DUTY / CASE

Duty 1: Transfer of Trichloride from storage
to Head Tank(Drumming)/Tanker Loading

CONDITIONS
Material Pumped
Phosphorus Trichloride
P.T=Pumping Temperature (C)
20
Q=Flowrate (m3/h)
Design
11.0
Normal
###
Density (kg/m3)
1585
u=Viscosity (cP)
0.64
Pvp*=Vapour Pressure (mbar)
Vessel Press (barA)
Suction
1
Discharge
Ctrl Vlv Loss (bar)
0.00
Equip.Loss (bar)
Orifice (mm)
Pipe (Material)
CS
Schedule
Nominal Size (ins)
Suction
2
Discharge
d,Actual ID (mm)
Suction
52.5
Discharge
* At Pumping Temperature

FRICTION HEAD LOSS ON SUCTION
Fluid Velocity (m/s) =
1.413
Reynolds No. =
1.837E+05
Friction Factor =
0.021
Pressure Drop - m fluid / 100m eq. length =

-

11
131
1
0
1000
40
1.5
40.89

See notes for Calculation Method
4.095

Total Friction Head loss (including 15% safety factor) =

FRICTION HEAD LOSS ON DISCHARGE
Fluid Velocity (m/s) =
2.329
Reynolds No. =
2.358E+05
Friction Factor =
0.022
Pressure Drop - m fluid / 100m eq. length =

Information highlighted in BLUE are required entries
Values Highlighted in GREEN are calculated values

0.936

(m)

See notes for Calculation Method
14.835

Total Friction Head loss (including 15% safety factor) =

18.830

(m)

See notes for Actual pipe diameters

SUCTION FITTINGS & VALVES
TYPE
FACTOR
NB "
No.
* Plug Valve
0.46
2
3
* 90 deg Elbow
0.76
2
4
* Std T Side
1.52
2
1
*
2
*
2
Total Suct. Val&Fit Eq. Lengths (m)

HEAD(m)
2.76
6.08
3.04
0
0
11.88

* Length of Suct. straight pipe (m)
Total Equivalent Suct. length (m)

*
*
*
*
*

DISCHARGE FITTINGS & VALVES
TYPE
FACTOR
NB "
No.
Plug Valve
0.46
1.5
4
90 deg Elbow
0.76
1.5
20
Std T S-Thru
0.52
1.5
4
Flowmeter
0.46
1.5
1
1.5
Total Disch. Val&Fit Eq. Lengths (m)

8
19.88

HEAD(m)
2.76
22.8
3.12
0.69
0
29.37

* Length of Disch. straight pipe (m)
Total Equivalent Disch. length (m)
SUCTION & DISCHARGE HEADS
Vessel Pressure
m
Liq. Level (above pump +; below -) m
Stat Head (above pump+ ;below -) m
Total Fric. Head Loss(plus Vel Head)m
Control Valve (see notes 1 and 2)
m
Orifice (see note 2 and 3)
m
Equipment (see note 2)
m
Suc. Head Sum,metres of Fluid,abs.
Dis. Head Sum,metres of Fluid,abs.
DYNAMIC HEAD
Discharge Head Sum
Suction Head Sum
TDH=Total Dynamic Head

SUCTION
6.435
2.000

DISCHARGE
6.435

-1.038
0.000
0.000
0.000
7.397

28.541

28.54 m
-7.40 m
21.14 m

SYSTEM POWER
* Efficiency(note4)=
0.6
(<1)
Estimated Power=
### (KW)
NOTES
1.Assume control valve loss to be 70% to 100%
of piping plus equipment friction loss for initial
calculation. Consult instrument engineer for
final selection.
2.All suction side values to be input negatively,
and discharge side values to be input positively
3.Control valves and orifices not normally used
in pump suction.

NPSH
Suction Head Sum
Pvp
NPSH Available

3.000
19.106
0.000
0.000
0.000

81
110.37

7.40 m
-0.84 m
6.55 m

4.Use combined efficiency of pump and drive.

000 DISCHARGE 6.Actual ID (mm) Suction 52.139 31. length (m) * * * * * DISCHARGE FITTINGS & VALVES TYPE FACTOR NB " No.00 Equip.737 31.76 6. length (m) SUCTION & DISCHARGE HEADS Vessel Pressure m Liq. straight pipe (m) Total Equivalent Suct.DUTY / CASE Duty 2: Transfer of Trichloride from storage to Recycle CONDITIONS Material Pumped Phosphorus Trichloride P.000 5. Lengths (m) 8 19.000 5. Consult instrument engineer for final selection.5 6 Std T S-Thru 0. Plug Valve 0. = 3.Control valves and orifices not normally used in pump suction. Head Loss(plus Vel Head)m Control Valve (see notes 1 and 2) m Orifice (see note 2 and 3) m Equipment (see note 2) m Suc.All suction side values to be input negatively.Use combined efficiency of pump and drive.52 2 1 * 2 * 2 Total Suct.08 3.921 (m) See notes for Actual pipe diameters SUCTION FITTINGS & VALVES TYPE FACTOR NB " No. Lengths (m) HEAD(m) 2.206E+04 Friction Factor = 0. 2.04 0 0 11.927 Reynolds No.88 * Length of Suct.5 Q=Flowrate (m3/h) Design 15. .819 Total Friction Head loss (including 15% safety factor) = 8.435 0.52 1.216 Total Friction Head loss (including 15% safety factor) = FRICTION HEAD LOSS ON DISCHARGE Fluid Velocity (m/s) = 3.Assume control valve loss to be 70% to 100% of piping plus equipment friction loss for initial calculation. length = - 11 130 1 0 25 40 1.0 Normal ### Density (kg/m3) 1585 u=Viscosity (cP) 5 Pvp*=Vapour Pressure (mbar) Vessel Press (barA) Suction 1 Discharge Ctrl Vlv Loss (bar) 0.296 0.84 0.435 -2.026 Pressure Drop .117E+04 Friction Factor = 0.76 2 4 * Std T Side 1.76 6.000 0.metres of Fluid.88 HEAD(m) 2. Head Sum.89 See notes for Calculation Method 9.38 4.14 m -0.025 Pressure Drop .5 40.5 1 Flowmeter 0.46 1.14 m 26. below -) m Stat Head (above pump+ .below -) m Total Fric. = 4. DYNAMIC HEAD Discharge Head Sum Suction Head Sum TDH=Total Dynamic Head SUCTION 6. Val&Fit Eq.T=Pumping Temperature (C) 15.867 0. straight pipe (m) Total Equivalent Disch. and discharge side values to be input positively 3.6 (<1) Estimated Power= ### (KW) NOTES 1.46 2 3 * 90 deg Elbow 0.176 Reynolds No. Head Sum.000 0.5 Discharge * At Pumping Temperature FRICTION HEAD LOSS ON SUCTION Fluid Velocity (m/s) = 1.30 m 14 24.78 0 0 10.5 4 90 deg Elbow 0. length = Information highlighted in BLUE are required entries Values Highlighted in GREEN are calculated values 2.74 m -5.5 0 1.000 9.abs.5 Total Disch.76 1.107 (m) See notes for Calculation Method 31. Level (above pump +. * Plug Valve 0.000 9.60 m SYSTEM POWER * Efficiency(note4)= 0. Dis.Loss (bar) Orifice (mm) Pipe (Material) CS Schedule Nominal Size (ins) Suction 2 Discharge d.84 m 4.435 1. NPSH Suction Head Sum Pvp NPSH Available 6.metres of Fluid.m fluid / 100m eq.38 * Length of Disch.46 1.m fluid / 100m eq.abs. Val&Fit Eq.

800 (m) See notes for Actual pipe diameters SUCTION FITTINGS & VALVES TYPE FACTOR NB " No.46 1.5 20 Std T S-Thru 0. below -) m Stat Head (above pump+ .52 2 1 * 2 * 2 Total Suct.867 0.m fluid / 100m eq.107 (m) See notes for Calculation Method 31. NPSH Suction Head Sum Pvp NPSH Available 6.00 Equip.52 1.Use combined efficiency of pump and drive.metres of Fluid.000 0.62 m -5. Dis.DUTY / CASE Duty 3: Transfer of Trichloride from storage to Drum Filling CONDITIONS Material Pumped Phosphorus Trichloride P.Assume control valve loss to be 70% to 100% of piping plus equipment friction loss for initial calculation.616 59.88 * Length of Suct.69 0 30. length = - 11 130 1 0 25 40 1. .46 2 3 * 90 deg Elbow 0. Head Sum.56 0.m fluid / 100m eq. length (m) SUCTION & DISCHARGE HEADS Vessel Pressure m Liq.Control valves and orifices not normally used in pump suction. 2. = 4.8 1.5 8 90 deg Elbow 0.5 Q=Flowrate (m3/h) Design 15. Val&Fit Eq.435 1. Consult instrument engineer for final selection.46 1.139 59.216 Total Friction Head loss (including 15% safety factor) = FRICTION HEAD LOSS ON DISCHARGE Fluid Velocity (m/s) = 3.000 9.57 5. = 3.5 Total Disch. Lengths (m) 8 19.000 5. * Plug Valve 0.000 DISCHARGE 6.6 (<1) Estimated Power= ### (KW) NOTES 1.000 70 100.927 Reynolds No. Val&Fit Eq.abs.14 m 54. DYNAMIC HEAD Discharge Head Sum Suction Head Sum TDH=Total Dynamic Head SUCTION 6.88 HEAD(m) 5.All suction side values to be input negatively.5 2 Flowmeter 0. length (m) * * * * * DISCHARGE FITTINGS & VALVES TYPE FACTOR NB " No. Plug Valve 0.819 Total Friction Head loss (including 15% safety factor) = 36.5 Discharge * At Pumping Temperature FRICTION HEAD LOSS ON SUCTION Fluid Velocity (m/s) = 1. Head Sum.000 0. straight pipe (m) Total Equivalent Disch.000 37.117E+04 Friction Factor = 0.176 Reynolds No.Actual ID (mm) Suction 52.5 40. Level (above pump +.296 0. and discharge side values to be input positively 3.206E+04 Friction Factor = 0.below -) m Total Fric.T=Pumping Temperature (C) 15.48 m SYSTEM POWER * Efficiency(note4)= 0.57 * Length of Disch.04 0 0 11.5 1 1.025 Pressure Drop . Lengths (m) HEAD(m) 2.76 1.315 0.abs.0 Normal ### Density (kg/m3) 1585 u=Viscosity (cP) 5 Pvp*=Vapour Pressure (mbar) Vessel Press (barA) Suction 1 Discharge Ctrl Vlv Loss (bar) 0. Head Loss(plus Vel Head)m Control Valve (see notes 1 and 2) m Orifice (see note 2 and 3) m Equipment (see note 2) m Suc. length = Information highlighted in BLUE are required entries Values Highlighted in GREEN are calculated values 2.76 2 4 * Std T Side 1.435 -2.89 See notes for Calculation Method 9.026 Pressure Drop .76 6.52 22.14 m -0.84 m 4. straight pipe (m) Total Equivalent Suct.30 m 4.metres of Fluid.08 3.Loss (bar) Orifice (mm) Pipe (Material) CS Schedule Nominal Size (ins) Suction 2 Discharge d.

0 8.0 8.0 2.00 7.2 6.1 21.11 17.0 17.0 4.4 9.0 0.0 12.9 39.Flow m3/h 0.4 11.Level m m 0.9 17.0 3.6 36.6 29.1 26.9 17.Level Min.00 Pump Curve m 18.4 14.4 18.2 6.6 System Case Max.0 18.9 18.0 10.0 18.52 Design Point 1 Design Point 2 .0 6.7 17.

0 35.0 25.Level Min.0 5.Level 12.0 20.0 Flow (m3/h) Pump Curve Design Point 1 Design Point 2 Max.0 4.0 15.0 10.0 30.0 6.0 Head (m) 40.0 10.0 .0 0.0 14.0 0.0 2.Pump vs System Head Curves Case:_________________________________ 45.0 8.

0 4.0 8.0 6.0 2.0 Flow (m3/h) Pump Curve Design Point 1 Design Point 2 Max.0 .0 14.0.Level 12.0 10.Level Min.0 0.

.

0 14.0 .2.

0 14.0 .2.

92 4.067 52.0 Riveted Steel Pipe 0.23 2.76 95.122 Galvinised Iron Pipe 0.34 8.78 19.17 5.0055 x [ 1 + ( 20.900 73.026 102.610 40.72 10.18 3.047 128.826 97.52 90 std Elb.068 77.564 242.26 5.25 1.046 Asphalt Dipped Cast Iron Pipe 0.33 .05 7.3 .80 71. )] Friction Factor = 64 Reynolds No.4 FRICTION HEAD LOSS CALCULATIONS Reynolds No. or WEld ell 0.68 9.82 46.12 3.625 193.0015 Commercial Steel Pipe 0.981 202.9.5 2 3 4 5 6 8 10 Schedule 40 In mm 1. 0.500 38.957 24. Approximate Moody Formula) Friction Factor = 0. 0. for Valves (open) and Fittings Diaphr 4.93 - EQUIVALENT LENGTHS Gate Globe wye Angle Factors 0.81 1.3 Std 5.152 Bare Cast Iron Pipe 0.10 1.19 6.761 146.31 33.27 Swing Chk 3.31 0. Pressure Drop = 5100 x Friction Factor x Velocity^2 Diameter or If Re < 2100 Type of Pipe Pipe Roughness (mm) Drawn Tubing (Copper.810 122.26 Concrete Pipe 0.049 26. = Fluid Velocity x Fluid Density x Fluid Viscosity Actual Diameter If Re > 2100 (Formula taken from Std T2.0 )]^0.50 4.51 Actual Inside Diameter Schedule 80 PTFE Lined In mm In mm 0.9 .64 1.89 2.46 90 l.33 7.50 3.27 1.020 254.52 45 std Elb.r.27 Enter type and factor for each Valve or Fitting followed by the Number.76 Std Tee(side out) 1.27 4.3.54 4.CENTRIFUGAL PUMP CALCULATION SHEET Notes and Assumptions DATA ENTRY Information highlighted in BLUE are required entries Values Highlighted in GREEN are calculated values ACTUAL PIPE DIAMETERS Nominal Pipe Size In 1 1. Stainless Steel.35 Plug Valve 0.66 2.065 154. Glass.000 x Pipe Roughness + 1000000 [ Pipe Diameter Reynolds No. 0.939 49.