Professional Documents
Culture Documents
PROJECT PROFILE
ON
PRODUCT CODE
264104005.
IS:10194.
November, 2012.
PREPARED BY
MSME-DI, KANPUR.
PROJECT PROFILE
ON
INTRODUCTION:
Manufacturing of Shirts is under the category of readymade Garment industry.
Readymade garment industry has occupied a unique place in the industrial scenario of
our country by generating substantial export earnings and creating lot of employment.
Its contribution to industrial production, employment and export earnings is very
significant. This industry provides one of the basic necessities of life. The employment
provided by it is a source of livelihood for millions of people. It also provides maximum
employment with minimum capital investment. Since this industry is highly labourintensive, it is ideally suited to Indian condition. This project report is prepared for the
manufacture of gents shirts, as it find wide acceptance in local and international
markets. Such establishments can be easily set up by any person having the knowledge
of cutting and stitching operations.
MARKET POTENTIAL:
Readymade garments are the choice of urban people. It is also gaining wider
acceptance in semi-urban and rural areas. The huge charges made by tailors and delay
in delivery have made people to switch over to readymade garments. In domestic
market and export market, it has made spectacular progress in the last decade. This
industry is becoming very vibrant and lot of foreign investment pouring in this industry
because of low risk and high earning nature of this industry. As these products are
fashion oriented, entrepreneurs should always keep in mind the changing fashion
styles. Considering its advantageous position, it is assumed that there will be no
constraint in marketing of gents shirts.
MSME-DI, KANPUR.
IMPLEMENTATION SCHEDULE
Implementation period in months for executing this project in stage-wise is given below:
Sl. Activity
No.
1.
Selection of site/working shed
1 month
2.
Formation of company
(ownership/partnership)
1 month
3.
1 month
4.
1 month
5.
3 month
MSME-DI, KANPUR.
6.
1 month
7.
2 weeks
8.
1 month
9.
10.
1 month
1 month
11.
TECHNICAL ASPECTS
Process of Manufacture:
The manufacturing process involves the following steps:
1. Procurement of Knitted Fabrics
Procurement of Fabric: Dyed/bleached/printed cotton/synthetic fabrics as per demand
are to be procured from the open market. The fabric will be inspected by laying on the
inspection table against light before cutting so that unevenness in colour/shade or any
other fault, if any, visible in the fabric are eliminated.
Cutting and Stitching: The inspected fabric is placed on the cutting table in layers and
then the different parts of the respective garments are demarked by a chalk as per
different sizes. Cutting is carried out by the cutting machine. Stitching is carried out for
individual portion of the garments by skilled workers with the help of over-lock, lock
stitch machines etc.
Washing, Checking, Pressing and Packing: All garments are charged into washing
machine containing mild detergent and washed for 4 hours in order to remove dirt and
stains acquired during the manufacturing process. After washing, the garments are
hydro extracted to remove excess water and after this, these garments are dried in
tumbler dryer. Final checking is done before pressing and packing on the checking table
so that any fault in the piece may be removed and protruding threads eliminated. The
individual pieces are pressed by steam presses to remove any wrinkle marks and
packed in the carton boxes.
MSME-DI, KANPUR.
BIS No.
Title
1.
IS:12675
2.
IS:4039
3.
IS:10194
Quantity (Pcs.)
Value (Rs.)
45,000
2,38,50,000/-
POLLUTION CONTROL:
The process of manufacture does not generate pollution. However, entrepreneurs are to
contact State Pollution Control Board for necessary guidance.
ENERGY CONSERVATION:
Maximum care should be taken while selecting the machinery and other electrical
equipments so as to ensure minimum power consumption.
MSME-DI, KANPUR.
FINANCIAL ASPECTS:
(A) Fixed Capital
(i)
(ii)
Rs. 6,000/-
Qty
Nos.
2.
Sl.
No
1.
15
Rate
(Rs.)
17000/-
Value
(In Rs.)
2,55,000/-
210000/-
2,10,000/-
3.
42000/-
42,000/-
4.
Cutting Machine 8
72000/-
72,000/-
5.
115000/-
1,15,000/-
6.
Equipment etc.
7,000/Total:-
(B)
(i)
7,01,000/-
Personnel
Manager
No.
1
Rate(Rs.)
15000/-
Amount ( In Rs.)
15,000/-
2.
Supervisor
10000/-
10,000/-
3.
Cutter
10,000/-
10,000/-
4.
Pressman
7500/-
7,500/-
5.
Skilled Workers
19
7500/-
1,42,500/-
6.
Semi-Skilled Workers
5000/-
10,000/-
Total:
Perquisites @ 20%
1,95,000/39,000/-
Grand Total
2,34,000/-
(ii)
(iii)
(iv)
(v)
(vi)
MSME-DI, KANPUR.
Item description
Qty.
Unit
Rate
(Rs.)
Value
(In Rs.)
1.
Cotton Fabric
7500 Mtrs.
150/-
11,25,000/-
2.
3750 Nos.
90/-
3,37,500/-
Total:
14,62,500/-
Electricity
Rs.
10,000/-
2.
Fuel
Rs.
2,000/-
Total: -
Rs.
12,000/-
Rent
Rs.
6,000/-
2.
Postage
Rs.
1,000/-
3.
Stationery
Rs.
1,000/-
4.
Rs.
1,000/-
5.
Transport
Rs.
1,000/-
6.
Insurance
Rs.
2,890/-
7.
Telephone
Rs.
1,000/-
8.
Miscellaneous Expenses
Rs.
2,000/-
Total: Rs.
15,890/-
Rs.
2,34,000/-
ii.
Raw Material
Rs.
14,62,500/-
iii.
Utilities
Rs.
12,000/-
iv.
Rs.
15,890/-
Total: Rs.
17,24,390/-
17,24,390 X 3 = Rs.
51,73,170/-
(C)
MSME-DI, KANPUR.
Rs.
7,01,000/-
2.
Rs.
51,73,170/-
Total: Rs.
58,74,170/-
MACHINERY UTILISATION:
Capacity utilization of plant and machinery is considered as 75% of installed capacity.
However, this can be improved to 80% during 3rd year of production.
FIFNANCIAL ASPECTS:
(1)
(2)
Recurring Expenses
Rs.
2,06,92,680/-
2.
Rs.
69,400/-
3.
Rs.
7,04,900/-
Total: Rs.
2,14,66,980/-
Quantity (Nos.)
(3)
(4)
Rate/Pc. (Rs.)
45,000/-
Value (Rs.)
530/-
2,38,50,000/-
Total:
2,38,50,000/-
(-)
Cost of Production
2,38,50,000/-
(-)
2,14,66,980/-
Rs. 23,83,020/-
23,83,020/- X 100
Turn Over/Annum
2,38,50,000/-
9.9%
(5)
(6)
MSME-DI, KANPUR.
23,83,020/- X 100
58,74,170/-
40.5%
Rent
Rs.
72,000/-
2.
Total Depreciation
Rs.
69,400/-
3.
Rs.
7,04,900/-
4.
Rs.
11,23,200/-
5.
Rs.
91,200/-
6.
Insurance
Rs.
34,680/-
Rs.
20,95,380/-
20,95,380/- X 100
20,95,380/- + 23,83,020/-
2.
3.
46.78%
4.
5.
6.
7.
8.
M/s B. B. Corporation,
123-B, Dada Nagar, Kanpur.
9.
10.
Address
1.
2.
Local Market.
PSB*MSME-DI KANPUR*NOV2012*
MSME-DI, KANPUR.