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Date:December 20,2011

Sanyo Test Report
Name of Sample

Lithium Ion Battery 4UPF356790-1-T0835

Consignor

SANYO Energy(Beijing) CO.,LTD

Manufacturer

SANYO Energy(Beijing) CO.,LTD

Test Method

United Nations "Recomenndations on the TRANSPORT OF DANGEROUS GOODS"

Criterion

United Nations "Recomenndations on the TRANSPORT OF DANGEROUS GOODS"

Appearance

Black rectangular parallelepiped

Test Date

2011/11/21 - 2011/12/06

Sample Number

24

Test Items

Altitude simulation, Thermal test, Vibration test, Shock test, External short
circuit, Overcharged

Conclusion

The sample has passed the items of UN38.3.

Remark

Certification by Similar Model: 4UPF356790-1-T0835
Ratio of (4UPF356790-1-T0835)/(4UPF356790-1-T0835)
[+]=100%, [-]=100%, [Electrolyte]=100%
No.86 Sunwu Road, Xukou, Wuzhong District, Suzhou City, Jiangsu Province
215164, China

Consignor Address

Sanyo Electric Co., LTD.

Sanyo Energy(Suzou) Co.,Ltd.

Approval

Check

Writing

CONFIDENTIAL

Both Sides Tape.. Insulation Tape. and low temp. LTD. Sanyo Energy(Suzou) Co. approval Check Writing .Ltd. Cell Case (Cell) ・Pack (Plastic) Case ・Holding Member(Insulator. Gasket (Cell) ・Gas Release Vent. Both Sides Tape) ・Coating materials - T3:Vibration   (Vibration load) ・Finished state of Wound Electrodes (Cell) ・Electric wiring member ・Electronic Parts on a circuit board ・Cell Holding Member (Adhesive. Lib of Plastic Case ) - ・Wiring Member ・Electronic Parts on a circuit board ・Cell Holding Member(Adhesive. Cell Case (Cell) ・Finished state of Wound Electrodes (Cell) ・Pack (Plastic) Case ・Holding Member(Insulator.Date:December 20. Both Sides Tape. Gasket (Cell) ・Gas Release Vent.) ・Crimped part. Lib of Plastic Case ) ・Finished state of Wound Electrodes (Cell) - T5:External Short Circuit(Short current) ・Over-voltage Protection ・Current Control Device ・Safety Device of cell (Cell) ・Lead Tab - T6(Cell):Impact(Crash load) ・Separator (Cell) ・Insulation State in a cell (Cell) T4:Shock(Shock load) T7(Pack):Overcharge(Charge load) - ・Overcharge Protection ・Thermal Device ・Safety Device of cell (Cell) Judgment result - New Type or not New・Not new Sanyo Electric Co. it is NOT considered to be a New Type Battery.. Insulation Tape. Both Sides Tape) ・Coating materials - T2:Thermal Shock   (Repetition of high temp.2011 B:Checklist for Judging New Type Battery or not Confirmation of presence of change in “The element which is given influence” (Change ⇒ ○、 No change ⇒ -) When there is no change in all items. Model which UN regulation test has completed 4UPF356790-1-T0835 Target model which is not a new type 4UPF356790-1-T0835 Test Item (Function) T1:Altitude Simulation   (Decompression load) The element which is given influence Presence of change ・Crimped part.

10 cells for prismatic cell.5. Test item T1 Altitude simulation Pass T2 Thermal test Pass T3 Vibration Number of test batteries Note results First cycle After 50 cycles Pass fully charged fully charged T4 Shock Pass 4 batteries 4 batteries T5 External short circuit Pass T6 Impact Pass T7 Overcharge Pass T8 Forced discharge − First cycle 50% charged 5 cells for cylindrical cell.10/11/Rev. After 50 cycles.sub-section 38. Lithium ion battery Specification Item Watt-hour rating / Rated capacity Nominal value 34 Wh / 2.77 g Lithium equivalent content Above test procedures are compliant to the following manual.20.8 V Nominal voltage 2. (Manual of Tests and Criteria ST/SG/AC. For battery only First cycle fully charged 4 batteries For cell only For cell only.E1107585 Dec. PartIII.31 Ah 14.2011 Certificate of UN test for Lithium ion battery :AP12B3F Customer Model Sanyo Model :4UPF356790-1-T0835 Sanyo Product Code :F12272112 We declare that this battery passed UN test.3 Lithium batteries) Test No.fully charged 4 batteries *The test data may contain additional test result other than avobe table. Manual of Tests and Criteria (38.3) Note .

(Model Regulations ST/SG/AC.20.8 V Lithium equivalent content 2.16. Test item Package Drop Test Test results Pass Note The package shall be dropped from 1.2011 Certificate of Package Drop Test for Lithium ion battery Customer Model Sanyo Model Sanyo Product Code : AP12B3F : 4UPF356790-1-T0835 : F12272112 We declare that this battery passed UN test. (5)on a corner Lithium ion battery Specification Item Nominal value Watt-hour rating / Rated capacity 34 Wh / 2.2m high on to a concrete surface ( flat and horizontal ) with five orientations ( drop once a sample ) . (4)flat on the short side. Special Provion188) Note .(2)flat on the top.10/1/Rev.E1107585 Dec. (1)flat on the bottom.77 g Above test procedures are compliant to the following regulation.(3)flat on the long side.31 Ah Nominal voltage 14.

03 16.780 0.no disassembly. 5. no disassembly. V-Venting.070 315.94 16.Test Date: 2011/11/21 2011/8/26 6.no rupture and no fire.Test Item: Altitude simulation (T1) 2.no leakage.840 319.02 16.Test Requirements: No mass loss(less than 0.570 317.910 308.9 0 PASS After 50 cycles ending in fully charged states 5 316.Test Procedure: Test cells and batteries shall be stored at a pressure of 11. 4. 0-No leakage.02 cycle.in 2 303.100 0.1%). SANYO Internal Procedure: As above.9 0 PASS 7 317.95 16.6kPa or less for at least six hours at ambient temperature(20±5℃).490 303.950 318.94 99.96 16.Test Data Mass Voltage Other Mass(g) Voltage(V) Battery No.89 99. no venting.94 16.040 0.960 0.94 99.and the voltage retention is not less than 90%.8 0 PASS At first 1 321.04 16.360 0. R-Rupture.UN Test Data (Model:4UPF356790-1-T0835) P. The requirement relating to voltage is not applicable to test batteries at fully discharged states.3/8 1. F-Fire.93 99.97 16.480 0.03 states 4 319. no rupture & no fire PASS .170 321.no venting. D-Disassembly.93 99.93 99.5 0 PASS Notes: L-Leakage.03 16.92 99.95 16.94 16.94 99.750 0.95 16.9 0 PASS 6 313. 3.03 16.100 313.Test Purpose: This test simulates air transport under low-pressure conditions.9 0 PASS fully 16.05 16.830 0.9 0 PASS 8 318. loss Retentio event Result Judgement Before testAfter test Before testAfter test (%) n(%)(=> 16.9 0 PASS charged 3 308.

780 318. For large cells and batteries the duration of exposure to the test temperature extremes should be at least 12 hours. 2011/11/6-2011/11/11 5.and the voltage retention is not less than 90%.3 0 PASS PASS After 50 5 315. D-Disassembly. SANYO Internal Procedure: As above. R-Rupture.93 16.65 98.03 cycle.05 fully 7 317.This procedure is to be repeated 10 times.4/8 1.4 0 PASS cycles 16.93 16.06 16.210 0. F-Fire.580 0. V-Venting.010 0.94 16.02 16.09 16.360 303.Test Procedure: Test cells and batteries are to be stored for at least six hours at a test temperature equal to 75±2 ℃.Test Date: 2011/9/6 loss Retentio event Result Judgement Before testAfter test Before testAfter test (%) n(%)(=> 16.Test Requirements: No mass loss(less than 0.67 98.690 0.4 0 PASS charged 8 318.65 98.040 312.Test Date: 2011/11/25-2011/11/30 6.in 2 303.3 0 PASS ending in 6 313.UN Test Data (Model:4UPF356790-1-T0835) P.94 16.01 16.3 0 PASS charged 3 308.750 319.870 0. no disassembly.100 321. The test is conducted using rapid and extreme temperature changes. after which all test cells and batteries are to be stored for 24 hours at ambient temperature (20 ±5 ℃).08 16.89 16.880 0. 0-No leakage.830 308.4 0 PASS At first 1 321.64 98.67 98.The maximum time internal between test temperature extremes is 30 minutes. followed by storage for at least six hours at a test temperature equal to -40±2℃.Test Item: Thermal Test (T2) 2.1%).65 98.7 0 PASS states Notes: L-Leakage.Test Data Mass Voltage Other Mass(g) Voltage(V) 5.02 states 4 319.no leakage. The requirement relating to voltage is not applicable to test batteries at fully discharged states.no venting.94 16.Test Purpose: This test assesses cell and battery seal integrity and internal electrical connections.3 0 PASS fully 16.93 16.480 317. no venting.66 98.710 0.390 0. no rupture & no fire .66 98.960 315.92 16.no rupture and no fire. 4. 3.no disassembly.

1%).Test Purpose: This test simulates vibration during transport.010 321.Test Date: 2011/12/2-2011/12/5 6.60 99.63 99. 5.no disassembly.06 fully 7 317.5/8 1.6 mm total excursion) and thefrequency increased until a peak acceleration of 8gn occurs (approximately 50Hz).870 313. SANYO Internal Procedure: As above.A peak acceleration of 8 gn is then maintained until the frequency is increased to 200Hz.no leakage. no rupture & no fire .65 16.04 16. The vibration shall be a sinusoidal waveform with a logarithmic sweep between 7 Hz and 200 Hz and back to 7 Hz traversed in 15 minutes. loss Retentio event Result Judgement Before testAfter test Before testAfter test (%) n(%)(=> 16. no disassembly.65 16.580 318.66 16.410 0.66 16.Test Requirements: No mass loss(less than 0.This cycle shall be repeated 12 times for a total of 3 hours for each of three mutually perpendicular mounting positions of the cell.630 0.UN Test Data (Model:4UPF356790-1-T0835) P.050 0. 0-No leakage.61 99.67 16.8 0 PASS charged 8 318.62 99.8 0 PASS fully 16. 4.210 317. no venting.8 0 PASS states Notes: L-Leakage.8 0 PASS At first 1 321.7 0 PASS cycles 16.03 16.8 0 PASS charged 3 308.350 0. The amplitude is then maintained at 0.61 99. R-Rupture.62 99.67 16.880 308. 3.640 0.01 16.8 0 PASS ending in 6 312. D-Disassembly. One of the directions of vibration must be perpendicular to the terminal face.710 315.Test Data Mass Voltage Other Mass(g) Voltage(V) Battery No. V-Venting.and the voltage retention is not less than 90%.710 0.61 99.060 0.in 2 303.Test Item: Vibration (T3) 2. F-Fire.no venting. The logarithmic frequency sweep is as follows: from 7 Hz a peak acceleration of 1gn is maintained until 18 Hz is reached.04 16.390 303.8 mm(1.640 0.8 0 PASS PASS After 50 5 315.02 16.Test Procedure: Cells and batteries are firmly secured to the platform of the vibration machine without distorting the cells in such a manner as to faithfully transmit the vibration.690 319.02 cycle.no rupture and no fire.64 16.65 16.63 99.08 states 4 319.

00 16.62 16.650 0. 0-No leakage. no venting. large cells and large batteries shall be subjected to a half-sine shock of peak acceleration of 50 g n and pulse duration of 11 milliseconds.60 100.61 100.UN Test Data (Model:4UPF356790-1-T0835) P. no disassembly.Test Purpose: This test simulates possible impacts during transport.60 16. 3.61 100.060 321.63 16.630 315.61 16.640 308.in 2 303.0 0 PASS PASS After 50 5 315.Test Item: Shock (T4) 2.0 0 PASS charged 3 308.Test Requirements: No mass loss(less than 0.63 100.420 0. loss Retentio event Result Judgement Before testAfter test Before testAfter test (%) n(%)(=> 16. 4.410 303.61 16. no rupture & no fire .Test Date: 2011/12/5 6.0 0 PASS charged 8 318.1%). Each cell or battery shall be subjected to a half-sine shock of pack acceleration of 150 g and pulse duration of 6 milliseconds.62 100.61 16.710 318.03 16.070 0. 2011/9/6 5. F-Fire.01 fully 7 317.01 16.640 319.350 317.0 0 PASS At first 1 321. SANYO Internal Procedure: As above.62 16. However.050 313.670 0.no leakage.02 states 4 319.63 16. Each cell or battery is subjected to three shocks in the positive direction followed by three shocks in the negative direction of each of three mutually perpendicular mounting positions of the cell for a total of 18 shocks.0 0 PASS states Notes: L-Leakage.6/8 1.Test Procedure: Test cells and batteries shall be secured to the testing machine by means of a rigid mount which will support all mounting surfaces of each test battery.0 0 PASS cycles 16.and the voltage retention is not less than 90%.no disassembly.61 100.no rupture and no fire.01 16.61 99.660 0.02 16.270 0.63 100. D-Disassembly.080 0. Each cell or battery shall be subjected to three shocks in the positive direction followed by three shocks in the negative direction of three mutually perpendicular mounting positions of the cell or battery for a total of 18 shocks.no venting.Test Data Mass Voltage Other Mass(g) Voltage(V) Battery No.0 0 PASS ending in 6 313. R-Rupture.00 cycle.9 0 PASS fully 16.710 0. The requirement relating to voltage is not applicable to test batteries at fully discharged states. V-Venting.

8 0 PASS After 50 cycles ending in fully charged states 5 54.7/8 1.2 0 PASS 6 54.Test Date:2011/12/6 6. The cell or battery must be observed for a further six hours for the test to be concluded.8 0 PASS Battery No.Test Requirements: External temperature of test batteries does not exceed 170 ℃ and there is no disassembly.This short circuit condition is continued for at least one hour after the cell or battery external case temperature has returned to 55±2 ℃.Test Purpose: This test simulates an external short circuit.2 0 PASS 7 54.9 0 PASS 3 53. Result Judgement At first cycle. R-Rupture.Test Item: External short circuit (T5) 2. 4.Test Data Maximum temperature (°C) Other event 53. 0-No disassembly. 5.UN Test Data (Model:4UPF356790-1-T0835) P.0 0 PASS Notes: D-Disassembly. F-Fire.1ohm at 55±2 ℃. SANYO Internal Procedure: As above.2 0 PASS 8 54.no rupture and no fire within six hours of this test. 3.9 0 PASS 53. no rupture & no fire PASS .Test Procedure: The cell or battery to be tested shall be temperature stabilized so that its external case temperature reaches 55±2℃ and then the cell or battery shall be subjected to a short circuit condition with a total external resistance of less than 0.in fully charged states 1 4 53.

SANYO Internal Procedure: As above.Test Requirements: External temperature of test batteries does not exceed 170°C and there is no disassembly and no fire within six hours of this test.9 0 PASS Notes: D-Disassembly. A cylindrical or prismatic cell is to be impacted with its longitudinal axis parallel to the flat surface and perpendicular to the longitudinal axis of the 15. A prismatic cell is also to be rotated 90 degrees around its longitudinal axis so that both the wide and narrow sides will be subjected to the impact.0 0 PASS 5 57. Each sample is to be subjected to only a single impact.Test Date: 2011/09/19 6.8mm diameter bar is to be placed across the center of the sample. Separate samples are to be used for each impact.4 0 PASS 4 66. 4. 5.6 0 PASS 8 70. Maximum Temperature(°C) Result Judgement event 1 74. 50% charged states 2 66.7 0 PASS 9 77.8mm diameter curved surface lying across the center of the test sample.5 0 PASS 10 78. A 15. 3.5 0 PASS 6 63.Test Item:Impact (T6) P.7 0 PASS 7 96.4 0 PASS 3 77.UN Test Data (Model:4UPF356790-1-T0835) 1.Test Procedure: The test sample cell or component cell is to be placed on a flat surface.4 0 PASS At first cycle. 0-No disassembly & no fire PASS . A coin or button cell is to be impacted with the flat surface of the sample parallel to the flat surface and the 15. A 9. F-Fire.1kg mass is to be dropped from a height of 61±2.Test Data: Other Cell No.Test Purpose: This test simulates an impact.5cm onto the sample.8mm diameter curved surface lying across its center.7/8 2.

Event Result Judgement 0 1 PASS At first cycle in 0 2 PASS fully 0 3 PASS charged states 0 4 PASS PASS After 50 0 5 PASS cycles 0 6 PASS ending in 0 7 PASS fully charged 0 8 PASS states Notes: D-Disassembly. The minimum voltage of the test shall be as follows: (a) when the manufacturer’s recommended charge voltage is not more than 18V. (b) when the manufacturer’s recommended charge voltage is more than 18V.Test Requirements: There is no disassembly and no fire within seven days of the test.Test Purpose: This test evaluates the ability of a rechargeable battery to withstand an overcharge condition. F-Fire. 0-No disassembly & no fire .Charge Voltage: 22 V Charge Current: 1.Test Data Battery No. The duration of the test shall be 24 hours.Test Date: 2011/12/1 6. Tests are to be conducted at ambient temperature. the minimum voltage of the test shall be 1. 3.2 times the maximum charge voltage.UN Test Data (Model:4UPF356790-1-T0835) P.the minimum voltage of the test shall be the lesser of two times the maximum charge voltage of the battery or 22V.68 A 4.8/8 1. 2011/9/6 5.Test Procedure: The charge current shall be twice the manufacturer’s recommended maximum continuous charge current. SANYO Internal Procedure: Min.Test Item:Overcharge (T7) 2.