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These repair instructions are for NON WARRANTY repairs only!

Please make visual inspection for signs of corrosion or mechanical damages before
starting.

No power, blue LED doesnt shine. Jumpers settings at 12V.

Check temperature of
PWM controller U22.
It should be less than 40C

NOT OK

Change U22

OK

Check N-channel
MOSFETs Q1,Q2

NOT OK

Change faulty
components

OK

Check input voltage on


C163 pins

NOT OK

Check D20, Q15, L1

NOT OK

Change faulty
components

If the problem still appears the board is unrepairable

These repair instructions are for NON WARRANTY repairs only!


Please make visual inspection for signs of corrosion or mechanical damages before
starting.

No power, blue LED doesnt shine. Jumpers settings at 48V.

Check input voltage on


C169 pins

NOT OK

NOT OK

Change faulty
components

OK

OK

Check R237-R242
resistance It should be less
than 1 Ohm

Check voltage on C163 pins


It should be in 6-18V range

OK

Go through checks from


page #1

Check N-channel
MOSFETs Q10, Q11,
diodes D15, D16

NOT OK

Change resistors
R237-R242

OK
OK

Check PWM controller U24,


NPN transistors Q8,Q9

NOT OK

If the problem still appears the board is unrepairable

Change faulty
components

These repair instructions are for NON WARRANTY repairs only!


Please make visual inspection for signs of corrosion or mechanical damages before starting.
Also try to reset BIOS with S1 button and re-install Router OS with Netinstall.

Doesnt boot, blue LED is ON.

NOT OK
Change Q4
Check 1.2V output on
C136 pins

NOT OK

Check Dual N-channel


MOSFET Q4
OK

OK

Check 2.5V output on


C148 pins

NOT OK

Check P-channel MOSFET


Q3

OK
NOT OK

Check 66.666MHz clock


on OSC3 pin#3

NOT OK

Check temperature of
PWM controller U22.
It should be less than 40C
NOT OK

Change U22

Change OSC3

OK
Change Q3
Check 33MHz clock on
OSC1 pin#3

NOT OK

Change OSC1

If the problem still appears the board is unrepairable

These repair instructions are for NON WARRANTY repairs only!


Please make visual inspection for signs of corrosion or mechanical damages before
starting.

Ether 1 doesnt work, drops ping packets.

Check Ethernet
cable, Ethernet
connector

NOT OK

Change faulty cable


or connector

NOT OK

Change faulty diodes


and Ether1 PHY U15

NOT OK

Change quartz
crystal Y1

OK

Check diodes
D23,D24

OK
Check Ethernet1
clock 25MHz
on Y1

If the problem still appears the board is unrepairable

These repair instructions are for NON WARRANTY repairs only!


Please make visual inspection for signs of corrosion or mechanical damages before
starting.

Ether 2 or Ether 3 doesnt work, drops ping packets.

Check Ethernet cable,


Ethernet connector

NOT OK

Change faulty cable


or connector

NOT OK

Change faulty
components

NOT OK

Change quartz
crystals Y2, Y3

NOT OK

Change faulty
components

OK
Check FB2, FB3, FB4,
FB5, FB8 resistance.
Is it less than 1 Ohm?
OK

Check Ethernet clock


25MHz on Y2,Y3

OK
Check temperature of
U17,U19
It should be lees than
40C

If the problem still appears the board is unrepairable

Reference
number
D15, D16, D20
D23, D24
FB2, FB3,
FB4, FB5
FB8
L1
L3
OSC1

Part number

Manufacturer Description

50WQ10FN
STPS2150A
BLM18AG121SN1D

IRF
ST
Murata

Schottky Rectifier 100V, 5.5A, DPAK


Schottky Diode 150V, 2A, SMA
Ferrite Bead 120 Ohm, 200mA, 0603

King Core
King Core
Sumida
TGS Crystals

Q1, Q2

FLCA-453232-1R8KT
BTS1206-02
CR75NP-3R3MC
TGSCOM7530ADH0133M000
TGSCOM7530ADH0166M666
AP9985GM

Inductor 1.8uH, 390mA, SMD


Common mode choke
Inductor 3.3uH, 4A, SMD
Crystal Oscillator 33MHz, SMD, +/30PPM
Crystal Oscillator 66.666MHz, SMD, +/30PPM
N-channel MOSFET 40V, 10A, SO-8

Q4
Q3
Q8, Q9
Q10,Q11
R237 R242
U15
U17, U19
U22
U24
Y1, Y2, Y3

STS8DNF3LL
STS5PF20V
BCP56-16T1G
STD5N20T4
ERJ-3RQF2R2V
ADM7001XACR1
VT6106HG
ISL6402IVZ
UCC3808D
TGSCSM2-25M0A50

OSC3

TGS Crystals
Advanced
Power Tech
ST
ST
ON Semi
ST
Panasonic
Infinion
VIA
Intersil
TI
TGS Crystals

Dual N-channel MOSFET 30V, 8A, SO-8


P-channel MOSFET -20V, -5A, SO-8
NPN Transistor 80V, 1A, SOT223
N-channel MOSFET 200V, 5A, DPAK
Resistor 2.2Ohm, 1%, 0603
10/100 Ethernet PHY
10/100 Ethernet controller
PWM Controller
PWM Controller
25Mhz Crystal, SMD

2.5V output

3.3V output

1.2V output

66.666MHz clock

R237-R242

FB8

33MHz clock

FB4, FB5

FB2, FB3