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SEM-CALACA POWER CORPORATION

SAN RAFAEL, CALACA, BATANGAS


UNIT 2 COAL FEEDER MAINTENANCE HISTORY - ALPHA
As of September 05, 2014

Work Order No.

Maintenance Date
(Start Date)

SPIN: FC201CFD05
BMWO-000016
9/15/2011 8:00
BMWO-000857

12/19/2011 14:00

BMWO-000896

12/25/2011 14:00

BMWO-001166

2/12/2012 9:30

BMWO-001304

2/29/2012 13:00

BMWO-001736

6/14/2012 8:00

BMWO-001836

7/7/2012 8:00

OJC-000191
OJC-000353
OJC-000487
OJC-001836
OJC-003188
OJC-003645

3/11/2012 8:00
6/3/2012 10:00
7/8/2012 8:00
1/29/2013 8:00
7/23/2013 10:00
9/21/2013 11:00

OJC-004387

12/23/2013 10:30

OJC-006074

7/10/2014 18:00

Actual Work Done

Work Order No.

Maintenance Date
(Start Date)

PMWO-000316
PMWO-000335
PMWO-000738
PMWO-001256
PMWO-001732
PMWO-004498
PMWO-005388
PMWO-006142
PMWO-006752
PMWO-007654
PMWO-009192
PMWO-011154
PMWO-012094
PMWO-012777
PMWO-013658
PMWO-015203
PMWO-015249
PMWO-016598
PMWO-021597

11/4/2011 9:00
11/14/2011 8:00
12/23/2011 9:00
1/22/2012 9:00
6/19/2012 9:00
9/1/2012 8:00
11/5/2012 8:00
11/30/2012 13:00
1/5/2013 8:00
2/5/2013 14:00
4/3/2013 10:00
6/6/2013 8:00
7/7/2013 8:00
8/6/2013 15:00
8/24/2013 8:00
9/30/2013 17:00
10/4/2013 15:00
1/2/2014 8:00
8/17/2014 8:00

Actual Work Done

- Performed external & internal inspection.


- Conduct servicing/re-greasing of all bearings.

Problem Description/Maint. Sch. Tempalet Name

FEEDER A FOR INSPECTION


COAL FDR. A, DISCONNECTED INSTRUMENT SENSOR, PLS.
FIX
Pls check inspect repair. Motor overload alarm always
actuated.
ADJUSTMENT OF PACKING GLAND OF DRIVE PULLEY DUE TO
COAL LEAK
FEEDER A DRIVE PULLEY COAL LEAKING
PERFORM INSPECTION DUE TO PIV COUPLING ALWAYS DISENGAGE
Tensioning trouble, for replacement of spring tension
SERVICING/UPGRADING OF COAL FEEDER A
Please check inspect repair drive detach from motor
Internal Inspection as per COMP-003387...
Please tighten bolts of feeder casing. Leaking.
Pls repair Leak at Casing Of Feeder A
PATCH/WELD LEAK AT RIGHT SIDE CASING
Re-greasing of Drive Pulley Bearing to eliminate powder coal
leakage.
Coal Leak @ Drive Shaft stuffing box. For packing
replacement

Remarks

Problem Description/Maint. Sch. Tempalet Name

EXTERNAL INSPECTION & LUBRICATION


INTERNAL & EXTERNAL INSPECTION & LUBRICATION
INTERNAL & EXTERNAL INSPECTION & LUBRICATION
INTERNAL & EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL & EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL/EXTERNAL INSPECTION & LUBRICATION
RECONDITIONING OF COAL FEEDER
EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL/EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL/EXTERNAL INSPECTION & LUBRICATION
INTERNAL/EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
RECONDITIONING OF COAL FEEDER
INTERNAL/EXTERNAL INSPECTION & LUBRICATION

Remarks

Plant is totally shutdown due to boiler tube leak @


reheater area.

SEM-CALACA POWER CORPORATION


SAN RAFAEL, CALACA, BATANGAS
UNIT 2 COAL FEEDER MAINTENANCE HISTORY - BRAVO
As of September 05, 2014

Work Order No.

Maintenance Date
(Start Date)

SPIN: FC201CFD04
BMWO-001413
3/26/2012 8:30
BMWO-001504

4/7/2012 9:00

BMWO-001679

5/26/2012 14:00

BMWO-001701

6/2/2012 15:30

BMWO-002484

11/28/2012 8:00

BMWO-002565

12/20/2012 8:00

BMWO-002957

53:05.0

OJC-000190
OJC-000333

3/13/2012 8:00
5/26/2012 10:00

OJC-001466

12/7/2012 8:30

OJC-001509

12/10/2012 9:00

OJC-001590

12/20/2012 9:00

OJC-001835

1/28/2013 8:00

OJC-002390

4/4/2013 14:00

Actual Work Done

Work Order No.

Maintenance Date
(Start Date)

OJC-002568

5/4/2013 10:00

OJC-002735

5/22/2013 12:00

OJC-002806

6/4/2013 8:00

OJC-004005

11/5/2013 9:00

OJC-004193

11/24/2013 20:00

OJC-004301

12/9/2013 7:00

OJC-004388

12/23/2013 9:30

OJC-006075

7/8/2014 8:00

PMWO-000315
PMWO-000334
PMWO-000688
PMWO-001072
PMWO-001255
PMWO-001801
PMWO-002406
PMWO-003310
PMWO-004497
PMWO-006751
PMWO-011621
PMWO-011625
PMWO-012093
PMWO-012776
PMWO-013657

11/4/2011 9:00
11/4/2011 8:00
12/23/2011 14:00
1/12/2012 9:30
1/22/2012 9:00
3/26/2012 16:00
6/19/2012 8:00
7/3/2012 8:00
9/1/2012 8:00
1/3/2013 8:00
6/13/2013 8:00
6/21/2013 11:00
7/3/2013 8:00
8/6/2013 14:30
8/21/2013 8:00

Actual Work Done

Work Order No.

Maintenance Date
(Start Date)

PMWO-015204
PMWO-015248
PMWO-016599
PMWO-021598

9/30/2013 15:00
10/4/2013 13:00
11/29/2013 9:00
8/17/2014 8:00

Actual Work Done

- Performed external & internal inspection.


- Conduct servicing/re-greasing of all bearings.

Problem Description/Maint. Sch. Tempalet Name

Coal Leak at Drive Pulley


Coal Feeder-4(B) ; Tightening / Adjustment of Drive Pulley,
leaking...
Coal Feeder-B Drive Pulley ; with Coal Leak...(ME)
Please check/inspect/repair unusual sound heard and chain
trouble alarm actuated.
For replacement of bearing at tail pulley sprocket of feeder
B.
DEFECTIVE/MISALIGNED SCRAPER CONVEYOR, PLS. REPAIR
INTERNAL INSPECTION
SERVICING/UPGRADING OF COAL FEEDER B
FEEDER-B, SCRAPER CONVEYOR MIS-ALLIGN
Coal Feeder-4(B) Drive Pulley, with coal leak...pls repair as
per COMP-005420...
REPAIR PACKING LEAK AT DRIVE PULLEY as per COMP005475...
Coal Feeder-B Drive Pulley, with coal leak...for greasing
Please tighten bolts of feeder casing. Leaking.
Pls. apply patching compound on Coal Feeder-B housing,
leaking

Remarks

Problem Description/Maint. Sch. Tempalet Name

Coal leak @ stuffing box housing drive side.


For patching and welding of Downspout of Feeder B as per
COMP-007588
COAL LEAK AT DRIVE PULLEY
PATCH/WELD FEEDER B CASING W/ LEAK as per COMP010090
COAL LEAK ON DRIVE PULLY, PLS. REPAIR - COMP-010355
For Patching or Welding Leak Drive Pulley of Feeder B.
Re-greasing of Drive Pulley Bearings to eliminate powder
coal leakage.
Coal Leak @ drive shaft stuffing box. For packing
replacement.
EXTERNAL INSPECTION & LUBRICATION
INTERNAL & EXTERNAL INSPECTION & LUBRICATION
INTERNAL & EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL & EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL & EXTERNAL INSPECTION & LUBRICATION
RECONDITIONING OF COAL FEEDER
INTERNAL/EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL/EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL/EXTERNAL INSPECTION & LUBRICATION

Remarks

Problem Description/Maint. Sch. Tempalet Name

INTERNAL/EXTERNAL INSPECTION & LUBRICATION


EXTERNAL INSPECTION & LUBRICATION
RECONDITIONING OF COAL FEEDER
INTERNAL/EXTERNAL INSPECTION & LUBRICATION

Remarks

Plant is totally shutdown due to boiler tube leak @


reheater area.

SEM-CALACA POWER CORPORATION


SAN RAFAEL, CALACA, BATANGAS
UNIT 2 COAL FEEDER MAINTENANCE HISTORY - CHARLIE
As of September 05, 2014

Work Order No.

Maintenance Date
(Start Date)

SPIN: FC201CFD03
BMWO-000111
9/22/2011 9:00
BMWO-000412

10/22/2011 8:00

BMWO-000673

11/24/2011 13:00

BMWO-001537
BMWO-001729

4/29/2012 14:30
6/13/2012 15:00

BMWO-001972

8/16/2012 9:00

BMWO-002107

9/11/2012 8:30

BMWO-002654

2/6/2013 8:00

BMWO-003059

8/30/2014 15:00

OJC-000121

1/29/2012 18:00

OJC-000189

3/12/2012 8:00

OJC-000199

3/10/2012 13:00

OJC-000201

3/12/2012 8:00

OJC-000224

4/10/2012 13:00

Actual Work Done

Work Order No.

Maintenance Date
(Start Date)

OJC-000265

4/28/2012 8:30

OJC-000270
OJC-001387

5/2/2012 8:45
11/26/2012 9:00

OJC-002299

3/23/2013 8:00

OJC-002417

4/8/2013 8:00

OJC-003130

8/6/2013 11:00

OJC-003230

7/30/2013 13:00

OJC-003567

9/10/2013 9:00

OJC-003877

10/21/2013 15:00

OJC-003911

10/25/2013 17:00

OJC-004297

12/7/2013 16:30

OJC-004390

12/23/2013 11:30

OJC-006628

8/29/2014 8:00

PMWO-000473
PMWO-000687
PMWO-001071
PMWO-001254
PMWO-001800
PMWO-002598
PMWO-003251
PMWO-003294
PMWO-004495

11/26/2011 8:00
12/23/2011 11:00
1/12/2012 9:00
1/22/2012 13:00
3/26/2012 15:50
5/19/2012 9:00
6/18/2012 9:00
8/31/2012 8:00
11/15/2012 10:00

Actual Work Done

Work Order No.

Maintenance Date
(Start Date)

PMWO-006141
PMWO-006750
PMWO-011153
PMWO-012092
PMWO-012775
PMWO-013656
PMWO-015205
PMWO-015247
PMWO-016600
PMWO-021599

11/30/2012 8:00
1/3/2013 8:00
6/9/2013 8:00
7/4/2013 8:00
8/4/2013 9:00
8/25/2013 8:00
9/30/2013 13:00
10/4/2013 9:00
1/2/2014 8:00
8/17/2014 8:00

Actual Work Done

- Performed external & internal inspection.


- Conduct servicing/re-greasing of all bearings.

Problem Description/Maint. Sch. Tempalet Name

REPAIR COAL LEAK AT PACKING OF DRIVE PULLEY


COAL FEEDER C START WHEN SHIFT TO AUTO POSITION
PLS. CHECK AND REPAIR FEEDER C, DRIVE PULLEY
OBSERVED WITH LEAK
COAL LEAKING AT DRIVE PULLEY
Pls. Aligned/Balanced Feeder C Belt Tensioner
FOR REPLACEMENT OF 2 PCS. OF BENDED SCRAPER
CONVEYOR
Leaking at pulley
COAL FEEDER C INTERNAL INSPECTION DUE TO CHAIN
TROUBLE
UNUSUAL SOUND AND OVERLOADING OF FEEDER. PLEASE
CHECK/INSPECT INSIDE.
Coal Feeder-C, with Casing Leak at C-1 Coal gate...pls repair
SERVICING/UPGRADING OF COAL FEEDER C
Pls Check Control Circuit of Coal Feeder No. 3(C) ; due to
when Coal Feeder - C was Set to Remote, Coal Feeder
Automatically cut-in...(IC)
For internal inspection, overload
Coal Feeder-3(C) ; Tightening / Adjustment of Drive
Pulley...leaking

Remarks

Problem Description/Maint. Sch. Tempalet Name

Coal Feeder-3(C) ; Feeder Coupling Dis-engaged and Motor


Overload....pls repair...(ME)
Coal Feeder - 3 ; Replacement of Speed Sensor...(IC)
PLS. REPAIR FEEDER C DRIVE PULLEY LEAKING.
gear coupling disengaged. pls check /repair as per COMP006848...
Feeder Charlie Drive Pulley with leak as per COMP-007071...
Calibration of Unit 2 Coal Feeder C by BESTA Contractor as
per Jess Dungca
Pls. repair leak at Downspout of Pulverizer C /located near
Pulv. C Discharge Valves.
Pls check tension of feeder C
Coal Feeder C tension Trouble cannot rest pls trouble shoot
as per COMP-009934
for internal inspection. Tripping always
Pls check Feeder C internal observed abnormal & with
smoke coming out - COMP-010482
Re-greasing of drive pulley bearings to eliminate powder
coal leakage.
PLEASE REPAIR PROTECTION RELAY AND VFD DUE TO
TRIPPING AT LV206 PANEL.
INTERNAL & EXTERNAL
INTERNAL & EXTERNAL
EXTERNAL INSPECTION
INTERNAL & EXTERNAL
EXTERNAL INSPECTION
EXTERNAL INSPECTION
INTERNAL & EXTERNAL
EXTERNAL INSPECTION
INTERNAL & EXTERNAL

INSPECTION & LUBRICATION


INSPECTION & LUBRICATION
& LUBRICATION
INSPECTION & LUBRICATION
& LUBRICATION
& LUBRICATION
INSPECTION & LUBRICATION
& LUBRICATION
INSPECTION & LUBRICATION

Remarks

Problem Description/Maint. Sch. Tempalet Name

INTERNAL/EXTERNAL INSPECTION & LUBRICATION


RECONDITIONING OF COAL FEEDER
EXTERNAL INSPECTION & LUBRICATION
INTERNAL/EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL/EXTERNAL INSPECTION & LUBRICATION
INTERNAL/EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
RECONDITIONING OF COAL FEEDER
INTERNAL/EXTERNAL INSPECTION & LUBRICATION

Remarks

Plant is totally shutdown due to boiler tube leak @


reheater area.

SEM-CALACA POWER CORPORATION


SAN RAFAEL, CALACA, BATANGAS
UNIT 2 COAL FEEDER MAINTENANCE HISTORY - DELTA
As of September 05, 2014

Work Order No.

Maintenance Date
(Start Date)

SPIN: FC201CFD02
BMWO-000357
10/15/2011 9:00
BMWO-000392
10/24/2011 8:00
BMWO-000727

11/28/2011 8:30

BMWO-000971

10/3/2012 0:00

BMWO-001137

2/2/2012 17:00

BMWO-001387

3/26/2012 9:00

BMWO-001512
BMWO-001567

4/10/2012 13:00
4/29/2012 13:30

BMWO-001758

6/17/2012 12:30

BMWO-002280

10/6/2012 8:00

BMWO-002477
BMWO-002713
BMWO-002736

11/16/2012 8:00
3/20/2013 8:00
4/8/2013 9:00

OJC-000120
OJC-000188
OJC-001386

1/28/2012 18:00
6/22/2012 9:00
11/26/2012 9:00

OJC-001408

11/30/2012 8:00

Actual Work Done

Work Order No.

Maintenance Date
(Start Date)

OJC-001570

1/10/2013 8:00

OJC-001591

2/23/2013 13:00

OJC-002037

2/24/2013 17:40

OJC-002295

3/24/2013 8:00

OJC-002306
OJC-002581
OJC-002591
OJC-002807

3/25/2013 8:00
5/4/2013 9:00
5/4/2013 15:00
6/4/2013 8:00

OJC-003231

7/29/2013 13:00

OJC-003485
OJC-003901

8/28/2013 13:00
10/29/2013 8:00

OJC-003927

10/27/2013 15:30

OJC-004000

11/2/2013 16:00

OJC-004167

11/21/2013 10:00

OJC-004302

12/9/2013 18:30

OJC-004329

12/15/2013 14:00

OJC-004389

12/23/2013 9:00

OJC-004400

12/23/2013 10:20

OJC-004428

12/27/2013 9:00

Actual Work Done

Work Order No.

Maintenance Date
(Start Date)

OJC-005795
OJC-006009

6/16/2014 18:00
7/5/2014 14:00

PMWO-000314
PMWO-000333
PMWO-000686
PMWO-001253
PMWO-001799
PMWO-002597
PMWO-003252
PMWO-003293
PMWO-004493
PMWO-005599
PMWO-006140
PMWO-006749
PMWO-007653
PMWO-008373
PMWO-011152
PMWO-012091
PMWO-012774
PMWO-013655
PMWO-015206
PMWO-015246
PMWO-016601
PMWO-021600

11/4/2011 9:00
11/6/2011 13:00
12/23/2011 8:00
1/23/2012 9:00
3/26/2012 15:35
5/19/2012 8:00
6/18/2012 8:00
7/10/2012 10:00
9/1/2012 8:00
11/15/2012 9:00
11/29/2012 8:00
1/30/2013 8:00
2/5/2013 13:00
3/6/2013 10:30
6/16/2013 8:00
7/5/2013 8:00
8/6/2013 13:30
8/24/2013 8:00
9/30/2013 10:00
10/4/2013 7:00
1/2/2014 8:00
8/17/2014 8:00

Actual Work Done

- Performed external & internal inspection.


- Conduct servicing/re-greasing of all bearings.

Problem Description/Maint. Sch. Tempalet Name

Replacement of relay for chain trouble alarm.


REAR COVER REMOVAL / FOR UNCLOGGING.
PLS. CHECK AND REPAIR COAL FEEDER 2D MOTOR DRIVE
PULLEY LEAKING.
pLEASE CHERCK/INSPECT /REPAIR. LEFT SIDE TENSIONING
ALARM ACTUATED. TRIPPED
Coal Feeder-2(D) ; Pls Adjust the Drive Pulley, leaking....
Coal leak at Drive Pulley
COAL LEAK AT DRIVE PULLEY
PLS CHECK POSSIBLE WORN OUT BEARING OF TENSIONER
Please check. Chain trouble at feeder as per COMP004488...
Coal Feeder-D scraper deformed, pls repair
Failed to start. pls check/repair
For internal inspection, tripped by overload.
tripped due to motor overload. Pls check/repair
SERVICING/UPGRADING OF COAL FEEDER D
PLS REPAIR FEEDER D DRIVE PULLEY LEAKING.
For patching and welding leak at downspout of feeder D.

Remarks

Problem Description/Maint. Sch. Tempalet Name

For inspection and maint. found oil leak at Gear Box of


Feeder D.
Coal Feeder-D Drive Pulley, with coal leak...for greasing
PLS. CHECK CAUSE OF CHAIN TROUBLE TRIPPING,
ENCOUNTERED MANY TIMES
Internal inspection of Coal Feeder D - (Repair of Chain)
PLS PATCH COAL LEAK AT MANHOLE
LEAKING AT DRIVE PULLEY
Coal leaks @ Coal Feeder D feed pipe.
COAL LEAK AT DRIVE PULLEY
Pls. repair leak at Pulverizer D Downspout ,located near
Discharge Valves.
Feeder D No speed reading at local panel, pls check
COAL LEAKING AT FEEDER.
coal feeder D chute leak thru coupling gasket nr. discharge
valve
COAL FEEDER D CHUTE LEAK THRU GASKETCOUPLING :
NOTE : back job
For Patching and welding Feeder D Downspout leaking.
Pls. repair leak at Drive Pulley of Feeder D.
Pls. repair leak on Downspout of Feeder D as per COMP010534
Re-greasing of Drive Pulley bearings to eliminate powder
coal leakage.
PATCH/WELD LEAKING DOWN SPOUT (PULVERIZER INLET
COAL CONDUIT PIPE) FROM FEEDER D as per COMP-010633
COAL LEAKING AT DOWNSPOUT, NEAR THE MILL

Remarks

Problem Description/Maint. Sch. Tempalet Name

Remarks

CHAIN TROUBLE PLEASE CHECK


Inspection/repair of chain trouble detector switch.
EXTERNAL INSPECTION & LUBRICATION
INTERNAL & EXTERNAL INSPECTION & LUBRICATION
INTERNAL & EXTERNAL INSPECTION & LUBRICATION
INTERNAL & EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL & EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL & EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL/EXTERNAL INSPECTION & LUBRICATION
RECONDITIONING OF COAL FEEDER
EXTERNAL INSPECTION & LUBRICATION
INTERNAL/EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL/EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL/EXTERNAL INSPECTION & LUBRICATION
INTERNAL/EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
RECONDITIONING OF COAL FEEDER
INTERNAL/EXTERNAL INSPECTION & LUBRICATION

Plant is totally shutdown due to boiler tube leak @


reheater area.

SEM-CALACA POWER CORPORATION


SAN RAFAEL, CALACA, BATANGAS
UNIT 2 COAL FEEDER MAINTENANCE HISTORY - ECHO
As of September 05, 2014

Work Order No.

Maintenance Date
(Start Date)

Actual Work Done

SPIN: FC201CFD01
BMWO-000110
9/22/2001 10:00
BMWO-000387
10/18/2011 13:00
OJC-000187
OJC-000193
OJC-000220

6/23/2012 8:00
3/16/2012 10:00
4/15/2012 10:00

OJC-000286

7/8/2013 8:00

OJC-000679

8/23/2012 8:00

OJC-000991

10/3/2012 7:00

OJC-002851

6/10/2013 8:00

OJC-003132

7/16/2013 8:00

OJC-003244

7/30/2013 9:00

OJC-003469

8/26/2013 9:00

OJC-003560
OJC-001916
OJC-002924

9/7/2013 13:00
Replaced Inductive Proximity Switch.
DEFECTIVE VFD CONTROL
REPLACED VFD CONTROL, WROTR/ UPLOAD PARAMETER
THEN

Work Order No.

Maintenance Date
(Start Date)

Actual Work Done

FUNCTIONAL CHECKED.
PMWO-000317
PMWO-000332
PMWO-000641
PMWO-000721
PMWO-001070
PMWO-001252
PMWO-001798
PMWO-002405
PMWO-004492
PMWO-005387
PMWO-006748
PMWO-007652
PMWO-009191
PMWO-011151
PMWO-012090
PMWO-012773
PMWO-013654
PMWO-015207
PMWO-016602

11/4/2011 9:00
11/6/2011 8:00
12/11/2011 13:00
12/20/2011 8:00
1/12/2012 8:30
1/22/2012 8:30
3/26/2012 15:15
6/22/2012 8:00
9/1/2012 8:00
3/21/2013 14:00
1/3/2013 8:00
2/5/2013 11:00
4/3/2013 11:00
6/9/2013 9:00
7/6/2013 8:00
8/6/2013 13:00
8/21/2013 13:00
9/30/2013 8:00
1/2/2014 8:00

Problem Description/Maint. Sch. Tempalet Name

REPAIR OIL LEAK AT PIV SPEED REDUCER


INTERNAL INSPECTION
SERVICING/UPGRADING OF COAL FEEDER E
Coal leak @ Feeder Pulley
FUNCTIONAL TESTING OF COAL FEEDER E
Straightening of bended Carrier bars (Scraper Blade) of
Besta Coal Feeders...
Fit up of newly delivered/assembled link chain to the
existing Feeder Echo...
PLS CHECK FREQUENT TRIPPING FEEDER E , NO ALARM
SHOWN ON CONTROL AND LOCAL PANEL
NO SPEED INDICATION, PLS. CHECK
Calibration of Unit 2 Coal Feeder E B by BESTA Contractor as
per Jess Dungca
Confirmation of feeder E speed and coal flow.
Pls. repair Tail Pulley Sensor at Feeder E , Observed
disconnected.
Observed unusual sound @ internals, please check.
speed indicator @ local panel stuck at 0.054 speed. Pls
check/repair
Pls. check Coal Feeder E Totalizer Integrity Reading
Abnormal (not working)

Remarks

Problem Description/Maint. Sch. Tempalet Name

EXTERNAL INSPECTION & LUBRICATION


INTERNAL & EXTERNAL INSPECTION & LUBRICATION
INTERNAL & EXTERNAL INSPECTION & LUBRICATION
INTERNAL & EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL & EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL & EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
RECONDITIONING OF COAL FEEDER
EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL/EXTERNAL INSPECTION & LUBRICATION
EXTERNAL INSPECTION & LUBRICATION
INTERNAL/EXTERNAL INSPECTION & LUBRICATION
INTERNAL/EXTERNAL INSPECTION & LUBRICATION
RECONDITIONING OF COAL FEEDER

Remarks

SEM-CALACA POWER CORPORATION


SAN RAFAEL, CALACA, BATANGAS
UNIT 2 COAL FEEDER MAINTENANCE HISTORY - ALPHA

Item
Parts Description
#

Aug-Dec 2010 Rehab

- Pulled-out, checked/ reconditioned and


re-installed drive motor with PIV gears (by
Electrical contractor).

DRIVE UNIT

- Pulled-out, checked and re-installed PIV


Gears Assy.
- Pulled-out old unit due to oil leakage
observed @ secondary speed reducer
gearbox output shaft. Installed w/ brand
new unit OEM gearbox.

- Replaced worn-out (all paired) drive


sprocket. Installed with new sprocket made
from Carbon Steel plate (locally fab. By
G.U. Engg.)
- Replaced worn-out/corroded bolts, nuts &
washers.

DRIVE PULLEY ASSEMBLY

2012

- Replaced worn-out chain rejectors.


2

DRIVE PULLEY ASSEMBLY


- Replaced worn-out wear rail @ both sides.
- Cleaned/descaled and re-used drive shaft
& key.
- Replaced labyrinth rings.
- Cleaned/descaled stuffing box housing &
sealing ring.
- Replaced nilos rings and packing.
- Replaced drive shaft roller bearings &
tapered bush w/ new ones.

- Replaced worn-out sprockets with new


ones (locally fabricated by G.U. Engg.).
- Cleaned/descaled tensioning shaft & key.

- Replaced due tail shaft bearings.


3

TENSIONING UNIT
- Replaced tensioning spindle with new
ones (OEM).
- Cleaned/descaled and re-used conical
tensioner springs.
- Replaced tensioner spindle bearings with
new ones.
- Cleaned/descaled stuffing box sealing
plate & replaced packing.
- Replaced worn-out wear rails on both
sides using pre-cut AR plates.

INLET UNIT

INLET UNIT

- Replaced bed depth limiter w/ new OEM


unit.
- Replaced screws & retaining clip.
- Repaired & re-used conveyed material
feeler.
- Replaced corroded bolts, nuts & washers.

TROUGH WITH INLET & OUTLET

- Replaced worn-out wear rails with new


ones using pre-cut AR plate..
- Replaced worn-out table liners with new
ones using stainless 304 steel.

DRAG LINK CONVEYOR (TWO


STRAND CHAIN)

Totally replaced scraper chain assembly


with new one (OEM).

- Cleaned/descaled slider plate.


- Cleaned/descaled slider spindle.
7

BUNKER SLIDE VALVE

- Replaced spindle bearings.


- Replaced packings.
- Cleaned/descaled. Re-used wear plate
lining.

CHUTE & FEED PIPE

- Cleaned/descaled and repaint feeder


discharge chute.
- Cleaned and repaint feeder feed pipe.

OTHER ACTIVITIES

2013

Dec. 2013-Apr. 2014 Rehab

- 01.05.13 (PMWO-006752) No leaks


observed @ secondary speed reducer
gearbox. Changed oil secondary speed
reducer.

- Modified primary drive unit. Replaced old


drive PIV unit with new geared motor.

(06.30.13-PMWO-012094) Cleaned
coupling clutch & check sensor due to
frequent tripping/dis-enagagement.

- No leaks observed. Changed oil


secondary speed reducer.

(06.30.13-PMWO-012094) Performed regreasing/ servicing of drive & tail pulley


bearings. Cleaned coupling clutch & check
sensor due to frequent tripping/disenagagement.

- Replaced worn-out (all paired) drive


sprocket. Installed with new sprocket made
from AR plate (locally fab. By Forgems Plus
Tech.)

(08.20.13-PMWO-013658) Cleaned and re- '- Replaced corroded bolts, nuts and
greased pillow block bearing units.
washers with new ones.

2014

'- Replaced worn-out chain rejector with


new ones.
- Replaced wear rails with new ones using
AR plate.

- 01.05.13 (PMWO-006752) Replaced worn- Replaced worn-out tail sprockets w/ new


out wear rails w/ new ones using pre-cut
ones (OEM).
AR plates.
(06.30.13-PMWO-012094) Conduct
adjustment of tensioning unit.

- Replaced bearings of tail pulley with new


ones.

(08.20.13-PMWO-013658)
Cleaned/removed accumulated materials
@ tail pulley bearing unit. Re-greased
bearings.

- Replaced tensioner spindle shaft bearings


with new ones.
- Replaced packing with new ones.

- Replaced wear rail with new ones using


AR plate.

'- Replaced corroded bolts, nuts and


washers with new ones.
- Replaced wear rail with new ones using
AR plate.
- Replaced worn-out table liners with new
ones using stainless 304 steel.

(08.20.13-PMWO-013658) Pulled-out entire


Totally replaced scraper chain assembly
scraper assembly to check condition of
with new one (OEM).
scraper chain rails.
(08.20.13-PMWO-013658) Replaced 2pcs
deformed scraper bars.
- Replaced tapered roller bearings with new
ones.
- Replaced nilos rings and packing with
new ones.
- Cleaned/descaled & repaired wear plate
lining.

- Cleaned/descaled & repaint discharge


chute assy.
- Cleaned/descaled & repaint feed pipe
assy.

(06.30.13-PMWO-012094)
Cleaning/removal of accumulated
hardened material of feeder internals.

(08.20.13-PMWO-013658) Removed/pulledout scraper chain conveyor assembly to


thoroughly check condition of wear rails &
cleaned/removed accumulated/hardened
materials.

2015

- 06.09.15 (WO-006923) Safe release


coupling does not dis-engaged even the
coal feeder conveyor is overloaded.
Replaced safe release coupling w/ new
one.
09.13.15 (WO-012046) Replaced defective
(worn-out gears) safe release/clutch
coupling with new one.
- 09.15.15 (WO-012170) Internal inspection
and cleaning, inspection of gearbox and
bearing. Replacement of worn out coupling

Coal leak @ drive shaft packing gland.


Replaced packing w/ new one.

- 02.23.15 (WO-002578) Clogged w/ steel IBeam.

06.09.15 (WO-006914) Found coco lumber


(size 2"x4" x .5meters long) stuck in
between scraper bars. Removed stuck coco
lumber and coal accumulation.

SEM-CALACA POWER CORPORATION


SAN RAFAEL, CALACA, BATANGAS
UNIT 2 COAL FEEDER MAINTENANCE HISTORY - BRAVO

Item
Parts Description
#

Aug-Dec 2010 Rehab

- Pulled-out & reconditioned drive


motor by Electrical contractor.
1

DRIVE UNIT

- Pulled-out & checked PIV Gears.


- Pulled-out & overhauled. Replaced
bearings, seals & o-rings.

' Replaced worn-out sprockets w/ new


set (locally fabricated)
- Replaced worn-out/corroded bolts,
nuts & washers.
- Replaced worn-out chain rejectors.
2

DRIVE PULLEY ASSEMBLY

- Replaced worn-out wear rail @ both


sides.
- Re-used. Cleaned/descaled drive shaft
& key.
- Replaced labyrinth rings & packings.
- Cleaned/descaled stuffing box
housing & sealing ring.
- Replaced labyrinth rings & packings.
- Replaced drive shaft bearings &
tapered bush w/ new set.

- Replaced worn-out sprockets.


- Cleaned/descaled tensioning shaft &
key.
3

TENSIONING UNIT

- Replaced tensioning shaft bearings.


- Replaced tensioning spindle.
- Cleaned/descaled conical springs.
- Replaced spindle bearings.
- Cleaned/descaled stuffing box sealing
plate & replaced packing.
- Replaced worn-out wear rails on both
sides.

INLET UNIT

- Replaced bed depth limiter w/ new


OEM unit.
- Replaced screws & retaining clip.
- Repaired & re-used conveyed material
feeler.

- Replaced bolts, nuts & washers.


- Replaced worn-out wear rails.
5

TROUGH WITH INLET & OUTLET


- Replaced worn-out wear plate lining.

- Totally replaced scraper chain


assembly with new one (OEM).
6

DRAG LINK CONVEYOR (TWO


STRAND CHAIN)

- Cleaned/descaled slider plate.


- Cleaned/descaled slider spindle.
7

BUNKER SLIDE VALVE

- Replaced spindle bearings.


- Replaced packings.
- Cleaned/descaled. Re-used wear plate
lining.

CHUTE & FEED PIPE

OTHER ACTIVITIES

2012

2013

- 06.30.13 (PMWO-012093) Performed regreasing/ servicing of drive & tail pulley


bearings.
- 08.20.13 (PMWO-013657) Replaced wornout sprockets w/ used/reconditioned units.
- 08.20.13 (PMWO-013657) Cleaned and
regreased pillow block bearing unit.

- 08.20.13 (PMWO-013657) Cleaned/


removed accumulated materials @ tail
pulley bearing unit. Re-greased bearings.

- 01.05.13 (PMWO-006751) Replaced wornout wear rails w/ pre-cut AR plates.

- 08.20.13 (PMWO-013657) Replaced 14pcs


defective scraper bars (deformed &
detached on Tee Weld) w/ new locally
fabricated scrapers.
- 08.20.13 (PMWO-013657) Replaced 14pcs
defective scraper bars (deformed &
detached on Tee Weld) w/ new locally
fabricated scrapers.

- PMWO-012093 Patched weld


downspout/feedpipe.

- PMWO-012093 Cleaning/removal of
accumulated hardened material of feeder
internals.
- PMWO-013657 Removed/pulled-out
scraper chain conveyor assembly to
thoroughly check and replaced defective
parts.

Dec. 2013-Apr. 2014 Rehab

- Modified primary drive unit. Replaced old


drive PIV unit with new geared motor.
- No leaks observed. Changed oil
secondary speed reducer.

- Replaced worn-out (all paired) drive


sprocket. Installed with new sprocket made
from AR plate (locally fab. By Forgems Plus
Tech.)
- Replaced corroded bolts, nuts and
washers with new ones.
- Replaced worn-out chain rejector with
new ones.
- Replaced wear rails with new ones using
AR plate.

2014

- Replaced worn-out (all paired) tail


sprocket. Installed with new sprocket made
from AR plate (locally fab. By Forgems Plus
Tech.)
- Replaced bearings of tail pulley with new
ones.
- Replaced tensioner spindle shaft bearings
with new ones.
- Replaced packing with new ones.

- Replaced wear rail with new ones using


AR plate.

- Replaced corroded bolts, nuts and


washers with new ones.
- Replaced wear rail with new ones using
AR plate.
- Replaced worn-out table liners with new
ones using stainless 304 steel.
- Replaced wear plate lining with new
ones.

- Totally replaced scraper chain assembly


with new one (OEM).

- Replaced tapered roller bearings with


new ones.
- Replaced nilos rings and packing with
new ones.
- Cleaned/descaled & repaired wear plate
lining.

- Cleaned/descaled discharge chute &


Repaint with high temp paint.
- Cut-out worn-out feed pipe near
expansion coupling. Replaced dresser
coupling gasket with new one.

2015

SEM-CALACA POWER CORPORATION


SAN RAFAEL, CALACA, BATANGAS
UNIT 2 COAL FEEDER MAINTENANCE HISTORY - CHARLIE

Item
Parts Description
#

Aug-Dec 2010 Rehab

- Pulled-out & reconditioned drive motor


by Electrical contractor.
1

DRIVE UNIT

- Pulled-out & checked PIV Gears.


- Pulled-out & overhauled. Replaced
bearings, seals & o-rings.

- Replaced worn-out sprockets w/ new


locally fabricated ones.
- Replaced worn-out/corroded bolts, nuts
& washers.
- Replaced worn-out chain rejectors.
2

DRIVE PULLEY ASSEMBLY

- Replaced worn-out wear rail @ both


sides.
- Re-used. Cleaned/descaled drive shaft &
key.
- Replaced labyrinth rings.
- Cleaned/descaled stuffing box housing &
sealing ring.
- Replaced packings.
- Replaced drive shaft bearings & tapered
bush w/ new ones.

- Replaced worn-out sprockets.

TENSIONING UNIT

- Cleaned/descaled tensioning shaft & key.


3

TENSIONING UNIT
- Replaced tensioning shaft bearings.
- Replaced tensioning spindle.
- Cleaned/descaled conical springs.
- Replaced spindle bearings.
- Cleaned/descaled stuffing box sealing
plate & replaced packing.
- Replaced worn-out wear rails on both
sides.

INLET UNIT

- Replaced bed depth limiter w/ new OEM


unit.
- Replaced screws & retaining clip.
- Repaired & re-used conveyed material
feeler.

- Replaced bolts, nuts & washers.


- Replaced worn-out wear rails.
5

TROUGH WITH INLET & OUTLET


- Replaced worn-out wear plate lining.

DRAG LINK CONVEYOR (TWO


STRAND CHAIN)

- Totally replaced scraper chain assembly


with new one (OEM).

- Cleaned/descaled slider plate.


' Cleaned/descaled slider spindle.
7

BUNKER SLIDE VALVE

- Cleaned/descaled spindle nut


- Replaced spindle bearings.
- Replaced packings.
- Cleaned/descaled. Re-used wear plate
lining.

CHUTE & FEED PIPE

OTHER ACTIVITIES

2012

2013

- 06.30.13 (PMWO-012092) Replaced


defective coupling clutch using safekept
unit.

- 06.30.13 (PMWO-012092) Performed regreasing/servicing of drive & tail pulley


bearings.

- 01.05.13 (PMWO-006570) Replaced


grease supply hose @ tail end bearings.

- 08.20.13 (PMWO-013656)
Cleaned/removed accumulated materials
@ tail pulley bearing unit. Re-greased
bearings.

- 01.05.13 (PMWO-006750) Replaced


worn-out wear rails w/ pre-cut AR plates.

- 08.20.13 (PMWO-013656) Replaced


20pcs deformed scraper bars.
- 06.30.13 (PMWO-012092) Replaced
deformed slider spindle w/ new one.

- 06.30.13 (PMWO-012092)
Cleaning/removal of accumulated
hardened material of feeder internals.

Dec. 2013-Apr. 2014 Rehab

- Checked drive unit assembly.


- No leaks observed. Changed oil
secondary speed reducer.

- Replaced worn-out (all paired) drive


sprocket. Installed with new sprocket
made from AR plate (locally fab. By
Forgems Plus Tech.)
- Replaced corroded bolts, nuts and
washers with new ones.
- Replaced worn-out chain rejector with
new ones.
- Replaced wear rails with new ones using
AR plate.

- Replaced worn-out (all paired) tail


sprocket. Installed with new sprocket
made from AR plate (locally fab. By
Forgems Plus Tech.)

2014

- Replaced bearings of tail pulley with new


ones.
- Replaced tensioner spindle shaft
bearings with new ones.
- Replaced packing with new ones.

- Replaced wear rail with new ones using


AR plate.

- Replaced corroded bolts, nuts and


washers with new ones.
- Replaced wear rail with new ones using
AR plate.
- Replaced worn-out table liners with new
ones using stainless 304 steel.
- Replaced wear plate lining with new
ones.
- Totally replaced scraper chain assembly
with new one (OEM).
- Replaced tapered roller bearings with
new ones.
- Replaced nilos rings and packing with
new ones.
- Cleaned/descaled & repaired wear plate
lining.

- Cleaned/descaled discharge chute &


Repaint with high temp paint.
- Cut-out & replaced worn-out plate @
dresser coupling. Replaced dresser
coupling gasket.

2015

SEM-CALACA POWER CORPORATION


SAN RAFAEL, CALACA, BATANGAS
UNIT 2 COAL FEEDER MAINTENANCE HISTORY - DELTA

Item
Parts Description
#

DRIVE UNIT

DRIVE PULLEY ASSEMBLY

TENSIONING UNIT

INLET UNIT

TROUGH WITH INLET & OUTLET

DRAG LINK CONVEYOR (TWO STRAND


CHAIN)

DRAG LINK CONVEYOR (TWO STRAND


CHAIN)

BUNKER SLIDE VALVE

CHUTE & FEED PIPE

OTHER ACTIVITIES

ISTORY - DELTA

Aug-Dec 2010 Rehab

- Pulled-out & reconditioned drive


motor by Electrical contractor.

- Pulled-out & checked PIV Gears.

- Pulled-out & overhauled. Replaced


bearings, seals & o-rings.

- Replaced worn-out sprockets w/ new


locally fabricated ones.
- Replaced worn-out/corroded bolts,
nuts & washers.
- Replaced worn-out chain rejectors.
- Replaced worn-out wear rail @ both
sides.
' Re-used. Cleaned/descaled drive shaft
& key.
' Replaced labyrinth rings.
' Cleaned/descaled stuffing box housing
& sealing ring.
' Replaced packings.
' Replaced drive shaft bearings &
tapered bush w/ new ones.

2012

- Replaced worn-out sprockets.

- Cleaned/descaled tensioning shaft &


key.
- Replaced tensioning shaft bearings.
- Replaced tensioning spindle.
- Cleaned/descaled conical springs.
- Replaced spindle bearings.
- Cleaned/descaled stuffing box sealing
plate & replaced packing.
- Replaced worn-out wear rails on both
sides.
- Replaced bed depth limiter w/ new
OEM unit.
- Replaced screws & retaining clip.
- Repaired & re-used conveyed material
feeler.
- Replaced bolts, nuts & washers.
- Replaced worn-out wear rails.
- Replaced worn-out wear plate lining.

- Totally replaced scraper chain


assembly with new one (OEM).

- Cleaned/descaled slider plate.


- Cleaned/descaled slider spindle.
- Re-used
- Replaced spindle bearings.
- Replaced nilos ring & packings.

2013

- 01.05.13 (PMWO-006749) Repalce


defective drive coupling

Dec. 2013-Apr. 2014 Rehab (PMWO016601)

- Checked drive unit assembly.

- 01305.13 (PMWO-006749) Oil leaking - Replaced secondary speed gear reducer


@ output shaft oil seal. Replaced w/
assembly with new one (OEM) due to oil
new/OEM gear reducer.
leak @ output shaft flange.

-06.30.13 (PMWO-012091) Performed


re-greasing /servicing of drive pulley
bearings.

- Replaced worn-out (all paired) drive


sprocket. Installed with new sprocket
made from AR plate (locally fab. By
Forgems Plus Tech.)
- Replaced corroded bolts, nuts and
washers with new ones.
- Replaced worn-out chain rejector with
new ones.
- Replaced wear rails with new ones
using AR plate.

- 08.20.13 (PMWO-013655)
- Replaced worn-out (all paired) tail
Cleaned/removed accumulated
sprocket. Installed with new sprocket
materials @ tail pulley bearing unit. Re- made from AR plate (locally fab. By
greased bearings.
Forgems Plus Tech.)
06.30.13 (PMWO-012091) Performed
re-greasing /servicing of tail pulley
bearings.

- Replaced bearings of tail pulley with


new ones.
- Replaced tensioner spindle shaft
bearings with new ones.
- Replaced packing with new ones.

- Replaced wear rail with new ones using


AR plate.

- Replaced corroded bolts, nuts and


washers with new ones.
- Replaced wear rail with new ones using
AR plate.
- Replaced worn-out table liners with new
ones using stainless 304 steel.
- Replaced wear plate lining with new
ones.

- 01.05.13 (PMWO-006749) Installed w/ - Totally replaced scraper chain assembly


locally fabricated (forgems) chain
with locally fabricated chain elements
elements & carrier bars .
and carrier bars.
- 03.24.13 (OJC-002295) Incurred
overloading fault. Findings: Cut-off 2
pcs chain element

- Installed with new (OEM) pins, cotter


pins and bush.

- 03.24.13 (OJC-002295) Replaced all


chain elements, & carrier bars w/ new
parts from OEM.
- Replaced tapered roller bearings with
new ones.
- Replaced nilos rings and packing with
new ones.
- Cleaned/descaled & repaired wear plate
lining.

- 06.30.13 (PMWO-012091) Patched


weld downspout/ feedpipe.

- Cut-out & replaced worn-out plate @


dresser coupling. Replaced dresser
coupling gasket.
- Cleaned/descaled discharge chute &
Repaint with high temp paint.

- 06.30.13 (PMWO-012091)
Cleaning/removal of accumulated
hardened material of feeder internals.

2014

2015