REPLYTOCUSTOMERCOMMENTS

PROJECT:MAUDASUPERTHERMALPOWERPROJECT(2X500MW)
CUSTNO:0661,0662

NTPCDRGNO:956110101TRPVIK007
DESCRIPTION:SootBlowercontrolsystemWriteup
NTPCSCOMMENTREF:CC:PE:9561:101:16311

1.COMMENT:
IthasbeenobservedduringtestingofSBcontrolsystemofRHTPPIIIandVSTPPIVthat
thepairoperationofblowersisinitiatedbyrunningthesequencesP6,P7andP8for
WB,LRSBandAHBs.Thesesequencesarementionednowhereinthewriteupofthis
projectaswellasotherongoingprojects.M/sBHELtoincludethesameinthewriteup.

REPLY:
SBControlWriteupisrevisedtoincludesequencesforSingleoperationaswellasPair
Operationofalltheblowers.

2.COMMENT:
Further,inindividualbloweroperationorgroupoperation,ifallthesteamlinesare
chargedandanyofthemanualvalvebeforetheFTintheindividuallineisnotopen,
thenitwillgeneratea"flowlow"alarm(asbothsideFTsareORedinthecontrollogic)
andthesequenceoperationwillhault.Why?.M/sBHELtoclarifythesame.

REPLY:
M/sNTPCmaypleasenotethatthesequenceshallinterruptonlywhenthe"SBHDR
FLOWLOW"isexisting.Asperimplementedlogicevenifthereisflowlowinanyone
side,thesequenceshallnotinterruptandcontinuewithotherhealthysideandinthe
FLOWLOWsidethesequenceshalljustskipwith"FLOWLOW"alarmfaultindication

KindlygrantapprovalfortherevisedWriteup.

Signature
Not Verified
Digitally signed by
Amod Kumar
Date: 2011.05.03
10:48:14 IST
Reason: CAT I
Location: NTPCEOC

Bharat Heavy Electricals Limited

HIGH PRESSURE BOILER PLANT, TIRUCHIRAPPALLI 620 014.

CONTROLS AND INSTRUMENTATION / FB

PAGE 01 OF 10

9561-101-01-TR-PVI-K-007 / Rev 02

GENERAL WRITE UP ON SOOT BLOWER CONTROL SYSTEM

NTPC LIMITED

MAUDA THERMAL POWER PROJECT

2 X 500MW, UNIT-1&2, CUSTOMER NO.0661 &0662

NTPC Drawing number -- 9561-101-01-TR-PVI-K-007

Rev.No.

DATE

PREPARED

CHECKED

APPROVED

S.Kalaiselvi

S.Kalaiselvi

R.Dileep

DESCRIPTION

00

15/04/2010

Initial Release

Sd./ SKS

Sd./ SKS

Sd./RD

01

17/06/2010

Revised based NTPC comments letter ref:

CC:PE:9561:101:9878 dated:29/04/10

Sd./ SKS

Sd./ SKS

Sd./RD

02

12/03/2011

Revised based on NTPC comments vide letter ref

CC:PE:9561:101:16311 dated 19/08/10.

9561-101-01-TR-PVI-K-007 MAUDA SBC WRITEUP REV.02

9561-101-01-TR-PVI-K-007 / Rev 02
PAGE No: 2 0F 10
I)

GENERAL:
Various types of Soot Blowers such as Wall Blowers, Long Retractable Blowers, and Air Heater
Blowers are envisaged for the cleaning of fireside deposits from water walls, Super Heater,
Economiser, and Air heater regions during operation of the boiler. Steam is used as blowing medium
in all types of blowers.

II) BLOWERS AND VALVES COMING IN SB SYSTEM

1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)

Wall Blowers
- 88 Nos + (16 No. future provision)
Long Retractable Blowers
- 40 Nos + (04 No. future provision)
Air Heater Blowers
- 4 Nos.
AH control sol. valve (24VDC solenoid operated from SG-DDCMIS) - 4 Nos.
SB steam pressure control valve [SD024] (100%, pneumatic operated) - 1 No.
SB steam 40% bypass pressure control valve [SD025] (pneumatic operated) - 1No.
SB steam bypass inching valve with 100% capacity [SD023] (motorised, with integral starter) 1No.
SB steam isolation valve with 100% capacity [SB006] for valve SD024 (motorised, with integral
starter) - 1 No.
SB steam bypass isolation valve [SB009] with 100% capacity for valve SD023 (motorised, with
integral starter) - 1 No.
SB steam bypass isolation valve [SB012] with 40% capacity SD025 (motorised, with integral
starter) - 1 No.
Aux. Steam isolation valve [SB051] (motorised, with integral starter) - 1 No.
SB drain temperature control sol. valve (24VDC solenoid operated, from SG-DDCMIS) - 6 Nos.

III) SOOT BLOWER CONTROL (SBC)

The SBC is of Microprocessor based and built by using the Max - DNA hardware, implemented as
part of SG-DDCMIS. It houses the equipments required for auto sequential operation and remote
manual operation of soot blower and its valves from HMI in SG-DDCMIS. Commissioning of soot
blower control in SG-DDCMIS is necessary before operation of soot blowers as all limit switches and
pushbuttons are wired to SG-DDCMIS and operation commands are issued through SG-DDCMIS
only. Pressure & temperature controls of SB system is also implemented in SG-DDCMIS.
The system permits any group of soot blowers in sequence, if necessary and permits omission of any
soot blower(s) in a cycle. The blowers can be operated in groups. Only one group programme is
operable at a time. Maximum two blowers are envisaged to operate at a time in sequence from the
same group.
The blowers are grouped in different groups as below:i.
Pair operation of Wall Blowers
- P1
ii.
Single operation of Wall Blowers
- P2
iii.
Pair operation of LR Blowers
- P3
iv.
Single operation of LR Blowers
- P4
v.
Pair operation of AH Blowers
- P5
vi.
Single operation of AH Blowers
- P6

BHEL to ensure that the same

sequences will be used for operation of
future blowers.

When selecting two blowers for pair operation, pairing shall be made from blowers coming at opposite
sides of furnace as shown in scheme of soot blowing with valves, fittings and instrumentation.
Similarly for LR blowers also. For AH blowers blowers coming in RAPH-A & B primary to be
considered as one pair. Similarly for RAPH secondary also. Pair identification is indicated in clauseXII in detail.

9561-101-01-TR-PVI-K-007 / Rev 02
PAGE No: 3 0F 10
The Mimic shows the individual SB operating status and the following General / Fault Conditions. The
mimic will be prepared as per the scheme of soot blowing with valves, fittings and instrumentation.
Against each blower following indications shall be made for each limit switches. Mimic will be realised
in HMI of SG-DDCMIS only.
i) Wall blower limit switch LSTS, LSTE, LSTR
ii) LR blower limit switch LS1, LS2
iii) AH Blower limit switch LS1, LS2
Indications available in mimic in SG-DDCMIS - HMI
1) AMBER LAMPS TO INDICATE
i)
LR Blower over run (LEFT)
ii)
LR Blower over run (RIGHT)
iii)
LR Blower mechanical jamming (LEFT)
iv)
LR Blower mechanical jamming (RIGHT)
v)
Left LRB steam flow low (HCB23 CF101)
vi)
Right LRB steam flow low (HCB25 CF101)
vii) Left LRB motor overloaded
viii) Right LRB motor overloaded
ix)
Wall Blower over run (LEFT/FRONT)
x)
Wall Blower over run (RIGHT/REAR)
xi)
WB (RIGHT/REAR) steam flow low
(HCB24 CF101)
xii) WB (LEFT/FRONT) steam flow low
(HCB26 CF101)
xiii)
WB (RIGHT/REAR) motor overloaded
xiv) WB (LEFT/FRONT) motor overloaded
xv) AH motor overloaded(RAPH-A) (SEC.)
(SB053)
xvi) AH Blower over run (RAPH-A) (PRI.)
(SB065)
xvii) AH motor overloaded(RAPH-B) (SEC.)
(SB059)
xviii) AH Blower over run (RAPH-B) (PRI.)
(SB071)
xix) AHB steam pressure low - RAPH-A (SEC.)
(HCB31 CP201)
xx) AHB steam pressure low - RAPH-A (PRI.)
(HCB31 CP202)
xxi) AHB steam pressure low - RAPH-B (SEC.)
(HCB32 CP201)
xxii) AHB steam pressure low - RAPH-B (PRI.)
(HCB32 CP202)
xxiii) Boiler Trip
xxiv) Steam Pressure Low (HCB20 CP101,
HCB20 CP102)
xxv) Auto Sequence Interrupted
xxvi) SB by pass inching valve motor overloaded
(SD023)
xxvii) SB Steam by pass iso. valve motor
overloaded (SB009)
xxviii) SB Steam iso. valve motor overloaded
(SB006)

2) GREEN LAMPS TO INDICATE

i)
AHCV - RAPH-A (Sec.)
Closed(SB053)
ii)
AHCV - RAPH-A (Pri.)
Closed(SB065)
iii)
AHCV - RAPH-B (Sec.)
Closed(SB059)
iv)
AHCV - RAPH-B (Pri.)
Closed(SB071)
v)
SB Drain valve Closed (SB024)
vi)
SB Drain valve Closed (SB029)
vii) SB Drain valve Closed (SB038)
viii) SB Drain valve Closed (SB047)
ix)
SB Drain valve Closed (SB076)
x)
SB Drain valve Closed (SB078)
xi)
SB by pass inching valve closed
(SD023)
xii) SB Steam by pass iso. valve
Closed (SB009)
xiii) SB Steam iso. valve Closed
(SB006)
xiv) SB Steam by pass iso. valve
Closed (SB012)
xv) Aux. Steam iso. valve Closed
(SB051)

9561-101-01-TR-PVI-K-007 / Rev 02
PAGE No: 4 0F 10
xxix) SB Steam by pass iso. valve motor
overloaded (SB012)
xxx) Aux. Steam iso. valve motor overloaded
(SB051)

3) RED LAMPS TO INDICATE

i)
Auto sequence ON
ii)
AHCV - RAPH-A (Sec.) Opened (SB053)
iii)
AHCV - RAPH-A (Pri.) Opened (SB065)
iv)
AHCV - RAPH-B (Sec.) Opened (SB059)
v)
AHCV - RAPH-B (Pri.) Opened (SB071)
vi)
SB Drain valve Opened (SB024)
vii) SB Drain valve Opened (SB029)
viii) SB Drain valve Opened (SB038)
ix)
SB Drain valve Opened (SB047)
x)
SB Drain valve Opened (SB076)
xi)
SB Drain valve Opened (SB078)
xii) SB by pass inching valve Opened (SD023)
xiii) SB Steam by pass iso. valve Opened
(SB009)
xiv) SB Steam iso. valve Opened (SB006)
xv) SB Steam by pass iso. valve Opened
(SB012)
xvi) Aux. Steam iso. valve Opened (SB051)

4) YELLOW LAMPS TO INDICATE

i)
Auto sequence completed
ii)
Local start permit
iii)
All Blower at Home position
iv)
Right / Rear - Blower Forwarding
v)
Right / Rear - Blower Reversing
vi)
Right / Rear - Blower Rotating
vii) Left / Front - Blower Forwarding
viii) Left / Front - Blower Reversing
ix)
Left / Front - Blower Rotating

IV) THE SOOT BLOWER CONTROL SYSTEM CONSISTS OF THE FOLLOWING FUNCTIONS
(REALISED IN SG-DDCMIS - HMI)
1) LOCAL / REMOTE SELECTION
REMOTE mode is selected for operating blowers in auto sequence or manually from HMI.
LOCAL mode is selected to issue a local start permit to SBMCC for operating blowers locally .
2) SEQUENCE SELECT (P1 to P5)
Blowers can be programmed in different auto sequences. An auto sequence can be selected by
pressing the required sequence button (P1 to P5). Only one auto sequence can be selected at a
time. Auto sequence can be reset by pressing the selected sequence button and RESET button.
3) START SEQ:To start the auto sequence START SEQ button has to be pressed along with selected sequence
Button.
4) STOP/RETRACT
STOP/RETRACT button when pressed will issue a command to stop the auto sequence and the
operating blower will be retracted back to home position.
5) RESET
After removing the fault condition, the RESET button will be pressed to reset the fault. To reset a
selected sequence RESET button has to be pressed along with the selected sequence button.

9561-101-01-TR-PVI-K-007 / Rev 02
PAGE No: 5 0F 10
6) MANUAL START
Any blower can be started manually from HMI by selecting the blower and giving a MANUAL
START command provided the required permissives are available.
7) DISABLE/ ENABLE
Any blower can be disabled / enabled by selecting the blower and pressing the DISABLE/
ENABLE button. Once disabled the particular blower will not be available for operation.
8) SEQUENCE CHECK
When pressed along with a sequence button will display all the blowers programmed in that
sequence on MIMIC.
9) AUXILIARY CONTROL
Soot blowing steam isolating valve and pressure reducing valves are also operated from HMI.
V) SB STARTERS (MCC) AND POWER SUPPLY
Each soot blower is provided with a starter which houses power supply ON/OFF switches for
outgoing feeders power contactors, thermal overload relays etc.
MCC will be having power supply ON/OFF Switches with fuses for Incomers, Ammeter (A) and
Voltmeter (V) with selector switches. Two incomers are provided with manual change over switches.
Jamming relay required for LR blower will be mounted in the MCC itself.
VI) CHECKS BEFORE STARTING SB OPERATION
1) Put ON' 415V, 3 Ph, AC Incoming and outgoing power supply switch in MCC ,
VII) INITIAL CONDITIONS
1) SB steam isolating valves and PRVs shall be in closed condition.
2) All the blowers shall be in Home position.
VIII)

SEQUENTIAL OPERATION
1)
2)
3)
4)

Switch on power supplies.

Select the group programme to be operated.
Ensure Initial Conditions
Open the SB main Isolation valve and control valves and allow the steam to drain. Since thermal
drain valves are controlled from SBC, this will modulate according to the temperature of the line
automatically and keep removing condensate, if any.
5) After attaining the required drain temperature & adequate steam pressure, give program start
command. The first blower/ first pair of blowers will start as per selected programme and the
sequence continues. Programme operating display glows to indicate the same. (MIMIC shows the
individual Blower operation)

IX) BLOWER OPERATION LOGICS

1) WALL BLOWER:Six inputs and three outputs are wired from SG-DDCMIS for SB operation, which are as below.
Three limit switch contacts, two pushbutton contacts and one number SB motor overload contact
(common for both traverse and rotary motor) are wired to SG-DDCMIS. Three outputs one each
meant for traverse motor advance, traverse motor retract and rotary motor start command are

9561-101-01-TR-PVI-K-007 / Rev 02
PAGE No: 6 0F 10
envisaged. The limit switch contact development is indicated below for blower home position,
intermediate position and forward end position of blower:

Limit switch

At home position

LSTS
LSTE

LSTR

X Contact closed
LSTS - Forward end position limit switch
LSTE - Home position limit switch
LSTR - Rotary limit switch
i)

Limit switch development

At intermediate
position
X

At forward end
position
X
X
Makes after one
revolution of blower
- Contact opened

At blower home position, limit switch contact LSTE will be in open condition. This can be
used as a blower home position indication.
ii) Start permissives for wall blowers are as given below:
(1) All blowers at home position.
(2) SB steam pressure adequate (from pressure transmitters HCB20CP101 & CP102).
(3) SB steam temperature adequate (from TE - HCB20CT101).
(4) SB isolation valve status {(SB009 open and SD023 not closed) or (SB006 open and
SD024 not closed) or (SB012 open and SD025 not closed)}
iii) As soon as a start impulse is given from SBC (or local start command is given through local
pushbutton mounted on the WB) the following logical actions shall take care from control
system. All start and stop commands from SG-DDCMIS to individual blower starters shall be
of 24VDC for which suitable interposing relays will be mounted in each Blower starter.
(1) Traverse motor shall be given a start command through MCC. (K12)
(2) When blowers moves from the home position, limit switch LSTE contact makes.
(3) When blower reaches the forward end position, limit switch LSTS makes. This shall be
used for resetting the traverse motor ON command (K12) to MCC. This will stop the
traverse motor motion. Simultaneously start command shall be issued for rotary motor
(K13)
(4) Upon completion of one rotation by blower lance, limit switch LSTR makes. This will be
used for resetting the start command to rotary motor (K13) and issuing retract command
for traverse motor (K11)
(5) Upon completion of retract stroke, limit switch LSTE opens, which will be used for
resetting the retract command to traverse motor (K11) and sensing the blower home
position again.
(6) Steam blowing during the blowing cycle will be taken care by opening of steam valve
associated with the blower using mechanical arrangements and no separate open/close
commands are required for the same.
(7) In MCC control supply healthy indications and blower motor overload indications are
available for each starter.
iv) If any fault conditions as described below occurs, all operating blowers are to be retracted
back. i.e. rotary motor has to be tripped, if operating. If traverse motor is forwarding, the
forward command has to be tripped and retract command has to be issued from SB control
system
(1) SB pressure low (from pressure transmitters HCB20CP101 & CP102) with a delay of
three seconds.
(2) SB steam flow low (from flow transmitter HCB26CF101 for WB left and front,
HCB24CF101 for WB rear and right) after a delay of three seconds from the start of
rotary motor.

9561-101-01-TR-PVI-K-007 / Rev 02
PAGE No: 7 0F 10
(3) Blower motor overloaded (potential free signal from MCC)
(4) Blower over run (Blower not reached home position after 90 seconds). An alarm shall be
given in SG-DDCMIS.
(5) Emergency retract command from HMI by operator
(6) Retract command from local retract pushbutton by operator.
v) Upon getting the blower home position signal from the first blower/ pair of blowers, next
blower / pair of blowers identified in the sequence will get start command automatically. This
way all blowers identified in the sequence completes operation and sequence completed
indication will be displayed in the HMI.
2) LONG RETRACTABLE BLOWER
Five inputs and three outputs are wired from SG-DDCMIS for SB operation, which are as below.
Two limit switch contacts, two pushbutton contacts and one number SB motor overload contact
(common for both traverse and rotary motor) are wired to SG-DDCMIS. Three outputs one each
meant for traverse motor advance, traverse motor retract and rotary motor start command are
envisaged. The limit switch contact development is indicated below for blower home position,
intermediate position and forward end position of blower:

Limit switch
LS-1
LS-2

At home position
X
-

X Contact closed
LS1 - Forward end position limit switch
LS2 - Home position limit switch

Limit switch development

At intermediate
At forward end
position
position
X
X
X
- Contact opened

i)

At blower home position, limit switch contact LS2 will be in open condition. This can be used
as a blower home position indication.
ii) Start permissives for LR blowers are as given below:
(1) All blowers at home position.
(2) SB steam pressure adequate (from pressure transmitters HCB20CP101 & CP102).
(3) SB steam temperature adequate (from TE - HCB20CT101).
(4) SB isolation valve status {(SB009 open and SD023 not closed) or (SB006 open and
SD024 not closed) or (SB012 open and SD025 not closed)}
iii) As soon as a start impulse is given from SBC (or through local pushbuttons located in LRB),
the following logical actions shall take care from control system. All start and stop commands
from SG-DDCMIS to individual blower starters shall be of 24VDC for which suitable
interposing relays will be mounted in each Blower starter.
(1) Rotary motor shall be given a start command (K13) through MCC. Traverse motor
advance command (K12) shall be given next, but only after issual of rotary motor start
command.
(2) When blowers moves from the home position, limit switch LS-2 contact makes, which
shall be used for blower operating indication.
(3) When blower reaches the forward end position, limit switch LS1 opens. This shall be
used for resetting the traverse motor advance command (K12). This will stop the traverse
motor motion.
(4) Traverse motor retract command shall be issued (K11).
(5) Upon completion of retract stroke, limit switch LS2 opens. This resets start command to
traverse motor (K11) and then resets the rotary motor start command (K13).
(6) Upon completion of retract stroke, limit switch LS2 opens, which will be used for sensing
the blower home position.

9561-101-01-TR-PVI-K-007 / Rev 02
PAGE No: 8 0F 10
(7) Steam blowing during the blowing cycle will be taken care by opening of steam valve
associated with the blower using mechanical arrangements and no separate open/close
commands are required for the same.
(8) In MCC control supply healthy indications and motor overload indications are available.
iv) If any fault conditions as described below occurs, all operating blowers are to be retracted
back. i.e. rotary motor has to be tripped, if operating. If traverse motor is forwarding, the
forward command (K12) has to be tripped and retract command (K11) has to be issued from
SB control system
(1) SB pressure low (from pressure transmitters HCB20CP101 & CP102)
(2) SB steam flow low (from flow transmitter HCB25CF101 for LRB right, HCB23CF101 for
LRB left) after a delay of three seconds from the start of rotary motor.
(3) Blower motor overloaded (potential free signal from blower local control box)
(4) Blower over run (Blower not reached home position after 13 minutes). An alarm shall be
given in SG-DDCMIS.
(5) Emergency retract command from HMI by operator
(6) Local retract command from pushbuttons by operator.
v) Upon getting the blower home position signal from the first blower/ pair of blowers, next
blower / pair of blowers identified in the sequence will get start command automatically. This
way all blowers identified in the sequence completes operation and sequence completed
indication will be displayed in the HMI.
3) AIR HEATER BLOWER
Five inputs and two outputs are wired from SG-DDCMIS for SB operation, which are as below.
Two limit switch contacts, two local pushbutton commands and one number SB motor overload
contact are wired to SG-DDCMIS. One output is meant for AH motor start command and the
second for AH control valve open command (to 24VDC solenoid valve). The limit switch contact
development is indicated below for blower home position, intermediate position and forward end
position of blower :

Limit switch
LS-1
LS-2

At home position
-

X Contact closed
LS2 - Forward end position limit switch
LS1 - Home position limit switch
i)

Limit switch development

At intermediate
At forward end
position
position
X
X
X
- Contact opened

At blower home position, limit switch contact LS1 will be in open condition. This can be used
as a blower home position indication.
ii) Start permissives for AH blowers are as given below:
(1) All blowers at home position.
(2) SB steam pressure adequate as given below:
(a) Pressure switch HCB31CP201 not ON for AH blower at RAPH-A (Sec)
(b) Pressure switch HCB31CP202 not ON for AH blower at RAPH-A (Pri)
(c) Pressure switch HCB32CP201 not ON for AH blower at RAPH-B (Sec)
(d) Pressure switch HCB32CP202 not ON for AH blower at RAPH-B (Pri)
(3) SB isolation valve status {(SB009 open and SD023 not closed) or (SB006 open and
SD024 not closed) or (SB012 open and SD025 not closed) or (SB051 open)}
iii) As soon as a start impulse is given from SBC (or by pressing local start command from local
pushbuttons), the following logical actions shall take care from control system. All start and
stop commands from SG-DDCMIS to individual blower starter shall be of 24VDC type for
which suitable interposing relay will be mounted in the MCC.

9561-101-01-TR-PVI-K-007 / Rev 02
PAGE No: 9 0F 10
(1) AH blower motor shall be given a start command (K12) through MCC.
(2) When blowers moves from the home position, limit switch LS-1 contact makes, which
shall be used for blower operating indication.
(3) When the limit switch LS-1 makes, 24VDC solenoid valve associated with each AH
blower shall be given a open command from SG-DDCMIS. Opening the solenoid valve
will admit the steam through AH blower.
(4) When blower reaches the forward end position, limit switch LS2 makes. This shall be
used for resetting the ON command given to solenoid valve. During retract cycle, there
will not be any steam blowing.
(5) Using mechanical arrangement blower automatically retracts back to home position as
the blower start command (K12) is still active.
(6) Upon completion of retract stroke, limit switch LS1 opens. This shall be used for resetting
the start command (K12) given to blower.
(7) Upon completion of retract stroke, limit switch LS1 opens, which will be used for sensing
the blower home position.
(8) In SBMCC control supply healthy indications and motor overload indications are
available.
iv) If operator wants to stop the blower during operation, he will be having the provision to
manually stop the operating blower from HMI or using local pushbutton stations.
v) If blower does not comes back to home position within 45 minutes, then an alarm has to be
given in the SG-DDCMIS for blower overrun.
vi) Upon getting the blower home position signal from the first blower, next blower identified in
the sequence will get start command automatically. This way all blowers identified in the
sequence completes operation and sequence completed indication will be displayed in the
HMI.
4) When all the blowers complete operation, as sequenced in programme an indication lamp will
glow to indicate Auto Sequence Completed condition.
5) SB steam main isolation valve:i) SB isolation valves are provided with integral starters. Commands and feedbacks as per
drive control philosophy will be given from SB control.
ii) During start-up of boiler, main steam will not be available and auxiliary steam valve (SB051)
shall be opened for single/pair operation of AH blowers
iii) At a time one of the isolation valve (SB006, SB009, SB012) shall be opened.
iv) The isolation valve shall be closed automatically when the corresponding control valve is
opened less than 2% and vice versa.
6) Inching valve SD23 will be controlled from SBC and open /close provisions along with position
indication will be provided in the SBC.
7) SB pressure reducing valves SD24 (100% capacity) & SD25 (40% capacity) are controlled from
SBC. Open /close provisions along with status indication will be provided in the SBC HMI.
8) SB drain valves are controlled from SBC. Open/ close provisions and status indications will be
available in SBC.
X) MANUAL OPERATION FROM SG-DDCMIS HMI.
1) Select the Local / Remote selection in HMI to remote and Auto / Manual selection for Blowers /
Valves in manual.
2) Press Manual Start for blower.
3) The blower operates and completes its operation and comes back to the home position. The
respective lamp in mimic, Blower Forward / Reverse /Rotary indication comes as in the case of
sequential operation.
XI) MANUAL OPERATION FROM LOCAL
1) Select the Local / Remote Selector for blower and valves in local position.
2) The operator at field can operate any blower by using Local Start / Retract Push Button Box.

9561-101-01-TR-PVI-K-007 / Rev 02
PAGE No: 10 0F 10

XII) PAIR OPERATION

Blower pairs for pair operation of blowers shall be as below:
i) Wall blowers :
1/12, 2/13, 3/14, 4/15, 5/16, 6/17, 7/18, 8/19, 9/20, 10/21, 11/22, 23/34, 24/35, 25/36,
26/37, 27/38, 28/39, 29/40, 30/41, 31/42, 32/43, 33/44, 45/56, 46/57, 47/58, 48/59, 49/60,
50/61, 51/62, 52/63, 53/64, 54/65, 55/66, 67/78, 68/79, 69/80, 70/81, 71/82, 72/83, 73/84,
74/85, 75/86, 76/87, 77/88
ii) Wall blowers (future provisions) :
89, 90, 91, 92, 93, 94, 95/100, 96/101, 97/102, 98/103, 99/104
iii) LR blowers :
105/106, 107/108, 109/110, 111/112, 113/114, 115/116, 117/118, 119/120, 121/122,
123/124, 125/126, 127/128, 129/130, 131/132, 133/134, 135/136, 137/138, 139/140,
141/142, 143/144
iv) LR blowers (future provisions) :
145/146, 147/148
v) AH Blowers :
RAPH-A-Pri / RAPH-B-Pri, RAPH-B-Sec / RAPH-B-Sec
XIII)

GENERAL REQUIREMENTS
1) During sequential operation / remote manual, the operating blower can be retracted by pressing
the Emergency retract from HMI.
2) The sequence can be stopped at any time by using the Stop command.
3) Any blower can be bypassed.

XIV)
1)
2)
3)

NOTE:At a time, maximum two blowers can be operated in sequence.

CRT/Key boards are common for FSSS, SBC & SADC System.
One potential free contact output for Any soot blower ON to be made available from SBC for
use in BHELSONIC system of BHEL (Trichy).
4) SB operation can be made through CRT/key board. SB mimic diagram will be implemented in
SG-DDCMIS and operation can be made through OWS & LVS. All feedbacks / status will be
available in OWS & LVS