You are on page 1of 113

Rescue Cards

Rescue Cards
Ford
Legal Notice

These rescue cards have been developed to assist appropriately trained emergency services personnel
attending road traffic accidents involving Ford vehicles sold in the European Union.
The information contained in this publication was correct at the time of going to print.
In the interest of continuous development, we reserve the right to change specifications, design or
equipment at any time without notice or obligation.
No part of this publication may be reproduced, transmitted, stored in a retrieval system or translated
into any language in any form by any means without our written permission.
Errors and omissions excepted.
All rights reserved.
(Publication Date : 07/2015)

Ford Motor Company

Rescue Cards
Ford
Model

Build Date

B
B-MAX
B-MAX - LPG

08/2012 >
03/2013 >

C
C-MAX
C-MAX
C-MAX
C-MAX - CNG
C-MAX - CNG
C-MAX - LPG
C-MAX - LPG
C-MAX (Compact MAV

06/2003 10/2007
10/2007 12/2010
11/2010 03/2015
06/2003 10/2007
10/2007 12/2010
06/2003 10/2007
10/2007 12/2010
03/2015 >

(5-seater))

C-MAX - LPG (Compact

06/2012 03/2015

MAV (5-seater))

C-MAX - LPG (Compact

03/2015 >

MAV (5-seater))

C-MAX (Grand MAV (5+2

11/2010 03/2015

seater))

C-MAX (Grand MAV (5+2

03/2015 >

seater))

C-MAX E=NERGI - HEV

10/2014 >

E
Eco Sport

09/2013 >

F
Fiesta
Fiesta
Fiesta (3-Door)
Fiesta (3-Door)
Fiesta - LPG (3-Door)
Fiesta (5-Door)
Fiesta (5-Door)
Fiesta - LPG (5-Door)
Focus (3-Door)
Focus (3-Door)
Focus (3-Door)
Focus - CNG (3-Door)
Focus - CNG (3-Door)
Focus - LPG (3-Door)
Focus - LPG (3-Door)
Focus (4-Door)
Focus (4-Door)

01/1996 02/2000
02/2000 02/2002
06/2008 >
11/2001 09/2008
06/2008 >
11/2001 09/2008
06/2008 >
06/2008 >
07/2004 08/2007
08/2007 03/2011
08/1998 12/2004
07/2004 08/2007
08/2007 03/2011
08/2007 03/2011
07/2004 08/2007
07/2004 08/2007
08/1998 12/2004

Model

Build Date

Focus (4-Door)
Focus (4-Door)
Focus (4-Door)
Focus (5-Door)
Focus (5-Door)
Focus (5-Door)
Focus (5-Door)
Focus (5-Door)
Focus - CNG (5-Door)
Focus - CNG (5-Door)
Focus - LPG (5-Door)
Focus - LPG (5-Door)
Focus - LPG (5-Door)
Focus - LPG (5-Door)
Focus (Convertible)
Focus (Wagon)
Focus (Wagon)
Focus (Wagon)
Focus (Wagon)
Focus (Wagon)
Focus - LPG (Wagon)
Focus - LPG (Wagon)
Focus - LPG (Wagon)
Focus - LPG (Wagon)
Focus E=LECTRIC
Fusion

08/2007 03/2011
03/2011 09/2014
09/2014 >
08/2007 03/2011
08/1998 12/2004
03/2011 09/2014
07/2004 08/2007
09/2014 >
08/2007 03/2011
07/2004 08/2007
08/2007 03/2011
07/2004 08/2007
05/2012 09/2014
09/2014 >
03/2007 07/2010
07/2004 08/2007
08/2007 03/2011
08/1998 12/2004
03/2011 09/2014
09/2014 >
08/2007 03/2011
07/2004 08/2007
05/2012 09/2014
09/2014 >
06/2002 >

G
Galaxy
Galaxy
Galaxy (5-Door LMV)

02/2006 05/2015
04/2000 02/2006
05/2015 >

K
KA
KA
Kuga
Kuga

08/2008 >
09/1996 07/2008
02/2008 10/2012
10/2012 >

M
Mondeo (4-Door)
Mondeo (4-Door)
Mondeo - LPG (4-Door)
Mondeo (5-Door)
Mondeo (5-Door)
Mondeo (5-Door)
Mondeo - LPG (5-Door)

Publication Date 07/2015, Ford Motor Company

10/2000 02/2007
02/2007 09/2014
02/2007 09/2014
10/2000 02/2007
02/2007 09/2014
09/2014 >
02/2007 09/2014

Rescue Cards
Ford
Model
Mondeo (Wagon)
Mondeo (Wagon)
Mondeo (Wagon)
Mondeo - LPG (Wagon)
Mondeo "Hybrid" - HEV

Build Date

Model

10/2000 02/2007
02/2007 09/2014
09/2014 >
02/2007 09/2014
10/2014 >

(4-Door)

R
Ranger
Ranger

06/2006 07/2011
07/2011 >

S
S-MAX
S-MAX (5-Door SAV)
Streetka (Convertible)

02/2006 05/2015
05/2015 >
01/2003 07/2005

T
Tourneo Connect
Tourneo Connect
Tourneo Courier
Tourneo Custom
Transit Tourneo

09/2013 >
06/2002 07/2013
03/2014 >
07/2012 >
08/2007 >

Publication Date 07/2015, Ford Motor Company

Build Date

FordB-MAX

08/2012 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 10/2012, Ford Motor Company

Pedestrian
Protection
System

FordB-MAX - LPG

03/2013 >

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 04/2014, Ford Motor Company

FordC-MAX

06/2003 10/2007

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 03/2011, Ford Motor Company

Pedestrian
Protection
System

FordC-MAX

10/2007 12/2010

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 03/2011, Ford Motor Company

Pedestrian
Protection
System

FordC-MAX

11/2010 03/2015

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 10/2012, Ford Motor Company

Pedestrian
Protection
System

FordC-MAX - CNG

06/2003 10/2007

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 07/2013, Ford Motor Company

FordC-MAX - CNG

10/2007 12/2010

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 07/2013, Ford Motor Company

FordC-MAX - LPG

06/2003 10/2007

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 08/2013, Ford Motor Company

FordC-MAX - LPG

10/2007 12/2010

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 08/2013, Ford Motor Company

FordC-MAX

Compact MAV (5-seater)


03/2015 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 07/2015, Ford Motor Company

Pedestrian
Protection
System

FordC-MAX - LPG

Compact MAV (5-seater)


06/2012 03/2015

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 10/2012, Ford Motor Company

FordC-MAX - LPG

Compact MAV (5-seater)


03/2015 >

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 05/2015, Ford Motor Company

FordC-MAX

Grand MAV (5+2 seater)


11/2010 03/2015

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 08/2012, Ford Motor Company

Pedestrian
Protection
System

FordC-MAX

Grand MAV (5+2 seater)


03/2015 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 12/2014, Ford Motor Company

Pedestrian
Protection
System

FordC-MAX E=NERGI - HEV

10/2014 >

Legend
Airbag

Structural

Control unit

Reinforce-

High-voltage
battery

ments

Gas generator

Active rollover

Battery

protection

High-voltage
wire /
components

Seat belt

Gas filled

tensioner

spring device

Fuel tank

High-voltage
disconnection
point

Publication Date 07/2015, Ford Motor Company

HIGH-VOLTAGE SYSTEM Deactivation


Foreword
ALWAYS ASSUME THE VEHICLES HIGH-VOLTAGE SYSTEM IS POWERED UP!
BEFORE ACCESSING THE VEHICLE MAKE SURE THAT ANY EXTERNAL POWER SUPPLY IS
DISCONNECTED (e.g. electric charger, electric tools). Failure to follow these instructions
may result in serious personal injury or death.

ELECTRIC VEHICLE IDENTIFICATION


Identification using the Vehicle Identification Number (VIN)
The 5th, 6th and 7th digits of the Vehicle Identification Number (VIN) identify the C-MAX E=NERGI
vehicle.
VIN POSITIONS 1, 2, 3, 4, 5, 6,
and 7

VEHICLE

WF0DP5C

C-MAX E=NERGI
SAMPLE VIN

WF0DP5CU0FL123456

Identification using Vehicle characteristics

1. E=NERGI label on both front doors and on the tailgate


2. HIGH-VOLTAGE charge port (integrated in the left-hand side front fender)

Publication Date 07/2015, Ford Motor Company

Identification using engine compartment characteristics

1. The C-MAX E=NERGI vehicle has a unique engine appearance cover with a raised HYBRID icon
on it.

HIGH-VOLTAGE ELECTRICAL DISCONNECT FEATURES


WARNINGS:
Removing the high-voltage service disconnect will disconnect the high-voltage from the
vehicle. The battery pack will remain live and dangerous. Do not cut the high-voltage
battery case. Do not penetrate the batteries or case in any way. If possible, isolate and
avoid contact with high-voltage vehicle components.
Electric vehicles damaged by a crash may have compromised high voltage safety systems
and present a potential high voltage electrical shock hazard. Exercise caution and wear
appropriate Personal Protective Equipment (PPE) safety gear. Remove all metallic
jewelry, including watches and rings. Failure to follow these instructions may result in
serious personal injury or death.
Ignition is in the OFF Position Any time the ignition is in the OFF position (and the vehicle
is not being charged), the high voltage system is deactivated.
High-Voltage Service Disconnect Whenever the high-voltage service disconnect is removed,
the high-voltage system is disabled.

Deactivation
Method 1
If it is not possible to get access to the battery go to Method 2.

Publication Date 07/2015, Ford Motor Company

1. Check the high voltage system for power.

2. If the High Voltage system is active, press the ENGINE START STOP button once.

Publication Date 07/2015, Ford Motor Company

3. Remove the cover to access the 12V battery.

4. Disconnect the 12V battery cable.

Publication Date 07/2015, Ford Motor Company

Method 2
NOTE: To gain access to the high-voltage service disconnect, the rear 40% seat backrest must be
lowered.
1. Locate the seat backrest release lever at the top of the seatback.

Publication Date 07/2015, Ford Motor Company

2. Remove the cover to access the upper battery service disconnect.

3. Remove the HIGH-VOLTAGE SERVICE DISCONNECT.

Publication Date 07/2015, Ford Motor Company

4. Remove the HIGH-VOLTAGE SERVICE DISCONNECT.

Publication Date 07/2015, Ford Motor Company

FordEco Sport

09/2013 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 01/2014, Ford Motor Company

Pedestrian
Protection
System

FordFiesta

01/1996 02/2000

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 01/2011, Ford Motor Company

Pedestrian
Protection
System

FordFiesta

02/2000 02/2002

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 05/2013, Ford Motor Company

Pedestrian
Protection
System

FordFiesta
3-Door

06/2008 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 03/2011, Ford Motor Company

Pedestrian
Protection
System

FordFiesta
3-Door

11/2001 09/2008

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 03/2011, Ford Motor Company

Pedestrian
Protection
System

FordFiesta - LPG
3-Door

06/2008 >

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 03/2011, Ford Motor Company

FordFiesta
5-Door

11/2001 09/2008

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 09/2011, Ford Motor Company

Pedestrian
Protection
System

FordFiesta
5-Door

06/2008 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 07/2013, Ford Motor Company

Pedestrian
Protection
System

FordFiesta - LPG
5-Door

06/2008 >

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 03/2011, Ford Motor Company

FordFocus
3-Door

07/2004 08/2007

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 03/2011, Ford Motor Company

Pedestrian
Protection
System

FordFocus
3-Door

08/2007 03/2011

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 03/2011, Ford Motor Company

Pedestrian
Protection
System

FordFocus
3-Door

08/1998 12/2004

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 03/2011, Ford Motor Company

Pedestrian
Protection
System

FordFocus - CNG
3-Door

07/2004 08/2007

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 03/2011, Ford Motor Company

FordFocus - CNG
3-Door

08/2007 03/2011

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 01/2011, Ford Motor Company

FordFocus - LPG
3-Door

08/2007 03/2011

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 01/2011, Ford Motor Company

FordFocus - LPG
3-Door

07/2004 08/2007

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 03/2011, Ford Motor Company

FordFocus
4-Door

07/2004 08/2007

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 03/2011, Ford Motor Company

Pedestrian
Protection
System

FordFocus
4-Door

08/1998 12/2004

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 03/2011, Ford Motor Company

Pedestrian
Protection
System

FordFocus
4-Door

08/2007 03/2011

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 03/2011, Ford Motor Company

Pedestrian
Protection
System

FordFocus
4-Door

03/2011 09/2014

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 10/2012, Ford Motor Company

Pedestrian
Protection
System

FordFocus
4-Door

09/2014 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 12/2014, Ford Motor Company

Pedestrian
Protection
System

FordFocus
5-Door

08/2007 03/2011

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 01/2011, Ford Motor Company

Pedestrian
Protection
System

FordFocus
5-Door

08/1998 12/2004

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 03/2011, Ford Motor Company

Pedestrian
Protection
System

FordFocus
5-Door

03/2011 09/2014

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 10/2012, Ford Motor Company

Pedestrian
Protection
System

FordFocus
5-Door

07/2004 08/2007

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 03/2011, Ford Motor Company

Pedestrian
Protection
System

FordFocus
5-Door

09/2014 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 05/2015, Ford Motor Company

Pedestrian
Protection
System

FordFocus - CNG
5-Door

08/2007 03/2011

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 03/2011, Ford Motor Company

FordFocus - CNG
5-Door

07/2004 08/2007

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 03/2011, Ford Motor Company

FordFocus - LPG
5-Door

08/2007 03/2011

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 03/2011, Ford Motor Company

FordFocus - LPG
5-Door

07/2004 08/2007

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 03/2011, Ford Motor Company

FordFocus - LPG
5-Door

05/2012 09/2014

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 10/2012, Ford Motor Company

FordFocus - LPG
5-Door

09/2014 >

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 12/2014, Ford Motor Company

FordFocus
Convertible

03/2007 07/2010

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 03/2011, Ford Motor Company

Pedestrian
Protection
System

FordFocus
Wagon

07/2004 08/2007

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 03/2011, Ford Motor Company

Pedestrian
Protection
System

FordFocus
Wagon

08/2007 03/2011

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 02/2011, Ford Motor Company

Pedestrian
Protection
System

FordFocus
Wagon

08/1998 12/2004

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 03/2011, Ford Motor Company

Pedestrian
Protection
System

FordFocus
Wagon

03/2011 09/2014

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 10/2012, Ford Motor Company

Pedestrian
Protection
System

FordFocus
Wagon

09/2014 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 12/2014, Ford Motor Company

Pedestrian
Protection
System

FordFocus - LPG
Wagon

08/2007 03/2011

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 03/2011, Ford Motor Company

FordFocus - LPG
Wagon

07/2004 08/2007

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 03/2011, Ford Motor Company

FordFocus - LPG
Wagon

05/2012 09/2014

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 07/2013, Ford Motor Company

FordFocus - LPG
Wagon

09/2014 >

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 12/2014, Ford Motor Company

FordFocus E=LECTRIC

Legend
Airbag

Structural

Control unit

Reinforce-

High-voltage
battery

ments

Gas generator

Active rollover

High-voltage

High-voltage

protection

components

wire /
components

Seat belt

Gas filled

Mechanical

High-voltage

tensioner

spring device

sensor

disconnection
point

Publication Date 05/2014, Ford Motor Company

HIGH-VOLTAGE SYSTEM Deactivation


Foreword
ALWAYS ASSUME THE VEHICLES HIGH-VOLTAGE SYSTEM IS POWERED UP!
BEFORE ACCESSING THE VEHICLE MAKE SURE THAT ANY EXTERNAL POWER SUPPLY IS
DISCONNECTED (e.g. electric charger, electric tools). Failure to follow these instructions
may result in serious personal injury or death.

ELECTRIC VEHICLE IDENTIFICATION


Identification using Vehicle characteristics

1.
2.
3.
4.

E=LECTRIC label on both front doors and on the tailgate


HIGH-VOLTAGE charge port (integrated in the left-hand side front fender)
No exhaust system
No fuel filler flap (generally located on the right-hand side)

Publication Date 05/2014, Ford Motor Company

Identification using engine compartment characteristics

1. E=LECTRIC upper engine cover


2. Orange high-voltage wiring harness

HIGH-VOLTAGE ELECTRICAL DISCONNECT FEATURES


WARNING: Electric vehicles damaged by a crash may have compromised high voltage
safety systems and present a potential high voltage electrical shock hazard. Exercise
caution and wear appropriate Personal Protective Equipment (PPE) safety gear. Remove
all metallic jewelry, including watches and rings. Failure to follow these instructions
may result in serious personal injury or death.
Ignition is in the OFF Position Any time the ignition is in the OFF position (and the vehicle
is not being charged), the high voltage system is isolated.
High-Voltage Service Disconnect Whenever either of the high-voltage service disconnects
are removed, the high-voltage system is isolated.

Deactivation
Method 1
If it is not possible to get access to the battery go to Method 2.

Publication Date 05/2014, Ford Motor Company

1. Check the high voltage system for power.

2. If the High Voltage system is active, press the push button start once.

Publication Date 05/2014, Ford Motor Company

3. Disconnect the 12V battery cable.

Method 2
NOTE: To gain access to the upper battery high-voltage service disconnect, the rear 60% seat backrest
must be lowered.
If it is not possible to lower the rear seat backrest go to Method 3.

Publication Date 05/2014, Ford Motor Company

1. Locate the seat backrest release lever at the top of the seatback.

2. Remove the cover to access the upper battery service disconnect.

Publication Date 05/2014, Ford Motor Company

3. Depress the release tab at the top of the service disconnect and rotate the release handle
down approximately 45 degrees.

4. Depress the release tab again, and rotate the handle another 45 degrees to the fully released
position. Pull out on the handle to remove the upper service disconnect.

Publication Date 05/2014, Ford Motor Company

Method 3
NOTE: The lower service disconnect is removed in the same fashion as the upper. To gain access to
the lower battery high-voltage service disconnect, raise the rear of the vehicle using a suitable jack.
1. The lower battery high-voltage service disconnect is located on the right-hand side of the
vehicle near the rear tire.

2. Remove the retainer from the parking brake cable bracket, and position the parking brake
cable and bracket aside. Depress the release tab at the rear of the service disconnect, and
rotate the release handle approximately 45 degrees towards the front of the vehicle.
Depress the release tab again, and rotate the release handle another 45 degrees to the
fully released position. Pull out on the handle to remove the lower service disconnect.

Publication Date 05/2014, Ford Motor Company

FordFusion

06/2002 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 01/2011, Ford Motor Company

Pedestrian
Protection
System

FordGalaxy

02/2006 05/2015

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 06/2015, Ford Motor Company

Pedestrian
Protection
System

FordGalaxy

04/2000 02/2006

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 01/2011, Ford Motor Company

Pedestrian
Protection
System

FordGalaxy
5-Door LMV

05/2015 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 06/2015, Ford Motor Company

Pedestrian
Protection
System

FordKA

08/2008 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 01/2011, Ford Motor Company

Pedestrian
Protection
System

FordKA

09/1996 07/2008

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 01/2011, Ford Motor Company

Pedestrian
Protection
System

FordKuga

02/2008 10/2012

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 10/2012, Ford Motor Company

Pedestrian
Protection
System

FordKuga

10/2012 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 04/2013, Ford Motor Company

Pedestrian
Protection
System

FordMondeo
4-Door

10/2000 02/2007

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 01/2011, Ford Motor Company

Pedestrian
Protection
System

FordMondeo
4-Door

02/2007 09/2014

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 01/2011, Ford Motor Company

Pedestrian
Protection
System

FordMondeo - LPG
4-Door

02/2007 09/2014

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 02/2015, Ford Motor Company

FordMondeo
5-Door

10/2000 02/2007

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 01/2011, Ford Motor Company

Pedestrian
Protection
System

FordMondeo
5-Door

02/2007 09/2014

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 01/2011, Ford Motor Company

Pedestrian
Protection
System

FordMondeo
5-Door

09/2014 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 05/2015, Ford Motor Company

Pedestrian
Protection
System

FordMondeo - LPG
5-Door

02/2007 09/2014

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 02/2015, Ford Motor Company

FordMondeo
Wagon

10/2000 02/2007

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 01/2011, Ford Motor Company

Pedestrian
Protection
System

FordMondeo
Wagon

02/2007 09/2014

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 01/2011, Ford Motor Company

Pedestrian
Protection
System

FordMondeo
Wagon

09/2014 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 01/2015, Ford Motor Company

Pedestrian
Protection
System

FordMondeo - LPG
Wagon

02/2007 09/2014

Legend
Airbag

Structural
Reinforcements

Control unit

Pedestrian
Protection
System

Gas generator

Active rollover
protection

Battery

Gas tank

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Safety valve

Publication Date 02/2015, Ford Motor Company

FordMondeo "Hybrid" - HEV


4-Door

10/2014 >

Legend
Airbag

Structural

Control unit

Reinforce-

High-voltage
battery

ments

Gas generator

Active rollover

Battery

protection

High-voltage
wire /
components

Seat belt

Gas filled

tensioner

spring device

Fuel tank

High-voltage
disconnection
point

Publication Date 05/2015, Ford Motor Company

HIGH-VOLTAGE SYSTEM Deactivation


Foreword
ALWAYS ASSUME THE VEHICLES HIGH-VOLTAGE SYSTEM IS POWERED UP!
BEFORE ACCESSING THE VEHICLE MAKE SURE THAT ANY EXTERNAL POWER SUPPLY IS
DISCONNECTED (e.g. electric charger, electric tools). Failure to follow these instructions
may result in serious personal injury or death.

ELECTRIC VEHICLE IDENTIFICATION


Identification using the Vehicle Identification Number (VIN)
The 10th digit of the Vehicle Identification Number (VIN) identify the Hybrid vehicle line.
VIN POSITIONS 1, 2, 3, 4, 5, 6,
7, 8, 9 and 10

VEHICLE

WF0DXXWPCH

Mondeo Hybrid
SAMPLE VIN

WF0DXXWPCHEB12345

Identification using Vehicle characteristics

1. HYBRID label on both front doors and on the tailgate

Publication Date 05/2015, Ford Motor Company

Identification using engine compartment characteristics

1. The Mondeo Hybrid vehicle has a unique engine appearance cover with a raised HYBRID icon on
it.

HIGH-VOLTAGE ELECTRICAL DISCONNECT FEATURES


WARNINGS:
Removing the high-voltage service disconnect will disconnect the high-voltage from the
vehicle. The battery pack will remain live and dangerous. Do not cut the high-voltage
battery case. Do not penetrate the batteries or case in any way. If possible, isolate and
avoid contact with high-voltage vehicle components.
Electric vehicles damaged by a crash may have compromised high voltage safety systems
and present a potential high voltage electrical shock hazard. Exercise caution and wear
appropriate Personal Protective Equipment (PPE) safety gear. Remove all metallic
jewelry, including watches and rings. Failure to follow these instructions may result in
serious personal injury or death.
Ignition is OFF Any time the ignition is OFF (and the vehicle is not being charged), the high
voltage system is deactivated.
High-Voltage Service Disconnect Whenever the high-voltage service disconnect is removed,
the high-voltage system is disabled.

Deactivation
Method 1
NOTE: It is important to switch OFF the Ignition before removing the 12V Battery connection. With
Ignition ON the HV system could stay active.

Publication Date 05/2015, Ford Motor Company

If it is not possible to get access to the battery go to Method 2.


1. Check the high voltage system for power.

2. If the High Voltage system is active, press the ENGINE START STOP button once.

Publication Date 05/2015, Ford Motor Company

3. Remove the cover to access the 12V battery.

4. Disconnect the 12V battery cable.

Publication Date 05/2015, Ford Motor Company

Method 2
NOTE: To gain access to the high-voltage service disconnect, the rear 60% seat backrest must be
lowered.
1. Locate the seat backrest release lever at the top of the seatback.

Publication Date 05/2015, Ford Motor Company

2. Remove the cover to access the upper battery service disconnect.

3. If equipped.

Publication Date 05/2015, Ford Motor Company

4. Remove the HIGH-VOLTAGE SERVICE DISCONNECT.

Publication Date 05/2015, Ford Motor Company

FordRanger

06/2006 07/2011

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 01/2012, Ford Motor Company

Pedestrian
Protection
System

FordRanger

07/2011 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 05/2015, Ford Motor Company

Pedestrian
Protection
System

FordS-MAX

02/2006 05/2015

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 06/2015, Ford Motor Company

Pedestrian
Protection
System

FordS-MAX
5-Door SAV

05/2015 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 06/2015, Ford Motor Company

Pedestrian
Protection
System

FordStreetka
Convertible

01/2003 07/2005

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 03/2011, Ford Motor Company

Pedestrian
Protection
System

FordTourneo Connect

09/2013 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 09/2013, Ford Motor Company

Pedestrian
Protection
System

FordTourneo Connect

06/2002 07/2013

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 09/2013, Ford Motor Company

Pedestrian
Protection
System

FordTourneo Courier

03/2014 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 01/2014, Ford Motor Company

Pedestrian
Protection
System

FordTourneo Custom

07/2012 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 02/2014, Ford Motor Company

Pedestrian
Protection
System

FordTransit Tourneo

08/2007 >

Legend
Airbag

Structural
Reinforcements

Control unit

Gas generator

Active rollover
protection

Battery

Seat belt
tensioner

Gas filled spring


device

Fuel tank

Publication Date 03/2011, Ford Motor Company

Pedestrian
Protection
System