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CHIMNEY DESIGN (As per IS 6533 (Part 1 & 2) : 1989)

Size and Type of Chimney

1
2

Chimney Height
H = 14 (Q)0.3 where,
Q = Surphurdioxide in kg/hr
H = Stack height in meter
Boiler Capacity

Dia 500 x 23000 Ht, Guy Rop


Suported

2,000
0.32

Sulphur content
in coal of 4500 kcal/kg
Fuel consumption

Sulphur Quantity

1.28

SO2 Quantity

2.56

Chimney height required

Chimney height provided

Provided height is

ID Fan Capacity at 160 deg c

400

18.56
23
Safe

140

2.33
1

Chimney OD

508

Chimney thickness

9.5

Chimney ID

Chimney inside area

Velocity

Calculated velocity is less than 15 m/sec, hence

Chimney Structural Aspets (IS 6533, P2)

489
0.1878
12.42
Safe

1
2

Corrosion Allowance
From Table - 1
Effective Height 'b' above guy rope

Thickness above guy rope

Height below guy rope 'a'

15,400

Effective Height below guy rope '0.85 x a'

13,090

Thickness below guy rope

Shape factor for sircular cross section 'C'

Mean diametre of Chimney 'D'

Ratio He/D for portion above guy rope

15.25

10

Ratio He/D for portion below guy rope

30.89

11

Ratio 'D/t' for portion above guy rope

99.70

12

Ratio 'D/t' for portion below guy rope

99.70

13

Allowable stress for portion above guy rope

7,600

8
0.7
498.50

126
1284

14

Allowable stress for portion below guy rope

15

Total height of Chimney 'H'

16

Consider wind load

17

W, UDL due to wind load


= C x D x wind load
Total force on Chimney 'Q'
WXH

18
19

Bending moment at the place of fixing guy rope

108
1101
23000
150
52.34
1203.9
151165.14

M1 = Q(H-a)2/2H
20

Bending moment between guy rope clamping &


base
M2 = QH(H-2a)2/8a2

88,791

Force on Guy rope


21

No of guy ropes 'I'

22

Angle

23

1,798

25

Max force 'S'


Q x H / 2 x a x sin(angle)
Vertical pull of anchoring guy on Chimney shell
'P'
= S x cos (angle) / cos (180/I)
Weight of chimney 'WS'

26

Total axial pull

5,419

27

Chimney cross section area

79.80

28

Shear force
Total Pull / Chimney cross section area
Design is

67.92

24

29

3
30

3,114
2,305

Safe

Holding down bolts

31

The max force on one bolt for guy rope


chimney 'P1'
WS/n
Number of bolts

32

Allowable stress for MS bolt 'st'

7.85

33

6.84

34

Bolt diameter
Square root of ( (P1/st) x (4/pi) )
Bolt diameter used

35

Design is

safe

30

288
8

16

Base plate design

36

37

Compressive force / unit length


circumferentially (for chimney with guy rope)
WS/(pi * D)
Assume bearing stress of

14.72

30

38

Width of base plate

0.491

39

0.71

40

Base plate thickness 't'


(5/2) * sqrt (3*Fc/Fs)
Base plate thickness provided

41

Design is

Safe

12

Bending Stress
42
43

Section Modulus of Chimney 'Z'


0.77*D*D*T(1-0.65*A1/D)
Breach of opening 'A1'

44

Mean diameter at bottom

50.3

45

Thickness 't'

0.50

46

Bending stress at portion above guy rope 'F1'


M1/Z

659.40
25

229.25

& 2) : 1989)

x 23000 Ht, Guy Rope

kg/hr
%
kg/hr
kg/hr
kg/hr
mtr
mtr

m3/min

m3/sec
mm
mm
mm
sq mtr
m/sec

mm
mm
mm
mm
mm
mm

m/sec

Mpa
kg/cm2

10.19365

Mpa
kg/cm2
mm

10.19365

kg/sq met
kg/met
kg
kg/cm

kg/cm

760

(780)

Nos
deg
0.5
kg
kg
kg

1.732051

0.5

cross area

kg
2,391
kg/cm2

kg/bolt
Nos
kg/mm2
mm
mm

kg/cm

kg/cm2

148.84

cm
cm
mm

cm3
cm
cm
cm
kg/cm2