DOCUMENT TITLE

:

DOCUMENT NO. EP-3-GN-107-001
SECTION
: II
REV NO. :01 ; DATE: 5/03/2014

2X660MW IB VALLEY TPS
DATA SHEET
BHEL-EPD
BANGALORE

LV SWITCHGEAR

Page 1 of 14

A.

415V PMCC/MCC, 415V AC & 220V DC DB/SVB/FB,220V DC STARTER

1.1

Make

: BHEL-EPD

1.2

Type

: Drawout for PMCC/PCC/MCC/SVB
Fixed for DB/FB/MCCB

1.3

Reference Standard

: IS: 13947and IEC 60439-1

1.4

Voltage (Nom./ variation)

Volt

1.5

Phase, Frequency

No., Hz : 3, 50

1.6

Short Circuit Rating

1.7

1.9

1.10

: 415 / Voltage variation is ±10% and
Frequency variation is +3 to -5%

a)

Interrupting Symmetrical

KA

b)

Short time for 1 sec.

KA rms : 50

: 50

Insulation Level
1-min., 50 Hz Voltage withstand KV rms

1.8

R1

: 2.5

Construction
a)

Metal clad, air insulated, floor mounting

Yes/No : Yes

b)

Suitable for mounting against
building wall

Yes/No : Yes

Enclosure

a)

Degree of Protection

b)

Minimum thickness of sheet metal

PMCC/MCC fully assembled,
wired and tested at factory

: IP – 52 for rating <=1600A
IP – 42 for rating >1600A
mm

: 1.6 for door, 2.0 for frame

Yes/No : Yes

R1

R1

:01 . DATE: 5/03/2014 2X660MW IB VALLEY TPS DATA SHEET BHEL-EPD BANGALORE LV SWITCHGEAR 2.6 Horizontal wire way for inter panel wiring 2.3 Circuit breaker with SERVICE. EP-3-GN-107-001 SECTION : II REV NO.2 a) Completely compartmentalised : YES.7 All meter.DOCUMENT TITLE: DOCUMENT NO.1 Design 2.5 Page 2 of 14 Breaker cubicles restricted to bottom 2-tiers only Yes/No : Yes Working height limits from floor level Control Compartment provided with individual front access door? : limited between 450 and 1800mm : Yes PMCC/MCC section provided with a) Removable back cover : Yes b) Full height cable chamber : Yes 2. b) Working height limits from floor level : limited between 250 and 1800mm Drawout features provided for a) 2. TEST and ISOLATED position Yes/No : Yes b) Voltage Transformers Yes/No : Yes c) Protective Relays Yes/No : Yes d) MCC module provided with service test& isolated position Yes/No : Yes Breaker Cubicle a) b) 2. with metal/insulating partitions between compartments except for FBs which are nonR1 compartmentalised. switch and relays flush : Yes R1 R1 .4 2.0 CONSTRUCTION 2.

3 Reference. Flame retardant. : 105 3.6 Minimum clearance of barebusbar and connection a) Phase to phase mm : 25 b) Phase to ground mm : 25 3.3 Reference Standard : IEC: 60947-2 :C&SElectric/L&T/GE/Siemens/Schnieder .4 Maximum temperature rise in Deg.0 CIRCUIT BREAKER 4. Standard : IS 5082 (E91E) 3.2 Material : Aluminium. DATE: 5/03/2014 2X660MW IB VALLEY TPS DATA SHEET BHEL-EPD BANGALORE LV SWITCHGEAR Page 3 of 14 3.grade-63401 3.2 Type : Air break 4.7 Busbars colour coded Yes/No : Yes 3.8 Bus Support Insulator a) b) Make : DDE : Non-hygroscopic. KA rms.1 Make : HINDALCO/JINDAL 3.DOCUMENT TITLE: DOCUMENT NO. Type c) Voltage class d)Creepage @25 mm/kV KV : 415 : Min 28 mm 4. EP-3-GN-107-001 SECTION : II REV NO.C : 40 with plain bolted joint : 55 with silver plated bolted joint 3.1 Make 4. :01 .0 mounted type Yes/No: Yes BUSBAR 3.5 Short-time current for 1 sec.over 50 Deg. High tensile strength Track resistance type.

5 Rated Frequency Hz : 50 4.6 No. : 2. 50 Deg.peak : 105 KV rms.8 Continuous (at site condition. of breaker operations stored : c) Anti-pumping features provided ? : Yes Tripping – shunt trip .13 4. : 40 4.C ambient : 3 Amp.4 Rated Voltage V : 415 4.C. : As per rating approved KA rms.14 KA. DATE: 5/03/2014 2X660MW IB VALLEY TPS DATA SHEET BHEL-EPD BANGALORE LV SWITCHGEAR Page 4 of 14 4.C ambient & within cubicle) Short-time Current for1 second Maximum temperature rise over 50 Deg.9 Rated Operating Duty : Continuous 4.DOCUMENT TITLE: DOCUMENT NO.11 Rated Making Current 4.7 Rated Currents a) b) 4. : 50 Deg. :01 .5 Minimum clearance in air a) Between poles mm : 25 b) Between live parts & ground mm : 25 Operating Mechanism a) Type : Closing – Motor wound spring b) No. EP-3-GN-107-001 SECTION : II REV NO.10 Operating duty : 0-3'-CO-3'-CO 4.12 Insulation Level 1-minute 50 Hz voltage withstand 4. of Poles 4.

C. DC .C.110%) Tripping Coil a) Voltage V : 220V D.3 Reference standard 5. b) Permissible Voltage variation % : (85 .16 4.1 Make : S&S/L&T/GE/Siemens/Alstom /CGL 5.C.1 Make :C&SElectric/L&T/GE/Siemens/Schnieder/ABB 6. :01 .DOCUMENT TITLE: DOCUMENT NO.4 Rupturing capacity KArms (sym) 6.15 4. DATE: 5/03/2014 2X660MW IB VALLEY TPS DATA SHEET BHEL-EPD BANGALORE 4.17 4.25 .2 Type : Air break electro magnetic : IS: 13703 / IEC: 60269 : AC – 80.0 CONTACTORS 6. b) Permissible Voltage variation % : (70 .110%) For trip circuit supervision can the tripping coil be connected in series with : a) Green lamps when breaker is open : Yes b) Red lamps when breaker is closed : Yes 5.0 FUSE 5. Closing Coil a) Voltage V : 220V D.18 LV SWITCHGEAR Page 5 of 14 Spring Charging Motor a) Rating W : As per manufacturers standard b) Voltage V : 220V D. EP-3-GN-107-001 SECTION : II REV NO.2 Type : HRC 5.

: Led Clustered Aluminium Indium Gallium Phosphide Technology & DDE .Class I .DOCUMENT TITLE: DOCUMENT NO.6 Auxiliary Contacts furnished per Contactor a) Normally open (NO) : 4 min b) Normally closed (NC) : 4 min 7. No.1 Push Buttons a) Make Cands/C&S Electric/GE/Vaishno/ABB/GEC :BCH/L&T/Schneider/Siemens/Tecknic Control b) Type & Cat.directional /inching duty drives DC . EP-3-GN-107-001 SECTION : II REV NO.4 Duty class : AC .category DC2. 6.2 : Make & Continuous Amp : • 240 V AC Amp : DDE & 10A • 220 V DC Amp : DDE & 2A Lamps (LED Type) a) b) Make : Siemens/RASS(C&S Electric)/Vaishno/Alstom Ltd.5 Utilization category Non . DATE: 5/03/2014 2X660MW IB VALLEY TPS DATA SHEET BHEL-EPD BANGALORE LV SWITCHGEAR Page 6 of 14 6. :01 . Alstom/RAAS Control/TM/Honeywell/ Tele mechanic :Spring Return Push To Actuate c) Contact rating : DDE i) 7.Reversible Motor – AC3 : Reversible Motor – AC4 6.Class III-category AC3 for unidirectional drives and AC4 for bi. No.3 Reference standard : IS: 13947-4-1 / IEC-60947-4-1 6. BCH/GE/Schneider/Concord/ABB/Essen Deinki/ TM/Siemens/Tecknic Controls/Binay Siemens Type & Cat.0 CONTROL & INDICATIONS 7.

: PS b) Relaying C.T.0 CURRENT TRANSFORMER 8. :01 .5 ISF < 5 8.5 : Automatic Electric/Indcoil/Kappa Electricals/ Pragathi Electricals/Prayog/Silkaans/C&S Electric/Precise Electricals/Southern Electricals/ABB/Siemens/Kalpa/Jyoti/Telk .T.6 Class/ALF or ISF/VA burden furnished for : a) Differential C. : 5P10 c) Metering C.C ambient : 30 8.T. : 50 b) Dynamic current KA peak : 105 8. : Class 0.2 Type : Cast Resin 8.8 Class of Insulation : ‘E’ or Better 8. EP-3-GN-107-001 SECTION : II REV NO.0 VOLTAGE TRANSFORMER 9.7 Short-Circuit Withstand a) Short-time current for 1 sec.5 Rated frequency : 50 Hz 8. KA rms.10 Basic Insulation level 9.1 Make : Automatic Electric/Indcoil/Kappa Electricals/ Pragathi Electricals/Prayog/Silkaans/C&S Electric/Precise Electricals/Southern Electricals/ABB/Siemens/Kalpa/Jyoti/Telk 8.3 Reference Standard : IS: 2705 8. DATE: 5/03/2014 LV SWITCHGEAR c) Voltage Page 7 of 14 : DDE 8.9 Temperature rise over 50 Deg.T.DOCUMENT TITLE: 2X660MW IB VALLEY TPS DATA SHEET BHEL-EPD BANGALORE DOCUMENT NO.4 C. Ratios as per drawings ? : Yes 8.1 Make KV rms : 2.

: DDE b) Symmetrical fault rating KA rms.8 Over Voltage factor a) Continuous : 1.10 Temperature rise over 50 Deg.0 RELAYS 10.2 Type : Cast Resin 9.9 Class of Insulation : ‘E’ or Better 9. : 50 10.3 Reference Standard : IS: 3156 9.C ambient : 40 9. :01 .3 Reference Standard : IS-3231 .2 Type of mounting : Fixed 10.6 Accuracy class : 3P 9. EP-3-GN-107-001 SECTION : II REV NO.5 a) Primary : star b) Secondary : star Fuses a) Continuous rating Amp.4 Voltage ratio : 415/110 9.12 Winding Connection 9.11 Basic Impulse Level 9.9 b) 30 seconds : 3 9.1 Drawout type with built in test facilities : Yes 10.DOCUMENT TITLE: DOCUMENT NO.7 VA burden : DDE 9.5 Rated frequency : 50 Hz 9.13 Kvp : 2. DATE: 5/03/2014 2X660MW IB VALLEY TPS DATA SHEET BHEL-EPD BANGALORE LV SWITCHGEAR Page 8 of 14 9.

27.Voltage compensated acceleration U/V. Temperate monitoring (stator.0 SECONDARY WIRING 12.1 Make : DDE 11. Ground Fault. 11. No.O/V. EP-3-GN-107-001 SECTION : II REV NO. 11. Motor Feeder 3. :01 . overload protection. short circuit& SC backup.7 Meter Switch a) Make : DDE b) Type : c) Cat. DATE: 5/03/2014 LV SWITCHGEAR Page 9 of 14 Protections offered for feeders: 1.1 Type of Insulation : PVC 12.4 Size : 96 x 96 mm with 240 Deg.3 Reference Standard : IS-722 11. Outgoing Feeder : 51. 51N Apart from protection relays. 51SN. 51N. Incomer feeder 2. CB failure :Thermal model with negative sequence current.4 DOCUMENT NO.0 METERS 11.5 Scale : Full 11. each electrically operated breaker shall be provided withanti-pumping (94)(inbuilt of breaker). : DDE Rotary 12.6 Accuracy class : ± 2% 11. 74(TCS) VT Fuse Failure. bearing ).2 Voltage grade : 1100 V . scale. : 51.DOCUMENT TITLE: 2X660MW IB VALLEY TPS DATA SHEET BHEL-EPD BANGALORE 10. Phase reversal. lockout (86) Lockout relay shall be hand reset type. 64.2 Type : switchboard 11.Current unbalance.

1 Cable termination/connection furnished as specified 14. DATE: 5/03/2014 Page 10 of 14 : Copper : 1. :01 .5 Wires identified at both ends with markers ? DOCUMENT NO.3 Voltage grade : 1100 V 14.5 Sq.mm : 2.5 : Yes Yes/No : Yes a) Type : crimp b) Material : tinned copper Cable Gland .DOCUMENT TITLE: 2X660MW IB VALLEY TPS DATA SHEET BHEL-EPD BANGALORE LV SWITCHGEAR 12.mm : YES 13.0 TERMINAL BLOCK 13. EP-3-GN-107-001 SECTION : II REV NO.3 Conductor material 12.4 Cable Lugs 14.5 Sq.0 CABLE TERMINATION 14.4 Conductor Size (Minimum) a) Potential & Control Circuit b) Current Circuit 12.2 Cable termination kit furnished a) Make : NA b) Type : NA c) Complete with all accessories : NA 14.2 Type : box-clamp 13.1 Make : Phoenix/Connect well/Elemex/Wago/ Essen Deinki/Technoplast/Tosha/ Controls&Switchgear/Jainson 13.3 Cable entry provision from top and bottom 14.

1 Busduct connection suitable for- 15. EP-3-GN-107-001 SECTION : II REV NO.2 Thickness : 3 mm .2 DOCUMENT NO.0 GROUND BUS 16.0 BUSDUCT CONNECTION 15.6 LV SWITCHGEAR Page 11 of 14 a) Type : Double compression b) Material : Nickel plated Brass c) With tapered washer : YES d) With armour clamp : YES Removable Gland Plate a) Material for multicore cable : CRCA b) Material for I/C cable : CRCA c) Thickness of the plate : 3 15.3 Size : 75 x 10 mm 17.0 NAME PLATE 17. :01 .2 Material : Galvanized steel 16.1 Material : anodized aluminium 17. DATE: 5/03/2014 a) Top entry Yes/No : YES b) Side entry Yes/No : NO Busduct connection as per drawing furnished Yes/No : Yes 16.DOCUMENT TITLE: 2X660MW IB VALLEY TPS DATA SHEET BHEL-EPD BANGALORE 14.1 Ground bus furnished : YES 16.

double throw with off & DDE : Rotary type & 220V DC Isolating switch fused unit at each cubicle : a) A.0 PAINTING 20./D.1 Finisha) Inside : as per specification b) Outside : battle ship grey IS: 632 as per IS-5 .C. double throw & DDE : Double pole.pole double throw with off & 220V 20. .2 Thermostat controlled Page 12 of 14 : Yes Plug Socket a) Type : 3 pin . .C.C.C. SUPPLY 19. EP-3-GN-107-001 SECTION : II REV NO.0 A.C.0 SPACE HEATER/PLUG SOCKET 18.1 Isolating switch fuse unit for incoming supply : 19. Industrial b) Rating : 5A 19. single throw & 415V b) D.type & rating c) Three position DC selector switch : 4-pole. :01 . DATE: 5/03/2014 a) A.type & rating : 2.DOCUMENT TITLE: 2X660MW IB VALLEY TPS DATA SHEET BHEL-EPD BANGALORE LV SWITCHGEAR 18.1 Cubicle Heater a) 18.2 DOCUMENT NO. .type & rating : 4-pole. .C.type & rating b) D.

0 6.0 Rated Continuous Current :As per approved drawing 4.0 : Accessible Portion 20°C Non-accessible Portion 30°C Rated Short Time Current Symmetrical Momentary KA for 1 Sec.5 KV(rms) 3.7 Service voltage (for space heater) : 240 V AC േ10%. KA peak Main Run 50 KA . :01 . DATE: 5/03/2014 2X660MW IB VALLEY TPS DATA SHEET BHEL-EPD BANGALORE LV BUSDUCT Page 13 of 14 B. EP-3-GN-107-001 SECTION : II REV NO.2 Service : Indoor/Outdoor 1.C ambient Amp a) Bus conductor i) With Silver Plated bolted joints : 55 C ii) With Plain or Tin joints : 40 C b) Bus enclosure and structure 5.1 Type : Non-segregated 1.3 Rated Voltage V : 415 1.6 Combined Voltage And Frequency Variation : 10%(absolute sum) 1.5 Frequency Hz : 50 1. 1-phase 2.0 One(1) minute power frequency Withstand voltage(minimum) : 2. : 105 KA Material a) Conductor :Aluminium .4 Phase Nos.DOCUMENT TITLE: DOCUMENT NO.0 Maximum temperature rise over 50 Deg. 415 V NON SEGREGATED PHASE BUSDUCT 1. : 3 1.

:01 .0 Page 14 of 14 : 3M a) Voltage class KV : 1.0 Bus Insulator 9. EP-3-GN-107-001 SECTION : II REV NO.0 10.DOCUMENT TITLE: DOCUMENT NO. DATE: 5/03/2014 2X660MW IB VALLEY TPS DATA SHEET BHEL-EPD BANGALORE LV BUSDUCT b) Enclosure :Sheet steel below 2000A Aluminium alloy Above 2000A 7.0 Shipping Section(Maximum) 8. high strength track resistant d) Conductor mounting : Fastened through fixed and slip joints e) Earth Clearance : 25 mm mm : 28mm/KV Switchgear Terminal Adaptor Box a) Material of enclosure :Aluminium b) Thickness of enclosure mm :3mm c) Thickness of enclosure cover/ Canopy : 2mm Minimum clearance for bus bar and connection a) Phase to phase :25mm b) Phase to earth :25mm .1 b) Creepage distance c) Material : Flame retardant. non-hygroscopic.