You are on page 1of 7

Pilot Operated Relief Valves

BT / BG-03 / 06 /10
Threaded Connections / Sub-plate Mounting
Specifications / Model Number Designation

PRESSURE
CONTROLS

Graphic Symbols

Vent Connection

Specifications
Model Numbers

Max. Operating
Pressure
MPa (PSI)

Threaded
Connection

Sub-plate
Mounting

BT-03- -32

BG-03- -32

BT-06- -32

BG-06- -32

BT-10- -32

BG-10- -32

25 (3630)

Pres. Adj.
Range
MPa (PSI)

Note)
-25
( -3630)

Max. Flow
L /min
(U.S.GPM)

Approx. Mass
kg (lbs.)
BT type
BG type

100
(26.4)

5.0
(11.0)

4.7
(10.4)

200
(52.8)

5.0
(11.0)

5.6
(12.3)

400
(106)

8.5
(18.7)

8.7
(19.2)

Note: Refer to the Minimum adjustment Pressure characteristics on page 14.

Yuken can offer flanged connection valves described below.


For details, contact us.
Model Numbers

Max Operating Pres.


MPa (PSI)

BF-10- -32
BF-16- -32
BF-24- -20

25 (3630)
21 (3050)

Max Flow
L /min (U.S.GPM)
400 (106)
800 (211)
1200 (317)

Model Number Designation

FSpecial Seals
F:
Special Seals
for Phosphate
Ester Type
Fluids
(Omit if not
required)

-03

-V

-32

Series Number

Type of
Mounting

Valve
Size

High Venting
Pres. Feature

Design
Number

Design Standards

03
06
10
03
06
10

V:
For High
Venting
Pressure
Feature
(Omit if not
required)

32
32
32
32
32
32

B:
Pilot Operated
Relief Valves

T: Threaded
Connection
G: Sub-plate
Mounting

None: Japanese Std. "JIS"


80: European Design Std.
90: N. American Design Std.
None: Japanese Std. "JIS" and
European Design Std.
90: N. American Design Std.

Use high venting pressure type to reduce the response time from unload to onload.

No.9

Pilot Operated Relief Valves


BT / BG-03 / 06 / 10
Attachment / Sub-plate / Instructions

PRESSURE
CONTROLS

Attachment
Mounting Bolts
Socket Head Cap Screw

Valve
Model Numbers

Japanese Std. "JIS" and European Design Std.

N. American Design Std.

BG-03

M12 u 70 Lg. (2 pcs.), M12 u 95 Lg. (2 pcs.)

1/2-13UNC u 2-3/4 Lg. (2 pcs.), 1/2-13UNC u 3-3/4 Lg. (2 pcs.)

BG-06

M16 u 60 Lg. (2 pcs.), M16 u 80 Lg. (2 pcs.)

5/8-11UNC u 2-1/4 Lg. (2 pcs.), 5/8-11UNC u 3-1/4 Lg. (2 pcs.)

BG-10

M20 u 70 Lg. (2 pcs.), M20 u 90 Lg. (2 pcs.)

3/4-10UNC u 2-3/4 Lg. (2 pcs.), 3/4-10UNC u 3-1/2 Lg. (2 pcs.)

Sub-plate
Valve
Model
Numbers
BG-03

BG-06

BG-10

Japanese Standard "JIS"


Sub-plate
Model Numbers

Thread
Size

European Design Standard


Sub-plate
Model Numbers

Thread
Size

N. American Design Standard


Sub-plate
Model Numbers

Thread
Size

Approx.
Mass
kg (lbs.)

BGM-03-20

Rc 3/8

BGM-03-3080

3/8 BSP.F

BGM-03-2090

3/8 NPT

2.4(5.3)

BGM-03X-20

Rc 1/2

BGM-03X-3080

1/2 BSP.F

BGM-03X-2090

1/2 NPT

3.1(6.8)

BGM-06-20

Rc 3/4

BGM-06-3080

3/4 BSP.F

BGM-06-2090

3/4 NPT

4.7(10.4)

BGM-06X-20

Rc 1

BGM-06X-3080

1 BSP.F

BGM-06X-2090

1 NPT

5.7(12.6)

BGM-10-20

Rc 1-1/4

BGM-10-3080

1-1/4 BSP.F

BGM-10-2090

1-1/4 NPT

8.4(18.5)

BGM-10X-20

Rc 1-1/2

BGM-10X-3080

1-1/2 BSP.F

BGM-10X-2090

1-1/2 NPT

10.3(22.7)

Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have
a good ma-chined finish.

Instructions
If a remote control relief valve is used in the vent circuit, see page 3. In addition, if the internal volume of the vent
line is too large, chattering is likely to occur. Thus, as far as possible reduce the inside Dia. and the length of the pipe.
Pressure is limited by collars fitted. If a working pressure cannot be attained, remove some collars. One collar is
equivalent to 10 MPa (1450 PSI).
With a small flow, the setting pressure may be unstable. Use models numbered 03 and 06 with a flow rate above
8 L /min (2.1 U.S. GPM) and model 10 with 15 L /min (4.0 U.S. GPM).
There are two threaded connection pressure ports. They can be connected each other in-line; one as inlet and the
other as an outlet or the valve can be used by plugging one of the pressure ports.

No.10

Pilot Operated Relief Valves


Threaded Connections:BT-03 / 06 / 10

PRESSURE
CONTROLS

Installation Drawings
BT-03- -32/3280/3290
BT-06- -32/3280/3290
BT-10- -32/3280/3290

DIMENSIONS IN
MILLIMETRES (INCHES)
Lock Nut 14(.55) Hex.

"A" SQ.

Two Collars

4 positions of pressure adjustment handle


are available by rotating cover assembly as shown.

Pressure Adjustment
Handle
5
(.20)

INC.

Fully Extended
C

45(1.77)
Dia.

Vent Port
"T" Thd.
3280
Design Only

Pressure Port "S" Thd.


2 Places
T

Tank Port
"S" Thd.

Model Numbers
BT-03- -32/3280/3290
BT-06- -32/3280/3290
BT-10- -32/3280/3290

Model Numbers
BT-03- -32
BT-03- -3280
BT-03- -3290
BT-06- -32
BT-06- -3280
BT-06- -3290
BT-10- -32
BT-10- -3280
BT-10- -3290

Pressure Gauge Connection


"U" Thd.

Dimensions mm (Inches)
A

40
105
52
78
150.5 68.5
62
36
52
90
45
75
(2.95) (1.57) (4.13) (2.05) (3.07) (5.93) (2.70) (2.44) (1.42) (2.05) (3.54) (1.77)
85
50
101
80
96
183
89
74
49
80
120
60
(3.35) (1.97) (3.98) (3.15) (3.78) (7.20) (3.50) (2.91) (1.93) (3.15) (4.72) (2.36)
Thread Size
"S" Thd.

"T" Thd.

"U" Thd.

Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 3/4
3/4 BSP.F
3/4 NPT
Rc 1-1/4
1-1/4 BSP.F
1-1/4 NPT

Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 3/8
3/8 BSP.F
3/8 NPT
Rc 3/8
3/8 BSP.F
3/8 NPT

Rc 1/4
1/4 BSP.Tr
1/4 NPT
Rc 1/4
1/4 BSP.Tr
1/4 NPT
Rc 1/4
1/4 BSP.Tr
1/4 NPT

No.11

Pilot Operated Relief Valves


Sub-plate Mounting:BG-03 / 06 / 10

PRESSURE
CONTROLS

Installation Drawings
BG-03- -32/3290
BG-06- -32/3290
BG-10- -32/3290

MENSIONS IN
MILLIMETRES (INCHES)

Lock Nut 14(.55) Hex.

Mounting Surface
(O-Rings Furnished)

"A" SQ.

Two Collars

3 positions of pressure adjustment handle


are available by rotating cover assembly as shown.

Pressure Adjustment
Handle
INC.
Fully Extended
C

Vent Port
45(1.77)
Dia.

Pressure
Gauge
Connection
"X" Thd.

Locating Pin
6(.24) Dia.

In case of BG-03, no spotface


are made at those two holes.

6
(.24)

Pressure Port
U
D

J
V
E
F

Model Numbers

"S" Dia. Through


"T" Dia. Spotface
4 Places

Tank Port
L

Dimensions mm (Inches)
A

75
40
105
57
78
78
137 14.1 41
82
117
77
22 13.5 21
55
BG-03- -32/3290
(2.95) (1.57) (4.13) (2.24) (3.07) (3.07) (5.39) (.56) (1.61) (3.23) (4.61) (3.03) (.87) (.53) (.83) (2.17)
BG-06- -32/3290

75
40
105
40
60
78
161
17
52
104 141 83.5 4.5 17.5 26
38
58
(2.95) (1.57) (4.13) (1.57) (2.36) (3.07) (6.34) (.67) (2.05) (4.09) (5.55) (3.29) (.18) (.69) (1.02) (1.50) (2.28)

BG-10- -32/3290

85
45
101
47
67
84
195 20.7 62
124 175 110
6
21.5 32
45
65
(3.35) (1.77) (3.98) (1.85) (2.64) (3.31) (7.68) (.81) (2.44) (4.88) (6.89) (4.33) (.24) (.85) (1.26) (1.77) (2.56)

Model Numbers
BG-03- -32

BG-03- -3290
BG-06- -32

BG-06- -3290
BG-10- -32

BG-10- -3290

No.12

Thread Size
"X" Thd
Rc 1/4 = 1/4 BSP.Tr
1/4 NPT
Rc 1/4 = 1/4 BSP.Tr
1/4 NPT
Rc 1/4 = 1/4 BSP.Tr
1/4 NPT

Mounting Surface

ISO 6264-AR-06-2-A

ISO 6264-AS-08-2-A

ISO 6264-AT-10-2-A

Sub-plate for
Pilot Operated Relief Valves

PRESSURE
CONTROLS

Installation Drawings
BGM-03,03X-20 / 3080 / 2090
BGM-06,06X-20 / 3080 / 2090
BGM-10,10X-20 / 3080 / 2090

DIMENSIONS IN
MILLIMETRES (INCHES)
A

"d" Dia. Through


"e" Dia. Spotface
4 Places
"h"
4 Places

"t" Thd.

S
Q

H
K

6.2(.24) Dia.

"b" Dia.
2 Places

Model Numbers
BGM-03
BGM-03X
BGM-06
BGM-06X
BGM-10
BGM-10X

Model Numbers
BGM-03

BGM-06

BGM-10
BGM-10X

BGM-03
BGM-03X
BGM-06
BGM-06X
BGM-10
BGM-10X

13
60
86
(3.39) (2.36) (.51)

53.8
(2.12)

3.1
(.12)

26.9
149
13
(1.06) (5.87) (.51)

15
78
108
(4.25) (3.07) (.59)

70
(2.76)

4
(.16)

180
15
35
(1.38) (7.09) (.59)

16
94
126
(4.96) (3.70) (.63)

82.6
(3.25)

5.7
(.22)

16
41.3
227
(1.63) (8.94) (.63)

26
86
53.8
123 (3.39) 32 (1.02) 97
(4.84) 95 (1.26) 21 (3.82) (2.12)
(.83)
(3.74)
27.2
106.5
66.7
150 (4.19) 51 (1.07) 121
(5.91) 119 (2.01) 18 (4.76) (2.63)
(.71)
(4.69)
30.2
138.2
195 (5.44) 62 (1.19) 154
88.9
(7.68) 158 (2.44) 17 (6.06) (3.50)
(.67)
(6.22)

Dimensions mm (Inches)
T

U
47.4
(1.87)

22
(.87)

22
(.87)

33.4
(1.31)

11
(.43)

42
76.2 31.8 44.5
(1.65) (3.00) (1.25) (1.75)

12.7
(.50)

0
(0)

37
55.5 23.8
(1.46) (2.19) (.94)

BGM-06X

Model
Numbers

Dimensions mm (Inches)

19
(.75)

BGM-03X

"n" Thd.
2 Places

7(.28) Dia.
10(.39) Deep

Japanese Standard "JIS"


Design "20"
"h"

"n" Thd.

M12 Thd.
20(.79) Deep

Rc 3/8

M16 Thd.
25(.98) Deep

Rc 3/4

M20 Thd.
28(1.10) Deep

Rc1-1/4
Rc 1-1/2

17.5
(.69)

19
(.75)

21
(.83)

24
(.94)

31
26
(1.02) (1.22)

European Design Standard


Design "3080"

"t" Thd.

Rc 1/2

Rc 1

32
(1.26) 20
11
14.5
(.79) (.57) (.43)
40
(1.57)
40
(1.57) 25
13.5
23
(.98) (.91) (.53)
50
(1.97)
50
(1.97) 32
17.5
28
63 (1.26) (1.10) (.69)
(2.48)

Rc 1/4

"h"

"n" Thd.

M12 Thd.
20(.79) Deep

3/8 BSP.F

M16 Thd.
25(.98) Deep

3/4 BSP. F

"t" Thd.

1-1/4 BSP.F
M20 Thd.
28(1.10) Deep 1-1/2 BSP.F

"h"

"n" Thd.

"t" Thd.

1/2-13UNC Thd. 3/8 NPT


22(.87) Deep
1/2 NPT

1/2 BSP.F

1 BSP.F

N. American Design Standard


Design "2090"

1/4 BSP.F

5/8-11UNC Thd. 3/4 NPT


27(1.06) Deep
1 NPT

1/4 NPT

3/4-10UNC Thd. 1-1/4 NPT


28(1.10) Deep
1-1/2 NPT

No.13

Pilot Operated Relief Valves


BT / BG-03 / 06 / 10

PRESSURE
CONTROLS

Performance Characteristics
Nominal Override Characteristics

Hydraulic fluid: Viscosity : 35 mm /s (164 SSU)


Specific Gravity : 0.850

BT-06, BG-06

PSI MPa
3600 25
24
3300 23
2300 16
15
2000 14
225 1.6
1.3
150 1.0

Pressure

Pressure

BT-03, BG-03

0
0

25
5

50

75

10
15
Flow Rate

20

PSI MPa
3600 25
24
3300 23
2300 16
15
2000 14
275 1.9
1.6
200 1.3

100 L/min

25

U.S. GPM

50
10

100
20

150

30

40

200 L/min
50

U.S. GPM

Flow Rate

Pressure

BT-10, BG-10
PSI MPa
3600 25
24
3300 23
2300 16
15
2000 14
2.0
250 1.6
200 1.2
0

100

25

200

300

50
75
Flow Rate

400
100

L/min
U.S. GPM

Min. Adj. Pressure & Vent Pressure vs. Flow


BT-03, BG-03

BT-06, BG-06

Pressure

80
60
40
20
0

0.7
0.6
0.5
0.4
0.3
0.2
0.1
0

High Venting
Pressure Type
0

25
5

50
10

15

Low Venting
Pressure Type
75
20

100 L/min
25

U.S. GPM

Flow Rate

Vent Pressure
Min. Adjustment Pressure
High Venting
Pressure Type

Pressure

50
0

0.4
0.2
0

Low Venting
Pressure Type
0
0

100
25

200

300

50

75

Flow Rate

No.14

Vent Pressure
Min. Adjustment Pressure

High Venting
Pressure Type

Low Venting
Pressure Type
0
0

50
10

100
20

30

Flow Rate

BT-10, BG-10
PSI MPa
225 1.6
200 1.4
1.2
150 1.0
0.8
100
0.6

PSI MPa
200 1.4
1.2
150 1.0
0.8
100
0.6
50 0.4
0.2
0
0

Pressure

Vent Pressure
Min. Adjustment Pressure

PSI MPa
100

Hydraulic fluid: Viscosity : 35 mm /s (164 SSU)


Specific Gravity : 0.850

400 L/min
100 U.S. GPM

150
40

200 L/min
50

U.S. GPM

Pilot Operated Relief Valves


BT / BG-03 / 06 / 10

PRESSURE
CONTROLS

Spare Parts List


BT-03- -32/3280/3290
BT-06- -32/3280/3290
BT-10- -32/3280/3290
18 22

CAUTION
2

10 11 13 12

16 9

When making replacement of seals, please do it


carefully after reading through the relevant
instructions in the Operator's Manual.

A
List of Seals

17

21

14

20

15

19

Item

Name of Parts

16
17
24

Part Numbers

Qty.

BT-03

BT-06

BT-10

O-Ring

SO-NA-P9

SO-NA-P9

SO-NA-P9

O-Ring

SO-NB-P32

SO-NB-P32

SO-NB-P42

Bonded Seal

SG-FB-3/8

SG-FB-3/8

SG-FB-3/8

Note: When ordering the seals, please specify the seal kit number from the
table below.

List of Seal Kits


24

Model Numbers

23

BT-03
BT-06

Section "A"
for Design 3280

BT-10

14
19

List of Seals
25
23
15

22

24

KS-BT-10-32

10 11 13 12

2 17 9

20
18

KS-BT-03-32

Note: No bonded seals are included in the seal


kits.

BG-03- -32/3290
BG-06- -32/3290
BG-10- -32/3290
21 16

Seal Kit Numbers

Item

Name of Parts

17
18

Part Numbers

Qty.

BG-03

BG-06

BG-10

O-Ring

SO-NA-P9

SO-NA-P9

SO-NA-P9

O-Ring

SO-NB-P9

SO-NB-P11

SO-NB-P9

19

O-Ring

SO-NB-P18

SO-NB-P28

SO-NB-P32

20

O-Ring

SO-NB-P32

SO-NB-P32

SO-NB-P42

Note: When ordering the seals, please specify the seal kit number from the
table below.

List of Seal Kits


Model Numbers

Seal Kit Numbers

BG-03

KS-BG-03-32

BG-06

KS-BG-06-32

BG-10

KS-BG-10-32

No.15