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Bertoli Team

High pressure Homogenizers and Piston pumps


since 1974

www.bertolisrl.eu

Bertoli Milestones
1974 Bertoli foundation
1978 PX pumps for products containing pieces
1993 High capacity homogenizer: 35.000 l/h
in aseptic execution
1996 Self-centering pistons alignment patented system
1999 ISO 9001 Quality Certification
2007 New headquarters
2008 ISO 14001 Certification
2009 New High Efficiency Homogenizing
Valve Margherita
2009 New Establishment: Bertoli Tools
2013 The Latest acquisition of the Bertoli Team
HPM s.r.l.

New establishment in 2009


Bertoli workshop is enriched by a new
sector dedicated to the machining of
all the strategic parts of its machines.
This guarantees the total control of
the quality of the main components.

Our workshop is equipped with the


most modern and powerful tooling
machines presently available.
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Bertoli: A Quality Certified Company


The quality of Bertoli designing,
manufacturing, installing and servicing
activities is certified according to
ISO 9001 Quality Certification
ISO 14001 Certification
GOST Certification (Russia)
3 A Certification (USA)
OHSAS 18001 Certification
FDA compliant wetted parts
Manual for GMP Validation

Atex configuration available


Design in accordance with EHEDG
guidelines
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Bertoli Sales by fields of application in 2014


5%

4%

32%

18%

Dairy
Fruit & food
Tomato
Eggs
Pharmaceutical

41%

Bertoli Sales Network


SWEDEN

CHINA

THAILAND

LEBANON

Bertoli Range of Products

Homogenizers
Industrial and
laboratory models
From 10 l/h up to
60.000 l/h

Piston Pumps
Low, medium, high
pressure
For low, medium, high
viscosity products

Pumps for pieces


For products
with pieces or dry
products

The Raffaello series: Capacities up to 21.500 l/h


Very compact
Easy to maintain
For liquid and viscous products

Very reliable
Long lifetime of spare parts
Low noise level

The Leonardo series: Capacities up to 60.000 l/h


Our range of heavy-duty, high
pressure homogenizer for liquid
and viscous products
Very compact and reliable

Easy to maintain

Long lifetime of spare parts

Bertoli Special Piston Pumps for conveying products


containing pieces
PX Pumps Series

TP Pumps Series

PUMP UP TO 15 BAR
Volumetric sanitary two piston
pump with total through pass
valve commands by a servo
pneumatic actuator. Pumping
fluid products with pieces size
up to 60 mm.

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PUMP UP TO 80 BAR
from 2.800 up to 13.500 l/h.
Pumping fluid products
with pieces size up to 30
mm keeping their form,
surface and structure.

Sterile Water Generating System for aseptic homogenizers


Bertoli proposes a patented sterile water
generating system by microfiltration with the
aim to reduce the bacteriologic
level in the water by microfiltration,
using softened water from osmosis system.

Generally the costs for the installation of


sterile water generating equipment are
recovered in less than a year due to the
great energy savings in respect of using
the steam.
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Laboratory Homogenizers
Atomo

2000 bar - 10
l/hour

Two
homogenization
stages

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1200 bar - 20
l/hour

Suitable for
liquid and
viscous products

Molecola

1200 bar

120 l/hour

Two
homogenization
stages
Suitable for
liquid and
viscous products

Mago

250 bar - 130


l/hour

One
homogenization
stages

Quark

250 bar -130


l/hour

One
homogenization
stages

Suitable in dairy
and ice cream
application

Suitable for liquid


and viscous
products

Suitable for icecream shop

Monoblock & Ultra-High-Pressure Multiblock

Standard Monoblock
Pressure up to 600 bar
Easy maintenance
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Standard Ultra-High Pressure Multiblock


Pressure higher than 600 bar
Very high material properties
Lower roughness (~0.5m)

High Pressure Homogenizers for Pharmaceutical Application


Wetted Gaskets and Packings FDA compliant
Wetted parts roughness Ra < 0,5 m
Sharp edge design for Homogenization Valves
Multiblock Compression Head

Ceramic Homogenization Valves and Pistons


GMP compliant design
Steaming in place (SIP)
Certification Manual for pharmaceutical validation
and hygienic risk assessment documentation

CGMP

Factory Acceptance Test (FAT)


Option skid mounted units

Cell Disruption:
Pressure higher than 600 bar
Low temperature ~10C
Temperature raise control (by means of external cooling)
Multiple passage for reducing particle dimension and Gaussian curve

5 Good Reasons to choose Bertoli


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Patented Self Aligning System

Compression Head Design

Flushing System

Transmission System Alarm TSA

Eco Energy

Patented Self Aligning Pistons


Better alignment of piston

guaranteed by 2 guide rings


Reduction of the gasket wear
Improved piston durability up to
7000 working hours
Lower maintenance costs

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Patented Self Aligning Pistons

Self centering piston system two guides - =0

PISTON LIFETIME: 7000 h


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Single guide - >0

Patented Self Aligning System - Gaskets

Pistons available in:


Chromed
Ceramic
Tungsten carbide coating

O-ring available in:


NBR
Viton
EPDM
Polyurethane
FDA certificated

Piston gasket available in:


Standard NBR + cotton
CX for abrasive application
Kevlar for higher temperature
Dedicated geometry and material
for ultra high pressure
FDA certificated

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Compression Head

Materials:
Duplex SAF2205 or Super Duplex SAF2507
Shot peened for ultra high pressure
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Compression Head
Low risk of cavitation
Low NPSHR due to:

offset between the valves axis and the center of the


compression head (the back position of the piston allows
a better filling of the chamber that minimizes the
cavitation risk in the machine)

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Compression Head R&D Plus


Low risk of cavitation

New spacer design,


improved NPSH and
cleanability
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Compression Head Types of Valves


Gasket - free conic
valve seat

Conical valves

Standard applications
Materials:
Stellite 20 (High wear resistance and toughness)
Tungsten carbide (Nickel binder)

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Ball valves

Higher pressure
and viscosity

Flushing of Overpressure Valve and Homogenizing Head

WHICH ARE THE BENEFITS?

Continuous flushing of the


homogenizing valve shaft and the safety
valve in order to prevent any risk of
blockage
Low vibrations of the pneumatic heads
Prearrangement for aseptic version for
all machines
Water consumption for homogenizing
group & overpressure valve ~ 20 [l/h]
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Transmission System Alarms TSA

Vibration sensor installed on:


Electric motor
Drive unit
Gear reducer

predictive maintenance

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Oil Cooling

WATER CONSUMPTION
- 80% than traditional application

WATER IS OUR MOST


PRECIOUS PATRIMONY

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Oil Cooling

Concept:
Air suction by a fan which cools
the oil going through the
radiator.
No electric motor for the fan.

Patent pending

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Oil Cooling
Mixed cooling system:
Waterless Oil Fan
Cooling
+
Water Cooling

Compression Head

Oil
Water Oil
Exchanger

Air Oil
Exchanger

by using piston
lubrication water
Patent pending

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Bearings on the crankshaft

Roller bearings as intermediate support


on the crankshafts

Higher efficiency
Roller bearings have lower friction
coefficient in comparison with bronze
sleeves equipments

Improved lubricating pipes application


for each connecting rod
Durability up to 3.000 working hours
Crankcase full of lubricating oil

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High Efficiency Margherita Valve

Patented PIIT2 - PR2009A000023

The most compact The smallest in size The most stable


The most simple
Pneumatically controlled
Up to 30% energy saving
No addition of any special gasket to the normal standard
TRADITIONAL VALVE

MARGHERITA

Same outside diameter

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Outlet (lamination) perimeter:


Margherita 200 % of
traditional valve
Reaction Area:
Margherita 30% of
traditional valve

Thanks for your kind attention.

BERTOLI s.r.l.
Via Brodolini 1, 43056 S. Polo di Torrile (PR) - Italy
Tel. +39 0521 954711 - Fax +39 0521 293704
www.bertolisrl.eu

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