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CUSTOMER

PROJECT NAME
REFERENCE NO.
DATE ISSUED
CLASS

:
:
:
:
:

SHANGHAI SHIPYARD & CHENGXI SHIPYARD CO., LTD.


DRILL SHIP TIRGER PROJECT
APP-12RAH044-Rev.5
21-Feb-13
ABS

SPECIFICATION
for

SYNCHRONOUS GENERATOR
(3225KVA, 8P, 6600V, 60Hz, IP44, 5SETS)

FOR REWORKING

21-Feb-13

For Re Working

K.J.KIM

-----

O.S.SONG

S.H.LEE

24-Jan-13

For Working

K.J.KIM

-----

O.S.SONG

S.H.LEE

03-Jan-13

For Re-Approval

K.J.KIM

-----

O.S.SONG

D.S.KIM

07-Nov-12

For Re-Approval

Y.H.LEE

-----

O.S.SONG

D.S.KIM

10-Jul-12

For Re-Approval

Y.H.LEE

-----

O.S.SONG

D.S.KIM

20-Apr-12

For Approval

Y.H.LEE

-----

O.S.SONG

D.S.KIM

Rev. Date Issued

Contents

Prepared Checked Checked Approved


by
by
by
by
(TEL:82-52-202-6611, FAX:82-52-202-6995)

HYUNDAI HEAVY INDUSTRIES CO., LTD


Electro Electric Systems
http://www.hhi.co.kr

CONTENTS
1

CAUTION

SPECIFICATION OF GENERATOR

: HSJ7 719-8P-Rev.3

PROCEDURE OF A.C GENERATOR TEST

: MG TA 1

SECTIONAL DRAWING

: 3G-010120-Rev.0

OUTLINE OF GENERATOR

: 3H-001449-A-Rev.3
3H-001449-B-Rev.3

DIMENSION OF SHAFT

: 3H-001450-Rev.1

MAIN TERMINAL BOX ASS'Y

: 3G-003085-Rev.3

AUX. TERMINAL BOX ASS'Y

: 3G-003492-Rev.1

LUB. OIL PIP'G CONNECTION

: 3G-010178-Rev.3

10

LUB. OIL COOLER

: 3G-010189-Rev.0

11

AIR COOLER

: 3M-039596-Rev.0

12

LEAKAGE DETECTOR

: 3M-050805-Rev.0

13

AVR CONNECTION DIAGRAM

: 3E-002266-Rev.2

14

TERMINAL BLOCK DIAGRAM

: 3E-002267-Rev.1

15

AVR CUBICE

: 3G-010099-Rev.1

16

DWG FOR BRG INSULATION

: 4G-000508-Rev.0

17

DROOP CHARACTERISTIC

: 4E-001099-Rev.0

18

SPARE PART FOR A.C GENERATOR

: 4M-043793-Rev.1

19

D/G SET PLAN VIEW

: 4M-057762-Rev.2

20

SHAFT LOCKING DEVICE

: 3M-164246-Rev.0

CAUTION
A. Phase Sequence
Phase sequence of these generators are UVW regardless of rotating direction of
prime mover.
Please connect all cables as shown in below figure 1.
Generator Side

MSBD Side

MSBD : Main Switch Board


< Figure 1 >

B. Manual Synchronizing
Please be careful at synchronizing of each generator during on board test or normal
operating as follows.
1) Check that incoming generator voltage level and frequency in its no-load condition
is correct.
2) After rotating the synchronizing switch to the "ON" position, please check the
condition of the synchroscope pointer, and adjust the speed of the incoming
Engine/Generator until it is rotating slowly to clockwise direction (no more than
1 revolution / 20 seconds).
3) The incoming generator breaker should be closed as close to the 12 o'clock
position as possible.
Warning
If generator breaker is closed at conditions other than the above, the
generator excitation system (Diodes, Varistors, Transformer ) & rotor
or stator can be damaged by transient reactive current.

[2013-01-24]

SPECIFICATION OF GENERATOR

5ST / SHIP

USE

DIESEL ENGINE GENERATOR

QUANTITY / SHIP

TYPE OF ENCLOSURE

IP 44

APPLIED CLASS

ABS

COOLING SYSTEM

AIR TO WATER (IC81W)

AMBIENT TEMP.

50

EXCITING SYSTEM

SELF EXCITING BRUSHLESS

INSULATION CLASS

STRUCTURE OF ROTOR

CYLINDRICAL ROTOR

TEMPERATURE RISE

COUPLING METHOD

FLEXIBLE

APPLIED UNIT

METRIC

SPECIFICATION

BEARING

TYPE

HSJ7 719-8P

TYPE OF BEARING

OUTPUT CAPACITY

3225.0

LOCATION

DRIVED END

NON-DRIVED END

RATING

CONTINUOUS

SIZE

180*L215

150*L180

2.0 LITER/MIN.

2.0 LITER/MIN.

FORCED LUB.

FORCED LUB.

PHASES,WIRE,CONN

3 ,

3 W,

KVA

Y (DAMPER WINDING)

OIL QUANTITY

VOLTAGE

AC 6600 V

LUB SYSTEM

CURRENT

282.1 A

OIL GRADE

60 Hz

FREQUENCY

8 P

SPEED

900 RPM
0.8

Max

110 KW

CAPACITY
337.6 Kg.m FLUID

FRESH WATER

ROTOR WEIGHT

4416 Kg

QUANTITY

TOTAL WEIGHT

11.5 ton

INLET TEMP.

CHARACTERISTICS
2.5 %

VARIATION OF GENERATOR VOLTAGE

23.9 m/h
38

TEMP RISE

REFER TO ITP
ITP.

PRESSURE DROP

MAX
MAX.

DRY WEIGHT

- Kg/cm
- Kg

DETECTING SYSTEM

120 % / 2 min.

OVER SPEED

AIR COOLER

LAGGING

OVER CURRENT

0.2 bar

INLET TEMP.

1350.4 Kg.m/

GD/ J

ISO VG 46

INLET PRESSURE

POLES
POWER FACTOR

SLEEVE BEARING

VOLTAGE ADJUST

5.0 %

WINDING TEMP.

PT100 OHM 3EA/PHASE

MOUNTING METHOD

B20

BEARING TEMP.

THERMOMETER + PT100 OHM x 2EA/BRG.

REACTANCE & TIME CONSTANT

COOLING AIR TEMP

PT100 OHM 2EA/ST

(CALCULATED VALUE)

LEAKAGE DETECTOR

N/C CONTACT : 2EA/ST

355.0 %(UNSATURATED) T' d

Xd

CONFIRMED ITEM BY OWNER

0.1555 Sec.

X' d

22.6 %(SATURATED)

T'' d

0.0053 Sec. * LOCATION OF TERMINAL BOX.

X'' d

12.9 %(SATURATED)

Ta

0.0551 Sec.

0.6 %

ra

N O T E

(VIEWD FROM PRIME MOVER)

*AUX.
#1,3,5:RIGHT
#2,4:LEFT

* CABLE ENTRY

ALL BOTTOM SIDE

* SPACE HEATER

1PH, 230V, 1000W

* PAINTING COLOR

RAL 5019

* LOCATION OF AIR COOLER FLANGE

- SENS0R SETTING POINT(RECOMMEDED)


W.T.D : ALRAM : 150
B.T.D : ALARM : 95
A.T.D(COLD) : ALARM : 65
A.T.D(HOT) : ALARM : 125

*MAIN
#1,3,5:LEFT
#2,4:RIGHT

(VIEWD FROM PRIME MOVER)

#1,3,5:RIGHT
#2,4:LEFT

* ROTATING DIRECTION OF GENERATOR

C.C.W

(VIEWD FROM PRIME MOVER)

REMARK
REV

CONTENTS

DATE

REVISED QUANTITY OF SHIP

10-Jul-12

REVISED BY ENGINE MAKER COMMENTS

7-Nov-12

REVISED BY OWNER'S COMMENTS

23-Jan-13

4
5

RW-W230-158-0
RW
W230 158 0

1.THE SPECIFICATION OF * MARK SHOULD BE INFORMED ON


YOUR APPROVED DRAWING

HSJ7 719-8P-Rev.3
DATE

DESIGN

CHECKED

CHECKED

APPROVED

23-Jan-13

K.J.KIM

-----

O.S.SONG

S.H.LEE

A4(210mm X 297mm)

TEST PROCEDURE OF A.C SYNCHRONOUS GENERATOR


No

MG TA 1

1/3

Criterion

Remarks

Test Item

Procedure

Temperature
Rise Test

The generator will be operated with


rated current until the temperature of each
section are saturated according to
IEEE115.
Temperature rise of each winding will be
measured by resistance method.

Stator : 107
Rotor : 112
Type Test
(Based on water
inlet temp.: 38)

Over current
Test

The generator will have to withstand


50% excess of rated current for 30
seconds after temperature rise test.

Without damage
visually

Over speed test will be carried out


for 120 seconds with 1.2 times the
Over speed Test
rated speed under no excitation
condition.

Dielectric
Strength Test

The test voltage with commercial


frequency will be applied to each
winding for 60 seconds.

Insulation resistance of each separate


Measurement of
winding will be measured with
Insulation
DC megger before and after
Resistance
high voltage test.

Measurement of
Each winding resistance will be
Winding
measured by volt-ampere method.
Resistance

Verification of
the voltage
regulation
system

The generator, together with its voltage


regulation system, will be verified in such a
way that, at all loads from no-load running
to full load, the rated voltage at the rated
power factor is maintained within 2.5%
under steady condition.
Test shall be carried out according to
approval drawing.

Without damage
visually

Stator : 14,200 V
Rotor : 1,500 V

More than 5

Type Test

TEST PROCEDURE OF A.C SYNCHRONOUS GENERATOR


No

Test Item

Steady State
Short Circuit
Test

Procedure

After power circuits are shorted


with no excitation, giving excitation
while running at rated revolution,
the generator with excitation systems
will have to withstand 300% rated
current for 2 seconds.

MG TA 1

2/3

Criterion

Remarks

Without damage
visually

Type Test

The momentary voltage variation


shall be measured and calculated by
equivalent method of JEM(Japanese
Electrical Manufacturer's Association)
1354. The equivalent calculation
method are as follows.
V - Vmin
V =
9

Momentary
Voltage
Variation Test

x 100 (%)
V - Vmin + (Is x Xe)/100

V : Rated Voltage (%)


Vmin : Minimum Voltage when applying
the load (%)
Is : Load Current in Vmin (%)
Xe : Impedance of applied load (%)

Less than 15%


of rated voltage,
at least 60% of
the rated current
Type Test
of generator
with power factor
of 0.4 lagging
or less.

* The recovery time within 3.0%


of the rated voltage shall be checked
during engine's governor charact
-eristic test at engine's shop.

10

Verification of
Bearing

Upon completion of the test, the bearing


shall be overhauled.

Without damage
visually

Inter-Turn Test A high frequency high voltage test is to be


Vpeak=20,000V
11 (Impulse Voltage carried out on individual coils under inprocessing condition.
Test)

12

Air Gap
Measurement

Measurement record to be submitted


to the surveyor.

In-process
(Report Review)

In-process
(Report Review)

TEST PROCEDURE OF A.C SYNCHRONOUS GENERATOR


No

13

Test Item

Procedure

Running
Balance Test

Generator will be operated at no load


and rated speed.
The vibration of the machine and operation
of the bearing lubrication system will be
checked.
And test result of the vibration shall be
recorded on the test report.
* Vibration measurement point & condition
-. Condition : Full load & No load
-. Measure Point
: Bearing & Main Terminal Box

1. Type Test : Test of the first generator of a series.


2. Above test items & procedure are satisfied with ABS requirement.

MG TA 1

3/3

Criterion

Remarks

In-process
(Report Review)