Professional Documents
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1 C -773/100,200,300
Control of production & service provision
(Erection procedure)
El tebbin thermal power plant
25/06/07
Rev.0
Page 1 of 9
QP 7.5.1C -773/100,200,300
Control of production & service provision
(erection procedure)
Contents
Cover Page .
Purpose .
Scope .
Procedures .
Reference & forms .
Erection flow chart .
Attachments ..
Pg. (1)
Pg. (2)
Pg. (2)
Pg. (2)
Pg. (6)
Pg. (8)
Author
Eng.Medhat Kheder ...........DSD Production
Manager
Reviewed by
Mr.Reda Abd El-Daeem..SGS/DSD QC/QA
Manager
QP 7.5.1 C -773/100,200,300
Control of production & service provision
(Erection procedure)
El tebbin thermal power plant
1.
2.
Scope:
Execute the installations for :
Steel structures
Steel bridges
Pressure vessels
Overhead cranes.
25/06/07
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Page 2 of 9
3.
Procedures:
The execution may be done by DSD FERROMETALCO staff or by specialist
subcontractors for some kind of activities such as rubber lining, thermal
insulation, and refractors.
3.1
3.2
After releasing the order sheet by the project department and according to the
time schedule of the project, the preparation work of the site takes place by/or
the site manager/ project leader and erection department.
3.3
QP 7.5.1 C -773/100,200,300
Control of production & service provision
(Erection procedure)
El tebbin thermal power plant
25/06/07
Rev.0
Page 3 of 9
3.4
State the erection sequences according to the kind of the project and the
contract specifications.
3.5
The receiving inspection control of the delivered material, equipment is performed by comparison with the accompanying papers (delivery vouchers) and
recorded in follow-up delivery file.
3.6
3.7
The site manager controls and supervises the proceeding according to the
respective requirements stated in contract and the method statement of
erection.
3.8
In case of taking over for partially works, site engineer has to use taking over
request (TOR) for records the results check, then receives the approval from
the consultant/client Eng.
3.9
3.10
QP 7.5.1 C -773/100,200,300
Control of production & service provision
(Erection procedure)
El tebbin thermal power plant
25/06/07
Rev.0
Page 4 of 9
3.11
3.12
3.13
3.14
The reporting shall continue until completing the all work which is known to be
outstanding at the completion date stated in the taking-over certificate for the
works. Each report includes:
a) Charts and detailed descriptions of progress, including each stage of
design, contractors documents, procurement, manufacture, delivery to
site, construction, erection, testing, commissioning and trail operation.
b) Photographs showing the status of manufacture and of progress on the
site.
c) For the manufacture of each main item of plant and materials, the name of
the manufacturer, manufacture location, percentage progress, and the
actual or expected dates of:
I) Commencement of manufacture.
II) Contractors inspections.
III) Tests and
IV) Shipment and arrival at the site.
d) The details description of personnel and equipment.
e) Copies of quality assurance documents test results and certificates of
materials.
f) Safety statistics, including details of any hazardous incidents and activities
relating to environmental aspects and public relations; and.
g) Comparisons of actual and planned progress, with details of any events or
circumstances which may jeopardize the completion in accordance with
the contract, and the measures being (or to be) adopted to overcome
delays.
3.15
A weekly site meeting held on site to discuss all the problems regarding the
erection work.
3.16
QP 7.5.1 C -773/100,200,300
Control of production & service provision
(Erection procedure)
El tebbin thermal power plant
25/06/07
Rev.0
Page 5 of 9
3.16.2 All the relating welding procedure and welder qualifications with
identification of welder joints are applied at the site according to the
contract specification and valid technique and standards acc. to
(WPS) form # (FQP-7.5.1A-1) which prepared by welding engineer,
and follow-up by QC engineer.
3.17
3.18
As-built Documents
3.18.1 The site manager prepares, and keep up-to-date, a complete set of
as-built records of the execution of the works, showing the exact asbuilt location, sizes and details of the work as executed.
3.18.2 These records should be kept on the site and should be used
exclusively.
QP 7.5.1 C -773/100,200,300
Control of production & service provision
(Erection procedure)
El tebbin thermal power plant
25/06/07
Rev.0
Page 6 of 9
QP 7.5.1 C -773/100,200,300
Control of production & service provision
(Erection procedure)
El tebbin thermal power plant
25/06/07
Rev.0
Page 7 of 9
QP 7.5.1 C -773/100,200,300
Control of production & service provision
(Erection procedure)
El tebbin thermal power plant
4.26
4.27
4.26
Monthly Report
Requisition for Ispection
Maintenance and repair requisition
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Rev.0
Page 8 of 9
FQP-7.5.1C-25
FQP-7.5.1C-26
FQP-6.3-3
QP 7.5.1 C -773/100,200,300
Control of production & service provision
(Erection procedure)
El tebbin thermal power plant
Estimation Department
Job Study
Contract award
(Order)
Detailed Budget
Detailed time
schedule
Manpower resources
Erection Drawings
Site mobilization
Erection Activities
Handing over
Partially or Final
Site demobilization
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Page 9 of 9