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Power Supply

Document No.: ES0195A00022


Revision: 04
Revision Date: 2010-01-04

Datasheet Module S04

ES0195A00022

Module S04

Datasheet Module S04

Copyright 2009 by ERA a.s. Pardubice

All rights reserved. This document and the information it contains are property of ERA a.s. and
confidential. They shall not be reproduced nor disclosed to any person except to those having a need
to know them, without prior written consent of ERA a.s.

L500: ES0195A00022-04

ERA a.s.
Prmyslov 387
530 03 Pardubice
Czech Republic
Tel: + 420 467 004 253
Fax: +420 466 670 461
www.erabeyondradar.com

Module S04

Datasheet

Table of Contents
1

PURPOSE..............................................................................................5

BLOCK DIAGRAM.................................................................................5

BRIEF TECHNICAL DESCRIPTION......................................................6

LIST OF ESSENTIAL PARAMETERS...................................................7

SUBJECT ILLUSTRATION WITH PARTICULAR PARTS


LABELING .............................................................................................8

LIST OF CONNECTION POINTS ........................................................10

LIST OF INDICATORS ........................................................................10

INDICATION AND LOCALIZATION OF ERROR CONDITIONS .........10

LIST OF SETUP AND CONTROL ELEMENTS ...................................10

10

LIST OF DIAGNOSTIC OUTPUTS ......................................................10

11

REPLACEMENT PROCEDURE ..........................................................11

11.1
11.2

DISASSEMBLY .............................................................................................................11
ASSEMBLY ..................................................................................................................11

Module S04

Datasheet

Purpose
The S04 module is a power supply, which converts the line voltage of
120 V/230 V, 60/50 Hz to the DC output voltage with a nominal value of
24 V.
It simultaneously ensures a non-outage switching to the batterypowered standby operation, or possibly to the accumulator module
permanent charging.
At the S04 module installation, the manufacturer recommends the
application of a current pre-protection of 10 A 13 A with the motor
characteristic of C or D type at the customer.

Block Diagram
DIAG
HL3

24V
HL2

RN7 0,1A

DIAG. POWER FAIL


(OK - V out, FAIL - OV )

INLET 120V /230V


(100V-264V )
60/50Hz
2
3

ON
SURGE
(+RFI PROTEC.)
FV 1

Iout 3,5A
continually

POWER SUPPLY 24V DC


BATT. M ANAGEM ENT
GS1
GS2
(100-264)V
RFI PROTEC.
(47-65)Hz
ZB1
L

OVER CURR.PROT.
FA1

Iout 1,5A
continually

X1/1

PE

PE

X1/2

..

Iout 3,5A
continually

X1/3

RN1 2,5A

OUT 24V

RN2 6A
T
RN3 2,5A

OUT 24V

RN4 6A
T

1
OUTLET 120V/230V / m ax.200W

FA2
OFF
ON

Iout 1,5A
continually
OVERCURR.PROT.

1
PE2

PE

PE1

I-disch.10A

=27,5V/6A

I-ch. 2A

Iout 1,5A
continually

ACV IN
HL1

OFF

RN5 2,5A
T

5
OUT 24V

Iout 6A max
OUT OV ERCURR. PROTECT.

Outlets 3, 4, 5

Outlet 6 (Battery)

IN TO BATT.

Figure 2-1 S04 Module Block diagram

Datasheet

Module S04

Brief Technical Description


The mains voltage of 230 V, 50 Hz is led to the S04 module via a connector
2. Following overvoltage protection FV1 Plk8 (type 3 manufactured by
Hakel) is of 840 V/500 V protective level, and is provided with the RFI filter
with a minimum attenuation of 40 dB in the range of 0.15 30 MHz.
Protected voltage enters the GS1 KS400A-230WS27, 5-SCP switch mode
supply via an overcurrent protection by the FA1 (10 A) circuit breaker with the
motor trip characteristic (of the C type). The circuit breaker may be used for
the power supply turning out.
The power supply output voltage is matched to the accumulators charging; its
rated value equals 27.5 V. Together with connected A01 battery module, it
creates a system of reserved supply with the operating voltage
range of 20 28 V. To make the text clearer, the rated value of 24 V is used.
The power supply unit is designed for the 160 W output with the restriction
according to the operating temperature range, see Figure 2-1. A line
appliance with maximum consumption of 200 W can be connected to the
outlet 1.
The GS1 power supply output voltage is led via an RF noise-suppressing
filter to the GS2 controlled accumulator charging card; its type labeling of the
manufacturer is UZM2. The card main purpose consists in the limitation of
the accumulators charging current. Rated charging current is set to 2 A by
the manufacturer.
The card simultaneously enables the diagnostic signal generation in case of
the mains voltage failure. This signal is associated with the discharge signal
or the accumulator disconnection signal on the card.
The accumulator discharge signal is generated at the 21 V 0.5 V
accumulator voltage. It is led to the output connector pins 3, and LED
indicator HL3 (DIAG).
If the accumulators voltage equals 20 V 0.5 V, they shall be disconnected
by the card electronics from the power supply system.
Such treated output voltage of 24 V is led via a ZB1 noise-suppressing filter,
and then branched in six directions with the help of three 8-pin connectors
3 5. Each direction is separately protected against overload and short
circuit by means of a reversible overcurrent protection.
Connector 6 is designed for the module connection to the reserve
accumulators. Its eight pins enable direct serial-parallel connection of two
accumulators in the station basic assembly, or four accumulators at the
reserve extended back-up period.
The FA2 circuit breaker serves for the accumulators disconnection, and
simultaneously protects them against a short circuit at the S04 module
output.

Module S04

Datasheet

List of Essential Parameters


Electrical parameters
Operating range of input line

100 V AC 264 V AC

Input line frequency

47 65 Hz

Protection inside devices (input)

10 A-C

Output voltage

DC 26 V 28 V
In connection with a battery module DC 20 V up to 28
V.

Output current

6 A max.

Mechanical parameters
DxHxW
(without holders and connectors)

291 x 291 x 65.5 mm

Weight

7.5 kg

Operational conditions
Climate specification

Environmental effects

EMC

Mechanical specification

Tested according to

Temperature range
-40 C +60 C

SN ETS 300 019-2-4, class 4.1 E

Humidity
rh < 0 %, 100 % >

SN ETS 300 019-2-4, class 4.1 E

IP67

MIL-STD-810F/METHOD 512.4

Salt fog

SN EN ISO 9227

Microbiotics

SN EN 61000-2-10

Compliant

EMI - SN EN 61000-6-3
EMS - SN EN 61000-6-2

Sinusoidal vibration
(a 1 g, f 200 Hz)

SN ETS 300 019-2-4, class 4.1 E


SN EN 60068-2-6 Fc, class 4M5

Shock (a 25 g)
Duration 6 ms

SN ETS 300 019-2-4, class 4.1 E


SN EN 60068-2-29, class 4M5,
method Eb

Storage conditions
Climate specification

-50 C +70 C

SN EN 60068-2-14 Nb

Reliability
MTBF

150 000 hours

Datasheet

Module S04

Subject Illustration with Particular Parts Labeling


The S04 module components are embedded in a hermetic sealed aluminumalloy enclosure (see Figure 5-2). The enclosure provides a protection against
the dust, water, and other environmental conditions in accordance with the
IP67 rating.

(291)

(291)

Figure 5-1 S04 Module Drawing

(65.2)

Module S04

Datasheet

Figure 5-2 S04 Module 3D view

Datasheet

List of Connection Points


Label

Module S04

Description

Output

Input

Output

24 V + Signal DIAG (Mains Failure or Power Supply Outage).

Output

24 V + Signal DIAG (Mains Failure or Power Supply Outage).

Output

24 V + Signal DIAG (Mains Failure or Power Supply Outage).

Input/Output

120 V/230 V for heating.


120 V/230 V.

The battery module.

List of Indicators
Label

Type

Description

IN ACV

Green LED

Lighting diode indicates a presence of 120 V/230 V voltage.

24 V

Green LED

Lighting diode indicates a presence of 24 V from the mains


or accumulator.

DIAG

Green LED

Lighting diode indicates generation of the signal power


supply in order. No failure of the mains voltage or
accumulator detected.

SURGE
(on FV1)

Green LED

Slightly glowing diode indicates overvoltage protection in


order.

Indication and Localization of Error Conditions


If the LEDs are extinguished:

Label

Type

IN ACV

HL1

The FA1 circuit breaker may be switched off or the voltage


of 120 V/230 V absent.

24 V

HL2

The voltage of 24 V neither from the power supply nor from


the battery absent.

DIAG

HL3

A common power supply failure indicated. The failure can


exist in the supply of 120 V/230 V voltages, or in the power
supply. The same state of signaling can appear due to the
low or zero level of the battery voltage, or at the battery
circuit breaker (FA2) switching off.

SURGE
(on FV1)

SURGE

A common FV1 overvoltage protection failure appeared, or


the voltage of 120 V/230 V is absent.

Description

List of Setup and Control Elements


There are two circuit breakers on the front side of the S04 module, which can
be used for the power supply switching off. They are covered with lids
labeled FA1 and FA2, and provided with an illustration of the switching on/off
method. As soon as four screws are taken away and the lid removed, we can
switch off the 120 V/230 V supply voltage by means of the FA1 pull-button.
The FA2 controller can be used for disconnecting batteries.

10

List of Diagnostic Outputs


No diagnostic outputs are accessible to the customer.

10

Module S04

11

Datasheet

Replacement Procedure

Holders

Locking screw

Figure 11-1 S04 Module Replacement

11.1

Disassembly

11.2

Remove shrouding covers from the FA1 and FA2 circuit breakers.
Switch off FA2, FA1 breakers.
Remove connector shrink protections.
Disconnect all supply cables.
Disconnect grounding cable.
Slacken locking screw.
Eject entire module upwards.
Remove the module from the cabinet.

Assembly

Shift the module into the cabinet, suspend it in pertinent position.


Tighten the locking screw.
Check whether FA1, FA2 circuit breakers switched off.
Connect the grounding cable.
Put shrink protections on all cables.
Connect supply cable.
Pull over shrink protections and seal them as specified.
Switch on the FA1, FA2 breakers.

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