keep the
Chesterton.
instructions in guide Q 159 155, Ostatn instrukce dodrujte dle vkresu .
maintenance of bushings perform acc. to
Tp6073670.
Chesterton instructions.
Pro utahovn nespecifikovanch roub
Keep the other instructions according to the
vyberte moment podle tabulky v tomto
drawing Tp6073670.
manulu.
For tightening of unspecified bolts choose Mazn provdjte pro vechny rouby
the torque acc. to the table in this manual.
pastou Molykote G Rapid+. Pokud je
Perform all the screws greasing with antipedepsno mazat kluznm lakem, pouijte
size compound Molykote G Rapid+. Apply
Molykote D321R.
Molykote D321R if there is prescribed the
sliding lack using.

Date: 12.11.2013
Last Revision:

Page 218 / 278

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Assembly of stop valves

Mont rychlozavernch ventil

Stop valve in accordance with the drawing


Tp6067929.
Estimated form of delivery: valve body with
assembled internal parts and with the blinded
necks is inside the box sepparately from
servomotor, ready for putting into position.
The valve bodies and valve supporting
unwrapping, wash the preservation from the
contact surfaces, uncover the contact
surfaces for the servomotors attachment and
the blinds of necks just before the part
assembly.
Install of the stop valve supporting into
foundation
Apply the sliding varnisch Molykote D321R on
the thread of screws pos.43 (M39x3) of valve
chamber and on the face of thein nuts, see in
Tp6073670. Hang the valve body on crane
wind the rope under body (the weight without
servomotor is 2,1 tons).
Fix the stop valve to valve chamber by means
of min. 8 pcs. of nuts (pos.57 - Tp6073670)
and tighten them by aprox. 50% of their
prescribed torque and fix stop valve on
supporting
Attach the counterflange of the steam pipline
to the flange of stop valve, instead of the
Date: 12.11.2013
Last Revision:

RZ ventil dle vkresu Tp6067929.


Uvaovan forma dodn: tleso ventilu s
namontovanmi vnitnmi stmi a zaslepenmi
otvory v bedn oddlen od servopohonu,
pipraveno k pouit.
Tleso ventilu a podpru ventilu vybalit,
stykov
plochy
prub
dekonzervovat
a odmastit. Kontaktn plochy pro upevnn
servomotoru a zslepky hrdel potrub odkrvat
vdy a tsn ped mont.
Nainstalujte podpru RZ ventilu do zkladu
Mazat zvity roub poz. 43 (M39x3) ventilov
komory a ela jejich matic kluznm lakem
Molykote D321R viz. Tp6073670, zavsit
tleso ventilu na jeb opsnm (hmotnost bez
servopohonu je 2,1 tuny).
Upevnit RZ ventil k ventilov komoe pouitm
min. 8 matic (poz.57 Tp6073670) a jejich
utaenm na cca 50% pedepsanho
utahovacho momentu a upevnit RZ ventil na
podpru.
Upevnit protiprubu parovodu pvodu pry k
RZ ventilu, namsto tsnn poz.106 vloit

Page 219 / 278

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210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

gasket pos.106 insert the spacing washer


with the same tickness, use the 8 pcs. of
bolts, nuts and tighten them only to 50% of
their final prescribed torque. The thread ends
of bolts and faces of nuts must be covered by
slip varnish Molykote D321R and lube paste
Molykote G Rapid+.
Weld on the steam piping to counter flange
assembled onto stop valve. Before the
welding the inlet piping must be fit to the
socket of counterflange while the pipeline is
hung on free suspensions. Check the flange
faces collinearity as written in
Attach the servomotor to the stop valve
including the connection to valve spindle.
Assembly the piping of HP control system, the
warming-trough and drainage system piping
(do not weld the piping before the completion
of the steam inlet piping blowing through).
Before the purifying by the steam blowing or
by the chemical flushing, there is necessary
to fix the pipe of steam inlet piping, dismantle
the stop valve, connect the provisional piping
to flange pos.1.
After steam inlet piping blowing through
completion, dismantle the provisional piping,
assemble the stop valve including the
gaskets. The nuts of flange between the stop
valve and the control valve chamber (pos.57 Tp6073670) tighten with controlled torque 980
Nm. The nuts between steam inlet piping and
stop valve tighten slightly fist of all - only for
proper contact in flange, after that remove the
fixtures of steam inlet piping and tighten the
screws (pos.28 - Tp6067929) by torque 1660
Nm. During the tightening of both flanges
check the gap around the screws of flange
must not be close more than 0,2 mm (with
comparsion of the gap in initial state = fit
close and slight prestres of screws).
Assembly the piping of HP hydraulic control
system, weld the warm-up and drainage
piping, assembly the thermal insulation.
Check the nuts pos.42 tightening with torque
26 N.m for the reaching of compression of
glands (lubricate with anti-sizing compound
only). During assembly of glands keep the
guide Q1 59 155.
Apply the anti-size compound on the thread of
screws pos.28, 31 and on the face of their
nuts pos. 39, 41. The bolts pos.31 tighten up
with the stuffing pos.68 to the size X was the
same without the stuffing, the bolts pos.34
Date: 12.11.2013
Last Revision:

distann vloku stejn tlouky, pout min. 8


roub, matice roub dotahovat na 50%
konenho dotahovacho momentu. Zvitov
konce roub a ela matic mus bt pokryty
kluznm lakem Molykote D321R a mazac
pastou Molykote G Rapid+.
pivaen
parovodu
k prub
Provete
namontovan na RZ ventilu. Ped pivaenm
mus bt pvodn potrub pirovnno k hrdlu
protipruby pi volnm zaven potrub na
zvsech. Provete kontrolu rovnobnosti el
prub viz.
Provete mont servopohonu RZ ventilu
vetn pipojen k vetenu ventilu. Montujte
potrub VT hydrauliky, prohevu a odvodnn
(nepivaovat ale dve ne bude proveden
profuk pvodnho parovodu).
Na proveden profuku nebo chemickho itn
parovodu je nutno zafixovat pvodn potrub,
demontovat RZ ventil, pipojit provizorn potrub
na prubu poz.1.
Po skonen itn pvodnho parovodu je
nutno
demontovat
provizorn
potrub
namontovat RZ ventil vetn tsnn. Matice
na prub s komorou regulanch ventil
(poz.57 - Tp6073670) utahujte kontrolovanm
momentem 980 N.m. Matice mezi pvodnm
parovodem a RZ ventilem nejprve dotahujte
lehce na dosednut, pot odstrate fixace
polohy parovodu a provete utaen roub
(poz.28 - Tp6067929) momentem 1660 N.m.
Bhem postupnho utahovn obou prub
kontrolujte spru okolo roub pruby nesm
se zavt o vce ne 0,2mm (porovnn velikosti
spry v poten pozici = dosednut a mrn
napruen roub).
Provete mont potrub VT hydrauliky,
pivaen potrub prohevu a odvodnn,
mont tepeln izolace.
Provete kontrolu dotaen matic poz.42
dotlaovacch roub pro pedepnut ucpvky
momentem
26
N.m
(mazn
pouze
protizdrovou pastou). Pi monti ucpvky
dodrujte nvodku Q159 155.
Zvity roub poz.28, 31 a ela jejich matic
poz.39, 41 namate pouze protizdrovou
pastou bez kluznho laku. rouby poz.31 mus
bt dotaeny tak, aby byla dodrena mra X
pi odmen bez pouit tsncho krouku

Page 220 / 278

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

tighten up to the connection of the cone cover


and the bush without a gap. Check the
deformation of gap under flange during the
tightening of nuts pos.39. The deformation
must not exceed 0,1 mm.
Keep the other instruction written in the
drawing no. Tp6067929.
Instal and adjust the stroke sensors and the
limit position switchs.
Connect the spindle with servomotor in
coupling.
The screws without prescribed tightening
torque: choose the torque in the table in this
manual.
Perform all the screws greasing with anti-size
compound Molykote G Rapid+. Apply
Molykote D321R if there is prescribed the
sliding lack using.
Assembly of actuator of control orifice
Control orifice including actuator was
completly assembled in turbine casing during
check assembly. Location setting of orifice
parts for open and close was already during
check assembly in DSPW workshop. Values
strokes for open and closed are atmped on
the label.
Installation lever and actuator including
connection to control orifice done according to
drawing Tp6064286

Date: 12.11.2013
Last Revision:

poz.68, rouby poz.34 mus bt dotaeny tak,


aby dolo k bezvlovmu spojen. Pi
utahovn matic poz.39 sledujte deformaci
spry pruby, deformace nesm pekroit 0,1
mm.
Ostatn instrukce dodrujte dle vkresu
Tp6067929.
Namontujte a nastavte idla polohy a koncov
polohy.
Provete
sespojkovn
vetene
se
servopohonem.
Pro utahovn nespecifikovanch roub
vyberte moment podle tabulky v tomto
manulu.
Mazn provdjte pro vechny rouby pastou
Molykote G Rapid+. Pokud je pedepsno
mazat kluznm lakem, pouijte Molykote
D321R.
Mont pohonu regulan clony
Regulan clona vetn pohonu (pkov), bylo
ji kompletn namontovna v tlese turbiny.
Nastaven polohy dl clony pro oteveno a
zaveno bylo ji provedeno v dln DSPW
bhem kontroln monte. Hodnoty zdvih pro
oteveno a zaveno jsou vyraeny na ttku.
Instalaci pkov a servopohonu vetn
pipojen k regulan clon provete dle
vkresu Pohon mezistny regulan uchycen
. Tp6064286.

Page 221 / 278

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

2.11.10

Assembly of the turbine turning gear / Mont natedla turbny

Turning gear with its servomotor will be


tested on the testing stand of producer before
transport to the site. Turning gear with its
electric motor will be transported inside the
wooden box separately from turbine bearing
stand. The drawing of the turning gear is
Tp066332.
Check the state of turning gear after
transport. Assemble the turning gear to the
cover of bearing stand; check the clearance
between gearing of pinion pos. 7 and the
geared rim of LP turbine rotor by means of
the feeler gauge. Set the parallelism of the
teeth of rim and pinion, set the backlash in
gearing by underlying of turning gear on
cover of bearing stand or by machining of
spacer there has to be kept blacklash from
0,3 up to 0,35 mm. Assemble the servomotor
Tp066350 and accessories of turning gear
Tp6021685 if not assembled yet from
producer.
Before the final assembly, seal the parting
plane, flanges and bushings by means of
suitable sealing paste (Novato TL350).
Test the function and easy running by hand
and then with power supply (moving the
wheel in the mesh, turning with rotor).
Fix the mutual position between the turning
gear and the flange of the bearing stands
cover by drilling of 2pcs of taper pins, tighten
the flanges nuts.

Date: 12.11.2013
Last Revision:

Natedlo a jeho servopohon budou ped


dopravou na stavenit zkoueny na
testovacm pultu vrobce. Natedlo bude
pepraveno v devn bedn s namontovanm
elektromotorem oddlen od loiskovho
stojanu turbny. Vkres natedla je na
Tp066332.
Zkontrolujte stav natedla po peprav.
Montujte natedlo na vko loiskovho
stojanu, kontrolujte vli v ozuben pastorku
poz. 7s ozubenm vncem NT rotoru turbiny
spromrkou. Nastavit rovnobnost zub
vnce a pastorku, vli v ozuben nastavit
podloenm natedla na vku loiskovho
stojanu nebo opracovnm mezikusu vle
mus bt dodrena v rozmez 0,3 a 0,35 mm.
Montujte servopohon Tp066350 a psluenstv
natedla Tp6021685, pokud nen ji
namontovno od vrobce.

Ped konenou mont tsnte dlc rovinu,


pruby a prchodky pomoc vhodn tsnc
pasty (Novato TL350).
Provete zkouku funkce natedla run i
elektricky (zasouvn do zbru, oten
rotorem).
Zafixujte polohu natedla vi prub vka
loiskovho stojanu zavrtnm 2x kuelov
kolk, dotahujte matice pruby.

Page 222 / 278

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Approved: P.Leetick

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Date: 12.11.2013
Last Revision:

Page 223 / 278

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Prepared: O.Baroch
Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

2.11.11

Assembly main oil pump / Mont hlavnho olejovho erpadla

Assembly main oil pump (according


drawing Tp6013860) was carried out during preassembly at manufacturer including fitting ring
pos. 14. Final assembly main oil pump carry out
after finishing purging process on lub & jack oil
system.

Mont erpadla (Tp6013860) byla


provedena bhem kontroln monte u vrobce
vetn nalcovn krouku poz.14. Finln mont
erpadla provete a po ukonen istcch
operac na systmu mazacho & zvedacho oleje.

2.11.12 Instructions for the screw tightening on turbine / Instrukce pro utahovn
roub na turbin
Tightening of the special screw connections:
Carry out the tightening of special screw
connections exclusively by the controlled
torque. The torque values are prescribed in the
appurtenant assembly drawing and it is written
again in detail description of assembly
sequence.
Very important is using of the right
greasing compound (value of the friction
coefficient). That is why the kind of greasing is
also prescribed in the drawings and this
instruction has to be obeyed.
The following instructions are written in
the internal DSPW document Q 130 11: The
way of preparation of contact surfaces & thread
including greasing compound application,
sequences of the screws tightening on flanges
and overview of the recommended tools. This
document is internal so it is not part of the
handed over documentation.
All information and instructions for the
special screw & bolts tightening will be provided
Date: 12.11.2013
Last Revision:

Utahovn specilnch roubovch spoj:


Utahovn specilnch roubovch spoj
provdjte pouze kontrolovanm krouticm
momentem. Velikost krouticho momentu je
pedepsna na pslunm montnm vkrese a
znovu je uveden v detailnch postupech monte.
Velmi dleit je pouit sprvnho
mazacho prostedku (velikost koeficientu ten),
proto je druh mazacho prostedku rovn
pedepsn na vkrese a tato instrukce mus bt
dodrena.
Zpsob ppravy roubovho spoje vetn
nanesen mazacho prostedku, postup utahovn
roub na prubch a pehled doporuenho
nad je uveden v intern nvodce DSPW pod
slem Q 130 11. Tato smrnice je intern a nen
tedy soust pedvan dokumentace.
Veker informace a instrukce v tto
oblasti poskytne zstupce DSPW na staveniti.

Page 224 / 278

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Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

by the DSPW representative on site.


Description of the special screw connection:
High loaded screw connections with
extremely loaded material of the connected
components (thermal stress, pre-stress nearby
the yield point, high nominal press in thread and
on the other contact surfaces. Such screws are
on turbine casings, turbine valves and flaps, on
steam piping flanges etc. The exceeding of
prescribed torque can cause the damage or
enduring deformation of these screws. The
tightening by the smaller torque then it is
prescribed because the smaller pressing force
of the screw connections then needed (lower
sealing force in flange).
Both can cause non-tightness (flange,
parting plane) - danger of the leakage. The
accuracy of tightening depends on the using of
right grease compound.
Screw connections are calculated
according to the flange stiffness or according to
required nominal pressure between contact
surfaces (for gasket). Screws are on the flanges
of turbine valves&flaps, on flanges of turbine
casings, nozzle chambers or on piping of varied
kinds. Also the coupling bolts belong to this
group because they have to make the
calculated nominal press between the coupling
hubs faces by their pre-stressing. Described
screws are not loaded to their maximum, but
there is required to make their pre-stressing up
to calculated value.
The tightening by the torque over
prescribed value can cause the enduring
deformation of flanges or gaskets of these
screws connections. The tightening by the
smaller torque then prescribed means the
smaller screw pre-stressing (lower sealing force
in flange). Both can cause arising of too small
flange (parting plane) tightness or wrong
function of the connection. For the flange
connections with gaskets the depressing effect
often occurs after screw tightening (the
thickness decreasing during time). It also cause
the screw pre-stress decreasing. That is why it
is recommended to leave such flange
connection to relax after the screw tightening for
24 or 48 hours and then to repeat the screw
tightening by prescribed torque.

Date: 12.11.2013
Last Revision:

Popis specilnch roubovch spoj:


Vysoce
namhan
roubov
spoje
s extremnm namhnm materilu spojovanch
komponent roubovho spoje (teplotn namhn,
namhn naptm blzko mezi kluzu, vysok
mrn tlak v zvitu a v ostatnch dosedacch
plochch). Takov rouby se vyskytuj na tlesech
turbiny, armaturch turbiny, na prubch parnho
potrub apod. U tchto roub me pekroen
pedepsanho utahovacho momentu zpsobit
pokozen roubu nebo jejich trvalou deformac.
Naopak utaen nim kroutcm momentem, ne
je pedepsno zpsob ptlanou slu roubovho
spoje, ne je poteba (ni tsnc sla prub).
Oboj me mt za nsledek vznik
netsnosti prubovho spoje (pruba, dlc
rovina nebezpe niku mdia. Pesnost utaen
je podmnna pouitm pedepsanho mazacho
prostedku.
roubov spoje jsou dimenzovny dle
tuhosti pruby nebo podle poadovanho
mrnho tlaku v kontaktnch plochch (na ploch
tsnn). Takov rouby se vyskytuj na prubch
armatur turbiny, na prubch dzovch komor
tles turbiny, na prubch potrub rznho druhu.
Pat sem i spojkov rouby, kter svm
pedptm mus vytvoit stanovenou ptlanou
slu mezi elnmi spojkami. rouby zde nejsou
namhny na maximum, ale je poteba vytvoit
poadovanou hodnotu jejich pedpt.
U tchto roub me pekroen
utahovacho momentu zpsobit trvalou deformaci
pruby nebo tsnn. Utaen nim krouticm
momentem znamen ni pedpt roubu spoje
(men tsnc sla v prub). Oboj me mt za
nsledek vznik netsnosti pruby (dlc roviny)
spoje nebo patn funkce spoje. U prubovch
spoj s vloenm tsnnm dochz velmi asto
k snen tlouky tsnn v zvislosti na ase
relaxace a tm i snen pedpt roubovho
spoje. Proto je doporueno takov spoje po
utaen roub ponechat 24 a 48 hodin v klidu a
pot provst dotaen pedepsanm momentem
jet jednou.

Page 225 / 278

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Tightening
of
the
standard
screw
connections:
The tightening of standard screw
connections are usually not prescribed, but it is
recommended to perform it by the controlled
torque too. There is not so necessary to obey
exact value of torque, but the important is to
apply the same torque to all same screws of the
flange. Only the application of the right
sequences of screw tightening, using of the
same torque and the same greasing for all
screws provide the same screw pre-stressing
and safe operation of the machine.
There is possible to determine the right
torque quickly with using of the following
table.
Attention:
Values of the torque written in this table are
maximum permissible and must not be
exceed.
The torqueses are calculated for the reaching
of screw material pre-stress equal to 63% of
yield point.
The torques are calculated for the friction
factor from 0,12 up to 0,2 in the thread and
on the face of nut, that is why it is necessary
to use only the antisizing compound
Molykote G Rapid+ without any sliding
lack if the torque for screw tightening is
choosen according to table below.
!!Tightening of the screws connections
greased with the sliding varnish (resulting
fiction factor from 0, 04 up to 0,06) with the
torque determined according to the
following table would cause the destruction
of the bolt!!

Date: 12.11.2013
Last Revision:

Utahovn bnch roubovch spoj:


Utahovn bnch roubovch spoj nen
pedepisovno, je vak doporueno provdt jej
rovn kontrolovanm krouticm momentem. Nen
zde tak dleit dodret pesn hodnotu
utahovacho momentu, je dleit pout stejn
moment na vechny stejn rouby pruby.
Aplikace stejnho krouticho momentu, stejnho
mazacho prostedku a sprvnho postupu
utaen roub zajist stejn utaen roub
prubovho spoje a bezpen provoz zazen.
Pro rychl uren krouticho momentu lze
pout nsledujc tabulku.
Upozornn:
Hodnoty krouticch moment uvedench
v tabulce jsou maximln povolen a nesm bt
pekroeny.
Momenty jsou stanoveny pro dosaen pedpt
odpovdajcmu 63% hodnoty meze kluzu
materilu roubu.
Momenty jsou vhodn pro spoje s koeficientem
ten v zvitech a na ele matice v rozsahu 0,12
a
0,2,
proto
pro
mazn
roub
utahovanch
na
hodnotu
krouticho
momentu dle ne uveden tabulky
pouvejte pouze protizdrovou pastu
Molykote G Rapid+ bez kluznho laku.
!! Utaen roubovho spoje mazanho
kluznm lakem (nsledn koeficient ten 0,04
a 0,06) na hodnoty krouticho momentu
uren podle nsledujc tabulky by zpsobilo
znien roubu!!

Page 226 / 278

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Materil roub
1.1181
Podle EN(SN)
1.6582 1.7733 1.7766 1.4028 1.7218 1.1191 1.0060 1.0050
Material of screws 16 444 15320.9 15 322 17 023 15233.7 12050.6 12040.6 11 500
Acc.to EN(SN)
11 600
Mez kluzu
v MPa
800
600
550
500
490
392
324
275
Yield point
ROUBY BEZ VVRTU (SCREWS WITHOUT BORE)
ZVIT ROUBU
MAX. DOVOLEN UTAHOVAC MOMENT [N. m]
Thread of screw
MAX. PERMISSIBLE TORQUE for TIGHTENING [N. m]
M 12x1.75
50
42
33
29
24
M 16x2
118
101
80
66
56
M 20x2,5
226
195
152
124
108
M 24x3
421
367
281
238
195
M 27x3
647
550
431
356
303
M 30x3,5
842
723
561
464
399
M 33x3,5
1176
1003
788
647
550
M 36x3
1542
1321
1035
853
723
M 39x3
1964
1672
1316
1079
927
M 42x3
2697
2283
1648
1483
1273
M 45x3
3053
2589
2048
1682
1434
M 48x3
3800
3150
2520
2090
1770
M 52x3
4898
4165
3280
2627
2298
M 56x4
8300
6120
5700
5190
ROUBY KODA S VVRTEM (KODA SCREWS WITH BORE)
M 60x4
8400
6300
5800
5300
M 64x4
10800
8100
7400
6700
M 72x6
16700 12500 11500 10500
M 76x6
20400 15300 14000 12700
M 80x6
24500 18400 16900 15400

Date: 12.11.2013
Last Revision:

Page 227 / 278

1.0036
11 373

226

19
45
86
162
251
323
442
583
745
1025
1165
1450
1867

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

2.11.13

Piping assembly on the turbine / Mont potrub na turbn

First of all it is assembly of: oil piping,


steam inlet piping, gland and vent steam piping,
drainage piping, crossover piping between
valves bodies and turbine casings.
The maximum permissible values of
forces and torques on the pipe flanges are
written in drawing Displacement and loadings
of the main terminal point.
All main pipings in the machine hall
could be assembled immediately after the
erection commencement up to the intermediate
points on the circumference of the concrete
foundation stool. The assembly completion from
the intermediate points and sockets on turbine
casings, turbine valve bodies and stator of
generator can be done only after anchoring of
the turbine and generator, and after their setting
on right altitude & side and axial position (see
the milestones of time-schedule).
It is allowed to connect the piping and
flange of condenser neck to the turbine casings
only after the casing boxing up. Before grouting
of pedestals it has to be carried out the
connecting of piping DN150 and connecting of
flange of condenser neck to turbine casing.

Date: 12.11.2013
Last Revision:

Pedevm se jedn o mont: olejovho


potrub, potrub pvodu pry, potrub ucpvkov a
komnkov pry, potrub odvodnn, pevdc
potrub mezi tlesy ventil a tlesy turbny.
Maximln povolen hodnoty sil a
moment na pruby potrub jsou uvedeny na
vkrese Displacement and loadings of the main
terminal point.
Veker hlavn potrub ve strojovn je
mono montovat k mezi-bodm na obvodu
zkladov stolice ihned po zahjen monte.
Dopojen hlavnho potrub od mezi-bod na hrdla
tles turbiny, tles ventil turbiny a statoru
genertoru lze provst a po ukotven turbiny a
genertoru na pozici a jejich hrubm vkovm,
stranovm a axilnm ustaven (viz milnky
harmonogramu).
Pipojen potrub a hrdla kondenztoru na
tlesa turbny je povoleno provst a po zaven
tlesa. Ped zlivkou kozlk mus bt provedeno
pipojen potrub DN150 a hrdla kondenztoru
na tleso turbiny.

Page 228 / 278

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Approved: P.Leetick

Date: 12.11.2013
Last Revision:

Page 229 / 278

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Prepared: O.Baroch
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Instructions for ST assembly


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Document number: S12003-YK09-05MAA-747002

Date: 12.11.2013
Last Revision:

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Approved: P.Leetick

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

For the piping assembly obey the following


general instructions.

Pi monti potrub dodrte nsledujc


obecn instrukce.

Piping connected through the flanges:


For the piping with welded flanges from
manufacturer is allowed the maximum deviation
of perpendicularity 1% (max. deviation of the
flange face perpendicularity to pipe axis measured on circumference of flange contact
surface the deviation should be less then 1%
of pipe ID but max. limit is 2 mm for large
pipes).
For on-site assembly it is important the
right pipe connecting without the additional
stress bringing into the connection.
Additional stress caused by the incorrect
assembly can cause mediums leakage from the
flanges connection and other serious troubles
for turbo-set operation.
The connections of piping DN 150 to
turbine casing can be done only after turbine
casing box up!

Potrub pipojen pomoc prub:


Pro potrub dodan s pivaenou prubou
od vrobce je max. povolen chylka kolmosti 1%
(maximln odchylka kolmosti stykov plochy
pruby vi ose roury men na obvodu
stykov plochy pruby odchylka by mla bt
men ne 1% svtlosti potrub pitom ale
maximln 2 mm u potrub velkch prmr).

The recommended scope of work for the large


pipe (>DN150) assembly with flange welding:
set and fix one side of flange connection
(pipe with welded flange, valve body, sockets
of turbine casing, etc.)
assemble the counter-flange to the fixed side
(50% screw tightening, 50% of screws are
assembled, dummy gasket if designed)
fit the piping up to counter-flange (support or
hang the pipes, fix the pipeline position with
the right slope, bevel the pipe ends, set the
gap for welding, fix the mutual position by
tack-welding, carry out the welding and
appropriately the heat treatment procedures
disconnect the flange, take out the dummy
gaskets,
remove
supports,
release
suspensions
check the flange contact surfaces parallelism,
recommended maximum value is Df /1000
(where Df is diameter of circumference of the
flange contact surface)
assemble the counter-flange with already
welded piping to the fixed side of the flange
connection (full number of screws, inserted
gaskets if designed, flange screw tightening
by hand it means without a hammer or
multiplier)
check the rightness of assembly (feeler
gauge 0,05 mm) avoid the gasket
damaging

Doporuen postup monte vtch potrub


(>DN150) s pivaenm pruby pi monti:
ustav a zafixuj jednu stranu prubovho spoje
(potrub s pivaenou prubou, tleso ventilu,
hrdlo tlesa turbiny atd.)
montuj protiprubu na zafixovanou stranu (50%
utaen roub, namontovno 50% poet
roub, vloka namsto tsnn existuje li)
montuj potrub k protiprub (podepen nebo
zaven potrub, zafixuj potrub ve sprvnm
sklonu trasy, kosuj konce trubek, ustav spru
pro svaen, zafixuj vzjemnou polohu
stehovnm, prove svaovn a ppadn
tepeln zpracovn)
rozpoj prubov spoj, odstrate vloku,
odstrate podpry, odaretujte zvsy

Date: 12.11.2013
Last Revision:

Pro mont na elektrrn je dleit


sprvn
pipojen
potrub
bez
vnen
pdavnho namhn do spoje. Pdavn
namhn zpsoben nesprvnou mont me
zpsobit netsnost pruby a jin vn provozn
problmy turbosoustroj.
Pipojen potrub DN 150 na tlesa
turbiny provete a po zaven tlesa!

kontrolujte rovnobnost stykovch ploch


prub, doporuen maximln hodnota je Df
/1000 (kde Df je prmr obvodov krunice
stykov plochy pruby)
montuj protiprubu s pivaenm potrubm k
zafixovan stran prubovho spoje (pln
poet roub, vloen tsnn je-li kresleno,
utaen prubovch roub rukou tj. bez
pouit kladiva nebo nsobie)
kontroluj sprvnost monte (spromrka 0,05
mm) pozor neponite tsnn

Page 231 / 278

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Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Piping which is straightly connected to the


turbine casings sockets by the welding

Potrub pipojen pmo svaovnm na hrdla


turbiny:

The weld-connecting of piping


Pivaen potrub DN150 mm
DN150 mm to turbine casing can be done povoleno provet a po zaven tlesa!
only after the turbine casing box up!
Instruction for the assembly of piping >DN150
Measure the pipeline, assemble the
individual pipes including bevelling and tackweld the pipeline into the suitable separated
parts (let the possibility to correct an
appropriate deviations caused by the welding).
During assembly the piping is put on the solid
provisory supports or it is hung on the arrested
and pre-stressed suspensions. The tackwelding of piping to the turbine neck must not
be done only the setting of necessary gap for
weld is done and the end of pipeline is fixed in
the right position (attachment of pipe to the
support or to the suspension).
Carry out the welding of the suitable
separated partsof pipeline including the heat
treatment and NDT testing of welds while the
parts of pipeline are hung on the locked prestressed suspensions or lay on provisory
supports. Then correct the mutual position of
ends of the suitable separated partsin the
place of the future closing welds (the adjustment
of suspensions, turning with pipes, shapegrinding of pipe ends, inserting pipe spacers).
Remove the temporary supports and let
the piping hung only on the locked pre-stresed
suspensions, tack-weld the ends of suitable
separated parts of pipeline, carry out the
closing welds including the heat treatment and
NDT of these welds.
During welding of the closing welds the
dial gauges have to be attached: between the
turbine casing and the bearing stands, on the
coupling hubs of turbine and generator rotors or
the adapter of turbine rotor (couplings are
disconnected), between the bearing stands and
its pedestals. Check the proper contact among
pedestals bearing stands turbine casing by
the feeler gauge.
If a remarkable changes of the mutual
position among the individual parts are found in
horizontal plane (side and axial shifts), correct
the position of turbine-set by moving with
generator or HP turbine part. If a remarkable
altitude change is found (more then 0,2 mm) ,
moreover it is necessary to check the
Date: 12.11.2013
Last Revision:

je

Instrukce pro mont potrub >DN150


Namte potrubn trasu, namontujte
jednotliv dly vetn nakosovn a sestehujte
potrubn trasu na vhodn sti (tak aby bylo
mono dorovnat ppadn chylky vznikl pi
svaovn). Pitom potrub je bhem monte
uloeno na pevnch montnch podprch nebo
je zaveno na zaaretovanch zvsech.
Stehovn potrub k hrdlu turbiny se nesm
provdt provede se pouze nastaven spry
potebn velikosti pro svaovn a konec potrub
se zafixuje ve sprvn poloze (roura se upevn
k podpe nebo k zvsu).
Provete svaen vhodnch st potrub
vetn tepelnho zpracovn a defektoskopick
kontroly svar. sti potrub jsou pitom zaveny
na zaaretovan pedepjat zvsy nebo uloeny
na montn podpry. Pot provete opravy
vzjemn polohy svaench vhodnch st
potrub v mst budoucch zvrnch svar
(sezen zvs, natoen st potrub,
tvaru
konc
trubek,
vloen
dobrouen
mezikusu).
Odstrate montn podpry a ponechte
potub zaveno pouze na zaaretovanch a
pedepjatch zvsech, sestehujte vhodn sti
potrub v zvrnch svarech, provete zvrn
vetn
tepelnho
zpracovn
a
svary
defektoskopick kontroly tchto svar.
Bhem svaovn zvrnch svar mus
bt upevnny chylkomry: mezi tlesem turbiny
a loiskovmi stojany, na spojkovch kotouch
rotor turbny a genertoru nebo mezikusu rotoru
turbny (spojky jsou rozpojeny), mezi loiskov
stojany a jejich kozlky. Po svaen se provede
kontrola kontaktu kozlk loiskov stojan
tleso spromrkou.
V ppad namen vznamnch zmn
vzjemn polohy jednotlivch dl v horizontln
rovin (stranov a axiln posuvy), provete
opravu
vyrovnn
turbosoustroj
posunem
genertoru nebo VT dlu turbiny. V ppad
namen vznamnch chylek vkov (vce ne
0,2 mm), je poteba navc provst kontrolu
deformace tlesa a ustaven statorovch st
turbiny vi rotoru promenm metodou velmi

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deformation of turbine casing and the stator


parts setting against the rotors by the measuring
method of very pecise levelling VPL (original
position has to be measured in advance). The
weld-connecting of pipelines to the turbine
casing sockets and connecting of flange of
condenser neck have to be completed
including NDT of welds just before the
embedding of pedestals into grout.

pesn nivelace VPN (referenn men pvodn


polohy dl mus bt provedeno pedem).
Kompletn pivaen potrub k hrdlm tlesa
turbiny
a
pipojen
pruby
nstavby
kondenztoru
vetn
defektoskopickch
kontrol svar mus bt dokoneno jet ped
zlivkou kozlk do betonu.

Cross over piping IP steam inlet piping:

Pevdc potrub ST:

The pipe has to be welded to the nozzle


adapters of IP turbine casing after the setting &
fixing of turbine casing and valves bodies on
position. The bottom nozzle adapters are
already welded to the bottom part of IP outer
turbine casing from the manufacturer. The
upper nozzle adapter Tp6076111 for the steam
inlet from the valve placed on the right side of
turbine is connected to the cover of IP turbine
casing through the flange.
Assemble HP piping from the pre-fabricated
parts including the connecting flanges pos.3
and lock the mutual position of individual
parts by means of the tack-welding of splices.
Put the inserts instead of the original gasket
pos.8 (SWG-IOR) (cut the inserts from IT
sheet into the flange, the same thickness as
the gasket). Weld the piping with respect to
arising of minimum deformation, protect the
root of weld from inside & outside of tube by
Argon during the welding, pre-heat and keep
temperature in the place of weld at 200250C, carry out the weld annealing after
welding at temperature of 680-720C, check
the on-site welds by X-Ray and capillary test,
carry out the hardness test.
At the end remove the upper cross-over tube,
check the conditions and purity of inside
space by means of the endoscope and make
report about.
Check the free-passing of the drainage
sockets. If any impurities are found inside,
there is possible to use the cleaning by
pressure water, the upper cross-over tube
can be cleaned mechanically. Have the
length of tube-sections measured between
the check points and make report about (the
tube material creep is evaluated in future on
base of this recorded values).
Install the gasket pos.8; apply the sliding
varnish Molykote D321R and the anti-sizing

Potrub je nutno po ustaven tles ST RZR ventil


a ST tlesa turbiny na pozici pivait k dzovm
nstavcm. Dzov nstavce spodku tlesa jsou
pivaeny ke spodku ST vnjho tlesa od
vrobce. Horn dzov nstavce Tp6076111 pro
pvod pry z ventilu na prav stran turbiny je
namontovn na vko ST tlesa pes prubu.

Date: 12.11.2013
Last Revision:

Sestavte ST potrub z prefabrikovanch dl


vetn spojovac pruby poz.3 a zafixujte
polohu jednotlivch dl pistehovnm ploek.
Do spojovac pruby vlote namsto tsnn
poz.8 (SWG-IOR) vloku z IT desky o stejn
tlouce. Svaujte potrub s ohledem na vznik
minimln deformace, ochrana argonem zevnit
i vn trubky bhem svaovn, pedehejte a
temperujte oblast svar pi svaovn na 200250C, provete vyhn svar pi teplot 680720C, provete kontrolu montnch svar
prozenm a kapilrn zkouku, provete
kontrolu tvrdosti.

Na zvr sejmte horn parovod, provete


prohldku stavu a istoty vnitnho prostoru
endoskopem a vystavte protokol.
Kontrolujte prchodnost ntrubk odvodnn. V
ppad nalezen neistot je mon vyut
itn tlakovou vodou, horn pevdc rouru je
mon vyistit mechanicky. Nechte promit
dlky potrub v kontrolnch bodech a vystavte
protokol (zznam pro vyhodnocen teen
materilu za provozu).

Instalujte tsnn poz.8, naneste na rouby a


ela matic kluzn lak Molykote D321 R a

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Instructions for ST assembly


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Document number: S12003-YK09-05MAA-747002

compound Molykote G Rapid+ in the thread


protizdrovou pastu Molykote G Rapid+. Na
prub spojujc dly pevdcho potrub je 48
of screws and on the faces of nuts. On the
ks roub M45x3 pos.5 a 96 ks matic poz.6
connecting flange of the cross-over piping
there is 48 pcs of bolts M45x3 pos.5 and 96
(na vkrese Tp6076111) se 6HR70mm, kter
pcs of opened nuts pos.6 (in drawing
je teba utahovat krouticm momentem 1050
Tp6076111)
with
hexagonal
N.m.
70 mm, which have to be tighten with torque
of 1050 N.m.
Carry out the welding and assembly of this Svaovn a mont provdjte dle instrukc
piping according to the instruction of the
v montn dokumentaci dodavatele tohoto
assembly documentation of piping supplier.
potrub.

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MAA11BR010
MAA21BR010

Weld No.
9-14

Tup W
273x20,5

Tup W
273x20,5

TYPE of
WELD/
PIPING
DIAMETER

Pipe
1.7380+NT
(10CrMo9-10)
Pipe
1.7380+NT
(10CrMo9-10)

Piping

Piping
Nozzle adapter upper
1.7383+NT
(11CrMo9-10)
Pipe
1.7380+NT
(10CrMo9-10)

MATERIAL

141/Union I CrMo 910 +


111/Phoenix SH Chromo 2 KS

141/Union I CrMo 910 +


111/Phoenix SH Chromo 2 KS

WELDING METHOD /
ADITIVE WELDING MATERIAL

200-250C

200-250C

PREHEAT

200-250C/1 h

200-250C/1 h

EXIT
HEATING

680-720C

680-720C

HEAT
TREATMEN
T

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1) Indicated WPS have to be taken as the typical only, the assembly firm has to carry out the welding according to their own WPS which are approved by DSPW in advance
(uveden WPS jsou pouze vzorov, montn firma mus provdt svaovn na zklad vlastnch WPS pedem schvlench DSPW).
2) Initiate welding materials are recomanded, it is possible used equivalents of the same quality from other producer
(uveden svaovac materily jsou doporuen, lze pout ekvivalenty stejn jakosti od jinho vrobce pouit pi kvalifikaci metody svaovn WPQR)
141/ Union I CrMo 910, dle EN ISO 21952-A: W CrMo 2 Si (dle SFA/AWS A-5.28: ER 90 S-G)
111/ Phoenix SH Chromo 2 KS, dle EN ISO 3580-A: E CrMo 2 B 42 H5 (dle SFA/AWS A-5.5: E 9015-B3)

Notice:

MAA11BR010
MAA21BR010

KKS
CODE

Weld No.
1, 8

TERMINA
L POINT

Welding table for cross-over steam piping / Svaovac tabulka pro parn pevdc potrub

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WPS

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Instructions for ST assembly


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2.12 Standard instruction for turbine assembly / Typov nvodky pro


mont turbiny
2.12.1 General instructions for assembly and maintenance of glands with graphitic rings /
Zsady pro mont a drbu vetenovch ucpvek z expandovanho grafitu

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Instructions for ST assembly


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2.12.2 Tightening of the flanges / Utahovn matic prub

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Instructions for ST assembly


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2.12.3 Thrust bearings fit and the axial clearances checking / Kontrola lcovn loiska a
axiln vl:

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Instructions for ST assembly


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Document number: S12003-YK09-05MAA-747002

2.12.4 Cold nuts tightening with determined angle of turn / Utahovn matic na hel
pootoen za studena

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Instructions for ST assembly


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Document number: S12003-YK09-05MAA-747002

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2.13 Instructions for welding and heat treatment / Pokyny pro


svaovn a tepeln zpracovn svar
The general information for welding are
given by laws and directive valid in place of
assembly. The general instructions are included
in Documentation of the assembly firm and
parent documents (documents of the main
supplier and documents of work purchaser or
site owner). For welding is necessary to keep
ordinance valid in place of assembly and ate
site: Conditions of fire safety during welding and
heating of bitumen, keep the provision of Fire
regulation of the site and assembly workplace
and ensure that the personnel using protective
clothing equipment in accordance to A risk
assessment activities and minimize.

Veobecn instrukce pro svaovn


vychz ze zkon a smrnic platnch v mst
monte. Veobecn instrukce jsou soust
Dokumentace montn firmy a dokument
nadazench (dokumenty hlavnho dodavatele a
dokumenty odbratele dla nebo majitele
stavenit). Pi svaovn je vdy poteba dodret
vyhlky platn v mst monte a na staveniti:
Podmnky porn bezpenosti pi svaovn a
nahvn ivic, dodret ustanoven Pornho
du stavenit a montnho pracovit a dbt
na to, aby personl pouval ochrann pomcky a
vybaven v souladu s Vyhodnocenm rizik a
opatenmi na jejich minimalizaci.

Dokumentaci
svaovn
na
turbin
zpracuje montn firma: svaovac plny,
technologick postup kladen steh a svar pi
svaovn
dl
kondenztoru,
specifikace
proveden vech pouitch svar WPS (Welding
Procedure Specification), osvden svaovacho
postupu WPQR (Welding Procedure Quality
Report) - ve krom zatsnn teplosmnnch
trubek v trubkovnicch svarem, kter je provedeno
vrobcem. Zdrojov informace pro zpracovn
dokumentace sveskch prac na staveniti
montn firmou jsou uvedeny v nsledujcm
textu.
Pi provdn vekerch sveskch prac
When performing any welding work it is je nutno postupovat podle pracovnho pokynu
necessary to proceed according to the work KODA POWER s.r.o. slo Q12803 Technick
instruction SKODA POWER s.r.o. No. Q12803 podmnky pro svaovn.
"Technical conditions for welding"
It is means:
Jedn se o:
tightness welds
tsnostn svary (vnj tleso)
welds for secure position (foundation svary pro pojitn polohy (zkladov klny)
wedges)
welds for parts attached to embedding parts svary pro upevnn dl k zabudovanm
of foundation slab (support of turbine stop
prvkm zkladov stolice (konzola podpry RZ
valve)
ventilu turbiny)
welds for small piping (gland pressure svary na drobnm potrub (men tlaku
measuring, water cooling inside of rear
komnkov pry, chlazen pry uvnit zadnho
casing
tlesa)
Carbon steels of class 11 acc. to standard Uhlkov oceli tdy 11 dle SN:
SN:
11 375 = S235JRG2 = 1.0038
11 375 = S235JRG2 = 1.0038
11 353 = St 35 = 1.0308
11 353 = St 35 = 1.0308
Walls of rear casing, foundation wedges, Stny zadnho tlesa, zkladov klny,
Welding documentation for turbine
process the assembly firm: welding plan,
technological procedure of putting of the tackwelds and welds during the condensers parts
welding, Welding procedure specification
(WPS), certificate of welding procedures WPQR
(Welding Procedure Quality Report)
everything except sealing of heat exchange
tube in tube plate by weld it is carry out by
condenser producer. Source information for
documentation processing of welding activities
at the site by assembly firm are shown in
following text.

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supporting frame of stop valve


podprn rm RZ ventilu
Welding of fillet V welds carried out by Svaovn koutovch a V svar se provd
method 111 with coated electrode ESAB OK
metodou 111 obalenou elektrodou ESAB OK
48.00
48.00
Alloyed steel for castings acc. to standard
SN
422744= G17CrMo5-5=1.7357
Front casing
Welding of the butt welds is done by methode
141 (TIG under argon protection) with wire
OK Tigrod 13.12

Legovan oceli pro odlitky dle SN


422744= G17CrMo5-5=1.7357
Pedn tleso
Svaovn tupch svar se provd metodou
141 (TIG v ochran argonu) drtem OK Tigrod
13.12

Chrome-molybdenum or chrome-vanadium
steels of class 15 acc. to standard SN
15 121 = 13CrMo4-4 = 1.7335+NT (normalized
annealing and tempering)
Welding of the butt welds is done by methode
141 (TIG in argon protection) with wire OK
Tigrod 13.12

Oceli
chrommolybdenov
nebo
chromvanadov tdy 15 dle SN:
15 121 = 13CrMo4-4 = 1.7335+NT (normalizan
han a poputn)
Svaovn tupch svar se provd metodou
141 (TIG v ochran argonu) drtem OK Tigrod
13.12

15 313 = 10CrMo9-10 = 1.7380+NT


15 313 = 10CrMo9-10 = 1.7380+NT
Piping of vent steam pressure measuring
Potrub men tlaku komnkov pry
Welding of the butt welds is carried out by Svaovn tupch svar se provd metodou
method 141 (TIG under argon protection)
141 (TIG v ochran argonu) drtem OK Tigrod
wire OK Tigrod 13.22
13.22
Chrome stainless steel, Cr-Ni or Cr-Ni-Mo of
class 17 acc. to standard SN:
17 246 = X6CrNiTi18-10 = 1.4541+AT
(modification by dissolved annealing)
Piping of water cooling in rear casing
Welding of butt welds is carried out by
method 141 (TIG under argon protection) with
wire OK Tigrod 347 Si

Oceli korozivzdorn chrmov, Cr-Ni nebo CrNi-Mo tdy 17 dle SN:


17 246 = X6CrNiTi18-10 = 1.4541+AT (prava
rozpoutcm hnm)
Potrub vodn chlazen pry v zadnm tlese
Svaovn tupch svar se provd metodou
141 (TIG pod argonem) drtem OK Tigrod 347
Si

Notice:

Poznmka:

Above described welding material are only


recommended.
If
assembly
company
has
qualifications of welding procedure (WPQR) based
on use of other additional materials, it is possible to
apply these additional materials after approval by
SPW welding specialists.

Ve uveden svaovac materily jsou pouze


doporuen. Pokud m montn firma kvalifikace
postupu svaovn (WPQR) zaloen na pouit jinch
pdavnch materil, lze po schvlen tchto WPQR
odbornm svaovacm dozorem DSPW pout tyto
pdavn materily.

Date: 12.11.2013
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2.13.1 Methods of welding and the welders certification/ Metody svaovn a kvalifikace
sve
The parts of the condenser will be welded
by the electric arc with the coated electrode
method 111.
The welding of roots on all piping of KODA
turbine island as well as pipe-wall welding
up to thickness 5 mm has to be done by
method TIG with the non-consumable
electrode under Argon protection method
141. Then continue with the coated
electrode method 111 for welding of pipewalls with thickness > 5mm.
All welding must be done according to WPS
qualified by EN ISO 15612-1 and approved
by professional welding advisor of Koda
Power.
The welding can be done only by the
certified welders with the valid approval for
applied method of welding (usually method
111, 135 or 141 according to SN EN-287-1
(EN 287-1) for the used groups of parent
material (usually 1, 4, 5 or 8.1) in
accordance with TNI CEN ISO/TR 15608
(SN 050323) on the sheet or pipe.
For the good progress of work it is essential
to have the welders with experience to
perform welding with respect to minimum
deformation.

Dly vlastnho kondenztoru se svauj


elektrickm obloukem obalenou elektrodou
metoda 111.
Koeny
svar
na
vekerm
potrub
turbinovho ostrova KODA stejn jako svary
stn potrub do tlouky 5 mm mus bt
provedeny metodou TIG netavc se
elektrodou v ochran argonu - metoda 141. Pi
svaovn stn potrub s tloukou > 5mm pot
pokraujte obalenou elektrodou - metoda 111.
Veker svaovn mus bt provedeno podle
WPS kvalifikovanch podle EN ISO 15614-1 a
schvlench odbornm svaovacm dozorem
koda Power.
Svaovac prce mohou provdt pouze
svei s platnm oprvnnm pro pouitou
metodu svaovn (obvykle metoda 111, 135
nebo 141) dle SN EN-287-1 (EN 287-1) pro
pouit skupiny zkladnho materilu (obvykle
1, 4, 5 nebo 8.1) dle TNI CEN ISO/TR 15608
(SN 050323) na plechu nebo trubce.
Pro dosaen potebn produktivity prce je
poteba
mt
k dispozici
svee
se
zkuenostmi
s provdnm
svaovn
s ohledem na minimln deformace.

2.13.2 Storage and preparing of the electrodes for welding/ Skladovn a pprava elektrod na
svaovn:
Obey instructions for storage and drying,
because the wrong prepared electrodes can
cause the weld porosity (defect of the steam
space tightness).
Electrodes have to be stored in the intact
original wrapping in the draw & heated room.
During the storage period the temperature
mustnt decrease under +15C in the room,
and the relative air moisture mustnt be higher
then 60%.
Dry the coated electrodes before using in
accordance with the producers instruction. If
the re-drying is not determinated by producer,
apply the following re-drying procedure: 100C
for 1 hour and then 300C for 2 hours.
Date: 12.11.2013
Last Revision:

Dodrte instrukce pro skladovn a suen


elektrod, patn pipraven elektrody mohou
zpsobit provitost svar (vliv na tsnost
parnho prostoru).
Elektrody skladujte v neporuenm pvodnm
balen v such vytpn mstnosti.
Teplota pi skladovn nesm klesnout pod
+15C, relativn vlhkost vzduchu nesm bt
vy ne 60%.
Elektrody ped pouitm vysute dle pokyn
vrobce. Pokud nen vrobcem vysouen
pedepsno, pouijte nsledujc vysouec
reim: 100C po dobu 1 hodiny a pot 300C
po dobu 2 hodin.

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Tylova 57l 31600 Plze l esk Republika

Keep the dried electrodes inside the holding Vysuen elektrody ulote do udrovac pece
furnace with temperature 100 up to 150C in
s teplotou 100 a 150C v mst svaovn
place of welding (ready to use).
(pipraven k pouit).
2.13.3 Preparation of surface for welding / Pprava povrchu pro svaovn
The welding surfaces can be form up to the Svarov plochy je mono upravit do
prescribed shape by the flame cutting and
pedepsanho tvaru eznm kyslkem a
regrinding or by machining (beveling).
obrouenm nebo mechanickm obrobenm.
Before the welding the formed welding Upraven svarov plochy mus bt ped
surfaces have to be cleaned from the rust,
svaovnm oitny od rzi, okuj, mastnoty,
scales, grease, painting and the other
ntrovch hmot a jinch neistot nejmn do
impurities at least 10 mm from the edge on
vzdlenosti 10 mm od svarovch ploch na
outer and inner sides
vnj i vnitn stran.
The welding surface has to be clean as the Povrch msta svaru mus bt kovov ist, aby
pure metal, impurities can deteriorate the weld
nepzniv neovlivnil jakost svarovho spoje
connection quality (porosity).
(provitost).
2.13.4 Fitting and tack-welding / Slcovn a stehovn
Tack-welding must ensure an exact position
and sufficiently strong position of segments
with respect to creating a quality weld
(required gap, weld root lining-up of walls).
While being tack-weld, the joint must be
relieved from external forces (dead weight,
preload).
The number and size of weld tacks should be
so selected as to prevent any undesirable
deformation of connected segments from
occurring; at least 3 weld tacks are carried out
for peripheral welds.
Weld tacks used for ensuring the correct fit
must be either removed, or ground, or
processed with other suitable way so that they
could become part of the respective weld.
Should tacks remain part of the complete
welded joint, they must be cleaned and VTchecked; in case hidden unacceptable defects
are suspected, the PT or MT methods must be
used.
Tacking must be preformed by a welder with
the same qualification as needed for
performing the weld with the same welding
technology, including pre-heating, annealing,
post-heating, and the weld protective
atmosphere, and with the same tacking
material as prescribed for the weld.
Tacking segments of piping and parts of
carbon and low-alloy steel in the weld surface
Date: 12.11.2013
Last Revision:

Stehovn mus zajistit pesnou polohu a


dostaten pevnou polohu dl s ohledem na
vytvoen kvalitnho svaru (potebn spra,
napojen stn v koeni).
Pi stehovn mus bt spoj odlehen od
vnjch sil (vlastn hmotnost, pedpt)
Poet a velikost steh se vol tak, aby nedolo
k nepijateln deformaci spojovanch dl, u
obvodovch svar se provd nejmn 3
stehy.
Stehy pouit k zajitn sprvnho sestaven
mus bt buto odstranny nebo upraveny
brouenm nebo jinm vhodnm zpsobem
tak, aby se mohly stt soust svaru. Pokud
stehy zstanou st hotovho svarovho
spoje, mus bt oitny a zkontrolovny VT,
v ppad podezen vskytu neppustnch
vad je nutno pout metody PT nebo MT.
Stehovn provd sve se stejnou
kvalifikac jak je poteba k proveden svaru
stejnou technologi svaovn vetn
pedehevu, temperovn, dohevu a ochrann
atmosfry svaru - stejnm pdavnm
materilem jak je pedepsn pro svar.
Stehovn dl na potrub a dlech z uhlkovch
a nzkolegovanch potrubch ve svarov ploe

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

is substituted by welding the "["-shaped liners


se nahrazuje
directly on the piping surface; in locations
povrch potrub; tam kde je to zakzno (oceli
t. 15, P91 atd.) je nutno pout polohovacch
where tacking is not allowed (Class 15, P91
objmek nebo jinch ppravk. Svary, ktermi
steels etc.), positional bushings or other
fixtures must be used. Welds with which the
jsou pivaeny stehovac ploky, mus bt
tacking liners are fixed must be removed after
odstranny po
svaovn odbrouenm
s nslednm jemnm pebrouen povrchu a
welding by grinding followed by fine regrinding
jeho vizuln kontrolou, v ppad pochybnost
of the surface and its visual inspection; in
se pouij metody PT nebo MT.
doubts, the PT or MT method should be used.
The linear off-set of walls of segments being Linern pesazen stn svaovanch dl
welded must not be greater than:
nesm bt vt ne:
o 0,1 of the wall thickness; however, at most
o 0,1 tlouky stny, max. vak 3 mm u
3 mm for sheet metals and longitudinal
plech a podlnch svar
welds;
o 0.5 of the wall thickness; however, at most
o 0,5 tlouky stny, max.vak 2 mm u
2 mm for peripheral welds.
obvodovch svar
2.13.5 Welding and heat treatment of welds / Svaovn a tepeln zpracovn svar
Welded joints must be done in accordance Svarov spoje mus bt provedeny v souladu
with the WPS elaborated according to EN ISO
s WPS vypracovanou podle EN ISO 15609-1 a
15609-1 and in accordance with the WPQR
kvalifikovanou WPQR podle EN ISO 15614-1
qualified according to EN ISO 15614-1.
Only welders qualified according to EN 287-1 Svaovn me provdt pouze sve
are allowed to make welds.
s kvalifikac podle EN 287-1
Welding the butt welds in the piping with Svaovn
tupch
svar
na
potrub
horizontal centerline must be done bottom-up.
s vodorovnou osou je nutno provdt pouze
zdola nahoru
Welding may be interrupted when at least 2/3 Svaovn sm bt perueno, pokud je
vyplnno alespo 2/3 tlouky stny svarovho
of the weld joint wall thickness is filled up, and
a slow cooling is ensured. For material in
spoje a je-li zajitno pomal chladnut. U
groups 4, 5, and 6, welding can be interrupted
materil skupin 4, 5, 6 je povoleno peruen
just exceptionally; if interrupted, post-heating
pouze vjimen, je nutno aplikovat dohev
must be applied.
In case of welding the outlets, throats, and Vechny svary mus bt minimln dvouvrstv
sleeves of piping, and for butt welds thick .6
v ppad pivaovn vvod, hrdel a ntrubk
mm and more, all welds must be done at least
potrub a u tupch svar tlouky 6 mm a vt
in two layers.
Forging (stemming) the welds is inadmissible.
Kovn (temovn) svar je neppustn
The minimum temperature of welded parts Minimln teplota svaovanch dl nesm
must not drop under +5C. Should the drop
klesnout pod +5C. V ppad poklesu pod tuto
under this value occur, even the steels for
hodnotu je nutn pedeht i ty oceli, u nich
which no pre-heating is stipulated in the WPS
pedehev nen ve WPS pedepsn, na teplotu
must be pre-heated to the temperature at least
min. 150C (netk se austenitickch ocel)
150C (austenitic steels excluded).
The pre-heating temperature required must be Poadovan teploty pedehevu mus bt
reached at least 75 mm from the weld
dosaeno ve vzdlenosti min.75 mm od osy
centerline on both sides.
svaru na kadou stranu
Available must be welding sets for welding K dispozici mus bt svaovac soupravy pro
with infusible electrodes in the argon
svaovn netavc se elektrodou v ochrann
protective atmosphere (TIG/141) and for
atmosfe argonu (TIG/141) a pro svaovn
Date: 12.11.2013
Last Revision:

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Document number: S12003-YK09-05MAA-747002

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welding with stick electrodes (111/MMA). The


DSPW is well-experienced with using the
KMPI Mastertig portable welding sets.
All the welds made on piping with DN 80 mm
must be completely done by the TIG method;
welds on piping with DN > 80 mm must be
done as follows: the 4-5-mm weld root with the
TIG method, the rest of the weld with a stick
electrode.
The welds on piping made of stainless steel or
the P91 material must also be argon-protected
inside during the entire welding cycle (by using
soluble foils for stop welds).
The piping of the steam in-take from the
steam separator via the RZ valve to flanges of
the regulation valves chamber and to jet
adaptors of the body bottom will always be
done with the outer and inner argon-protective
atmosphere. As the measure against
occurrence of cold cracks in the weld metal
and in the heat-effected zone, the followings
must be done:
o pre-heating in accordance with the
qualified WPS;
o post-heating after welding in accordance
with the qualified WPS (recommended
primarily for the P91 and P92 materials);
o annealing for reducing the stress in
accordance with the qualified WPS and
EN 13480 requirements;
The maximum recommended heating speed
for annealing is 100C/h; the recommended
cooling speed after annealing is 70C down to
the temperature of 300C; then, it can be left
for unregulated cooling.
For the above-stated operations, an annealing
device with the temperature regulation and
suitable power capacity must be available (for
welding the steam piping, it is recommended
to consider an apparatus with the power c.
80kW), at least four separately operating
heating circuits, induction or resistance
heaters, and a feature for recording and
printing the heating cycle.
The number of welding and apparatuses
must be chosen in relation to the number of
piping welds and the assembly time schedule.
For welding of the symetric cross sections
eliminate the increasing deformation with the
reciprocal putting of the weld beads on both
sides of the cross section.
Any welding has to done with respect to
Date: 12.11.2013
Last Revision:

obalenou elektrodou (111/MMA) KODA m


pzniv zkuenosti s vyuitm penosnch
svaovacch souprav KEMPI Mastertig.
Veker svary na potrub DN 80 mm mus
bt provedeny kompletn metodou TIG, svary
na potrub DN > 80 mm jsou provedeny takto:
koen svaru 4-5mm metodou TIG, zbytek
svaru obalenou elektrodou.
Svary na potrub z nerez oceli mus bt bhem
celho cyklu svaovn a chrnny argonem
tak zevnit (pouit rozpustnch foli pro
zvrn svary).
Svaovn potrub pvodu pry od parnho
odluovae pes RZ ventil k prubm komory
regulanch ventil a dzovm nstavcm
spodku tlesa bude provedeno vdy s vnj i
vnitn ochrannou atmosfrou argonu. Jako
opaten proti vzniku studench trhlin ve
svarovm kovu a v tepeln ovlivnn oblasti je
nutn provdt:
o pedehev v souladu s kvalifikovanou
WPS
o dohev
po
svaovn
v souladu
s kvalifikovanou WPS (je doporueno
zvlt u materilu P91 a P92)
o hn na snen pnut v souladu
s kvalifikovanou WPS a poadavky EN
13480
Doporuen rychlost ohevu pi hn je max.
100C/h, doporuen rychlost ochlazovn po
hn je max. 70C a na teplotu 300C, pot
je mono ponechat chladnout bez regulace
Pro uveden innosti je poteba mt k dispozici
hac zazen s regulac teploty pimenho
vkonu (pro svaovn potrub pry je
doporueno potat s aparaturou o vkonu cca
80kW) a alespo se tymi nezvisle
fungujcmi okruhy ohevu, s induknmi nebo
odporovmi topnmi tlesy, s monost
zznamu a vytitn tepelnho cyklu.
Poet svaeek a haek je teba volit
s ohledem na mnostv svar na potrub a na
asov harmonogram monte.
Pi
svaovn
soumrnho
prezu
vyrovnvejte vznikl deformace stdavm
kladenm housenek z obou stran prezu.
Veker svaovn se provd zsadn
s ohledem na minimln deformace tj. vdy

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210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

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minimum deformation it means at least 2


nejmn 2 svei svauj souasn na
welders are welding at the same moment on
protjch stranch.
counter sides.
Svarov spoje plech s tloukou stny 10
For the weld connections with the wall
mm svaujte natupo v nkolika vrstvch,
thickness 10 mm and more have to be applied
pitom spoje a jednotliv vrstvy se mus vdy
the butt welding in several layers, moreover
pekrvat
the layers has to overlap each another as
drawn
Veker svary na parn turbin a potrub
Carry out all welds on turbine properly, if any
provdjte velmi peliv, v ppad zjitn
jakchkoliv
netsnost
svar,
je
defect of tightness is found, it is
unconditionally necessary to repair it and
bezpodmnen nutn tyto svary opravit a
check it again
znovu kontrolovat
2.13.6 Quality assurance of the weld connections / Kontrola kvality svarovch spoj
Thickness welds on outer casing of
Tsnostn svary na vnjch tlesech
steam turbine will be checked and evaluated parn turbiny budou kontrolovny a
thus: acc. to TpQ100115.
hodnoceny takto: dle TpQ100115.
slo Druh kontroly - Norma
No.
zkouky
Standard
Inspection - test
1
Kapilrn
Q15610
302 Capillary
SNEN5711
SN
EN
ISO 23277
st. 1

2
600

3
415

Podtlakov
tsnost
(Vakuov
zkouka)
Vacuum test
istoty
Purity

Tp0063R
Q15870

Tp1810R
l. 2.3.3

Ostatn daje
Other data
Ozn. svar dle
vkresu
/
marking welds
acc.
to
drawing; Prot.
2.2
CSNEN
10204,
Q15867; Prot.
3.1
CSNEN 10204

Stupe 3
Degree 3

Thickness welds on water cooling piping


(Tp6055904) will be checked and evaluated
thus:
100% welds pressure water tests (1,5MPa, 15
minutes) acc. to TpQ03185#04.

Date: 12.11.2013
Last Revision:

Provd ast Protokol Uloen


Carried Particip Record Filed
out

Svary na potrub vodnho chlazen


(Tp6055904) budou kontrolovny a hodnoceny
takto:
100% svar Tlakov zkouka vodou (1,5MPa,
15 minut) - Dle TpQ03185#04.

Page 268 / 278

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s.
Nr.
Ozn.
1

2
303
3
411
4
012
5
017

Druh kontroly zkouka Norma-tech.


Check type - test
podm.
Standard
Svaovac
Welding

Prozaovnm
X-rays
Tlakov
Pressure
istoty
Purity
Vstupn
Output

Q15603,
SNEN729
EN ISO 38342
SNEN125171 t. I, class I
Q15606
Tp0062R
Tp1810R t. II,
class II
Q15600
Q15100

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Ostatn daje
Other data

Prov

Prk

ast

Ulo.

Operace / Operation
032, 035-039 - zznam
/ log
4 % svar
4% welds
Dle vkresu protokol
3.1. BEN10204
Protokol 2.1
Protocol 2.1
Osvden
Certificate

Thickness welds on gland pressure


Svary na potrub men tlaku komnkov
measuring piping (Tp6077171) will be checked pry (Tp6077171) budou kontrolovny a hodnote
and evaluated thus.
takto.
s.
Nr.

Druh kontroly zkouka Norma-tech.


Check type - test
podm.
Standard

Ozn.
1
036
2
302

Svaovac
Welding
Kapilrn
Capillary

2
012

Prozaovnm
X-rays

Ostatn daje
Other data

Prov

Prk

ast

Ulo.

Q15603

operace 036
operation 036
SNEN571-1 svaru
EN1289 ISO weld
23277 st. 1
SNEN125171 t. I, class I

Welds on support construction of HP SC & IP IC Svary na podprn konstrukci tlesa VTRZR a


valves body will be checked and evaluated thus: STRZZ ventilu budou kontrolovny a hodnoceny
takto:
100% visual inspection according to SN 100% vizuln kontrola dle SN EN ISO
EN ISO 17637, evaluation acc. to SN EN
17637 hodnocen dle SN EN ISO 5817-D. V
ISO 5817-D. In case of the weld on the
ppad svaru na zvsnm prvku je provdno
hodnocen dle SN EN ISO 5817-B !!
hanged elements the evaluation is carried out
according to SN EN ISO 5817-B!!
magnetic-particle inspection for the welds elmagnetick zkouka pro svary oznaen b
(podprn a zvsn prvky) je v souladu s SN
identified as b(supporting and suspension
elements) is in accordance to SN EN
EN ISO17635; Provdno hodnocen dle SN
ISO17635; the evaluation carried out in
EN ISO 23278 st.2X.
accordance SN EN ISO 23278 st.2X.

Date: 12.11.2013
Last Revision:

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Instructions for ST assembly


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2.13.7 Welding documentation / Dokumentace svaovn


Assembly welds carried out during assembly Montn svary zajiovan pi monti na
at site will be done in correspondence with
staveniti budou provedeny v souladu
drawing documentation (list in chapter 1.3.)
s vkresovou dokumentac (seznam viz
kapitole 1.3.) a smrnic DSPW slo Q12803.
and also corresponding with instruction
DSPW Q12803.
Documentation for welding must be Dokumentace pro svaovn mus bt
identifiable as part of Documentation of
identifikovateln jako soust Dokumentace
assembly supplier with cover sheet and
dodavatele monte s krycm listem a slem
number specificated by DSPW.
urenm DSPW.
System
of
site-assembly
welds Systm dokumentace montnch svar mus
documentation has to be following:
bt nsledujc:
o Preparation of the welding procedure o Zpracovn specifikace postupu pro svaovn
specification WPS including specification of
WPS vetn pedpisu tepelnho zpracovn
heat treatment for each kind of assembly
pro kad typ montnho svaru a zkladnho
weld and each kind of parent material
materilu vyskytujcho se na montovanm
occurred at assembled accessory (in
zazen
(v
souladu
s
vkresovou
dokumentac). V kadm WPS mus bt vdy
accordance with drawing documentation). In
any WPS has to be always written the
uvedeno slo WPQR.
number of WPQR.
o WPQR je doklad kvalifikace postupu
o WPQR is the document about qualification
svaovn provedenho montn firmou ped
of welding procedure applied by the
zahjenm prac na staveniti pro provdn
assembly firm before the start of work on
typy svar. WPQR me vystavit pouze
sttem certifikovan organizace.
site for the welds which will be done. WPQR
can be issued only by the organization
o Zpracovn dokument Svaovac pln SP,
which is certificated by the State.
o Preparation of documents Welding plan
kter slou k pesn identifikaci svar. SP
WP, which serve for precise identification of
obsahuje daje o zkladnm a pdavnm
materilu svarovch spoj, tvaru svar a
welds. WP contains the data about parent
metod svaovn. Ke kadmu svaru
and addition material in weld joint, shape of
welds and about welding methode. To the
uvedenm v SP mus bt piazeno slo
WPS, podle kter bude svaovn provdno.
each weld mentioned in SP there has to be
assigned the number of WPS according that
o Zznamov list o svarech ZLS je vyplovn
the welding will be done.
o Record list of welds RLW is filled just after
ihned po proveden svaru a slou
the each weld performing and it serves for
k identifikaci svee, aplikovan metody
identification of welder, applied welding
svaovn a kontrole kvality montnho svaru.
methode and weld quality inspection. In
Plohou ZLS jsou protokoly tepelnho
attachment of RLW there are reports of the
zpracovn se zznamem asovho prbhu
heat treatment including the time course of
teplot tepelnho zpracovn (grafy) a protokoly
temperatures during the heat treatment (the
nedestruktivnch zkouek provedench svar
charts) and reports about non-destructive
NDT (RTG, ultrazvuk, atd).
tests of the performed welds NDT (X-Ray,
ultrasonic, etc.).
Sub-dodavatel
montnch
prac
mus
pedloit svoji dokumentaci svaovn ke
Sub-supplier of assembly works has to
schvlen specialistm pro svaovn
KODA nejmn 1 msc ped zahjenm
submit their welding documentation for
approval to KODA specialist for welding
svaovn na staveniti.
Date: 12.11.2013
Last Revision:

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

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at least 1 month before beginning of the


welding on site.

Sub-dodavatel montnch slueb mus


pedat
svoji
dokumentaci
svaovn
pracovnkm
montnmu
dozoru
(technickho poradenstv) DSPW na staveniti
nejmn 8 dn ped zahjenm svaovn na
staveniti. Pitom dokumentace mus bt ji
schvlena specialisty pro svaovn KODA.
Dokumentace, pro schvlen je poadovna
v tomto rozsahu: SP, WPS, WPQR a
pipraven formule ZLS, seznamy sve,
certifikty sve, seznam pracovnk NDT a
jejich certifikty

Sub-supplier of assembly works has to hand


over their welding documentation to DSPW
supervision (technical advisory) staff for
assembly on site at least 8 days before
beginning of the welding on site. The
documentation has to be already approved by
the
welding
specialists
in
KODA.
Documentation for approval is required in this
range: WP, WPS, WPQR and prepared forms
of RLW, list of welders, certificates of the
welders, list of NDT inspectors and their
certificates.
Dokumentace pedloen ped zahjenm
svaovn mus dle obsahovat: atesty
Documentation submitted before beginning
of the welding has to also contain: atests of
spotebnho materilu pro svaovn, seznam
cunsumable materil for welding, list device for
zazen pro svaovn a tepeln zpracovn
welding and heat treatment of welds including
svar vetn reviznch list, dokumentaci
the revision sheets, documentation for
proveden tlakovch zkouek a kontrol svar
pressure test carrying out and welds testing
vetn prav na zvsech a podprch
including
modifications
applied
on
provedench za uvedenm elem (aretace,
suspensions and supports for described
vyztuen atd).
purpose (arrestment, reinforcement etc).
Pklady formul:
Examples of the forms:

Date: 12.11.2013
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Date: 12.11.2013
Last Revision:

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Tylova 57l 31600 Plze l esk Republika

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Instructions for ST assembly


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Document number: S12003-YK09-05MAA-747002

Date: 12.11.2013
Last Revision:

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

Example of WPS for the thickness welds


carrying out

Date: 12.11.2013
Last Revision:

Pklad WPS na proveden tstnostnch


svar

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Instructions for ST assembly


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Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

2.13.8 Safety works during welding / Bezpenost prce pi svaovn


During the welding and the flame cutting,
there have to be obeyed the legislation in
force (laws, ordinances and regulations of
government) relating to the carried out
activities. Further there have to be obeyed all
local safety instructions and all instructions
which are specified by the Orderer of the
assembly firm.
Always have to be used appropriate safety
equipments. Safety belts for welders working
in heights have to be made from fireproof
materials.
The closed welding place has to equipped
with fire fighting accessories, with sufficient
ventillation and the the bredds exhausting.
The fire guarding of welding place has to be
provided for whole period of the welding and
8 houst after the welding.

Date: 12.11.2013
Last Revision:

Pi svaovn, plen mus bt dodrena


platn legislativa (zkony, vyhlky a nazen
vldy) vztahujc se k provdnm innostem.
Dle mus bt dodreny mstn bezpenostn
pedpisy
a
pedpisy
specifikovan
objednatelem montn firmy.

Mus bt vdy pouvny odpovdajc osobn


ochrann pomcky. Bezpenostn popruhy pro
prci svee ve vkch mus bt
z neholavho materilu.
Uzaven pracovit mus bt vdy vybaveno
hasicmi pstroji, dostatenou ventilac a
odsvanm zplodin.
V prbhu a nejmn 8 hodin po svaovn
mus bt zajitn porn dozor pracovit.

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Instructions for ST assembly


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Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

3 Instructions for proceeding of the post-assembly


purge processes and pressure tests / Pokyny
k proveden pomontnch istcch operac a tlakovch
zkouek

2.14 Instruction for proceeding of the post-assembly purge


processes (PPP) / Pokyny k proveden pomontnch istcch
operac (PO)
PPP of the inner space of bearing stands
as well as all parts closed in the bearing stands
is done in scope of PPP of the lubrication &
jacking oil system. Preservation means which
are applied on components as the surface
protection, which are in contact with the oil filling
as well as with the seal compounds which are
used to seal the oil space must not influence the
chemical properties of the oil filling especially
its demulsification factor. Wrong selected
preservation and seal compounds can
deteriorate the oil filling. DSPW has good
experience with preservation CORTEC VpCI322 and with seal compound NOVATO TL 350.
It is recommended to carry out the
flushing by oil or a hydraulic fluid after putting of
pedestals into grout (any pollution of concrete
foundation stool by the oil would mean that the
grout would not connect the concrete properly).
Servomotors of hydraulic control system
are not subject of PPP; PPP is carry out only on
piping of hydraulic liquid distribution.
PPP of the steam flow path in the turbine
casings is not carried out. During assemby it is
carried out only cleaning and degreasing of
contact surfaces, journals of rotors and surface
in area where the measurement with the
mechanical instruments is done. Preservation
means applied onto inner surface of steam flow
path are washed down by steam during the
putting of the turbine into operation and they will
appear as contained in the condensate. That is
why the type of preservation is always assessed
and approved by the power unit operator.
Preservation means determinated for the longterm storage or the overseas tranposrt (the
Date: 12.11.2013
Last Revision:

PO vnitnch prostor loiskovch stojan


turbiny a vech dl uzavench v loiskovch
stojanech se provd v rmci PO systmu
mazacho & zvedacho oleje. Konzervan
prostedky pouit na ochranu povrchu dl, kter
jsou ve styku s olejovou npln stejn, jako tmely
pouit k zatsnn olejovho prostoru nesm
ovlivnit chemick vlastnosti olejov npln
zejmna jej deemulgan slo. Nevhodn
zvolen konzervanty a tmely mohou znehodnotit
olejovou npl. DSPW m pzniv zkuenosti s
konzervac CORTEC VpCI-322 a tmelem
NOVATO TL tmel 350.
Proplachy olejem nebo hydraulickou
kapalinou je doporueno provdt a po zalit
kozlk do betonu (nebezpe zneitn betonu
zkladov stolice olejem, kter nsledn
neumon sprvn napojen zlivky).
Servomotory hydraulick regulace nejsou
pedmtem PO; PO se provd pouze na
potrub rozvodu hydraulick kapaliny.
PO parn prton sti tles turbiny se
neprovd. V prbhu monte se provede pouze
oitn a odmatn stykovch ploch, loiskovch
ep rotor a povrchu v mstech men
mechanickmi midly. Konzervan prostedky
pouit na vnitnm povrchu parn prton sti
se smyj parou bhem uvdn turbiny do provozu
a objev se obsaeny v kondenztu. Proto druh
konzervantu
vdy
posuzuje
a
schvaluje
provozovatel energetickho bloku. Konzervanty
uren pro dlouhodob skladovn nebo
zmoskou dopravu (vosky) se ped mont mus
odstranit a nahradit lehkou konzervac (napklad
nhradn dly).

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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

waxes) have to be removed before the


assembly and replaced by a light preservation
(for example spare parts).
PPP of turbine valves, control valves
chambers etc. are not carried out. These parts
are delivered as cleaned from producer, they
are under duty of the purity inspection done
before dispatch and for their preservation the
same principles are valed as for the steam flow
path of turbine. During of pressure tests and
PPP of the steam inlet piping and steam
extraction piping the medium often enters into
the turbine valves and flaps in this case it is
neccessary to protect the inner sealing surfaces
and to replace the internals of valve by the builtin inserts (see chapter 2.11.7.).

PO armatur turbiny, komor regulanch


ventil apod. se neprovd. Tyto dly jsou
dodvny vyitn od vrobce, podlhaj
kontrole istoty ped odeslnm a o jejich
konzervaci plat tot jako o parn prton sti
turbiny. V rmci tlakovch zkouek a PO potrub
pvodu pry a odbr pry vstupuje asto
mdium do ventil a klapek turbiny v takovm
ppad je nutno chrnit vnitn tsnc plochy
armatury a nahradit vnitn dly armatury
vestavbou (viz. kapitola 2.11.7.).

2.15 Instruction for doing of the tightness tests/ Pokyny k proveden


zkouek tstnosti
Tsnost komponent turbiny a armatur
turbiny se zkou v prbhu jejich vroby a je
doloena protokoly v dokumentaci jakosti turbiny
po jejm odesln na stavenit (Passport turbiny).
Jde o:
o vodn tlakov zkouky vnjch VT a ST tles
turbiny, tles ventil turbiny a pevdcho
potrub (kompletnho parovodu nebo jeho
samostatnch dl)
o hydrostatick zkouka tsnosti loiskovch
stojan
o vakuov zkouka tsnosti vnjho NT tlesa
Nepropustnost
svar
je
ovovna
Impermeability of the welds is verified by standardnmi
metodami
(kapilrn
nebo
the standard methods (capillary or penetration penetran zkouka).
tests)
During assembly on site the tightness of
Bhem monte na staveniti se provuje
bottom part of LP outer casing around the weld tsnost spodku NT vnjho tlesa v okol svaru
between turbine and condenser is checked by mezi turbinou a kondenztorem hydrostatickou
the hydrostatic test of steam space tightness zkoukou tsnosti parnho prostoru (po pivaen
(after welding of LP turbine casing to condenser NT tlesa turbiny ke kondenztou a po proveden
and after doing the tightness welds on this tsnostnch svar na tomto tlese).
casing).
Pressure tests on cros-over piping are
Tlakov zkouky na pevdcm potrub
not carried out on site; the parts of cross-over se na staveniti neprovdj; dly pevdcho
piping are tested ba pressure from manufacturer potrub jsou odtlakovan od vrobce a svary
and the welds made on site are checked by X- proveden na staveniti se kontroluj prozenm
a menm tvrdosti.
Ray and hardness measurement.
Water pressure tests of the steam inlet
Vodn tlakov zkouky potrub pvodu
pipeline are carried out either with the water pry se provdj buto se vstupem do tlesa
entrance into the turbine valve body (after ventilu turbiny (pot co je instalovna vestavba

Tigtness of the turbine components and


turbine valves is tested during their production
and it is documented by the reports contained in
the turbine quality documentation after turbine
sending to site (Turbine Dozier book). It is the:
o water pressure tests of the HP & IP outer
turbine casings, the bodies of turbine valves
and the cross-over piping (the whole pipe or
its seperated components)
o hydrostatic test of tightness of bearing
stands
o vacuum test of LP outer casing tightness

Date: 12.11.2013
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Instructions for ST assembly


210 MW Bandel India
Document number: S12003-YK09-05MAA-747002

Tylova 57l 31600 Plze l esk Republika

assembly of the in-built insert as the protection


of the seat of cone of valves spindle) or without
inlet to the turbine valve body after welding of
blind-bottom to pipeline in front of the valve
(closing weld is done after the pressure test
after cutting the blind-bottom off and it is
checked only by X-ray and by hardness
measurement).
Before the steam entrance into turbine
the tightness test of whole vacuum space is
done during the putting of LP by-pass station
into operation (monitoring of value of vacuum
after the vacuum pumps starting up and after
congestion of turbine glands by steam and after
the interruption of the vakuum pumps running).

pro ochranu sedla kuelky vetena ventilu) nebo


bez vstupu vody do tlesa ventilu turbiny po
pivaen zslepky parovodu ped ventilem
(zvrn svar je proveden a po tlakov zkouce po odznut zslepovacho dna a je kontrolovn
pouze prozenm a zmenm tvrdosti).
Ped vputnm pry do turbiny se provd
v rmci uvdn NT parnch pepoutcch stanic
do provozu kontrola tsnosti vakuovho prostoru
(sledovn hodnoty vakua po sputn vvv po
zahlcen ucpvek turbiny parou a po peruen
chodu vvv).

2.16 Instruction for doing of the individual tests/ Pokyny k proveden


individulnch zkouek
In scope of the individual tests the test of
turning gear is carried out on turbine as well as
the tests of the steam control oriffices and
turbine valves.

V rmci individulnch zkouek se


provede na turbin zkouka chodu natela
turbiny, zkouky regulanch clon a armatur
turbiny.

The other individual tests are carried out


on turbine accessories ie. The lubricating &
jacking oil system, HP hydraulic, gland & vent
steam system and drainage system it is the
individual tests on valves and their drives,
aggregates of HP hydraulic, pumps and their
electrical motors.

Ostatn individuln zkouky jsou


provdny na psluenstv turbiny tj. systm
mazacho & zvedacho oleje, VT hydraulika,
systm ucpvkov & komnkov pry a
systm odvodnn jedn se o IZ na
armaturch a jejich pohonech, agregtech VT
hydrauliky,
erpadlech
a
jejich
elektromotorech.

Date: 12.11.2013
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Ploha .1 / Annex no. 1

Manipulace s tlesy parnch turbn


Doosan koda Power /
Manipulation with parts of turbines
Doosan koda Power

Date: 17.9.2013
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Obsah
Tleso VT vnj svrek se dvma ucpvkami / Top of the HP outer casing with two glands ............ 3
Tleso VT vnj spodek se dvma ucpvkami / Bottom of the HP outer casing with two glands ..... 4
Tleso vnj svrek se dvma ucpvkami / Top of the outer casing with two glands ....................... 5
Tleso NT zadn svrek (svaovan) / Top of the LP outer casing rear (welded).............................. 6
Tleso NT vnitek svrek / Top of the LP inner casing ......................................................................... 7
Tleso ST vnitn svrek nebo spodek / Top or bottom of the IP inner casing .................................... 8
Tleso zadn s axilnm vstupem / Rear of the casing with axial outlet ............................................ 9
Tleso NT zadn - spodek / Bottom of the LP casing - rear ............................................................... 10
Tleso pedn lit s vertikln prubou / Cast casing with vertical flange ........................................ 11
Tleso ST vnitn svrek nebo spodek / Top or bottom of the IP inner casing .................................. 12
Tleso vnj spodek se dvma ucpvkami / Bottom of the outer casing with two glands.............. 13
Tleso NT zadn - spodek (svaeno) / Bottom of the LP outer casing rear (welded) ..................... 14
Tleso pedn (odlitek) a zadn (svaenec) spolen / Front casing (cast) and rear (weld) together 15
Tleso vnitn VT svrek / Upper of the HP inner casing ................................................................... 16
Tleso vnitn VT spodek a svrek dohromady / Upper and bottom of the HP inner casing together
........................................................................................................................................................... 17
Tleso vnitn VT svrek / Upper of the HP inner casing ................................................................... 18
Tleso VT - ST svrek / Upper of the HP IP casing .......................................................................... 19
Tleso VT - ST spodek / Bottom of the HP IP casing....................................................................... 20
Tleso vnitn ST svrek a spodek dohromady / Upper and bottom of the IP inner casing together 21
Obracen pes blok / Turning over the side ....................................................................................... 22

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Tleso VT vnj svrek se dvma ucpvkami / Top of the HP outer casing with two glands

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Last Revision:
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Tleso VT vnj spodek se dvma ucpvkami / Bottom of the HP outer casing with two glands

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Last Revision:
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Tleso vnj svrek se dvma ucpvkami / Top of the outer casing with two glands

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Last Revision:
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Tleso NT zadn svrek (svaovan) / Top of the LP outer casing rear (welded)

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Tleso NT vnitek svrek / Top of the LP inner casing

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Tleso ST vnitn svrek nebo spodek / Top or bottom of the IP inner casing

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Last Revision:
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Tleso zadn s axilnm vstupem / Rear of the casing with axial outlet

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Tleso NT zadn - spodek / Bottom of the LP casing - rear

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Tleso pedn lit s vertikln prubou / Cast casing with vertical flange

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Tleso ST vnitn svrek nebo spodek / Top or bottom of the IP inner casing

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Last Revision:
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Tleso vnj spodek se dvma ucpvkami / Bottom of the outer casing with two glands

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Last Revision:
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Approved: P.Leetick

Tleso NT zadn - spodek (svaeno) / Bottom of the LP outer casing rear (welded)

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Last Revision:
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Tleso pedn (odlitek) a zadn (svaenec) spolen / Front casing (cast) and rear (weld) together

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Tleso vnitn VT svrek / Upper of the HP inner casing

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Tleso vnitn VT spodek a svrek dohromady / Upper and bottom of the HP inner casing together

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Tleso vnitn VT svrek / Upper of the HP inner casing

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Tleso VT - ST svrek / Upper of the HP IP casing

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Tleso VT - ST spodek / Bottom of the HP IP casing

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Tleso vnitn ST svrek a spodek dohromady / Upper and bottom of the IP inner casing together

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Obracen pes blok / Turning over the side

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BANDEL STEAM TURBINE 210 MW - SCREW / BOLTs TIGHTENING

Ploha .2 / Annex no. 2


SCREW and BOLTs TIGHTENING
BANDEL STEAM TURBINE 210 MW

Date: 9.8.2013

The last revision: 16.9.2013

Page no.: 1 of 9

Worked out by: O. Baroch KODA

BANDEL STEAM TURBINE 210 MW - SCREW / BOLTs TIGHTENING

Screw & Bolts & Nuts arrangement:


Washing of preservation off (petrol), deburring, checking of free turning in thread (nuts on bolt / screw), perfect degreasing by
acetone.
Application of the sliding lack (if pre-scribed) into thread of bolt/screw + nuts and onto the contact face of the nut - all just
before their installation. Letting the lack drying for at least 24 hours in a dust-free place.
Application of the anti-sizing lubricating compound with sufficient thermal resistance into thread of bolt/screw + nuts and onto
the contact face of the nut before the nut assembly onto the bolt / screw.
!! ATTENTION: Use exclusively the lubricating means which are pre-scribed in KODA drawings !!
Sliding lack: Molykote D321R
Anti-sizing compound for extremely stressed bolt joints with the high thermal resistance:
Molykote G Rapid + (up to 450C) or GLEIT- HP 505 (up to 1200C)
Bolts / Screw tightening in the Flange Joints:
Bolts / screws tightening in flanges at high-pressure joints have to be done together with checking of the circumference gap
between the hubs of both counter-flanges. During the tightening there must not arise such deformation which can cause leakage in the
contact surface.

1) COUPLING BOLTS:
Coupling bolts tightening is evaluated according to the bolts extension - so it is necessary to properly measure the length of bolts
in free condition just before their installation (micrometer) to be possible to compare it during tightening.
The bolts extension can be achieved by impact-wrench or easily by means of the torque machine with the torque control - equal
torque is written below.

COUPLING

BODY of
COUPLING
BOLT
HP-IP turbine 44 G6
rotor
IP-LP turbine 65G6
rotor
LP turbine70 G6
Generator
rotor

Amount

NUT
Drawing no

TORQUE

20

THREAD of
CASTLE
NUT
M 42 x 3

Tp6019459

4100 Nm

REQUIRED
BOLT
EXTENSION
0,22 0,02 mm

16

M 60 x 4

Tp6076929

11700 Nm

0,37 0,03 mm

16

M 64 x 4

Tp6078820

12900 Nm

0,41 0,03 mm

ESTIMATION

SOCKET
(AVAILABLE)

TORQUE HEAD
SPECIFICATION

Castle end /
Square drive 1"
Inner square 1"
Castle end /
Ring Cassette type
Hexagon 65 mm with inner hexagon
65 mm

Varnish

NO
NO
??

Sockets for the castle nut are available on power plant:

Castle end / Inner square 1"

Castle end / Hexagon 65 mm

2) HP outer TURBINE CASING :


Scope of the tightening by preheating:
Install the bolts with nuts, tighten the nuts by impact wrenches to put it into full contact with flange, check if also parting plane of
flange is in proper contact, mark mutual position of both nuts onto flanges and on bolt, mark the prescribed nut-turn angle on flange by
Date: 9.8.2013

The last revision: 16.9.2013

Page no.: 2 of 9

Worked out by: O. Baroch KODA

BANDEL STEAM TURBINE 210 MW - SCREW / BOLTs TIGHTENING

means of template, install of heaters and preheat bolts, turn nut in hot state to reach the template-marking (check if only nut turned),
remove the heaters and let it cool down.
!! Attention: Obey safety instruction given by producer of heating device and use equal personal protection means for hot handling !

TORQUE TIGHTENING
42 nuts M56x4 Tp814155 pos.11, Hexagon 55
mm , screw Tp6075317 pos.10 material
1.4913+QT, Torque 3000 Nm with slide lack
space between the two bolts 42 mm

TORQUE TIGHTENING
4 nuts M64x4 Tp813686 pos.7, Hexagon 65 mm , screw
Tp6005287 pos.6 material 1.4913+QT, Torque 4100 Nm
with slide lack

TORQUE TIGHTENING
58 nuts M90x6 Tp814159 pos.4, Hexagon 85
mm , screw Tp6070925 pos.2 material
1.4913+QT, Torque 13000 Nm with slide lack
space between the two bolts 55 mm

Date: 9.8.2013

The last revision: 16.9.2013

Page no.: 3 of 9

Worked out by: O. Baroch KODA

BANDEL STEAM TURBINE 210 MW - SCREW / BOLTs TIGHTENING

3) HP INNER TURBINE CASING Tp6075910:

TIGHTENING by PREHEATING
26 bolts M 100x6 pos.2 Tp6053422, material
1.4913+QT, bore 22mm,
26 closed nuts M 100x6 pos.3, Tp814160, 6HR
100 mm, mater. 1.7709+QT, template
Tp6055941, nut-turn angle 744,
space between the two bolts 55 mm

4) IP OUTER TURBINE CASING (Tp6072207):


TORQUE TIGHTENING
4 pc opened nuts M80x6 Tp814157 pos.15, Hexagon
85 mm, screw Tp6024963 pos.2 material 1.4913+QT,
Torque 8800 Nm without slide lack

TORQUE TIGHTENING
36 pc closed nuts M45x3 Tp6072207 pos.18, Hexagon
46 mm, screw Tp6025448 pos.5 material 1.4913+QT,
Torque 1500 Nm without slide lack space between the
two bolts 70 mm
TORQUE TIGHTENING
80 pc opened nuts ISO4032-M33-8 pos.32, Hexagon
41 mm, screw pos.31, Torque 560 Nm with slide lack
space between the two bolts 75 mm

TORQUE TIGHTENING
8 pc opened nuts M36x3 Tp467064 pos.20,
Hexagon 41 mm, screw Tp6034357 pos. 7
material 1.4913+QT, Torque 800 Nm
without slide lack

TORQUE TIGHTENING
50 pc opened nuts M72x6 Tp813889
pos.16, Hexagon 75 mm, screw
Tp6068124 pos.3 material 1.4913+QT,
Torque 6500 Nm without slide lack
space between the two bolts 45 mm

TORQUE TIGHTENING
18 pc opened nuts M39x3 Tp467065 pos.19,
Hexagon 41 mm, screw Tp6042709 pos.6
material 1.4913+QT, Torque 1000 Nm
without slide lack space between the two
bolts 40 mm

Date: 9.8.2013

The last revision: 16.9.2013

TORQUE TIGHTENING
8 pc opened nuts M36x3 Tp467064pos.20, Hexagon
41 mm, screw Tp6045032 pos.8 material
1.4913+QT, Torque 800 Nm without slide lack
space between the two bolts 38 mm
TORQUE TIGHTENING
32 pc opened nuts M48x3 Tp813816 pos.17,
Hexagon 55 mm, screw Tp6014586 pos.4 material
1.4913+QT, Torque 1800 Nm without slide lack
space between the two bolts 30 mm

Page no.: 4 of 9

Worked out by: O. Baroch KODA

BANDEL STEAM TURBINE 210 MW - SCREW / BOLTs TIGHTENING

5) IP TURBINE INNER CASING (Tp6071284)

TORQUE TIGHTENING
20 pc opened nuts M72x6 Tp813889
pos.6, Hexagon 75 mm, screw
Tp6024167 pos.5 material 1.4913+QT,
Torque 6500 Nm with slide lack
space between the two bolts 35 mm

TORQUE TIGHTENING
4 pc opened nuts M56x6 T Tp814155
pos.9, Hexagon 55 mm, screw
Tp6031931 pos.8 material 1.4913+QT,
Torque 3000 Nm with slide lack
space between the two bolts 55 mm

6) LP turbine outer casing (Tp6072400)


TORQUE TIGHTENING
44 pc opened nuts M30 Tp6006657
pos.13, Hexagon 46 mm, screw pos.17,
Torque 375 Nm with slide lack space
between the two bolts 100 mm

TORQUE TIGHTENING
80 pc opened nuts M33-5 pos.7,
Hexagon 75 mm, screw pos.6, Torque
400 Nm with slide lack space between
the two bolts 70 mm

TORQUE TIGHTENING
144 pc opened nuts M42x3 Tp814152
pos.14, Hexagon 46 mm, screw pos.15
Torque 1050 Nm with slide lack space
between the two bolts 110 mm

Date: 9.8.2013

The last revision: 16.9.2013

TORQUE TIGHTENING
286 pc opened nuts M42x3 pos.36, Hexagon
46 mm, screw pos.23 Torque 1050 Nm with
slide lack space between the two bolts 65 mm

Page no.: 5 of 9

Worked out by: O. Baroch KODA

BANDEL STEAM TURBINE 210 MW - SCREW / BOLTs TIGHTENING

7) CARRIER of IP DIAPHRAGMS no. 4-5 (Tp6069850):

TORQUE TIGHTENING
10 pc closed nut Tp467065, M39x3 ,
Hexagon 41 mm, pos. 3, screw
Tp6072422 pos.4 material 1.4913+QT,
Torque 940 Nm with slide lack space
between the two bolts 30 mm

8) CARRIER of IP DIAPHRAGMS no. 6 - 7 (Tp6069558):


TORQUE TIGHTENING
10 pc closed nut Tp467065, M39x3 ,
Hexagon 41 mm, pos. 3, screw
Tp6072422 pos.4 material 1.4913+QT,
Torque 940 Nm with slide lack lack
space between the two bolts 45 mm

9) CARRIER of IP DIAPHRAGMS no. 8 - 9 (Tp6070234):


TORQUE TIGHTENING
10 pc closed nut Tp467065, M39x3 ,
Hexagon 41 mm, pos. 3, screw
Tp6072422 pos.4 material 1.4913+QT,
Torque 940 Nm with slide lack space
between the two bolts 45 mm

Date: 9.8.2013

The last revision: 16.9.2013

Page no.: 6 of 9

Worked out by: O. Baroch KODA

BANDEL STEAM TURBINE 210 MW - SCREW / BOLTs TIGHTENING

10) Bodies with HP Stop & Control valves (Tp6067929/Tp6073670):


Stop Valve

NO. OF
NUT
12

THREAD
M30x9

DRAWING
NUT
Tp6026588

TORQUE HEAD
SPECIFICATION
46

M16x45

24

TORQUE TIGHTENING
POSITION
DRAWING
SCREW
40
Tp6026021
-

POSITION

MATERIAL

29

1.4913+QT

TORQUE
[Nm]
350

34

1.4913+QT

85

Tp6051272

NOTE
With
slide lack
With
slide lack

Control Valves:

TORQUE TIGHTENING
TORQUE HEAD POSITION
DRAWING
SPECIFICATION
SCREW
85
55
Tp6062980

NO. OF
NUT
16

THREAD
M56x4

DRAWING
NUT
Tp6034079

32

M39x3

Tp467065

41

57

14

M24

Tp809626

36

M20

M20

Date: 9.8.2013

The last revision: 16.9.2013

POSITION

MATERIAL

40

1.4913+QT

TORQUE
[Nm]
*)

Tp6036315

43

1.4913+QT

**)

59*

230

30

Tp6023052

50

1.4913+QT

***)

30

60

Tp6059143

48

1.4913+QT

94

Page no.: 7 of 9

NOTE
With slide
lack (f =0,06)
With slide
lack (f =0,06)
With slide
lack (f =0,06)
With slide
lack (f =0,06)
Molykote G

Worked out by: O. Baroch KODA

BANDEL STEAM TURBINE 210 MW - SCREW / BOLTs TIGHTENING

rapid +
Molykote G
rapid +
*) tighten bolts so that shall be metallic contact between valves body No.1 and valves covers No. 2,3 (informative tightening torque with sliding varnish for
M56x4 2870 Nm)
**) tighten bolts so that shall be metallic contact between valves body No.1 and stop valve (informative tightening torque 980 Nm with sliding varnish)
***) tighten bolts so that shall be metallic contact between valve cover No. 2,3 and body of gland No. 16,17 (informative tightening torque 160 Nm with
sliding varnish)
3

M12

61

Tp817206

51

15320.5

26

11) Bodies with IP Stop & Interceptor valves (Tp 055193/I):

TORQUE TIGHTENING
NO. OF
THREAD
DRAWING
TORQUE HEAD POSITION
DRAWING
NUT
NUT
SPECIFICATION
SCREW
80
M64 x 4
Tp6039866
65
75
Tp6042106
44
M30
Tp6034087
46
76*
Tp6026021
32
M24
36
Tp6023026
16
M24
Tp809626
36
77**
Tp6042791
16
M20
Tp6034084
30
78
Tp6047560
12
M20
30
Tp6023052
12
M16
Tp6034083
24
79
Tp817164
*) tighten bolts so that shall be metallic contact between diffuser No.6 and valve chamber No.1
**) tighten nuts so that shall be metallic contact between cover No.4 and bush No.5

Date: 9.8.2013

The last revision: 16.9.2013

Page no.: 8 of 9

POSITION

MATERIAL

60
63
67*
68
69
70
71

1.4913+QT
1.4913+QT
1.4913+QT
1.4913+QT
1.4913+QT
1.4913+QT
1.4913+QT

NOTE
TORQUE
[Nm]
4500
With slide lack
450
With slide lack
230 (inf.) With slide lack
180 (inf.) With slide lack
130
With slide lack
170
With slide lack
32
With slide lack

Worked out by: O. Baroch KODA

BANDEL STEAM TURBINE 210 MW - SCREW / BOLTs TIGHTENING

12) Foundation bolts (Tp6075643)

NO. OF
NUT
12

THREAD

TORQUE TIGHTENING
POSITION
DRAWING
SCREW
19
Tp818317=1

M42

DRAWING
NUT
Tp811501

TORQUE HEAD
SPECIFICATION
65

M42

Tp811501

65

19

Tp6037219

21

10

M42

Tp811501

65

19

Tp6019888

22

Date: 9.8.2013

The last revision: 16.9.2013

Page no.: 9 of 9

POSITION

MATERIAL

20

1.0038

NOTE
TORQUE
[Nm]
1150
With slide lack
( f =0,15)
1150
With slide lack
( f =0,15)
1150
With slide lack
( f =0,15)

Worked out by: O. Baroch KODA