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Lindab Butler m e t a l b u i l d i n g s y s t e m s

Butler Building Systems


Butler Building Systems
Evans Business Centre
Mitchelston Industrial Estate
Lindab Butler Building Systems
Service Centre
HBV-Hallen + Bausysteme Vertrieb
Lindab Butler Building Systems
Representative Office
International Trade Center
Lindab Butler Building Systems
Lindab s.r.o.
Zděbradská 56
Butler Building Systems
Mitchelston Drive Franz-Kissing Str. 7. Bd. Al. Vlahuta 10. office No. F8 Říčany
Kirkcaldy Fife 58 706 Menden, Germany Brasov 251 01 Czech Republic
Scotland, KY1 3UF Tel: +49 2373 926 130 2200 Romania Tel: +420 323 627 111
Tel: +44 (0) 1592 652 300 Fax: +49 2373 926 133 Tel: +40 268 324 618 Fax: +420 323 637 463
Fax: +44 (0) 1592 653 135 Mobile: +49 172 77 52 175 Fax: +40 268 326 431

Lindab Sp. z o.o.


Lindab Butler Building Systems
ul. Kolejowa 311, Sadowa
Lindab Butler Building Systems
Derkovits u. 106-108.
Nyíregyháza
www.lindab-butler.com Roof Systems
05-092 Łomianki, Poland 4400 Hungary
Tel: +48 (22) 751 88 90 Tel: +36 (42) 501 310
Fax: +48 (22) 751 96 67 Fax: +36 (42) 312 029

Office in Poznań: Representative Office:


ul. Św. Michała 43 Alkotás u. 39/c
61-119 Poznań Budapest
Poland 1123 Hungary DUISBURG
Tel: +48 (61) 650 36 86 Tel: +36 (1) 489 46 70 GmbH
Fax: +48 (61) 650 36 89 Fax: +36 (1) 489 46 80 Anerkannte Ausbildungs-, Prüf-, Überwachungs-
und Zertifizierungsstelle
Akkredititerte Prüflaboratorien
Lindab Butler m e t a l b u i l d i n g s y s t e m s

®
MR-24 EXTERIOR PANELS
MR-24
®

®
MR-24 is a 600 mm wide factory roll-formed panel with two 50 mm high major corrugations, 70 mm to the top of the seam. Panel
lengths are only restricted by transportation limits. The flat of the panel contains cross flutes at 150 mm centres perpendicular to the
major corrugations, to improve walk-ability. Panel material is 0.66 mm thick aluminum zinc coated steel with a minimum yield strength
of 320 N/mm2. The coating consist of 55% Aluminum, 1.5% Silica, 43.5% Zinc. The aluminum /zinc coating provides excellent
corrosion resistance. The panels are attached to the structure by a clip and sliding tab assembly, which allows the roof to expand and
contract due to changing temperature. The 360 degree double-lock seam with factory applied mastic ensures the highest standard
of weather- tightness integrity. The MR-24® is suitable for roof slopes from 1.2 degrees (1:48) to 26.6 degrees (1:2).
480

50 32

50 30
Insulation thickness (mm) 100 120 160 200 430 FLUTING

82

80
2
U value (W/m K) 0.35 0.30 0.23 0.19
600

LTP 38 LTP 38
LTP 38 is a 1000 mm wide factory roll-formed panel with four 38 mm high major corrugations. The distance between the major
corrugations is 333 mm. The flat of the panel contains two additional minor vee corrugations. The panels are attached to the
structure with stainless steel self-drilling screws (in less corrosive atmospheres painted carbon steel screws are used). The panel
endlaps are factory pre-punched to ensure accurate alignment, and provide for expansion and contraction. The sidelap has a
sealant groove to ensure a watertight lap. The panel is produced in 0.54 mm thick aluminum zinc coated steel; 0.5 mm and 0.6 mm
thick polyester pre-painted steel and 0.6 mm Top Coat, high built polyester pre-painted steel. The LTP 38 is suitable for roof slopes
from 2.4 degrees (1:24). 1000

Insulation thickness (mm) 100 120 160 200


2
U value (W/m K) 0.35 0.31 0.24 0.19 32 73

38
123 87.3 123 333.3 333.3

LTP 45 LTP 45
LTP 45 is a 900 mm wide factory roll-formed panel with five 45 mm high major corrugations. The distance between major
corrugations is 180 mm. The panel thickness is 0.5 mm or 0.6 mm and is available in polyester pre-painted steel, or Top Coat, high
built polyester pre-painted steel. See Colour Chart for colour selection. Panels are fixed to the structure by self-drilling screws.
Sidelaps are joined using self-drilling screws. The LTP 45 is suitable for roof slopes from 6 degrees (1:10).
900

43
Insulation thickness (mm) 100 120 160 200
2
U value (W/m K) 0.35 0.31 0.24 0.19
180 77 47

LVP 20 Liner 1000 and Liner 900 INTERIOR PANELS


LVP 20
1035

LVP 20 is a 1035 mm wide factory roll-formed panel with nine

18
115 65 25
18 mm high major corrugations. The distance between major
corrugations is 115 mm. The material is 0.4 mm thick white 1035
(RAL9010) polyester pre-painted steel. For greater sound 65
reduction LVP 20 is available in 0.5 mm thick, 35% perforated
material, providing up to 25.5dB airborne sound inhibition with 21.5

18
115 65 25
100 mm fiberglass insulation.
LVP 20D (optional)
Liner 1000 and Liner 900 1000
Liner 1000 is a 1000 mm wide (900 mm for Liner 900) factory

19
roll-formed panel with three 19 mm high major corrugations.
The distance between major corrugations is 333 mm (300 mm 64 26
for Liner 900). The material is 0.4 mm thick white (RAL9010) 121.1 91.1 121.1 333.3 333.3
polyester pre-painted steel.
Lindab Butler m e t a l b u i l d i n g s y s t e m s

®
MR-24 ROOF SYSTEM LTP 38 and LTP 45 ROOF SYSTEMS
The ultimate in weather protection. Engineered to be energy efficient and economical to install and maintain.

Roll Forming Sequence

®
The MR-24 panels are attached to the structure
with a special clip and tab assembly
roll-formed into the double-lock seam
to create a permanent mechanical The LTP 38 and LTP 45 Roof Systems can accommodate LTP 38 and LTP 45 with interior liner panel and Insulation
connection. up to 200 mm fibreglass insulation. Thicknesses greater Bridge can accommodate from 80 mm to 200 mm
The exclusive than 80 mm require the use of the Insulation Bridge to un-faced insulation.
Pittsburgh double-lock avoid compression of the insulation over the purlins.
standing seam assures Insulation (mm) 80 100 120 200
you of consistent weather EXTERIOR
EXTERIOR INSULATION TORX HEAD

tight performance. PANEL TORX HEAD


PANEL BRIDGE SCREW
U values (W/m2K) 0.47 0.38 0.32 0.19
SCREW
The floating clip system allows INSULATION EXTERIOR PANEL
virtually friction-free linear BRIDGE

expansion and contraction. FACED INSULATION


FACED INSULATION
80 mm UP TO 200 mm
2
U value = 0.63 W/m K Insulation (mm) 100 120 200 INSULATION
2
Lateral expansion and U value (W/m K) 0.4 0.33 0.21 UP TO 200 mm INTERIOR PANEL

contraction is accommodated
through the “bellows” action
of the major corrugations.

Precision engineered components


and an uncompromising commitment
to quality assures the integrity of the
total system.
®
The MR-24 Roof System is the only
completely integrated roll-formed metal
roofing membrane available on the market.

LTP 38 and LTP 45 with interior liner panel installed on the LTP 38 panels are factory pre-punched to provide for
underside of the roof purlins. This system can expansion and contraction and panel alignment during
accommodate from 80 mm to 300 mm faced fibreglass construction. The sidelap has a sealant groove for the
insulation. precise placement of the sealant.
INSULATION TORX HEAD EXTERIOR
BRIDGE SCREW PANEL

®
MR-24 is one of the few roof systems available where a panel
splice can be incorporated without compromising the integrity of
the roof. Factory pre-punched holes and pre-cut notches allow the
INTERIOR
panels to be nested together and joined via a panel splice plate PANEL

and reinforcing strap. Endlaps, when required, are staggered so


as to avoid a four panel lap splice condition.
Lindab Butler m e t a l b u i l d i n g s y s t e m s

Specifications
Roof Systems – Typical Details Aluzink Colour: See Colour Chart for availability.
Aluzink is the perfect product for several applications. Its superior corrosion
resistant surface makes it particularly ideal in aggressive environments. The Fire Rating: Non-combustible, in accordance with BS476; Part 7; Class 1.
substrate has 25 microns of alloy coating consisting of 55% aluminium, 43.4%
Life Expectancy (to first maintenance): 20 years in normal environments.
zinc and 1.6% silicon. The top surface is covered with a transparent coating to Warranty on application.
resist soiling, corrosion and finger marks whilst being worked and handled during
erection. Limitations: Minimum recommended roof slope is 2.4 degrees (1:24) for LTP 38
and 6.0 degrees (1:10) for LTP 45.
Thickness and Yield Strength:
LTP 38 – 0.54 mm thick with a min. yield strength of 280 N/mm2 Top Coat Finish System
MR-24® – 0.66 mm thick with a min. yield strength of 320 N/mm2 Top Coat is a new generation pre-painted coating system with excellent properties
MR-24® with Factory Mutual Approval – 0.75 mm thick with a min. yield strength of that no other traditional pre-painted sheet steel coating systems can offer. The
420 N/mm2 steel substrate is covered with 20 microns of hot dipped zinc with a corrosion
inhibiting passive coating. Top Coat has a total dry film thickness of 50 microns on
Colour: Bright aluminium appearance with consistent small spangles. the exterior surface and 10 microns of coating on the interior surface.
This coating system is twice the thickness of traditional polyester. The coating
Fire Rating: Non-combustible, in accordance with BS476; Part 4; Class 0. contains small acrylic polymer particles, which is an extremely hard, non-
weathering and UV resistant material. The hard, scratch resistant surface enables
Life Expectancy (to first maintenance): 20 years in most environments and up to Top Coat to withstand mechanical wear much better than PVDF. It has excellent
50 years in the least corrosive environments. Warranty on application. dirt repellent properties. Dirt can easily be flushed off the roof, however rainwater
will usually keep the surface clean.
Limitations: Do not use in contact with copper. The minimum recommended roof
®
slope is 2.4 degrees (1:24). For MR-24 a lower roof slope of 1.2 degrees (1:48) is Thickness and Yield Strength:
Contour Gable Trim Exterior Gutter possible. LTP 38 or LTP 45 – 0.5 mm and 0.6 mm thick with a min. yield strength of
280 N/mm2
Polyester Finish System
The two-coat system is ideal for industrial and agricultural buildings located in Colour: See Colour Chart for availability.
normal environments. The steel substrate is covered with 20 microns of hot Fire Rating: Non-combustible, in accordance with BS476; Part 7; Class 1.
dipped zinc with a corrosion inhibiting passive coating. The Polyester coating has
a nominal dry film thickness of 27 microns (including primer) on the exterior Life Expectancy (to first maintenance): 25 years in normal environments.
surface and 10 microns of coating on the interior surface. Warranty on application.

Thickness and Yield Strength: Limitations: Minimum recommended roof slope is 2.4 degrees (1:24) for LTP 38
LTP 38 or LTP 45 – 0.5 mm and 0.6 mm thick with a min. yield strength of and 6.0 degrees (1:10) for LTP 45.
2
280 N/mm

Polyester Acrylic polymer particles


Top Coat
primer coat
passive layer
zinc coat
steel sheet
®
MR-24 Ridge LTP 38 Curved Ridge Cap

epoxy lacquer
primer and
passive layer
zinc coat
steel sheet
Top Coat

Colour Chart
LTP 38
LTP 45 White
Light Dark
Black Beige
Corn
Yellow Brown
Tile Fire
Red
Verdi-
Green
Light Dark Signal Met. Navy Dove Light
Red
Trim selection Grey Grey Yellow Red Red gris Blue Blue Blue Silver Blue Grey Yellow
(0.6 mm)
Ref. No. 001 022 087 015 113 116 152 434 742 412 754 975 874 502 524 542 045 558 461 189 758

0.50 mm
Polyester
0.60 mm

0.50 mm
Top Coat 50
0.60 mm
Parapet Interior Gutter
Refer to colour samples for colour selection and nearest RAL reference.