Professional Documents
Culture Documents
RESIDENTIAL TOWER
GOREGAON, MUMBAI
Employer
EMPLOYER
PROJECT
CONTENTS
VOLUME
SECTIONNO.
VOLUME-I
SECTION 1
SECTION 2
INSTRUCTIONS TO BIDDERS
SECTION 3
SECTION 4
CONTRACT DATA
SECTION 5
APPENDICES
Remarks
TITLE OF SECTION
SAMPLE FORMS
Form No.1 : Pro-forma of Contract Agreement
Form No.2 : Pro-forma of Non- Disclosure Agreement
Form No.3 : Pro-forma of Bank Guarantee For Earnest
Money Deposit (E.M.D).
Content Sheet
EMPLOYER
PROJECT
VOLUME
SECTIONNO.
Remarks
TITLE OF SECTION
Form No. 4 : Pro-forma of Bank Guarantee For
Performance Bond.
Form No. 5 : Pro-forma of Bank Guarantee Against
Mobilisation Advance
Form No.6 : Pro-forma of Bank Guarantee For Release of
Retention Money
Form No. 7: Pro-forma of Initial Completion Certificate
Form No.8 : Pro-forma of Certificate of Final Completion.
Form No.9 : Pro-forma of No Claim Certificate from
Contractor
Form No.10: Pro-forma of Declaration/ Undertaking by
Contractor of compliance of Statutory Rules and
Regulations.
Form No.11: Pro-forma of Letter of Compliance and
Confirmation of Consideration
Form No. 12: List of Equipments & Staff to be Deployed on
site
Form No. 13: No Deviation Letter
VOLUME II
VOLUME III
SECTION 7
SECTION 8
Technical Specifications
Tender Drawings
BILL OF QUANTITIES
Bid Form
Bill of Quantities
Content Sheet
EMPLOYER
PROJECT
To,
Contact Person
The Employer
Ariisto House
N.S. Phadke Road,
Near East West Fly over
Andheri (East) Mumbai 400 069.
Mr. R. Karunanidhi
Telephone
Status
Address
1.3
Inspection of Site
Bidder is expected to inspect the Site of the Work and acquaint himself with the Site conditions
approaches, availability of raw materials, geological and weather conditions etc. before quoting
his rates. He must go through all the Drawings, specifications and other tender documents. Any
further clarifications in the Drawings and documents can be had from the EMPLOYER.
Submission of the Bid shall be deemed to be due compliance with this clause.
NoticeInvitingTenderPage1of2
Seal&SignatureofBidder
EMPLOYER
PROJECT
Site Address:
Residential Tower for Ariisto
CTS No. 236/A/1, 236/A/3 & 236/A/5,
Pahadi Village, Linking Road,
Goreagaon (West), Mumbai.
1.4
Pre-bid Meeting
Pre-bid meeting schedule on 11 November 2013, time and venue will confirm later.
1.5
Submission of Bids
1.5.1
1.5.2
The Bid shall be marked and sealed in envelopes as specified in the Clause No. 23 .0 of
Section- 2 , Instructions to Bidders of bid document and shall be deposited by the Bidder in the
office of Employer at the address given below, latest by 17.00 hrs on Monday 18 November
2013.
ATITHI BUILDERS AND CONSTRUCTORS PRIVATE LIMITED
Ariisto House
N. S. Phadke, East West Fly over
Andheri (East) Mumbai 400 069
Regards,
For ATITHI BUILDERS AND CONSTRUCTORS PRIVATE LIMITED
___________________________
(Name of Signatory)
Encl: Bid document
NoticeInvitingTender
Page2of2
Seal&SignatureofBidder
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Seal&SignatureofBidder
CONTENTS
SR. NO
A
DESCRIPTION
INTRODUCTION
1.0
General
2.0
Scope of Work
3.0
4.0
5.0
Eligible Bidders
6.0
7.0
Site Visit
BIDDING DOCUMENTS
8.0
9.0
Headings
10.0
11.0
Pre-bid Meeting
12.0
PREPARATION OF BIDS
13.0
Language of Bid
14.0
15.0
Bid Form
16.0
Bid Prices
17.0
Signatory of Bid
18.0
Validity of Bid
19.0
20.0
21.0
SUBMISSION OF BIDS
22.0
Bidding Format
23.0
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24.0
25.0
Late Bids
26.0
27.0
Rejection of Bid
28.0
Opening of Bids
29.0
Preliminary Examination
30.0
31.0
32.0
33.0
34.0
35.0
AWARD OF CONTRACT
36.0
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EMPLOYER
PROJECT
A.
INTRODUCTION
1.0.
GENERAL
These Instructions to Bidders are provided only to assist the bidder while preparing their bid. They
will not form part of the Contract and will not be taken into consideration in interpreting or
construing the Contract.
2.0
SCOPE OF WORK
2.1
Scope of includes strengthening work from basement to 6th podium level and construction of
transfer girder, 40 upper floors+ 6 floor of Triplex and LMR as per drawings and BOQ on the Item
rate basis for Residential Tower at Goregaon (West), Mumbai being developed by Atithi
Builders And Constructors Private Limited.
The Contractors scope of work shall cover providing of all materials, equipment, plant, labour,
transport, tools and all other services necessary for the complete execution of Works, including all
surveying and setting out necessary for the Works and clean up of working areas after completion
of the Works.
The Contractors scope shall also cover temporary access roads for movement of the equipment/
vehicles and temporary drainage, as required.
2.2
Not Used.
3.0
3.1
A Set of all reports and data to-date related to the Project available with the Employer has been
kept in the office of Employer Office at the address given below for the reference of the bidder
while preparing their bids :
ATITHI BUILDERS AND CONSTRUCTORS PRIVATE LIMITED
Ariisto House
N. S. Phadake Road,
Near East West Flyover, Andheri (East)
Mumbai 400 069
In case, Information material, if any, is borrowed by any of the Bidder from Employer, the same
shall remain the property of Employer and shall be provided by Employer for information, solely
for the purpose of the bids execution under this Contract. All such borrowed material shall be
returned by the bidder to Employer after submission of the bids.
3.2
The bidder shall utilize optimally the land available for construction of various facilities/components
of the Project and cost all components and allied works of the Project. The bidder shall provide a
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EMPLOYER
PROJECT
detailed scheme/methodology of construction, installation & testing, of the project at the time of
bidding, namely, though not restricted to:
Project Management
Procurement
Construction and testing of Piles
Quality control
Environmental ,safety & social safeguards
Security and risk coverage
3.3
Bidder shall bear all costs associated with the preparation and submission of their bid, and the
Employer in no case shall be responsible or liable for these costs, regardless of the conduct or
outcome of the bidding.
4.0
5.0
ELIGIBLE BIDDERS
5.1
No bidder (including all subcontractors of a bidder) shall be affiliated with a firm or entity:
a) which has provided consulting services during the preparatory stages of the Works or of the
project of which the Works form a part, or
b) which has been hired (or is proposed to be hired) as Consultant / Engineer for the Contract.
5.2
Bidding documents are not transferable. Only those firms who have been issued
are eligible to submit their bids.
5.3
Bidder shall provide such evidence of their eligibility like Solvency certificate satisfactory to the
Employer, on request.
5.4
In case the Bidder is found to be disqualified at any stage of this exercise or after Award of Work,
the Employer reserves the right to discontinue all further dealings with the Contractor and to get
the balance work completed by any other firm as per the choice of the Employer. All expenses on
this account shall be recovered from the disqualified Contractor and his collaborators involved in
the project, if any.
6.0
6.1
Each bidder shall submit only one bid. A bidder who submits or participates in more than one bid
will be disqualified.
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7.0
SITE VISIT
7.1
The Bidder can visit and examine the Site of the Works and its surroundings and obtain for himself
on his own responsibility all information that may be necessary for preparing the bid and entering
into the Contract for the Works. Visiting the Site shall be at the bidder's own cost.
7.2
The Bidder and any of his personnel or agents will be granted permission by the Employer to enter
upon his premises and lands for the purpose of such inspection, but only upon the express
condition that the Bidder, his personnel, and agents, will release and indemnify the Employer and
his personnel, and agents from and against all liability in respect thereof, and will be responsible
for death or personal injury, loss of or damage to property and any other loss, damage, costs, and
expenses incurred as a result of the inspection.
7.3
Bidder will be deemed to have made themselves familiar with all details of nature of the ground
and sub-soils, the form and nature of the Site, the means of access to the Site, impact of
surrounding buildings, roads, structures, services, restrictions imposed in respect of noise, public
safety and fire access etc and in general shall themselves obtain all necessary information as to
risks, contingencies, prevailing regulations, statutory controls, items to be supplied by the
Developer and other circumstances which may influence or affect their Tender.
7.4
Bidder will also be deemed to have satisfied themselves as to the conditions affecting the supply
of labour and to have allowed for all payments, costs and expenses incurred in providing and
maintaining an adequate and effective labour force.
B.
BIDDING DOCUMENTS
8.0
8.1
The bidding documents are those stated below, and should be read in conjunction with any
addenda issued in accordance with Clause 12.0:
VOLUME I
SECTION 1
SECTION 2
INSTRUCTIONS TO BIDDERS
SECTION 3
SECTION 4
CONTRACT DATA
SECTION 5
APPENDICES
SECTION 6
SAMPLE FORMS
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SECTION 7
BILL OF QUANTITIES
8.2
8.3
The bidder is expected to examine carefully the contents of all the above documents. Failure to
comply with the requirements of bid submission will be at the Bidders own risk. Pursuant to
Clause 29 bid which are not substantially responsive to the requirements of the bidding
documents, will be rejected.
9.0
HEADINGS
9.1
The headings and marginal notes in the Conditions of Contract are included for ease of reference,
and shall neither constitute a part of the Contract nor affect its interpretation.
10.0
10.1
Bidder requiring any clarification of the bidding documents may notify the Employer in writing at
Employers address indicated in the Notice Inviting Bids.
10.2
The Employer will respond to any requests for clarification, which he receives up to pre-bid
meeting with the bidders (Refer Clause 12.0). Copies of the Employers response in the form of
addendum including a description of the enquiry but without identifying its source will be forwarded
to all purchasers of the bidding documents. Verbal information and/ or clarification given by the
Employer shall not be binding on the Employer.
10.3
The Employer discourages stipulation of additional conditions by the Bidder, as bidders are
expected to accept the various provisions and conditions in the Bid Documents. Conditional offer
will not be accepted. The Bidder has to submit the clean price bid without any pre condition or foot
notes etc. If such conditions are stipulated their bid will be treated as Non Responsive. Any
conditions that are required to be clarified have to be raised by Bidder before submitting their offer.
11.0
PRE-BID MEETING
11.1
11.2
The purpose of the meeting will be to clarify issues and to answer questions on any matter that
may be raised at that stage.
11.3
The bidder is requested to submit any questions in writing or by email, to reach the Employer at
least 2 days before the date of Pre-bid Meeting. It may not be practicable at the meeting to answer
questions received late, but questions and responses will be transmitted in accordance with SubClause 12.2.
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PROJECT
11.4
Minutes of the meeting, including the text of the questions raised and the responses given
together with any responses prepared after the meeting, will be transmitted without delay to all
purchasers of the bidding documents. Any modification of the bidding documents listed in SubClause 8.1, which may become necessary as a result of the pre-bid meeting shall be made by the
Employer through the issue of an Addendum pursuant to Clause 12.0 and not through the minutes
of Pre-bid meeting.
11.5
Non-attendance at the aforesaid pre-bid meeting will not be a cause for disqualification of a
bidder.
12.0
12.1
At any time prior to the deadline for submission of bids, the Employer may, for any reason,
whether at his own initiative or in response to a clarification requested by a prospective bidder,
modify the bidding documents by issuing addenda. Each addendum will be issued in two copies.
Bidder shall duly sign and return two copies of each addendum along with their bids.
12.2
Any addenda thus issued shall be part of the bidding documents pursuant to Sub-Clause 8.0, and
shall be communicated in writing or by email to all purchasers of the bidding documents and will
be binding on them. Prospective bidders shall promptly acknowledge receipt of each addendum in
writing or by email to the Employer.
12.3
To afford prospective bidders the reasonable time in which to take all addenda into account in
preparing their bids, the Employer may, at his discretion, extend the deadline for submission of
bids specified in Clause 24.0.
12.4
Amendments to the Bid documents made through an addendum only will form part of the Bid
document.
C.
PREPARATION OF BIDS
13.0
LANGUAGE OF BID
13.1
The bid prepared by the Bidder and all correspondence and documents relating to the bid
exchanged by the Bidder and the Employer shall be written in the English language. Supporting
documents and Publish literature furnished by the bidder may be written in another language,
provided these are accompanied by a translation of its pertinent passages in English. Failure to
comply with this condition may disqualify a bid. For purposes of interpretation of the bid, the
English translation shall govern.
14.0
14.1
The bid prepared by the Bidder shall comprise the following documents:
Two (2) copies each of Volumes I, II (Technical Bid) duly stamped and signed on each page.
Two (2) copies each of Volume III (Commercial Bid) duly stamped and signed on each page.
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14.2
The Bidder shall submit with its technical bid the following attachments:
a) Earnest Money Deposit ( EMD ) : EMD furnished in accordance with Contract Data.
b) Power of Attorney : A Power of Attorney authorized by a Notary Public, indicating that the
person(s) signing the bid has the authority to sign the bid and thus that the bid is binding upon
the bidder during the full period of its validity in accordance with Clause 18.0.
c) A covering letter stating any other matter in relation to his bid, which the bidder considers,
should be drawn to the particular notice of the Employer.
d) Bidders Eligibility and Qualifications :
Details of any significant changes in the Bidder's management or financial position since
furnishing information when applying for Prequalification (Failure to disclose such changes, if
revealed later, may render the Contract liable for termination at the Contractor's risk and cost).
e) Eligibility and Conformity of the Facilities
Documentary evidence established in accordance with Employers Requirements that the
Works are eligible and conform to the bidding documents.
(i)
(ii )
Work Execution Plan i.e. a write-up with full technical particulars indicating the
methods of construction including resources planned to be employed. It should
consider all reasonable contingencies that may arise in a work of this nature. (It
should be distinctly understood that the purpose of the Statement is limited to
assessing the Bidder's technical capabilities and the acceptance of a bid does not
imply Employer's concurrence to the Method Statement.)
Work Execution Plan must include a list of Plant, Equipment, Manpower to be deployed on site
and Temporary works proposed to be employed for construction and should furnish their leading
particulars including their output efficiency, capacities, etc. and must be compatible with the site
and availability of working area, etc.( Adequacy of plant and equipment proposed would be given
due consideration in evaluation of bids.)
14.3
( f)
Attested copy of the Sales tax and Income tax clearance certificate in the Performa
prescribed by the Government of India.
(g)
The bidder shall sign the undertaking regarding Compliance of Statutory Rules and
Regulations in the format given in Form No.10 in Volume I. Bids not containing such
undertakings will not be considered for further evaluation.
Conditional Bid
Employer discourages stipulation of additional conditions by the Bidders, as bidders are expected
to accept the various provisions and conditions stipulated in the Bid documents. Conditional offer
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will not be accepted. The Bidder has to submit a clean price bid without any pre condition or
footnotes etc. If such conditions are stipulated their bid will be treated as Non Responsive. Any
conditions that are required to be clarified have to be raised by Bidder before submitting their offer.
15.0
Not Used
16.0
BID PRICES
16.1
Unless stated otherwise in the bidding document, the Contract shall be for the whole Works as
described tender document to be carried out as per specifications based on agreed unit rates and
prices.
16.2
Rates should be quoted only in figures in Indian Rupees (INR) in column specified. All erasures
and alterations made while filling the tender must be attested by initials of the Tenderer and seal
affixed. Overwriting of figures is not permitted; failure to comply with either of these conditions will
render the tender invalid and it will be the option of the Employer, to accept or reject the tender.
Unsolicited advice of any change in rate or conditions after the opening of the tender will not be
entertained.
16.3
Items not specifically listed in the Price Schedules but required to be executed to satisfactory
compliance with the bid requirements as specified, shall not be separately paid for by the
Employer when executed and shall be deemed covered by other rates and price in his price
schedules
16.4
Prices should be quoted both in figures and words in Indian Rupees (Rs) in columns provided in
Price Schedules in Volume-III. In case of discrepancy between the rates quoted in figures and
words, lower of the two shall be considered. All erasures and alterations made while filling the bid
must be attested by initials of the Bidder and Seal & Signature of Bidder. Overwriting of figures is
not permitted; failure to comply with either of these conditions will render the bid invalid and it will
be the option of the Employer, to accept or reject the bid. Unsolicited advice of any change in rate
or conditions after the opening of the bid will not be entertained.
17.0
SIGNATORY OF BID
17.1
Each page of the Bid documents including bid drawings should be signed by the person or
persons with seal of authority submitting the Bid in token of his/their having acquainted and agreed
to by himself/themselves with the General Conditions of Contract, Specifications, Particular
Conditions of contract, Employers requirements etc., as laid down. Bid documents not so signed
will be rejected.
17.2
If the bid is made by a proprietary firm, it shall be signed by the proprietor above his name and the
name of his firm with its current address.
17.3
If the bid is made by a limited company or a limited corporation, it shall be signed by a duly
authorized person holding the power of attorney for signing the bid in which case a certified copy
of the power of attorney shall accompany the bid. Such limited company or corporation may be
required to furnish satisfactory evidence of its existence before award of the Contract.
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17.4
The Bid submitted on behalf of a firm shall be signed by all the partners of the firm or by a partner
who has the necessary authority on behalf of the firm to enter into the proposed contract. A Copy
of such Power of Attorney shall be submitted along with the Bid. Otherwise the bid may be
rejected by the Employer.
17.5
The bid shall contain no alterations, interlineations, erasures, omissions or additions, except those
to comply with instructions issued by the Employer, or as necessary to correct errors made by the
bidder, in which case such corrections shall be initialed by the person or persons signing the bid.
17.6
All witnesses and sureties shall be persons of status and probity and their full names, occupations
and addresses shall be stated below their signatures.
17.7
The bidder shall indicate in his bid, the name of the person who will be acting as his representative
for the purpose of this contract.
17.8
The bidder shall note that it is extremely important to duly filled in the Bid Form in all respects and
sign the same, which is a legal requirement.
17.9
18.0.
VALIDITY OF BID
18.1
Bids shall remain valid for acceptance by the Employer for a period of 60 (Sixty) days from the
last date of submission of the Bid.
18.2
In exceptional circumstances, prior to expiry of the original bid validity period, the Employer may
request that the bidder extend the period of validity for a specified additional period. The request
and the responses thereto shall be made in writing or by email.
18.3
Any bidder submitting the tender agrees and consents to condition mentioned hereunder this
clause and submission of the Bid by any bidder shall be such assent, consent and acceptance of
this condition.
19.0.
20.0.
Not Used
21.0.
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D.
SUBMISSION OF BIDS
22.0
BIDDING FORMAT
The Bid is Two Part-bid system, namely Part-I-Technical Bid and Part-II- Price Bid.
23.0
23.1
23.2
23.3
All the above 2 (Two) sealed envelopes will be placed in one main envelope and sealed.
23.4
Ariisto House
N. S. Phadake Road,
Near East West Flyover, Andheri (East)
Mumbai 400 069
Attn:
Mr. Karunanidhi
In addition to the identification required as above, the inner envelopes shall indicate the name and
address of the bidder to enable the bid to be returned unopened in case it is late or is not
accompanied by an acceptable Bid Security or is found to be non-responsive or if the financial bid is
not opened on account of not satisfying the Technical Bid evaluation criteria.
23.6
The bid shall be signed by a person or persons duly authorized to sign on behalf of the bidder,
pursuant to Sub-Clause 17.0 . All pages of the bid where entries or amendments have been made
shall be signed by the person or persons signing the bid. All signatures in the bid documents shall
be dated. Tender documents not so signed will be rejected
23.7 to 23.13
Not Used
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23.14
No bid shall be accepted unless it is properly sealed. Bidders shall not be allowed to fill in or seal
their Bids at the Employer's Representatives office.
23.16
If the packet and the envelope are not sealed and marked as instructed above, the Employer shall
assume no responsibility for the misplacement or premature opening of the bid submitted. A Bid
opened prematurely due to this cause shall be rejected by the Employer and returned to the Bidder.
23.17
Telegraphic bids shall be treated defective, invalid and rejected. Only detailed complete bids in
the form indicated above in this Clause received prior to the closing time and date of the bids shall
be taken as valid.
24.0
24.1
The Bids must be received by the Employer at the address as specified in Clause 23.6 not later than
17:00 hours on Monday 18 November 2013.
24.2
The Employer may, at its discretion, extend the deadline for the submission of bids by amending the
Bidding Documents in accordance with Clause 12, in which case all rights and obligations of the
Employer and bidders previously subject to the original deadline shall thereafter be subject to the
deadline as extended.
25.0
LATE BIDS
25.1
Any bid received by the Employer after the deadline for submission of bids prescribed by the
Employer, pursuant to Sub-clause 24.1 above, shall be declared ``Late'' and rejected and returned
unopened to the bidder.
26.0
26.1
The bidder may modify or withdraw his bid after bid submission, provided that written notice of
the modification or withdrawal is received by the Employer prior to the deadline for submission of
bids.
26.2
A withdrawal notice may be sent by fax but shall be followed by signed confirmatory copy, post
marked not later than the deadline for submission of bids.
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26.3
The bidder's modification or withdrawal notice shall be prepared, sealed, marked and delivered in
accordance with the provisions of Clause 23 with the envelope additionally marked
"MODIFICATION" or "WITHDRAWAL", as appropriate.
26.4
No bid may be modified by the bidder after the deadline for submission of bids.
26.5
Not Used
26.6
27.0
REJECTION OF BID
27.1
The Employer reserves the right to accept any or reject any or all bids without giving any reason
whatsoever.
27.2
Bids that are not properly filled are mutilated, have pages missing or with incorrect, inaccurate
calculations or generally not complying with the conditions will be rejected.
27.3
No alterations, amendments or modifications shall be made by the bidder in the Notice Inviting
Tenders, Instructions to the bidder, Bid Form, Conditions of Contract, Drawings and Specification
and if any such alterations, amendments or modifications are made or any special conditions
attached, the Tender is liable to be rejected without any information, notice or reference to the
bidder.
E.
28.0
OPENING OF BIDS
28.1
Bids shall be opened by the Employer. No bidder is supposed to attend the bid opening.
28.2
29.0
PRELIMINARY EXAMINATION
29.1
29.2
The Employer shall then examine the bids to determine whether they are complete and satisfy the
requirements of the Instructions to Bidders, whether required sureties have been furnished,
whether the documents have been properly signed, and whether the bids are generally in order. In
case of any discrepancies between the "Original", and "Copy" documents marked "ORIGINAL"
shall be deemed to be correct and authentic.
29.3
Prior to the detailed evaluation, pursuant to Clause 31.0, the Employer shall determine the
substantial responsiveness of each bid to the Bidding Documents. A substantially responsive bid is
one, which conforms to the terms, conditions, and specifications of the Bidding Documents without
material deviation or reservation. A material deviation or reservation is one which affects in any
substantial way the scope, quality or performance of the Works, or which limits in any substantial
way, inconsistent with the Bidding Documents, the Employer's rights or the Bidder's obligations
under the Contract, and the rectification of which deviation or reservation would affect unfairly the
competitive position of other bidders presenting substantially responsive Bids.
29.4
The Employer discourages stipulation of additional conditions by the Bidder, as they are expected
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to accept the various provisions and conditions in the tender documents. Conditional offer will not
be accepted. The Bidder has to submit the clean price bid without any pre condition or foot notes
etc. If such conditions are stipulated their bid will be treated as Non Responsive.
29.5
A bid determined as not substantially responsive technically shall be rejected by the Employer and
may not subsequently be made responsive by the bidder by correction of the nonconformity.
29.6
The Employer may waive any minor informality or non-conformity or irregularity in a Bid which
does not constitute a material deviation, provided such waiver does not prejudice or affect the
relative ranking of any Bidder.
29.7
At the end of technical evaluation the Bids shall be classified as technically responsive and
technically non-responsive.
30.0
30.1
To assist in the examination, evaluation and comparison of technical bids, the Employer may, at
its discretion, ask the bidders individually for clarification of their bids including break-up of
prices/rates. The request for clarification and the response shall be in writing, or by fax but no
change in the rates and prices or substances of the bid shall be sought, offered or permitted
except as required to confirm the correction of arithmetical errors discovered by the Employer
during the evaluation of the bids in accordance with Clause 34.1
However, as a result of clarifications obtained on their technical bids, if the Employer desires to
modify any of the stipulation/ condition, he will write to all the bidders with a request to submit their
price tags for such changes in a separate sealed envelope; which shall be opened and evaluated
along with their original financial bids.
31.0
31.1
The Employer will carry out a detailed evaluation of the bids previously determined to be
substantially responsive in order to determine whether the technical aspects are in accordance
with the requirements set forth in the Bid Documents. The data called for the detailed valuation is
given in Clause 14 In order to reach such a determination, the Employer will examine and
compare the technical aspects of the bids on the basis of the information supplied by the bidders,
taking into account the following factors:
(a)
Overall completeness and compliance with the Employers Requirements; deviations from
the Employers Requirements to the Bid and those deviations not so identified; suitability
of the works offered in relation to the environmental and climatic conditions prevailing at
the site; and quality, function and operation of any process control concept included in the
Bid. The Bid that does not meet minimum acceptable standards of completeness,
consistency and detail will be rejected for non-responsiveness.
(b)
The evaluation will be made interalia on but not limited to the following items:
InstructiontoBidder14of17Seal&SignatureofBidder
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S.No
1.
2.
3.
4.
5.
6.
7.
8.
9.
Financial strength
Other relevant factors, if any, listed in the Bid Data Sheets, or that the Employer deems
necessary or prudent to take into consideration.
32.0
32.1
The Financial Bids of only those Bidders which are found substantially responsive pursuant to
Clause 31 shall be opened
33.0
33.1
To assist in the examination, evaluation and comparison of Price Bid the Employer may, at his
discretion, ask any bidder for clarification of his Price Bid including breakdowns of unit prices /
rates. The request for clarification and response shall be in writing or by email, but no change in
the price or substance of the bid shall be sought, offered or permitted except as required to
confirm the correction of arithmetic errors discovered by the Employer during the evaluation of the
bids in accordance with Sub-Clause 34.1. The response sent by email shall be followed by a
signed confirmatory hard copy.
33.2
Any attempt by the bidder to modify any prices / rates or substance of the bid after the date of
opening of Price Bids may cause rejection of his bid in accordance with Sub-Clause 20.5(b).
34 .0
34.1
In financial bids evaluation, the Employer shall determine for each bid the Evaluated Bid Price by
adjusting the Bid Price as follows:
(a)
InstructiontoBidder15of17Seal&SignatureofBidder
EMPLOYER
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(b)
Adding any monetary cost of deviations in calculating the present value of the additional
costs the Employer would incur if such deviations were accepted.
(c)
34.2
The Employer reserves the right to accept or reject any variation, deviation. and other factors which
are in excess of the requirements of the Bidding Documents or otherwise result in the accrual of
unsolicited benefits to the Employer shall not be taken into account in Bid evaluation.
34.3
Price Bid submitted by the bidder will be checked by the Employer for any arithmetic errors.
Errors will be corrected by the Employer as follows.
a) where there is a discrepancy between the quoted rates in figures and in words, the rates in
words will govern;
b) where there is a discrepancy between the unit rate and the line item cost resulting from
multiplying the unit rate by the quantity, the unit rate as quoted in words will govern and the
line item cost will be corrected; and
c) where there is an addition or transcription error, it will be corrected to arrive at correct total.
34.4
The Bid Total stated in the bid will be adjusted by the Employer in accordance with the above
procedure for the correction of errors and, with the concurrence of the bidder, shall be considered
as binding upon the bidder. If the bidder does not accept the corrected Bid Total, his bid will be
rejected and the EMD shall be forfeited in accordance with Sub-clause 20.5(c).
35.0
35.1
Subject to Clauses 30 & 33, no bidder shall contact the Employer on any matter relating to its bid,
from the time of the bid opening to the time the Contract is awarded.
35.2
Any effort by a bidder to influence the Employer in the Employer's decisions in respect of bid
evaluation or Contract award shall result in the rejection of that bidder's bid.
F.
AWARD OF CONTRACT
36.0.
36.1
ACCEPTANCE OF BID
36.1.1 The Employer reserves the right to annul the process of Bid or to accept or to reject all or any of the
Bids without thereby incurring any liability to any applicant or any obligation to inform any participant
of the grounds for its action or assigning any reasons thereof.
36.1.2 The Employer does not bind himself to accept the lowest or any Bid and reserve to itself the right to
accept or reject any or all the Bids, either in whole or in part, without assigning any reason for doing
so.
36.1.3 The Bidder hereby agrees to abide by Employers decision on all matters pertaining to this Bid and
undertakes not to resort to any actions either Legal or otherwise against Employer in this regard,
InstructiontoBidder16of17Seal&SignatureofBidder
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including direct / indirect canvassing / influencing etc., violation of this clause will lead to summary
disqualification of the Bidder without any reference to them.
36.2
NOTIFICATION OF AWARD
36.2.1 Prior to expiration of the period of bid validity prescribed by the Employer, the Employer will notify
the successful bidder by E-mail, confirmed by letter that his bid has been accepted. This letter
(hereinafter and in the Conditions of Contract referred to as the "Letter of Award") shall name the
sum which the Employer will pay the Contractor in consideration of the execution, completion and
remedying any defects of the Works by the Contractor as prescribed by the Contract (hereinafter
and in the Conditions of Contract called "the Contract Price").
36.2.2 The notification of award will constitute the formation of the Contract.
InstructiontoBidder17of17Seal&SignatureofBidder
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SECTION 3
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CONTENTS
SR.
PARTICULARS
NO.
PAGE NO
A.
1.
Definitions
2.
Contract Documents
3.
Interpretation
4.
Notices
5.
Governing Law
6.
Settlement of Disputes
B.
7.
Type of Contract
8.
Price Schedule
9.
Contract Drawings
10.
11
Scope of Work
12.
13.
14.
15.
Contractors Responsibility
C.
PAYMENT
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16.
Employers Responsibility
17.
Contract Price
18.
Terms of Payment
19.
Securities
20.
D.
INTELLECTUAL PROPERTY
21.
Copyright
22.
Confidential Information
E.
23.
Representatives
24.
Work Programme
25.
Subcontracting
26.
Other Contractors
27.
28.
Procurement
29.
30.
31.
F.
32.
33.
Defect Liability
34.
Functional Guarantees
35.
Patent Indemnity
36.
Limitation of Liablity
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G.
RISK DISTRIBUTION
37.
38.
Not Used
39.
40.
Insurance
41.
Unforeseen Conditions
42.
43.
Force Majeure
44.
Not Used
H.
45.
Variations
46.
47.
Suspension
48.
Termination
49.
Assignment
50.
Continuity of Services
51.
Exempted Matters
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In
construing these Conditions of Contract, the Technical
Specifications, Schedule of Quantities and Contract Agreement, the
following words shall have the meanings herein assigned to them
except where the subject or context otherwise requires :
(a)
(b)
(c)
(d)
(e)
(f)
(g)
Bidder means the firm who have been issued the bid
documents with the intention of inviting a competitive quotation
for the execution of Works mentioned elsewhere in the Bid
Document, and work in accordance with the Contract
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(i) Completion means that the Works (or a specific part thereof
where specific parts are specified in the Bid Document) have
been completed operationally and structurally and put in a
tight and clean condition, and that all work in respect of
Taking over of the Works by the Employer or such specific
part thereof.
(j)
(k)
(l)
(o)
(p)
EMPLOYER
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(s) Date of Contract shall mean the calendar date on which the
Employer and the Contractor have signed the 'Contract'.
(t)
(u)
(v)
ii.
iii.
iv.
v.
vi.
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(w)
(x)
(y)
Not used
(z)
Not Used
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(qq)
(vv)
(ww)
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installed and removed by the contractor that are needed for the
construction of the Permanent Works.
(xx) Time for Completion means the time within which
Completion of the Work as a whole (or of a part of the Work
where a separate Time for Completion of such part has been
prescribed) is to be attained in accordance with the
specifications in the Conditions of Particular Application (CPA)
and the relevant provisions of the Contract.
(yy) Variation is an instruction given by the Employer which varies
the Works / Facility.
(zz) Week means seven consecutive days.
(aaa) Writing shall include any manuscript, e-mail, typewritten or
printed statement, under or over signature and or seal as the
case may be.
(bbb) Work shall mean of Residential Tower for Atithi Builders And
Constructors Private Limited at Goregaon (West), Mumbai,
Maharashtra to be executed as specified in this Bid Document
(ccc) Quarter means period of three months commencing
from 1st January, 1st April, 1st July and 1st October
of the calendar year
2. Contract
Documents
Contract Data
g) Appendices
h) Sample Forms
i)
Technical Specifications
j)
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2.3
2.4
The Contractor shall keep on the Site one complete set of the
Contract, permits, approvals, the Documents, Change Orders,
communications given and the documents referred / to mentioned in
GCC sub-clause 3.3. The Employer and their designated
representatives shall have the right to use such Documents at all
reasonable times.
2.6
2.7
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but which are usual or essential in the true completion of the purpose
of the Work, the same shall be deemed to have been included in the
price quoted by the Bidder. Wherever specifications are not
stipulated, the Work shall be as per latest BIS specifications and / or
directed by Employer following good Engineering practice.
2.8
2.9
2.10
The extent of works under this contract includes all items shown in
the bid drawings notwithstanding the fact that such items may have
been omitted from the specification or schedules. Similarly, the
extent of works includes all items included in the specification or
schedules notwithstanding the fact that such items may not have
been shown in the bid drawings. Also such of those items not
specifically included in the specifications and drawings, but which are
required to complete the intent of the contract shall be deemed to be
within the scope for supply by the Contractor.
2.11
2.12
After the award of the Contract, the Contractor shall without charge
be supplied with two sets of Design drawings and details through
the EMPLOYER as may be prepared by the Architect / Structural /
Services consultants from time to time as the work proceeds as are
reasonably necessary either to explain or amplify the Contract
Drawings or to enable the Contractor to carry out and complete the
work in accordance with these General Conditions of Contract.
Provided all such drawings shall be a reasonable development of the
work described in the Contract Document.
2.13
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(a)
(b) words indicating the singular also include the plural and words
indicating the plural also include the singular;
(c) provisions including the word agree, agreed or agreement
require the agreement to be recorded in writing;
(d) written or in writing means hand-written, type-written, printed
or electronically made, and resulting in a permanent record;
and
(e ) The terms and, or, and/or used in the context with the
description or enumeration of two or more items or components
of work or documentation or anything similar shall mean as is
relevant and applicable to the text.
3.2
Communications
Wherever these Conditions provide for the giving or issuing of
approvals, certificates, consents, determinations, notices, requests
and discharges, these communications shall be:
(a) in writing and delivered by hand (against receipt), sent by mail or
courier, or transmitted using any of the agreed systems of
electronic transmission as stated in the Contract Data; and
(b) Delivered, sent or transmitted to the address for the recipients
communications as stated in the Contract Data. However:
(i) if the recipient gives notice of another address, communications
shall thereafter be delivered accordingly; and
(ii) if the recipient has not stated otherwise when requesting an
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3.3
Priority of Documents
The documents forming the Contract shall be interpreted in the
following order of priority :
3.4
(a)
Contract Agreement
(b)
(c)
(d)
Contract Data
(e)
(f)
Technical Specifications
(g)
Drawings
Language
3.6
Headings
The headings and marginal notes in the General Conditions of
Contract are included for ease of reference, and shall neither
constitute a part of the Contract nor affect its interpretation.
3.7
Persons
Words importing persons or parties shall include firms, corporations
and government entities.
3.8
Entire Agreement
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The Parties shall enter into a Contract Agreement within 15 days after
the Contractor receives the Letter of Award, unless the Particular
Conditions establish otherwise. The Contract Agreement shall be
based upon the Pro-forma given in Section-6, Form-1. The costs of
stamp duties and similar charges (if any) imposed by law in connection
with entry into the Contract Agreement shall be borne by the
Employer.
3.8.2 Subject to GCC Sub-Clause 20.3 hereof, the Contract constitutes the
entire Agreement between the Employer and the Contractor with
respect to the subject matter of Contract and supersedes all
communications, negotiations and agreements (whether written or
oral) of parties with respect thereto made prior to the date of Contract.
3.9
Amendment
No amendment or other variation of the Contract shall be effective
unless it is in writing, is dated, expressly refers to the Contract, and is
signed by a duly authorized representative of each party hereto.
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3.12. Severability
If any provision or Condition of the Contract is prohibited or rendered
invalid or unenforceable, such prohibition, invalidity or unenforceability
shall not affect the validity or enforceability of any other provisions and
Conditions of the Contract.
4.
Notices
4.1
Either party may change its postal, cable, telex, facsimile or EDI
address or addressee for receipt of such notices by ten (10) days
notice to the other party in writing.
4.2
5.1
5.2
The Contractor shall confirm to all laws of the land and regulations
and bye- laws of any local authority and of any water or electricity
supply companies with whose system the work is proposed to be
constructed. He shall before making any variations from the drawings
or specifications that may be necessitated for so confirming, give to
the Employer a written notice, specifying the variations proposed to
be made and the reasons for making them and apply for instruction
thereon in case the Contractor does not receive such instructions
within seven days, he shall proceed with the work confirming to the
5. Governing Law
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6.4
6.5
7.4
The Scope of Work for each item in the Price Schedules is all
inclusive for proper execution of the respective items and shall
include supportive items as required whether specifically mentioned
or not.
7.5
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b) Technical specification
c) Tender Drawings
d) IS codes (Indian Standard)
Shall prevail.
7.6
8.1
8.2
Where the Contractor has not quoted against and entered the bid,
for item / items in the Price Schedules and the bid had been
accepted on the basis that the cost of the item / items of work was
included in the rates of other items of the bid and thereafter
compared with other bids to ensure uniform basis of bidding and
comparison, then the Contractor shall execute the full quantity of the
said item / items in the Price Schedules at his own cost without
charging extra. If the said item / items of work cannot be executed in
full for any reason, the value of such work / works to the extent not
executed as assessed by the Employer shall be deducted from any
bills, notwithstanding the fact that the contract sum of the value of
work done exceeds or decreases from the value of work at the time
of award of work. The decision of the Employer in all such cases
shall be final and binding on the parties.
8.3
9.1
8.Price Schedules
9. Contract Drawings
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9.3
The Contractors work shall not deviate from the Drawings and the
Specifications. The Employer interpretation of these documents
shall be final.
9.4
9.5
9.6
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10.1
10.2
The quality and quantity of the work included in the Contract Price/
Contract Value / Contract Sum shall be deemed to be that which is
set out in the Price Schedules which unless otherwise expressly
stated in respect of any specified item shall be deemed to have been
prepared in accordance with the principles of the standard method of
measurement of building works as per this specification but save as
aforesaid nothing contained in the Contract Bills shall override,
modify or affect in any way whatsoever the application or
interpretation of that which is contained in these General Conditions
of Contract .
11.1 Scope
11.Scope of Work
11.1.1 The Scope of Work consists of RCC, Structural, MEP and Finishes
works, Excavation (will be done by other agency, only dressing shall
be in this package scope), Concrete, Formwork, Steel
(Reinforcement), Structural Steel Work, Waterproofing, Post
tensioning, MEP Works & Finishing works of Residential Project at
Goregaon for Atithi Builders And Constructors Private Limited
and is illustrated and defined by the Specifications and the Price
Schedules herewith attached and by Drawings. If the Contractor
shall find any discrepancy in or divergence between the Contract
Drawings and/or the Contract Bills he shall immediately give to the
Employer a written notice specifying the discrepancy or divergence
and the Employer shall issue instructions in regard thereto.
11.2 Extent
11.2.1 The Contractor shall carry out and complete the work in every
respect in accordance with this Contract and with the directions of
and to the reasonable satisfaction of the Employer. The Employer
may in his absolute discretion and from time to time issue further
drawings, details and/or written instructions, written directions and
written explanations all of which are collectively referred to as
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Temporary roads
Access roads shall be provided to the site by the Contractor from
the main road at no extra cost as directed by Employer. The
Contractor shall be responsible for proper maintenance of this
access road and would take all care to see that existing services, if
any, are maintained in working order.
The construction and maintenance of temporary roads suitable for
all weather conditions for movement of heavy construction
equipments within the site area throughout the project duration
shall be the Contractors responsibility and the Contractor shall
take such measure as are necessary and as directed by
EMPLOYER.
11.3.3
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specialist agencies engaged by the Contractor as Direct SubContractors on approval of the Employer after adopting the
procedures given below.
11.6.1.2 Names of at least three specialized sub-agencies for each work
shall be proposed at before commencement of work along with
the details of scope, experience, financial standing etc. Such
sub-agencies shall be called Direct Sub Contractors. The
Employer will have the right to call for additional information as
may be required to assess the capability of Direct Sub
Contractors or even to inspect their previous works for fully
satisfying themselves on the performance of the Direct Sub
Contractors. The Employer thereafter will convey their approval
to the Contractor for selection of Direct Sub Contractor,
minimum being one number per trade or in the event of a special
need for engaging more than one such specialist, up to a
maximum of three in each trade. The successful Bidder shall
engage only such approved Direct Sub Contractor. If Employer
is not satisfied with the capacity and experience of the Direct Sub
Contractor proposed by the Principal Contractor, the Employer
shall have the right to nominate an agency / agencies (called as
Nominated Sub-contractors) of their choice that the Contractor
shall be bound to engage forthwith. The decision of the Employer
in identifying and selection of Direct Sub Contractor shall be final
and binding on the Principal Contractor. If during execution, the
performance of any such Direct Sub Contractor / Nominated
Direct Sub-contractor is found to be unsatisfactory, the Employer
reserves the right to order termination of such Direct Sub
Contractor / Nominated Direct Sub-Contractor and nominate
alternative agency to continue the works. The Contractor shall
comply with such instructions promptly and effectively.
11.6.2.3 All the terms and conditions under this Contract shall be equally
enforceable on the Direct Sub Contractor for each trade and
accordingly the Principal Contractor shall have a tie up with each
of the Direct Sub-Contractors / Nominated Sub-contractors.
11.6.2.4 Both Nominated Sub Contractor and Direct Sub Contractor shall
further be governed as under:
11.6.2.5
That the Nominated Sub-Contractors (NSC) / Direct SubContractor (DSC) shall carry out and complete the sub-contract
works in every respect to the reasonable satisfaction of the
Principal Contractor and of the Employer and in conformity with
all the reasonable directions and requirements of the Principal
Contractor.
11.6.2.6 That the NSC / DSC shall observe, perform and comply with all
the provisions of this Contract on the part of the Contractor to be
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11.6.2.12 That the Contractor shall retain from the sum directed by the
Employer having been included in the calculation of the amount
stated as due in any certificate issued under clause 14.7 of the
GCC in respect of the total value of work, materials or goods
executed or supplied by the Nominated Direct Sub-Contractor /
Direct Sub-Contractor, the percentage of such value mentioned in
Contract Data to these conditions as percentage of certified value
retained up to a total amount not exceeding a sum which bears
the same ratio to the Subcontract price as the unreduced sum
named in the Contract data as limit of Retention Fund bears to
the Contract sum; and that the Principal Contractor's interest in
any sums so retained (by whomsoever held) shall be fiduciary as
trustee for the Nominated Direct Subcontractor / Direct SubContractor (but without obligation to invest); and that the
Nominated Direct
Subcontractor's / Direct Sub-Contractor
beneficial interest in such sums shall be subject only to the right
of the Contractor to have recourse thereto from time to time for
payment of any amount which he is entitled under the
Sub-Contract to deduct from any sum due or to become due to
the Nominated Direct Sub-Contractor; and that if and when such
sums or any part thereof are released to the Nominated Direct
Sub-Contractor / Direct Sub-Contractor they shall be paid in full if
paid within 15 days of the date fixed for their release in the
Sub-Contract.
11.6.2.13 Before issuing any certificate in respect of the total value of work,
materials or goods executed under the GCC the Employer may
request the Contractor to furnish to him reasonable proof that all
amounts included in the calculation of the amount stated as due
on previous certificates in respect of the total value of work
materials or goods executed or supplied by any NSC / DSC have
been duly discharged and if the Contractor fails to comply with
any such request the Employer shall issue a certificate to that
effect and thereupon the Employer may himself pay such
amounts to any NSC concerned and deduct the same from any
sums due or to become due to the Contractor.
11.6.2.14 The Contractor shall not grant to any NSC / DSC any extension
of the period within which the Sub-Contract work or (where the
Sub-Contract works are to be completed in sections) any section
thereof is to be completed without the written consent of the
EMPLOYER. Provided always that the Contractor shall inform
the EMPLOYER of any representation made by the Nominated
Direct Sub-Contract work or any section thereof and that the
consent of the Employer shall not be unreasonably with-held.
11.6.2.15 If any NSC / DSC fails to complete the Sub- Contract work or
(where the Subcontract works are to be completed in sections)
any section thereof within the period specified in the SubGeneral Conditions of Contract
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11.7
Setting Out
11.7.1
11.7.2
Contractor shall set out the works and shall provide and fix all
setting out apparatus required and solely be responsible for the
true and perfect setting out the same.
11.7.3
11.7.4
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13. Employer /
Consultants
Instructions
11.7.5
12.1
12.2
12.3
13.1
The Contractor shall forthwith comply with and duly execute any
works comprised in such instructions issued to him by the
Employer / Architect / in regard to any matter in respect of
which the Employer / Architect is expressly empowered by
these General Conditions of Contract to issue instructions
provided always that verbal instructions, directions and
explanations given to the Contractor or his work representative by
the Employer shall if involving a variation be confirmed in writing.
13.2
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14. PMC /
ARCHITECTs
Status and
Decisions
13.3
13.4
13.5
13.6
14.1
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Not Used
14.3
14.4
Decision
14.4.1
14.4.2
The PMC may in his absolute discretion and from time to time
issue further Drawings, details and/or written instructions, written
directions and written explanations in regard to :
a) Any variation or modification of the design.
b) The quality or quantity of works of the additions or omission or
substitution of any work.
c) Any discrepancy in or divergence between the Drawings and /
or specifications.
d) The removal and/or re-execution of any works executed by the
Contractor.
e) The dismissal from the works of any persons employed thereon.
f)
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Liability Period.
h) The removal from the site of any materials brought thereon by
the Contractor and the substitution of any other material there
for.
i)
j)
PMCs Authority :
PMC shall obtain the specific approval of the Employer before
taking action under the following Sub-Clauses of the Conditions of
Contract.
(a)
(b)
(c)
(d)
(e)
(f)
Not used.
(g)
(h)
(i)
and
14.5 Dismissal
14.5.1 The Contractor shall on the request of the Employer / PMC
immediately dismiss from the works any person employed thereon
by him who may in the opinion of the Employer / PMC be
incompetent or misconducts himself and such person shall not be
again employed on the work without the permission of the Employer
/ PMC.
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15.Contractors
Responsibilities
Notice to Authorities
The Contractor shall comply with and give all notices required to
be given by the Contractor under any Government Authorities,
instrument, rule or order made under the act of Parliament, State
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Co-ordination of Work
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15.19
15.19.1 The Contractor shall not employ / use child labour. No labour
shall reside within the Project Site except authorized security
guards without approval of Employer.
15.19.2 All rules and regulations of Labour Department, Contract Labour
Laws, Provident Fund & ESI and connected laws, Workmen
Compensation, Insurance etc., and all other laws of the land are
to be complied with, by the Contractor within the quoted rates.
15.19.3 Festivals and Religious Customs
The Contractor shall respect the Countrys recognized festivals,
days of rest and religious or other customs.
15.19.4 Funeral Arrangements
The Contractor shall be responsible, to the extent required by
statutory regulations, for making any funeral arrangements for
any of his local employees who may die while engaged upon the
Work.
15.19.5 Alcoholic liquor or drugs
The Contractor shall not, otherwise than in accordance with the
Laws of the Country, import, sell, give, barter or otherwise
dispose of any alcoholic liquor or drugs, or permit or allow
importation, sale, gift, barter or disposal thereto by Contractors
Personnel.
General Conditions of Contract
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15.21.1 The Contractor shall strictly comply with the Health, Safety &
Environment Programme as per Appendix- A. in Volume I.
The Contractor shall keep the Employer fully indemnified against
any claims or liabilities arising out of Contractors lapse in safety
practices
15.21.2
15.21.3 The Contractor shall at his own expense arrange for complying
with all the occupational safety, health and welfare legislations of
Government of India/ Government of Maharashtra, including the
Civil code and the Building and Other Construction Workers Act
1996..
15.21.4. Safety Officer & Surveyor
Experienced Safety Officer & Surveyor with adequate number of
supporting personnel shall be appointed for full time on the Site
General Conditions of Contract
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3764:1992
13415:1992
Protective
building.
Recommendations
for
preventive
measures against hazards at work
places. Part-1 Falling material hazards
prevention.
Recommendations
for
preventive
measures against hazards at work
places. Part-2 Fall prevention.
13416 [Part-3]
1992
in
and
around
: Recommendations
for
preventive
measures against hazards at work
places. Part-3 Disposal of debris.
Recommendations
for
preventive
measures against hazards at work
places. Part-1 Fire protection.
4081 : 1986
7293 : 1974
7969:1975
Handling and
materials.
8989:1978
3696:[Part-I] 1987
Scaffolds
and
ladders:
Part-1
Scaffolds.
Scaffolds and ladders: Part-2 Ladders.
9696:[Part-2] 1991
barriers
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Over and above, the Contractor shall follow at his own cost, any
other safety codes required for successful execution of contract.
a) First Aid facility shall be maintained in a readily accessible place
with first aid appliances including adequate supply of sterilized
dressings and cotton wool. Trained First Aiders and First Aid Boxes
must be available on Site with regular replenishment.
The Contractor shall deploy at site an emergency vehicle,(
Ambulance ) round the clock, to meet any eventualities to shift
accident victim to nearest hospital.
b) An injured person shall be taken to a hospital without loss of time, in
the cases where the injury necessitates hospitalization. Tie up with
a nearest hospital is a must.
c) Suitable and strong scaffoldings should be provided for workmen
for all works that cannot safely be done from ground. Bamboo
scaffolding will not be permitted.
d) No portable single ladder shall be over 8 meters in length. The
width between the side rails shall not be less than 30 cm. (clear)
and the distance between two adjacent rungs shall not be more
than 30cm. When a ladder is used an extra mazdoor shall be
engaged for holding the ladder. Ladder must confirm to Indian
Standard.
e) The excavation material shall not be placed within 1.5 metres of the
edge of the trench or half of the depth of trench whichever is more.
All trenches and excavations shall be provided with necessary
fencing and lighting. Fencing must confirm to Indian Standard with
Hand and Mid-Rail. Slopes /Steps/Timber shoring to be provided
considering the depth and soil quality. Ladders/ Ramps to be
provided to get in and out of the trench. For every 15m length 1
ladder is must.
f)
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j)
All the staff working at site shall wear helmets and Safety shoes.
b)
c)
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e)
f)
g)
All staff working at heights will use safety belts and standard
platforms with 42" height railing
h)
All the staff working will as far as possible wear Safety shoes.
i)
j)
Standard ladders shall be used & non standard ladders will not
be permitted.
k)
l)
Each Contractor will keep well furnished FIRST AID boxes ( one
per 100 persons ) with easy accessibility.
o)
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p)
q)
r)
s)
t)
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15.22.
15.22.1 The Contractor shall provide and erect to the approval of the
Employer such supports as may be required to protect efficiently
all structures and protective guards to trees which may be
endangered by the execution of the works or otherwise take such
permanent measures as may be required by the Employer to
protect the structures and trees
15.22.2 Trees and Shrubs designated by the Employer shall be protected
from damage during the course of the work and the earth level
shall not be changed within three feet of such trees. Where
necessary such trees and shrubs shall be protected by means of
temporary fencing.
15.23
Quality Assurance
The Contractors QA / QC program shall be in line with
Employers Requirements. Employer reserves the right to
recommend changes/ alternations / addition and/or deletion to
the same and Contractor shall be obligated to abide by the
same. The Contractor shall submit project specific QA/QC
programme and manual for the approval of Employers
Representative.
All works, embracing more than one process shall be subject to
examination and approval at each stage thereof as stipulated
by Employer.
All The materials proposed to be used for construction shall be
tested as per the frequency of testing of materials as mentioned
in IS Codes.
Contractor shall give reasonable notice in writing to Employer
when each stage as per milestone is ready.
Contractor is expected to be reasonably practical in proposing
this time period. However, concreting shall not be allowed
without inspection of Employer.
In default of such notice received, Employer shall be entitled to
appraise the quality or reject the particular stage of work and in
the event of any dispute; the decision of Employer thereon shall
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Antiques
15.23.1 All fossils and other objects of interest or value which may be
found at the site or in excavating the same during the progress of
the work shall become the property of the Employer. The
Contractor shall carefully take out and preserve all such objects
and shall immediately or as soon as conveniently may be after the
discovery of such articles deliver the same into the possession of
the Employer un-cleaned and as excavated.
15.23.2 If in the opinion of the Employer compliance with the provisions of
the preceding Clause has involved the Contractor in direct loss
and/or expense for which he would not be reimbursed by a
payment made under any other provision in this Contract then the
Employer shall ascertain the amount of such loss and/or
expense, any amount from time to time so ascertained shall be
added to the Contract sum, and if an Interim Certificate is issued
after the date of ascertainment any such amount which would
otherwise be stated as due in such certificates.
15.24
15.24.1 The Contractor shall protect and preserve the work from all
damage or accident by providing any temporary coverings, boxing
or other construction as required by the Employer.
This
protection shall be provided for all property adjacent to the site as
well as on the site.
15.24.2 The Contractor shall properly clean the work as it progresses and
shall remove all rubbish and debris from the site from time to time
as is necessary and as directed. On completion the Contractor
shall ensure that the premises and/or site are cleaned off surplus
materials debris, sheds etc. removed, areas under floors cleared
or rubbish in gutters and drains cleared, and handed over to the
Employer so that the whole premises is left fit for immediate
occupation or use and to the satisfaction of the Employer.
15.24.3 The unsuitable excavated earth, refuge and bentonite slurry etc.
arising from the works both as it accumulates, at regular intervals
and also on completion of the works or as directed by
General Conditions of Contract
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15.25.1 The Contractor shall take photos and video from the locations
approved by the Employer to show the progress of work at
monthly intervals throughout the construction period and furnish
photographs (3 sets) and CDs/ DVDs of required duration
(minimum 15 minutes for each month) duly indicating there in
the specified number of negative / prints affixed in albums along
with each R. A. Bill Invoice. Each photograph shall be marked
with the description of the photograph and location from which it
was taken.
15.25.2 The ownership and copyright of all photographs / CDs/ DVDs
and negatives shall be vested with the Employer and are not to
be used without his permission under any circumstances.
Negatives and prints / CDs/DVDs shall be handed over to the
Employer monthly.
15.26
15.26.1
15.26.1.1 The Contractor shall constantly keep on his work, during its
progress, qualified and competent Project Engineers under the
overall in-charge of the Project Manager who will be responsible for
the carrying out of the works to the true meaning of the Drawings,
Specifications and Price Schedules, Employers instructions and
directions to the satisfaction of the Employer. Attention is called to
the importance of requesting instructions from the Employer
before undertaking any work where Employers directions or
instructions are required. Any such work done in advance of such
instructions will be liable to be removed.
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15.26.1.2 The Contractor shall constantly keep upon the Works on a full-time
basis, the key personnel which are including but not limited to the
following:
These key personnel once employed for the Works and approved
by the Employer shall not be removed from the Works without prior
consent from the Employer.
The provision of such organisation chart and the Employer
/approval thereof shall not limit the Contractors responsibilities and
obligations in respect of adequate staffing at the Site. In the event
additional staff are considered necessary to properly and effectively
General Conditions of Contract
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Unwanted material and debris shall be carted away from site and
disposed off on a daily basis.
15.26.12
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The Contractor shall comply with and pay all charges levied by any
Government or Public Authority with jurisdiction on matters of
pollution or hygiene.
It is expected that about 800 - 1000 labourers will need to be
accommodated at peak construction time. Provision for the same to
be included in the scope by the Principal Contractor.
15.27
Documents on Site
The Contractor shall maintain including but not limited to the
following documents at Site which are including but not limited to
the following :
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i.
ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.
x.
xi.
xii.
xiii.
xiv.
Muster Roll
Labor Register
Hindrance Register
Material Register (Materials Account Statement)
Stock Register
Material Testing Register
Daily Works Register
Measurement Book
Site Instruction Book
Registers / Records required as per SEZ norms.
Project Risk Register
Supporting documents for LEED Certification.
The Contractor shall keep and maintain latest editions of
relevant B.I.S. codes at the work site and make it available
to EMPLOYER when required
Any other documents required by EMPLOYER to check
quality / progress of Work, etc.
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b)
c)
d)
e)
f)
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16.Employers
Responsibilities
16.1 The Employer shall ensure the accuracy of all information and/or
data to be supplied by the Employer as described in Specification
except when otherwise expressly stated in the Contract.
16.2 The Employer shall be responsible for acquiring and providing legal
and physical possession of the Site required for the proper execution
of the Contract, including all requisite rights of way.
16.3 If the Contractor suffers delay and / or incurs cost from failure on the
part of the Employer to grant right of access to or availability of the
Site, the Contractor shall give notice to the Employer. After receipt
of such notice the Employer shall proceed to determine any
extension of time to which the Contractor is entitled under GCC
sub-clause 46.1.
16.4 The Employer shall acquire and pay for all such permits, approvals
and/or licenses from all local, state or national government authorities
or public service undertakings in the area where the Site is located,
which require the Owner to obtain them in the Employers name and
are necessary for the Commencement of the Contract (they include
those required for the performance by both the Contractor and the
Employer of their respective obligations under the Contract).
16,5
C. PAYMENT
17.1
17.Contract Price
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Agreement.
17.2 Item rates quoted by the Contractor in the Price Schedules and as
accepted by the Employer shall be firm during the Contract Period
including Extended Period, if any and shall not be subject to any
alteration, unless otherwise provided in the Contract.
17.3 The Contractor shall be deemed to have satisfied himself as to the
correctness and sufficiency of the Contract Price, which shall, except
as otherwise provided for in the Contract, cover all its obligations
under the Contract.
17.4 The Bidder / the successful Contractor shall note that this Contract
does not provide for any Price Adjustment Clause and he shall take
into account while working out the rates, any price escalation on any
account for the stipulated completion period mentioned in the
contract data sheet and extension of period approved by the
Employer, if any; except for the basic rates of certain major materials
mentioned in the contract in Appendix F
17.5 The Bidder / the successful Contractor shall also note that no claim for
additional expenses / costs etc. shall be entertained by the Employer
for the work done during the extended period, if any.
18. Terms of
Payment
18.1
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way the powers of the Employer under the contract or any of such
payments be treated as final settlement and adjustment of accounts
or in any way vary or affect the contract right of the Employer under
the terms of the contract.
18.3.7 At the period of Interim Certificate named in the Contract Data to
these General Conditions of Contract the Employer shall issue a
certificate stating the amount due to the Contractor from the
Employer, and the Contractor be entitled to payment therefore
within the period for honoring certificates named in the Contract
Data to these General Conditions of Contract.
18.3.8 The amount stated as due in an Interim Certificate shall subject to
any agreement between the parties as to stage payments, be the
total value of the work properly executed and of the materials and
goods delivered to or adjacent to the work for use thereon up to and
including a date not more than seven days before the date of the
said Certificate less any amount which may be retained by the
Employer (if provided in the General Conditions of Contract) and
less any installments previously paid under this Condition, provided
that such certificate shall only include the value of the said materials
and goods as and from such time as they are reasonably, properly
and not prematurely brought to or placed adjacent to the work and
then only if adequately protected against weather or other casualties.
18.4
Part rate payment
Payment for items of work, which are partly completed, may be
allowed at part rates derived from the Contract rates at the discretion
of Employer. Payment for altered, additional or substituted items of
work ordered shall be allowed at provisional rates as may be fixed by
Employer till the rates are finally approved. However, this shall be
allowed only if the Contractor has submitted the rate analysis and
rate settlement is pending.
Employer at his discretion will be entitled to apply suitable part rates
to work not meeting specifications, without prejudice to Employers
rights. They may thus approve/accept defective work with or without
certain modifications, at suitable part rate, if they are too hard
pressed for time for dismantling and rework. This however will not
exonerate the liability of the Contractor to complete the work as per
specifications
18.5. Claim for Extra
18.5.1 When any instruction or decision given at site involves extra work or
where the Contractor may plan to claim an extra, it shall be the
responsibility of the Contractor to inform Employer of the extra
amount and get written authorization from the Employer and or the
Employer before proceeding with the work involved.
18.5.2 Any modification carried out for expediting or simplifying work at the
General Conditions of Contract
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18.7.1 Unfixed materials and goods intended for, delivered to and placed on
or adjacent to the Work shall not be removed except for use upon the
Work unless the Employer has consented in writing to such removal
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Final Bill
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b)
c)
When the above grounds are removed payment shall be made for
amounts withheld because of them.
18.11
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18.12
19.
Securities
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20.7 Service tax/ other state taxes/Local taxes at source shall be deducted
as per the prevailing statutory provision.
20.8
D. Intellectual Property
21.
Copyright
22.
Confidential
Information
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(b)
(c)
22.4 The above provisions of this GCC Clause 22 shall not in any
way modify any undertaking of confidentiality given by either of
the parties hereto prior to the date of the Contract in respect of
the Works or any part thereof.
22.5 The provisions of this GCC Clause 22 shall survive termination,
for whatever reason, of the Contract.
Not Used
23. Representatives
23.2
Engineer-in-Charge
23.2.1
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(a)
(b)
(c)
(d)
(e)
(f)
Not used.
(g)
(h)
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(i)
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Work Program
24.1.1 The Contractor shall supply to the Employer a chart showing
the proposed organization to be established by the Contractor
for carrying out work on the Facilities. The chart shall include
the identities with Photographs and CVs of the key personnel to
be employed within time as specified in Contract Data of the
Date of commencement. The Contractor shall promptly inform
the Employer in writing of any revision or alteration of such an
organization chart.
24.1.2 Return of plant
The Contractor shall supply to Employer a monthly return
showing full particulars on a form, to be approved by him of the
items of plant including location and state of each and the
sections of the works on which they are employed. This return is
to be presented before the 5th day of the month.
24.2 Program of Performance
Within time specified in Contract Data from the Date of
commencement , the Contractor shall prepare and submit to
the Employer a detailed program of performance of the
Contract, showing the sequence in which he proposes to
proceed with Works including estimated quantities and
proposed resource allocations,as well as the date by which the
Contractor reasonably requires that the Employer shall have
fulfilled its obligations under the Contract so as to enable the
Contractor to execute the Contract in accordance with the
program and to achieve Completion, Commissioning and
Acceptance of the Facilities in accordance with the Contract.
The Contractor shall update and revise the program as and
when appropriate or when required by the Employer, but
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the Contract.
25. Subcontracting
a)
b)
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c)
d)
e)
f)
g)
h)
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j)
k)
l)
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27.Design and
Engineering
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27.1.3
27.2
(a)
(b)
(c)
with such
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27.4
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27.5
Record Drawings
The Contractor shall make accurate records of those parts of
the Works which will become hidden by further progress, as
may be directed by the Employer. Such records shall be
checked and verified by the Employer while the work is open
for inspection. Records shall be entered by the Contractor on
prints of drawings which are made available to him for this
purpose, amplified by him with supplementary dimensioned
sketches and handed to the Employer as soon as practicable.
All costs and expenses in connection therewith shall be borne
by the Contractor.
27.6
Maintenance Manual
27.6.1
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Sourcing
As part of the Work, Contractor shall procure and pay for, in
Contractor 's name as an independent Contractor and not as
agent for the Employer, all Contractors and sub-contractors
labour, materials, equipment, supplies, soil, gravel and
similar materials and manufacturing, fabrication and related
services (whether on or off the Site) for construction of and
incorporation in the Works or which are otherwise required
for completion of the Work in accordance with the Specification
and the Contract and are not explicitly specified to be furnished
by the Employer pursuant to the terms and provisions of the
Contract including Specification.
28.2
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Samples
28.3.1 After the award of the Contract, the Contractor shall furnish
for the approval of the Employer, with such promptness as to
cause no delay in his work or in that of any other Contractor,
samples and data sheets as required by the specifications or
by the Employer. Samples shall be delivered as directed by
the Employer.
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28.5
Transportation
28.5.1 The Contractor shall at its own risk and expense transport all
the material, goods, and the Contractors Equipment to the
Site by the mode of transport that the Contractor judges
most suitable under all the circumstances..
28.5.2 The Contractor shall be responsible for obtaining, if
necessary, approvals from the Authorities for transportation
of the material, goods, and the Contractors Equipment to
the Site. The Employer shall use its best endeavour in a
timely and expeditious manner to assist the Contractor in
obtaining such approvals, if requested by the Contractor.
The Contractor shall indemnify and hold harmless the
Employer from and against any claim for damage to roads,
bridges or any other traffic facilities that may be caused by
the transport of the material, goods, Plant and Equipment
and the Contractors Equipment to the Site.
29.1.1Bench Mark:
The Contractor shall be responsible for the true and proper
setting-out of the Facilities in relation to bench marks, reference
marks and lines provided to it in writing by or on behalf of the
Employer.
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(a)
(b)
(c)
(d)
(e)
the progress of
to prevent any
behaviour by or
labour of its
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(a)
(b)
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(c)
(d)
30.1 The Contractor shall at its own expense carry out at the place
of manufacture and/or on the Site all such tests and/or
inspections of the material including Client Supply Materials,
goods, Plant and Equipment and any part of the Works as are
specified in the Contract.
30.2 The Employer or their designated representatives shall be
entitled to attend the aforesaid test and/or inspection. The
Contractor shall bear all costs and expenses incurred in
connection with such attendance including, but not limited to, all
travelling and board and lodging expenses.
30.3 Whenever the Contractor is ready to carry out any such test
and/or inspection, the Contractor shall give a reasonable
advance notice of such test and/or inspection (2 weeks) and of
the place and time thereof to the Employer. The Contractor
shall obtain from any relevant third party or manufacturer any
necessary permission or consent to enable the Employer (or
their designated representatives) to attend the test and/or
inspection.
30.4 The Contractor shall provide the Employer with a certified
report of the results of any such test and/or inspection.
If the Employer (or their designated representatives) fails to
attend the test and/or inspection, or if it is agreed between the
parties that such persons shall not do so, then the Contractor
may proceed with the test and/or inspection in the absence of
such persons, and may provide the Employer with a certified
report of the results thereof.
30.5 The Employer may require the Contractor to carry out any test
and/or inspection not required by the Contract, provided that the
Contractors reasonable costs and expenses incurred in the
carrying out of such test and/or inspection shall be added to the
Contract Price.
30.6 If any material, goods, Plant and Equipment or any part of the
Facilities fails to pass any test and/or inspection, the
Contractor shall either rectify or replace such Plant and
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Equipment or part of the Works and shall repeat the test and/or
inspection upon giving a notice under GCC Sub-Clause 30.3.
30.7 If any dispute or difference of opinion shall arise between the
parties in connection with or arising out of the test and/or
inspection of the material, goods, Plant and Equipment or part
of the Works that cannot be settled between the parties within a
reasonable period of time, it may be referred to an Adjudicator
for determination in accordance with GCC Sub-Clause 6.1.
30.8 The Contractor shall afford the Employer (or their designated
representative), to access at any reasonable time to any place
where the Plant and Equipment are being manufactured or the
Works are being installed, in order to inspect the progress and
the manner of manufacture or installation, provided that the
Employer shall give the Contractor a reasonable prior notice.
30.9 The Contractor agrees that neither the execution of a test
and/or inspection of material, goods, Plant and Equipment or
any part of the Works, nor the attendance by the Employer nor
the issue of any test certificate pursuant to GCC Sub-Clause
30.4, shall release the Contractor from any other
responsibilities under the Contract.
30.10 No part of the Works or foundations shall be covered up on the
Site without the Contractor carrying out any test and/or
inspection required under the Contract. The Contractor shall
give a reasonable notice to the Employer whenever any such
part of the Facilities or foundations is ready or about to be ready
for test and/or inspection; such test and/or inspection and notice
thereof shall be subject to the requirements of the Contract.
31.1 As soon as the Works or any part thereof has, in the opinion of
the Contractor, been completed operationally and structurally
and put in a tight and clean condition as specified in the
Technical Specifications, excluding minor items not materially
affecting the intent or safety of the Works, the Contractor shall
so notify the Employer in writing..
31.2 The Employer shall, within the reasonable time after receipt of
the Contractor s notice under GCC Sub-Clause 31.1 either
issue a Completion Certificate stating that the Works or agreed
milestone have reached Completion as of the date of the
Contractors notice under GCC Sub-Clause 31.1 or notify the
Contractor in writing of any defects and/or deficiencies.
31.3 If the Employer notifies the Contractor of any defects and/or
deficiencies, the Contractor shall then correct such defects
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Defect Liability
33.1 The Contractor shall make good at his own cost and to the
satisfaction of the Employer, all defects, shrinkages or faults,
arising in the opinion of the Employer from Works or materials
not being in accordance with the Drawings or Specifications or
Schedule of Quantities or the Instructions of the Employer,
which may appear within "Defects Liability Period" stipulated in
the contract data.
33.2 Such defects, shrinkages shall upon directions in writing of the
Employer , and within such reasonable time as shall be
specified therein be amended and made good by the
Contractor, at his own cost unless the Employer shall decide
that he ought to be paid for such amending and making good
and in case of default the Employer may employ and pay other
Contractor to amend and make good such defects, shrinkage,
settlements or other faults and all damages loss and expense
consequent thereon or incidental thereto shall be made good
and borne by the Contractor and such damage, loss or
expense shall be recoverable from him by the Employer or
may be deducted by the Employer upon the Employer 's
certificate in writing from any amount due or may become due
to the Contractor, in lieu of such amending and making good
by the Contractor deduct from any moneys due to the
Contractor a sum to be determined by the EMPLOYER as
equivalent to the cost of amending such work and in the event
of the Retention Amount being insufficient to recover the
balance from the Contractor,
33.3 The Schedule of Defects shall be delivered to the Contractor
not later than 30 days after the expiration of the said Defects
Liability Period.
33.4 When in the opinion of the Employer any defects shrinkages or
other defaults which he may have required to be made good
under this Clause of this Condition shall have been made good
he shall issue a certificate to that effect, and completion of
making good defects shall be deemed for all the purposes of
this Contract to have taken place on the day named in such
certificates.
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34.Functional
Guarantees
34.1 The Contractor guarantees that during the Guarantee Test, the
Works/Facilities and all parts thereof shall attain the Functional
Guarantees specified in Technical Specification in Volume II,
subject to and upon the conditions therein specified.
34.2 If, for reasons attributable to the Contractor, the minimum level
of the Functional Guarantees specified in Technical
Specification in Volume II are not met either in whole or in part,
the Contractor shall at its cost and expense make such
changes, modifications and/or additions to the Works or any
part thereof as may be necessary to meet at least the minimum
level of such Guarantees. The Contractor shall notify the
Employer upon completion of the necessary changes,
modifications and/or additions, and shall request the Employer
to repeat the Guarantee Test until the minimum level of the
Guarantees has been met. If the Contractor eventually fails to
meet the minimum level of Functional Guarantees, the
Employer may consider termination of the Contract, pursuant
to GCC Sub-Clause 48.2..
34.3 If, for reasons attributable to the Contractor, the Functional
Guarantees specified in Technical Specification in Volume II are
not attained either in whole or in part, but the minimum level of the
Functional Guarantees specified in Technical Specification in
Volume II is met, the Contractor shall, at the Contractors
option, either
(a)
(b)
Patent Indemnity
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Employer and its employees and officers from and against any
and all suits, actions or administrative proceedings, claims,
demands, losses, damages, costs, and expenses of
whatsoever nature, including attorneys fees and expenses,
which the Employer may suffer as a result of any infringement
or alleged infringement of any patent, utility model, registered
design, trademark, copyright or other intellectual property right
registered or otherwise existing at the date of the Contract by
reason of the Construction of Works by the Contractor or the
use of the Works in the country where the Site is located; Such
indemnity shall not cover any use of the Works or any part
thereof other than for the purpose indicated by or to be
reasonably inferred from the Contract, any infringement
resulting from the use of the Works or any part thereof
35.2 If any proceedings are brought or any claim is made against the
Employer arising out of the matters referred to in GCC SubClause 35.1, the Employer shall promptly give the Contractor
a notice thereof, and the Contractor may at its own expense
and in the Employers name conduct such proceedings or
claim and any negotiations for the settlement of any such
proceedings or claim. If the Contractor fails to notify the
Employer within twenty-eight (28) days after receipt of such
notice that it intends to conduct any such proceedings or claim,
then the Employer shall be free to conduct the same on its own
behalf. Unless the Contractor has so failed to notify the
Employer within the twenty-eight (28) day period, the
Employer shall make no admission that may be prejudicial to
the defence of any such proceedings or claim.
The Employer shall, at the Contractors request, afford all
available assistance to the Contractor in conducting such
proceedings or claim, and shall be reimbursed by the
Contractor for all reasonable expenses incurred in so doing.
35.3 The Employer shall indemnify and hold harmless the
Contractor and its employees, officers and Subcontractors
from and against any and all suits, actions or administrative
proceedings, claims, demands, losses, damages, costs, and
expenses of whatsoever nature, including attorneys fees and
expenses, which the Contractor may suffer as a result of any
infringement or alleged infringement of any patent, utility model,
registered design, trademark, copyright or other intellectual
property right registered or otherwise existing at the date of the
Contract arising out of or in connection with any design, data,
drawing, specification, or other documents or materials
provided or designed by or on behalf of the Employer
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36.Limitation of Liability
36.1 Contractors Liability
Except in cases of criminal negligence or wilful misconduct,
36.2
(a)
(b)
G. RISK DISTRIBUTION
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(a)
(b)
(d)
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40.
Insurance
40A
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(b)
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(2)
(3)
(4)
(b)
(2)
40A.4
Policies to be Produced
The Contractor shall provide evidence of cover to the
EMPLOYER prior to the Commencement Date and shall
produce the policies of insurance and premium receipts
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Terrorism.
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41.1
41.Unforeseen Conditions
(a)
(b)
(c)
(d)
42.1 If, after the date of Bid submission, any law, regulation,
ordinance, order or by-law having the force of law is
enacted, promulgated, abrogated or changed (which shall
be deemed to include any change in interpretation or
application by the competent authorities) that subsequently
affects the costs and expenses of the Contractor and/or
the Time for Completion, the Contract Price shall be
correspondingly increased or decreased, and/or the Time
for Completion shall be reasonably adjusted to the extent
that the Contractor has thereby been affected in the
performance of any of its obligations under the Contract.
Notwithstanding the foregoing, such additional or reduced
costs shall not be separately paid or credited if the same
has already been specifically accounted for in the price
adjustment provisions where applicable, in the Contract.(
This applies only to taxes & duties administered by both
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(b)
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43.5
No delay or non-performance by either party hereto caused
by the occurrence of any event of Force Majeure shall
(a)
(b)
Variations
45.1
Extent of Variation
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45.2
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II.
45.2.4
45.2.5
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46.1
a) By force majeure ; or
b) Not used
c) By reason of Employer 's instructions issued under
Clauses 10, 31 or 39, 47 of these General Conditions of
Contract or
d) By reason of the Contractor not having received in due
time necessary instructions, drawings, details or levels
from the Employer for which he specifically applied in
writing on a date which having regard to the date for
completion stated in the Contract Data to these General
Conditions of Contract or
46.2 The Contractor is not eligible for any monetary
compensation whatsoever due to extension of time granted
to him.
46.3 Not Used
46.4 Not used
47.
Suspension
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Termination
48.2 Employer may also terminate the Order in the event of the
Contractor fails to commence or complete the Order on
time or for supply not done to the satisfaction of
Employer, after giving fifteen (15) days written notice to
the Contractor. The Contractor shall reimburse the
amount paid to them for the works not completed.
48.3
48.4
Optional Termination
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2.
3.
4.
Upon any such termination, contractor shall waive any claims for
damages including loss of anticipated profits; on account thereof,
but as the sole right and remedy of contractor, Employer shall
pay in accordance with the following:
a.
b.
c.
d.
e.
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49.
50.
49.1
50.1
Assignment
Continuity of Services
EMPLOYER
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CONTRACT DATA
Sub-Clause of
ITB
Clause
Scope of Work
Data
Strengthening work from basement to 6th podium
level and construction of transfer girder, 40 upper
floors, 6 floors of Triplex and LMR at Goregaon
(West), Mumbai.
2.1
Builders
&
1.3
20.0
Validity of Bid
18.1
Sub-Clause of
GCC
Conditions
Data
Atithi Builders And Constructors Private Limited
Employers
address
Name
and
1.1
Consultants
address
name
and
Synergy
Limited.
1.1.2
Property
Development
Services
Private
EMPLOYER
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Conditions
Date of Commencement
of Work
Time for Completion
Sub-Clause of
GCC
12.1,15.4
12.1,15.4,32.1
Data
1u, 33.1,
Communication / Notices
4.1
Governing Law
5.1
Republic of India
Ruling language /
Language for
communications
3.2
English
12.3
Working Hours
19.1.1,
Performance Security
19.2
24.1
7 Days
24.2
15 days
Programme/ Work
Schedule
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Conditions
Sub-Clause of
GCC
32.2,
Liquidated Damages
Data
34.4
Maximum up to 5% of Contract Value
18.1
Aluminum Formwork
Material
18.3.1
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Conditions
Sub-Clause of
GCC
Data
18.3. 1
Adhoc payments
18.3.1
18.3. 5
Percentage of Retention
Money
Currencies of Payment
Escalation
19.2, 25.5 ( i )
19.2, 25.5( i )
18.1
17.4
36.1
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Conditions
Sub-Clause of
GCC
Period of Final
Measurement / Final Bill
submission
18.5.1,18.5.2
18.5.2
Data
Nil
15.26.12
Insurance
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Conditions
Sub-Clause of
GCC
45.3
Data
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Conditions
Sub-Clause of
GCC
Extra Work
Data
When any instruction or decision given at site involves
extra work or where the Contractor may plan to claim an
extra, it shall be the responsibility of the Contractor to
inform Employer of the extra amount and get written
authorization from the Employer and or the Employer
before proceeding with the work involved.
18.5, 45.2.3
Labour Laws
15.19
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Conditions
Sub-Clause of
GCC
Data
The Contractor shall strictly comply with the Health, Safety
& Environment Programme as per Appendix- A in Section
5. The Contractor shall keep the Employer fully indemnified
against any claims or liabilities arising out of Contractors
lapse in safety practices.
15.21
Security
15.26.3
Housekeeping
15.26.11
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Conditions
Sub-Clause of
GCC
Beautification &
Cleanliness of site
15.26.11
Documents to be
submitted at the time of
Tender Submission
Data
As all construction site will have sales office so lot of
prospective customers will visit the site to see the sample
apartment, sales office and the work progress on site.
Contractor guarantees, at its own cost and effort ensuring
that all the time the beautification like to put plants and pots
wherever required by Employer. Also Contractor has to
make sure that the cleanliness of the site including the
compound, labour camp and the sanitary blocks of visitors,
engineers, staff and labour to be clean on hourly / daily
basis to maintain the hygiene level.
Contractor should submit the following documents at the
time of Tender Submission:
Covering letter if any ( No cost details to be indicated)
Power of attorney document for the signatory
Sales Tax clearance certificate
Registration of company / partnership from the
Registrar of companies Certification of incorporation
Methodology, Quality Assurance and Quality Control
Plan
Procurement of various Equipments
Material Procurement Schedule
Manpower Schedule
Contractor Site management plan
Time Schedule / Milestone Chart
Schedule for Tax and Duty on Material.
EMD in the form of BG.
Technical Leaflets for all Services Components and
Equipments
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Conditions
Documents to be
submitted along with LOI /
Work Order
Sub-Clause of
GCC
Data
Contractor should submit the following along with LOI /
Work Order :
Mobilisation Advance BG
Peformance Bank Guarantee
CV of Key personnel
Non Disclosure Agreement
Delcaration / undertaking by the contractor of statutory
rules and regulations
Letter of compliance and confirmation of consideration
CAR/EAR Policy including third party liability
Workmen Compensation Policy
Copy of all licenses regarding labour laws and labour
welfare.
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1. Introduction
1.1
Scope
1.2
Application
1.3
Purpose
2. Definitions / Languages
3. Compliance
3.1
3.2
3.3
International Standards
5.2
5.2.1
Contractors Representative
5.3
Contractors Personnel
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6.3
Site Induction
7.2
Competency Requirements
7.3
Visitors to Project
Operational Procedures
8.2
8.3
9. Permit to Work
10. Communication
10.1
Site Meetings
10.2
10.3
HSE Committee
10.4
10.5
Display Management
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13.1
Monthly Reporting
13.2
13.3
Audits
14.2
Inspections
16.2
Ambulance
16.3
Smoking
16.4
16.5
16.6
Hours of Work
16.7
16.8
Harassment
Definitions
18.2
18.2.1 Standards
Appendix A
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18.2.2 Inspections
18.2.3 Violations
18.3
Sites
18.4
18.5
Water Supply
18.6
18.7
18.8
18.9
Heating
18.10 Lighting
18.11 Sewage and Liquid Disposal
18.12 Personal Hygiene Facilities
18.13 Showers / Bathrooms and other Sanitary Facilities
18.14 Fire Protection
18.15 Security
18.16 Welfare
18.17 First Aid and Medical Facilities
18.18 Crche
18.19 Responsibilities of the Contractor
18.20 Supervision
18.21 Construction Variance
Appendix A
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Appendix A
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1. INTRODUCTION
1.1
Scope
This document defines the Health, Safety, and Environmental (HSE) requirements associated with
the conduct of the Contractors scope of work for : Strengthening & Construction of
1.2
Application
These requirements apply to all aspects of the Contractors scope of work for this Contract,
including all aspects conducted by its sub-contractors.
1.3
Purpose
These requirements defines principal requirements for Health, Safety and Environment (HSE)
matters during the conduct of the Works / Project.
The objective is to ensure that adequate precautions are taken to avoid accidents,
occupational illness and harmful effects on the environment during construction. Also to assure
that satisfactory emergency planning is undertaken and adequate means are taken to secure
Contract objects.
This document:
Describes the HSE interfaces between the Owner / the Company / Employer and the
Contractor.
Details the processes by which the Contractor shall manage HSE while carrying out the work
as per the Contract.
2. DEFINITIONS / LANGUAGES
In this documents;
Appendix A
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3. COMPLIANCE
3.1 Company Policy Standards
The works shall be undertaken in accordance with the Companys HSE Policy and Management
System.
Building and Other Construction Work (RE & CS) Act, 1996
Appendix A
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The Liquefied Petroleum Gas (Regulation of Supply and Distribution) order 2000
The Chemical Accidents (Emergency Planning, Preparedness and Response) Rules, 1996
Appendix A
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The Contractor shall also comply with statutory acts like EPF, ESIC, Minimum Wages Act, etc.
In addition to this the Contractor shall comply with IS codes like;
Safety code for the use, Care and protection of hand operated tools.
IS: 818
Code of practice for safety & health requirements in electric and gas
welding and cutting operations
IS: 1179
IS: 1860
IS: 2925
IS: 3016
IS: 3043
IS: 3764
IS: 3786
IS: 3996
IS: 4082
IS: 4770
Appendix A
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IS: 5121
IS: 5557
IS: 5983
Eye protectors
IS: 6519
IS: 7293
IS: 8519
IS: 9167
Ear protectors
IS: 11006
IS: 11016
General and safety requirements for machine tools and their operation
IS: 11057
IS: 11226
IS: 11972
IS: 13367
IS: 13416
Appendix A
ANSI Z 87.1, ANSI ZZ 87.1, AS 1337, BS 2092, BS 1542, BS 679, DIN 4646/ 58211
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Safety Shoes :
Hand Gloves :
BS 1651
Ear Muffs :
Hard Hat :
Goggles :
ANSI Z 87.1
Face Shield :
ANSI Z 89.1
ANSI Z 49.1
Safe handling of compressed : P-1 (Compressed Gas Association Gases in cylinders 1235
Jefferson Davis Highway, Arlington VA 22202 - USA)
The Contractor must adopt and be involved in the development, implementation and
ownership of these goals.
Appendix A
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This implies that the Contractor shall systematically work to HSE requirements in accordance with
established principles. The Contractor shall ensure management commitment and attention to
HSE matters in all phases of the work. The Contractors organization shall reflect the
implementation of HSE matters as a line responsibility at all levels.
The Contractor shall comply with applicable legislations and ensure that employee working on
the contract object complies with the legislation. If the requirements stated in this document are
less stringent than or in conflict with the countrys legislation the latter shall apply.
The Contractor has overall responsibility for ensuring that the works planned, organized,
performed and documented in compliance with the Contractors HSE programme. The
Contractor is also fully responsible for coordinating the HSE activities of each employer (the subcontractor group and company) engaged on the works.
The Contractor shall ensure fitness of construction spread (man, material and machine) valid for
entire period of construction activities including:
Periodic medical health check-up and Firefighting competency certificate for personnel.
Certificate of fitness for construction equipment e.g. earth moving equipment, etc.
Stability certificate and Load test certificate for Hoists, Tower cranes, etc.
The Contractor shall ensure that each employer (including sub-contractor) at the site plans,
organizes, performs and documents their own activities so that (his and other employers)
personnel, the environment and property are protected in accordance with the HSE Plan.
For HSE matters, at any site the Contractors point of contact will be with the Company Site
Representative, who will report to the Company Project Manager.
The Company Site Representative shall have a responsibility to;
Appendix A
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Monitor Site Work and ensure that work is performed in accordance with Approved
Contractor HSE Plan and Operational procedures.
Advise the Contractors Representative when he/she believes that HSE performance is being
compromised and that timeout for HSE is warranted.
Perform formal and informal HSE inspections of the areas on a routine basis.
Adopt a philosophy for all personnel for all tasks of think it through, before you do.
Ensure that all work is performed in accordance with Approved HSE Plans and Operational
Procedures.
Facilitate communication of HSE issues from the workforce to management and vic versa.
Perform HSE inspections of the work area at regular and agreed frequencies.
Order operations to cease if he/she believes that HSE performance of the site work is being
compromised and that time out for HSE is warranted.
Appendix A
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Be aware of the Work HSE Goals and Targets understand their HSE obligations and take
responsibility for their own HSE performance.
Adopt a philosophy for all tasks of think it through, before you do.
Stop work and advise their supervisor should circumstances arise which could compromise
the HSE integrity of the existing procedures.
Appendix A
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In addition to the above mentioned requirements, the Contractor shall also follow and comply
the requirements of Annexure E clause 1.3 (a), (b), (c).
To arrange workmen compensation insurance, registration under ESI Act, third party liability
insurance etc. as applicable.
To arrange all HSE permits before start of activities (as applicable), like permits for hot work,
working at heights, confined space, Radiation Work Permit, Demolishing / Dismantling Work
Permit, storage of chemical/ explosive materials & its use and implement all precautions
mentioned therein.
To submit, timely, the completed checklist on HSE activities, Monthly HSE report, accident /
incident reports, investigation reports etc. as per the Company requirements. The
compliance of instructions on HSE shall be done by the Contractor and informed urgently to
the Company.
That his top most executive at site attends all the Safety Committee/HSE meetings arranged
by the Company. Only in case of his absence from site that a second senior most person
shall be nominated by him, in advance, and communicated to the Company.
Display at site office, workplace and prominent locations the list of hospitals, emergency
services available, safety signs like Men at work, Speed Limits, Hazardous Area, and HSE
Policy, etc.
Appendix A
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Carryout audits / inspection at his works as well as sub-contractor works as per approved HSE
plan/procedure/programme & submit the reports for the Company review.
Assist & cooperate during HSE audits by the Company, and submit timely compliance report.
Carryout all dismantling activities safely, with prior approval of the Company representative.
Their past experience from HSE point of view for the type of work being assigned to them
Their HSE policies & practices and how often they have been reviewed by the Management
Their HSE track record for the last 5 years highlighting the number of accidents they had, HSE
violations, number of NCRs observed during HSE Audits, etc.
The incident/ accident reporting and investigating system they have in place
The number of HSE audits conducted by them, their type & frequency
Appendix A
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The steps taken by them for continual improvement in the HSE system
Fire Fighting
First Aid
The Contractor shall also ensure that records of these trainings are maintained properly.
Appendix A
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know. The Contractor shall ensure that this is distributed and its content introduced to all
personnel working on Project site.
Appendix A
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Any safety environmental affects that have the potential to occur during Project site work.
JHAs covering all activities shall be held prior to mobilization to the Project site at a time such
that they can be incorporated in the Approved operational procedures.
Supervisory personnel involved I the tasks shall participate in the JHAs. The Contractor shall
document the details of the JHA workshop(s), including the personnel taking part. The
completed JHA sheets (including the resulting actions) shall be maintained and kept for
Company review at any time.
Copies of the JHA sheets shall be held on Project site for as long as they remain applicable to
the activities being conducted.
8.3 Hazard Identification and Risk Management During Project Site Work
During daily Project site meetings the appropriate procedures associated with the impending
work activities and the JHAs relating to those procedures are to be reviewed in order;
For them to be reviewed and updated as to that days activities by the personnel performing
the tasks and
To ensure the potential hazards associated with the activities have been understood as well as
the measures to be taken to eliminate, control or mitigate their risk.
Supervisors shall convey to their personnel (via tool box meetings or pep talks) the procedures to
be followed, including hazards and mitigation measures. Supervisors shall ask their personnel
whether they foresee any other hazards that have not been addressed and shall address any
concerns raised.
During operations, any person involved may request Stop Work for HSE if they consider that HSE
performance is or may be compromised. Where Stop Work for HSE is requested, action shall be
taken by the Supervisor to resolve the HSE concerns. His may include conducting toolbox
meeting, JHAs or other HSE techniques, prior to restarting the work.
9. PERMIT TO WORK
Appendix A
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The Contractor HSE Plan shall include aspects such as the operation of a Permit to Work System,
procedures for Isolation of equipment and Management of Change systems for updating
procedures.
The Contractor HSE operational procedures shall maintain a work permit procedure to limit the
hazardous processes and high risks tasks to authorized personnel, who shall be informed of the
job safety analysis and the job specific safety precautions, on issue of a work-permit. The
operational procedure shall spell the validity and authorization requirements of work permit
issued under the procedure.
The Contractor HSE Plan Permit to Work system shall include, but not be limited to, those
identified bellow;
10. COMMUNICATION
10.1
Site Meetings
The Contractors Representative shall convene daily meetings with the Company Site
Representative, Contractors supervisory personnel (including Site operational staff and HSE staff)
to plan and coordinate the days activities. The meetings shall be minuted. Where feasible, both
persons occupying a position and working back-to-back shifts shall attend these meetings.
These meetings shall:
Review progress on incidents, near misses and hazards that have been reported.
Identify and agree implementation of any lessons, equipment or operational changes which
may arise from incident or hazard reports.
Appendix A
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Identify the procedures applying to the next 24 hrs work and manage any changes required
to them.
10.2
A daily log of all HSE activities including Health, Safety and Environmental incident, inductions,
JHAs, toolbox talk meeting, other safety initiatives and any other major HSE items shall be
recorded and maintained by the Contractor. The daily log will be available to the Company at
all times. At the end of the Project site work a copy of the log shall be submitted to the
Company.
10.3
HSE Committee
The Contractor will facilitate the effective operation of a Site HSE Committee conducted in
compliance with relevant regulatory requirements.
(The Contractor shall follow requirements identified in Annexure E Pt. 1.4(b) for compliance of the
contract).
10.4
The Contractor shall prepare safety plot plan for the site and for the contract object, showing
escape ways, mustering stations and the location of firefighting and first aid equipment. The plot
plan shall be kept updated and be posted at all main entrances on each level of the works site.
10.5
Display Management
The Contractor shall display HSE awareness, discipline and instruction display boards at a
prominent locations at work site.
Appendix A
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The Contractors Representative shall notify the Company immediately an incident or near
miss occurs (after having first ensured, safety of personnel and equipment).
The Contractors Representative shall provide the Company with a written Incident Primary
Investigation Report within 12 hours of the incident or near miss occurring.
The Company Project site Representative will verbally notify the Company Project Manager
of an incident necessitating medical treatment (i.e. treatment extending beyond first aid) or
an environmental incident as soon as possible but within four (4) hours of the incident
occurring.
The Company Site Representative will fax or e-mail the Contractors Incident Report to the
Owner Project Manager within 15 hours of the incident occurring.
Appendix A
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As part of regular monthly reporting, the Contractor shall provide a monthly report with a
summary of reported incidents. The report for the month shall be forwarded to the Company not
later than 5th day of every subsequent (next) month, unless otherwise instructed by the
Company.
Number of Incidents
Environmental incidents
Production loss
Accident all reported fires and explosions and occupational illness shall be listed, together with
the corrective and preventive measures as a part of the HSE report. The forms shown in
Appendix 2 and 3 or similar (after approval from the Company) shall be used.
In addition, the monthly report shall give a summary of site HSE related activities during the
month such as Audits, Inspections, HSE motivational activities and training, etc. The Contractor
shall maintain record of all restricted work cases and report it in monthly report. The Contractor
shall also measure the compliance with established HSE goals and report in monthly report.
The Contractor shall follow and comply these requirements in addition to the requirements
identified in Annexure E: Clause 6.13.
Appendix A
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14.2 Inspections
The Contractor shall establish a HSE Inspection Plan to ensure safe working conditions and
compliance with rules and regulations. The HSE Inspection Plan shall identify participants and
frequencies. Line management and HSE representative shall participate, and regular
participation by site middle and top management shall be ensured.
Daily and Weekly inspections are recommended, the other inspection frequencies may be
chosen as and when appropriate.
The Company has right to participate in the inspections or instigate an inspection for a particular
purpose or the Company can call for surprise inspections and or audits.
Appendix A
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The Contractor shall initiate the proper follow-up of inspection findings and shall ensure that the
corrective preventive actions are taken. The Contractor shall record the findings and corrective
preventive measures taken and maintain the records.
16. HEALTH
16.1
Appendix A
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The Contractor shall provide first aid facilities and qualified & trained first aid personnel in
accordance with the applicable legislative and guidance requirements.
The Contractor shall provide fully equipped first aid medical facilities on project and shall ensure
that qualified medical practitioner and adequate numbers of first-aiders (persons who can
administer first aid) are available on site 24X7 hrs including religious and national holidays. Firstaiders' names shall be prominently displayed.
Along with the medicines and equipment mentioned by local authority and government
agency, the first aid facility shall be equipped with at least two sets of;
1) Artificial defibrillator
2) Anti-Snake bite medicine
3) Anti-scorpion bite medicine
The Contractor should maintain the contents mentioned in APPENDIX 5 List of Content of First-Aid
Box along with the above mentioned medicine.
(The Contractor shall read and comply this clause along with clause 1.6 (a) (b) (c) of Annexure
E)
16.2
Ambulance
The Contractor shall deploy an Ambulance with trained paramedics at site. The ambulance will
be available 24X7 on site. The Contractor shall ensure that the Ambulance shall be equipped
with Self-contained Breathing Apparatus Set (SCBA) and manned with trained driver.
16.3
Smoking
Smoking shall only be permitted in designated smoking areas, the Contractor shall identify
Smoking booths and Non-smoking areas in the Contractor HSE Plan.
16.4
The Contractor shall devise drug and alcohol policy in the Contractor HSE Plan. Alcohol and
Drugs (other than drugs required for bonafide medical reasons) shall not be permitted on Site.
Appendix A
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The Contractors Representative shall ensure that personnel under their supervision and authority
do not at any time during the performance of the work, take or work under the influence of any
alcoholic liquor, narcotic, or other intoxicating substance, other than drugs required for bonafide
medical reasons which have been approved in advance by the Contractor approved Medical
Doctor. Reporting for work under the influence of any alcoholic liquor, narcotic, or other
intoxicating substance may result in removal from the site and or dismissal.
16.5
The Contractor HSE Plan shall include requirements for Personnel Protective Equipment (PPE) that
shall apply to Contractors and its sub-contractors personnel. This equipment shall meet to the
following requirements:
Protective footwear
Fall-arrest devices when working at locations from which a free-fall hazard greater than 1.8
meters exists.
Flotation work vests when working over water, where a fall into water is possible.
Any other protective requirements associated with the work task required and as identified in
JHAs.
16.6
Hours of Work
For site work required to be performed on a 24 hours basis, sufficient personnel shall be allocated
to the Works to ensure that the work time of each person does not exceed 14 hours per 24 hours
period, except in the case of emergencies.
16.7
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The Contractor shall devise Mobile Phone Use policy in the Contractor HSE Plan. Us eof Mobile
phones shall not be permitted on Project Site except in designated areas, the Contractor shall
identify location of Mobile Phone permitted areas in the Contractor HSE Plan.
16.8
Harassment
Harassment of persons shall not be permitted and during the Contractors HSE induction the
Contractor shall explain what constitutes harassment and the measures to be taken when it
occurs.
provision of sanitary,
the location of accommodation in relation to the workplace; any health, fire safety or
other hazards or disturbances and local facilities;
Workers freedom of movement to and from the employer-provided accommodation shall not
be unduly restricted.
These Workers Accommodation Requirements aims to promote safe and healthy working
conditions, and to protect and promote the health of workers.
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In some instances, for example during construction phases of projects, workers will not be
directly engaged by the Contractor, but by (sub)-contractors. However, the Company requires
their Contractor to ensure that non-employee workers, engaged by contractors or other
intermediaries to work on a project site to perform work related to the core function of the
project, are covered by most of the provisions. To this end, the Contractor shall set up
mechanisms and processes to ensure that the contractors and other intermediaries comply with
these requirements. This shall involve including contractual covenants related to workers
accommodation, and monitoring the implementation of workers accommodation standards.
18.1
DEFINITIONS
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holes in floors extending completely through the original designed exterior, unsafe stairs
and flooring posing a risk of persons falling, unsafe ceiling with risk of imminent collapse,
ceiling or roof leaks, gas leaks, exposed or cross connection of electrical wires, boarded
windows where the 10 percent window area requirement is not met, boarded doorways
providing egress or ingress.
8) Private living quarters A building or portion of a building, dormitory or barracks,
including its bathroom facilities, or a similar type of sleeping and bathroom area, which is
a home, residence, or a sleeping place for a resident of a workers accommodation /
labour camp.
9) Water closet A room or booth containing a toilet and often a washbowl or basin.
18.2
18.2.1 Standards
Before any person establishes, operates, or allows occupancy of a workers accommodation /
labour camp, the Contractor shall ensure that the workers accommodation / labour camp with
the minimum standards of construction, sanitation, and health & safety regulations established
by Indian regulations and various Government authorities, e.g. Municipal corporation, Housing
Development Corporation, Labour Officers, Factory Acts and State Rules, Pollution control
authorities, etc. are complied.
As a good practices and benchmarking of International good practices and standards the
Company recommends the contractors to practice / follow the rules and requirements
mentioned in the Occupational Safety and Health Administrations (OSHA) standards for
Temporary Labor Camps in 29 U.S.C. s. 655, and HUDs Chapter 10 Housing Quality Standards in
the Housing Choice Voucher Program Guidebook 7420.10G. A copy of this OSHA Standards can
be obtained at;
http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id=9791
18.2.2 Inspections
Workers accommodation / labour camp, occupied 6 weeks or more during a quarter shall be
inspected at least once every month during periods of occupancy.
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Workers accommodation / labour camp occupied less than 6 weeks during the quarter shall be
inspected at least once during the quarter within that 6 week period. It is responsibility of the
Contractor operator or person in charge to maintain and provide on demand the proper
documentation regarding the period of occupancy. Such documentation may include letters,
memos, applications, or inspection forms.
Field sanitation facilities inspections shall be made at random in the normal course of staff
activities.
18.2.3 Violations
When a major deficiency as defined in subsection 002(07), is reported during routine inspection
or audit to the Contractor or representative of the contractor, a maximum of 48 hours shall be
given to make corrections or provision for corrections that meet the requirements. The
Contractor or representative of the contractor must submit proof (i.e., receipt, estimates or cost
analysis sheet, etc.,) to the Company at the time of the re-inspection to show that the major
deficiency has been corrected or is in the process of being corrected within the 48 hours
timeframe allotted by these requirements.
If the Company grants the Contractor or representative of the Contractor a time extension to
correct the violation, the Contractor or representative of the Contractor must provide
documentation showing that provisions have been made to correct the major deficiency within
48 hours from the issuance of the extension issued by the Company staff. The documentation
must include a start and completion date by which the major deficiency will be corrected. The
major violation must be corrected on or by the date indicated in the documentation, otherwise,
the Company will issue a citation with a fine.
A continual or repeat violation is a violation that occurs 3 or more times during a permit year, the
Company will issue a citation with a fine.
18.3
SITES
well drained,
free from standing water, and maintained to inhibit the breeding of mosquitoes.
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Natural sinkholes, swamps, pools, or other surface collections of water are not allowed within
200 feet of the periphery of the outermost building, unless such quiescent water surfaces can
and will be subjected to mosquito control measures.
The workers accommodation / labour camp shall be located so the drainage from and
through the camp will not endanger any domestic or public water supply.
All sites shall be graded, ditched, and rendered free from depressions in which water may
become a nuisance.
Structures in which food is prepared or served e.g. Workers Canteen or mess and where
sleeping quarters are located shall be more than 50 Meter from any area where livestock is
kept.
All shelter sites shall be adequate in size to permit locating of buildings so as to minimize the
hazards of fire.
The grounds and open areas surrounding the shelters shall be maintained in a clean and
sanitary condition free from rubbish, debris, waste paper, garbage, or other refuse.
Roads Roads shall be designed and maintained to accommodate in a safe manner the
vehicles accessing the facilities.
Where possible, workers accommodation / labour camp facilities are to be located within a
reasonable distance from the worksite.
It shall be the responsibility of the Contractor to provide safe and free transportation and or
approach road from the workers accommodation / labour camp to worksite.
18.4
Steps, porches, hallways and other means of egress shall be sturdy and safe.
Floors used in private living quarters shall be constructed of concrete or other comparable
material.
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Floor coverings shall be easily cleanable and maintained in good condition, free from
obvious soiling.
Buildings and structures in all workers accommodation / labour camp housing shall have the
corresponding utility connections for equipment e.g. Water, gas (if any) during occupancy.
The Contractor shall be responsible for the building or structure, shall ensure that required
cooling equipment e.g. Fan / Air cooler, and or heating equipment (as per surrounding
weather conditions), and water purifying equipment and water heating equipment (if
required) is provided.
The Contractor is responsible for ensuring that the equipment is installed in accordance with
state and local ordinances, codes, and regulations governing such installations.
Every room used for sleeping purposes in private living quarters shall provide a minimum of 50
square feet of floor space for each occupant.
In a room where workers cook, live, and sleep, a minimum of 50 square feet of floor space
per person shall be provided. Sanitary facilities shall be provided for storing and preparing
food.
The floors, roofs, and exterior walls, and ceilings of all buildings and structures shall be sound
and in good repair. Wooden exteriors of shelters shall either be constructed of decay
resistant wood, painted with a lead-free paint, or covered with another type of protective
coating.
Rooms used for sleeping purposes and common areas in private living quarters shall have at
least one window opening directly to the outside. The minimum total window area of a
migrant labor camp or residential migrant housing shall equal ten percent of the floor area
of each room. In addition, at least one-half of each window shall be constructed so that it
can be easily opened for ventilating the room except where approved mechanical
ventilation is provided. In computing total window area and openable window area, jalousie
doors may be counted.
If double-deck bunks are used, they shall be spaced not less than 48 inches both laterally
and end to end. The minimum clear space between the lower and upper bunk shall be not
less than 27 inches. Triple-deck bunks are prohibited.
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The accommodation units / rooms must be built from concrete or brick. Tin metal sheet room
should not be allowed.
The accommodation rooms/ units shall be provided with adequate size (not less than 2X2)
windows, to ensure cross ventilation.
The accommodation rooms/ units shall be provided with a either pedestal fan or ceiling
mounted fan and fluorescent tube light fittings and concealed (conduct or casing capping)
wiring and approved ISI or CE marked electrical fittings provided with ELCB.
The roofing of the accommodation rooms / units shall be made up of corrugated bamboo
roofing sheets confirming to IS 13958 : 1994. Use of asbestos sheets or tin sheets for roofing
shall be prohibited.
18.5
WATER SUPPLY
Special attention to water quality and quantity is absolutely essential. To prevent dehydration,
water poisoning and diseases resulting from lack of hygiene, workers should always have easy
access to a source of clean water. An adequate supply of potable water must be available in
the each workers accommodation / labour camp. Drinking water must meet local or WHO
drinking water standards and water quality must be monitored regularly. Depending on the local
context, it could either be produced by dedicated catchment and treatment facilities or
tapped from existing municipal facilities if their capacity and quality are adequate
The Contractor shall be responsible for providing and maintaining continuous supply of an
adequate and convenient water supply, approved by the appropriate health authority, and
shall be provided in each camp for drinking, cooking, bathing, and laundry purposes.
Water supply shall be available at all times during occupancy in each workers
accommodation / labour camp housing for drinking, cooking, bathing, dishwashing, and
laundry purposes.
The water supply shall be capable of providing at least 50 gallons per person per day.
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The distribution lines shall be capable of supplying water at normal operating pressures to all
fixtures for simultaneous operation.
The Contractor is responsible for quality of water supplied and shall periodically test the
water quality and maintain the records.
All tanks used for the storage of drinking water are constructed and covered as to prevent
water stored therein from becoming polluted or contaminated.
18.6
Receptacles shall be provided in sufficient quantity to store garbage from all buildings and
housing units.
Garbage containers shall be kept clean and shall be emptied on a regular basis, but not less
than once in a day.
The Contractor shall be responsible for making provisions for disposing of the garbage,
kitchen wastes and other refuse in accordance with local codes, as applicable.
18.7
All common household pesticides, such as roach spray, chlorine bleach, kitchen and
bathroom disinfectants, rat poison, insect and wasp sprays, repellents, baits, dips for pets
and any other pesticide products applied in the workers accommodation / labour camp
must be used according to the distributor or manufacturers label on the product.
All pesticide containers shall contain their original product and the containers shall be
properly labeled. Pesticide containers found with products other than the original contents
shall be discarded immediately.
All empty pesticide containers shall be securely placed in a plastic bag and properly
disposed into a garbage receptacle or in accordance with Hazardous Waste (Management
& Handling) Rules 1989 and amendments made therein. Disposal guidelines found at:
http://www.envfor.nic.in/divisions/hsmd/notif.html
Empty pesticide containers must not be reused to store any other substance other than the
same kind of pesticide that originally came in the container.
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In housing units where children reside, the common household pesticides must be stored out
of the reach of children in a locked cabinet or closet away from children. Toxic chemicals
must be stored out of the reach of children and in a locked area if children are residing in
the home.
18.8
Effective measures shall be taken by the Contractor to prevent infestation by and harborage
of vermin. All workers accommodation / labour camp shall be free of all vermin and
maintained in a vermin free and vermin proof condition.
All outside openings shall be effectively sealed or screened with a 16 mesh screen or
equivalent in order to prevent entry of insects, rodents, or other vermin.
The Contractor shall inform the workers by posting a notice in the camp or housing to which
it applies of any indoor application of pesticides prior to the application.
18.9
HEATING
Heating appliances, other than electrical, shall be provided with a flue pipe or vent
connected to the appliance and discharging to the outside air. Cooking facilities shall not
be considered heating equipment.
Automatically operated heat producing equipment shall be provided with controls to cut off
the fuel supply upon the failure or interruption of flame or ignition or whenever a
predetermined safe temperature or pressure is exceeded.
All steam and hot water systems shall be provided with safety devices designed to prevent
hazardous pressures and excessive temperatures.
Heating / air cooling and ventilation should be appropriate for the climatic conditions and
provide workers with a comfortable and healthy environment to rest and spend their spare
time.
18.10 LIGHTING
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Both natural and artificial lighting are provided and maintained in living facilities. It is best
practice that the window area represents not less than 10% of the floor area.
Electric wiring shall be installed in accordance with the provisions of Local authority or Indian
electrical codes.
Each living room in a workers accommodation / labour camp shall be provided with at
least one ceiling or wall type light fixture capable of providing 30 foot candles of light at a
point 30 inches from the floor and at least one separate double electric wall outlet.
Emergency lighting should be provided inside the workers accommodation / labour camp.
All sewer lines and floor drains from buildings shall be connected thereto. Such facilities shall
be constructed and maintained in compliance with local authority.
Specific containers for rubbish collection are provided and emptied on a regular basis.
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male and female residents, except in family accommodation. Where necessary, specific
additional sanitary facilities are provided for women.
Personal Hygiene Facilities Requirements for workers accommodation / labour camp - Ratio
Chart of Number of Facilities to Number of People
Sr. No.
Male
Female
1:12
Toilets
1:20
Urinals
1:20
Handwash
1:6
1:6
A toilet, hand washing, and bathing facility shall be located within 50 meters of each
sleeping area of a workers accommodation / labour camp.
Where toilet rooms are shared, such as in multi-family housing units and barracks, toilet
facilities shall be provided for both men and women. These rooms shall be distinctly marked
Men and Women by signs printed in English and in the native language of the persons
occupying the camp. If the facilities are in the same building, they shall be separated by a
solid wall or partition extending from the floor to the roof or ceiling.
All group toilet rooms in workers accommodation / labour camp shall be constructed with
privacy partitions between each water closet to block the occupants from view.
All privacy partitions for toilets shall have doors. All toilet facilities shall be equipped with a self
closing entrance door and maintained in good repair, cleaned with a disinfectant and
provided with a garbage receptacle.
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The floors of hand washing, bathing and laundry facilities in workers accommodation /
labour camp shall be of smooth but non-skid finish, impervious to moisture, and sloped to
drain.
Floor drains properly trapped shall be provided in all shower baths and shower rooms to
remove waste water and facilitate cleaning. The walls and partitions of shower rooms shall
be smooth and impervious to moisture.
Sanitary and toilet facilities are cleaned frequently and kept in working condition.
All toilet rooms should be well-lit, have good ventilation or external windows, have sufficient
hand wash basins and be conveniently located.
It shall be the responsibility of the Contractor to provide in, adequate quantity, maintain and
inspect periodically all firefighting equipment e.g. fixed and portable Fire extinguishers.
18.15 SECURITY
Ensuring the security of workers and their property on the accommodation site is of key
importance. To this end;
The Contractor shall carefully design a security plan, including appropriate measures to
protect workers against theft and attacks.
Particular attention should be paid to the safety and security of women workers.
18.16 WELFARE
Basic leisure and social welfare facilities are important for workers to rest and also to socialise
during their free time. This is particularly true where workers accommodation is located in
remote areas far from any communities. Where workers accommodation is located in the
vicinity of a village or a town, existing leisure or social facilities can be used so long as this does
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not cause disruption to the access and enjoyment of local community members. But in any
case, social spaces should also be provided on site.
Exercise and recreational facilities will increase workers welfare and reduce the impact of the
presence of workers in the surrounding communities. In addition it is also important to provide
workers with adequate means to communicate with the outside world, especially when workers
accommodation is located in a remote location or where workers live on site without their family
or are migrants. Consideration of cultural attitudes is important.
Provision of space for religious observance needs to be considered, taking account of the local
context and potential conflicts in certain situations.
The Contractor shall devise and organize the programs and functions in order to enhance the
welfare and cordial relations amongst the workers at workers accommodation / labour camp.
Adequate first aid facilities approved by a health authority shall be maintained and made
available in every labor camp for the emergency treatment of injured persons.
It shall be the responsibility of the Contractor to have a medical clinic with full services and
with medical practitioners available 24 hours a day, including on religious and national
holidays.
The Contractor shall conduct regular health check-up of all workers in camp at least once in
year.
The Contractor shall conduct health awareness programs like HIV ADIS, Bad Health Habits
e.g. tobacco, smoking, drinking alcohol, etc., Tetanus Camp, Polio camp, etc.
Whenever there shall occur in any camp a case of suspected food poisoning or an unusual
prevalence of any illness in which fever, diarrhea, sore throat, vomiting, or jaundice is a
prominent symptom, it shall be the duty of the Contractor / the camp superintendent / the
Contractors representative to report immediately the existence of the outbreak to the
Company and to the health authority by telegram, telephone, electronic mail or any
method that is equally fast.
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The First aid facility at workers accommodation / labour camp shall be equipped with antisnake bite medicine and anti-scorpion bite medicine.
18.18 CRECHE
Where Contractors workmen are staying in workers accommodation / labour camp with
family and have children, the Contractor shall ensure that crche is maintained inside the
workers accommodation / labour camp and shall be manned by trained staff.
The Contractor shall be responsible for complying with all statutory requirements and rules
issued thereunder as well Annexure E, Annexure E-1 & Annexure E-2 relating to workers
accommodation / labour camp.
It shall be one of the prime responsibility of the Contractor to ensure that the workers
accommodation / labour camp is free from Alcohol and drug use. The Contractor should
implement non-alcohol and Drug free site policies.
The entire premises of a workers accommodation / labour camp shall be free from rubbish,
waste paper, garbage and other litter. When workers accommodation / labour camp is
closed, all garbage, litter and debris shall be removed from the site.
The Contractor or his representative shall inspect daily or provide a competent individual to
inspect daily the grounds and common-use areas including toilets, washing facilities, bathing
facilities, mess halls, dormitories, kitchens or any facilities relating to the operation of the
facility and ensure that each is maintained in a clean, satisfactory operating condition and
kept in good repair.
The Contractor shall be held responsible for any Civil or Criminal act inside the workers
accommodation / labour camp or outside the workers accommodation / labour camp
conducted by the Contractors worker and or resident of the workers accommodation /
labour camp.
It shall be the responsibility of the Contractor to maintain peace, law and order and cordial
environment inside the workers accommodation / labour camp.
It shall be the duty of the Contractor or camp supervisor to report immediately to the local
health officer the name and address of any individual in the camp known to have or
suspected of having a communicable disease.
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Irrespective of whether workers are supposed to keep their facilities clean, it is the
responsibility of the Contractor or camp supervisor / the Contractors representative to
ensure that rooms/dormitories and sanitary facilities are in good condition.
The Contractor shall make necessary arrangements for workers staying inside the workers
accommodation / labour camp, to ensure that the workers are getting safe and healthy
daily required commodities to like grosary, vegetables, milk, restaurant, etc. inside the
workers accommodation / labour camp.
18.20 SUPERVISION
The Contractor shall ensure that;
All persons designated as camp supervisors shall be jointly responsible with the camp
operator for the maintenance of the facility.
The name, telephone number, address or instructions on how to locate the operator and
supervisor shall be kept posted in a prominent and conspicuous location in the camp at all
times.
A telephone easily accessible to all occupants of the facility shall be maintained during
periods of operation.
Provide adequate justification that the variance is necessary to obtain a beneficial use of an
existing facility, and to prevent a practical difficulty or unnecessary hardship; and
Clearly set forth the specific alternative measures that the Contractor has taken to protect
the health and safety of occupants and adequately show that such alternative measures
have achieved the same result as the standard from which the variance is sought.
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Each request for a variance shall be submitted by Project Director or Owner of the
Contractor duly signed to the Company at least one month before beginning the actual
construction of workers accommodation / labour camp.
The Company shall review the application and request from the applicant submission of all
additional information necessary for the Company to make a determination on the variance
request. The Company shall, in writing, grant or deny the variance within 15 days of receipt
of the variance application, or within 15 days of receipt of all additional information
necessary to complete the application when a request for additional information has been
made by the Company in accordance with this requirement. Failure of the Company to
grant or deny the variance within 15 days, shall constitute harmless error, and shall not
provide the basis for an argument that the variance was, in fact, granted.
Rs. 250/- for each minor repeated violation when not corrected in given time.
Rs. 5000/- for each major repeated violation when not corrected in given time.
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Dumpers, Tippers, etc. shall not be allowed to carry workers within the Project Site area and also
to & from the workers accommodation / labour colony. Hydras shall only be allowed for
handling the materials at fabrication / storage yards and in no case shall be allowed to transport
the materials.
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The contractor shall encourage his workforce to promote HSE efforts at workplace by way of
organizing;
-
workshops/seminars/training programmes,
providing incentives for maintaining good HSE practices and granting bonus for completing
the job without any lost time accident.
24. PENALTY
The Contractor shall adhere consistently to all provisions of HSE requirements. In case of noncompliance or repeated failure in implementation of any of the HSE provisions; the Company
may impose stoppage of work without any cost & time implication and/or impose a suitable
penalty.
This penalty shall be in addition to all other penalties specified elsewhere in the contract. The
decision of imposing stop-work-instruction and imposition of penalty shall rest with the Company.
The same shall be binding on the contractor. Imposition of penalty does not make the
contractor eligible to continue the work in unsafe manner.
The amount of penalty applicable on different types of HSE violations is specified below:
Sl.
Penalty Norms
No.
1
For
not
equipment
using
personal
(Helmet,
protective
Shoes,
Goggles,
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Working
at
height
without
full
body
and
not
arranging
fall
Unsafe
handling
of
compressed
gas
regulator,
improper
storage/handling).
6
areas
8
Absence
of
Contractors
top
most
Failure
to
conduct
daily
safety
site
predefined Frequencies.
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14
Company Representative.
15
16
Degradation
of
environment
(not
21
Rs.
conditions
Contract
to Contractor.
22
10,000/-
and/or
Termination
Of
license, etc.
23
Rs.100000/-
and
black
listing
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the
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(The Contractor)
(The Company /
Company Representative)
Name:
Name:
Designation:
Designation:
Signature:
Signature
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HSE Policy
HSE Goals
Site Organization
HSE Organization
Principle enterprise
Line responsibility
Sub-contractor
Hired Labour
HSE Services
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Handling of incidents
Constructability evaluations
Risk assessment
HSE Programme
Environmental accounting
Waste Management
-
Waste classification,
3.2 Requirements
Radioactive materials
Work Permits
Ladder use
Lightings
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Emergency Lightings
Housekeeping
Barricades
Smoking restrictions
HSE evaluations
HSE audits
HSE inspections
HSE Meetings
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HSE information
5. Security
Security provisions
Perimeter guarding
Restricted areas
Visitors
Photography
Sabotage
Criminal acts
Espionage
Confidentiality
Data security
6. Emergency Preparedness
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Personnel
Line of command
Fire fighting
Fire, explosion
Pollution
Radioactive accidents
Communication Plan
-
Equipment
External resources
Company
Next-to-kin
Press, media
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Authorities
Filling
Training plan
7. Appendices
Discharge permits
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Year:
Description
Current
Month
Previous
Month
Cum. Year
Cum.
Project
HSE Inspections
Nos. of Observations
Nos. of Observations complied
Follow-up of previous months
observations
2.
HSE Audits
Nos. of Noncompliance
Nos. of noncompliance
complied
Follow-up of previous months
noncompliance
Nos. of Observations
Nos. of Observations complied
Follow-up of previous months
observations
3.
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conducted in month
Topics:
Topics:
Topics:
Topics:
4.
5.
6.
7.
8.
9.
10.
Man-hours worked
11.
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SR (Severity rate)
SR=(nos. of man days lost due to
accidents X one million)/(nos. of manhours worked)
IR (Incident rate)
IR = SR/FR
12.
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13.
14.
15.
16.
Environmental conservation
measures taken;
a)
b)
c)
17.
18.
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Date
No
Year:
Employer /
Description
Type of
Description
Corrective
Target
Sub-
of Accident
Incident /
of Injury /
and
Date for
contractor
/ Incident
Accident
Property
Preventive
completion
damage
Actions
Date:
Signature
Name:
Designation:
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Import
Used
Planned
Undesired
amount
releases
releases
Waste
Diesel
Oil, Compounds
containing oil
Organic solvents
with halogens
Organic solvents
without halogens
Paint,
glue,
lacquer
and
painting colours
Substances
batteries
containing
heavy metals
Cyanide
containing
substances
Pesticides
Substances
containing PCB
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Remark
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Isocyanates
Other
organic
substances
(Specify)2
Strong acids
Strong
alkali
compounds
Other
organic
substances
(specify)3
Aerosol cans
Other (specify if
relevant)
Other (specify if
relevant)
Notes:
1.
2.
Other organic substance (Specify)2 : Organic compounds hazards to the environment that do not
belong to other groups, such as phenol, formalin, plastic softeners, drugs, various regents from
chemical industry, etc.
3.
Other organic substance (specify)3 : Inorganic compounds hazardous to the environment that do
not belong to other group such as elementary bromide and iodine, metallic sodium and
potassium, various salts such as chlorite, chlorate, per chlorate, fluoride, etc.
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Description
Quantity
6 pcs
Medium size Roller Bandages, 2 Inch wide (Hand and Foot dressing)
6 pcs
6 pcs
4 pkts
1 Bottle
1 Bottle
1 Bottle
A Pair of Scissors
1 Piece
1 Spool
10
4 pcs
11
Cotton Wool
4 pkts
12
Tourniqut
1 nos
13
Safety Pins
1 Dozen
14
1 Bottle
15
1 nos.
16
1 pkt
17
1 Bottle
18
Triangular Bandages
2 nos.
Appendix A
64 of 59
EMPLOYER
PROJECT
19
5 pcs
20
1 Bottle
21
Tongue Depressor
1 nos
22
2 pkt
23
1 pkt
24
1 bottle
25
Medicinal Glass
1 nos
26
Duster
1nos
27
1 nos each
28
Soap
1 nos
29
Toothache Solution
1nos
30
1 Bottle
31
Forceps
1 nos
32
Note Book
1 nos
33
Splints
4 nos
34
Lock
1 piece
35
As decided at
site
Note : The medicines prescribed above are only indicative. Equivalent medicines can also be used.
A prescription, in this regard, shall be required from a qualified Physician.
Appendix A
65 of 59
EMPLOYER
PROJECT
SITE RULES
1.
GENERAL
Definition
Contractor: The Person or Party who has entered into a contract for undertaking
certain jobs or work as may have been specified in relation to the bounds of the project
or in connection therewith & includes their sub-contractors, if any.
EMPLOYER: ATITHI BUILDERS AND CONSTRUCTORS PRIVATE LIMITED
2.
GENERAL CONDITIONS
i. The Contractor shall start work on the site
permission/clearance certificate from the EMPLOYER.
only
after
obtaining
ii. The EMPLOYER will issue a Clearance Certificate for all jobs, its duration & the
specific precautions necessary will be made known to the Contractor. The
Contractor shall comply with the Clearance Certificate & will signify his
acceptance by signing the same. He shall inform all the employees & subcontractors, if any, regarding the content of the Clearance Certificate, and ensure
compliance.
3.
4.
EXCAVATION
No excavation shall be started without the written permission of the EMPLOYER. The
contractor should check with Employer / EMPLOYER on any information of running
underground utilities if any & shall also explore for the same on his own so as to avoid
any damage to the utility and mishap.
5.
Appendix B
1 of 8
EMPLOYER
PROJECT
b. All parts must be of good construction, sound material & adequate strength &
free from defects.
c. Must be properly maintained, thoroughly examined & load tested by the
Contractor's competent person regularly.
d. No lifting machine & no chain, rope or lifting tackle should, except for the
purpose of test, be loaded beyond safe working load, and this safe working
load must be plainly marked on the gear concerned.
6.
SUSPENSION OF WORK
If the Contractor is found by the EMPLOYER not complying and/or persisting in noncompliance with safety requirements or with statutory obligations, the EMPLOYER
may suspend his work at any time by notice, in writing, and the work shall not be
resumed unless and until the EMPLOYER shall have cancelled in writing his
suspension order. The EMPLOYER's decision in this matter shall be final. No claims
arising from such suspension shall be made by the Contractor.
7.
FIRE
i. The Contractor shall take every precaution and use all reasonable means to
prevent an outbreak of fire and shall tender immediate assistance in case of fire.
ii. All inflammable materials shall be stored at site strictly as directed by the
Employer.
iii. No fires shall be lit nor welding done in respect of specified areas without the
written permission of the Employer.
iv. The Contractor shall report immediately to the Employer any outbreak of fire in or
near the Contract site after ensuring use of firefighting equipment.
v. Smoking on site is not permitted, but may be allowed in restricted areas as may
be authorized by the Employer.
8. DROPPING OF MATERIALS
The Contractor shall take all reasonable steps to safeguard all persons and plant
from the accidental dropping of tools or materials.
No material shall be dropped deliberately from a height except with the
permission of the Employer, who will require the contractor to rail off the area and
display suitable notices and post a man whose sole duty is to see that no person
enters the danger areas.
Appendix B
2 of 8
EMPLOYER
PROJECT
9. STAGING
i. Properly completed staging with safe means of access shall be provided by the
contractor for all work that cannot be done from the ground or with other safe
means of support.
ii. The Employer shall have the right to reject any staging or scaffolding considered
by him as unsafe and requires the Contractor to effect necessary improvement
before using such staging or scaffolding.
iii. No claim arising from the Employer's rejection of any staging or scaffolding shall
be made by the Contractor.
10. SAFETY HELMETS, BELTS, SHOES & GOGGLES
The Contractor must provide all his employees/workers working overhead or in other
hazardous jobs, with safety belts, Safety helmets, goggles, safety shoes or other
footwear as and when directed by the Employer and ensure their regular use by their
employees/workers to prevent accidents. The safety belts and other equipment as
stated above must be subject to inspection and approval by the Employer.
11. FIRST AID
The Contractor must have arrangement for rendering necessary first-aid in case of
accidental injuries. They must provide with first-aid boxes containing items as
specified in the Factories Act and Rules framed there-under and keep them in a
conspicuous place where it is easily accessible.
12. REPORTING OF ACCIDENTS
The Contractor shall report immediately to the Employer any accident or dangerous
occurrence involving his men or equipment.
13. BARRIERS
All construction areas in or near the existing plant, building access routes or
thoroughfares shall be adequately protected with barriers.
14. IONIC RADIATIONS
The Contractor shall not consign or bring to the Site any radioactive substance, nor
use thereon such substance, or any X-Ray apparatus, until he has obtained written
instructions with regard to such use from the Employer.
15. ELECTRICAL SAFETY CONDITIONS
The Contractor shall appoint a competent person to the satisfaction of the
EMPLOYER, as the authority on site who will be responsible for the control of all
Appendix B
3 of 8
EMPLOYER
PROJECT
maintenance and repairs to any electrical switchboard, distribution board, hand tools
etc., and no other unauthorized person must be allowed to touch these.
a. ELECTRICALLY OPERATED HAND TOOLS
All electrically operated hand tools will be periodically inspected by the Contractor and
properly earthed prior to their use.
b. FUSES AND EQUIPMENT BELONGING TO THE PROJECT
In no circumstances shall be Contractor tamper with the fuses and electrical
equipment belonging to the Employer.
c. CONNECTIONS TO EMPLOYER/EMPLOYER'S POWER SOURCES
i. Before the Contractor connects any electrical equipment to any power source
belonging to the Employer he shall:
ii. Satisfy the Employer that the equipment is in good condition.
iii. Inform the Employer, in writing, of the maximum current required and the voltage
and phase of the equipment.
iv. Obtain the written permission of the Employer detailing the power sources to
which the equipment may be connected.
v. satisfy the Employer that the cabling to all equipment are of adequate sizes for
the power required, have earth conductors in addition to metallic armouring
overalls and fitted with suitable connections.
vi. satisfy the Employer that any electrical distribution system which he proposes to
install and any electrical equipment which he proposes to use will not endanger
persons or properly.
d. CARE OF CABLE
No electric cable which is used by the Employer shall be disturbed without prior
permission of the Employer. No weight of any description shall be imposed on any
such electric cable nor any staging, ladder or similar equipment shall rest against or be
attached to it.
e. DRILLING HOLES ETC
Contractors shall not drill or cut any plant, structure or building floor for fixing cable
racks etc., without the permission of the Employer.
Appendix B
4 of 8
EMPLOYER
PROJECT
f.
DANGER NOTICE
While working or circuits having voltage over 230 V suitable warning labels should be
posted, such as "Danger-440 V Work in Progress".
g. CARE OF EQUIPMENT
No totally enclosed electrical equipment shall be left open or unsecured at the end of
the day's work.
h. WORK AT NIGHT
Contractor's employees will not be allowed to work on energized circuits at night
unless special permission to the contrary has been obtained from the Employer.
16. RULES FOR CONTRACTORS WORKING AT THIS SITE
a. Observance of Rules
The Contractor shall explain to each of his employees/sub-contractors, the Site
Rules in a language understood by the employees. The Contractor shall be
responsible for the compliance by his employees and those of his sub-contractors
with the Site Rules and must ensure their compliance without fail.
17. ACCESS TO SITE
a.
Control at Gates
Access to the Site shall be through specified gates only. All Contractors
employees shall be subject to security control and submit to search. The control
will be operated by watchmen engaged on behalf of the Employer and posted at
the gates.
b.
Appendix B
5 of 8
EMPLOYER
PROJECT
c.
Appendix B
6 of 8
EMPLOYER
PROJECT
ii.
All loads leaving the factory shall be subject to examination by security staff
deployed on Employer, even if this necessitates unloading and re-loading, at
Contractor's cost.
iii.
The Contractor shall not take away from the site any samples, plans or drawings
which are the property of Employer.
Appendix B
7 of 8
EMPLOYER
PROJECT
ii.
iii.
Photographs
Taking of photographs of anything in the Work Site is strictly prohibited. However
photographs showing progress of works may be taken by Contractor unless noted
otherwise.
iv.
v.
Traffic Rules
A Contractor's employee must, while on site, observe the ordinary rules of the
road. These are the same as those in general use outside the site, including the
use of lights at night. He must observe any speed limits and special traffic rules
Appendix B
8 of 8
EMPLOYER
PROJECT
imposed inside the site. He must, when cycling, keep to the roadway. A bicycle
shall not carry more than one person at a time.
29. PRIVATE TRADING
A Contractor's employee must not conduct any form of private trading including
money lending on the Site.
30. GENERAL
i.
ii.
The Employer will fully stand indemnified against any statutory or other lapses on
Contractor's part, claims arising from his employees, suppliers etc., not only during
the tenure of the Contract, but also for statutorily allowed interval after termination
of the contract/work.
iii.
The Employer reserves the right to amend or delete any of the above clauses or
add new clauses, as and when deemed necessary by them and these will be
binding on the Contractor.
Appendix B
9 of 8
EMPLOYER
PROJECT
a. We state that we have obtained a contractor all risk policy for Rs. __________________
being the value of contract awarded. The policy is valid till _________________ (3 months
beyond contract completion date) copy attached.
We have obtained an Insurance policy for third policy Insurance for a value of Rs. ------ Lakhs
per accident. Policy is valid till ________________ (3 months beyond date of completion)
copy attached.
We have obtained a work men's compensation policy for ________________ workers valid
till _____________ (3 months beyond date of completion).
3. a. We have obtained Registration under Employees State Insurance Scheme & our Registration
number is ______________ copy of Registration Certificate attached.
b. We have obtained Registration under Employees Provident Fund Scheme & our Registration
number is ___________________
(OR)
We have hereby authorized you to make deductions from our running account bill / final bills/
any money due to us towards our liability under ESIC / PF scheme contribution.
We hereby undertake to scrupulously follow the provision under various state Government AND / OR
Central Government Acts & Rules including provisions under minimum wages acts / payment of wages
act / work men's compensation act / payment of bonus act / ESIC act & rules / P.F. act & rules etc. &
indemnity M/s. __________ in respect of any loss, claim, damage or compensation payable to our
workers.
We further declare that till date we have fulfilled & discharged all the obligations under contract labor
(Regulation & Abolition Act) & other relevant acts/regulations and we have fully paid to all labor / work
men employed directly / through subcontractors in connection with Work executed under work order No.
Appendix C
Page 1 of 2
EMPLOYER
PROJECT
___________all their dues of wages, allowances, compensation or any other amount due to the work
men till date / till _______________ due under statutory regulations and no dispute is pending in respect
of wages / allowances of any worker.
___________________________
Name of the person signing
Designation
Name & Address of the Company
With rubber stamp
Appendix C
Page 2 of 2
EMPLOYER
PROJECT
1 No
ii.
1 No
iii.
1 No
iv.
2 Nos
v.
vi.
1 No
Thermometers:
Mercury-in-glass thermometer range 0 Deg to 250 Deg. C
Mercury-in-steel thermometer with 30 cm stem, range upto
300 Deg. C
4 Nos
vii.
1 No
viii.
ix.
As required
1 Set
200 mm diameter
2.36 mm, 2.0 mm, 1.18 mm, 600 micron, 425 micron,
Appendix D
Page 1 of 3
EMPLOYER
PROJECT
2 Sets
x.
1 Set
xi.
1 Set
Riffle Box
1 No
ii.
1 Set
iii.
1 Set
iv.
1 Set
v.
1 Set
vi.
1 Set
vii.
viii.
1 Set
1 Set
ix.
1 Set
x.
1 Set
xi.
1 Set
xii.
1 Set
For Concrete :
1
1 No.
1 No.
3.
3 Nos.
Appendix D
Page 2 of 3
EMPLOYER
PROJECT
4.
1 Set
5.
1 Set
6.
2 Sets
7.
Scientific Calculator
1 No.
8.
Flash Light
1 No.
9.
1 No.
10.
A set of standard sieves 300 mm dia. G.I. (for 40 mm, 25 mm, 20 mm, 16
mm, 12.5mm, 10 mm and 4.75mm)
1 Set
11.
Set of standard Sieves Brass 200 mm dia. (4.75 mm, 2.35 mm, 1.18 mm
600 microns, 300 microns, 150 microns
1 Set
12.
1 No.
13.
1 No.
14.
1 No. Each
15.
Each
16.
Measuring cylinder Polypro final 1000 ml. 250 ml. And 100 ml. Capacity
2 Sets
17.
1 No.
18.
1 No.
19.
6 Nos.
(Minimum)
20.
12 Nos.
(Minimum)
21.
1 No.
NOTE:
The items and their numbers listed above is indicative and shall be modified further and added
accordingly to project requirement & site conditions
Appendix D
Page 3 of 3
Milestones
Sl. No.
Activities
Particulars
Milestones
Strengthening Work
Brick masonary
Waterproofing
Internal Plaster
External Plaster
10
11
12
Painting : Flats
13
14
Painiting : External
APPENDIX E
AppendixF
Description
Allowable
Wastage in
%
Unit
Basic Rate
BAG
300.00
2%
CEMENT-OPC
MT
47,000.00
3%
MT
50,000.00
5%
RUBBLE
Cum
800.00
5%
Cum
7,200.00
5%
Cum
6,607.00
5%
Cum
5,161.00
5%
Cum
5,039.00
5%
Cum
4,839.00
5%
10
Cum
4,550.00
5%
11
Cum
4,250.00
5%
12
Cum
3,800.00
5%
13
Cum
1,750.00
7%
14
Cum
3,000.00
7%
15
Cum
3,000.00
7%
16
BRICKS (230x115x75)
no
5.25
5%
17
BRICKS (230x150x75)
no
10.50
5%
18
NOS
55.00
3%
19
NOS
36.00
3%
20
NOS
26.00
3%
21
NOS
59.00
3%
22
Sqm
538.00
5%
23
Sqm
323.00
5%
24
Sqm
974.00
5%
25
Sqm
753.00
5%
26
Sqm
1,400.00
5%
27
Sqm
484.00
5%
28
Sqm
630.00
5%
29
Kota Stone
Sqm
410.00
5%
30
sqm
2,400.00
5%
31
Sqm
2,961.20
5%
32
Sqm
970.00
5%
33
Sqm
323.00
5%
34
Sqm
484.00
5%
Page1of3
SealSignofBidder
Description
Unit
Basic Rate
Wastage in
%
35
Sqm
284
5%
36
Texture Paint
Sqm
645
3%
37
Cum
80,463
38
Cum
80,463
39
Cum
35,761
40
sqm
2,906
41
sqm
4,540
42
sqm
3,850
43
sqm
3,770
44
sqm
2,690
45
Rft
1,200
46
SFT
17
47
No
1,200
48
Mortise lock
No
1,300
49
Night Latch
No
968
50
No
940
51
No
296
52
pair
750
53
No
125
54
No
88
55
HT Strands
KG
60
56
Sqm
2,906
57
sqm
3,500
58
Aldrop Lock
No
300
Not
Applicable
Not
Applicable
Not
Applicable
Not
Applicable
Not
Applicable
Not
Applicable
Not
Applicable
Not
Applicable
Not
Applicable
2%
Not
Applicable
Not
Applicable
Not
Applicable
Not
Applicable
Not
Applicable
Not
Applicable
Not
Applicable
Not
Applicable
Not
Applicable
Not
Applicable
Not
Applicable
Not
Applicable
Employer will supply RMC, Steel and major finishing items along with MEP materials on a star rate basis as mentioned
above. Employer shall give all VAT bill to Contractor and it shall be consignee name in form of bid. Any increase or
decrease on the star rate will be in Employers account adjusted from RA Bill. Variation in the wastage is agreed by
Ariisto and bider. Employer will be liable to supply the fixed quantity according to the project and if any additional
quantity will be required to be procured by bidder for any reasons attributable to bidder and or on account of additional
wastage or for any other reasons it will be at the sole cost of bidder.
Above mentioned basic price of materials are the landed cost of materials at Project site including all taxes, duties,
cesses including VAT, Central & Local taxes, Loading, Transportation etc. complete. The unloading shall be factored in
the overall item rate.
AppendixF
Contractor should submit the Reconcilation Statement along with Running Account Bill (RA Bill). Contractor should take
all necessary care to see that wastage should not be exceeded % mentioned . If wastage exceeds by below mentioned
wastage %, cost of the extra wastage shall be recovered at 10% higher than supply rate and shall be deducted from
Running Bill. For Rolling Margin, Testing shall be done from every lot of steel of all diameter received at site and
wastage shall be calculated based on rolling margin
Bidder will submit list of materials with specifications as to quality and quantity as required on site at least one month in
advance to Employer. Such specifications shall be submitted along with the Price list and the vendor list. Employer
shall at its sole discretion either supply below or at par with the purchase rate or give consent to bidder for the
Page2of3
SealSignofBidder
AppendixF
The Contractor, before procuring any item with base rate shall provide all documentary justification (three quotes) for
the base rate of materials. Final decision on supplier will be by Employer.
Page3of3
SealSignofBidder
EMPLOYER
PROJECT
We hereby guarantee the Water Proofing System which we have installed in the Residential Building
described below:
Building
Location
Mumbai.
Owner
WHEREAS M/s. Atithi Builders & Constructors Private Limited has awarded a contract for
waterproofing work of their projects at Residential Tower at Goregaon (W), Mumbai to M/S
_______________________________ vide the Work Order No. _____________________________ dt.
____________________ for Waterproofing works was signed by and between the contractors and the
owners. NOW IT IS HEREBY AGREED AS FOLLOWS:
1. In accordance with the agreement, the work of waterproofing has been carried out by the
contractor who hereby guarantee and undertake that the waterproofing work carried out by them
as per specifications & will keep the area treated with the said process absolutely water-tight for
a period of 15 years from the date of final completion of works.
2. The contractor further hereby agrees to undertake that if any defect is noticed at any time during
the said period of 15 years, they shall rectify such defects without charging any extra amount
whatsoever for the required services, labour, materials, equipments, and all other incidental
expenses which may have to be incurred for carrying out such repairs and rectification including
the contingent work necessary to open, dismantle, covering materials, etc., to gain access for
carrying out the repairs or rectification and including the work of making good the surface,
cleaning up, testing etc. in a complete form.
3. The contractor further agrees that Clients, Structural and Technical consultants decision about
the need for such repairs or rectification shall be final and binding and that such repairs or
rectification shall restore the area absolutely water tight and dry without any sign of dampness.
4. However, we shall not be responsible in any way if our work is tampered with or if the body of the
structure is deliberately damaged. We shall not be responsible if the waterproofing system is
damaged due to shrinking, cracking by additional weight or by any other natural calamity beyond
our control.
Appendix H
Page 1 of 2
EMPLOYER
PROJECT
5. This guarantee is subject to and be enforced upon only if all agreed and certified pending dues
are cleared in full and final. A letter of No Claim shall be given by us on receipt of all the eligible
dues from you.
SIGNATURE OF CONTRACTOR
for ____________________________
Authorized Signatory
DATE :
SEAL
Appendix H
Page 2 of 2
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
PLUMBING SECTION
1
Toto or Equivalent
Wash Basin
Toto or Equivalent
Urinals
Toto or Equivalent
WC Connectors
Pressalit
Concealed Cisterns
Viega or Equivalent
Waterless Urinals
Toto or Equivalent
Toto or Equivalent
Nirali or Equivalent
10
Toto or Equivalent
Prince
Supreme
Askon Engineers
World drier USA
11
Hand Drier
Blue circle
Kopal
UTEC System
12
CP Brass fittings
Grohe or equivalent
13
Siko or equivalent
14
15
Chilly
Neco
16
Neer-GMGR
Appendix I
Page 1 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
As per IS : 1729 (Manhole covers and
Frames)
Manufacturers Name
IISCO
Kesoram Calcutta
Drip seal
Jindal (Hissar)
Tata steel
D.I Pipes
Lanco Kalhasti
Kesin,
20
Kirti
21
Unlik
Zoloto M
22
23
Maxflow
Rajco-Flowflex
Finolex
Supreme
Ajay
24
CPVC Pipes
Ashirwad
Astral
25
Polybutlene pipes
26
RCC Pipe
George Fisher
KK
Pranali
Perfect potteries,
27
Jabalpur
Rajura
28
SS Pipes
REMI
Arco
29
Danfos
RB
Appendix I
Page 2 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
Sant
TBS
Zoloto
Avcon
Belimo(motor actuated BFV)
30
IVC
Sluice Valves
Kirloskar
Audco
KSB,
31
Intervalve Jayhiwa,
Belimo
Sant
Advance
32
Intervalve
Kirloskar
Sant
Honeywell
33
Or RB
Zoloto
34
Avcon
Solenoid valve
35
RB
Sant
Zoloto
H.B.D
36
Van Engg.
Prayag
Emerald
37
Y Strainer
Sant
Zoloto
Appendix I
Page 3 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
DP
Grundfos
38
ITT
Hydroneumatic system
Salmson
Van Engg
Kirloskar
DP
Grundfos
39
ITT
KSB
Noccchi
Wilo
DP
Jhonson
40
Grundfos
ITT
KSB
Zenit
WILLO
41
Blue star
Usha
Voltas
42
Borewell pump
KSB
43
44
Mechanical seal
Burgmann
45
Couplings
Lovejoy
PEC
Rotodel
Dunlop
46
Anti vibration
connections
mounting
&
Flexible
Appendix I
Page 4 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
Fiebig
47
Waaree
H Guru
Emerald
Actaris
Aquarnet
48
ABB
Cheta control
Kranti
Rockwin,
49
ABB,
Krohne
Auto pump
50
Technika
Techtrol
51
Paints
Forbes Marshall
52
KGM
EA Water
53
Ion Exchange
Thermax
Alfa
54
Eureka Forbes
Pentair
Grundfos
Heidelberg prominent Fluid controls
55
Dosing pumps
LMI
Pulser feeder
Toschon
56
Garbage crusher
Appendix I
Venus
Page 5 of 24
EMPLOYER
PROJECT
Sr.
No.
57
Material / Equipment
Water supply nozzle
Manufacturers Name
Astral
Ador
58
Welding rods
Cosmos
Esab
59
Fastner
60
Fire Sealant
Fisher
Hilti
Hilti
Promat
Idotripi
61
Spherehot
Venus
62
Grease Traps CI / MS / SS
BIW
63
Sintex or Equivalent
64
Dolphin
ELECTRICAL SECTION
Areva
1
Areva
Siemens
Schneider Electricals
Fort Gloster
HT Termination Kit : 11 kV
Ikebana
M Seal
Raychem
L&T
XLPE Cable : 11 kV
Appendix I
Siemens
Page 6 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
Schneider Electricals
Polycab
Torrent
Universal
ABB
Areva
L&T
Siemens
Automatic Electric
Potential Transforms
Pragati
Precise
Automatic Electric
Pragati
Precise
Conzerv
L&T
Secure
Schneider
ABB
CG Schlumberger
Conzerv
L&T
Nippen
Schneider Electricals
Secure
10
GE
Siemens
BCH
Crompton Greeves
11
Battery Charger
Appendix I
Page 7 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
Cladyne
12
Exide
Hitachi
Load Controls
13
Pragati Controls
Power Control Equipments
Siemens
14
Legrands
Schneider Electric (telemechanique / Square D)
Zucchini
ABB
Hager (L & T)
15
Havells
MDS Legrand
Siemen
Schneider Electric (MG)
ABB
16
Schneider Electric
Siemens
ABB
17
Schneider Electric
Siemens
ABB
18
Schneider Electric
Siemens
19
20
MDS Legrand
Schneider Electric
Siemens
Appendix I
Page 8 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
ABB
21
22
HPI Socomec
Siemens
Automatic Electric
23
Matrix
Pragati
Precise
Automatic Electric
Gilbert
Maxwell
24
Indicoil
Matrix
Pragati
Precise
ABB
25
Areva
Siemen
GE Power Controls
26
L & T (ESBEE)
Schnieder Electric (MG)
Siemen
ABB
GE Power Controls
27
L&T
Schnieder Electric (Telemechanque)
Siemens
28
Appendix I
Page 9 of 24
ABB
Automatic Electric
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
Conzerv
L&T
Schnieder Electric
29
Automatic Electric
Electromagnetic Meters
L & T (Rishabh)
Conzerv
30
Ducati
L&T
Schneider Electric
ABB
Ducati
31
GE Power Controls
Power Capacitor
Matrix
L & T (Meher)
Siemens (Epos)
Areva
Beluk (Germany)
32
Conzerv
Ducati
Siemens
ABB
L & T (Meher)
33
PWER
Matrix Solution
Siemens
Finolex
40
Nicco Cables
Ravin Cables
Skytone
Universal
41
Appendix I
Page 10 of 24
Raychem
Safekit
Seal & Signature of Bidder
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
Baliga Lighting
42
Correct
Cosmos
Comet
43
44
Finolex
Lapp Kable
AKG
45
BEC
Vimco
NIC
Prakash Engineering Works
46
47
Polypack
Precision
ABB Lumina
Classic
48
Anchor
49
MK India (Wraparound)
MDS (Mosaic)
Precision
50
Appendix I
Page 11 of 24
Clipsal
Seal & Signature of Bidder
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
MDS Legrand
Schnieder Electric
51
BCH
MDS
Anchor
Crompton Greeves
52
Ceiling Fan
Havells
Orient
Usha
Thorn
53
Wipro
Philips
Philips
54
Thorn
Wipro
Bajaj Electricals Limited
55.
Keslec
Philips
Wipro
Osram
56.
Philips
Thorn
Wipro (APF)
ABB
57.
Lutron
Schneider Electric
58.
59.
60.
Shaver Socket
Appendix I
Reiz
Kaycee
L & T (Salzer)
ABB (Lumina)
Page 12 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
Classic Anchor (AVE) Italy
Clipsal (Neo Series)
MDS Legrand (Exelute)
ABB
GE Power Control
61.
L&T
Timer
MDS Legrand
Schnieder Electric (Telemechanique)
Siemens
Asian Ancillary Corporation
Raceways
62.
Elcon
Globe Profab Engineer
Rico Steel West Coating Engineering
Bajaj Electriclas
63.
K Lite
Keselec
BTHM Engineering
64.
Birla 3M
Hilti
Promat
Indelec
65.
LPI
Erico
ABB
66.
L&T (Hager)
Schneider Electric
67.
68.
Appendix I
Talema
Volstat
FMS
In Link System
Page 13 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
Pumba Electronics
AVAYA
69.
Krone Communication
Molex
Panduit
AVAYA
70.
Krone Communication
Molex
Panduit
3 Con
71.
Avaya
Cisco
AKG
72.
BEC
NIC
Vimco
HCL
73.
President
Rittal
Delton Cable
74.
Finolex
Polycab
75.
Amplifiers
76.
LNB
77.
Coaxial Cable
Catvision
Vision Hire
Eurostar
Gardiner
Beldon
Comm Scope (US Imported)
Ateis
78.
Speaker
Bose
Bosch
Appendix I
Page 14 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
Philips
79.
80.
R. F. Amplifiers
Catvision
Vision Hire
Catvision
Vision Hire
HVAC SECTION
Caryaire
1.
Nutech
Ethos
Equivalent
Kruger
2.
Chaysol
Centrifugal Fans
Nicotra
Equivalent
Daikin
Toshiba
3.
Hitachi
Mitsubishi
Samsung
Siemens
4.
Motor
ABB
Crompton Greeves
Dynacraft
5.
Aluminum Grilles
Cosmos
Air Products
Cosmos
6.
Dampers
Nutech
Air Products
7.
Fire Dampers
George Rao
8.
Tata
Appendix I
Page 15 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
Jindal
Equivalent
9.
10.
Balancing Valves
11.
Check Valves
Thermocol (Beardsell)
Equivalent
Advance
Equivalent
Advance
Equivalent
Audco
12.
Butterfly Valves
Advance
Equivalent
Tata
13.
Jindal
GSS Sheet
Uttam
Equivalent
14.
Insulation Fiberglass
15.
Ozone Generators
UP Twiga
Equivalent
Voltas
Nutech
Cosmos
16.
VAV
Johnson
Equivalent
Danfoss
17.
Siemens
VFD
ABB
Equivalent
Aeorflex
18.
Armacell
Equivalent
Page 16 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
Electro Steel Calcutta
1.
C. I. (LA) Pipes
IISCO
Kesoram Calcutta
2.
3.
DI Pipes
4.
Tata Steel
Jindal (Hissar)
Lanco Kalahasti
(Seamless Fittings)
Dia Cast / Forged
Leader
5.
RB
Standard MS Fittings
Sant
Zoloto
6.
Kirloskar
CI Sluice Valve
7.
Butterfly Valve
Intervalve Jashiwa
Belimo Sant
Advance KSB
8.
Check Valve
Intervalve Jashiwa
Belimo IVI Sant
9.
Pot Stainer
10.
Emerland
Sant
NECO
Raj Iron Foundry Agra
Asian Paints
11.
Paints
Rajdoot
Shalimar Paints
Grundfos
12.
HBD
ITT
Appendix I
Page 17 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
Kirloskar
KSB
Mather & Platt India Limited
Cummins
13.
Diesel Engine
Koel
Greaves
ABB
14.
Siemen
Motor
OEM
Kirloskar
15
Mechanical Seal
Brugmann
16.
Coupling
Lovejoy
Kanwal Industrial Corporation
17.
Dunlop
Resistrofelx
System Sensor
18.
Pressure Switch
19.
Indfoss
Waaree
H Guru
Fiebig
Shah Bhogilal
20.
Mini Max
New Age
Safeguard
21.
22.
23.
Appendix I
Page 18 of 24
New Age
Jayshree
New Age
Eversafe
Shah Bhogilal
Minimax
Seal & Signature of Bidder
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
New Age
Minimax
24.
New Age
Fireman Axe
Safe Guard
Shah Bhogilal
CD
25.
HD
Tyco
Viking
Spray Safe
26.
Gem
Sprinkler Heads
Tyco
Viking
Alert Tyco
Ansul
27.
Fire Extinguisher
Eversafe
Safex
Minimax
Ansul
28.
29.
Spray Safe
Rapid Control
Honeywell
30.
Coatek (Rustech)
Autopump
31.
Minilec
Pumptcol
32.
Welding Rods
Appendix I
Ador
Page 19 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
ESAB
Cosmos
Hilti
33.
Fastners
34.
Fischer
Forbes Marshel HD
Kiddie
Zenith
SGM
35.
New Electricals
Popular Switchgear
Arrow Engineering
Schneider Electric (MG)
GE Power controls
36.
Hager ( L & T)
MDS Legrand
Siemens
Siemens
ABB
37.
Grundfoss
Motor
Bharat Bijlee
ABB
Kirloskar
Allen Bradley
38.
Soft Starter
Crompton
Danfoss
39.
Siemens
ABB
Schneider Electric (MG)
40.
Appendix I
Page 20 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
Siemens
Vaisno Electricals
41.
42.
GE Power Controls
ABB
Hager (L & T)
Overload relays with built in Single Phase
Preventer
43.
Automatic Electric
Indcoil
44.
Pragati
Gilbert & Maxwell
Precise
Power Capacitor
45.
GE Power Controls
Siemens (Epcos)
46.
Alstom
(Numeric Type)
Bleuk (Germany)
Enercon System Pvt. Ltd.
Larsen & Toubro
Alstom
Asea Brown Boveri
Siemens
Appendix I
Page 21 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
Easun Reyrolle
48.
Alstom
Easun Reyrolle
Rotary Switch
50.
GE Power Controls
Siemens
Timer Delay Relay
51.
Siemens
Bhartia Cutler Hammer
Timer
52.
GE Power Control
Siemens
53.
HPL Socomec
54.
Automatic Electric
55.
Rishabh (L& T)
Nippen
56.
CG Schlumberger
Power Measurement
57.
Appendix I
Page 22 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Indicating Lamps LED type , Push Button
Manufacturers Name
Larsen & Toubro (ESBEE)
GE Power Controls
58.
Siemens
Vaishno Electricals
Schneider Electric(MG)
PVC insulated aluminium/copper
conductor
armoured MV Cables (1100 V grade)
59.
60.
R R Kabel
National
61.
Finolex
Skyline
Anchor
Rajanigandha
Batra Henley
BEC
AKG
Vimco
63.
(ISI approved)
64.
D Plast
Polypack
65.
Appendix I
Slottco
Profab Engineer
Page 23 of 24
EMPLOYER
PROJECT
Sr.
No.
Material / Equipment
Manufacturers Name
Hi-Reach
M M Enterprises
Asian
The first brand name specified to be considered while filling up the tender. In case the considered
brand is not available, then Contractor to take permission of PMC / Employer for using the other
specified brand.
The Client reserves the right to accept or reject any materials as and when necessary.
All materials are subject to physical check and approved by the Client
All gun metal concealed fittings should be shell mould casting and not sand castings.
Appendix I
Page 24 of 24
EMPLOYER
PROJECT
FORM1
PROFORMA OF CONTRACT AGREEMENT
Form No. 1
EMPLOYER
PROJECT
THE EMPLOYER
THE CONTRACTOR
Signed on this date
Name
Name
Designation
Designation
Signature
Signature
Company Stamp
Company Stamp
WITNESSED BY ENGINEER:
WITNESSED BY:
Name
Name
Signature
Form No. 1
EMPLOYER
PROJECT
FORM NO. 2
PROFORMA OF NON-DISCLOSURE (CONFIDENTIALITY) AGREEMENT
CONFIDENTIALITY AGREEMENT
BETWEEN
ARIISTO DEVELOPERS
AND
_____________________________________ (BIDDER)
Form No. 2
EMPLOYER
PROJECT
Reference : Tender Documents of Ariisto Heaven, Sector - V Residential Project at Mulund, Mumbai.
Receiver
Discloser
Name
Country of
Incorporation
: India
Address
Name
: Ariisto Developers
Country of
Incorporation
: India
Address
Express
Purpose
Date of
Agreement
Form No. 2
The date that the last party signs this Agreement: see signing
page
EMPLOYER
PROJECT
BACKGROUND
Receiver wishes to obtain from the Discloser, the information that is confidential to the Discloser. The
Discloser has agreed to disclose Confidential Information to Receiver for the Express Purpose on the
terms of this Agreement.
CONFIDENTIALITY
Treatment of Confidential Information
Receiver must not, without the consent of the Discloser:
Disclose or publish the Confidential Information; or
Reproduce in any form any part of a document or other record which contains, is based on or utilizes the
Confidential Information, other than for the Express Purpose.
Ownership of Confidential Information
All Confidential Information disclosed remains the exclusive property of the Discloser.
PERMITTED USE AND DISCLOSURE
Use for Express Purpose
Receiver and its Affiliates and Representatives may use the Confidential Information for the Express
Purpose only.
Incorporation of Confidential Information in documents
Receiver and its Affiliates and Representatives may prepare documents incorporating part of the
Confidential Information for the Express Purpose only.
Disclosure
Receiver shall keep all Confidential Information of the Discloser secret and confidential and shall not
disclose such Confidential Information to anyone except to its Affiliates and Representatives in
connection with the Express Purpose who, prior to the disclosure of any Confidential Information:
have a specific need to have access to the Confidential Information for the Express Purpose; and
have been informed by Receiver that they owe a duty of confidence to the Discloser in terms of
this Agreement and are bound to observe it.
Neither the Receiver nor its Affiliates and Representatives will use any of the Confidential
Information for any other purpose whatsoever except in respect of the Express Purpose.
LIMITATIONS
The provisions of this Agreement do not extend to any of the Confidential Information which:
Form No. 2
EMPLOYER
PROJECT
is in or becomes part of the public domain other than as a result of a breach by Receiver, its
Representatives and / or its Affiliates as per this Agreement;
becomes known to Receiver on a non-confidential basis from any third party, who is not bound by
obligations of confidentiality in respect of such information;
is required by any law or any order of any court, tribunal, authority, regulatory body or stock
exchange to be disclosed, in which case Receiver will provide the Discloser with prompt prior
notice of such requirement so that the Discloser may seek a protective order or other appropriate
remedy. Receiver will furnish only that portion of the Confidential Information which it is legally
obliged to provide and will ensure that confidential treatment is accorded to the Confidential
Information so disclosed by Receiver.
at its option, either return to the Discloser or destroy all documents containing any
Confidential Information, all documents referred to in clause 2.2 and any copies of those
documents; and
(b)
to the extent practicable, remove from electronic storage all Confidential Information,
including Confidential Information which is combined with other information.
Right to retain
Notwithstanding clause 4.1, Receiver may retain one copy of the Confidential Information for its corporate
governance purposes.
No release
Action by Receiver under clauses 4.1 or 4.2 does not release Receiver or its Affiliates or Representatives
from their obligations under this Agreement.
Term of Agreement
Receiver agrees to observe the obligations of confidentiality expressed in this Agreement for 1 (one) year
from the date of receipt of the Confidential Information. This clause survives termination of this
Agreement.
Form No. 2
EMPLOYER
PROJECT
Miscellaneous
Governing law
This Agreement is governed by the laws in force in India. Each party submits to the non-exclusive
jurisdiction of the courts at Mumbai.
Amendments
This Agreement may only be amended in writing by the mutual agreement of the parties.
No waiver
The failure or delay of a party to exercise its rights will not be a waiver of its rights.
Assignment
Neither party may assign any of its rights or obligations under this Agreement without the consent of the
other party (such consent not to be unreasonably withheld).
Interpretation
Definitions
These meanings apply unless the contrary intention appears:
An Affiliate of a specified person shall mean a person that directly, or indirectly through one or more
intermediaries, controls or is controlled by, or is under common control with, the person specified.
Confidential Information means:
financial, commercial or proprietary information about the Discloser and its Group Companies and their
respective properties, businesses and affairs including but not limited to capital structure, shareholding,
directors, expansion and growth plans, future expectations, corporate and business strategy, contractual
relationships and key terms thereof, project portfolios, past track records, organizational structure,
management team and their profile, managerial and technical bandwidth, internal processes, due
diligence and project / pre-bid screening processes, agents, contractors, advisors, clients, suppliers,
marketing and bidding strategies, sources of funds, financing mix, synergies, financing documents and
banking relationships.
any oral communication, documents or other information (whether on computer disk, visual presentation,
handwritten or printed documents or otherwise) provided by the Discloser to Receiver, its Affiliates or its
Representatives in connection with the Express Purpose; and
The fact that the Discloser and Receiver are working, considering, negotiating or evaluating in pursuance
of the Express Purpose.
Representative means and includes director, officer, employee, adviser, consultants, agent, potential
debt financiers or equity co-investors of Receiver or an Affiliate of Receiver, and funds managed or
advised by Receiver or an Affiliate of Receiver and other representatives that need to know the
information in connection with the Express Purpose.
Form No. 2
EMPLOYER
PROJECT
SIGNED
for
and
on
behalf
of
____________________ (Bidder) by its duly
authorised representatives:
_______________________________
Authorised Representatives signature
[]
Authorised Representatives office
_____________________________
Authorised Representatives office
________________________________
Authorised Representatives full name
Form No. 2
[]
Authorised Representatives full name
__________________________________
Round Seal
EMPLOYER
PROJECT
________________________________
Round Seal
Date
Form No. 2
EMPLOYER
PROJECT
FORM-3
PROFORMA OF BANK GUARANTEE FOR EARNEST MONEY DEPOSIT
(On Non-judicial stamp paper of appropriate value)
Reference:
Date:
If the Bidder withdraws its tender during the period of tender validity specified by the Bidder on
the Tender Form; or
2.
If the Bidder, having been notified of the acceptance of its tender by M/s. ARIISTO or their
authorized representative during the period of tender validity:
(a)
(b)
we undertake to pay ARIISTO or their authorized representative up to the above amount upon receipt
of its first written demand, without ARIISTO or their authorized representative having to substantiate its
demand, provided that in its demand ARIISTO or their authorized representative will note that the
Form No. 3
EMPLOYER
PROJECT
amount claimed by it is due owing to the occurrence of one or both of the two conditions, specifying the
occurred condition or conditions.
This guarantee shall be irrevocable and shall remain valid up to 180 days from the date of submission
of tender, and inclusive of the close of working hours on ___________ ( date )_. If any extension of this
guarantee is required the same may be extended by us for such required period on receiving
instructions from Bidder on whose behalf this guarantee is issued.
IN WITNESS WHEREOF the Bank, through its authorized Officer, has set its hand and stamp on this
(date) (month) ------- at _____________ (City Name).
DATE :
Form No. 3
EMPLOYER
PROJECT
FORM NO. 4
PROFORMA OF BANK GUARANTEE FOR PERFORMANCE BOND
(On Non-judicial stamp paper of appropriate value)
Ref:
Date:
In consideration of M/s Atithi Builders and Constructors Private Limited (ARIISTO), having its
Corporate Office at Ariisto House, N. S. Phadake Road, Near East West Flyover, Andheri (East),
Mumbai 400 069 (hereinafter referred to as the EMPLOYER which expression shall unless repugnant to
the context include its successors in interest and assigns) having entered into a Contract No. _________
dated ___________ (hereinafter called the CONTRACT which expression shall include all the
amendments thereto) at ______________________ with M/s.------------------------------------------------ (Name
and address of the Contractor)(hereinafter referred to as the CONTRACTOR which expression unless
repugnant to the context or meaning thereof, shall include its successors, administrators, executors and
assigns) and such Contract having been signed and accepted by the Contractor at _________ for
construction
of
----------------------(
Name
of
Work
),
for
ARIISTO
at
for --------- ( Name of Work ) for a value of
Rs.___________________.
AND WHEREAS under the terms of the said contract, the Contractor is required to submit a performance
bank guarantee for the due, punctual, satisfactory and faithful performance of the entire contract for a
sum equivalent to __ % of the Contract Sum, We ,------------------(Bank Name and Address)
(hereinafter referred to as the Bank) hereby agree, guarantee and undertake that we shall forthwith, and
immediately upon receipt of written intimation/demand/letter/claim from the EMPLOYER addressed to the
Bank, pay to the EMPLOYER without any deduction, reservation, protest, demur, delay or reference to
the EMPLOYER the aforesaid sum of Rs. ___________(Rupees _________________________Only)
irrespective of and notwithstanding any dispute or demand to the contrary made/raised by the Contractor.
We further undertake and agree that we shall make payment to the EMPLOYER of the aforesaid amount
of Rs. __________ (Rupees _________________________________Only), immediately upon demand
being made, as aforesaid, without in any manner referring to, or seeking consent of or instructions from
the Contractor and without in any manner, explicitly or by conduct, issuing notice of our intent to honour
our commitment under this guarantee or on the issue of any instructions to the contrary issued by the
Contractor. Any such demand made by the EMPLOYER on the Bank shall be conclusive, final and
binding notwithstanding any difference between the EMPLOYER and the Contractor or any dispute
pending before any Court, Tribunal, Arbitrator or any other authority or any instructions, letter contrarily
issued by the Contractor. We agree that the Bank Guarantee herein contained shall be irrevocable and
shall continue to be in force and enforceable till it is specifically discharged by the EMPLOYER by
issuance of a letter/certificate to such effect. No periodic renewal by the bank shall be necessary.
The EMPLOYER shall have the fullest liberty, from time to time, without in any way affecting the liability of
the Bank under this Guarantee to extend the time for performance of the Contract by the Contractor, or
vary the terms of the Contract. The EMPLOYER shall have the fullest liberty without affecting this
Guarantee to postpone, from time to time, the exercise of power vested in them or of any right which they
might have against the Contractor and to seek compliance with any covenants contained or implied in the
Contract between the EMPLOYER and the Contractor or any other course or remedy or security available
to the EMPLOYER. Notwithstanding any such extension or variation, the Bank shall not be released of its
obligations as assumed under these presents by the exercise by the EMPLOYER of any liberty with
reference to matters aforesaid or any of them or by reason of any act or forbearance or other acts of
EMPLOYER or any other indulgence shown by the EMPLOYER to the Contractor. We agree that
Form No. 4
EMPLOYER
PROJECT
irrespective of such extension of time or variation in contract, our liability to pay the aforesaid amount of
Rs. _______ (Rupees ________________________ Only) without demur, objection shall continue to
remain unaltered, enforceable and valid.
The Bank further agrees that the EMPLOYER, at its option, shall be entitled to enforce this Guarantee
against the Bank, without in the first instance proceeding against the Contractor or making any demand
upon the Contractor to pay and notwithstanding any security or other Guarantee that the EMPLOYER
may be possessed of in relation to the Contractors liabilities, either in relation to this agreement or
otherwise and our liability to make unconditional payment on demand by the EMPLOYER shall not be
affected or diluted and shall remain valid, enforceable and unaltered.
We further agree that for the purpose of this Guarantee any notice issued to us by the EMPLOYER and
the amount claimed in such notice as being payable by the Contractor to the EMPLOYER shall be
deemed to be correct and shall not be disputed or questioned by us but shall be paid in the manner
herein before stated forthwith and without delay. We further agree that this guarantee shall not be
affected by any change in our constitution or that of the Contractor. We further undertake not to revoke
this guarantee during the period of its validity viz., till the EMPLOYER discharges us, in writing, as
aforesaid, notwithstanding any dispute, difference between the Contractor and ourselves and our
bankers lien either general or particular in relation to the Contractor shall not include the amount
guaranteed to the EMPLOYER under this guarantee.
Notwithstanding anything contained herein:
1. Our liability under this guarantee
________________________ only)
shall
not
exceed
Rs._________
(Rupees
2. This Bank Guarantee shall be valid upto the date it is specifically discharged by the
EMPLOYER by issuance of a letter/certificate to such effect.
3. Our liability to make payment shall arise and we are liable to pay the guaranteed amount or
any part thereof under this guarantee, only, and only if you serve upon us a written claim or
demand in terms of the guarantee on or before the date the Bank Guarantee is specifically
discharged by the EMPLOYER.
WITNESSES:
_________________
SIGNATURE
_________________
SIGNATURE
_________________
NAME
_________________
NAME
_________________
OFFICIAL ADDRESS
Form No. 4
_________________
(DESIGNATION WITH BANK STAMP)
EMPLOYER
PROJECT
Form No. 4
EMPLOYER
PROJECT
FORM No.5
PROFORMA OF BANK GUARANTEE FOR MOBILISATION ADVANCE
(On Non- judicial stamp paper of appropriate value)
Reference:
Date:
In consideration of M/s. Atithi Builders and Constructors Private Limited, having its Corporate Office
at Ariisto House N. S. Phadake Road, Near East West Flyover, Andheri (East), Mumbai 400 069,
India, (hereinafter referred to as Employer) agreeing to pay to M/s.
____________________________________________ (hereinafter referred to as the Contractor ) a sum
of Rs._________ (Rupees ________________________________ only) as and by way of mobilisation
advance in terms of Contract No : ____________dated ___________ for Civil & Structural Works (
Superstructure) (hereinafter referred to as Contract ) on production of bank guarantee by the contractor
for Rs. ____________, We, (Name of
bank______________________________________________(hereinafter referred to as the Bank) do
hereby covenant and agree with the Employer as follows:
1. We hereby affirm that we are responsible to the Employer to a total sum of
Rs._________________________ (Rupees ________________________ only).
2. Notwithstanding anything contained hereunder, we, (Name of
Bank)________________________________, hereby unconditionally and irrevocably undertake
to pay to the Employer to the extent of Rs._________________(Rupees
___________________________ only) without any demur merely on a demand from the
Employer stating that the amount claimed is due by way of loss or damage caused to or suffered
or would be caused to or suffered by the Employer by reason of breach by the Contractor of any
of the terms and conditions contained in the said contract. Any such demand made on the bank
shall be conclusive, final and binding as regards to the amount due and payable by the bank
under this guarantee. However, our liability under this guarantee shall be restricted to an amount
not exceeding Rs._________ (Rupees
__________________________________________________________________________only
).
3. Our liability under this present guarantee is absolute and unequivocal and we undertake to pay to
the Employer the amount so demanded without seeking the consent of the Contractor and
notwithstanding the Contractor raising any dispute and / or disputes or filing any suit or
proceeding before any court or tribunal authority. The payment so made by us under this
guarantee shall be a valid discharge of our liability for payment hereunder and the Contractor
shall have no claim against us for making such payment.
4. Notwithstanding anything to the contrary, the Employers decision as to whether the Contractor
has made any default or defaults and the amounts to which the Employer is entitled by reason
therefore shall be binding on us and we shall not be entitled to ask the Employer to establish the
claims under the guarantee but will pay the same on demand without any objection.
5. We, (Name of Bank________________________________), further agree that the guarantee
herein contained shall remain in full force and effect during the period that would be taken for the
performance of the said contract and that it shall continue to be enforceable till all the dues of the
Employer under or by virtue of the said contract have been fully paid and its claims satisfied or
discharged and till the Employer certifies that the terms and conditions of the said contract have
been fully and properly carried out by the said contractor and accordingly discharges this
Form No. 5
EMPLOYER
PROJECT
guarantee. Unless a demand or claim under this guarantee is made on us in writing on or before
_____________, we shall be discharged from all liability under this guarantee thereafter.
6. This guarantee shall not be revocable by us except with the written consent of the Employer and
shall continue to be enforceable till ________________. Should it be necessary to extend this
guarantee beyond the said date, we undertake to extend the validity of this guarantee for further
period of ___ months, subject to the Employer giving in writing to us (Name of
Bank)______________________________________ the request for extension, and such
extension shall be given without any extra cost to the Employer on or before the expiry of the
guarantee. If for any reasons the extension is not granted after receiving written request from the
Employer, the amount covered under this guarantee shall forthwith become payable to the
Employer , notwithstanding that the contract is continuing and / or the Employer has or has not
terminated the contract or preferred any claim against the contractor.
7. We, (Name of Bank)______________________________________, further agree with the
Employer that the Employer shall have the fullest liberty without our consent and without affecting
in any manner our obligations hereunder to vary any of the terms and conditions of the said
contract or to extend time of performance by the said Contractor from time to time or to postpone
for any time or from time to time exercise any of the powers exercisable by the Employer against
the said Contractor and to forbear or enforce any of the terms and conditions relating to the said
Contract and we shall not be relieved from our liability by reason of any such variation, or
extension being granted to the said Contractor or any indulgence by the Employer to the said
Contract or by any such matter or thing whatsoever which under the law relating to sureties,
would but for this provision, have effect of so relieving us.
8. This Guarantee shall not in anyway be affected due to change in our constitution or by the
Employer taking or varying or giving up any securities from the Contractor or any other person,
firm or Employer on its behalf or by change in the constitution, winding up, dissolution, insolvency
or death as the case may be of the Contractor.
9. In order to give full effect to the Guarantee herein contained the Employer shall be entitled to act
as if we are the principal debtors in respect of all claims of the Employer against the Contractor
hereby guaranteed by us as aforesaid and we hereby expressly waive all our right of surety ship
and other rights if any which are in any way inconsistent with the above or any other provisions of
this guarantee.
10. We, (Name of Bank)______________________________________, also undertake not to
revoke this guarantee during its currency except with the previous consent of the Employer in
writing.
11. Notwithstanding anything contained herein above:
i.
Our liability under this guarantee shall not exceed Rs._____________ (Rupees
______________________________________).
ii.
iii.
We are liable to pay the guaranteed amount or any part thereof under this Bank Guarantee only
and only if you serve upon us a written claim or demand on or before the expiry of this Bank
Guarantee.
Form No. 5
EMPLOYER
PROJECT
Form No. 5
EMPLOYER
PROJECT
FORM NO. 6
FORMAT OF THE BANK GUARANTEE FOR RELEASE OF RETENTION
This Guarantee shall remain in force and effect until _____ months from the date of issue i.e.
till (date) or such other extended time under the Contract.
2.
The Surety hereby undertake not to revoke this Guarantee during its currency, except with the
previous consent in writing by the ARIISTO and agree that any change in the constitutions of
the ARIISTO, of the Contractor or of the Surety (Banks Name & Address), shall not discharge
the liability of the Surety.
3.
Notwithstanding anything contained herein before, our liability under this guarantee is
restricted to Rs.___________ (Rupees _________________________________ only) and it
will remain in force till the _________, ______ or such other extended time under the
Contract. Unless a claim or demand in writing is made against us under this guarantee before
that date, all your rights under the said guarantee shall be forfeited and we shall be relieved
and discharged from all liability thereunder. This guarantee shall automatically stand
cancelled notwithstanding that the original guarantee document may not be returned to us by
you.
4.
It shall not be necessary for the ARIISTO to proceed against the Contractor before proceeding
against us and the guarantee herein contained shall be enforceable against the Surety
Form No. 6
EMPLOYER
PROJECT
notwithstanding any security which the TCS may have obtained or obtain from the Contractor
at the time when proceedings are taken against us hereunder be outstanding and unrealized.
5.
6.
ARIISTO shall have fullest liberty without affecting in any way the liability of the Surety under
this guarantee from time to time to vary any of the terms and conditions of the Contract or to
extend time of performance by the Contractor to postpone for any time and from time to time
any of the powers exercisable by it against the Contractor either to enforce or forbear from
enforcing any of the terms and conditions governing the Contract or securities available to the
ARIISTO and the Surety shall not be released from its liability under these presents or by
reason of time being given to the Contractor or forbearance, act or omission on the part of the
ARIISTO or any indulgence by the ARIISTO to the Contractor of any other matter or thing
whatsoever, which under the law relating to Sureties would but for this provision has the effect
of so releasing the Surety from its liability.
In witness whereof, the Surety through its authorised representative, has set its hand and stamp on
this ____day of ___( Month & Year )
Form No. 6
EMPLOYER
PROJECT
FORM NO.7
PROFORMA OF INITIAL COMPLETION CERTIFICATE
Contractor: ___________________________________
Address: _____________________________________
_____________________________________
Date of Completion: ____________________________
Dear Sir/s,
Thisistocertifythatthefollowingworksviz.
NameofWork:__________________________________________
WorkOrderNo:___________________________________________
Allocation:___________________________________________
ContractNo.:__________________________________________
whichwascarriedoutbyyouisintheopinionoftheundersignedcompleteineveryrespectonthe
............dayof............(month&Year)inaccordancewiththetermsoftheContractandyouare
requiredtoconformtotheprovisionsofDefectLiabilityPeriodinaccordancewiththetermsof
ContractandundertheprovisionsoftheContractforaperiodof.........................
days/weeks/months/years.
Fromthe...................dayof.................(month&Year)
Form No. 7
EMPLOYER
PROJECT
tothe.........................dayof.................(month&Year)
Signature ()
(EMPLOYERS / PMCS REPRESENTATIVE
NAME _________________________________
DESIGNATION __________________________
OFFICIAL SEAL _________________________
Form No. 7
EMPLOYER
PROJECT
FORM NO. 8 :
To,
( Name and Address)
---------------------------------------------------------------------------------------------
Signature ()
(EMPLOYERS/ PMCS REPRESENTATIVE
NAME
_________________________________
DESIGNATION
__________________________
OFFICE SEAL _________________________
Form 8
EMPLOYER
PROJECT
(Signature of Contractor)
Date:
__________________________________
Name of Contractor:
______________________
Address: _______________________________
(OFFICIALSEALOFTHECONTRACTOR)
Form 9
EMPLOYER
PROJECT
of
Residential
Tower
at
FORM NO.10
PROFORMA OF DECLARATION / UNDERTAKING BY THE CONTRACTOR OF
STATUTARY RULES AND REGULATIONS
(IN DUPLICATE)
( Note: First copy to be submitted to Employer Second copy (Also originally signed) to be submitted to Engineer.)
1. We ________________________ having our Registered office at __________________ have been awarded
the Work for _______________work order / LOI No. ______________ dated ____________
2.
We state that we have obtained the Registration from commissioner of labor / ________________________
on _______ We have paid the necessary charges & deposit in respect of the same. The license is valid for
employment of _______________ (Number) Labor till _____________ (date). A copy of License issued /
Amount deposited is enclosed for ready reference.
a.
We state that we have obtained a contractor all risk policy for Rs. __________________ being the value
of contract awarded. The policy is valid till _________________ (3 months beyond contract completion
date) copy attached.
We have obtained an Insurance policy for third policy Insurance for a value of Rs. ------ Lakhs per
accident. Policy is valid till ________________ (3 months beyond date of completion) copy attached.
We have obtained a work men's compensation policy for ________________ workers valid till
_____________ (3 months beyond date of completion).
3.
a.
We have obtained Registration under Employees State Insurance Scheme & our Registration number is
______________ copy of Registration Certificate attached.
b.
We have obtained Registration under Employees Provident Fund Scheme & our Registration number is
___________________
(OR)
We have hereby authorized you to make deductions from our running account bill / final bills/ any money
due to us towards our liability under ESIC / PF scheme contribution.
We hereby undertake to scrupulously follow the provision under various state Government AND / OR Central
Government Acts & Rules including provisions under minimum wages acts / payment of wages act / work men's
compensation act / payment of bonus act / ESIC act & rules / P.F. act & rules etc. & indemnity M/s. __________ in
respect of any loss, claim, damage or compensation payable to our workers.
We further declare that till date we have fulfilled & discharged all the obligations under contract labor (Regulation &
Abolition Act) & other relevant acts/regulations and we have fully paid to all labor / work men employed directly /
through subcontractors in connection with Work executed under work order No. ___________all their dues of wages,
allowances, compensation or any other amount due to the work men till date / till _______________ due under
statutory regulations and no dispute is pending in respect of wages / allowances of any worker.
Form No. 10
EMPLOYER
PROJECT
of
Residential
Tower
Form No. 10
at
EMPLOYER
PROJECT
FORM NO. 11
PROFORMA OF LETTER OF COMPLIANCE AND CONFIRMATION OF
CONSIDERATIONS
DATE:
To,
Sub:Compliance&confirmationofConsiderations
PursuanttoTendersubmittedon______andpresentationgivenbyuson,weherebyconfirmthe
compliancetofollowingpoints:
1.
2.
3.
WeconfirmtheminimumdeploymentofmajorEquipmentandmachinerybutnotlimitedtoaslistedbelow.
a. MobileCrane2Nos.
b. ConcreteBatchingPlant(30Cu.m/HrCapacity)2nos
c. ConcretePump2nos
d. HydraulicRigs3Nos.
e. RigsforDrivenCastinSituPiles(ifproposed)2Nos.
f. CartilageSetsforConductingPileLoadTests6Nos.
g. CoveredCementGodownofminimumstorageCapacityof1000Bags.
h. TransitMixer(6.0Cu.m)5nos
We agree to adhere to all Approved Brands and Makes, Name of Specialist Vendors given in the Tender
document,ifany..
Weagreetocompleteanddelivertheprojectmilestonesasspecifiedbelow:
Form 11
EMPLOYER
PROJECT
4.
5.
6.
7.
ConfirmationforNoDeviationtoEmployersRequirement,termsandconditionsofthetenderincludingissued
addendainitsentirety.
Confirmationofresponsibilityforobtainingallapprovals/permissionstobeobtainedbytheContractorfor
satisfactorycompletionofWorkundertheContractwithinthestipulatedTimeofCompletion
ConfirmationtoobtainMinimumPlatinumratingachievementofLEEDCertification.
NameandCVsoftheKeypersonsoftheproposedsiteorganizationlikeProjectManager,PlanningManager,
SafetyManager,etc.withrelevantexperienceareprovidedalongwiththisconfirmation.
WeconfirmtoestablishProjectSpecificSafety,QA/QCandHSEPlansforwhichEmployersApprovalhastobe
obtainedpriortocommencementoftheactivity.
9. We confirm to develop fullfledged Mockup for all the activities and get Employers / Employers
Representativesapprovalpriortocommencementoftheactivity.
10. WeconfirmtogetEmployers/PMCsapprovalpriortocommencementoftheactivity.
11. NamesofSubContractor/sandCVsofinhousepersonnelinrespectivetradesshallbesubmitted.
12. AdherencetogreenSEZguidelines.
8.
Thankingyou,
YoursSincerely,
(AuthorizedSignatory)
CompanySeal/RubberStamp
Form 11
EMPLOYER
PROJECT
Description
Year of
Manufacture
from
Owned / Hired
Capacity
On
Commencement
Next Phase
Bidder hereby confirm that the quantity and type of Equipment they will employ for construction will not be less than those listed above and agree to
bring more equipment if so, warranted in the opinion of the Employer.
Signature of Bidder.
Seal :
Form 12
EMPLOYER
PROJECT
Qualification
Position
Experience
Signature of Bidder.
Seal :
Form 12
EMPLOYER
PROJECT
of
Residential
Tower
at
To,
Date:
AtithiBuilders&ConstructorsPrivateLimited,
AriistoHouse,
N.S.PhadakeRoad,
NearEastWestFlyover,
Andheri(East),Mumbai400069
KindAttn:Mr.R.Karunanidhi
Sub:
Notice Inviting Bid For Strengthening, Main RCC, Structural, MEP And Finishes Works of
Residential Tower At Goregaon (West), Mumbai For Atithi Builders & Constructors Private
Limited
DearSir,
We hereby, confirm that the rates quoted in our offer for above said subject work is fully in compliance with
tender conditions, technical specifications and drawings of tender issued and addenda issued till date.
Thanking you,
For________________________
__________________________________
(Name of authorized Signatory)
Form 13
EMPLOYER
PROJECT
ANNEXURE: 1
TECHNICAL SPECIFICATION
FOR CIVIL WORKS
EMPLOYER
PROJECT
Description
1. GENERAL
2. EARTHWORK
3. ANTI-TERMITE TREATMENT
4. PLAIN & REINFORCED CONCRETE
5. FORMWORK
6. REINFORCEMENT
7. FLOOR FINISHES
8. PAINTING
9. WATERPROOFING
10. WOODWORK
11. M.S DOORS
12. ALUMINIUM WORKS
13. HARDWARE
EMPLOYER
PROJECT
This specification shall be read in conjunction with the Bill of Quantities, Bill of items, drawings and other
contractual documents.
d) The workmanship and execution of the work shall be in accordance with this specification, detailed instructions
on such aspects as are not indicated herein shall be as per the governing standards and codes.
e) Unless otherwise mentioned, latest revision of all codes, specifications and standards issued by the Bureau of
Indian Standards (BIS) and Indian Roads Congress (IRC) shall be fully applicable to the specifications of
workmanship. Where BIS or IRC specifications are not available, British standards or any other Internationally
recognized standard may be adopted only after getting the approval from the Client/Consultant.
f)
In case of any variation/ contradiction in provisions between relevant IS codes and this specification, the
provision given in this specification shall be followed with the approval of the Consultant/ Architect.
g) The dimensions, materials, details and modalities of construction and other dispositions shown on the approved
drawings and documents for the execution shall be carefully respected.
h) The Contractor is responsible for all works and shall furnish all labour, site installations and equipments and
supply all material necessary to the complete execution of civil works.
i)
The Contractor on the written instruction of the Client shall remove portion of the work, which in the opinion of
the Client / Consultant gives evidence of any fault, defect or injury from any cause whatsoever, which in the
opinion of the Engineer may prejudice the strength or durability of the construction.
EMPLOYER
PROJECT
2.0.0
EARTHWORK
2.1.0
Related Documents:
Drawings, Bill of Quantities and specifications apply to this section.
2.2.0
Scope of work:
The work under this section includes but is not limited to the operations listed below.
2.2.1
Earthwork in excavation in all types of soil at all depths including soft rock or hard rock, depositing the
excavated material within the site and disposing the surplus excavated material outside the site, complete in
all respects.
2.2.2
Laying out of works at no extra cost. Required number of benchmark and reference lines shall be established
by the Contractor and maintained without disturbance during the course of execution of the work.
2.2.3
Providing and filling in and around foundation, in plinth, in low lying areas as directed with approved
excavated earth/ sand or any other approved filling material, filling in layers, watering and consolidating each
layer.
2.2.4
Excavating the earth from borrow pit/area specified and/or approved by the Engineer, transporting the same
to a location where they are to be filled and stacking them properly as directed.
2.2.5
The Contractor shall make necessary access roads to borrow areas and maintain the same, if such access
road does not exist, at his cost.
2.2.6
Carting away all excavated material considered surplus or unfit for refilling as per the instructions of Client.
2.3.0
Definitions:
2.3.1
Ordinary & Hard Soils: These shall include all kinds of soil containing kankar, sand, silt, moorum and/or
shingle, gravel, clay, loam, peat, ash, shale, etc. which can generally be excavated by spade, pick-axes and
shovels and which is not classified under clause 2.3.2 below. This shall also include embedded rock boulders
not longer than 1m in any one direction and not more than 200mm in any one of the other two directions.
2.3.2
Hard rock: This shall include the type of rock or boulder, which for quarrying or splitting requires the use of
mechanical plant.. Boulders of rock occurring in large continuous masses and in such sizes and not
classified under 2.3.1 above shall also be classified as hard rock.
2.4.0
Submittals:
The contractor shall engage a qualified soil engineer to submit the following reports to the Client for approval.
EMPLOYER
PROJECT
b) Inspection reports on proof rolling, compaction and any other test required by the Client or as indicated in
the drawings/ specifications.
c) The contractor shall be required to submit detailed method statement and get it approved from the Client,
sufficiently in advance of each activity. The methods statement shall contain all necessary information
like methodology, sequence of operation, safety measures, etc. The Contractor shall submit the following
method statement.
1) Method statement for the excavation and filling.
2) Method statement for stock piling and disposal methods
2.5.0
Execution:
2.5.1
General:
a) Excavation for foundations, plinth beam, pits, etc. shall be done to widths, lines and levels as shown on
drawings or to such lesser or greater widths, lines and levels as directed. The bottom and sides of the
excavation shall be trimmed to the required levels, profiles, etc. watered and thoroughly rammed.
b) All water that may get accumulated in excavation during the progress of work from whatever cause or
source shall be bailed/ pumped out as necessary. The expense towards the same is deemed to have
been included in the rate for earthwork.
c) Rough excavation shall be carried out to a depth of 150mm above final founding level. The balance shall
be excavated with special care. The final excavation, if so instructed by the Client , shall be carried out
just prior to concreting
d) The bottom of the excavations shall be levelled both longitudinally and transversely and the Contractor
The actual excavation done at site.
e) Where the soil is soft and sides of the foundation excavation need supports, suitably designed planking
and strutting shall be provided. The expense toward the same is deemed to have been included in the
rate for earthwork as per the boq. The shoring and strutting shall be kept in position till all the relevant
works are completed and approved.
f)
Any obstacles such as buried pipes, cables etc. met with during excavation shall be reported to the Client
who shall give directions regarding the removal / protection of the same. Cost of such removal /
protection shall NOT be paid separately.
g) In case of Soils /Soft rock /Hard rocks of different classifications are encountered, the contractor shall
intimate the Client and joint levels shall be taken to determine the levels of different classification.
EMPLOYER
PROJECT
2.6.0
BACK FILLING
2.6.1
Backfilling around foundations shall be done with available approved excavated earth or earth brought from
borrow pits outside the project site when good earth is not available within. Filling shall be done in layers not
exceeding 300mm thick in the case of trenches, around foundations and low-lying areas. Each layer shall
be watered, rammed and consolidated properly before the succeeding one is laid. Earth shall be rammed
with approved mechanical compaction machines. Manual compaction shall not be allowed unless the Client
is satisfied that manual compaction by tampers cannot be avoided. The final backfilled surface shall be
trimmed and leveled to proper profile as indicated on the drawing.
2.6.2
No earth fill shall commence until surface water discharges and streams have been properly intercepted or
otherwise dealt with as directed by the Client.
2.6.3
To the extent available, selected surplus soils from excavated materials shall be used as backfill. Fill material
shall be free from clods, salts, sulphates, organic or other foreign material. All clods of earth shall be broken
or removed.
2.6.4
If any selected fill material is required to be borrowed, the Contractor shall make arrangements for bringing
such material from outside borrow pits. The material and source shall be subject to prior approval of the
Engineer. The approved borrow pit area shall be cleared of all bushed, roots of trees, plants, rubbish etc. top
soil containing salts/ sulphate and other foreign material shall be removed. The materials so removed shall
be disposed off as directed by the Engineer. The Contractor shall make necessary access roads to borrow
areas and maintain the same, if such access road does not exist, at his cost.
EMPLOYER
PROJECT
2.7.0
Plinth Filling:
2.7.1
The bed where filling has to be done shall be cleared of all debris, brickbats, etc. to the satisfaction of the
Ariisto
2.7.2
Plinth filling shall be carried out with approved material as specified in the Bills of quantity/ drawings in layers
not exceeding 300mm, watered and compacted with mechanical compaction machines. The Engineer may
however permit manual compaction by hand tampers in case he is satisfied that mechanical compaction is
not possible. When filling reaches the finished level, the surface shall be flooded with water, unless otherwise
directed, for at least 24 hours allowed to dry and then the surface again compacted as specified above to
avoid settlements at a later stage. The finished level of the filling shall be trimmed to the level/ slope
specified.
2.7.3
The thickness of each unconsolidated fill layer can in this case be upto a maximum of 300 mm. The Engineer
will determine the thickness of the layers in which fill has to be consolidated depending on the fill material and
equipment used.
2.7.4
Rolling shall commence from the outer edge and progress towards the centre and continue until compaction
is to the satisfaction of the Engineer.
2.7.5
The compacted surface shall be properly shaped, trimmed and consolidated to an even and uniform
gradient. All soft spots shall be excavated and filled and consolidated.
2.8.0
2.8.1
Hardcore under floors, paving, roads, parking areas and other locations where called for, shall be of
approved hard broken stones.
2.8.2
The stones shall be hand packed in position, interstices between stones packed with smaller chips and the
surface thoroughly rolled with a 10-tonne roller, with frequent watering. Stones shall be laid with their largest
base downwards resting flat on the prepared sub-grade and with their height equal to thickness of the
packing. All interstices between the stones shall be wedged-in by small stones of suitable size, well driven in
by crow bars and hammers to ensure tight packing and complete filling of the interstices. The surface shall
then be blinded with moorum, watered thoroughly and consolidated with a 10 tonne roller to required grade
and profile. Where rolling as not possible, the consolidation shall be carried out using heavy rammers, light
manually operated rollers or vibratory compactors. The consolidated thickness shall be as shown in the
drawing.
2.9.0
2.9.1
EMPLOYER
PROJECT
2.9.2
2.9.3
2.9.4
Lead for deposition/disposal of excavated material shall be specified in the respective item of work. For the
purpose of measurement of lead, the distance shall be measured by the shortest straight line on the plan
from the site to the centre line of the area of disposal and not the actual route taken by the Contractor.
The disposal shall be spread in layers as directed by the Client/Consultant.
The Contractor shall ensure that his transport vehicle does not exceed a speed of 15 Km per hour and also
does not drop any excavated material on the roadways/pathways/approaches.
2.10.0
2.10.1
Measurements for all excavation and earthwork shall be in solid measure. The rates quoted are thus for solid
measure unit.
2.10.2
2.10.3
Measurement for backfilling shall be as per IS Code "Methods of Measurements". Only compacted thickness
shall be measured and paid for. Payment shall be in cum or sqm of specified thickness as the case may be.
2.10.4
The rate includes the cost of materials and labour involved in all operations described above.
2.10.5
Payment for filling with approved excavated earth shall be based on volume of consolidated fill. This volume
shall be derived from the difference between the volume of excavation and the volume of structure or
trenches, including levelling concrete, hard core, etc. as the may be for filling around the foundation. The
volume in case of filling in plinth and low lying areas shall be computed as per actual area of fill multiplied by
depth to be calculated from initial and final compacted level.
2.10.6
For filling done with materials brought from outside the rate shall include for the cost of materials including
wastage, if any, all handling, transport of all leads etc.
2.10.7
Measurement for carting away shall be in solid measure. The rates quoted by the Contractor are thus for
solid measure units. Payment shall be made on cubic metre basis on the difference of measurement of the
volumes of the excavated pits and measurements of backfilling.
2.10.8
No extra compensation is admissible on the grounds that the material had to be transported over marshy or
kutcha route.
2.11.0
2.11.1
The Indian Standard Codes applicable to this section shall include but not limited to the following:
a) IS: 1200:1992: Reaffirmed 2007 Method of measurement of building & civil Engineering works Earthwork.
Part-I
EMPLOYER
PROJECT
b) IS: 1498:1970 Reaffirmed 2002 - Classification & Identification of Soils for General Engineering Purposes.
c) IS: 3764:1992 Reaffirmed 2007 - Safety Code for Excavation Work.
d) IS: 4081:1986 Reaffirmed 2005 - Safety Code of Blasting and related drilling operations.
e) IS: 7293:1974 Reaffirmed 2007 - Safety Code for working with Construction Machinery.
f) IS: 9759:1981 Reaffirmed 2008 - Guidelines for dewatering during construction.
g) IS: 1498:1970 Reaffirmed 2002 - Classification of soil for general Engineering purposes.
h) IS: 383:1970 Reaffirmed 2007- Specifications for coarse and fine aggregates from natural source for
concrete.
a) IS:4082 :1996 Reaffirmed 2003 - Recommendations on stacking and storage of Construction machinery
k) IS:1888 : 1982 Reaffirmed 2007 - Method of Load Test on Soils.
EMPLOYER
PROJECT
10
3.0.0
ANTI-TERMITE TREATMENT
3.1.0
Related Documents:
Drawings and general provisions of contract, including General and Special conditions and material
specifications apply to this section.
3.2.0
Related Sections:
Other specification sections, which directly relate to the work of this section include but are not limited to the
following:
a) Earth work
b) Plain and Reinforced Concrete
3.3.0
Scope of work:
3.3.1
All the buildings shall be adequately protected against attack by subterranean termites by suitable chemical
treatments. The work shall be carried out by a specialist pest control agency approved by the Ariisto
3.3.2
The work shall be carried out by the specialist firm and shall carry a guarantee for the satisfactory
performance of the treatment for a minimum period of 10 (Ten) years from the date of the completion of the
job.
3.3.3
The treatment shall be carried out generally in accordance with the stipulations laid down by IS : 6313 - (Part
II)- 1981 Reaffirmed 2007 subject to the minimum requirements given in this specification.
3.4.0
Quality Assurance:
3.4.1
In additions to requirements of these specifications, the work shall comply with manufacturers written
instructions and recommendations, including preparation of substrata and application.
3.4.2
The contractor shall engage a professional pest control operator, licensed in accordance with regulations of
governing authorities, who is also a member of the Indian Pest Control Association.
3.4.3
Use only termiticides permitted by local bodies and also consented by the Consultant.
3.5.0
Job Conditions:
3.5.1
Restrictions: Soil treatment solution shall not be applied until excavation, filling and grading operations are
completed, except otherwise required in construction operations.
3.5.2
To ensure penetration, soil treatment shall not be done to frozen or excessively wet soil or during inclement
weather. The contractor shall comply with handling and application instructions of soil toxicant manufacturer.
3.5.3
Guarantee: It shall be guaranteed that the building is safe from termite infestation for a period of 10 years,
after expiry of defects liability period. Such performance guarantee on a non-judicial stamp paper of
appropriate value shall be directly given by the specialist agency to the Employer in a form as enclosed and
approved by the Engineer. In the event of re-infestation at any time during the guarantee period, the
specialist agency shall undertake to the owner to carry out such treatment as may be necessary to render the
EMPLOYER
PROJECT
11
structure free from termite infestation including breaking and reinstalling any other works that may be
necessary for the treatment at no extra cost.
3.6.0
Safety Precautions:
3.6.1
All chemicals used for anti-termite treatment are poisonous and hazardous to health. These chemicals can
have an adverse effect upon health when absorbed through the skin, inhaled as vapours or spray mists or
swallowed. Persons using or handling the chemicals shall be warned of the dangers and safety precautions.
3.6.2
The containers shall be clearly labelled and shall be stored carefully so that children and pets do not access
them.
3.6.3
Particular care shall be taken to prevent skin contact with concentrates. Prolonged exposure to dilute
emulsions shall also be avoided. Workers shall wear suitable clothing and shall wash thoroughly with soap
and water, especially before eating and smoking. In the event of severe contamination, clothing shall be
removed at once and the skin washed with soap and water. If chemicals splash into the eyes they shall be
flushed with plenty of soap and water and immediate medical attention shall be given.
3.6.4
The concentrates are oil solutions and present a fire hazard owing to the use of petroleum solvents. All fire
hazard precautions shall be taken while mixing.
3.6.5
Care shall be taken ion the application of chemicals to see that they are not allowed to contaminate well or
springs which serve as source of drinking water. In case of poisoning, suitable measures shall be taken for
protection in accordance with IS: 4015:1998 reaffirmed 2003 (Part I) and IS: 4015 : 1998 reaffirmed 2003
(Part II).
3.7.0
Product:
3.7.1
Use an emulsible concentrate termicide for dilution with water, specially formulated to prevent infestation by
termites. Fuel oil will not be permitted to dilute the concentrate.
3.7.2
Chlordane or approved equivalent conforming to the requirements and concentration laid down in
I.S:6313::2001 Reaffirmed 2007 (Part 11).
3.7.3
The chemicals to be used for the treatment shall be Dieldrin 18 E.C Chlorodane 20 E.C or Heptochor bearing
IS mark conforming to the requirements and concentration laid down in I.S:6313 :2001 Reaffirmed 2007
(Part-II). Termitol for wood preservation or as approved by the Architect shall be used.
3.8.0
Execution:
Pre-Constructional Anti-Termite Treatment:
3.8.1
Preparation:
The chemical solution shall be prepared by mixing the chemical with the appropriate quantity of water to
obtain a chemical emulsion of the correct concentration as stipulated above. Hand operated pressure pump
shall be used for uniform spraying of the chemical. To have proper check for uniform spraying of chemical,
graduated containers shall be used. Proper check shall be kept so that the specified quantity of chemical is
used for the required area during the operation. The chemical treatment shall be carried out when the surface
is quite dry. It shall not be carried out when it is raining, the soil is wet or ground water table is quite high. The
prepared emulsion shall be applied as described below:
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3.8.2
3.8.3
Treatment to Back-Fill:
After the column foundations, wall foundations etc., the back fill in immediate contact with the foundation
structure shall be treated at the rate of 15 litres per sqm of the surface of the substructure for each side. If
water is used for ramming the earth fill, the chemical treatment shall be carried out after the ramming
operation is done it is completely done by tamping earth at 15cm centres close to the wall face and spraying
the chemical with the above dose. The earth is to be returned in layers and the treatment shall also be
carried out in similar stages. The chemical emulsion shall be directed towards the masonry wall surfaces so
that the earth in contact with these surfaces is well treated with the chemicals.
In the case of RCC walls and columns, the treatment shall start at the depth of 50cm below ground level
except when such ground level is raised or lowered by filling or cutting after the foundations have been cast.
In such cases, the depth of 500mm shall be determined from the new soil level resulting from the filling or
cutting as mentioned above. The soil in immediate contact with the RCC surfaces shall be treated at the rate
of 15 litres per sqm of the surface
3.8.4
3.8.5
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3.9.0
3.9.1
Ground floor plinth area will be measured and paid in square meters as mentioned in boq.
3.10.0
3.10.1
The Indian Standard Codes applicable to this section shall include but not limited to the following:
IS: 6313:2001 Reaffirmed 2007 (Part-2) Code of practice for anti-termite measures in building. PreConstructional chemical treatment measures
IS: 6439: 1978 - Heptachlor emulsifiable concentrate
IS: 8944:1978 Reaffirmed 2005 - Chlorpyrifos emulsifiable concentrate
IS: 4015:1998 Reaffirmed 2003 - Guide for Handling Cases of Pesticide Poisoning
4.0.0
4.1.0
Related Documents:
Drawings, Bill of Quantities & Bill of Items apply to this section.
4.2.0
Related Sections:
The related sections for the materials embedded into concrete and for supporting it till it attains full strength
shall be as follows:
a) Reinforcement
b) Formwork
4.3.0
Scope of work:
4.3.1
Providing and laying Ready Mix concrete in all types of structures/ works and at all levels including related
placing, compacting, vibrating and accounting properly for quantity consumed. RMC shall be supplied by
Clients Nominated supplier as per defined basic rate throughout the project.
4.4.0
Submittals:
4.4.1
Mix design:
a) The RMC contractor shall design mixes for each class of concrete in accordance with I.S:10262:1982
reaffirmed 2004 and SP:23 and submit the mix design report for all types and grades of concrete from an
approved laboratory for the approval of Client within 30 days of issue of letter of intent. No concreting
shall be done until mix design is approved.
b) With each mix design, the RMC contractor shall submit laboratory test reports attesting that ingredients
conform to the specifications.
c) In case the source, brand or characteristic properties of the ingredients need to be varied during the term
of contract, a revised laboratory mix design report shall be submitted.
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4.4.2
4.4.3
Schedule:
a) The contractor shall prepare working schedules for dates and rate of placing of concrete for each item of
work and submit the same to the Client within one week of the issue of the letter of Intent.
b) Before any concrete is placed, the entire concreting programme consisting of layout, proposed procedure
and methods shall be submitted in writing to the Client for approval 24 hours prior to concreting and no
concrete shall be placed until the approval has been received.
4.4.4
4.5.0
4.5.1
4.5.2
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c) Alternative mixes may be designed by the contractor for use in both thin and narrow sections and thick
sections. Special mixes using finer aggregates may be designed by him for filling in pockets and narrow
spaces and for regions of congested reinforcement. (any changes required in the approved designs shall
be made and submitted for approvals and related cost impact for the same shall be on client account)
d) The minimum cement content for controlled concrete shall be not be less than given in Table 5 of IS:4562000 reaffirmed 2005
e) The maximum water cement ratio for all grade of mixed concrete shall not be more than given n IS:4562000 reaffirmed 2005
4.5.3
4.5.4
The contractor shall frequently test the concrete for slump cone test. The slump at the actual location of
placing as measured in accordance with the methods laid down in IS: 1199 :1959 :2008 shall be in the
range of 75 to 100mm. (The slump test shall be done at pump pouring and not at placing)
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The RMC contractor shall design each concrete mix to have a target mean strength greater than the required
characteristic strength by at least the current margin defined as 1.65 times the standard deviation as per
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clause 9.2.2 of I.S 456-2005. In the first instance the RMC contractor shall assume a standard deviation
suggested in Table-8 of I.S: 456-2005.
Should the further analysis of the next 100 cubes test results of concrete of nominally similar proportions of
similar materials and production over a period not exceeding 12 months by the same plant under same
supervision show the standard deviation to be less than that indicated in I.S: 456:2005, the RMC contractor
may redesign the mix assuming a standard deviation as suggested in I.S: 10262:1982 Reaffirmed 2004 and
submit the details to the Client for his consideration.
4.5.5
4.6.0
Execution:
4.6.1
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e) Concrete shall not be placed in the works until the Client has inspected the formwork, reinforcement,
inserts and sleeves if any and given his permission to place concrete.
4.6.2
Placing:
a) Concreting of any portion of the works shall be done only in the presence of the Client.
b) Construction joints in concrete work have to be provided only at appropriate locations in conformity with
the latest Indian Standards. Horizontal and vertical construction joints with bonding keys shall be
provided as per drawings wherever the same is indicated in drawings. Construction joints shall not be
provided at locations, which would affect the strength and serviceability requirements of the structural
components.
c)
Immediately before placing of concrete for columns and walls, the reinforcement within and the old
concrete at the bottom of the formwork shall be given a coating of cement sand mortar of the identical
materials and proportions to be used in the subsequent concrete, to prevent the loss of fine material from
the initial concrete pour.
d) Concrete shall be thoroughly worked into the forms so that they are entirely filled, reinforcing bars
adequately and tightly surrounded and entrained air released from the mass of concrete. Placing shall be
carried with the use of vibrators.
e) For members having thickness more than 300 mm, the concrete shall be placed in layers not greater than
300 mm thickness and thoroughly compacted before succeeding layers are placed. Concrete shall be
placed in single operation to the full thickness of slabs, beams and similar members.
f)
4.6.3
No concrete shall be placed on concrete which has set sufficiently to cause the formation of planes of
weakness and where these are likely to occur due to unforeseen circumstances, the procedure to be
followed shall be as given earlier of this specification.
Compaction:
a) Concrete for all works shall be compacted by means of suitable vibrating equipment with one or more
spare vibrators that are in good working condition always kept ready at site to be put into commission in
case of failure of vibrator under use. No concreting shall be started unless an adequate number of
vibrators are available at site. A rough guide of 1 stand-by vibrator for each set of 4 vibrators subject to a
minimum of one shall be maintained at site.
b) Each layer shall be compacted by mechanical internal vibrating equipment, supplemented by hand
spading, roding and tamping as directed. The vibrators shall be operated by skilled personnel thoroughly
instructed as regards the mode, frequency, duration, etc. regarding vibration. Concrete for levelling
course of low strength may however be permitted to be consolidated by hand.
c) Compacting shall cease as soon as excess water appears on the face of concrete. Any water
accumulating on the surface of newly placed concrete shall be removed by approved methods and no
further concrete shall be placed thereon until such water has been removed.
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d) Notwithstanding the requirements regarding mix design, should if be found that the proportion of water in
the mix is such that the laitance forms before compaction (i.e. completion of expulsion of air) is complete
and unacceptable, the quantity of water in the mix shall be reduced.. If required approved admixture/
plasticiser may be used to achieve the necessary workability, as approved by the Client and strictly in
accordance with manufacturers instructions. Whenever either of the aforesaid procedures and to be
adopted, an additional set of 6 cubes for testing at 7 or 28 days shall be made from the adjusted mix.
4.6.4
Finishes:
a) All concrete surfaces shall have a good, dense finish, Except for slabs the exposed faces of concrete for
which form work is not provided shall be smoothed with a steel or wooden trowel to provide a finish equal to
that face where formwork is provided.
b) The top surfaces of all floor and roof slabs specified as smooth shall be levelled and trowelled before the
concrete begins to set to a smooth finish at levels and falls shown on the drawings. The trowelling shall be
done at such a time and in such a manner that excess of mortar is not brought to the surface of concrete
nor the aggregate displaced. The top surfaces of concrete slabs specified to receive an integral finish
should be uniformly roughened by deep hacking before the finish is laid.
c) Immediately after striking the formwork and removing any superficial water, honeycombed areas in normal
unfinished concrete shall be inspected by the Client and where directed the contractor shall immediately
make it good to the satisfaction of the client at his own expense. All air holes shall be similarly filled up.
d) The contractor shall be responsible for providing adequate key in concrete where plastering or rendering as
specified has to be applied. Hacking of the concrete surface after striking the formwork will be permitted.
e)
The faces of all fair-faced concrete shall be of even colour throughout, free from air bubbles, cracks,
honeycombing or other blemishes and will be inspected by the Client on report by the Contractor,
immediately after the formwork has been struck. Such faces shall not be rubbed down or otherwise
repaired to remove any defects or imperfections without the prior permission of the Client.
f)
In cases where integral cement finish on a concrete floor has been specified, the top layer of concrete shall
be screeded off to proper level and tamped with tamper having conical projections so that the aggregate
shall be forced below the surface. The surface shall be finished with a wooden float and a trowel with
pressure. The finish shall be continued till the concrete reaches its initial set.
g) Concrete surface finishes shall accord to the requirements and all instructions by the Client with regard to
the method of achieving such finishes as implemented.
4.6.5
Curing of concrete shall be complete and continuous using water that is free of harmful amounts of
deleterious materials that may attack, stain or discolour the concrete.
b) Immediately after compaction and completion of any surface finishes, the concrete shall be protected
from the evaporation of moisture by means of polythene sheeting, wet Hessian or other suitable material
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kept soaked by spraying. As soon as the concrete has attained a degree of hardening sufficient to
withstand surface damage, continuous moist curing shall be implemented and maintained for a period of
at least 7 days after casting to full satisfaction of the Client.
c)
Surface coating type curing compounds shall be used as an alternate curing method strictly as per
manufacturers recommendations only with the written permission of the client/consultant and however it
shall not be used where surface treatments like water or acid-proof membrane, or painting is specified.
d) Wash water shall be removed in a manner to prevent running down and staining of concrete surfaces,
which will be exposed at the completion of the work. Should unsightly wash water streaks develop on
the exposed concrete surface, they shall be removed to a uniform colour and texture satisfactory to the
Client.
e) Method of curing and their duration shall be such that the concrete will have satisfactory durability and
strength and members will suffer a minimum distortion. be free from excessive efflorescence and will not
cause, by its shrinkage, undue cracking in the works.
f)
The top surfaces of slabs and other horizontal surfaces shall be cured by ponding of water in cement
mortar bunds. Steep sloping and vertical formed surfaces shall be kept completely and continuously wet
prior to and during the striking of formwork and thereafter by applying adequate water to the top surfaces
and allowing it to pass down between the formwork and the concrete, if required by discharging water
through hose pipes and pumps.
g) The contracts shall give careful consideration to the curing methods and conditions for fair-faced
concrete. Components which are specified to have exposed concrete finish shall receive the same curing
treatment.
h) All fair-faced concrete shall be protected from damage from the time of striking the formwork. All edges
and surfaces of such concrete shall be protected form chipping using notched liner or aluminium corner
pieces or other suitable covers that shall be maintained in place until the completion of the works.
4.6.6
Cover Blocks:
a) Pre-cast concrete blocks of suitable shape and size subject to the satisfaction of the Client shall be
manufactured at site. Materials shall be cement, sand, 6mm down or 10mm down aggregates and
approved plasticizer to give at least the strength equal to that of concrete element in which they are to be
used.
b) Cover blocks shall be cast and cured at least 3 to 4 weeks in advance of their use and cube strength of the
same shall be ascertained before use. Cover block should be of concrete of same strength.
c) Placement and spacing of cover blocks shall ensure firm adhesion of reinforcement at its own true location
without notable deformation. As a rough guide, a maximum spacing of 1.2x1.2m should be used. The
Clients decision shall be final and binding in this regard.
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4.7.0
4.7.1
Site Laboratory
The RMC contractor shall establish a full- fledged laboratory at the site within the Mobilisation period so as to
carry out at least the various tests specifically indicated in these specifications. All equipments, instruments,
etc. to be used in the laboratory shall be subject to the approval of the Client. Various codes of practice
indicated in the specifications shall be purchased and stocked in an orderly fashion in the site laboratory. At
least the following equipments and testing facilities along with well-established personnel shall be made
available in the site laboratory throughout the period of construction.
1) Vicats apparatus for setting time of cement conforming to IS:4031.
2) Moulds for cement-sand mortar cubes testing including shake table for compaction.
3) All IS-sieves conforming to IS:2386 (Part-II) for sieve analysis of coarse and fine aggregates.
4) Complete equipment to determine aggregate crushing strength conforming to IS:2386(Part-IV) including
cylinder, tamping rod, balance, compression testing machine and container.
5) Electric oven for drying of aggregates.
6) Hydrometer for testing pH value of water.
7) Moulds 150x150x150mm size 27 nos. conforming to IS:516, including adequate number of tamping
rods for compaction.
8) 2 nos. slump testing cones conforming to IS:1199 including 16mm diameter and 600mm long rods.
9) Thermometer for checking temperature of the concrete.
10) Apparatus for determination of setting time of concrete conforming to IS:8142 consisting of cylindrical or
rectangular container of 150mm least lateral dimension and height of 150mm, spring reaction type
graduated penetration resistance type apparatus, removal needles of 645, 323, 161, 65, 32 and 16mm 2
bearing areas, 16mm diameter tamping rod and pipette.
11) Complete apparatus for the test of air content as per IS:1199.
12) Compression testing machine of minimum 150MT capacity for testing concrete cubes.
13) Standard (graduated) jar for determining silt content of sand.
14) Any other equipment felt appropriate by the engineer-in charge for testing of structural members.
4.7.2
Concrete Testing:
1) As will be apparent from the schedule of quantities, the strength of concrete specified is the criterion and
the Contractor shall make every effort to obtain the specified strengths by good quality control.
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2)
In case of concrete that does not obtain the specified strength at 28 days, such work shall be
demolished and reconstructed to obtain the requisite strength. In case 28 days strength is not achieved,
required NDT tests as per recommendations from RCC Consultants will be carried out and only in case
of unsatisfactory results of these additional test. The required action of demolition should be carried out.
3) To determine whether the concrete in any particular part of work is of the requisite strength or not, test
cubes (work test tubes) shall be made from samples collected from the concrete being poured for the
particular part and determined as per acceptance criteria detailed hereinafter.
4) The number of cubes to be collected from each sample shall be six. Three cubes each are intended for
testing at 7 and 28 days respectively and determining the strength. Cubes tested at 7 days should give
strength not less than 70% of the corresponding 28 days strength. However the test results at 28 days
only shall govern and 7 days test is intended only to give a fair indication of the final results.
5) With prior notice, cubes shall be collected for various structural members and also for works at various
levels. Cubes shall be taken from each 50cum of concrete made during the progress of work or when a
day's concrete does not amount to 50 cum, from each day's pour. It shall also be collected whenever the
usual quality for a particular strength is suspected.
6) Casting of cubes, preparation of moulds for the same, processing and curing the cubes and pressure
testing the same shall be as per relevant Indian Standards as amended upto date.
7) It is the entire responsibility of the Contractor to prepare and get the cubes tested and provide for all
material, labour, moulds, equipment, facility and charges for testing etc.
8) Concrete work shall be deemed to be acceptable provided the three cubes tested for 28 days strength
conform to the following: (The cube tests shall be calculated as per IS456-2000 Table 2)
a) Average of the 3 cube strengths shall not be less than the specified strength.
b) No individual cube strength shall be less than 90% of the specified strength.
c) If any individual cube strength exhibits more than 133% of the specified strength, such cube shall be
classified as freak, and the criteria in (a) and (b) above shall be applied for the remaining two cubes
only and the acceptability determined. Similarly in case of individual cube strength exhibits less han
77% of specified strength, the remaining two cubes only should be considered.
4.7.3
Supervision:
All the tests & reports conducted by the RMC contractor shall be witnessed by the contractors representative
to ensure proper quality of material.
All concreting work shall be done under strict supervision of qualified and experienced representatives of the
Contractor as well as those of the Client. The contractor's supervisors who are in charge of concreting work
shall be experienced & skilled in this class of work and shall personally supervise all the concreting operations.
Special attention shall be paid to the following
a) Proportioning, mixing and quality testing of the materials with particular control on the water cement
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b) Laying of materials in pace and thorough compaction of the concrete ensure solidity and freedom from
voids and honeycombing.
c) Proper curing for the requisite period.
d) Reinforcement positions are not disturbed during concreting and consolidation by vibration.
4.8.0
4.8.1
4.8.2
4.8.3
i)
j)
Waterproofing compound used for concrete or mortar shall be paid separately on the basis of weight of such
compound consumed. The rate quoted for supply of waterproofing compound should include cost of all
materials including taxes etc. delivery at site, storing, etc. as specified by the manufacturer. In case of any
changes in design on account of waterproofing compound , the additional cost shall be in client scope.
4.9.0
4.9.1
The Indian Standard Codes applicable to this section shall include but not limited to the following
IS 383 : 1970 Reaffirmed 2007 - Coarse & fine aggregates from natural sources for concrete.
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IS 456 : 2000 Reaffirmed 2005 - Code of practice for plain and reinforced concrete
IS 516 : 1959 Reaffirmed 2008 - Methods of tests for strength of concrete.
IS 1199 :1959 Reaffirmed 2008 - Methods of sampling and analysis of concrete.
IS 1200 :1974 Reaffirmed 2007 - Methods of measurement of building and civil engineering works concrete works (Part II)
IS 1343 : 1980 Reaffirmed 2004 - Code of practice for pre-stressed concrete.
IS 1791 : 1985 Reaffirmed 2005 - Batch type concrete mixers.
IS 2386 : 1963 Reaffirmed 2007 - Methods of tests for aggregates for concrete particle size & shape.
(Part I)
IS 2386 : 1963 Reaffirmed 2007 - Estimation of deleterious materials and organic impurities
(Part II)
IS 2386 : 1963 Reaffirmed 2007 - Specific gravity, density, voids, absorption and bulking.
(Part III)
IS 2505 : 1964 Reaffirmed 2003 - General requirements for concrete vibrators(Immersion type)
IS 2506 : 1985 Reaffirmed 2005 - General requirements for Screed board concrete vibrators
IS 2514 : 1963 Reaffirmed 2007 - Concrete vibrating tables
IS 2645 : 1975 Reaffirmed 2003 - Integral cement waterproofing compounds.
IS 2722 : 1964 Reaffirmed 2001 - Portable swing weigh batchers for concrete.
IS 3366 : 1965 - Specification for Pan vibrators.
IS 3558 : 1983 Reaffirmed 2008 - Code of practice for use of immersion vibrators for consolidating
concrete.
IS 4656 : 1968 Reaffirmed 2007 - Form vibrators for concrete.
IS 10262 :1982 Reaffirmed 2004 - Recommended guidelines for concrete mix design.
IS 5892 : 1970 Reaffirmed 2004 - Concrete Transit Mixers Specification
IS 1946 : 1961 Reaffirmed 2007 - Code of practice for use of fixing devices in walls, ceilings and of solid
construction.
IS 4031 : 1998 Reaffirmed 2005 - Methods of physical tests for hydraulic cement: Part 5 Determination
of initial and final setting times
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IS 8142 : 1976 Reaffirmed 2007 - Method of test for determining setting time of concrete by penetration
resistance
IS 1200 : 1974 Reaffirmed 2007 - Method of measurement of building and engineering works: Part 2
concrete works
5.0.0
FORMWORK
5.1.0
Related Documents:
Drawings, Bill of Items and Bill of Quantities apply to this section.
5.2.0
Related Sections:
The related sections are as follows:
a) Plain and reinforced concrete
b) Reinforcement
5.3.0
Scope of work:
Providing, fixing and removing formwork for all types in substructure at all depths and heights.
Fixing and removing Aluminium formwork in superstructure at all heights.
5.4.0
Submittals:
The contractor shall provide details of the methods and materials proposed for formwork for each section of
the work. Details of formwork to produce special finishes are to be submitted for approval in writing to the
Client before any materials are brought to site.
5.5.0
5.5.1
Execution:
General:
a) Formwork shall be properly designed and constructed such that it is rigid enough to remain from
bending, sagging or sinking during placement of concrete. It should also be so constructed as to
facilitate removal of it without damage to the concrete. The formwork shall be adequately watertight to
prevent any loss of water and fine material from concrete. All formwork shall be accurately erected with
regard to size, levels, etc.
b)
c)
In case of timber formwork, the surface of forms in contact with concrete shall be wrought or clean
sawn as the case may be. The joints between the boards shall be close fitting. All formwork shall be
properly cleaned before any concreting is carried out.
Surfaces of forms coming in contact with concrete shall be treated with approved form emulsions. It
shall be ensured that these emulsions do not stain or discolour the natural colour of the concrete. Burnt
oil shall on no account be used.
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d)
e)
All corners and angles shall be formed with 45 deg. mouldings to form chamfers and fillets on the
finished concrete. Care shall be exercised to ensure accurate mouldings. The diagonal face of the
moulding shall be planed or surfaced to the same texture as the forms to which it is attached. Unit rate
quoted shall include providing chamfers as shown on the drawings.
Likewise, where drip notches and grooves to pattern are necessary they should be formed by suitably
shaped fillets fixed to form without any extra cost. Formwork for all the beams and other structural
elements shall be built with cambers accurately as specified in the drawings and/or as instructed by the
engineer.
All formwork shall be watertight and so constructed that there shall be no loss of material from the
concrete. All formwork shall be fixed to proper elevation. After the concrete has hardened and the
formwork has been removed, the concrete shall be in the position and of the shape, dimensions, and
surface finish described in this specification or on the drawings.
h) The formwork shall be so designed and positioned that it will not settle or deflect under the load of
concrete, plant, workmen, etc., and can be removed without damage to concrete. In the case of beams,
slabs or similar members the formwork shall be so arranged that the sides or edges may be removed
without disturbance to the soffit or propping system and without any strain to the concrete already placed.
i) Formwork shall compose of steel, best quality wood or non-absorbent type plywood. Timber shall be free
from significant knots and shall be of medium grain as far as possible and hard woods shall be used as
caps and wedges under or over posts. Timber shall be well seasoned, free from sap, shakes,
wormholes, warps or other surface defects and shall have smooth finish.
j) Staging, unless specified otherwise, shall generally be of mild steel tubes, steel beams and channels,
etc.
k) Plywood shall be used in exposed surfaces as shown on drawings or as directed by the client where a
form faced finish is required. Such surfaces shall be formed using approved brand of heavy quality water
resistant plywood to produce a perfectly levelled, uniform and smooth surface.
l)
Formwork composed of steel and/or approved good quality (seasoned) wood may be used in places
where ordinary surface finish is required. The Contractor can also use plywood shuttering where
applicable.
m) The staging shall be true and rigid and thoroughly braced in both directions as well as cross braced,
strutted and propped such that it will not deform unduly under the weight of concrete and other loads due
to men, equipment, etc., and shall remain free from any bulging, sagging or any movement during
placing of the concrete, and can be de-shuttered subsequently without damaging concrete. Vertical
member or props should not be supported on an un-propped lower suspended floor or beam unless it is
ensured by the Contractor that the lower floor or beam can safely carry the loads. No propping shall take
place until the Engineers approval has been given to the Contractors scheme submitted along with
supporting calculations.
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n) To achieve the desired rigidity and alignment of the formwork, and to allow it to be removed gradually
without jarring the concrete, ample studs, braces, bolts, spacer blocks, wires, clamps, ties, straps,
shores, wedges, etc., shall be used to hold the form in proper position without undue distortion.
5.5.2
o)
Temporary openings for cleaning, inspection and for pouring concrete shall be provided at the base of
vertical forms and at other places, where these are necessary and as may be directed by the Engineer.
The temporary openings shall be so formed that they can be conveniently closed rigidly when required
and must not leave any mark on the concrete.
p)
Provision shall be made for traffic on formwork such as not to bear directly on reinforcing steel.
q)
All chamfers and radius trips, liners and cores shall be provided where necessary.
Aluminum Formwork
. Contractor will procure 1 set of Aluminum formwork for completion of 1 tower of 50 upper floors. (1 set of
formwork resembles the total formwork material required to complete one storey of tower, it shall also
include all required consumables like wedges, pins, sleeves, wall ties, nut, bolts, pvc cones, pvc pipes,
working platforms, walkways, soldiers, corner platform and Building spacers with actual wastages for overall
completion of work.)
Necessary refurbishment shall be done after every 50 repetitions of formwork.
5.5.2a
Pre-cambering of Formwork
In general, and unless otherwise shown on drawings or specified in the contract, all formwork for beams and
slabs shall be set with an upward camber at mid span of 2 mm per 1.0m of span for all spans in excess of
5.0m. Cantilevers shall be set with an upward camber at end of span of 4mm per 1.0m. Pre-camber at mid
span of flat slab shall be provided as specified on the drawings.
5.5.3
Joints in Formwork
All joints in formwork shall be either horizontal or vertical and end formwork being square across the mass of
concrete. The design of the formwork shall permit it to be struck and removed without injury to the concrete.
The joints shall be sufficiently tight to prevent any leakage of mortar. The Contractor shall use grout checks at
all horizontal construction joints and shall adopt such other approved expedients, eg. foam rubber sealing
strips, polyester crack filler in joints, or taping of joints, as may be necessary to obtain satisfactory results at
joints in formwork.
5.5.4
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cost. No through tie will be permitted in any liquid / earth retaining walls / slabs, basement walls, etc. No
plugs, bolts, ties or any appliances whatsoever for supporting the shuttering shall be fixed permanently in the
structure, nor be placed temporarily in such a manner that damage to the structure would result from their
removal at the time of striking the forms and supports.
5.5.5
Holes in Formwork
When holes are to be provided in formwork for pipes, weep holes and the like they shall be neatly trimmed
and caulked with an approved material to form a grout-tight joint.
5.5.6
Sloping Formwork
When concrete is to be deposited to a slope steeper than 15o from the horizontal, top forms shall be used to
enable the concrete to be properly compacted.
5.5.7
5.5.8
Approval of Formwork
For each concrete pour requiring formwork propping, the Contractor shall submit to the Engineer, well in
advance to commencement of formwork and propping, details and / or calculations of all proposed formwork
and props, along with a detailed programme of the work. Such approval, if given, shall in no way relieve the
Contractor of his responsibility for the safety or adequacy of such formwork for its purposes.
When forms appear to be unsatisfactory in any way, either before or during the placing of concrete, the work
shall be stopped until the defects have been corrected as per the instructions of the Engineer.
5.5.9
Coating of Formwork
The inside surface of forms, except for permanent formwork, or unless otherwise agreed by the Engineer,
shall be coated with an approved material to prevent adhesion of the concrete. Surface retarders or release
agents shall not be used without prior approval. Release agents shall not be used where surface treatments
require bonding adhesives to be applied. Mould oils or release agents shall be of such type that will have no
adverse effect to concrete and on any finishes to be applied to the concrete nor on the appearance of fair
faced concrete. Release agents shall be applied strictly in accordance with the manufacturers instructions
and shall not come into contact with reinforcement or pre-stressing tendons. Different release agents shall
not be used in formwork to concrete, which will be visible in the finished works. Care should be taken that
mould oils or release agents do not accumulate at the bottom of formwork. If the formwork is not used within
24 hours, a further coat of mould oil or release agent shall be applied before casting the concrete.
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5.5.10
Cleaning of Formwork
All rubbish, particularly chippings, shavings and sawdust, shall be removed from the interior of all formwork
immediately before concrete is placed. In the case of deep sections an opening shall be left at the base to
enable such cleaning to be adequately completed. The Contractor shall provide compressed air jet and / or a
water jet free from any oil or other contamination for the cleaning of formwork.
5.5.11
Inspection of Formwork
Concreting shall not commence until the Engineer has had an opportunity to inspect the formwork and any
enclosed reinforcement and given his approval to commence concreting. The erection, casing and striking of
the formwork shall be done under the personal supervision of a competent foreman.
5.5.12
Striking of Formwork
Formwork shall be struck with the approval of the Engineer at such a time and in such a manner as not to
disturb, damage or overload the finished concrete work or the structure. No props shall be removed without
the approval of the Engineer. The Contractor shall inform the Engineer before removal of any formwork. The
time at which the formwork is removed shall be the Contractors responsibility subject to the minimum periods
between completion of any concreting and removal of forms as given in Clause 11.3 of IS: 456-2000. Support
lower slab: Considering the large spans and consequently large dead loads on the slabs, the lower slabs
shall also be suitably supported / propped to ensure that no excessive loads are imposed. Such propping
shall be kept in place as directed by the Engineer. Should the Contractor wish to reduce these striking times,
he must satisfy the Engineer that the strength of the concrete at such time and the structural system is
adequate to withstand the dead and imposed loads applied to it. Before reducing the striking times the
Engineers agreement shall be obtained in writing.
In case of special structures, such as shells, folded plates, etc., the sequence of removal of forms shall be as
per drawings or as directed by the Engineer. In case of cantilever slabs, the removal of forms shall begin
from the outer edge and proceed towards the support, where as in the case of slabs supported on two/four
sides, the removal of forms shall begin from centre to supports. Formwork to cantilevers shall be removed
only with the approval of the Engineer.
Formwork props shall be positioned between permanent supports such that the members are supported at
maximum 3m centres in both directions. When, in the opinion of the Engineer, the striking of formwork should
be detrimental to or may prejudice the safety of the structure, the formwork shall be left in.
The Contractor shall be responsible for the demolition and re-concreting of any damaged or defective work
howsoever caused, at his own expense. The use of epoxy for bonding fresh concrete shall be carried out as
directed by the Engineer at no extra cost.
If the props are to be left in place whilst the soffit forms to slabs and beams are to be removed, the props
shall be so designed as to remain in position throughout the striking process without having to be temporarily
removed. The use of props designed so that a few can be taken away at a time and replaced immediately
shall be subject to the Engineers prior approval. No construction loads shall be supported from any unshored portion of the structure under construction. The number of floors requiring propping shall be as
instructed by the Engineer according to the design loads of such floors.
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5.5.13
Reuse Of Forms:
Before reuse, all forms shall be thoroughly scraped, cleaned, all nails and adhering substances removed,
holes and leaks satisfactorily plugged, joints examined and where necessary repaired and inside surfaces
treated as specified herein. Formwork materials shall be cleaned after use and maintained in good condition.
Any timber that has shrunk, warped or split and any forms, which are damaged to such an extent as to
weaken the form or to affect the quality or appearance of the concrete, shall be replaced or repaired. If the
strength and composition of the formwork has deteriorated, due to repeated uses, to such an extent that in
the opinion of the Engineer it will not longer adequately perform its function, then it shall not be used again
and shall be removed from site at the expense of the Contractor.
Contractor is encouraged to deploy and work with machinery for all possible activities.
Temporary staging works for rendering and staging for concreting works shall be of
metallicMSorother.Contractorshallnotbepermittedtousewoodenscaffolding.
5.6.0
5.7.0
Dimensions for hot rolled steel beam, channel and angle sections.
IS 1730 : 1989 Reaffirmed 2004 - Dimensions for steel plates, sheets, strip & flats for structural &
general engineering purposes.
IS 4990 : 1993 Reaffirmed 2003 - Plywood for concrete shuttering work.
IS 2750 : 1964 Reaffirmed 2006 - Steel scaffolding
IS 3696 : 1987 Reaffirmed 2007 - Safety code for scaffolds and ladders.
IS 4014 : 1967 Reaffirmed 2006 - Code of practice for steel tubular scaffolding.
IS 6461 : 1972 Reaffirmed 2007 - Formwork for concrete
(Part-5)
IS 456 : 2000 Reaffirmed 2005 - Plain and Reinforced Concrete - Code of Practice
IS 432 : 1982 Reaffirmed 2004 Specification for mild steel and medium tensile steel bars and hard drawn
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IS 2062 : 2006 - Hot Rolled Low, Medium and High Tensile Structural Steel
6.0.0
6.1.0
Related Documents:
Drawings Bill of items and Bill of quantities apply to this section.
6.2.0
Related Sections:
The related sections are as follows:
a) Plain and reinforced concrete
b) Formwork
6.3.0
Scope of work
Supplying, straightening wherever necessary, bending, transporting, placing in position for all types of
structures and tying with 16 to 18 gauge annealed binding wire with necessary cement mortar cover block
of specified sizes.
6.4.0
Submittals:
The Contractor shall prepare and submit to the Clients representative at site bar bending schedule in a
standard approved format at the time of inspection of reinforcement and incorporate the same along with his
claims.
6.5.0
Execution:
6.5.1
6.5.2
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The lapping of bars shall be staggered for different bars and located at points where neither shear nor bending
moment is maximum. Hooks, etc., shall be provided as per Indian Standard Practice and as shown in the
drawings.
6.5.3
Chairs etc.
The Contractor shall provide necessary steel Chairs, etc. or other subsidiary reinforcement which are not shown
on the drawings but may be necessary to keep the reinforcement firmly in its correct position. Hooks, L-bends
and laps in bars shall be provided by the Contractor as shown in the drawing and as instructed by the Engineer.
6.5.4
Spacers :
In case of multiple layers of reinforcement, spacers shall be provided to maintain the specified distance
between bars.
6.5.5
6.5.6
Placing in Position
Reinforcement bars shall be placed in position as shown in the drawings. The bars crossing one another shall
be tied together at every intersection with two strands of annealed steel wire 0.90 to 1.6 mm thickness twisted
tight to make the skeleton of the steel work rigid so that the reinforcement does not get displaced during the
deposition of concrete. The concrete cover shall not be less than that specified in the drawing.
Tack welding shall also be permitted in lieu of binding with steel wire if approved by the Engineer.
The bars shall be kept in position by the following methods:
a)
In case of beam and slab construction, precast cover blocks shall be placed between the bars and
shuttering, so as to secure and maintain the requisite cover of concrete over reinforcement. Alternatively
prefabricated PVC cover block of approved quality can be used for maintaining the required cover to
reinforcement.
b) In case of cantilevered and double reinforced beams or slabs the vertical distance between the horizontal
bars shall be maintained by introducing spacers or support bars of steel at 1.0 meter or at shorter spacing
to avoid sagging.
c) In case of columns and walls, the vertical bars shall be kept in position by means of timber templates with
slots accurately cut in them; or with block of cement mortar (1:2) suitably tied to the reinforcement.
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6.5.7
6.6.0
Approval of Reinforcement:
The Contractor must obtain the approval of the Client to the reinforcement fixed in position, before any concrete
is deposited on the shutters.
6.7.0
6.7.1
6.7.2
6.7.3
6.8.0
6.8.1
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IS:13920:1993 Reaffirmed 2008 - Ductile Detailing of reinforced concrete structures subjected to Seismic
forces
IS 456 : 2005 Reaffirmed 2005 - Plain and Reinforced Concrete - Code of Practice
IS 9417 :1989 Reaffirmed 2003 - Recommendations for welding cold worked bars for reinforced concrete
construction.
7.0.0
7.1.0
Related Documents:
Drawings, Bill of Quantities and Bill of items apply to this section.
7.2.0
Related Sections:
The related sections are as follows:
a) Plain & Reinforced concrete.
b) Reinforcement
c) Scaffolding
7.3.0
Scope of work:
Laying cement concrete flooring (I.P.S) with cement concrete 1:2:4 of required thickness with metallic hardener
topping of specified thickness, where applicable, with necessary shuttering and finishing the top surface
including taking delivery from clients stores, transporting, stacking, storing and accounting properly the cement
issued by the client.
7.4.0
Execution:
7.4.1
General:
Cement concrete of specified mix shall be used. Mixture shall be uniform in colour and consistency.
7.4.2
Preparation of sub-grade:
Before placing the concrete flooring, the sub-grade shall be approved by the Client . If the concrete flooring is
laid on ground or earth filling, the surface shall be thoroughly compacted so that there are no loose pockets.
The sub-base shall be of boulders/gravel/broken bricks/sand/cement concrete as per 'drawings. In case of
upper floors, the structural RCC slab shall be treated as sub-base.
When the sub-base is of lean concrete, the flooring shall commence preferably within 48hours of laying the subbase. The surface shall be thoroughly cleaned of all dirt, mortar droppings and laitance, if any, by scrubbing
with coir or steel wire brush. The top surface shall be slightly rough and shall have the required slope. The
concrete surface shall be wetted and smeared with a coat of cement slurry at the rate of 2kg of cement
spread over an area of 1sqm so as to get a good bond between the sub base and the floor.
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7.4.3
Laying:
The flooring shall be divided into panels so as to reduce the risk of cracking. The size of panels shall not
exceed 2sqm. The length of the panel shall not exceed 11/2 times its breadth. Panel shall be formed using
glass strips, the depth of which shall be equal to combined thickness of the base concrete and the topping.
The screed strip shall be coated with thick coat of lime wash so as to prevent them sticking to the concrete
deposited in the panels. The glass strips shall be so arranged that joints, if any, in the base concrete shall
coincide with the joints in the topping.
The base concrete and the topping shall be laid in alternate bays. At least 48 hours shall elapse before the
concreting in the adjoining bays is commenced. If Glass strips or approved separators are provided as
specified, then cement concrete flooring shall be laid in one operation. This method shall ensure uniformity in
colour of all the panels and straightness at the junction of the panels.
The concrete shall be deposited between the glass strips, thoroughly tamped and the surface screeded
uniformly below the desired finished grade of flooring to accommodate the required thickness of the topping.
Any slope desired in the floor finish shall be given in the base concrete. The surface shall not be finished
smooth but kept rough to provide adequate bond for the topping. The topping shall be laid monolithically on
the clean green surface of the base concrete not less than 2 to 3 hours of laying the base concrete or can be
laid on hardened concrete as in bonded construction
The concrete shall be vigorously sliced and spaded with suitable tools to prevent formation of voids or
honeycomb pockets. The concrete shall be brought to the specified level by means of a heavy straight edge
resting on the side forms and drawn ahead with sawing motion in combination with a series of lifts and drops
alternating with small lateral shifts. After striking of the surface to the required level it shall be compacted with
wooden float. The floating shall be followed by steel trowelling after the surface hardened sufficiently to
prevent excess of fine material from working to the surface. The finish shall be brought to a smooth and even
surface free from defects and blemishes and checked with straight edges and masons spirit level to detect
any inequalities. If broom finish is specifically mentioned in the item, the surface shall be obtained rough with
parallel broom marks before concrete sets.
The surface shall be protected from direct sun when it is green. As soon as the surface has hardened
sufficiently to prevent damage to it, it shall be kept continuously moist for at least 10 days by means of wet
gunny bags or 50mm thick layer of damp sand spread over the surface or pooling water on the surface.
7.5.0
7.5.1
Unit of measurement shall be on square meter basis of specified thickness at actuals. The rate shall
also include cost of providing and removing shuttering.
7.6.0
7.6.1
The Indian Standard Codes applicable to this section shall include but not limited to the following:
IS 383: 1970 Reaffirmed 2007 - Coarse and fine aggregates from natural sources for concrete.
IS 456: 2000 Reaffirmed 2005 - Code of practice for plain and reinforced concrete.
IS 516: 1959 Reaffirmed 2008 - Methods of tests for strength of concrete
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7.7.0
FLOOR FINISHES
7.7.1
Related Documents:
Drawings, Bill of quantities and Bill of items apply to this section.
7.7.2
Submittals
7.7.2.1
The following shall be submitted in accordance with the conditions of contract and Technical Specifications
a) Product data for each type of product specified.
b) Samples for initial selection in form of manufacturers colour charts consisting of actual tiles or sections of
tile showing full range of colours, textures and patterns available for each type and composition of tile
indicated, including samples of grout, adhesives and accessories involving colour selection
c) Samples for verification purpose of each type of tile and for each colour and texture required, at least
600mm square, minimum 9 tiles, mounted on plywood or hardboard backing and grouted showing full
range of variations expected.
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7.7.3
Quality Assurance:
7.7.3.1
The contractor shall obtain each colour, grade, finish, type, composition and variety from qualified
vendor(s) with resources to provide products of consistent quality in appearance and physical properties
without delaying progress of the work.
7.7.3.2
Single source responsibility for setting and grouting materials: The contractor shall obtain ingredients of a
uniform quality from qualified manufacturer for each cementitious admixture component.
7.7.3.3
Installer Qualification: The contractor shall engage experienced installer who has successfully completed tile
installation similar in material, design and extent to that indicated for the project.
7.7.4
Project Conditions:
The contractor shall maintain environmental conditions and protect work during and after installation to comply
with referenced standards and manufacturers printed recommendations.
7.7.5
7.7.5.1
7.7.5.2
Execution:
a) The surface on which the tiles are to be fixed shall be rough, clean, free of dust, thoroughly wetted and
mopped. The tiles shall be soaked in water for a minimum period of 6 hours before fixing. A layer of
cement mortar 1:6 (1 cement, 6 coarse sand) and of average thickness 20mm and thickness at any place
not less than 12mm shall be evenly spread, tamped and corrected to proper levels and allowed to harden
sufficiently to offer a fairly rigid cushion for the tiles to be set.
b) Over this mortar bedding neat white cement slurry of creamy consistency shall be spread at the rate of
2.5 kg of cement per square metre over such an area as would accommodate about twenty tiles. Tiles
shall be fixed in this grout one after another, each tile gently being tapped with a wooden mallet till it is
properly bedded and in level with the adjoining tiles. The joints shall be kept as thin as possible and in
straight lines or to suit the required pattern.
c) Where full size tiles cannot be fixed these shall be cut (sawn) to the required size, and their edge rubbed
smooth to ensure straight and true joints. Tiles that are fixed in the floor adjoining the wall shall enter not
less than 10 mm under the plaster, skirting or dado. After tiles have been laid surplus cement slurry shall
be cleaned off.
d) The joints shall be cleaned off the cement slurry with wire/coir brush or trowel to a depth of 2 to 3mm and
all dust and loose mortar removed. Joints shall then be flush pointed with white cement slurry (1white
cement: 2 sand) added with pigment, if required, to match the colour of tiles. The pointing can
alternatively, be carried out with an approved non-shrink grout of matching colour as recommended by
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e) The floor shall then be kept wet for 7 days. After curing, the surface shall be washed and finished clean.
The finished floor shall not sound hollow when tapped with a wooden mallet.
7.7.5.3
g) For fixing dado/skirting as stated in BOQ, approved tile to be coated with sealer coat from back side. Tiles shall
be fixed with approved tile adhesive of (Bal / Laticrete or equivalent) to correct line, level and plumb pattern as per
drawing. All joints shall be well cleaned and grouted by matching colour approved readymade grout, including
cleaning, curing, required independent double legged scaffolding, etc. to the satisfaction of PM.
Measurement and Payment:
Payment shall be made on the area basis as per actual consumption.
7.7.6
7.8.0
KOTA/CUDDAPAH STONE
7.8.1
Scope of Work:
Providing and laying Kotastone staircase Tread slab over cement mortar bedding of specified mix and
thickness.
7.8.2
Execution:
a) RCC on which the Kota treads are to be laid shall be cleaned, wetted and mopped. The bedding shall be
of cement mortar 1:6 (1cement: 6 coarse sand). The average thickness of the bedding mortar under the
slab shall be 20mm but at no place it shall be less than 12mm.
b) The thickness of stone shall be 25mm maximum or as shown with an allowable tolerance of 2 mm. The
tolerance shall be 2 mm for machine cut slabs with respect to length and breadth.
c) Each slab shall be cut to the required size and shape and fine chisel dressed on the sides to the full
depth so that a straight edge laid along the side of the stones shall be in full contact with it. All angles
and edges of the tile shall be true, square and free from chippings and surface shall be true and plane.
d) The slab shall be washed clean before laying. It shall be laid on top, pressed, tapped with wooden mallet
and brought to level with the adjoining slabs. It shall be lifted and laid aside. The top surface of the
mortar shall then be corrected by adding fresh mortar at hollows.
e) The mortar is allowed to harden a bit and grey cement slurry of creamy consistency shall be spread over
the same at the rate of 3 kg of cement per sqm. The edges of the slab already paved shall be buttered
with grey cement with or without pigment to match the shade of the marble slabs.
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f)
7.8.3
The slab to be paved shall then be lowered gently back in position and tapped with wooden mallet till it is
properly bedded in level with and close to the adjoining slabs with as fine a joint as possible.
Subsequent slabs shall be laid in the same manner. After each slab has been laid, surplus cement on the
surface of the slabs shall be cleaned off. The flooring shall be cured for a minimum period of seven
days. The surface of the flooring as laid shall be true to level and slope.
7.8.4
8.0.0
PAINTING
8.1.0
Related Documents:
Drawings, Bill of quantities and Bill of items apply to this section.
8.2.0
Related Sections:
The related sections are as follows:
a) Plain & Reinforced Concrete
8.3.0
Scope:
Providing necessary approved paint, preparing the surface to be painted and painting the surface with
required number of coats, shade specified in drawings, BOQ or as directed by the client including the cost
of necessary consumables like brushes, etc., providing and removing staging required.
Paint all surfaces as per drawings. Where an item or surface is not specifically mentioned, paint the same as
similar adjacent materials or surfaces. If colour or finish is not designated, the Client will select from standard
colours or finishes available.
8.4.0
Submittals
8.4.1
The following shall be submitted in accordance with the conditions of contract and Technical Specifications
a) Manufacturers technical information, label analysis and application instructions for each material
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b) List each material and cross reference the specific coating and finish system and application. Identify
each material by the manufacturers catalogue number and general classification.
c) Submit sample of specified colour selection for each colour indicated
d) Manufacturers test certificates.
8.5.0
Quality Assurance:
8.5.1
Single source responsibility: The contractor provides primers and undercoat produced by the same
manufacturer as the final coat.
8.5.2
The contractor shall review other sections in which primers are provided to ensure compatibility of the total
system for various substrates.
8.5.3
The contractor shall provide the manufacturers best quality trade sale paint material of the various coating types
specified. Paint material containers not displaying manufacturers product identification will not be accepted.
8.5.4
The contractor shall as far as possible use pre-mixed manufacturers colours and shall prepare paired samples
of the colours selected and submit name for approval of the Client. No work shall commence before the
Client has given approval, preferably in writing of the colour samples.
8.5.5
Painting shall not be started until the surfaces to be painted are in a condition fit to receive painting and so
certified by the Client. Painting work shall be taken only after all other builders work is completed.
8.5.6
Only double scaffolding having two sets of vertical supports shall be provided for all painting work. The
supports shall be tied together with horizontal pieces over which the scaffolding planks shall be fixed. All the
vertical and horizontal members of the scaffolding shall be placed sufficiently away from the surface to be
painted to ensure proper and uninterrupted application.
8.6.0
Project Conditions:
8.6.1
Apply water based paints only when the temperature of surface to be painted and surrounding temperature is
between 50F(10C) and 90F(32C).
8.6.2
Apply solvent-thinned paints only when the temperature of surface to be painted and surrounding temperature
is between 45F(7C) and 95F(35C).
8.6.3
Do not apply paint in snow, rain, fog or mist when the relative humidity exceeds 85% at temperature less than
5F(3C) above the dew point or to damp or wet surfaces. Painting may continue during inclement weather if
surface and areas to be painted are enclosed and heated within temperature limits specified by the
manufacturer during application and drying periods.
8.7.0
Execution:
8.7.1
General:
All materials required for the execution of painting work shall be obtained direct from approved manufacturers
and shall be brought to the site in makers drums, kegs etc. with seals unbroken.
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If in case of ready mixed paints, thinning if necessary, the brand of thinner shall be as per recommendations
of the manufacturer.
Paint shall be applied by brushing or spraying. The brushing operations are to be adjusted to the spreading
capacity advised by the manufacturer. During painting, every time after the paint has been worked out of the
brush bristles. The bristles shall be opened up by striking the brush suitably.
After the finishing of work, the adjacent surfaces not intended to be washed/ distempered/painted/polished,
shall be thoroughly cleaned of all paint patches and shall be finished in accordance with surface finishing of
such surfaces.
8.7.2
White washing
a) White washing in general shall confirm to IS 6278.
b) The surface to be white washed shall be thoroughly cleaned of all dirt, dust, mortar dropping and other
foreign matter before white wash is to be applied.
c) Surfaces already white/colour washed shall be broomed down to remove all dust, dirt, loose scales of
lime wash or other foreign matters.
d) All holes, cracks, patches etc. not exceeding 0.1 sq. m. in area shall be made good with material similar
to that of the surface. Surfaces affected by efflorescence, moss, fungi, algae, lichen etc. shall be treated
in accordance with IS 2395.
e) White wash shall be applied with 'MOONJ' brush to the specified number of coats. The operation for
each coat shall consist of stroke of the brush from the top to down wards, another from the down to
upwards over the first stroke. Similarly one stroke horizontally from right and another stroke from the left.
Each coat shall be allowed to dry before the next coat is applied.
f) White wash shall be applied at locations indicated in drawing.
g) The white washing on ceiling should be done prior to that on walls.
h) Surfaces of doors, windows, floors etc., which are not to be white washed, shall be protected from being
splashed upon. Such surfaces shall be cleaned of white wash splashed, if any.
8.7.3
Cement paint
a) Preparation of surface shall be same as that of white wash. The surface so prepared shall be thoroughly
wetted with clean water before the paint is applied.
b) Cement paint of approved make shall be mixed with water and stirred to obtain a thick paste, which shall
then be diluted to workable consistency. The proportion of mixture shall be as manufacturer's
EMPLOYER
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recommendation. The paint shall be mixed in such quantity that can be used up within an hour of mixing
to avoid setting and thickening of the paint.
c) The surface shall be treated with minimum two coats of cement paint and 1 coat of primer. Not less than
24 hours shall be allowed between two coats and the subsequent coats shall be applied only after the
preceding coat has become hard to resist marking by subsequent brushing.
d) The finished surface shall be even and uniform in shade without patches brush marks, paint drops etc.
Cement paints shall be applied with a brush with relatively short stiff hog or fibre bristles.
e) cement paint shall not be applied on surfaces already treated with white wash, colour wash, distemper
dry or oil bound, varnishes, paint, etc. It shall not be applied on gypsum, wood and metal surfaces.
f)
Curing shall be started soon after the paint has hardened. Curing shall be done by sprinkling with water
two or three times a day. This shall be done between coats and for at least two days following the final
coat.
Enamel Paint:
a) Enamel paint conforming to IS: 1932 of approved brand and manufacturer and of required colour shall be
used for the top coat and undercoat of shade to match the top coat as recommended by the
manufacturer shall be used.
b) For wood work surface preparation shall be done as given in the next clause.
c) Undercoat shall be one coat of specified paint of shade suited to the shade of the topcoat. It shall applied
and allowed to dry overnight. It shall be rubbed next day with the finest grade of wet abrasive paper to
ensure a smooth and even surface free from brush marks and all loose particles dusted off.
d) The top coat of approved brand and manufacturer shall be laid on evenly and smoothly by means of
crossing and laying off which consists of covering the area over with paint, brushing the surface hard for
the first time over and then brushing alternately at right angles to the same. The full process of crossing
and laying off will constitute one coat. The number of coats as specified in the item shall be applied and
the painted surface shall present uniform appearance and finish free from streaks, blisters, etc.
8.8.0
8.8.1
Painting on Woodwork:
a) Preparation of surface shall conform to IS 2338 (Part-1) in general. All woodwork shall be dry and free
from any foreign matter. Nails shall be punched well below the surface. The surface shall be
smoothened off with abrasive paper used across the grain prior to painting and along the grain prior to
EMPLOYER
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the staining. Any knots, resinous, or bluish sapwood, cutting out of which is not justified shall be covered
with red lead conforming to IS 103.
b) Plywood and block board shall be treated in the same manner as for woodwork.
c) Particleboards surface shall be filled with a thin workable filler and finished as for solid wood.
d) Priming shall be in accordance with IS 2338 (Part I and II). Dirt or any other extraneous material on the
surface shall be removed and the priming shall be applied by brushing.
e) Priming shall be done on all exposed and unexposed surfaces. Unless specified otherwise, all joinery
work intended to be painted shall receive at least 2 coats of primer. Type of primer shall be in
accordance with Table-1 and Table-2 of IS 2338 (Part-II).
f)
Stopping and filling shall be done after priming. Stopping shall be made to the consistency of stiff paste
and shall be used to fill holes and cracks. Filler shall be used to level up slight irregularities of the
surface. Filler shall be applied with a putty knife and subsequently rubbed down to a level surface with
abrasive paper.
g) The filler coat shall be allowed to fully flatten and harden before subsequent coat is applied.
h) Under coat shall be applied after the surface has been primed, stopped and filled, and rubbed down to a
smooth surface. Under coat may be brushed or sprayed. After drying the coat shall be carefully rubbed
down and wiped clean before the next coat is applied. The type of under coat shall be depending upon
the finishing and in accordance with Table-1 and Table-2 of IS 2338 (Part-II).
i)
8.8.2
The finishing paint shall be as specified in the item description and shall be applied either by the brush
or by spraying. Reference shall be made to the Table-1 and Table-2 of IS 2338 (Part-II)
8.9.0
Providing and erecting necessary scaffolding if necessary and removing the same after the work is
completed.
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IS 1200: 1987 Reaffirmed 2007 - Methods of measurement of building and civil engineering works
Painting, polishing, varnishing, etc.
IS 1477: 1971 Reaffirmed 2005 - Code of practice for painting of ferrous metals in building. (Part 1&2)
IS 2074: 1992 Reaffirmed 2002 - Ready mixed paint, air drying red oxide-zinc Chrome and priming.
IS 2395: 1994 Reaffirmed 2005 - Code of practice for painting concrete masonry & plaster surfaces.
(Part 1 & 2)
IS 5410: 1992 Reaffirmed 2004 - Cement Paint, colour as required.
IS 6278: 1971 Reaffirmed 2006 - Code of practice for white washing and colour washing
IS 16: 1991 Reaffirmed 2003 - Shellac Hand made Part- 1
IS 16: 1991 Reaffirmed 2003 - Shellac- Machine made Part- 2
IS 75: 1973 Reaffirmed 2006 - Linseed Oil Raw & Refined
IS 77: 1976 Reaffirmed 2004 - Linseed Oil Boiled for paints
IS 102: 1962 Reaffirmed 1996 - Ready mix paint, brushing, red lead, non setting and priming.
IS 104: 1979 Reaffirmed 2004 - Specification for ready mix paint, brushing, Zinc chrome and priming.
IS 117: 1964 - Ready mixed paint, Brushing, Finishing exterior, Semi gloss for general purpose.
(Withdrawn superseded IS 13607)
IS 133: 2004 - Enamel, Interior (a) under coating, (b) Finishing.
IS 137: 1965 Reaffirmed 2004 - Ready mixed paint, Brushing, Matt or Egg shell flat, Finishing Interior
IS 158: 1981 Reaffirmed 2004 - Ready mixed paint, brushing, Bituminous black, lead free, acid, alkali and
heat resisting.
IS 217: 1988 Reaffirmed 2004 - Specification for cut black bitumen.
IS 218:1983 Reaffirmed 2008 - Specification for Creosote and Anthracene oil for use as wood preservatives.
IS 290:1961 Reaffirmed 1996 - Coal tar black paint. (Withdrawn standards )
IS 337: 1975 Reaffirmed 2001 - Varnish, finishing interior.
IS 347: 1975 Reaffirmed 2007 - Varnish, Shellac for general purpose.
IS 348: 1968 Reaffirmed 2001 - French polish.
IS 524: 1983 Reaffirmed 2005 - Varnish, finishing, exterior, synthetic air drying.
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IS 525: 1968 Reaffirmed 2001 - Varnish finishing exterior & general purpose
IS 533: 2007- Gum spirit for turpentine?
IS 2932: 2003 - Enamel, synthetic, Exterior (a) Undercoat, (b)Finishing.
IS 5411 : 1974 Reaffirmed 1993 - Plastic emulsion paint for interior use
Part 1 & 2
IS 345 : 1952 - Wood filter transparent liquid ( Withdrawn standards)
IS 1932 : 1986 reaffirmed 2001 - Specification for Mustard and Rape Seed Oilcake as Livestock Feed
Ingredient
IS 103 :1962 - Ready mixed paint, brushing, white lead, for priming, and general purposes
(Withdrawn standards)
9.0.0
WATERPROOFING:
9.1.0
Related Documents:
Drawings, Bill of quantities and Bill of items apply to this section.
9.2.0
Related Sections:
The related sections are as follows:
a) Plain and reinforced concrete
9.3.0
Scope:
This specification covers the requirements for various waterproofing system for under ground structures,
toilet sunken slab, roof slabs, lift pits, trenches, etc.
9.4.0
Guarantee:
For the waterproofing on the roof as well as for underground basements the Contractor shall give guarantee
in writing for the period of 15 years as specified in the Schedule of Item. The guarantee shall be in legal
paper in an acceptable form. For such guarantee the Contractor shall get guarantee from the manufacturer
/specialised firms and forward the same to the Client/Consultant. However, the Contractor shall be fully
responsible for the serviceability of the waterproofing treatment throughout the guarantee period and any
leakage during that guarantee period shall be promptly rectified by the Contractor at no cost to the and
without disturbing working facility of the Ariisto
9.5.0
Submittals:
The Contractor shall submit the product data, including manufacturers technical product data, application
instructions and recommendations for each type of surface.
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9.6.0
Execution:
9.6.1
Providing and laying APP membrane or approved equivalent over a coat of approved brush
applied bitumen based primer
ii)
iii)
Providing and laying/applying PCC protective layer over water proofing system to lift Pit external
surface mixed with approved water proofing admixtures including wire mesh layer for plastering wall
surfaces as per specification and as directed by the Manufacturer.
To Slab : 40mm thick screed (1:1.5:3) 1 cement: 1.5 Coarse sand: 3 stone chips 10/12mm)
To Wall: 25mm thick plastering (1:1.5:3) 1 cement: 1.5 Coarse sand: 3 stone chips 10/12mm)
9.6.2
Cleaning the Concrete surfaces with wire brush/ coir brush or suitable tool to remove dust, dirt etc.
2.
3.
Seal all cracks, honeycombs, pin holes, joints with non shrink mortar.
4.
Filling the sunk with Brick bats with cement mortar mixed in ratio of 1:3:6 (1 cement : 3 sand : 6 brick
bats) including mixing of water proofing compound 2 % by weight of cement to sunk portions of
toilets.
5.
9.6.3
Cleaning the Concrete surfaces with wire brush/ coir brush or suitable tool to remove dust, dirt etc.
2.
3.
Seal all cracks, honeycombs, pin holes, joints with non shrink mortar.
4.
Providing & applying 2 coats (base coat and final coat) of approved waterproofing material.
5
6.
7.
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9.6.4
Providing a layer of new half broken bricks (coba) giving gaps of 15-20mm between broken bricks,
providing necessary gradient for proper flow of water and providing cement slurry with water proofing
compound spread over brick bat coba in cement mortar 1:4 (1 cement : 4 coarse sand) with water
proofing compound filled in gaps of broken bricks and 20mm plaster in cement mortar 1:4 (1 cement
: 4 coarse sand) mixed with polymer based water proofing compound, top finished smooth with neat
cement and providing rope chequers including extending the water proof plaster 300mm on vertical
surfaces with necessary chasing / treating of walls including providing and making gola as per
drawing etc. Average thickness of the brick bat coba to be avg. 125mm.
7. Making 300mm x 300mm false squares and rounding off the slab and wall edges upto 300mm above
finished level.
8. Curing to be done for 24 hours.
9.7.0
9.8.0
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10.0.0
WOODWORK
10.1.0
Related Documents:
Drawings, Bill of quantities and Bill of items apply to this section.
10.2.0
Related Sections:
The related sections are as follows:
a) Painting
b) Steel joinery
c) Hardware
10.3.0
Scope:
This specification covers all woodwork joinery and similar work in building. All wood work associated with
work of all other sections shall also be done generally according to these specifications unless specified
otherwise.
10.4.0
Submittals:
The contractor shall submit the door manufacturers technical data for each type of door, including details of
core and edge construction, trim for openings and louvers and factory-finished specifications and warranty.
The contractor shall submit shop drawings indicating location, size, swing and grade of each joinery item,
elevation of each kind, detail of construction, extent of hardware blocking, fire rating, requirements of factory
finishing and other pertinent data. Indicate ore-fitting and pre-machining requirements including hardware
locations.
The contractor shall submit samples 300mm square or as indicated for each type of finished face including view
panels, painting, polishing as applicable.
10.5.0
Project conditions:
Joinery shall not be delivered or installed until conditions for temperature and relative humidity has stabilized.
Finishing of woodwork on trims, finished frames, etc. shall not commence until all interior plastering and flooring
is completed and cured and area cleared of all rubbish. Wherever so required samples of actual work shall be
installed at the site and got approved by the Client .
10.6.0
Flush shutters:
10.6.1
Flush door shutters shall be wooden, solid core or cellular and hollow core type, as specified in the
Schedule of Quantities or as directed by the Client. They shall be obtained from an approved source of
manufacture covered on face with commercial ply, wood veneer or other finish as may be necessary. Solid
core shutters shall conform to IS: 2202 (Parts-1 & 2) as applicable and cellular or hollow core shutters shall
conform to IS: 2191 (Parts-1 & 2). The resin used shall be phenol formaldehyde. A full size sample door
shall be offered for inspection and approval.
10.6.2
The solid core type flush door shutters shall be decorative or non- decorative type as specified and shall
conform to IS:2202(part-I&II). The solid core shall be prepared from good quality seasoned and treated
wood of one specimen having straight grains. The adhesive used for bonding cross-band and plywood to
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core and face veneers to cross-band shall be PHENOL FORMALDEHYDE SYNTHETIC RESIN conforming
to BWP type specified in IS:848. Samples of shutter shall be got approved before ordering in bulk. The size
and thickness shall be as specified in the drawing.
10.6.3
Block board core: The block board core shall conform to the requirements specified in Indian
Standard Specification IS: 1659-1990. The wooden strips for the core shall not exceed 25mm in width.
The length of the majority of strips shall extend to the full length of the board. Butt end joints are
permissible provided the jointed strips are distributed between full-length strips and the joints are
staggered. In any one block board, the core strips shall be of one species of timber only. A wooden
frame prepared from styles and rails of well-seasoned and treated good quality wood shall be provided
for holding the core. The width of the members shall not be less than 50 mm and not more than 100
mm. Alternatively, the core shall be of solid board with slots extending for about two third depths and at
approximately 20mm spacing. The slots shall be made alternatively on two faces of the board.
b)
Particle board core with or without block board : The core shall be either particle board or a
combination of block board and particle board. In a combined construction the width of block board
construction shall extend at least 150mm from inner edge of the style, on either side, and the rest shall
be particle board. Block board shall conform to the requirement of IS:1659-1990. The particle board
shall be either of flat pattern pressed type or extrusion type conforming to IS:3478:1966.
c)
d)
Particle board core: This shall be three layer of flat pressed type.
Laminated core: It shall be made by gluing together under pressure plywood strips in a
laminated way. The frame for holding the core shall be as specified in (a) above.
10.6.4
Internal lipping: All edges of the core shall be lipped internally with first class teak wood battens of not less
than 25mm depth, glued and machine pressed along with the core. Internal lipping may be provided
separately or as one piece with the style. For double leaved shutters the depth of lipping at the meeting of
styles shall not be less than 35mm.
10.6.5
External lipping: All edges of the finished door shutter shall be provided with superior quality teak wood
lipping whether or not shown in the drawing with top and sides 6mm thick and bottom 30mm thick.
10.6.6
Face panel for Solid core board: The face panel shall be formed by gluing by hot press process on both
faces of the core with either plywood or cross-bands and face veneer. The thickness of the cross-bands as
such or the plywood shall be between 1mm and 3mm. The thickness of the face veneer as such or the
plywood shall be between 0.5mm and 1.05 mm for commercial veneers and between 0.5mm and 1.0mm
for decorative veneers. The combined thickness of cross bands and face veneer shall not be less than
2.5mm. The plywood conforming to these requirements shall be glued under pressure on both faces of the
core. When the panel consists of cross-bands and face veneer glued separately, the cross-bands shall be
laid with their grains at right angles to those of the core and glued to its both faces. Face veneer shall then
be laid with their grains at right angles to those of the cross-bands. Where it is specified to have wooden
strips in the block board core horizontal rather than vertical, this shall be permitted only if three ply panel is
pressed on either side of the core and the total is a seven-ply construction. Application of a decorative
veneer on a finished face panel having veneer in the same direction as proposed shall be avoided.
Wherever specified, the face veneering plywood shall be with BWP Marine grade ply conforming to IS:303
and IS:710.
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10.6.7
Face panel for Cellular and Hollow Board: The plywood forming the face panel shall not be less than 3mm in
thickness in the case of cellular core and not less than 6mm in thickness in the case of hollow core. Except
for 25mm thick door in which case 4mm thickness may also be permitted. Two ply face skin construction in
a combination of cross-band and face veneer may also be adopted in which case the combined thickness
shall not be less than 4mm. The thickness of face veneer in the plywood shall be between 0.5mm and
1.5mm for commercial veneers and between 0.5mm and 1.0mm for decorative veneers. The plywood face
skin assembly conforming to these requirements shall be glued under pressure on the both faces of the
core.
10.7.0
Execution:
10.7.1
General:
a) Wood work shall be neatly and truly finished to exact dimensions and details as per drawings, without
patching or plugging of any kind and rebates, roundings and mouldings as shown in the drawings made
before assembling. Exposed work shall be finished smooth with well-planed faces.
b) All assembly of shutters of doors, windows, ventilators and frames thereof shall be exactly at right
angles. In the case of frames, the right angle shall be checked from the inside surfaces of the respective
members.
c) All door frames shall be clamped together so as to be square and flat at the time of delivery. Doorframes
without sills shall be fitted with temporary stretchers.
d) Before frames are fixed into position these shall be inspected and approved by the Client. The frame
shall be placed in proper position and secured to wall or columns as the case may be with metallic
fasteners, iron hold fasts. The doorframes without sills, while being placed in position shall be suitably
strutted and wedged in order to prevent warping during construction. Under no circumstances the frames
shall be embedded in the floor finish. The frames shall also be protected from damage during
construction.
e) All surfaces of the door frames and shutters which are required to be painted ultimately shall be covered
evenly by brush painting with a priming coat of a white lead based primer. In the case of doors to be
polished or varnished, a priming coat of approved polish or varnish shall be given before delivery. No
primer shall be applied to the woodwork until it has been inspected and passed by the Client/Consultant.
10.7.2
Joinery:
a) All heads, posts, transoms and mullions etc., of doors, shall be made out of single pieces of timber only.
b) The heads and post shall be through tenoned into the mortices of the jamb posts to the full width of the
latter and the thickness of the tenon shall be not less than 1.25cm. The tenons shall be close fitting into
the mortices and pinned with corrosion resisting metal pins of not less than 8mm diameter or with wood
dowels not less than 10mm diameter.
.
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d) Unless otherwise specified, all joints shall be mortice and tenon joints with the ends of the tenons
exposed to view. Joints shall fit truly and fully without wedging or fillings. The contact surfaces of
tenons and mortices shall be treated, before putting together, with an approved adhesive conforming to
the relevant IS specifications.
10.7.3
10.7.4
Fixing
a) The frames shall be fixed into prepared openings in the wall.
b) The height of the unfinished opening shall depend upon whether a threshold is required or not.
c) The M.S. clamps fixed to the frame shall be inserted in the holes and jammed in cement concrete M-15
with 10mm down graded stone chips after holding the frame in proper position to the line, level and
plumb.
d) In R.C.C walls and columns the frames shall be fixed with 150mm long counter sunk catch bolts that are
driven through the frame and screwed into the drilled holes in R.C.C and filled with Datofix or equivalent
anchor fasteners.
e) Door shutters shall be installed to comply with the manufacturers instructions wherever applicable
f)
Shutters shall be aligned and fitted with uniform clearances and bevels as below. For door shutters stiles
and rails shall not be trimmed in excess of the limits set by the manufacturer or permitted with fire-rated
doors. Pre- machining is preferable. Cut surfaces shall be sealed after fitting and machining.
1) Fitting Clearances for non-rated doors: 3mm at Jambs and heads; 1.5mm per leaf at meeting stiles
for pairs of doors. 3mm from bottom of door to top of decorative floor finish or covering. Where
threshold is shown or scheduled 6mm clearance shall be provided from bottom of door to top of
threshold.
2) Fitting clearances for fire rated doors shall comply with NFPA 80
3) Bevel non-rated door 3mm in 50mm at lock and hinge edges.
4) Bevel fire-rated doors 3mm in 50mm at lock edge
10.7.5
Fittings:
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a))
Generally, each door shutter shall be fixed to the frame with three hinges of approved manufacture,
one at the centre and the other two approximately 24cm from the top and bottom of the shutter.
b) Locks, handles, door closers, stoppers etc., shall be fitted as shown in the drawing or as described in the
Schedule of Quantities.
10.8.0
Inspection :
All doors shutters shall be inspected & tested in accordance with shutters requirements laid down in clause
10 of IS: 1003 (Part-2)-1992. The Contractor shall provide all facilities to the Ariisto for the inspection of the
goods at his premises. No primer shall be applied to wood work until it has been inspected, tested and
passed by the Ariistot. ARIISTO shall have the option of rejecting any article found to be defective or not
complying with the requirements of this specification and the relevant Indian Standards.
10.9.0
10.9.1
10.9.2
Hardware and fitting like locks, kick/push plates, tower bolts, door closer etc. shall be paid with door shutters
on actual numbers provided.
10.9.3
Rate shall include all materials, labour, erection, protective measures, transport, conveyance, storage and
other incidental expenditures as required for completion of the items.
10.10.0
10.10.1
The Indian Standard codes applicable to this section shall include but not limited to the following:
IS 2202: Part-I: 1999 Reaffirmed 2004 -Specifications for wooden flush door shutters (solid core type)
plywood face panels.
IS 2202: Part-II : 1983 Reaffirmed 2006 - Specification for wooden flush door shutters (solid Core type)
particle board and hard board face panels.
IS 1003: Part-1:2003 - Specification for Timber panelled and glazed shutters
Door shutters.
IS 1003 : Part-2 : 1994 Reaffirmed 2006 - Windows and ventilator shutter
IS 3087: 2005 - Specification for wooden particle boards (medium density) for general purposes.
IS 3097: 2006 - Specification for Veneered particles board.
IS 848: 2006 - Specification for synthetic Resin Adhesives for Plywood (phenolic and Amino plastic).
EMPLOYER
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IS 205: 1992 Reaffirmed 2007 - Specification for non-ferrous metal butt hinges.
IS 2338: 1967 Reaffirmed 2005 - Code of Practice for finishing of wood and wood based materials
(Part-1 & Part-2).
IS 1341 : 1992 Reaffirmed 2007 - Specification for steel butt hinges.
IS 4021 : 1995 Reaffirmed 2006 - Specification for timber door, window and ventilator frames.
IS 303 : 1989 Reaffirmed 2003 - Specification for plywood for general purposes.
IS 1659 : 2004 - Block Boards Specification
IS 710 : 1976 Reaffirmed 2004 - Specification for Marine Plywood
IS 3478 : 1966 Reaffirmed 2003 - Specification for High Density Wood Particle Boards
11.0.0
M.S. DOORS
11.1.0
Related Documents:
Drawings, Bill of quantities and Bill of items apply to this section.
11.2.0
Related Sections:
The related sections are as follows:
a) Painting
b) Hardware
11.3.0
Scope:
Supplying and installing steel doors in accordance with this specification, schedule of items and drawings.
The supply and installation of additional fastenings, accessory features and other items not specifically
mentioned, but which are necessary to make a complete functioning installation shall form a part of this
contract.
The Contractor shall furnish all materials, labour, operations, equipment, tools & plant, scaffolding and
incidentals necessary and required for the completion of all metal work in connection with steel joinery, as
called for in the drawings, specifications and bill of quantities which cover the major requirements only.
Anything called for in the tender documents shall be considered as applicable to the items of work
concerned.
All metal work shall be free from defects, impairing strength, durability and appearance and shall be of the
best quality for purposes specified made with structural properties to withstand safely strains, stresses to
which they shall normally be subjected.
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11.4.0
Submittals:
The contractor shall submit the door manufacturers technical data substantiating that the products comply with
requirements.
11.5.0
11.6.0
11.6.1
The unit of measurement will be in square metres correct to two places of decimal. The width and height
shall be measured overall from outer to outer of frame. The height and width shall be measured correct to
0.5cm.
11.6.2
Any projection beyond overall frame size such as horns or projections of frames below floor will not be
measured in the area. The rate shall be deemed to have included for the cost of materials, transport,
erection and installation including making recesses in masonry and other incidental expenses; cost of
minimum hardware and fixtures as called for.
11.7.0
18.7.1
The Indian Standard Codes applicable to this section shall include but not limited to the following:
IS 6248:1979 Reaffirmed 2006 - Specifications for metal rolling shutters and rolling grill.
IS 1081:1960 Reaffirmed 2006 - Code of practice for fixing and glazing of metal (steel and aluminium)
doors, windows and ventilators.
IS 4351:1976 Reaffirmed 2003 - Specifications for steel door frames.
IS 1948:1961 Reaffirmed 2006 - Specification for aluminium doors, windows and ventilators
EMPLOYER
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IS 1361:1978 Reaffirmed 2006 - Specifications for steel windows for industrial buildings.
IS 1038:1983 Reaffirmed 2006 - Specifications for steel doors, windows and ventilators.
IS 1200:1984 Reaffirmed 2007 - Method of measurement of glazing. (Part XIV)
IS 3614:1966 Reaffirmed 2007 - Specification for fire check doors. (Part I)
IS 7452:2003 Reaffirmed 1990 - Specification for hot rolled steel sections for doors, windows and
ventilators.
IS 2835: 1987 Reaffirmed 2004 - Flat transparent sheet glass.
IS 5437: 1994 Reaffirmed 2005 - Figured glass, rolled & wired glass
IS 1038: 1983 Reaffirmed 2005 - Specification for steel doors, windows and ventilators
IS 1977: 1996 - Withdrawn Superseded No. IS 2062 : 2006 - Low Tensile Structural Steels.
IS 1477: Part 1: 1971 Reaffirmed 2005 - Code of practice for painting of ferrous metals in buildings
Part 1 Pretreatment
IS 1477: Part 2: 1971 Reaffirmed 2005 - Code of practice for painting of ferrous metals in buildings
Part2 Painting
IS 4030: 1973 - Superseded No. IS 513 - Cold rolled carbon steel strip for general engineering purposes.
IS 2108: 1977 - Superseded No. IS 14329 - Blackheart malleable iron castings.
12.0.0
ALUMINIUM WORKS
12.1.0
Related Documents:
Drawings, Bill of quantities and Bill of items apply to this section.
12.2.0
Related Sections:
The related sections are as follows:
a) Painting
b) Steel joinery
c) Hardware
12.3.0
Scope:
This specification the general requirements of windows, Ventilators, doors, etc., including supplying,
installing, testing and maintaining.
EMPLOYER
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12.4.0
Submittals:
The contractor shall submit the product data for each window system including manufacturers standard details
and fabrication methods, recommendations for maintenance and cleaning of exterior surfaces.
The contractor shall submit shop drawings for system required, including layout and installation details, detail
sections of typical composite members, anchors and reinforcement, hardware mounting heights, glazing details,
provision for expansion and contraction, etc.
The contractor shall submit pairs of samples of each specified colour and finish on 300mm long sections of
extrusions or formed shapes, where normal colour variations are anticipated, 2 or more units in each set of
samples indicating extreme limits of colour variations.
The contractor shall submit samples of all hardware proposed for various systems and obtain the approval of
the Ariistot prior to manufacture.
12.5.0
Quality Assurance:
12.5.1
Single source responsibility: The contractor shall obtain from one source and from single manufacturer.
12.5.2
Manufactures Qualification: The contractor shall provide aluminium systems produced by a firm experienced
in manufacturing systems that are similar to those indicated for this project and that has a record of
successful in-service performance.
12.5.3
Installer Qualification: The contractor shall engage experienced installer who has successfully completed
installations similar in material, design and extent to that indicated for the project and who has a record of
successful in-service performance.
12.5.4
Design Criteria: The drawings indicate the size, profile and dimensional requirements of work required.
Deviations in dimensions and profiles, which do not change the design concept as judged by the Client may
be acceptable at the sole discretion of the same.
12.6.0
Project conditions:
The contractor shall check openings by accurate field measurement before fabrication and show the recorded
measurements on shop drawings and co-ordinate fabrication schedule with construction progress to avoid
delay of the work.
12.7.0
Materials:
12.7.1
Anodised aluminium joinery shall conform to the requirements specified in IS:1948 and 1949 and shall be of
a Jindal, Hindalco, Indal or equivalent reputed make with size and design as per relevant drawings. The
average thickness of anodic coat shall not be less than 20 microns (IS:7088) and shall be matt finished.
12.7.2
Aluminium windows, ventilators shall be made of Aluminium alloy conforming to IS:733 and sections shall
generally conform to IS:1948. Coupling members forming composite sections shall be of extruded aluminium
alloy section. All frames shall have corners machine-jointed to a true right angle. For side hung shutters,
hinges shall normally be of projecting type made of aluminium alloy and riveted/machine-jointed to frame and
shall have stainless steel/aluminium alloy pins. Irrespective of the hinges being anodised or not, the
aluminium alloy pins shall be anodised to a minimum film thickness of 25 microns and shall be sealed with oil
or wax. Handles, peg stays shall be of approved heavy-duty quality Aluminium or its alloy conforming to IS
specifications.
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12.7.3
Gaskets to be used shall be made of neoprene/ EDPM of approved make and shall be approved by the
Client/Consultant before fixing in position. The sealant shall be of approved make and shall be duly
approved before application. Aluminium windows and ventilators after fixing in position shall be watertight
and airtight.
12.7.4
All aluminium material used shall be specially anodised for protection against corrosion in marine
environment in approved shade. The anodic coating shall conform to IS: 1868 and shall be of AC25 grade
with minimum thickness of 62microns when measured as per IS:660/2 and density shall be at least
32MG/sqm. The anodic coating shall be double sealed or alternatively sealed with steam and shall be of
minimum thickness of 50microns. The anodic coating shall be tested in a laboratory by Eddy current method
as per IS:6012 for thickness. Sulphuric acid shall be used as the electrolyte for the anodic process.
12.7.5
Wherever specified, polyester grade machine applied powder coating of minimum thickness 20microns shall
be provided and such coating shall be of approved shade
12.8.0
EMPLOYER
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f)
The door shutters shall be fitted with pivots as specified. The handle for doors shall be of Aluminium and
as per design. The door shutters shall be provided with locking device floor spring. O/H door closer and
any other hardware, specified in item.
g) In case of composite door/window/ventilator units, the units shall be coupled as per drawing. Weather
bar shall be provided whenever a coupling member is fitted over an external opening shutter.
h) Glazing shall be fixed to the extruded sections by means of extruded aluminium beading. Glass panes
shall be provided with rubber lining before fixing.
12.8.1
i)
The aluminium frames shall be fixed to the masonry by means of aluminium lugs fixed to the frame (by
counter sunk galvanized machine screws) and grouted with M-15 grade concrete in the hole in the
masonry as per drg. In case of concrete wall, the frames shall be fixed by 96 mm long, 12 mm dia
metallic dash fasteners. Any steel material coming in contact with aluminium shall be galvanized.
j)
The windows/ventilators/doors shall be checked to ensure smooth operation, perfect level and plumb.
12.9.0
12.9.1
Measurement shall be on SQ.M. or Nos basis as per item description. Area shall be measured correct upto
two places of decimal. Dimensions shall be measured correct upto 0.5 cm.
12.9.2
Rate shall include cost of all materials, specified hardware, labour, erection, hoisting, scaffolding, removal of
scaffolding, protective measures, conveyance, handling, loading/unloading, storing etc. required for proper
completion of the item of work in accordance with the specification.
12.10.0
12.10.1
The Indian Standard Codes applicable to this section shall include but not limited to the following:
IS 1948 : 1948 Reaffirmed 2006 - Aluminium doors, windows and ventilators.
IS 1949 : 1961 Reaffirmed 2006 - Aluminium windows for industrial buildings.
EMPLOYER
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IS 1081 :1960 Reaffirmed 2006 - Code of practice for fixing and glazing of metal ( Steel and aluminium)
door, windows and ventilators.
IS 3548 : 1988 Reaffirmed 2005 - Code of practice for glazing in building.
IS 7088 : 1973 Reaffirmed 2006 - Recommended practice for anodising aluminium and its alloys.
IS 1200 : 1984 Reaffirmed 2007 - Method of measurement of glazing. (Part XIV)
IS 2835 : 1987 Reaffirmed 2004 - Flat transparent sheet glass.
IS 5437 : 1994 Reaffirmed 2005 - Figured, rolled and wired glass.
IS 733 : 1983 Reaffirmed 2006 - Specification for Wrought Aluminium and Aluminium Alloy Bars, Rods and
Sections (for General Engineering Purposes)
IS 1868 : 1996 Reaffirmed 2006 - Anodic Coatings on Aluminium and its Alloys
IS 6012 : 1992 Reaffirmed 2006 - Method for measurement of coating thickness by eddy current
IS 617 : 1994 Reaffirmed 2005 - Aluminium and aluminium alloy ingots and castings for general engineering
purposes (Superseded IS 20:1977)
IS 733 : 1983 Reaffirmed 2006 - Specification for Wrought Aluminium and Aluminium Alloy Bars, Rods and
Sections (for General Engineering Purposes)
IS 737 : 2008 - Wrought Aluminium and Aluminium Alloy Sheet and Strip for General Engineering Purposes
IS 4082 : 1996 Reaffirmed 2003 Recommendations on stacking and storage of construction materials and
components at site.
13.0.0 HARDWARE
13.1.0 Related Documents:
Other specification sections, which directly relate to the work of this section include, but are not limited to,
the following:
a) Woodwork
b) M.S Doors,
c) Aluminium works.
13.2.0 Scope of Work:
The intention of the contract is that the building as shown shall be completely equipped with required
hardware. Any required item not noted or listed shall be finished in a grade equal to and in harmony with
similar item listed. The Contractor shall furnish all labour, materials, tools, appliances and incidentals
required to complete the hardware work specified herein or listed in the schedule of hardware, or as may be
required by the actual conditions at the building including the necessary screws, special screws, bolts,
EMPLOYER
PROJECT
59
expansion bolts and other devices necessary for a neat and secure hardware application. All bolts and
screws shall be of sufficient size to securely and permanently fix the hardware in place.
13.3.0 Submittals:
Samples of each different item of hardware including screws or any particular item of hardware shall be
submitted to the Ariisto for approval.
13.4.0 Quality Assurance:
All hardware shall be of the best quality of its type and strictly in conformity with the materials and finish
described in schedule of hardware. If called upon to do so the Contractor shall arrange to get hardware
specially manufactured to the design, requirements and standards laid down by the Ariisto. All hardware
shall be of perfect fit, uniform in finish and free from imperfections that affect serviceability or mar
(spoil) the appearance.
13.5.0
Installation:
13.5.1
All hardware shall be installed by skilled workmen, equipped with proper and adequate tools. The hardware
shall be installed true, plumb and square in accordance with the hardware schedule and the manufacturer's
instructions.
13.5.2
Fittings shall be well made, reasonably smooth and free from sharp edges and corners and other defects.
13.5.3
Screw holes shall be smooth and free from sharp edges, flaws or other defects. Screws used for fittings shall
be the same metal and finished as the fitting. However chromium plated brass screws may be used for fixing
aluminium fittings. Screws shall be driven home by screwdriver and not hammered in.
13.5.4
Hardware shall not be installed earlier than necessary and it shall be the responsibility of the Contractor to
protect all hardware, removing some when necessary for protection and deliver all in good working order
and unblemished.
13.6.0
EMPLOYER
PROJECT
60
IS 729 : 1979 Reaffirmed 2006 - Drawer locks, cupboard locks and box locks
IS 1019 :1974 Reaffirmed 2007 - Rim latches
IS 1341 :1992 Reaffirmed 2007 - Steel butt hinges
IS 1823 :1980 Reaffirmed 2007 - Floor door stoppers
IS 1837 :1966 Reaffirmed 2006 - Fanlight pivots
IS 2209 :1976 Reaffirmed 2006 - Mortice locks (Vertical type)
IS 2681 :1993 Reaffirmed 2003 - Non-ferrous metal sliding door bolts for use with padlocks
IS 3564 :1996 Reaffirmed 2007 - Door closure(Hydraulically regulated)
IS 3818 :1992 Reaffirmed 2007 - Continuous ( Piano) hinges
IS 3828 :1966 Reaffirmed 2006 - Ventilator chains
IS 3843 :1995 Reaffirmed 2007 - Steel back flap hinges
IS 3847 :1992 Reaffirmed 2006 - Mortice night latches
IS 4992 :1975 Reaffirmed 2006 - Door handles for mortice lock(Vertical type)
IS 5187 : 1972 Reaffirmed 2006 - Flush bolts
IS 5899 : 1970 Reaffirmed 2007 - Bathroom latches
IS 5930 : 1970 Reaffirmed 2005 - Mortice latches
IS 6315 : 1992 Reaffirmed 2007 - Floor springs(Hydraulically regulated) for heavy doors
IS 6318 : 1971 Reaffirmed 2005 - Plastic window stays and fasteners.
IS 6343 : 1982 Reaffirmed 2006 - Door closers(Pnematically regulated) for light doors
weighing up to 40Kg.
IS 6607 : 1972 Reaffirmed 2006 - Rebated mortice locks
IS 7196 : 1974 Reaffirmed 2007 - Holdfasts
IS 7197 : 1974 Reaffirmed 2006 - Double action floor springs (without oil check) for heavy
doors.
IS 7534 : 1985 Reaffirmed 2006 - Sliding locking bolts for use with padlocks
IS 7540 : 1974 Reaffirmed 2006 - Mortice dead locks
IS 8760 : 1978 Reaffirmed 2006 - Mortice sliding door locks with lever mechanism
IS 9106 : 1979 Reaffirmed 2007 - Rising butt hinges
IS 9131 : 1979 Reaffirmed 2006 - Rim locks
IS 10019 : 1981 Reaffirmed 2007 - Mild steel stays and fasteners
IS 12817 : 1997 Reaffirmed 2002 - Stainless steel butt hinges
EMPLOYER
PROJECT
EMPLOYER
PROJECT
3.0
11 kV HT PANEL
3.1
Scope :
3.1.1
Scope of these specifications covers the design, material selection, manufacture, testing at
manufacturers works, insurance, packing, transportation, loading/unloading, supply at site
of 11 kV Switchgears covered in the BOQ.
3.2
3.2.1
The equipment shall be designed, manufactured and tested in accordance with the
relevant International and Indian Standards & Indian Electricity Rules. Some of the
applicable codes/standards issued by the bureau of Indian Standards are listed below for
the guidance of the tenderers. Latest issues of the standards/codes will be applicable.
STANDARDS
IS : 13118 / BS : 5311 / IEC : 56, 694
(Relevant Parts & Sections)
IS : 5578, 11353
IS : 2705 / BS : 7626
(Parts I to IV)
IS : 3156 / BS : 7625 / IEC : 186
IS : 1248 / BS : 89 / IEC : 51
IS : 13947 / IEC : 947/ BS : 60529
IS : 2544 / BS : 3297 / IEC : 273
IS : 3231, 3842 / BS : 142 / IEC : 255
: Circuit Breaker
: Voltage Transformers.
: Electrical Indicating Instruments.
: Degree of Protection
: Bus-Bars supports Insulators.
: Electrical relays for power system
Protection.
IS : 6875 / BS : 60947 / IEC : 947
: Control Switches & Push Buttons.
IS : 722, 8530/BS : 5685/IEC : 145, 211 : AC Electricity Meters
IS : 3427/BS : 60298/ IEC : 298
: Metal enclosed switchgear &
Control gear
IS : 613
: Specification for Copper rods and Bus-Bars
for electrical purpose.
IS : 9385 / BS : 2692 / IEC : 282
: High Voltage fuses
IS : 10118
: Code of practice for selection, installation
and maintenance of switchgear &
control gear
IS : 13703/ BS : 1362/ IEC : 269
: Low Voltage Fuses
IS : 9920 / IEC : 129, 265 & 298
: Alternating Current Switches for voltages
above 1000V
IS : 6005/ BS : 3189
: Code of Practice for Phosphating Iron and
Steel
IS : 3618
: Phosphate treatment of iron and steel for
protection against corrosion.
IS 11353
: Guide for uniform system of marking
and identification of conductors
and apparatus terminals.
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IS 13118
IS 3043
IS 2516
3.3
System of Supply:
3.3.1
The system of Power supply will be 11 kV, 3 phases, 50 Cycles, solidly earthed system.
Short circuit level may not exceed 25 kA for 3 sec.
3.4
3.4.1
The switchgear enclosures shall be fabricated using CRCA sheet steel of 2.5mm thickness.
The switchgear shall be factory assembled, indoor type, totally enclosed dead back and of
fully interlocked design. Internal partitions fabricated using 2.0mm thick CRCA sheets are
acceptable. Design shall permit future extension at both ends. Epoxy based anticorrosive
paint; siemens grey; RAL 7032.
3.4.2
Components, devices, accessories etc. for each circuit shall be accommodated in separate
vertical enclosures. In each enclosure, separate compartments shall be provided for load
break switch / circuit breaker units, busbars, instruments / relays / control / selector
switches, instrument transformers and cable boxes.
3.4.3
All doors and removable covers shall be gasketed alround. Switch/ Breaker compartment
doors shall have pad locking facility. The cubicles shall be dust and vermin proof.
Ventilation and other openings, if provided, shall be backed by fine brass wire mesh. The
switchgear shall be provide a degree of protection not less than IP4X in accordance with
relevant IS.
3.4.4
Each cubicle (vertical section) shall be fitted with a label on the front and rear. Each
switchgear (assembly of individual vertical section), shall also be provided with a label
indicating the switchgear rating and duty.
3.4.5
All instruments & control devices shall be flush mounted on hinged door of metering
compartment located in the front portion of the panel.
3.4.6
3.5
Components:
3.5.1
Circuit Breakers/Switches:
Circuit breakers of vacuum type and of the draw-out type shall be provided as identified in
the BOQ. Unless otherwise specified, switches of load-break design shall be provided. The
breakers and switches shall conform to applicable Indian Standards and shall be complete
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with all the components/accessories required for their satisfactory operation. 6 NO and 6
NC contacts shall be provided for use by the Owner.
3.5.2
3.5.3
Where specified, the circuit breakers shall be power operated, by a motor operated
spring charging type of mechanism.
b.
The motor operated spring charged mechanism shall be complete with motor,
opening spring, closing spring and all accessories to make the mechanism a
complete operating unit.
a.
The tripping spring shall be charged by the closing action to enable quick tripping.
Closing of the circuit breaker shall automatically initiate recharging of the springs to
enable the mechanism to be ready for the next closing command. Charging time for
the springs shall not exceed 30 seconds. It shall be possible to manually charge
the springs in an emergency. Transfer from motor to manual charging shall
automatically disconnect the charging motor. The charging mechanism shall be
provided with mechanical indicators to show 'charged' and 'discharged' conditions of
the spring. Failure of any spring, vibration or mechanical shock shall not cause
tripping or closing of the circuit breaker. Duty cycle for circuit breaker operation is
compatible to O- 3min-CO- 3min-CO test.
b.
c.
All operating mechanisms shall be provided with 'ON' - 'OFF' mechanical indicators.
A local manual trip device shall be provided on the operating mechanism.
d.
Closing coils, Trip coils and other auxiliary devices shall operate satisfactorily at
battery voltage of 110V DC within the permissible limits of control supply voltage
variations stipulated in relevant Indian standards.
e.
Springs of motor operated spring charged mechanisms shall not discharge until
they are fully charged, and the charging means are disconnected.
Interlocks:
a. Interlocks shall comply with the following requirements :
i)
ii)
iii)
iv)
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v)
b. Where key interlocking is employed, tripping of a closed circuit breaker shall not occur
if any attempt is made to remove the trapped key from the mechanism.
3.5.4
3.5.5
Locking Facilities:
Drawout circuit breakers shall be provided with padlocking facilities for locking the circuit
breaker carriage in the 'fully drawn out', 'earth and test' and 'fully plugged in' positions.
Padlocks shall be provided.
3.5.6
Safety Shutters:
Switchgear cubicles shall be provided with safety shutters operated automatically by the
movement of the circuit breaker carriage to cover the stationary isolated contacts when the
breaker is withdrawn. Padlocking facilities with padlocks shall be provided for locking the
shutters positively in the closed position. It shall however be possible to open the shutters
intentionally against the spring pressure for testing purposes.
Switchgear and control cabinet shall be provided with laminated insulating sheet partitions,
to cover the stationary contacts when the module is withdrawn.
3.5.7
Earthing Facilities:
a. It shall be possible to connect each circuit or set of 3-phase busbars of switchgear to
earth through earthing switches.
b. Earthing switches shall be mechanically interlocked with the associated isolating
switches to prevent earthing of a live circuit or live busbars.
c.
3.5.8
3.5.9
Circuit breaker moving portions shall be fitted with positive guides so as to ensure correct
alignment of the isolating contacts in both circuit or earthing positions.
Contacts:
a.
The circuit breaker main contacts shall be made of silver faced copper. The
contacts shall be adjustable for wear and tear, and shall be easily replaceable.
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Main contacts shall be first to open and last to close to minimize contact burning
and wear.
3.5.10
b.
Arcing contacts shall be first to close and last to open to take care of arcing.
Arcing contacts shall be easily accessible for replacement. Tips of arcing contacts
shall be silver faced and shall have a tungsten alloy tipping.
c.
b.
c.
d.
e.
CT core laminations shall be of high grade silicon steel. Current transformers shall
be of the resin cast type.
f.
g.
h.
3.5.11
Secondary windings of potential transformers shall be rated for a three phase line to
line voltage of 110V, unless noted.
b.
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PROJECT
3.5.12
3.5.13
c.
Protection for high voltage windings shall be with current limiting fuses. Other
windings shall be provided with HRC fuses. Primary fuses for voltage transformers
shall be rated to interrupt short circuit currents corresponding to the switchgear
rating. It shall be possible to replace voltage transformer fuses easily without having
to de-energize the main bus-bars. PT terminal block shall be provided at the
incoming side with isolating fuse (dropping link).
d.
e.
3 single phase units mounted on a common base shall be provided. The PTs shall
be of withdrawable type, unless noted.
Relays:
a.
Relays shall be enclosed in dust-tight cases. Relays shall be suitable for flush
mounting, with only the dust-tight covers projecting from the front of the panel.
Relays shall be accessible for setting and resetting from the front. Access to setting
devices shall be possible only after the front covers of the relays are removed.
Resetting facilities shall however be accessible external to the relay case. All relays
except auxiliary relays shall be of the draw out type.
b.
c.
Relays shall be provided with positive action flag indicators visible from the front.
Voltage relays shall have sufficient thermal capacity for continuous energisation.
d.
Auxiliary relays and tripping relays shall be rated to operate satisfactorily between
the permissible supply voltage variation limits stipulated in the relevant I.S.
e.
f.
g.
Control and selector switches shall be of the rotary type, having enclosed contacts,
which are accessible after removal of the cover. Switches for instruments shall be
flush mounted on the front of the panels and shall be mounted at an accessible
location. Selector switches shall be of the stay-put, maintained contact type. Control
switches shall be of the spring return to normal type. Circuit breaker control
switches shall be lockable in the 'trip' position and shall have momentary contacts.
Circuit breaker control switches shall be provided with a sequencing device to
prevent repetitive closing operations without first moving to the trip position. Control
switches shall be provided with pistol grip handles. Selector switches shall be
provided with round, knurled handles. All handles shall be black in colour.
b.
Properly designated plates clearly marked to show the operating positions shall be
provided with all switches.
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3.5.14
Meters:
Meters shall be of analogue / digital type and flush mounted on the metering panel in front
of the switchgear permitting ready access to small wiring, terminal blocks, fuses etc.
Indicating meters shall be of size of 96 sq.mm 2400 scale with parallax provision and
installed at eye sight. All indicating meters shall be of accuracy Class 1.
3.5.15
Indicating Lamps:
a.
Indicating lamps shall be of cluster LED type suitable for continuous operation on
110 volts AC / DC with AC/DC change over switch..
b.
The lamps shall have Red, Green, Amber etc. covers made out of temperature
resistant prismatic glass or plastic.
c.
3.5.16
3.5.17
d.
Red lamps ON, Green lamps Off, White lamps trip circuit healthy, Amber
lamps auto-trip etc.
e.
Space Heaters :
a.
b.
Each space heater shall be complete with a rotary type 'On' - 'Off' switch, HRC
fuse in the phase, link in the neutral, and a control thermostat, duly calibrated. The
space heaters shall be suitable for maintaining the panel temperature about 45 C.
c.
Unless otherwise specified, space heaters shall be located at the bottom of the
switchboards shall be controlled. Through a thermostat with an adjustable setting
and a manually operated switch. The thermostat at shall be preferably be located
in the metering / relay chamber.
Cubicle Lighting:
Each switchgear cubicle, shall be provided with interior lighting, by means of a 20 W
compact fluorescent tube lighting fixture. Lighting fixture and ON-OFF control switch for
the same shall be suitable for operation from a 240V, 1-phase, 50 Hz, a-c supply. The
circuit shall have HRC fuse in the phase and link in the neutral.
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EMPLOYER
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3.5.18
Safety Arrangements:
All terminals, connections, relays and other components which may be 'live' when front
access doors are open shall be adequately screened. Components within the cubicles
shall be adequately screened.
3.5.19
Where specified, FACIA type alarm annunciators suitable for operation on specified
A.C./D.C. supply shall be provided to give an audible alarm and visual indication of
alarm conditions. They shall be compact, self contained units, with the alarm relays
associated with particular windows mounted in the housing behind the facia units.
Terminals for external connections shall be of stud type. Elemex connector shall be
used for 2.5 sq.mm. stranded copper conductor cables. The facia-cum-relay unit
shall be mounted flush on the switchgear. Replacement of individual facia
inscription plate and lamp shall be possible from the front of the unit.
b.
The alarm relays shall be mounted in sealed plug-in or drawout cases and shall be
interchangeable. The relays shall conform to relevant IS. There shall be a common
flasher relay for all the facia units.
c.
Audible alarm shall be provided by a common alarm bell. There shall be a common
'Alarm supply failure' annunciation scheme which shall sound a separate alarm bell
and light up a separate, 'Amber' coloured lamp on the panel with the engraved
inscription 'ALARM SUPPLY FAILURE'. This lamp shall be suitable for connection
to a 240V, 1 phase, 50 Hz supply. The alarm supply failure indicating lamp/bell
shall be 'accepted', 'reset' and 'tested' in the same way as the other facia lamps and
bell.
d.
The alarm annunciation equipment shall be suitable for short duration as well as
persistent type of faults. The alarm sequence shall be as under.
i.
Starting condition - All relays shall be in de-energised state. All facia lamps
shall be off.
Short duration alarm comes up:
ii.
On pressing the 'Accept' push button, the alarm is silenced and the
facia lamp glows steady. The inscription can then be read.
On pressing the 'Reset' push button, the alarm relays reset and the
facia lamp is extinguished.
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3.5.20
When the 'Reset' push button is pressed, the alarm relays remain
sealed-in through the initiating contact. The facia lamp glows as long
as alarm condition persists.
The alarm condition disappears. The alarm relays are reset and the
facia lamp is extinguished.
e.
On pressing the 'Test' push button, all lamps of the associated facia units are
lighted up unless a lamp has blown. Should an alarm come up while the 'Test' push
button is pressed, the alarm condition will override the test for the particular way,
and the alarm sequence will start in the normal way.
f.
If the 'reset' push button be pressed before the alarm is 'accepted', the alarm relays
shall remain sealed-in for both short duration as well as persistent alarms.
b.
3.5.21
Air insulated hest shrinkable type cable termination box shall be suitable for 3C
300Sqmm 11kV (E) AL-XLPE-A cables. That cable termination Cable boxes shall
be complete with combined amour and earthing clamps. The cable termination
boxes shall be of approved design with adequate phase to phase and phase to
earth clearances in accordance with relevant standards. Provision shall be made for
the expansion of the filling medium and for the prevention of the formation of air
spaces during filling.
Equipment terminal blocks for power connections shall be complete with adequate
phase segregating insulating barriers and suitable crimping type of lugs for
connecting the insulated cable tails.
c.
Where more than one core is terminated on each phase, unnecessary bending of
cable cores shall be avoided, without decreasing the length of the insulated cable
tail and the electrical clearances.
d.
Compression type cable glands shall be provided for all power and control cables.
e.
All switchgears shall, unless otherwise specified, facilitate bottom cable entry.
Removable gland plates shall be mounted at the base of the panel.
All wiring for control, protective, alarm, and indication circuits on all equipment shall
be carried out with at least 1100V grade, PVC insulated, stranded, copper 1.5
sq.mm. conductors. Control wiring for CT circuits shall be 2.5 sq.mm. conductors
and for PT shall be of 4 sq. mm
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3.5.22
b.
Wiring shall be run on the sides of panels and shall be neatly bunched and laid
through covered PVC trays without affecting access to equipment mounted in the
panel.
c.
Wiring shall be taken to terminal blocks without joints or tees in their runs. Wiring
shall be colour coded as follows :
CT/PT circuits
White
A-C neutral
Black
D-C circuits
Grey
Earth connections
Green
d.
Engraved core identification ferrules, marked to correspond with the wiring diagram
shall be fitted to each wire and each core of multicore cables terminated on the
panels. Ferrules shall fit tightly on the wires, without falling off when the wire is
removed.
e.
Wires forming part of a tripping circuit shall be provided with an additional red
ferrule marked 'T'. Unused cores of multicore cables shall be connected to spare
terminals.
f.
Terminal blocks shall be of 650 V grade, Elemex stud type, appropriate for
connecting 2.5 sq.mm round type lugs. Brass studs of at least 6 mm dia with fine
threads shall be used and securely locked within the mounting base to prevent
turning. Each terminal shall comprise two threaded studs, with a link between
them, washers and matching nuts and locknuts for each stud. Insulated barriers
shall be provided between adjacent terminals. Not more than two wires shall be
connected on any one stud. Where duplication of terminal blocks is necessary,
suitable solid bonding links shall be incorporated in the design of the terminal block.
Provision shall be made to insert terminal labels or shrouds between two
successive insulating barriers. Connections to the terminals shall be at the front.
Dropping links shall be provided for PT.
b.
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3.5.23
3.5.24
c.
Terminals for circuits with voltage exceeding 125 V shall be shrouded. Terminal
blocks at different voltages shall be segregated into groups and distinctively
labelled.
d.
e.
Terminal blocks shall be arranged with at least 100 mm clearance between any two
sets. Wiring shall be terminated on terminal blocks, using crimping type of lugs.
Test terminal blocks shall be provided for secondary injection and testing of relay
equipment. A suitable metering block shall be provided where specified for the
connection of portable precision instrument to be operated for specific plant testing
purposes.
b.
The terminal blocks shall be provided with suitable shorting links or alternatively
shall be of the type suitable for use with a portable test plug-in arrangement. The
type of terminals proposed shall be subject to approval.
Each switchgear shall be provided with an earth bus bar running along its entire
length. The earth busbar shall be located at the bottom of the panel. Each
switchgear panel and electrical equipment shall be provided with terminals for double
earthing connections where system voltages is 415V and above, for lower voltage,
one earthing terminal shall be provided. Earthing terminals shall be identified as per
I.S.
b.
Except as noted, earth bus bars shall be of copper Earth bus bars shall be rated to
carry the rated symmetrical short circuit current of the associated board/panel for one
second. Earth bus bars shall be supported to withstand stresses induced by the
momentary current of value equal to the momentary rating of the switchgear.
Positive connection of all the frames of equipment mounted in the switchgear to the
earth busbar shall be maintained through insulated copper conductors of adequate
size. Earthing of drawout equipment frames shall be achieved through a separate
plug-in contact.
c.
3.5.25
d.
All instrument and relay cases shall be connected to earth bus bar by means of 1100
V grade, PVC insulated, stranded, copper, 2.5 sq.mm. conductor looped through the
case earth terminals. Hinged door shall be earthed using copper straps or flexible
wires as required.
e.
Size of earth bus bar and sizes of lead connections shall be subject to approval by
the Owner.
Busbars :
Page 11 of 85
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a.
b.
All bus-bar joints and bus-tap joints shall be silver or tin plated. Bus-bar joints shall
be of the bolted type and shall be insulated. All bus-bar joints shall be off expansion
type joints. Spring washers shall be provided to ensure good contact at the joints.
Nut-bolts of proper size shall be used. All bolt heads shall be integral.
c.
3.6
3.6.1
Type Test
Type test certificates for type tests carried out as per relevant standards at reputed testing
laboratories on switchboard and breaker of identical design and rating specified herein shall
be submitted with the bid. Type test Certification shall be greater than one year but less
than 3 years.
3.6.2
Routine Test
During fabrication, switchboard shall be subject to inspection by owner or by agency
authorized by the owner. Manufacturer shall furnish all necessary information concerning
the supply to owners inspectors.
Tests shall be carried out at manufacturers works under his care and expense. All routine
tests as specified by the applicable standard code shall be conducted. The vendor shall
also submit a list of guaranteed technical particulars with the bid.
In addition, specific tests shall be conducted to check mechanical and electrical operation
and switchboard wiring to specification and approved schematic diagram.
These tests shall be provisionally conducted at manufacturers work by providing temporary
connection to switchboard units in order to simulate the actual conditions.
Tests shall be finally performed at site, in presence of the manufacturers specialist, once
the external cable connections have been completed.
Shop tests shall be witnessed by an inspector of owner or of any agency authorised
by owner.
3.6.3
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A general visual check shall be carried out. This shall cover measurement of overall
dimensions, location number and type of devices, terminal boxes, location and connection of
terminals etc.
Manual & Electrical operation of C.B./Relays shall be checked under the worst conditions of
auxiliary circuits.
Dry insulation test with power frequency voltage shall be conducted for the
auxiliary circuits.
main
and
Drawings :
3.7.1
The number of circuit breaker panels and contactor panels shall be indicated
on the
single line diagram and general arrangement drawings. Schematic
diagrams shall
also be supplied to specify the control requirements for each
feeder.
These
Schematic diagrams shall also show any intertripping which has to be provided.
Owners schematic diagrams are intended as a guide and the manufacturer shall
develop
his own general arrangement and schematic drawing adding necessary auxiliary devices,
accessories components etc. which are required for safe, convenient, efficient and proper
operation of HT switchboard.
Within 2 weeks of order/ letter of intent, manufacturer shall submit for owners approval 6 sets
of the single line diagrams, general arrangement drawings, flooring and mounting detail
drawings and schematic diagrams. Owners approval of G.A drawing is required before the
fabrication of cubicles is started. Approval of schematic drawings is required before the
manufacturer proceeds with the cubicle wiring. The manufacturers drawings shall replace
owners preliminary drawings sent with the enquiry. The owners approval of the
manufacturers drawings shall not relieve the manufacturer of his responsibility for supplying
equipment conforming with the relevant specifications and standards or for any mistakes,
errors or omissions in manufacturers drawings.
Subsequently manufacturer shall submit 6 sets of revised drawings incorporating
purchasers comments for final approval. The
manufacturers wiring diagrams shall
show any wiring inside the cubicle starting from the cubicle terminal strips. These diagrams
Page 13 of 85
EMPLOYER
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shall be used by the owner for trouble shooting and shall show every
and wire number.
device, terminal
Manufacturer shall submit 6 sets of final As Built drawings, one set of film reproducible, 6
sets of Erection & Maintenance manuals and 6 sets of Test Certificates to Purchaser after
inspection but before despatch.
3.8
Special Requirements :
In addition to the requirements of the above General Specification, HV Switchboard shall also
comply with the following special requirements. In case of conflict amongst
various
standards / specifications, following shall be the order of priority.
Data Sheets.
Special Requirements
General Specification
Selection, sizing and suitability of all components including CTs & PTs etc.
vendors responsibility.
Additional panel required to accommodate
adjacent to the respective feeder panel.
relays/meters
etc.
Shall
shall
be
be
located
Siemens / ABB/Crompton
graves
Protective relays
ABB/Siemens/Areva
Auxiliary relays
ABB/Siemens/Areva
Recom / Essen
Control switches
CTs / PTs
Pragati / Prayog
MCBs
MDS/Siemens
Enercon / Secure/Conzerv
Terminals
Elmex / Connectwell
Meters
AE / MECO / Rishabh
Minilec / Ashida/Pradeep
HT HRC fuses
VACO
Space Heater
Page 14 of 85
EMPLOYER
PROJECT
completely
weight/ shock
3.9
Packing:
Equipment shall be despatched to site packed in wooden box packing. It shall be wrapped in
polyethylene sheets before putting in wooden cases and it shall be ensured that damage to the
equipment does not occur, during handling/ transportation.
3.10
Specific Requirements:
HV Indoor Switchboard as described above and in accordance with the enclosed data sheets shall
be supplied.
Anti-pumping features shall be incorporated in all circuit breaker feeders.
A.
1.
2.
3.
4.
5.
Climatic Conditions.
Design Ambient Temperature
Altitude (Above MSL)
Relative Humidity
Annual Rainfall
Atmosphere
:
:
:
:
:
45 C
<1000 M
89% Maximum
600 mm
Corrosive
B.
1.
2.
System Particulars.
kV/Phase/Wire/Frequency
System Grounding
:
:
Page 15 of 85
EMPLOYER
PROJECT
C.
1.
2.
3.
4.
5.
6.
7.
:
:
:
:
:
:
3
11 kV
630 A
62.5 kA
25 kA
25 kA for 3 Sec.
:
:
0.3 secs
3 min
As per relevant IS
:
:
70 kV
175 kV
:
:
:
VCB /SF6
Horizontal
As per relevant IS/BS
:
:
:
:
110 V DC
110 V DC
110V, 1ph, Ac
Refer 5.0 Bill of Material
Busbars.
a. Main Bus
b. Ground Bus
:
:
Copper
Copper
7.
Earthing Device
8.
E.
F.
:
:
:
As per Section 4
0.3 Sec.
3 Min.
G.
1.
2.
3.
4.
5.
Performance Particulars.
Duty of Operation - Opening Time
- Closing Time
Auxiliary Supply
Control Circuit
Closing Device
Potential Ind. Lights
Other Ind. Lights
Space Heaters
:
:
:
:
:
110 V DC
240 V AC (Motor)
110 V AC
LED, 110 V AC/DC
240 V AC, 1 Phase, 50 Hz.
H.
I.
8.
9.
D.
1.
2.
3.
4.
5.
6.
Temperature Rise
Insulation Level (Class E)
a. Power Frequency
b. Impulse
Construction.
Circuit Breaker Type
Isolation
Clearances
Operating Mechanism
a. Closing Coil
b. Tripping Coil
c. Universal type Motor
Instrument transformers,
instruments, relays, etc.
Page 16 of 85
EMPLOYER
PROJECT
J.
Cable Entry
b)
All protective relays shall be provided with shunt reinforcing seal-in units with flag indicators
and the relays shall be fully drawout type.
c)
d)
Earthed metallic screens shall be provided in the rear cable chamber to prevent inadvertent
contact with the live parts.
e)
While shipping the switchboard, interpanel wiring shall be disconnected and loose wires with
ferrules shall be provided to receive their interpanel bus wiring.
f)
Multipin Control Plugs & Sockets used for Breaker trolley shall be suitable for 110 V DC supply
and shall be robust in construction, limits switches for Breaker positions shall also be rated for
110 V DC and robust in construction; as required.
g)
Page 17 of 85
EMPLOYER
PROJECT
A.
B.
C.
General
a. Name of The Manufacturer
b. Manufacturers Type Designation
c. Type (Vacuum / SF6)
:
:
:
Rating.
a. Number of Poles
b. Service Voltage (Rated)
c. Service Voltage (Max. Cont.)
d. Normal Current Rating
e. Frequency
f. Short Time Current (RMS)
Rating 1 Sec.
g. Making Capacity (Peak kA)
h. Momentary RMS
i. Breaking Capacity
a) Symm. in kA, MVA (at rated
voltage)
b) Assymetrical in kA.
j. Recovery Voltage (kV)
k. Temperature rise at rated load
above specified ambient.
l. Bus-Bar Rating (Amps.)
:
:
:
:
:
:
:
:
:
:
:
:
:
:
Constructional Features.
a. Number of Breaks Per Pole
b. Total Length of Break Per Pole
c. Type & Material of Main Contacts.
d. Weather Contacts Are Silver Plated
e. Thickness of Silver Plating
f. Details of Arc Control Device, If Any.
g. Minimum Clearance in Air
i. Between poles
ii. Between live parts & earth.
h. Steady Hydraulic Test Pressure
that the Tanks can withstand.
i. Method of Closing
a. Type of Closing Mechanism
b. Whether Circuit Breaker is
Designed to Close and Latch
or is Fitted with a Making
Current Release.
c. Whether a fixed-trip or trip-free.
j. Normal Voltage of
a. Closing Mechanism
Solenoid/Motor)
b. Closing Coil.
:
:
:
:
:
:
:
:
:
:
:
:
:
:
Page 18 of 85
EMPLOYER
PROJECT
c.
k.
l.
m.
n.
o.
:
:
:
:
:
:
:
:
:
D.
Operating Particulars
a. Opening Time-From the Instant of Energisation of the Trip
Coil upto the instant of Extinction of the Arc.
I.
at 100% Breaking Capacity
:
II. at 10% Breaking Capacity
:
b.Closing Time
E.
5.0
:
:
:
:
5.1
Scope:
5.1.1
5.1.2
5.2
Standards Applicable:
5.2.1
The design, manufacture and performance of equipment confirm with all currently
applicable standards reputations and safety codes in the locality where the equipment
shall be installed. Nothing in this specification shall be construed to relieve the
CONTRACTOR of this responsibility.
Page 19 of 85
EMPLOYER
PROJECT
5.2.2
Unless otherwise specified, equipment conforms to the latest editions of the applicable
standards and in particular to following standards. In case of conflict between the
applicable standards and this specification, this specification shall govern.
a) IS:226
Structural steel
b) IS:2026
IS:11171-1985
Power Transformers
Dry type power transformers.
c) IS:2090-1973
d) IS:2147-1962
e) IS:3114-1981
f) IS:3639-2966
g) IS:8183-1976
h) IEC:216
i) IEC:551
j) IEC:606
k) IEC:616
l) IEC:726
5.3
General Requirements:
5.3.1
5.3.2
5.3.3
5.3.4
Page 20 of 85
EMPLOYER
PROJECT
5.3.5
5.3.6
Vector Groups - Vector groups shall correspond to the Vector Symbol Dyn-
5.3.7
5.3.8
Type - Transformer shall be suitable for indoor installation, acceptable to MSEDCL and
State Electrical Inspectorate.
5.4
5.4.1
5.4.2
Secondary
Type
Cooling
Phase
3 Phase
Frequency
50 Hz
Insulation Level
Voltage Ratio
11000 / 433V
Impulse Level
Insulation
Class F
Phase Connection
Tapping
Housing of
Transformer
IP23
11.
All material used shall be of best quality and of the class most suitable for workingunder the conditions specified and shall be designed to withstand the variations of
temperature and atmospheric conditions, overloads, over-excitation, short-circuits as
per specified standards, without distortion or deterioration or the setting up of undue
stresses in any part, and also without affecting the strength and suitability of the
various parts for the work which they have to perform.
Page 21 of 85
EMPLOYER
PROJECT
5.4.3
For cast-resin type transformers, the completed coil assembly shall be cast under
vacuum into moulds, which forms the insulation system.
5.4.4
5.4.5
5.4.6
The neutral of the star-connected winding shall be in two branches and shall be
brought out to two separate bushing terminals. One neutral bushing shall be provided
to facilitate leading the earth conductor down to the ground level along with C.Ts for
earth fault protection. A second bushing shall be provided for connecting neutral
busbar to switchgear. The neutral connections shall be of aluminum.
5.4.7
Bushings are designed and tested to comply with the applicable standards.
5.4.8
The primary side cable termination facility on the transformers shall be designed for
connecting Owners aluminum conductor, XLPE cable terminated in crimping type lugs.
The cable entry shall be from the top.
5.4.9
Phase to phase and phase to ground clearances within the enclosure are such as to
enable either the transformer or cable to be subjected separately to H.V. tests. The
terminal box shall be designed to safely withstand the specified fault within the box for
one 3 secs.
5.4.10
5.4.11
Secondary side busduct shall enter the enclosure from the top.
5.4.12
Magnetic core shall be constructed of high grade, non-ageing silicon steel lamination of
low hysteresis loss and high permeability. The three limbs of the icon core shall be
arranged in the same plane and interconnected by yokes. An adequate number of
core bandages shall ensure uniform compression of the limbs. Several coats of paints
shall be applied to protect the core against corrosion. The core shall be earthed to the
enclosure through a removable copper link.
Page 22 of 85
EMPLOYER
PROJECT
5.4.13
Windings shall be of copper and designed to give a high dielectric and mechanical
strength of insulation. The high-tension coils shall be wound together with high grade
insulation sheet to the terminal. The winding shall be maintenance-free, damp-free and
suitable for service in the tropics.
5.4.14
5.4.15
5.4.16
5.4.17
b.
Terminal covering busbar connection at the L.V. side and cable-end boxes at
the H.V. side.
5.5
Interface:
5.5.1
Dry contacts shall be provided in the control cabinet to interface with Building
Management System (BMS).
5.6
Drawings :
5.6.1
The Contractor shall submit detailed G.A. drawing and foundation details of the
transformers.
5.7
Installation :
5.7.1
Installation, testing and commissioning of the transformers shall conform
IS:1886-1967 and regulations of local authorities.
5.7.2
to
Transformers and all accessories shall be handled carefully in its upright position as
indicated on the packing case. When lifting a transformer, care shall be taken that
lifting chain will not interfere with any part of the transformer. The sling shall never be
fixed to any other part of the transformer, except the lifting lugs. Lifting lugs and jacking
pads shall be used for lifting of the transformer. While using jacking pads utmost care
shall be taken in proper application of jacks. When transformer is dragged or pulled on
sleeper or rollers, traction eyes provided at the bottom frame shall be used with
suitable wire ropes and shackles.
Page 23 of 85
EMPLOYER
PROJECT
5.7.3
5.7.4
There shall be two separate signal systems for warning and tripping with regard
to
winding temperature of the coils. Thermister sensors shall
measure the temperature of
the low voltage winding inside the cast coils.
Alarm contact shall be designed to operate at
145C and trip contact at
165C. Temperature protection equipment shall be suitable
for110V D.C. supply. The temperature rise of winding shall not exceed by 90C by
resistance on continuous full load above maximum ambient temperature of 50C.
5.7.5
Since the transformer coils will be centred only by supporting blocks, it must
be,
handled very carefully during transportation, loading and
unloading. Transformers shall be
loaded on the transport vehicle with
longer axis of the core/ coil assembly in the direction of
transport so that
the danger of the transformer assembly toppling/ setting shocks due to
sudden starting or braking of the transport vehicle will be minimised.
5.8
Testing:
5.8.1
5.8.2
Power frequency test voltage for the secondary winding shall be 2.5 kV R.M.S.
5.9
Site Conditions :
:
:
Relative Humidity
50 0C
45 0C
:
Page 24 of 85
3.5 0C
100 %
EMPLOYER
PROJECT
:
Suitable for less
than 1000m altitude.
SR
NO
(A)
DESCRIPTION
DATA
General
Duty
Indoor
No. of Phases
Three
Voltage Variation
+/- 5 %
Frequency Variation
50 Hz +- 3%
System Earthing
Solidly Earthed
Type
Quantity
1 Nos
(B)
Ratings
Rating
Voltage (No-Load)
i) Primary
ii) Secondary
11000 Volts
433 Volts
Insulation level
i) Highest System Voltage
ii) Basic Insulation Level
iii)One minute power frequency
withstand voltage
Type of cooling
AN
Percentage Impedance
(C)
Winding
Connections
&
Vector
Page 25 of 85
EMPLOYER
PROJECT
Delta
Star
Vector Group
Dyn11
SR
NO
(D)
DESCRIPTION
DATA
Tappings
Tappings On
HV side
Type
Off load
- 5% to + 5%
Not applicable
No. of Steps
a) Off Load
b) On Load
Control
a) Off Load
b) On Load
Local
Not applicable
(E)
1
(F)
Temperature Rise
Temperature rise above ambient of
450C
50 0C
Terminal Arrangement
Page 26 of 85
EMPLOYER
PROJECT
(G)
(H)
Refer specification.
Not Required.
6.0
6.1
Sc o p e :
6.1.1
Scope of these specifications covers the design, material selection, manufacture, testing at
manufacturers works, insurance, packing, transportation, loading/unloading, supply at site,
installation, testing and commissioning of the low voltage panels/ boards covered in the
BOQ, for indoor installation. Single line diagrams are shown on relevant tender drawings
enclosed with the tender documents.
6.2
6.2.1
Some of the important applicable codes/ standards issued by the Bureau of Indian
Standards are listed below for the guidance of the Tenderers. Latest issues of the
standards/codes shall be applicable:
IS 5:
IS 2834
IS 5578
IS 8623
IS 11353
IS 13703
IS 13947
Page 27 of 85
EMPLOYER
PROJECT
6.3
6.3.1
The main busbars of Panels shall withstand short circuit current of 50 kA for 1 sec. at 415
V, 3 PH, 4 Wire, unless specified otherwise.
6.3.2
6.3.3
The panel height shall not be more than 2250 mm. However, mounting of any operating
switch, circuit breaker, etc. shall not be more than 1900 mm above the base level.
Minimum clearance of 250 mm shall be provided between the floor of the panel and the
lowest module.
6.3.4
Sheet steel, cold rolled/ hot rolled, used for the body of the panel shall be atleast 2/2.5 mm
thick and the base angle/sheet shall be at least 3 mm thick. The design shall be based on
modular construction having a pleasing appearance. The degree of protection shall be IP
43. Barriers of 1.6 mm sheet shall be provided between modules as well as between
modules and the busbars and between modules and cable chamber. Each module shall
have independent hinged door with concealed hinges. All module doors shall be earthed
using minimum 2.5 sq. mm copper conductor, green coloured PVC insulated wire. A base
channel of 75 mm x 40 mm x 5 mm thick shall be provided at the bottom.
6.3.5
Doors/ bolted covers etc. shall have gaskets made of non-ageing materials to make the
module dust tight. Each door shall be provided with lock.
6.3.6
Switches, breakers, etc. shall be mounted on the rear plate of the module. Only switch/
breaker handles, push buttons, indicating lamps, meters etc shall be mounted on the
module door.
6.3.7
Door interlock shall be provided for every module so that it shall not be possible to open
the door with the switch/ breaker in the closed position. It shall be possible to defeat this
interlock by authorised person only.
6.3.8
Adequate space shall be provided for termination of cables. The panel shall be fabricated
only after obtaining Consultants approval for the general arrangement and schematic
drawings.
6.3.9
Page 28 of 85
EMPLOYER
PROJECT
All steel work shall undergo a rust removal process comprising alkaline degreasing,
descaling in dilute sulphuric acid, cold rinsing, phosphating and passivating. The steel work
shall then be powder coated, powder coating thickness shall not be less than 75 micron.
The paint shade for panel inside/ outside shall be RAL 7032 as per IS 5.
6.3.10
W i r e W a ys :
PVC trunking wireways of adequate capacity shall be provided for clamping and
accommodating inter panel/inter-feeder wiring, if any. Horizontal wireways shall be
provided at the bottom for the interpanel wiring, if any. Clamping facility shall be provided in
the wireways and modules for clamping of wires.
6.3.11
C a b l e En tr y :
Cable entry for the incoming and outgoing feeders shall be as specified in the drawings/ to
suit site conditions. Removable sheet steel gland plates shall be provided for fixing the
cable glands.
The space in cable alleys between gland plates and terminals for connecting the lugs, must
be adequate for the specified size of cables. Manufacturer shall show these clearances on
the general arrangement drawings and the same shall be increased if so instructed by the
Consultants, without extra price. The Tenderers may submit such drawings with their
tenders, if approval is required before finalising the order. Supports for clamping cable
cores and module identifying numbers shall be provided in cable alleys.
6.4
6.4.1
Switchgear :
Fuse switch units or circuit breakers as specified in the B.O.Q. shall be incorporated.
Shrouds shall be provided for live terminals in each module. Each terminal shall have
spring washers. Cam operated rotary switches with adequate terminal adaptors upto 25
AMP are acceptable but higher ratings switch shall be heavy duty conforming to IS 13947.
Minimum phase to phase and phase to earth clearances of 25 mm and 20 mm respectively
shall be provided. Phase barriers shall be provided, where appropriate clearances are not
available.
6.4.2
Breakers:
(A)
Page 29 of 85
EMPLOYER
PROJECT
The Circuit breaker shall be for continuous rating and service. Short Circuit Breaking
capacity shall be as specified on the single line diagram.
Circuit breakers shall be designed to close and trip without opening the circuit breaker
compartment door. The operating handle and the mechanical trip push button shall be at
the front of the breaker panel and integral with the breaker.
The contacts shall be of silver plated copper with a feature of contact wear inspection,
indicating the life of the contacts. The ACB shall have double insulation with moving and
fixed contacts totally enclosed for enhanced safety and in-accessibility to live parts.
Electrical closing breaker shall be with electrical motor wound stored energy spring
charging mechanism with mechanical indicator.
Cradle :
The cradle shall be so designed and constructed as to permit smooth withdrawal and
insertion of the breaker into it. The movements shall be free from jerks, easy to operate
and shall be on steel balls/ rollers and not on flat surfaces. For earthing, scraping earth
facility shall be provided.
There shall be four distinct and separate positions of the circuit breaker on the cradle.
Service Position
Test Position
Isolated Position
contacts are
Maintenance
panel ready
but control
Safety Measures:
a. Withdrawal or engagement of Circuit breaker shall not be possible unless it is in open
condition.
b. Operation of Circuit breaker shall not be possible unless it is fully in service, test or drawn out
position.
c.
All modules shall be provided with safety shutters operated automatically by movement of the
carriage to cover exposed live parts when the module is withdrawn.
d. Caution plate with inscription CAUTION LIVE TERMINALS shall be provided at all points
where terminals remain live unless isolation is done at remote end e.g. incoming terminals.
e. All Switchgear module front covers shall have provision for locking.
Page 30 of 85
EMPLOYER
PROJECT
f.
Switchgear operating handles shall be provided with arrangement for locking in OFF position.
Protections:
Microprocessor based release unit, where specified, shall be provided on circuit breaker for
short circuit, over current and earth fault protection with adjustable settings.
The release shall incorporate an 8-bit micro-computer to offer accurate and versatile
protection with complete flexibility and shall offer complete overcurrent protection to the
electrical system in the following four zones :
-
The release shall sample the current at the rate of 16 times per cycle to monitor the actual
load current waveform following the system and shall monitor the true RMS value of the
load current. It shall take into account the effect of harmonics also. The Tenderer is
required to bring-out in his tender the details of protections proposed in the offered breaker,
if they differ from those mentioned above.
Thermal Memory :
When the breaker shall reclose after tripping on overload then the thermal stresses caused
by the overload if not dissipated completely shall get stored in the memory of the release
and this thermal memory shall ensure reduced tripping time in case of subsequent
overloads. Realistic Hot/ Cold curves shall take into account the integrated heating effects
to offer closer protection to the system.
Defined Time-Current characteristics :
A variety of pick-up and time delay settings shall be available to define the current
thresholds and the delays to be set independently for different protection zones thereby
achieving a close-to-ideal protection curve. Available pick-up and time delay settings shall
have flexibility for over two million different I-t characteristics to suit different applications.
Trip Indication :
Electromechanical fault status indicators shall be provided to display the type of fault that
caused a trip without any auxiliary supply or battery, resulting in faster fault diagnosis and
reduced system down time.
Page 31 of 85
EMPLOYER
PROJECT
Test Facility :
Test facility shall be provided to test the operation of the release in different protection
zones by simulating CT inputs externally through a testing kit.
Self Powered :
The release shall draw its power from the main breaker CTs and shall require no external
power supply for its operation.
Tripping of the Breaker :
The release shall trip the breaker through a flux shift device which shall directly act on the
breaker trip load.
The setting range of release shall be as follows :
SETTING RANGE OF RELEASE
Type of
Protection
Long Time
Short Time
Pick-up Current
Time Delay
0.2 to 30 sec at 6 Ir
Steps 0.2,0.5,1.5,2,3.5,6,12,17
and 30 secs
Tolerance : 15%
Tolerance : 10% or 20 ms
whichever is higher
Pick-up Current
2 to 16 times In
Time Delay
Steps : 2,3,4,6,8,10,12,14,16
one position as infinity.
Ground Fault
Tolerance : 15%
0.2 to 0.6 time In
Page 32 of 85
100 ms to 400 ms
EMPLOYER
PROJECT
Steps : 100,200,300,400 ms
& Infinity
Tolerance : 15%
Tolerance : +10% or 20 ms
whichever is higher.
Settings shall be by rotary switches having red knob for pick-up currents and blue knobs for
time delays.
Factory Settings :
The release shall be set at the following values at the time of shipping, unless specified
otherwise.
LTP = 0.5. LTD = 2s. STP = 9. STD = 100ms. IP = Infi. GFP = 0.3.
Memory = OFF
a)
Under voltage relay for voltage less than 90% of the rated voltage (415V) shall be
provided where specified.
b)
Over voltage relay for voltage more than 110% of the rated voltage (415 V) shall be
provided where specified.
The safety shutter shall prevent inadvertent contact with isolating contacts when
breaker is withdrawn from the Cradle.
ii)
It shall not be possible to interchange two breakers of two different thermal ratings.
iii)
There shall be provision of positive earth connection between fixed and moving
portion of the ACB either thru connector plug or sliding solid earth mechanism.
Earthing bolts shall be provided on the cradle or body of fixed ACB.
Arc Chute covers wherever necessary shall be provided.
iv)
Page 33 of 85
EMPLOYER
PROJECT
(B)
v)
It shall be possible to bolt the drawout frame not only in connected position but also
in TEST and DISCONNECTED position to prevent dislocation due to vibration and
shocks.
vi)
The incoming panel accommodating ACB shall be provided with indicating lamps for
ON-OFF positions, digital voltmeter and ammeter of size not less than 96 mm X 96
mm, selector switches, MCB for protection circuit and measuring instrument circuits.
i.
ii.
iii.
iv.
MCCB Rating
100 amps & below 100 amps
More than 100 amps upto 160 amps
More than 160 amps upto 250 amps
More than 250 amps upto 400 amps
Page 34 of 85
Frame Size
100 amps
160 amps
250 amps
400 amps
EMPLOYER
PROJECT
630 amps
800 amps
1.
2.
3.
4.
(C)
MCCB Rating
25 KA & below
Above 25 KA upto 35 KA
Above 35 KA upto 50 KA
Above 50 KA upto 70 KA
Frame Size
25 KA
35 KA
50 KA
70 KA
(D)
System of Operation :
Earth Leakage Circuit Breaker (ELCB) shall work on the principle of core balance
transformer. The incoming shall pass through the torrodial core transformer. As long
as the currents in the phase and neutral shall be the same,
no electro motive force shall be generated in the secondary winding of the
transformer. In the event of a leakage to earth, an unbalance shall be created which
shall cause a current to be generated in the secondary winding. This current shall be
fed to a high sensitive miniature relay which shall trip the circuit if the earth leakage
current exceeds a predetermined critical value. ELCB/ RCCB shall be current
operated independent of the line voltage. Current sensitivity of a minimum of 30 mA
and a maximum of 300 mA at 240/415 volts AC and shall have a minimum of 20000
electrical operations.
Page 35 of 85
EMPLOYER
PROJECT
b)
Mechanical Operation :
The moving contacts of the phases shall be mounted on a common bridge actuated
by a rugged toggle mechanism. Hence, the closing/ opening of all the three phases
shall occur simultaneously. This also shall ensure simultaneous opening of all the
contacts under automatic tripping conditions.
c)
d)
Testing Provision :
A test device shall be incorporated to check the integrity of the earth leakage
detection system and the tripping mechanism. When the unit is connected to service,
pressing the test knob shall trip the ELCB and the operating handle shall move to the
OFF position.
6.4.3
Isolators :
The isolators shall conform to the applicable Indian Standard and shall be suitable for
operation on 415V, 3ph, 4wire, 50Hz supply. The isolators shall be of AC23 category. The
design shall employ quick make and quick break mechanism. ON-OFF mechanical position
indications shall be marked. The isolators shall have padlocking facility in OFF position.
Unbreakable moulded plastic handles shall be provided. Isolators shall be 4 pole/ 3 pole
with brass neutral link as specified.
6.4.4
6.4.5
Instruments :
Instruments shall be digital flush mounting type. Digital Load Managers shall be provided
as indicated in the SLD and B.O.Q. Energy meters shall be suitable for 3 phase 4 wire
unbalanced load. Energy meters shall be mounted flush and gaskets shall be used for
making the door cut-out dust tight.
6.4.6
Current Transformers :
Current transformers shall be bar primary type with accuracy class and VA burden as
specified.
Page 36 of 85
EMPLOYER
PROJECT
Current transformers shall be provided for Distribution panels carrying current in excess of
60 amps. All phase shall be provided with current transformers of suitable VA burden with
5 amps secondary for operation of associated metering.
The design and construction shall be dry type, epoxy resin cast robust to withstand thermal
and dynamic stresses during short circuits. Secondary terminals of CTs shall be brought
out suitable to a terminal block which shall be easily accessible for testing and terminal
connections. The protection CTs shall be of accuracy class 5P10 and measurement CTs
shall be of accuracy class I
6.4.7
Busbars :
Three phases and neutral horizontal electrolytic Copper busbars as specified in the B.O.Q.,
uniformly rated having maximum current density 1.0 Amps per sq.mm with temperature
rise not exceeding 40oC., shall be provided for the entire length of the panels. The rating of
busbars shall be as specified in the B.O.Q. G.I. earth busbar of 50x6mm size or as
specified shall be provided for the entire length of the switchboard. The busbars shall be
housed in separate busbar chambers, provided with removable bolted covers. Covers shall
have non-ageing gaskets. Busbar supports shall be of non-hygroscopic anti-tracking
material such as epoxy cast resin. Busbar supports shall be sufficiently close and robust to
effectively withstand electro-mechanical stresses in the event of short circuit. Bolted joints
shall be provided with spring washers, lock nuts etc. for anti-vibration. Vertical busbar
chambers shall be provided in addition to the horizontal busbars. Phase busbars and
busbar joints shall be covered with heat shrinkable sleeves in R-Y-B colours and neutral
with black sleeves. Interconnection upto 63A shall be carried out by copper PVC wires of
650/1100 V grade and those above 63A shall be by busbar jumpers with proper sleeves.
The rating of internal wiring/ busbar jumpers on the downstream side of switches/ breakers
etc shall be in line with the specified sizes of outgoing cables.
Bus bars shall be supported on glass fibre reinforced thermosetting plastic insulated
supports at regular intervals to withstand the force arising from in case of short circuit in the
system.
6.4.8
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6.4.9
Indicating Lamps :
These shall be of the cluster LED type of specified colours.
6.4.10
6.4.11
Labels :
Engraved PVC/ Black anodised labels shall be provided on all components and feeders. A
common label shall also be provided for the panel. Inscription on labels shall be finalised
during detailed engineering. All components shall have identification labels inside the
panels also.
6.4.12
Space Heaters :
Anti condensation space heaters shall be provided with Caution-Live Terminals notice near
them inside the panel. Space heaters shall be controlled by HRC fuses and thermostats.
Space heaters shall be of 40 W or 60W and suitable for operation at 240 V single phase
A.C supply. Power supply for the space heater shall be derived from the upstream side of
the incomer. Space heaters shall be provided in each cable alley, as applicable.
6.4.13
Interlocks :
Suitable mechanical interlock castle key type shall be provided, if specified. For automatic
operation, only electrical interlocks shall be provided. Interlocking scheme shall be
designed for automatic operation.
The following interlocks shall be provided:
a.
The truck cannot be moved from either test to service position or vice versa,
when the circuit breaker is ON.
b.
The circuit breaker can not be switched ON when the truck is in any position
between test and service position.
c.
Front part of the truck can not be removed when the breaker in ON position.
d.
The low voltage plug and socket can not be disconnected in any position
except test/isolated position.
e.
f.
The truck can not be moved inside the panel, when the LT plug and socket is
disconnected.
Earthing switch can not be switched ON when the truck is inside the panel.
g.
The truck can not be inserted when the earthing switch is ON.
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SAFETY DEVICES
The following Safety devices shall be provided for the safety of the operating personnel :
a.
b.
Cubicle with front plate to withstand the pressure for internal arc fault as
per PEHLA recommendation.
c.
d.
6.5
6.5.1
Specifications covered in clause Nos. 2.3 and 2.4 above, as relevant, are applicable to
these panels also.
6.5.2
Capacitors :
a)
Capacitor units shall be of polypropylene film combined with dual side metalized
paper in the dielectric structure to form a cylindrical winding.
b)
c)
d)
e)
f)
The capacitor shall comply with the following standards (and their latest amendments) :
IS 13340-1993, IS 13341-1992, IEC 60831-1+2.
Capacitor type : Super heavy duty with double side metallised capacitor tissue paper.
Oil impregnated and self-healing type with bi-axially oriented polypropylene film shall be
fitted with pressure sensitive disconnector in each individual capacitor cell.
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j)
Overvoltage +10% (12h / 24h), + 15% (30m / 24h), + 20% (5m), +30% (1m) as per
Clause 6.1 of IS 13340-1993.
k) Overcurrent : 2.5 x In
l)
6.5.3
Discharge Resistors :
The units shall be provided with permanently connected discharge resistors so that
residual voltage shall be reduced to 50 volts or less within one minute after the capacitor is
disconnected from the source of supply.
6.5.4
Earthing :
Two separate earthing terminals suitable for termination of 50 x 6 mm GI flat or conductor
of specified size, shall be provided for each bank, for bonding to earth.
6.5.5
Sheet steel, cold rolled/ hot rolled, 2/2.5 mm thick. Enclosed free standing, ACCP
panel, suitable for top/ bottom entry of cables, shall house the incoming/ outgoing
MCCBs/ Isolators/ switch fuse units etc., of capacity control duty, capacitor duty
contactors, power factor correction capacitors, power factor measuring and
controlling relays, associated control circuitry and all other components/ accessories
etc. required for the satisfactory operation of the system. The constructional features
shall be in line with those stipulated under Low Voltage Panels.
b)
The total kVAR capacitor bank value shall be made using, standard 3 phase units of
specified kVAR, space for introducing specified no of banks in future, where
specified shall be provided. Provision of power/ control wiring, internal connections
etc. for the bank/s to be added in future shall be made in the panel. The kVAR
ratings specified are values at 415 V and actual kVAR ratings offered shall suit the
rated voltage. The section of the panel, where capacitor banks are to be located,
shall be provided with an exhaust fan (in the side panel, not at the top) and louvres,
at the bottom, backed by fine wire mesh, if required by the design.
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c)
It shall be possible to operate ACCP either in Auto Mode or Manual Mode through
a mode selector switch, to be provided on the panel.
d)
For Auto Mode, the PF control relay unit shall be provided in ACCP incomer portion,
the relay shall have following features :
i)
ii)
iii)
iv)
Under current blocking, to switch off all capacitors one by one and shutting
down of relay, when load current is below 20% with appropriate indication
available on the relay.
v)
vi)
When the PF falls below the setting, the capacitor banks shall be switched
on, in a sequence at intervals of 4 to 8 second and when the PF rises above
the setting, capacitor banks shall be switched off in the same sequence.
vii) The relay shall provide feature to provide an adjustable delay of about 0-120
seconds from change over from Capacitor Off signal to Capacitor On signal
to ensure the capacitors are fully discharged before they are switched in, to
prevent dangerous transient over voltages.
viii) The relay shall provide LED indications, to indicate to the operator the full
status of relay, like Auto-manual, low and high PF, Test Mode, indications for
the banks switched on & any other LED necessary for operator convenience
and safe/ proper operation.
ix)
The relay shall be flush mounting type on the ACCP door and shall have
removable transparent glass or acrylic cover, also avoiding inadvertent/
unauthorized tampering of relay controls, once set.
It is the responsibility of the Tenderer to bring out deviations, if any, in meeting the above
requirements.
6.5.6
If Mode selection switch is kept in Manual Mode, it shall be possible to switch the
capacitor banks on and off in any sequence, through push button provided for each bank.
Each bank shall also be provided with On Indication Lamp.
6.5.7
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b)
c)
d)
A common indication lamp, Ready for Manual Switching: dependent on the timers
shall indicate to the operator the readiness, of the bank for switching-on.
e)
6.5.8
An emergency stay put type mushroom head push button Emergency Off shall be
available to de-energise all the contactors and also switch off the incoming MCCB both in
Auto and manual positions of the selector switch.
6.5.9
The control voltage of ACCP panel shall be 110 V AC, with all operating coils of contactors
etc. rated for 110 V AC.
MCBs shall be used in the control circuits for protection and isolation.
6.5.10
b)
If MCCB is kept off or trips during its operation the hooter should come along with
lamp and continue to operate till Accept push button, present on the ACCP, is
pressed to cancel the audio/ visual alarm.
c)
6.6
However, the ACCP out of Circuit lamp will continue to flash till the MCCB is closed
and ACCP is put in operation, drawing attention of operators to the situation.The
flashing feature is to be derived by adjustable cyclic Electronic-timer type.
Drawings/ Data For Panels/ Boards :
6.6.1
Before fabrication of the panels/ boards, Contractor shall submit detailed general
arrangement drawings, single line diagrams and schematic diagrams for all circuits/
modules for approval. G.A. drawings shall show foundation/ fixing details also.
6.6.2
G.A. drawings shall indicate the list of components with manufacturers reference
scheme/wiring diagram and detailed bill of materials.
6.6.3
Minor changes suggested by the Consultants during approvals shall be without any price
variation.
6.6.4
For ACCP:
Following drawings/ data shall be furnished for approval by the Owner:
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a)
6.7
6.7.1
b)
G.A. drawing of the ACCP showing Plan, Elevation and Sectional views, foundation
details, BOQ, constructional features etc.
Single line diagram, control schematic and annunciation system diagram.
c)
d)
Data sheet for capacitor banks and GA drawing for the same.
6.7.2
a)
b)
c)
d)
b)
7.1
Scope :
7.1.1
Scope of these specifications covers the supply, installation testing and commissioning of
distribution boards with MCB's or HRC fuses.
7.2
7.2.1
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7.2.2
DBs shall be provided with proper gaskets at doors and joints to ensure dust and vermin
proof enclosures.
7.2.3
Top and bottom of the DBs shall have removable gland plates for conduit entries. In case,
the DBs should have an incoming feeder of switch fuse unit L/MCCB/MCB and ELCB/S,
this feeder shall be in a separate compartment, with proper barriers between incoming and
outgoing feeders.
7.2.4
7.2.5
7.3
MCBs shall be of single pole, double pole, triple pole or four pole as
required. MCBs will be of the thermal magnetic type with minimum rupturing
capacity of 10 kV at 415 V.
Drawings / Documents :
Technical literature, G.A. and schematic drawings shall be submitted.
7.4
8.1
BUS-BAR CHAMBER:
8.1.1
The Aluminium Bus bar shall be provided in then M.S. enclosure suitably supported with
epoxy resin-cast for 1100V (E) system voltage.
8.1.2
The M.S. enclosure shall be fabricated out of CRCA 14 SWG sheet. The chamber shall
be suitable for wall mounting. It shall be totally enclosed, dust proof and vermin proof.
The fabrication shall be as per relevant is specifications for degree protection IP54, the
insulators, bus bars, bakelite covers shall be provided as per relevant standards.
8.1.3
The sheet steel should be smoothly finished, leveled and free from flaws. All doors,
removable covers shall be gasketted all round the perimeter.
8.1.4
The enough space shall be provided for termination. The minimum two earth line
terminals shall be provided for each bus bar chamber.
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8.1.5
8.1.6
Adequate shrouds shall be provided for avoiding accidental contact with line terminals,
Bus-bars etc.
The conduits knock out shall be provided for conduit entry.
8.1.7
All steel works shall undergo a process of degreasing, picking in acid bath, phosphating.
8.1.8
This shall be followed by two coats of primer and two coats of final finish paint, both
applied with spray, the colour shall be light battle ship gray.
8.1.9
8.2
Metering Room:
8.2.1
The Metering shall be made as per Reliance standards in local areas. The metering kiosk
to be mounted on wall inside proposed meter room to accommodate number of meter
cutouts and isolator for individual meter including Reliance service cutout.
8.2.2
The kiosk should be suitable for wall mounting. The work includes supply and installation of
the complete kiosk including interconnected wiring between cutouts, meters and outgoing
circuits cutouts. Interconnected wiring shall be PVC insulated copper stranded wires.
8.2.3
The kiosk shall be installed as per Reliance statutory regulations. The cutout should be
easily accessible for operation and as per strict requirements of Reliance.
8.2.4
The Contractor has to submit a drawing before fabrication of metering kiosk. The kiosk
should be fabricated only on approval of Reliance. The details circuit diagram must be
displayed in the meter room for complete building distribution.
8.2.3
The outgoing circuit S.F.U. for individual meters after the Reliance meter will be supplied
by the Contractor.
8.2.4
The Contractor shall be identifying all the meters with respective meter numbers with
engraved labels.
9.0 CABLES
9.1
Sc o p e :
Scope of these specifications covers the design, material selection, manufacture, testing
and manufacturers works, insurance, packing, transportation, loading/unloading, supply at
site, installation, testing and commissioning of 1.1 kV Grade cables.
9.2
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9.3
IS 1554
IS 8130
IS 3961
IS 5831
9.3.1
9.3.2
The insulation, inner and outer sheaths shall be extruded unless stipulated
otherwise. General purpose type PVC shall be used.
9.3.3
9.4
9.4.1
9.5
Packing :
Unless agreed otherwise, cables shall be supplied on drums. Supply of cables in the form
of coils shall be accepted with the prior permission of the Owner, under such
circumstances, the turns shall be adequately tied to prevent from un-coiling.
Marking and Core Indentification :
Marking of cables and core identification shall conform to applicable standards.
9.6
Technical Data :
Descriptive and technical information on cables shall be furnished by the Contractor. The
technical data shall cover constructional features, data of insulation/ sheath/ armour and
conductors, current carrying capacities, de-rating factors etc.
9.7
9.8
9.8.1
9.8.2
Jointing of Cables :
All cable joints shall be made in suitable, approved cable joint boxes and the filling in of
compound shall be done in accordance with manufactures' instructions and in an approved
manner. All straight joints shall be done in epoxy mould boxes with epoxy resin.
All cables shall be joined colour to colour and tested for continuity and insulation resistance
before jointing commence. The seals of cables must not be removed until preparations for
jointing are completed. Joints shall be finished on the same day as commenced and
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EMPLOYER
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sufficient protection from the weather such as terminal cap shall be arranged. The
conductors shall be efficiently insulated with high voltage insulating tape and by using of
spreaders of approved size and pattern. The joints shall be completely topped up with
epoxy compound so as to ensure that the box is properly filled.
9.8.3
Cable termination :
Cable termination shall be done in cable terminal box using crimping sockets and proper size
of glands of double compression type with earthing facility.
9.8.4
Bonding of Cables.
Where a cable enters any piece of apparatus, it shall be connected to the casing by means of
an approved type of armour clamp and gland. The clamps must grip the armouring firmly to
the gland or casing, so that no undue stress is passed on to the cable conductors.
9.9
9.9.1
Cables shall be laid by skilled and experienced workmen using adequate rollers to minimize
stretching of the cable. The cable drums shall be placed on jacks before unwinding the cable.
Great care shall be exercised in laying cables to avoid forming kinks. The relative position of
the cables, laid on the cable tray shall be preserved and the cables shall not cross each other.
At all changes in direction in horizontal and vertical planes, the cable shall be bent smooth
with a radius as recommended by the manufacturers. All cables shall be laid with minimum
one diameter gap and shall be clamped at every metre to the cable tray and shall be tagged
for identification with aluminium tag and clamped properly. Tags shall be provided at both
ends and all changes in directions both sides of wall and floor crossings. All cable shall be
identified by embossing on the tag the size of the cable, place of origin and termination.
9.9.2
All cables passing through holes in floor or walls shall be sealed with fire retardant Sealant
and shall be painted with fire retardant paint upto one meter on all joints, terminations
and both sides of the wall crossings by VIPER CABLE RETARD.
9.10
9.10.1
The minimum width of trench for laying single cable shall be minimum 350 mm. Where
more than one cable is to be laid in horizontal formation, the width of the trench shall be
workout by providing 200 mm gap between the cables, except where otherwise specified.
There shall be clearance of 150 mm between the end cable and the side wall of the trench.
The minimum dept of the cable trench shall not be less than 750 mm for single layer of cables.
When the cables are laid in more than one tier the depth of the trench shall be increased by
300 mm for each additional tier.
9.10.2
Excavation of trenches :
The trenches shall be excavated in reasonably straight lines. Wherever there is a change
in direction, suitable curvature shall be provided. Where gradients and changes in depth
are unavoidable, these shall be gradual. The excavated soil shall be stacked firmly by the
side of the trench such that it may not fall back into the trench. The bottom of the trench shall
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EMPLOYER
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be level and free from stone, brick bats etc. The trench shall then be provided with a layer of
clean, dry sand cushion of not less than 100 mm in depth. Prior to laying of cables, the cores
shall be tested for continuity and insulation resistance. The cable drum shall be properly
mounted on jacks, at a suitable location, making sure that the spindle, jack etc. are strong
enough to carry the weight of the drum and the spindle is horizontal. Cable shall be pulled
over rollers in the trench steadily and uniformly without jerks and strains. The entire
drum length shall be laid in one stretch. However, where this is not possible the remainder of
the cable shall be removed by `Flaking i.e. by making one long loop in the reverse
direction. After the cable has been uncoiled and laid into the trench over the rollers, the
cable shall be lifted off the rollers beginning from one end by helpers standing about 10
meters apart and laid in a reasonably straight line. Cable laid in trenches in a single tier
formation shall have a cover of clean, dry sand of not less than 150 mm. above the base
cushion of sand before the protective cover is laid. In the case of vertical multi-tier
formation after the first cable has been laid, a sand cushion of 300 mm shall be provided
over the initial bed before the second tier is laid. Finally the cables shall be protected by
second class bricks before back filling the trench.
9.10.3
Back Filling :
The trenches shall be back filled with excavated earth free from stones or other sharp
edged debris and shall be rammed and watered, if necessary, in successive layers not
exceeding 300 mm. Unless otherwise specified, a crown of earth not less than 50 mm in the
centre and tapering towards the sides of the trench shall be left to allow for subsidence.
9.11
9.11.1
Cables inside buildings shall be laid on the cable trays. All cables passing through walls shall
run through GI Pipes of adequate diameter 50 mm apart maintaining the relative position over
the entire length.
9.12
Route markers :
9.12.1
Route marker shall be provided along straight runs of the cables not exceeding 100 meters
also for change in the direction of the cable route and underground joints.
9.12.2
Route marker shall be of cast iron painted with aluminium paint. The size of marker shall be
100 mm dia with Cable and voltage grade inscribed on it.
9.13
Testing of cables :
9.13.1
Cables shall be tested at works for the following tests before being dispatched to site by the
project team.
a)
b)
c)
d)
e)
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9.13.2
Test shall also be conducted at site for insulation between phases and between phase and
earth for each length of cable, before and after jointing. On completion of cable laying work,
the following tests shall be conducted in the presence of the Owners site representative.
9.13.3
9.13.4
All tests shall be carried out in accordance with relevant Standard Code of Practice and
Electricity Rules. The Contractor shall provide necessary instruments, equipment and
labour for conducting the above tests and shall bear all expenses in connection with such
tests. All tests shall be carried out in the presence of the Owners site representative.
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10.0
10.1
Scope :
10.1.1
Scope of these specifications covers the design, material selection, fabrication, testing at
manufacturers works, insurance, packing, transportation, loading/unloading, supply at site
and installation of cable trays, trunking and accessories covered herein.
10.2
10.2.1
Cable trays and accessories shall be manufactured to comply with the specifications of
National Electrical Code (NEC) and National Electrical Manufacturers Association (NEMA).
10.2.2
Cable trays and accessories shall be fabricated using mild steel sheets and hot dip
galvanized in accordance with B.S.729 after fabrication. All bolts, nuts and washers shall also
be galvanized. The zinc coating shall be uniform, smooth and free from imperfections such
as flux & ash, black spots, blisters etc. Cable trays and accessories shall undergo a process
of degreasing, pickling in acid & cold rinsing prior to galvanisation.
10.2.3
b)
Perforated type.
10.2.4
Perforated cable trays shall be generally of channel type and the perforations shall be 10x30
mm oval holes. Perforated cable trays shall also be galvanised. Galvanising shall be in
accordance with that specified above for ladder type cable tray.
10.2.5
Ladder type cable trays shall be made from 2mm thick sheet formed in `C section of 75mm
height and inward flanges of 15mm as side runners and 30mm wide x 10mm high rungs (`C
shaped) from a 1.5mm thick sheet. Perforations as mentioned above shall be provided in the
width of the rungs. Pitch of the rungs shall not exceed 250 mm centre to centre. Rungs shall
be tack welded to the side members.
10.2.6
The thickness of sheet steel for perforated trays shall be 1.6 mm and they shall be of the
formed channel shape.
Cable trays shall be of following dimensions :
10.2.7
Section Length
Width
Flange of perforated tray
10.2.8
2500 mm
150/300/450/600 mm
25 mm
Accessories :
Following accessories and hardware, as required, shall be supplied with cable trays :
Coupler plates
900 bends
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Tees
Reducers
4-way cross
Fasteners (Hardware)
10.3
10.3.1
Unless noted otherwise, trunking and accessories shall be manufactured to comply with
the specifications of National Electrical
Code
(NEC)
and
National
Electrical
Manufacturers Association
(NEMA).Trunking is proposed to be installed
concealed under the floor finish.
10.3.2
b.
175 x 38
1 x 75 + 1 x 50 + 1 x 50
c.
100 x 38
1 x 50 + 1 x 50
d.
100 x 38
1 x 50 + 1 x 25 + 1 x 25
10.3.3
Accessories:
Trunking of each size shall be supplied with following accessories :
4 way junction boxes with removable covers
Vertical access boxes
Couplers
End caps.
Any other accessories, if required, for satisfactory installation shall also be included as
part of supply.
10.3.4
10.4
10.4.1
The material for cable trays and accessories shall be offered for stage inspection by the
Owner as follows :
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10.4.2
10.4.3
11.0
a.
b.
c.
11.1
Scope:
11.1.1
Scope of these specifications covers internal wiring for lights, fans power sockets and similar
applications.
11.2
Wiring System :
11.2.2
Wiring shall be with PVC insulated wires using stranded annealed copper conductors pulled
through PVC concealed conduits laid from distribution boards upto the point of connection of
electrical appliances.
11.3
System Voltage :
System will be three phase,4 wire, 433 V, 50c/s A.C.supply.
11.4
Applicable Standards :
IS 732-1989
IS 8884-1978
IS 9537(I)-1980
IS 9537(III)-1983
IS 9537(IV)-1983
IS 9537(II)-1981
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IS 3419-1988
IS 2667-1988
IS 3837-1976
IS 3010(I)-1965
IS 3010(II)-1965
IS 5133(I)-1969
IS 5133(II)-1969
IS 6946-1973
IS 3480-1966
IS 3480-1966
IS 4610-1967
IS 4615-1968
IS 3554-1988
IS 6538-1971
IS 694-1990
IS 371-1979
Ceiling roses.
IS 4648-1968
Definitions :
11.5.1
Submain Wiring :
Wiring from main panel board to individual distribution boards shall be termed as sub-main
wiring.
11.5.2
Circuit Wiring :
Circuit wiring shall constitute that part of wiring from distribution boards to switch boxes/
socket boxes. It shall be complete in all respects as detailed for point wiring.
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11.5.3
Point Wiring :
Wherever referred in context of wiring in this contract, point shall constitute a part of wiring
complete with all accessories, phase and neutral wires, earth continuity conductors, terminal
accessories such as ceiling roses, batten holders, pendant holders with flexible wires, fan
boxes with connector hooks. Such wiring shall be complete in all respects whether
specifically stated or not.
11.5.4
11.6
11.6.1
Supply, installation, fixing of PVC conduits with all accessories, switch boxes,
junction pull boxes, outlet terminal boxes.
b.
c.
d.
e.
Point wiring in case of ceiling mounted light points shall be inclusive of cover
plates for terminal junction boxes at the ceiling, ceiling roses, flexible twisted
copper conductor PVC insulated wires.
f.
Point wiring in case of ceiling mounted fan points and wall mounted exhaust fans
shall be inclusive of all accessories as cover plates, flexible wires as above and
shall be connected to fans through suitable nylon terminal blocks.
g.
Length of flexible wires shall be such that pendants are suspended at a height of
2.5 Mtrs. above finished floor level.
h.
Point wiring in case of geysors shall be complete with cover plates over junction
boxes. PVC insulated stranded, phase wires shall directly be taken through
rubber gromets/ suitable PVC spouts mounted on cover plates into double pole
type switches with neon indicators. Multistranded copper conductor PVC wires of
the same cross section as that of phase wires (2.5sq.mm cross section) shall be
drawn in flexible PVC conduits mounted at both ends through suitable couplers
and connected in to the terminal Blocks of Geysor. No part of the Geysor wiring
shall remain exposed. Switches shall be mounted on suitable mount/steel/PVC
adoptor boxes.
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11.7
Method of Wiring :
11.7.1
In case of three phase distribution, wiring for individual phases shall be arranged in
separate physical enclosures such as conduits, casing etc. Different phases shall not be
drawn in one conduit/ casing.
11.7.2
Neutrals of electrical circuits shall be in the same conduit as that of phase wires.
11.7.3
Circuit wiring upto three nos. single phase circuits belonging to same phase, if located in
same path, could be drawn in the same raceway conduit. However neutral and earth
continuity conductors for each circuit shall be maintained as separate conductors.
11.7.4
All wiring shall be carried out in single core 1100 V grade wires.
11.7.5
Colour coding for phase wires shall be strictly followed upto and including submain and
circuit wiring.
11.7.6
Such colour codes shall be Red, Yellow, Blue for three phases, Black for neutral and
Green/ Green-Yellow for earth wires. Where control wiring is involved, grey coloured or
specially marked control cables shall be used.
Wires shall be supplied only in sealed coils of 100 metre length and shall bear
manufacturers name, trades mark, ISI mark, voltage grade.
11.7.7
11.7.8
All wiring shall only be in annealed copper multistranded conductors. Single stranded
conductors will not be permitted.
11.7.9
All conductors used for a particular category of wiring i.e. for submain/ circuit wiring and
point wiring respectively shall be of same cross section for all (phase and neutral) wires.
11.7.10
Wiring shall use looping system and no Tee joints will be permitted. Looping will be
permitted only in fittings and switch boxes or outlet boxes and not in junction boxes, pull
boxes/inspection boxes or any other locations.
11.7.11
Wires laid from one terminal box to another shall be of continuous conductors and no joints
of any kind will be permitted between such ends.
11.7.12
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---
---
2
--
4
3
6
5
11.7.13
All switches shall be connected only on phase conductors and neutral shall be jointed
throughout. No discontinuity in neutral circuit will be permitted.
11.7.14
11.7.15
As a general rule, minimum size of conductor for electrical power wiring installation, shall be
of 2.5 sq.mm copper.
11.7.16
All looping of wires and joints shall be in the lighting fittings and witchboxes and not inside
conduits or conduit junction boxes with connector.
11.7.17
11.8
Load Balancing :
11.8.1
Based on layouts of electrical fittings furnished in the Tender, Contractor shall prepare
basic load details for individual Distribution Boards.
11.8.2
Such details shall incorporate distribution of three phases, circuitwise separation of loads.
11.8.3
Loads must be balanced for all three phases per Distribution Board.
11.8.4
No more than 14 Nos of light points/ fan points/ 5A socket points shall be planned on one
circuit of a Distribution Board.
11.8.5
Load per circuit of a Distribution Board shall be restricted to 1200 watts for point wiring.
11.8.6
15-A and 20-A sockets shall be equally divided between three phases to achieve balancing
of load as far as possible. Lighting, 5-A sockets, ceiling fans also shall be so connected as
to achieve balancing of loads.
11.8.7
20-A sockets shall be only one on one circuit, 15-A socket shall be maximum 2 nos and 5A sockets shall be upto 8 nos on one circuit.
11.9
Site Layouts :
11.9.1
In case of surface mounted wiring, where slabs/ walls are available at site for marking of
routes, such markings at physical site locations shall be got inspected and approval
obtained from the Architect before execution.
11.10
11.10.1
Rigid PVC conduits shall not be installed where ambient temperature is expected to be in
excess of 50 degree celsius. Use of PVC conduits in temperatures of 50 C and above is
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prohibited.
11.10.2
11.10.3
Surface mounted PVC conduits shall be avoided as far as possible for out door installation.
Rigid conduits and accessories shall be unplastisized and of gauge not less than medium.
11.10.4
Use of ready made bends shall be avoided to the extent possible. Conduits shall be bent
by hands with use of springs.
11.10.5
11.10.6
11.10.7
Conduits in slabs shall be arranged at the centre of slab thickness. Deep junction boxes
shall be used to ensure that these reach shuttering surface. Where necessary extension
rings shall be used.
11.10.8
To the possible extent no junction boxes shall be used on conduit runs in slabs.
Appropriate boxes shall be used only at ends for light and fan points.
11.10.9
11.10.10
Box covers shall be fitted with boxes with greased cheese head brass
screws.
When mounted on surface, conduits shall be fixed with GI saddles on galvanised MS
spacers at a distance not exceeding 60 cms.
11.10.11 PVC spacers and saddles shall be permitted only subject to approval.
11.10.12
Where surface mounted accessories have been planned to be connected with concealed
conduits, conduits shall be terminated in junction boxes arranged below appliance location.
11.10.13
11.11
11.11.1
Wherever ambient temperature is more than 50 deg C, steel conduits shall be installed
instead of PVC conduits.
11.11.2
Only conduits with oven baked enamel finish by original manufacturer will be accepted for
such installation.
11.11.3
All accessories used for steel conduiting shall only be of threaded type and no push fit
types will be allowed.
Conduits shall be of minimum 19mm dia. with wall thickness of 16 SWG. Wall thickness of
25mm dia shall also be 16 SWG and that of 32mm and higher sizes shall be 14 SWG.
11.11.4
11.11.5
Conduits shall be of ERW type and shall be of uniform cross section with no welding burr
present inside.
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11.11.6
Conduits shall bear manufacturers mark on every length and shall be delivered at site in
original packing.
11.11.7
Conduit accessories such as draw boxes, elbows, bends, tees, etc. shall have internal
threads spout junction boxes. Inspection boxes shall have cover fixed by screws.
11.11.8
All outlet boxes shall be of approved type. These shall be of metal for flush system and of
insulating material for surface mounted system.
11.12
Workmanship :
11.12.1
Conduits shall be fixed to surface by heavy duty galvanised steel saddles screwed to
galvanised steel spacers mounted at a frequency of one meter along length in addition to
locations of couplers where conduits shall be fixed at 30 cms from each end.
11.12.2
11.12.3
All cutting and threading of conduits shall be rust - protected with anticorosive compound.
11.12.4
All bends shall be carried out by hydraulic bending machines. Only where no such bending
is possible solid bends be permitted.
11.12.5
All conduit ends shall be terminated in appropriate boxes fixed with check nuts only.
11.12.6
At all entry points of conduits into boxes and couplers, entry spouts with smooth PVC
bushes shall be provided.
11.12.7
Conduits shall be securely fixed to distribution boards, junction boxes etc. to ensure
electrical continuity of system.
All screwed and socket connections shall be made adequately watertight with use of
compound.
11.12.8
11.12.9
Conduit sizes shall be selected as per I.S. recommendations with due consideration to
number and size of wires to be pulled through.
11.12.10
Conduits shall be arranged to facilitate easy drawing of wire to avoid junction boxes at
points other than at terminal points.
11.12.11
Looping of wires shall be done only in switch boxes or outlet boxes. Looping in junction
boxes or pull boxes will not be permitted.
11.12.12
Where conduits cross building expansion joints, approved method of expansion joints shall
be adopted to allow relative movement of structure.
11.12.13
Conduit system shall be so designed to provide accessibility to junction boxes, pull boxes
etc. which may be necessary for maintenance.
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11.12.14
Entire conduit system shall be drained & ventilated but designed to avoid ingress of
insects. Traps for condensation of water shall be avoided.
Conduits shall not be installed in the viscinity of steam, gas pipe lines. A minimum distance
of 30 cms shall be maintained where nearness of hot water/steam pipes cannot be
avoided.
In long straight run of conduits, inspection couplers or drawn in boxes shall be provided at
a distance not ecxeeding 6 mtrs.
11.12.19
Conduit system shall be adequately and permanently earthed as per I.S. recommendations
by approved earthing clamps to permanent earthing system. No water or gas pipes will be
permitted as earthing sources.
On completion of installation work, the conduit system shall be painted with black enamel
paint wherever the paint is scratched.
11.12.20
11.13
11.13.1
11.13.2
The Contractor shall closely co-ordinate with the Civil Work Contractor where he expects
that his work will be embedded within concrete.
11.13.3
All conduiting and other works which are to be embedded within concrete shall be made
ready, well in advance and should be intimated to the Civil Work Contractor giving him
clearance to carry out casting works.
11.13.4
All conduit lengths, bends, unions, junction boxes etc. shall be cleaned and painted with
bituminous paint before being fixed in position.
11.13.5
Conduits shall be installed on shuttering work, properly secured with reinforcements by tie
wires at a frequency of not more than on meter but additionally tied at 30 cms on either
side of couplers. Conduiting shall be planned so as to minimise use of bends. Wherever
unavoidable, long bends shall be provided by bending conduits with hydraulic machines.
Use of ready made bends shall be avoided.
11.13.6
Conduiting system shall be carefully planned as to provide adequate entry points for pulling
wires, inspections etc.
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11.13.7
All joints to be embedded in concrete shall be made water tight by use of hemp yarn and
waterproofing compounds.
11.13.8
Conduit outlet boxes, pull boxes, inspection boxes, etc. which are to be flush with finished
surface shall be firmly fixed to shuttering works so as not to give way during pouring and
vibration of concrete.
11.13.9
Depth of boxes shall be such as to ensure that box edges will become flush with finished
surfaces.
11.14
Conduits in Walls :
11.14.1
For all vertical drops in walls, for switches and sockets and junction boxes if any, the
Contractor shall, prior to commencement of civil masonary work at site make ready in advance such vertical drops including terminal junction boxes.
-
support boxes and drops to ensure that these retain position and are not likely to
be displaced during civil works at site.
furnish areawise clearance for carrying out further civil works at site.
11.14.2
Above work shall be done in proper co-ordination and phased manner to ensure that no
civil works are obstructed at site.
11.14.3
No right angle bends will be permitted in conduits in wall. Where offsets are unavoidable
these shall be provided by machine bending conduits in long curves.
11.14.4
Generally no additional junction boxes shall be planned other than those as outlet boxes.
11.14.5
11.14.6
11.14.7
11.14.8
11.14.9
11.14.10
11.14.11
11.14.12
11.15
Inspection boxes wherever provided shall have ventilating holes, which however should not
permit ingress of insects.
Boxes :
11.15.1
Junction Boxes :
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11.15.2
a.
b.
Boxes shall be provided with internal metal barriers when used for more than one
phase and shall carry suitable knockouts for entry of conduits from all sides.
Boxes shall be provided with cover plates on top and bottom where specified.
Boxes shall be finished in a coat of rust proofing paint and two coats of enamel
paint in required finish.
11.15.3
11.16
Switches :
11.16.1
Switches shall be single pole, one way or two way as shown on drawings or as instructed
by Architect/ Consultant and shall be rated for 250 volts, 6/16 Amps capacity.
11.16.2
These shall be plate type or module type as approved for concealed system.
11.16.3
Switches required to be installed outdoor shall be industrial type, metallic and shall be
provided in gasketed weather proof enclosures.
11.16.4
11.16.5
When mounted at one location, all switches and regulators, controlling different light points
or fans from that location shall be grouped together on one cover plate.
11.17
Sockets :
11.17.1
Sockets shall be three pin type flush moulded, rated for 250 V, 6/16 Amps and shall be
provided with controlling switches with each socket.
11.17.2
11.17.3
Where specified, sockets shall have spring operated automatic shutters which open only
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when earth pin of plug is inserted. Sockets shall be provided with a matching plug of same
manufacturer.
11.17.4
Sockets shall have fully sprung contacts and brass shrouded terminals to achieve positive
contacts.
11.17.5
In service areas, sockets shall be of the industrial type metal clad porcelain insulated type
provided with chained metal covers. Sockets shall be three pin type for single phase
applications and three pin and scraping earth type for three phase applications.
11.17.6
Industrial type sockets shall be in sheet steel boxes fabricated out of 16 SWG steel sheets
and shall be mounted flush with front cover. Mounting boxes shall be rust proofed and
supplied in approved enamel finish.
11.18
11.18.1
Outlet accessories such as ceiling roses, batten holders, angle holders etc. shall be of
matching type with the switches.
11.18.2
In the case of Owner/ Architects/ Consultants choosing to approve any shade of colour
other than already specified for switches and sockets, these shall be without any changes
in prices.
11.18.3
Outlets shall invariably be provided at every point whether specifically stated or not. In case
of points where light fittings are not specified, ceiling roses with pendants shall be supplied
for ceiling points and batten/angle holders for wall light points.
11.18.4
11.18.5
11.18.6
11.19
11.18.7
All wiring installation whether single phase or three phase shall be tested for healthiness of
insulation by 500 V megger.
11.18.8
11.18.9
11.18.10
All earth points in each socket shall be checked for continuity of earth circuit.
11.18.11
In a three phase system, phase rotation shall be checked if required and shall be corrected
as necessary.
11.19
Drawings :
11.19.1
The Consultants drawings furnished with the Tender Documents are indicative only for
location of points, switches and circuits.
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11.19.2
The Contractor shall however check the drawings with reference to method of wiring i.e.
use of PVC/steel conduits, surface mounted/ concealed and actual site conditions i.e.
beams, columns nitches etc. and shall make necessary additional provisions of boxes or
modify route suitably.
11.19.3
The Contractor shall prepare such modified layouts and detailed conduit layouts showing
clearly all alterations proposed and submit these for approval to the Architect before actual
commencement of work at site.
11.19.4
11.19.5
Only after approval of such drawings, shall the Contractor proceed with execution at site.
11.19.6
There shall be no financial effect of any such modifications suggested by the Contractor or
accepted by the Architect.
12.0
LIGHTING FIXTURES
12.1
Scope:
12.1.1
Scope of these specifications covers the design, material selection, manufacture, testing at
manufacturers works, insurance, packing, transportation, loading/unloading, supply at site,
installation, testing & commissioning of light fixtures, lamps and accessories.
12.1.2
Whether specifically mentioned or not the fixtures and lamps shall be provided with all
fixing/mounting devices, terminal blocks, holders etc., as required. Lighting fixtures and
components shall conform to applicable Indian Standards and further, they shall have
approval of Fire Insurance Association.
12.2
General Requirements :
12.2.1
Fixtures and lamps shall be as per the catalogue number, where indicated in the bill of
quantity.
12.2.2
Fixtures and lamps shall be provided with such accessories as are required to satisfy the
working condition whether specifically mentioned in the specifications, drawings or not. The
fixtures shall be provided with power factor improvement capacitors, as applicable, to
improve the power factor upto 0.9 lag.
12.2.3
Ballasts shall be copper wound, electronic type, as applicable, of low loss type and the total
harmonic distortion shall be within 10%.
12.2.4
The fixtures shall be suitable for 240 volts, single phase, 50 Hz, A.C. supply.
12.2.5
Fixtures of each type shall be identical, of same make and interchangeable type.
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12.2.6
All fittings components shall withstand a high humid atmosphere without damage due to
corrosion and distortion.
12.2.7
Fixtures shall be completely wired using copper wires and provided with terminal blocks
suitable for loop-in, loop-out for 2.5 sq.mm wires. Each fixture shall be provided with
earthing terminal suitable for termination of 2.5 sq.mm wire.
12.3
Fixtures / Lamps:
12.3.1
12.3.2
12.3.3
12.3.4
12.3.5
12.4
Installation :
12.4.1
The lighting fixtures shall be assembled and installed in position complete and ready for
service, in accordance with details, drawings, manufacturers instructions and to the
satisfaction of the Owner /Consultants. All suspended fixtures shall be mounted rigid and
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fixed in position in accordance with drawings, instructions and to the approval of the Owner /
Consultants. Fixtures shall be suspended true to alignment, plumb level and capable of
resisting all lateral and vertical forces.
12.4.2
13.0
All suspended light fixtures, fans etc, shall be provided with concealed suspension
arrangement in the concrete slab/roof members. It is the duty of the Contractor to make
these provisions at the appropriate stage of construction. Exhaust fans shall be fixed at
location shown on drawings. They shall be wired to a plug socket outlet at a convenient
location near the fan. All outlet boxes, for fans and light fittings shall be bonded to earth.
The recessed type fixtures shall not be supported from the false ceiling frame work but shall
have independent support from the ceiling using conduit down rods/steel chain with
provision for adjusting the level of the fixture. Wires shall be connected to all fixtures
through connector blocks. Wires brought out from junction boxes shall be encased in
flexible pipes for connecting to fixtures concealed in suspended ceiling. The flexible pipes
shall be provided with check-nut for fixing to the junction box.
EARTHING AND LIGHTNING PROTECTION
13.1
Scope :
13.1.1
13.1.2
All earths should be interconnected at the earth pits. This includes generator neutrals,
transformer neutrals, transformer body, lightning protection system earths, UPS earths
etc.
Extraneous conductive parts such as gas pipes, other service pipes and ducting risers
and pipes of fire protection equipment and exposed metallic parts of the building
structure shall also be interconnected with the earthing system.
13.2
13.2.1
13.2.2
13.2.3
Mild steel conductors and electrodes shall undergo a process of degreasing, pickling in
acid and cold rinsing prior to galvanisation. Hot dip galvanising process shall be used.
Zinc coating shall be uniform, smooth and free from imperfections such as flux and ash,
black spots, blisters etc. Galvanising shall conform to British Standard No.729.
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13.3
13.3.1
Earthing conductors and electrodes shall be offered for stage inspection by the Owner,
as follows (applicable for mild steel material):
Prior to galvanising.
After galvanising.
13.3.2
13.4
13.5
13.5.1
The cross sectional area of earthing conductor shall not be smaller than half of the
largest current carrying conductor subject to an upper limit of 80 Sq.mm. If the area of the
largest current carrying conductor or bus bar exceeds 160 sq.mm then two or more earthing
conductors shall be used in parallel, to provide at least half the cross sectional area of the
current carrying conductor or bus bars. All fixtures, outlet boxes, junction boxes and power
circuits upto 15 amps shall be earthed with PVC insulated copper wire.
13.5.2
All 3 phase switches and distribution panels upto 60 amps rating shall be earthed with 2
Nos. distinct and independent 4 mm dia copper / GI wires. All 3 phase switches and
distribution panels upto 100 amps rating shall be earthed with 2 Nos. distinct and
independent 6 mm dia copper / GI wires. All switches, bus bar, ducts and distribution panels
of rating 200 amps and above shall be earthed with minimum of 2 nos separate and
independent 25 mm x 3 mm copper / GI tape.
13.6
13.6.1
Main earthing conductors shall be taken from the earth connections at the main L T panel to
an earth electrode with which the connection is to be made. All joints shall be with four rivets
and shall be brazed in case of copper and by welding /bolting in case of GI. Wires shall be
connected with crimping lugs. All bolts shall have spring washers. Sub- mains earthing
conductors shall run from the main distribution panel to the sub distribution panel. Final
distribution panel earthing conductors shall run from sub-distribution panel.
13.6.2
Circuit earthing conductor shall run from the exposed metal of equipment and shall be
connected to any point on the main earthing conductor, or its distribution panel. Metal
conduits, cable sheathing and armouring shall be earthed at the ends adjacent to
distribution panel at which they originate, or otherwise at the commencement of the run by
an earthing conductor in effective electrical contact with cable sheathing. Where
equipment is connected by flexible cord, all exposed metal parts of the equipment shall be
earthed by means of an earthing conductor enclosed with the current carrying conductors
within the flexible cord. Switches, accessories, lighting fitting etc. which are rigidly secured
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in effective electrical contact with a run of metallic conduit shall not be considered as a part
of the earthing conductor for earthing purposes, even though the run of metallic conduit is
earthed.
13.7
Prohibited Connections:
Neutral conductor, sprinkler pipes, or pipes conveying gas, water or inflammable liquid,
structural steel work, metallic enclosures, metallic conduits and lightning protection system
conductors shall not be used as a means of earthing an installation or even as a link in an
earthing system. The electrical resistance measured between earth connection at the main L
T panel and any other point on the completed installation shall be low enough to permit the
passage of current necessary to operate or circuit breakers, and shall not exceed 1 ohm.
All switches carrying medium voltage shall be connected with earth by two separate and
distinct connections. The earthing conductors inside the building wherever exposed shall be
properly protected from mechanical injury by running the same in G I pipe of adequate size.
The overlapping in strips at joints where required shall be minimum 75 mm. The joints shall
be riveted and brazed in case of copper and by welding / bolting in case of GI in an approved
manner. Lugs of adequate capacity and size shall be used for termination of all conductor
wires above 6 sq.mm size. Lugs shall be bolted to the equipment body to be earthed after the
metal body is cleaned of paint and other oily substances and properly tinned. Equipotential
bonding of all metallic structures shall be done.
13.8
Resistance of Earth:
13.8.1
The Contractor shall get the soil resistivity test done at his own cost of the area where
earthing pits are to be located before starting the installation.
13.8.2
14.0
TELEPHONE SYSTEM
14.1
Scope:
14.1.1
Scope of this section covers the supply, laying and testing of telephone conduits and
cables. Telephone cables shall be supplied and laid for both external telephone
connections and for inter-communication system as required.
14.1.2
The supply of EPABX and associated equipment are not included in the scope of this
tender.
14.2
Telephone Cables:
14.2.1
Telephone cables shall be of copper conductors, PVC insulated and PVC sheathed
armoured or unarmoured as specified. Telephone cables shall comply with I.T.I or I.T.L
specifications and in case of armouring, to IS-1554 Part-1-1964. Copper conductors shall
be of 0.5 mm, 0.63 mm & 0.71 mm diameters, depending on the sizes specified.
14.2.2
Each conductor shall be PVC insulated with a different colour as per the colour codes and
shall be twisted together with its mate conductor to form a pair. All pairs shall be PVC
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insulated and supplied with Nylon Rip Cord to facilitate easy unsheathing without damaging
the PVC insulation.
14.2.3
Raw materials used in the manufacture of telephone cables shall be of high grade and
quality. The conductors shall be drawn from high purity electrolytic copper and shall be
annealed & tinned. The PVC insulation shall be of high grade and shall be resistant to
ageing and fading, to ensure identification of colour etc., after prolonged use.
14.2.4
The type, size and pairs shall be as given in the Bill of Quantities.
14.2.5
All 2-pair telephone distribution cables shall be laid in G.I./M.S./PVC Conduits as stipulated
in the B.O.Q. Wherever multi-pair cables are to be laid in the open, in trays on walls and
ceilings, these cables shall be of the armoured type. Separate conduits shall be used for
external and intercommunication systems. Conduits shall be coloured as per the ITD colour
code. The extended runs of conduits shall be fitted with 150 mm x 75 mm MS pull boxes.
Pull boxes shall be suitably painted for easy identification and shall be provided at intervals
of 5 Meters. Pull boxes shall be of the surface mounting type or flush-mounting type as
specified.
14.3
System of Cabling:
14.3.1
All cabling, wiring and junction boxes for the telephone system shall be provided on tray
and in conduits.
15.0
M.A.T.V. SYSTEM
15.1
Scope:
15.1.1
Scope of this section comprises the supply, erection, connection and commissioning of multichannel television distribution net work which covers the following:
(a)
(b)
(c)
(d)
All accessories required for proper operation such as couplers, convertors etc. if
necessary.
(e)
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15.1.2
Antenna, head-end equipment and associated EQUIPMENT are not included in the scope of
this tender.
15.2
Co-Axial Cables:
15.2.1
All co-axial cables used should be low loss semi-air spaced copper tape and braid solid
conductor for television distribution.
15.2.2
If the outside conductor is in the form of a braid this braid should be tinned or silvered to
avoid oxidisation.
15.2.3
15.2.4
Cables shall be low attenuation and non ageing type. It shall be able to feed 100 different
frequencies simultaneously.
15.2.5
Cables shall be identified by means of a marker band or ring and the correspondence
reference be given on the diagram.
15.2.6
Cable shall allow easy connection to the boxes and amplifiers. They should therefore not be
cut too short. The cable shall be connected to earth.
15.3
Co-Axial Sockets:
15.3.1
Cable shall run in conduits concealed with a tail of about 2 m. Co-axial socket of the wall
type, matching the electrical fittings used in the room shall be installed.
15.4
Derivation Boxes:
15.4.1
All boxes, spur and tee fittings shall be compatible with the impedance of the cable used.
15.4.2
Each box, spur and tee fitting shall be capable of transmitting to the user on a single line all
frequencies of the various programmes used.
15.4.3
Boxes , spur and tee fittings shall always be accessible, both for installation and for essential
repair.
15.5
15.5.1
The installation shall be carried out so that none of the sound or vision receivers can disturb
reception in the adjoining room, either by interference or by the introduction of parasite
signals of any kind into the distribution net work.
15.5.2
15.6
Installation:
15.6.1
The work shall be executed in accordance with good engineering practice and as per rules
and recommendations.
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15.6.2
15.6.3
15.7
T e s t i n g a n d C o m m i s s i o n i n g:
15.7.1
15.7.2
Contractor shall accept overall responsibility for proper operation of television network and
must rectify any fault.
15.7.3
16.0
(i)
The Contractor shall check the signal strength at each socket and shall draw up a
test report for submission to the Owner/Architect/Consultant.
(ii)
16.1
Scope:
16.1.1
Scope of these specification covers the supply, installation, testing and commissioning of
Low Voltage cables.
16.2
CCTV Cables :
16.2.1
Coaxial cables used in CCTV system shall be 75 ohm impedance copper cable specially
designed for transmitting UHF and VHF signals. The cable shall consist of a single wire or
stranded conductor of 1/1.12mm minimum, insulated with cellular, a branded copper screen
forms the second conductor with a PVC sheath overall to protect the screen. The cable shall
comply with BS2316 : Part 3.
16.2.2
interference
16.2.3
All multicore cables for control and monitoring purpose shall comply with
16.2.4
For those cables running outdoor and inside PVC pipes, provide special coaxial cable and
multicore cables of armoured type to prevent any mechanical damages that may arise.
BS3573.
16.2.5
16.2.6
16.2.7
Cables through wall / floor openings, inside duct / trunking shall have fire barriers.
16.2.8
Subject to approval, the same multicore cable may be used for signal and control purposes.
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For system operating voltages different from 380/200V sockets / outlets shall not be
interchangeable with the types used for general power and lighting.
16.2.9
16.3
Use Klippon or equal and approved type terminations for control and power cable
termination. Terminate video signal cables with coaxial plug connectors of approved type.
Video Cables:
16.3.1
Video cables shall be of the coaxial type with a single central core of annealed copper. The
dielectric shall be polythene with a shield of copper braid or tape. The cable shall be
insulated with an overall sheath of PVC.
16.3.2
16.3.3
16.3.4
Co-axial cable of the following minimum specification shall be used indoor in conduits,
trunking and cable trays.
a)
b)
Model No.
c)
Type
d)
Impedance
75 Ohms (Max)
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e)
Conductor (dia)
f)
Insulation
Thickness
1.5mm
g)
Shielding
h)
Outer Sheath
i)
Capacitance
55 Pf / Mtr
j)
Resistance
16.4
Control Cables:
16.4.1
Control cables shall be of the multicore type. Each core shall be made up of stranded
annealed copper conductors with PVC insulation. The whole cable shall b screened with
copper tape or copper braid and shall have an overall sheath of PVC.
16.4.2
b)
c)
d)
16.5
16.5.1
Wiring for door contacts and panic bolt alarm bars shall be PVC insulated cables to B.S.
6004 rated at 450V grade.
16.5.2
The maximum number of cables that may be accommodated in a given size of conduit is not
to exceed the number given in IEE regulations.
16.5.3
All security control wiring will be wired back to the outstations located inside the meter room.
Cables will then run from this interface junction box to the Central Processing Equipment via
the security riser trunking.
16.5.4
The Sub-Contractor shall supply and install junction boxes at location where required for
ease of maintenance and circuit checking purposes. The junction box shall have clip-on
terminals to accept control cables. Circuit chart shall be provided by the Sub-Contractor on
the junction box for checking reference.
16.5.5
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EMPLOYER
PROJECT
Electrical installation associated with the security system and watchman tour system shall be
tested to comply with the latest edition of the COP and IEE Wiring Regulations.
16.5.6
In addition to the electrical tests, the following tests in the Security System and watchman
tour system shall be carried out :
a)
b)
16.6
16.6.1
16.6.2
16.6.3
a)
Of 75 ohm nominal impedance with solid core copper inner conductor not less than
2.0mm diameter and copper foil outer conductor.
b)
Dielectric between inner conductor and outer foil conductor shall be solid polyethylene
with aluminium protective foil and outer non deteriorating PE sheath jacket.
c)
d)
Marked with manufacturers name and sweep-tested by the maker before shipping and
certified with tag on each reel. There shall be no discontinuities exist from 20 Hz to 890
MHz on the cable.
Of 75 ohm nominal impedance with solid core copper inner conductor of not less than
1.0mm diameter and braided copper outer conductor.
b)
Dielectric between inner conductor and outer braided conductor shall be polythene
foam with outer non deteriorating PVC sheath jacket.
c)
d)
e)
Marked with manufacturers name and sweep-tested by the maker before shipping and
certified with tag on each reel. There shall be no discontinuities exists from 20 Hz to
890 MHz on the cable.
The electrical installation associated with the CABD and SMATV systems shall be
tested to comply with the latest edition of the COP and IEE Wiring Regulations.
b)
In addition to the electrical tests, the following tests on the CABD and SMATV systems
shall be carried out :
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EMPLOYER
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17.0
c)
Use signal test to measure the signal levels at headend, trench distribution equipment
and TV/FM outlets.
d)
Use testing television set to observe all the CABD and SMATV channels.
17.1
17.1.1
Scope of this section comprises the supply, erection, connection and commissioning of
public address and sound system for public address and music.
17.2
17.2.1
The design, manufacture and performance of equipment shall comply with all currently
applicable statutes, regulations and safety codes. Nothing in this specification shall be
construed to relieve Vendor of this responsibility. All the components should be designed
and installed as per NFPA - 72.
17.2.2
The Public Address System shall be robust and the components such as speaker
amplifier, tone generator, wiring circuits, uninterrupted power supplies, standby batteries
along with CD player shall be constantly electrically supervised for any single ground
fault, short or open circuit.
17.3
System Requirements:
17.3.1
P.A. System shall be capable of generating both emergency and evacuation messages
to ALL or selected speaker zones located within the floor. It shall also able to play
music ALL or selected speaker zone.
17.3.2
The system shall essentially consist of microprocessor based central control equipment
with zone selectable announcement.
17.3.3
Normally background music shall be played, in selected zone only, using the central
CD/Cassette Player Source. When, a particular zone is selected for making an
announcement, the background music to that particular zone only shall be cut-off and the
announcement relayed.
All other zones shall remain unaffected.
Once the
announcement is over, the music shall resume.
17.3.4
c)
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EMPLOYER
PROJECT
d)
17.4
System Specifications:
17.4.1
The system shall provide the Voice paging to individual, grouped or to all zones, from the
fire controllers room via microphone from the fire alarm control panel.
17.4.2
Voice paging to individual or all zones, from the microphone shall over ride broadcast or
recorded messages, in those selected zones. The paging zones shall be selected via a
keypad located at the microphone location in the Security Room.
17.4.3
The system shall be capable of being easily extended to accommodate (25% spare
capacity) additional handsets, speakers, etc. in future. For this purpose, adequate spare
capacity shall be provided in equipment. The public address system shall incorporate
following operational features:
a)
A siren tone oscillator and a siren switch shall be provided for emergency
purposes. This shall be such that it can be actuated from the handset station only
fitted on the main fire alarm control panel. The siren tone shall broadcast over all
the loudspeakers.
b)
A Testing signal tone oscillator and a test signal switch shall be provided for
testing purposes. The test signal shall be broadcast over all the loudspeakers.
c)
The frequencies of the tones for call attention, emergency siren and testing
shall be very much different from each other, so that the same could be
differentiated clearly.
d)
17.5
Vendor shall specifically confirm that communication shall be clear and audible
even in noisy areas. If any adjustments in amplifier system etc. required in this
connection at site during and after commissioning the same shall be done
without any extra cost to the Owner.
Dual Channel Power Amplifiers:
17.5.1
The dual channel power amplifiers shall have the following features:
17.6
a)
Power output: 150 W per channel at 0.05 % harmonic distortion over frequency
range 40 to 20,000 Hz + 1 dB.
b)
c)
d)
e)
Output: 100V / 70 V.
f)
Power Supply :
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EMPLOYER
PROJECT
17.6.1
Power supply unit shall be well filtered, regulated, have constant voltage under load and
shall have the following additional features:
a)
b)
c)
d)
e)
f)
g)
h)
17.7
17.7.1
Microphones shall be hand held type, table mounted, close talking, noise cancelling, low
impedance. Dynamic type, complete with goose neck and have the following features:
a)
b)
c)
Sensitivity: - 149dB
d)
d)
e)
g)
17.8
Microphone Cable:
17.8.1
The microphone cable shall be flexible twisted pair of tinned annealed screen, and PVC
outer sheath. The colour of the sheath shall be either light grey or white.
17.8.2
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EMPLOYER
PROJECT
17.8.3
a)
b)
c)
d)
e)
Inner conductor d.c. resistance shall not be more than 36 ohm/km at 20 Deg.C
f)
g)
For narrator microphone, the cable shall satisfy the above except the following :a)
b)
c)
17.9
17.9.1
The loudspeaker cable shall be flexible pair of tinned annealed copper conductor, PVC
insulated, and white PVC outer sheath. For surface wiring, the cable shall be parallel pair,
for conduit wiring, the cable shall be twisted pair.
17.9.2
b)
c)
d)
e)
f)
g)
h)
i)
j)
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EMPLOYER
PROJECT
17.9.3
6W Speakers:a)
Make
b)
6W
c)
64 dB
d)
Nominal Voltage
100 V / 70 V (tap)
e)
L.S. impdance
4 Ohms.
Dimensions
Colour
f)
g)
17.9.4
17.9.5
15 W Speaker :
a)
Make
b)
15 W
c)
96 dB
d)
Nominal Voltage
100 V / 70 V (tap)
e)
L.S. impdance
4 Ohms.
f)
Dimensions
g)
Colour
Speaker cables
a) Cable Type
:
:
:
:
Signal
Armored FRLS
Multistrand Conductors
Twisted pair
b) Conductor
:
:
:
:
c) Individual Insulation
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EMPLOYER
PROJECT
0.5mm
e) Total Cores
:
f) Overall Sheath
:
:
:
Thickness - 1.8mm
Material - PVC type as
per IS - 5831
Outer dia - 8.5mm dia
17.10
Terminal Box:
17.10.1
Terminal boxes necessary for connection of speakers to the PA system shall be provided.
17.10.2
Terminal boxes shall be of sheet steel with hot dip galvanized finish and shall comply with
BS4662.
17.10.3
The Contractor shall supply and install terminal boxes inside machine room for connection of
PA speakers as shown on the drawing.
17.11
Earthing :
17.11.1
An active earth must be created and connected to the central control panel. The screen
braids of each cable must be connected at each derivation box to the board connected and to
the panel earth braid. The earth wire must be separate from any other circuit .
17.12
17.12.1
The electrical installation associated with the public address system shall be tested to comply
with the latest edition of the Cop and IEE Wiring Regulations.
17.12.2
In addition to the electrical tests, the following tests on the public address system shall be
carried out :-
18.0
a)
b)
c)
Functional check
d)
INSTALLATION
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EMPLOYER
PROJECT
18.1
General :
18.1.1
Unless otherwise stated/agreed, all the equipment/ accessories/devices,
conduits etc. covered in the B.O.Q. shall be installed by the
Contractor.
18.1.2
cable,
wires,
18.1.3
The work covered under the Contract is generally covered on the drawings which are
enclosed. The drawings constitute the integral part of these specifications. Two sets of
electrical drawings shall be issued to the Contractor for construction purpose. These drawings
indicate the general layout of the electrical system, arrangement of circuits and outlets,
location of switches, panels boards, conduits and other work. Details shown on these
drawings are preliminary giving only guidelines as far as dimension levels are concerned.
Exact locations, distances, levels etc. shall be governed by the interior drawings, actual
conditions at site and as per the instructions of Owners site representative.
18.1.4
The electrical contractor shall work in close co-operation/ co-ordination with the Civil,
mechanical, HVAC and all other contractors so as to avoid the possibility of stoppage of
works due to disputes between various contracting agencies.
18.1.5
18.1.6
Discrepancies revealed between different plans, or between plans and actual site conditions,
or between plans and specifications shall be promptly brought to the attention of the Owners
representative at site for a decision before proceeding further.
18.1.7
Drawings enclosed with the tender documents may be superseded later on by revised or
detailed drawings or addenda to the specification prepared by the Owners/Consultant. The
installation work shall conform to all such reasonable changes without any extra cost to the
Owner. All such items although not clearly mentioned in the specifications or shown on the
drawings but which are obviously necessary to a complete working installation shall be
included and shall be considered to be a part of contract.
18.1.8
One set of drawings shall be kept as record drawings. All deviations in the actual installation
from that shown on the drawings shall be marked in red on these drawings. On completion of
the project, these drawings shall be handed over to the Owner.
18.1.9
18.1.10
Contractor shall deploy competent and qualified personnel who are regularly engaged in
supervision and execution of works of similar nature.
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EMPLOYER
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18.1.11
Minor civil work such as cutting/chasing/drilling etc. required in RCC/steel structures etc. and
making good to the satisfaction of the Owners site representative shall in the contractors
scope, where required, for completion of installation. Supply of materials such as cement,
sand, paint, welding rods, hardware, consumables etc. as required, shall also be covered in
the contractors scope.
18.2
Equipment Installation :
18.2.1
18.2.2
The equipment shall be erected as per the instructions of the manufacturer, where available.
It shall be ensured that items, attachments etc. supplied loose/separately shall be installed.
18.2.3
Equipment shall be erected plumb to the mounting surface and properly levelled. Use of
shims for proper levelling shall be used. Structural members for supporting across
trenches/floor cutouts etc. shall also be provided, as applicable.
18.2.4
18.2.5
Equipment shall be finally bolted down/grouted only after the alignment and level is accepted
by the Owners site representative.
Bonding to earthing system shall form part of the installation work of the equipment.
18.3
Cable Installation :
18.3.1
18.3.2
All cables to be buried in ground shall be laid after digging uniform section trenches. In order
to avoid repetitive excavation, all the cables to be laid in the same route, shall be laid at one
time only. Cables shall be laid with proper spacing between adjacent cables or Sin touching
formation and shall then be covered with tiles or bricks. Finally back-filling shall be done with
earth. There shall be 75mm each sand cushion below and above the cables.
18.3.3
Cables crossing pathways, roads etc. shall be laid in GI pipes/hume pipe. Pipes shall be
buried at a minimum depth of 600mm (to centre of pipe) below the finished surface of
pathway/road. The pipe/s shall extend atleast 300mm
on either side of
pathway/road/pavment etc.
18.3.4
Cables laid along prepared trenches, structures and walls shall be suitably clamped and
cleated. Cables shall be protected from mechanical damages while crossing floors etc.
Spacers and saddles shall be of G.I. and spaced at an interval of 750mm or to suit site
conditions/as per the instructions of the Ownerss site representative.
18.3.5
Use of cables trays, racks or direct clamping shall be determined before commencing the
work and the same shall be approved by the Owner/Consultants.
18.3.6
Spare length loops shall be kept at either ends of cables. The Contractor should finalise such
lengths with the Owner/Consultants.
18.3.7
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EMPLOYER
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18.3.8
Rollers & cables jacks shall be used to the extent possible, for cable laying to avoid dragging
on floor/ground.
18.3.9
Floor cutouts pipe sleeves provided for passage of cables into buildings or for floor wall
crossing shall be sealed using water-proof/fire-proof sealant as per the directions of the
Owners site representative.
18.3.10
All cables shall be provided with identification tags at both ends/at changes in direction or
route/on both sides of wall/floor crossing and at locations advised by the Owners site
representative. Cable size, place of origin and destination, voltage grade and cable number
shall be embossed on the tag. Tags shall be made from Aluminium sheet of 1mm thickness,
length and method of tying shall be finalised in consultation with the Owners site
representative.
18.3.11
100mm dia, route markers made of cast iron/G.I. shall be provided for directly buried cables
at an interval of 30 meters to suit site conditions and at locations of change in direction and
additionally at locations advised by the Owners site representative. Voltage grade and cable
cross-section shall be embossed/inscribed on the marker. Details of inspection on marker,
where a group of cables have been buried, shall be finalised in consultation with the Owners
site representative.
18.4
Point Wiring:
18.4.1
18.4.2
In case of three phase distribution, wiring for individual phases shall be arranged in separate
physical enclosures such as conduits, casing etc. Different phases shall not be drawn in one
conduit/casing. Neutral and earth wires circuits shall be in the same conduit/casing as that of
phase wires.
18.4.3
Circuit wiring upto three nos. single phase circuit belonging to same phase, if located in same
path, could be drawn in the same conduit. However neutral and earth continuity conductors
for each circuit shall be maintained as separate conductors.
18.4.4
Colour coding for phase, neutral and earth wires shall be strictly followed. Such colour codes
shall be Red, Yellow, Blue for three phases, black for neutral and Green/Green-Yellow for
earth wires.
18.4.5
Wiring shall use looping system and no `Tee joints will be permitted. Looping will be
permitted only in fittings and switch boxes or outlet boxes and not in junction boxes, pull
boxes/inspection boxes or any other locations. Terminations shall be with crimping type
sockets and ferrules.
18.5
18.5.1
Earthing stations/pits shall be constructed in accordance with the details given in Indian
Standard Code of Practice for earthing. The contractor shall possess a sketch of earth pit
provided therein. The contractor shall construct the earth station in the presence of the
Owners representative at site.
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EMPLOYER
PROJECT
18.5.2
For jointing, the earth strips should have an overlap not less that the width of the strip. The
joint of strips and wires should be done by welding in case of G.I. and painted with
anticorrosive bituminous paint and brazing/soldering in case of copper conductors.
18.5.3
Each earth pit shall have a test link jointed by 2 nos. stainless steel nuts and bolts on both
sides.
18.5.4
Separate earth pits shall be provided for lightning protection system down comers.
18.5.5
Earthing conductors and those of lightning protection system routed along walls, columns,
beams, structures etc. shall be fixed by suitable cleats and spacers at half meter distance.
18.5.6
Conductors of earthing system and lightning protection systems shall not be bonded to each
other above ground level.
18.5.7
Conductors shall be laid through pipe sleeves where they cross wall/floor.
18.6
18.6.1
Installation of miscellaneous items such as push-buttons stations, indicating lamps for remote
indication, 3 phase socket outlets etc. shall be carried out generally as per the stipulation
covered in para 18.2 above. Cabling/ wiring/earthing for the same shall be carried out as per
the stipulations in para nos. 18.3, 18.4 and 18.5 to the extent the are applicable.
18.6.2
Where no specific guidelineare available, the installation, cabling and earthing shall be
carried out as per the instructions of the Owners site representative.
Hot Dip Galvanising Process for Mild Steel (Used for Cable Trays, Junction Process,
Earthing etc.)
18.7
18.7.1
Quality of Zinc
Zinc to be used shall conform to minimum Zn 98 grade as per requirement of IS:209-1992.
18.7.2
Coating Requirement :
a)
Minimum weight of zinc coating for mild steel flats with thickness upto 6 mm in
accordance with IS:6745-1972 shall be 400 g/sqm.
b)
The weight of coating expressed in grams per square metre shall be calculated by
dividing the total weight of Zinc by total area (both sides) of the coated surface.
c)
The Zinc coating shall be uniform, smooth and free from imperfections as flux, ash
and dross inclusions, bare patches black spots, pimples, lumpiness, runs, rust
stains bulky white deposits, blisters.
d)
Mild steel flats / wires shall undergo a process of degreasing pickling in acid, cold
rinsing and then galvanizing.
Page 83 of 85
EMPLOYER
PROJECT
19.0
19.1
Inspection:
19.1.1
19.2
Tests:
19.2.1
Tests/ measurements specified below and those specified elsewhere, shall be carried out on
the electrical equipment cabling, lighting and earthing system installations before
commissioning the same. Tests shall be performed by or under the direct supervision of a
competent person, qualified to carry out the tests. All tests shall be carried out in the presence
of the authorised representative of the Owner, unless this stipulation is waived in writing.
19.2.2
The installation shall not be accepted by the Owner unless it has been certified by the
competent authorities, and the authorised representative of the Owner.
19.2.3
19.2.4
In case the installation is found to be not in conformity with the requirements or the
tests/measurements results indicate defective materials or workmanship, the same shall be
rectified to the complete satisfaction of the Owner/Architect/ Consultant and tested again, at
no extra cost to the Owner.
19.3
Testing Procedures :
19.3.1
Panels/Distribution Boards :
a) Check equipment, internal wiring, smooth mechanical operation, interlocks, etc.
b) Check correctness/continuity of power/control circuits and earth continuity.
c) Insulation resistance measurement between phases, between phases, between phases
and neutral and between phase / neutral and ground.
19.3.2
Cables/ Wiring:
a) Check continuity for all circuits and phase sequence for motor feeders.
Page 84 of 85
EMPLOYER
PROJECT
b) Insulation resistance measurement - between phases, between each phase and neutral
and between each phase/neutral and ground.
c) In case of lighting wiring, insulation test shall be carried out on all lighting feeders, with
branch circuits open. Branch circuits shall be tested separately with lamp holders, plug
receptacles and lighting fittings in position, but without lamps. In case of lighting circuits
with lamp ballasts and glow starters insulation resistance shall be measured between
phase and ground only.
d) Check wiring of switches in relevant phase.
19.3.3
Earthing/Lightning Protection:
Test for continuity of conductors, measurement of earth electrode resistance and that of
complete installation.
19.3.4
General :
Carryout all balance checks/tests/measurements as stipulated in IS 732.
20.0
MODE OF MEASUREMENTS
20.1
H.T. Switchgear, Transformers, L.T. Panels, Fabricated DBs, MCB DBs, etc. will be
counted in numbers and paid when the whole equipment complete with all accessories
included in the specifications and descriptions are supplied at site.
20.2
Materials such as cable terminations, telephone tag blocks, light fixtures, fans, speakers,
smoke/ fire detectors and similar items will be counted in numbers when they are supplied/
installed as a whole as specified/ described.
20.3
Cables, earthing, telephone wiring, fire alarm wiring and similar items will be measured in
running meters and paid.
20.4
Contractor shall furnish the estimated lengths in meters of conduits and wiring
required for the point wiring on each floor.
b)
Prorata payment will be made separately as per the agreed terms of payments for
the supply and installation of conduits/ junction boxes/ drops, drawing of wires and
final connections.
Page 85 of 85
EMPLOYER
PROJECT
TECHNICAL SPECIFICATIONS
HVAC Works
Page 1 of 32
EMPLOYER
PROJECT
1.0
SCOPE OF WORK:
Design, Manufacturing / Fabrication, Shop testing, Supply, Installation (including dismantling, lifting,
shifting, assembling etc.), Site testing, and Commissioning of the following system components
(confirming to tender specifications, relevant BIS codes and in accordance with the requirements of Bill
of quantities and approved drawings).
2.0
BASIS OF DESIGN:
Unit
Client
Location
Goregaon.
Application
:
DBT C
35
Summer (May)
Inside Design conditions
WBT C
28
Page 2 of 32
EMPLOYER
PROJECT
3.0
3.1.A
(a)
SCOPE
The Scope of this section comprises the supply, erection, testing and commissioning of Variable
Refrigerant Volume Air conditioning unit, conforming to these Specifications and in accordance with
requirements of drawings and of the bill of Quantities.
(b)
VRV SYSTEM
The system selected is a modular system, with number of indoors connected to centrally located
outdoor units, as per detail designing given in the tender. The outdoor units for all the system shall
be air cooled type and mounted on the same floor of the building. Indoor units in various areas shall
be as per enclosed drawings / Bill of Quantities.
All the VRV air conditioners shall be fully factory assembled, wired, internally piped & tested. The
outdoor unit shall be pre charged with first charge of R 410A refrigerant. Additional charge shall be
added as per refrigerant piping at site. All the units shall be suitable for operation with 415 V + 10%,
50 Hz + 3%, 3 Phase supply for outdoor units & 220 V + 10%, 50 Hz + 3%, 1 Phase supply for in
door units.
The VRV system shall provide stable, trouble free & safe operation, with flexibility of operating
desired indoor units. The outdoor units must be capable of delivering exact capacity proportional to
the number of indoor units switched on & the heat load in the air conditioned area. The proportional
operation shall be achieved by varying speed of the compressor in the outdoor units / charge in
compressor configuration or capacity as per load.
(c)
Page 3 of 32
EMPLOYER
PROJECT
Back up operation, in case of failure of one of the compressors of out door unit, for single module
outdoor units or failure of one of the modules in case of multiple module outdoor units shall be
possible. The VRV outdoor unit shall always be supplying at least 33% of back up operation, of the
full load capacity.
The outdoor units shall be suitable to operate within an ambient temperature range of +5 Deg C to +
43 Deg C, in cooling mode.
The entire operation of out door units shall be through independent remotes of indoor units. No
separate Start/ Stop function shall be required.
Starter for the Out door Unit compressor shall Direct on Line type. Inverter compressor / or
equivalent system of the unit shall start first & at the minimum frequency / capacity, to reduce the
inrush current during starting.
Refrigerant control in the out door unit shall be through Electronic Expansion Valve. Complete
refrigerant circuit, oil balancing/ equalizing circuit shall be factory assembled & tested.
Noise level of outdoor units shall not exceed 70 dB (A) at a distance of 1.0 m from the unit.
Out door units shall be complete with following safety devices:
Fusible Plug
Installation manual
Operation Manual
Connection Pipes
Clamps
These units shall be installed between the bottom of finished slab & top of false
ceiling. The maximum allowable height for the cassette type units shall be 288
Page 4 of 32
EMPLOYER
PROJECT
mm.
The unit must have in built drain pump, suitable for vertical lift of 750 mm.
Unit shall have provision of connecting fresh air without any special chamber & without
increasing the total height of the unit (288 mm maximum).
The unit shall be supplied with Resin Net filter with Mold Resistance. The filter shall be easy
to remove, clean & re install.
The unit will be connected in series to a suitable out door unit & it must be possible to
operate the unit independently, through corded/ cordless remote specified in the Bill of
quantities.
Wall mounted units must be compact & stylish design that does not detract
from the dcor of the room.
heating as per
The unit must have provision of adding drain pump kit if required & specified.
The drain pump must be suitable to lift drain up to 1000 mm from the bottom of the unit.
The unit shall be supplied with Resin Net filter with Mold Resistance. The filter
shall be easy to remove, clean & re install.
It shall be possible to fit drain pipe from either side of the unit (Left or right)
The unit will be connected in series to a suitable out door unit & it must be
possible to operate the unit independently, through corded / cordless remote specified in the
bill of quantities
Page 5 of 32
EMPLOYER
PROJECT
These units shall be ceiling suspended with suitable supports to take care of
operating weight of the unit, without causing any excessive vibration & noise.
supplied by these units will be supplied to the area to be air conditioned, through duct
system specified in the tender.
The unit must be able to develop external static pressure of 25 mm, at the
specified air quantities.
Unit must have Thermal Fuse for fan motor protection, in case of motor heating.
The unit will be connected in series to a suitable out door unit & it must be possible to
operate the unit independently, through corded/ cordless remote specified in the bill of
quantities.
These units shall be Floor Mounted Vertical with suitable supports to take care of operating
weight of the unit, without causing any excessive vibration & noise. The cold air supplied by
these units will be supplied to the area to be air conditioned, through duct system specified
in the tender.
Each indoor unit must have electronic expansion valve operated by microprocessor
thermostat based temperature control to deliver cooling/ heating as per the heat load of the
room.
Unit must be insulated with sound absorbing thermal insulation material, Glass Fiber. The
noise level of unit at the highest operating level shall not exceed 49 dB (A), at a vertical
distance of 1.5 m below the units with duct connected to the unit.
The unit must be able to develop external static pressure of 25 mm, at the specified air
quantities.
Unit must have Thermal Fuse for fan motor protection, in case of motor heating.
The unit will be connected in series to a suitable out door unit & it must be possible to
operate the unit independently, through corded/ cordless remote specified in the bill of
quantities.
Page 6 of 32
EMPLOYER
PROJECT
(e)
The controller must have large crystal display screen, which displays complete operating
status.
The digital display must allow setting of temperature with 1 Deg C interval.
Remote shall be able to individually program by timer the respective times for operation start
and stop within a maximum of 72 hours.
Remote must be equipped with thermostat sensor in the remote controller that will make
possible more comfortable room temperature control.
The remote shall be able to monitor room temperature & preset temperature by
microcomputer & can select cool/ heat operation mode automatically.
The remote must constantly monitor malfunctions in the system & must be equipped with a
self diagnosis function that let know by a message immediately when a malfunction occurs.
The same operation modes & settings as with wired remote controllers must be possible.
Compact light receiving unit to be mounted into wall or ceiling shall be included.
Operation Manual
b.
Installation Manual
c.
d.
Page 7 of 32
EMPLOYER
PROJECT
(f)
Inlet temperature
Oil pressure
Condensing Pressure
Evaporating Pressure
Inverter current
INDOOR UNITS
Suction temperature
NOTE
Bidders are requested to submit power consumption details separately for Indoor & outdoor
units
Page 8 of 32
EMPLOYER
PROJECT
3.1.B
(a)
SCOPE
The Scope of this section comprises the Installation, erection, testing and commissioning of Dx type
Air conditioning unit, conforming to these Specifications and in accordance with requirements of
drawings and of the bill of Quantities.
(b)
Dx SYSTEM
The system selected is Ductable & Split Air Conditioning indoor unit connected to individual outdoor
unit. The units for the system shall be air cooled type (units provided by client) and mounted on the
same floor / suitable place of the building. Indoor units in various area shall be as per enclosed
drawings / Bill of Quantities.
(c)
Bidder has to furnish the rated / derated capacity of the Indoor units, considering the refrigerant
piping of respective outdoor units.
The operation of outdoor units shall be through independent remotes of indoor units.
Refrigerant control in the outdoor unit shall be through Expansion Valve.
Noise level of outdoor units shall not exceed 70 dB (A) at a distance of 1.0 m from the unit.
Out door units shall be complete with following safety devices:
Power quality protector prevents compressor failure due to phase reversal, reverse
polarity, phase imbalance, etc.
(d)
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EMPLOYER
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(e)
These units shall be installed between the bottom of finished slab & top of false
ceiling. The maximum allowable height for the cassette type units shall be 288 mm.
The unit must have in built drain pump, suitable for vertical lift of 750mm.
Unit shall have directly connected to the provision of connecting fresh air with
chamber & without increasing the total height of the unit (288 mm maximum).
The unit shall be supplied with Resin Net filter with Mold Resistance. The filter shall
be easy to remove, clean & re install.
The unit will be connected to a suitable out door unit & it must be possible to operate
the unit independently, through corded/ cordless remote specified in the Bill of
quantities.
Wall mounted units must be compact & stylish design that does not detract from the
dcor of the room.
Each indoor unit must have electronic expansion valve operated by microprocessor
thermostat based temperature control to deliver cooling/ heating as per the heat load
of the room.
The unit must have provision of adding drain pump kit if required & specified. The
drain pump must be suitable to lift drain up to 1000 mm from the bottom of the unit.
The unit shall be supplied with Resin Net filter with Mold Resistance. The filter shall
be easy to remove, clean & re install.
It shall be possible to fit drain pipe from either side of the unit (Left or right)
The unit will be connected in series to a suitable out door unit & it must be possible to
operate the unit independently, through corded / cordless remote specified in the bill
of quantities
Page 10 of 32
EMPLOYER
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(f)
The controller must have large crystal display screen, which displays complete
operating status.
The digital display must allow setting of temperature with 1 Deg C interval.
Remote shall be able to individually program by timer the respective times for
operation start and stop within a maximum of 72 hours
Remote must be equipped with thermostat sensor in the remote controller that will
make possible more comfortable room temperature control
The remote shall be able to monitor room temperature & preset temperature by
microcomputer & can select cool/ heat operation mode automatically.
The remote must constantly monitor malfunctions in the system & must be equipped
with a self diagnosis function that let know by a message immediately when a
malfunction occurs.
The same operation modes & settings as with wired remote controllers must be
possible.
Compact light receiving unit to be mounted into wall or ceiling shall be included.
Inlet temperature
Oil pressure
Condensing Pressure
Evaporating Pressure
Inverter current
ODU current
INDOOR UNITS
Page 11 of 32
EMPLOYER
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(g)
NOTE
(1)
3.2
Suction temperature
Indoor pipe temperature
Electronic expansion valve opening
Fan operating current
Bidders are requested to submit power consumption details separately for Indoor &
outdoor units
EXHAUST FAN:
SCOPE:
The scope of this section comprises the supply, erection, testing and commissioning of Exhaust fans
conforming to these specification and in accordance with the requirement of bill of quantities.
INLINE EXHAUST FAN:
Type:
Housing:
Casing shall be of heavy gauge galvanized sheets, ribbed and reinforced with
access provided by hand holes and casing panels.
Motor:
Fans shall be driven by an electric motor as specified in the BOQ. Fan requires
higher capacity motor. Motor rating shall be at least 5% over transmission
losses. Fan shall have limit switch with Aluminum wire guard to shut off the fan.
PROPELLER FAN:
Type:
Propeller fan shall be specified make or equivalent. Fans shall be of the broad
type, ring or diaphragm mounted and the capacity shown in the Schedule of
Equipment. Fans shall be provided with gravity type louvers unless otherwise
stated.
Motor:
Fan drive shall be single phase or three phase motors as indicated in the
schedule of Equipment and shall be complete with starter.
3.3
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EMPLOYER
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Type:
Inline fresh air fan shall be complete factory assembled, tested and
approved manufactures.
Housing:
Casing shall be of heavy gauge galvanized sheets, ribbed and reinforced with
access provided by hand holes and casing panels.
Motor:
Fans shall be driven by an electric motor as specified in the BOQ. Fan requires
higher capacity motor. Motor rating shall be at least 5% over transmission
losses. Fan shall have limit switch with Aluminum wire guard to shut off the fan.
3.4
CENTRIFUGAL FAN:
Fans shall be single / double inlet, non overloading type centrifugal fans. The fan CFM, Static
pressure, class, arrangement, width, direction of rotation, mode of discharge etc. shall be as
indicated in the Drawings, Schedule of Quantities or as required.
Housing: Fan housing shall be constructed of at least 14 gauge sheet steel with angle stiffeners
and base angles to ensure freedom from drumming and shall be suitable for operation at the
maximum static pressure of the system.
The fan scroll shall be attached to the side plates by means of continuous lock seam or welded
seam construction.
An access door with quick locking tension handle and neoprene gasket for inspection and cleaning
shall be fitted to the scroll casing in an accessible position. It shall be of the full width of the
impeller. 18 gauge wire mesh insect screen of 50 mm selves shall be provided at the fan suction,
whenever the suction side is not ducted.
The fan-wheel shall be multi-blade type, backward curved non- overloading type with blades of
riveted or welded construction. Impeller shall be keyed to the shaft and the impeller with shaft shall
be statically and dynamically balanced.
Fan outlet velocity shall not exceed 600 Mtrs / minute.
Fan shaft shall provide excellent shaft to race fit for increased bearing life. Shaft shall not pass
through first critical speed through the full range of specified fan speeds.
Shaft bearings of belt driven single inlet fans shall be truly aligned and rigidly mounted on a
pedestal common to both bearings.
Double inlet double width fans should have a pedestal mounted bearing at each side of the fan.
Bearings shall be ring oiling sleeve / ball / roller type designed for quite operation and shall be self
aligning grease packed pillow block type.
Fans shall be provided with adjustable outlet dampers as a standard accessory.
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EMPLOYER
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Fans shall be provided with factory assembled heavy-duty outlet dampers mounted in a separate
frame, wherever required.
Motor: Fans shall be driven by squirrel case including motor. Motor ratings are only tentative and
where a fan requires a higher capacity motor, the Contractor shall clearly point out the
requirements and make his offer accordingly. Motor ratings shall be at least 15% over limit load
plus transmission losses.
Belt driven fans shall be provided. The drive shall be fitted with pulleys suitable for V - belts.
Pulleys shall be secured to the motor shaft by keys fitted into mechanical key-ways. Pulleys shall
be keyed to the fan shaft in the overhung position. Keys shall be easily accessible and shall be
accurately fitted so that the jib head does not protrude beyond the end of the shaft. Drive shall be
complete with belts, sheaves and belt guards.
Fan shall be provided with eyebolts and other lifting equipment to be used.
Exhaust fans handling corrosive fumes shall be made of non corrosive materials or coated with
corrosion resistant paint with epoxy or chlorinated rubber base point or FRP as required.
Vibration isolation base shall be provided for all fans. Base for both fan and motor shall be built
as an integral part of fan if required and shall be mounted on vibration isolating springs. The entire
assembly shall be rested on PCC pads minimum 50 mm thick.
Heavy concrete foundations shall be provided if so recommended by manufacturers for purpose of
dampening the vibrations. Prior approval of Engineer-in-Charge shall be obtained before ordering
equipment if heavy concrete foundations are required.
Fan inlet and outlet connections shall be by means of strong double Rexine cloth or double canvas
connection as approved by Engineer-in-Charge.
All fans handling hot air shall have double layers of asbestos cloth connections.
Fans shall be tested for the performance and test results shall tally with the offered rating.
Following test shall be carried out inside factory/ at site (witnessed by the Engineer-in-charge or
his authorized representative)
1.
2.
3.
Fan speed.
4.
Fan shall be factory painted from inside and outside with two coats of plastic emulsion paint of
approved colour containing mildew inhibitor over two coats of primer. If the paint is scratched off in
transit and installation, the same shall be repainted after proper treatment to the affected areas.
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EMPLOYER
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Each centrifugal fan shall be complete with shroud, impeller, shafts, bearing, belt drive, motor,
base plates, vibration isolators, painting, dampers, flexible connection etc.
Each centrifugal fan shall also include necessary R.C.C. foundation wherever specified in the
schedule or the sections of these specifications.
All fans should withstand the temperature of 400OC for at least 2 hours of operation.
1.
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be mounted on rubber cushions and vibration mounting designed to insulate the mechanical
vibrations of the fan at specified running speed.
The floor-mounted fans shall be installed on Rubber cushion, anti - vibration mountings shall be
designed to insulate vibrations of the fan at the specified speed.
All electrical equipment shall be provided with two separate earth connections. Size of earth lead
for small motors shall be equal to the size of the supply conductor, but not less than 10 gauge G.I.
wire, or as specified.
Flexible connections shall be provided to all motor terminals wherever the motor is mounted on
slide rails and belt drive is adopted. Even in the case of direct drive motors, the connection shall
be flexible enough to prevent transmission of vibrations.
All motors, starters and the framework shall be factory painted with two coats of suitable paint of
approved colour, and at the time of handling over the equipment, shall be repainted if so required
by Engineer-in-charge.
Fans shall be tested after installation for the performance and the following test results shall be
witnessed by the Engineer-in-charge or his authorised representative.
1.
Air delivered
cfm
2.
mm WG
3.
Amps
4.
mm WG
5.
Amps
6.
All fans should withstand the temperature of 400OC for at least 2 hours of operation.
2.
JET FANS
Fan Housing The fan casing shall be rolled cylindrical casing of 3 mm sheet steel. The fan casing
is integrated in an oval, rectangular or circular housing with flanges for fitting silencers up to one
meter long. The silencers are bolted onto the fan flanges. The above flanges are also used to affix
mounting fittings.
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EMPLOYER
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through the fan housing to an external junction box/switch. Motor flanges type B14 in accordance
with IEC 34-7 are standard.
Junction Box/Switch
A junction box/switch is mounted on the fan housing as shown in the enclosed drawing. The
encapsulation of the switch is IP-54.
Mounting
The fan has mountings for fixing to the ceiling.
Finishing
After the fan casing, flanges and mountings are manufactured, they are hot-dip galvanised.
Rotor
The rotor unit consists of two hub shells pressed in hot-rolled, deepdrawn sheets, in which 4
blades are mounted at a preset blade angle.
Rotor Blades
The blades are made of aluminium. Unidirectional in Silafont09/GD AlSi 10 and reversible in
Silafont 36. All rotor blades undergo a capillary test to find any defects.
Hub
The blades are made of an aluminium alloy.The hub is fixed to the motor spindle by means of a
hub boss.
Silencers
The silencers are placed on both sides of the fan housing to reduce the sound level.
The silencers shall be consist externally of 0.75 mm galvalume-coated sheet steel (galvalume: 150
g/m2 on both sides) and internally of perforated pre-galvanized sheet steel. The silencing material
is fireproof, moisture-resistant and usable at high air speeds. The silencers are fitted with funnels
on the suction and pressure sides designed for minimal loss. The funnels are made of hot-dip
galvanized steel. A stainless steel (AISI 304) mesh is mounted on the suction side and a
galvanized reversible grille is mounted on the pressure side.
Max. Temperature
For smoke control, the fans are available in a version with guaranteed operation 400C for 2 hour.
Reversible Grille
At the outlet opening, a reversible grille is necessary to conduct the air in the desired direction.
The guide vane is made of galvanized steel.
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EMPLOYER
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CO SENSOR
CO SENSOR with LED display Model No. QPA 63.2, 0-10 VDC Output, 24 HVAC operated.
Condition 2: When the CO level rises beyond (>20 ppm & <35ppm),
partial normal mode extract fans will run to achieve 15 ACPH and
Jet fans shall operate low speed at those zones only where the CO level is high.
Condition 3: As the CO level increases (> 35 ppm), all the Jet fans shall operate at
low speed irrespective of zones & all the normal mode extract fans should run &
achieve 15ACPH.
Condition 4: In case of fire / emergency, the fire alarm panel shall gives an input to main
controller and the controller will operate all the Jet fans at High speed and guides the jet
of stream towards the extract point. Main extract fans shall operate at full speed to achieve 30 ACPH.
4.
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EMPLOYER
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Fan units shall be fitted with internally mounted electrical isolators fitted behind a guide release
panel.
4.0
a)
b)
c)
Thickness - G
MM
AL
Up to 750
24
0.8
22
751 to 1500
MS angle
22
0.6
20
1501 to 2250
MS angle
20
1.0
18
18
1.2
16
Type of joint
25 mm QSS
flanges
25 mm x 3 mm
MS
angle flange.
40 mm x 3 mm
MS
angle flange.
40 mm x 3 mm
MS
angle flange.
(a)
Bracing
No
ne
25 mm x 3 mm
40 mm x 3 mm
at 1.25 m centers.
40 mm x 3 mm
at 1.25 m centers.
d)
GSS
Duct size
(mm)
Spacing
(m)
Size of MS angle
(mm x mm)
Up to 750
2.5
40 x 40 x 3
10
751 to 1500
2.5
50 x 50 x 3
15
1501 to 2250
2.5
50 x 40 x 3
15
DUCT INSTALLATION:
All ducts shall be fabricated and installed in workman like manner, generally confirming to IS: 655:
1963 updated. Round duct shall be die- formed for achieving perfect circle configuration.
Ducts shall be straight and smooth on the inside with neatly finished joints. All joints shall be made
airtight.
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EMPLOYER
PROJECT
All exposed ducts within conditioned spaces, shall have slip joints - no flanged joints. The internal
ends of slip joints shall be in the direction of air flow. Ducts and accessories within ceiling spaces,
visible from air-conditioned areas shall be provided with two coats of mat black finish paint.
Changes in the dimensions and shape of ducts shall be gradual. Air-turns shall be installed in all
vanes, arranged to permit the air to make the turn without appreciable turbulence.
Ducts shall be fabricated as per details shown on drawings. All ducts shall be rigid and adequately
supported and braced where required standing seams, teas, or angles, of ample size to keep the
ducts true to shape and to prevent buckling, vibration or breathing.
All sheet metal connections, partitions and plenums required to confined the flow of air to and
through the filters and fans, shall be constructed of 18 G GSS / 16 G Aluminum, thoroughly stiffened
with 25mmx25mmx3mm angle iron braces and fitted with all necessary inspection doors as required
to give access to all parts of the apparatus. Doors shall be not less than 45 cm x 45 cm in size.
Plenums shall be panel type and assembled at the site. Fixing of MS angle, iron flanges on duct
pieces shall be with rivets heads from inside and riveting shall be done from outside.
Rubber lining 6 mm thick shall be used between duct flanges instead of felt, in all clean room ducting
installations.
The contractor shall provide and neatly erect all sheet metal work as may be required to carry out
the intent of this specifications and drawings. The work shall meet with the approval of the engineer
In-charge at site in all it parts and details.
The contractor for beams, pipes, or other obstructions in the building shall make all necessary
provisions and allowances, whether or not the same are shown on the drawings. Where necessary
to avoid beams or other structural work, plumbing or other pipes, and / or conduits, the ducts shall
be transformed, divided or curved to on a side, (the required area being maintained) all as per the
site requirements.
If a duct can not be run as shown on the drawings, the contractor shall install the ducts between the
required points by any path available, in accordance with other services and as per approval of site
engineer.
All ductwork shall be independently supported from building construction. All horizontal ducts shall
be rigidly and securely supported, in an approved manner, with trapeze hangers formed of MS rods
and angle iron.
Ducting over furred ceiling shall be supported from beams, after obtaining approval of site engineer.
In no case shall any duct be supported from false ceiling hangers or be permitted to rest on false
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EMPLOYER
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ceiling. All metal work in dead or furred down spaces shall be erected in time to occasion no delay to
other contractors work on the building.
Where metal ducts or sleeves terminate in woodwork, tight joints shall be made by means of closely
fitting heavy flanged collars. Where ducts pass through brick or masonry openings, wooden frame
work shall be provided within the opening and crossing of ducts provided with heavy flanged collars
on each side of the wooden frame work, so that duct crossing is made leak - proof.
All ducts shall be totally free from vibration under all conditions of operation. Wherever duct work is
connected to fans, air handling units or blower coil units that may cause vibrations in the ducts,
ducts shall be provided with two flexible connections, located close to the unit, in mutually
perpendicular directions, flexible heavy canvas sleeve at least 10 cm long securely bonded and
bolted on both sides. Sleeve shall be made smooth and the connecting ductwork rigidly held by
independent supports on both ends. The flexible connection shall be suitable for pressures at the
point of installation and shall be of approved make.
e)
DAMPERS:
All dampers shall be louver dampers of robust construction and tight fitting. The design, method of
handling, and control shall be suitable for the location and the service required.
Dampers shall be provided with suitable links, levers, and quadrants as required for their proper
operation, control or setting devices shall be made robust, easily operable and accessible through
suitable access doors in the ducts. Every damper shall have an indicating device clearly showing the
damper position at all the times.
Dampers shall be placed in ducts at every branch supply or return air duct connection, whether or
not indicated on the drawings, for the proper volume control and balancing of the system.
f)
FIRE DAMPERS:
All supply and return air ducts at AHU room crossing and at all floor crossing shall be provided with
approved make fire dampers of at least 1.5 hour fire rating.
Fire damper blades shall be single / multi piece folded high strength galvanized steel construction. In
normal position, these blades shall be gathered and
maximum air passage and preventing passing air currents from creating noise or chatter. The blades
shall be held in position by solenoid valve. All fire dampers shall be smoke sensor actuated (no
fusible links) and solenoid valve operated. Ionization type smoke sensors shall be provided in the
return air paths.
In case of fire, the intrinsic energy of the folded blades shall be utilized to close
Page 21 of 32
EMPLOYER
PROJECT
the openings. The thrust from closing of the damper shall operate a limit switch mounted in the
bottom frame of fire damper within the duct. Closing of this limit switch shall cut off the power supply
to the AHU fan. Stopping all air flow
permitted which may give way under heat or air pressure. The thrust of suddenly released tension
shall instantly drive the blade down and keep it down without the use of springs, weights or other
devices subject to failure.
Fire damper sleeves and access doors shall be provided within the ducts in accordance with the
manufacturers recommendations.
The contractor shall also furnish to the owner, the necessary additional spare
solenoid valve, as
All resisters shall be selected in consultation with site engineer. Different spaces shall require
horizontal or vertical face bars and different width of margin frames.
All resisters shall have a soft, continuous rubber gasket between the periphery of the register and
the surface on which it has to be mounted. The effective area of the registers shall not be less than
75 % of gross face area.
Resister shall be adjustable pattern as each grille bar shall be pivotable to provide pattern with 0 to
50 horizontal arcs and up to 30 deflections downwards. Bars shall hold deflection settings under all
conditions of velocity and pressure. Excluded Aluminum registers shall have fixed bars.
Set-back vertical members of approved thickness shall reinforce bar longer than 45 cm.
h)
Page 22 of 32
EMPLOYER
PROJECT
distribution grids, removable key operated volume control dampers, and anti-smudge rings as
required in specific applications, all as per requirements of Bill of quantities.
Linear Diffuser: Shall be anodized Aluminum section construction, one or two-way blow linear
diffusers. Supply air diffusers shall be provided with volume control / balancing dampers within the
supply air collar. Diffusers for different spaces shall be selected in consultation with site engineer
and provided as per requirement of Bill of quantities. All linear / square / round diffusers shall have
volume control dampers of MS construction.
4.1
a)
b)
Duct Accessories: Shall be measured by the cross section area perpendicular to air flow.
Grilles and diffusers: Width multiplied by height, excluding flanges, volume control dampers shall
form part of the unit rate for registers and shall not be separately accounted.
Diffusers: Cross-section area for airflow at discharge/capture area, excluding flanges. Volume
control dampers shall form part of unit rate for supply air diffusers and shall not be separately
accounted.
Linear diffusers: Shall be measured by linear measurements only not by cross sectional areas, and
shall exclude flanges for mounting of linear diffusers. The supply air plenum for linear diffusers shall
be measured with ducting as described earlier.
Fire Damper: Shall be measured by their cross sectional area perpendicular to the direction of
airflow. Quoted rates shall include the necessary collars, and flanges for mounting, inspection pieces
Page 23 of 32
EMPLOYER
PROJECT
with access door, solenoid valves etc. No special allowances shall be payable for extension of cross
section outside the air stream.
Flexible connection: Shall be measured by their cross sectional area perpendicular to the direction
of airflow. Quoted rates shall include the necessary mounting arrangement, flanges, nuts and bolts
and treated-for-fire requisite length of canvas cloth.
c)
Testing and Balancing: After the installation of the entire air distribution system is completed in all
respects, all ducts shall be tested for air leaks by visual inspection.
The entire air distribution system shall be balanced using anemometer. Measured air quantities at
fan discharge and at various outlets shall be identical to or less than 5 % in excess of those
specified and quoted. Branch duct adjustments shall be permanently marked after air balancing is
completed so that these can be restored to their correct position if disturbed at any time. Complete
air balance report shall be submitted for scrutiny and approval, and four copies of the approved
balance report shall be submitted along with the completion documents.
4.2
INSULATION:
SCOPE: The scope of this section comprises the supply and fixing of insulation conforming to these
specifications and in accordance with requirement of Bill of quantities.
MATERIAL: Insulation material shall be rigid resin bonded fiberglass or Phneotherm or Expanded
polystyrene.
Thermal conductivity of fiberglass shall not exceed 0.025 Kcal / (hr.m.deg.c.) at 10 deg.c. mean
temperature. Density shall not be less than 24 kg. / cu.m. In case of fiberglass rigid boards, the
density shall not be less than 48 kg. / cu.m.
Thermal conductivity of expanded polystyrene shall not exceed 0.034 Kcal / (hr.m.deg.c.) at 32
deg.c. mean temperature. Density shall not be less than 24 kg. / cu.m. (In case of pre-formed pipe
section, the density shall be between 16 to 20 kg. / cu.m.)
Thickness of insulation shall be as specified for particular application or as specified in Bill of
quantities. Samples of insulation material shall be submitted for approval and shall be tested for
thermal conductivity values. Adhesive used for setting insulation shall be cold setting compound
non-flammable, vapour proof adhesive, Shalimar CPRX compound or equivalent approved make.
4.2.1
DUCT INSULATION:
Page 24 of 32
EMPLOYER
PROJECT
Duct acoustic lining: Acoustic material shall be fiberglass panel of specified density and thickness
in BOQ.
Acoustic duct lining shall be applied inside the duct for a minimum distance of 6 meter or as shown
in the drawing from the outlet of air handling units or as specified in drawings or as indicated in Bill of
quantities. Acoustical duct lining shall be applied
as follows:
i)
The inside surface of the duct shall be cleaned and covered with cold setting adhesive
compound.
ii)
Depending on size of duct fit min. 2 or more rows of insulation fixing pins to each face
of duct at every 300 mm center distance. Pins shall be self- adhesive, bond on type.
Carefully position insulation over the pins, pressing firmly so that pins penetrate through
the insulation. Fit spring clip or lock washer over pins pushing them down until they are
tight against insulation. Snip off any excess shank from pin. Seal all joints and openings
with self adhesive tape.
Or
Depending on size of duct fit min. 2 or more rows of Mechanical fasteners (G.I Bolts) of
ii)
sufficient length to each face of duct at every 300 mm center distance. Pins can be self
adhesive type, bond on type.
Carefully position insulation over the bolts, pressing firmly so that bolts penetrate through
the insulation. Fit G.I nut over the bolts pushing them down until they are tight against
insulation. Snip off any excess shank from bolt. seal all joints and openings with self
adhesive tape.
iii)
The inside surface shall be covered with fiberglass tissue paper and 36 gauge perforated
aluminum sheets having atleast 15 percent perforation.
iv)
The aluminum sheet shall be screwed using cup washers. And neatly finished to give
smooth inside surfaces. Use of nails shall not be permitted.
Or
iv)
The aluminum perforated sheet shall be screwed along with G.I nut to give smooth
inside surfaces. Use of nails shall not be permitted.
Page 25 of 32
EMPLOYER
PROJECT
i)
Duct surfaces shall be thoroughly cleaned and joints shall be made air tight.
ii)
Apply a thin layer of tar paints of Shali coat / Ticky tar. Adhesive shall be applied on
all side of duct.
iii)
Fix the insulation of specified thickness over the surface of the duct tightly before
adhesive dries out.
iv)
All transverse and longitudinal joints shall be sealed with 40 mm wide BOPP tape.
v)
vi)
6.0
Page 26 of 32
EMPLOYER
PROJECT
Sheet metal work: The panel boards frame shall be fabricated using suitable mild steel structural
sections or pressed and shaped cold rolled sheet steel of thickness not less than 2.5 mm.
Frames shall be enclosed by cold rolled sheet steel of thickness not less than 2.0 mm. smoothly
finished, leveled and free from flaws. Doors and covers shall be made of cold rolled sheet steel of
thickness not less than 1.6 mm. Stiffeners shall be provided wherever necessary.
All panel edges and door edges shall be reinforced against distortion by rolling, bending or by the
addition of welded reinforced members. Cut-outs shall be true in shape and devoid of sharp edges.
The complete structure shall be rigid, self-supporting and free
from vibration, twists and bends.
Painting: All sheet steel work shall be phosphated with applicable standards. All metal works shall be
chemically treated with 7 tank process for degreasing, derusting, phosphating before applying two
coats of anti rust primer, epoxy powder coated. The panel manufacturer shall have in-house 7 tank
process facility for surface treatment.
Constructional Features: No equipment needing manual operation shall be located less than 250
mm above ground level and also not more than 1800 mm above ground level. Cable alleys shall be
provided with suitably hinged doors/cover. It shall be possible to safely carry out maintenance work
on cable connections to any one circuit with the busbar and adjacent circuits live. Adequate number
of slotted cable support arms shall be provided for cleating the cables.
Busbars: The Panel shall be provided with four strip copper busbar for three phases
and neutral Busbar shall be of uniform cross section throughout their length and upto
the incoming terminals of the feeder circuit breaker. Both neutral and phase busbars
shall be of same cross section.
The busbar shall be made of Electrolytic grade high conductivity tinned copper and
shall be provided with at-least the minimum clearances in air as per applicable
standards for a 500 V, 3 phase system.
All busbar and bus-taps shall be insulated with close fitting sleeve of hard, smooth,
dust and dirt free plastic insulation of high dielectric strength to provide a permanent
high dielectric non-aging and non-tracking protection; impervious to water, tropical
conditions and fungi. The insulation shall be non-inflammable and self-extinguishing
and in fast colours to indicate phases. The joints shall be insulated in such a way as
to provide for accessibility of contact bolts for maintenance. The dielectric strength and
properties shall hold good for the temperature upto 900 C.
Busbar shall be adequately supported and braced to withstand the stresses due to the
specified short circuit currents. Busbar supports shall be made of fiber reinforced
moulded plastic material or cast resin.
Page 27 of 32
EMPLOYER
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Separate supports shall be provided for each phase of the busbars. If a common
support is provided for all three phases, anti tracking barriers shall be provided.
Busbar joints shall be complete with high tensile steel bolts and Belleville washers and
nuts. Busbars shall be thoroughly cleaned at the joint locations and a suitable contact
grease shall be applied just before making a joint.
The Bus bars shall have uniform cross section with 35C rise above ambient and with
color Coded Heat shrinkable PVC insulation maximum current density of 1.6amp/ sq
mm. The Branch busbars shall have 75% of aggregate capacity of feeder connected.
Molded Case Circuit Breakers: The MCCBs shall comprise single units of four pole
construction, shall be rated for 415V AC and shall be provided with Rotary handle
mechanism.
All live parts shall be totally enclosed in a heat resistant moulded insulating material
housing. Operating mechanism shall be quick make, quick break and trip free type.
Variable thermal setting shall be provided in all MCCBs with thermal magnetic release.
All Circuit breakers upto 250 Amps shall be provided with thermal magnetic release
and above 250 Amps rating shall be provided with microprocessor based release.
The MCCBs shall be provided with the following features in microprocessor
release:
c.
Miniature circuit breaker shall have minimum short circuit breaking capacity as
indicated in the Schedule of Quantities. If breaking capacity is not specified then
it should not be less than 10 kA.
Current Transformers:
a. Current transformers shall be of the resin impregnated type.
b. All current transformers shall be earthed through a separate earth link
Page 28 of 32
EMPLOYER
PROJECT
scale deflection and with a class of accuracy of 1.0 and shall have provision for
zero adjustment outside the cover.
Suitable double compression type, brass cable glands with check nuts, rubber
sealing ring and brass washers mounted on a removable gland plate shall be
provided to support all cables entering the switchgear. Cable Termination will be
measured under separate item in the schedule of quantities.
Wiring inside the Panel shall be carried out with 660/1100 V grade, single core,
PVC insulated, stranded copper conductor wires. Minimum size of conductor for
power circuits is 2.5 sq. mm. Not more than two connections shall be made on
any one terminal. All internal wiring shall be properly ferruled at the both
termination. All control cables shall be terminated with crimping types lugs with
coloured FRP shrouds.
Terminal Blocks:
a. Terminal blocks shall comprise finely threaded pairs of brass studs of at least 6
mm diameter, links between each pair of studs, washers, nuts and locknuts.
The studs shall be securely locked within the mounting base to prevent their
turning. Insulated barriers shall be provided between adjacent terminals.
b. Terminals shall be shrouded. Terminal blocks shall be adequately rated to carry
the current of the associated circuit. Minimum rating of the terminal block shall
be 10 A.
Labels:
Labels shall be provided for Feeder designation, feeder equipment no, compartment designation,
panel designation main label. All labels shall comprise white letters on a black background and
shall be made of non-rusting metal or 3- ply lamicoid or engraved PVC. Size of lettering shall be
6.0 mm.
a. Caution board shall be provided.
Earthing:
a. Panel shall be provided with a 30 mm x 5 mm copper earth busbar running
along the entire length of the board. At either end of the earth bus, one clamp
type terminal with nuts, bolts and washers shall be provided for bolting the
earthing conductor.
b. Earth busbars shall be supported at suitable intervals. Positive connection
between all the frames of equipment mounted in the switchboard and earth
Page 29 of 32
EMPLOYER
PROJECT
All metallic instrument cases shall be connected to the earth busbar using 1100
V grade, single core 2.5 sq.mm. stranded, copper earthing conductor.
d. All non current carrying metal and hinged doors shall be earthed to the earth
bar.
Cables:
a. The specification covers the design, manufacture, performance, inspection at the
manufacturer's works, delivery to site, installation testing and commissioning of
grade cables.
1100V
All cables shall be PVC sheathed and shall comply with the following
requirements.
Annealed Copper Conductor, Class2 as per IS:8130 for cable size upto 25 sqmm
and Aluminium for higher size cables.
All multi core cable shall be laidup with thermoplastic fillers in the interstices.
Page 30 of 32
EMPLOYER
PROJECT
In case of single core cables, armouring shall be with non-magnetic material (steel
wire),
Armouring for all other cables shall comprise G.I. strips/ wires.
Inner sheath shall be extruded type and shall be compatible with the insulation for
the cables. The inner sheath shall be with PVC compound type 'A',
The quantities given in the schedule are subject to change as per site conditions.
Inspection: All cables shall be inspected by the contractor upon receipt at site and
checked for any damage during transit.
Joint in Cables: The Contractor shall take care to see all the cables received at site are
apportioned to various location in such a manner as to ensure maximum utilization
and avoidance of jointing cables. This apportioning shall be got approved by the
Engineer-in-Charge before the cables are cut to lengths. Straight joints are prohibited
Page 31 of 32
EMPLOYER
PROJECT
a. Equip top loading plate with equipment anchorages as indicated or as required for support and
attachment.
b. Include pad-type isolator bonded to top of top loading plate, except on units with leveling bolts.
c.
d. Spring isolator assembly shall resist horizontal and vertical forces to comply with the standards
mentioned.
Expansion Joint/ Flexible: Metal bellows type expansion or articulated joints of the type and sizes
indicated on the drawings shall be installed.
Bellows for ferrous pipe services shall have ends flanged or screwed, as appropriate, with the
expansion element formed from seamless drawn tube of chrome molybdenum. Expansion bellows on
non ferrous services shall be flanged or screwed, as appropriate, with expansion element formed by
metal bellows made from seamless drawn tube of stainless steel encased in heavy guage steel tube.
Expansion joints, including cold draw, shall be installed to the instructions and recommendation of the
manufacturers.
Page 32 of 32
EMPLOYER
PROJECT
TECHNICAL SPECIFICATIONS
PLUMBING INSTALLATION
Page 1 of 71
EMPLOYER
PROJECT
By Plumbing Contractor
By others
1) Supply, installation, testing & Commissioning of cold and hot water lines
for toilet internal & external piping .
2) Supply, installation, testing & commissioning of internal & external soil,
waste, rain water& vent pipes.
Page 2 of 71
EMPLOYER
PROJECT
SECTION: 1.1
Not Used
SECTION: 1.2
SANITARY SYSTEMS
1.0
Scope
1.1
1.2
The client reserves the right to supply the sanitaryware and/or the CP fittings in which case, the
scope of work shall cover all fixing devices, water and drain connections generally a defined
under the mode of measurement and schedule of work. And it is also to be noted that the labour
rate will remain same irrespective of the make of material being supplied by the client.
2.0
Standards
2.1
All sanitaryware shall generally conform to IS: 2556 Part I to VIII unless stated otherwise.
3.0
Materials
3.1
General
3.1.1
All sanitary ware and CP fittings shall be Low flow and have approved make, type and colour. All
samples of materials with catalogues, performance data, shall be submitted and got approved
before use on the work. Approved samples along with other approved materials shall be neatly
displayed on a board and such a display board of samples shall always be in exhibition in the
construction office of the Engineer-in-charge. Such display shall be used for the day-to-day
checking of the materials on site.
3.1.2
In cases where the materials are supplied by the clients, all such materials shall be inspected and
received in good condition and thereafter, it will be totally under the safe custody of the
tenderer/contractor till they are handed over satisfactorily after installation, testing and
commissioning.
3.1.3
wherever multiple choices of fixtures are offered, the client shall have the final choice.
3.1.4
All fixtures shall be complete with all accessories as required for the working of the said fixture as
specified.
3.5
European W.C
3.5.1
European W.C shall be wash down or siphonic, floor or wall mounted in white glazed vitreous
chinaware with integral P or S trap as required. Wall hung W.C shall be supported by C.I or G.I
floor mounted chair. The W.C shall be provided with an exposed or concealed in build Flush tank
with dual flushing system as specified in the schedule of work connected to soil stack/pipe
through PVC Pan connector & lip ring.
3.5.2
Each W.C shall be provided with a solid plastic seat. The seat shall be fixed to the W.C with CP
brass or S. S. pillar bar hinges. Rubber buffers shall be provided for the cover.
Page 3 of 71
EMPLOYER
PROJECT
3.6
Urinals
3.6.1
Urinals shall be lipped type large flat back in white glazed vitreous chinaware of size 59.00cm x
37.5cm x 39cm unless specified otherwise.
3.6.2
3.6.3
Urinal flushing shall be through one of the following methods as specified in the schedule of work:
i) Small urinal flush valve with push button.
ii) Auto flush valve with DC long life battery or AC supply.
Auto flush shall be concealed in wall and flush pipe shall be of copper or G.I except the
exposed parts which shall be C.P brass.
3.6.4
a).
3.6.5
Urinal partitions shall be white glazed vitreous chinaware complete with CP brass screws, anchor
fasteners etc. as required.
3.7
Lavatory Basin
3.7.1
Lavatory basins shall be white glazed vitreous chinaware synthetic or polymarble or any other
material and have size, shape and type specified in the schedule of work.
3.7.2
3.8
3.8.1
Page 4 of 71
EMPLOYER
PROJECT
3.9
Mirrors
3.9.1
Mirrors shall be plate glass electro coated copper 6 mm thick of guaran-teed to be clear,
distortion-less (at all angles) non-wavy of approved make and sample. The size shall be as
specified in the schedule of work.
3.9.2
Mirrors shall be provided with backing of 12 mm thick marine plywood fixed with CP brass semi
round headed screws and cup washers or CP brass clamps as specific or instructed by Engineerin-charge.
4.0
Installation
4.1
All sanitary ware and CP fittings shall be installed in accordance with the interior
requirements. Neat workmanship and maintaining exact position and level of each
fixture
shall be the sole objective of the installation. Care shall be taken to fix inlet
and outlet pipes at correct positions. Faulty positioning shall be made good without any damage
to the finished floor or wall tiling and any damage to the finished surfaces shall be made good at
the tenderer/contractors cost.
4.2
4.3
All fixing accessories like bolts, nuts, brackets etc. may be supplied along with the
as defined in the mode of measurement and schedule of work.
ware
4.3.1
All such accessories shall be CP brass or galvanized or stainless steel as approved by the
Engineer-in-charge. All exposed pipes and bends shall be of CP brass.
4.5
Wall-hung European W.C shall be mounted on C.I chairs, which are fixed to the wall and floor
using Anchor fasteners. The bolts and nuts used for fixing the chairs shall be stainless steel and
the fixing bolts for the W.C and chairs could be CP brass or stainless steel. Floor-mounted W.C
shall be fixed with Anchor fasteners using stainless steel bolts and nuts. The gap between the
WC and floor or wall shall be neatly sealed with waterproof non-hardening sealant of approved
colour. The sealant should not extrude beyond the footprint or WC outline.
4.6
All W.Cs shall be aligned and levelled with the floor and wall tiles so as to present an integrated
look. Utmost care and skill shall be exercised to achieve a good installation in keeping with the
interior designs.
4.7.1
Urinals shall be fixed to the wall using Anchor fasteners and stainless steel bolts and nuts. The
urinals shall be held in line and level according to the interior designs and tile modules.
Partitions, wherever required to be provided, shall also maintain line and level as shown on
drawings and as required. Supply spreader and drain piping and P-trap shall be of CP brass and
installed in a neat and workman like manner. No unseemly bends or wooden support pieces shall
be permitted.
4.8
Wall-mounted lavatory basins and sinks shall maintain line and level as specified by the interior
drawings and also with the tile modules. The supply connections shall be of CP brass from the
angle stop valves to the pillar taps or single level fixture and
shall display good workmanship. Drain connections shall have a CP P-trap with
unions and exposed CP drain pipe and a wall flange or escueheon. In the case of counter
mounted basins and sinks extreme care shall be taken to independently and adequately
Page 5 of 71
EMPLOYER
PROJECT
4.9.1
supporting the basin and aligning with the opening in the counter slab. Supply and drain
connections shall be same as for wall mounted basins. The crevices between basin and wall or
counter shall be neatly sealed with a non-hardening sealant of approved colour.
All accessories like the mirror, soap tray, Towel Rod/ Ring etc shall be neatly fixed as per interior
designs. Good workmanship is the essence of all sanitary installation for achieving the interior
design objectives.
4.10
During the construction period, the contractor shall protect all the sanitary fixtures from damage
due to accidental or even intentional mechanical impact with hard objects and also misuse and
vandalism.
5.0
Flush valve
Flushing
cistern
Lavatory
Basin
15 ltrs. to
Provide test 32 dia valved
20 ltrs. connection at the lowest
per flush
floor & highest floor.
3 6 lit Fill time between two
consecutive flushes.
Full basin
drain time
Sanitary Systems 5 of 8
Sink
CW/HW Pillar taps )
or
)
Technical Specification: Plumbing & FF
3 min.
To be measured
& validated.
7 lpm max.
3 lpm min
Page 6 of 71
EMPLOYER
PROJECT
Full sink
drain time& validated.
3 min.
To be measured
All tests shall be conducted at each and every fixture except for flush valves, which shall be at the
lowest and highest test connections to be made on each riser/downtake. The contractor shall
make the temporary valve connections which shall be plugged with a brass plug after validation.
6.0
Tolerance Limits
The following tolerances shall be permitted:
1) EWC -
2) Low Flush tanks - The flush tanks shall be capable of being rapidly brought into action by
the operating lever, but shall not self siphon or leak. When tested according to IS 774 the
discharge rate shall be 5(+/-)0.50 litres in 3 seconds for a 5 litres tank. The tank shall be so
designed that there shall be no appreciable variation in the force of flush during the
flushing of the required quantity of water.
3) Wash Basins - a) on dimension 75 mm & over - (+/-) 4%
b) On dimensions less than 75mm - (+/-) 2mm
c) On all angles - (+/-) 3 deg
4) Kitchen / Pantry Sinks a)
Thickness Criteria - The Thickness of the stainless steel shall shall not be less than
1.00mm before forming & after forming shall not be less than
75mm.
b)
Depth - The depth of the sink bowl shall be 150mm minimum, when
measured from the top edge of the bowl , to the base of the sink.
c)
Internal Dimensions of Bowls - The minimum internal dimensions, when measured
on the bowl center lines across the top of the bowl , shall be 380mmx340mm for rectangular bowls
& 360mm for round bowls.
d)
Bowl Locating Limits - The distance between the edge of the sink bowls & the end of
the sink shall be 15mm minimum for sit on type sinks & 30mm minimum for inset type sinks. Depth of
the collar provided for inset sinks shall be 10 (+/-)2 mm. For sinks designed for use with a 600mm
deworktop, the distance between the edge of the sink bowl & the front of the sink shall be 50mm,
minimum & in the case of sinks designed for use with 500mm wide worktop, the distance shall be
45mm minimum.
Test
B) The visual examination shall be carried out with uniform illumination at the surface of the
sink of 300 lux & with the sink positioned so that it is between the light source & the observer.
5) Urinals-
Page 7 of 71
EMPLOYER
PROJECT
Pillar Taps/Bib Taps - Every pillar tap, complete with its component parts
shall Withstand an
internally applied hydraulic pressur of 20 kg/sq.cm.
Maintained for a
Period of 2 minutes during which period it shall neither leak nor sweat.
7.0
Mode of measurement
7.1 Supply of all Sanitary ware & CP fittings shall be measured per unit and shall include
7.1.1
Indian WCs shall include 2# white glazed ceramic foot rests and P or S trap.
7.1.2
7.1.3
7.1.4
the following
7.1.5
7.1.6
Urinal flush valves shall be CP brass concealed or open, manual or automatic as defined in the
schedule of work.
7.1.7
7.1.8
Open shower set shall be same as above but with CP brass piping connections to make it as a
whole unit.
7.1.9
The following items shall be measured and paid per number which includes supply and
installation:
a) Soap solution dispenser
b) Mirrors
c) Vitreous chinaware traps
d) Urinal partitions
e) Towel rods
f) Soap trays
g) Toilet paper roll holder
Page 8 of 71
EMPLOYER
PROJECT
7.10
7.11
In case of items which are not defined here, the description under the schedule of
be taken in conjunction with the specifications.
work.
work shall
SECTION: 1.3
WATER SUPPLY SYSTEM
1.0
1.1
Scope
The scope of work shall cover supply, installation, testing and commissioning of: (Concealed and
Open type) Only internal .
i) Cold and Hot Water distribution piping and valves.
ii) Connections to sanitary ware, kitchen/ pantry/laundry equipment etc.
iii) Secondary storage tanks, if any.
iv) All valves, masonry valve chambers etc.
v) Insulation of pipes.
vi) Painting of pipes & supports generally as specified and shown on
drawings.
2.0
Standard
2.1
IS 2065-1983
2)
3)
IS 778
4)
IS 1703
5)
IS 781
6)
IS 1879 (Part I to X)
7)
IS 1536
8)
IS 1538
9)
IS 4984
10)
IS 4985
Page 9 of 71
EMPLOYER
PROJECT
11)
IS 7634
12)
13)
BS EN 1057 1996
IS : 8329/2000
3.0
Materials
3.1
General
3.1.1
3.1.2
3.1.3
3.2
3.2.1
3.2.2
3.2.3
3.3
All materials shall be new of the best quality conforming to the specifi-cations. Where different
makes are specified, the choice of make shall rest with the consultants /Architect/Employer.
All samples of materials with necessary catalogues, performance data shall be submitted and
got approved before use on the work. Approved samples of all materials shall be neatly
displayed on a board and such a display board of samples shall always be in exhibition in the
sample room of the construction office of the Engineer-in-charge. Such a display shall be used
for the day-to-day checking of the materials on site.
In cases where the materials are supplied by the clients, all such materials shall be inspected and
received in good condition and thereafter, it will be totally under the safe custody of the
tenderer/contractor till they are handed over satisfactorily after installation, testing and
commissioning.
Steel Pipes & Fittings
All steel pipes shall be heavy quality galvanised steel tubes conforming to IS1239.
Fittings shall be malleable iron galvanised fittings of approved make conforming to IS 1879 (I to
X). All fittings shall have manufacturers trade mark stamped on it. Fittings shall include
couplings, bends, tees, reducers, nipples, union, bushes etc. All fittings shall be suitable for the
class of pressure of the piping system.
Flanges shall be galvanised steel screwed type conforming to IS 6392 and the pressure class of
the piping system. Flanges should mate with equipment or valve flanges as the case may be
and shall be complete with bolts and nuts and gaskets suitable for the temperature and pressure
of water in the system concerned. Gasket
selections shall be got approved before use and samples of approved gaskets shall be put on
display.
Cast Iron Pipes & Fittings
3.3.1
Cast iron pipes shall be of LA class conforming to IS 1536 suitable for lead jointing with spigot
and socket joints and if flanged they shall be A class conforming to IS 1537. Pipes shall be in
maximum lengths available.
3.3.2
Fittings shall be of the class required conforming to IS 1538. If Spigot-socket, they shall be
suitable for drip seal jointing.
3.3A
Page 10 of 71
EMPLOYER
PROJECT
Ductlie iron push-on joint socket fitting standards BS EN -545: 2002/ISo-2531:1998/IS 9523 :
2000 ( Reaffirmed 2005 ) Edition.
ISI Marked EPDM rubber gasket confirming to IS : 5382/1985( Reaffirmed 2003 ) Edition.
Jointing to be of titanium joint with respect to relevant IS standards approved by the local water
supply board .
3.4
Valves
3.4.1 All valves and the flanges shall be suitable for cold non-shock system test pressure, maximum
working pressure of PN-16
3.4.2 Gate valves upto 50 mm NB shall be bronze/gun metal with solid wedge gate and flanged ends
conforming to IS 778-1971. Larger sizes shall have grey cast iron body to Gr 20 IS 210 with
gunmetal internals and high tensile brass spindly and gun metal nut. The valve shall have flanged
ends and a non-rising spindle and confirm to IS 780-1980 upto 300 mm dia and IS 2906-1969 for
larger sizes valve to be manual operation /.geared operation as per BOQ .
3.4.3 All ball valves and ball valves with Y strainer shall be bronze forged body construction with chrome
plated bronze ball and handle of stainless steel constructions. These are separately identified in
Schedule of Quantities.
3.4.4 Ball and butterfly valves conforming to the following specifications shall be provided as shown
on Drawings :
---------------------------------------------------------------------------------------------------Size
Construction
Ends
Type
-------------------------------------------------------------------------------------------------------15 to 32 mm
Brass
Screwed
Ball
ASTM B62
40 mm and over
Wafer
Butterfly
Type and requirements shall be as indicated in Schedule of Quantities. Valves shall have nonrising spindles unless specified otherwise and shall be suitable for PN 10 rating or 1.5 times the
working pressure .
Butterfly valves shall perform the function of isolating valves. Butterfly valves shall have cast iron
body with black nitrile rubber seat and shall be suitable for PN10 rating OR 1.5 time the working
pressure . All butterfly valves shall be provided with locking devices. Valves 250 mm and above
dia shall be gear driven.
3.4.5
Non return valves shall be dual plate check valve provided as shown on the Drawings, and
identified in Schedule of Quantities conforming to relevant Codes and in accordance with the
following Specifications :
-----------------------------------------------------------------------------------------------------Size
Construction
Ends
----------------------------------------------------------------------------------------------------50 to 150 mm
Flanged
Page 11 of 71
EMPLOYER
PROJECT
200 mm to 450 mm
Flanged
The spring and hinge/stop pin shall be SS304 and bearing PTFE material. Valves shall be PN
10 rating or 1.5 times the working pressure .
3.4.6 Pressure Relief Valves
Each pressure Relief valve shall be of fully enclosed type and fitted with hand easing gear ,
Each pressure relief valve in a pressure reducing station shall have a flow capacity equal to that of
the pressure reducing valve.
Pressure relief valves in location other than reducing station shall have a flow capacity equal to
that of the associated equipment.
4.0
Pipe Installation
4.1
General
4.1.1
Shop drawings for the routing of pipes shall be prepared generally on the basis of layout
drawings issued. The shop drawings shall reflect the site conditions, structural beams and
columns, obstructions by way of any construction elements or any other service pipes, ducts etc.
The drawings should clearly indicate openings required in brick or concrete walls, drain valves
at low points, air valves at high points, isolating valves, if any, and invert levels at every 15m
intervals. The drawings should also indicate typical details of hangers, supports, brackets etc.
After approval of the drawings, pipe routes shall be marked with a distinct colour of paint on the
site and got it approved by the Engineer-in-charge.
4.1.2
All openings and chases in brick walls core cuttings shall be made neatly and refilled to a
reasonable finish. However, final finishing will be done by the civil contractor. Openings in
concrete walls shall, however, be made only with the approval of the Engineer-in-charge. Pipe
penetrations, through wall or floor, shall be sealed with an approved fire resistant sealant with
Hilti or Promat
Good workmanship and neat pipe layout are the prerequisites of these specifications. Horizontal
pipes shall be truly horizontal with necessary slopes and hangers or supports as specified and
shown on drawings. Vertical pipes shall be truly vertical and shall be laid away from the walls at
least by 10mm or as required by the Engineer-in-charge. All pipe runs shall be parallel to the
ceiling or walls for presenting a neat appearance. Pipes buried in wall shall be laid in machinemade chases with galvanized steel anchors.
4.1.3
4.1.4
4.2
4.7.1
All pipes before and after testing shall be protected with wooden or brass plugs to prevent ingress
of dust, sand or any extraneous matter.
Pipe supports; hangers & clamps
Pipe supports, clamps, suspenders shall be pre-fabricated and galvanised (after fabrication). The
support systems shall generally follow the types specified under PIPE SUPPORTING
SYSTEMS. Application of support systems shall follow the guidelines in the above specifications.
Any other types of support, suspension or clamping to meet the site conditions shall be got
approved before use.
4.3
4.3.1
Page 12 of 71
EMPLOYER
PROJECT
Size
(mm)
Horizontal
(m)
Vertical
(m)
Upto 15
20 - 25
32 - 125
Over 125
1.25
2.00
2.50
3.00
1.80
2.50
3.00
400
Additional supports shall be provided at the bends, heavy fittings like valves and near equipment
and as directed by the Engineer-in-charge.
4.3.2
All fittings shall be screwed type unless specified otherwise. However, flanged joints shall be
provided at the following positions:
i) Pairs of flanges for isolation and removal of equipment.
ii) Mating flanges for equipment flange connections.
iii) Mating flanges for valves, strainers, as the case may be.
iv) Pair of flanges or unions at every 15m continuous run of piping.
4.3.3
Entire piping shall be self-draining using eccentric reducers at all change of sections and shall
be pitched 0.3% towards low points where a drain outlet and shut off valve shall be provided. All
high points in the piping shall have air vents with shut off valves.
4.6
Insulation
4.6.1
Wherever pipes are thermally insulated, the material shall be a flexible light weight elastomeric
material of standard manufacture with the following physical properties:
Composition
: Closed cellular with scaled internal and
external faces.
Density
: 60 100 Kg/m3
Thermal Conductivity : 0.039 w/mc @ 32C
Fire rating
: Self extinguishing, Low smoke confirming
To ASTM D635 & UL-94V
Ozone resistance
: No craching ASTM D 1171
Water Vapour permeability
: 0.15 perm ASTM C 355
Water absorption
: 3% by weight ASTM D 1056
4.6.2
Insulation thickness shall be as shown in the schedule of work. In embedded situations, the
pipes shall be wrapped with PVC tape as specified in the schedule.
4.6.3
4.7
Painting
4.7.1
All exposed piping shall be painted as specified under the Section PAINTING.
Page 13 of 71
EMPLOYER
PROJECT
Table Z
Nominal
Maximum
Thickness
Working
(mm)
Pressure
12
0.6
55
0.8
75
0.5
53
15
0.7
52
1.0
75
0.5
42
22
0.9
45
1.2
61
0.6
34
28
0.9
35
1.2
47
0.6
27
35
1.2
38
1.5
47
0.7
25
42
1.2
31
1.5
39
0.8
24
54
1.2
24
2.0
41
0.9
21
The Dimension must be strictly as per EN 1057 and chemical composition of the copper pipes shall
be copper of 99.9% min and 0.015& to 0.040% Phosphorous. The tubes shall be totally cylindrical
and of uniform thickness free from flaw, pin holes,
cracks and other skin defects. The max working and burst pressure of tubes shall be
as per EN 1057. All tubes shall be eddying current tested to ensure that the tubes are free from
any internal blow holes/flaw or eccentricity. The vendor to produce the test certificates as required
by the consultant/client upon requirement for any verification.
As regards the fittings, it shall be made of Dezincification Resistant materials conforming to BS
864/EN 1254. Ordinary or Duplex brass fittings are not allowed to be used. The dimensions of
the fittings must confirm to EN 1254 Part II and EN 1057 to ensure proper jointing. The fittings
must have BS 864 or EN 1254 imprinted on the fitting itself.
For Solder Ring Fittings, all plain end of fittings must be provided with enough amount of lead
free solder in the neck of fitting itself to ensure proper capillary action. The solder must be soft
solder & lead free with melting temperature of appx. 230 deg. C. & must be capable of melting
with an ordinary blow lamp and on melting must be sufficient to form a complete leak proof joint
to cover the annular space in between the tube and fitting from the socket of the fitting to the
outside of the fitting. Solder must confirm to BS 219 /BS EN 29453 specifications.
For End Feed Fittings, the fittings must be capable of End Feeding. Solder wire to be used with
these fittings must be soft solder capable of melting at appx. 230 deg.C and must confirm to BS
219/EN BS 29453. Solder wire must be absolutely lead free. Copper Tin or Silver Tin Solder is
acceptable.
The following codes governing the SITC of Copper Piping Plumbing shall be followed
COPPER TUBES
BS 2871 PART-1
BS EN 1057
ASTM B88
ASTM E243/EN 1971
Copper/Gun
matel
Fittings.
BS 864 PART-2
EMPLOYER
PROJECT
EN 1254
Part 1
Part 2
Solder Wire/Brazing
Alloys
BS EN 29453
BS 1723
FLUX
ANSI/NSF6 or equi.
4.9
a)
Cutting
Pipes shall be cut either with a wheel type plastic pipe cutting or hacksaw blade and care
shall be taken to make a square cut which provided optimal bonding area within a joint.
b)
Deburring / Beveling : Burrs and fitting should be removed from the outside and inside of
pipe with a pocket knife or file otherwise burns and fittings may prevent proper contract
between pipe and fitting during assembly.
c)
Fitting Preparations : A clean dry ------- should be used to wipe dirt and moisture from the
fluing sockets and tubing end. The tubing should make contract with the socket wall 1/3 or
2/3 of the way into the fitting socket.
d)
Solvent Cement Application: Only CPVC Solvent cement confirming to ASTM F493
should be used for joining pipe with fittings. An even coat of solvent cement should be
applied on the pipe and a shin coat inside the fittings socket, otherwise too much of cement
solvent can cause clogged waterways.
e)
Assembly : After applying the solvent cement on both pipe and fitting socket, pipe should be
inserted into the fitting socket within 30 seconds, and ----- the pipe 1/3 to run while
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EMPLOYER
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inserting so as to ensure when distribution of solvent cement with the joint. The assembled
system should be held for 10 seconds (Approximately) in order to allow the joint to set up.
An even bead of cement should be evident around the joint and if this bead is not continues
remake the joint to avoid potential leaks.
Set & Cure times :
Solvent cement set and cure times shall be strictly adhered to as per the below mentioned table.
Minimum Core Prior to pressure testing at ISO PSI
Ambient Temperature during
core period
Above 15 deg.C
4-15 deg C
Belong 4 degC
Pipe Size
- 1
1 Hr
2 Hrs
4 Hrs
1. - 2
2 Hrs
4 Hrs
8 Hrs
Special care shall be excised when assembling flow guard system in extremely low temperature
(above 4oC ) or extremely high temperature (above 45oC) in extremely hot temperatures make
sure that both surfaces to be joined are till wet with cement solvent when purring them together.
i.
ii
Testing
Ones an installation is completed and cored as per above mentioned recommendation, the
system should be hydrostatically pressure tested at 150 pes (10 Bar) for one hour. During
pressure testing the system should be fitted with water and if a leak is found the joint should be
cut out and replacing the same with new one by using couplers.
Transition of flow guard CPVC to Metals
When making a transition connection to metal threads, special Brass / Plastic transition fitting
(male and Female adapters) should be used plastic threaded connection should not be over -----hard tight plus one half area should be adequate.
iii
iv
Threaded sealants
Teflon tape shall be used to make threaded connections leak proof:
Solvent Cement
Only CPVC solvent cement conforming to ASTMF 493 should be used for jointing pipe with
fittings and valves. Flow guard CPVC cement solvent have a minimum shelf life of 1 year. Aged
cement solvent will often change colour or being to thicken and become gelatinous or jelly like
and when this happens the cement should not be used. The cement solvent should be used
within 30 days after opening the companys seal and tightly close the seal after using in order to
avoid its freazing. Frazzled cement solvent should be discarded immediately and fresh one
should be used. The CPVC solvent cement usage should be adhered to as given in table below.
Diameter of pipe in inch
(flow guard)
Approx. nos. of joints which
can be mode per litre of
solvent cement
2/4
200
Nos
180
Nos
150
Nos
130
Nos
100
Nos
70
Nos
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EMPLOYER
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1
1
1
2
210C
FL
5.5
5.5
6.0
6.5
7.0
7.0
210C
FL
4.5
5.0
5.5
6.0
6.0
6.5
210C
FL
3.0
3.0
3.5
3.5
3.5
4.0
210C
FL
2.5
2.5
3.0
3.5
3.5
3.5
5.0
5.1
Before testing and commissioning, water shall be filled and circulated through the piping system
and flushed out to ensure clean piping. Entire piping installation with all valves fully open,
except the terminal fixture valves shall be subjected to a hydraulical test pressure whichever is
higher of the following:
i) 2 times the dynamic head of the pump plus the gravity head of an overhead storage or pressure tank.
ii) 2.5 times the no-delivery head (head developed when the discharge
valve is closed) of the pump.
5.2
The test shall be for the entire water supply system and shall hold for a minimum of 3
hours
without loss of pressure. During the testing period, the contractor should walk
along the entire
piping system along with the Engineer-in-charge and validate that
there are no leaks anywhere in
the system. Such validation shall be carried out
segment by segment and recorded. Should
there be any leaks in any segment, the
system shall be drained, leaks attended and tested once
again as above till the entire
piping system is rendered leak-tight and acceptable.
The Leak Shall be determined by the formulae.
ql = ( (ND* P)^0.50/3.3)
ql = the allowable leakage in cubic cm/hr
N = number of joints in the length of the pipe line
D = diameter in mm. &
P = the average test pressure during the leakage testing kg/sq cm.
Should any test of pipe laid in position discloses leakage greater than that specified
above the defective joints shall be repaired until the leakage is within the specified
allowance.
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Flow tests at each and every outlet shall be conducted as specified in Section SANITARY
SYSTEM and all test readings and statements of verification shall form the acceptance test
documentation. If the piping was tested in sections during construction phase, all such test
records shall form an appendix to the above documentation.
Tolerances
For medium & heavy grade of single tube of GI pipes the tolerances for the thickness &
weight shall be (+/-)10%. For the quantities per load of 10 t, for medium & heavy grade Gi
pipes the tolerances shall be (+/-)7.50%.
6.0
Valves
6.1
All valves and the flanges shall be suitable for cold non-shock system test pressure.
6.2
Gate valves upto 50 mm NB shall be bronze/gun metal with solid wedge gate and flanged ends
conforming to IS 778-1971. Larger sizes shall have grey cast iron body to Gr 20 IS 210 with
gunmetal internals and high tensile brass spindly and gun metal nut. The valve shall have flanged
ends and a non-rising spindle and confirm to IS 780-1980 upto 300 mm dia and IS 2906-1969 for
larger sizes.
6.3
Ball valves over 50 mm NB shall be cast iron no-lubricated full-bore valves with fine grain cast iron
(Gr 20) body with mirror finished AISI 410 stainless steel ball, glass filled PTFE seats and stem
seals. Valves shall be suit-able for control and drop-tight shut off and shall have flanged ends
drilled as required. Ball valves for less than 50 mm NB shall be of gun-metal with integral strainers
with FPT inlet and MPT flared connection on the outlet.
6.4
Butterfly valves shall have a cast iron body with cast steel disc and spindle of stainless steel AISI
410. The valve shall be of water-type and should be fitted with two slip on type pipe flanges. The
valve shall have a moulded EPDM seat which shall bring about 100 % tight shut off at the design
working pressure.
6.5
Non-return valves upto 50 mm NB shall be swing-type of gun metal con-struction with flanged
ends. Larger sizes shall be of cast iron construction with gun mental internals.
6.6
Water strainers shall be either Y or pot type with cast iron or fabricated
steel bodies for
specified test pressure. Strainers shall be complete with brass basket with 3 mm perforations, a
dirt blow-out plug and a permanent magnet. Strainers shall be designed for easy removal of
strainer basket without dismantling the pipe and shall have flanged end connections.
6.7
Manual air vents shall be provided at all high points in the piping systems for air purging. Vent
sizes shall be as follows and suitable for specified test pressure.
6.8
Up to 150 mm
Over 150 mm
Drains shall be provided at all low points and all drain valves shall be gun metal globe type with
hose bib.
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6.9
6.10
Pressure gauges shall be Bourdon type with minimum 100 mm dial and required range. All
gauges shall be provided with gun metal plug type gauge cocks and capillary connection to
prevent system fluctuations affecting the gauge. Gauges shall be provided wherever shown
Pressuring Reducing Valve set
Pressure reducing valve set shall be complete with pressure reducing or pressure regulating
valve ,isolating valves, pressure gauge on inlet and outlet ,pressure relief valve on outlet and
filter on inlet.
Each pressure reducing valve shall contain loading neoprene diaphragm and full floating, self
aligning ,ignition resistant seat and shall be of single stage, pressure reduction type with provision
for manually adjusting the delivery pressure.
6.11
Lawn Hydrants
Lawn hydrants to be of 25mm dia unless specified it should be coupled with gate valve and
threaded nipple for attaching hose pipe, the hydrants to be located in brick wall chambers.
6.12
7.0
Ball valve with float to be fixed in storage tank shall consist of cast brass lever arm having copper
balls (26 SWG) screwed to arm integrally. The copper ball shall have bronze welded seams .The
closing /opening mechanism incorporating the position and cylinder shall be non-corrosive metal
and includes washers. The size and construction of ball and float shall be suited for desired
working pressure operating the supply system .where called for brass valves shall be supplied
with brass hexagonal back nuts to secure them to the tanks and a socket to connect to supply
pipe
Mode of measurement
All pipes above ground shall be paid for the length measured along the centre line of the pipe line
laid and shall be inclusive of all fittings such as couplings, tees, bends, elbows, union. Deduction
for valves shall be made. Rate quoted shall be inclusive of all fittings, supports and suspenders
clamps, painting cutting holes chases and making good the same and all items mentioned in the
specifications and schedule of work.
All pipes below buried or embedded shall be paid for length measured along the center line of
the pipe line laid and shall be inclusive of all fittings e.g. coupling, tees, bends, elbows, unions
protective wrapping in lieu of supporting systems. Measurement shall be taken prior the
concealing of work.
Cast iron S/S pipe laid above ground shall be paid for the length measured along the center line
of the pipe line laid including all fittings joints etc. Deductions for valves shall be made. Pipe
going into the socket shall not be measured. Rate shall be inclusive of supports, suspenders and
clamps, laying, fixing, cutting holes and chases and making good and shall include all items
mentioned in the specifications and schedule of work.
Cast iron double flanged pipes laid above ground shall be measured. same as S/S. No extra
payment shall be allowed for pipes of non standard lengths.
Cast iron S/S or flanged pipes laid underground shall be measured same as for above ground
but the rate shall cover excavation, concrete saddles, back fittings bitumen coating and disposed
of surplus earth, cutting holes, chases and making good and all items mentioned in the
specifications and schedule of work
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Flanged joints for Steel pipes shall be measured by number and shall include appropriate
number of bolts, nuts and washers, 3 mm thick insertion gasket of required temperature grade
and all items mentioned in the specifications.
Items such as gate valves, globe valves, sluice valves, non-return valves, air valves, scour
valves etc. shall be measured and paid by number.
Steel Storage tanks shall be measured by weight and shall include hoisting,
connections and all items mentioned in the specifications and schedule of quantities.Weight
shall be calculated on the basis of actual sheet and structural used on the finished tank. Nothing
extra shall be paid.
Making connections to pumps, equipment heat exchanger and appliances shall be paid on the
basis of unit length under the relevant items.
Steel structural supports for storage tanks etc. shall be paid by weight of actual length of
member installed at site multiplied by its theoretical weight given in the manufacturers
catalogue. Rate shall be inclusive of hoisting, welding, bolting, painting, cutting and making
good the walls and all items described in the schedule of work and specifications.
Special supporting systems for supporting multiple pipes of multiple agencies shall be paid on
the following basis:
Theoretical weight of structural members used multiplied by the quoted cost per quintal.
ii) Deduct for cost of normal supports as specified at the rate of 5% on quoted rate of all the pipes
supported (excluding cost of valves & insulation but including cost of fittings & flanges)
SECTION: 1.4
INTERNAL DRAINAGE SYSTEMS
1.0
1.1
Scope of Work
The scope of work shall cover:
i) Internal Soil and waste drainage piping including:
a) Connection to soil, waste and vent stacks.
b) Connections to sanitary ware
c) Waste connections to kitchen, other appliances, floor traps etc.
2.0
2.1
2) IS : 6163
3) IS : 1536
4) IS : 782
Pig lead.
5) IS : 1726
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6) IS : 5329
7) IS : 3114
8) IS : 1239
9) IS : 1879
10) IS : 13592
3.0
Materials
3.1
General
3.1.1 All materials shall be new and have the best quality conforming to the specifications. Where
different makes are specified, the choice of make shall rest with the consultants.
3.1.2
All samples of materials with necessary catalogues and performance data shall be submitted
and got approved before use on the work. Approved samples of all materials shall be neatly
displayed on a board and such a display board of samples shall always be in exhibition in the
sample room of the construction office of the Engineer-in-charge. Such a display shall be used
for the day-to-day checking of the materials on site.
3.1.3
In cases where the materials are supplied by the clients, all such materials shall be inspected and
received in good condition and thereafter, it will be totally under the safe custody of the
tenderer/contractor till they are handed over satisfactorily after installation, testing and
commissioning.
3.2
3.2.1
Cast iron pipes shall be centrifugally cast low pressure cast iron spigot and socket pipes
conforming to Indian Standards specified and generally meeting the following :
Nominal
Diameter
Inch (mm)
Thickness
(mm)
Weight of
1.83m length
(Kg)
Internal
Diameter
of socket
(mm)
Depth of
Dripseal
(mm)
50
3.5
8.5
73
25
75
3.5
12.7
99
25
100
4.0
19.2
126
25
150
5.0
35.5
178
38
Acceptable tolerance for pipes to IS 3939 -84 and IS 1729 shall be as follows
a) Wall thickness
b) Length
-15 %
+/-20 mm
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EMPLOYER
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c) Weight
-10 %
Centrifugally cast low pressure iron pipes without sockets (socket-less) shall conform to IS 6163.
Fittings shall be socket-less and all joints shall be with a synthetic Drip Seal Sealant collar with a
stainless steel clamp with two S.S bolts for application of uniform pressure. All materials shall
be from approved manufacturers. Neoprene shall be used as gasket material.
3.2.3
Wherever specified centrifugally cast pressure pipes of LA class shall be used. The pipes and
fittings shall conform to IS 1536. Fittings shall be spigot and socket type suitable for molten lead
caulking. Where necessary flanged pipes and fittings may be used with a teflon gasket.
3.2.4
Fittings shall be cast iron compatible with the pipes used. Tees, bends, crosses and other
specials shall have easy sweep as specified. Cleaning eyes shall be provided wherever
required and shall be complete with a sealing gasket and suitable bolts. Cleaning eyes should
not be along the flow (such as bends) but behind (such as Y or T).
3.3
3.3.1
Steel pipes shall be galvanized medium quality tubes to IS:1239. Fittings shall be galvanized
malleable iron conforming to IS:1879 ( i to x). Fittings shall include long radius bends, tees,
reducers, unions etc.
3.4
3.5
Type 'B
3"
1.8 - 2.2 mm
3.2 - 3.8 mm
4"
2.2 - 2.7 mm
3.2 - 3.8 mm
6"
3.2 - 3.8 mm
4.0 - 4.6 mm
Diameter
3.6
3.6.1
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Appliance or ware
Trap
Type
Material
Lavatory/Wash basin
(1)
Seal depth
(mm)
CP brass/PVC
50
CP
brass//PVC
50
Floor drain
Cast Iron
built-in/PVC
P or S
50
Fabricated
Stainless
Steel /PVC
(built-in)
50
CP brass/PVC
50
Galvanised
steel
25
Sinks
(1)
Urinals
(1)
Galvanized
P
Steel//PVC
(All P-traps shall have cleaning eye or other cleaning facility)
50
Cast iron
Cast iron/
fabricated
steel
Any other appliance shall have an appropriate trap as specified by the Engineer-in-charge or as
required.
3.6.2
All floor drains shall be covered with perforated stainless steel grating of size specified or
required. Roof drain outlets shall have dome grates unless specified otherwise. Plant room floor
drains shall have cast iron or fabricated steel grating.
3.6.3
Cleanouts
3.6.4
4.0
Cleanouts other than those integral with the fitting, shall be of brass/PVC and screw down type.
Wherever cleanouts are required in cast iron piping, galvanised steel/PVC adaptor shall be
provided as part of the cleaning system.
Drainage System Installation
4.1
General
4.1.1
Shop drawings for the routing of pipes shall be prepared generally by the contractor on the basis
of layout drawings issued by the consultants.
4.1.2
However, the drawings shall reflect the site conditions, structural beams and columns
obstructions by way of any construction elements or any other service pipes, ducts etc. The
drawings should clearly indicate openings
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EMPLOYER
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4.1.3
Required in brick or concrete walls and invert levels at every 15m intervals. The drawings should
also indicate typical details of hangers, supports, brackets etc. After approval of the drawings,
pipe routes shall be marked with a distinct colour of paint on the site and done the Engineer-incharge approve it.
4.1.4
All openings and chases in brick walls shall be made neatly and finished but the final, finish will
be by others. Openings in concrete walls shall, however, be made only with the approval of the
Engineer-in-charge. Pipe penetrations, through wall or floor, shall be sealed with an approved
fire resistant sealant.
4.1.5
Good workmanship and neat pipe layout are the prerequisites of these specifications. Horizontal
pipes shall be truly horizontal with necessary slopes and hangers or supports as specified and
shown on drawings. Vertical pipes shall be truly vertical and shall be laid away from the walls at
least by 50mm or as required by the Engineer-in-charge. All pipe runs shall be parallel to the
ceiling or walls for presenting a neat appearance. Pipes buried in wall shall be laid in machinemade chases with galvanised steel anchors.
4.1.6
All pipes before and after testing shall be protected with wooden or brass plugs to prevent
ingress of dust, sand or any extraneous matter.
4.2
4.2.1
All pipe supports, hangers & clamps shall be standard pre-fabricated galvanised (after
fabrication) units. Pipe supports shall generally follow the types specified under PIPE
SUPPORT SYSTEMS and the associated drawings.
4.3
4.3.1
Horizontal pipes shall be suspended from the structural ceiling slab or wall brackets at the
following centres:
Pipe dia
(mm)
32
50 - 100
Over 100
Support centres
(m)
1.8
2.0
2.5
Pipes shall be laid to an optimum slope of 1 in 60 as far as possible. A liberal provision of easily
accessible cleanouts shall be made on all horizontal pipes. Cleaning facility shall preferably be
from the floor above the ceiling slab for all under floor installations. Where horizontal pipes are
laid in a sunken floor slab, adequate slopes shall be achieved through galvanised saddles or
cement mortar bedding. All such pipes, after testing, shall be covered with and set in cement
concrete (1:2:4) so that the pipes are not disturbed during the filling up of the sunken floor.
4.3.2
Vertical stacks shall be truly vertical and parallel to the wall and supported on saddles so that the
pipes are at least 50mm away from the finished surface. Branch pipe connections shall be
aligned with the bend or tee on the stack. Where the vertical stack meets the horizontal run or a
manhole, a 45o tee connection with a cleanout shall be employed to facilitate smooth flow and
easy cleanability.
4.3.3
The spigot shall be centered in the adjoining socket by tightly caulking in sufficient turns of tarred
gasket or hemp yarn to leave unfilled half the depth of socket for Drip seal. Mix two parts of Drip
seal i.e 200gms. of white compound and 300gms of black compound thoroughly with an iron flat
Page 24 of 71
EMPLOYER
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to get a required quantity of the compound and push it in the joint as filler and then with the
caulking tool ,Ms Flat/damp finger uniformly all over to obtain a smooth and uniform joint.
4.3.4
Cast iron socket-less pipes shall be jointed by using rubber/neoprene sealing tube and a
stainless steel clamp with two bolts. All materials and method of jointing shall strictly conform to
manufacturers standards and recommendations.
4.3.5
Galvanised steel drain piping shall be used for appliances, wash basins, sinks, bath tubs etc.
using screwed malleable galvanised fittings with approved sealants. Elbows may be avoided as
far as possible and long- sweep bends are preferred for smooth flow. Joints between the
galvanised steel pipe and cast iron shall be done through appropriate fitting and lead caulking as
shown on drawings or as instructed by the Engineer-in-charge.
4.3.6
Where specified, PVC pipes may be used for waste, vent and WC connections. Pipe size shall
be as shown on drawings or as required for the appliance. Pipe connection to the cast iron
piping shall be through appropriate adapter.
4.3.7
All pipes shall be fixed in a gradient towards the outfalls of drains. Pipes inside a toilet room
shall be in chase unless otherwise shown on drawings. Where required, pipes may be run at
ceiling level in suitable gradient and supports shall be as follows:
Pipe Material
Vertical
(Mm)
Horizontal
(Mm)
GI
3000
2400
PVC
1800
1200
Cast iron pipes shall be supported at every 3000 for 3989.& at joints
4.3.8
Cast iron floor drains shall be set in 1:2:4 cement concrete. Kitchen floor drain boxes shall be as
shown in drawings and kept flush with the finished floor. The drain boxes shall have a minimum
of 50mm water seal and a suitable perforated grating. Drain boxes shall be connected to the
cast iron drain piping through a flanged galvanised steel drain connection.
4.3.9
4.4
Diameter
(Mm)
40
50
50
30
40
50
65/75
Vent Piping
Building vent stacks shall be not less than 75mm dia. Where the vent stack becomes one with
the main soil or waste stack the main stack size shall not be reduced. Vent connections on any
branch waste drain line shall be at least two thirds the diameter of the branch drain subject to a
Page 25 of 71
EMPLOYER
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minimum of 25mm. Vent connection to a soil drain line shall be a minimum of 32mm dia. Vent
connections shall be as near to the crown of the trap but not farther than 450mm.
4.4.2
4.5
No water shall enter a vent lines. Vent lines shall be laid vertically terminated at least 150mm
above the open-to-air roof. Vents may be connected back to the waste or soil stack above the
highest appliance connection and the said stack extends beyond the roof by at least 150mm into
the air.
Cleaning plugs
4.5.1
Cleaning plugs shall be easily accessible and convenient for rodding. Such plugs shall be
liberally provided so that the entire drainage system could be easily cleared of all possible
chokes. All clean outs shall be behind the flow and as far as possible, plug bends may be
avoided.
5.0
5.1
Precommissioning checks
5.1.1
A walk-through inspection shall be carried out and the following checks made:
i) Layouts are according to the drawings and identify variations.
ii) Material used are as specified, new and as per approved samples.
iii) All fixtures viz. Suspenders, brackets, clamps etc. are adequate and
firmly fixed and spaced as specified.
iv) Cleaning eyes are duly plugged and are easily accessible.
v) No visible damages or cases of bad workmanship.
vi) Check water seals in traps by discharging adequate number of appliances.
5.1.2
During construction, the piping shall be tested in sections so that the maximum static head of
water is not more than 4.5m. All such sectional tests shall be witnessed and signed by the
Engineer-in-charge. Records of these tests shall form the Acceptance Test documentation.
5.1.3
An air test shall be conducted as specified in IS:5329 with a test pressure of 50mm water
gauge. If the pressure is not holding, then a smoke test shall be conducted through a smoke
generator to track down the leaking points. After attending to the leaks, the piping shall be air
tested again.
5.1.4
Hydraulic Performance Tests shall be conducted on each stack by simultaneous release of water
through various appliances like WCs and bathtubs to ensure water sealing of traps.
5.1.5
Smoke Tests Shall be carried out as - All soil pipes , waste pipes, & vent pipes & all other
pipes when above ground shall be approved gas tight by a smoke test conducted under a
pressure of 25mm of water & maintained for 15 minutes after all traps seals have been filled
with water. A clear pungent smoke is produced by burning oily waste or tar
paper or similar material in the combustion chamber of a smoke machine
which consists of a bellow & a burner. If there is any leak at any point of
Page 26 of 71
EMPLOYER
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the drain it is easily detectable by the sight as well as by the smell of the
smoke. Chemical smokes are not satisfactory.
5.1.6
5.1.7
Test
Records :
maintained.
Complete
5.1.8
test
records
of
shall be
Tolerances on the external diameter of the barrel, the internal diameter of the
& the depth of socket shall be as follows :
properly
socket
Mode of measurement
6.1
The following notes shall be taken into account while arriving at the unit rates.
tolerance.
i) When the G.I waste piping from washbasins, sinks and bathtubs are Directly connected to
C.I waste stack necessary C.I fittings shall be Provided in the C.I waste stack for making the
connection, and this
Shall be measured along with the waste pipe and no extra shall be
the right to supply items of sanitary wares and fittings. Accessories for
the Corresponding items under Schedule of Work will have to be Provided by the contractor.
Page 27 of 71
EMPLOYER
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iii) While quoting rates for steel piping where as per schedule of work, the
Tenderers have to quote for Tata make pipes. Contractor may
indicate rebate on piping work, if they are allowed to use non Tata pipes
such as GST, BST, Jindal etc.
IV) All pipes soil, vent & waste pipes in vertical shall be subjected to the smoke tests. All
Horizontal & Suspended pipes shall be water treated wiyh minimum 1.5 m water column.
6.2
6.3
All CI soil, waste & vent pipes shall be measured net when fixed correct to a centimeter including
all fittings along its lengths including supports, suspenders, brackets, clamps, jointing etc. When
collars are used, in CI soil, waste and vent pipes they shall be measured along with and paid as
pipes and no extra shall be paid for collars or fixing them to wall with holder bat clamps. No
allowances shall be made for the adjacent pipes or fittings. The above will apply whether pipes
are fixed on wall face or pipes are embedded in masonry or pipes suspended from the ceiling.
CI LA class pipes shall be measured net, when fixed correct to a centimeter including all fittings
along its length including supports suspenders, brackets, clamps jointing etc.
6.4
GI, PVC Polyethylene or lead pipes shall be measured per running meter correct to a centimeter
for the finished work, which shall include fittings e.g. bends, tees, elbows, reducers, crosses,
sockets, nipples and nuts, supports, suspenders, clamps etc. The length shall be taken along
centre line of the pipes and fittings.
6.5
Cement concrete around pipes shall be measured per cubic meter and include any masonry
supports, shuttering and centering cutting complete as described in the relevant specifications
SECTION : 1.5
PAINTING
1.0
Scope
1.1
All equipment
Piping & pipe supports
Duct supports
Electric Panels & cable trays
All equipment and piping shall be painted in accordance with the following colour code (or other
colours if specifically requested for by the Engineer-in-charge.)
Equipment/ Service
Colour
Width
(mm)
COLD WATER
Municipal
Domestic
Flush
Seagreen
- do - do -
25
25
BAND
Spacing Colour
(mm)
1500
1500
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White
Brown
Seal & Sign of Bidder
EMPLOYER
PROJECT
Hotwater supply
Hotwater Ret
do do -
25
25
1500
1500
Red
Red
(chain dotted)
White
White
(Chain dotted)
Black
DRAINAGE
Soil
Waste
Vent.
do do do -
25
25
1500
1500
Rain water
do -
Colour
BAND
OILS
HSD
LDO
Light Brown
- do -
25
1500
White
Light Brown
25
1500
2) Painting procedures for M.S. & G.I surface & plumbing brackets.
A ) M.S. Surfaces
a)
b)
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EMPLOYER
PROJECT
EPOXYBASE self primer Finish MCC 2702 = (1 part of Hardner + 4 part of base). Plumbing
contractor shall carry out first coat application of Enamel paint before fixing of brackets and second
coat shall be done during final duct painting.
3) Welding Procedure for M.S. Brackets.
Following welding procedure to ensure good galvanizing of plmbg. brackets.
Step I
Ensure that the welding rod used for fabrication is of IS 6093 grade with certificate
conformance.
issued for
Step II
Before carrying out welding on the job the welding rods should be heated in an
a temperature of 150-180 deg celcius.
oven at
Step III
During the welding operation the welding slag & spatters should be simultaneously
chipped
off to ensure complete de slagging before final dispatch of materials to the
galvanizing plant.
Step IV
In case the porosity in the welds is still observed it should be re-grinded & re
welded to ensure that no passivation solution is trapped in the pin holes.
The above steps shall ensure the desired quality of galvanizing.
4)
Galvanising agency All Hot dip Galvanizing work for brackets etc. To be done by JENCO only.
Contact Person : Mr. J.P. Bagal ( Manager )
JENCO Industrial Corporation
Chincholi Bunder Road, Devrukhkar wadi,
Near Link Road, Malad ( West )
Mumbai - 400 064.
Tel. No. : 28725402 / 28725765.
Fax No. : 28723278.
4)
Mode of measurement
4.1
All painting shall form part of the cost (item rate) of equipment, piping etc. No separate payment
shall be admissible.
SECTION: 1.6
HYDROPNEUMATIC SYSTEM
1.0
SCOPE
1.1
The scope of work covers supply, installation, testing and commissioning of Hydroneumatic
Systems for Flushing and Domestic system meeting the intents of the data sheets and
drawings.
1.2
The Hydroneumatic Systems shall meet the design parameters set in the data sheets.
2.0
PRESSURE VESSEL
Page 30 of 71
EMPLOYER
PROJECT
2.1
The Hydroneumatic vessel shall be of sturdy construction in best quality steel fabricated by
welding. The vessel shall be painted with best quality epoxy paint both inside and outside.
The vessel shall have a non-toxic replaceable bladder suitable for alimentary use. The
bladder shall be made of suitable material with sufficient elasticity to permit full expansion
inside the steel vessel. At no time the water shall come into contact with the metallic part. The
vessel shall have volume and water holding capacity as indicated on data sheets.
3.0
PUMPS
3.1
There shall be 3 pumps for each of the systems. The pump details are shown in the various
data sheets.
3.2
Pumps shall be heavy duty vertical centrifugal pumps, single or multistage selected to meet
the duty conditions and operating parameters.
3.3
All pump and motor assemblies shall be mounted on a common base frame of cast iron or
fabricated from mild steel with suitable foundation bolts.
3.4
All the three pumps use cascade system with only one VFD.
3.5
Pump casing and impellers shall be of the material indicated in the respective data sheets.
All pumps shall have combination ball and roller bearings and mechanical shaft seals.
Motors shall be squirrel cage induction with specified protection and all motor shall be one
of the specified makes for minimum h.p specified or the bhp absorbed in the operating
range of the pump.
4.0
CONTROLS
4.1
Each Hydroneumatic system has been designed for two pumps working and one pump as
standby. One pump is to work with variable frequency drive while the other two pumps are
with direct on line starters or Variable frequency drives as specified.
Control scheme shall be as follows:
i)
Pump with VFD drive to operate continuously and when the load increases to more
than one pump capacity second pump to start with DOL starter. In case all the
pumps are controlled through independent VFDs then the control logic of the
individual pump with its VFD shall be followed based on the demand.
ii)
In order to achieve the same run time for all the three pumps logic controller to
alternate the pumps after every cycle. Facility of operating each pump with different
starter should be included in the logic controller.
iii)
Logic controller to sense VFD failure and start the pump through DOL starter.
iv)
v)
5.0
INSTALLATION
5.1
The system shall be pre-assembled in the factory and installed on the site. There shall be a
base steel frame with the pumps and headers mounted thereon and with or without the
pressure vessel. Wherever the pressure vessel is independently mounted (in large systems),
a suitable steel support frame shall be provided.
Page 31 of 71
EMPLOYER
PROJECT
5.2
All structural system and equipment shall be factory painted with two coats of approved
colour over a primary coat of zinc chromate. After installation, a final coat of paint shall be
applied after touching up. The following colour code shall be applicable.
5.3
1)
Frame work
:
Black
2)
All equipment
:
Fiesta Blue
3)
Water Piping
:
Steel Blue
4)
Compressed Air
:
- do - with white bands
5)
Wiring Conduits
:
Black
The system shall be tested to prove performance both in auto and manual mode as specified.
6.0
MODE OF MEASUREMENT
6.1
2)
Pumps
3)
Supporting system
4)
ii)
Pump discharge header with valves, gauges etc. upto and including
pressure vessel.
iii)
All control piping air/water for pressure or level and control components.
5)
6)
7)
All power cabling from panel to pump shall be measured as a unit and
Paid.
1.7
8)
Section header with GI C-Class, discharge header with strainer valves, NRV etc.
9)
Digital water level and volume indicator in the panel for each, water tank - Domestic &
Flushing. Similarly for any other similar application.
1.0
SCOPE
1.1
The scope of work covers supply, installation, testing and commissioning of the submersible
sump pumps for storm water & waste water disposal from the sumps. The scope of work
shall include installation, testing & commissioning of the
1)
2)
Piping
1.3
Manufacturers catalogues and following data shall be submitted and got approved before
procurement:
i)
Manufacture & Model No. And speed
ii)
Catalogue
iii)
Performance curves head/flow/power
iv)
Physical dimensions & weight
Pumps shall driven by an air-filled electric motor, cooled by pumping Liquid surrounding the
motor housing. The vortex impeller shall directly mounted on the shaft of the motor, in a
Page 32 of 71
EMPLOYER
PROJECT
monoblock construction. The rotor runs in two permanently lubricated ball bearings. The
motor winding shall provided with Class F insulation to withstand temperature upto 155C.
The motor shall separated from the pump by a hard carbide face combination mechanical
seal and another lip seal running in an intermediate oil chamber. The pumps are supplied
with a short bend which can be connected to a flexible hose pipe if necessary. Power supply
capable of sustaining a minimum of 20 satart/stop per hour ,
MATERIALS OF CONSTRUCTION
1.
MOTOR BODY
- Cast Iron
2.
PUMP CASING
- Cast Iron
3.
IMPELLER
- Cast Iron
4.
SHAFT
- Stainless Steel AISI 410
5.
FASTENERS
- B.H.T. Steel
MOTOR SPECIFICATIONS
1.
SUPPLY SYSTEM- 415V +6% 3PH, 50Hz / 230V +6% 1ph, 50Hz
-10%
-10%
2.
INSULATION
- Class - F
3.
PROTECTION
- IP68
4.
CABLE (6 m )
- Copper Conductor PVC insulated
5.
STERTING METHOD
- DOL
MODE OF MEASUREMENT:
Pumps with all connecting fitting/accessories, with the local control panel for (1+1) shall be
treated as one unit including cabling from panel to pump of approx 20 Mtrs
SECTION: 1.8
MOTOR AND ELECTRICAL INSTALLATION
1.0
Scope of work
1.1
The scope of work covers, selection, supply, installation, testing and commissioning all electrical
items of work comprising:
i) Drive motors & starters
ii) Motor control centres & power panels
iii) Cable laying
& iv) Protective Earthing (PE)
2.0
Ratings
2.1
All motor, switchgear, cable and PE ratings shall comply with the data sheets and the
specification. Where higher ratings are required to match equipment offered, the tenderer may
provide accordingly and bring out the fact specifically.
2.2
Ratings shall be at the ambient conditions specified. Motors shall comply with IS:325 or
equivalent BSS revised upto date. All motors shall be statically and dynamically balanced and
shall be selected for low noise levels. Ratings shall be suitable for the complete operating range
of the equipment concerned and should not cause overloading
Page 33 of 71
EMPLOYER
PROJECT
2.3
Switchgear and starters shall be rated for the equipment and system fault levels. Protective
Earthing shall be consistent with the over current tripping devices.
3.0
3.1
Stator cores shall be made up of low loss high permeability sheet steel lamina-tions. Stator
windings shall be made of electrolytic copper with class B/E insulation and inserted as formed
coils baked in position. Rotors shall be of die cast aluminium or copper cage construction.
3.2
Roller bearings at the drive and ball bearings at the free end shall be provided.
3.3 Motor windings shall be air cooled by means of shaft-mounted fan, designed for quiet operation.
Enclosures shall be as shown on the data sheets or as required.
3.4
Motors, specially for air handling unit and fan drives shall be selected for low sound power level.
4.0
Starters
4.1
The starter selections shown in the relevant data sheets shall be used as a general guide. Where
the load torque demands higher starting torque, motor and starter shall be accordingly selected.
4.2
Direct to line or Wye Delta or auto transformer starters shall be air insulated totally enclosed
metal clad. Wye Delta starters shall be automatic change over type.
4.3
4.4
Solid state soft starters, wherever specified, shall be of tested and approved makes.
5.0
Product Support
5.1
The supplier must be able to provide technical documentation, covering both catalogues and
statements of dimensions and weight.
5.2
The local dealer must be able to provide full technical and maintenance assistance with full
complements of spares.
6.0
Motor Installation
6.1
Motors and driven equipment shall be mounts on a common base and coupled through flexible
couplings or multiple V-belt drive. Coupling and belt drives shall be provided with suitable
safety guard.
6.2
6.3
7.0
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EMPLOYER
PROJECT
7.1
All motor control centres and power panels shall be cubicle type fabricated from a combination
of 14 & 16 SWG sheet steel, free standing, extensible, totally enclosed, dust tight, vermin-proof
cubicle, flush dead front and modular construction suitable for 3 phase 415V 4 wire 50 Hz
system. All boards shall be accessible from the front for the maintenance of switch fuses, bus
bars, cable terminations, meters etc. Cables shall be capable of entering the board both from
top as well as bottom. All panels shall be machine pressed with punched openings for meters
etc. All sheet sheet shal be rust inhibited through a process of degreasin, acid pickling,
phosphating etc. The panels shall be finished with two coats of synthetic enamel of approved
colour applied over one coat of red oxide primer. Engraved plastic labels shall be provided
indicating the feeder details, and capacity and danger signs.
7.2
The boards shall accomodate air insulated bus bars, air circuit breakers, switch fuse units with
HRS fuses, starters, necessary meters, relays contactors etc. As required and arranged in
suitable tiers. All breakers and switch fuses shall be suitably derated taking into account
specified ambient temperature and ruling temperature inside the cubicle.
7.3
The switch board shall be fully compartmentalised in vertical tiers housing the feeder switches in
totally enclosed independant compartments. Each compartment shall be self sufficient with
switch unit, fuses, contactors, relays, indicating lamps and an interlocked door with facility for
pad-locking. Each feeder must terminate in an independant labelled terminal block. Strip type
terminal block accomodating several feeders together is not acceptable. Pressure clamp type
terminals suitable for aluminium wires may be used upto switches of 25A and cable lugs for
higher ratings. All terminations shall be shrouded in an approved manner. The entire
enclosure shall meet with IS: 2147/1962. Feeder connections shall be made out of solid
insulated copper/aluminium wires or strips with bimetallic clamps wherever required. Internal
wiring, bus bar markings etc. Shall conform to IS: 375/1963. Internal wiring shall have terminal
ferrules. Main switch should be at an easily accessible height and the highest switch operating
handle should not be over 1.75m from floor level. Cable glands need not form part of the switch
board as the cost of glands will form part of the cable termination.
7.4
Bus bars shall be three phase and neutral and of copper or aluminium or aluminium alloy as
specified and shown on drawings and rated for a temperature rise of 30 oC over the ambient
temperature specified, based on insulated conductor rating (IS:8084-1976). Neutral bars may
be of one half the size of the phase bars. The main horizontal bus bars shall be of uniform cross
section and rated in accord with the incoming switch. The vertical bus bars for the feeder
columns may be rated at 75% of aggregate feeder capacity and shall be uniform in size. Bus
bars and interconnections shall be taped with PVC colour coded tape to prevent bar-to-bar
accidental shorts. Each bus bar shall be directly and easily accessible on removal of the front
cover. Bus bars shall be totally enclosed, shrouded and supported on non-hygroscopic
insulated blocks to withstand thermal and dynamic overloads during system short circuits. An
earth bus of size 50% of the phase bar subject to a minimum of 15 x 3 Cu or 25 x 3 Al. shall be
provided. Individual switch components shall be connected with the earth bus through copper
or aluminium or galvanised steel strip size as shown. All wire connections to bars shall be
through lugs, bolts and nuts and spring washers.
7.5
Isolators shall be fixed on wall on self-supported angle iron frame work as required and mounted
as near to the motor as possible. Where several motors are installed, isolators if required shall
be provided at a central location on a common frame work.
7.6
Panels shall be installed on a base channel frame and on a concrete pad to be provided by
others. All panels shall be meggar-tested and shall not be commissioned till the valves are more
than 2.5 megohms phase to phase and 1.5 megohm phase to neutral. All meters on the panel
shall be calibrated before commissioning.
Page 35 of 71
EMPLOYER
PROJECT
7.7
The general arrangement and fabrications drawings shall be got approved before taking up for
fabrication.
8.0
Cabling
8.1
All cables shall be 1100 Volt grade PVC insulated, sheathed with or without steel armouring as
specified and with an outer PVC protective sheath. Cables shall have high conductivity stranded
aluminium or copper conductors and
cores colour coded to the Indian Standards. All cables shall be new without any kinks or visible
damage. The manufacturers name, insulating material, conductor size and voltage class shall
be marked on the surface of the cable at every 600mm centres
8.2
Cables shall be laid in the routes marked in the drawings. Where the route is not marked, the
contractor shall mark it out on the drawings and also on the site and obtain the approval of the
Architect/Consultant before laying. Procurement of cables shall be on the basis of actual site
measurements and the quantities shown in the schedule of work shall be regarded as a guide
only.
8.3
Cables, running indoors shall be laid on walls, ceiling, inside shafts or trenches. Single cables
laid shall be fixed directly to walls or ceiling and supported at not more than 500 mm. Where
number of cables are run, necessary perforated cable trays shall be provided wherever shown.
Perforated cable trays shall be mild steel or Aluminium as specified in the schedule of work.
Perforated trays shall not be directly suspended but supported on mild steel frame work as
shown on drgs. or as approved. Cables laid in built-up trenches shall be on steel supports.
Plastic identification tags shall be provided at every 20m. Cables shall be bent to a radius not
less than 12 (twelve) times the overall diameter of the cable or in accordance with the
manufacturers recommendations whichever is higher.
8.4
In the case of cables buried directly in ground, the cable route shall be parallel or
perpendicular to roadways, walls etc. Cables shall be laid in an excavated, graded trench,
over a sand or soft earth cushion to provide protection against abrasion. Cables shall be
protected with brick or cement titles. Width of excavated trenches shall be as required. Backfill
over buried cables shall be with a minimum earth cover of 600mm. The cables shall be
provided with cables markers at every 30 meters and at all loop points.
8.5
The general arrangement of cable laying is shown on drawings. All cables shall be full runs
from panel to panel without any joints or splices. Cables shall be identified at end terminations
indicating the feeder number and the Panel/Distribution board from where it is being laid. All
cable terminations for conductors upto 4 sqmm may be insertion type and all higher sizes shall
have tinned copper compression lugs. Cable terminations shall have necessary brass glands.
The end terminations shall be insulated with a minimum of six half-lapped layers of PVC tape.
Cable armouring shall be earthed at both ends.
8.6
MV cables shall be tested upon installation with a 500V Meggar and the following readings
established:
1) Continuity on all phases
2) Insulation Resistance
(a) between conductors
(b) all conductors and ground
All test readings shall be recorded and shall form part of the completion documentation.
Page 36 of 71
EMPLOYER
PROJECT
9.0
Equipment earthing
9.1
All apparatus and equipment transmitting or utilising power shall be earthed in the following
manner:
Copper
Upto 16
<
Same
>
1.55
Over 16 to 35
<
16
>
32
Over 35
<
Minimum (base)
Minimum (enclosed)
2.5
2.5
Aluminium
Galvanised
steel
As shown on drgs.
4.0
2.5
>
6
-
The earth continuity conductor may be drawn inside the conduit in which case, it should be
insulated.
Copper earth wires shall be used where copper wires are specified. Aluminium wires may be
used where aluminium phase wires are specified unless otherwise indicated in the schedule of
work and drawings.
9.2
Metallic conduit shall not be accepted as an earth continuity conductor. A separate insulated/bare
earth continuity conductor of size related to phase conductor shall be provided. Non-metallic
conduit shall have an insulated earth continuity conductor of the same size as above. All metal
junction and switch boxes shall have an inside earth stud to which the earth conductor shall be
connected. The earth conductor shall be distinctly coloured (green) for easy identification.
9.3
Armoured cables shall be earthed by 2 distinct earth connections to the armouring at both the
ends and the size of connection being as above. In multiple cables entering a panel/DB, the
cable joints shall be bonded together using a bonding wire selected on the basis of the largest
size of cable in the group. In the case of enamoured cable, an earth continuity conductor shall
either be run outside along the cable or should form a separate insulated core
of the cable. 3 Ph. power panels and distribution boards shall have 2 distinct earth connections of
the size correlated to the incoming cable size. In case of 1 Ph. DBs a single earth connection is
adequate. Similarly for 3 Ph and 1 Ph. isolating switches there shall be 2 and 1 earth
connections respectively, sizes being correlated to the incoming cable.
9.4
3 Ph. motors and other 3 Ph. apparatus shall have 2 distinct earth connec-tions of size equal to
incoming feeder size. For 1 Ph motor and 1 Ph apparatus, the single earth connections shall
be provided of the above size.
10.0
Electrical Installation
10.1
All work shall be carried out in accordance with local Electrical Inspectorate, and IS Code of
Practice 732. Reference to above codes, specifications and regulations shall mean the latest.
10.2
All materials used on the installation shall be new and of approved make. Tenderer should
indicate makes of materials proposed to be used on the job.
Page 37 of 71
EMPLOYER
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11.0
Mode of measurement
11.1
Each electric panel or motor control centre shall be separately quoted and paid for. The cost of
panel shall include earthing as specified and include for mounting of starters wherever required
and shown.
11.2
Cables will be measured on the basis of a common rate per unit length and shall include the
following items.
Laid in doors
11.3
Cable trays/racks/ladders shall be measured per unit length and width as specified in the
schedule of work.
11.4
Each cable termination will be measured as one unit for payment. Certain cable sizes are
grouped together and rates shall be furnished against each group. The item shall include the
following:
i)
ii)
iii)
iv)
11.5
For cables burried under ground excavation shall be paid for additionally for the following per unit
volume :
i) Excavation and back filling
ii) 6 Soft Earth Cushioning below and above cable
The cost of laying protective tiles shall be part of cable cost.
11.6
The cost of earthing the following items shall become part of the cost of the item itself and no
separate payment for earthing shall be made.
a) Motors - earthing forming part of the cabling/wiring for the motors.
b) Isolating switches and starters should form part of mounting frame,
switch starter etc.
SCOPE OF WORK
Work under this section shall be executed without any additional cost. The rates quoted in
this tender shall be inclusive of the works given in this section.
Contractor shall provide all tools, equipment, metering and testing devices required for the
purpose.
Page 38 of 71
EMPLOYER
PROJECT
On award of work, Contractor shall submit a detailed proposal giving methods of testing and
gauging the performance of the equipment to be supplied and installed under this contract.
All tests shall be made in the presence of the Architect or his representative or any inspecting
authority. At least five working days notice in writing shall be given to the inspecting parties
before performing any test.
Water flow rates of all equipment and in pipe lines through valves shall be adjusted to design
conditions. Complete results of adjustments shall be recorded and submitted.
Contractor shall ensure proper balancing of the hydraulic system and for the pipes / valves
installed in his scope of work by regulating the flow rates in the pipe line by valve operation.
The contractor shall also provide permanent Tee connection (with plug) in water supply lines
for ease of installing pressure gauge, temperature gauge & rotameters. Contractor shall also
supply all required pressure gauge, temperature gauge & rotameter for system
commissioning and balancing. The balancing shall be to the satisfaction of Consultant /
Project Manager.
Three copies of all test results shall be submitted to the Engineer in A4 size sheet paper
within two weeks after completion of the tests.
2.
PRECOMMISSIONING
On completion of the installation of all pumps, piping, valves, pipe connections, insulation etc.
the Contractor shall proceed as follows :
a. Priot to start-up and hydraulic testing, the Contractor shall clean the entire installation
including all fitments and pipework and the like after installation and keep them in a new
condition. All pumping systems shall be flushed and drained at least once through to get
rid of contaminating materials. All pipes shall be rodded to ensure clearance of debris,
cleaning and flushing shall be carried out in sections as the installation becomes
completed.
b. All strainers shall be inspected and cleaned out or replaced.
c.
When the entire systems are reasonably clean, a pre-treatment chemical shall be
introduced and circulated for at least 8 hours. Warning signs shall be provided at all
outlets during pre-treatment. The pre-treatment chemical shall:
Remove oil, grease and foreign residue from the pipework and fittings;
Pre-condition the metal surfaces to resist reaction with water or air.
d. Check all clamps, supports and hangers provided for the pipes.
e. Check all the equipment, piping and valves coming under hot water system and operate
each and every valve on the system to see if the valves are functioning properly.
Thereafter conduct & hydrotest of the system as for (b) above.
Page 39 of 71
EMPLOYER
PROJECT
f.
Fill up pipes with water and apply hydrostatic pressure to the system as given in the
relevant section of the specification. If any leakage is found, rectify the same and retest
the pipes.
Check that all suction and delivery connections are properly made for all pump sets.
d. Check rotation of each motor after decoupling and correct the same if required.
e. Test run each pump set.
f. All pump sets shall be run continuously for 8 hours (if required with temporary piping back
to the tank).
Commissioning and Testing
a. Pressurise the fire hydrant system by running the jockey pump and after it attains the
shutoff pressure of the pump, then
b. Open bypass valve and allow the pressure to drop in the system. Check that the jockey
pump cuts-in and cuts-out at the preset pressure. If necessary adjust the pressure switch
for the jockey pump. Close by-pass valve.
c.
Open hydrant valve and allow the water to below into the fire water tank in order to avoid
wastage of water. The main fire pump shall cut-in at the preset pressure and shall not
cut-out automatically on reaching the normal line pressure. The main fire pump shall
stop only by manual push button. However, the jockey pump shall cut-out as soon as the
main pump starts,
d. Switch off the main fire pump and test check the diesel engine driven pump in the same
manner as the electrically driven pump,
e. When the fire pumps have been checked for satisfactory working on automatic controls,
open fire hydrant valves simultaneously and allow the hose pipes to discharge water into
the fire tank to avoid wastage.
f.
Check each landing valve, male and female couplings and branch pipes, for compatibility
with each other. Any fitting which is found to be incompatible and do not fit into the other
properly shall be replace by the contractor. Each landing valve shall also be checked by
opening and closing under pressure.
Start the sprinkler pump and develop the required pressure in the sprinkler pipes.
Open the test valve to test the automatic starting of the pump. If necessary, make
necessary adjustments in the setting of pressure switch. The sprinkler water gong alarm
shall also operate when the test valve is open. This operation is to be done for each and
Page 40 of 71
EMPLOYER
PROJECT
c.
d.
3
every section of the sprinkler system and the alarm for each section (via flow switch) shall
be checked for operation.
After satisfactory operation of the pump the Contractor shall set up mock fire and test the
system.
Check all annunciations by simulating the alarm conditions at site.
STATUTORY AUTHORITIES TESTS AND INSPECTIONS
As and when notified in writing or instructed by the Architect, the Contractor shall submit shop
drawing and attend all tests and inspections carried out by Local Fire Authorities, Water
Authority and other Statutory Authorities, and shall forthwith execute free of charge any
rectification work ordered by the Architect as a result of such tests and inspections where
these indicate non-compliance with Statutory Regulations. Some of these tests may take
place after the issue of Practical Completion of the Main Contract and the Contractor shall
make all allowances in this respect.
The Contractor shall be responsible for the submission of all necessary forms and shop
drawings to the Statutory Authorities which shall conform in Layout to the latest architectural
plans submitted to and kept by these Authorities.
The submission shall comply with the requirements set forth in the Current Codes of Practice
and circular letters of the Statutory Authorities. The shop drawings to be submitted shall be
forwarded to the Architect for checking before submission.
The Contractor shall allow for at least two submissions of complete sets of shop drawings to
the Authorities, one to be made within six months after the award of the Contract but not less
than six weeks before the inspection. The Architect may at his discretion instruct the
Contractor for additional submissions to the Local Authorities, whenever necessary.
The Contractor shall notify the Architect at least seven days in advance of his application for
Local Authority tests and inspections. On receipt of a confirmed date for test and inspection
the Contractor shall inform the Architect without delay.
Page 41 of 71
EMPLOYER
PROJECT
as to comply with the Authoritys requirements and the intent of the Specification shall be
carried out by the Contractor at his own expense and to the satisfaction of the
Authority/Architect.
After works have been accepted, the Contractor may be required to carry out assist in
carrying out additional performance tests as reasonably required by the Architect/Employer.
6
5
6
7
8
9
10
11
12
Pipe Lines
Cooling Water
Boiler feed
Condensate
Drinking Water (All
cold water lines
after filter)
Treated Water
(Soft Water)
Domestic Hot
Watert
Compressed air
upto 15/kg/Sqcm
Steam
Drainage
Gas
Oils
Diesel
(indicated by letter
HSD / as
applicable)
Fire Service
Ground/Base
Colour
Sea Green
Sea Green
Sea Green
Sea Green
First Colour
Band
French Blue
Gulf Red
Light Brown
French Blue
Sea Green
Light Orange
Sea Green
Light Grey
Second Colour
Band
Single Red
Sky Blue
Silver Grey
Black
Canary Yellow
Light Brown
P.O.Red
Page 42 of 71
EMPLOYER
PROJECT
TECHNICAL SPECIFICATIONS
FIRE & SPRINKLER INSTALLATION
Page 43 of 71
EMPLOYER
PROJECT
ANNEXURE - 1
DIVISION OF WORK
1)
By others
Supply,
Installation,
testing
and Incoming Electric connection to fire pump
commissioning of hydrant, Jockey, sprinkler panel.
, booster pumps & Diesel driven pump
installation valves, etc.
External Fire
hydrant Systems and fixtures & related
Site Development Works..
Page 44 of 71
EMPLOYER
PROJECT
SECTION .2.1
DESIGN
BRIEF
1) The water supply to the Main Tank is through BMC Water Mains.
2) The fire tank of 350 cum shall be totally emptied & cleaned. BMC water shall shall fill the fire
tank 1& overflow to fire tank 2 to fire tank 3. The Fire tanks are located at the basements Separate
fire tanks of 30 Cum will be provided on service floors & terrace floor. The entire building shall be
provided with hydrants & sprinklers as per CFO requirements. All the floors & basements shall be
provided with landing valves & sprinklers with Flow switch.
3) Booster Pumps for hydrant system will be provided at the terrace & service floors of the building.
SECTION 2.2
FIRE HYDRANT SYSTEM
1.0
Scope of work
1.1 The scope of work shall cover supply, installation, testing and commissioning of the fire hydrant
system covering the following:
Fire pumps, electric or diesel driven as shown in the data sheets and drawings.
Booster pumps at terrace or jockey pump, electric driven as shown in the data sheets and
drawings.
Wet risers in the building as specified and shown on drawings.
Landing valves, hose reels, hose cabinets etc.
Fire brigade breaching, Siamese connections and connections to pumps and appliances.
2.0
Standards
2.1
The fire hydrant installation shall conform to and meet with the requirements set out by the
following:
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3.0
1)
2)
IS 13716 - 1993
3)
4)
5)
Compliance with the local fire brigade and the fire enforcing authorities.
Fire Pump
The fire pump shall be single suction centrifugal
type with split casing and direct driven by electric motor and diesel engine
as specified. The pump rating and performance shall conform to the
data sheet and meet the TAC duty requirements.
3.2
Pump casing shall be of close-grained cast iron with bronze impeller. The shaft sleeve shall be
S.S 304 and the trim shall be brass or bronze.
3.3
Pump shall be capable of delivering 150 % of the rated capacity at 65 % of the rated head and the
no-delivery head shall be not more than 120 % of the rated delivery head. The pump casing
shall withstand 1.5 times the no-delivery pressure or 2 times of the duty pressure whichever is
higher.
3.4
The pump shall be either electrically driven or diesel driven with direct flexible coupling.
3.5
The electric drive motor shall be squirrel cage induction conforming to IS 325 - 1996 and rated for
continuous duty (S1). Motor shall have not less than class B insulation and minimum enclosure
of IP22. The starter shall be air-cooled fully automatic star delta or autotransformer type.
Starters shall conform to IS 8544 - 1977 and rated for AC-3 duty. Starter panel shall include an
Ammeter with selector.
3.6
3.7
The diesel engine shall be naturally aspirated (non-tubocharged) and electrically started. The
engine shall have a speed governor to regulate the rated rpm within 5 % of its rated speed. The
engine shall be complete with starting batteries full-wave selenium rectifier charger, isolator,
leads, mounting frame etc. Engine rating shall be same as for the electric motor and meet with
the performance requirements of IS 10002 1981 not greater than 1500 RPM Engine.
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Engine exhaust pipe shall have a residential duty silencer and insulated with 100 thick 48 Kg/m3
fibreglass finished with 0.5mm thick aluminium cladding. The exhaust shall be left outside the
building as shown in the drg. or as directed.
3.9
A 8 Hours working capacity . Day tank with necessary feed piping shall be provided. The day
tank shall be complete with mounting frame, valved inlet connection with float, overflow, gauge
glass and drain. Engine starting system shall be complete with a storage battery, cranking
motor, fuel solenoid valves, battery leads etc.
3.10
The engine shall have a remote radiator with necessary pipe and electrical connection. The
radiator shall be located outside the pump room at a distance not more than 6m unless shown
otherwise in the drawings.
4.0
Accessories
4.1 The fire and jockey pumps shall be complete with the following
accessories:
Each pump shall have independent set of pressure switches. The pressure switch shall be snap
action SP DT switch rated 10A @ 220 V operated through a stainless steel diaphragm. The
switch shall have a pointer for manual adjustment of set point, and all electrical connections shall
be terminated in a screwed terminal connector. The entire unit shall be encased in a cold drawn
steel IP 55 enclosure. The Diaphram shall be designed for a maximum operating pressure of
the system. Each pressure switch shall be provided with a pressure gauge in parallel as shown
on the drawings and all gauges and pressure switches shall be mounted in an instrument panel
with necessary control piping and drainage facility.
4.3
Flow switches shall be paddle type SPDT snap acting contacts rated 10 A @ 220 V. The paddle
shall be made of either brass or phosphor bronze terminated in a screwed terminal connector.
The entire unit shall be encased in cold drawn steel IP 55 enclosure and the maximum operating
pressure of the parts in contact with the liquid shall be consistent with the system pressure.
4.4
Shut off valves, wherever required, shall be provided with a tamper micro switch 2A @ 220V
with necessary bracket suitable for the valve concerned.
4.5
ANTI-VIBRATION MOUNTINGS.
All items of rotating and reciprocating plant and equipment shall be isolated from the structure by
the use of anti-vibration materials, mountings or spring loaded supports fixed to either concrete
bases, inertia blocks or support steels as indicated.
Centrifugal pumps and motors within units shall be isolated from the frame of the air handling
unit by suitable anti-vibration mountings. The discharge end connections shall be fitted with
approved flexible connections internally isolating the scroll from the unit casing.
Centrifugal pumps shall be mounted on inertia bases consisting of reinforced concrete sub-base,
anti-vibration mountings and concrete filled steel upper plinth. The Contractor shall be
responsible for issuing the steel upper plinth and mountings to the Contractor for building-in.
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Pipe work connections to circulating pumps, cooler coils and other equipment shall be made with
flexible connections as per Specifications.
The construction of the anti-vibration mountings shall generally comply with the following : Enclosed Spring Mounting ( Caged or Restrained Springs)
Each mounting shall consist of cast or fabricated telescopic top and bottom housing enclosing
one or more helical steel springs as the principle isolation elements, and shall incorporate a builtin levelling device.
The springs shall have an outside diameter of not less than 75% of the operating height, and be
selected to have at least 50% overload capacity before becoming coil bound.
The bottom plate of each mounting shall have bonded to it a neoprene pad designed to attenuate
any high frequency energy transmitted by the springs.
Mountings incorporating snubbers of restraining devices shall be designed so that the snubbing
damping or restraining mechanism, is capable f being adjusted to have no significant effect during
the normal running of the isolated machine.
Restrained isolator shall be provided on pumps subject to approval by the manufacturers.
5.0
5.1
The fire pump shall be started automatically on loss of pressure and the operation sequence of
the booster and fire pumps shall be as follows :
Booster or jockey pump shall start when the system pressure drops by 0.5 Kg/cm2 and stop
when the system pressure is re-established.
The fire pump shall start when the system pressure drops by 1.0 Kg/cm2 and shall continue to
run till manually switched off.
Booster/jockey and fire pump starting shall be indicated on the panel with a red indication lamp.
It should also be indicated on the FACP.
5.2
The motor starters (direct on line or star-delta) shall consist of electrically actuated contactors.
The starter shall be complete with ON-OFF push buttons, timers and auxiliary contacts and shall
be fully automatic. There shall be an indicating lamp with each of the pumps and an ammeter
and selector switch with the fire pumps. Fire pump starting shall be annunciated through an
electric siren and the pump shall be capable of being started remotely.
5.3
The starter along with isolator shall be housed in a 2.0mm M.S box duly rust inhibited through a
process of degreasing and phosphating.
5.4
All cabling to starter and control switches shall be carried out through armoured PVC FRLS
cables of approved makes. Cables shall be laid in accordance with section M V CABLING.
Cabling from starter or switch to the motor shall be through LAPP steel braided flexible of PVC
FRLS cables. The pump motors and panels shall be earthed in accordance with IS 3043-1966
or as shown on drawings.
6.0
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6.1
Hydrants shall be provided internally and externally as specified in the fire NOC, National
building code, Tariff advisory committee etc. Internal hydrants shall be provided at each
landing of and escape staircase and additionally depending on the floor area as shown on
drawings. Landing valve shall be single headed gun metal valve with
2-63 mm dia outlets
and 100 mm inlet conforming to IS 5290-1998. Landing valve shall have flanged inlet and
instantaneous type outlets and mounted at 1.0 m above the floor level. Instantaneous outlets for
fire hydrants shall be of standard pattern approved and suitable for 63 mm dia fire brigade
hoses. Wherever necessary, pressure reducing orifices shall be provided so as to limit the
pressure to 5.5 kg/sqcm or any other rating as required by the local fire brigade.
6.2
Internal Hydrants
6.2.1
Each landing valve shall have a hose reel cabinet of 1800 x 900 x 450 mm housing or as shown
on drawings.
Landing valve with twin 63 mm dia capped outlets and one 100 mm inlet with a pressure gauge
cock.
An orifice plate (S.S 304) assembly with flanges wherever necessary for pressure reduction.
First-aid hose reel with 30 m long 20 mm dia high pressure Dunlop ( BRAND ) hose & 20 mm
dia gate valve.
2-7.5 m long 63 mm dia flax canvas controlled percolation hoses with instantaneous couplings.
One copper branch pipe with bronze rings to take the nozzles at one end and fit into the
instantaneous coupling at the other.
One leaded-tin-bronze nozzle of 25 mm dia.
The first aid hose shall conform to IS 884-1969 and be wound on a heavy duty circular hose reel
with a cast iron bracket. The hose shall be permanently connected on one end to the standpipe
through a 20 mm G.M gate valve with necessary hose
adapter and a gunmetal nozzle at the other end. The reel shall swing out
by 270o.
6.2.3
Canvas hoses shall be in two lengths of 15 m each, of unlined flax or controlled percolation type
with instantaneous couplings, neatly rolled into bundles and held in position with steel brackets.
Canvas hoses shall be tested and certified by the manufacturers, to withstand an internal water
pressure of not less than 35 kg/sqcm without bursting. The hose shall also withstand a working
pressure of 7 kg/sqcm without leakage or undue sweating.
6.2.4
The hose cabinet shall be fabricated from 2 mm mild steel sheet duly rust inhibited through a
process of degreasing and phosphating The cabinet shall have double flap hinged doors with 4
mm clear glass and shall have necessary openings for riser main and brackets for all internals.
The cabinet shall receive two coats of red oxide primer both inside and outside before two after
coats of final paint of approved colour shade.
6.3
External Hydrants
6.3.1
External Hydrants shall be stand post type over-ground unless shown otherwise. All external
hydrants shall be 80 mm C.I butterfly valve. Hydrants shall be located at least 2 m away from
and within 15 m from the building wall.
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6.3.2
each hydrant shall be provided with a hose cabinet containing 2 x 15 m 63 dia unlined flax or
controlled percolation hoses with couplings. Wherever shown, the cabinet may contain a branch
pipe and nozzle. The cabinet shall be 900 x 600 x 400 fabricated out of 2 mm mild steel sheet
duly rust inhibited through a process of degreasing, phosphate etc. The cabinet shall receive
two coats of red oxide primer, inside and outside, before 2 coats of final painting of approved
shade. The cabinet shall be wall-mounted or free standing with its own steel legs depending on
the site conditions and as shown on drawings.
6.3.3
Alternatively the hoses can be centralized in hose cabinets meeting the requirements.
6.4
The fire brigade connection shall consist of one or two twin-headed 63 mm dia gun metal outlets
with built-in check valve and drain plugs connected to a 150 mm dia outlet connection to the
water reservoir or to the hydrant main. The fire brigade collecting head shall conform to IS
904-1983.
7.0
Piping
7.1
All piping shall be as specified under PIPING FOR FIRE FIGHTING and the schedule of work for
piping.
8.0
8.1
All hydrant piping shall be tested for a hydrostatic test pressure of 20 kg/sqcm or 1.5 times the
casing pressure of the pump for a period of 24 hours at the end of which there shall be no loss in
pressure.
8.2
The booster & fire pump starting and stopping shall be tested by opening the test valve and record
the following :
1)
:
:
kg/sqcm
kg/sqcm
seconds
kg/sqcm
i) pump end
kg/sqcm
kg/sqcm
kg/sqcm
8.3
9.0
All the operating tests shall be carried out in the presence of any local authority, Fire Brigade or
Insurance Co. Pressures obtaining at each landing valve shall be tested and recorded.
Wherever excessive pressure is recorded, the orifice plates shall be replaced.
Makes or Materials
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9.1
All materials and equipment used shall be approved products of the Tariff Advisory Committee
and ISI stamped. The list of makes of materials are listed in Annexure- 2.1.-2
10.0
Mode of Measurement
10.1
Hydrant pump with mounting frame, including concrete foundation shall be measured per unit.
10.2
10.3
10.4
Instrument panel with pressure gauges, pressure switches, control piping, enclosure etc. shall be
measured as one unit.
10.5
Landing valves with fire hose cabinet with hose reel, rubber line hose, canvas hose, branch pipe,
axe, nozzle etc. shall be measured per unit.
10.6
External hydrant stand post type with butterfly valve with tailpieces, etc. shall be measured per
unit.
10.7
Fire brigade inlet connection completes with 1 or 2 nos. 63 dia twin head inlets with non-return
valve with 100 or 150 dia respectively of inlet pipe at least 1.5 m long shall be measured per
unit.
10.8
External Hose reel boxes complete with hoses and enclosure etc. shall be measured per unit.
10.9
Control cabling from pressure gauge panel to the respective starters shall be measured in running
meter and paid at unit rates. Starter and isolator for each pump housed inside the M.S box shall
be measured as unit and paid.
SECTION: 2.3
PIPING FOR FIRE FIGHTING
1.0
Scope
1.1
The scope of work covers, supply, laying, testing and commissioning of the entire piping system
for the Fire Fighting Installation ie. Fire Hydrant and sprinkler systems.
2.0
Standards
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2.1
ii) IS 1879
iii) IS
778
iv) IS 1537
v) IS 7181
Hydrant Mains
3.1
External
3.1.1
b)
c)
3.1.2
where the cast iron double-flanged pipe diameter exceeds 300 mm and system pressure is
more than 7 kg/sqcm; class B pipes shall be used. Cast iron pipes shall use only cast iron
fittings conforming to IS 1538. All flange joints shall be designed for a pressure rating of 2.0
N/sqmm and joints shall use high tensile bolts with 3mm fiber reinforced Teflon gasket. Pipes
shall be given one coat of hot bitumen before being laid in position.
3.1.3
Ductile iron or mild steel pipes, when laid underground, shall be protected against corrosion by
two coats of hot bitumen and two wraps of fibre glass tissue over the entire length including
fittings & valves. Fittings shall be weldable wrought iron fittings suitable for butt-welding and
10% of the welded joints shall be radio graphically tested and found in order. The welded joints
shall be random selected for testing in consultation with the Engineer. All flanges shall be slipon welded flanges to IS 6392 with a 3mm fiber-reinforced Teflon gasket and rated for 2.0
N/sqmm.
3.1.4
Valves 65 mm dia and below shall be heavy duty gun metal full way gate valves or globe valves
conforming to IS 778 - 20 Kg/sqcm class. Valves shall be tested at manufacturers works and
ISI stamped. Sluice valves above 80 mm shall be cast iron double flanged, with rising spindle
conforming to and stamped to ISI 780-20 kg class. Exposed valves shall be provided with
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3.1.5
Underground mains shall be laid not less than 750 mm below the ground level and shall be at
least 2m away from the building face and supported on concrete pedestals at every 3.5 m and
held on with galvanized iron clamps. Concrete thrust anchors shall be provided at all bends
and tees as shown on drawing and as directed. All excavation for pipe laying shall be carried
out with sufficient width for making proper joints. Backfilling shall be done only after the piping
is hydro-statically pressure tested. Piping shall be constantly kept clean till tested.
3.1.6
all valves shall be housed in brick masonry chambers over 150 mm cement concrete (1:3:6)
foundation. The brick walls of the chamber shall be plastered inside and outside with 20mm
cement sand plaster 1:4 with a floating coat of neat cement. Chambers shall be 650 x 650 mm
clear for depths upto 900 mm and 1000 x 1000 mm for depths beyond. Each chamber shall
have a cast iron surface box approved by the local Fire brigade.
3.1.7
Piping laid above ground shall be supported on cement concrete (1:3:6) pedestals raising the
bottom of the pipe at least 150 mm over the ground level and held to the pedestals with
galvanized clamps. Pedestals shall be made at 3.0 m center to center and as shown on
drawings. Cement concrete 1:3:6 thrust anchors shall be provided at all tee-off points and
change of direction as shown on drawings and as required. Pipes laid on walls and ceiling
shall have galvanized steel brackets
3.2
Internal
3.2.1
all internal pipes shall be, unless otherwise specified, heavy quality galvanised mild steel tubes
to IS 1239 using wrought G.I steel heavy-duty screwed fittings. Flanges shall be provided to
mate with valves and other equipment and shall conform to IS 6392. Flanges shall be screwed
type. Flanges shall be rates for 2.0 N/sqmm.
3.2.2
All fittings for sprinkler piping shall be extra heavy duty galvanised M.S screwed type suitable
for the pressure encountered in sprinkler piping. All tap-offs from vertical riser to floor piping
shall have flange or union connections. All flow switches shall have flanges or unions on both
sides.
3.2.3
3.2.4
all pipes shall be of approved make and best quality without rust marks. Pipes and fittings shall
be fixed in a manner as to provide easy accessibility for repair and maintenance and shall not
cause obstruction in shafts, passages etc. Pipes and fittings shall be fixed truly vertical
horizontal or in slopes as required in a neat workmanship manner. Pipes shall be securely
fixed to walls and ceilings by suitable supports at intervals specified. Only approved type of
anchor fasteners shall be used for RCC ceiling and walls.
3.2.5
all pipes shall be adequately supported from ceiling or walls through structural supports
fabricated from mild steel structural e.g. rods, channels, angles and flats generally as shown on
drawings. Fasteners shall be shear type anchor fasteners in concrete walls and ceilings and
wrought steel spikes of at least 75mm long in brick walls. All pipes supports shall be painted
with 1 coats of red oxide primer and two coats of black enamel paint. Pipe supports shall be as
follows:
Upto 50 mm
63 mm to 100 mm
nominal bore
nominal bore
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1.75m
2.0 m
Seal & Sign of Bidder
EMPLOYER
PROJECT
Over 100 mm
nominal bore
2.5 m
3.2.6
All low point loops in the piping shall be provided with 25mm gun metal full-way valves with
rising spindle for draining the system. All valves shall have screwed brass caps. Likewise
25mm gunmetal air vents shall be provided at all high point loops to prevent air locking.
3.2.7
3.3
Painting
3.3.1
All exposed piping for fire fighting shall be distinctly painted Fire Red shade 536 to IS:5-1978.
Pipes shall first receive two coats of red oxide primer uniformly applied and two coats of oil
paint applied thereafter. All pipes supports shall be painted black as specified for support &
clamps.
4.0
4.1
All piping after installation shall be tested for a hydrostatic test pressure of 20 Kg/Sqcm
maintained for 24 hours. All joints and valves shall be checked for leaks and rectified and
retested. During testing all valves except drain & air valves shall be kept fully open.
5.0
Makes of Materials
5.1
The following makes of materials are listed as conforming to the specifications. in ANNEXURE
2.1-4.
6.0
Mode of measurement
6.1
All external piping shall be measured along the center line of the pipe and paid per unit length
and shall include:
i) All pipes & fittings
ii) Bituminous coating
6.2
All internal piping shall be measured similarly but shall include for the pipe supports and clamps
instead of excavation.
6.3
All valves, air valves, drain valves together with flanges or tail pieces shall be measured per
unit.
6.5
All excavation and concrete supports and thrust blocks shall be measured as per drawing and
paid for per cum.
SECTION : 2.4
SPRINKLER SYSTEM
1.0
Scope
The scope of work shall cover supply, installation, testing and commissioning of the sprinkler
system covering the following:
1). Sprinkler pumps, electric or diesel driven as shown on the data
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sheets
2). Jockey Pump
3). Installation valves with motor gong
4). Sprinklers
5). Sprinkler Piping
6). Branch flow switches connected to the building fire alarm system.
2.0
Standards
The sprinkler installation shall confirm to and meet with the requirement ser out by the following
1). Fire insurance association of India Tariff Advisory Committee rules
2). Local Fire Brigade and Fire Engineering authorities
3.0
3.1
3.2
3.3
PUMPS
The sprinkler pump shall be multistage single suction centrifugal type with split casing and direct
driven by electric motor or diesel engine as specified. The pump rating and performance shall
confirm to the data sheet and meet the TAC duty requirements.
Pump casing shall be of close-grained cast iron with bronze impeller. The shaft sleeve shall be
SS 304 and the trim shall be brass or bronze.
The pump shall be either electrically driven or diesel driven with direct flexible coupling.
Pump shall be capable of delivering 150% for the rated capacity at 65% of the rated head and the
no delivery bead shall be not more than 120% of the rated delivery head. The pump casing shall
withstand 1.5 times the casing pressure of the pumps.
The electric driven motor shall be squirrel cage induction conforming to IS : 328-1978 and rated for
continuous duty (SI). Motor shall have not les than class B insulation and minimum enclosure of
IP22. the starter shall be air cooled fully automatic Star Delta or auto transformer type. Starters
shall confirm to IS 8544 and rated for AC-3 duty conditions.
Drive rating shall be based on the larges of the following:
1). Rated pump discharge at rated head
2). 150% of the rated discharge @ 65% of rated head
3). Maximum Power absorbed by the pump in its operating range ie no delivery to fire
discharge.
3.5
The diesel engine shall be naturally aspirated (Non turbocharged) and electrically started. The
engine shall have a speed governor to regulate the rated rpm within 5% of its rates speed. The
engine shall be complete with starting batteries full wave selenium rectifier charger., isolator,
leads mounting frame etc. engine rating shall be same as for the electric motors and meet with
the performance requirements of IS 10002 1981.
Engine exhaust pipe shall have residential duty silencer and insulates with 100 thick 48 KG/m3
fibreglasses, finished with 0.5mm thick aluminum cladding. The exhaust shall be left outside the
building as shown in the drgs or as directed.
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A 250 Ltrs day tank with necessary feed piping shall be provided. The day tank shall be complete
with mounting frame, valved inlet connection with float, overflow, gauge glass and drain. Engine
starting system shall be complete with a storage battery, cranking motor, fuel solenoid valves,
battery leads etc.
The engine shall have a remote radiator with necessary pipe and electrical connection radiator
shall be located outside the pump room at a distance not more than 6m unless shown otherwise
in the drawings.
4.0
Jockey Pump
4.1
Jockey pump shall be similar to the sprinkler pump but not have split casing.
5.0
Accessories
The sprinkler and Jockey pump shall be complete with following accessories:
1). Suction and discharge eccentric reducers
2). Pump coupling guard
3). Common base frame, fabricated mild steel or cast iron.
Each pump shall have independent set of pressure switches. The pressure switch shall be snap
action SP DT switch rated 10A @ 220 V operated through a stainless steel diaphragm. The
switch shall have a pointer for manual adjustment of set point, and shall electrical connection
shall be terminated in screwed terminal connector. The entire unit shall be encased in a cold
drawn steel IP 55 enclosure. The diaphragm shall
be designed for a maximum operating
pressure of the system. Each pressure switch shall be provided with a pressure gauge in parallel
as shown on the drawings and all gauges and pressure switch shall be mounted in an instrument
panel with necessary control piping and drainage facility.
Flow switches shall be paddle type SPDT snap acting contacts rated 10A @ 220V. The paddle
shall be made of either brass or phosphor bronze terminated in a screwed terminal connector.
The entire unit shall be encased in clod drawn steel IP 55 enclosure and the maximum operating
pressure of the parts in contact with the liquid shall be consistent with the system pressure.
5.3.
Shut off valves, wherever required shall be provided with a tamper micro switch 2A @ 220v with
necessary bracket suitable for the valve concerned.
6.0
Installation Valves
6.1
The sprinkler system shall incorporate one or more (as shown on drawings) installation valve
assemblies comprising:
i). A main Gate Valve
ii). In and out pressure gauges
iii). Test connection of adequate size with valve and orifice plate with pressure connections.
iv). Water motor and gong with necessary piping isolation valve and strainer and drain.
The installation valve shall be straight through type suitable for wet pipe sprinkler systems.
Valves shall be of cast iron with gun metal internals and suitable for vertical or horizontal
installation. The valve clock shall be of cast gun metal with neoprene seal and retaining ring and
shall incorporate a suitable non return device to compensate for pressure for smooth water flow
for
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Valves
7.1
All valves and the flanges shall be suitable for cold non-shock system test pressure.
7.2
Gate valves upto 50 mm NB shall be bronze/gun metal with solid wedge gate and flanged ends
conforming to IS 778-1971. Larger sizes shall have grey cast iron body to Gr 20 IS 210 with
gunmetal internals and high tensile brass spindly and gun metal nut. The valve shall have flanged
ends and a non-rising spindle and confirm to IS 780-1980 upto 300 mm dia and IS 2906-1969 for
larger sizes.
7.3
Ball valves over 50 mm NB shall be cast iron no-lubricated full-bore valves with fine grain cast iron
(Gr 20) body with mirror finished AISI 410 stainless steel ball, glass filled PTFE seats and stem
seals. Valves shall be suit-able for control and drop-tight shut off and shall have flanged ends
drilled as required. Ball valves for less than 50 mm NB shall be of gun-metal with integral strainers
with FPT inlet and MPT flared connection on the outlet.
7.4
Butterfly valves shall have a cast iron body with cast steel disc and spindle of stainless steel AISI
410. The valve shall be of water-type and should be fitted with two slip on type pipe flanges. The
valve shall have a moulded EPDM seat which shall bring about 100 % tight shut off at the design
working pressure.
7.5
Non-return valves upto 50 mm NB shall be swing-type of gun metal con-struction with flanged
ends. Larger sizes shall be of cast iron construction with gun mental internals.
7.6
Water strainers shall be either Y or pot type with cast iron or fabricated
steel bodies for
specified test pressure. Strainers shall be complete with brass basket with 3 mm perforations, a
dirt blow-out plug and a permanent magnet. Strainers shall be designed for easy removal of
strainer basket without dismantling the pipe and shall have flanged end connections.
8.0
Sprinklers
Sprinklers shall be thermo-sensitive glass-bulb actuated type and be standard products from an
established company of repute and standing and approved by appropriate authority for fire
fighting duty.
All Sprinklers shall be brass castings polished chrome or white (polyester) as approved and
rated for 12.0 Kg/sq.cm WG and factory tested for 34 kg/sq.cm. Sprinklers shall be pendant or
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EMPLOYER
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side wall type as specified and shown on drawings. All sprinklers shall be provided with an
adjustable escutcheons finished same as sprinkler head. Wherever shown and specified
sprinklers shall be concealed type.
Temperature classifications of sprinklers in each space shall be as shown on the
drawings or
as required. Sprinklers shall be selected for the coverage shown on the drawings and ordinarily is
12/12 mm with K factor of 115 (meteoric). Wherever the specified sprinkler is not adequate, the
tenderer may offer appropriate size required.
9.0
Piping
9.1
All piping shall be as specified under Piping for Fire fighting and the schedule of work for piping.
10.0
Testing
11.1
Entire sprinkler piping shall be tested with the sprinklers in position to a hydrostatic test pressure
of 1.5 times the casing pressure of the pump and maintained for a period of 48 hours at the end
of which there shall be no loss in pressure.
Test valves in each sprinkler installation shall be opened (with temporary drain connection) and
the following observations recorded:
1). Start up of jockey pump
2). Start up of sprinkler pump
3). Operation of water motor gong
4). Operation of flow switch in the appropriate branch
5). Operation of tamper switches for shut off valves
All branches shall be tested and witnessed and attested by the Engineer in Charge. All the
operating tests shall be carried out in the presence of any local authority, Fire Brigade or
Insurance company.
11.2
12.0
Make of Materials
All materials and equipments used shall be approved products of the Tariff Advisory Committee
and ISI stamped. The list of makes of materials is listed in ANNEXURE 2.1-4.
Mode of Measurement
12.1
Sprinkler pump and jockey pump with mounting frame, vibration mounts including concrete
foundation shall be measured per unit.
12.2
Flow switches and tamper switches shall be measured per unit and excludes wiring to the Fire
Alarm Panel which shall form part of Fire Alarm Wiring.
12.3
Sprinklers shall be identified as pendant, sidewall, or concealed and paid for per unit.
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Starter with isolator housed in M. S. box for each pump shall be measured as a unit and paid.
13
ELECTRICAL INSTALLATION
13.1
SCOPE
The scope of this section comprises of fabrication, supply, erection, testing and commissioning of
Motor Control Centre (MCC), wiring and earthing of all equipment, components and accessories.
13.2
GENERAL
Work shall be carried out in accordance with the accompanying specifications and shall comply
with the latest relevant Indian Standards and Electricity Rules and Regulations.
All motor control centres shall be CPRI approved and shall be suitable for operation on 3
phase/single phase 415/240 volts, 50 cycles power supply system.
13.3
CONSTRUCTIONAL FEATURES
The Motor Control Centre (MCC) electrical panels shall be sheet steel cabinet for indoor
installation, dead front, floor mounting/wall mounting type. The control panel shall be totally
enclosed, completely dust and vermin proof and shall be with hinged doors with Neoprene
gasket. Control panel shall be suitable for the climatic conditions as specified in Specifications.
Steel sheets used in the construction of Control panel shall be 2 mm thick and shall be folded
and braced as necessary to provide a rigid support for all components. Joints of any kind in
sheet metal shall be seam welded, all welding, slag shall be rounded off and welding pits wiped
smooth with plumber metal. The general construction shall confirm to IS 8623 1977 (Part-1) for
factory built assembled switchgear and control gear for voltage upto and including 1100 AC
Supply.
All panels and covers shall be properly fitted and square with the frame, and holes in the panel
correctly positioned. Fixing screws shall enter into holes tapped into an adequate thickness of
metal or provided with wing nuts. Self threading screws shall not be used in the construction of
Control panels. A base channel of 75 mm x 75 mm x 5 mm thick shall be provided at the
bottom for floor mounted panels. Minimum clearance of 200 mm shall be provided between
the floor of control panel and the lowest unit.
The control panel shall be of adequate size with a provision of 25% spare space to
accommodate possible future breakers. Breakers shall be arranged in multi-tier. Knockout holes
of appropriate size and number shall be provided in the Motor Control Centre in conformity with
the location of cable/conduit connections. Removable sheet steel plates shall be provided at
the top to make holes for additional cable entry at site if required.
Every cabinet shall be provided with Trifoliate or engraved metal name plates. All panels shall
be provided with circuit diagram mounted on inside of door shutter protected with Hylam sheet.
All live accessible connections shall be shrouded and minimum clearance between phase and
earth shall be 20 mm and phase to phase shall be 25 mm.
13.4
WIRING SYSTEM
All L T power cabling between MCC and motors shall be carried out with 1100 volts grade PVC
insulated, overall PVC sheathed aluminium conductor armoured cables, Cables shall be sized
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EMPLOYER
PROJECT
by applying proper derating factor. All control wiring shall be carried out by using PVC insulated
copper conductor wires in conduits. Minimum size of control wiring shall be
1.5 sq mm.
Minimum size of conductor for power wiring shall be 4 sq. mm 1100 volts grade PVC
insulated copper conductor wires in conduit.
13.5
CIRCUIT COMPARTMENT
Each circuit breaker, contactor and relay shall be housed in a separate compartment and shall
have steel sheets on top and bottom of compartment. Sheet steel hinged lockable door shall
be duly interlocked with the breaker in the ON position. Safety interlocks shall be provided to
prevent the breaker from being drawn-out when the breaker is in ON position. The door shall
not form an integral part of the draw-out portion of the panel. Sheet steel barriers shall be
provided between the tiers in a vertical section.
13.6
INSTRUMENT ACCOMMODATION
Adequate space shall be provided for accommodating instruments, indicating lamps,
control contactors and control
MCBs. These shall be accessible for testing and
maintenance without any danger of accidental contact with live parts of the circuit breaker and
bus bar `ON lamps shall be provided on all outgoing feeders.
13.7
13.8
13.9
CABLE COMPARTMENTS
Cable compartment of adequate size shall be provided in the control panel for easy clamping
of all incoming and outgoing cables entering from the top/bottom. Adequate supports shall be
provided in cable compartment to support cables as per approved for construction shop drawing.
13.10
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Air Circuit Breakers shall be sheet metal enclosed flush front, draw out type and shall be
provided with a trip free manual operating mechanism or as indicated in drawings and bill of
quantities with mechanical "ON" "OFF" TRIP indications.
The ACB shall be 4 pole with modular construction, drawout, manually operated and shall be
capable of providing short circuit, overload and earth fault protection through micro processor
based control unit sensing the true RMS valve to ensure accurate measurement meeting the
EMI/EMC requirement as per standard.
The circuit breakers shall be for continuous rating and service short Circuit Breaking capacity
shall be as specified on the single line diagram and shall be equal to the short circuit withstand
values.
Circuit breakers shall be designed to `close' and `trip' without opening the circuit breaker
compartment door. The operating handle and the mechanical trip push button shall be at the
front of the breakers panel and integral with the breaker.
The ACB shall be provided with a door interlock. The contacts shall be of silver plated copper with
a feature of contact wear inspection, indicating the life of the contacts. The ACB shall have
double insulation (Class-II) with moving and fixed contacts totally enclosed for enhanced safety
and inaccessibility to live parts.
13.10.1 CRADLE
The cradle shall be so designed and constructed as to permit smooth withdrawal and
insertion of the breaker into it. The movements shall be free from jerks, easy to operate
and shall be on steel balls/rollers and not on flat surfaces.
There shall be 4 distinct and separate position of the circuit breaker on the cradle.
Service Position
Test Position
Isolated Position :
Maintenance
:
Circuit breaker fully outside the panel ready for
maintenance after the cubicle door is opened.
There shall be provision for locking the breaker in any or all of the first three positions.
13.10.2 PROTECTIONS
a.
The Microprocessor based release unit shall be provided on circuit breaker for
short circuit, over current and earth fault protection with adjustable settings.
The release shall incorporate an 8-bit micro-computer to offer accurate and
versatile protection with complete flexibility and shall offer complete overcurrent
protection to the electrical system in the following four zones :
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The release shall sample the current at the rate of 16 times per cycle to monitor
the actual load current waveform flowing in the system and shall monitor the true
RMS value of the load current. It shall take into account the effect of harmonics
also.
b.
Thermal Memory
When the breaker shall reclose after tripping on overload, then the thermal
stresses caused by the overload if not dissipated completely, shall get stored in
the memory of the release and this thermal memory shall ensure reduced
tripping time in case of subsequent overloads. Realistic Hot/Cold curves shall
take into account the integrated heating effects to offer closer protection to the
system.
c.
d.
Trip Indication
Electromechanical fault status indicators shall be provided to display the type of
fault that caused a trip, without any auxiliary supply or battery, resulting in faster
fault diagnosis and reduced system down time.
e.
Test Facility
Test facility to test the operation of the release in different protection zones by
simulating CT inputs externally through a testing kit.
f.
Self powered
The release shall draw its power from the main breaker CTs and shall require no
external power supply for its operation.
g.
h.
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EMPLOYER
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j.
PICK-UP CURRENT
TIME DELAY
Long Time
0.2 to 30 sec at 6 Ir
Steps
0.2,0.5,1.5,2,3.5,6,12,17
and 30 secs
Tolerance
:
Corresponding to 10%
of current.
20 ms to 600 ms
Short Time
2 to 10 times Ir
Steps : 2,3,4,5,6,7,8,9 & 10
Tolerance : 15%
Steps
20,60,100,160,200,260,3
00 400,500 and 600 ms
Tolerance : 10% or 20
ms
whichever is higher
Instantane
ous
2 to 16 times Im
Steps : 2,3,4,6,8,10,12,14,16
one position as infinity.
Ground
Fault
Tolerance : 15%
0.2 to 1 time Im
Steps : 0.2,0.3,0.4,0.5,0.6, 0.7,
0.8, 0.9 & 1.0
100 ms to 400 ms
Steps : 100,200,300,400
ms
& Infinity
Tolerance : 15%
Tolerance : +10% or 20
ms which ever is higher.
Settings shall be by rotary switches having red knob for pick-up currents and blue
knobs for time delays.
Factory Settings :
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The release shall be set at the following values at the time of shipping :
LTP=0.5, LTD=2s, STP=9, STD=100 ms, IP=Infi, GFP=0.3, GFD=100 ms, Memory=OFF
II.
Under voltage relay for voltage is less than 90% of the rated voltage (415
V) shall be provided in the incomer breaker only.
III.
Over voltage relay for voltage more than 110% of the rated voltage (415
V) shall be provided in the incomer breaker only.
k.
l.
13.11
I.
The safety shutter shall prevent inadvertent contact with isolating contacts when
breaker is withdrawn from the Cradle.
II.
It shall not be possible to interchange two circuit breakers of two different thermal
ratings.
III.
There shall be provision of positive earth connection between fixed and moving
portion of the ACB either thru connector plug or sliding solid earth mechanism.
Earthing bolts shall be provided on the cradle or body of fixed ACB.
IV.
V.
The incoming panel accommodating ACB shall be provided with indicating lamps
for ON-OFF positions, digital voltmeter and ammeter of size not less than 96 mm
x 96 mm, selector switches, MCB for protection circuit and current transformers.
VI.
It shall be possible to bolt the drawout frame not only in connected position but
also in TEST and DISCONNECTED position to prevent dislocation due to
vibration and shocks.
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All MCCBs shall be capable of defined Variable overload adjustment. All MCCBs rated 200
Amps and above shall have adjustable Magnetic short circuit pick up.
The trip command shall override all other commands. MCCB shall employ maintenance free
double break contact system to minimise the let thru energies and capable of achieving
discrimination upto full short circuit capacity of downstream MCCB. The manufacturer shall
provide both discrimination tables and let thru energy curves.
The breaking capacity of MCCBs shall be asked for in the schedule of quantities. The breaking
capacities specified will be ICU=ICS i.e type-2. Co-ordination as per relevant BIS and IEC Codes.
The MCCBs shall be provided with rotary handle operating mechanism. The handle position shall
give positive indication of ON, OFF or Tripped thus qualifying to Disconnection as per the
IS/IEC indicating the true position of all the contacts. In case of 4 pole MCCB the neutral shall be
defined and capable of offering protection.
13.12 MINIATURE CIRCUIT BREAKER (MCB)
Miniature Circuit Breaker shall comply with relevant BIS Codes and shall be quick make and
break type for 230/415 VAC 50 Hz application with magnetic thermal release for over current and
short circuit protection. The breaking capacity shall not be less than 10 KA at 415 VAC. MCBs
shall be DIN mounted. The MCB shall be Current Limiting type (Class-3). MCBs shall be
classified (B,C,D ref IS standard) as per their Tripping Characteristic curves defined by the
manufacturer. The MCB shall have the minimum power loss (Watts) per pole defined as per the
IS/IEC and the manufacturer shall publish the values.
The housing shall be heat resistant and having a high impact strength. The terminals shall be
protected against finger contact to IP20 Degree of protection. All DP, TP and TPN miniature
circuit breakers shall have a common trip bar independent to the external operating handle.
13.13
PAINTING
All sheet steel work shall undergo a process of degreasing, pickling in acid, cold rinsing,
phosphating, passivaiting (seven tank processing) and then painted with electrostatic paint
(Powder coating). The shade of colour of panel inside/outside shall be as per relevant BIS code.
13.14 LABELS
Engraved PVC labels shall be provided on all incoming and outgoing feeder. Circuit diagram
showing the arrangements of the circuit inside the control panel shall be pasted on inside of
the panel door and covered with transparent plastic sheet.
13.15
13.16
METERS
i.
ii.
iii.
All CTs connection for meters shall be through Test Terminal Block (TTB).
iv.
CURRENT TRANSFORMERS
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Current transformers shall be provided for Control panels carrying current in excess of 60
amps. All phase shall be provided with current transformers of suitable VA burden with 5
amps secondaries for operation of associated metering.
The CTs shall confirm to relevant
Indian Standards. The design and construction shall be
dry type, epoxy resin cast robust to withstand thermal and dynamic stresses during short circuits.
Secondary terminals of CTs shall be brought out suitable to a terminal block which shall be easily
accessible for testing and terminal connections. The protection CTs shall be of accuracy class
5P10 and measurement CTs shall be of accuracy class I.
13.17
SELECTOR SWITCH Where called for, selector switches of rated capacity shall be provided in
control panels, to give the choice of operating equipment in selective mode.
13.18
STARTERS
Each motor shall be provided with a starter of suitable rating. Starters shall be in accordance
with relevant IS Codes. All Star Delta and ATS Starters shall be fully automatic.
13.19
CONTACTOR
Contactor shall be built into a high strength thermoplastic body and shall be provided with an arc
shield for quick arc extinguishing. Silver alloy tips shall be provided to ensure a high degree of
reliability and endurance under continuous operation. The magnet system shall consist of
laminated yoke and armature to ensure clean operation without hum or chatter.
Starters contactors shall have 3 main and 2 Nos. NO / NC auxiliary contacts and shall be air
break type suitable for making and breaking contact at minimum power factor of 0.35. For
design consideration of contactors the starting current of connected motor shall be assumed to be
6 times the full load current of the motor in case of direct-on-line starters and 3 times the full
load current of the motor in case of Star Delta and Reduced Voltage Starters. The insulation
for contactor coils shall be of Class E.
Coil shall be tape wound vacuum impregnated and shall be housed in a thermostatic bobbin,
suitable for tropical conditions and shall withstand voltage fluctuations. Coil shall be suitable for
220/41510% volts AC, 50 cycles AC supply.
13.20
13.21
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Time delay relays shall be adjustable type with time delay adjustment from 0-180 seconds and
shall have one set of auxiliary contacts for indicating lamp connection.
13.22
13.23
TOGGLE SWITCH
Toggle switches, where called for in Schedule of Quantities, shall be in conformity with relevant
IS Codes and shall be of 5 amps rating.
CONDUITS
Conduits and Accessories shall conform to relevant Indian Standards. Wall thickness shall be
16 gauge upto 32 mm dia and 14 gauge above 32 mm dia conduit. Screwed G.I.conduits shall
be used. Joints between conduits and accessories shall be securely made, to ensure earth
continuity. All conduit accessories shall be threaded type only. All raw metal shall be painted with
bitumastic paint.
Only approved make of conduits and accessories shall be used.
Conduits shall be delivered to the site of construction in original bundles and each length of
conduit shall bear the label of the manufacturer.
Maximum permissible number of 650/1100 volt grade PVC insulated wires that may be drawn into
rigid non metallic or GI Conduits are given below :
Size of wires Nominal Cross
section Area (Sq. mm.)
1.5
2.5
4
6
10
16
25
35
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EMPLOYER
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13.26
CABLES
M.V. Cables shall be PVC insulated aluminium conductor and armoured cables conforming
to IS Codes. Cables shall be armoured and suitable for laying in trenches, ducts, and on
cable trays as required. M.V. Cables shall be termite resistant. Cable glands shall be double
compression glands. Control cables and indicating panel cables shall be multi core PVC
insulated copper conductor and armoured cables.
13.27
CABLE LAYING
Cable shall be laid in accordance with IS code of Practice. Cables shall be laid on 14 gage
factory fabricated perforated galvanized sheet steel cable trays, and cable drops / risers shall be
fixed to ladder type cable trays factory fabricated out of galvanized steel angle. Access to all
cables shall be provided to allow cable withdrawal / replacement in the future. Where more
than one cable is running on a cable tray, one dia spacing shall be provided between
cables to minimise the loss in current carrying capacity. Cables shall be suitably
supported with Galvanized saddles when run on walls / trays. When buried, they shall be
laid in 350 mm wide and 750 mm deep trench and shall be covered with 250 mm thick layer of
soft sifted sand & protected with bricks/tiles. Special care shall be taken to ensure that the
cables are not damaged at bends. The radius of bend of the cables when installed shall not be
less than 12 times the diameter of cable.
13.28
ii.
From 6 HP to 10 HP motors
6 KW to 7.5 KW heaters
3 x 6 sq. mm copper
conductor wires.
iii.
From 12.5 HP to 15 HP
motors
2 Nos. 3 x 6 sq. mm
copper conductor wires
iv.
From 20 HP to 25 HP motors
v.
From 30 HP to 35 HP
2 nos. 3 x 16 sq. mm
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EMPLOYER
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motors
aluminium conductor
armoured cable.
vi.
From 40 HP to 50 HP
motors
vii.
From 60 HP to 75 HP motors
1 No. 3 x 70 sq. mm
aluminium conductor
armoured cable.
viii.
100 HP motors
ix.
150 HP motor
x.
250 HP motor
xi.
400 HP motor
xii.
600 HP motor
All the switches, contactors, push button stations, indicating lamps shall be distinctly marked
with a small description of the service installed. The following capacity contactors and
overload relays shall be provided for different capacity motors or as per manufacturers
recommendation.
----------------------------------------------------------------------------------------------------TYPE OF
CONTACTOR
OVERLOAD
STARTER
CURRENT
RELAY
CAPACITY
RANGE
----------------------------------------------------------------------------------------------------------------5 HP Motors
DOL
16 amps
6-10 amps
7.5 HP motors
DOL
16 amps
9-15 amps
10 HP Motors
DOL
25 amps
9-15 amps
12.5 HP Motors
Star Delta
16 amps
9-15 amps
15 HP Motors
Star Delta
25 amps
9-15 amps
20 HP Motors
Star Delta
32 amps
14-23 amps
25 HP Motors
Star Delta
32 amps
14-23 amps
30 HP Motors
Star Delta
40 amps
20-33 amps
35 HP Motors
Star Delta
40 amps
20-33 amps
40 HP Motors
Star Delta
40 amps
30-50 amps
50 HP Motors
Automatic Star Delta
70 amps
30-50 amps
60 HP Motors
Automatic Star Delta
110 amps
30-50 amps
75 HP Motors
Automatic Star Delta
110 amps
90-150 amps
100 HP Motors
Automatic Star Delta
200 amps
CT operated relay
Technical Specification: Plumbing & FF
Page 69 of 71
EMPLOYER
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125 HP Motors
150 HP Motors
150 HP Motors
200 HP Motors
250 HP Motors
300 HP Motors
400 HP Motors
600 HP Motors
200 amps
CT operated relay
200 amps
CT operated relay
300 amps
CT operated relay.
300 amps
CT operated relay.
400 amps
CT operated relay.
400 amps
CT operated relay.
600 amps
CT operated relay.
900 amps
CT operated Relay.
Two speed motors when specified, shall be provided with DOL starter irrespective of it rating.
13.29
EARTHING
Earthing shall be provided in accordance with IS : 3043 1987 and shall be copper strips
/wires .The main panel shall be connected to main earthing system of the power supply. All
single phase metal clad switches and control panels be earthed with minimum 3 mm diameter
copper conductor wire. All 3 phase motors and equipment shall be earthed with 2 numbers
distinct and independent copper wires / tapes as follows:
i.
ii.
Motor 12.5 HP to 40 HP
capacity.
iii.
Motor 50 to 75 HP capacity.
iv.
2 Nos. 25 mm x 3 mm
copper tapes.
All switches shall be earthed with two numbers distinct and independent copper wires tapes as
follows:
i.
3 phase switches
2 nos. 3 mm dia copper
and control panels upto
wires.
60 amps rating.
ii.
iii.
iv.
2 Nos. 3 mm x 25 mm
copper tapes.
The earthing connections shall be tapped off from the main earthing of electrical installation.
The overlapping in earthing strips at joints where required shall be minimum 75 mm. These
straight joints shall be riveted with brass rivets & brazed in approved manner. Sweated lugs of
adequate capacity and size shall be used for all termination of wires. Lugs shall be bolted to the
equipment body to be earthed after the metal body is cleaned of paint and other oily substance,
and properly tinned.
Technical Specification: Plumbing & FF
Page 70 of 71
EMPLOYER
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13.30
DRAWINGS
Shop drawings for control panels and for wiring of equipment showing the route of conduit
& cable shall be submitted by the contractor for approval of Architect/Consultant before
starting the fabrication of panel and starting the work. On completion, four sets of complete
As-installed drawings incorporating all details like, conduits routes, number of wires in
conduit, location of panels, switches, junction/pull boxes and cables route etc. shall be
furnished by the Contractor.
13.31
TESTING
Before commissioning of the equipment, the entire electrical installation shall be tested in
accordance with relevant BIS codes and test report furnished by a qualified and authorised
person. The entire electrical installation shall be gotten approved by Electrical Inspector
and a certificate from Electrical Inspector shall be submitted. All tests shall be carried out in
the presence of Owners site representative. Testing of the panels shall be as per relevant BIS
Codes :
13.32
PAINTING
All sheet steel work shall undergo a process of degreasing, thorough cleaning, and painting
with a high corrosion resistant primer. All panels shall then be baked in an oven. The
finishing treatment shall be by application of powder coating of approved shade.
13.33
13.34
RUBBER MAT
Rubber mat shall be provided in front to cover the full length of all panels. Where back space is
provided for working from the rear of the panel, rubber mat shall also be provided at the back of
the panel also to cover the full length of panel.
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SECTION -8
TECHNICAL SUBMISSION - BID FORM (UNPRICED BID) - SCHEDULES
NAME OF THE CONTRACT: _________________________________________________
To
__________________________
__________________________
________________________
We have examined the Conditions of the contract, Employers Requirements, Schedules, Addendum nos
.(if any) , the matter set out in the Contract Data . We have understood and checked these
documents and have not found out any errors in them. We accordingly offer to execute and complete the
said work and remedy any defects, fit for purpose in conformity of these documents, for. We accordingly
offer to execute and complete the said work and remedy any defects fit for purpose in conformity of these
documents in accordance with the Item Rate / Prices quoted by us in the Financial Bid submitted by us as
part of this Bid.
We agree to abide by this tender until ____ days from the day of submission of the tender and it shall
remain binding up on us and may be accepted at any time before that date . We acknowledge that the
Contract Data forms part of our bid.
We do accept your suggestions for the appointment of the Dispute Adjudicator and we jointly agree for
the appointment immediately after the Effective Date. If our bid is accepted , we will provide the specified
performance security and will commence the work as soon as possible we receive the employers notice
to commence and completed the work in accordance with the above named documents within the time
stated in the Contract Data.
Unless and until a formal agreement is prepared and executed this bid, together with your written
acceptance thereof, shall constitute a binding contract between us.
We understand that you are not bound to accept the lower most or any tender you may receive.
We are Gentleman,
Yours Faithfully
Signature
In the capacity of __________________________ duly authorized to sign bids and on behalf of
_______________________________
Bid Form
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EMPLOYER
PROJECT
Address:
____________________________________________________________________________________
_________Date :_____________________________
Description of Item
1)
Manpower Schedule
Cash Flow
10
11
12
13
Bid Form
2 of 2