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Section Index

Alpha Catalogue Number Index
Electrical jointing
Bolted connectors and terminals
Compression joints and lugs
Earthing rods and accessories
Fibre optic
Flexible connectors
Heliformed®
Low voltage ABC fittings
High voltage ABC and covered conductor fittings
Insulators
Line accessories and pole hardware
Line hardware
Screw anchors
Substation fittings
Surge arresters
Underground
Helpful reference tables
Index

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Section Index

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Alpha Catalogue Number Index

Alpha Catalogue Number Index

A

Description

Page

AAR

Aluminium Armour Rod

7-17

ABC

Aluminium Bail Clamp

2-3

ABS

Aluminium Busbar Support

14-2

ABT

Aluminium Terminal Lug - Straight

14-13

ABTL

Aluminium Terminal Lug - Right Angle

14-15

AC

Aluminium Service Tap

2-6

ADE

Aluminium Deadend

7-8, 7-9, 9-2, 9-10

ADT

Aluminium Disconnect Tee Connector

2-2

AE

Aluminium End Connector

14-17

AET

Airport Earthing Terminal

4-9

AHC

Aluminium Compression Lug - Stranded Circular

3-11

AHCS

Aluminium Compression Lug - Sector

3-12

ALG

Aluminium Line Guards

7-20

ALM325G

Alminox Jointing Compound

1-5

ALMINOX

Jointing Compound

1-5

ALP

Aerodynamic Line Pin Insulator - Porcelain

10-5

ALS

Aluminium Line Splices

7-26, 9-4

ALV300

Alvania Jointing Compound

1-5

ALVANIA

Jointing Compound

1-5

AN

Aluminium Terminal Lug - Straight

14-26

ASB

Aluminium Service Blocks

16-16

AST

Aluminium Side Tie

7-23

AST

Aluminium Straight Connector

7-23

AT

Aluminium Tee Connector

14-19

ATC

Aluminium Tee Connector

14-23

ATT

Aluminium Tee Connector

14-10

AUP

Aluminium Parallel Clamp

2-8

AWT

Aluminium Helitie

7-21 to 7-22

B

Description

Page

B

Split Bolt Clamps

2-7

BAC

Busbar Connector - A Frame Copper

14-32

BAV

Branch Joints (URD)

16-31

BC

Ball Clevis

12-4

BC

Busbar Connector - Tee Copper

14-33

BCEL

Ball Clevis Extension Link

12-5

BD

Bird Flight Diverters

7-36

BEEL

Ball Eye Extension Link

12-5

BEL

Ball Eye Link

12-4

BFD

Bird Flight Diverters

7-36

BHLS

Long Shank

12-2

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BHSS

Short Shank

12-2

BRCT

Bolted Run - Compression Tap - Tee Connector

14-25

BRPF

Façade Mounting Bracket

8-15

BS

Busbar Support Clamp - Copper

14-3

BT

Terminal Lug - Copper

14-14

C

Description

Page

C14L

Coupling - Stainless Steel - Flush Earth Rods

4-5

C70

Commercial Earthing Bond

4-10

CAB

Cable Clamps - Pole Mounted

16-20 to 16-21

CAC

Clevis Thimble - Aluminium

7-15

CAR

Copper Armour Rod

7-18

CCA

Coupling - Copper Clad Earth Rods - Flush

4-4

CCB

Insulator Mounting Brackets

9-13

CCE

Copper Clad Flush Jointed Extendable Earth Rod

4-4

CCIPC11120

Covered Conductor - Insulating Piercing Connector

9-12

CCS

Covered Conductor Strain Clamps

9-10

CCT

Coupling - Copper Clad Earth Rods - Tapered

4-2

CCWEPC

Covered Conductor Working Earth Point Covers

9-12

CDE

Copper Deadend

7-10

CEC

Compress-on Earthing Connector

4-11

CG

Cable Gland

16-19

CGAC

Cable Gland Armour Clamps

16-19

CHVABC

Catenary Comealong - HVABC

9-9

CLAMP210

Earth Rod Clamp

4-17

CLG

Copper Line Guards

7-21

CLS

Copper Line Splices

7-27

CNE

Copper Clad Domestic Earth Rod

4-7

COMBHOOK

Combination Fuse Bracket

8-11

CPET

Concrete Pole Earthing Terminal

4-19

CS

Terminal Lug - Copper

14-30

CSR

Cable Support Rollers

16-30

CT

Clevis Tongue

12-8

CTE

Copper Clad Taperlock Extendable Earth Rod

4-2

CTH

Clevis Thimble

7-15

CTT

Clevis Tongue Twisted

12-8

D

Description

Page

DB

Dogbone Vibration Damper

12-22 to 12-23

DH

Driving Head - Flush Earth Rods

4-4 to 4-5

DHB

D Head Bolt

16-14

DHT

Driving Head - Tapered Earth Rods

4-2 to 4-3

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Alpha Catalogue Number Index

Alpha Catalogue Number Index

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Alpha Catalogue Number Index

Alpha Catalogue Number Index

DHTU

Driving Head - Tapered Earth Rods - Hard Driving

4-2 to 4-3

DIS

Double Insulated Deadends

7-12

DP

Driving Point - Flush Earth Rods

4-4 to 4-5

DPG

Double Bolt Parallel Groove Clamp - Copper

2-9

DPL

Double Plate Link

12-10

DPT

Driving Point - Tapered Earth Rods

4-2 to 4-3

E

Description

Page

EARTH

Earthing Enhancement Compounds

4-18

EARTHMAT

Earth Mat

4-19

EASITAP

Overhead Tee Connectors

2-14

EC

Domestic Earth Rod Clip

4-7

EJC2

Jointing Compound

1-5

EL

Earth Rod Clamps

4-12

ELA

Earth Lead Assemblies

5-4

ELECTAPE

Marking Tapes - Underground

16-29

EN

Eye Nut

8-15, 11-9

EP

Earth Rod Clamps

4-13

ERB

Earthing Connection Boxes

4-18

ET

Earth Rod Clamps

4-13

F

Description

Page

FA

Flexible Braid - Copper

6-4

FB

Flexible Braid - Copper

6-4

FC

Flexible Braid - Copper

6-4

FDE

Full Tension Deadend (multi piece)

7-11

FEH

Insulated Earthing Extension Sticks

11-4

FEH

Earth Stick Fuse Extractor Heads

11-6

FGS

Fibreglass Low Voltage Spreader Rod

7-37

5930

Running Sheaves

8-14

FLA

Flexible Laminates - Aluminium

6-2

FLC

Flexible Laminates - Copper

6-3

FOD

Fibre Optic Deadend

5-3

FODLC

Fibre Optic Downlead Clamp

5-6

FODLC_PBC

Fibre Optic Downlead Clamp

5-6

FODLCX

Fibre Optic Downlead Clamp

5-6

FOR

Fibre Optic Reinforcing Rod

5-2 to 5-3

FOS

Insulated Earthing Sticks

11-4

FOSC-OPGW

Fibre Optic Closure System

5-7

FSC

Earth Rod Clamps

4-16

FSE

Full Tension Deadend (single piece)

7-11

FTDE

Full Tension Deadend (multi piece)

7-11

Ind-4

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FTS

Full Tension Line Splices

7-29

FX

Flexible Braid - Copper

6-4

FXS

Insulated Earthing Extension Sticks

11-4

G

Description

Page

GB

Earth Rod Clamps

4-12

GB

Aluminium Gain Blocks

11-8

GBP

Plastic Gain Blocks

11-8

GF

Earth Rod Clamps

4-16

GP

Earth Rod Clamps

4-14

GPRT

Submersible Pit Connectors

16-28

GRC

Earth Rod Clamps

4-17

GUROFLEX

Branch Joints Filler

16-31

GUY LOK

Guy Lok

7-34

GY

Guy Strain Insulator - Porcelain

10-3

H

Description

Page

HB16200

Support Hook

9-5

HD

Compression Deadends

12-14 to 12-15

HD

Compression Deadends For Earthwire

12-20

HISA

Hand Installed Screw Anchors

13-7

HL

Jumper Lugs

3-7

HM

Compression Midspan Joint Full Tension

3-2 to 3-4, 9-4, 9-10, 12-16 to 12-18

HM

Compression Midspan Joint For Earthwire

12-20

HN

Compression Midspan Joint Non Tension

3-5 to 3-6, 12-19 to 12-20

HSP

Heliformed Support Unit - Pivoted

7-33, 12-12

HSU

Heliformed Suspension Unit

5-2, 7-31, 7-32, 12-12

I

Description

Page

IBH

Hook Bolts

8-14, 9-7, 11-9

IBHB

Hook Bracket

9-7, 8-15, 11-10

IBHN

Hook Nut

9-7, 8-15, 11-10

IBHR

HV ABC Bundle Restraint

9-2

IBLS

Ratchet Spanner - ABC Equipment

8-16, 9-8

IBLST

Cable Stripping Tool - ABC

8-16

IBS

Service Strain Clamps - ABC

8-10

IBSB

Pole Fuse Bracket

8-12

IBSC

Suspension Clamps - ABC

8-11

IBSH

Suspension Clamps - ABC

9-3

IBSL

Suspension Clamps - ABC

8-11

IBSRA

Stringing Roller - ABC

8-11

IBSRC

Suspension Clamps - ABC

8-11
www.dulmison.com.au

Ind-5

Alpha Catalogue Number Index

Alpha Catalogue Number Index

Copper 2-8 KITY Switching Kit for EARTHMAT 4-19 L Description Page LAR Aluminium Clad Steel Armour Rod 7-18 LD1 & LP1 Locking Device .dulmison.ABC 8-10 IBWL Mechanical Weak Link 8-14.Porcelain 10-2 LVS Low Voltage Spreader Rod .Underground 16-33 IBSW2 Core Separating Tool . 5-4 LTDP Parallel Groove Clamp 2-12 LTX Parallel Groove Clamp 2-13. 5-4 LVLP Low Voltage Pin Insulator . 8-7 to 8-9 KA Parallel Clamp .PVC 7-37 Ind-6 www. 9-13 IBSW1 Core Separating Tool .Underground 16-27 IPSNG Swan Neck Fuse Bracket 8-13 J Description Page JOR-20300 Sheath Removal Tool .Underground 16-33 K Description Page K House Service Connectors 8-3 to 8-5.ABC 8-16 IBT Mains Strain Clamp .au .ABC 8-2 to 8-4 IPC Submersible Pit Connectors .Underground 16-33 JOR-20400 Core Separating Tool .Pillars 16-15 LDE Aluminium Clad Steel Deadend 7-8 to 7-9 LDT Aluminium Clad Steel Distribution Tie 7-25 LEC Earth End Clamp 11-5 LGE Earth Stake Clamp 11-5 LGG Aluminium Clad Steel Deadends 7-14 LGR Copper Clad Industrial Non-Extendable Earth Rods 4-8 LHS Aluminium Clad Steel Heliformed Suspension Unit 12-12 LLC Line Earthing Clamps 11-2 to 11-3 LLS Aluminium Clad Steel Line Splices 7-27 LOS Earth Stick Operating Head 11-6 LS Terminal Lug . 11-9 IBYB Double Suspension Clamp Bracket 8-14. 11-9 IPC Insulation Piercing Connectors . 11-10 IBST Cable Stripping Tool 9-8. 11-8 LST Aluminium Clad Steel Side Tie 7-24 LT Parallel Groove Clamp 2-13 LTD Parallel Groove Clamp 2-13.Pillars 16-15 LD3M & LP3 Locking Device . 9-14.Alpha Catalogue Number Index Alpha Catalogue Number Index IBSSB Service Support Bracket 8-13.com.Copper 14-16 LSR Line Stringing Roller 9-6.

Copper 6-6 RS Reducer .ABC 7-13 NEE High Voltage Guy Strain Insulator .Earth Rods 4-6 MDP10M Machine Driving Pin .qxd 21/06/2006 1:22 PM Page 6 M Description Page MDH15K Machine Driving Tool .Copper 6-5 RG Flexible Braid .com.Used in Pits 16-24 PS Pole Step 11-8 PST Covered Conductor Side Tie 9-11 PTC Tube Connector 14-5 PTT Covered Conductor Top Tie 9-11 Q Description Page Q Kulugs 2-15 R Description Page RA Flexible Braid .Underground 16-31 MSS Multi Strand Full Tension Line Splices 7-29 N Description Page NDE Limited Tension Deadends .Aluminium 2-10 PGG Plastic Guy Guard 7-35 PIGTAIL Combination Loop Fuse Bracket 8-11 PIT Consumer Connection Pits 16-22 to 16-26 PIT-TBAR Concrete Pit Lid Support Bar .Copper 14-9 S Description Page SAR Galvanised Steel Armour Rod 7-18 SB10312 Pole Bracket 9-5 www.au Alpha Catalogue Number Index Alpha Catalogue Number Index Ind-7 .Copper 6-5 RAPID3010 Branch Joints Filler (URD) 16-31 RB Flexible Braid .Copper 6-5 RC Flexible Braid .Copper 6-5 RE Flexible Braid .Earth Rods 4-6 MM5 Service Tee Joints .Copper 14-8 RT Reducer .Copper 6-5 RF Flexible Braid .Fibreglass 10-3 NHP Fused Switch Disconnects 8-13 NT Terminal Lug 14-27 P Description Page PC Palmless Connector Copper 14-31 PCS Palmless Connector Copper 14-31 PGA Parallel Groove Clamp .dulmison.tyco91.

9-4 SPL Single Plate Link 12-10 SQ Slotted Kulug .Copper 14-7 STC Service Tee Connector 2-4 to 2-5 STE Stainless Steel Clad Taperlock Extendable Earth Rod 4-3 STH Socket Thimble 7-15 STT Socket Tongue Twisted 12-7 SVD Spiral Vibration Dampers 7-30.Stainless Clad Earth Rods .Tapered Earth Rods 4-2 .dulmison.4-3 SDT Galvanised Steel Distribution Tie 7-25 SFD Swan Flight Diverters 7-36 SGG Galvanised Steel Guy Grip 7-14.4-5 SDPT Star ( Hard ) Driving Point .au . 9-8 SWT Galvanised Steel Helitie 7-22 T Description Page #TBOX Insulated Tee Spanner 16-33 TB Turnbuckles 12-9 TC Tee Connector 14-24 TCDA Bolted Tee Clamp 5-4 TF Tube Connector 14-4 TFODLC Fibre Optic Downlead Clamp 5-6 TFODLCU Fibre Optic Downlead Clamp 5-6 TH Tongue Hook 12-2 Ind-8 www. 12-24 SWIVEL Swivel for Pulling Socks 8-17.Copper 1-5 SC Socket Clevis 12-6 SC Straight Connector .Tapered 4-3 SCEL Socket Clevis Extension Link 12-6 SD D Shackle 12-3 SDE Stainless Steel Clad Expansion Jointed Extendable Earth Rod 4-5 SDP Star ( Hard ) Driving Point .com.Alpha Catalogue Number Index Alpha Catalogue Number Index SB3 Scratch Brush .Porcelain 10-2 SHS Galvanised Steel Heliformed Suspension Unit 12-12 SL Aluminium Terminal Lug 3-10 SL Sag Link 12-11 SLS Galvanised Steel Line Splices (Heliformed) 7-28.Copper 14-22 SCT Coupling . 9-2 SGL Galvanised Steel Guy Lok 7-34 SHD Shroud LV Termination 16-18 SHLV Low Voltage Shackle Insualtor .Aluminium 1-5 SB4 Scratch Brush .Bolted Lug 2-15 SST Galvanised Steel Side Tie 7-24 ST Socket Tongue 12-7 ST Straight Connector .Flush Earth Rods 4-4 .

dulmison. 16-4 to 16-12 UFO Aircraft Warning Markers 11-7 UNI25 Sheath Removal Tool .qxd 21/06/2006 1:22 PM Page 8 TL Terminal Lug .tyco91. 16-4 to 16-12 UEF Panel Frame Assembly 16-5 UELOH1 Wedge Link Operating Handle 16-17 UEP Panels 16-4 to 16-12 UET Turrets 16-2.Copper 14-25 TT Copper Tee Connector 14-11 U Description Page UEC Concrete Base for pillar 16-2.com.au Alpha Catalogue Number Index Alpha Catalogue Number Index Ind-9 .Underground 16-33 URDI Paralleling Pillar and Base 16-5 V Description Page V Tee Off Connectors 2-14 VET Tee Off Connectors 2-14 W Description Page WL400 Wedge Link 16-17 X Description Page XABR Cross Arm Braces 11-8 Y Description Page YPR Yoke Plate Rectangular 12-11 YPT Yoke Plate Triangular 12-11 www.

au .dulmison.qxd 21/06/2006 1:22 PM Page 9 Alpha Catalogue Number Index Alpha Catalogue Number Index Ind-10 www.tyco91.com.

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there must be moisture and oxygen. moisture acts as an electrolyte. i. 1-2 www. etc. Aluminium to Aluminium Connections No problem exists in the jointing of these conductors as electrolytic action is nonexistent. In such an instance.com. chemical plants. The extent. The problem of the mechanical jointing of two dissimilar metals in physical contact with each other.au . The resultant current flow attacks the aluminium leaving the copper unharmed. Electrical Jointing The column of metals listed here shows their relative positions in the Electrolytic Series.e. It is good practice to use contact sealant on the aluminium connector body and brushed into the strands of the aluminium conductor. for example. care must be taken to prevent crevice corrosion and to select an aluminium alloy connector body not liable to stress corrosion cracking.the aluminium conductor. of the corrosive action is proportional to the distance of separation of the metals in the list. Atmospheric action 2. aluminium and copper. the aluminium becomes the anode and receives a negative charge. the magnitude of the difference in electrolytic potential of the two metals. Galvanic action For atmospheric action to result in corrosion.Electrical Jointing Corrosion of Connectors Two factors are associated with corrosion: 1. Galvanic action results in corrosion when two dissimilar metals in the electrolytic series. refineries. Nevertheless. Wherever possible. Both factors described above are influenced by environmental conditions .dulmison. install the aluminium conductor above the copper to prevent pitting from the galvanic action of copper salts washing over the aluminium connector and conductor when in a lower position. aluminium and copper. such as aluminium and copper. is quite considerable. This occurs in rural areas to a lesser extent than in urban centres and more so in heavy industry locations such as steelworks. the copper becomes a cathode and receives a positive charge. Copper to Copper Connections No problem exists in the jointing of these conductors as electrolytic action is nonexistent. or severity. In this case. Aluminium to Copper Connections The best choice is an aluminium bodied connector since it is not subject to the galvanic attack of the more vulnerable element .the chemical attack of airborne pollutants. stems from their difference in electrical potential. are in physical contact. with the more anodic metals in the higher positions and the more cathodic in the lower.

dulmison.com.au 1-3 .Electrical Jointing The Electrolytic Series ANODIC (Corroded End) Electrical Jointing Magnesium Aluminium Duralumin Zinc Cadmium Iron Chromium Iron (active) Chromium-Nickel-Iron (active) Soft solder Tin Lead Nickel Brasses Bronze Monel Copper Chromium Iron (passive) Chromium-Nickel-Iron (passive) Silver solder Silver Gold Platinum CATHODIC (Protected End) www.

Electrical Jointing Electrical Jointing of Aluminium A particular phenomenon associated with the jointing of aluminium conductors. The use of sealants is recommended for aluminium to aluminium or aluminium to copper connections. The sharp metallic grit particles provide multi-contact current carrying bridges through remaining oxide films to ensure superior electrical conductivity. Drop point 180 C Bolted Connections . Drop point 188 C.au Compression Joints Bolted Connections .Alum to Copper . concerns the oxide film that forms rapidly on the surface of freshly cleaned aluminium exposed to air. Non-gritted sealants are recommended for flat connections and as a groove sealant in bolted connectors such as parallel groove clamps.Alum to Alum . Provides excellent outdoor weathering protection.Alum to Copper A mineral oil based corrosion inhibitor with added o lithium.Alum to Alum .com. www. Sealants are also recommended for copper to copper joints which are subject to severe corrosive environments. This oxide film is an insulator and must be removed with a scratch brush in order to achieve a satisfactory and reliable electrical joint. Contact Sealants Various sealant formulations have been developed to provide improved electrical and mechanical performance as well as environmental protection to the contact area.dulmison. Product Name EJC2 Electrical Jointing Alvania ALV300 Description Recommended Applications A mineral oil based corrosion inhibitor with added fluoride to dissolve aluminium oxide.Copper to Copper Palm to Palm . Drop point 65.Alum to Alum . The problem with aluminium is that the freshly cleaned surface will quickly re-oxidise.Alum to Copper . hence it is important to coat the surface with a contact sealant. Our gritted sealant is primarily used in compression connectors.6oC Palm to Palm Joints .Copper to Copper Alminox ALM325G 1-4 A mineral oil based corrosion inhibitor with added zinc o grit.

ALV300 is extremely adhesive. such as parallel groove clamps. ALV300 seals the exposed surface to prevent re-oxidation and permanently excludes the future ingress of air and moisture. Catalogue number EJC2. supplied in 225g squeeze tubes. or bi-metal copper to aluminium. Cat number: SB3 www. assists in breaking up the oxide film by chemically etching the connecting surfaces to ensure a low resistance joint. Under pressure these granules make high pressure contact points with the parent metal to effect a sound electrical connection. supplied in 325g squeeze tubes. ALV300 Electrical Jointing Recommended for all bolted connections. Cat number: SB4 1-5 . Dulmison produces separate brushes for use on aluminium and copper conductors to prevent transference of metal particles. dirt or grease from the conductor is essential to ensure a sound electrical connection.Electrical Jointing Contact Sealants and Scratch Brushes EJC2 Recommended for use with flat. Catalogue number ALV300. such as busbar joints & terminal lugs. whilst the base material seals the joint to prevent further corrosion. Alminox contains sharp. Scratch Brushes The use of a suitable scratch brush to remove any existing oxide film. When applied immediately after scratch brushing. EJC2 contains fluoride which.au Black brush for use on copper. Catalogue number ALM325G.dulmison. conductive zinc granules suspended in a viscous petroleum base. aluminium surface to surface bolted joints. White brush for use on aluminium. resistant to water and has high temperature resistance to ensure continuous operation under all situations. ALMINOX Recommended for aluminium to aluminium bolted or compression connections. either aluminium to aluminium. together with scratch brushing.com. supplied in 225g squeeze tubes.

au .qxd 21/06/2006 1:24 PM Page 5 Electrical Jointing Electrical Jointing Notes 1-6 www.dulmison.com.tyco70.

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Disconnect tee .80 M16 M16 M16 M16 M12 Conductor Clamp Tin Plated Used on Hardware Body Conductor Type Stainless Steel Aluminium Stainless Steel Aluminium Stainless Steel www.au No No Yes Yes No Aluminium Aluminium Copper / Al Copper / Al Aluminium .75 to 18. Construction: Body .dulmison. Hardware: Conductor clamp . Bolted Connectors & Terminals Disconnect Tee 100 Function: ADT connectors provide a convenient means of connecting lugged service conductors to overhead mains conductors.75 6.25 to 19/3. Disconnect tee .High strength cast aluminium. No.com. Cat. Order details: Each connector packed in individual plastic bag.M10 aluminium or stainless steel (Refer table). Captured hardware permits single tool installation.M12 or M16 tinned (Refer table) Features: Pre-filled with Alminox jointing compound. ADT5-1 ADT5-2 ADT5-1P ADT5-2P ADT5112 2-2 Conductor Range Stud Stranding Overall Dia.Tin plated brass with threaded stud and hexagonal nut to take slotted conductor lug. mm Size 7/2.Bolted Connectors & Terminals Disconnect Tee Connector Type ADT5 75 Body 90 Nom.

The type ABC bail clamp takes a wide range of conductors thus reducing stock.80 www.35 0.24 0. No. Copper Conductor Range Loop mm Stranding Overall Dia. Aluminium bolts are captured and permit single spanner installation. Supplied pre-filled with Alminox and individually packed in plastic bag. Stainless steel hardware is available if required.com.Bolted Connectors & Terminals Aluminium Bail Clamp Type ABC 76 38 146 ABC5 Series ABC4 Series 73 Bail Size 7/2.dulmison.au Weight kg each Hardware 0.75 to 18. high conductivity aluminium alloy.25 8.25 7/2.35 Stainless Steel Aluminium Stainless Steel Aluminium 2-3 . mm 8.25 8.75 6.25 to 19/3.25 8. Cat. Unique side clamp and generous overlapping clamp body shield the line connection from the weather.24 0.75 65 Bolted Connectors & Terminals 112 Made from high strength. ABC4-1 ABC4-2 ABC5-1 ABC5-2 Dia.

STC1-1 STC1-2 STC1-3 STC2-1 STC2-2 STC2-3 2-4 Conductor Range Stranding Overall Dia.com.75 to 18.Bolted Connectors & Terminals Service Tee Connectors Type STC 38 35 112 110 Bolted Connectors & Terminals 57 Cat. No.75 7/2.dulmison.25 to 19/3.24 Max.25 to 19/3.75 Weight kg each Service Conductor Range 6. three 7/1. Service conductors are connected to the special tin plated split bolt connector.80 0. three 7/1. No. The basic clamp is cast in aluminium and various hardware types are available (refer table).70 (16mm2) cables in each leg www.16 Max.75 to 18. mm 7/2.70 (16mm2) cables 6. Cat.80 0. STC2 Type STC Tee connectors provide a convenient means of connecting copper service conductors to aluminium overhead mains.au Hardware Stainless Steel Aluminium Galv Steel Stainless Steel Aluminium Galv Steel . No. STC1 Cat.

au 2-5 Bolted Connectors & Terminals A .75 .19/3. Run Conductor Range STC16-1 STC16-2 STC110-1 STC110-2 STC110-3 STC50-1 STC50-2 STC50-3 7/2.5 .00 19/2.19/3.19/3. STC8050 B24 B24 B24 B24 B24 B25 B25 B25 Hardware Stainless Steel Aluminium Stainless Steel Aluminium Galv Steel Stainless Steel Aluminium Galv Steel Cat.19/3.80 0.19/3.75 Type STC .35 Galv Steel self cutting (25mm2) cables Max.dulmison.165 STC50B2 3/2. STC50B2 These clamps are arranged to provide bolted tunnels for service take-off conductors. STC16 A L B Cat.80 0. L B Cat.75 .00 .com.00 19/2. No.75 . kg each Range STC8050 7/2. No.75 7/2.00 Total Mating Length Previous Line L mm Reference Tap 125 125 255 255 255 600 600 600 207 207 385 385 385 815 815 815 STC1-6 STC1-6 STC1-10 STC1-10 STC1-10 ---------------------- Cat. Materials: High strength aluminium casting.50 . No.50 .75 19/2.75 7/2. No.50 . Cat.50 .19/3.75 7/2.18. two 19/1. Stranding Overall Dia. No.19/3.Bolted Connectors & Terminals Service Tee Connectors Type STC .75 7/2.75 7/2.75 19/2.75 7/2.273 Hardware Clamp Take Off St Steel Max.75 19/2. No.75 7/2.9 .19/3.00 .75 19/2.75 5.Cont’d The connector is used with standard line taps when making copper to aluminium service connections.18. STC110 & STC50 Cat.Cont’d Copper Conductor Appln Stranding Length A B mm 7/2. one 7/3.19/3.75 Galv Steel Galvanised (95mm2) cable www.75 7.00 .19/3.75 7/2. Run Conductor Range Weight Service Cond.

high conductivity aluminium alloy.00 to 7/4.11 44 1 0.75 2-6 Conductor Range L Std.78 7/1.50 7/4. properly proportioned to minimise stress corrosion and deterioration by galvanic action. No. Keying tabs on connector body halves prevent mismatching.90 5.00 to 13. Tap Overall Dia.50 to 18.com.75 to 19/2.23 Hardware Stainless Steel Aluminium Galv Steel Stainless Steel Aluminium Galv Steel .50 13.80 7/1. Cat. Weight Overall Dia. Supplied pre-filled with Alminox joint compound. high strength bolt provides one wrench installation.04 to 19/1. Hexagon head. Run AC58-1 AC58-2 AC58-3 AC75-1 AC75-2 AC75-3 7/3.14 3.50 to 19/3.70 www.25 to 10.12 to 8.dulmison. mm Pack kg each 9.Bolted Connectors & Terminals Service Tap Type AC for Aluminium and ACSR Conductors L Bolted Connectors & Terminals High strength.au 35 10 0.

B22 B24 B25 B26 B28 B22T B24T B25T B26T B28T 16 35 70 95 185 5. Minimum order quantity is standard pack.au B22SHROUD Bolted Connectors & Terminals Cat.50 2.30 www.A.00 2. No.60 2. kg 3.30 8.64 Width Std.65 10.S.70 12. Accommodates two maximum conductors as specified in table below. 2-7 .30 10.10 7. Max.A.Bolted Connectors & Terminals Split Bolt Clamp Type B Manufactured to E. Conductor Natural Electro Area Overall Brass Tinned mm2 Dia.50 100 50 25 20 5 Std. Electro-tinned finish can be supplied when specified. of slot Pack 5. Pack Mating Plastic Shroud Weight Cat.00 1.com.dulmison.90 12.60 17. specification from hard drawn brass.90 18. No. Standard finish is natural brass.

60 14.30 to 21.70 2.55 to 12. KA1 KA2 KA3 KA4 KA4C KA5 25 to 50 50 to 70 70 to 95 120 to 150 70 to 185 185 to 240 6.75 AUP112 19/3.75 to 13.30 0.50 11.51 0.com. Hardware: Stainless steel.21 to 15.65 to 17.90 Tap Overall Dia.Bolted Connectors & Terminals Parallel Clamp Type AUP .25 0.00 18.10 to 20. tapered bell mouths and modified V-groove minimise cold flow.50 7/2.50 AUP75 7/3. No.30 7/3.75 to 61/3.50 11.75 to 61/3.64 to 20.25 0.dulmison.75 to 37/3.22 1.75 to 13.70 to 17.80 11. Hardware: High strength.90 8.60 5. Area mm2 Overall Dia.30 to 18.75 to 19/3. Weight each kg 4 4 4 16 35 16 2.70 10. Spacing of U-bolts.75 10.75 to 19/3.10 to 15. Materials: Body .65 Run 2-8 Tap Cat.64 17.14 0.75 to 61/3.42 to 8. eliminate cable chafing and produce wiping action on conductors.80 7/3.11 0.25 to 7/4.70 to 12.25 AUP1122 19/3.90 to 10.30 19/3. Compact construction permits quick and easy insertion of conductors.for aluminium only Features: Massive design and large space provide maximum protection against overload conditions.75 18.aluminium alloy casting.42 0.75 7.55 to 10. Weight each kg 6.30 to 18.25 to 7/4.00 18. Conductor Range Bolted Connectors & Terminals Run Cat.84 1. Neoprene rings capture bolts during installation thus preventing their loss. No.25 Parallel Clamp Type KA A rugged connector for heavy duty service connections. nuts and washers. Stranding 6. corrosion resistant stainless steel bolts.80 to 29.au 50 70 95 150 185 240 .80 to 29.55 to 8.90 2.48 0. Stranding AUP58 7/2.25 Overall Dia. Conductor Range Area mm2 Overall Dia.64 5. Materials: High strength copper content alloy.80 to 29.25 to to to to to to www.

6 to 26. The clamps are coated with an oxide inhibitor.5 40 42 50 2 x M8 0.1 to 15.Copper mm2 6 10 16 25 35 50 70 95 120 150 185 240 300 400 6 10 16 25 35 50 70 95 120 150 185 240 300 400 H B L www.dulmison.7 50 52 56 2 x M10 0.67 Type: F = Forged body.26 F / T 30Nm 16 to 150 5. Product Selection Matrix Area of Cable .Copper Material is forged copper for copper to copper connection throughout the conductor range.3 71 E / N 40Nm 300 to 400 22. The clamps have serrated transverse grooves for maximum conductor contact. No. N = No groove. E = Extruded body.43 E / N 40Nm 150 to 240 15. use copper bolts and utilise belleville washers to prevent thermal ratcheting under cyclic loads.7 to 20.7 to 10. T = Transverse groove.90 3 x M12 1.7 105 65 75 70 70 2 x M12 0. mm2 Dimensions mm No. .mm2 Copper Area of Cable .Copper .D./Size Wt L B H of Bolts kg F / T 20Nm 6 to 70 2.au 2-9 Bolted Connectors & Terminals Bolt Replaces Type Torque Cat.Bolted Connectors & Terminals Parallel Groove Clamps .com.1 to 12.19 F / T 20Nm 16 to 95 5.5 35 35 42 2 x M8 0. PGC10071 PG06 DPG12 3029-FS PG0650K PG06702K PGC10092 DPG15 3030-FS PG16952K PGC16152 3032-FS DPG25 N/A DPG40 N/A DPG60 Conductor Range O.

use galvanised steel bolts and utilise belleville washers to prevent thermal ratcheting under cyclic loads. 2-10 10 16 25 35 50 70 95 120 150 185 240 300 400 6 10 16 25 35 50 70 95 120 150 185 240 300 400 H B L www.D.1 to 10. N = No groove. mm2 Dimensions mm No. T = Transverse groove.2 55 70 50 65 50 76 2 x M10 0.09 F / T 22 Nm 16 to 120 5.3 to 15.mm2 Alum 6 Area of Cable .dulmison.Bolted Connectors & Terminals Parallel Groove Clamps .5 105 65 75 3 x M10 0.Aluminium .7 7. E = Extruded body.au .Aluminium mm2 Bolted Connectors & Terminals Cat.com. No.14 F / T 40 Nm 25 to 150 E / P 40 Nm 35 to 240 6. P = Parallel ** 2 bolt version available .46 Type: F = Forged body.39 F / T 46 Nm 35 to 300 7./Size Wt L B H of Bolts kg 16 to 70 5. The clamps have serrated transverse grooves for maximum conductor contact.1 to 14.5 to 22.21 2 x M10 0.0 50 45 50 2 x M8 0.Aluminium Material is forged aluminium for aluminium to aluminium connection throughout the conductor range. The clamps are coated with an oxide inhibitor.Cat.5 to 20. No. Bolt Replaces Type Torque 3929-FS PGA16072 PGA16122 3931-FS AA161202 3932-FS PGA25152 3594-FS AA352402 AA351853** PGA35303 PGA35303 AA953003 F / T 22 Nm Conductor Range O. 3553-FS Product Selection Matrix Area of Cable .5 40 36 40 2 x M8 0.

Bimetal Material is forged aluminium clamp with a friction welded copper insert clearly marked in blue for making copper conductor connections.com.50 35 .5 .4 . T = Transverse groove Product Selection Matrix Area of Cable . The clamps are coated with an oxide inhibitor.9.185 7.50 2.9.50 . The clamps have serrated transverse grooves for maximum conductor contact.Copper mm2 1. mm2 O.17.1 .12.20.75 .50 . No.dulmison./Size Wt L B H of Bolts kg 30 30 40 40 96 105 43 43 42 45 57 65 45 45 45 50 66 76 1 x M8 1 x M8 2 x M8 2 x M8 3 x M10 3 x M10 0.mm2 Bi-metal Area of Cable .44 0. Replaces 3920 PGB10121-015 F / T 29 Nm 3919-FS PGB10121 F / T 29 Nm 3909-FS PGB16072 F / T 22 Nm 3911-FS PGB25152 F / T 22 Nm 3913-FS PGB35183 F / T 25 Nm 3915-FS PGB35303 F / T 25 Nm Conductor Range Aluminium Run Copper Tap O.50 35 . mm2 16 .12.150 6.75 .D.10 . Bolt Type Torque .95 5.240 7. use galvanised steel bolts and utilise belleville washers to prevent thermal ratcheting under cyclic loads.1 .50 2.5 6 10 16 25 35 50 70 95 120 150 185 240 300 400 H B L www.7 25 .50 .5 6 10 16 25 35 50 70 95 120 150 185 240 300 400 1.0 10 .185 7.50 35 .1 6 .18 0.au 2-11 Bolted Connectors & Terminals Cat.68 Type: F = Forged body.70 35 .5 16 .10 1.15 0.1 .18 0.50 .22.70 5.11.50 1.15.20 Dimensions mm No.70 5.3 .7 16 .Bolted Connectors & Terminals Parallel Groove Clamps .11.17.0 6 .D.95 5.4.11 0.Aluminium .300 7.

25 5.50 to19/3.75 to 7/4.50 7/1.50 7.00 Stranding 7/1. Materials: Die cast aluminiuim Conductor Range Run Cat.50 13.au 70 70 95 95 Aluminium Galv Steel Aluminium Galv Steel . www.75 to 7/4.Bolted Connectors & Terminals Parallel Groove Clamps Type LTDP with Parallel Sides Bolted Connectors & Terminals L A universal aluminium line tap for equal and unequal combinations of aluminium and ACSR conductors.75 Overall Dia.25 5.75 Notes: 2-12 Tap Overall Dia.50 to19/3.00 For aluminium to copper connections add 'P' for plating e.75 to 7/4.00 to19. No.75 7/2.dulmison.50 to19/3.50 LTDP58-3 7/1.g.25 7. 5.50 to13.50 7. Not recommended for polluted or coastal locations. 5.50 7/2.50 to19. Stranding LTDP58-2 7/1.com.50 19. LTDP75-2P.25 7.50 to to to to L mm Hardware 13.75 to 7/4.50 LTDP75-2 7/2.75 LTDP75-3 7/2.50 to13.00 19.50 to19/3.

75 5.00 .90 .00 .18.70 .30 .18.50 5.50 8.13.75 19/1.19/3.90 .7/4.19/3. www. mm Hardware 7/1.80 9.50 5.7/3.75 7/1.7/4.78 .00 .19/3.7/4.19/3.75 7/1.70 .80 16. The clamp has interlocking fingers for maximum conductor contact.78 .80 9.80 8.7/4.00 .10 .25 .80 8.78 .75 7/1.75 7/3.90 .18.13. LT43-1 LT43-2 LT43-3 LT75-1 LT75-2 LT75-3 LTD58-1 LTD58-2 LTD58-3 LTD75-1 LTD75-2 LTD75-3 LTX75-1 LTX75-2 LTX75-3 LTX126-1 LTX126-3 Notes: Conductor Range Run Tap Fig.30 .80 8.11.50 7/1. L Stranding Overall Dia. LTD.13.13.80 16.18.25 .75 .50 7/1. Materials: Die cast aluminiuim Cat.7/3.80 8.18. LTX with Interlocking Fingers Type LTD Type LTX L L L A universal aluminium line tap for equal and unequal combinations of aluminium and ACSR conductors.50 7/1.33.25 .7/3.00 .25 .75 19/3.50 5.33.25 .80 8.11.19/3.78 .70 .80 8.19/3.80 7/1.50 19/1.10 .18.50 19/1.80 16.75 .75 5.75 19/1.7/3.78 .00 .80 9.75 7/1.70 .11.19/3.dulmison.80 8.75 19/1.19/3.00 .Bolted Connectors & Terminals Parallel Groove Clamps Type LT.18.00 .90 .80 9.50 8.19/3.19/3.18.75 19/3.61/3.11.50 7/1. No.80 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 35 35 35 48 48 48 70 70 70 95 95 95 110 110 110 191 191 St Steel Aluminium Galv Steel St Steel Aluminium Galv Steel St Steel Aluminium Galv Steel St Steel Aluminium Galv Steel St Steel Aluminium Galv Steel St Steel Galv Steel For aluminium to copper connections add 'P' for plating e.75 7/3.18.90 .75 19/1.25 .90 .80 8.7/4.90 .19/3.75 19/1.78 .18.18.au 2-13 Bolted Connectors & Terminals Type LT .78 .75 19/1.13.75 7/1.75 19/1.18. LTD75-2P.30 5.00 .11.75 19/3. Not recommended for polluted or coastal locations.18.75 19/1.10 .com.18.70 .25 .75 .75 .80 5.75 7/3.25 .90 .30 .7/3.61/3.80 9.30 5.25 .80 5.19/3.75 7/1.10 .25 .19/3.75 19/1.10 .g.90 . No.00 .30 .7/3.75 7/3.30 5.19/3.90 .33.00 .19/3.80 9.10 .30 5.80 16.33.13.19/3.18.75 19/1.78 .75 19/3.50 5.30 8.78 .7/4.00 .18.90 .70 .90 . Stranding Overall Dia.78 .61/3.19/3.61/3.75 .11.30 8.75 .78 .75 7/3.19/3.18.75 7/3.78 .18.

Type V-ET are electro tinned.25 500 20. Cross connections and End-to-end connections. 2 Fig.25 16 20.21 20. Tee connections.80 J B B 37 41 46 49 46 52 59 62 62 62 .21 14.1 7. Typical connections include: Parallel tap. Max.dulmison.9 12. Type Metric Conductor Range VET Run Tap Cat.90 8. Bolted Connectors & Terminals Typical Connections Type V Cat. Hardware: Stainless steel All edges rounded for easy insertion of conductor. No.46 240 14.25 120 28.65 95 8.90 14.au 40 49 56 56 57 70 62 73 78 87 8 8 10 8 10 10 8 10 10 10 J W H Dimensions mm H J W 35 37 46 37 43 52 37 46 52 62 35 5.21 14.25 50 20. Min.21 20.46 35 5. Max.25 35 5. Max.Bolted Connectors & Terminals Easitap .25 20. Max. Min. No.25 20.46 240 14.com. Min. 1 www.65 35 5.D.65 16 12.10 8.80 240 2-14 B Fig.60 16 12.65 95 8. V1B VET1 V2B VET2 V3B VET3 V4B VET4 V5B VET5 V6B VET6 V7B VET7 V8B VET8 V9B VET9 V10B VET10 1 1 1 1 1 2 1 1 2 2 16 50 50 120 120 120 240 240 240 240 W H 35 95 95 240 240 240 500 500 500 500 5.80 50 28.D.9 12.60 50 20. Area mm2 O.80 120 28.25 20.1 7.65 95 8.25 7.Tee Off Connectors Type V Type V-ET An extremely versatile three-piece connector for all combinations of mains and tee off conductors.1 7. Area mm2 O. No.25 28. Materials: Current carrying centre plate and outer planes are high strength copper alloy. Fig.9 12. Min.21 20.80 16 28.1 7.

Easy installation .17.65 8.7.only a single nut to tighten. mm C H1802 H1803 H1804 H1805 H1806A H1806 H1807 H1808 Q2 Q3 Q4 Q5 Q6 Q6 Q7 Q8 10 .15.240 300 .400 19 25 32 32 38 38 44 51 4.7 76 8.16 25 .5.10.68 . No.05 .3 98 12. Pack 25 2-15 .70 10.90 .7 86 10.65 T Dimensions mm H K L T 25 27 34 38 45 45 53 63 M8 M10 M12 M12 M16 M16 M20 M20 41 6 53 5.64 17.5 60 6. mm SQ6 120 .9 76 8.Bolted Connectors & Terminals Kulugs K bolt size Type Q C L H Type Q Material: Brass clamp body & nut Cat. No.15.dulmison.7 Std.21 .21 .25.20.75 15.150 14.35 50 .25 22. Pack 10 10 10 10 1 1 1 1 Bolted Connectors & Terminals For use wherever conductors are terminated. Conductor Range Area mm2 Overall Dia.10 6.185 185 .4 65 7. simple to disconnect. Slotted Kulugs Type SQ Material: Brass clamp body & nut Conductor Range Cat.70 70 .com. reusable.95 120 150 . Old Ref.60 14.75 .12.75 .75 C 37 Dimensions mm H Slot L T 47 M16 73 www.64 . High mechanical strength.70 . Area mm2 Overall Dia.au 12 Std.

Bolted Connectors & Terminals Bolted Connectors & Terminals Notes 2-16 www.dulmison.au .com.

indd 8 6/14/06 2:25:37 PM .19036-dulmison-cat_paths.

Full Tension for Hexagonal Compression Dies in accordance with AS1154 AF L Conductor type – AAC AAC Full Tension Midspan Joints.25 13.5 240 240 280 320 360 360 400 440 480 560 560 640 780 Die 38-110AL 38-140AL 38-140AL 38-180AL 38-220AL 38-220AL 40-285AL 40-285AL 40-345AL 40-400AL 40-400AL 40-445AL 40-475AL .25 7/2.0 22.50 14.0 22. equivalent in strength to the conductor onto which the fitting is applied.50 7/4.50 7/3.5 47. No.00 7/3.0 40.dulmison.75 www.25 16.com.0 44.50 9.75 61/3. Each fitting is manufactured with internal and external tapers.25 33. to eliminate stresses associated with compression. and reduce corona discharge.00 23.0 18. and the appropriate compression die size. the applicable conductor stranding.Compression Joints & Lugs Compression Mid Span Joints .25 29. are manufactured from an Aluminium extrusion.00 19/4. HM603 HM604 HM606 HM608 HM611 HM612 HM615 HM616 HM618 HM620 HM621 HM623 HM624 3-2 AAC Conductor Nom. A/F L Jupiter Leo Libra Mars Mercury Moon Neptune Pluto Saturn Taurus Triton Uranus Venus 7/2.00 11.5 28.au 11.75 37/3.75 7.25 19/3.25 61/3.75 26.5 34.5 40.75 7/4.0 14. Overall Dimensions mm Code Name Stranding Cond.75 19/3. Each fitting is clearly marked with the compression length. Dia.0 14. Compression Joints & Lugs Cat. All design parameters for the items in this section are in accordance with AS1154.75 6.75 37/3.75 21.0 28.25 18.

25 33.75 61/3.75 21. A/F L HM702 HM703 HM704 HM705 HM706 HM707 HM708 HM709 HM710 HM711 HM712 HM713 Diamond Emerald Garnet Jade Jasper Opal Pearl Ruby Rutile Sapphire Spinel Topaz Chlorine Fluorine Helium Hydrogen Iodine Krypton Neon Nitrogen Oxygen Phosphorous Selenium Sulphur 7/2.0 28.5 47.00 23. Cat.com. Dia. Each fitting is manufactured with internal and external tapers.25 13.75 37/3.25 61/3.Compression Joints & Lugs Compression Mid Span Joints .50 7/3.50 9.50 7/4. to eliminate stresses associated with compression. All design parameters for the items in this section are in accordance with AS1154.0 22.25 16.Full Tension for Hexagonal Compression Dies in accordance with AS1154 L AF Conductor type AAAC/6201 & AAAC/1120 AAAC Full Tension Compression Midspan Joints.75 7. AAAC/6201 AAAC/1120 Conductor Nom.00 11.75 www.5 240 280 320 360 360 400 440 480 560 560 640 780 Die 38-140AL 38-140AL 38-180AL 38-220AL 38-220AL 40-285AL 40-300AL 40-345AL 40-400AL 40-400AL 40-445AL 40-475AL 3-3 Compression Joints & Lugs Each fitting is clearly marked with the compression length.0 34. are manufactured from an Aluminium extrusion. . and reduce corona discharge.0 40.5 30. equivalent in strength to the conductor onto which the fitting is applied.75 7/4.0 18.25 29. and the appropriate compression die size.00 7/3. Overall Dimensions mm Code Name Code Name Stranding Cond.00 19/4.0 44.75 37/3. the applicable conductor stranding.0 14.25 18.0 22.75 19/3.50 14.5 40. No.au 14.dulmison.75 26.25 19/3.

50 14.25 31. ACSR Cat.50 9. A/F1 Dia.Full Tension for Hexagonal Compression Dies in accordance with AS1154 L1 AF1 CA CA L2 AF2 *6 Knurl Conductor type – ACSR ACSR Full Tension Compression Midspan Joints.25 14.8 38-68ST14 9.com.75+7/1. No.5 38-95ST 9.00 11.5 47.0 28.5 34.25 54/7/3.0 40-190ST L2 Nom.00 54/7/3.00 24.au Steel Dimensions L1 CA A/F2 Nom.75 6/4. 160 160 160 160 200 240 240 240 240 240 . are manufactured from an Aluminium outer extrusion.0 40-170ST 19. All design parameters for the items in this section are in accordance with AS1154.0 14. the applicable conductor stranding.0 40.5 Aluminium Die 38-140AL 38-140AL 38-180AL 38-220AL 40-285AL 40-345AL 40-400AL 40-400AL 40-445AL 40-475AL www. 7.50 54/7/3.50 3-4 Nom. and an inner steel tubular core. to eliminate stresses associated with compression.5 40.0 44.dulmison.00 6/1/3.50 21.00 30/7/3.0 40-190ST 17.30 17. 400 400 440 480 600 640 680 720 720 760 100 100 120 140 180 180 200 220 220 240 Die 6. Each fitting is manufactured with internal and external tapers. and reduce corona discharge. The two piece design ensures a design strength equivalent to the conductor onto which the fitting is applied.0 22.50 6/1/3.60 30/7/2. Compression Joints & Lugs Each fitting is clearly marked with the compression length.00 29.50 30/7/3.0 18. Overall Cond.0 40-190ST 19.0 40-170ST 19.8 38-68ST14 6.50 27. Code Name Conductor Stranding HM507 HM512 HM516 HM521 HM525 HM530 HM532 HM535 HM536 HM538 Almond Apple Banana Cherry Grape Lemon Lime Mango Orange Olive 6/1/2.0 38-160ST 17. and the appropriate compression die size.Compression Joints & Lugs Compression Mid Span Joints .5 38-95ST 16.

Die 38-110AL 38-140AL 38-140AL 38-180AL 38-220AL 38-220AL 40-285AL 40-285AL 40-345AL 40-400AL 40-400AL 40-445AL 40-475AL 3-5 .25 29.75 61/3. HN603 HN604 HN606 HN608 HN611 HN612 HN615 HN616 HN618 HN620 HN621 HN623 HN624 AAC Conductor Nom.00 11.0 28.50 7/3.5 47.25 18.0 18.5 40.0 22.75 7/4.25 16.au 11.25 13.75 21. Overall Dimensions mm Code Name Stranding Cond.0 14.50 9.Compression Joints & Lugs Compression Mid Span Joints . Cat.50 7/4.0 40.00 7/3.dulmison.00 23.75 37/3.75 37/3.75 7.25 7/2.25 19/3.75 26. Dia.75 6.5 160 180 180 220 240 260 260 260 280 280 300 320 380 Compression Joints & Lugs As these joints are installed at low tension values.5 34.75 www.50 14.5 28. A/F L Jupiter Leo Libra Mars Mercury Moon Neptune Pluto Saturn Taurus Triton Uranus Venus 7/2. one fitting can be used for all cable types of the same size (OD).com. No.25 61/3.0 44.75 19/3.0 14.25 33.Non Tension for Hexagonal compression Dies in accordance with AS1154 L AF Conductor type – AAC Non Tension Compression Mid Span Joints are manufactured from an Aluminium extrusion.00 19/4.0 22.

75 37/3.50 9.50 3-6 7.00 23. Dia.25 29.50 14.5 40.75 37/3.75+7/1.0 14.50 54/7/3.25 33.com.25 61/3.0 28.75 26.00 19/4.50 30/7/3.0 18.00 6/1/3.5 www. Overall Dimensions mm Code Name Code Name Stranding Cond. Die Conductor type .ACSR Cat.75 7.25 18.30 17.25 54/7/3.00 54/7/3.0 44. A/F L HN604 HN606 HN608 HN611 HN612 HN615 HN616 HN618 HN620 HN621 HN623 HN624 Diamond Emerald Garnet Jade Jasper Opal Pearl Ruby Rutile Sapphire Spinel Topaz Chlorine Fluorine Helium Hydrogen Iodine Krypton Neon Nitrogen Oxygen Phosphorous Selenium Sulphur 7/2.50 14.50 7/4.dulmison.25 31.25 19/3.0 40.75 6/4.50 6/1/3.75 21.50 27.00 11.0 22.AAAC/6201 & AAAC/1120 Compression Joints & Lugs Cat.25 16.00 11. Dia.60 30/7/2.5 34.75 7/4.Non Tension for Hexagonal Compression Dies in accordance with AS1154 L AF Conductor type . ACSR Code Name Conductor Stranding HN604 HN606 HN608 HN521 HN634 HN618 HN532 HN631 HN623 HN635 Almond Apple Banana Cherry Grape Lemon Lime Mango Orange Olive 6/1/2.00 7/3.75 19/3.0 14.0 44.75 14.25 13.5 40. AAAC/6201 AAAC/1120 Conductor Nom.5 34.0 22.0 28.00 29. Overall Dimensions mm Cond. No.50 21.50 9.5 180 180 220 240 260 260 260 280 280 300 320 380 Nom.50 7/3. No.00 30/7/3.0 22.0 18.5 47.5 28.Compression Joints & Lugs Compression Mid Span Joints .au 180 180 220 260 260 280 300 320 320 350 38-140AL 38-140AL 38-180AL 38-220AL 40-285AL 40-345AL 40-400AL 40-400AL 40-445AL 40-475AL Die 38-140AL 38-140AL 38-180AL 38-220AL 38-220AL 40-285AL 40-285AL 40-345AL 40-400AL 40-400AL 40-445AL 40-475AL .0 40. A/F L Nom.00 24.5 47.25 14.75 61/3.

as per table on page 3-9 b.Compression Joints & Lugs Compression Jumper Lugs Type HL for AAC. Bend details .number of holes. Compression Joints & Lugs Enquiries and orders should specify the following: a. irrespective of the size of the barrel section. Conductor Code . enabling required palm types to meet Australian Standard &/or customer requirements. diameter and spacing c. Hole details .dulmison.palm angle and orientation d.com. AAAC & ACSR Conductors Manufactured to Australian Standard AS 1154 (with palms to AS 2395) Material: High electrical conductivity grade aluminium alloy with terminal palms produced by forging or welding process.au 3-7 . Preferred standard palm orientations & configurations Offset Palm Centre Palm 300 450 30° Palm bent on edge 45° Palm bent on flat Refer Information Sheet on page 14 www.

Only used in conjunction with the above angled lugs) Straight “C”entre Straight “O”ffset (Only used in conjunction with above “S” palm orientation for straight lugs) 1 x 14mm hole palm 32±3mm wide x 35mm min long x 6mm min thick undrilled palm per type 1 above.au . 2 x 14mm hole 50mm crs palm 40±3mm wide x 105mm min long x 12mm min thick undrilled palm per type 3 above. AAAC & ACSR Conductors Nomenclature for lug part numbers HL624SC1U Hexagonal Lug Conductor Code Palm Configuration Palm Orientation Hole Configuration/Palm Size Character 1) H 2) L The preferred code for use is the AAC over the AAAC or ACSR codes. 3) Conductor Code Compression Joints & Lugs 4) Palm Orientation: S “S”traight 3 4 6 9 30° 45° 60° 90° 5) Palm Configuration: E F C O 6/7) Hole code: 8) Variations: 3-8 1 1U 2 2U 3 3U 4 4U 5 5U 6 6U 7 7U 8 8U 9 9U X XU (Only used in conjunction with the below “C” or “O” palm configuration) (Only used in conjunction with the below “E” or “F” palm configuration) “E”dge Bent “F”lat Bent (Only centre squashed. If the lug is required for an ACSR or AAAC conductor and a suitable AAC design is unavailable. If variations on the standard compression lugs are required.com. 2 x 14mm hole 50mm crs palm 46±1mm wide x 105mm min long x 12mm min thick undrilled palm per type 6 above. only then use the ACSR or AAAC code. please contact Dulmison.Compression Joints & Lugs Compression Jumper Lugs Type HL for AAC. 4 x 18mm hole 60mm crs palm 130±5mm wide x 135mm min long x 20mm min thick undrilled palm per type 8 above. 2 x 18mm hole 60mm crs palm 56±1mm wide x 135mm min long x 20mm min thick undrilled palm per type 9 above. www. Non standard palm or hole configuration undrilled palm per type X above. 2 x 14mm hole 50mm crs palm 50±5mm wide x 105mm min long x 12mm min thick undrilled palm per type 4 above. 2 x 18mm hole 60mm crs palm 66±1mm wide x 135mm min long x 20mm min thick undrilled palm per type 7 above. 4 x 14mm hole 50mm crs palm 100±5mm wide x 105mm min long x 12mm min thick undrilled palm per type 5 above. 1 x 14mm hole palm 40±3mm wide x 45mm min long x 6mm min thick undrilled palm per type 2 above.dulmison.

0 60 2 x M10 Boron Leo 604 Diamond 7/2.75 26.75 30.50 40.50 7.75 Cherry 6/4.dulmison.25 28.00 14.00 6/1/3.50 Almond 6/1/2. 38-110AL 38-140AL 38-140AL 38-180AL 38-220AL 38-220AL 40-285AL 40-285AL 40-285AL 40-300AL 40-300AL 40-345AL 40-400AL 40-400AL 40-400AL 40-400AL 40-445AL 40-475AL 40-475AL 3-9 Compression Joints & Lugs Cond.0 70 2 x M10 Fluorine Mars 608 Garnet 7/3.50 47.75+19/2.00 Lemon 30/7/3.60 14.com.0 100 2 x M12 Oxygen 532 Lime 30/7/3.75 11.0 80 2 x M12 Hydrogen Moon 612 Jasper 7/4.Compression Joints & Lugs Compression Jumper Lugs Type HL for AAC.50 24.0 100 2 x M12 Triton 621 Sapphire 37/3.50 14.25 33.5 120 4 x M12 Sulphur .0 80 2 x M10 Helium Mercury 611 Jade 7/4.00 Apple 9.50 28.5 110 4 x M12 Venus 624 Topaz 61/3.75+7/1.5 110 4 x M12 Selenium 538 Olive 54/7/3.50 17.00 21.0 60 2 x M10 Chlorine Libra 605 Emerald 7/3.75 11.25 29.75 Banana 6/1/3.5 90 2 x M12 Nitrogen Taurus 620 Rutile 19/4.0 100 4 x M12 Uranus 623 Spinel 61/3.80 47.0 Saturn 618 Ruby 37/3.75 23.au Die Cat.50 22.75 Paw Paw 54/3.0 80 2 x M12 Iodine Neptune 615 Opal 19/3.00 27.00 34.25 Orange 54/7/3.25 6. mm A/F CA Std Bolt Jupiter 603 Amethyst 7/2.5 85 2 x M12 Pluto 28.30 22.25 18.5 616 Pearl 19/3.0 90 2 x M12 Neon 30. AAAC & ACSR Conductors www.00 40.75 18. AAC & AAAC Conductor ACSR Conductor Conductor Dimensions mm Code Conductors Stranding Conductors Stranding Dia.25 16.25 40.30 44. No.50 31.75 40.50 13.5 80 2 x M12 Krypton 525 Grape 30/7/2.0 100 4 x M12 Phosphorus 535 Mango 54/7/3.

8 34.10 10 .3 7. B C F H Hex Die Cat. Cat.1 38. Of Crimps 1 1 1 1 1 1 1 1 2 1 38-173AL 40-172AL 38-220AL 40-220AL 38-284AL 40-283AL Terminal Lugs .19.5 13 .0 27.9 41.8 131. No.Type SL • Extruded aluminium tube • Pre-filled with jointing compound • Designed for compression by hexagonal or indent type tools.14.13.1 101.1 38.9 7.5 14 . 22 5 32 10.1 38.0 90.0 7.4 9.9 38.5 9.6 104.5 125.forged H B F C A All lugs are partly filled with oxide inhibitor and sealed with a plastic plug. Conductor Size mm2 Stud Size Dimensions mm A 10 H15114 25 65 10 H15119 35 10 H15124 50 73 10 H15129 70 10 H15134 95 80 10 H15138 120 10 H15142 150 90 12 H15147 185 12 H15153 240 115 12 H15159 300 NOTE: Blank palms are also available.dulmison. No.1 38.16 16.5 .5 38-90AL 26 8 32 14 38-132AL 30 10 32 15 36 11 30 18 46 12 41 25 No.Compression Joints & Lugs Aluminium Compression Lug One hole palm .6 31.9 34.0 92. Stud Size A B C D SL36 SL44 SL50 SL58 SL61 SL68 SL80 6-8 8 . Conductor Range O.D.au D A B C .2 27.12 12 . Compression Joints & Lugs Cat. No.9 8.com.1 3-10 Dimensions mm www.4 22.5 M10 M10 M12 M12 M12 M12 M12 81.1 38.1 38.4 9.

3-11 . Barrel partly filled with oxide inhibitor and sealed with a plastic plug.com.Compression Joints & Lugs Aluminium Compression Lug Two hole palm F B H J C A Cat. No. No. 122 122 118 159 159 32 32 37 38 38 9 9 10 11 11 43 43 33 69 69 14 14 15 16 16 31 32 32 32 32 38-173AL 38-173AL 38-220AL 38-284AL 40-283AL www.dulmison. AHC095M2 AHC120M2 AHC150M2 AHC240M2 AHC300M2 Conductor Size Stud mm2 Size 95 120 150 240 300 M10 M10 M10 M10 M10 Dimensions mm A B C F H J Hex Die Cat.au Compression Joints & Lugs Die cast in high electrical conductivity grade aluminium.

5 14 13. Hex Die Cat. No. and compacted round conductors. The lug design offers many advantages. pits or compact switchgear. With conventional sector lugs.Compression Joints & Lugs 4 Core Sector Aluminium Compression Lug Type AHCS Compression Joints & Lugs The Dulmison 4 core sector lug is for use on stranded and solid sector cables. 35 38 38 32 38 34 93 105 121 13. and eliminates the need for pre-rounding of stranded sectors.dulmison. No. The lugs are compressed onto the cables using standard hexagonal dies ensuring that the barrel of the lug and the cable sector are properly formed together. Conductor Size mm2 AHCS1212 AHCS1812 AHCS240 120 185 240 Dimensions mm A B D Hole Dia. The lug features a unique square shape inside the barrel to accommodate solid sector shapes. especially when working in confined spaces such as URD turrets. Dulmison 4 core sector lugs allow 90° sector shaped cable to be inserted in any of the four possible orientations. Comprehensive tests have been performed to ensure that optimum electrical contact and mechanical properties have been achieved.au . a twist of up to 180° may be required and this is often difficult to achieve in a confined space.5 38-200AL 38-250AL 38-284AL www. The assembly then requires a twist of no more than 45° for proper alignment.com. Before compression After compression A B D 3-12 Cat.

30 22 38-220AL 22.20 25 38-173AL 17.20 50 12 Tonne #38A 60 Tonne #40B Compression Joints & Lugs Cable Size mm2 Other tools are available please refer Dulmison or Utilux catalogue.00 18 40-285AL 28. Crimp Dimensions Hydraulic Tool A/F W Cat. No.au 3-13 .Compression Joints & Lugs Hexagonal Compression Dies For Aluminium Crimp Lugs.00 50 40-432A 43. No.dulmison. Sleeves & Bi-metal Lugs 25 35 50 70 95 120 150 185 240 300 400 500 630 Die Cat.40 18 40-390AL 39. 38-90AL 9. www.com.00 25 38-132AL 13.

............................................ Palm Style (Palm angle for offset = 0o) Centre (C) Offset (O) Palm Type and Angle Compression Joints & Lugs 0o 30o 45o 60o 90o Edge (E) Flat (F) No.. Fax/email:. Jumper Terminals (Clearly circle or mark as appropriate) Phone No:........ fill in the relevant details & forward to the Dulmison sales office in your region........... Quantity Required Company:...com....... of Holes A B A Spacing of Holes: A = B= Diameter of Holes (to suit bolt diameter) Z X Y Palm Dimensions (if not standard to AS2395): X = 3-14 www.............au Y= Z= ....................................dulmison..........Compression Joints & Lugs Order/Inquiry Information Sheet All to be supplied to AS1154 and AS2395 standard dimensions unless specified otherwise Conductor Stranding Conductor Code Name Please copy this sheet............................. Conductor Diameter Contact Name:.............

indd 9 6/14/06 2:25:38 PM .19036-dulmison-cat_paths.

dulmison. Diameter 13mm 15mm 19mm DHT15 DHTU22 DHTU25 DHT19 DHTU22 DHTU25 Hand Driving Head Average Driving Hard Driving DHT15 DHTU22 DHTU25 DHT15 Earthing Rods & Accessories Earthrods Length mm Cat No.com.Earthing Rods & Accessories Extendable Earth Rods Taperlock Coupled Type CTE Copper Clad (Sheathed) Type CTE earth rods are among the simplest to use. They have identical taper ends and are joined by a one-piece tapered coupling which locks upon driving. These rods may be driven by hand or machine.au . CCT13 CCT15 CCT19 CCT13 Driving Point Average Driving Hard Driving DPT13 SDP13T DPT15 SDP15T DPT19 DPT13 SDP13T 4-2 www. Pack Qty Cat No. Pack Qty 1200 1440 1800 2000 2400 3000 CTE1312 CTE1314 CTE1318 CTE1324 CTE1330 10 10 5 5 5 CTE1512 CTE1514 CTE1518 CTE1524 CTE1530 10 5 5 5 5 CTE1920 - 5 - CTE1314 Tapered end Coupling Cat No. Pack Qty Cat No.

com. Diameter 13mm 14mm Hand Driving Head Average Driving Hard Driving DHT15 DHT15 DHTU22 DHTU25 DHT15 DHTU22 DHTU25 STE Tapered end Length mm Cat No.Earthing Rods & Accessories Extendable Earth Rods Taperlock Coupled Type STE Stainless Steel Clad (Sheathed) Type STE earth rods are among the simplest to use.dulmison.au 4-3 . Pack Qty Cat No. Pack Qty 1200 1440 1800 2400 3000 STE1312 STE1314 STE1318 STE1324 STE1330 10 10 5 5 5 STE1412 STE1415 STE1418 STE1424 STE1430 10 5 5 5 5 Earthing Rods & Accessories Earthrods Coupling Cat No. SCT13 SCT13 SCT15 DPT12 SDP12T DPT15 SDP15T Driving Point Average Driving Hard Driving DPT12 SDP12T www. These rods may be driven by hand or machine. They have identical taper ends and are joined by a one-piece tapered coupling which locks upon driving.

Pack Qty Cat No. CCA13 CCA15 CCA13 DP13 SDP13 DP15 SDP15 DP13 Driving Point Average Driving Hard Driving SDP13 4-4 www. Diameter 13mm 15mm Hand Driving Head Average Driving DH15 DH15 DH15 Earthing Rods & Accessories Earthrods Length mm Cat No.Earthing Rods & Accessories Extendable Deep Driving Rods Flush Jointed Series Type CCE .dulmison. They may be either hand or machine driven.com. Pack Qty 1200 1440 1800 2400 3000 CCE1312 CCE1314 CCE1318 CCE1324 CCE1330 10 10 5 5 5 CCE1512 CCE1514 CCE1518 CCE1524 CCE1530 10 5 5 5 5 CCE1314 Swaged end Coupling Cat No.au .Copper Clad (Sheathed) These deep driving flush-jointed electrodes have identical swaged ends to take driving points and coupling pins.

Type SDE (Telstra) Stainless Steel Clad (Sheathed) Telstra designed and approved earth rod featuring corrosion resistant stainless steel clad rods. extendable in 1440mm lengths.au 4-5 . Diameter 14mm Hand Driving Head DH14 SDE Machined end DH14 Earthing Rods & Accessories Average Driving Earthrods Length mm Cat No.dulmison.Earthing Rods & Accessories Extendable Earthing Rods Expansion Jointed . Pack Qty 1200 1440 SDE1412K SDE1414L 10 10 Coupling Cat No.com. C14L Driving Point C14L Average Driving Hard Driving DP14 SDP14D DP14 SDP14D www. The coupling system comprises of a stainless steel sleeve and hardened steel pin having a raised convolution at the midpoint. A secure and non-detachable joint is achieved by means of the pins convolute expanding and deforming the ends of the rod into the coupling sleeve as the rods are driven together.

com.Earthing Rods & Accessories Earth Rod Driving Accessories Couplings. Driving Points.dulmison.au MDP10M . Tools Machine Driving Heads Kango 900/950 For Tapered End Extendable Rods CTE STE MDH15K For Flush Jointed Extendable Rods CCE Series Copper MDH15KF MDH15K Earthing Rods & Accessories MDH15KF Machine Driving Pin For use with above machine driving tools --- MDP10M 4-6 www.

Domestic Rod Pack. Each rod incorporates an integral driving point.com. The flat tip was developed for penetrating all types of soil.25mm2 www. CNE1314D consists of : CNE1314 EC13D Domestic earth rod Earth clip Earthing Rods & Accessories 10 pcs/pack 10 pcs/pack Domestic Rod Earth Clip EC13D Suitable for cables in the range 4 . machined (not ground) to preserve the strength and rigidity of cold-drawn steel.au 4-7 .dulmison.Earthing Rods & Accessories Non-extendable Earth Rods (Domestic) Copper Clad (Sheathed) Dulmison manufacture a broad range of non-extendable earth rods.

two & three conductors.Copper Clad (Sheathed) Driving head incorporated onto rod Recommended Clamps: Earthing Rods & Accessories Clamp Types EP.Heavy Duty Series (Industrial) Type LGR . ET.com.dulmison. Pack Qty. Length mm 1800 2000 2400 3000 3600 4500 4-8 LGR 19mm Rods Cat No. either in parallel or right angle mode.Earthing Rods & Accessories Non-Extendable Earth Rods . LGR1918 5 LGR1920 3 LGR1924 3 LGR1930 3 LGR1936 3 LGR1945 3 www.au . GB and FSC provide a copper to copper connection. accommodating single.

8M. Remove protruding portion of rod above cap and finish flush.Earthing Rods & Accessories Airport Earthing Terminal for Static Electricity Earthing Type AET Catalogue No. Type AET electrodes provide for the earthing of airport tarmac areas where any generation of static electricity could be hazardous e. heavy bronze cap. Catalogue No.g. Also available flush fitted.au 4-9 . and positive earthing connection by means of earth lead connector clips. The heavy duty capping has a ribbed design affording a fast.dulmison. AET1918 Standard length 1. other lengths made to special order. aircraft refuelling.com. servicing and cargo loading areas. AET1918F AET1918 www. AET1918F Earthing Rods & Accessories Material: Solid steel core overlaid with copper cladding. Installation procedure: Drive electrode into ground to required depth.

dulmison. Bonding Cable 3 sec current rating Lug Dia. C70 70mm2 10kA 10mm M10 20mm 3m Earthing Rods & Accessories Please enquire for other sizes. 4-10 www. Terminal Thread Thread Depth Cable Length Cat No. stable and low resistance path to earth.com.au .Earthing Rods & Accessories Earthing Bond for Commercial Earthing Installations Type C70 The earthing bond system provides an earth connection welded to the steel reinforcement. thus offering a virtually indestructible.

cover a wide variety of applications.dulmison.4 11 15 16.40 50 . Box Qty CEC070 50 CEC095 50 8.5 Conductor Combination mm2 70 50 70 70 70 95 - 35 50 50 70 95 95 25 .70 95 .covers wide variety of single or multi-earthing applications including grid systems • Two profiles .120mm2 or Earth rods 13 .15mm dia Cat No. Refer to table for specific catalogue numbers.com.‘6’ and ‘C’ .150 Die Set DU1315 Profile ‘6’ Earthing Rods & Accessories Tap Off Conductor Dia. Cross mm Section mm2 Box Qty Die Set DUOT DU1315 Profile ‘C’ Crimp conductors side by side Typical uses of Profile ‘6’ www. Cat No. high conductivity connection • Shake-proof.Earthing Rods & Accessories Heavy Duty Earthing Connector Type CEC Compress-on copper connections for copper earth rods & grid systems • High strength.au 4-11 .120 120 . permanent and corrosion resistant • High fault current capacity • Versatile . Open Section CEC15035 CEC15070 CEC15120 CEC15150 40 40 50 50 Conductors 50 .

Conductor Range Dia. Material: High copper content alloy castings with stainless steel U bolt.14.14.dulmison.10 .21 Diameter of Electrode mm 13 13 13 12 - 19 19 19 15 Earthing Rods & Accessories Cat No.75 . 4-12 www. as illustrated.120 8.185 15.Earthing Rods & Accessories Earth Rod Clamps Types GB & EL This clamp is designed for either parallel or right angle connections.7.90 . mm mm2 GB1 GB2 GB3 EL21090 16 . spring washers and nuts.35 5.com.65 50 .17.64 35 .21 150 .au .120 7.65 .

7. Fig.21 5.14. 1 Cat No.14. mm Fig.35 16 . 2 Fig.120 5.35 50 .120 16 .21 5.7.65 8.dulmison.21 8.10 . Hardware . of O.120 50 .35 50 . No.120 16 .10 .90 .7. Ground Dia. Fig. 4 Multiple Conductor Installations Conductor Range No. 3 Earthing Rods & Accessories Materials: Body .90 .D.com.10 .stainless steel. Conductors mm2 Rod mm 14-16 17-19 17-19 17-19 17-19 17-19 17-19 16 .10 .14.90 .65 8.high copper content alloy casting.Earthing Rods & Accessories Earth Rod Clamps Types EP & ET for multi-conductor earthing For two earth conductors parallel to rod.14.21 Type ET www.au 1 1 2 2 3 3 4 1 1 2 2 2 2 3 Type EP3 4-13 . EPO1 EP1 EP3 EP4 ET1 ET2 ET4 Type EP Fig. or two or three earth conductors at right angles to rod.65 5.

4 For dimensions. 4-14 www. Hardware: Comprising U-bolts. 2 Fig. 3 A B Fig. B B A A C Earthing Rods & Accessories C Fig.com.au . Materials: Clamp body .Earthing Rods & Accessories Earth Rod Clamps Type GP for connecting up to 3 conductors to galvanised pipe This clamp makes all connections parallel to the pipe.stainless steel.high copper content alloy. 1 A B C C Fig. refer to table on next page.dulmison. washers and nuts .

00 Conductor Range mm2 16 .Earthing Rods & Accessories Earth Rod Clamps Type GP for connecting up to 3 conductors to galvanised pipe GP01 GP1 GP3 GP5 GP7 GP9 GP11 GP13 GP15 GP19 GP21 GP23 GP02 GP2 GP4 GP6 GP8 GP10 GP12 GP14 GP16 GP20 GP22 GP24 BS Pipe Series OD of Nom.com.00 34 25.dulmison.120 8.00 60 51.00 34 25.21 No.65 50 .35 Dia. Earthing Rods & Accessories Cat No.90 .14.40 43 32. Fig.00 48 38.00 60 51.10 . M10 M12 M10 M12 4-15 .00 26 19. of No.au 1 1 2 3 1 2 3 1 2 1 2 3 1 1 2 3 1 2 3 1 2 1 2 3 A B C 57 65 76 95 73 81 103 80 80 100 100 100 57 65 76 95 73 81 103 80 80 100 100 100 32 32 32 38 32 32 38 32 32 32 32 38 32 32 32 38 32 32 38 32 38 32 32 38 71 86 86 86 95 95 95 102 102 124 124 124 71 86 86 86 95 95 95 102 102 124 124 124 U-bolt Dia.7. mm 5. Pipe Bore 26 19. Cons 1 1 2 3 1 2 3 1 2 1 2 4 1 1 2 3 1 2 3 1 2 1 2 4 www.40 43 32.00 48 38.

10mm U-bolt Cat No. B H D W Cat No.25 www. Needs only one spanner as head of bolt has square shank to prevent turning.au Dimensions mm W B H D 39 50 27 37 27 37 M10 M12 .dulmison. Material: Cast copper alloy body accommodates range of cable sizes.70 70 .Earthing Rods & Accessories Earth Rod Clamps Type FSC for earth to flat bar For connecting copper earthing strip at right angles or parallel to the earthing electrode.com. stainless steel bolt. Standard bolt grips 6mm bar.135 5. nut and spring washer.70 .70 10. GF42 GF58 4-16 Conductor Range Dia.19 Max. 10mm 29mm Earthing Rods & Accessories 32mm 54mm Type GF for conductor to flat bar For clamping earth cable to flat metal. mm FSC4 FSC5 FSC6 13 .15. stainless steel U-bolt. mm mm2 16 . Material: High strength copper alloy casting.16 17 .10 . nuts and spring washers. Earth Rod Dia.10.14 15 .

21 5.120 4.65 5. Rod Dia. mm 10 .7.10 .Parallel Simple and robust.14.dulmison. Material: Bodies are made from a high copper content alloy casting. Cat No. GRC5 CLAMP210 EP1 13 .15 17 .15 13 .35 16 .14.19 Conductor Size CSA mm2 Dia.120 16 .05 .au 4-17 .Earthing Rods & Accessories Earth Rod Clamps Single Conductor .21 Earthing Rods & Accessories Type GRC5 CLAMP210 Type EP1 www.10 . these pinch and U-Bolt type clamps have a vee groove embodied in the casting to accommodate the earthing cable.com.

non-corrosive.au . Installation: Apply as a dry mix or pourable slurry. Packaging: 20kg non-tear. Type ERB1 4-18 Type ERB3 www.0176m3 (roughly 57 bags to the cubic metre). high conductivity providing long term low ground resistance. Slurry will yield a volume of approximately 0.Earthing Rods & Accessories Earthing Enhancement Compounds Cat No.030m3 when mixed with 20 to 25 litres of water (roughly 33 bags to the cubic metre) Connection Boxes Boxes ERB1 and ERB3 feature hinged inspection lids & cable entry holes on the sides. High expansion.com. Gypsum Conforms to AS2239 Features: Stable. Sodium Sulphate N/A EARTH5050 Bentonite. Non-toxic. Gypsum. low shrink characteristics. Composition Standard EARTHFIL Bentonite. Sodium Sulphate Conforms to AS2239 EARTHRITE Bentonite. plastic lined bags. Earthing Rods & Accessories Dry mix will yield a volume of approximately 0. Gypsum.dulmison. Both boxes provide ample space for conductors and clamps.

Conductor Range Dia. Earth Mat and Installation Kit Cat No.Earthing Rods & Accessories Pole Earthing Terminal Type CPET The pole earthing conductor is held by two half-clamps which directly attach to the pole as illustrated.75 .19/1.com.00 8.00 M10 M12 35 35 Earthing Rods & Accessories Cat No.25 .8.75 CPETM24 19/1. Bolt Bolt Length Stranding Overall Dia.75 .75 .au 4-19 .10.dulmison.75 8. & Washer mm CPETM6 7/2. Materials: Cast brass with stainless steel hardware. Description EARTHMAT Material: Galvanised steel Size: 1500 x 900mm Mesh: 76 x 50mm KITY Switching Kit to EARTHMAT www.19/2.

Earthing Rods & Accessories Earthing Rods & Accessories Notes 4-20 www.com.au .dulmison.

19036-dulmison-cat_paths.indd 10 6/14/06 2:25:38 PM .

9 the suspension HSU1540 2030 1168 housing unit or other 47 10.7 FORL124L HSU1875 2230 1422 54 12. Earthing 64 17. HSU rods and reinforcing rods provide protection against bending stress.6 FORL151L HSU2210 2440 1650 59 15.8 FORL225L 5-2 www.6 20.0 FORL144L HSU2150 2400 1626 59 15.8 13.0 FORL186L HSU2555 2670 2032 Refer page 5-4 for 68 19.Fibre Optic Optical Ground Wire (OPGW) cables OPGW Suspension Assemblies Same lay as OPGW outer stranding Optical Fibre Cable H Reinforcing rods opposite lay to OPGW outer stranding S L Application Fibre Optic Heliformed® suspension assemblies designed for use with OPGW cable.8 FORL201L ** Standard designs are HSU2730 2790 2082 available for either Left 68 20.1 15.9 FORL166L may be ordered with the HSU2375 2520 1676 suspension assembly for 64 17.1 19. They reduce static compressive stresses at the support point and cushion the OPGW cable against the dynamic stress of aeolian vibration.3 FORL119L HSU1755 2190 1372 54 12. L H S forces imparted by FORL093L HSU1430 2000 1118 47 9.9 12.7 16. 54 11.2 FORL128L HSU1910 2260 1524 59 13.0 FORL196L HSU2700 2760 2082 68 20. 68 19.6 19.3 9.2 FORL209L HSU2770 2840 2082 Hand Lay or Right Hand 68 21. The reinforcing rods are incorporated in this assembly to ensure the optical fibres within the OPGW cable are not OPGW Range Reinforcing HSU Suspension Dimensions mm subject to crushing From To Rod Cat No*.au .4 17.3 21.1 20.6 FORL133L HSU1955 2310 1524 59 13.com. Assembly Cat No*.3 FORL170L HSU2385 2560 1702 tower earthing.5 FORL163L HSU2305 2490 1676 clamp and earth lead 64 16. The cable is progressively stiffened up to the suspension point by the double rod sets and protected by the elastomer inserts.0 22.3 16.0 17.1 FORL105L HSU1640 2140 1372 applied to the cable.4 FORL220L 9.5 FORL180L HSU2505 2630 1753 recommended.3 13.4 12.8 FORL112L HSU1750 2170 1372 54 11.2 11.9 21.9 FORL213L HSU2840 2870 2082 Lay OPGW cable from 68 22.6 16.7 14. The combination of elastomer inserts.4 15.2 FORL157L HSU2270 2460 1650 * A parallel groove 59 16.8mm diameter. 64 18.5 FORL191L HSU2625 2700 2082 earth lead assemblies.3 FORL137L HSU2020 2350 1549 59 14.9 FORL174L HSU2450 2600 1727 through the fitting is not 64 18.5 22.4 FORL100L HSU1625 2080 1270 bolted fittings when 47 10.3mm diameter up to HSU2890 2900 2082 22.0 18.dulmison.0 10. 68 22.5 11.

5 FORL163L16.5 430 FODL105L2080 1510 11.9 FORL174L17.0 FORL196L19.5 FORL180L18.9 9.8 1710 20.8 515 FODL133L2260 1560 13. 690 FODL186L2630 1690 19.6 FORL151L15.1 earth lead assemblies.8mm diameter.3 FORL170L17.4 581 FODL151L2400 1610 15.6 FORL133L13. angle and joint tower positions.0 tension assembly for tower earthing. section.dulmison.5 FORL191LRefer page 5-4 for 19. The tension assembly consists of a reinforcing rod set.6 709 FODL191L2670 1690 19. www. 722 FODL196L2700 1690 20.3 FORL137L13.0 FORL186L18. L S X thimble.9 FORL166L16. They will hold up to the OPGW UTS (in accordance with AS1154) and maintain optical integrity over the operating load range. a helical wire OPGW Range Reinforcing Deadend Grip Dimensions mm deadend and a clevis From To Rod Cat No*.3 538 FODL137L2310 1590 14.4 FORL220L22.2 FORL209L20.2 FORL128L12.8 FORL225L22.9 FORL112L11.3 Lay OPGW cable from FODL220L2870 1740 802 22.7 1560 12.6 may be ordered with the 638 FODL170L2520 1640 17.6 750 FORL201LFODL201L2760 20.0 9.5 22.0 FORL144L14.4 FORL100L10.3 clamp and earth lead 624 FODL166L2490 1640 16.9 available for either Left Hand Lay or Right Hand FODL213L2840 1740 788 21.4 the clevis thimble. The OPGW is 380 FORL093LFODL093L2000 1470 9.4 through the ODE fitting 675 FODL180L2600 1660 18.2 and transferred to the 473 FODL120L2170 1540 12.0 is not recommended.3 FORL120L12.3mm diameter up to FODL225L2900 1760 817 22. 501 FODL128L2230 1560 13.1 FORL105Ltaken by the deadend 459 FODL112L2140 1540 11.0 the mechanical load is 10.au 5-3 Fibre Optic Application .9 FORL213L21.0 tower hardware by 482 FORL124LFODL124L2190 12.7 * A parallel groove 610 FODL163L2460 1640 16.com. Earthing 657 FODL174L2560 1660 17.Fibre Optic Optical Ground Wire (OPGW) cables OPGW Tension Assemblies 50 S X Same lay as OPGW outer stranding Reinforcing rods opposite lay to OPGW outer stranding L Optical Fibre Cable Clevis Thimble type CAC120A Heliformed® deadends designed for use with OPGW cable at termination.3 protected by the reinforcing rods and 395 FODL100L2030 1500 10. Cat No*.1 600 FODL157L2440 1610 16.7 557 FODL144L2350 1590 15.1 ** Standard designs are FODL209L2790 1710 765 21.2 FORL157L15.

au Above 19 OPGW TCDA1937 TCDA1937 TCDA1937 TCDA1937 LTX126-3 LTX126-3 LTX126-3 LTX126-3 LTX126-3 TCDA1937 . 1 Provides a direct electrical bonding connection between the OPGW cable and the attachment structure (tower or pole) for connection to the earthing system. 2 Fig.Fibre Optic Optical Ground Wire (OPGW) cables Earth Lead Assemblies Type ELA Fig.2 OPGW 19 OPGW LTD75-2 LTD75-2 LTD75-2 LTD75-2 LTD75-2 LTX126-3 LTX126-3 LTX126-3 LTX126-3 LTX126-3 TCDA0619 TCDA0619 TCDA0619 TCDA0619 LTX126-3 LTX126-3 LTX126-3 LTX126-3 LTX126-3 LTX126-3 www.2 OPGW 13. Fig No. Fibre Optic ELA37207 ELA37210 ELA37215 ELA37220 ELA37225 ELA11607M12D ELA11610M12D ELA11615M12D ELA11620M12D ELA15710 ELA15715 ELA15720 ELA15725 ELA15730 1 2 1 LTD75-2 5-4 750 1000 1500 2000 2500 750 1000 1500 2000 1000 1500 2000 2500 3000 Structure Hardware Nut/Bolts/ Assembly M12 M12 M12 M12 M12 M12 M12 M12 M12 M16 M16 M16 M16 M16 x x x x x x x x x x x x x x 55 55 55 55 55 60 60 60 60 60 60 60 60 60 Parallel Groove Clamp Bolted Tee Clamp Up to Above Up to 13.com.dulmison. L mm Cat No.

www. Please consult our sales staff for further information.Fibre Optic Optical Ground Wire (OPGW) cables Typical Tension and Suspension Assemblies Earth lead assembly lead length to suit Bow shackle Tongue eye link Single plate link As specified (if required) As specified (if required) Tension Assembly Earth lead assembly lead length to suit As specified (if required) As specified (if required) Suspension Assembly Typical OPGW Suspension assembly complete with Dogbone© vibration dampers.com. Various fittings such as those shown above can be used to attach the tension or suspension assembly to the structure.dulmison.au 5-5 . Heliformed® Spiral Vibration Dampers are also available in lieu of Dogbone© vibration dampers. Fibre Optic Similar tension and suspension assemblies and accessories can be supplied for All Dielectric Self Supporting (ADSS) cable.

Fibre Optic Optical Ground Wire (OPGW) cables Fibre Optic Downlead Clamp General Recommendations Fibre optic downlead clamps are designed to attach fibre cables to structures without causing undue stress to the optical fibres.7 19.7 24. Lag or machine bolts are not included.6 Cat No.com. Diameter Range mm 11.dulmison.0 21.2 - 14.9 14.1 26.3 16. FODLC FODLC FODLC FODLC FODLC FODLC 1190 1430 1670 1910 2160 2410 Cat No. PBC PBC PBC PBC PBC PBC TFODLCU TFODLCU TFODLCU TFODLCU TFODLCU TFODLCU 1190 1430 1670 1910 2160 2410 Down Lead Clamps FODLC Fibre Optic FODLCX TFODLC TFODLCU FODLC__PBC OPGW/ADSS down lead clamps for timber/concrete poles 5-6 www. The base can be installed to either a curved pole surface or flat surfaces.6 19. FODLC FODLC FODLC FODLC FODLC FODLC 1190 1430 1670 1910 2160 2410 Cat No. 1190 1430 1670 1910 2160 2410 FODLC FODLC FODLC FODLC FODLC FODLC X X X X X X 1190 1430 1670 1910 2160 2410 Cat No. Mounting hardware is only included when the Tower Attachment or Banding option is selected. TFODLC TFODLC TFODLC TFODLC TFODLC TFODLC Cat No.1 21.6 24. the clamp base and keeper. Each clamp contains two grooves which accommodates a specific range of cable diameters. The downlead clamp consists of two parts.au .2 16.

it can be attached to high voltage towers.au 5-7 Fibre Optic It permits the termination and sealing of: OPGW (Optical Grounding Wire) cables ADSS (All Dielectric Self Support) or conventional buried fibre optic cables . poles.dulmison. www.Fibre Optic Optical Ground Wire (OPGW) cables Single-Ended Closure System Type FOSC-OPGW The FOSC-OPGW is a single-ended closure system specially developed for use on the optical grounding wires of overhead electrical power lines. The FOSC-OPGW closure system has the following functions and features: Single-ended design with valve Cable seals are manufactured from heat-shrinkable material Internal storage utilises FOSC splice trays which are hinged for access to any splice without disturbing other trays A galvanised steel mounting frame holds the thermoplastic dome and base and the OPGW cable clamps A pole mounting kit is included which allows the closure to be mounted on a traverse strut of a high voltage tower without the need to drill holes in the metal construction A stainless steel shot-gun protection enclosure is optionally available.com. The closure is suitable for use above ground. walls or other support structures. One model can be used to track and spur joint applications.

.......................................................................................... Earth Lead Assemblies: ............................................................. Vibration dampers: ....................................................................................................... Conductor No of Fibres ...................................................... Please specify cable/conductor manufacturers technical specification if available: ...........................................................................................................com.......................................................................................................................................................... Fax/email:................................ 5-8 www........................................................................................................................................................... Please copy this sheet....................... .......................................................................................................................................................................................................................................................................................... Conductor Diameter mm ................................................................................................. ......... Conductor Mass kg ............. Company:............................................................... ...............................................................Fibre Optic Optical Ground Wire (OPGW) cables Order/Inquiry Information Sheet All to be supplied to AS1154 standard dimensions unless specified otherwise Conductor Stranding ....................................................... fill in the relevant details & forward to the Dulmison sales office in your region.................................. Dogbone© Type .. ........................................................... Conductor Lay (if known) RHL Contact Name:....................................................................................................... Fibre Optic Please provide quantity requirements: Tension Assemblies: ...................................................................................................................................au .................... Conductor UTS kN ............. Conductor Span Length From (min) to (max) ........................................................... ...... Please nominate preferred attachment fittings (refer Fibre Optic chapter) ......................................................................................................... Down Lead Clamps: ................................................................................................................................................................ Jointing Closure: .......................................... Please provide pole/tower details for attachment purposes: .......................................................................................................... Spiral Type ......................................................... Suspension Assemblies: .................................................................................................. LHL Phone No:.............................................................................................................dulmison........................................................................................................................................... ...............................................................................................................................................................................................

indd 11 6/14/06 2:25:39 PM .19036-dulmison-cat_paths.

No.Flexible Connectors Type FL_A . 2 Designed for flexible end to end connections between rectangular busbars or connections between busbars and terminal palms. 1 Fig. Connectors consist of high conductivity aluminium laminates pre-formed to allow movement during expansion of the busbar system.au 10 12 10 12 16 600 800 800 1200 2000 .com. Laminated connectors of other sizes and forms can be made to customers’ specifications. 6-2 www. Approx. Fig. No. DC Rating Thickness Amp Note: Other lengths and drillings to customer specifications are available. The ends of the laminates are welded to solid aluminium terminals. Dimensions in Millimetres Cat. A C D E W L FL2A 600 FL3A 800 FL4A 800 FL4A 1200 FL4A 1600 2 1 1 1 1 40 50 50 50 19 19 25 25 25 40 40 50 50 50 M12 M12 M12 M12 M12 51 76 102 102 102 300 360 400 400 400 Approx. Table based on 400C ambient plus 300C maximum temperature rise.Aluminium L C D W A Bolt Size E D C Bolt Size E Flexible Connectors Fig.dulmison.

Flexible Connectors Type FL_C . Approx. Laminated connectors of other sizes and forms can be made to customers’ specifications.au 6-3 Flexible Connectors Fig. No. 1 . No. www. Fig. Dimensions in Millimetres Cat.Copper L C D W A Bolt Size E D C Bolt Size E Fig. Connectors consist of a series of high conductivity copper laminates pre-formed to allow movement during expansion of the busbar system. A C D E W L FL2C 600 FL2C 800 FL2C 1200 FL3C 800 FL3C 1200 FL3C 1800 FL4C 800 FL4C 1200 FL4C 1800 FL4C 2400 2 2 2 1 1 1 1 1 1 1 40 40 40 50 50 50 50 19 19 19 19 19 19 25 25 25 25 40 40 40 40 40 40 50 50 50 50 M10 M10 M10 M10 M10 M10 M12 M12 M12 M12 51 51 51 76 76 76 102 102 102 102 300 300 300 300 300 300 400 400 400 400 Approx.dulmison. DC Rating Thickness Amp 9 10 12 9 13 19 6 9 13 17 600 800 1200 800 1200 1800 800 1200 1800 2400 Note: Other lengths and drillings to customer specifications are available. 2 Designed for flexible end to end connections between rectangular busbars or connections between busbars and terminal palms.com.

Current Ratings .au Bolt Size M10 M12 M10 M10 . Specially formed tinned copper ferrules are swaged onto the ends of the braids under high pressure to form solid rectangular terminals.Flexible Connectors Type F Series . Current Rating FA10300 FA30300 FA45300 FX10300 FX30300 FX45300 FB10300 FB30300 FB45300 FC10300 FC30300 FC45300 100 300 450 100 300 450 100 300 450 100 300 450 Short Time Current No. Time period basis. 6-4 www.com. Cat. of Approx.Less than 300C temperature rise above 400C ambient temperature. Other lengths and drillings to customer specifications available.dulmison. FC Series “F” flexible braid connectors consist of one or more tinned copper flat braids. Rating Braids Thickness 2600 10700 16100 2600 10700 16100 2600 10700 16100 2600 10700 16100 1 4 6 1 4 6 1 4 6 1 4 6 6 8 10 6 8 10 6 8 10 6 8 10 Dimensions in Millimetres A B C D L 25 25 25 25 25 25 54 54 54 54 54 54 14 14 14 14 14 14 13 13 13 13 13 13 22 22 22 29 29 29 25 25 25 25 25 25 25 25 25 25 25 25 300 300 300 300 300 300 300 300 300 300 300 300 Note: 300mm Standard length. Short Time Rating . No.Flat Braid A B D Type FA & FX A C B D L Flexible Connectors Type FB.Based on maximum density being below 115 amps per mm2. 3 seconds.

RB & RC . No.standard length 300mm.dulmison.5 17.Flexible Connectors Type R Series . Current Rating RA20300 RA40300 RB20300 RB40300 RC20300 RC40300 RC50300 RE70* RE80* RF60* RF1K* 200 400 200 400 200 400 500 700 800 600 1000 Short Time Current No.Less than 300C temperature rise above 400C ambient temperature. Short Time Rating .0 17. For types RE and RF .0 14.0 8.5 7.Round Braid A D B Type RA A D B C Type RB.au 6-5 Flexible Connectors Type RF .0 8. RE A D C B C L Series “R” flexible braid connectors consist of one or more tinned copper round braids with specially formed tinned copper ferrules swaged onto the ends of the braids under high pressure to form solid rectangular terminals.g.com. Current Ratings . RE70450.Based on maximum density being below 115 amps per mm2.5 12.required length in millimetres to be added to catalogue number e. of Approx. Rating Braids Thickness 6200 12500 6200 12500 6200 12500 20000 30000 37000 25000 50000 1 2 1 2 1 2 2 3 3 2 4 7. 3 seconds.0 10. Cat. www. Time period basis. Other lengths and drillings to customer specifications are available.0 8. RC.5 7.0 Dimensions in Millimetres A B C D L 25 25 54 54 54 54 54 83 83 152 152 13 13 13 13 13 13 13 19 19 25 25 22 22 29 29 29 40 40 50 50 25 25 25 25 25 25 25 40 40 49 49 300 300 300 300 300 300 300 * * * * Bolt Size M10 M10 M10 M10 M16 Note: *OVERALL LENGTH For types RA.

Flexible Connectors Type RG Series .com.au . mm X Y 27 27 27 13 13 13 17 17 17 17 17 17 Flexible Connectors Note: *Installed in free air. A RG1K400 RG1K415 RG1K440 RG1K450X RG1K465X RG1K490X 50 50 50 50 50 50 10 Nom A D B X C Y L Dimensions in Millimetres B C D L 25 25 25 25 25 25 22 22 22 22 22 22 50 50 50 50 50 50 400 415 440 450 465 490 Hole Dia. Series RG 670 amp* connectors consist of 2 tinned copper round braids with specially formed tinned copper ferrules swaged on to both ends under high pressure to form solid rectangular terminals. Cat. Other lengths and drillings to customer specifications are available. mm X Y 20 20 20 13 13 13 17 17 17 17 17 17 Note: *Installed in free air. No. Cat. 6-6 www. A RG67375 RG67385 RG67425 RG67375X RG67385X RG67425X 50 50 50 50 50 50 Black Heatshrink 10 Nom A D B X C Y L Dimensions in Millimetres B C D L 22 22 22 22 22 22 22 22 22 22 22 22 50 50 50 50 50 50 375 385 425 375 385 425 Hole Dia. No. Other lengths and drillings to customer specifications are available.dulmison.Round Braid Black Heatshrink Series RG 1000 amp* connectors consist of 3 tinned copper round braids with specially formed tinned copper ferrules swaged on to both ends under high pressure to form solid rectangular terminals.

19036-dulmison-cat_paths.indd 12 6/14/06 2:25:40 PM .

00 1. Heliformed® Line Fittings AS1222.75 3. The company obtained a manufacturing licence in 1957. and became the first and oldest manufacturer of Helical line fittings outside North America.au .com. and provides the most complete range of electrical distribution fittings of this type. a range of Heliformed terminations. their ease of installation in the field and their mechanical and electrical conductive efficiencies.Heliformed® Line Fittings Technical Guide Overview Dulmison has been supplying Heliformed® fittings to markets throughout the world for over 49 years.75 2. Installation Heliformed® fittings may be installed either by hand or by live line methods. ® Over the last 49 years.dulmison.00 2.2 SC/AC Conductors (Aluminium Clad Steel) AS1531 AAC & AAAC Conductors (Aluminium and Aluminium Alloy) AS1746 HDC Conductors (Hard Drawn Copper) AS3607 ACSR Conductors (Aluminium Clad Steel Reinforced) ® Heliformed fittings are compliant with requirements of AS1154 Part 3. and are designed to fit on to the conductor for which they are designed. Design All Heliformed® fittings are designed to be compliant for use with the following Standards and or Recommendations. belie the design back-up and manufacturing ® expertise necessary for what are essentially precision products.75 Black Green Purple Yellow Brown Blue White Red Orange Purple Black Black Green Blue www. Colour Coding ® Colour Coding is determined by the stranding of the conductor.50 2. and support and repair fittings have been developed. 7-2 Individual Stranding Dia.50 3. without any question of malfunction or misapplication.1 SC/GZ Conductors (Galvanised Steel) AS1222. mm Colour Code 1. Heliformed fittings are tailor made to match wide ranging differences in conductor materials. joints.50 4. The range of application of these fittings is unsurpassed.00 4. on which the Heliformed fitting is to be used as per AS1154 Part 3.75 4.00 3. diameter configurations and service conditions that vary from coastal climates to hot arid plains.25 1.25 3. ® The apparent simplicity of Heliformed fittings.25 2.

An identification tag is always attached to the loop area of the fitting. Chamfered End Ball End www. and displays the fitting Cat. (See fig 2) shows the starting point for application of the deadend. The cross over mark. No. Range of Applications and/or stranding details.. ball ended or EHV (Extra High Voltage) ended. Overall Length and Applied Length.com. ends of the individual rods may be either chamfered.Heliformed® Line Fittings Technical Guide Fundamentals Heliformed® Deadends have two lengths. Rod Diameter Conductor Diameter Pitch Length Applied Length Heliformed® Line Fittings Length Fig 1 Colour Code and Crossover Marks A B Fig 2 Open Loop Lay Designation Right Hand Lay Left Hand Lay End Finish Depending on the voltage. EHV end finish is generally only ever required at a voltage greater than 330kV. The colour code at this cross over point is as per the stranding of the conductor (See colour code page 7-2).au EHV End 7-3 . the latter being the length from the cross over marks. (See fig 1).dulmison.

Heliformed® Line Fittings Selection Guide Loop Configuration Open Helix Looped and Cable Looped Deadends can be provided. Once the size of the conductor is established. Subsets Rod sets Rods Important For Technical and Stranding details of standard Australian and New Zealand conductors.com. Open Helix Looped may be regarded as standard. Generally only subsets are gritted to enhance the holding strength and/or conductivity. please refer to Section 17.Line Guards) or sub sets (Deadends-Splices and Ties). the appropriate range and fitting in each catergory can be obtained. Cable Looped Open Looped Supply Options .dulmison.au . 7-4 www.Subsets/Rods/Rod Sets Heliformed® Line Fittings ® Depending on the intended use. Heliformed products are supplied as individual rods (Lashing Rods .

Note: A true suffix ‘D’ appearing at the end of a catalogue number indicates the fitting suits more than one conductor e.Z.75 Copper plus 19/1.75 Copper. AAR0675 AR Armour Rod 0675 Aust. applicable to fitting (Aust.Z Standard Metric) Cat.com.6. No.75mm (Jupiter 0675) Although examination of the list of ‘prefixes’ and suffixes’ listed below shows the system to be largely mnemonic./N. as always./N. “exceptions to the rule” (see below) Standard Abbreviations PREFIXES (Material type) A Aluminium L Aluminium Clad Steel SUFFIXES (Fitting type) AR Armour Rod DC Deadend for Copper DE Deadend DT Distribution Tie C Copper ® S Galvanised Steel ST Side Tie TG Twin Grips TT Top Tie ® WT Helitie GG Heligrip GL Guy Lok LG Line Guard LS Line Splice Steel Deadends are catalogue SGG (steel guy grip) rather than SDE.dulmison. and thereby helpful in equating catalogue numbers with fittings. St’d Cond Dia .Heliformed® Line Fittings Selection Guide Catalogue Numbering System Alpha Numeric Identification Heliformed® line fittings are identified by an alpha numeric catalogue numbering system derived as follows: • Nature of fitting material • Type of fitting • Conductor diameter range.au 7-5 Heliformed® Line Fittings A Aluminium Alloy .g. suits 7/2. Exceptions to Standard Abreviations DIS Double Insulated Service Termination FSE Full Tension Deadend (Single Piece) HSP Heliformed® Support Unit MSS Multi Strand Splice PGG Plastic Guy Guard FDE Full Tension Deadend (Multi Piece) FTS Full Tension Splice (Multi Piece) ® HSU Heliformed Suspension Unit NDE Limited Tension Coated Deadend SVD Spiral Vibration Damper www. there are traps and.

85%** 90% 60 .85%** 90% 90% 60 . Catalogue Prefix Codes ALS-Aluminium Line Splice MSS-Multi Strand Splice CLS-Copper Line Splice SLS-Steel Line Splice FTS-Full Tension Splice LLS-Aluminium Clad Line Splice ADE-Aluminium Deadend CDE-Copper Deadend FDE-Full Tension Deadend FSE-Full Tension Deadend (Single Piece) LDE-Aluminium Clad Deadend ® ® SDC-Steel D’end for Copper SGG-Steel Heligrip Deadend LGG-Aluminium Clad Heligrip 7-6 www. please refer to the Termination and Deadend section of this catalogue.85%** 60 .Heliformed® Line Fittings Holding Strengths for Splices & Deadends Line Splices Conductor Type Conductor Stranding Catalogue Prefix ACSR ACSR ACSR AAC & AAAC HDC (Copper) SC/GZ (Galv) SC/AC (Alclad) 6/1 OR 6/7 3/4 OR 4/3 30/7 ALL ALL ALL ALL FTS MSS FTS ALS CLS SLS LLS Tension Rating (% of UTS) 90% 90% 90% 90% 90% 90% 90% Deadends Heliformed® Line Fittings Conductor Type Conductor Stranding Catalogue Prefix ACSR 6/1 OR 6/7 ACSR 3/4 OR 4/3 ACSR 30/7 AAC & AAAC ALL HDC (Copper) ALL SC/GZ (Galv) ALL SC/AC (Alclad) ALL ADE LDE FSE FDE ADE LDE FSE ADE LDE FDE ADE LDE CDE SDC SGG SGL LGG Tension Rating (% of UTS) 60 .dulmison.85%** 90% 90% 90% 90% 90% 90% 90% 90% ** For specific details relating to the holding strength of Deadends.au .com.85%** 60 .85%** 60 .

Multi Piece FDE Al.com.dulmison. Alloy Full Tension MSS/FTS MISCELLANEOUS Spiral Vibration Damper SVD Guy Guard PGG Bird/Swan Diverters BD/SD Low Voltage Spreader Rods LVS See page 7-26 7-7 . Single Piece FSE Double Insulated DIS Neoprene Covered NDE Guy Lok SGL ARMOUR RODS Support Aluminium Alloy AAR and Copper Alloy CAR Protection Galvanised Steel SAR Aluminium Clad Steel LAR LINE GUARDS Aluminium Alloy ALG Copper Alloy CLG INSULATOR TIES Aluminium Alloy Helities® AWT Galvanised Steel Helities® SWT Aluminium Alloy Distribution Ties ADT Aluminium Clad Steel Distribution Ties LDT Galvanised Steel Distribution Ties SDT Aluminium Alloy Side Ties AST Aluminium Clad Steel Side Ties LST Aluminium Alloy Single Wire Top Ties ATT SUSPENSION/SUPPORT UNITS Aluminium Alloy Suspension Unit HSU Galvanised Steel Suspension Unit SHS Aluminium Alloy Support Unit HSP LINE SPLICES Joint and Aluminium Alloy ALS Restorative Copper Alloy CLS Repair Galvanised Steel SLS Galvanised Steel & Al. Prefix Code AAC/AAAC ACSR HDC SC/AC SC/GZ Termination www.au For House Service conductors only Heliformed® Line Fittings DEADENDS . Clad Steel Full Tension.Bare Aluminium Alloy ADE Aluminium Clad LDE Copper Alloy CDE Galvanised Steel Heligrip® SGG Aluminium Clad Steel Heligrip® LGG Al. Clad Steel Full Tension.Heliformed® Line Fittings Selection Guide Index to Standard Range & Guide to Usage Heliformed® Line Fitting Intended Use Type Cat.

AAAC & ACSR Conductors Type LDE . 7-8 www. On ACSR conductors.dulmison.Heliformed® Line Fittings Aluminium Based Deadends Type ADE . as indicated in the following tables. both an ADE and LDE fitting will hold a minimum of 90% of the ultimate tensile strength of the conductor as required by Australian Standard AS1154. provides uniform application pressure to the conductor.au .com. have been developed. an ADE or LDE fitting will hold 60-85% of the ultimate tensile strength of the conductor. Their unique single piece design.Aluminium Clad Steel for AAC.Aluminium Alloy for AAC. Rated Holding Strengths On AAC and AAAC conductors. right up to the largest transmission conductors.2004. and eliminates cumbersome hardware and other components. Each fitting has a specific application range.1 . to cover the smallest earth wires. which may be lost or damaged during installation or in service. on which it is used. AAAC & ACSR Conductors Identification Tag Short Leg Colour Code & Crossover Marks Long Leg Heliformed® Line Fittings Aluminium Based Deadends have been designed as a simple and cost effective method of carrying out terminations on overhead distribution networks incorporating AAC. An entire range of fittings. AAAC and ACSR Conductors.

6.04 17.50 54/7/3.80 .50 19/3.46 .75 23.8.7.75 7/3.49 10.50 7/4.15 10.15 .14.16.40 .50 LDE 1750 LDE 1875 30/7/3.25 . AAAC & ACSR Conductors 4.54 18.6.25 www.7.Aluminium Alloy for AAC.25 30/7/3.10 .85 .15.30 .10.75 19/3.75 37/3.60 .4.00 .10.79 5.7.11.79 17.4/3/3.84 13.89 7.60 .05 . AAAC & ACSR Conductors Type LDE .20.14 5.25 7/2.dulmison.18.com.90 .75 6/1/2.4.15.5.15 .10 .25 19/4.25 ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE ADE 0410 0462 0495 0525 0560 0580 0610 0625 0675 0690 0715 0750 0760 0790 0830 0900 0935 0970 1015 1050 1125 1130 1175 1225 1280 1350 1430 1445 1510 1625 1640 1750 1780 1875 1989 2100 2330 2375 2625 2930 Aluminium Clad Steel Deadends LDE LDE LDE LDE LDE 0462 0462 0525 0525 0593 6/1/3.24 6.75 61/3.65 .12.13.50 .8.21.39 20.54 6.95 .75 7/2.00 30/7/3.62 .19.34 7.59 7.82 22.75 7/4.90 .09 6.25 .55 .40 .75 .25 19/3.34 19.15 .23.69 15.83 AAC/AAAC Aluminium Alloy ACSR Stranding Stranding Deadends 7/1.80 .Aluminium Clad Steel for AAC.35 .3/4/2.00 LDE LDE LDE LDE LDE LDE LDE LDE 0675 0675 0675 0750 0750 0750 0900 0900 6/1/3.5.30.55 .70 .9.30 .75 LDE 1125 6/4.35 .75 + 7/1.29 8.13.09 15.24 12.29 11.70 .10.6.35 9.00 37/3.75 .14 7.80 .24 13.12.11.64 8.50 .17.9.6.79 10.au LDE 2100 LDE 2375 LDE 2625 Std Pack 50 50 50 50 50 50 50 50 50 50 50 50 50 50 40 50 30 30 30 25 25 25 25 25 25 20 20 25 25 15 25 10 10 10 10 10 10 10 10 10 Heliformed® Line Fittings Conductor Range 7-9 .60 LDE 1255 LDE 1255 LDE 1350D LDE 1430 3/4/1.45 .80 .35 .44 14.74 11.75 LDE 1550 LDE 1625 30/7/2.94 4.79 12.50 7/2.00 7/3.75 37/3.5.4/3/3.7.50 6/1/2.75 .39 5.24 .42 4.69 9.89 6.27 28.10 .27.Heliformed® Line Fittings Aluminium Based Deadends Type ADE .29 25.39 16.30 .25.00 54/7/3.17.60 .

80 24. The material used in all fittings is ideally suited to coastal and polluted conditions.00 37/2.66 11.au Std Pack 50 50 50 50 50 40 40 40 40 40 40 40 20 20 20 15 15 10 10 10 5 5 5 5 5 5 5 . Rated Holding Strengths On HDC conductors.75 & 19/1.75 19/3.00 10. a CDE fitting will hold a minimum of 90% of the ultimate tensile strength of the conductor as required by Australian Standard AS1154.75 4.99 10.com.25 12.70 8.60 24.20 14.75 CDE 0360 CDE 0400 CDE 0525 CDE 0600 CDE 0630 CDE 0658 CDE 0714 CDE 0742 CDE 0770 CDE 0825D CDE 0900 CDE 0965 CDE 1000D CDE 1068 CDE 1125 CDE 1225 CDE 1257 CDE 1375 CDE 1500 CDE 1615 CDE 1750 CDE 1809 CDE 1925 CDE 2100 CDE 2300 CDE 2565 CDE 2950 www.24 12.75 37/1.Copper Alloy for Hard Drawn Copper Conductors Identification Tag Short Leg Colour Code & Crossover Marks Long Leg Copper Alloy Deadends have been designed as a simple and cost effective method of carrying out terminations on Hard Drawn Copper (HDC) and Copper Alloy conductors. and replicates the strength and life of the conductor as closely as possible.75 7/2.82 13.04 12.08 19.15 17.65 11. Heliformed® Line Fittings Type CDE .25 7/1.72 28.50 37/2.30 6.25 6.41 7.75 9.85 7.95 7.21 5. whilst larger fittings are manufactured from a unique Cadmium ‘Free’ Copper Alloy wire.65 7/1.00 6.00 7/2.65 30.99 8.57 6.58 6.00 9.75 37/3.50 7/3.36 26.03 16.dulmison.01 20.43 7-10 - 3.00 61/2.26 9.20 22.75 & 7/4.89 7.00 & 7/3.75 19/2.For Hard Drawn Copper (HDC) Conductors Conductor HDC Conductor Copper Alloy Deadends Range Stranding 3.00 9.30 10. Fittings for smaller ranges are manufactured from Tin Bearing Copper Alloy wire.1 .09 19.15 19/2.80 6.57 3.90 4.42 7.75 15.19 21.50 16.00 20.80 18.05 12.19 13.Heliformed® Line Fittings Copper Alloy Deadends Type CDE .82 13.50 18.2004.29 6.

50 6/1/3.dulmison.75 12/7/2.50 6/4. on greased inner core conductors.50 3/4/2.Multi Piece.60 30/7/2. Two types of Full Tension Deadends are available - Type FSE . Aluminium Clad Steel for ACSR Conductors Type FDE or FTDE . e. FSE.au 50 30 30 25 25 25 25 25 20 5 5 7-11 Heliformed® Line Fittings Two Deadends (one deadend for the inner core and one deadend for over the outer strands) FIGURE 1 .75 6/1/2. Outer Aluminium Deadend Outer Aluminium Deadend Inner Galvanised Steel Deadend Two Deadends plus Filler Rods (where the inner core deadend cannot be designed so as its diameter will align with the outer strands.00 FSE FSE FSE FSE FSE FSE FSE 0525 0750 0750 0900 0900 1125 1125 FTDE 0900 FDE 1125 FTDE 1250 FSE 1430 FDE 1750 FDE 2100 www.2004.00 4/3/3.1 .Single Piece. can be supplied in two configurations.g.Heliformed® Line Fittings Full Tension Deadends Type FSE . Identification Tag Short Leg Colour Code & Crossover Marks Long Leg Type FDE or FTDE . FDE and FTDE fittings will hold a minimum of 90% of the ultimate tensile strength of the conductor as required by Australian Standard AS1154.Aluminium Clad Steel Reinforced conductors. Type FSE/FDE/FTDE . so as to enable attachment of the second deadend) FIGURE 2 Aluminium Filler Rods Inner Galvanised Steel Deadend Rated Holding Strengths On ACSR conductors.50 30/7/3.Multi Piece Construction Designed for installations where holding strength on the inner core strands is required.Single Piece Construction Designed for installation over the outer layer of the conductor only.For Aluminium Clad Steel Reinforced (ASCR) Conductors ACSR Conductor FSE Single FDE or FTDE Std Stranding Piece Fitting Multi Piece Fitting Pack 3/4/1. with 7 strands or greater in the core. The type FDE or FTDE fitting. Aluminium Alloy & Gal Steel for ACSR Conductors Full Tension Deadends have been designed for use as a termination on ACSR .com.75 4/3/3.00 6/1/3.75 + 7/1.

70 2 DIS1600N 16 7/1. Std.70 16 7/1.35 10 7/1.35 2. Heliformed® Line Fittings Area mm2 Stranding No. 2.35 7/1.00 25 7/2.04 10 7/1.Heliformed® Line Fittings Double Insulated Deadends Type DIS . There is no span limitation in normal urban usage of the DIS fitting.35 2 DIS1400N 10 7/1.dulmison.70 www.com. 3 or 4 core twisted or concentric neutral screened construction.04 2 DIS1400N 6 7/1. webbed. and a non-conductive Neoprene Sheath.Copper & Aluminium Aerial Service Cables Cable Looped Neoprene Sheath End is neoprene covered to prevent damage to conductor insulation during application ® Heliformed component The DIS fitting has been designed for terminating insulated aerial service cables of either single. No. where temperature extremes. and has been designed to operate in harsh operating environments.35 16 7/1. gritted and coated (black) ® Heliformed fitting. of Conductors Cat.00 35 19/1. The DIS fitting is designed to terminate the service cable directly to the facia attachment on the house.Double Insulated . 25 20 25 20 25 20 Red Blue Red Blue White Blue Twisted Conductors 6 7/1.04 7/1. Pack Colour Code DIS1400N DIS1400N DIS1600N DIS1400N DIS1600N DIS1600N DIS1900N DIS1600N DIS2200N 25 25 25 25 25 25 20 25 25 Red Red White Red White White Blue White Green DIS80610 DIS80610 DIS81600 25 25 25 Red Red White Neutral Screened Conductors 6 7/1. 3 & 4 4 2 3&4 2 3&4 2 4 Webbed Conductors 6 10 16 7-12 7/1.70 3&4 DIS1900N Note: Number of conductors includes the neutral screen. to provide the double insulating layer. without the need for a separate insulator. 3 & 4 2.35 35 19/1. The DIS fitting provides excellent resistance to UV attack and corrosion.04 3&4 DIS1900N 10 7/1.au .35 3&4 DIS1900N 16 7/1. The neoprene sheath is wrapped around the service cable prior to attachment of the Heliformed® fitting.35 25 7/2. DIS fittings are composed of two compoments. and vibration difficulties are known to occur. a galvanised.

00 35 19/1.70 25 7/2. Area mm2 Stranding No.35 16 7/1.00 25 7/2.70 2 16 7/1.35 2 10 7/1.70 3 16 7/1.04 2 6 7/1.dulmison.04 6 7/1.04 10 7/1.04 10 7/1.35 25 7/2.Limited Tension .70 4 Cat.35 Webbed Conductors 6 7/1. The coated subsets of each Deadend leg exert a low radial pressure that does not damage the insulation on the conductor.04 2&3 10 7/1. it is impractical to imply a rating as a proportion of the UTS of the conductor.Copper & Aluminium Aerial Service Cables Colour Code & Crossover Marks A Open Loop B The NDE is a coated galvanised steel termination.Heliformed® Line Fittings Limited Tension Deadends Type NDE .70 16 7/1. No. In many applications the strength of the fitting will exceed the UTS of the conductor. of Conductors Twisted Conductors 6 7/1. suitable for application over Polyethylene or Neoprene insulated.au Heliformed® Line Fittings Because of the number of variables associated with the rating strength of this type of fitting (conductor size. Std. number of cores.35 35 19/1. 7-13 .35 4 16 7/1.).35 10 7/1. insulation thickness etc.35 3 10 7/1. 2 & 3 Neutral Screened Conductors 6 7/1. aluminium or copper conductors. Pack Colour Code NDE1036 NDE1369 NDE1036 NDE1369 NDE1369 NDE1554 NDE1554 NDE1973 NDE2216 NDE2216 25 25 25 25 25 20 20 15 10 10 Blue Red Blue Red Red Black Black Yellow Blue Blue NDE1036 NDE1369 NDE1369 NDE1554 25 25 25 20 Blue Red Red Black NDE1036 NDE1554 NDE1036 NDE1554 NDE1973 NDE1369 NDE1554 NDE2216 25 20 25 20 15 25 20 10 Blue Black Blue Black Yellow Red Black Blue www.com.00 2&3 4 2 2&3 2 2&3 2 3 4 2.35 16 7/1.

69 SGG 0355 50 3.80 .29 SGG 0895 20 9.01 SGG 0675 3/3. www.25 LGG 1625L 5 **Note: SGG0825.55 .Aluminium Clad Steel for SC/AC Conductors Identification Tag Colour Code & Crossover Marks Short Leg Long Leg SGG and LGG Heligrips®.95 .85 .29 7/2.50 .2004.35 .3.Heliformed® Line Fittings SGG Heligrips® Type SGG .75 LGG 0593L 50 5.95 .84 .04 SGG 0485 50 5. SGG fittings are supplied as Right Hand Lay as the standard to match the applicable Right Hand Lay conductor.00 SGG 0600 50 6.8.7.5.20 .30 .94 3/2.1 .9.97 19/2.00 SGG 0431 50 4.25 SGG 1625 19/3.16 .19 7/2.75 SGG 0825** 3/3.Galvanised Steel for SC/GZ Conductors Type LGG . earthwires and stay conductors.63 .2.25 & 19/2.for SC/GZ & SC/AC Conductors Conductor SC/GZ Galvanised SC/AC Aluminium Clad Std.com.00 .00 .20 7/3.40 19/3. Type SGG/LGG .75 LGG 1375L 5 16. LGG fittings are always supplied as Left Hand Lay to suit Left Hand Lay conductors.99 SGG 0765 30 8.6.69 7/3.9.au 7-14 .70 .7.85 .12. Rated Holding Strengths Heliformed® Line Fittings SGG & LGG Heligrips® will hold a minimum of 90% of the UTS of the conductor as required by Australian Standard AS1154.60 SGG 0480 7/1.84 SGG 0375 50 4.25 LGG 0975L 15 10.39 3/2.64 SGG 0750 30 7. ® SGG and LGG Heligrips are manufactured from the same materials as the conductors that they are applied to.00 SGG 0975** 7/3.20 .25 LGG 0700L 40 7.3. SGG0975 & SGG1375 are suitable for use with a standard thimble or with GY3 & GY4 insulators.19 7/4. Both SGG and LGG fittings are ideally suited to installations in the most difficult conditions.5.60 LGG 0480L 50 4.75 SGG 1375** 19/2.54 SGG 0345 50 3.13.00 SGG 1200 15 12. and will never relinquish their gripping power.75 LGG 0825L 20 8.12.60 SGG 0245 50 2.70 . are used for teminating guy wires.6.41 .4.75 LGG 1125L 20 11. as the fittings are completely compatible to the conductor to which they are applied.50 .84 7/1.20 .69 SGG 0930 20 9.49 SGG 0620 40 6.16.10. This ensures that there is no chance of electrolytic or galvanic corrosion.06 .75 SGG 0593 3/2.15 SGG 0315 50 3.75 SGG 1125 7/3.dulmison.7.3.65 .75 & 7/2.11.54 SGG 1220 15 13.4. Left Hand Lay fittings are available to suit Left Hand Lay conductors. ® Range Stranding Steel Heligrip® Stranding Heligrip Pack 2.3.

31 50 29 70 20 8 8 16 www. CTHL70* CTH70* 18 20 12 18 20 12 R23 23 23 130 63 70 R22. AAAC & ACSR Conductors Type CAC . Add suffix ‘Q’ for 16mm dia.Galvanised MCI for SC/GZ Conductors Type STH .Galvanised MCI for SC/GZ Conductors Materials Aluminium alloy or galvanised MCI castings.5 19 36 *Hardware STH70 56 55 Add suffix ‘A’ for M16 bolt and nut assembly.Aluminium for AAC.dulmison.com.5 115 R14 R30 65 40 90 70 50 54 Max 40 13 Min 26 21 51 38 13 Min Heliformed® Line Fittings CAC438* CAC120* R9.Heliformed® Line Fittings Clevis Thimbles & Socket Thimbles Type CTH . rivet and split pin assembly.5 50 R50 65 96 R12.5 8.5 R25.au 50 7-15 .

(iii) Armour Rods are not designed to act as vibration dampers.g. vibration history. AAAC and ACSR CAR .Galvanised Steel for SC/GZ Conductors LAR . (iv) On pin type construction. The conductor should be scratch brushed and greased prior to the application of Armour Rods used for repair. In areas where a history of vibration is known. Their role is to provide conductors with an extra degree of protection at support points. (v) At suspension points Heliformed type HSU Suspension Units are recommended as superior to usual armour-clamp arrangements. Tapping Heliformed® Armour Rods may be used as tap armour to protect conductors from wear and flashover damage under hot line taps. 7-16 www. the use of Helities usual armour-clamp arrangements.Aluminium Clad Steel for SC/AC Conductors Identification Tag Colour Code & Centre Mark Application Protection of conductors against bending & compressive stresses. the following recommendations are made: (i) Armour Rods should be regarded as minimum protection for clamp style supports or suspension arrangements. The conductor should be scratch brushed and greased prior to the application of Armour Rods used for tapping.com. Where tapping clamps are to be installed over the Armour Rods a moisture inhibitor. Alminox. e. (ii) They should be considered as mimimum protection on hand tied. the supplementary use of ® ® Type SVD Heliformed Spiral Vibration or Dogbone Dampers should be considered. should be applied. tension..Copper Alloy for Copper Conductors SAR .au . Protection against abrasion & arcing damage. having no history of vibration. Dulmison should be consulted when damage is located at the point of support. Guide to Usage Heliformed® Line Fittings As the degree of protection in specific situations is affected by such factors as line design. ® are recommended as being superior to ® Restorative Repair Armour Rods may be used to restore full conductivity and strength to aluminium.Aluminium Alloy for AAC.Heliformed® Line Fittings Armour Rods Type Type Type Type AAR . etc. pin type construction of span lengths greater than 90M in urban areas. or where vibration is suspected. ACSR and copper conductors. Repair of conductors having no more than 20% of outer strands damaged or broken. where damage is outside of the support area and does not exceed 20% of the outer strand layer. temperature.dulmison. exposure to wind flow.

80 .70 .75 6/4.Heliformed® Line Fittings Armour Rods Type AAR .17.49 21.75 + 7/1.au Aluminium Armour Rod Std.75 7/4.24.30.49 10.50 19/3.20.7.Aluminium Armour Rods for AAC.50 7/4.19 6.29 5.80 18. AAAC & ACSR Conductors AAC/AAAC Stranding ACSR Stranding 4.00 6/1/3.71 .6.79 11.21.50 6/1/2.75 7/3.75 54/3.89 14.74 33.90 .85 .5.89 17.4/3/3.39 15.50 .04 27.7.75 .15.8.25 .25 19/3.24 32.80 .25 www.00 .5.29.16.00 61/3.com.95 .24 13.25 .75 + 19/2.12.25 54/7/3.6.11.90 .89 19.18.31 .65 .29 9.33.04 16.05 .75 7/2.75 30/7/3.50 . Pack AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR AAR 0525 0530 0580 0620 0675 0695 0750 0785 0830 0900 0930 0990 1050 1125 1180 1245 1350 1430 1490 1540 1625 1665 1750 1875 1881 1990 2100 2150 2375 2480 2630 2700 2705 2790 2930 2950 3150 3225 3375 50 50 50 50 50 50 50 40 40 40 40 25 25 25 25 25 20 20 20 15 15 15 15 10 10 5 5 5 5 5 5 5 5 5 3 3 3 3 3 7-17 Heliformed® Line Fittings Conductor Range .10.95 .79 5.26.80 .13.30 26.59 6.25 19/4.25.00 .50 .04 23.50 37/3.28.23.20 .00 7/3.13.29 8.94 6.75 6/1/2.80 .16.27.49 29.80 24.89 9.dulmison.94 28.25 54/7/3.75 54/7/3.34 7.32.05 .44 12.84 25.81 .60 .6.75 3/4/1.90 .84 7.30 .10 .8.60 19/3.69 30.45 .70 20.19.4/3/3.75 30/7/2.35.35 .50 7/2.40 .75 6/1/3.34 7/1.85 .25 .00 30/7/3.64 16.89 27.90 .00 37/3.50 61/3.3/4/2.9.95 .50 .27.79 8.60 .17.25 30/7/3.14.50 37/3.9.30 .30 .11.24 17.75 .09 11.90 .99 14.

8.9.69 18.10 .29 6.7.27 7.12.75 .75 Copper Armour Rod CAR 0525 CAR 0600 CAR 0750 CAR 0825 CAR 0875 CAR 0900 CAR 0945 CAR 1000 CAR 1145 CAR 1225 CAR 1285 CAR 1375 CAR 1500 CAR 1590 CAR 1750 CAR 1785 CAR 1925 Std.84 17.70 .50 .00 LAR 0900L 20 7/3.75 LAR 1375L 10 19/3. 7-18 www.6.00 37/2.45 .45 .00 & 3/2.95 .17.15 19/2.au .59 13.13.50 37/2.Aluminium Clad Steel for SC/AC Conductors Heliformed® Line Fittings Type CAR .Aluminium clad Steel for SC/AC Conductors Conductor Range 4.75 & 7/4.6.75 LAR 0593L 50 3/3.14.50 .00 19/2.75 SAR 0825 7/3.09 12.99 10.29 8.Heliformed® Line Fittings Armour Rods Type CAR .34 7.85 .00 6.16.79 11.51 Galvanised Armour Rod 3/2.25 SAR SAR SAR SAR SAR SAR 0975 1125 1200 1245 1375 1625 SC/AC Stranding Aluminium Clad Std.75 LAR 0825L 30 7/3. Refer to table on Page 7-21.8.75 19/3. Pack 25 25 20 20 20 15 10 10 10 10 10 5 5 5 5 5 5 Type SAR .95 .13.9.com.11.75 19/3.18.75 LAR 1125L 20 10 19/2.45 .75 & 19/1.39 4.75 .90 .9.24 11.80 .dulmison.49 8.00 .78 .23 9.00 7/2.19.85 .44 9.75 7/2.13.10 .Galvanised Steel for SC/GZ Conductors Type LAR .25 LAR 1625L 5 Note: Helities® and Distribution Ties are available for installation over Armour Rods.5.50 LAR 1245L 15 19/2.00 .50 .35 .8.15.Copper Armour Rods for Copper Conductor Conductor Range 4.99 15.94 16. Armour rod Pack 50 3/2.04 15.75 7/4.50 19/2.75 SAR 0480D SC/GZ Stranding 7/2. 7/2.7.4.7.25 LAR 0975L 20 7/3.84 7.24 13.16.40 .44 12.00 SAR 0431 7/1.49 HDC Conductor Stranding 7/1.10.39 14.10.85 .25 19/2.12.60.Galvanised Steel for SC/GZ Conductors Type LAR .12.25 .88 .64 11.75 & 7/2.80 .75 7/3.00 .10 .84 12.60 .00 37/1.94 8.25 LAR 0700L 25 LAR 0735L 25 3/3.99 8.Copper Armour Rods for Copper Conductors Type SAR .

com. (ii) It is recommended that Helities be used in place of normal hand tie combinations on pin type construction.Heliformed® Line Fittings Line Guards Type ALG . In these situations Heliformed Armour Rods are preferable. Compatibility Suited to highly polluted areas and coastal locations when used with appropriate conductor.15% of the outer strand layer. The conductor should be scratch brushed and greased prior to application of Line Guards used for tapping. They may also be used as patch rods to conductors where damage has occured.dulmison. (iv) Line Guards are not recommended where vibration is suspected. AAAC & ACSR Conductors Type CLG . where damage is outside of the support area and does not exceed 10 . ACSR and copper conductors. temperature. ® Restorative Repair Line Guards may be used to restore full conductivity and strength to aluminium. www.Copper Alloy for Copper Conductors Identification Tag Colour Code & Centre Mark Application Line Guards may be regarded as a light duty version of the armour rod intended for protection of conductors against abrasion and arc-over.Aluminium Alloy for AAC. Where tapping clamps are to be installed over the Line Guards a moisture inhibitor e. Guide to Usage (i) Regard as a minimum protection for hand tied spans of less than 107m in urban areas with a history of vibration. tension. (iii) Line Guards are recommended where clamp type supports or suspensions are used or ® where there are hand tied spans of 91m or more. Tapping ® Heliformed Line Guards may be used as tap armour to protect conductors from wear and flashover damage under hot line taps.g. Alminox should be applied.au 7-19 Heliformed® Line Fittings As with Armour Rods. The following may be taken as a guide: . The conductor should be scratch brushed and greased prior to the application of Line Guards used for repair. the degree of protection afforded conductors against abrasion and arc-over is influenced by such factors as line design. exposure to wind flow and vibration etc. Dulmison should be consulted when damage is located at the point of support.

75 ACSR Stranding 3/4/1.25 .15 .19 6.30 .00 7/3.15.16.00 .50 .24.24 13.32.44 12.25 .89 17.79 11.13.4/3/3.89 9.9.20.89 14.25 19/4.12.00 6/1/3.99 14.dulmison.85 .29.8.75 54/3.75 7/2.84 7.34 7.25.49 10.3/4/2.69 30.29 8.50 7/2.au Aluminium Line Guards Std.59 6.50 37/3.50 7/4.81 .20 .4/3/3.79 8.14.75 7/3.50 37/3.90 .24 32.11.05 .25 30/7/3.Aluminium Line Guards for AAC.9.30 .39 15.50 6/1/2.75 + 19/2.40 .75 .00 61/3.35.00 .30.75 54/7/3.04 27.74 33.60 .35 .17.34 21.00 30/7/3.25 .50 19/3.24 24.10 .27.17.25 7/2.18.94 6.95 .30 .21.05 .8.13.60 .29 9.11.59 5.85 .22.14 20.75 30/7/3.27.34 7-20 AAC/AAAC Stranding 7/1.84 22.75 .80 .50 .25 . Pack ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG ALG 0525 0560 0620 0675 0695 0750 0785 0830 0900 0930 0990 1050 1125 1180 1245 1350 1430 1490 1540 1625 1665 1750 1875 1881 2100 2135 2375 2450 2505 2625 2705 2925 2930 3150 3225 3375 50 50 50 50 50 50 50 50 50 50 50 50 40 25 25 25 25 25 25 25 25 25 25 25 20 15 15 15 15 10 10 10 10 10 5 5 .05 .5.6.60 19/3.25 19/3.25 .45 .75 30/7/2.29 29.7.64 16.84 25.75 6/1/2.65 .90 . AAAC & ACSR Conductors Conductor Range 5.25 54/7/3.Heliformed® Line Fittings Line Guards Heliformed® Line Fittings Type ALG .25 54/7/3.10.16.80 .35 .90 .75 6/1/3.04 25.00 37/3.com.24 17.6.75 + 7/1.09 11.75 7/4.90 .33.70 .80 18.89 27.25 www.75 6/4.6.25.85 .04 16.50 61/3.7.

00 8.75 Copper Line Guard CLG CLG CLG CLG CLG CLG CLG CLG CLG CLG CLG CLG CLG 0525 0600 0825 0875 0945 1000 1050 1080 1225 1375 1500 1750 1925 Std.30 19.44 23.75 7/2.39 15.84 14.75 ------3/4/2.93 SAR0480D 7.dulmison.37 22.34 8.75 + 7/1.60 14.au 7-21 Heliformed® Line Fittings Conductor Range .79 11.75 --19/3.75 7/3.80 SAR0480D 5.94 9.10 13.40 10. Dia.75 & 7/4.60 --3/2.00 14. Distribution Tie Cat.60 7/4.75 --------------- 4.84 19.50 AAR1350 14.49 HDC Conductor Stranding 7/1.00 10.00 6/1/3.75 & 19/1.44 12.75 --7/4.Copper Line Guards for Hard Drawn Copper (HDC) Conductors 5.80 16.80 12.25 AAR1125 13. www. over A/Rods Helitie® Cat.com.51 SWT0865(*) AWT1125(*) SWT1036(*) AWT1430(*) AWT1625(*) AWT1900(*) AWT2150(*) AWT2290(*) AWT2588(*) AWT2751(*) SDT0865(*) LDT1125(*) SDT1036(*) LDT1350(*) LDT1625(*) LDT1900(*) LDT2150(*) LDT2290(*) LDT2588(*) LDT2751(*) *Note: When ordering Helities® and Distribution Ties.24 26.15 19/2. nominate insulator type and neck diameter as follows: • Add suffix 7 to catalogue number for insulators with 76mm neck diameter • Add suffix 9 for 90mm neck diameter.99 10.01 28.75 Armour Rods Cat.30 AAR1430 16.25 AAR0525 5. No.45 10.40 16.00 37/2. and • Add suffix 1 for 112mm neck diameter.25 AAR1625 18.50 AAR0750 9.50 9.50 37/2.00 8.00 7/3.39 10.00 31/1.75 19/3.29 6.25 --19/3. No. mm 7/1. Pack 50 50 25 25 25 25 15 15 15 15 10 5 5 Sizes of Helities® & Distribution Ties for fitting over Armour Rods SC/GZ Cond.Heliformed® Line Fittings Line Guards Type CLG .49 8.75 7/3.0 AAR0900 11.50 --6/1/3.75 AAR1875 Conductor ACSR AAC ----3/4/1.70 - 5.95 18.15 10.50 6/4.25 19/2.04 17.00 7/2. No. Dia. 8.00 6.86 11.

25 30/7/3.50 7/4.75 7/4.89 24.00 Galvanised Steel Helitie® Std.25 & 19/2.75 7/3.00 7/4. and Neoprene pad provides improved protection against abrasion and fatigue under wind sway and vibration.50 37/3.30 AAC/AAAC Stranding ACSR Stranding Aluminium Helitie® Std.16 7.94 18.49 22. • For conductor diameters over 21.75 37/3.89 17.00 10.75 6/4.00 30/7/3.95 19.60 19/3.Aluminium Helities® for AAC.37 .69 9.79 12.8. Larger angles can be obtained using Side Ties with pins and brackets of varying cant.75 61/3. AAAC & ACSR Conductors Type SWT .50 .Galvanised Steel for SC/GZ Conductors Features Superior to hand ties with Armour Rods Helitie® pad. Line Angles Lines angles of up to 10 degrees can be accommodated.dulmison.50 .88 28.58 .04 5.30 6.50 19/3.25 19/3.20 21.com.50 7/3.85 .34 27.00 37/3.04 16.4/3/3.09 15.50 6/1/3.14 11.85 7.80 12.25 Type SWT .75+7/2.30 11.50 22. Type AWT .76 .10. Pack SWT0485(*) SWT0593(*) SWT0765(*) SWT0825(*) SWT0865(*) SWT1036(*) SWT1176(*) 50 50 50 50 50 50 50 *Note: When ordering Helities®.00 20.90 25.99 20.19 SC/GZ Stranding 3/2.75 6/1/3.25 7/2.4/3/3.75 .Aluminium Alloy for AAC.50 we recommend that an insulator be supplied to us to ensure correct application for fitting.Galvanised Steel Helities® for SC/GZ Conductor Conductor Range 4.65 .12.au .09 16.6.00 .00 7/3.40 9.90 17.15 11.5.34 11.14 7.75 30/7/2.19 21. nominate insulator type and neck diameter as follows: • Add suffix 7 to catalogue number for insulators with 76mm neck diameter • Add suffix 9 for 90mm neck diameter. AAAC & ACSR Conductor Heliformed® Line Fittings Conductor Range 6.00 6/1/2. 7-22 www.8.10 15.89 14.50 30.50 54/7/3.60 6.59 6.3/4/2.75+7/1.7.45 11.00 54/7/3.76 .99 9.05 16.70 - 6.25 30/7/3.25 19/4.90 14.84 7.10 16. Pack AWT0630(*) AWT0675(*) AWT0685(*) AWT0750(*) AWT0900(*) AWT1045(*) AWT1125(*) AWT1180(*) AWT1350(*) AWT1430(*) AWT1510(*) AWT1625(*) AWT1750(*) AWT1875(*) AWT1900(*) AWT2020(*) AWT2150(*) AWT2290(*) AWT2588(*) AWT2950(*) 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 20 20 10 7/2. and • Add suffix 1 for 112mm neck diameter.75 7.35 8.00 7/2.Heliformed® Line Fittings Helities® Type AWT .

4/3/3.75 AST0525(*) AST0750(*) AST0900(*) AST1045(*) AST1125(*) AST1350(*) AST1430(*) AST1510(*) AST1625(*) AST1750(*) AST1875(*) AST1900(*) AST2100(*) AST2375(*) AST2950(*) 50 50 50 50 50 50 50 50 50 50 50 50 30 30 10 6/4.80 - 5.25 Heliformed® Line Fittings Type AST . Features Resilient Neoprene pad eliminates conductor abrasion at insulator interface.00 20.00 . and • Add suffix 1 for 112mm neck diameter.75 30/7/2.00 37/3. Heliformed® side ties are equivalent to armour rod combinations with regard to conductor fatigue.00 15. AAAC & ACSR Conductors Application For securing conductors to the side groove on both pin and post type insulators.Aluminium Alloy for AAC. www.00 7/3.94 18.23 9.99 20.25 61/3.14 11.25 30/7/3. AAAC & ACSR Conductor *Note: When ordering Side Ties.50 19/3. nominate insulator type and neck diameter as follows: • Add suffix 7 to catalogue number for insulators with 76mm neck diameter • Add suffix 9 for 90mm neck diameter.34 11.75 6/1/3.95 30.dulmison.4/3/3.Heliformed® Line Fittings Side Ties Type AST .Aluminium Side Ties for AAC.00 3/4/1.00 15.89 17. which is generated by wind sway and vibration. Heliformed Spiral Vibration Dampers. In such locations.25 54/7/3.50 7/4.au 7-23 .00 10.3/4/2.com.75 7/2.63 27.25 19/3.75 .10 16.04 16.04 16.00 30/7/3.50 .75 6/1/2.29 7.19 21.75 7/4.95 19.10 16.64 23. At locations with a history of fatigue damage or ® excessive vibration.90 17.80 14.50 6/1/3.95 7.00 14.50 37/3.59 22.75+7/1.79 9.70 AAC/AAAC Stranding ACSR Stranding Aluminium Helitie® Std.60 19/3.50 7/3.15 13.45 11. Type SVD are recommended. Pack 7/1. Conductor Range 4.

51 - 5.89 17.05 9.75 7/3.47 10.75 7/3.75 19/3.18 .Aluminium Clad Steel for SC/GZ Conductors Type SST -Galvanised Steel for SC/GZ Conductors Type LST .30 .35 11.60 7/2.34 3/2.29 8.Galvanised Steel Side Tie for SC/GZ Conductor Conductor Range 4.09 14.Heliformed® Line Fittings Side Ties Type LST .99 20.05 5.75 3/3.13 10.99 8.com. *Note: When ordering Side Ties.16 7. and • Add suffix 1 for 112mm neck diameter.82 . nominate insulator type and neck diameter as follows: • Add suffix 7 to catalogue number for insulators with 76mm neck diameter • Add suffix 9 for 90mm neck diameter.00 & 3/2.75 19/3.10.dulmison.59 9.29 5.36 SC/GZ Stranding 7/1.15 14.25 Galvanised Steel Side Tie Std. Pack SST0480(*) SST0593(*) SST0825(*) SST0975(*) SST1125(*) SST1375(*) SST1575(*) 50 50 25 20 20 15 10 Note: LST Side Ties may also be used on AAC.75 7/2. *Note: When ordering Side Ties.11.46 11.Aluminium Clad Steel Side Tie for SC/AC Conductor Left Hand Lay standard Conductor Aluminium Clad SC/AC Stranding Range Steel Side Tie 5.75 7.16. nominate insulator type and neck diameter as follows: • Add suffix 7 to catalogue number for insulators with 76mm neck diameter • Add suffix 9 for 90mm neck diameter.25 LST0525(*) LST0593(*) LST0750(*) LST0900(*) LST1046(*) LST1125(*) LST1410(*) LST1625(*) LST1750(*) LST1875(*) LST1900(*) LST2290(*) LST2588(*) LST2850(*) Std.60 27.00 7/3. and • Add suffix 1 for 112mm neck diameter.au .00 24.50 30.88 27. AAAC and ACSR conductors.00 22.58 . AAAC and ACSR conductors.90 25.6.05 16. 7-24 www.00 5.69 13.10 16.09 16. Pack 50 50 50 50 50 50 50 50 50 40 40 25 25 25 Heliformed® Line Fittings Note: LST Side Ties may also be used on AAC.80 .8. Type SST .5.75 19/2.14.87 17.11 11.74 15.84 .94 18.80 .95 19.

25 19/3.69 14. They are recommended as an improvement. www.4/3/3.50 30.6.75 6/1/3.76 21.50 19/3. which is generated by wind sway and vibration.25 & 19/4.75 .09 9.50 6/1/2.50 7/3.50 6.75 30/7/3.au 7-25 Heliformed® Line Fittings Conductor Range .9.49 6.75 37/3.dulmison.00 .60 19/3. Distribution Tie Pack 7/2. Pack SDT0593(*) SDT0865(*) SDT0910(*) 50 25 20 *Note: When ordering Distribution Ties.24 7.58 . nominate insulator type and neck diameter as follows: • Add suffix 7 to catalogue number for insulators with 76mm neck diameter • Add suffix 9 for 90mm neck diameter.50 & 7/4.20 AAC/AAAC Stranding ACSR Stranding 7/1. AAAC & ACSR Conductor 4.00 6/1/3.10 - 5.25 LDT0525(*) LDT0593(*) LDT0625(*) LDT0750(*) LDT0900(*) LDT1125(*) LDT1350(*) LDT1625(*) LDT1750(*) LDT1875(*) LDT2150(*) LDT2290(*) LDT2588(*) LDT2950(*) 50 50 50 50 50 50 50 50 50 50 50 25 25 25 Type SDT .3/4/2.23 21.Galvanised Steel for SC/GZ Conductors Application For securing conductors in the top groove ® on both pin and post type insulators.99 9.Galvanised Steel Distribution Tie for SC/GZ Conductor Conductor Range 5.50 30/7/2.04 7.10 .80 5. Light duty version of a Helitie .75 54/7/3.4/3/3.00 7/3.59 27.25 54/7/3.58 26.10.30 SC/GZ Stranding 7/2. as well as clamp top insulators.25 7.47 10.25 & 30/7/3. AAAC & ACSR Conductors Type SDT .00 37/3.75 3/4/1.50 .99 18.95 17.00 & 3/2. and • Add suffix 1 for 112mm neck diameter.00 .59 13.Heliformed® Line Fittings Distribution Ties Type LDT .75 24.94 16.25 19. Type LDT .25 19.50 37/3. over armour rods secured with hand tire wire.05 8.75+7/1.com.16 8.75 7/4.25 14.25 7/2. Features Resilient Neoprene pad eliminates conductor abrasion at insulator interface.75 6/4.75 Aluminium Clad Std.Aluminium Clad Steel Distribution Ties for AAC.00 30/7/3.75 24.Aluminium Clad Steel for AAC.00 61/3.35 11.00 18.75 7/2.75 Galvanised Steel Distribution Tie Std.

50 7/3.Aluminium Alloy for AAC & AAAC Conductors Subsets Application Jointing and restorative repair on conductors of aluminium.25 & 19/4.75 7/2. 7-26 Conductor Range 5.55 6.54 - 5. copper and galvanised steel .70 17.com.50 7/4.25 Aluminium Alloy Splices ALS ALS ALS ALS ALS ALS ALS ALS ALS ALS ALS ALS ALS ALS ALS ALS ALS ALS ALS ALS ALS ALS ALS 0525 0625 0675 0690 0750 0830 0900 1015 1125 1350 1430 1510 1625 1750 1780 1875 1989 2025 2100 2375 2625 2700 2930 Std Pack 50 50 50 50 50 40 40 20 15 10 10 10 5 5 5 5 5 5 5 3 2 2 2 .25 7/2.35 20.14 7. an equivalent length of unspliced conductor.problems due to incompatibility do not arise.70 28. ® Heliformed Line Splices will hold a minimum of 90% of the ultimate tensile strength of the conductor as required by Australian Standard AS1154.dulmison. Conductivity In all cases .80 13. Heliformed® Line Fittings Compatibility As Heliformed® Line Splices relate to their conductor materials aluminium.aluminium alloy.59 8. or better than. Restorative repair should be limited to damage in the span and should not be used at the point of support.65 26.69 27. copper and galvanised steel conductors of homogeneous stranding.75 37/3.64 9.69 16. copper and galvanised steel.49 11.90 7.74 30.89 7.55 19.25 6.25 19/3.99 21. copper and galvanised steel .75 www.95 10.au 61/3.14 21.68 26.89 25. the conductor must be scratch brushed and greased prior to the application of the splice.85 15.44 15.00 AAC & AAAC Stranding 7/1. Holding Strength On all aluminium.59 24.50 19/3.Heliformed® Line Splices will provide conductivity equal to.30 8.35 10. Installation should not be closer than 150mm to existing Armour Rods or Line Splice.84 14.39 6.54 19.79 18.Heliformed® Line Fittings Line Splices Type ALS .00 7/3.15 10.75 37/3.00 37/3.75 19/3.24 13.10 15.39 17.35 8.00 6.2004.29 13.80 18.54 6. To ensure a good long term joint.14 20.1 .75 7/4.34 20.05 17.00 22. Installation Pointers Heliformed® Line Splices should not be reused after original installation.

69 12.40 7.70 8.60 5.80 6.00 28.09 18.15 19/2.50 37/2.54 23.64 20.14.51 3/2.09 15.70 .49 23.Aluminium Clad Steel Line Splices for SC/AC Conductor (Left Hand Lay standard) Conductor Range SC/AC Stranding 5.10.10 8.29 15.8.au 0525L 0593L 0700L 0825L 0975L 1125L 1375L 1625L 50 50 50 20 20 20 5 5 7-27 .48 21.55 11.75 7/3.29 9.00 .99 10.24 10.09 8.43 - 4.25 .04 10.67 19.65 7/1.65 20.75 .00 7/2.54 7.Copper Line Splices for HDC Conductors Type LLS .25 12.25 Aluminium Clad Std Line Splices Pack LLS LLS LLS LLS LLS LLS LLS LLS www.69 13.84 .00 37/2.75 .11.Heliformed® Line Fittings Line Splices Type CLS .05 12.dulmison.65 14.75 19/3.00 6.21 5.25 19/2.25 .com.5.90 4.25 6.7.94 6.75 3/3.23 9.25 3/3.Aluminium Clad Steel Line Splices for SC/AC Conductors 3.75 19/2.75 19/3.68 19.75 & 7/4.87 7.35 7/1.5.09 14.75 7/3.75 & 7/2.75 & 19/1.27 6.66 18.54 13.27 8.16.00 & 7/3.39 18.55 13.94 30.69 8.54 11.08 11.75 9.04 17.76 9.50 19/2.Copper Line Splices for HDC Conductor Conductor HDC Conductor Copper Alloy Range Stranding Splices Type LLS .75 37/1.25 7/3.75 7/2.00 10.75 Std Pack CLS 0400 CLS 0525 CLS 0600 CLS 0660 CLS 0740 CLS 0770 CLS 0825D CLS 0900 CLS 0965 CLS 1000 CLS 1068 CLS 1125 CLS 1225 CLS 1255 CLS 1375 CLS 1500 CLS 1750 CLS 1809 CLS 1885 CLS 1965 CLS 2100 CLS 2300 CLS 2950 50 50 50 50 30 20 20 15 10 10 10 10 10 10 5 5 5 5 5 2 2 2 2 Heliformed® Line Fittings Type CLS .50 16.60 .

35 .75 19/3.4.75 7/4.45 .49 11.64 4.15 .13.19 6.50 .75 7/3.10.75 7/2.50 .7.au 0245 0431 0480 0593 0600 0675 0735 0825 0975 1125 1200 1375 1625 Std Pack 50 50 50 50 50 50 30 30 20 20 10 10 5 .dulmison.00 7/1.51 .60 3/2.com.6.05 .01 7.12.99 16.92 .94 5.49 4.15 .25 SLS SLS SLS SLS SLS SLS SLS SLS SLS SLS SLS SLS SLS Heliformed® Line Fittings 2.95 .99 5.8.Galvanised Steel Line Splices for SC/GZ Conductors Type SLS .44 7-28 www.2.Heliformed® Line Fittings Line Splices Type SLS .19 3.04 11.00 19/2.29 9.4.85 .Galvanised Steel Line Splices for SC/GZ Conductor Conductor SC/GZ Galv.00 7/2.00 .5. Steel Range Stranding Line Splices 3/2.64 7.11.70 .16.7.

Multi Piece Construction .Galvanised Steel & Aluminium Alloy for 3/4 or 4/3 ACSR Conductors Filler rods (when required) Outer splice Core splice Application Full Tension Splices have been designed for jointing ACSR.00 MSS Multi Strand Splice Std.designed to hold both the inner steel core of the conductor.00 6/1/3. for attachment of the outer splice layer.au 7-29 Heliformed® Line Fittings Type MSS .1 .dulmison. . Filler rods may be needed on 30/7 type conductors to bridge the gap between the inner core and the outer strands. Rated Holding Strengths On ACSR conductors.2004.75 6/4.Heliformed® Line Fittings Full Tension Line Splices Type FTS .Galvanised Steel & Aluminium Alloy for 6/1 or 30/7 ACSR Conductors Type MSS . This is of particular importance on conductors with greased cores.75 6/1/2. Two types of Full Tension Splices are available Type FTS .designed for installations on 3/4 or 4/3 type conductors.50 30/7/3. which typically match the number and strength of those used in the conductor.00 4/3/3. FTS and MSS fittings will hold a minimum of 90% of the ultimate tensile strength of the conductor as required by Australian Standard AS1154.75 + 7/1. Splices should not be reapplied after original installation. ACSR Conductor FTS Full Tension Stranding Splice 3/4/1.75 4/3/3.60 30/7/2.com. Pack MSS 0525 50 30 50 20 25 10 20 10 5 5 FTS 0750 MSS 0750 FTS 0900 MSS 0900 FTS 1125 MSS 1125 FTS 1430 FTS 1750 FTS 2100 www. as well as the outer layers.50 3/4/2. The fitting is comprised of a mixture of galvanised steel and aluminium strands.50 6/1/3.Multi Strand Construction .

AAAC. Armour Rods or other conductor hardware.34 6.14.29 8.8.31 14.30 . non-corrosive high impact strength UV resistant PVC rod. Vibration control would be recommended in areas as follows: • In Rural Areas • Where are normally associated with top tie insulators • Where spans exceed 107m and/or 15% tension 16oC • As an important supplemental protection at deadends. also at Armour Rods. generated by wind turbulence for conductors between 4. Copper.for all AAC.11.35 . Material withstands ambient temperatures in the range -40o to 70oC.32 . Generally.3mm OD. two Spiral Vibration Dampers at each end of the span are recommended.30 7-30 Catalogue Number SVD SVD SVD SVD SVD Std.19. for spans exceeding 245 metres (800 feet).com.dulmison. However. one Spiral Vibration Damper at each end of a span is adequate. Conductor Dia. Helities®. Installation Engineering calculations are unnecessary for placement.41 . ACSR. Side Ties and similar tangent support hardware Heliformed® Line Fittings Materials Spiral Vibration Dampers are made of solid.au . The Gripping Section should be installed approximately 100mm to 120mm from Deadends.Heliformed® Line Fittings Spiral Vibration Dampers Type SVD .72 11.6.73 . Pack Colour Code 25 25 25 25 8 Red Blue Black Yellow Green 0441 0635 0830 1173 1432 www. Range mm 4.4mm and 19. SC/AC & SC/GZ Conductors Gripping section Damping section Application Spiral Vibration Dampers are designed to reduce aeolian vibration in conductors.

bending and compression stresses. housings are high strength aluminium castings.9mm OD and for SC/GZ conductors.Galvanised Steel for SC/GZ Conductors For flying angles greater than 30o. For larger conductors. The protection offered by HSU fittings is superior to armour-clamp combinations. Materials • Bolt and Nut . humpback • Strap .Aluminium Alloy for AAC. To give conductors protection against impluse and flash-over. AAAC & ACSR Conductors Type SHS .au 7-31 .For conductor sizes up to 9. 4. www. To install line angles up to and including 30o and. up to 60o.dulmison.Galvanised steel • Split pin . housings are pressed galvanised steel. 3. through use of double units. For the reduction of static stresses at conductor suspension points and to provide greater protection to conductors against the dynamic stresses of aeolian vibration.Stainless steel. 2.High strength aluminium alloy • Neoprene insert . weathering and temperature extremes. To protect conductors against abrasion. • Housing .com.Heliformed® Line Fittings Heliformed® Suspension Units Type HSU . it may be necessary to go to a twin insulator string arrangement to meet design load requirements. Application Heliformed® Line Fittings 1.Formulated for resistance to ozone attack. Design embodies aluminium alloy reinforcement moulded into the neoprene.

75 54/7/3.4/3/3.50 37/3.13.76 .05 .22.85 .59 14.3/4/2.75 7/4.24 12.79 7.05 .75 37/3.21.17.79 13.25.25 www.44 26. AAAC & ACSR Conductors 7-32 Conductor Range AAC/AAAC Stranding ACSR Stranding 7.70 .94 .00 .25 30/7/2.34.50 7/2.10.04 25.05 .17.69 30.04 9.15.36 16.11.40 .00 7/3.20 .22.64 10.89 9.25 54/7/3.10 .60 .84 23.Heliformed® Line Fittings Heliformed® Suspension Units Heliformed® Line Fittings Type HSU .15 .35 .04 18.00 37/3.89 29.75 + 19/2.50 6/1/2.66 7/2.69 27.95 .9.59 18.23 .05 .99 32.70 .27.70 .50 61/3.00 30/7/3.70 .39 33.23.50 19/3.20.54 19.au Heliformed® Suspension Unit HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU HSU 0750 0825 0900 0975 1050 1125 1145 1270 1350 1430 1460 1510 1625 1640 1750 1755 1805 1875 1910 1955 2020 2100 2150 2210 2270 2375 2385 2450 2505 2625 2700 2730 2770 2840 2930 2990 3070 3150 3200 3270 3375 3625 .19.45 .44 24.04 23.14.44 34.75 + 7/1.55 .31.25 30/7/3.19.15.49 21.16.29 27.75 30/7/3.69 32.25 19/4.9.09 22.30 .65 .70 .23.50 7/4.4/3/3.00 .10 .34 8.13.7.18.94 20.14 31.31.12.09 19.50 19/3.55 .75 6/1/3.40 .40 .75 15.44 11.20.19 20.com.50 .18.28.09 15.69 22.05 .50 .00 6/1/2.10 .75 7/3.28.55 .54 17.8.90 .37.27.54 25.26.25.09 17.45 .Aluminium Alloy for AAC.90 .60 .80 .75 .39 28.75 6/1/3.04 13.25 54/7/3.00 61/3.29.60 19/3.30.10 .24.75 54/3.89 28.75 6/4.dulmison.25 .90 .33.32.45 .

Cushioned support grips the conductor gently distributing clamping stresses over a wide support area.au 7-33 Heliformed® Line Fittings Materials .dulmison.60 --30/7/2. Dia.75 --6/4. AAAC & ACSR Conductors Application To protect conductors against fatigue.75 Conductor ® Heliformed Support Unit Colour Code HSP1125 HSP1350 HSP1430 HSP1625 HSP1750 HSP1875 Black Green Blue Orange Blue Black www.75 7/4.25 --19/3. mm 7/3.30 16. abrasion.25 17.25 13.75 19/3.50 14.com.50 7/4. AAC/AAAC ACSR Cond. The assembly mounts directly on the trunnion cap of the horizontal or upright line post insulator.Aluminium Alloy for AAC.Heliformed® Line Fittings Heliformed® Support Units Type HSP . The unit comprises of two reinforced neoprene cushion halves for enclosing the conductor within an aluminium rod cage secured by two piece aluminium housing fitted with two hex head cap screws.50 18. Features Permits optimum tensioning of conductors with complete safety.75 + 7/1.75 6/1 + 4/3/3.50 --- 11. Can accommodate line angles up to 30 degrees. stress damage and aeolian vibration damage when supported on line post insulators either upright or horizontally.

00 4.80 3/2.au .75 8.dulmison.75 5.75 19/2.00 7/2. mm 3/2. Pack Colour Code SGL0431 SGL0480 SGL0593 SGL0600 SGL0825 SGL0975D SGL0975D SGL1125 SGL1200 SGL1375 SGL1625 50 50 50 50 50 40 40 25 25 10 10 Yellow Black White Yellow White Orange Yellow Black Black White Orange www. high strength and fast way to secure pole anchoring guys.Galvanised Steel for SC/GZ Conductors Application For use with galvanised steel guy strand in most guying applications.Heliformed® Line Fittings Guy Lok Type SGL . ® Once the Heliformed Guy Lok is in position. Guide to Usage Heliformed® Guy Loks are used in single construction at the pole top where the “wrap around” method of construction is designed.00 6. the assembly is complete and permanent. Heliformed® Guy Loks are used for a neat. Description Heliformed® Line Fittings Heliformed® Guy Loks are designed to replace the heavier. in fact.25 7-34 Heliformed® Guy Lok Std.25 7/3. conventional arrangements of nuts. It has been established that the Heliformed® Guy Lok will remain fully operative under the most difficult conditions.00 19/2.75 11. any force to be met in functional performances. high strength Heliformed Guy Lok that is quickly made and presents a neat finished appearance. tension. Conductor SC/GZ Dia. temperature extremes.00 7/3.25 7/4. impact.25 9.25 16. with a low profile.75 13. ® bolts and thimbles etc.75 19/3.00 10.60 4.93 7/2.31 7/1.com.00 12. They take only moments to install or just about as long as it takes to secure one nut and bolt.

light weight PVC. www.0 2.4 50 50 50 50 50 50 50 20 Heliformed® Line Fittings Available in helically split or unsplit for use on existing or new installations.Heliformed® Line Fittings Guy Guards Type PGG .au 7-35 .0 2.8 1.5 2. The plastic material is selected for its ability to retain good physical characteristics within a range of extreme temperatures. Fade resistant. Guide to Usage Standard lengths are shown in the table. To give high visibility to pole anchoring guys.com. Note: “S” denotes Guy Guard is split helically along its length for installation on existing guys.Plastic guy guard Application Intended where anchor / pole guys are exposed to cattle. Pack PGG2 PGG2S PGG2520 PGG2520S PGG3020 PGG3020S PGG3025 PGG3 25 25 25 25 30 30 30 35 1.8 2. and thereby collision protection in exposed positions. gloss white. Plastic Guy Guard Internal Diameter mm Standard Length m Std.0 2. pedestrian or vehicular traffic.0 2. but other lengths can be made to order.dulmison.

The material withstands ambient temperatures in the range -400 to 700 and type BD is orange in colour as this has proven to be most effective in terms of sighting by various bird species.9 9.3 6.2 15.30 19. UV resistant PVC rod.32 . Installation Recommended spacing for Bird Flight Diverters is 5 metres apart on each outer conductor phase.19. of Length mm Diverter Coil 508 584. No.8.19. In the case of Swan Flight Diverters.for all types of conductors Application Bird Flight Diverters provide a visual image which helps birds avoid collisions with power lines.28. high impact strength.8 .30.5 9.21 0.28.91 .com.au Colour Code Weight kg Black Blue Brown Green Purple Red Blue Brown Green Red 0.11.2 .6.30 .4 .60 .11.18 0.4 . Studies show that proper installation of the flight diverters may reduce collisions by up to 90%. with one phase staggered at half a pitch out of line. Materials Bird flight diverters are made from solid.30.72 11.dulmison.80 21.7 12.29 8.21.7 28.7 12.8 9.24.68 0.26.4 175 175 188 200 200 200 200 200 200 200 www. Conductor Range mm Rod Dia mm SFD0445 SFD0635 SFD0890 SFD1140 SFD1520 SFD1960 SFD2220 SFD2460 SFD2700 SFD3035 4.Heliformed® Line Fittings Bird & Swan Flight Diverters Type BD/BFD/SD .21.70 28.70 .68 0.4 .70 26.2 965.7 7-36 Conductor Dia.32 0.6.41 .D.8.7 26. Range mm Catalogue Number Std.23 0.34 6.73 .5 12.24.2 635 889 965. non-corrosive.7 .0 .5 meter spacing alternated evenly across all conductor phases. Bird Flight Diverters Heliformed® Line Fittings Type BD Type BFD Swan Flight Diverters Cat.7 12.14.26.8 . installation is recommended at a 3 .4 11.60 24.5 9.2 1016 1016 1168.7 12.6 .7 12.8 21.80 .4 1168.64 0.6 19.15. Type BFD are grey in colour but yellow is available by adding the suffix ‘-Y’ to the catalogue number.91 0.80 BD 0441 BD 0635 BD 0830 BD 1173 BD 1432 BFD1960 BFD2220 BFD2460 BFD2700 BFD3035 50 50 50 50 50 50 50 50 50 50 Red Blue Black Yellow Green Red Blue Brown Green Red Overall O.5 9.6 24.35 .31 14.30 .6 .64 0. Pack Colour Code 4.70 .

The two legs of the clip are hand sprung towards each other to enlarge the hole opening. or pultruded smooth skinned UV stabilised fibreglass.dulmison. non-corrosive high impact strength UV resistant PVC rod. followed by the ring leg. No.com.for all types of conductors Application Dulmison Low Voltage Spreader Rods are used to maintain the required midspan spacing of low voltage conductors and thus preventing clashing. the assembled spreader rod is laid across the conductors at the midspan location. Installation The spring clips are first fitted to the spreader rod at the required conductor spacings whilst on the ground. The non-ring leg of the spring clip is first hooked under the conductor.au 7-37 Heliformed® Line Fittings Spreader Rod .Heliformed® Line Fittings Low Voltage Spreader Rods Type LVS & FGS . conductor Stainless steel spring clip Cat. Material Low Voltage Spreader Rods are made from solid. Pack Material 1350 1800 2100 2400 2700 3000 2000 2100 2500 3000 LVS12135 LVS12180 LVS12210 LVS12240 LVS12270 LVS12300 FGSR125-2 FGSR125-2-1 FGSR125-2-5 FGSR125-3 50 40 30 30 25 25 25 25 25 25 PVC PVC PVC PVC PVC PVC Fibreglass Fibreglass Fibreglass Fibreglass www. Material withstands ambient temperatures in the range -400C to 700C and is white in colour. Using the appropriate safety procedures. slid along the spreader rod into position and released. FGSS125 Length Catalogue Number Std. Ring Leg Non-ring Leg Note: Spring clip will suit up to 16mm dia.

..... Can also be supplied with M20 bolt to suit 160kN tongue fittings..................... Please copy this sheet.......au ...dulmison.. Heliformed® Line Fittings Heliformed® Suspension Units Heliformed® Support Units Assembly supplied with M16 bolts as standard...... Quantity Required Company:..... Phone No:....... Conductor Diameter mm ..............................................................Heliformed® Line Fittings Order/Inquiry Information Sheet All to be supplied to AS1154 and AS2395 standard dimensions unless specified otherwise Conductor Stranding ........................... Conductor Code Name . fill in the relevant details & forward to the Dulmison sales office in your region.................................... Please clearly indicate type required..................................... ... Contact Name:...................................com................................................................................................. M16 M20 7-38 www..... Fax/email:........

indd 13 6/14/06 2:25:41 PM .19036-dulmison-cat_paths.

Low Voltage ABC Fittings The range of Michaud IPC products available include.IPC's. provide a comprehensive range of Insulation Piercing Connectors .Bi-Metallic Conform to the requirements of AS/NZS4396 Plastic Components are UV Stabilised Glass reinforced Polymer All Fasteners are Stainless Steel All Connections are made using Torque controlled Shear Off screw Connectors are completely water tight to prevent corrosion Di-electric Strength in water is over 6kV Flexible End sealing caps Fastener thread is shielded from cable area. • • Insulated Mains to Insulated Mains Insulated Mains to Insulated Service • • Bare Mains to Insulated Mains Bare Mains to Insulated Service • 2 Stage Connectors.au .dulmison. to eliminate cable damage whilst tightening Bare connections are made through contact plates compatible to conductor type Permanently engraved with Traceability information Clearly labelled with Application ranges.Low Voltage ABC Fittings Insulation Piercing Connectors Dulmison. Please see the following pages for full details of available products.worldwide.com. Michaud's dedication to product quality and technical performance makes them a market leader in the manufacture of IPC's . 8-2 www. • • • • • • • • • • • • Insulated types suit both Aluminium and Copper Cables . through its partnership with Michaud in France.Test Features of all Michaud IPC's are. for Live Line Connections • Insulated Mains to Multiple Insulated Service • Short Circuiting .

95 35 .95 50 .35 1 1 13 13 Two Stage* Two Stage* Low Voltage ABC Fittings K440 K441 K442 K443 K445 K446 Cable Range 1 mm2 * Two Stage IPC's.150 1. Shear Range 2 of Head A/F mm2 Bolts mm 10 .5 .150 35 .95 25 . up to max of 100A.95 7 .240 7 . are able to be installed whilst conductor is under load.com.240 6 .dulmison.150 25 . No.120 35 .150 1 1 1 1 1 2 13 13 13 13 17 17 Fig.95 50 .95 6 . Shear Type of Cable Cable of Head A/F Piercing Size mm2 Size mm2 Bolts mm Connection K470 K472 K474 K471 K473 K475 3 4 5 3 4 5 Copper Copper Copper Aluminium Aluminium Aluminium 7 .5 .au Fig.150 25 . 5 www.Low Voltage ABC Fittings Insulation Piercing Connectors Insulated cable to insulated cable (Aluminium or Copper) Fig Cat No. 3 Fig.35 25 . Bare Cable Material Bare Insulated No.35 25 .95 7 . No. 2 Bare cable to insulated (Aluminium or Copper) cable Fig Cat No.6 6 .95 50 .95 35 .35 6 . 6 8-3 . 4 Fig. 1 1 1 1 1 2 Cable No.120 50 .95 7 .35 1.150 1 1 2 1 1 2 13 17 17 13 17 17 Standard Standard Standard Standard Standard Standard K235 K236 6 6 Copper Aluminium 7 .25 6 . 1 Fig. Fig.150 35 .

150 16 . No. Shear Range 2 of Head A/F mm2 Bolts mm 16 .50 35 .25 35 . 1 Insulated cables (Aluminium or Copper) . 2 Flexible End Caps Fig Cat No.Low Voltage ABC Fittings Insulation Piercing Connectors Insulated cable to multiple insulated cables (Aluminium or Copper) Fig Cat No.com.au K02 Fig. K01 K02 K03 8-4 3 3 3 Length mm2 Cable Entry Dia.5 13 10 . No. No. No.Short circuiting . Shear Range 2 of of Head A/F mm2 Taps Bolts mm 6 .70 16 .dulmison.95 95 . Low Voltage ABC Fittings K362 K363 K364 2 2 2 Cable Range 1 mm2 Cable No.150 K01 www. 3 K03 .Test Fig Cat No.150 Cable No.25 2 1 13 Fig. K390 1 Cable Range 1 mm2 35 .150 1 1 1 13 13 13 Fig.70 54 . mm Application Range mm2 32 40 50 7 10.25 16 .

Low Voltage ABC Fittings

House Service Connectors & Neutral Bonding Options

The House service connector is used to make an electrical connection from an Insulated Supply
cable to and Insulated Consumers cable. Due to the construction of most consumers mains, this
side of the connector is a stripped connection, whereas the supply connection is by means of
Insulation Piercing.
Major Features of the connectors include;
The connectors are bi-metallic and will accept both Copper and Aluminium Cables.
The connectors are fully insulated and Water Proof
Multiple rib sealing system, to ensure integrity of seal on all cable sizes - even ribbed.
Consumers cable can be disconnected and reconnected
Tested to applicable requirements of AS/NZS4396
Connector is marked with cable sizes, and stripping requirements
Customers and Mains sides are clearly differentiated with both marking and Bolt Colour
Incorporates Shear Head on all contact screws.
Available with Test Point, to eliminate need for removal of screws for continuity tests.
Temporary plug available until customers side is connected.
Available with Neutral Bonding Tail

Supply
Customer
Cable
Supply Cable
Supply
Customer Customer Neutral
Range Connection
Fig Range Connection Bolt
Bolt
Bonding Test
mm2
mm2
Type
Colour
Cat No. No.
Type
Colour
Tail
Point
K28
K96
K97/1
K97/2
K97/3
K97/T

1
2
3
3
3
4

6
6
6
6
6
6

-

35
35
35
35
35
35

Ins
Ins
Ins
Ins
Ins
Ins

Piercing
Piercing
Piercing
Piercing
Piercing
Piercing

Black
4 - 35
Black
4 - 35
Black
4 - 35
Black
4 - 35
Black
4 - 35
Black 10mm2 Tail

Strip Cable
Strip Cable
Strip Cable
Strip Cable
Strip Cable
Stripped Tail

White
White
White
White
White
White

No
No
300mm
500mm
800mm
240mm

Yes
No
No
No
No
No

Supply Copper Lug
Side
Tail
Hole
Range Length Size
mm
mm
Cat No. mm2
IPCNB/1 16.95
IPCNB/2 16.95
Fig. 1

Fig. 3

800
500

m10
m12

Lead supplied unattached

Cat IPCNB

Fig. 2

Fig. 4
www.dulmison.com.au

8-5

Low Voltage ABC Fittings











Low Voltage ABC Fittings

Bare Mains to Service Connectors
R Series

This range of product provides for XPLE or PVC Copper or Aluminium Service Cable Connection
to Bare Copper and Bare Aluminium Mains in a complete moisture free environment. The Service
connection is made with Insulation Piercing Technology where there is no need to strip the cable.
Two separate connectors are used R235 for connection to Bare Copper Mains
R236 and R237 for connection to Bare Aluminiuim Mains

Bare Copper Mains to XLPE or PVC Copper or Aluminium
Service Cables
Fig
Cat No. No.
R235

1

Bare Mains
Range mm2

Area
mm2

O.D.
mm

7/1.00 - 19/3.00 5.5 - 135 3 - 15

Tap
Range

Pack
Qty.

6 - 35

10

Fig. 1

Low Voltage ABC Fittings

Bare Aluminium Mains to XLPE or PVC Copper or Aluminium
Service Cables
Area
Pack
Fig
Bare Mains
O.D.
Tap
mm2
Cat No. No.
Range mm2
mm
Range Qty.
R236
R237

2
3

7/1.75 - 19/3.75 16 - 210 5 - 19 1 x 6 - 35
7/1.75 - 19/3.75 16 - 210 5 - 19 2 x 6 - 35

10
10

Fig. 3

Fig. 2

• All tested to applicable requirements of AS/NZS4396
• Both Mains and Tap Bolts incorporate Shearhead technology for use with a standard M8
socket
• Polycarbonate windows employed on all tap facilities to ensure the operator can see the
actual connection
• Connectors can be disconnected and reconnected from the Mains with ease
8-6

www.dulmison.com.au

Low Voltage ABC Fittings

Mains Connection Box

These products contain the ‘K’ Series range of House Service Connectors and provide an
environmentally protective chamber in which to house and mount the conectors. It also provides
protection of the Consumers Mains against UV degradation.

Phase
Connector
includes
Single Three
Phase
Neutral
Polarity
Cat No. Phase Phase Connectors Connectors Test point
K450
K451
K452
K453
K454
K455
K456
K457
K458*
K459*

Y
Y
Y
Y
N
N
N
N
Y
N

N
N
N
N
Y
Y
Y
Y
N
Y

K96
K96
K28
K28
K96
K96
K28
K28
Nil
Nil

K97
K96
K97
K28
K97
K96
K97
K28
Nil
Nil

N
N
Y
Y
N
N
N
Y
N/A
N/A

Neutral
Connector
includes
Bonding
Tail

Fig.
No.

Y
N
Y
N
Y
N
Y
N
N/A
N/A

1
1
2
3
2
-

Low Voltage ABC Fittings

The boxes come in single and three phase models with the standard K96 House Service
Connector (see page 8-5) or with the Neutral Bonding Connector K97 (also page 8-5). Options
are available to include the K28 House Service Connector with Polarity Test Point. All connectors
plug in to the base for safe and secure bi-metallic mains to service connections.

Note: * Empty boxes, no connectors

• IP66D Rated
• Suits easy entry of consumers Mains through the rear of base.

Fig. 2
Fig. 1

Fig. 3
www.dulmison.com.au

8-7

Low Voltage ABC Fittings

Pre-Insulated Compression Sleeves

Pre-Insulated sleeves are used to make an electrical joint, between
two aerial bundle insulated conductors. The products are supplied for
Full Tension or Non Tension applications.
Features of all Pre-Insulated Sleeves are •


Totally Insulated and Water Proof
Utilux Tool #111
Colour Coded to applicable cable size
Labelled with Cable size, Die size, Strip Length, Compression locations
Permanently engraved with Traceability data

Full Tension Sleeves
Cable Diameter Length Die Size
Fig
mm
of Sleeve
mm
Cat No. No. Size mm2
K101
K103
K106
K110
K170
K185

1
1
1
1
1
1

16
25
35
50
95
150

20
20
20
20
25
25

104
104
104
104
137
178

17.3
17.3
17.3
17.3
21.5
21.5

Die Part No.

End Cap
Colour

111-140173AL
111-140173AL
111-140173AL
111-140173AL
111-215AL
111-215AL

Blue
Orange
Red
Yellow
Grey
Violet

Low Voltage ABC Fittings

* Sleeves to connect cables of differing sizes are also available. Refer Dulmison for details

Non Tension Sleeves
Fig Cable 1 Cable 2 Diameter Length Die Size
mm
of Sleeve
mm
Cat No. No. Size mm2 Size mm2
K30
K31
K32
K33
K35
K36
K37
K39
K40
K53
K42
K54
K55

2
2
2
2
2
2
2
2
2
2
2
2
2

6
6
6
6
10
10
10
16
16
16
25
25
35

6
10
16
25
10
16
25
16
25
35
25
35
35

16
16
16
16
16
16
16
16
16
16
16
16
16

71
71
71
71
71
71
71
71
71
71
71
71
71

Fig. 1
8-8

14
14
14
14
14
14
14
14
14
14
14
14
14

Die Part No.
111-140173AL
111-140173AL
111-140173AL
111-140173AL
111-140173AL
111-140173AL
111-140173AL
111-140173AL
111-140173AL
111-140173AL
111-140173AL
111-140173AL
111-140173AL

Fig. 2
www.dulmison.com.au

Low Voltage ABC Fittings

Pre-Insulated Compression Lugs

Pre-Insulated lugs are used to terminate aerial bundle insulated conductors,
onto switchgear, busbars or isolators. The products are available in either
Aluminium or Bi-Metallic form.
Features of all Pre-Insulated Lugs are •


Totally Insulated and Water Proof
Utilux Tool #111
Colour Coded to applicable cable size
Labelled with Cable size, Die size, Strip Length, compression locations
Permanently engraved with Traceability data

Fig
Cat No. No.
K159
K160
K163
K164
K167
K158

1
1
1
1
1
1

Cable
Total
Size Diameter Length Palm Size
mm2
mm
mm
mm
16
25
35
50
95
150

16
16
20
20
20
25

73
73
93
93
93
112

Ø20
Ø20
Ø25
Ø25
Ø25
Ø30

Hole
Dia.
mm
10.3
10.3
12.8
12.8
12.8
12.8

Die Part No.

Die
Size
mm

End Cap
Colour

111-140173AL
111-140173AL
111-140173AL
111-140173AL
111-140173AL
111-215AL

14.0
14.0
17.3
17.3
17.3
21.5

Blue
Orange
Red
Yellow
Grey
Violet

End Cap
Colour
Blue
Orange
Red
Yellow
Grey
Violet

Fig. 1

Fig. 2

Aluminium - Aluminium Body - Aluminium Palm
Fig
Cat No. No.
K140
K141
K142
K143
K148
K150

2
2
2
2
2
2

Cable
Total
Size Diameter Length Palm Size
mm2
mm
mm
mm
16
25
35
50
95
150

16
20
20
20
20
25

107
107
107
107
118
118

32.5
32.5
32.5
32.5
32.5
32.5

x
x
x
x
x
x

40.5
40.5
40.5
40.5
40.5
40.5

Hole
Dia.
mm

Die Part No.

Die
Size
mm

14
14
14
14
14
14

111-140173AL
111-140173AL
111-140173AL
111-140173AL
111-215AL
111-215AL

17.3
17.3
17.3
17.3
21.5
21.5

www.dulmison.com.au

8-9

Low Voltage ABC Fittings

Bi-Metallic - Aluminium Body - Copper Palm

Low Voltage ABC Fittings

Strain Clamps

Strain clamps are available for both Mains and Service Aerial Bundled Cables. Capable of
clamping from 1 to 4 cores. If uneven number of cores are clamped, use filler cables in other
locations.

Mains Strain Clamps




Glass Reinforced UV Stabilised clamping blocks
High Strength Aluminium Alloy tensions straps
Conforms to requirements of AS3766
All Hardware is stainless steel - lubricated to eliminate binding
Jaws sprung loaded to facilitate easy insertion of cores.

Cat No.

Fig
No.

IBT25095
IBT5095
IBT95150

1
2
2

Fig. 1 - IBT25095

Number Range of
Cable
of
mm2
Cores
2
4
4

50 - 95
50 - 95
95 - 150

Low Voltage ABC Fittings

Fig. 2 - IBT5095

Service Strain Clamps
Type IBT





Glass Reinforced UV Stabilised clamping blocks
High Strength Aluminium Alloy Strap
Hardware is stainless steel
Can also be rotated to act as suspension clamp
Is supplied in Eye and Hook Form
Conforms to requirements of AS3766.

Fig. 3 - IBST435-2

Type IBS



Stainless Steel Bail arm - detachable
Conforms to requirements of AS3766
Wedge action created by sliding jaws
No loose components, jaws attached to body.
Number Range of
Hook
Cable
Fig
of
or
mm2
Cat No. No. Cores
Eye

IBST435-2
IBTH21635
IBTH41635
IBTC21635
IBTC41635

8-10

3
4
4
5
5

2 up to 4
2
4
2
4

4 - 35
16 - 35
16 - 35
16 - 35
16 - 35

Detachable
Hook
Hook
Eye
Eye

www.dulmison.com.au

Fig. 4 - IBTH21635

Fig. 5 - IBTC21635

Low Voltage ABC Fittings Suspension Clamps Type IBSC • • • • • EPDM UV Stabilised Rubber Insert Galvanised body .IBSL150F Fig.Sawcut through eye. Cat No. Cores IBSL50F IBSL50N IBSL95F IBSL95N IBSL150F IBSL150N 2 2 2 4 4 4 50 95 150 Type IBSRC • • • • • Fig. 3 Core Fig 2 Core 4 Core mm2 mm2 Cat No.au IBSRC with IBSRA installed 8-11 Low Voltage ABC Fittings Type IBSL . Suitable for Line Deviation up to 30 degrees Conforms to requirements of AS3766.With captive bolt slot Galvanised steel hardware .IBSRC495 Cast Aluminium Body Conforms to requirements of AS3766 Integrated Stringing Roller Design UV Stabilised split elastomer bush Controlled release of conductor. 3 3 3 3 Core mm2 4 Core mm2 50 95 50 95 Auxiliary Stringing Roller www. Number Cable Cat No. 3 .IBSC425 • • • • • Cast Aluminium Body Conforms to requirements of AS3766 Stainless Steel Hardware Increased Slip Strength Optional Weak Link Feature . 1 .dulmison. mm2 IBSC425 IBSC435 IBSC450 IBSC470 IBSC495 1 1 1 1 1 50 25 35 50 70 95 50 95 Fig. 2 . Cat No. of Size with without Fig mm2 Weak Link Weak Link No. No. IBSRC250 IBSRC450 IBSRC495 IBSRA Fig 2 Core mm2 No.Oversize wing nut.com.

95mm2 . 4 . Fig. 1 .’s and associated hardware Cat No. in Assy Rating 1 2 3 4 4 5 Fuse Type Shear Head A/F mm N/A N/A N/A 3 4 100 HRC58x22 13 100 HRC58x22 13 160 / 250 DIN00 13 160 / 250 DIN00 13 160 / 250 DIN00 13 Single-Phase Bracket Three Phase Bracket Three Phase plus Neutral Bracket Fig.K292GANG 8-12 www.Fully water proof seals Torque controlled shear head screws Insulation Piercing on all cable sizes and types Large Application range: 6 .Fully waterproof seals Torque controlled shear head screws Insulation Piercing on all cable sizes and types K291 Application range: 6 .Type LOS3 UV Stabilised Body .IBSB3PH Fig. 5 . It provides electrical protection to either an aerial service supplying an individual customer or for a low voltage circuit of a pole mounted transformer.Copper or Alum K491 Application range: 6 .Type FEHBX UV Stabilised Body .Copper or Alum Facility to be gang mounted (See fig 3) Self Supported whilst being mounted Angled cable entry ports to eliminate moisture ingress. 3 .K291 Low Voltage ABC Fittings Type .95mm2 . Fig. is a single-phase device that is normally installed at the pole.dulmison.Copper or Alum Facility to be gang mounted (See fig.K291 and K491 • • • • • • • • • • Accepts 100A Barrel type fuse ( 58 x 22mm ) Pig Tail type extraction .Low Voltage ABC Fittings Fused Switch Disconnects (Pole Fuse) Fused Switch Disconnects (FSD). 3) Self Supported whilst being mounted Cable entry ports designed to eliminate moisture ingress.35mm2 . Type .K491 Available Cat No.au . 2 .K292 • • • • • • • • • 160A Size 00 Din Fuse links or 250A Solid link Hinged fuse carrier. K291 K491 K292 K292GANG K292GANG4 IBSB1PH IBSB3PH IBSB4PH Number Fig of Fittings Fuse No. extraction via hot stick .K292 Fig.com.

PIGTAIL 8-13 . 10 .NHP UV Stabilised Glass Reinforced body Double Circlip retention of fuse Comes with integral attachment bracket . Fig No. 8 .Type .35 100 HRC58x12 NHP100AD 7 IPSNG 8 Swan Neck Bracket Pattern B COMBHOOK 9 Combination Bracket Pattern B PIGTAIL 10 Combination Loop Bracket Pattern B Fig. 9 .IPSNG Fig. 7 .Low Voltage ABC Fittings Fused Switch Disconnects (Cont’d) Type .au Fig.Pattern B Extraction with Tee Tool .COMBHOOK www.com.FEHBX Cat No.dulmison. Cable Range mm2 Fuse Rating Fuse Type 6 .NHP100AD Low Voltage ABC Fittings • • • • Fig.

IBWL08 . and are galvanised to either AS1214 or AS4680 respectively. but will fail under impact loads Eliminates damage to suspension fitting and cables. All brackets are fabricated from high strength steel. Diameter Min Fig of Total Material Failing Cat No. IBYB12 IBYB12A IBYB24 Diameter Min Fig of Hanging Hook Failing No. Cat No. hooks. Material Length Type Load kN IBWL02 IBWL04 IBWL08 8-14 3 3 3 6 10 12 81 100 100 S/Steel Gal Steel Gal Steel 12 12 24 www. 3 . 2 . Cat No. as mounting fixtures for LVABC suspension and strain clamps. Cat No. 16mm 20mm Fig Mounting Thread Diameter Diameter No.Low Voltage ABC Fittings Pole Hardware A variety of brackets.IBYB12A Mechanical Weak Link • • • Installed between suspension fitting on pole support fitting Will withstand normal loading. and weak links are available. Length Length IBH16250 IBH16300 IBH16325 IBH16350 IBH16400 IBH16450 IBH20250 IBH20300 IBH20325 IBH20350* IBH20400 IBH20450* 1 1 1 1 1 1 250 300 325 350 400 450 150 150 150 150 150 150 Fig.200mm available Double Suspension Clamp Bracket • • • Use when line deviations exceed 30 degrees Two suspension clamps fitted to reduce lead in and exit angles For IBSL suspensions clamps. All brackets meet the requirements as defined in AS3766. 1 Low Voltage ABC Fittings * Long Hook .com.dulmison. Material Depth Centres Load kN 2 2 2 16 16 20 106 125 100 174 300 200 12 12 24 Fig. Hook Bolts • • Shaped locating plate to lock onto pole Supplied with nut and washer.au Fig. use IBYB12A only. No.

Cat No. Thread Size Thread Length EN16 EN20 EN2020 EN24 4 4 4 4 M16 M20 M20 M24 30 40 40 45 Diameter Material of eye Type Material Gal Gal Gal Gal Steel Steel Steel Steel 12 16 20 20 Fig. Fig No. Cat No.au 8-15 Low Voltage ABC Fittings Hook Bracket .56 www.IBHN12 12 24 • • • Designed for Façade mounted strain clamps Can be strapped to concrete poles with Stainless Steel strap Used as temporary hook.Cat No.dulmison. IBHB12 IBHB24 Diameter Fig Mounting of eye Material No.BRPF1 Fig. Thread Size IBHN12 IBHN24 5 5 M16 M20 Diameter of eye Material Material Type 16 20 Failing Load kN Gal Steel Gal Steel Fig. 7a . 6 .IBHB12 Failing Load kN Gal Steel Gal Steel 12 24 Service Support Bracket . Cat No. 8 .56 Timber 2 x o25 . BRPF1 BRPF1T BRPF6 Drill Offset Fig Size from Installs No. mm Structure Into 8 8 9 12 None 12 10 10 60 Hook Bracket Hook Bolt Facade Mounting Brackets • • • Fig. for attachment of stringing rollers.Low Voltage ABC Fittings Pole Hardware (Cont’d) Eye Nut • Screwed onto threaded device to produce Eye attachment. 7 . 9 .EN16 Hook Nut • Screwed onto threaded device to produce Hook attachment. 5 . 4 .BRPF6 Masonry 2 x o25 .Cat IBSSB application Fig. Cat No. IBSSB • • • Used as a service strain clamp attachment point Used in conjunction with hook bolts or hook brackets Galvanised Steel Shaped locating plate Made from UV stabilised glass reinforced polymer Brackets include 6mm drive nail Cables can be supported on bracket during installation. Centres Material Type 6 6 150 150 16 20 Fig.com.56 Masonry 2 x o25 .IBSSB Service support bracket Cable Capacity mm Fig. Fig No.

The length of insulation removed is able to be controlled to suit stripping for lugs and sleeves. .8kN No lifting of cables required.IBSW95 • • • Fig.IBLST150 Tool 50 95 150 Spare Blade Fig.IBSW95 Suitable for LVABC up to 150mm2 Supplied in pair .Cat No.10. 8-16 www. Core Separating Tools .Cat No.dulmison. able to used under tension loadings. 1 . 7 .IBSW2 Suitable for LVABC up to 150mm2 Enables separation of cores close to adjacent equipment Durable separation wedges.IBLS6 . using Socket Tongue supplied Accommodates cables up to 4 x 150mm2 Provides clear working space for linesmen Suitable for stringing angles up to 60 degrees .com.Cat No. 3 . Cat No.on metre of rope Impact resistant material. 6 . 5 . Core Separating Tools . .IBSW2 • • • Ratchet Spanners . IBLS-6 • • • • • Fig.5930 Running Sheaves . Used on all overhead Shear bolt connectors 13mm and 17mm across flats in one spanner Reversible Ratchet Fits stainless steel nuts used in strain and suspension clamps Fixed socket that cannot be lost or dropped during installation. is designed to remove the tough cross linked polyethylene insulation from low voltage aerial cables. 5930 Low Voltage ABC Fittings • • • • • Attaches to standard hardware.Cat No. IBLST50 IBLST95 IBLST150 IBLSTB Fig No. 1 1 1 Cable Size mm2 Fig.SWL .au Fig.Low Voltage ABC Fittings Assembly and Stringing Tools Cable Stripping Tools The IBLST Stripping tool.

5 www.35 & 4 x 16 . #109/1 • • Ratchet operation Forged Construction. of Plys Net Grip Length mm Ultimate Tensile kN LV425 LV435 LV495 LV4150 4 x 25 4 x 35 4 x 95 4 x 150 2 2 3 3 550 550 600 600 15 15 25 25 PULLING SOCK #109/1 Cable Cutter .95 EM95150 4 x 95 .8 6.Tensioning Devices • • Rugged Steel Plated Construction Cast Aluminium Clamping jaws Cat No.Cat No.9 7. SWIVEL1 SWIVEL2 Maximum Safe Length Diameter Cable Working mm mm Diameter mm Load kN 122 178 28. For cables up to 300mm2.0 18. Soft Double Eye.0 10. Cat No. Cat No. Come-alongs . to eliminate twist.com.8 9. Alloy Ferrule. Cable Application Range mm2 EM35 2 x 25 .2 5.dulmison.5 50.5 SWIVEL2 1000 2000 Pulling Socks Nylon Stranding.50 EM5095 4 x 50 .au 8-17 Low Voltage ABC Fittings • .0 3.Low Voltage ABC Fittings Assembly and Stringing Tools (Cont’d) Swivels • For use with pulling socks. Cable Size mm2 No.150 EM5095 Holding Strength kN Weight kg 5.

dulmison.au .com.Low Voltage ABC Fittings Low Voltage ABC Fittings Notes 8-18 www.

19036-dulmison-cat_paths.indd 14 6/14/06 2:25:42 PM .

2 Stranding Material Code Metallic Screened 35 SGG0600 Metallic Screened 35 to 185 SGG0975 ADE1350 Non Metallic Screened 35 .150 185 .150 185 www.95 ADE1750 Non Metallic Screened 120 . you must utilise two types of fittings to secure both the Catenary.High Voltage ABC Strain Assembly and Bundle Restraint To secure HVABC conductors at strain or tension points. The assembly is comprised of two Heliformed® deadends. as well as the ABC bundle itself.185 120 . IBHR1450 IBHR1455 IBHR1460 IBHR1465 IBHR1765 IBHR1770 IBHR1775 IBHR1780 9-2 HVABC Cable Type AS3599.65 Gal Steel Yellow Gal Steel Yellow Alum Alloy Blue Alum Alloy Black The HVABC bundle assembly.1 or . to tie the catenary to the bundle. is designed to be applied over the Catenary deadend as above. High Voltage ABC Clevis Thimble 70kN Aluminium Catenary Deadend (not supplied as part of IBHR) ABC HV Non-metallic Screened Cat No.00 19/3.2 Non Non Non Non Non Non Non Non Metallic Metallic Metallic Metallic Metallic Metallic Metallic Metallic Screened Screened Screened Screened Screened Screened Screened Screened 11kV Cable 22kV Cable mm2 mm2 35 . or spreading of the cores. This eliminates bird caging.185 7/2. which is simple to apply and is designed to avoid damage to the phase cores.au 35 50 70 . Cat No. Dulmison have developed a Heliformed® bundle restraint for this purpose.95 120 . must be secured to the catenary so it does not drift into the middle of the span.50 70 95 120 . which interlock.00 7/5. The deadend used to retain the catenary. HVABC HVABC Cable Type Cable Size Catenary Catenary Colour mm2 AS3599.refer table below.dulmison.com. The Catenary is secured at a strain point using a standard Dulmison Heliformed® Catenary Deadend of applicable size and type .00 19/2.

Minimum failing load of clamp .120 150 185 9-3 .au 35 50 70 95 .10 6 .10 14 .50 70 95 .50 70 95 . 35 50 70 .10 6 .dulmison.10 6 . for voltages up to 22kV.10 6 .95 120 150 185 35 .10 6 . as per the preceding page.40kN. high strength cast aluminium clamp.10 6 .18 14 . aluminium alloy strap.18 14 . It is designed to accommodate line deviations up to 45 degrees.10 6 . and stainless steel hardware.2 IBSH1050 IBSH1055 IBSH1060 IBSH1065 IBSH1070 IBSH1075 IBSH1080 IBSH1085 IBSH1840 IBSH1845 IBSH1850 IBSH1855 IBSH1860 IBSH1865 IBSH1870 Metallic Screened Metallic Screened Metallic Screened Metallic Screened Metallic Screened Metallic Screened Metallic Screened Metallic Screened Non Metallic Screened Non Metallic Screened Non Metallic Screened Non Metallic Screened Non Metallic Screened Non Metallic Screened Non Metallic Screened 11kV Cable 22kV Cable Catenary mm2 mm2 Diameter mm 6 .com. as well as a secondary means of securing a bundle to the catenary at strain locations. Incorporates UV stabilised semi-conductive elastomeric insert. It can be used at both intermediate suspension locations. HVABC Cable Type AS3599.18 14 . If used in this manner.18 www. Design of clamps.120 150 185 High Voltage ABC Cat No. allows for a minimum of lifting of conductor during installation.18 14 .18 14 . an IBHR bundle restraint.120 150 185 35 .18 14 . is not required.High Voltage ABC Suspension Clamp The HVABC suspension clamp is suitable for use on metallic and non-metallic screened HVABC cables.

a Heliformed® Line Splice or a Compression Midspan Joint can be used.185 . For details of Joints for connecting conductor cores.1 or . HVABC Cable Type AS3599.0 10.5 Gal Steel 35 Gal Steel 35 .00 Compacted ALS1750 Non Metallic Screened 19/3.au 6.185 Alum Alloy 35 .5 Gal Steel 35 Gal Steel 35 .00 SLS0600 Metallic Screened 19/2.65 Compacted www.2 HM750 Catenary Stranding Catenary Catenary 11kV mm2 Diameter mm Material or 22kV Metallic Screened 7/2. HM804 HM808 HM750 HM751 9-4 HVABC Cable Type AS3599.185 Alum Alloy 35 . together with the Utilux Catalogue for details of applicable compression connectors.dulmison.00 SLS0975D ALS1430 Non Metallic Screened 7/5.95 Alum Alloy 120 .95 Alum Alloy 120 . please refer to the Cable Accessories CD.65 Compacted 6.185 High Voltage ABC Compression Midspan Joint HM804 Cat No.00 Metallic Screened 19/2. Cat No.0 14.0 10.3 17.3 17.2 Catenary Stranding Catenary Catenary 11kV mm2 Diameter mm Material or 22kV Metallic Screened 7/2.00 Compacted Non Metallic Screened 19/3.0 14.00 Non Metallic Screened 7/5.com. and the available range of Raychem Medium Voltage Joints and Heat Shrink sleeving.1 or .High Voltage ABC Heliformed® Line Splice At locations where joints of the catenary on HVABC cables are required.

which are used for two purposes.com. so as customer outages are minimised.High Voltage ABC Stringing Hardware The two most widely used Pole Brackets are . • The middle hole is used to locate and mount a suspension clamp. This adjustment allows the rollers to be located at a height that eliminates any necessity to lift either the conductor bundle or catenary for attachment into the suspension clamp.au 9-5 . The two outer hooks that locate the stringing roller. • The outer two holes (each side) are used to locate and mount a string roller assembly Product No LSR23379. are used to adjust its mounted height for stringing. complete with 3 hook mounting holes.SB10312 and IBHPBV. and to adjust its height whilst stringing. Both the suspension clamp and stringing roller are attached to the tube. The IBHPBV bracket has the facility to mount an insulator on its tope surface to support a bare conductor during retrofit work. whereas the IBHPBV is generally installed at the pole top. These hooks are manufactured from galvanised steel. Both brackets incorporate a cylindrical mounting tube.dulmison. have a minimum failing load of 12kN and are supplied with washers and nuts. HB16200 High Voltage ABC SB10312 SB10312 HB16200 www. using Support Hooks Product No HB16200. The SB10312 bracket is generally utilised at a point below the top of the pole. These items are manufactured from Galvanised Steel and can be either bolted or strapped to either concrete or timber poles.

LSR23857 High Voltage ABC LSR23379 9-6 www. This allows for the cable to be temporarily supported at termination or strain points. which eliminates the dangerous practice of lifting conductors to secure in suspension clamps. it can also be attached to a hook bolt or bracket at the start of a stringing run.dulmison.LSR23857.au . The deep profile design of the rollers. ensure conductors do not stick or jam during stringing. It is suitable for use on line deviations up to 45 degrees. and plenty of working space. where a suspension point is not required. and the frame design ensures that the conductor is guided and retained at all times. until tensile loads are applied and strain clamps fitted.High Voltage ABC Stringing Roller Type LSR23379 The LSR23379 stringing roller is a versatile. lightweight and safe product. it is safe for one person to handle. but with the addition of the Yoke Assembly . The standard assembly is used in conjunction with support hooks and associated brackets at suspension clamp locations. Its wide entry design allows for easy application of suspension clamps. With a weight of just 9kg.22kV. and accommodates HVABC cables up to 185mm2 .com. Its mounting on support hooks allows for vertical height adjustment.

IBHN12 IBHN24 Thread Diameter of Size Eye Material M16 M20 16 20 Material Type Failing Load kN Gal Steel Gal Steel 12 24 High Voltage ABC • Hook Bracket • • Can be strapped to concrete poles with Stainless Steel strap Used as temporary hook.200mm available Hook Nut Screwed onto threaded device to produce Hook attachment. and hardware are available. as mounting fixtures at HVABC suspension and strain locations. All brackets meet the requirements as defined in AS3766. Mounting 16mm Diameter 20mm Diameter Length IBH20250 IBH20300 IBH20325 IBH20350* IBH20400 IBH20450* IBH16250 IBH16300 IBH16325 IBH16350 IBH16400 IBH16450 250 300 325 350 400 450 Thread Length 150 150 150 150 150 150 * Long Hook .High Voltage ABC Pole Hardware A variety of brackets.au 9-7 .dulmison. hooks. Hook Bolts • • Shaped Locating plate to lock onto pole Supplied with nut and washer. IBHB12 IBHB24 Fig Mounting Diameter of Material Failing No. Cat No. and are Galvanised to either AS1214 or AS4680 respectively. Cat No. for attachment of stringing rollers. Cat No.com. centres Eye Material Type Load kN 6 6 150 150 16 20 Gal Steel Gal Steel 12 24 www. Cat No. All brackets are fabricated from high strength steel.

SWIVEL1 SWIVEL2 9-8 Length Diameter Max.0 18.5 50. Cable Safe Working mm mm Diameter mm Load kN 122 178 28.5 1000 2000 www.32mm Long life blade . IBLS-6 High Voltage ABC • • • • 13mm and 17mm across flats in one spanner Reversible Ratchet Fits stainless steel nuts used in suspension clamps Fixed socket that cannot be lost or dropped during installation Swivels • For use with pulling socks.Type IBST5024B Ratchet Spanners .com.High Voltage ABC Tooling and Cable Stringing Equipment Cable Stripping Tools Two types of stripping tools are available for use on HVABC cables - • Type IBST1342 Used for removal of Semi conductive Screen Cut depth adjustable in 0.au .5mm thick Cable range from 12 .dulmison.0 10.1mm increments Spiral scoring function Durable design • Type IBST5024 Used for removal of core insulation Removes insulation up to 5.Cat No. to eliminate twist Cat No.

Product No .5 Catenary Material Gal Steel Alum Alloy Alum Alloy Approx.com.2 Metallic Screened KG162520 CHVABC2 Non Metallic Screened CHVABC2 Non Metallic Screened Catenary Diameter mm Ultimate Tensile kN 10.#109/1 Ratchet operation Forged Construction For cables up to 300mm2 High Voltage ABC • • Come-alongs .5 29 38 58 www. Aluminium alloy ferrule Cable Size mm2 35 50 70 95 120 150 185 Metallic Screened HVABC 11kV HV33511MS HV35011MS HV37011MS HV39511MS HV312011MS HV315011MS HV318511MS 22kV HV33522MS HV35022MS HV37022MS HV39522MS HV312022MS HV315022MS HV318522MS Non Metallic Screened HVABC 11kV 22kV HV33511NMS HV33522NMS HV35011NMS HV35022NMS HV37011NMS HV37022NMS HV39511NMS HV39522NMS HV312011NMS HV312022NMS HV315011NMS HV315022NMS HV318511NMS HV318522NMS Cable Cutter .3 17. alloy ferrule Catenary HVABC Cable Type Diameter Cat No.0 14. AS3599.3 17. double eye.au 9-9 .1 or . HVABC Cable Type AS3599.HVABC Bundle Mono-filament nylon.2 mm Metallic Screened HDGW08 HDGW10 Non Metallic Screened HDGW15 Non Metallic Screened 10.1 or .Catenary Cat No.Catenary Galvanised stranding.High Voltage ABC Tooling and Cable Stringing Equipment (Cont’d) Pulling Socks .0 14.dulmison. single eye. Ultimate Fitted Tensile Length kN 700 750 810 29 38 58 Pulling Socks .

completes the assembly.4 24. over the conductor insulation.com.75 19/3.Uncovered Strain Connections In areas where a fully covered system is not required ( for example at termination points where tree proximity is not an issue ).4 20.22. and stringing eye.9 . Deadend Cat No. to eliminate the need for stripping the conductor. resulting for otherwise unprotected rapid oxidation of the connection. The UV Stablised cover.dulmison. ADE1875 ADE2100 ADE2375 Cable Cable Size Outer Diameter mm2 mm 80 120 180 17. The clamp incorporates a clevis attachment point.Covered Conductor Fittings Covered Conductor Fittings CCT . eliminates stresses on the conductor as it exits the clamp. All kits are supplied complete with Raychem heatshrink mastic lined sleeves. and the makes the strain assembly fully covered.75 19/3. This system is utilised on 11kV networks only. CCS80 CCS120 CCS180 CCC80120 CCC80120 CCC180 Cable Size Cable mm2 Stranding 80 120 180 7/3. The cover assembly has been designed for assembly over standard insulators.75 7/4. and decreases resistance in the joint. Cover Cat No.9 . Clamp Cat No. the most common method is utilising a rack driven wedge assembly.Strain Clamps and Covers To secure CCT conductors at strain or tension points. as well as a clamping bar.Compression Joints and Covers At locations where CCT conductors must be joined midspan. Cable Size mm2 Cable Stranding HM704CCT HM706CCT HM718CCT 80 120 180 7/3.50 9-10 www.au . This added sealing slows the onset of corrosion. to lock the conductor in position once tensioned. a series of compression joint kits are available.75 7/4. The contoured design. to ensure the joint area is both insulated and sealed.1 .50 Covered Conductor Fittings CCT . an aluminium Heliformed® Deadend may be used. and are compatible with the material of the conductor. Clamp Cat No.19.11 up to 33kV.25. Compression joints are suitable for all voltages of CCT .7 CCT . The assembly is suitable for use on conductors voltages from 11 up to 33kV.

dulmison.Insulator Top Clamps At suspension locations where stresses at the connection point. Cable Size mm2 Voltage kV PTT14307G PTT18307G PTT23407G 80 120 180 11 11 11 CCT . as with other Heliformed® ties. The ties are installed over the insulation of the conductor. a series of non-metallic Top and Side ties are available. Ties may be supplied in a colour to suit the conductor insulation. Top Clamp Cat No.au 9-11 Covered Conductor Fittings Top Ties . The clamp can be applied over the conductor insulation. Ties are easily applied by hand.Covered Conductor Fittings Covered Conductor Fittings CCT . The clamps are manufactured from aluminium alloy. Cable Size mm2 Voltage kV PST14307G PST18307G PST23407G 80 120 180 11 11 11 Top Tie Cat No. whether they be at pin or post type insulators. or line angle deviations do not allow for installation of plastic ties. Covers can be provided to protect the clamp from accidental contact. a rigid clamp top can be installed to secure the conductor. Ties are manufactured from UV Stabilised PVC. Standard colour is Grey. and have an application range of 7 up to 32mm. Ties are suitable for angular deviations up to 30 degrees.Non Metallic Heliformed® Top & Side Ties At suspension locations. and therefore stripping is not required. and are available for 76mm Insulator neck size. Cable Size mm2 Voltage kV Y11195 Y11195 Y11195 80 up to 180 80 up to 180 80 up to 120 11 22 33 www. Side Ties Deadend Cat No.com.

Both aluminium and bi-metallic are available. The cover is manufactured from UV stabilised material.20. CCPGC154 Covered Conductor Fittings Working Earth Point Covers . An earth lead. which remain proud of the connector after shearing.17. CCIPC11120 For applications where Surge Arrestors are used for lightning protection. The cover can be easily trimmed to produce a next fit on all sizes of CCT at all voltages.5 . can be attached to this additional length of bolt on the top of the connector. This connector utilises shear head bolts.5 . CCWEPC Working Earth Point covers are designed to cover a stripped area of conductor which would be used as a local earthing location. All clamps are supplied complete with oxide inhibitor and belleville spring washers.Covered Conductor Fittings Covered Conductor Fittings Parallel Groove Clamps for Line Taps & Non Tension Joints Parallel Groove clamps can be utilised in non tension applications as conductor joints.240 35 . with lug. and both items can be covered using an applicable cover. moved and reapplied using hot sticks. CCWEPC End detail Insulation Piercing Connector .Lightning Protection Cat No.au . CCPGC154 CCPGC154 Cat.185 7. as well as line taps to either insulated or bare conductors. Clamp Type 3594-FS 3913-FS Aluminium Bi-Metallic Line Tap CCT Cable Line Tap Size mm2 Cable Size mm2 Cable Size mm 80 up to 180 80 up to 180 35 .Cat No.dulmison. PG Clamp Cat No. 3913-FS Cat.2 7. 25705F01 9-12 www. Cat. At the bottom of the connector a stirrup Type 25705F01 can also be attached as a means to attach a temporary earth. a connection from the arrestor to the conductor can be made using an IPC. to control forces generated during electrical heat cycling. Cat. 3594-FS Suitable Cover Cat No.5 Cat. and is designed such that it can opened. CCIPC11120 Cat.com.

IBST5024 Used for removal of core insulation Removes insulation up to 5.Cat No. Brackets are not supplied with pole attachment hardware. or single phase format. CCB05 O18 11 2 90 o Covered Conductor Fittings 45 20 190 140 Cat. 90 o 136.Insulators Brackets are available to mount insulators in either a trident (3 phases per bracket). All brackets are manufactured from Galvanised Steel.Covered Conductor Fittings Covered Conductor Fittings Mounting Bracket .au 9-13 .5 5 20 195 140 25 Cat.dulmison.com.5mm thick Cable range from 12 . due to the variety and type of mounting possibilites.32mm Long life blade . CCB45 20 O18 Cable Stripping Tools • Cat No. IBST5024B www.

• Top roller locks in position.Covered Conductor Fittings Covered Conductor Fittings Stringing Roller .Cat No.no lifting required • Movable top roller for easy insertion of conductors. able to be installed and removed by one person • Durable Aluminium rollers with bearings • Suitable for stringing angles up to 30 degrees. LSR24570 Cat. Covered Conductor Fittings Assembly Cat No. LSR24570 & LSRUNI A unique stringing roller assembly has been designed to allow quick. The assembly has been designed for attachment to the CCB brackets. • LSRUNI is a stringing roller only. It does not include attaching bracket.Assemblies . so as conductor cannot disengage whilst being strung • Lightweight design.dulmison.au . LSRUNI (Roller only) 9-14 www.com. safe and trouble free installation of all sizes of CCT conductors. • Rollers can also be used to string LVABC up to 150sqmm. Features of the rollers include • Vertical height adjustment and lowering of cables .

19036-dulmison-cat_paths.indd 15 6/14/06 2:25:43 PM .

Insulators

Shackle & Pin
Porcelain LV
C
E

D

E

A

E

A

C
B

B

Shackle Type

Pin Type

SHLV1 : SHLV2 : SHLV8

LVLP

Cat No.
SHLV1
SHLV2
SHLV8
LVLP

A
54
76
32
91

Dimensions mm
Thread
Dia. B Dia. C Dia. D Rad. E
57
80
57
82

39
54
40
52

17
17
17
-

17
12
7
11

Patt "B"

Pin

Min F.L.
kN

B/100/3.5

9 kN
20 kN
9 kN
7 kN

Dimensions and Performance characteristics in accordance with AS3608

Insulators

Threads in accordance with AS2947.3

10-2

www.dulmison.com.au

Insulators

Guy Strain
Porcelain, LV

F
G

D

H

I

A B

J

Cat No.
GY2
GY3
GY4

C

K

A

B

C

D

73
115
115

41
57
57

44
67
67

73
115
115

E

Dimensions mm
E
F
G
44
57
57

146
216
280

22
38
38

H

I

J

K

Min F.L.
kN

51
51
51

22
38
38

37
63
95

37
63
95

71 kN
222 kN
222 kN

Dimensions and Performance characteristics in accordance with AS3609

Fibreglass, HV
1628
1220
25.4
min

Cat No.

Min. F.L. kN

Arcing Distance mm

End Fitting

NEE220N1630
NEE220N1630H

220
220

1220
1094

Eye/Eye
Eye/Eye + Arcing Horns

www.dulmison.com.au

Insulators

52

10-3

Insulators

Standard Line Pin
Porcelain

B
C
E
D

A

Cat No. Voltage
P11
P22
P33

11 kV
22 kV
33 kV

Creepage
mm

A

180
420
534

106
168
194

Dimensions mm
B
C
D
140
228
279

76
113
113

R13
R13
R13

E
R16
R16
R16

Thread

Pin

Min F.L.
kN

Patt "A"
Patt "C"
Patt "C"

A/130/7
C/150/11
C/200/11

7 kN
11 kN
11 kN

Dimensions and Performance characteristics in accordance with AS2947.2

Insulators

Threads in accordance with AS2947.3

10-4

www.dulmison.com.au

Insulators

Aerodynamic Line Pin
Porcelain

A
B
C
R16
R16
X

D

Z

Y
E
F

Cat No.
ALP/11/275
ALP/22/45O
ALP/22/490
ALP/33/920

Voltage
11
22
22
33

kV
kV
kV
kV

Creepage
X -Y X - Z
235 275
365 450
380 490
755 920

A
136
148
127
240

Dimensions mm
B
C
D
E
102 76 152 76
102 76 200 74
102 76 240 89
102 76 320 133

F
136
160
165
240

Pin
C/150/7
C/200/11
C/200/11
C/300/7

Min F.L.
kN
7 kN
11 kN
11 kN
11 kN

Insulators

Dimensions and Performance characteristics in accordance with AS2947.2
Threads - Pattern C in accordance with AS2947.3

www.dulmison.com.au

10-5

Insulators

Line Post
Porcelain

LIVE END
Tie-Top T

Vertical
Clamp Top C

Horizontal
Clamp Top H

GROUND END

Pin Post

Insulators

X-Arm

Cat No.

Designation

H11536
H11358
H11376
H11213
H11357
H11632
H11368
H11173
H11174
H11461
H11472
H11529
H11654
H11663
H11669
H11647
H11167
H11170
H11171
H11251
H14056

R7ET105N
R18ET150N
R12EH150N
R11EHG150N
R11ET150N
R11ET150N
R11ET200N
R11ET150N
R11EH150N
R12.5ET200L
R11EC200N
R11EH200N
R11ET250N
R12.5EH250N
R12.5EHG250N
R12.5ET350L
R12.5ET350L
R12.5EC350L
R12.5EH350L
R12.5EHG350L
R12.5EHG650L

Nominal
Base
Height Creepage
Voltage kV
Mount
11
276
275
Pin Post
11/22
285
452
X-Arm
11/22
352
460
X-Arm
11/22
390
540
Gain Base
22
318
575
X-Arm
22
365
480
Pin Post
22/33
487
610
X-Arm
22
487
610
X-Arm
22
560
634
X-Arm
33
487
920
X-Arm
33
530
825
X-Arm
33
560
825
X-Arm
44/66
532
1300
X-Arm
44/66
617
1295
X-Arm
44/66
598
1295
Gain Base
66
752
1510
X-Arm
66
784
1920
X-Arm
66
820
1920
X-Arm
66
848
1920
X-Arm
66
829
1920
Gain Base
132
1500
3300
Gain Base

Dimensions and performance characteristics in accordance with AS2947.2
10-6

www.dulmison.com.au

Gain Base

Line
End
T
T
H
H
T
T
T
T
H
T
C
H
T
H
H
T
T
C
H
H
H

Net Weight
kg
5
10
12
15
11
9
16
16
20
16
20
20
19
23
31
25
32
35
35
42
91

Insulators

Line Post
Synthetic (Composite)

P1/P2 = 7”/10”(178mm/254mm)
H = 2.2” (55mm)

F = 5/8”(11mm) bolt & lockwasher
Z = Min. 0.79” (20mm)
H

OP1
OP2

1.5”
(38.5mm)
F

OD

OZ
A
OD1
12o

G
W

X
A = 12”(305mm)
G = 1.5” (38mm)

Cat No.
PKG30XH016
NPKN30XH019
NPKN30XH030
PKG30XH030
BKG30XH030

D = 0.94”(24mm)
W = 0.94”(24mm)

D1 = 6.8”(173mm)

Nominal
MDCL Spacing Creepage Ground End Fitting
Voltage kV
66
66
132
132
132

11kN
9kN
6kN
6kN
6kN

889
966
1389
1417
1421

1958
2354
3736
3700
3700

Std. Gain Base
Flange
Flange
Std. Gain Base
Bendable Gain Base

Line End
Fittings
HCT
HCT
HCT
HCT
HCT

Available in EPDM or Silicon
Other voltage and MDCL available on request.

Insulators

Dimensions and performance characteristics in accordance with IEC601109 & AS4435.4

www.dulmison.com.au

10-7

Min.9 38.com.4 . Conductor Dia.3 26. Y11195 42111 47114 7 14.au 32 6.2 58 Cat No.Insulators Clamp Top Clamps Aluminium and Copper conductors 98.89 12. mm Ferrous Aluminium Max.2 21.7 25.1 Insulators 47101 47102 47103 47104 10-8 www.dulmison.35 8.

com.dulmison. C 3. min. 11007 M24 239 77 71 200 150 10885 M24 219 78 72 180 130 10886 M24 100 5 61 12 10887 M20 239 77 71 200 156 Thread Shank Diameter Thread Shank Standard Units B10035 A1307 C1507 C15011 C20011 C3007 Special Units B100SP A030SP C150SP C20011L Min.au Length J Head Pattern 50 80 80 80 80 80 98 128 148 148 198 298 B A C C C C 70 100 100 100 98 128 148 198 B A C C Insulators Insulator Pin Type reference Stem 10-9 .5 7 7 11 11 7 16 20 20 24 24 24 140 165 165 165 165 165 3. Failing Load kN Diameter Length A B Thread Length min. max.Insulators Studs & Pins Flat washer (Galv) Spring washer (Galv) Diameter P max Locknut locked in position before galvanising Hex nut (Galv) L -+ 3 max A Overall Shank Length P To suit X-arm To suit X-arm Cat No.5 7 7 11 16 20 20 24 165 200 200 200 Shank Stem www. Thread Length A Length L max.

Insulators Disc Porcelain and Toughened Glass Ball & Socket (B & S) Catalogue No.com.dulmison.au Zinc Std Collar Pack 6 6 4 . Toughened Glass Standard Profiles CT70-8/146DC B8/146 CT70/146 B13/146 Fog Profiles F9P/146DC CTV8/146H Aerodynamic Profiles F12D-A/146DC Fixing Diameter mm Pitch mm Rating kN T&C B&S T&C B&S 205 255 255 255 146 146 146 146 70 70 70 125 Yes 6 6 6 6 B&S T&C 255 255 146 146 70 70 Yes 6 6 B&S 380 146 120 Yes 4 B&S T&C B&S 255 255 280 146 146 146 70 70 160 Insulators Porcelain D70S D70C D160S Tongue & Clevis (T & C) 10-10 www.

9 107 37 70 67 8 1.24 15 35 480 299 345 838 150 122 239 2.5 28.Insulators Long Rod .1 28.com.51 12 Insulators Specifications 10-11 .1 28. GLPDS-15 GLPDS-28 GLPDS-35 GLPDS-46 15 330 151 190 422 95 71 155 2.09 15 www.8 107 37 70 67 10 1.Distribution Synthetic (Composite) x 38.1 Unit Recommended application kV max Section length = L mm Insulation length = X mm Dry arcing distance mm Leakage distance mm Low frequency flashover Dry kV Wet kV Critical impulse flashover pos. Riv.9 o98.1 15.33 15 46 574 394 432 1171 173 156 326 7.9 107 37 70 67 4 1.1 107 37 70 67 6 1.au 28 438 247 285 645 130 114 211 0.1 o38. at 1000 kHz µV Design tension strength kN Routine test load kN Tensile rating kN Design torsion rating Nm Quantity of sheds units Net weight kg Standard package units Catalogue No.dulmison.4 90.4 o17.3 L 25 19. kV Radio influence Max.

Insulators Long Rod .1 10-12 www. Voltage SML kV kN 66 66 66 132 132 132 70 70 120 70 120 160 Y E Spacing Creepage Ground End mm mm Fitting 749 755 924 1337 1484 1474 1822 1960 1935 3647 3641 3641 Clevis Socket Y-Clevis Socket Eye Socket Insulators Available in EPDM or Silicon. Other voltage and SML’s available on request. Dimensions and performance characteristics in accordance with IEC601109 and AS4435. NCT70XM021 FSB70XM021 FYB120XM023 FSB70XM043 NEY120XM043 FSB160XM043 S T C Nom.com.au Line End Fitting Tongue Ball Ball Ball Y-Clevis Ball .Transmission Synthetic (Composite) X End fittings available: B Catalogue No.dulmison.

Details of Station Posts above 66kV available on request. Dimensions and performance characteristics in accordance with AS4398. www.au 10-13 .dulmison. Voltage Impulse kV Voltage kV 11 11 22 22 22 22/33 33 33 33 33 33 33 66 66 95 110 125 150 150 170 200 200 200 200 200 250 350 350 Height mm 254 254 305 355 355 381 458 458 458 475 508 559 762 762 Creepage Net Wt mm kg 305 400 607 630 750 760 885 956 995 995 885 1170 1740 1765 7 9 10 11 13 14 16 17 15 15 20 17 44 36 Insulators Cat No.com.Insulators Station Post Porcelain M12 holes O/S Height 76 PCD H11656 C6-95-I H10903 C8-110-II H10841 C6-125-II H11103 C4-150-I H10747 C4-150-II H10755 C6-170-I H10965 C4-200-I H10843 C4-200-II H10765 C10-200-II H11666 C9-200-II H11132 C6-200-I H14009 C9-250-I *H11610 C6-350-II *H14002 C8-350-II Nom.1. Designation Note: H11610 and H14002 have M16 O/S holes on 127 PCD.

Insulators Insulators Notes 10-14 www.dulmison.com.au .

indd 16 6/14/06 2:25:44 PM .19036-dulmison-cat_paths.

As above but tin plated LLC100H .LLC100 • • • • • • Brass Body .Insulated Moulded Handle .dulmison.6mm LLC13H .min 12kA for 0.8 up to 19.up to 8.Stainless steel hardware Accepts conductors .Brass Body LLC100RT .Tee Spindle .com.0mm Diameter Spring Loaded lower jaw for positive pressure Split bolt lead attachment .5. All clamps have been tested to relevant short time current ratings as stated. Type .5 up to 35mm Diameter 2 bolt lug attachment .0mm Diameter Comes supplied with Tin Plated Ferrule Attaches to all standard sticks M12 Lug attachment for Earth lead takeoff Type LLC8F Line Accessories Type .6mm . Each clamp is available in several connection formats.min 40kA for 1 sec Available in the following formats LLC13 .Stainless steel spindle Accepts conductors .Insulated Moulded Handle 11-2 www.8 sec Available in the following formats LLC100D . Test reports available on request.1 up to 21.LLC13 • • • • • Aluminium Alloy Body .4.Line Accessories & Pole Hardware Line and Earthing Clamps A comprehensive range of both Aluminium and Copper Line Earthing clamps are available.32mm Brass Ring .Tee Spindle .Brass Body LLC100DT .Brass Body LLC100HT .M10 Short time current rating .LLC8F • • • • • Aluminium Alloy Body .3mm diameter Short time current rating .As above but tin plated LLC100R .au Type LLC13H Type LLC100RT .As above but tin plated Type LLC100D Type .32mm Brass ring LLC13S .Stainless steel spindle Accepts conductors .

M12 Available in the following formats LLC9 .3kA for 0.L4A202 Type L4A202 Type .3mm LLC9A .32mm Brass ring LLC14T .LLC14 • Aluminium Alloy Body .Stainless steel spindle Accepts conductors and busbars .Tin Plated .3mm L4A202WP .LLC9 • • • • Cast Gunmetal Body .Insulated Moulded Handle Type 9320822 www.Blank Spindle Line Accessories Type .Blank Spindle LLC14R3 .40 x 35mm Vertical .5 up to 40mm Diameter • Also accepts Busbar in two orientations Horizontal .10 up to 50mm Diameter Spring tensioned main jaw .Tee Spindle .M12 Short time current rating .Line Accessories & Pole Hardware Line and Earthing Clamps (Cont’d) Type .au 11-3 .dulmison.6mm LLC14H .Stainless steel spindle Accepts conductors and busbars .M12 Short time current rating .7kA for 0.Insulated Moulded Handle Type LLC14R3 Type .9320822 • • • • • • Aluminium Alloy Body .constant force Double lug attachment holes .com.M12 • Short time current rating .5kA for 1 sec • Available in the following formats LLC14A .5 up to 32 mm Diameter Snap action main jaw .Tin Plated .5 sec Available in the following formats 9320822 .12 up to 90mm Diameter Single lug attachment hole .min 31.Tee Spindle .Stainless steel spindle • Accepts conductors .Tee Spindle .constant force Single lug attachment hole .min 37.6mm LLC9B .32mm Brass ring LLC200H .7 x 50mm • Single lug attachment hole .Tee Spindle .5 sec Available in the following formats L4A202W .32mm Brass Ring Type LLC9 • • • • • • Cast Gunmetal Body .Stainless steel spindle Accepts conductors and busbars .min 29.

Pigtail LV Fuse Extractor . Stick Length mm End Connection Type FXS6-1B9 FXS6-1A 900 1830 Universal Universal * Used with FOS6#-1 Type One Piece sticks www. Stick Length mm End Connection Type FOS6-1A9 FOS6-1A 900 1830 Universal Universal Screw Screw Screw Screw Screw Screw - Male Male Male Male Male Male - 5/8" 5/8" 5/8" 5/8" 5/8" 5/8" UNF UNF UNF UNF UNF UNF Type FOS6-1 Type FOS6-2 Type FOS6-1A Line Accessories Extension Sticks .Male Cat No.dulmison. Stick Length mm End Connection Type FEHX-2 FXSX6A 300 1830 LV Fuse Extractor .all fitted with rubber end boots Cat No. for both permanent attachment or temporary/removable attachment. All Earth sticks are provided with warning labels which include recommended voltage rating clearances. Where a permanent attachment is required to create a rigid earthing stick assembly or 3 phase earthing set. All Earth sticks are rated at 100kV per foot (305mm). and handling warning. One Piece Sticks .au 11-4 Type FXS6-1A . Stick Length mm FOS4-1 FOS6-1 FOS8-1 FOS10-1 FOS11-1 FOS12-1 1220 1830 2440 3050 3350 3660 End Connection Type Cat No. Stick Length mm End Connection Type FOS4-2 FOS6-2 FOS8-2 1220 1830 2440 Bayonet .Pigtail Type FEHX-2 * Used with FOS#-2 Type One Piece sticks Cat No. the earth clamps are pinned or screwed to attaching fixtures to join the insulated stick to the earthing head. Where there is a need to temporarily connect an earth stick to an earth clamp.Line Accessories & Pole Hardware Insulated Earthing Sticks A comprehensive range of insulated earthing sticks are available.Male Bayonet . Stick Length mm FXS4-1 FXS6-1 FXS8-1 FXS10-1 FXS12-1 1220 1830 2440 3050 3660 End Connection Type Screw Screw Screw Screw Screw - Male Male Male Male Male - 5/8" 5/8" 5/8" 5/8" 5/8" UNF UNF UNF UNF UNF Type FXS6-1 * Used with FOS#-1 Type One Piece sticks Cat No. to all types of earthing clamps. a series of standard earth sticks and attachment devices are available.com.Male Bayonet .to be used with One Piece Sticks Cat No.

if required.LEC635R Manufactured from brass alloy Self aligning jaws Able to be hand tightened Accepts round rod or bar 6 . it is not possible to list the available products in this catalogue. lugs and end configurations. An inquiry sheet is located further on in this section.Line Accessories & Pole Hardware Earthing Leads Due to the nature and variety of lead sizes.dulmison.1700mm long Clamp has Gun metal body U Bolt and nuts . Trifurcation Plates and Stakes At the end of every earth lead.5 Sec Type LEC635R Earth Stake . An earth lead may be supplied with a compression lug only.44kA for 0.35mm Accepts flat bar up to 35mm Short Time Current Rating .au 11-5 Line Accessories • • • • • • .5s 4000 4900 6900 10000 10800 13200 18700 26500 Earth End Clamps.com. Earth leads are generally designed to meet short time current rating requirements unless specified otherwise. a connection must be made to either an earthed structure or earth itself. as well as the lead lengths and end attachment options.22447-01 • 6mm Aluminium alloy plate • 4 x M12 Attachment holes • Used to connect 3 phase leads at one location before attachment to earth 87 4 holes M12 www.galvanised Accepts conductors up to 200mm2 104 6 Earth Trifurcation Plate . which allows you to specify both the earth clamps and stick requirements.LGES2 • • • • Type LGES2 Earth stake is galvanised star picket . For further details please contact Dulmison.791669 Earth Stake Clamp . For these purposes several end configurations are available. Cross Section of Copper Cable mm2 35 95 Short Time Current Rating and Duration (sec) 3s 2s 1s 0. Earth Clamp .

pulling fuses and carriers.5/8" UNF Type FOS#-1 & Type FXS#-1 Universal Type FOS#-1A & FXS#-1A Type LOS23622 Fuse Extractor Heads • Pigtail design.angled head - Cat No.Female . Cat No. Accessories are typically either clamped or screwed onto earth sticks. Type FEHBX Connection Type Suits Stick No/s Screw . LOS3 LOS3M12 LOS4 LOS4M12 LOS6A Connection Type Female Female Female Female Female - 5/8" 5/8" 5/8" 5/8" 5/8" UNF UNF UNF UNF UNF Suit Tee Spindle Size 3mm 6mm 3mm 6mm Not applicable Type LOS3 11-6 Suits Stick No/s Type Type Type Type Type Type LOS4 www. Compatibility is as indicated.Female . as shown on prior pages in this section. Operating Head .dulmison. LOSSC-1 LOS23622 Connection Type Suits Stick No/s Screw .com.Sprung Loaded • • • • Type LOSSC-1 Cast Aluminium Body Stainless Steel operating hook to capture brass ring on earth clamp Spring loaded for positive alignment Captures the 32mm Brass ring on all types of earth clamps. for the temporary attachment of Earth clamps. as well as disconnecting dropout fuses. Cat No.Line Accessories & Pole Hardware Earth Stick Accessories Earthing stick accessories are utilised.5/8" UNF Type FOS#-1 & Type FXS#-1 FEHBX Universal Type FOS#-1A & FXS#-1A 5455-10PTU Dropout Fuse / Tee Spindle heads Line Accessories • • • • • Type 5455-10PTU Suitable for HXO drop out fuses Cast Aluminium or Gun Metal bodies 10mm locating spigot LOS4 supplied with retention latch and cord LOS6A .au FOS#-1 FOS#-1 FOS#-1 FOS#-1 FOS#-1 & Type & Type & Type & Type & Type FXS#-1 FXS#-1 FXS#-1 FXS#-1 FXS#-1 .

99 22.99 13.00 10.Line Accessories & Pole Hardware Aircraft Warning Markers Aircraft warning markers are most commonly utilised as a visual indicator of a power line.dulmison.00 16. FAA and Standards Australia requirements.00 18.99 18. These aircraft warning markers should not be installed on energised power lines above 150kV.99 9.00 22.00 12. please consult Dulmison for more information. UFO3060* UFO3080* UFO3100* UFO3120* UFO3140* UFO3160* UFO3190* UFO3225* Conductor Application Range mm 6.00 8.99 33.00 26.00 - 7.99 25.00 10.300mm Diameter Cat No. • • • • Polyethylene Sphere 300mm Diameter or 600mm Diameter Sphere attached to conductor using Heliformed® fittings Heliformed® fittings are supplied with fitting UFO3 .00 32.99 23.99 11.00 19.00 8. across river crossings.00 20.99 19. All markers are manufactured from UV Stabilised homogenous materials (not coated).00 16.49 Type UFO3 * Add suffix for colour W = White Y = Yellow R = Red O = Orange UFO6 .99 9.00 22.49 26.00 12. Markers are available in 4 colours.99 21. Markers are intended for use in accordance with CAA.00 24.00 14.com.00 14.99 Type UFO6 Line Accessories Cat No. so as to ensure that a colour is selected that does not blend with adjacent or line of sight countryside.99 11.00 28.99 15.99 17.50 - 7. * Add suffix for colour W = White Y = Yellow R = Red O = Orange www.au 11-7 .99 29.99 27.99 31. adjacent to airports.600mm Diameter UFO6060* UFO6080* UFO6100* UFO6120* UFO6140* UFO6160* UFO6180* UFO6200* UFO6220* UFO6240* UFO6260* UFO6280* UFO6300* UFO6320* Conductor Application Range mm 6.99 13.00 30.99 15. and on mining sites.

Galvanised • 6mm Thick material Type XABRA Cat No.SB16180 High Strength Steel . Cross arm size mm Roller Material LSR4 LSR5 LSR6 LSR4A LSR5A LSR6A 75 .com.150 75 .au .Cross Arm Mounting Blocks • • • • • Available in two materials Cast high strength Aluminium Alloy UV Stabilized and reinforced polymer Aluminium block incorporates cross arm locating groove Polymer blocks available in 4 sizes Cat No.125 125 .dulmison.150 High Durability Nylon High Durability Nylon High Durability Nylon Aluminium Alloy Aluminium Alloy Aluminium Alloy Type LSR Gain Blocks .Galvanised 16mm Dia x 250mm Long Forged foot retention at end Driven directly into timber poles • For concrete poles • 16mm Dia x 180mm Long Type PS16250A Type SB16180 Cross Arm Braces • High Strength Steel .100 100 .PS16250A • • • • Type GBP Type GB Step Bolt . for easy insertion of conductors Galvanised frame.125 125 . Cat No.Line Accessories & Pole Hardware Line Stringing Roller .100 100 .for Cross Arm Mounting • • • • • Suitable for all types of bare conductors Range of application up to 33mm diameter Single screw clamping to cross arms Swinging top bar. Hole Centres mm Brace width mm XABRA03 XABRA04 XABRA05 XABRA06 863 800 500 1000 40 50 50 50 11-8 www. Cross arm size mm Block Material GBP75 GBP100 GBP125 GBP150 GB100 GB125 GB150 75 100 125 150 100 125 150 Reinforced Polymer Reinforced Polymer Reinforced Polymer Reinforced Polymer Aluminium Alloy Aluminium Alloy Aluminium Alloy Pole Hardware Pole Step .

com. Failing Load kN S/Steel Galv Steel Galv Steel 2 4 8 Type IBWL08 Eye Nut • Screwed onto threaded device to produce Eye attachment Cat No. Length mm Length mm IBH16250 IBH16300 IBH16325 IBH16350 IBH16400 IBH16450 IBH20250 IBH20300 IBH20325 IBH20350* IBH20400 IBH20450* 250 300 325 350 400 450 150 150 150 150 150 150 Type IBH * Long Hook . Cat No. use IBYB12A only Cat No. IBYB12 IBYB12A IBYB24 Diameter Hanging of Material Depth mm 16 16 20 106 125 100 Hook Centres Min.dulmison. Thread Size Thread Length mm EN16 EN20 EN2020 EN24 M16 M20 M20 M24 30 40 40 45 Material Type Galv Galv Galv Galv Steel Steel Steel Steel Dia.au Type EN16 11-9 Pole Hardware • Will withstand normal loading. of Eye Material 12 16 20 20 www. Failing Load kN 174 300 200 12 12 24 Type IBYB12A Mechanical Weak Link Cat No.Line Accessories & Pole Hardware Hook Bolts • Shaped Locating plate to lock onto pole • Supplied with Nut and washer Cat No.200mm available Double Suspension Clamp Bracket • Use when line deviations exceed 30 degrees • Two suspension clamps fitted to reduce lead in and exit angles • For IBSL suspensions clamps. 20mm Dia. Mounting Thread 16mm Dia. IBWL02 IBWL04 IBWL08 Diameter Total of Material Length mm 6 10 12 81 100 100 Material Type Min. but will fail under impact loads • Eliminates damage to suspension fitting and cables .

Cat No. Thread Size Dia.com. of Eye Material Material Type Failing Load kN IBHN12 IBHN24 M16 M20 16 20 Galv Steel Galv Steel 12 24 Type IBHN12 Hook Bracket • Designed for Façade mounted strain clamps • Can be strapped to concrete poles with Stainless Steel strap • Used as temporary hook. for attachment of stringing rollers Cat No.dulmison.au . IBHB12 IBHB24 Mounting Dia.Line Accessories & Pole Hardware Hook Nut • Screwed onto threaded device to produce Hook attachment Cat No. IBSSB Type IBHB • Used as a service strain clamp attachment point • Used in conjunction with hook bolts or hook brackets • Galvanised Steel Service Support Bracket Type IBSSB Shaped locating plate Hook Bracket Pole Hardware Hook Bolt Type IBSSB application 11-10 www. of Eye Centres Material 150 150 16 20 Material Type Failing Load kN Galv Steel Galv Steel 12 24 Service Support Bracket .

... Order/Inquiry Information Sheet Number of Phases (1 or 3) ..... Phone No...................au Phase lead length .......... Fax/email ........ Line Accessories Contact Name ..................................... 11-11 Company .......................mm Extension type end connection or Rubber boot Stick length 2 1800mm 3600mm Only necessary if extension type picked above Tick boxes and fill in details where appropriate Please copy this sheet............. Line Accessories & Pole Hardware Head type (PG 11-2/3) ____________ Earth Set No.............. fill in the relevant details and forward to the Dulmison sales office in your region.......com..dulmison...................... ...............mm Head connection type Earth stake clamp Earth clamp 35 95 6900 10000 18700 26500 3600mm Handle 1800mm Tee Stick length 1 Phase Lead Size/Rating Cross Rated current section of (A) Copper Cable & rated time mm2 1s 0... Are earth sticks required? No Yes ...Earth lead length ..........................5s Fixed Earth stake Phase lead Ring www............ required .

Line Accessories & Pole Hardware Line Accessories & Pole Hardware Notes 11-12 www.com.dulmison.au .

19036-dulmison-cat_paths.indd 17 6/14/06 2:25:45 PM .

com. 1 Ball Hook Short Shank Fig. Minimum Failing Load kN A B BHSS70 BHLS70 TH70 70 70 70 25 25 25 32 32 32 Dimensions E F (Ball) 20 25 25 www.5 S E Line Hardware 18o hole 16 Cat BHSS70 12-2 Fig. No. 2 Ball Hook Long Shank A B Optional hole for safety latch o5. 3 Tongue Hook Cat No.au 16 16 - S Material Fig.Line Hardware Ball Hooks & Tongue Hook A Optional hole for safety latch B S E E F F Fig.dulmison. 57 82 67 Forged Steel Forged Steel Forged Steel 1 2 3 .

Minimum Failing Load kN A S70A S70Q S120A S160A 70 70 120 160 16 16 16 20 Dimensions Bolt/Rivet B E Dia. 2 Cat No. B B Fig.50 24. No.au S Material 100 Forged Steel 100 Forged Steel Line Hardware Bolt/Rivet Dia.dulmison. 44 44 16 16 www.50 22.50 22. Minimum Failing Load kN A SD70A SD70Q 70 70 16 16 Dimensions Bolt/Rivet B Dia. 1 2 12-3 . Material Forged Forged Forged Forged Steel Steel Steel Steel 1 2 1 1 A S S Cat SD70Q B B Fig.com. Fig. 1 Fig. 22.50 34 34 34 40 16 16 16 20 D Shackle S 67 67 67 76 Fig. 1 Fig.Line Hardware Bow Shackle E E A Cat S70A S Bolt/Rivet Dia. 2 Cat No. No.

Line Hardware Ball Eye Link oA Cat BEL70 B S R Rad. 1 2 1 1 . No. F Cat No.dulmison. 2 Cat No. (Ball) BC70A BC70Q BC120A BC160A 70 70 120 160 20 20 20 24 28 28 28 35 12-4 78 78 78 95 www. Minimum Failing Load kN A B BEL70 BEL120 BEL160 70 120 160 16 16 20 50 50 64 Dimensions R S 13 13 16 F (Ball) Material 16 16 20 Forged Steel Forged Steel Forged Steel 100 100 128 Ball Clevis B B Bolt/Rivet Dia. Minimum Failing Load kN B Dimensions Bolt/Rivet F E S Dia. Line Hardware E E Optional Profile S Cat BC120A F F Fig.com. 1 Fig.au 16 16 16 20 16 16 16 20 Material Forged Forged Forged Forged Steel Steel Steel Steel Fig.

au 23 12-5 Line Hardware B . Minimum Failing Load kN B C BCEL160A 160 24 78 Bolt Dia. 1000 and 1330mm long Ball Clevis Extension Link C C E F I D J B S Cat No. Minimum Failing Load kN A B C BEEL160A BEEL160D BEEL160E 160 160 160 20 20 20 64 64 64 78 78 78 J Dimensions F I 20 20 20 23 23 23 J R S Material 24 24 24 16 16 16 250 500 800 Forged Steel Forged Steel Forged Steel Standard length S also available in 350.com. D Dimensions Bolt I E F Dia.dulmison.Line Hardware Ball Eye Extension Link S B A C R C F H Cat No. Max J S Material 24 35 24 295 Forged Steel 20 20 www.

for R clip add suffix R 12-6 D E www. 22 22 22 24 28 28 28 35 59 59 59 62 Cast Iron Cast Iron Forged Steel Forged Steel 1 2 1 1 16 16 16 20 16 16 16 20 Note: Standard fitting supplied with W clip.com.au 25 20 23 J S 24 250 . 1 Cat No. for R clip add suffix R Socket Clevis Extension Link S J I Line Hardware B F G Bolt Dia. No. S Material Fig. Minimum Failing Load kN B SC70A SC70Q SC120A SC160A 70 70 120 160 20 20 20 24 Fig. Minimum Failing Load kN B C D E SCEL160A 160 24 78 24 35 Dimensions F Bolt I Socket G Dia. 20 Note: Standard fitting supplied with W clip.dulmison. Max. C Cat No.Line Hardware Socket Clevis F F S S E E D D B B Fig. 2 D Dimensions F Bolt/Rivet E (Ball) Dia.

au 12-7 . A Cat No. for R clip add suffix R Socket Tongue Twisted F Line Hardware Optional Profile S E D H Dia. A Cat No. Minimum Failing Load kN B D STT70 STT120 STT160 70 120 160 16 16 20 22 22 24 Dimensions F E (Ball) 28 28 35 16 16 20 H Dia.dulmison.Line Hardware Socket Tongue F Optional Profile S E D H Dia. for R clip add suffix R www.com. S Material 18 18 22 57 57 57 Cast Iron Forged Steel Forged Steel Note: Standard fitting supplied with W clip. S Material 18 18 22 57 57 57 Cast Iron Forged Steel Forged Steel Note: Standard fitting supplied with W clip. Minimum Failing Load kN B D ST70 ST120 ST160 70 120 160 16 16 20 22 22 24 Dimensions F E (Ball) 28 28 35 16 16 20 H Dia.

S 20 20 20 22 22 22 72 Cast Iron 72 Cast Iron 72 Forged Steel 28 28 28 18 18 18 16 16 16 Fig. Minimum Failing Load kN A CTT70A CTT70Q CTT120A CTT160A 70 70 120 160 16 16 16 20 Fig. B Fig. 1 2 1 1 . 1 12-8 Cat No. 2 B Dimensions H Bolt/Rivet D E Dia. Minimum Failing Load kN A CT70A CT70Q CT120A 70 70 120 16 16 16 B Dimensions H Bolt/Rivet D E Dia. S 20 20 20 24 22 22 22 24 76 76 76 76 28 28 28 35 18 18 18 22 www. 1 Fig. Material 1 2 1 Clevis Tongue Twisted A H H D E Line Hardware S S E E D D B Bolt Dia. Dia. No. No. 2 Cat No. Dia.Line Hardware Clevis Tongue B B D D E E S E E D D H A A Fig.dulmison.au 16 16 16 20 Material Forged Forged Forged Forged Steel Steel Steel Steel Fig.com.

Line Hardware Turnbuckles J G F OA B D Cat TB160EL E J H H A A Cat TB160TT Cat No. Material TB160** 160 20 24 24 35 32 64 20 Forged Steel **When ordering turnbuckles nominate suffix as follows: TB160 followed by EE Nominating Eye/Eye TL Nominating Tongue/Clevis ET Nominating Eye/Tongue LL Nominating Clevis/Clevis EL Nominating Eye/Clevis TT Nominating Tongue/Tongue Other sizes may be available on request.dulmison.com.au 12-9 . Minimum Failing Load kN Dimensions A B D E F G Bolt Dia. Use suffix A for nut and bolt assembly A Line Hardware Sub Assembly ZZ Use suffix Q for rivet and split pin assembly Q Bolt diameter 16mm for 70kN/120kN and 20mm for 160kN Rivet diameter 16mm for 70kN www.

com. Material DPL70__ DPL120__ DPL160__ 70 120 160 8 8 10 20 20 24 As required As required As required 16 16 20 Galv Steel Galv Steel Galv Steel Note: To above Cat No. add suffix to denote dimension ‘L’ e.au .Line Hardware Single Plate Link H L A Cat No. DPL70100 (in 25mm steps) 12-10 www. SPL120150 (in 25mm steps) Double Plate Link L H A Line Hardware B A Cat No. Material SPL120__ SPL160__ 120 160 16 16 As required As required 18 18 Galv Steel Galv Steel Note: To above Cat No. Minimum Failing Load kN Dimensions A L H Dia.g.dulmison. Minimum Failing Load kN Dimensions A B L Bolt Dia. add suffix to denote dimension ‘L’ e.g.

.974mm Max. Minimum Failing Load kN A SL70 SL120 SL160** 70 120 160 16 .dulmison.com. H B A Cat No.22 Dimensions H B Dia.18 16 . Cat No.au 12-11 Line Hardware H . Material 16 16 20 76 76 76 380 380 380 18 18 22 Galv Steel Galv Steel Galv Steel Note: Dimensions ‘B’ and ‘C’ are subject to customer requirements. Yoke Plate .Line Hardware Sag Link Adjustable length between 557mm Min.Triangular/Rectangular Typical only.18 20 . Failing Load Triangular Rectangular kN YPT70 YPT120 YPT160 YPR70 YPR120 YPR160 70 120 160 Dimensions A B C H Dia. www. 20 20 24 16 16 20 Bolt Dia. Material 18 18 22 Galv Steel Galv Steel Galv Steel Note: Other variations available. consult Dulmison for more details H B B Maintenance Hole C C Minimum Cat No.

Line Hardware Heliformed® Suspension Units Type HSU .25 54/7/3.75 54/7/3.00 29.75 21.75 7/4. mm Catalogue Number Colour Code 7.75 HSU0750 HSU0900 HSU1125 HSU1350 HSU1430 HSU1625 HSU1750* HSU1875* HSU2100* HSU2375* HSU2450* HSU2625* HSU2700* HSU2930* HSU3150* HSU3375* Blue Red Black Green Blue Orange Blue Black Red Blue Purple Black Red Orange Purple Black Line Hardware * Standard bolt size 16mm.50 14.00 11.75 6/1+3/4/2.50 7/3. Cond.75 24.00 23.30 31.75 61/3.75+19/2.25 Dia.50 54/3.50 7/4.Aluminium Alloy for AAC. 12-12 www.30 16.au .75+7/1.60 30/7/2.75 19/4.75 19/3.25 61/3.25 27.25 13.com. AAAC & ACSR conductor Type SHS .00 30/7/3.50 18.Aluminium Clad Steel for SC/AC conductor Refer pages 7-31 and 7-32 for details.25 19/3.75 6/4.50 6/1+4/3/3.Galvanised Steel for SC/GZ conductor (Refer Dulmison Sales office for further information) Type LHS .50 26.50 33. Add suffux ‘2’ for 20mm bolt.50 9. Type & Stranding AAC/AAAC ACSR 7/2.75 37/3.00 6/1+4/3/3.25 17.00 54/7/3.dulmison.00 7/3.50 30/7/3.

25 19/3.00 23.75 19/4.75 6/4.75+7/1.00 30/7/3.75 19/3. Type & Stranding AAC/AAAC ACSR 6/1+4/3/3.Line Hardware Heliformed® Support Units Type HSP .com. mm www.60 30/7/2. Cond.25 HSP1125 HSP1350 HSP1430 HSP1625 HSP1750 HSP1875 HSP2100 HSP2375 HSP2650 HSP2625 Black Green Blue Orange Blue Black Red Blue Purple Black Line Hardware 7/3.au 12-13 .50 14.75 - Catalogue Number Colour Code 11. AAAC & ACSR conductor Refer page 7-33 for details.75 37/3.50 30/7/3.75 Dia.75 7/4.Aluminium Alloy for AAC.30 16.75 21.25 17.50 18.25 13.50 26.dulmison.50 4/4.75 26.

Line Hardware

Compression Deadends, Full Tension
with Jumper Lugs using hexagonal
Compression Dies
L1 Nominal

32
A/F
Alum

20
C

L2 Nominal
A/F
Steel
D
4 Bolt Palm
Detail

Line Hardware

For ACSR conductors

Nom.
Overall
Cond.
Dia.
A/F1

Cat No.

Code
Name

Conductor
Stranding

HD507
HD512
HD516
HD521
HD525
HD530
HD532
HD535
HD536
HD538
HD541

ALMOND
APPLE
BANANA
CHERRY
GRAPE
LEMON
LIME
MANGO
ORANGE
OLIVE
PAW PAW

6/1/2.50
6/1/3.00
6/1/3.75
6/4.75 +7/1.60
30/7/2.50
30/7/3.00
30/7/3.50
54/7/3.00
54/7/3.25
54/7/3.50
54/3.75 +19/2.25

7.50
9.00
11.30
14.30
17.50
21.00
24.50
27.00
29.30
31.50
33.80

14.00
14.00
18.00
22.00
28.50
34.50
40.00
40.00
44.50
47.50
47.50

Dimensions
Eye Tail

Tongue Tail

A/F2

L1

C

D

L2

6.80
6.80
9.50
9.50
16.00
17.00
19.00
17.00
19.00
19.00
20.00

350
350
370
390
480
540
560
580
580
600
600

12
12
12
12
16
20
20
20
22
22
22

18.0
18.0
18.0
18.0
18.0
22.0
22.0
22.0
22.0
22.0
22.0

320
320
340
360
420
490
510
530
530
550
550

Note: Tongue tail arrangement preferred to eye tail arrangement for ranges Almond to Grape inclusive.
To identify eye tail arrangement add suffix ‘E’. For tongue tail arrangement add suffix ‘T’.

12-14

www.dulmison.com.au

Line Hardware

Compression Deadends, Full Tension
with Jumper Lugs using hexagonal
Compression Dies
For AAC conductors
Cat No.

Code Name

HD604
HD606
HD608
HD611
HD612
HD615
HD616
HD618
HD620
HD621
HD623
HD624

LEO
LIBRA
MARS
MERCURY
MOON
NEPTUNE
PLUTO
SATURN
TAURUS
TRITON
URANUS
VENUS

Nom.
Overall
Cond.
Cond.
Stranding Dia.
7/2.50
7/3.00
7/3.75
7/4.50
7/4.75
19/3.25
19/3.75
37/3.00
19/4.75
37/3.75
61/3.25
61/3.75

7.50
9.00
11.30
13.50
14.30
16.30
18.80
21.00
23.80
26.30
29.30
33.80

Dimensions
Eye Tail

Tongue Tail

A/F

L1

C

D

L2

14.0
14.0
18.0
22.0
22.0
28.5
28.5
34.5
40.0
40.0
44.5
47.5

310
330
350
370
370
420
440
460
500
500
580
600

12
12
12
12
12
12
12
12
16
16
20
20

18
18
18
18
18
18
18
18
18
18
20
20

280
300
320
340
340
390
410
430
480
480
530
570

Note: Tongue tail arrangement preferred to eye tail arrangement for ranges Jupiter to Triton inclusive.
Eye tail arrangements for Uranus and larger should have centre palm arrangements.
To identify eye tail arrangement add suffix ‘E’. For tongue tail arrangement add suffix ‘T’.

Cat No.

Code Name
AAAC
AAAC/1120

CHLORINE
HD702 DIAMOND
FLUORINE
HD703 EMERALD
HELIUM
HD704 GARNET
JADE
HYDROGEN
HD705
IODINE
HD706 JASPER
OPAL
KRYPTON
HD707
PEARL
NEON
HD708
RUBY
NITROGEN
HD709
OXYGEN
HD710 RUTILE
HD711 SAPPHIRE PHOSPHORUS
SELENIUM
HD712 SPINEL
TOPAZ
SULPHUR
HD713

Nom.
Overall
Cond.
Cond.
Stranding Dia.
7/2.50
7/3.00
7/3.75
7/4.50
7/4.75
19/3.25
19/3.75
37/3.00
19/4.75
37/3.75
61/3.25
61/3.75

7.50
9.00
11.30
13.50
14.30
16.30
18.80
21.00
23.80
26.30
29.30
33.80

Dimensions
Eye Tail

Tongue Tail

A/F

L1

C

D

L2

14.0
14.0
18.0
22.0
22.0
28.5
30.0
34.5
40.0
40.0
44.5
47.5

310
330
350
370
370
420
440
460
500
500
580
600

12
12
12
12
12
12
12
12
20
20
22
22

18
18
18
18
18
18
18
18
22
22
22
22

280
300
320
340
340
380
420
450
490
490
530
570

Note: Tongue tail arrangement preferred to eye tail arrangement for ranges Amethyst to Pearl inclusive.
Eye tail arrangements for Spinel and larger should have centre palm arrangements.
To identify eye tail arrangement add suffix ‘E’. For tongue tail arrangement add suffix ‘T’.

www.dulmison.com.au

12-15

Line Hardware

For AAAC conductors

Line Hardware

Compression Mid Span Joints - Full Tension
for Hexagonal Compression Dies in accordance with AS1154

AF

L

Conductor type – AAC
AAC Full Tension Midspan Joints, are manufactured from an Aluminium extrusion, equivalent in
strength to the conductor onto which the fitting is applied.
Each fitting is manufactured with internal and external tapers, to eliminate stresses associated
with compression, and reduce corona discharge.
Each fitting is clearly marked with the compression length, the applicable conductor stranding,
and the appropriate compression die size. All design parameters for the items in this section are
in accordance with AS1154.
Cat. No.

Line Hardware

HM603
HM604
HM606
HM608
HM611
HM612
HM615
HM616
HM618
HM620
HM621
HM623
HM624

12-16

AAC
Conductor Nom. Overall Dimensions mm
Code Name Stranding
Cond. Dia.
A/F
L
Jupiter
Leo
Libra
Mars
Mercury
Moon
Neptune
Pluto
Saturn
Taurus
Triton
Uranus
Venus

7/2.25
7/2.50
7/3.00
7/3.75
7/4.50
7/4.75
19/3.25
19/3.75
37/3.00
19/4.75
37/3.75
61/3.25
61/3.75

6.75
7.50
9.00
11.25
13.50
14.25
16.25
18.75
21.00
23.75
26.25
29.25
33.75

www.dulmison.com.au

11.0
14.0
14.0
18.0
22.0
22.0
28.5
28.5
34.5
40.0
40.0
44.5
47.5

240
240
280
320
360
360
400
440
480
560
560
640
780

Die
38-110AL
38-140AL
38-140AL
38-180AL
38-220AL
38-220AL
40-285AL
40-285AL
40-345AL
40-400AL
40-400AL
40-445AL
40-475AL

Line Hardware

Compression Mid Span Joints - Full Tension
for Hexagonal Compression Dies in accordance with AS1154

L

AF

Conductor type AAAC/6201 & AAAC/1120
AAAC Full Tension Compression Midspan Joints, are manufactured from an Aluminium extrusion,
equivalent in strength to the conductor onto which the fitting is applied.
Each fitting is manufactured with internal and external tapers, to eliminate stresses associated
with compression, and reduce corona discharge.
Each fitting is clearly marked with the compression length, the applicable conductor stranding,
and the appropriate compression die size. All design parameters for the items in this section are
in accordance with AS1154.

HM702
HM703
HM704
HM705
HM706
HM707
HM708
HM709
HM710
HM711
HM712
HM713

Diamond
Emerald
Garnet
Jade
Jasper
Opal
Pearl
Ruby
Rutile
Sapphire
Spinel
Topaz

Chlorine
Fluorine
Helium
Hydrogen
Iodine
Krypton
Neon
Nitrogen
Oxygen
Phosphorous
Selenium
Sulphur

7/2.50
7/3.00
7/3.75
7/4.50
7/4.75
19/3.25
19/3.75
37/3.00
19/4.75
37/3.75
61/3.25
61/3.75

7.50
9.00
11.25
13.50
14.25
16.25
18.75
21.00
23.75
26.25
29.25
33.75

www.dulmison.com.au

14.0
14.0
18.0
22.0
22.0
28.5
30.0
34.5
40.0
40.0
44.5
47.5

240
280
320
360
360
400
440
480
560
560
640
780

Die
38-140AL
38-140AL
38-180AL
38-220AL
38-220AL
40-285AL
40-300AL
40-345AL
40-400AL
40-400AL
40-445AL
40-475AL

12-17

Line Hardware

Cat. No. AAAC/6201 AAAC/1120 Conductor Nom. Overall Dimensions mm
Code Name Code Name Stranding Cond. Dia.
A/F
L

Line Hardware

Compression Mid Span Joints - Full Tension
for Hexagonal Compression Dies in accordance with AS1154

L1
AF1

CA

CA

L2

AF2

*6 Knurl

Conductor type – ACSR
ACSR Full Tension Compression Midspan Joints, are manufactured from an Aluminium outer
extrusion, and an inner steel tubular core. The two piece design ensures a design strength
equivalent to the conductor onto which the fitting is applied.
Each fitting is manufactured with internal and external tapers, to eliminate stresses associated
with compression, and reduce corona discharge.
Each fitting is clearly marked with the compression length, the applicable conductor stranding,
and the appropriate compression die size. All design parameters for the items in this section are
in accordance with AS1154.

Line Hardware

ACSR
Cat.
No.

Code
Name

Conductor
Stranding

HM507
HM512
HM516
HM521
HM525
HM530
HM532
HM535
HM536
HM538

Almond
Apple
Banana
Cherry
Grape
Lemon
Lime
Mango
Orange
Olive

6/1/2.50
6/1/3.00
6/1/3.75
6/4.75+7/1.60
30/7/2.50
30/7/3.00
30/7/3.50
54/7/3.00
54/7/3.25
54/7/3.50

12-18

Nom.
Overall
Cond.
A/F1
Dia.
7.50
9.00
11.25
14.30
17.50
21.00
24.50
27.00
29.25
31.50

14.0
14.0
18.0
22.0
28.5
34.5
40.0
40.0
44.5
47.5

Aluminium

Steel
Dimensions

Die
38-140AL
38-140AL
38-180AL
38-220AL
40-285AL
40-345AL
40-400AL
40-400AL
40-445AL
40-475AL

www.dulmison.com.au

L1
CA A/F2
Nom.
400
400
440
480
600
640
680
720
720
760

100
100
120
140
180
180
200
220
220
240

6.8
6.8
9.5
9.5
16.0
17.0
19.0
17.0
19.0
19.0

Die

L2
Nom.

38-68ST14
38-68ST14
38-95ST
38-95ST
38-160ST
40-170ST
40-190ST
40-170ST
40-190ST
40-190ST

160
160
160
160
200
240
240
240
240
240

Line Hardware

Compression Mid Span Joints - Non Tension
for Hexagonal compression Dies in accordance with AS1154
L
AF

Conductor type – AAC
Non Tension Compression Mid Span Joints are manufactured from an Aluminium extrusion.
As these joints are installed at low tension values, one fitting can be used for all cable types of the
same size (OD).

HN603
HN604
HN606
HN608
HN611
HN612
HN615
HN616
HN618
HN620
HN621
HN623
HN624

AAC
Conductor Nom. Overall Dimensions mm
Code Name Stranding
Cond. Dia.
A/F
L
Jupiter
Leo
Libra
Mars
Mercury
Moon
Neptune
Pluto
Saturn
Taurus
Triton
Uranus
Venus

7/2.25
7/2.50
7/3.00
7/3.75
7/4.50
7/4.75
19/3.25
19/3.75
37/3.00
19/4.75
37/3.75
61/3.25
61/3.75

6.75
7.50
9.00
11.25
13.50
14.25
16.25
18.75
21.00
23.75
26.25
29.25
33.75

www.dulmison.com.au

11.0
14.0
14.0
18.0
22.0
22.0
28.5
28.5
34.5
40.0
40.0
44.5
47.5

160
180
180
220
240
260
260
260
280
280
300
320
380

Die
38-110AL
38-140AL
38-140AL
38-180AL
38-220AL
38-220AL
40-285AL
40-285AL
40-345AL
40-400AL
40-400AL
40-445AL
40-475AL

Line Hardware

Cat. No.

12-19

0 22. Overall Dimensions mm Code Name Code Name Stranding Cond.50 54/7/3.00 23. Dia.AAAC/6201 & AAAC/1120 Cat.75 7.Line Hardware Compression Mid Span Joints .ACSR Cat.50 9. A/F L HN604 HN606 HN608 HN611 HN612 HN615 HN616 HN618 HN620 HN621 HN623 HN624 Diamond Emerald Garnet Jade Jasper Opal Pearl Ruby Rutile Sapphire Spinel Topaz Chlorine Fluorine Helium Hydrogen Iodine Krypton Neon Nitrogen Oxygen Phosphorous Selenium Sulphur 7/2. No. AAAC/6201 AAAC/1120 Conductor Nom.75 37/3. Die Line Hardware Conductor type .00 11.25 14.00 19/4.30 17.5 47. A/F L Nom.60 30/7/2.0 40.00 11.0 18.25 61/3.0 40.00 54/7/3.25 33.com.5 www.50 7/4.5 28.00 6/1/3.25 13.0 22.au 180 180 220 260 260 280 300 320 320 350 38-140AL 38-140AL 38-180AL 38-220AL 40-285AL 40-345AL 40-400AL 40-400AL 40-445AL 40-475AL Die 38-140AL 38-140AL 38-180AL 38-220AL 38-220AL 40-285AL 40-285AL 40-345AL 40-400AL 40-400AL 40-445AL 40-475AL .50 30/7/3.00 30/7/3.5 34.50 21.5 34.75 14.75 7/4.75 21.25 19/3.5 47.0 22.dulmison.50 27.25 54/7/3.75 61/3. ACSR Code Name Conductor Stranding HN604 HN606 HN608 HN521 HN634 HN618 HN532 HN631 HN623 HN635 Almond Apple Banana Cherry Grape Lemon Lime Mango Orange Olive 6/1/2.5 40.50 7/3.00 7/3.75 6/4. No. Overall Dimensions mm Cond.75 26.0 28.5 180 180 220 240 260 260 260 280 280 300 320 380 Nom.75 19/3.00 29.50 9.75 37/3.25 31.0 44.0 14.50 6/1/3.0 14. Dia.50 14.25 16.5 40.50 14.25 29.75+7/1.0 18.0 28.Non Tension for Hexagonal Compression Dies in accordance with AS1154 L AF Conductor type .50 12-20 7.25 18.0 44.00 24.

25 5.Line Hardware Compression Deadend .00 7/3.25 13.0 19. Stranding Overall SC/GZ (AC) Cond.75 10.00 7/3.0 19.0 19.0 17.75 7/3. Dia.75 19/3. Dia.25 19/2.au 11.25 13.0 26.dulmison.0 160 240 240 250 260 300 12-21 . HD806T HD807T HD808T HD809T HD811T HD812T 7/2. Dimensions Stranding Overall SC/GZ (AC) Cond.25 9.0 26.25 8. Conductor Nom. A/F L 3/2. HM804 HM807 HM808 HM809 HM811 HM812 Conductor Nom.75 7/3.25 www.0 17.75 10.75 19/2.for Earthwire using Hexagonal Compression Dies A/F L D O14 for earthwire Material: Stainless Steel Cat No.75 16.0 26.0 19.00 11.75 19/2.75 16.00 11.for Earthwire using Hexagonal Compression Dies L Line Hardware AF Material: Stainless Steel Cat No.25 Dimensions A/F L D 17.75 19/3.0 225 225 225 225 240 260 18 18 18 18 18 18 Compression Midspan Joint .25 19/2.90 9.com.0 26.

S. thereby allowing increased line tensions. Line Hardware Radio Interference Voltage (RIV): Dogbone Dampers are designed to be corona free at all operating voltages. General Recommendations: Dogbone Dampers are designed to eliminate conductor fatigue damage and line maintenance costs by effectively diminishing aeolian vibration.Line Hardware Dogbone Vibration Damper Materials: Clamp .com.W.stainless steel bolt Flat Washer . See overleaf for table of catalogue numbers and conductor suitability. The Dogbone concept is based on the known and proven principles of the Stockbridge Damper but embodies improvements which increase both power dissipation and range of frequency response beyond those of a Stockbridge Damper. The range of Dogbone Vibration Dampers is a development resulting from our extensive experience and research in the field of conductor vibration control.au .exclusive Heliformed® 19 strand EHS galvanised steel. See page 7-16 for details. The performance of the Dogbone Damper has been further improved using the latest CIGRE and IEEE recommended methods including I. The messenger cable and dogbone weights are matched to give additional resonant modes and wider effective frequency response. 12-22 www. The messenger cable and unique dogbone shape of the masses are designed to achieve optimal energy dissipation for minimal clamp movement.dulmison. Power Dissipation and Mechanical Impedance Testing.cast of high strength aluminium alloy.high grade zinc.stainless steel Messenger . The mechanical impedance of the damper is matched to the conductor to optimise performance.stainless steel Spring Washer . it is recommended that Dulmison be consulted for exact damper requirements. Bolt . Masses . Option: Armour Rods can be supplied for added protection to OPGW Cable. Placement: Due to the many parameters involved and the exhaustive tests conducted by Dulmison for optimum damper placement and performance. The offset dogbone shaped masses introduces a torsional mode of vibration damping not present in conventional Stockbridge type dampers.R.

Line Hardware Dogbone Vibration Damper Cont’d Cat No.1-10.0 NEPTUNE PLUTO DB1B18SS 18.1-15.0 SATURN DB1B21SS 21.0 URANUS DB3B31SS 31.1-18.dulmison.1-34.0 24.0 TRITON DB2B27SS 27.0 21.1-24.0 18.0 DB05B15SS DB05B18SS DB05B21SS DB05B24SS 15.0 TAURUS DB2B21SS 21.1-21.75 7/4.au 12-23 .0 AAC MERCURY MOON 12.0 VENUS HYDROGEN IODINE JADE JASPER KRYPTON OPAL NEON PEARL Only used for Only used for NITROGEN RUBY OXYGEN RUTILE PHOSPHORUS SAPPHIRE SPINEL SELENIUM SULPHUR SILICON TOPAZ SC/GZ BANANA 7/2.75 7/3.com.0 DB2B24SS 24.1-24.1-12.0 10.25 OPGW OPGW LEMON LIME MANGO ORANGE OLIVE PAW PAW Line Hardware DB05B12SS Conductor Type AAAC ACSR www.1-27.1-21.00 CHERRY 19/2.1-27.1-24.25 7/3.75 GRAPE 19/3. Clamp Diameter Range DB05B07SS DB05B10SS 7.1-31.

30mm O.Line Hardware Heliformed® Spiral Vibration Damper Type SVD.35 . high impact PVC and are suitable for use in ambient temperatures ranging from -40oC to 70oC.72 11.30mm. and are generally the most effective devices for use on small diameter conductors and earthwires. Pack Colour Code 25 25 25 25 8 Red Blue Black Yellow Green .D.au Std. Gripping section Damping section Dulmison Spiral Vibration Dampers are designed for use on conductors and guy wires ranging from 4. for standard metric conductors 4. Range mm SVD SVD SVD SVD SVD 0441 0635 0830 1173 1432 Line Hardware 4.They are designed to reduce aeolian vibration by acting as an interference device for the aeolian vibration pattern.42mm to 19.73 .42mm to 19.30 .29 8.com.30 Catalogue Number 12-24 www.6.32 .14. Conductor Dia.19.31 14.8.dulmison. Dulmison Spiral Vibration Dampers are manufactured from UV stable.34 6.11.41 . Further information is shown on page 7-30 of this catalogue.

with a controlled amount of force exerted through the rubber onto the conductor.dulmison. and all bundle configurations. Radio Interference Voltage (RIV) and Corona: Posilok spacers are designed to have satisfactory performance commensurate with the operating voltage of the transmission line. This method of clamping ensures that the clamp is always properly fastened. Dulmison Posilok Twin Spacers have been successfully used for over 25 years in Australia.an elastomer compound specially formulated for resistance to ozone. UK and many other countries. body. ultraviolet. all EHV voltages.high strength aluminium alloy. triple and four conductor configurations with spacings from 70mm to 520mm. and Posilok clamp fastener . independent of the installing lineman. When properly installed it exerts a positive vibration proof grip on the conductor. keeper. Vibration: Although the elastomer cushioned housing is designed to minimise conductor damage. Bolted Option (Cast Bar Spacer): Cast bar spacers are available to suit most Australian standard conductors in twin.com. without either causing damage to the subconductors or sustaining damage themselves. USA. Clamp liner . unitised construction which minimises corona and presents a low level of RIV. The clamp action of the Posilok makes this spacer easy to use with the clamp being fastened by the action of the locking pin. The Posilok clamp design was developed specifically to eliminate the variables involved with other types of fasteners. Posilok Twin Spacer Dampers are available for conductor sizes ranging from 18mm to 35mm and for spacing ranging from 200mm to 520mm. high and low temperature variations and compression set. They can also be used in transmission line applications for jumper (pilot) strings. vibration dampers must be used on lines subjected to aeolian vibration. The range of Posilok spacers are designed to accommodate all conductor sizes. and yet rigid enough to restrain the subconductors under adverse conditions. Cast bar spacers are used in varying applications in substations such as overhead strung bus bars and down droppers.au 12-25 Line Hardware The Posilok spacer is flexible enough to allow some longitudinal movement between subconductors. weathering. Posilok Twin Spacers feature an elastomer lined clamp that minimises damaging static compressive stresses on the conductor while providing high slip strength. Furthermore they are designed to withstand the forces and movements caused by transient conditions such as short circuit differential icing and wind loading. They provide a smooth. General Recommendations: Posilok Spacers are designed to maintain specified subconductor spacing. Dulmison’s exclusive Posilok fastener maintains a clamping force. . www. Correct installation is easily verified from the ground. The conductor range and part number is moulded into the inside of each liner.Line Hardware Posilok Twin Spacer with Elastomeric Conductor Bushes Materials: Spacer.

vertical sag differences. Damping: Spacer Dampers can accommodate torsional clamp arm movement of plus or minus 13 degrees. as well as compressive and tensil forces. Dulmison will tailor the recommendations to terrain and design parameters. without either causing damage to the subconductors or sustaining damage themselves. conical clamp arm movement of plus or minus 8 degrees. anticipated temperature extremes. There are two per arm. and longitudinal movement of plus or minus 38mm. The Spacer Damper is designed to withstand the forces and movements caused by transient conditions such as short circuit. General Recommendations: Spacer Dampers are recommended for multi-conductor bundles with industry standard spacing. it constitutes a system which replaces conventional spacers and vibration dampers. These are possible because of the properties of our elastomeric damping elements.High strength aluminium alloy Posilok Arm . 3 Bundle Posilok Spacer Damper 4 Bundle Posilok Spacer Damper Fault Currents: All of Dulmison’s Spacer Dampers are designed for a minimum compressive withstand load between clamps of 1130kg and a minimum tensile to withstand load of 560kg. Their ability to dampen over many years has been well established throughout the world in all types of climates. differential icing and wind loading. The conductor range is moulded into the inside of each insert. extreme high and low temperatures and compression set. The design accommodates both longitudinal movement of the subconductors.au . it is recommended that Dulmison be consulted for specific recommendations on both the choice of Spacer Dampers and placement. weathering. Placement: Due to the many factors involved in designing an effective spacer damper system. Spacer Dampers will control both aeolian vibration and subconductor oscillation to levels recognised as acceptable within the industry and to the customers expressed needs.Line Hardware Spacer Dampers 2 Bundle Posilok Spacer Damper Materials: Frame . 12-26 www. They are especially compounded to give long life under conditions of ozone. ultra violet light.(xSDB) Elastomer Liners . When the Spacer Damper is installed in accordance with Dulmison’s recommendations for subspan lengths.com.used only with the Posilok Keeper especially compounded for resistance to ozone.dulmison. Line Hardware Corona and RIV: Spacer Dampers are designed to have a satisfactory performance commensurate with the operating voltage of the transmission line. and continual conductor motion.(xSDP) Bolted Arm . one on each side.

Line Hardware Clevis Suspension Clamps for Aluminium Based Conductors Materials: Aluminium alloy body Hardware: Galvanised steel B A Fig. Minimum Failing Load kN ACC0721H ACC0721A ACC0721Q ACC1723A ACC2032A ACC2032H 44 44 44 40 70 70 Note: Fig. Hex Pin Bolt Rivet Bolt Bolt Hex Pin 1 1 1 3 2 2 Diameter allowance should be made for Heliformed® rods if required. 3 Dimensions A B Conductor Diameter Range mm 152 152 152 200 230 230 62 62 62 76 84 84 7-21 7-21 7-21 12-28 20-32 20-32 Hardware Fig.dulmison. hot dipped galvanised Hardware: Galvanised steel Line Hardware B A Cat No.15 6 .com. Other sizes also available Clevis Suspension Clamps for Steel or Copper Conductors Materials: Cast iron body.au Hardware Fig. Hex Pin Bolt Rivet 1 1 1 12-27 .15 www.15 6 . Minimum Failing Load kN SCC0615H SCC0615A SCC0615Q 24 24 24 Dimensions A B Conductor Diameter Range mm 152 152 152 71 71 71 6 . 2 Cat No. 1 A A Fig.

Minimum Failing Load kN A B C Conductor Diameter Range mm SCC0244 SCC0818M 70 70 230 230 22 41. 1 A A Fig. Minimum Failing Load kN A B C ATC1221A ATC2127A ATC2736A ATC3646A ATC4652A ATC4565A 44 44 44 44 44 44 152 203 229 250 300 327 20 20 20 23 20 47 95 120 140 150 175 140 Note: Dimensions Conductor Diameter Range mm 12 21 27 36 46 45 - 21 27 36 44 52 65 Hardware Fig.com.dulmison.16 8 . Suspension Clamp for Steel or Copper Conductors Line Hardware Materials: Galvanised cast iron Hardware: Galvanised steel C A 12-28 Dimensions B Cat No.5 .19 www.5 20 23 6.Line Hardware Trunnion Suspension Clamps for Aluminium Based Conductors Materials: Aluminium alloy body Hardware: Galvanised steel B C A Fig. Bolt Bolt Bolt Bolt Bolt Bolt 1 1 1 2 2 3 Diameter allowance should be made for Heliformed® rods if required. 3 Cat No.au . 2 Fig.

16 16 .25 16 . Minimum Failing Load kN www.Line Hardware Aluminium Angle Clamp for Aluminium Based Conductors Materials: Aluminium alloy body Hardware: Galvanised steel B A AAC0616A AAC1025A AAC1025H 34 34 34 Dimensions A B Conductor Diameter Range mm 280 330 330 103 130 130 6 .25 Hardware Bolt Bolt Hex Pin Line Hardware Cat No.com.au 12-29 .dulmison.

30.19.0 17. Alloy Al.5 21 30 38 47 19 16 16 16 16 16 16 8. Alloy Al.com. Alloy Al.11.0 .5 13.0 5.0 12-30 www.5 SCL5A29 SCL5A31 SCL5A46 STC5-15-4749T Al.0 .31.Line Hardware Strain Clamp Materials: Refer table Hardware: Galvanised steel E B D A Fig.5 . 3 Fig.0 . Bolt Rivet Rivet Rivet Rivet Rivet 1 2 3 4 4 2 . Material A B D E Conductor Diameter Range mm ASC0614A SCK3A12-19.0 28. 4 Line Hardware Dimensions Cat No. Alloy Al.0 12.au Hardware Fig. 1 B B B A A A Fig. Alloy Galv.5 .15. 2 Fig.47.0 . Iron 193 187 210 489 489 187 175 200 330 350 350 200 17.dulmison.

dulmison.Line Hardware Typical String Assemblies Single Conductor Single Insulator Suspension Assembly Bow Shackle Ball Eye Link Insulator Socket Tongue Twisted Heliformed® Suspension Unit Conductor Typical String Assemblies Twin Conductor Single Insulator Suspension Assembly Bow Shackle Line Hardware Ball Eye Link Insulator Socket Clevis Yoke Plate Clevis Tongue Twisted Conductor Heliformed® Suspension Unit www.com.au 12-31 .

Line Hardware Typical String Assemblies Single Conductor Single Insulator Tension Assembly Bow Shackle Ball Eye Link Insulator Socket Tongue Twisted Sag Link Eyetail Compression Deadend Typical String Assemblies Twin Conductor Single Insulator Tension Assembly Sag Link Insulator Ball Eye Link Line Hardware Bow Shackle Yoke Socket Plate Clevis 12-32 www.com.dulmison.au Eyetail Compression Deadend .

com.au 12-33 Line Hardware Ball Eye Link .dulmison.Line Hardware Typical String Assemblies Single Conductor Single Insulator Jumper (Pilot) Assembly Bow Shackle Ball Eye Link Insulator Twisted Socket Tongue Trunnion Suspension Clamp Conductor Typical String Assemblies Twin Conductor Single Insulator Jumper (Pilot) Assembly Bow Shackle Insulator Socket Clevis Yoke Plate Twisted Clevis Tongue Conductor Trunnion Suspension Clamp www.

dulmison.Line Hardware Typical String Assemblies Single Conductor Single Insulator Flying Angle Assembly Bow Shackle Ball Eye Link Insulator Socket Tongue Clevis Tongue Yoke Plate Heliformed® Suspension Unit Line Hardware Conductor 12-34 www.au .com.

19036-dulmison-cat_paths.indd 18 6/14/06 2:25:46 PM .

To avoid this. Of course the installation torque is only an indication of the soil conditions at the time of installation. Care must be taken in the anchor selection.au . Tables on page 13-4 show the relationship between the holding strength and the torque applied for several sizes of single and double flight anchors. The Soil Classification Table (see Page 13-3) has been designed to assist in the identification of the soil. and the holding strength must be carefully compared with the maximum guy load. Even though there is no failure of the anchor in the ground. Soil Classification The most important factor affecting the holding strength that can be achieved by a screw anchor is the type of soil in which it is installed. as a poor choice may result in a failure of the anchor.com. it has been established that there is good correlation between the installation torque and the soil conditions. This means that the holding strength of the anchors can be determined from the installation torque.dulmison. the holding strength of the anchor will depend on the soil classification and the size and installing torque for the anchor. However. Care should therefore be taken when anchors are installed in hard dry ground that may become water logged following rain. the load rating factor which is found from Page 13-3 should be applied to the holding strength of the anchor. Determination of Guy Loads The maximum design loading in the guy should usually be available as part of the line design information and this design load should be used with the rated strength tables and graph attached to select the most suitable anchor for each job. but this is not always possible nor economical.Screw Anchors Selection of Screw Anchors The selection of the most appropriate Dulmison Screw Anchor for any particular application should be done by comparing the holding capacity of the anchor with the maximum load in the guy wire. Screw Anchors Installation Techniques The holding strength that can be achieved by an anchor can also be affected by installation technique. as different soil strata may be encountered in driving the anchor. Load-Rating Factor For some loading conditions. The maximum load in the guy is determined from the line design. there is a possibility that the anchor may creep. When the continuous (everyday) tension in the guy exceeds 50% of the maximum working tension of the guy. and necessitate periodic retensioning. this may lead to relaxation of the guy. The best way to check the holding strength of the anchor is to do a proof loading (pull out) test on each anchor installation. however. it may be desirable to use a load rating factor for the holding strength of the anchor. This is most easily avoided by keeping a downward pressure on the anchor during installation. Following extensive field trials. and care must be taken by the operator that the soil is not churned by allowing the anchor to act as an auger as it is installed. Often the soil is different at this level. the holding strength of the anchor will depend on the soil at the depth to which the anchor is driven. while a reasonable assessment of the surface soil type. 13-2 www.

fill.46 3 Hard clay. compact gravel. compact gravel and sand 27 . laminated rock.au 13-3 .34 5 Very stiff clay.6 40 60 0.com. medium sand. Anchor Holding Load required kN (LRF x MWT) 5.13 8 Very soft -soft clay.4 0.Screw Anchors Selection of Screw Anchors Example 1. Guy Wire . swamp. medium -dense sand gravel.20 7 Medium -stiff clay.3 80 300 single Soil Classification Table Soil Class Classification Number Description of Soil Standard Penetrometer Test Blows / 300mm 1 Solid bedrock 2 Hardpan. gravel mixtures 34 . saturated silt. dense sand -very dense sand. loose sand and gravel 20 .2 0. loose sand.0 Everyday Tension Max Working Tension www.a.8 1.41 4 Very stiff hard clay. compact clay. silt 6 . Load Rating Factor (LRF) 4. medium sand.3 1 0 0. dense sand. clayey silt 13 . slate schist. claypan. sandstone 41 . very loose sand.27 6 Stiff -very stiff clay. broken bedrock. humus 0-6 Screw Anchors Load Rating Factor Graph Load Factor 2 1. marsh. Maximum Working Tension (MWT) kN 2. Anchor Size Required (Page13-4) 40 60 5 1. Everyday Tension kN b.dulmison. shale. Soil Classification (at installation depth) 3.

Screw Anchors Selection of Screw Anchors Rated Holding Strength & Installation Torque Single Helix Anchor Size Holding Strength (kN) Installation Torque (Nm) 200 Holding Strength (kN) Installation Torque (Nm) 250 105 85 70 50 30 6100 4200 2500 1500 600 Holding Strength (kN) Installation Torque (Nm) 300 115 95 80 60 40 6800 4400 3100 1750 800 Anchor Size Soil Classification 2 3 4 5 6 7 115 95 80 60 45 25 7600 5600 3700 2300 1300 400 Holding Strength (kN) 200 + 200 Installation Torque (Nm) Soil Classification 3 4 5 6 7 (145) 120 95 70 45 (7900) 5700 3800 2200 6800 Holding Strength (kN) 250 + 250 Installation Torque (Nm) (165) 135 110 85 (8300) 6000 4100 2500 Double Helix 2 60 900 Screw Anchors Figures inside brackets indicate that consistent installation is difficult. and highly skilled operators are needed.au .dulmison. 13-4 www.com.

All threads are M24 and rated to 160kN mfl.Screw Anchors Power Installed Screw Anchors Double Helix Installation Torque & Pullout Strength: Material: Threads: Heads: Rods & Nuts: Refer to additional holding strength charts. High strength alloy steel. Hot dipped galvanised. No.com. No. Hole Size 250080 M24 Rod Cat. No. 250005 250053 250037 250055 250054 250058 250056 250059 250057 13-5 . Rated Torque kNm 9 9 11 9 11 9 11 9 11 Screw Anchors Anchor Head Cat.au Max. Heads are covered in protective coating. ‘L’ mm c/w Eye Nut 250075 250076 250064 250061 2133 2000 1067 2133 Yes Yes No No Cat. Dim.dulmison. Length mm Outside Dia. Eye Nut Cat. No. 250095 50 O 34 Hub Size Flight Size 35 35 38 35 38 35 38 35 38 100 200 200 250 250 300 300 350 350 Coupling Head www.

250025 250029 250027 250028 250011 250030 250032 250031 13-6 Hub Size Flight Size 35 35 38 35 38 35 38 35 150 200 200 250 250 300 300 350 www. Length mm Outside Dia. Hot dipped galvanised. High strength alloy steel. No.dulmison. No. Dim. ‘L’ mm c/w Eye Nut 250075 250076 250064 250061 2133 2000 1067 2133 Yes Yes No No Cat.com. All threads are M24 and rated to 160kN mfl. Hole Size 250080 M24 Rod Cat. Rated Torque kNm 9 9 11 9 11 9 11 9 .Screw Anchors Power Installed Screw Anchors Single Helix Installation Torque & Pullout Strength: Material: Threads: Heads: Rods & Nuts: Refer to additional holding strength charts. No.au Max. No. 250095 50 O 34 Coupling Head Screw Anchors Anchor Head Cat. Eye Nut Cat. Heads are covered in protective coating.

L F A R W 1270 100 15 20 1270 100 146 15 20 1800 175 15 20 www.Screw Anchors Hand Installed Screw Anchors Type HISA The easy to use multi purpose galvanised anchors you can use again and again.au 13-7 .dulmison. HISA1001 HISA1002 HISA1003 Length Flyte Dia. Radius Rod Dia. Flyte Sep.com. No. HISA1001 and HISA1003 HISA1002 F W L A F Screw Anchors W L Cat.

‘L’ mm c/w Eye Nut 250075 250076 250064 250061 2133 2000 1067 2133 Yes Yes No No Thimble Eye Nut R24 34 R12 Cat.dulmison. Hole Size 250079 250080 250084 M20 M24 M36 25 45 30 Thread M24 59 Screw Anchors R5 Anchor Couplings Cat.com.au . Dim. No. Length mm Outside Dia. No. No.Screw Anchors Power Installed Screw Anchors Anchor Accessories L Refer to table for eyenut Anchor Rods 111 Cat. 250095 50 O 34 50 13-8 www.

19036-dulmison-cat_paths.indd 19 6/14/06 2:25:47 PM .

0 21 23 25 25 25 27 33 29 32 33 40 43 43 54 54 54 60 61 76 51 76 51 76 51 76 76 51 76 76 76 76 127 127 127 127 127 Dimensions mm C K 25 25 25 32 38 38 38 38 32 38 38 38 38 51 51 51 51 51 M12 M10 M12 M10 M12 M10 M12 M12 M10 M12 M12 M12 M12 M16 M16 M16 M16 M16 R S 37 36 41 41 46 46 56 52 57 57 70 76 76 98 103 103 110 110 38 37 42 46 51 51 59 54 59 59 72 78 79 100 105 105 111 112 Fittings on this page have a minimum current rating.8 38.0 76.1 38. O. by simply reversing the cap.8 41.3 63.9 19.9 100. C K Bolt size B S R A Substation Fittings Clamped Sliding Cat.1 25.2 60. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.com. 14-2 www.1 50.Substation Fittings Aluminium Busbar Support Clamps Type ABS Busbar support clamps are cast to size in Aluminium Alloy and fitted with stainless steel bolts.dulmison. Clamps may be converted from clamping to sliding type or vice versa. Tube mm A B ABS15 ABS17 ABS25 ABS30 ABS35 ABS40 ABS42 ABS45 ABS50 ABS55 ABS60 ABS65 ABS70 ABS75 ABS80 ABS85 ABS100 ABS102 12.5 80.D.2 88.au .8 57.4 25. No.3 31.7 15.4 31.

2 42.1 34.5 36.8 53. Fittings on this page have a minimum current rating.8 76.40 31.1 Note: Adaptor plate part No.7 46.5 28.2 76.5 26.10 38.5 31.8 44.4 25.0 44. by simply reversing the cap.5 28.4 28. Clamps may be converted from clamping to sliding type or vice versa.70 15.5 28.4 31.5 28.9 49.0 19.8 76.75 31.6 42.8 76.2 49.05 19. O.Substation Fittings Busbar Support Clamp Type BS .5 38.5 28.8 50. C K Bolt size B R S Cat.0 22. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept. www.80 63.0 Dimensions mm C K 25.0 25.2 50.0 41.40 25.8 76.5 28.5 50.7 38.3 38. Tube mm A B BS5 BS10 BS15 BS17 BS20 BS25 BS30 BS35 BS40 BS45 BS50 BS55 BS60 BS70 6.8 50.4 28.5 41.5 28. E8045 available to suit 127mm PCD insulators and above BS type connectors.5 31.2 47.0 19. No.8 50.4 28.2 50.50 14.D.2 82.2 50.8 69.10 50.8 76.88 19.9 33.7 M10 M10 M12 M10 M10 M12 M10 M12 M10 M12 M10 M12 M12 M16 R S 25.5 25.1 36.2 127.4 25.dulmison.7 36. Standard bolts are stainless steel.8 84.35 12.2 50.7 31.2 68.5 28.5 28.5 50.com.75 38.05 25.4 55.0 22.Copper Busbar support clamps are cast to size in high strength copper alloy.au 14-3 Substation Fittings A .70 12.9 39.5 28.

4 1 44 29 60 --38 TF35 TF35B 25. Without Bolts With Bolts O. No.6 2 44 54 64 29 38 TF47 TF47B 30.7 1 32 25 54 --29 TF10 TF10B 15. Fittings on this page have a minimum current rating. Tube mm Fig.1 2 60 76 83 44 54 TF56 TF56B 40.0 2 43 54 64 29 38 TF45A TF45AB 28. They also combine with the flexible braid connections to provide expansion joints between tubes in lines. No.Aluminium These connectors provide an inexpensive tube to flat termination.0 2 56 55 76 29 51 TF57 TF57B 48. Fig.com.4 1 44 22 57 --38 TF34 TF34B 25.4 2 41 48 60 22 38 TF40 TF40B 25.9 2 32 48 54 22 29 TF20 TF20B 19.8 2 67 54 89 29 64 TF65 TF65B 60.Copper.4 2 40 76 76 51 51 TF4522 TF4522B 27. add prefix 'A' to catalogue number.1 2 54 54 76 29 51 TF55 TF55B 38. Connectors can be supplied with stainless steel bolts and nuts.0 2 64 57 83 29 57 TF60 TF60B 50.0 2 46 54 70 29 44 TF49 TF49B 31.Substation Fittings Tube Connector Busbar to Flat Type TF .1 2 35 48 57 22 32 TF30 TF30B 25.dulmison. 1 Substation Fittings Cat.5 2 84 54 105 29 80 TF70 TF70B 76.6 1 44 29 60 --38 TF46 TF46B 28. tubes at right angles and between tube and flat terminals.1 1 38 25 57 --32 TF25 TF25B 19.0 2 51 54 70 29 44 TF52 TF52B 35. 14-4 www. C C B D B E E A 10mm Fig. 2 A Dimensions mm B C D E 12.au Bolt Size M10 M19 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M12 M10 M10 M10 M10 M12 M10 M10 M10 M10 M10 M10 Standard . in line with the maximum Australian conductor size or busbar size that the fitting can accept.D.8 2 48 54 70 29 44 TF50 TF50B 34. ATF .9 1 32 25 54 --29 TF15 TF15B 15.2 2 95 54 114 29 89 TF75 TF75B Note: To order in aluminium.0 2 80 54 98 29 73 TF67 TF67B 63.0 2 51 54 70 29 44 TF53 TF53B 38.1 1 57 22 70 --51 TF54 TF54B 38.4 2 41 54 64 29 38 TF45 TF45B 25.

Materials: High copper content alloy castings. Two PTC connectors are required per termination. No.Copper For the connection of tubular busbar to switchgear terminal plates with four 14mm diameter holes at 50mm centres.2 38.1 52 57 68 Fittings on this page have a minimum current rating. washers and nuts. .au 14-5 Substation Fittings Cat.D. www. 50mm 25mm A 13mm PTC4010 PTC4012 PTC4020 O.4 30.Substation Fittings Tube Connector Type PTC . Stainless steel bolts.com. Tube Dimension A mm mm 25. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.dulmison.

in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept. O.2 60.3 63. Substation Fittings L Cat.1 25.dulmison. 14-6 www.Substation Fittings Aluminium Straight Connector Busbar to Busbar Type AST Type AST straight connectors are cast to size in high strength aluminium alloy and fitted with stainless steel bolts and nuts.D. Both connector halves are identical.com. No.1 50.5 76.0 88.au .8 57.9 101.8 38. Tube mm Length L mm AST5 AST20 AST35 AST50 AST85 AST86 AST88 AST90 AST95 AST80M AST100 AST100M 19.4 31.2 80.6 105 127 152 152 178 191 191 191 216 178 216 184 Bolt Size M10 M12 Fittings on this page have a minimum current rating.

Substation Fittings Straight Connector Busbar to Busbar Type ST .4 25. Both connector halves are identical.6 31. nuts and spring washers.8 76.Copper This heavy duty connector is cast to size. Connectors are supplied with stainless steel bolts. www. 1 L Cat.au 14-7 Substation Fittings Fig. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept. 2 .1 50.1 25.4 28.D.dulmison. The minute surface projections provide a multiple point high pressure contact which gives a low resistance joint. No.com. ST5 ST20 ST20C ST27 ST35 ST50 ST85 ST95 O. of Tube mm Fig.8 38. Fig.2 1 1 2 2 1 1 2 2 Dimension L mm Bolt Size 70 83 127 140 102 102 159 229 M10 M12 M10 M10 M12 M12 M12 M12 Fittings on this page have a minimum current rating. 19.

2 38.1 38. washers and nuts.au . Stainless steel bolts.9 25.4 44.1 39.com. O.1 38.2 34.2 25. Materials: High copper content alloy casting.1 38. L B A Substation Fittings Bolt size Cat.0 28.6 30.5 25.4 22.D.6 30.dulmison. of Tube mm Run Tap RS1110 RS1210 RS1508 RS1509 RS1511 RS1512 RS1514 RS1610 RS1818 28. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.Copper The type RS reducer is designed for use with solid copper busbar tube and equipment studs.5 Dimensions mm Bolt A B L Size 57 57 60 60 60 60 60 60 76 51 51 57 57 54 54 54 57 76 108 108 117 117 114 114 114 117 152 M10 M10 M10 M10 M10 M10 M10 M10 M12 Fittings on this page have a minimum current rating.7 44. 14-8 www. No.Substation Fittings Reducer Busbar or Studs Type RS .1 38.4 25.

8 31.4 31. No.1 25.2 19.com.Copper The type RT is a two piece design suitable for use with tubular busbar. L Cat.8 25.5 44.1 19.8 50.dulmison. nuts and spring washers.1 38.4 38.2 25.4 25.D. www.Substation Fittings Reducer Busbars Type RT .4 31. of Tube mm Run Tap 25. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.1 38.1 44. RT15 RT30 RT32C RT45 RT47 RT60 RT65 RT75 RT80 RT90 A O.1 Dimensions mm Bolt A B L Size 44 48 57 51 51 54 62 54 64 64 35 32 56 51 51 44 46 44 48 51 79 79 114 102 102 98 108 98 111 114 M10 M10 M10 M12 M12 M12 M12 M12 M12 M12 Fittings on this page have a minimum current rating.4 30.8 38.8 76. It is cast in high copper content alloy and fitted with stainless steel bolts.5 50.au 14-9 Substation Fittings B .

0 50.8 38.0 82.9 88.4 31.4 31.8 30.8 25.0 100.6 75 108 106 111 108 127 114 114 114 133 137 130 175 184 175 143 146 197 201 202 305 194 210 210 111 152 149 156 159 178 171 171 171 187 191 194 238 248 238 222 219 270 282 283 283 292 298 298 44 83 86 90 76 102 89 102 102 108 121 99 114 114 114 105 108 146 127 143 143 117 152 152 M10 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M16 M16 M16 M12 M16 M16 Fittings on this page have a minimum current rating.1 38. W L A Substation Fittings Cat.3 25.8 38.2 63.3 88.1 25.2 80. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.3 60.0 88.3 114.5 76.5 80.0 100.Substation Fittings Aluminium Tee Connector Busbar to Busbar Type ATT Type ATT tee connectors are cast to size in high strength aluminium alloy.9 88.0 63. No.3 63.8 76.8 60.au .9 100.0 80.8 60.3 63.5 50.0 100.6 31.3 60.1 50.dulmison.1 60. 14-10 www.3 80.2 76.4 50.0 38. ATT28 ATT35 ATT3830 ATT50 ATT75 ATT2020 ATT2410 ATT2413 ATT2415 ATT88 ATT89 ATT93 ATT95 ATT8064 ATT8080 ATT99 ATT100 ATT3535 ATT10060 ATT10080 ATT100100 ATT4525 ATT11480 ATT4533 Conductor Range OD mm Dimensions mm Bolt Run Tap L W Size A 28.com.5 80.0 114.8 50.3 60. Both connector halves are identical.3 114.9 60. Supplied with stainless steel bolts and nuts.

Fittings on this page have a minimum current rating.dulmison. Connectors are supplied with stainless steel bolts and nuts.Substation Fittings Tee Connector Conductor to Conductor Type TT . 1 Fig. The minute surface projections provide a multiple point high pressure contact which gives a low resistance joint. 2 W W Fig.au 14-11 . Both connector halves are identical.Copper This heavy duty connector is cast to size. 3 www. Refer to table on adjoining page for conductor ranges and dimensions. W Substation Fittings L A Fig. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.com.

4 22. No.2 25.4 50.2 76.8 31.8 25.Copper Cat.8 38.4 25.4 31.6 25.8 31.com.6 25.2 60.8 44.8 50.9 15.9 19.3 Fig.5 44.1 20.6 25.1 50.8 31.5 44.4 28.4 25.8 38.1 38.5 25.4 31.8 31.1 38.4 25.Substation Fittings Tee Connector Type TT .2 31.9 25.dulmison.5 50.1 50.8 50.4 31.1 38.1 38.1 76.1 25.8 48.8 38.1 44.1 38.D. Substation Fittings TT3 TT5 TT7 TT10 TT15 TT17 TT20 TT20C TT21 TT25 TT27 TT28 TT30 TT32 TT35 TT40 TT45 TT45C TT50 TT50C TT55 TT60 TT65 TT70 TT75 TT78 TT79 TT80 TT83 TT84 TT85 TT86 TT88 TT90 TT95 TT100 14-12 O.9 19. of Tube mm Run Tap 15.au 80 83 83 98 92 98 103 98 107 121 108 111 95 111 114 138 117 114 146 117 149 124 156 154 133 151 151 157 164 164 162 168 168 178 216 211 35 38 38 44 38 44 43 76 44 44 50 44 44 44 44 86 50 92 83 92 97 50 73 89 50 90 90 90 95 95 95 95 95 83 95 109 Bolt Size M10 M10 M10 M12 M10 M12 M12 M10 M12 M12 M10 M12 M10 M12 M12 M12 M12 M10 M12 M10 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 .1 15.1 38.6 19.4 19.2 88. 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 2 1 2 2 2 2 1 1 2 1 2 2 2 2 2 2 2 2 2 3 2 Dimensions mm A L W 55 57 57 68 62 68 70 68 71 87 73 75 64 75 76 102 76 76 105 80 110 80 110 110 84 102 102 108 116 116 116 116 114 114 156 140 www.8 48.8 54 63. No.4 28.1 20.4 50.4 48.1 25.6 38.8 44.8 48.5 76.4 50.1 20.4 38.6 30.4 28.4 19.5 25.

com. Tube mm No.au 14-13 Substation Fittings T . O.D. Bolts and nuts are stainless steel. Castings are in high strength aluminium.4 31.3 61.8 38. No.2 60. Fittings on this page have a minimum current rating.0 76.8 57.1 50.dulmison. B E A C B L D K Bolt size Z Cat.Substation Fittings Aluminium Terminal Lug Busbar to Palm Type ABT For terminating tubular aluminium busbar at switchgear palms. www.9 2 2 4 4 ----2 4 4 ----- 38 38 67 83 83 83 83 83 83 83 102 38 38 38 50 ----50 50 50 ----- 16 16 16 16 ----30 16 15 ----- Dimensions mm E K D 83 83 76 76 80 83 83 83 83 83 83 83 83 86 100 105 108 100 100 130 171 140 M12 M12 M12 M12 ----M12 M12 M12 ----- L T Z 162 162 156 165 168 171 172 172 172 172 184 10 10 11 14 14 14 14 14 16 16 14 32 32 35 42 44 46 46 46 57 55 61 Note: Details of unlisted sizes available on request.2 88. of holes in Palm A B C ABT20 ABT30 ABT40 ABT50 ABT54 ABT57 ABT63 ABT64 ABT80 ABT95 ABT105 25. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.5 80.0 63.

Substation Fittings Terminal Lug Busbar to Palm Type BT .9 19. Tube mm Fig. 2 L K Bolt size B B A B C B K Bolt size C Fig.Copper Designed for tube to flat connections. 14-14 www. 1 E C Fig.1 19.1 46.4 31.8 33. No.0 50.3 38.1 25. 3 Substation Fittings C Fig. A B C BT2 BT3 BT5 BT10 BT20 BT20A BT30 BT33 BT40 BT46 BT50 12. O. No. 5 Cat. Lugs are supplied with stainless steel bolts and nuts. Lugs are machined on underside. Note type BT20A is machined on both sides of the lug. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.dulmison. D T Z C A B Fig.D. Castings are of high copper content alloy.com.7 15.au .8 2 2 2 1 1 5 1 3 3 4 4 29 32 32 33 41 38 48 70 70 70 70 ------29 38 --38 38 38 38 38 14 16 16 13 16 19 16 16 16 16 16 Dimensions mm E L D K T Z 38 49 52 52 67 59 59 76 80 89 95 M10 M10 M12 M10 M12 M12 M12 M12 M12 M12 M12 6 10 10 10 10 6 10 10 11 11 11 16 16 20 20 23 16 26 30 30 37 37 32 32 35 35 44 51 51 51 51 64 70 64 70 73 94 121 108 127 130 130 146 152 Fittings on this page have a minimum current rating. 4 Fig.4 25.

No.com. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.au 14-15 Substation Fittings K Bolt size . www.5 2 4 --4 Dimensions mm D E L A B C 67 67 83 89 38 38 --38 16 16 --25 83 76 79 89 81 87 105 111 156 143 185 216 K T M12 M12 --M12 13 13 14 14 Note: Details of unlisted sizes available on request.8 38.D. Castings are in high strength aluminium. Fittings on this page have a minimum current rating. B C E B A L D T Cat.1 60. ABT30L ABT40L ABT57L ABT250L O. Tube No. Bolts and nuts are stainless steel. of holes mm in Palm 31.dulmison.Substation Fittings Right Angle Aluminium Terminal Lug Busbar to Palm Type ABT-L Designed for terminating tubular aluminium busbar at right angles to the contact surface.3 63.

Bolts.1 50.2 79 79 76 102 102 102 140 83 102 102 102 102 76 35 35 41 57 67 57 75 43 57 60 73 67 54 44 44 64 64 76 64 76 64 60 73 76 83 64 133 133 143 171 184 171 235 146 184 193 200 216 143 10 10 10 13 19 13 13 13 13 13 13 13 10 K M12 M12 M12 M12 M12 M12 M16 M12 M12 M12 M12 M12 M10 Fittings on this page have a minimum current rating. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept. nuts and spring washers are stainless steel. E L 50mm K Bolt size 50mm T Substation Fittings C H Cat. O.2 76. No.D.2 31.2 30.Substation Fittings Right Angle Terminal Lug Busbar or Stud to Palm Type LS .8 57.8 38. 14-16 www.2 25.4 30.4 25.au .Copper For the connection of vertical tubular busbar to switchgear terminal plates.2 30.com.1 22. Tube mm C E Dimensions mm H L T LS5 LS7 LS20 LS20C LS25 LS25C LS28A LS30 LS40 LS50 LS54 LS95 LS2018 19.dulmison.2 30.

8 34. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.75 .0 80. U-bolts.65 .0 25.2 30.D.4 60.400 20.Tube to Conductor A heavy duty tube-to-conductor end connector. .65 . Materials: Cast aluminium alloy body.12.25 400 . AE1065 AE1265 AE1365 AE1565 AE3065 AE12102 AE13102 AE14102 AE15102 AE80M837 AE80M102 AE10837 AE60837 AE15117 AE35837 AE2550 O.25 20.28. No.2 31.1 80.75 240 . Range mm2 25.Substation Fittings Aluminium End Connector Busbar to Conductor Type AE .95 25.240 35 .25 .500 150 .dulmison.com.2 31.150 10.80 15.1 76.20.240 15.240 240 .20.8 38.20.75 .9 38. stainless steel bolts.25 7.25.1 88. washers and nuts.65 150 . Tube Range for Aluminium & Cu Cond.4 70 .25 .15. www.4 30. mm Dia.400 15.9 25.46 Fittings on this page have a minimum current rating.70 .65 150 .0 38.au 14-17 Substation Fittings Cat.25.75 . The adjustable tap takes a large range of conductors which may be clamped before attaching to tubular bus.

4 30.70 .5 50.630 70 .8 58.3 76.1 38. 14-18 www.8 31.150 150 .15.12.8 57.0 35.20.5 127.95 35 .5 127. washers and nuts.75 15. No.75 .com.150 70 .60 10.8 50.0 76.5 123.4 25.20.15. for connecting tube to conductor A heavy duty tube-to-conductor end connector.65 .95 35 .7 19.8 68.9 52.400 35 .95 25 .2 50.au .20.8 76. U-bolts.8 42.5 139.0 130.2 76.2 76.75 .2 Conductor Range Area mm2 O.65 .1 22.75 .42 .0 47.70 .60 7.1 108.60 7.1 57.3 155.5 168.0 35.7 35.2 25.4 25.4 117.20.150 150 .0 44.15.95 70 .3 190.Copper.2 76.95 25 .25.95 70 .25 7.4 88.12.75 15.1 38.0 127.3 95.10 .1 86.9 149. 2 Cat.0 136.0 81.25 20.65 .2 76.95 70 .70 .8 50. 1 Substation Fittings Fig.8 73.9 81.3 127. mm 16 . 1 1 1 1 1 1 1 2 2 2 1 1 1 2 1 1 2 2 1 1 1 1 1 1 Dimensions in mm C L W 31.65 .8 50.2 76.12.75 10.2 63.7 117.6 76.4 54. No.65 .4 25.8 31.8 50.9 88.60 6.5 88.12.25 28.95 25 .0 142.75 15.8 31.75 .2 50.8 50.80 10.12.25 Fig.0 31.12.75 15.95 70 .70 .15.1 38.70 .150 35 .0 58.12.20.2 95.60 6.6 117. W C C L Fig.42 .5 60.65 7.65 .9 98.3 117.80 .240 5.60 10.240 240 .75 .8 76.240 35 . Fittings on this page have a minimum current rating.2 76.75 15. The adjustable tap takes a large range of conductors shich may be clamped before attaching to tubular bus.Substation Fittings End Connector Busbar to Conductor Type E .0 Fittings on this page have a minimum current rating.D.240 35 .0 35.1 57.25 .12.5 141. O.0 127.60 10. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.12.95 70 .15.8 76.1 19.1 50.25 7.70 .150 150 . Materials: High copper content alloy casting with stainless steel bolts.D.9 98.4 25.dulmison.15.2 58.150 150 . in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.150 150 .60 10.4 52.8 50.3 95.60 6.75 7.42 .0 35.60 10.15.240 500 .12.70 .8 38.0 127.2 69.8 50. Tube Run mm E5 E10 E15 E17 E20 E25 E30 E31C E32C E33C E35 E40 E45 E46 E50 E55 E55C E60C E65 E70 E75 E80 E85 E90 12.33.

70 .21.65 15.2 60.80 .25.9 88. O.65 20.20.12.9 38.70 .65 Fittings on this page have a minimum current rating.com.25 .75 .20.1 38.95 150 . Tube mm AT2550 AT1065 AT10102 AT301521 AT3034 AT1350 AT1465 AT14837 AT1550 AT15837 AT15102 AT50102 AT2065 AT2365 AT2465 AT24102 AT3065 AT80837 AT80102 AT3565 AT35837 AT351339 AT100837 AT100102 25.Substation Fittings Aluminium Tee Connector Busbar to Conductor Type AT A heavy duty tube-to-cable tee connector.150 150 .25 7.25 .80 .9 34.20.400 240 .8 57.4 25.3 60. washers and nuts.25 20.25.75 15.80 7.25.dulmison.25 .400 70 .65 10.95 70 .15.32. The adjustable tap takes a large range of cables which may be clamped before attaching to tubular bus.12.70 .0 Conductor Range mm2 Dia.65 10.0 50.76 15.25 28.75 20.15.75 .75 15.75 10.4 25.630 35 .70 .25.150 70 .20.400 www.15.65 .15.65 .65 .25 .12.9 88.2 80.400 175 .630 150 .0 30.65 10.15.0 31.150 240 .95 70 .25.240 35 . in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.25 . U-bolts.240 500 .00 28.15.D.25 20.0 100.4 30.25.240 240 .75 .75 .15.25 20. . Materials: Cast aluminium alloy body. stainless steel bolts.70 . 14-19 Substation Fittings Cat.150 150 .240 240 .8 34.75 15.20.33.75 .3 76. No.46 15.0 80.345 500 .150 70 .400 70 .00 .46 10.150 150 . Range 35 .46 10.75 20.240 240 .1 38.au 7.25 .70 .1 50.75 10.150 240 .0 88.70 .400 70 .9 100.

spring washers and nuts.au .Copper. 1 Substation Fittings A heavy duty tube-to-conductor tee connector. 2 Fig.Substation Fittings Tee Connector Busbar to Conductor Type T .dulmison. Refer to table on adjoining page for conductor ranges and dimensions.com. Tube run to conductor tap W W L A B Fig. Materials: High copper content alloy casting. The adjustable tap takes a large range of conductors which may be clamped before attaching to tubular bus. 14-20 www. Stainless steel U-bolts. bolts.

1 38.65 10.Substation Fittings Tee Connector Busbar to Busbar Type T .9 Conductor Range Area mm2 O.240 630 .8 31.25 10.70 .12.12.4 25.60 6.D.8 31.0 50.150 150 .95 70 . . No.Copper.37.12. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.8 48.65 .15.8 50.15.95 35 . A 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 81 90 84 92 106 110 106 103 110 117 121 110 106 113 111 119 146 111 118 121 127 130 127 137 140 151 Dimensions mm L W B 51 60 50 60 70 80 70 60 70 76 83 73 60 70 70 76 102 60 70 70 76 70 60 70 76 80 106 117 113 121 142 140 140 142 146 156 156 148 146 152 148 159 192 156 164 168 175 187 191 200 206 222 35 35 35 35 44 60 44 51 51 51 70 51 51 51 76 51 80 51 51 51 51 57 57 57 57 64 Fittings on this page have a minimum current rating.20.com.4 25.70 .75 .2 76.4 50.46 7. www.150 150 .dulmison.70 .20.70 .25 20.2 88.8 34.75 .95 70 .15.150 35 .20.12.70 .12.75 .75 15.25 10.75 15.95 70 .20.1 38.240 70 .150 35 .20.150 70 .8 31.150 150 .240 150 .15.65 .60 10.70 .12.400 70 . Tube run to conductor tap O. Tube Run mm T10 T15 T20 T25 T30 T31C T33 T35 T40 T45 T46 T48 T50 T55 T55C T60 T64 T65 T69 T70 T75 T77 T80 T85 T90 T105 19.4 30.1 19.3 76.150 35 .95 25 .95 70 .240 70 .60 10.20.75 7.4 25.42 .12.95 35 .70 .70 .15.75 15.150 150 .70 .150 70 .au 14-21 Substation Fittings Cat.25 32.15.75 .65 .2 31.1 38.95 70 .15.240 240 .75 .8 60.60 10.15.800 35 .2 76.15.75 .12.70 .60 10.150 150 .25 Fig.25 .75 7. mm 25 .15.1 40.05 7. No.75 10.65 .75 10.240 6.60 10.25 15.75 7.1 38.75 15.75 15.42 .1 25.76 .25.46 7.65 .65 .D.

D.65 6. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept. Area mm2 O.75 .D.75 10.95 25 70 .60 6.20.15.75 .70 .Copper Suitable for sub-station applications which require rugged and vibration proof connections.75 15.75 .65 6.25 15.150 150 . SC1 SC2 SC3 SC4 SC5 SC7 SC8 SC9 Run Tap Fittings on this page have a minimum current rating.35 25 35 .75 10.46 10. Dimension L mm 16 .20.75 6.240 150 .15.75 15.95 70 .75 7.Substation Fittings Straight Connector Conductor to Conductor Type SC .dulmison.240 150 .70 .20.25 16 .15.65 .com.25 79 105 127 127 143 149 149 156 Substation Fittings Cat.240 5.7.15.150 25 70 .150 70 .7.42 7. 14-22 www.au . No.240 5.12. Connectors are supplied with stainless steel U-bolts and nuts.65 . L 3mm Conductor Range Area mm2 O.35 25 35 .10 .10 . The longitudinal wave cast in both connector base and clamping bar assures high pull-out strength.70 .75 10.25 15.150 150 .70 .12.20.75 .

ATC2 ATC5 ATC8 ATC9 ATC10 ATC12 ATC13 ATC15 Conductor Range OD mm Run Tap 6. No.30 .30 .00 21.21.22.30 10. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.26.11.16.40 .50 21.80 25.00 25. C B Cat.21.au 14-23 Substation Fittings A .00 .17 .26.80 6.40 .com. www.50 16.21.16.80 Dimensions mm A B C 71 92 111 110 119 127 116 130 94 116 137 136 156 165 157 170 51 70 83 83 89 89 102 89 Fittings on this page have a minimum current rating.40 .Substation Fittings Aluminium Tee Connector Conductor to Conductor Type ATC A high strength aluminium alloy tee connector for all aluminium and SCA run and tap conductors.33.16.00 16.17 .30 .50 25.11.30 16.30 .30 16.30 .35 10. U-bolts and nuts are stainless steel.21.00 .35 10.33.20 .20 .00 21.20 .dulmison.26.00 16.21.00 .

65 121 28.20. Connectors are supplied with stainless steel U-bolts.12.80 .42 . and nuts.33.32.Copper Designed for substation applications such as strain buses. The longitudinal wave cast in both the connector base and clamping bar assures high pull-out strength.25 .com.150 150 .70 35 .42 .75 92 15.65 . suspension of long droppers and for making important tee-off connections which require rugged and vibration.70 .35 25 .70 .65 6.15.150 70 .150 70 .75 .70 35 .70 7. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.80 . Area mm2 16 .D.70 .150 150 .12.25 20.75 .70 .15.400 500 .70 76 10.240 150 .10.au .20.70 70 .25 102 20.7.25.10 .proof connectors.630 5.240 150 .75 10.65 28.400 500 . C B A Conductor Range Substation Fittings Cat.25.70 70 7.240 240 .60 10.15.240 25 .95 25 .95 70 .65 .10.20.70 .7.75 10. TC1 TC2 TC3 TC4 TC5 TC6 TC7 TC8 TC9 TC12 TC20 Run Dimensions mm Tap Area mm2 O.15.76 10 .70 70 .25 95 6.20.Substation Fittings Tee Connector Conductor to Conductor Type TC .20.150 150 .70 75 10.25 .75 95 15.65 60 6.60 83 6.10.35 25 . 14-24 www.42 . No.10.25 15.75 .240 240 .42 .80 140 B C 79 90 103 98 116 122 105 122 127 156 178 38 51 60 70 70 70 76 76 76 83 102 Fittings on this page have a minimum current rating. A 5.10 .dulmison.630 O.25 15.75 .D.75 15.75 .15.

5 ACSR 54/3. AAAC 54/7/3.25 AAC. through the bolted run and from 14mm up to 34mm for the tap connection. up to 34mm dia.25 ACSR AAC. AAAC 61/375 61/3. compression tee Material: Die cast aluminium body with tubular aluminium barrel section.5 ACSR 54/7/3.Bolted run. Other types available.75 + 19/2. AAAC 61/3.au 14-25 Substation Fittings Cat.25 ACSR 61/3.com. AAAC 30/7/3.25 61/3. argon arc welded to form Tee Connector.25 61/3.Substation Fittings Bolted Tee Connector Conductor to Conductor Type BRCT . . No. AAAC 54/3.XX and consult Dulmison for further details.25 ACSR ACSR 54/3.75 + 19/2. BRCT1 BRCT2 BRCT3 BRCT4 BRCT5 BRCT6 Run Connector Range Type Tap Connector Range Type 54/7/3.5 ACSR Fittings on this page have a minimum current rating.75 + 19/2. AAAC and ACSR conductors from 20mm dia.5 ACSR 30/7/3. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.75 + 19/2.75 AAC. AAAC 54/3.75 AAC. Suitable for AAC.75 AAC.dulmison. www. see pages XX .25 ACSR AAC.

copper and SCA conductors.Substation Fittings Aluminium Terminal Lug Conductor to Palm Types AN & AN-B22 A clamp-type aluminium alloy terminal which accommodates a broad range of aluminium.com.80 . 14-26 www.300 300 .au .185 150 .D.33.17. Suitable for use on copper or aluminium terminal pads when installed with Alminox. Type AN75 is normally supplied with blank palm. 50mm Substation Fittings L Cat. Type AN93-B22 through AN134-B22 has four 14mm holes drilled at 50mm centres.65 .dulmison.28.630 7.80 Dimensions No. AN75 AN93B22 AN113B22 AN134B22 Conductor Range mm2 O.68 22.80 28.64 15. mm 35 . Heads of bolts are captured to permit single spanner installation.22. W 50mm T 14mm Dia. Standard hardware is stainless steel. of L mm W mm P mm Holes 149 171 179 188 44 83 83 83 85 89 96 95 --4 4 4 Fittings on this page have a minimum current rating.75 . No.68 .500 500 . in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept. 1 or 2 bolt drillings can be supplied to customers' specifications. Other drillings on request.

20.com.dulmison. A 16 .65 .150 150 .33.10 .Substation Fittings Terminal Lug Conductor to Palm Type NT .630 32 38 44 54 64 5.400 400 .25. NT1 NT2 NT3 NT4 NT5 Conductor Range Area mm2 O.70 .10.25 .D.15.25 20.70 70 .240 240 .80 Dimensions mm D E F 129 129 146 152 159 49 56 62 76 83 M10 M10 M10 M12 M12 G H 6 8 10 13 13 40 46 52 59 65 Fittings on this page have a minimum current rating. No.au 14-27 Substation Fittings 16mm . www.65 25. H G F 14mm E A 44mm D Cat. Castings are of high copper content alloy.70 10. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.75 .Copper The type NT terminal lug is designed for use with imported switchgear having the NEMA standarad terminal drilling. Bolts.75 15. nuts and spring washers are stainless steel.

25 .65 .70 .65 25.Aluminium A high compression lug particularly suited to connection subject to vibration and strain. No. 3 A C Substation Fittings Cat.240 150 .95 35 .65 .32.65 .15.28.Substation Fittings Terminal Lug Conductor to Palm Type TL .75 .240 150 .15.20.70 35 .8 .25. 14-28 www.25 15.76 28.240 240 .70 .75 10.150 70 .75 10.65 5.500 500 . add prefix 'A' to catalogue number.400 240 .7.12.95 35 .15.75 .60 7.75 15.80 .15.65 . The longitudinal wave case of both lug and clamping bar assures high pullout strength.80 28. No.35 16 .60 7.25 15.12.75 10.20.70 . 2 A T B K Bolt size A Fig.15.D.60 7.95 70 .400 240 .32.25.60 10.7.150 70 .65 .12. ATL .au .dulmison.400 240 . in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.10 . B C K Bolt size L Fig.75 10.75 . TL0 TL0 2B1 TL0 187 TL1 TL2 TL2 150 TL2 187 TL2 200 TL2 B1 TL3 TL3 B22 TL3 187 TL3 2B1 TL3 B4 TL3 B22C TL4 TL4 B22 TL4 187 TL4 B4 TL4 B5 TL5 TL5 B22 TL5 187 TL5 B4 TL5 B5 TL6 TL6 B22 TL7 TL7 B22 TL7 B4 TL7 B5 Conductor Range Area mm2 O.630 500 .150 150 .25 15.70 7.25 .95 35 .75 10.25 .10.32.80 .65 6.35 16 .400 240 .25 15.76 Fig.20.630 500 .65 20.80 25.75 .630 5. Fittings on this page have a minimum current rating.70 .150 70 .60 7.150 70 .65 5. Supplied with stainless steel hardware.500 400 .Copper.10 .65 . A B 1 1 2 2 2 2 2 2 1 2 3 2 1 3 3 2 3 2 3 3 2 3 2 3 3 2 3 2 3 3 3 25 50 25 32 32 32 32 32 44 35 79 35 50 64 102 38 83 38 64 76 41 83 41 76 76 48 83 48 83 76 76 13 25 13 13 13 16 13 16 22 16 14 16 25 13 25 16 16 16 13 13 16 16 16 19 13 19 16 19 16 19 13 Dimensions mm K C ----48 29 29 38 48 50 --38 50 48 --38 50 38 50 48 38 50 38 50 48 38 50 38 50 38 50 38 50 M10 M10 M10 M10 M10 M10 M10 M12 M20 M12 M12 M12 M10 M10 M12 M12 M12 M12 M10 M10 M12 M12 M12 M10 M10 M12 M12 M12 M12 M10 M10 T L 6 7 7 6 8 9 9 9 9 10 8 10 9 7 14 10 10 10 8 7 13 10 13 9 9 14 9 16 11 10 10 67 92 113 105 117 137 137 149 108 140 160 149 127 137 181 146 165 156 140 159 156 173 165 165 165 165 176 178 187 184 184 Note: To order in aluminium.25.65 20. 16 .95 35 .15.630 500 .25.75 . 1 B C K Bolt size B Fig.76 28.400 400 .25 .76 28.20.65 .150 70 .65 20.com.25 20.12.240 150 .20.80 .10 .12.25.35 25 .65 20.70 .75 .7.240 150 .25 .28.32.70 .

630 10. 50mm 4 x 14mm Dia holes 50mm Cat.D. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.75 . U-bolts.80 . Conductor Range Area mm2 O. Castings are in high copper content alloy. add prefix 'A' to catalogue number.240 500 . nuts and spring washers are stainless steel.70 .Copper.75 15.Substation Fittings Right Angle Terminal Lug Conductor to Palm Type TLC .33. ATLC .Aluminium For use when terminating conductors at right angles to switchgear terminal plates.dulmison.25 28. Fittings on this page have a minimum current rating. TL3C22 TL4C22 TL7C22 70 .20. www.com.15.au 14-29 Substation Fittings T .80 Dimension T mm 8 10 11 Note: To order in aluminium.150 150 . No.

O.1 25.1 39.2 31. 14-30 www.4 28.4 25. nuts and spring washers are stainless steel.Substation Fittings Terminal Lug Stud or Busbar to Palm Type CS . A D B C K Bolt size M O.8 34. Tube mm A B Dimensions mm C D L M T K CS5 CS20 CS20B CS112 CS28 CS28C CS30C CS38 CS40C CS42 CS42A CS181 CS231 CS250 19.9 38.7 46.dulmison.5 16 16 19 16 --25 25 25 25 25 35 25 25 25 51 51 38 38 --51 51 51 51 51 70 38 38 38 51 51 38 38 --51 51 51 51 51 70 51 51 51 10 13 13 10 10 13 13 13 13 13 13 16 19 19 M12 M12 M10 M12 M12 M12 M12 M12 M12 M12 M16 M12 M12 M12 83 83 83 76 76 102 102 102 102 102 140 102 102 102 130 149 149 149 146 171 171 171 171 171 210 178 203 203 83 83 83 76 76 108 108 105 105 105 143 105 108 108 Fittings on this page have a minimum current rating. No.D.7 63.com. Materials: Terminal lugs are cast in high copper content alloy.au . in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept. Bolts. Also used on equipment studs to provide a flat contact palm. T Substation Fittings L Cat.0 58.D.6 30.Copper For the connection of vertical tubular busbar to switchgear terminal plates.2 30.7 39.

120 50 .D.240 240 .00 .14.00 . C 25 .Substation Fittings Palmless Connector Types PC & PCS .630 22 33 50 50 50 50 6.00 20.0 4 x 14. U-bolts.68 10.Copper.dulmison.75 . Fittings on this page have a minimum current rating. W L T X *PCS1 *PCS2 PC3 PC4 PC5 PC7 Cable Range Area mm2 O.90 .33.5 2 x 11.au 14-31 Substation Fittings Cat. nuts and spring washers are stainless steel. APC & APCS .80 .0 Note: PSC1 & PSC2 are single U-bolt connectors.70 .300 70 .21 8.65 28. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.25.0 4 x 14. To order in aluminium.com.00 15.21. add prefix 'A' to catalogue number. C .0 4 x 14.22.5 4 x 14.16.Aluminium Low cost connectors for clamping cable to switchgear terminal plates with four 14mm diameter holes at 50mm centres. of Holes ----50 50 50 50 2 x 9.80 Dimensions mm L T W 32 38 102 102 102 102 7 7 13 13 13 13 44 50 76 76 76 76 X No.400 500 . www. Castings are of high copper content alloy. No.150 150 .

8 76.au .6 101. Y K Dia. Bolts and nuts are stainless steel. 14-32 www. Clamp halves are high strength copper alloy.8 50.4 50.6 152. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.6 K Dimensions mm W Y Z M10 M10 M10 M12 M12 M12 62 62 87 65 90 117 62 87 87 116 116 178 13 13 13 14 14 14 Fittings on this page have a minimum current rating.8 76.8 76.2 101.com.2 50.2 101. BAC5151 BAC7651 BAC7676 BAC10251 BAC10276 BAC1521 Width of Busbar mm Run Tap 50.Copper A 3-bolt 'A' shape connector for end-to-end or tee connecting flat copper busbar.2 76. No. 6mm W Z Substation Fittings Z Cat.Substation Fittings Flat Busbar Connector Type BAC .dulmison.

Copper A heavy duty 4-bolt connector for cross-over.4 K Dimensions mm W Y Z M10 M10 M12 M16 89 114 149 213 11 13 16 25 19 32 32 32 Note: Dimension 'Z' is standard spacing between connector halves.6 152. If greater spacing is required.6 152. Fittings on this page have a minimum current rating. Y . Clamp halves are made of high strength copper alloy.dulmison. in line with the maximum Australian Standard conductor size or busbar size that the fitting can accept.8 76.com. please specify for determination of bolt length. K Dia.2 101.au 14-33 Substation Fittings Cat. Bolts and nuts are stainless steel. www. tee or end-to end jointing of flat copper busbar.4 50.Substation Fittings Flat Busbar Connector Type BC . Width of W busbar Y Width of busbar AA BC2 BC3 BC4 BC6 Z Width of Busbar mm Run ‘A’ Tap ‘B’ 50. No.2 101.8 76.

Substation Fittings Substation Fittings Notes 14-34 www.au .com.dulmison.

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Quality design and manufacturing. Direct molded housing to prevent moisture ingress. tracking and erosion resistant. Superior TOV performance. Surge Arresters Excellent cantilever and tensile performance. Refer Brochure: Bowthorpe MV arresters OCP EPP-1098 for details 15-2 www. BOWTHORPE OCP BENEFITS: Tested in accordance with IEC60099-4 at independent accredited laboratories. Superior protection margins. Hydrophobic silicone housing. Excellent vibration and impact withstand capability. Maintenance free.au . Safe non-shattering short circuit behavior to higher current levels. High-energy handling. zinc oxide arrester family from Bowthorpe. The OCP development was based on 25 years of internal experience in arrester design and manufacture within Dulmison. ISO 9001 and 14001 compliant.Open Cage Polymeric ‘OCP’ OCP is the latest gapless.com. Low residual voltages.dulmison.Surge Arresters Distribution Class .

Polymeric ‘OCP1’ Application: Protection of MV networks and equipment from lightning and switching surge related overvoltages in areas with relatively high iso-keraunic levels.1kJ/kVUc 350 Nm TOV of OCP1 with 100kA single shot high current prior energy 1.dulmison. TOV Curve applies to an arrester which has a pre-stress applied prior to TOV verification.45 1.60 1.55 1. Ed 2. This pre-stress is equivalent to one high current impulse of 100kA.0 2004. Uc = continuous operating voltage. 4/10 as per the switching surge operating duty test.35 1.50 TOV Curve 1.30 1 10 100 1000 10000 Time (s) Temperature of samples(pre-heated): 60 degrees C according to IEC 60099-4. Generic technical data: OCP1 series Rated discharge current (8/20µs): Line discharge class 1 according to Operating duty impulse withstand current (4/10µs): Long duration current impulse (2000µs): High current short circuit: (pre-failing method) (Safe non-shattering failure mode) Energy 2 Long duration impulses: Cantilever strength 3-24kV Uc 10kA IEC 60099-4 100kA 350A 25kA 4.40 .au 15-3 Surge Arresters Uw/Uc 1.com. Suitable for both outdoor and indoor use to protect transformers and cable end terminations. www. Uw = TOV withstand voltage.Surge Arresters Distribution Class .

53 59.23 26.04 18.87 52.25 39.30 40.29 20.31 19.83 23.02 15.46 16.94 57.68 57.10 48.45 38.08 33.61 L 97mm 119mm .5 15 18.58 41.87 58.24 10.2 27.42 13.66 31.08 82.5 30 Residual Voltage in kV when tested to the following impulse waveforms Lightning Switching 8/20µS 1/20µS 1/20µS 5kA 10kA 20kA 10kA 125A 500A 13.29 62.2 12.20 78.68 75.87 62.42 71.2 7.56 30.7 22.55 26.03 16.Polymeric ‘OCP1’ Uc Ur OCP1.24 69.14 22.22 91. Extended housing parameters Impulse PF Wet SW WS FO Dist kV OCP1kV mm 4 5 6 8 9 10 12 15 18 20 21 22 24 15-4 128 128 128 128 128 128 128 154 180 180 205 205 205 57 57 57 57 57 57 57 68 80 80 91 91 91 214 214 214 214 214 214 214 254 293 293 334 334 334 13.77 13.19 OCP-xxS.16 72.54 24.56 80.au 15.5 25 26.80 22.87 Creepage mm Height L mm 379 379 379 379 379 379 379 503 629 629 755 755 755 183 183 183 183 183 183 183 220 260 260 299 299 299 Creepage mm Height L mm 503 503 503 503 503 503 503 629 755 755 882 882 882 214 214 214 214 214 214 214 254 293 293 334 334 334 www.75 27.42 68.kV (rms) kV (rms) 4 5 6 8 9 10 12 15 18 20 21 22 24 4 5 6 8 9 10 12 15 18 20 21 22 24 5 6.46 53.62 20.5 10 11.50 51.60 45.08 54.40 67.92 32.06 46.16 68.64 65.dulmison.58 39.12 56.97 30.62 34.38 48.68 78.83 17.12 34.84 56.99 15.39 84.Surge Arresters Distribution Class .96 82. Standard housing parameters Impulse PF Wet SW WS FO Dist kV OCP1kV mm Surge Arresters 4 5 6 8 9 10 12 15 18 20 21 22 24 106 106 106 106 106 106 106 128 154 154 180 180 180 47 47 47 47 47 47 47 57 68 68 80 80 80 176 176 176 176 176 176 176 214 254 254 293 293 293 OCP-xxL.com.04 31.62 76.44 26.72 90.84 37.29 19.50 10.28 45.06 29.22 64.15 21.32 32.90 76.

12S .com. 100kA high current. 100kA high current. 65kA high current 1 = 10kA.com. Please contact: surgearresters@dulmison.au with your specific requirements.dulmison. class 1 2 = 10kA. class 2 185 315 445 b a 165 295 425 a Uc Housing creepage: S = standard creepage L = extended creepage Accessory selection: M = Mounting bracket E = Earth connection L = Line connection Line lead accessories 55mm M 55mm F N Q V Arrester Type = Continuous Operating Voltage Uc in kV 03 08 15 22 - 04 05 06 09 10 12 18 20 21 24 OCP .au 15-5 .ABC System Voltage Um ph/ph (a) ph/ground (b) 12 24 36 Line discharge class: 0 = 5kA.12 - Surge Arresters OCP Mounting accessories B C N T N V 55mm A F M 55mm D 55mm Ground lead accessories Additional accessory options available on request. www.Surge Arresters OCP Series naming and order query description Example: OCP = ‘Open Cage Polymeric’ OCP0 .

com.au 40 25 40 40 . 15-6 www.Surge Arresters Station Class . spring loaded with air cavity • Up to 400kV • Pressure relief performance 40kA • Grey or Brown Cat No.Porcelain • Conventional design • High voltage porcelain • Glazed externally and internally • Varistors in single column.dulmison. MAA MBA MCA MDA Voltage Rating kV 3 3 3 3 - 220 156 360 360 Duty kA 10 10 10 20 Line Pressure Discharge Relief Class Class kA 2 2 3 4 Surge Arresters Refer brochure: Transmission Surge Arresters BOW-EPP-0001 for details.

Surge Arresters Station Class . www.132 10 10 10 2 2 2 Surge Arresters Refer brochure: Transmission Surge Arresters BOW-EPP-0001 for details.48 48 .Polymeric • Patented design • Void free construction • High cantilever strength which maintains electrical continuity • Non shattering • 25 kA Short Circuit performance • Up to 3 units high • Extended Creepage available Cat No.au 15-7 .84 96 . Voltage Rating kV Duty kA Line Discharge Class HSR 2HSR 3HSR 6 .dulmison.com.

525 10 10/20 3 3.3. 5P 30 .168 96 .Polymeric Surge Arresters • Patented Series Parallel design provides the best solution for higher voltage systems • Line Discharge Class 2.4 & 5 high energy levels • 3KV to 800KV rated systems • Series Parallel design is the number one seismic arrester which meets the requirements of BPA in USA • NGC Approval at 132.com. 4 & 5 Refer brochure: Transmission Surge Arresters BOW-EPP-0001 for details. 4P. 275 & 400kV • Easy Installation in Remote Locations Cat No. 15-8 www. Voltage Rating kV Duty kA Line Discharge Class 2P 3P.Surge Arresters Station Class .dulmison.au .

au 15-9 .com.dulmison.Surge Arresters Surge Counters • SC12 • SC13 (With Leakage Current Display) • & AC (With Auxiliary Contacts) Arrester base must be insulated Insulated bases are available for all Dulmison arresters Same robust design for over twenty years Leading supplier to OEMs Surge Arresters • • • • www.

3. 3.au Cat No. 6 & 9 1. Voltage Rating kV Line Discharge Class CPA CSPA2 CSPA3 1. 6 & 9 1 2 3 . 6 & 9 1.Surge Arresters Sheath Voltage Limiter Surge Arresters • Protection of single bond and cross bonded HV cables. 3. • Protects against short circuit induced over voltage 15-10 www.com.dulmison.

7. The patented void free construction of this arrester design results in a unit with strength which is impervious to the ingress of moisture.com.5.4 and figure 4.000 Amps 1kV to 4.(1800s) as per EN50123-5 2003 clause 4.au 15-11 .Surge Arresters DC Traction Main Features The arrester has a 10kA nominal discharge current and 100kA duty cycle performance to EN 50123-5-2003.9kV DC 100kA 4/10µs 2.3kJ/kV at Ur Surge Arresters Operating Duty Cycle – 2 shots hi-current followed by the voltage profile Ur (300s) then Uc. The arrester has the following features: • No internal airspace so no moisture ingress • Vandal proof • High cantilever and torsional strength • Non-explosive failure mode • Low weight and small size • Resistant to transport damage and careless handling • Easy to install Electrical Performance Classification (8/20 µs nominal discharge current) Voltage Rating High Current Operation Duty High Current Single Impulse Energy – – – – 10.dulmison. Refer brochure: DC Traction BOW-EPP-0005 for details www.1 to prove thermal stability.

00mm to 13.5. rating Maximum continuous operating d.4. The box is fitted with four aluminium cable glands to BS6121 to accommodate supply cables with diameter 11.Surge Arresters Airfield Lighting Technical Data Arrester Type 2DCAFL4 is housed in a die-cast aluminium box finished in grey paint and complies with IP65. The box lid is removed for connections and the internal screw-type terminals will accommodate wires up to 6mm diameter. The box has a stainless steel M12 earth terminal stud with two lock nuts and clamp washers.2 table 4 & 7.5mm.0kv rms 5.c. (Hexagon Key provided.5) 250A -40°C to +40°C IEC 60099-4 2001 www.5.2kv 5000A 65kA 1 (IEC 60099-4 Clause 7. voltage Arrester Classifcation High Current Energy handling capability equivalent Withstand based on 2000ms rectangular wave Operating temperature Standard 15-12 4.) Box size: 260mm x 160mm x 90mm Surge Arresters The Arrester Type 2DCAFL4 has the following electrical performance - Nominal a.dulmison.c.com.au .

15-13 .au Surge Arresters • Minimising circuit breaker operation with possible system outage resulting from back flashover on the transmission line. • Eliminating interrupted power supply for sensitive industrial processes.com. • Increasing system line voltage on standard insulated transmission lines. allows for optimum performance of the TLA. to give an increased system line voltage. at calculated intervals. TLA1 TLA2 TLA3 TLA4 Voltage Rating kV 16 48 108 150 - 45 96 144 192 Duty kA Line Discharge Class 10 10 10 10 2 2 2 2 www. • Therefore eliminating the need to increase the standard insulation level required on conventional system upgrade. • Installing Transmission Line Arresters on a standard 3 phase voltage system along the line.dulmison. • Switching overvoltages are absorbed over the length of the line reducing the severity of surge at the substation.Surge Arresters Transmission Line Arrester Key Features • HV arrester suspended from a transmission line giving enhanced transmission line performance. • Transmission systems can be operated even where sub-soil gives poor tower footing resistance. Benefits of TLA Applications Cat No.

au .com.dulmison.Surge Arresters Surge Arresters Notes 15-14 www.

19036-dulmison-cat_paths.indd 21 6/14/06 2:25:48 PM .

5 238.5 225. Danger Electricity. Turret is easily and simply secured to base with D-head stainless steel or socket button-head screws.dulmison.com. L Top Top Depth Supplied Hardware UEC11MG UEC11MGE UEC11MGS 350 350 350 550 550 550 510 510 510 None D-Head DHB10MW22 Socket Screw UESM10 www. Turret Details Material: Colour: Venting: Markings: IP Rating: High impact polyethylene.5 238. Maintenance-free design The all weather polyethylene construction requires no painting or maintenance.au .5 Base 16-2 Cat No. as protection against corrosion/moisture is not an issue. UT11G UT11GV UT11SG UT11SGV Vent H W D N Y N Y 550 550 335 335 293 293 306 306 225. IP44 Turret Cat No.Underground Residential Distribution (URD) URD Turret . For example. Green For vented turrets add suffix "V". the catalogue number for 'tall vented' would be UT11GV.Series Eleven High density injection moulded polyethylene turrets and bases Underground Residential Distribution (URD) Easily transported and installed Strong but light base and turret allow easy transport and installation.

com.au No Yes No N/A N/A N/A N/A N/A N/A N/A Type UEP UEP480T 16-3 . Small panel UEP240 and UEP288 fit the small UT11SG turret. UEP11T2 UEP11T2K UEP11T3A UEP288 UEP240 UEP390 UEP480T UEP495 UEP535 UEPW495 H 515 510 440 205 240 390 480 495 535 495 W Type Take Offs Neutral Bar 1 in 1 out 205 Wedge 3 in 3 out 205 Wedge 200 Wedge 2 dual in 2 dual out N/A 288 Blank N/A 205 Blank N/A 205 Blank N/A 205 Blank N/A 205 Blank N/A 205 Blank N/A 288 Blank UEP11T2 UEP11T2K UEP11T3A UEP288 www.dulmison. Order panels separately. All other panels require the larger UT11G Series turrets. Materials: Switch panel type X to AS1795 except panel UEP288 which is injected moulded plastic.Underground Residential Distribution (URD) URD Series Eleven Panels Underground Residential Distribution (URD) These panels fit the tapered slots cast in the UEC Series Eleven bases. Panel Cat No.

com. UEPFL1 UEPFL2B UEPFS1 UEPFL1 UEPFS1 W Wedge Links 343 346 343 3 - UEPFL2B Base Cat No.dulmison.Underground Residential Distribution (URD) URD Turret . Turrets containing RD in the part number have a removable and lockable door UESM10 socket button screw or DHBM10W22 D-Head bolt IP46D UEC1 base tapered on all sides UEC3 base tapered on three sides and flat at the back for mounting close to structures Turret Cat No.EV Series Self extinguishing reinforced fibreglass Underground Residential Distribution (URD) The interchangeable turrets. bases and panels provide a combination that can meet wide ranging conditions in the field and provide cost savings in purchasing and inventory. UEC1 UEC3 16-4 H 610 572 425 www. UET1SEV UETEV UETEVGN Material Colour H W D F/G F/G F/G Beige Beige Green 470 620 620 380 375 375 318 318 318 Panel Cat No. Turret Details Turret: Venting: Door: Hardware: IP Rating: Base Details Function: Self extinguishing fibreglass Top vent holes on turret sides with a venting step at the base provides flow through air circulation and minimise condensation.au Material H W D Concrete Concrete 230 235 654 640 654 640 .

Material H W UEFLL Gal Steel 569 346 Base Cat No. URDIB65 Material H W D Polyethylene 365 560 560 www. Top and bottom vented 4 x DHB10MW22 are provided standard with the base.dulmison. Alternatively they are suitable for servicing industrial/commercial customers. There is also an Option 2 kit of 4 x UESM10 if requested.com. URDIC65 Material H W D Polyethylene 645 395 360 Panel Cat No.au 16-5 Underground Residential Distribution (URD) Series URDIC65 . Turret Details Material: Colour: Venting: Hardware: High impact UV resistant polyethylene Green. URDIC pillars and bases are interchangeable with fibreglass EV Series cover and corresponding concrete base. Turret Cat No.Underground Residential Distribution (URD) URD Paralleling Pillar and Base The paralleling pillar and base are designed to house a 3-phase switch disconnector (FSD) for low voltage mains cable interconnecting.

dulmison.the Slimline Underground Residential Distribution (URD) The Slimline is designed to house commercial or industrial distribution equipment adjacent to a wall or shopfront. UEPFSL1 H W 738 396 Base Cat No. Turret Details Material: Venting: Marking: Hardware: IP Rating: Turret Cat No.Underground Residential Distribution (URD) URD Pillars .com. order separately IP56 Colour H W D Beige 768 572 279 Panel Cat No.au . UETSL1V Self Extinguishing Fibreglass Top vented Danger Electricity DHB32 or UES11. Material H W D UECSL1 Concrete 400 635 311 16-6 www.

UEP26215 UEPF8 UEPF8 UEP26215 Base Cat No. UET8O Material H W D FG 745 490 380 Material H W FG FG 560 620 425 575 Panel Cat No.com.Underground Residential Distribution (URD) Industrial / Commercial Pillar Type UET8 Turret Details Material: Colour: Venting: Marking: Hardware: IP Rating: Self Extinguishing Fibreglass Green Top and bottom vented Danger Electricity DHB32 or UES11. circuit isolation and other distribution equipment for industrial and commercial systems.au Material H W D Concrete 295 740 568 16-7 Underground Residential Distribution (URD) Type UET8 has a designed capacity to accommodate fuses. UEC8 www.dulmison. Panel material is high grade Switch panel Type X to AS1795. Part 1 supplied either blank or drilled and fitted to customer requirements. . order separately IP44 Turret Cat No.

dulmison. or just turret and base. Panel Configuration UETSD1PG2C 22171K02 C/W active link and lexan covers Blank UETSD1PG2C Complete Pillar Cat No.com. Designed for commercial or industrial distribution where quick access is required through a key locked door.Underground Residential Distribution (URD) URD Pillars Type UETSD1C Underground Residential Distribution (URD) Supplied as complete pillar assembly. Panel Configuration UETSD1C UETSD1AWC 22171K02 UETSD1PG2C (neutral bar not shown) H W D 1100 1100 740 740 225 225 UETSD1C 16-8 www. please confirm at time of order Top vented Danger Electricity Not applicable IP44 Turret and Base assembly Cat No. Comprising of turret.au UETSD1AWC . H W UETSD1NP 1100 740 D 225 Panel. panel and base. sold separately Cat No. Details Material: Colour: Venting: Marking: Hardware: IP Rating: Self Extinguishing Fibreglass Green or Beige.

via a hinged lockable door. order separately IP44 Material Colour H W D FG FG Beige Green 900 900 520 520 400 400 UETSD2 UETSD2G Panel Cat No. Material H W D UECSD Concrete 280 534 280 www.dulmison.com. Standard locking provided is L & F ACR19 camlock. H W 768 474 Base Cat No.au 16-9 . Self Extinguishing Fibreglass Bottom . UEPFSD2 Underground Residential Distribution (URD) This pillar design provides easy access to fuses etc. Available on request is Lockwood Type 201 series lock.by clearance with base Danger Electricity DHB32 or UES11.Underground Residential Distribution (URD) Industrial/Commercial Pillar Type UET SD2 Turret Details Material: Venting: Marking: Hardware: IP Rating: Turret Cat No.

Material H W D UECSD4 Concrete 390 780 330 16-10 www. Details Material: Venting: Colour: Marking: Hardware: IP Rating: Self Extinguishing Fibreglass Top and bottom vented Green Danger Electricity DHB32 or UES11. It has a padlockable and removable door to facilitate access.au . Material H W F/G 820 675 UEPSD4 Base Cat No.dulmison. etc.Underground Residential Distribution (URD) Industrial/Commercial Pillar Type UETSD4 Underground Residential Distribution (URD) This large pillar is designed for sitting close to building alignments. order separately IP56 Turret Cat No. Colour H W D UETSD4 Green 1280 710 270 Panel Cat No. and meets requirements for housing industrial distribution busbar gear. walls.com.

2m above ground.com. inspection and maintenance. Door is removable for easy re-entry. Material H W D UECSD5 Concrete 400 620 380 www. order separately IP56 Material H W D FG 1310 450 320 UETSD5 Panel Cat No. Self Extinguishing Fibreglass Top and Bottom Beige.Underground Residential Distribution (URD) Industrial/Commercial Pillar Type UETSD5 Turret Details Material: Venting: Colour: Security: Marking: Hardware: IP Rating: Turret Cat No.au 16-11 . complies with AS3000 requirements of lock being at a minimum height of 1. UEPFSD5 Underground Residential Distribution (URD) This pillar with lockable door. H W 1100 375 Base Cat No.dulmison. For other colours refer Dulmison Lockable door Danger Electricity DHB32 or UES11.

sold separately Cat No. 3-point door locking and latching bars.dulmison. Two internal moulded fibreglass angles provide for simple attachment of panels or busbars for stripple fuses. Details Material: Venting: Self Extinguishing Fibreglass Top venting with interior baffles to protect wiring and equipment against unauthorised intrusion of foreign objects.au . It has low maintenance design and materials.com. Colour H W D UETSD6 UETSD6GN Beige Green 1630 1630 710 710 412 412 Panel. comprising of turret. H W D UEPSD6 1100 680 10 16-12 www. The removable base front panel facilitates laying of larger cable sizes and provides easy service access.Underground Residential Distribution (URD) Commercial/Industrial Distribution Pillar Underground Residential Distribution (URD) Front and Rear Access Type UETSD6 Supplied as complete pillar assembly. Customers may install lock cylinders to meet own master key system Danger Electricity DHB32 or UES11. The design accommodates panels or busbars for stripple fuses. This pillar is designed for front and rear access for simplified equipment installation and servicing. order separately IP44 Panel Mounting: Security: Marking: Hardware: IP Rating: Turret and Base Assembly Cat No. It is UV stabilised for a long service life and light weight to be easily transported and site installed. panel and base or just turret and base.

Underground Residential Distribution (URD) Turret Panel UT11G UT11GV UEP11T2 UEP11T2K UEP11T3A UEP390 UEP480T UEP495 UEP535 UEPW495 UT11SG UT11SGV UEP288 UEP240 UET1SEV UEPFS1 UETEV UETEVGN UEPFL1 UEPFL2B UEPFL2P Base Bolts Locking Tool LD3M LP3 E18340 E19882 UEC11MG UEC11MGE UEC11MGS DHB10MW22 UESM10 UEC1 UEC3 DHB10MW22 UESM10 LD1 LP1 E18340 E19882 URDIC65 UEFLL UEPFS1 UEPFL1 UEPFL2B UEPFL2P URDIB65 DHB10MW22 UESM10 ---- E18340 E19882 UETSL1V UEPFSL1 UECSL1 LD1 LP1 E18340 E19882 ---- E18340 UET8O UEP26215 UEPF8 UETSD1C UETSD1AWC UEC8 N/A UETSD2 UETSD2G UEPFSD2 UECSD UETSD4 UEPSD4 UECSD4 UETSD5 UEPSD5 UECSD5 UETSD6 UETSD6GN UEPSD6 UETSD6 UETSD6GN UETSD6P UETSD6GP DHB32 UES11 DHB32 UES11 DHB32 UES11 DHB32 UES11 DHB32 UES11 DHB32 UES11 www.dulmison.com.au Underground Residential Distribution (URD) URD Fast Find Table ------------- ---- E18340 E19882 E18340 E19882 E18340 E19882 E18340 E19882 16-13 .

Size 11/4" x 3/8" W DHB32 11/2" x 3/8" W DHB38 DHB10MW22 M10 x 30mm D Head Bolt Spanners Tube Spanner .Underground Residential Distribution (URD) Turret Security Equipment Turret Hold Down Bolts D Head Bolts . Can be used on all DHB bolts on all turrets S-Bar Spanner . Description E18340 126mm long tool for UET80 turret where design prevents use of T-bar types. Description E19882 780mm long tool for all DHB D head bolts 16-14 www.dulmison. Size UESM10 UES11 M10 x 32mm 11/4" x 3/8" W Cat No.Short Cat No.Stainless steel.Long Cat No.com.Stainless steel Underground Residential Distribution (URD) Socket Button Head Screws . Cat No.au .

Cat.com. Padlocks not included. Each have stainless steel bolts with flat extension drilled to accept padlocks and have stainless steel locking plates. Locking devices LD1/LP1 and LD3M/LP3 have similar. LP3 16-15 Underground Residential Distribution (URD) Locking Devices . Padlocks not included. provide turrets with a high degree of security against unauthorised entry. LD1 and LP1 For turrets types UET EV.au Cat. but not interchangeable. in conjunction with their appropriate turret hold down bolts.Underground Residential Distribution (URD) Turret Security Equipment Cat Nos. LD3M & LP3 Cat. Cat Nos. components. UET1 SEV and UET SL1V.dulmison. LD3M Cat. LP1 & LD1-2 www. LD3M and LP3 For turrets types UET Series Eleven. LP1 & LD1-3 Cat. These locking devices.

The standard grub screws have a screw driver slot but can be supplied with an Allen Key screw on request. design No. ASB1-2 Standard stainless steel bolt 40mm x M12 with nut and spring washer.au . Standard aluminium bolt 40mm x M12 with nut and flat washer. Add -1 to part number eg. Cat No.Underground Residential Distribution (URD) Aluminium Service Blocks Underground Residential Distribution (URD) Type ASB (Reg.com. Made of high conductivity aluminium alloy and fitted with cadmium plated grub screws in tee-off sockets. ASB1-1 16-16 www. ASB1 ASB2 ASB3 Clamping Length Height Thickness Number & Size of Bolt Size mm mm mm Service Cable Holes 1 x M12 2 x M12 3 x M12 40 90 140 50 50 50 12 12 12 2 x 8mm 2 x 8mm 2 x 8mm Note: Hardware can be supplied upon request. Type ASB1 and ASB2 can be supplied in brass. Consult Dulmison for further details. Add -2 to part number eg. Tee-off holes are pre-packed with Alminox.dulmison. S8326) Designed for use where two or more lugs are to be bolted together with provision for copper cable tee-off sockets.

Each handle is electronically tested to 1.com.dulmison.Underground Residential Distribution (URD) Wedge Link Type WL400 Wedge Link Operating Handle Type UELOH1 This is an insulated handle for screwing onto the threaded stud of Type WL400 Wedge Link. continuous current and for matching link palms spaced at 82. www.5mm centres.000 volts rating prior to supply.au 16-17 Underground Residential Distribution (URD) Designed for 400 amp. Insulated rubber gloves are recommended as an added safeguard. .

mm I. Material: Fire retardant PVC Colour: Black Cat No. Their pliability permits elongated distortion to accommodate multi-cable installations.Underground Residential Distribution (URD) LV Termination Shrouds Underground Residential Distribution (URD) Types SHDL.au .com. SHDL90 SHDS66 16-18 O.dulmison.D. SHDS These shrouds slip over the cable terminations to prevent accidental contact with live parts and are held in place with plastic wire ties (not supplied). mm 90 66 84 62 L mm 150 90 www.D.

dulmison.00 103. Lower section of gland may be cut to suit larger cables.30 95.00 146. over metal Cat No.00 14.00 Cable Gland Armour Clamps Type CGAC Cast in copper alloy and supplied with galvanised steel bolts. . nuts and spring washers.00 24.com. Matching Cable Gland Dimensions in mm X Y Z CGAC2 CG2 172. Suitable for fixing cable armour to outside of Type CG cable gland.au 16-19 Underground Residential Distribution (URD) Type CG Cable Glands are made from high strength copper alloy with a smooth finish for easy wiping.00 www.Underground Residential Distribution (URD) Cable Gland Type CG (Similar to BS2562) A E 9mm 3mm F C dia D H R3 B Dia.00 124. sheath of cable CG2 25 to 83 mm A B L rad G 4 holes J dia C Dimensions in mm D E F G H J L 156.30 85. X Holes 11mm dia 26mm Y 13mm 13mm Z dia Cat No.70 14.00 89.00 114.00 92.

5 .29 33. Cable OD mm A CAB5420 CAB5427 CAB5429 CAB5435 CAB5437 CAB5440 CAB5441 CAB5442 CAB5444 CAB5446 CAB5448 CAB5449 CAB5452 CAB5454 CAB5456 CAB5459 CAB5466 CAB5472 CAB5476 CAB5478 CAB5482 19 .35 35 . H G C Fixing bolt .41 40.72 74 .50 50 .5 104 87 35 41 6.46.5 135 121 45 48 6.5 131 120 44 46 6.37 38 .5 158 170 54 62 6.5 104 94 35 41 6.5 111 106 39 45 6.42.5 137 146 50 48 6.44 44.5 37 5 63 80 20 38 5 67 80 20 38 5 70 76 30 38 5 89 79 32 38 5 95 87 35 41 6.5 .5 130 116 42 45 6.76 76 .au 10 12 12 12 12 12 12 12 12 12 12 12 16 16 16 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 W 73 86 90 104 111 118 121 124 126 128 132 137 142 148 150 152 178 195 202 225 228 .27 27 .48 48 .20 25 .com.56 56.5 .OJ FRONT VIEW SIDE VIEW B E W 16-20 Cat No.5 104 102 38 45 6.52 52 .dulmison.5 165 165 55 60 10 170 178 66 64 10 204 www.5 42 .Underground Residential Distribution (URD) Cable Clamps Underground Residential Distribution (URD) Type CAB A Three Way (Trefoil) 2 Bolt Clamps High strength cast aluminium.5 .5 118 108 41 45 6.66 66 .5 127 112 42 45 6.5 111 96 35 41 6.5 .78 80 .54 54 .5 46 .59 63.82 65 65 70 86 89 98 98 102 104 108 114 115 120 126 127 130 151 165 172 192 196 B C BOTTOM VIEW Clamp Dimensions in mm E G H J K Bolt Dia 73 17.40 39 .5 165 160 52 60 6. 20kN bursting strength.

D mm Dimensions in mm Min Max H W Bolt Dia.dulmison. non-magnetic clamp. W C 11mm dia H T Cat No.au 45 45 50 50 65 96 105 112 121 154 16-21 . CAB5125 CAB5130 CAB5135 CAB5141 CAB5147 CAB5154 Cable Dia. (Bolt not supplied) Cat No. interlocking. mm CAB5960 CAB5967 CAB5974 CAB5981 CAB59105NI 55-60 60-67 67-74 74-81 101-105 Dimensions in mm H C T W 72 79 88 95 124 73 80 89 96 120 www.com. Fits standard channels. Cable Dia. Non magnetic. For flat or channel mounting.Underground Residential Distribution (URD) Cable Clamps Type CAB (Cont’d) Underground Residential Distribution (URD) Single Way Single Bolt Clamps A self aligning. 19 24 29 34 40 46 25 30 35 41 47 54 31 36 41 48 54 61 41 46 51 58 64 71 10 10 10 10 10 10 D H W Single Way 2 Bolt Clamps For larger diameter cables.

2).dulmison.com. Pit lids are available in concrete and galvanised steel checkerplate. 3) Underground pit or accessory stndard prefix T 1 4) Size L C 6) Lid material 5) Lid or Riser L C 8) Lid marking 7) Lid security 9) Plastic Lid colour or Steel Lid large ‘1’ piece Character Representation 1) 2) 3) 4) 5) P I T Refer table Accessory: L = Lid R = Riser 6) Lid material: C = Concrete P = Plastic S = Steel 7) Lid security: L = Lockable (Steel Only) T = Tamper Proof (Standard) 8) Lid marking: C = Communication E = Electrical U = (unmarked) 9) Lid colour: (for plastic only) or Lid Size: (for steel only) B = Black 16-22 1 = Non-preferred one piece lid for larger size pits www.au B Applicable for Lid part numbers only .Underground Residential Distribution (URD) Underground Residential Distribution (URD) Consumer Connection Pits Dulmison consumer connection pits are made of high strength HDPE and polypropylene plastic exhibits excellent weather and chemical stability for long installation life. Pits are extendable. Design embodies special ribbing for on site strength and stability. Pit Nomenclature Applicable for Lids Only Standard Pits P I 1).

80 200mm Weight (kg) 6.00 4.20 16.00 16.Per Pit PIT3 663 x 243 x 570 PIT3LCT(E/C/U) Concrete 1 lid per pit PIT3LST(E/C/U) Steel 1 lid per pit Riser for PIT3 is PIT3.70 Riser for PIT5 is PIT5R .Underground Residential Distribution (URD) Pit Lid Material (Type) Overall Dim Pits .50 27. height increase from 100mm to Pit Lid Material (Type) Overall Dim Pits .Per Pit PIT5 PIT5S PIT5LCT(E/C/U) PIT5LST(E/C/U) PIT5LSL(C/U) Split Concrete Steel Steel 580 x 330 x 580 1 lid per pit 1 lid per pit 1 lid per pit 1 lid per pit Weight (kg) 3.00 7. height increase from 100mm to Pit Lid Material (Type) Overall Dim Pits .00 14.inside dims Lids .Per Pit PIT4 584 x 281 x 760 PIT4LCT(E/C/U) Concrete 1 lid per pit PIT4LST(E/C/U) Steel 1 lid per pit Riser for PIT4 is PIT4.00 13.20 25.com.70 325mm Weight (kg) 8.inside dims Lids .10 325mm Weight (kg) 9. height increase from 100mm to Pit Lid Material (Type) Overall Dim Pits .inside dims Lids .Per Pit PIT2 553 x 180 x 514 PIT2LCT(E/C/U) Concrete 1 lid per pit PIT2LST(E/C/U) Steel 1 lid per pit Riser for PIT2 is PIT2. height increase from 100mm to Pit Lid Material (Type) Overall Dim Pits . height increase is 200mm to 450mm Riser for PIT5S is PIT5S.40 400mm Weight (kg) 12.00 8.Per Pit PIT1 419 x 155 x 350 PIT1LCT(E/C/U) Concrete 1 lid per pit PIT1LST(E/C/U) Steel 1 lid per pit Riser for PIT1 is PIT1. height increase is 150mm to 370mm www.inside dims Lids .dulmison.au 16-23 Underground Residential Distribution (URD) Consumer Connection Pits .00 30.00 16.inside dims Lids .

20 39. PIT7TBAR www.au . PIT-TBAR 16-24 Cat.50 15.40 Riser for PIT6 is PIT6.Underground Residential Distribution (URD) Underground Residential Distribution (URD) Consumer Connection Pits Pit Lid Material (Type) Overall Dim Pits .inside dims Lids . height increase 440mm For concrete lids PIT-TBAR is required Pit Lid Material (Type) Overall Dim Pits .40 Riser for PIT8 is PIT8.10 Pit Lid Material (Type) Overall Dim Pits .dulmison.00 38.00 19. height increase 440mm or PIT 6. height increase 332mm For concrete lids PIT-TBAR is required Cat.80 20.inside dims Lids .70 38.00 15.00 19.Per Pit Weight (kg) PIT6 PIT6LCT(E/C/U) PIT6LST(E/C/U) PIT6LST(E/C/U)1 PIT6LSL(C/U) PIT6LSL(C/U)1 Concrete Steel Steel Steel Steel 1240 x 440 x 614 2 lids per pit 2 lids per pit 1 lid per pit 2 lids per pit 1 lid per pit 26.80 20.Per Pit Weight (kg) PIT8 PIT6LCT(E/C/U) PIT6LST(E/C/U) PIT6LST(E/C/U)1 PIT6LSL(C/U) PIT6LSL(C/U)1 Concrete Steel Steel Steel Steel 1240 x 440 x 834 2 lids per pit 2 lid per pit 1 lid per pit 2 lids per pit 1 lid per pit 29.00 38.20 39.80 29.com.20 28.00 38. height increase 332mm or PIT 8.inside dims Lids .70 38.Per Pit PIT7 910 x 440 x 1075 PIT7LCT(E/C/U) Concrete 2 lids per pit PIT7LST(E/U) Steel 2 lids per pit PIT7LST(E/C/U)1 Steel 1 lid per pit PIT7LSLU Steel 2 lids per pit PIT7LSL(C/U)1 Steel 1 lid per pit Riser for PIT7 is PIT7. height increase 370mm For concrete lids PIT7TBAR is required Weight (kg) 26.

30 Concrete 1 lid per pit 60.00 Concrete 1 lid per pit Steel 1 lid per pit 13. The Series 450 pits are also available with riser units for 295mm depth increases. Installation: When being used in trafficable areas. Series 600 This large capacity heavy duty polypropylene pit is ideal for trafficable commercial projects. these heavy duty polypropylene pits are strong. Optional risers are available for 300mm depth increases. Pit Lid PIT450 PIT450LCTU PIT450LSTU PIT450R Material (Type) PIT600 PIT600LCT(E/C/U) PIT600LSTU PIT600R Weight (kg) 450 x 450 x 450 8.Underground Residential Distribution (URD) Heavy Duty Pits Series 450 Designed for commercial or domestic applications and trafficable areas.00 Height increase of 300mm PIT600 www.00 Height increase of 295mm PIT600R Pit Lid Overall Dim Pits .com.inside dims Lids . This collar should be approximately 150 x 150mm around the top perimeter. Series 600 pits are well suited for large electrical or communication cable jointing where large radii are involved.Per Pit Material (Type) Overall Dim Pits . Ideal as an electrical or communications cable jointing pit. Covers: Available to Australian Standard AS3996 Class A (Light Duty) and Class B (Heavy Duty) in concrete or galvanised steel checkerplate.00 Steel 1 lid per pit 19.Per Pit Weight (kg) 600 x 600 x 600 14.au 16-25 Underground Residential Distribution (URD) For larger cable requirements . the Series 450 and Series 600 pits must be installed with a concrete collar to fully support the top of the pit.inside dims Lids .dulmison. durable and easy to install.

Pit Lid Material (Type) Overall Dim Pits .dulmison. LIDLIFTERHK Lid Lifter for concrete pit lids with elongated hole Cat No. PLLIFTER 16-26 www.Underground Residential Distribution (URD) Underground Residential Distribution (URD) Service Pit and Lid Designed with wide side wall ribbing for high strength.Per Pit PIT300D PIT300DLCT(E/C/U) PIT300DLPT(E/C/U)* Concrete Plastic 320 x 530 390 Dia 390 Dia Plastic Pit Lid Features • Tamper proof .au Weight (kg) 4. the Dulmison service pit is made from linear. LIDLIFTER Lid Lifter for plastic pit lids Cat No.50 18.1/12 that of concrete equipment • Able to be retrofitted into existing pits Pit Accessories Lid Lifting Hook for concrete pit lids with lifting bore Cat No.inside dims Lids .com. medium density polyethylene and exhibits excellent weather and chemical stability.6 1.latched • Surface is non-slip • Made from UV resistant material • 3 tonne load carrying capability • Lightweight . Pit lids are available in concrete or glass filled nylon.5 .

Underground Residential Distribution (URD)

Insulation Piercing Connectors - Fused

These fully waterproof, insulated connectors are
suitable for installation in a pit and enable
underground services to be connected quickly
and safely by one person using a ratchet
spanner.
The connectors have been rigorously tested
and avoid the need for stripping, compression
tooling or heat shrinking.
K199









Terminals incorporate insulation piercing technology
Simple, quick, fail safe three step installation
Terminals accept a wide range of cables from 6-50mm2
The K199 terminal has 2 cable entry points to suit phase connections and 100AMP fuse
capacity with a 22 x 58 barrel type
The tapered flexible cable seal enables the connector to remain waterproof, even when
cables are not in straight alignment with the connector
Terminals suit XLPE and PVC insulated single core and multi-core cables
Reusable - up to three times with copper cable
Connector is able to be separated with the fuse remaining in the dead side
Plug provided to cap live side after connector is separated

Tightening shear head breaks

Spring tightening
Sealing
ring

Location for 22 x 58 fuse
cartridge, neutral tube or
mini-switch

85

Sealing cap

120
* Length in mm
www.dulmison.com.au

16-27

Underground Residential Distribution (URD)

Type IPC

Underground Residential Distribution (URD)

Pit Connectors - GelPort

Underground Residential Distribution (URD)

Submersible Secondary Connectors for URD Distribution

GelPort submersible secondary connectors utilise the sealing
properties of PowerGel sealant technology to completely
encapsulate and protect cable connections, even under water.
Versatile and easy to install, the GelPort connector features no
loose parts, no boots to trim, and no maintenance. This innovative
product is available in 3, 4, 5, 6, and 8 port configurations, and is
suitable for use on 4-150mm cables carrying up to 600V. GelPort
secondary connectors dramatically reduce corrosion issues,
resulting in longer service life and greater customer satisfaction.
To install GelPorts strip the cable and push it into the
gel-filled cable port. The cable is encapsulated in gel
and instantly sealed. It's that simple.

Cat No.

Number of
Wire Ports

GPRT-350-3P
GPRT-350-4P
GPRT-350-5P
GPRT-350-6P
GPRT-350-8P

3
4
5
6
8

Insulation
piercing
piercing version
version
coming soon!

Conductor
Use Range
mm2
Length Width Height
4-150
4-150
4-150
4-150
4-150

117
149
180
212
276

97
97
97
97
97

89
89
89
89
89

Proven tough hinge design

Tin plated aluminium connector
Gel sealed screw port cap
Gel sealed cable entry port
Proven robust latch design

Tough, puncture resistant,
high impact strength
polypropylene body and cap

16-28

www.dulmison.com.au

Underground Residential Distribution (URD)

Marking Tapes
Type ELECTAPE

Underground Residential Distribution (URD)

Protect your underground services with marking tapes from
Dulmison. ELECTAPE is 100% Australian made, manufactured and
tested to comply with AS2468.1-1995. It is marked CAUTION
BURIED ELECTRIC CABLE BELOW and comes in a roll of 350m.
ELECTAPE conforms to all aspects of AS2648.1-1995 for:



Material
Width 150mm
Colour (orange)
Chemical Resistance




Elongation
Tear Resistance
Impact Resistance
Marking

Other underground tapes are also available.

www.dulmison.com.au

16-29

Underground Residential Distribution (URD)

Cable Support Rollers

Underground Residential Distribution (URD)

Type CSR

Construction: Tubular galvanised steel frame; aluminium supports
roller; stainless steel axle. Tubular frame members prevent unit
sinking under load. Unit may be used as corner roller by turning on
its side and staking through tubular members for stability.
Roller has a 152mm diameter.
Principle Dimensions mm
Cat No. Length Width
CSR3
381
235

16-30

Height Roller
244
152 Dia.

www.dulmison.com.au

Underground Residential Distribution (URD)

Low Voltage - Mains to Service - Branch Joints

Impact Resistant Polycarbonate - Type BAV
Supplied as two clip together halves

Impact Resistant Polypropylene - Type MM
Supplied in Hinged form

All Kits are supplied complete with all necessary jointing materials, including foam seals, fillers,
appropriate connectors, safety gloves and instructions.
Two types of filler material are available, and can be supplied in mixing satchels, or in tins.
(Satchels being standard) Shelf life of both fillers is 2 years. Full technical details and MSDS data
is available for each product.

GUROFLEX - A Patented, ISOCYANATE free,
environmentally friendly, 2 component cold casting
compound. It is qualified to CENELEC HD623,
and can be used on XLPE. PVC, PE or Paper
insulated cables. Colour - Green.

RAPID 3010 - This is a conventional two part
Hydrophobic Polyurethane resin. It is qualified to
CENELEC HD623, and can be used on XLPE, PVC
or PE insulated cables - Colour - Blue.

www.dulmison.com.au

16-31

Underground Residential Distribution (URD)

Joints are designed for use with 4 core sector shaped polymeric mains cables, together with 4 or
5 core polymeric Branch cables. Joints are available with one of 2 encapsulation shell types as
follows:

Underground Residential Distribution (URD)

Underground Residential Distribution (URD)

Low Voltage - Mains to Service - Branch Joints

(Cont’d)

Three types of connectors are available, within each kit. The mains to branch ring style
connectors, incorporate insulation piercing technology to make the mains connection. All
connectors are range taking. Mantle connectors are of the screw type, and can be supplied with
insulating shrouds.

HELLSTERN - Two Piece design - top and bottom
Tightening screws on each side, all mains connections
made simultaneously, and all screws tightened from
the top of the joint.

HINGED - Ring Design
Is clipped into position over mains cores. Each core
Connection can be carried out individually.

MANTLE - Screwed Design
Nickel plated screw connector, available with
Insulating Shrouds.

Full Joint Kits
Service
Cable
Range

Cat No.

Mains Cable Range
- No. of cores mm2

BAV-2-GD-MC25
BAV-2-GD-MC25

5 x 10 - 25
5 x 10 - 25

5 x 10 - 25 GUROFLEX
5 x 10 - 25 RAPID3010

x
x
x
x

Resin
Type

Connector
Type

Connector
Cat No.

Mantle
Mantle

GURO-MC25-I
GURO-MC25-I

MM-5-GD-AU01
MM-5-3C-AU01
MM-5-GD-AU02
MM-5-3C-AU02

4
4
4
4

240*
240*
240*
240*

4
4
4
4

x
x
x
x

6
6
6
6

-

70
70
70
70

GUROFLEX
RAPID3010
GUROFLEX
RAPID3010

Hinged
Hinged
Hellstern
Hellstern

JOR05373
JOR05373
HEL-6879
HEL-6879

MM-7-GD-AU01
MM-7-3C-AU01
MM-7-GD-AU02
MM-7-3C-AU02

4 x 240**
4 x 240**
4 x 185 - 240*
4 x 185 - 240*

4
4
4
4

x
x
x
x

6
6
6
6

-

70
70
70
70

GUROFLEX
RAPID3010
GUROFLEX
RAPID3010

Hellstern
Hellstern
Hellstern
Hellstern

HEL-6880
HEL-6880
HEL-6879
HEL-6879

120
120
185
185

-

* Can only be used on 240 Solid Sector cable
** Can only be used on 240 Stranded Sector cable
Note: MM-7 has a larger case than the MM-5 for greater clearance.

16-32

www.dulmison.com.au

Cat No.1000V • 5mm and 8mm Hex sizes Core separation Tool . JOR-20400 Impact Resistant Thermoplastic Can be used on energised 1000 volt cables Designed to be driven to separate cores www.Underground Residential Distribution (URD) Mains cable over sheath removal tool . for controlled separation • Nylon wedges.Cat No.com.Cat No.rated at 1000V • Non flammable thermoplastic material • Suitable for cables over 20mm in Diameter • Comes with protective cove for blade Insulated Hex Drive .au 16-33 Underground Residential Distribution (URD) LV Jointing Tools .Cat No. IBSW1 • Unique Hinged design. UNI25 • Ratchet Design • Suitable for cables over 25mm in diameter • Strips circumferentially as well as longitudinally Mains cable over sheath removal tool .dulmison. JOR-20300 • Fully Insulated Handle .Cat No. #TBOX5MM & #TBOX8MM • Fully Insulated and rated handle . eliminates damage to cores. Core • • • Separation Tool .

Underground Residential Distribution (URD) Underground Residential Distribution (URD) Notes 16-34 www.dulmison.au .com.

19036-dulmison-cat_paths.indd 22 6/14/06 2:25:49 PM .

75 37/3.8 49.58 49.9 42.2 87.76 5.3 16.043 1.00 37/3.AS1531 Metric Code Name 7/1.dulmison.0 157.50 5.75 7.72 7.279 0.83 34.519 0.75 7/3.50 7/2.75 91/4.75 37/3.2 48.1 48.80 209.8 261.25 19/4.5 14.25 61/3.25 7/2.75 7/4.9 41.au Code Name Stranding O.50 19/3.00 11.00 7/3.3 29.25 19/3.281 - .3 97.50 506.2 207 Reference Tables Gemini Jupiter Leo Leonids Libra Mars Mercury Moon Neptune Orion Pluto Saturn Sirius Taurus Triton Uranus Ursula Venus Virgo Overall Diameter Strands/Wire (Approx) Diameter mm mm 17-2 www.28 111.50 7/4.25 9.com.5 33.192 0.432 0.75 7/2.60 307.915 1.3 13.354 0.9 76.8 16. Inches Bug Locust Grub Wasp Hornet Chafer Cockroach Butterfly Centipede Scorpion Cicada - 7/064 7/093 7/118 7/144 7/173 7/186 19/128 19/149 19/166 19/183 37/149 37/168 37/183 - 0.7 28.01 4.10 586.0 22.5 33.640 0.2 75.50 61/3.50 8.3 110 122 154 180 206 256 301 331 400 495 574 659 1410 16.3 62.40 1447 3.7 31.qxd 21/06/2006 3:24 PM Page 1 Reference Tables Australian Standard Metric Conductors AAC .6 27.71 6.3 17.3 124.8 21.All Aluminium Conductor .8 26.3 31.36 41.2 51.7 408.9 18.830 0.00 336.75 19/3.tyco90.9 24.90 673.176 1.8 23.745 0.25 6.84 27.6 182.D.558 0.5 18.5 Imperial Calculated Calculated Equivalent Sectional Minimum Aluminium Breaking Area Area mm2 mm2 Load kN 16.48 77.98 11.75 61/3.

25 19/3.25 9.50 7/2.5 33.4 42.0 22.50 61/3.640 0.5 Imperial Calculated Calculated Equivalent Sectional Minimum Aluminium Breaking Area Area mm2 mm2 Load kN 14.3 13.36 41.8 73.3 35.281 - Reference Tables Code Name Overall Diameter Strands/Wire (Approx) Diameter mm mm www.dulmison.25 6.71 7.830 0.8 106 134 155 178 221 260 285 345 427 495 568 1220 16.50 7/4.84 27.5 14.75 7/4.279 0.558 0.25 19/4.6 13.3 31.83 34. Inches Bug Locust Grub Wasp Hornet Chafer Cockroach Butterfly Centipede Scorpion Cicada - 7/064 7/093 7/118 7/144 7/173 7/186 19/128 19/149 19/166 19/183 37/149 37/168 37/183 - 0.3 29.3 16.75 19/3.50 19/3.75 61/3.75 7.00 11.50 8.50 5.043 1.25 61/3.00 37/3.519 0.00 336.192 0.8 26.432 0.AS1531 Metric Agate Amethyst Diamond Dolomite Emerald Garnet Jade Jasper Opal Patronite Pearl Ruby Ruthenium Rutile Sapphire Spinel Tantalum Topaz Zircon 7/1.75 37/3.64 11.5 18.00 7/3.58 49.75 7/2.2 65.50 506.8 94.354 0.6 182.28 111.78 9.4 115 135 156 179 384 Code Name Stranding O.60 307.915 1.7 29.90 673.176 1.D.com.1 94.75 91/4.8 49.7 31.7 408.5 86.au 17-3 .8 21.8 23.8 261.3 58.2 34.qxd 21/06/2006 3:24 PM Page 2 Reference Tables Australian Standard Metric Conductors AAAC .25 7/2.10 586.3 124.80 209.9 21.48 77.40 1447 4.3 23.75 7/3.tyco90.75 37/3.3 17.8 44.745 0.0 157.2 51.All Aluminium Alloy Conductor .

5 14.25 9.80 209.7 47.48 77.745 0.3 27.118 7/0.173 7/0.18 9.5 33.75 91/4.83 34.00 336.tyco90.3 13.3 17.50 61/3.8 49.8 39.6 24.176 1.0 157.192 0.au Code Name Bug Locust Grub Blue-Bottle Wasp Hornet Chafer Cockroach Butterfly Centipede Scorpion Cicada - Stranding O.25 61/3.830 0.186 19/0.8 23.183 37/0.5 18.1 114 127 145 300 Reference Tables Argon Boron Chlorine Chromium Fluorine Helium Hydrogen Iodine Krypton Lutetium Neon Nitrogen Nobelium Oxygen Phosphorus Selenium Silicon Sulfur Xenon Overall Diameter Strands/Wire (Approx) Diameter mm mm 17-4 www.All Aluminium Alloy Conductor .1 37.61 8.354 0.36 41.558 0.519 0.75 19/3.7 47.84 27.75 37/3.58 49.10 586.dulmison.7 408.640 0.128 19/0.75 37/3.25 19/3.3 16.064 7/0.8 73.50 8.4 41.432 0.50 506.75 7/3.25 19/4.183 - 0.6 93.50 7/2.8 21.50 19/3.8 26.00 37/3.qxd 21/06/2006 3:24 PM Page 3 Reference Tables Australian Standard Metric Conductors AAAC 1120 . Inches 7/0.00 7/3.2 73.00 11.75 61/3.75 7/2.149 19/0.50 5.5 Imperial Calculated Calculated Equivalent Sectional Minimum Aluminium Breaking Area Area mm2 mm2 Load kN 16 26.75 7/4.093 7/0.168 37/0.50 7/4.915 1.144 7/0.8 17.91 11.8 261.40 1447 4 6.149 37/0.3 124.25 6.90 673.279 0.60 307.AS1531 Metric Code Name 7/1.3 29.166 19/0.com.25 7/2.043 1.0 22.5 32.28 111.D.75 7.6 182.2 72.8 62.281 - .7 106 118 150 173 199 248 291 320 387 478 555 636 1360 16.3 31.

00 11.3 14.4 181.85 EXTRA HIGH STRENGTH Quince 3/4/1.25 Peach 54/4.1 121 118 137 159 179 284 Gopher Ferret Mink Dog Wolf Panther Bear Bison Brolga Moose Finch - 6/1/093 40549 6/1/144 6/186 + 7/062 30/7/102 30/7/118 30/7/132 54/7/11 54/7/129 54/7/139 54/143 + 19/086 - 0.162 1.3 43.7 24.25 7.00 Banana 6/1/3.062 1.3 8.Aluminium Conductor (Galvanised) Steel Reinforced .25 Olive 54/7/3.4 28.00 11.5 14.31 12.0 24.75 + 19/2.qxd 21/06/2006 3:24 PM Page 4 Reference Tables Australian Standard Metric Conductors ACSR/GZ .0 29.50 9.75 Imperial Calculated Calculated Equivalent Sectional Minimum Breaking Area Aluminium mm2 Load kN Area mm2 Code Name Stranding O.00 Orange 54/7/3.6 261.4 16.2 506.826 0.5 21.354 0.432 0.558 0.D.279 8.7 90.6 49.9 - - - Reference Tables Code Name Overall Diameter Strands/Wire (Approx) Diameter mm mm www.293 - 5.50 9.2 105 144 207 282 373 438 508 583 936 34.84 34.36 49.50 Apple 6/1/3.5 356. Inches 7.AS3607 Metric Almond 6/1/2.75 Raisin 3/4/2.9 31.9 671.0 431.8 29.50 Mango 54/7/3.5 27.9 22.8 33.8 42.251 1.50 Sultana 4/3/3.com.dulmison.50 Paw Paw 54/3.60 Grape 30/7/2.50 Lemon 30/7/3.924 81.75 + 7/1.714 0.5 33.0 586.0 41.00 Lime 30/7/3.8 65.00 Walnut 4/3/3.75 + 19/2.3 17.3 31.77 17.2 63.75 Cherry 6/4.tyco90.48 77.31 120.7 1078 10.36 49.48 77.au 17-5 .

0 431.5 356.8 65.6 87.50 54/3.75 + 19/2.Aluminium Conductor (Aluminised) Steel Reinforced .3 31.60 30/7/2.5 21.5 31.tyco90.8 Calculated Equivalent Aluminium Area mm2 29.au Calculated Sectional Area Minimum Breaking mm2 Load kN 34.75 + 19/2.50 9.00 54/7/3.7 1078 10.25 54/4.3 17.36 49.48 77.2 506.00 30/7/3.0 586.00 6/1/3/75 6/4.2 116 115 132 153 177 277 .50 6/1/3.75 + 7/1.31 120.50 54/7/3.9 671.6 261.qxd 21/06/2006 3:24 PM Page 5 Reference Tables Australian Standard Metric Conductors ACSR/AZ .3 14.4 181.com.5 33.8 42.2 105 144 207 282 373 438 508 583 936 Reference Tables Code Name Overall Diameter (Approx) mm 17-6 www.3 14.0 41.9 61.0 24.dulmison.5 27.AS3607 Strands/Wire Diameter mm Barley Bean Cabbage Carrot Corn Garlic Millet Oats Onon Parsnip Potato Rice 6/1/2.25 54/7/3.5 21.0 29.00 11.85 7.50 30/7/3.

0 22.2 9.7 1078 10.3 68.36 49.60 30/7/2.2 11.0 431.3 457 31.6 261.00 6/1/3.0 586.50 30/7/3.85 Skating Soccer Swimming Tennis 3/4/1.tyco90.7 9.4 7.9 671.3 109 17.6 91.48 77.6 64.50 4/3/3.36 49.00 54/7/3.8 608 42.75+19/2.dulmison.9 14.9 28.au 17-7 .50 21.00 4/3/3.00 35.25 54/4.50 54/3.75 3/4/2.3 24.AS3607 Strands/Wire Diameter mm Angling Archery Baseball Bowls Cricket Darts Diving Golf Gymnastics Hurdles Lacrosse Rugby 6/1/2.8 42.5 530 33.48 77.00 44.3 54.5 356.8 976 EXTRA HIGH STRENGTH 5.25 10.50 30.00 30/7/3.75 6/4.75+7/1.0 224 24.5 155 21.4 32.31 120.7 15.8 Reference Tables Code Name Overall Diameter (Approx) mm www.25 54/7/3.4 181.75 Calculated Equivalent Aluminium Area mm2 7.9 Calculated Sectional Area Minimum Breaking mm2 Load kN 34.50 6/1/3.3 121 119 138 159 181 287 16.Aluminium Conductor (Aluminium Clad) Steel Reinforced .84 34.com.1 11.0 390 29.2 506.75+19/2.5 305 27.31 12.50 54/7/3.qxd 21/06/2006 3:24 PM Page 6 Reference Tables Australian Standard Metric Conductors ACSR/AC .

00 136.60 209.21 24.75 3/3.58 49.43 17.89 33.30 10.75 19/4.80 13.00 31.30 157.AS1222 Metric Imperial Strands/Wire Diameter mm Overall Diameter (Approx) mm Calculated Equivalent Aluminium Area mm2 3/2.00 68.75 – 7/2.60 11.qxd 21/06/2006 3:24 PM Page 7 Reference Tables Australian Standard Metric Conductors SC/GZ .28 59.25 7/3.080 7/.10 44.00 286.104 7/.25 7/3.47 7.07 77.90 134.26 11.80 15.31 5.70 27.20 6.00 236.60 www.75 7/4.com.80 37.12 41.80 68.00 162.104 7/.75 11.70 69.AS1222 Strands/Wire Diameter mm Overall Diameter (Approx) mm Calculated Equivalent Aluminium Area mm2 3/2.75 7/3.30 5.03 8.82 21.00 7/2.25 5.70 – 112.10 59.91 7.25 9.00 Calculated Minimum Sectional Area Breaking Load mm2 kN 9.00 8.520 0.70 16.30 19.90 157.70 91.90 86.50 – 133.60 39.312 0.10 51. Inches 3/.480 0.25 9.00 23.75 7/2.tyco90.58 58.00 186.75 19/2.080 3/.00 3/2.80 16.064 7/.75 11.00 19/3.30 12.20 25.30 50.00 Australian Standard Metric Conductors Reference Tables SC/AC .08 8.90 105.au 22.Steel Conductor / Aluminium Clad .48 58.60 11.90 88.25 3/3.75 19/3.104 19/.33 112.128 0.60 17-8 Calculated Minimum Sectional Area Breaking Load kN mm2 17.00 9.20 – 26.384 0.50 32.dulmison.00 – 13.00 7/3.25 19/2.25 4.93 – 6.00 3/3.80 269.28 99.224 0.080 7/.00 189.30 70.75 7/3.99 41.10 8.160 19/.75 19/3.93 6.60 – 3.30 1.30 18.00 49.00 13.07 77.25 19/3.00 – 19/2.40 2.80 21.400 0.00 8.240 0.128 7/.00 Stranding O.00 8.82 – 21.Steel Conductor / Galvanised .172 0.D.192 0.70 22.80 – 17.64 .432 0.144 19/.00 16.

00 409.59 6.00 17.30 83.50 19.408 0.00 8.75 19/3.50 37/2.00 37/2.00 566. Inches 7/036 7/048 7/064 7/080 19/064 7/118 7/136 19/083 – 37/072 – 19/116 37/093 37/103 37/118 91/093 0.25 7/1.600 362.498 8.10 50.800 261.300 Stranding www.300 181.80 35.00 7/1.580 45.721 0.20 18.60 43.90 138.D.320 0.589 16.00 61/2.32 3.00 3.60 25.dulmison.30 13.023 Reference Tables 5.00 284.40 28.75 19/2.75 7/2.75 19/1.00 Calculated Minimum Sectional Area Breaking Load mm2 kN 2.com.60 106.75 37/3.192 0.700 67.50 11.90 98.108 0.tyco90.00 7/2.89 8.60 26.25 6.75 37/1.00 10.651 0.840 21.00 O.280 88.415 – 0.144 0.504 – 0.00 139.00 7/3.60 34.75 10.00 177.00 211.354 0.00 121.75 19/2.700 59.990 41.30 21.600 219.826 1.au 17-9 .00 24.350 77.68 13.30 23.900 134.89 16.30 71.80 8.AS1746 Metric Imperial Strands/Wire Diameter mm Overall Diameter (Approx) mm Calculated Equivalent Aluminium Area mm2 7/1.70 65.30 12.80 70.580 0.240 0.qxd 21/06/2006 3:24 PM Page 8 Reference Tables Australian Standard Metric Conductors HDC Hard Drawn Copper Conductor .50 7/3.75 3.75 5.80 15.990 112.00 344.70 93.25 8.

4 14.0 1.4 3.65 19/3.0 1. mm No.1 .5 5.4 14.5 1.7 41.7 27.0 1. & Nominal Dia.65 Bundled Cable Dia. Breaking Load Circumscribing Circle mm mm kN 14.14.0 AAAC/1120 Support Conductor (Catenary) Phase Cable Dia.7 17.4 3.3 .1 27.7 41.7 17.3 .qxd 21/06/2006 3:24 PM Page 9 Reference Tables Australian Standard Metric Conductors HV ABC Non Metallic Screened Cables .7 17.00 7/5.1 .3 .1 27. of Wires in Conductor prior to Compaction 23 24 25 27 29 30 32 7/5.17.dulmison.0 1.00 7/5.au 27. Compacted Conductor Calculated Dia. of Wires in Conductor prior to Compaction 18 19 21 23 24 26 27 7/5.65 19/3.65 Bundled Cable Dia.5 5.00 7/5.4 14.14.0 1.1 41.4 3.17.tyco90.4 3.3 .00 19/3.7 59 62 65 68 75 78 82 .5 5.17.3 .0 1.4 14.0 1.7 41. & Nominal Dia.65 19/3.1 .1 27.1 41.14.00 7/5.0 1.1 .5 5.1 27.7 www.7 51 53 56 60 66 69 72 22kV Phase Insulation Screen Thickness Thickness Size mm mm 35 50 70 95 120 150 185 17-10 5.14.17.4 14.7 17.17.4 3.5 5.1 AAAC/1120 Support Conductor (Catenary) Phase Cable Dia.0 1.14.0 1.17. Breaking Load Circumscribing Circle mm mm kN 14.14.1 .4 3.3 .4 1. mm No.5 5.1 27.4 14.14.00 7/5.1 .1 .1 27.4 17. Compacted Conductor Calculated Dia.00 19/3.AS3599 Conductor Conductor Screen Support Conductor xlpe insulation Phase Cable Insulation 11kV Phase Reference Tables Insulation Screen Thickness Thickness Size mm mm 35 50 70 95 120 150 185 3.0 1.00 7/5.14.4 17.65 19/3.7 41.1 1.1 .com.

No.5 70.00 19/2.8 0.00 19/2.0 1.5 70.5 70.00 19/2.00 19/2.8 0.5 70.4 3. No.8 Support Catenary Phase Cable Dia.5 5.4 3.8 0.00 19/2.00 19/2. mm 28 28 29 32 33 35 37 39 Bundled Cable Dia.com.00 19/2. Calculated Breaking Load Circumscribing of Wires in Circle mm kN Conductor 7/2.8 0.00 19/2.4 3.qxd 21/06/2006 3:24 PM Page 10 Reference Tables Australian Standard Metric Conductors HV ABC Metallic Screened Cables .5 70. & Nominal Dia.8 0.4 3. mm 24 24 25 27 29 31 32 34 Bundled Cable Dia.8 0.5 0.8 1.5 5.5 70.5 5.8 0.4 3. Calculated Breaking Load Circumscribing of Wires in Circle mm kN Conductor 7/2.5 5.00 19/2.8 0.00 www.00 19/2.au 26 70.5 70.5 5.4 0.00 26 70.5 70.4 3.8 0.5 70.AS3599 Conductor Conductor Conductor Screen Insulation (XLPE) Conductor Screen Semiconductive Insulation Screen Metallic Screen Separator tape Sheath Support Catenary Insulation XLPE Insulation Screen Water swellable tape Metallic screen (copper wire) Separator tape Sheath (HDPE) 11kV Insulation Screen Thickness Thickness Size mm mm 35 35 50 70 95 120 150 185 3.5 70.00 19/2. & Nominal Dia.00 19/2.5 67 63 71 75 78 81 85 88 17-11 .5 70.00 19/2.dulmison.tyco90.0 Support Catenary Phase Cable Dia.5 5.5 5.8 0.5 70.8 0.5 58 54 62 66 69 72 75 78 Reference Tables Phase 22kV Phase Insulation Screen Thickness Thickness Size mm mm 35 35 50 70 95 120 150 185 5.8 0.4 3.00 19/2.

qxd Reference Tables .75 7/4.00 6.7/22 19.00 6./mm 7/3.10 2.au Characteristics Nominal cross-sectional area mm2 80 120 180 Stranding and nominal wire diameter No.3 to 36.00 (b) Minimum at any point mm 2.dulmison.5 Voltage rating kV 6.50 8.40 9.4 25.2 30.5 33.35/11 12.com.50 8.1/33 6.40 9.50 8.50 Material AAAC/1120 or AAAC/6201 or AAAC/1350 Approximate conductor diameter* mm 11.1 to 33.35/11 12.30 4.3:24 PM Page 11 Conductor Size and Type 21/06/2006 Units Reference Tables www.1 to 25.96 4.96 4.7/22 19.4 22.1 to 27.3 14.85 7.1 to 30 20.96 4.40 5.40 9.85 7.75 19/3.10 2.30 Resultant overall diameter range* mm 17.40 5.0 24.1 to 24.3 Approximate mass# kg/km 450 635 900 640 845 1145 870 1105 1440 Colour code Red Red Red Yellow Yellow Yellow Blue Blue Blue Australian Standard Metric Conductors 17-12 Technical Requirements for Covered Conductors (CCT) tyco90.3 to 30.00 6.9 to 22.00 3.2 27.30 4.1/33 Covering thickness: (a) Minimum average mm 3.10 (c) Maximum at any point mm 4.85 7.1/33 6.7 28.40 5.00 3.3 17.9 to 19.35/11 12.7/22 19.

1 6.65 88.D.6 34.25 37/2.13 7/0.35 19/1.8 54.4 - 16.52 1.6 - www. of PVC PVC Ins.40 1/1.2 13.5 - 18.D.1 7.53 19/1.76 O.01 2.4 28 31.3 7/0.6 48.67 7/0.4 - 9.70 19/1.38 1.2 4.21 15.9 10.1 6 6.com.8 39.13 1.4 30.8 26.au 17-13 Reference Tables Nominal Cable Dimensions .75 7.55 3.8 32.4 12. of Single Single Single Core Core Core Cable Sheathed Xlpe/PVC Two Core Two Core + Earth Three Core + Earth Four Core + Earth 2.6 43.46 14./Wire O.64 20.dulmison.1 11.50 7/0.85 7/1.3 33.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 1/1.1 16 18.8 35.5 30.12 4.1 24.6 - 20 22.2 6.5 15.7 812.8 12.9 10.2 10.D. of mm2 Diameter mm Cond.6 5.25 22.7 37/2.9 13.4 27.5 2.6 14.2 20 22.5 2.9 17.4 19.7 4.5 29.4 53.tyco90.3 - 11.05 5.D. O.1 20.7 40.3 48.5 34.1 76.25 61/2.6 18.6 22.5 - 5.1 - - - - - 3.7 69.4 - - - 3.68 25.14 37/1.04 7/1.65 28.2 8.3 39 44.2 24.6 26.4 23. 1 1.6 60.52 61/2.7 19/2.75 17.6 8.7 61 67.20 81.qxd 21/06/2006 3:24 PM Page 12 Reference Tables Cross Section Area Strand No.52 61/2. of O.20 127/2.8 4.1 9.35 7/1.03 37/2.85 61/3.

76 – 37.50 – 18.5000 0.7 – 12.103 91/.80 – – 25.1 – 75.59 – 1.5 – 2.5000 1.083 – 37/.25 – 22.52 – – 61/2.2500 – 0.25 – 37/2.064 – 19/.1000 – 0.029 – 3/.10 – 6.36 – 37/2.70 – 7/2.34 .52 – 61/2.au 1/1.com.103 127/.36 – 61/2.914 – 7/1.7 – 65.737 – 7/.62 – – 127/2.85 127/3.0030 – 0.62 – 61/2.3 126.93 – 2.85 – 7/1.029 – 7/.044 7/.052 – 19/.93 – 4.28 – 18.85 – 61/3.dulmison.75 – 17.64 – 20.05 41.1200 0.0400 – 0.103 – 61/.qxd 21/06/2006 3:24 PM Page 13 Reference Tables Cable Cross Sections Annealed Aluminium and Copper Stranded Conductors Metric Imperial Reference Tables Number and Nominal Nominal Cross Nominal Diameter Nominal Cross Sectional Area Diameter of Cond.064 37/.064 – 19/.36 – 91/2.14 19/1.103 – – 127/.88 – 5.914 – 7/.0019 – 0.60 – 8.072 37/.40 12.2000 – 0.96 – 4.737 – 3/.5 – 38.65 – 8.7 – – 669.083 – 37/.67 – 7/0.65 – 28.18 Nominal Nominal Cross Diameter Sectional Area of Conductor inches2 mm 0.50 26 – 28.52 – 6.55 – 3.1500 0.7500 – – 1 1.0015 0.0045 – 0.2 – 321.2400 1.90 – 10.78 – 19/2.4000 – 0.30 23.11 – 37/2.63 – 19/1.0300 0.74 – 3.12 3/.80 – – 34 36.12 1.093 – 37/.75 7.05 – 5.32 – 19/1.125 www.75 9.01 – 2.6000 – 0.43 – 14.59 6.1 – 262.60 0.20 1.14 – 19/2.21 – 2.5 – 4 – 6 – – 10 – 16 – 25 35 – 50 – 70 – 95 120 150 – 185 – 240 – 300 – – 400 – 500 630 – 800 1000 17-14 1/1.6 391.044 3/.62 127/2.12 – – 4.80 32.11 – 37/1.53 – 19/1.97 1.30 – 21.32 – 7/1.1 – 195.21 15.38 – 2.63 37/1. Sectional Area mm2 of Wires mm mm2 1 – 1.12 7/1.036 – 7/.25 – 1.044 19/.25 – 61/2.83 37/2.80 14.112 127/.7 – 159.13 – 10.1 – 479.52 37/2.35 – 7/1.20 127/2.0025 – 0.13 – 1/1.3 95.35 3.13 – 1.03 37/2.04 – – 7/1.63 – 19/2.80 – 16.0146 – 0.0600 – 0.38 – 7/0.093 – 61/.29 25.50 – 11.62 91/2.3000 – 0.52 – 127/2.tyco90.12 19/1.84 127/3.0070 – 0.92 41.4 800 1000 Number and Nominal Diameter of Wires Inches mm 1/.052 – 7/.036 – 7/.093 – 91/.0100 0.60 14.97 – 2.

4 0.08 2.0519 0.65 2.2 26.0507 0.0657 0.04 0.3 0.0292 0.5 67 85 107 250 MCM 300 MCM 350 MCM 400 MCM 450 MCM 500 MCM 550 MCM 600 MCM 650 MCM 700 MCM 750 MCM 800 MCM 850 MCM 900 MCM 950 MCM 1000 MCM 1100 MCM 1200 MCM 1300 MCM 1400 MCM 1500 MCM 1600 MCM 1700 MCM 1800 MCM 1900 MCM 2000 MCM - 127 152 177 203 228 253 279 304 329 355 380 405 431 456 481 507 557 608 659 709 760 811 861 912 963 1010 - Reference Tables Metric British Equivalent Standard mm2 17-15 .63 3.48 8.002 0.81 9.01 0.98 4.657 0.24 4.15 0.0045 0.412 0.tyco90.6 42.0397 0.128 0.652 0.dulmison.25 0.6 6.0225 0.au 0.5 18.85 1.0 1.0806 0.97 2.0203 0.324 0.0682 0.8 97.6 0.007 0.8 21.0164 0.981 1.63 3.7 33.26 6.17 5.0645 0.2 129 162 199 267 328 399 489 557 683 807 1050 American Metric Metric American Wire Gauge Equivalent Wire Gauge Equivalent AWG mm2 mm2 AWG 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 2/0 3/0 4/0 www.0015 0.59 2.6 26 39.5 0.826 1.4 49.37 10.06 0.08 2.31 1.0032 0.0245 0.5 0.qxd 21/06/2006 3:24 PM Page 14 Reference Tables Conversion Tables for Non-Metric Cable Sizes 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 10 0.003 0.1 0.59 14.04 1.519 0.9 66.08 2.29 5.81 1.3 16.17 1.163 0.63 8.03 0.205 0.0136 0.0779 0.0111 0.0145 0.0591 0.075 0.259 0.102 0.25 1.com.6 13.3 76.0937 0.4 53.30 Imperial Inches2 Metric Equivalent mm2 0.001 0.28 1.12 0.31 4.0507 0.75 0.2 0.

au .dulmison.com.qxd 21/06/2006 3:24 PM Page 15 Reference Tables Reference Tables Notes 17-16 www.tyco90.

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au .Heliformed® Galvanised Steel .Cross Arm Mounting 11-8 18-2 www.Heliformed® Heliformed® 7-36 Bolted Clamps .dulmison.Screw Single Helix Double Helix Hand Installed Accessories 13-6 13-5 13-7 13-8 Armour Rods .Overhead Aluminium 2-3 Bird Diverters .Heliformed® Aluminium .Overhead Split Bolt Parallel Easitap Lugs 2-7 2-8 2-14 2-15 Bolts Hook 8-14. 9-5 Brackets Double Suspension Hook Service Support Façade Mounting .Heliformed® Copper .com.Heliformed® 7-17 7-18 7-18 7-18 Index B Bail Clamps .Index A Aircraft Warning Markers 11-7 Airport Earthing Terminals 4-9 Aluminium Service Blocks 16-16 Anchors .ABC Weak Link HVABC Stringing Insulator Mounting .Covered 8-14 8-15 8-15 8-15 8-14 9-5 9-13 Conductor Gain Block .Heliformed® Aluminium Clad .

Bundle Covered Conductor 18-3 .au Index Deadends Aluminium .Heliformed® Insulated Conductors .3-10 3-11 3-12 8-9 Covers Covered Conductor Strain Clamp Covered Conductor .for ABC HVABC Catenary Covered Conductor Earth wire 3-2 3-3 3-4 8-8 9-4 9-10 12-21 Compression Joints .tyco92. 7-13 7-14 7-34 9-2 9-2 9-10 www.Underground Preinsulated for ABC 3-7 .Non Tension AAC AAAC ACSR Preinsulated for ABC 3-5 3-6 3-6 8-8 Compression Lugs AAC / AAAC / ACSR Twin Hole Sector .com.Heliformed® Guy Loks . 7-11 7-10 7-12.Working Earth Point 9-10 9-12 9-12 D 7-9 7-9.Heliformed® Copper .dulmison.qxd 21/06/2006 3:25 PM Page 2 Index C Cable Glands 16-19 Commercial Earthing Bonds 4-10 Compression Deadends AAC AAAC ACSR Earthwire 12-15 12-15 12-14 12-21 Compression Dies 3-13 Compression Joints .Heliformed® Aluminium Clad .Heliformed® Guys .Full Tension AAC AAAC ACSR Preinsulated .Pole End HVABC .PG Clamp Covered Conductor .Catenary HVABC .

Copper Flush Extendable .4-6 F Flexible Connectors Aluminium Laminates Copper Laminates Copper Braids 6-2 6-3 6-4 .6-6 Fuse Switch Disconnects . Driving Points 4-2 .Plastic 7-35 H 8-5 8-7 Index House Service Connectors .qxd 21/06/2006 3:25 PM Page 3 Index E Earthing Connections Domestic Earth Rod Compression Bolted 4-7 4-11 4-12 .ABC 8-12.Stainless Industrial 4-7 4-2 4-3 4-4 4-5 4-8 Earth Rod Installation Tooling 4-2 .4-5 Earth Rods Domestic .com. 8-13 G Guy Guards .Stainless Flush Extendable .ABC Phase and Neutral Connectors Mains Connection Boxes 18-4 www.Concrete Poles 4-19 Earth Mats 4-19 Earth Rod Couplings.Copper Tapered Extendable .dulmison.tyco92.4-17 Earth Connection Boxes 4-18 Earth Enhancement Compounds 4-18 Earthing Terminal .au .Non Extendable Tapered Extendable .

Heliformed® Aluminium Copper 7-20 7-21 Line Hardware Ball Hook Shackles Ball Eye Link Ball Clevis 12-2 12-3 12-4 12-4 www.Fibreglass HV Standard Line Pin .ABC Insulated Insulated to Bare Multitap Short Circuiting Covered Conductor 8-3 8-3.MV Line Post .ALV300 EJC2 1-4.Porcelain .Porcelain . 1-5 1-4.dulmison. 1-5 1-4.Transmission .Porcelain .LV Guy Strain .MV Clamp Top Clamps Studs and Pins Disc .LV Guy Strain .qxd 21/06/2006 3:25 PM Page 4 Index I Insulation Piercing Connectors . 8-6 8-4 8-4 9-12 Insulators Shackle .MV Line Post . 11-3 11-4 11-5 11-5 11-6 Line Guards .Porcelain 10-2 10-2 10-3 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 10-13 J Jointing Compounds Alminox .Synthetic .Porcelain .Porcelain .Distribution .Synthetic Long Rods . 1-5 Line Earthing equipment Earthing Heads Earthing Sticks Earthing leads Earthing Clamps & Stakes Stick Accessories 11-2.ALM325G Alvania .Porcelain .Synthetic Station Post .LV Pin .au Index L 18-5 .MV Aerodynamic Line Pin .Porcelain and Glass Long Rods .com.tyco92.

Cast 2-10 2-9 2-11 2-6 2-12.Submersible 16-27.Forged Service .16-26 16-24 16-26 Pit Connectors .Forged Bimetal .com.tyco92.dulmison.Forged Copper . 2-13 Pits & Lids Concrete Lid Support Bars Lid Lifting Tools 16-22 .Cast Parallel .Cont’d Ball Eye Extension Link Ball Clevis Extension Link Socket Clevis Socket Clevis Extension Link Socket Tongue Socket Tongue Twisted Clevis Tongue Clevis Tongue Twisted Turnbuckles Single Plate Link Double Plate Link Sag Link Yoke Plate 12-5 12-5 12-6 12-6 12-7 12-7 12-8 12-8 12-9 12-10 12-10 12-11 12-11 N Nuts Eye Hook 8-15 8-15 O OPGW . 16-28 18-6 www.16-12 Parallel Groove Clamps Aluminium .au .Fittings Suspension Assemblies Termination Assemblies Earth Lead Assemblies Downlead Clamps Enclosures 5-2 5-3 5-4 5-6 5-7 Index P Panel Assemblies 16-3 .qxd 21/06/2006 3:25 PM Page 5 Index L Cont’d Line Hardware .

Bare Condcutors 8-10 8-10 9-10 12-29 12-30 Stringing Equipment Rollers Swivels Pulling Socks Comealongs Cable Support . 9-6.Twin / Triple / Quad Posilok Cast Bar 18-7 .for ABC Service . 3/4 or 4/3 HVABC Catenary Spacers Dampers . 9-9 8-17.qxd 21/06/2006 3:25 PM Page 6 Index P Cont’d Pole Hardware Pole Steps Gain Blocks .homogeneous Galvanised Steel Aluminium Clad Steel . 11-8 8-17 8-17.Heliformed® Aluminium Copper Aluminium Clad Steel .Cross Arm Mounting Cross Arm Braces 11-8 11-8 11-8 R Resin Joints Service Tee .dulmison. 30/7.6/1. 16-32 16-32 S Scratch Brushes Aluminium Copper 1-5 1-5 Shrouds 16-18 7-26 7-27 7-27 7-28 7-29 9-4 12-26 12-25 12-25 Spreader Rods PVC Fibreglass Retention Clips 7-37 7-37 7-37 Strain Clamps Mains .Complete Connectors 16-31.for ABC Covered Conductor Angle Clamps .Underground Cables 8-16.tyco92. 9-9 16-30 www.com. 9-14.Bare Condcutors Clamps .au Index Splices (Joints) .

Compression Tap Condcutor to Palm Stud to Palm Palmless Busbar .CCT Insulator .au . 14-24 14-25 14-26 . 14-21 14-22 14-23. 14-11. 7-32 8-11 9-3 Index T Tee Connectors . 14-7 14-8.Overhead Disconnect Service 2-2 2-4.tyco92.Bare Conductors Heliformed® Insulated .Polymeric Surge Counters Sheath Voltage Limiters DC Traction Airfield Lighting Transmission Line Suspension Clamps Clamps .dulmison.Porcelain Station Class .qxd 21/06/2006 3:25 PM Page 7 Index S Cont’d Substation Connectors and Clamps Busbar Support .Busbar to conductor Tee Connector . 14-18 14-19. 15-8 15-9 15-10 15-11 15-12 15-13 12-27. 14-3 14-4.Flat Support Clamps Cable Support Heliformed Insulator .com. 2-5 Thimbles Clevis Socket 7-15 7-15 18-8 www.Insulator Busbar Support Busbar Straight Connector Busbar Reducer Busbar Tee Busbar to Palm End Connector . 14-9 14-10.Clamp T Top Surge Arrestors Distribution Class Station Class .Busbar to conductor Conductor Straight Condcutor Tee Bolted Run. 12-28.for ABC Insulated .14-29 14-30 14-31 14-32.for HVABC 14-2. 12-29 7-31. 14-5 14-6. 15-5 15-6 15-7. 14-12 14-13 . 14-33 16-20. 16-21 7-33 9-11 10-8 15-2.14-16 14-17.

16-4.Neoprene Protection Side Ties Distribution (Top) Covered Conductor 7-22 7-23.Heliformed® Helities (Top) .16-12 V Vibration Dampers Dogbone Spiral .tyco92. 16-33 8-17 8-16. 16-5 16-6 . 16-15 16-2. 16-33 8-16 8-8. 16-5 16-6 .cont’d Guy 13-8 Ties . 7-24 7-25 9-11 Tools Cable Stripping Cable Cutters Separating Wedges Ratchet Spanners Compression Tools Compression Dies Wedge Link Operating Handle Hex Allen Keys Turrets Residential Commercial / Industrial Security Turret Bases Residential Commercial / Industrial 8-16.com. 16-4.16-12 16-14.dulmison. 8-9 3-13 16-17 16-33 16-2.au 18-9 . 9-8.qxd 21/06/2006 3:25 PM Page 8 Index T Cont’d Thimbles . 12-23 7-30 W 16-29 16-17 Index Warning Tapes Wedge Links www.Heliformed® 12-22.

qxd 21/06/2006 3:25 PM Page 9 Index Index Notes 18-10 www.au .com.dulmison.tyco92.

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