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Welcome to the CHERY AUTOMOBILE S11 Body Electric System
Welcome to the
CHERY AUTOMOBILE
S11 Body Electric System
Training Purposes • To study and learn characteristics of the electric system and circuit of QQ
Training Purposes
To study and learn characteristics of the electric
system and circuit of QQ automobiles
To learn how to troubleshoot the complex circuit by
using the circuit diagram
To strengthen the service skill and improve the service
quality of service stations
To reduce the consumption and enhance the
customers’ satisfaction
Progresses in Automobile Technique Due to the continuous advancement of automobile and engine technique, the automobile
Progresses in Automobile Technique
Due to the continuous advancement of automobile
and engine technique, the automobile and engine
have made a rapid progress in the electronic control,
informational communication and other aspects under
various effects such as social pressure, supporting
technique and manufacturers’ self-endeavor. As a
result, the automobile is transformed from the past
mechanical system to the mechanical & electronic
system, which not only improves the performances of
automobiles distinctly but also extends the controlling
function of automobile sufficiently.
Requirements of Professional Technique What is accompanying, however, is more and more complicated and also delicate
Requirements of Professional Technique
What is accompanying, however, is more and more
complicated and also delicate structure and rationale
of automobiles and engines.
Therefore, it is required that the automobile service
technicians should have solid and extensive basis of
knowledge and capacity, persist in lifelong study
consciously, enhance technical level and assimilate
new knowledge continuously, reinforce professional
requirements constantly and prolong their own
occupational life.
Circuit Diagnosis Flow Start Listen to a customer’s complaints Step 1 Verify the symptom Step 2
Circuit Diagnosis Flow
Start
Listen to a customer’s complaints
Step 1
Verify the symptom
Step 2
Simulate the symptom
Reduce the range of trouble causes
Step 3
Check the circuit
Step 4
Repair the circuit
Step 5
Step 6
Confirm the normal operation of circuit
End
Diagnosis Flow Step Instruction Step 1 Understand the details of the related symptoms and environment conditions
Diagnosis Flow
Step
Instruction
Step 1
Understand the details of the related symptoms and environment conditions on the occurrence of trouble.
The following key information will help the correct analysis:
What
When
Where
How
Vehicle model, engine, transmission/transmission drive axle and system (such as radio).
Date, time, weather condition, and occurrence frequency
Road conditions, elevation, and traffic conditions
System symptom, running status (the affection of other components).
Repair history record or whether equipped with other accessories after purchase.
Step 2
Run the system; conduct the road test if necessary.
Determine the trouble parameters
If fails to reproduce the trouble, please refer to the “trouble simulation test”
Step 3
Collect the suitable diagnosis materials, including:
lPower supply electrical circuits
lSystem use instruction
lCorresponding parts in the repair manual
lRefer to repair notification
Determine from where to start the operation based on the customer’s narration and your mastered knowledge.
Step 4
Check the system for twisted wiring, loosened connectors or damaged circuits.
Determine the circuits and units that related to the trouble and conduct analysis based on the power supply circuit and
harness layout.
Step 5
Repair or replace the trouble electrical circuits and units.
Step 6
Run the system under all modes. Confirm that the system can function normally under all conditions. Make sure that no
new troubles are arisen due to carelessness during the diagnosis and repair process.
Trouble Simulation Test Vibration test Knock lightly Shake lightly Bend lightly
Trouble Simulation Test
Vibration test
Knock lightly
Shake lightly
Bend lightly
Electrical load test Maybe the trouble is induced because of the sensitiveness to the electrical load.
Electrical load test
Maybe the trouble is induced
because of the sensitiveness to
the electrical load.
Turn on all accessories (including
air conditioning, rear window
defroster, radio and fog light,
etc.) before the diagnosis.
Rear
Lighting
window
switch
defroster
Open circuit When a certain part is on-state in the circuit, it is an open circuit.
Open circuit
When a certain part is on-state in the circuit, it is an open circuit.
There are two forms of short-circuit.
Short circuit
Short-circuit caused by connection
Short-circuit caused by earthing
Normal resistance is changed due to the contact of one circuit with another circuit.
A wire contacts with the earth wire and the circuit is earthed.
Check an open circuit
(Voltage inspection)
Fusebox
Normally-close relay
Solenoid valve
Battery (+)
Open circuit
Open circuit
Open circuit
(On-state inspection)
Check a short circuit
Ignition switch at “ON” or
“START”
(Voltage inspection)
Fusebox
Relay
Solenoid valve
Battery (+) side
Short circuit
Short circuit
Short circuit
(Resistance inspection)
Training Contents Starting & Charging System Rear-view Mirror and Wiper Theft-deterrent Central Control System Radio Air
Training Contents
Starting & Charging System
Rear-view Mirror and Wiper
Theft-deterrent Central Control
System
Radio
Air Bag
A/C System
ABS System
Instrument Lighting
Starting & Charging System Characteristics of the Starting & Charging System TCM Troubleshooting
Starting & Charging System
Characteristics of the Starting & Charging System
TCM Troubleshooting
AMT Version the TCM module 1 Inspect and detect the brake 点火开关1#有无常电启动时 检查S/B5,S/B6保险丝, 将30#与87#短接看能否启 检查85#到 Ignition
AMT Version
the TCM module
1
Inspect and detect the brake
点火开关1#有无常电启动时
检查S/B5,S/B6保险丝,
将30#与87#短接看能否启
检查85#到
Ignition switch
lamp switch and circuit
2#与4#应有12V电源否则
直接给启动机加电启动
动如能启动则继电器坏了
所有搭铁
TCM42#线路
2
Inspect 87# to TCM2#
开关损坏
3
Inspect the TCM power earth
4
If Ok, the TCM is failed.
TCM76
倒车灯
Backup
light
2
TCM42#
Theft-deterrent module
3
Instrument 1/2
Starter
Instrument 1/4
Battery
No. Position Ignition switch To theft-deterrent computer 2 To theft-deterrent computer 3 To fuse F1 Generator
No.
Position
Ignition switch
To theft-deterrent computer 2
To theft-deterrent computer 3
To fuse F1
Generator
Starter
Transmission Body
Battery below
Battery
Ignition switch
To TCU76# Charging To backup lamp switch To odometer sensor To Instrument 1/9 Instrument 1/2 •
To TCU76#
Charging
To backup lamp
switch
To odometer
sensor
To
Instrument 1/9
Instrument 1/2
• 保险丝问题
Starter
Instrument 1/4
Starter relay
To instrument
16#
To theft-deterrent
module A2
To theft-deterrent
module A3
Position of Starter Relay Wiper Gearshift hydraulic relay pump relay Fuse clip See the bottom left
Position of Starter Relay
Wiper
Gearshift
hydraulic
relay
pump relay
Fuse
clip
See the bottom
left angle for
the fuse
instructions
Turn signal
lamp relay
Starter
relay
Thinking • Startup command and implementation process of the motor
Thinking
• Startup command and implementation process
of the motor
Body Electric System of Chery QQ Starting & Charging System Rear-view Mirror and Wiper Theft-deterrent Central
Body Electric System of Chery QQ
Starting & Charging System
Rear-view Mirror and Wiper
Theft-deterrent Central
Control System
Radio
Air Bag
A/C System
ABS System
Instrument Lighting
Electric Rear-view Mirror Circuit Principle Movement Analysis Practice in Analytical Ability
Electric Rear-view Mirror
Circuit Principle
Movement Analysis
Practice in Analytical
Ability
Control Panel
Control Panel
+ F28 Left front A/4 Left front A/5 Left front A/11 Left front A/10 Right front
F28
Left front A/4
Left front A/5
Left front A/11
Left front A/10
Right front B/3
Right front B/6
Right front B/9
1
2
3
4
Earth
搭铁
To dimmer switch
Electric rear-view
mirror switch
Power 1 Switch Power 2 Earth
Power 1
Switch
Power 2
Earth
Electric wiper Operating Flow Intermittent Circuit Analysis Circuit Troubleshooting
Electric wiper
Operating Flow
Intermittent Circuit Analysis
Circuit Troubleshooting
A Front Low High Front Rear Rear Electricity return speed speed washing washing wiping Electricity Electricity
A
Front
Low
High
Front
Rear
Rear
Electricity
return
speed
speed
washing
washing
wiping
Electricity
Electricity
M
T
Front 2/17
Front 2/22
Front 2/8
Front 2/22
Instrument 4/2
Instrument 4/5
Backup B/3
Backup B/2
Front 2/23
Front 2/19
Front 2/18
Rear wiper motor
Front wiper motor
Wiper relay
Front washer pump
Rear washer pump
Front wiper switch
Rear wiper switch
Clearance Circuit
Clearance Circuit
Reset Circuit
Reset Circuit
Body Electric System of Chery QQ Starting & Charging System Rear-view Mirror and Wiper Theft-deterrent Central
Body Electric System of Chery QQ
Starting & Charging System
Rear-view Mirror and Wiper
Theft-deterrent Central Control
System
Radio
Air Bag
A/C System
ABS System
Instrument Lighting
Introduction to ISU System • • • • • Introduction to General System Troubleshooting for Central
Introduction to ISU System
Introduction to General System
Troubleshooting for Central Control Lock System
Troubleshooting for Courtesy Lamp System
Troubleshooting for Window Regulator System
Troubleshooting for theft-deterrent Control
Module System
Outline Characteristics The automobile theft-deterrent control system integrates the theft-deterrent device, the electric doors and windows
Outline
Characteristics
The automobile theft-deterrent control system integrates the theft-deterrent device, the electric doors
and windows as well as the central lock control module to perform the centralized monitoring. When
the lock button on the remote control is pressed, the central control lock system is locked into the lock
catch. When the system enters an alarm state, the glass windows of devices and doors will rise
automatically to avoid that the user forgets to close them, which will facilitate users’ use so that they
need not worry about rain, wind and theft, etc.
Theft-deterrent by remote control
This theft-deterrent by remote control adopts the dual-key style: one key for deterrent setting, the
other for release;
deterrent-setting state: When the first key on the remote control is pressed, the automobile clearance
lamp flickers once and the central control lock is locked automatically. At the same time, the engine is
locked; the LED flickers slowly; and the display system is in a deterrent state. If the system is
triggered, the clearance lamp will flicker and the alarm speaker will give an alarm;
Release of deterrent setting: When the second key on the remote control is pressed, the clearance
lamp flickers twice and the central control lock is unlocked. At the same time, the engine lock is
released and the LED indicator blacks out;
Deterrent release by two steps: When the system is in a triggered state, the alarm sound can stop by
pressing any key on the remote control, with the system in a deterrent state and the door still locked;
if the system receives any further invasion signal, the alarm will be given out after a short pause. To
release the deterrent totally, the second key should be pressed once immediately after the deterrent is
released for the first time;
Theft-deterrent Functions by Remote Control Theft-deterrent by remote control • This theft-deterrent by remote control adopts
Theft-deterrent Functions by Remote Control
Theft-deterrent by remote control
This theft-deterrent by remote control adopts the dual-key style: one key for
deterrent setting, the other for release;
deterrent-setting state: When the first key on the remote control is pressed, the
automobile clearance lamp flickers once and the central control lock is locked
automatically. At the same time, the engine is locked; the LED flickers slowly;
and the display system is in a deterrent state. If the system is triggered, the
clearance lamp will flicker and the alarm speaker will give an alarm;
Release of deterrent setting: When the second key on the remote control is
pressed, the clearance lamp flickers twice and the central control lock is
unlocked. At the same time, the engine lock is released and the LED indicator
blacks out;
Deterrent release by two steps: When the system is in a triggered state, the
alarm sound can be stopped by pressing any key on the remote control, with
the system in a deterrent state and the door still locked; if the system receives
any further invasion signal, the alarm will be given out after a short pause. To
release the deterrent totally, the second key should be pressed once
immediately after the deterrent is released for the first time;
Functions • Theft-deterrent again: If both door and ignition switch are not turned on within 30
Functions
Theft-deterrent again: If both door and ignition switch are not
turned on within 30 seconds after the deterrent is released, the theft-
deterrent device will restore its deterrent state automatically and
lock the door;
Auto-locking/unlocking function: The door will be locked
automatically 5 seconds later after the ignition switch is turned on
and be unlocked automatically after the ignition switch is turned off.
If the door is opened within 5 seconds after the ignition switch is
turned on, the system will not be locked automatically in order to
avoid that the driver is kept out of his/her automobile;
Window closing by remote control: If the glass windows are not
closed at the deterrent state, the glass window regulator will
function automatically to lift the glass windows to the ceiling in turn
for work;
To dimmer switch (brown-white line) Instrument 3/14 Left front B/2 Left front B/7 To double switch
To dimmer switch
(brown-white line)
Instrument 3/14
Left front B/2
Left front B/7
To double switch 6#
Left front B/3
Left front B/3
Right rear A/1
Left rear A/1
Right front A/2
Instrument 3/26
Left front B/4
Right front A/6
Left rear A/3
Right rear A/3
Antenna
Left front B/8
Left front B/9
Left front B/6
Left front A/3
Instrument 3/10
Left front A/9
Instrument 3/5
Right front A/5
Left rear A/8
Instrument 3/6
Instrument
Instrument
Instrument 3/8
Right rear A/2
Instrument 3/9
3/7
3/12
Theft-deterrent control
Locking by high electric potential
Unlocking by high electric potential
Instrument 4/9
Left front A/1
Instrument3/20
Instrument3/15 Instrument3/19
Instrument 4/12
Instrument
Instrument 4/11
Right front B/4
Instrument 3/17
Left rear B/5
Right rear B/5
Front 2/5
1/4
Instrument 3/25
Left front A/6
Instrument 4/8
Left front A/2
Instrument 3/18
Instrument 3/15
Instrument 3/21
Front 2/12
Backup door B/4
Right front B/10
Left rear B/6
Right rear B/6
Left front A/7
Right front B/5
Left front A/13
Right front B/1
Right rear A/1
Left rear A/2 Left rear A/1 Right rear A/2
To starter pull-
in winding
To starter relay
Theft-deterrent indicator
Alarm speaker
Left front door
lock
Left front window switch
Right front door
lock
Left rear door
lock
Right rear door
lock
Left front window motor
Right front window motor
Left rear window motor
Right front
window switch
Right rear window motor
Left rear window switch
To left turn signal lamp
To right turn signal lamp
Backup
Theft-deterrent device
Right rear window switch
Luggage compartment switch
Left rear door switch
Rear luggage compartment lamp
Right rear door switch
Left front door switch
Ceiling lamp
Radio A3
Right front door switch
Diagnostic connector 16
Instrument 3/14 Left front B/2 Left front B/7 To double Left front B/3 Right rear A/1
Instrument 3/14
Left front B/2
Left front B/7
To double
Left front B/3
Right rear A/1
switch 6#
Right front A/2
Left rear A/1
Left front
Right front
Left rear A/3
Right rear A/3
B/4
A/6
Antenna
Left front B/8
Left front B/9
Left front B/6
Left front A/3
Instrument 3/10
Left front A/9
Instrument 3/5
Instrument 3/6
Right front A/5
Instrument Instrument
Left rear A/8
Instrument
Instrument
Right rear A/2
Instrument 3/9
3/7
3/12
3/8
3/13
Locking by high
electric potential
Unlocking by high
electric potential
Theft-deterrent control
To starter relay
Left front window switch
Right front window switch
Left Rear window switch
Right rear window switch
Instrument 3/14 Left front B/2 Left front B/7 Left front B/3 To double Right rear A/1
Instrument 3/14
Left front B/2
Left front B/7
Left front B/3
To double
Right rear A/1
switch 6#
Right front A/2
Left rear A/1
Left front
Right front
Left rear A/3
Right rear A/3
B/4
A/6
Antenna
Left front B/8
Left front B/9
Left front B/6
Left front A/3
Instrument 3/10
Left front A/9
Instrument 3/5
Instrument 3/6
Right front A/5
Instrument Instrument
Left rear A/8
Instrument
Instrument
Right rear A/2
Instrument 3/9
3/7
3/12
3/8
3/13
Locking by high
electric potential
Unlocking by high
electric potential
Theft-deterrent control
To starter relay
Left front window switch
Right front window switch
Left Rear window switch
Right rear window switch
Antenna Left front B/8 Left front B/9 Left front B/6 Left front A/3 Instrument 3/10 Left
Antenna
Left front B/8
Left front B/9
Left front B/6
Left front A/3
Instrument 3/10
Left front A/7
Instrument 3/5
Locking by high
electric potential
Unlocking by high
electric potential
Theft-deterrent control
Instrument 3/17
Left front A/6
Instrument 1/4
Instrument 4/11
Front 2/26
Left front A/7
Right front B/6
Right rear A/1
Left front A/13
Right front B/1
Left rear A/1
Right rear A/2
Left rear A/2
To starter pull-
in winding
To starter relay
Theft-deterrent
indicator
Left front
Alarm speaker
door lock
Left front window
switch
Right front door lock
Left rear door lock
Right rear door lock
Troubles in Door Contact Switch • If the alarm speaker is always sounding and the turn
Troubles in Door Contact Switch
If the alarm speaker is always sounding and the turn signal
lamp is always flickering, it indicates that the theft-
deterrent is triggered. In this case, please check whether
the earthing signals of left front, left rear, right front and
right rear door switches have been input into the No. B14
terminal of the theft-deterrent computer, whether the
earthing signals of door switch of luggage boot have been
input into the No. B11 terminal of the theft-deterrent
computer, and whether all switches can be turned on/off
normally; moreover, please inspect and repair the place
where a trouble occurs. If the switches and connection are
Ok, please replace the theft-deterrent computer.
Remote Control Setting Insert the key into the seat hole Turn on the Turn off the
Remote Control Setting
Insert the key into
the seat hole
Turn
on
the
Turn
off
the
Turn
on
the
Turn
off
the
ignition switch
ignition switch
ignition switch
ignition switch
Within 7
seconds
Wait
for
the
The indicator
The
indicator
The
indicator
Turn
on
the
indicator to black
out
lights again
blacks out
flickers fleetly
for 3 seconds
ignition
switch
Turn
off
the
Turn
on
the
ignition switch
ignition switch
Press the locking key
on the remote control
Press another locking key
on the remote control
The theft-deterrent
indicator will light once
at pressing
The
theft-deterrent
indicator will light once at
pressing
Remote Control Setting 2 Insert the key into the seat hole Turn on the Turn off
Remote Control Setting 2
Insert the key into
the seat hole
Turn
on
the
Turn
off
the
Turn
on
the
Turn
off
the
ignition switch
ignition switch
ignition switch
ignition switch
Within
7
seconds
Wait
for
the
The
indicator
The
indicator
indicator
to
lights again
blacks out
black out
The indicator
flickers fleetly
for 3 seconds
Turn
on
the
ignition switch
Turn
off
the
Press the locking key
on the remote control
ignition switch
Press the key until the turn
signal
lamp
flickers
for
a
successful matching
Problem Detection Is it attributed to the damaged remote control or the module? 1 Test the
Problem Detection
Is it attributed to the damaged remote control or the module?
1 Test the remote control first
To replace it for a mechanical damage
To match (in two kinds of methods)
If it is still failed, please inspect and detect the
power earth of fuse module
If it is still failed (check whether other functions of
the module are normal), please replace the module
Is the failed central control lock is attributed to the left front cotter or the
module?
Pull the pull rod by hand to test its flexibility and control it with the remote control. If
both are Ok, please inspect and detect the triggering connection from the cotter to the
module. If the connection is normal, the problem consists in the cotter.
If it is normal to pull the pull rod but it is failed to control it with the remote control,
please check whether the remote control is normal (refer to the previous steps); otherwise,
replace the module.
Thinking • How does the wiper blade arm realize its return • Which aspects the difficulties
Thinking
• How does the wiper blade arm realize its
return
• Which aspects the difficulties in regulating the
glass window should be considered from
Body Electric System of Chery QQ Starting & Charging System Rear-view Mirror and Wiper Theft-deterrent Central
Body Electric System of Chery QQ
Starting & Charging System
Rear-view Mirror and Wiper
Theft-deterrent Central Control System
Radio
Air Bag
A/C System
ABS System
Instrument Lighting
Digital Radio Right front B/7
Digital Radio
Right front B/7
Body Electric System of Chery QQ Starting & Charging System Rear-view Mirror and Wiper Theft-deterrent Central
Body Electric System of Chery QQ
Starting & Charging System
Rear-view Mirror and Wiper
Theft-deterrent Central Control System
Radio
Air Bag
A/C System
ABS System
Instrument Lighting
Function----Auxiliary Safety
Function----Auxiliary Safety
Outline First impact Second impact. The injury to the driver and the passenger is mainly induced
Outline
First impact
Second impact. The injury to the driver and the passenger is mainly induced by
the second impact. The automobile is equipped with the seat belt, the air bag
and other passive protective devices in order to reduce or avoid the injury to
the driver and the passenger.
ALDL connector Alarm Air bag Battery indicator lamp Voltage Impact Diagnostic Spare voltage sensor coupling sensor
ALDL connector
Alarm
Air bag
Battery
indicator
lamp
Voltage
Impact
Diagnostic
Spare voltage
sensor
coupling
sensor
circuit
circuit
circuit
Voltage self-
regulation circuit
Microprocessor
Safety
sensor
Alarm
Air bag ignition
circuit
indicator lamp
Diagnosis
Diagnosis
Air bag
Air bag
components
components
Air Bag System • Functions • System Components • Frequent Problems • Notes on Hairspring Installation
Air Bag System
• Functions
• System Components
• Frequent Problems
• Notes on Hairspring
Installation
Body Electric System of Chery QQ Starting & Charging System Rear-view Mirror and Wiper Theft-deterrent Central
Body Electric System of Chery QQ
Starting & Charging System
Rear-view Mirror and
Wiper
Theft-deterrent Central
Control System
Radio
Air Bag
A/C System
ABS System
Instrument Lighting
A/C Electric Control System Structural Elements Analyses of Movement Implementation Troubleshooting
A/C Electric Control System
Structural Elements
Analyses of Movement Implementation
Troubleshooting
Compressor Condenser Evaporator Fan Drying bottle/collector Expansion valve
Compressor
Condenser
Evaporator
Fan
Drying bottle/collector
Expansion valve
Conditions of Compressor Operation • • 1 The A/C switch is pressed to operate in AC
Conditions of Compressor Operation
1 The A/C switch is pressed to operate in AC
2 The blower is in a operating state
3 The low-pressure switch of
refrigeration
system is on
4 Environmental temperature is above 0℃
5 The engine speed is more than 600rpm
On Off On Off
On
Off
On
Off
Structural Elements Rear defrost Defroster switch Running Blower Speeder Blower relay resistance Ignition device motor switch
Structural Elements
Rear defrost
Defroster
switch
Running
Blower
Speeder
Blower
relay
resistance
Ignition device
motor
switch
Main
thermistor
relay
A/C switch
Extra high
Electronic fan
relay
Battery
Extra low
Resistance
relay
A/C
Pressure
Magnetic
relay
switch
clutch
Earth
空调 Pressure switch A/C switch To dimmer switch Blower Running relay Speeder resistance ECU 19 32
空调
Pressure switch
A/C switch
To dimmer
switch
Blower
Running relay
Speeder resistance
ECU
19
32
1
2
3
4
42
Earth
17
MARELLI
Defrost resistance
Defrost switch
39
Evaporative temperature
Instrument 2# A/C switch Instrument C/1 Instrument C/15# Instrument SIMENES Blower motor To Rheostat Medium Medium
Instrument 2#
A/C switch
Instrument C/1
Instrument C/15#
Instrument
SIMENES
Blower motor
To
Rheostat
Medium Medium
Earth
Low
High
2
1
Off
Low
To dimmer switch
(brown-white line)
Speeder resistance
Running relay
To dimmer
switch
Blower switch
Conditions of A/C Interruption • 1 Trouble in the throttle position sensor • 2 Trouble in
Conditions of A/C Interruption
• 1 Trouble in the throttle position sensor
• 2 Trouble in the speed sensor
• 3 At the time of large engine load
• 4 Trouble in the evaporator temperature sensor
• 5 The evaporator temperature of less than 1.5°C
• 6 Excessive engine speed
• 7 The coolant temperature of more than 108°C
• 8 Urgent acceleration
• 9 Closed high-pressure switch
Unstable A/C Idle Speed 1 Turn the ignition switch to “ON”. Use the trouble Yes Eliminate
Unstable A/C Idle Speed
1
Turn
the
ignition switch to “ON”. Use the trouble
Yes
Eliminate
the
displayed
diagnostic
tester
to
check
whether
any trouble
trouble
information record exists.
No
Next step
2
Turn the A/C switch on and connect an adaptor
between the ECU and the wire harness. Subsequently,
measure whether any signal is input into the No.50 and
58 (A/C switch) pins of the ECU.
Yes
Next step
No
Inspect and repair the A/C
circuit
3
Check whether all the pressure of A/C system, the
magnetic clutch of compressor and the A/C pump are
normal.
Yes
No
4
Turn the ignition switch to “ON”. Check whether the
voltage of No.19, 20, 35, 36 (output to the idle
actuator) pins of the ECU is normal.
Yes
No
Next step
Repair or replace abnormal
one
Next step
Inspect the control circuit
5
Disassemble the step motor to check whether it is
locked or run slowly.
Yes
No
6
Start the engine and turn on the A/C, and then use the
trouble diagnostic tester to check whether the idle
actuator operates normally at that time through the step
amount of the step motor. (The normal step amount
will be provided additionally)
Yes
No
Repair or replace the step
motor
Next step
Replace the ECU
Replace the idle actuator
A/C switch To main relay power Instrument C/1 Instrument C/16# ECU Blower motor To BOSCH Rheostat
A/C switch
To main relay power
Instrument C/1
Instrument C/16#
ECU
Blower motor
To
BOSCH
Rheostat
Medium
Medium
Earth
Low
High
2
1
Off
Low
To dimmer switch
(brown-white line)
Speeder resistance
Running relay
To dimmer
switch
Blower switch
Pressure switch
Compressor
A/C relay
Coolant Throttle position Absolute pressure temperature sensor sensor sensor Instrument 23 Evaporator temperature sensor A/C relay
Coolant
Throttle position
Absolute pressure
temperature sensor
sensor
sensor
Instrument 23
Evaporator
temperature sensor
A/C relay
Compressor
Main relay
Electronic fan
Resistance
Extra low relay
Electronic fan
Extra high relay
Vacuum valve
Fuel injector 1
Fuel injector 2
Fuel injector 3
To A/C switch/3
风扇不转 压 力 开 关 19 32 42 17 39 蒸发温度
风扇不转
19
32
42
17
39
蒸发温度
风扇不转 压 力 开 关 19 19 32 32 42 42 17 17 39 39 蒸发温度
风扇不转
19
19
32
32
42
42
17
17
39
39
蒸发温度
Body Electric System of Chery QQ Starting & Charging System Rear-view Mirror and Wiper Theft-deterrent Central
Body Electric System of Chery QQ
Starting & Charging System
Rear-view Mirror and Wiper
Theft-deterrent Central Control
System
Radio
Air Bag
A/C System
ABS System
Instrument Lighting
ABS System • Concept & Function • System Outline • Structural Principle • Repair
ABS System
• Concept & Function
• System Outline
• Structural Principle
• Repair
Concept & Function ABS, the abbreviation for “Anti-lock Brake System”, is composed of such main components
Concept & Function
ABS, the abbreviation for “Anti-lock
Brake System”, is composed of such main
components as hydraulic assembly, computer
and wheel speed sensor besides the
components of traditional brake system. Its
function is to ensure that the automobile can
obtain an optimum stopping distance and have
an excellent brake stability as well as steering
performance despite the road condition.
System Outline Right brake lamp ABS warning lamp Left brake lamp ABS bump motor Switch of
System Outline
Right brake lamp
ABS warning lamp
Left brake lamp
ABS bump motor
Switch of brake lamp
Left rear wheel speed sensor
ABS hydraulic
control unit
ABS electronic
control unit
Left front wheel speed sensor
Sensor Actuato ABS Hydraulic bump motor and low-pressure energy accumulator ABS electronic control unit Switch of
Sensor
Actuato
ABS Hydraulic bump motor and low-pressure energy accumulator
ABS electronic
control unit
Switch
of brake
lamp
ABS hydraulic
control unit
Wheel speed sensor
ABS warning lamp
Trouble diagnostic socket
Low-pressure energy accumulator 工作过程 Master cylinder Booster Suction valve Hydraulic pump Pressure valve Normally opened valve
Low-pressure energy accumulator
工作过程
Master
cylinder
Booster
Suction valve
Hydraulic
pump
Pressure valve
Normally opened valve
Normally closed valve
Wheel brake
Stage of
pressure
formation
Brake pressure
Wheel speed
Time T
Low-pressure energy accumulator Master cylinder Booster Suction valve Hydraulic pump Pressure Normally opened valve Normally closed
Low-pressure energy accumulator
Master
cylinder
Booster
Suction
valve
Hydraulic
pump
Pressure
Normally opened valve
Normally closed valve
valve
Wheel brake
Stage of
pressure
maintenance
Brake pressure
Wheel speed
Time T
Low-pressure energy accumulator Master cylinder Booster Suction valve Hydraulic pump Pressure Normally opened valve Normally closed
Low-pressure energy accumulator
Master
cylinder
Booster
Suction
valve
Hydraulic
pump
Pressure
Normally opened valve
Normally closed valve
valve
Wheel brake
Stage of
pressure
reduction
Brake pressure
Wheel speed
Time T
Low-pressure energy accumulator Master Booster cylinder Suction valve Hydraulic pump Pressure Normally opened valve Normally closed
Low-pressure energy accumulator
Master
Booster
cylinder
Suction
valve
Hydraulic
pump
Pressure
Normally opened valve
Normally closed valve
valve
Wheel brake
Stage of
pressure
increase
Brake pressure
Wheel speed
Time T
Notes • Control Unit Code----01901 • Jumper (12-pin, 14-pin)
Notes
• Control Unit Code----01901
• Jumper (12-pin, 14-pin)
To To ECU ECU 35# 69# Front 3/2 Instrument 1/8 Front 3/3 Front 3/1 To ECU
To
To
ECU
ECU
35#
69#
Front 3/2
Instrument 1/8
Front 3/3
Front 3/1
To
ECU
18#
Instrument 4/14
Backup 1/2
Instrument 3/6
Front
Front
5/3
5/1
Front
To
Front
5/4
Instrument
5/2
14#
To diagnostic connector 7#
Left front
Right front
Left rear
Left rear
Left brake lamp
Brake switch
Right brake lamp
High mounted brake lamp
Body Electric System of Chery QQ Starting & Charging System Rear-view Mirror and Wiper Theft-deterrent Central
Body Electric System of Chery QQ
Starting & Charging System
Rear-view Mirror and Wiper
Theft-deterrent Central Control
System
Radio
Air Bag
A/C System
ABS System
Instrument Lighting
Instruments
Instruments
Schematic Chart of Modern Automobile Power Control Battery Restraint Control Systems system Control Power Electromagnetic circuit
Schematic Chart of Modern
Automobile Power Control
Battery
Restraint
Control
Systems
system
Control
Power
Electromagnetic
circuit
circuit
field
Electric unit
Calibration • These instruments are calibrated by working staff or video cameras in order to meet
Calibration
• These instruments are calibrated by working staff
or video cameras in order to meet users’
requirements and the VDO Standard. On-line
programme can be performed for instruments to
save the calibration data and to correct any error
induced by the pointer position and the parameters
of elements.
仪表 To headlamp switch/9 (Memory of clocks and instruments) Speedometer Instrument Instrument Instrument Instrument A/1 Instrument
仪表
To headlamp switch/9
(Memory of clocks and instruments)
Speedometer
Instrument
Instrument
Instrument
Instrument A/1
Instrument C/15
C/19#
C/12#
A/19
Instrument
A/6
Instrument
A/18
To fuse F17
Odometer sensor
To ECU 12 (out of use temporarily)
To
Tachometer
Water temperature sensor
Water temperature
meter
Fuel gauge
Fuel sensor
Brake fluid
Brake fluid level switch
indicator lamp
Hand brake
Hand brake switch
indicator lamp
Recharge indicator lamp
To generator D+
Oil pressure switch
To ceiling lamp fuse
Oil pressure
F30
Seat belt switch
Seat belt switch
indicator lamp
To ABS control
ABS indicator lamp
To air bag
Air bag indicator lamp
Engine inspection
To ECU 23
indicator lamp
To headlamp switch/1
Lighting indicator lamp
Front
fog lamp
light
indicator
To front fog light
switch/2
High beam
indicator lamp
To combination
switch/12
Left turn
indicator lamp
To steering
switch
Right turn
indicator lamp
To steering
switch
Instrument
lighting lamp
Dimmer
switch/3
Instrument
Troubles • Trouble phenomena • After the engine runs, the water temperature rises, but the pointer
Troubles
Trouble phenomena
After the engine runs, the water temperature rises, but the pointer of water
temperature indicator doesn't give any indication.
2) Trouble causes
(1) Damaged water temperature indicator
(2) Failed water temperature sensor
(3) Open circuit of water temperature indicator
(4) Trouble in the instrument unit
Troubleshooting
Pull out the water temperature sensor connector to check whether the circuit
is open between the jack of water temperature sensor connector (yellow/red
wire) and the jack 23 of combination instrument connector. If the above circuit
is normal, please check whether the yellow/red wire of water temperature
sensor connector is electriferous. In case it is electriferous, it indicates that the
water temperature sensor is damaged; if it is not electriferous, it indicates that
there is a trouble in the water temperature indicator itself or the instrument
unit.
Definition of Circuit Open circuit: The current circuit is interrupted at a certain point in the
Definition of Circuit
Open circuit: The current circuit is interrupted at a certain point
in the circuit. After an open circuit occurs, one or more electric
loads can not function any longer in the circuit.
Short circuit: The load is bypassed accidentally. The current
always pass through the circuit with the smallest resistance, so
a short circuit will induce higher current so as to heat the
protective devices or the connecting wires in the circuit
Earth: The earth state is similar to the short circuit state under
which one loaded current is bypassed accidentally in the
circuit. The difference consists in the direct connection with
the power cathode via the frame earth circuit at the time of
earth.
Lighting To fuse F20 To fuse F24 Night lamp adjusting switch (brown-white line) Head Clearance Electricity
Lighting
To fuse F20
To fuse F24
Night lamp adjusting
switch (brown-white line)
Head
Clearance
Electricity
Electricity
lamp
lamp
Off
Clearance
lamp
Head
lamp
(nonexistent temporarily)
Front fog light
switch ON
Rear fog light
switch ON
Low
High
Electricity
Passing
beam
beam
Low
beam
High
beam
Passing
Instrument C/4#
Instrument C/16#
Instrument C/4
Night lamp adjusting switch
Integration
block
Green
Green
Instrument A/8
Instrument A/9
Headlamp adjusting switch
To instrument
brightness
A/C control
panel
Radio brightness
And all kinds of switch
brightness
(lamp adjusting switch
brown-white line)
Instrument
C/21#
To instrument 6
Left rear
fog light
Fog light switch
Right rear
fog light
Left front
fog light
Rear fog light relay
Right front
fog light
Left clearance lamp
Front fog light relay
Left rear tail lamp
License lamp
Right clearance lamp
To instrument 28
Right rear tail lamp
Headlamp switch
Low beam relay
Left headlamp
To instrument 25
Beam changing switch
Right headlamp
High beam relay
Neither Front Fog Light Nor Rear One Lights Up Trouble Phenomena Under the situation that the
Neither Front Fog Light Nor Rear
One Lights Up
Trouble Phenomena
Under the situation that the lighting switch is at gear 2,
the front fog light doesn’t light up when the fog light
switch is turned on at gear 1; and neither front fog light
nor rear one lights up when the fog light switch is turned
on at gear 2.
Trouble causes
① Burnt-out fuse in the relay board
② Damaged fog light relay
③Trouble in the lighting switch
Module A24 142b/0.850 Alarm switch Flasher relay Steering switch Module A25 Module A13 Left rear combination
Module A24 142b/0.850
Alarm switch
Flasher relay
Steering switch
Module A25
Module A13
Left rear
combination
lamp
Left side turn
signal lamp
Left front
combination
lamp
Left turn
instrument
lamp
Right turn
instrument
lamp
Right side
Night lamp
turn signal
lamp
Right front
turn signal
lamp
Right rear
combination
lamp
Conclusion • Through the specific analyses of the circuit of all Chery S11 models, we have
Conclusion
• Through the specific analyses of the circuit of
all Chery S11 models, we have learnt and
mastered the thought and method to analyze
the electric system as well as the circuit system
diagram, and furthermore, we have practiced
and grasped the troubleshooting flow,
comprehended the function and significance of
each step in the maintenance & diagnosis flow
and been proficient in application.