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CATALOG

Tools for the Machining of
Composite Materials

Neuhäuser
Präzisionswerkzeuge GmbH
Prümtalstraße 40
D-54595 Prüm
Tel.: +49 (0) 65 51 / 95 23 - 0
Fax: +49 (0) 65 51 / 95 23 - 22
e-Mail: info@neuhaeuser-controx.de
www.neuhaeuser-controx.com

CONTROX®

Tools for the machining of honeycomb
materials
The use of a high precision honeycomb core is growing not only in the aeronautical and space
industries, but also in the nautical and automobile industries.
The honeycomb industry has developed well beyond the use of
combined with phenolic resin, such as Nomex. There are various
composite materials in combination with coatings, adhesive bonding
use today. These materials present many machining challenges for
honeycomb core.

meta-aramid honeycombs
metallic- and non-metallic
and potting compounds in
those needing to shape a

Neuhäuser Präzisionswerkzeuge GmbH has developed a wide range of special tools to satisfy the
tough requirements of honeycomb machining applications.
Our collection of tools for the machining of honeycomb and other composite material consists of
three different tooling systems:

1 CORECUT
Comprehensive and flexible tooling system, mainly for the machining of
honeycomb material with 5-axis CNC-machines. Different types of front-end
tools and shredders can be combined to suit the demands of your specific
application.

2 POCKET CUT
Shank tools with axial and radial teeth. Ideal for the machining of pockets
and slots in honeycomb materials. Available with three different tooth
geometries to suit your applications.

3 VALVE TYPE CUTTER
Tool combination of circular knife or saw blade and a valve-shaped shank.
Ideal for cut-off operations and chamfering in any kind of honeycomb
material.

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registered trademark

CONTROX®

4 Profile Cut
Shank tools designed for profiling complicated honeycomb parts and
structures.
The tools are available in center cutting and ball nose end teeth. Plunge
cuts into the honeycomb material are possible.

5 Foam Cut
End Mills especially designed for the machining of technical foams.
These cutters have axial and radial teeth. The ball nose end teeth facilitate
to create smooth radiuses on the parts.

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registered trademark

CONTROX®

1 CORECUT
Comprehensive and flexible tooling system, mainly for the machining of
honeycomb material with 5-axis CNC-machines. Different types of front-end
tools and shredders can be combined to suit the demands of your specific
application.

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registered trademark

1.1

CONTROX®

CORECUT
Tooling System for Honeycomb Applications
Introduction
The CORECUT Tooling System was designed for the various machining applications that arise in
the 5-axis milling process of honeycomb materials. A high degree of flexibility is achieved by using
different combinations of front-end tools, shredders and shanks to create the perfect solutions for
the demanding requirements of honeycomb machining. The flexibility of the system makes it ideal
for all kinds of honeycomb materials in use today.
While the front-end tool cuts the material and allows excellent surface finishes, the shredder
crushes the cut-off material to powder, which can be evacuated by air. This way, the removed
material cannot interfere with the machining process. Without the shredder, the material being
removed may wrap around the rotating shaft and damage the material, or even pull the entire work
piece off the machine table.
For the typical application of CORECUT tools in 5-axis machines, the spindle should be tilted
between 1.5 to 3.5° in the feed direction, and another 0.5 to 1.5° sideways (see figure). This way
the machining forces point towards the machine table and best results can be achieved. For 3-axis
machines where tilting the spindle is not possible, we recommend the POCKET CUT tools.

The most important dimension of composite cutters is the outer diameter of the front-end tool,
which is relevant for programming. Therefore, we have named the CORECUT Tool Systems in
correspondence with this dimension as stated in millimeters.
For small diameters, the CORECUT Tools combine a shank shredder and a front-end tool, which
is available in either solid carbide or HSSCo (High Speed Steel Cobalt). For larger diameters, the
CORECUT Tools combine a front-end tool, a shredder and a shank.
There are various tooth geometries for the shredders. These geometries are designed to produce
maximum cutting performance with the best surface finishes. Additionally, performance and tool
life are increased through the application of an appropriate coating: a single PVD coating (Physical
Vapor Deposition) for wear protection, or a PVD multi-layer coating to prevent sticking as well.
In the following section the individual components are described in detail. The tables give an
overview for which tool systems the component is available.

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registered trademark

1.2

CONTROX® Components and Applications Front-End Tools HSS Cobalt Wavy Cutter These front-end knifes are made of HSS Cobalt powdered metal (PM). With their special wavy teeth.7 (½") 19. This material and coating combination provides maximum tool life and thus increases cost-efficiency and reduces machining time.05 (¾") 25.05 (¾") 25.8 (2") 63 ● ● ● ● Solid Carbide Wavy Cutter These wavy cutters are made of solid carbide and have a multi-layer coating. Availability 10 12.7 (½") 19.4 (1") HSSCo Wavy Cutter 38.1 (1½") 45 ● 50.3 . they are best suited for NOMEX honeycomb applications. like heavy KEVLAR or Carbon Fiber honeycombs.4 (1") 38. Availability Solid Carbide Wavy Cutter ® registered trademark 10 12.8 (2") 63 ● 1. They are also suitable for highly abrasive materials.1 (1½") 45 50.

coated HSSCo. Its main application is the machining of NOMEX honeycomb material. Knifes with larger outer diameter have an arbor hole and are mounted on to the shredder or shank using the corresponding mounting screw.4 . For aluminum material.4 (1") 38. which is covered with a PVD multi-layer coating. the knifes have a thread and can easily be mounted on the corresponding shank shredder using a screw driver or a coin. The circular knifes made of solid carbide are available in an uncoated version and with a PVD multi-layer coating.CONTROX® Circular Knifes These front-end knifes made of solid carbide have a plain sharp cutting edge.7 (½") 19. there is a version made out of HSS cobalt powdered metal (PM). and prevents sticking of resin.05 (¾") Solid carbide. The high quality solid carbide assures a long tool life. For small outer diameters. Besides the front-end knifes out of solid carbide.8 (2") 63 ● ● ● ● ● ● ● ● ● ● 1. coated ® registered trademark ● ● ● ● 25. we recommend the coated version. Availability 10 12. adhesive and aluminum material.1 (1½") 45 50. uncoated Solid carbide. It is characterized by its extremely sharp cutting edge and unbeatable cutting capability. The coating reduces wear to a minimum.

They are mounted on a shank using the corresponding mounting set.05 (¾") 25. combined with large cell sizes create machining problems.7 (½") 19. described further below (see section Accessories). Especially thin core layers with smooth and low angles.and para-aramide fiber honeycombs (for example NOMEX and KEVLAR) or Aluminium and Carbon honeycomb.0118"). 0.4 (1") 38.5 . Availability HSS Cobalt Saw ® registered trademark 10 12.8 (2") 63 ● ● ● ● 1.CONTROX® HSS Cobalt Saw Blade These saw blades are made out of HSS Cobalt and have helical teeth with a width of 0.3 mm (approx. They are designed to give the best surface finish on the most difficult fine core shapes in fragile honeycomb structures. This tool concept is then often the only possible choice for the 5-axis milling of meta.1 (1½") 45 50.

Depending on the application.or para-aramid fiber honeycomb material.6 . This patented tooth geometry is designed especially for all advanced KEVLAR. ® registered trademark 1. They are mounted onto the separately available shank. Carbon Fiber and NOMEX honeycomb applications. Besides the universal diamond-shaped teeth. different tooth geometries are available. All shredders are made out of HSS cobalt powdered metal (PM). it increases the tool life significantly. adhesive and aluminum material. They differ in outer diameter. For small outer diameters (up to CORECUT 25. it has a PVD coating.1) the shredders have an arbor hole and a similar shape like plain milling cutters. For larger outer diameters (from CORECUT 38. there is a special tooth shape for the machining of meta-aramid fiber honeycombs (like NOMEX). Aluminum. To reduce wear and increase tool life. in maximum cutting depth or in tooth geometries. which allow for maximum performance and best surface finishes. and it prevents sticking of resin. The diamond-shaped teeth are best for the machining of any meta. With its wear resistance. The tools with diamondshaped teeth have a PVD multi-layer coating.CONTROX® Shredders The CORECUT tool family offers a wide range of shredder tools. and thus can easily be exchanged.4) the shredders are designed as shank shredders.

that you choose the right shank length to match your shredder! Short version Long version Availability 10 12.67").CONTROX® Teeth for Nomex Fine diamond-shaped teeth .4 (1") 38. According to that.7 (½") 19. The long version allows for a cutting depth up to approx.22").patented - Coarse diamond-shaped teeth . there are also short and long versions of shanks. So please make sure. The short version allows for a cutting depth up to approx. 31 mm (1.1 (1½") 45 50.05 (¾") 25.7 . 17 mm (0.patented - Some of the plain milling cutter-like shredders (CORECUT 45 and 63) are available in the common short version as well as in a long version.8 (2") 63 Teeth for Nomex ● ● ● ● ● ● ● ●* ● ●* ● ● ● ●* ● ●* Fine diamond-shaped teeth Coarse diamond-shaped teeth * also available as long version ® registered trademark 1.

05 (¾") 25. Short version Long version The shanks for CORECUT 38. For CORECUT 45 and CORECUT 63 short and long versions of shanks are deliverable.8 und CORECUT 63 (short version) are identical.1 and CORECUT 45 (short version) are identical and thus may be used with shredders and front-end tools of either sizes. All shanks are available in sets. The short versions are suitable for the shredders with a cutting depth up to approx. long version). 17 mm (0.67".8 (2") 63 ● ● ● ● ●* ●* ●* ●* ● ● ● ● ●* ●* ●* ●* * also available as long version ® registered trademark 1. 31 mm (1.1 (1½") 45 50.CONTROX® Accessories In this section. a suitable mounting screw and wrench. each containing a shank.8 . Availability Shank ø 1/2" Shank ø 5/8" Shank ø 16mm Shank ø 20mm 10 12. There are shanks in various diameters – metric and imperial. All parts are deliverable as spare parts as well. you will find the shanks for the CORECUT system and the mounting set for the HSS Cobalt saw blades mentioned above. Also the shanks CORECUT 50.7 (½") 19.22". Shanks Controx shanks are made out of HSS and ground to h6 tolerance to fit shrinking chucks. short version).4 (1") 38. The long versions are suitable for shredders for cutting depths up to approx.

Availability Mounting set ® registered trademark 10 12.9 . The individual parts can also be ordered separately. a spring washer (to clamp the saw blade in hollow position).05 (¾") 25.1 (1½") 45 50.4 (1") 38.8 (2") 63 ● ● ● ● 1.CONTROX® Mounting Set for Saw Blade This mounting set is necessary for the usage of the above mentioned HSS Cobalt saw blades of the CORECUT system and assures accurate fitting. a screw and corresponding wrench. It consists of a centering washer (to assure centered position of the saw).7 (½") 19.

CONTROX® Technical Specifications ® registered trademark 1.10 .

394 4 1/2 -0.004 0. multi-layer PVD coated Cutting Dia ® registered trademark Arbor Dia 10 ±0.6 12.004 0.35 ±0.7 h6 inch 0.CONTROX® Corecut 10 Front-End Tools Solid carbide knife with thread.9 ±0. Part # SC 7125-010-009-23-00 Mat. PVD coated Overall Width mm Cutting Dia Cutting Length Overall Length Shank Dia mm 8.1 9 M4 inch 0.1 10 101.394 ±0.354 M4 Shank shredders Shank shredder. Part # PM 7300-008-010-05-00 1.0005 Mat.11 .

7 h6 inch 0.469 ±0. PVD coated Overall Width mm Cutting Dia Cutting Length Overall Length Shank Dia mm 11. Part # SC 7125-012-011-23-00 Mat.12 .004 0.9 ±0.004 7/16 M5 Shank shredders Shank shredder. multi-layer PVD coated Cutting Dia ® registered trademark Arbor Dia 12.CONTROX® Corecut 12.394 4 1/2 -0.7 (½") Front-End Tools Solid carbide knife with thread.7 ±0.1 11 M5 inch 1/2 ±0.6 12. Part # PM 7300-011-010-05-00 1.0005 Mat.1 10 101.

05 (¾") Front-End Tools HSS cobalt knife with thread.669 ±0.8 114 12.05 ±0.0005 mm 17 ±0.669 ±0.009 2 4.004 0.1 20 M6 inch 3/4 ±0.05 ±0.49 1/2 -0.781 M6 mm 19.669 ±0.7 h6 inch 0.49 1/2 -0.49 1/2 -0. PVD coated Overall Width mm Cutting Dia Cutting Length Overall Length Shank Dia mm 17 ±0. multi-layer PVD coated Solid carbide knife with thread.7 h6 inch 0.009 2 4.781 M6 Shank shredders Shredder with teeth for Nomex.2 50. Part # PM 7120-019-020-23-00 SC 7125-019-020-23-00 Mat.8 114 12.009 2 4.8 114 12.2 50.004 0. multi-layer PVD coated Shredder coarse diamond-shaped teeth.1 20 M6 inch 3/4 ±0. Part # PM 7300-017-050-05-00 PM 7300-017-050-23-20 PM 7300-017-050-23-10 1. multi-layer PVD coated ® registered trademark Arbor Dia 19. multi-layer PVD coated Cutting Dia Shredder fine diamondshaped teeth.7 h6 inch 0.2 50.13 .0005 mm 17 ±0.CONTROX® Corecut 19.0005 Mat.

incl.7 h6 inch 7/8 ±0.008 1 1/2 3 1/2 1/2 -0. multi-layer PVD coated.0005 mm 22. multi-layer PVD coated.14 .2 38. multi-layer PVD coated * Shredder with coarse diamond-shaped teeth.2 38.1 88.008 1 1/2 3 1/2 1/2 -0.0005 mm 22.1 88. PVD coated. incl.7 h6 inch 7/8 ±0.1 4.2 38.7 h6 inch 7/8 ±0.225 ±0.1 88.225 ±0. Art.008 1 1/2 3 1/2 1/2 -0.2 38.008 1 1/2 3 1/2 1/2 -0.9 12.5 inch 1 ±0.004 3/16 1/4 Solid carbide knife.0005 mm 22.0005 mm 22.1 4.008 1 1/2 3 1/2 1/2 -0.7 h6 inch 7/8 ±0.9 12.225 ±0.5 6.1 88. incl. Part # SC 7105-025-004-00-00 SC 7105-025-004-23-00 Mat. screw and wrench Set with shredder with fine diamond-shaped teeth.4 (1") Front-End Tools Cutting Dia Overall Width Arbor Dia Mat. multi-layer PVD coated * Cutting Dia Cutting Length Overall Length Shank Dia mm 22.-Nr.004 3/16 1/4 Shank shredders Set with shredder with teeth for Nomex.225 ±0. uncoated mm 25.9 12.7 h6 inch 7/8 ±0.225 ±0. screw and wrench Shredder with teeth for Nomex.0005 * Single components for the shank sets * Single components for the shank sets ® registered trademark 1.1 88. screw and wrench Set with shredder with coarse diamond-shaped teeth.CONTROX® Corecut 25.0005 mm 22.2 38.9 12. Part # PM 7400-022-038-05-00 PM 7400-022-038-23-20 PM 7400-022-038-23-10 PM 7300-022-038-05-00 PM 7300-022-038-23-20 PM 7300-022-038-23-10 Accessories Mat.5 6. Screw * Steel 7450-000-000-00-20 Allen wrench (SW 4) * Steel 7450-000-000-00-40 Solid carbide knife.1 88.2 38. multilayer PVD coated mm 25.225 ±0.9 12.9 12.4 ±0.4 ±0.5 inch 1 ±0. PVD coated * Shredder with fine diamond-shaped teeth.008 1 1/2 3 1/2 1/2 -0.7 h6 inch 7/8 ±0.

15 .CONTROX® ® registered trademark 1.

T=20 mm 38.5118 +0.0008 Mat.5118 +0.8662 +0.1 ±0. multi-layer PVD coated mm 38. Part # PM 7300-037-016-05-00 PM 7300-037-016-23-10 * requires a mounting set (see accessories) Shredders ® Cutting Dia Cutting Length Arbor Hole Dia Shredder with teeth for Nomex.0005 registered trademark 1.0008 Solid carbide knife.457 ±0. polished.5118 +0.0005 Shredder with diamondshaped teeth. PVD coated mm 37 ±0.5118 +0. Part # PM 7110-038-009-00-00 SC 7105-038-009-00-00 SC 7105-038-009-23-00 HSSCo 7150-038-030-00-00 Mat.009 5/8 0.004 0.004 0. helical toothing T=80 * mm 38.1 (1½") Front-End Tools Cutting Dia Overall Width Arbor Dia HSS Cobalt wavy cutter. uncoated mm 38. uncoated.0008 Solid carbide knife.1 ±0.1 ±0.009 5/8 0.354 0. polished.2 16 13 H6 inch 1.354 0.354 0.5118 +0.1 ±0.004 0.2 16 13 H6 inch 1.3 ±0.CONTROX® Corecut 38.1 9 13 H7 inch 1 1/2 ±0.02 22 H7 inch 1 1/2 ±0.0008 0.1 9 13 H7 inch 1 1/2 ±0.004 0.1 9 13 H7 inch 1 1/2 ±0.16 .457 ±0.0118 ±0.1 0. multi-layer PVD coated mm 37 ±0.0008 Saw blade.

® registered trademark 1.0005 3.7 h6 13 -0.2 inch 0.5118 -0. screw and wrench) mm 20 h6 13 -0.79 mm 16 h6 13 -0.79 * Single components for the shank sets ** Single components for the mounting set for the saw blade All CORECUT 38.011 96. ø 5/8" (incl.79 mm 20 h6 13 -0.0005 3.5118 -0.0005 0.011 96. ø 20mm (incl. ø 20mm mm 12.0005 3.CONTROX® Accessories Shank Dia Arbor Dia Overall Length Mat.79 Shank set.5118 -0.0005 3.0005 0.875 h6 13 -0.2 inch 5/8 -0.011 96.17 .2 inch 0. ø 1/2" (incl. screw and wrench) mm 15.5118 -0.0005 3.2 inch 0. screw and wrench) mm 12.2 inch 1/2 -0.0005 3.5118 -0.0005 0.2 inch 5/8 -0. ø 5/8" Shank*.2 inch 0.5118 -0. ø 16mm Shank*.63 -0.7874 -0.0005 3.79 Shank* ø 1/2" Shank*.0005 3.0005 0.011 96.5118 -0.0005 0. 2 washers. screw.2 inch 1/2 -0.0005 0.5118 -0.1-shanks may also be used with the CORECUT 45-system (short version).011 96.63 -0.7874 -0.79 Shank set.79 mm 15.875 h6 13 -0.0005 0. ø 16mm (incl.011 96. screw and wrench) mm 16 h6 13 -0. wrench) HSS 7450-038-030-00-00 Centering washer ** HSS 7450-025-007-00-30 Spring washer ** HSS 7450-020-000-00-30 Screw ** Steel 7450-000-000-00-20 Allen wrench (SW 4) ** Steel 7450-000-000-00-40 Shank set.011 96.0005 0.011 96.79 Shank set.7 h6 13 -0. Part # HSS 7400-012-011-00-00 HSS 7400-015-011-00-00 HSS 7400-016-011-00-00 HSS 7400-020-011-00-00 HSS 7400-012-011-00-10 HSS 7400-015-011-00-10 HSS 7400-016-011-00-10 HSS 7400-020-011-00-10 Screw * Steel 7400-000-000-00-20 Wrench * Steel 7400-000-000-00-40 Mounting set for saw blade (incl.

18 .CONTROX® Corecut 45 ® registered trademark 1.

multi-layer PVD coated mm 44 ±0. polished. diamond-shaped teeth.3 22 H7 HSSCo 7150-045-030-00-00 Mat. diamond-shaped teeth. T=20 Solid carbide wavy cutter.2 16 13 H6 PM 7300-044-016-23-10 Shredder. uncoated Solid carbide knife. PVD coated mm 44 ±0. Part # mm 45 Cutting Dia ±0.2 30 13 H6 PM 7300-044-030-05-00 Shredder. Part # ±0. multi-layer PVD coated Saw blade. PVD coated mm 44 ±0.2 16 13 H6 PM 7300-044-016-05-00 Shredder. multi-layer PVD coated mm 44 ±0.1 0. polished. short version.CONTROX® Front-End Tools HSS Cobalt wavy cutter. polished. helical teeth T=85 * Mat. uncoated.2 30 13 H6 PM 7300-044-030-23-10 registered trademark 1. long version.1 9 13 H7 SC 7115-045-009-23-00 mm 45 ±0. with teeth for Nomex.1 9 Overall Width 13 H7 PM 7110-045-009-00-00 mm 45 ±0.1 9 13 H7 SC 7105-045-009-23-00 mm 45 ±0.02 Arbor Dia * requires a mounting set (see accessories) Shredders ® Cutting Dia Cutting Length Arbor Hole Dia Shredder.19 . long version. short version.1 9 13 H7 SC 7105-045-009-00-00 mm 45 ±0. with teeth for Nomex. multi-layer PVD coated Solid carbide knife.

ø 16mm.011 96. long version**** (incl. screw.CONTROX® Accessories Shank set. short version*** (incl. screw and wrench) Shank Dia Arbor Dia Overall Length Mat. screw and wrench) Shank set. ø 16mm.2 HSS 7400-016-011-00-10 Shank *.1 (1½") **** suitable for long version shredder tools ® registered trademark 1.4 HSS 7400-015-025-00-10 Shank *. ø 5/8".011 96. long version**** (incl. short version*** mm 20 h6 13 -0. screw and wrench) Shank set.2 HSS 7400-012-011-00-10 Shank *. ø 5/8".7 h6 13 -0.011 108.875 h6 13 -0.2 HSS 7400-020-011-00-00 Shank *.4 HSS 7400-012-025-00-00 mm 15.011 108.011 96. wrench) HSS 7450-045-030-00-00 Centering washer ** HSS 7450-030-007-00-30 Spring washer ** HSS 7450-024-000-00-31 Screw ** Steel 7450-000-000-00-20 Allen wrench (SW 4) ** Steel 7450-000-000-00-40 Shank set. short version*** (incl.2 HSS 7400-016-011-00-00 mm 20 h6 13 -0.011 96.7 h6 13 -0. ø 1/2". long version**** (incl.7 h6 13 -0. short version*** mm 16 h6 13 -0.011 108. ø 16mm. screw and wrench) Shank set. may also be used with Corecut 38.011 96. ø 1/2". ø 20mm.2 HSS 7400-015-011-00-00 mm 16 h6 13 -0.4 HSS 7400-015-025-00-00 mm 16 h6 13 -0. screw and wrench) * Single components for the shank sets ** Single components for the mounting set for the saw blade *** suitable for short version shredder tools. screw and wrench) Shank set. 2 washers. ø 5/8". short version*** (incl.011 96.4 HSS 7400-012-025-00-10 Shank *.011 108. ø 16mm.2 HSS 7400-020-011-00-10 mm 12.2 HSS 7400-012-011-00-00 mm 15. screw and wrench) Shank set. long version**** mm 20 h6 13 -0.7 h6 13 -0. ø 20mm.875 h6 13 -0. short version*** mm 12.011 96. ø 5/8".011 108. ø 1/2".875 h6 13 -0. ø 20mm. long version**** mm 16 h6 13 -0.4 HSS 7400-016-025-00-00 mm 20 h6 13 -0.011 96. ø 20mm. screw and wrench) Shank set.4 HSS 7400-020-025-00-00 Shank *. long version**** (incl. short version*** (incl.011 108.011 108. short version*** mm 15.4 HSS 7400-020-025-00-10 Screw * Steel 7400-000-000-00-20 Wrench * Steel 7400-000-000-00-40 Mounting set for saw blade (incl. ø 1/2".20 . long version**** mm 15.2 HSS 7400-015-011-00-10 Shank *.4 HSS 7400-016-025-00-10 Shank *. Part # mm 12. long version**** mm 12.011 108.875 h6 13 -0.

21 .CONTROX® ® registered trademark 1.

004 0. uncoated mm 50.02 25.1 9 16 H7 inch 2 ±0.63 +0.63 +0.1 9 16 H7 inch 2 ±0.004 0.004 0.354 0.8 ±0.8 (2") Front-End Tools Cutting Dia Overall Width Arbor Dia HSS Cobalt wavy cutter.8 ±0. helical toothing T=90 * mm 50.0008 Saw blade.8 ±0. T=24 mm 50.354 0.CONTROX® Corecut 50.1 9 16 H7 inch 2 ±0.0008 Solid carbide knife.1 0.0008 Mat. polished.354 0.0118 ±0.3 ±0.8 ±0. polished. multi-layer PVD coated mm 50.4 H7 inch 2 ±0.0008 Solid carbide knife. Part # PM 7110-050-009-00-00 SC 7105-050-009-00-00 SC 7105-050-009-23-00 HSSCo 7150-050-030-00-00 * requires a mounting set (see accessories) ® registered trademark 1.0008 1 +0.22 . uncoated.004 0.63 +0.

screw.79 * Single components for the shank sets ** Single components for the mounting set for the saw blade All CORECUT 50.2 inch 5/8 -0.63 -0.011 96.0005 0.011 96. multi-layer PVD coated mm 49 ±0. screw and wrench) mm 16 h6 16 -0.011 96.79 Shank set.0005 3.011 96.2 inch 0.63 -0.2 inch 1/2 -0.63 -0.0005 0.79 mm 16 h6 16 -0. screw and wrench) mm 15.875 h6 16 -0.011 96. ø 16mm * Shank.8-shanks may also be used with the CORECUT 63-system (short version).875 h6 16 -0.2 inch 0.CONTROX® Shredders Cutting Dia Cutting Length Arbor Hole Dia Mat.0005 3.0005 3. ø 20mm * mm 12.0005 0.0005 0.2 inch 1/2 -0.63 -0.63 +0.7 h6 16 -0.2 16 16 H6 inch 1 15/16 -0.0005 3.0005 Shank set. Part # PM 7300-049-016-05-00 PM 7300-049-016-23-10 Mat. wrench) HSS 7450-050-030-00-00 Centering washer ** HSS 7450-030-007-00-31 Spring washer ** HSS 7450-027-000-00-32 Screw ** Steel 7450-000-000-00-21 Allen wrench (SW 5) ** Steel 7450-000-000-00-41 Shredder with teeth for Nomex.63 -0. ø 16mm (incl. 2 washers.79 Accessories Shank Dia Arbor Dia Overall Length Shank set. screw and wrench) mm 12.0005 3.017 5/8 0.63 +0.0005 3.79 mm 20 h6 16 -0.63 -0.79 Shank set.7874 -0.2 inch 0.017 5/8 0.23 .63 -0.2 inch 0.011 96.63 -0.2 16 16 H6 inch 1 15/16 -0. ® registered trademark 1.0005 0. screw and wrench) mm 20 h6 16 -0.63 -0. ø 5/8" * Shank.011 96. PVD coated mm 49 ±0. ø 5/8" (incl.0005 0.011 96.0005 3.63 -0. Part # HSS 7410-012-011-00-00 HSS 7410-015-011-00-00 HSS 7410-016-011-00-00 HSS 7410-020-011-00-00 HSS 7410-012-011-00-10 HSS 7410-015-011-00-10 HSS 7410-016-011-00-10 HSS 7410-020-011-00-10 Screw * Steel 7410-000-000-00-20 Wrench * Steel 7410-000-000-00-40 Mounting set for saw blade (incl.2 inch 5/8 -0.79 mm 15.0005 0. ø 1/2" (incl. ø 20mm (incl.7 h6 16 -0.0005 Shredder with diamondshaped teeth.0005 0.79 Shank ø 1/2" * Shank.0005 3.7874 -0.

CONTROX® ® registered trademark 1.24 .

CONTROX® Corecut 63 ® registered trademark 1.25 .

helical teeth T=100 * mm 63 ±0.2 16 16 H6 PM 7300-061-016-23-10 mm 61. long version.1 0. with teeth for Nomex.1 9 16 Solid carbide wavy cutter. Part # H7 PM 7110-063-009-00-00 16 H7 SC 7115-063-009-23-00 9 16 H7 SC 7105-063-009-00-00 ±0.26 .5 ±0.1 Solid carbide knife.5 ±0. multi-layer PVD coated mm 63 Saw blade.3 25. polished. diamond-shaped teeth.1 9 Solid carbide knife.1 9 16 H7 SC 7105-063-009-23-00 ±0. diamond-shaped teeth.CONTROX® Front-End Tools Cutting Dia Overall Width Arbor Dia Mat. short version.2 16 16 H6 PM 7300-061-016-05-00 mm 61. polished. PVD coated Shredder.2 30 16 H6 PM 7300-061-030-23-10 1.5 ±0. long version. multi-layer PVD coated mm 63 ±0. Part # HSS Cobalt wavy cutter.2 30 16 H6 PM 7300-061-030-05-00 mm 61.4 H7 HSSCo 7150-063-030-00-00 Mat. uncoated mm 63 ±0. PVD coated Shredder.5 ±0. multi-layer PVD coated Shredder. polished. short version. multi-layer PVD coated ® registered trademark Cutting Dia Cutting Length Arbor Hole Dia mm 61. uncoated.02 * requires a mounting set (see accessories) Shredders Shredder. T=22 mm 63 ±0. with teeth for Nomex.

011 96. screw and wrench) Shank set.2 HSS 7410-020-011-00-10 mm 12.011 108. ø 1/2". ø 1/2".4 HSS 7410-015-025-00-10 Shank *. long version**** mm 12. screw and wrench) Shank set.4 HSS 7410-020-025-00-10 Screw * Steel 7410-000-000-00-20 Wrench * Steel 7410-000-000-00-40 Mounting set for saw blade (incl. ø 5/8". ø 20mm.4 HSS 7410-016-025-00-10 Shank *.011 96.2 HSS 7410-015-011-00-00 mm 16 h6 16 -0.011 108.011 108. long version**** mm 15.011 108. long version**** (incl.2 HSS 7410-012-011-00-10 Shank *. ø 1/2". ø 20mm.011 96.4 HSS 7410-012-025-00-10 Shank *.011 96.4 HSS 7410-016-025-00-00 mm 20 h6 16 -0. screw and wrench) Shank set.4 HSS 7410-020-025-00-00 Shank *. screw and wrench) Shank set. short version*** (incl.8 (2") **** suitable for long version shredder tools ® registered trademark 1.875 h6 16 -0.875 h6 16 -0. long version**** mm 20 h6 16 -0.2 HSS 7410-015-011-00-10 Shank *. short version*** mm 16 h6 16 -0.7 h6 16 -0.7 h6 16 -0.2 HSS 7410-020-011-00-00 Shank *. short version*** mm 15. wrench) HSS 7450-063-030-00-00 Centering washer ** HSS 7450-045-007-00-30 Spring washer ** HSS 7450-033-000-00-31 Screw ** Steel 7450-000-000-00-21 Allen wrench (SW 5) ** Steel 7450-000-000-00-41 Shank set. long version**** mm 16 h6 16 -0. 2 washers. ø 5/8".011 108. short version*** mm 20 h6 16 -0. ø 20mm.011 96.27 .2 HSS 7410-016-011-00-10 Shank *. ø 5/8". short version*** (incl.2 HSS 7410-016-011-00-00 mm 20 h6 16 -0.875 h6 16 -0.4 HSS 7410-015-025-00-00 mm 16 h6 16 -0. ø 20mm. screw and wrench) Shank set. short version*** (incl. Part # mm 12.4 HSS 7410-012-025-00-00 mm 15. long version**** (incl.7 h6 16 -0. screw and wrench) * Single components for the shank sets ** Single components for the mounting set for the saw blade *** suitable for short version shredder tools.875 h6 16 -0. ø 16mm.011 108.2 HSS 7410-012-011-00-00 mm 15. short version*** mm 12. ø 5/8". long version**** (incl.011 108. ø 16mm. may also be used with Corecut 50.011 96.011 96.7 h6 16 -0. screw and wrench) Shank set. screw and wrench) Shank Dia Arbor Dia Overall Length Mat. screw. ø 1/2". short version*** (incl.011 108. ø 16mm. ø 16mm.011 96. long version**** (incl.CONTROX® Accessories Shank set.

28 .CONTROX® ® registered trademark 1.

Ideal for the machining of pockets and slots in honeycomb materials.CONTROX® 2 POCKET CUT Shank tools with axial and radial teeth.1 . Available with three different tooth geometries to suit your applications. ® registered trademark 2.

Carbon Fiber and NOMEX honeycomb applications. They can also be used on 5-axis machines.or para-aramid fiber honeycomb material. The tool is coated with a multi-layer PVD coating. Components and Applications Teeth for “Nomex” Part # 7350-015-031-05-00 The teeth of this POCKET CUT tool are designed especially for meta-aramid fiber honeycombs (like NOMEX). The cutters different mantle designs offer an optimized cell-waste crushing process. it is the perfect tool for 3-axis machines. It's unique front teeth design allows for crisp cell cuts in pockets on 3-axis machines. and plunge applications in honeycomb.2 . With its wear resistance. The multi-layer coating prevents sticking of resin. All shredder end mills are made out of HSS Cobalt Powdered Metal (PM). The patented tooth geometry is optimized for machining any meta. ® registered trademark 2. Fine diamond-shaped teeth Part # 7350-015-031-23-20 The fine diamond shaped teeth of this tool are designed for all advanced KEVLAR.CONTROX® POCKET CUT TOOLING SYSTEM for Honeycomb Applications Introduction The POCKET CUT tools are designed for machining pockets. Aluminum. With the combination of axial and radial teeth. The high tooth density produces the best surface finishes also on very dense honeycombs. or the multi-layer PVD coating to prevent sticking as well. it increases the tool life significantly. Three different tooth types are available to satisfy your requirements and provide a perfect solution for any honeycomb material. slots. Additionally. Its PVD coating reduces wear and increases tool life. adhesive and aluminum material. where the spindle can not be tilted. performance and tool life is increased using an appropriate coating: The PVD coating (Physical Vapor Deposition) for wear protection.

It reduces machining times and still allows an acceptable surface finish in peripheral cuts in the majority of materials.3 . this one also has diamond shaped teeth. but the patented tooth geometry is coarse and designed for roughing. The tool has a PVD multi-layer coating for maximum performance and tool life. ® registered trademark 2.CONTROX® Coarse diamond-shaped teeth Part # 7350-015-031-23-10 Like the POCKET CUT tool mentioned above.

CONTROX® Technical Specifications ® registered trademark 2.4 .

875 ±0.75 95.5 .7 h6 inch 5/8 ±0.25 12.005 1 1/4 3 3/4 ½ -0. multi-layer PVD coated Pocket Cut.0005 mm 15.1 31.875 ±0. coarse diamond-shaped teeth. fine diamondshaped teeth.005 1 1/4 3 3/4 ½ -0. multi-layer PVD coated ® registered trademark Cutting Dia Cutting Length Overall Length Shank Dia mm 15.1 31. PVD coated Pocket Cut.7 h6 inch 5/8 ±0.CONTROX® Pocket Cut Pocket Cut Pocket Cut with teeth for Nomex.005 1 1/4 3 3/4 ½ -0.875 ±0.75 95.0005 mm 15.0005 Mat.25 12.7 h6 inch 5/8 ±0.75 95.1 31.25 12. Part # PM 7350-015-031-05-00 PM 7350-015-031-23-20 PM 7350-015-031-23-10 2.

CONTROX® 3 VALVE TYPE CUTTER Tool combination of circular knife or saw blade and a valve-shaped shank. ® registered trademark 3. Ideal for cut-off operations and chamfering in any kind of honeycomb material.1 .

® registered trademark 3.2 . Smooth chamfers can be machined on thick honeycomb sheets in one operation.CONTROX® VALVE TYPE CUTTER Tooling System for Honeycomb Applications Introduction The VALVE TYPE CUTTERS are designed for cut-off and chamfering operations in all types of honeycomb materials. All VALVE TYPE tools are designed for applications where a shredder is not absolutely necessary (see also CORECUT system).

The shanks were especially developed for these tools and make this system very flexible. The shape of the shanks assures a good evacuation of the cut-off material. VALVE TYPE CUTTERS with an outer diameter of 50. The most important dimension of composite cutters is the outer diameter of the front-end tool. we have named the VALVE TYPE Tool Systems in correspondence with this dimension as stated in millimeters.8 mm (2 inch) and 100 mm (approx.3 . Therefore. And the front-end tools can easily be replaced. 4 inch) are available. The table gives an overview for which tool systems the component is available. ® registered trademark 3. In the following section the individual components are described in detail.CONTROX® The VALVE TYPE CUTTERS combine a front-end tool and a shank.

adhesive and aluminum material. These knifes can be used for a lot of applications in all kinds of aramid and metallic honeycombs. They reduce cutting forces and assure the best surface finish even when processing most fragile honeycomb structures.4 . which reduces wear and prevents the sticking of resin. The high quality solid carbide assures a long tool life.8 Valve Type 100 ● ● Saw blade The saw blade made of HSS has patented helical GN-Teeth. The knife is available in an uncoated version and with a combined PVDmulti-layer coating. Also for creating core ® registered trademark 3. Availability Solid carbide knife uncoated Solid carbide knife coated Valve Type 50. It can be used for a lot of applications in all kinds of aramid and metallic honeycombs.CONTROX® Components and Applications Front-End Tools Solid carbide knife These solid carbide knifes have a polished plain cutting edge.

All shanks are ground to h6 tolerance to fit shrinking chucks. Its hollow shape prevents noise during the machining process.CONTROX® layers with extreme smooth and low angles combined with large cell sizes.8 Valve Type 100 Shank ø 1/2" ● ● ● ● Shank ø 5/8" Shank ø 16 mm ® registered trademark 3. All parts are deliverable as single parts as well.8 Valve Type 100 ● HSS saw blade Accessories The above mentioned knifes and saw blades are mounted on a hardened shank made of HSS. a required fitting ring or washers. it is the ideal choice.5 . Availability Valve Type 50. They are available as sets. a suitable mounting screw and wrench. each containing a shank. Availability Valve Type 50.

6 .CONTROX® Technical Specifications ® registered trademark 3.

8 ±0.05 H7 inch 2 ±0.1 86.3 19.0005 1 1/4 0 5.835 Accessories Shank-Set ø 1/2" (incl. mounting screw.0005 1 1/4 0 5. Part # HSS 7470-012-000-00-00 HSS 7470-012-000-00-10 Fitting ring * HSS 7470-022-001-00-30 Mounting screw * Steel 7470-000-000-00-20 Allen wrench (SW 5) * Steel 7450-000-000-00-41 Solid carbide knife.008 1/8 3/4 +0. Part # SC 7175-050-003-00-00 SC 7175-050-003-23-00 Mat. fitting ring.1 86. multilayer PVD coated mm 50.008 1/8 3/4 +0.7 h6 32 -0.2 3.4 inch 1/2 -0.0008 Solid carbide knife.3 19.2 3.CONTROX® Valve Type Cutter 50.7 .7 h6 32 -0.0008 mm 12.835 mm 12.5+0. wrench) Shank ø 1/2" * Shank Dia Arbor Dia Overall Length * Single components for the shank sets ® registered trademark 3.05 H7 inch 2 ±0.5+0.8 ±0. uncoated mm 50.4 inch 1/2 -0.8 Front-End Tools Cutting Dia Overall Width Arbor Dia Mat.

8 .CONTROX® ® registered trademark 3.

0005 0.0005 0.875 h6 22 h6 148. screw.63 -0.2 inch 5/8 -0.8662 -0.0006 4 27/32 Shank Dia Arbor Dia Overall Length mm 12. mounting washer.8662 -0. screw.025 1/4 0. Part # HSS 7180-100-070-00-00 Mat.6 6.875 h6 22 h6 148.8662 -0. mounting washer. screw. mounting washer.0006 5 27/32 mm 15.2 16 inch 0.866 +0.2 inch 0. Part # HSS 7480-012-002-00-00 HSS 7480-012-002-00-10 HSS 7480-015-002-00-00 HSS 7480-015-002-00-10 HSS 7480-016-002-00-00 HSS 7480-016-002-00-10 Mounting washer * HSS 7480-028-005-00-30 Screw * Steel 7470-000-000-00-20 Allen wrench (SW 5) * Steel 7450-000-000-00-41 Saw blade.8 inch 1/2 -0.2 22 H7 inch 3 15/16 ±0.8 inch 1/2 -0.0005 0.0006 5 27/32 mm 16 h6 22 h6 148.0006 5 27/32 mm 16 h6 22 h6 148.9 . wrench) Shank ø 1/2" * Shank-Set ø 5/8" (incl.8662 -0.8662 -0.0006 5 27/32 0.8662 -0.7 h6 22 h6 122.2 inch 5/8 -0.0006 4 27/32 mm 15.0005 0.0008 mm 12. T=160 Accessories Shank-Set ø 1/2" (incl.63 -0.63 * Single components for the shank sets ® registered trademark 3. wrench) Shank ø 16mm * Cutting Dia Overall Width Arbor Dia mm 100 ±0.0005 0.CONTROX® Valve Type Cutter 100 Front-End Tools Mat. wrench) Shank ø 5/8" * Shank-Set ø 16mm (incl.0005 0.7 h6 22 h6 122.

10 .CONTROX® ® registered trademark 3.

Plunge cuts into the honeycomb material are possible.CONTROX® 4 Profile Cut Shank tools designed for profiling complicated honeycomb parts and structures. The tools are available in center cutting and ball nose end teeth.1 . ® registered trademark 4.

All PROFILE CUT tools are made out of high quality solid carbide. These tools are also available with ball nose to facilitate a smooth radius. The customer can choose between two end teeth geometries to meet his special requests. With their combination of radial . On request we also design variations to the catalogue concepts.and axial teeth the PROFILE CUT´s are optimized for the application on 3-axis machines which only allow a tilted spindle head in one direction or not at all. The radial “ball nose” allows a smooth radius in the bottom of your honeycomb parts. We present the best solution for every application. Of course they can also be used on five-axis milling machines. Components and Applications Profile Cut with center cutting end teeth The tooth geometry of this PROFILE CUT tool was specially designed to machine meta-aramidfiber honeycombs (like Nomex). ® registered trademark 4.2 . for example with left hand helical teeth or left hand cutting teeth. they can optionally be coated with our patented PVD multilayer coating. Center cutting axial teeth allow for a plunge cut into a honeycomb part.CONTROX® Profile Cut Tool for Honeycomb Applications Introduction The PROFILE CUT tools are specially designed for the profiling of complicated honeycomb parts and structures whereby plunging operations are possible because of the center cutting end teeth. Profile Cut with ball nose This PROFILE CUT has the same radial type of toothing as the above-mentioned cutter. If necessary.

3 .CONTROX® Technical Specifications ® registered trademark 4.

0005 Mat.4 h6 inch 1 ±0.6 25. CC Profile Cut.7625 h6 inch 3/16 ±0. mm 6. CC Profile Cut. Shank dia.05 ±0. CC Profile Cut. Profile Cut.0005 mm 25.2 9.35 h6 inch 1/4 ±0.2 152. CC Profile Cut.175 ±0.35 ±0.525 h6 inch 3/8 ±0. mm 3.4 76.4 6.4 76.0005 mm 9.005 3 6 ½ -0.4 76.0005 mm 6.175 h6 inch 1/8 ±0.6 9. CC Profile Cut.005 1 3 ¼ -0.1 25. BN ® registered trademark Overall Length Shank dia.1 76.7 h6 inch 1/2 ±0.2 152. Part # SC 7365-006-050-00-31 SC 7365-012-076-00-31 4.7 ±0.05 76.4 ±0.0005 mm 3.175 h6 inch 1/8 ±0.7625 ±0. BN Cutting length Cutting dia.8 101.0005 mm 9.0005 mm 19. CC Profile Cut.2 6.7 ±0.1 76.005 2-1/8 3 1/8 -0.525 ±0.1 25.005 3 6 ½ -0.4 h6 inch 1 ±0.1 76.0005 mm 6.1 25.0005 Cutting length Overall Length Profile Cut Profile Cut.7 h6 inch ½ ±0. CC Profile Cut.005 3 6 1 -0.2 3.1 76.005 1 3 1/8 -0.005 2 4 3/8 -0.975 76.4 25.4 .1 50.525 ±0.8 152. CC Profile Cut.005 1 3 3/16 -0.005 2 6 ¼ -0.0005 mm 12.1 53.4 76.0005 mm 12.525 h6 inch 3/8 ±0.0005 mm 4.005 3/4 3 ¼ -0.1 50.35 h6 inch 1/4 ±0.4 12.05 h6 inch 3/4 ±0.005 2 4 1 -0.2 152.005 3 6 ¾ -0. CC Cutting dia. Part # SC 7365-003-025-00-30 SC 7365-003-053-00-30 SC 7365-004-025-00-30 SC 7365-006-019-00-30 SC 7365-006-025-00-30 SC 7365-009-025-00-30 SC 7365-009-050-00-30 SC 7365-012-076-00-30 SC 7365-019-076-00-30 SC 7365-025-050-00-30 SC 7365-025-076-00-30 Mat.35 ±0.4 12.0005 mm 25.1 25.4 ±0.CONTROX® Profile Cut Profile Cut Profile Cut.175 ±0.35 ±0.35 h6 inch 1/4 ±0.8 101.2 152. CC Profile Cut.2 3.2 6.4 19.1 19. CC Profile Cut.1 50.2 4.005 1 3 3/8 -0.

1 . The ball nose end teeth facilitate to create smooth radiuses on the parts. ® registered trademark 5. These cutters have axial and radial teeth.CONTROX® 5 FOAM CUT End Mills especially designed for the machining of technical foams.

Big flute spacing facilitates the chip flow and meet all requirements of feed. Components and Applications Teeth for foams with ball nose Part # 7360-012-076-23-30 Part # 7360-019-101-23-30 Part # 7360-025-152-23-30 The FOAM CUT teeth are designed for the machining of pure foam and for the machining of foam potted honeycombs. The hemisphere formed ball nose enables a filigreed machining on 3. performance and tool life is increased using an appropriate coating: A patented multilayer PVD coating for wear protection and to prevent sticking as well.2 . All FOAM CUT tools are made out of HSS Cobalt Powdered Metal (PM).or 5-axis-machines with every continual junction.CONTROX® FOAM CUT TOOL for Foam Applications Introduction The FOAM CUT tools are designed to machine solid foams and foam potted honeycombs. The unequal tooth pitch prevents vibrations and enables an excellent surface finish. These high performance cutters have aggressive tooth geometry with high rake angles and wide flutes. Center cutting end teeth allow plunging into solid material with no problem. ® registered trademark 5. 600 IPM at a cutting speed of about 590000 IPM are possible without problems. With their ball nose geometry the FOAM CUT tools are designed for machining on five-axis machines. to allow easy chip evacuation and unparalleled feed rates. Additionally. The patented multilayer PVD coating prevents sticking and reduces wear of the cutting edges and guarantees maximum performance and a significantly increased tool-life.

CONTROX® Technical Specification ® registered trademark 5.3 .

1 101.4 .6 158.005 4 6 1/4 ¾ -0. ballnose.4 ±0. TGSS coated mm 25. ballnose.0005 Foam Cut.75 19.7 ±0.0005 Foam Cut. TGSS coated mm 19.05 h6 inch 1 ±0.9 19.1 152.4 215. Part # PM 7360-012-076-23-30 PM 7360-019-101-23-30 PM 7360-025-152-23-30 5.CONTROX® Foam Cut Foam Cut ® Cutting Dia Cutting Length Overall Length Shank Dia Foam Cut. ballnose.7 h6 inch 1/2 ±0.1 76.2 127 12.05 h6 inch 3/4 ±0. TGSS coated mm 12.0005 registered trademark Mat.005 6 8 1/2 3/4 -0.05 ±0.005 3 5 ½ -0.