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06/09/19 10:40:47 61SNC010_060_0001

Engine Mechanical
Cylinder Head
Special Tools .................................................................
Component Location Index .........................................
Engine Compression Inspection .................................
VTEC Rocker Arm Test .................................................
Valve Clearance Adjustment .......................................
Crankshaft Pulley Removal and Installation ..............
Cam Chain Removal .....................................................
Cam Chain Installation .................................................
Chain Case Oil Seal Installation ..................................
CKP Pulse Plate Replacement .....................................
Cylinder Head Cover Removal ....................................
Cylinder Head Cover Installation ................................
Cylinder Head Removal ...............................................
Camshaft Sprocket Removal .......................................
Camshaft Sprocket Installation ...................................
CMP Pulse Plate Removal and Installation ................
Cylinder Head Inspection for Warpage ......................
Rocker Arm Assembly and Camshaft Removal .........
Rocker Arm and Shaft
Disassembly/Reassembly ........................................
Rocker Arm and Shaft Inspection ...............................
Camshaft Inspection ....................................................
Valve, Spring, and Valve Seal Removal .....................
Valve Inspection ...........................................................
Valve Stem-to-Guide Clearance Inspection ...............
Valve Guide Replacement ...........................................
Valve Seat Reconditioning ..........................................
Valve, Spring, and Valve Seal Installation .................
Rocker Arm Assembly and Camshaft Installation .....
Cylinder Head Installation ...........................................

SNC7A000000000J0601ZCAT00

6-2
6-3
6-6
6-7
6-10
6-12
6-14
6-16
6-20
6-21
6-22
6-22
6-24
6-27
6-28
6-30
6-31
6-32
6-33
6-34
6-36
6-38
6-39
6-39
6-40
6-42
6-44
6-45
6-45

06/09/19 10:40:49 61SNC010_060_0002

Cylinder Head
Special Tools
Ref. No.

Tool Number
07AAJ-PNAA101
07HAH-PJ7A100
07JAA-001020A
07JAB-001020A
07NAB-001040A
07PAD-0010000
07757-PJ1010A
07742-0010100
07746-0010400
07749-0010000
07VAJ-P8A010A

01
01
01
01
01

01
01
01
01
01

01

6-2
SNC7A000000000J0601PAAT00

Description
Air Pressure Regulator
Valve Guide Reamer, 5.5 mm
Socket, 19 mm
Holder Handle
Holder Attachment, 50 mm
Stem Seal Driver
Valve Spring Compressor Attachment
Valve Guide Driver, 5.5 mm
Attachment, 52 x 55 mm
Driver
VTEC Air Adapter

Qty
1
1
1
1
1
1
1
1
1
1
1

06/09/19 10:40:52 61SNC010_060_0003

Component Location Index

*01

CYLINDER HEAD COVER
Removal, page 6-22
Installation, page 6-22
HEAD COVER GASKET

CAM CHAIN
TENSIONER SLIDER

CRANKSHAFT POSITION
(CKP) SENSOR
CHAIN CASE

O-RING

CYLINDER HEAD PLUG

CAMSHAFT SPROCKET
Removal, page 6-27
Installation, page 6-28
CAM CHAIN GUIDE
CAM CHAIN
Removal, page 6-14
Installation, page 6-16
CAM CHAIN TENSIONER
CRANKSHAFT POSITION (CKP)
PULSE PLATE
Replacement, page 6-21

CRANKSHAFT PULLEY
Removal and Installation, page 6-12
CRANKSHAFT PULLEY BOLT
Removal and Installation, page 6-12

(cont’d)

6-3
SNC7A00A14600000000DAAT00

06/09/19 10:40:53 61SNC010_060_0004

Cylinder Head
Component Location Index (cont’d)

*02

CYLINDER HEAD BOLTS

THERMOSTAT HOUSING

THERMOSTAT

O-RING
ROCKER ARM OIL CONTROL
SOLENOID
CYLINDER HEAD
GASKET

DOWEL PINS

6-4

ROCKER ARM OIL CONTROL
SOLENOID FILTER

06/09/19 10:40:57 61SNC010_060_0005

*03

LOST MOTION HOLDER
Removal, page 6-32
Inspection, page 6-45
LOST MOTION ASSEMBLY

VALVE COTTERS

ROCKER ARM ASSEMBLY
VTEC Rocker Arm Test, page 6-7
Rocker Arm Assembly Removal,
page 6-32
Rocker Arm and Shaft Disassembly/
Reassembly, page 6-33
Rocker Arm and Shaft Inspection,
page 6-34

SPRING RETAINER

EXHAUST VALVE
SPRING

O-RING
CYLINDER HEAD PLUG

EXHAUST VALVE
SEAL

CAMSHAFT POSITION (CMP)
PULSE PLATE
Replacement, page 6-30

VALVE SPRING
SEAT
EXHAUST VALVE
GUIDE

O-RING

CAMSHAFT POSITION
(CMP) SENSOR
CAMSHAFT
Inspection, page 6-36

INTAKE VALVE SPRING

INTAKE VALVE SEAL
Removal, page 6-38
Installation, page 6-44
INTAKE VALVE GUIDE
Replacement, page 6-40
CYLINDER HEAD
Removal, page 6-24
Inspection, page 6-31
Installation, page 6-45

INTAKE VALVE

EXHAUST VALVE
Removal, page 6-38
Installation, page 6-44

6-5

Make sure the HDS communicates with the vehicle and the PCM. start the engine. then remeasure the compression. 10. Turn the ignition switch OFF. Remove the No. and hold it between 3. Turn the ignition switch OFF.06/09/19 10:40:58 61SNC010_060_0006 Cylinder Head Engine Compression Inspection NOTE: After the inspection.500 rpm and 4.). 17. Do the start clutch pressure control calibration procedures (see page 14-204). If the compression is not within specifications. Open the throttle fully. Install the four intake side spark plugs. Maximum Variation: Within 200 kPa (2. If the IMA battery level gauge (BAT) displays no segment. Remove the compression gauge from the spark plug hole. Otherwise. 01 11. troubleshoot the DLC circuit (see page 11-218). 61 +B IMA 2 (10 A) fuse in the auxiliary under-hood fuse/relay box. 21. Turn the ignition switch ON (II). 5. 61 +B IMA 2 (10 A) fuse in the auxiliary under-hood fuse/relay box. 22. If it doesn’t communicate. 6. Select PGM-FI. 6-6 SNC7A00A14600000000MAAT00 . check the following items.9 in. 8. 9. 142 psi) 13. 7. 20.000 rpm without load (in Park or neutral) until the BAT displays at least three segments. Install the four intake side ignition coils (see page 4-19). Connect the Honda Diagnostic System (HDS) to the data link connector (DLC) (see step 2 on page 11-3).0 kgf/cm2. then crank the engine with the starter motor and measure the compression. Measure the compression on the remaining cylinders. 16. 29 psi) 14. • • • • • Looseness exhaust side spark plug Damaged or worn valves and seats Damaged cylinder head gasket Damaged or worn piston rings Damaged or worn piston and cylinder bore 15. 3. Warm up the engine to normal operating temperature (cooling fan comes on). the PCM will continue to stop the fuel injectors from functioning. 2. Compression Pressure: Above 980 kPa (10. Remove the four intake side ignition coils (see page 4-19). 4. NOTE: Use a compression gauge with a connecting length (between the edge and the flange) of less than 23 mm (0. then AII INJECTORS OFF on the HDS. Attach the compression gauge to a spark plug hole. Clear any IMA DTCs that may have been set while doing this inspection procedure. INSPECTION.0 kgf/cm2. Install the No. you must reset the powertrain control module (PCM). Select PCM reset (see page 11-4) to cancel the ALL INJECTORS OFF function on the HDS. 19. 1. 18. 12. Remove the four intake side spark plugs.

Make sure that the exhaust 1st rocker arm and the exhaust 2nd rocker arm (B) are mechanically connected by the rocker arm pistons and that the exhaust 2nd rocker arm does not move when pushed manually. and check that the rocker arm pistons between the intake 1st and 2nd rocker arms move smoothly. Start the engine and let it run for 5 minutes. then connect the air pressure regulator (B). 2. 8. replace the rocker arms for the cylinder as an assembly. 1 cylinder. If any rocker arm or rocker arm piston needs replacing. Check that the air pressure on the shop air compressor gauge indicates over 400 kPa (4. Remove the cylinder head cover (see page 6-22). If any rocker arm or rocker arm piston needs replacing. 02 B A 6. • If the exhaust 2nd rocker arm does not move independently. Push on the exhaust 1st rocker arm (A) for the No. remove and disassemble the rocker arm assembly. The intake 3rd rocker arm should move independently of the intake 1st rocker arm. 1 piston at top dead center (TDC) (see step 2 on page 6-10). *01 B 07AAJ-PNAA101 A 07VAJ-P8A010A A B (cont’d) 6-7 SNC7A00A14680351511FEAT00 . Push on the intake 1st rocker arm (A) for the No. and check that the rocker arm pistons between the intake 2nd and 3rd rocker arms move smoothly. 1 cylinder.0 kgf/cm2. If any rocker arm or rocker arm piston needs replacing. remove and disassemble the rocker arm assembly. 3. 7. Inspect the valve clearance (see page 6-10). Then move the intake 3rd rocker arm (C) for the No. and check that the rocker arm pistons between the exhaust 1st and 2nd rocker arms move smoothly. • If the intake 2nd rocker arm moves independently.06/09/19 10:40:59 61SNC010_060_0007 VTEC Rocker Arm Test Special Tools Required • Air pressure regulator 07AAJ-PNAA101 • VTEC air adapter 07VAJ-P8A010A 1. 1 cylinder. remove and disassemble the rocker arm assembly. • If the intake 3rd rocker arm does not moves independently. replace the rocker arms for the cylinder as an assembly. Install the special tool (A) to the cam chain side inspection hole. Set the No. go to step 6. go to step 5. • If the intake 2nd rocker arm does not move independently and the intake 3rd rocker arm moves independently. replace the rocker arms for the cylinder as an assembly. 47 psi). Make sure that the intake 1st rocker arm and the intake 2nd rocker arm (B) are mechanically connected by the rocker arm pistons and that the intake 2nd rocker arm does not move when pushed manually. 4. 01 C 5. • If the exhaust 2nd rocker arm moves independently. then turn the ignition switch OFF.

Install the special tool (A) to the transmission side inspection hole. Make sure that the intake 1st rocker arm and the intake 3rd rocker arm (B) are mechanically connected by the rocker arm pistons and that the intake 3rd rocker arm does not move when pushed manually. • If the intake 2nd or intake 3rd rocker arm does not move independently. go to step 11. 28 psi) B 07AAJ-PNAA101 A 07VAJ-P8A010A 10. The intake 2nd and intake 3rd rocker arm should move independently of the intake 1st rocker arm (C). go to step 14. Move the intake 2nd rocker arm (A) and intake 3rd rocker arm (B) for the No. and check that the rocker arm pistons between the intake 1st and 2nd rocker arms move or intake 1st and 3rd smoothly. • If the intake 3rd rocker arm does not move independently. remove and disassemble the rocker arm assembly. and apply the specified air pressure. Push on the intake 1st rocker arm (A) for the No. 04 B 13. C 6-8 *02 A 06 . remove and disassemble the rocker arm assembly. If any rocker arm or rocker arm piston needs replacing. Loosen the valve on the regulator. B A 11. and check that the rocker arm pistons between the intake 1st and 3rd rocker arms move smoothly. • If the intake 2nd and 3rd rocker arms move independently. Tighten the valve on the regulator. 12. 1 cylinder. Specified Air Pressure: 200 kPa (2. If any rocker arm or rocker arm piston needs replacing. replace the rocker arms for the cylinder as an assembly. replace the rocker arms for the cylinder as an assembly.06/09/19 10:41:00 61SNC010_060_0008 Cylinder Head VTEC Rocker Arm Test (cont’d) 9. • If the intake 3rd rocker arm moves independently.0 kgf/cm2. 1 cylinder. then remove the special tools. then connect the air pressure regulator (B).

go to step 17. Install the cylinder head cover (see page 6-22). Tighten the valve on the regulator. replace the rocker arms for the cylinder as an assembly. then remove the special tools. 16. When all the rocker arms pass the test. and check that the rocker arm pistons between the exhaust 1st and 2nd rocker arms move smoothly. 17. The exhaust 2nd rocker arm should move independently of the exhaust 1st rocker arm (B). go to step 15.06/09/19 10:41:00 61SNC010_060_0009 14. remove and disassemble the rocker arm assembly. • If the exhaust 2nd rocker arm moves independently. 07 A B 15. Move the exhaust 2nd rocker arm (A) for the No. 1 cylinder. Repeat step 4 to 15 on the remaining cylinder’s rocker arms with each piston at TDC. 6-9 . If any rocker arm or rocker arm piston needs replacing. • If the exhaust 2nd rocker arm does not move independently.

2 No.011 in.007 in. 1 cylinder and slide it back and forth.15−0. 4. Specified Torque 20 N·m (2. Repeat the adjustment if necessary.) 02 EXHAUST No. 1 No. Select the correct thickness feeler gauge for the valves you’re going to check. you should feel a slight amount of drag. 01 A A 5. 4 A 6.28 mm (0.009−0.) Exhaust: 0.06/09/19 10:41:02 61SNC010_060_0010 Cylinder Head Valve Clearance Adjustment NOTE: Adjust the valves only when the cylinder head temperature is less than 100 °F (38 °C). 03 2.19 mm (0. 1. No.24−0. *01 B 3. B 20 N·m (2. Tighten the locknut and recheck the clearance. 1 No. Insert the feeler gauge (A) between the adjusting screw and the end of the valve stem on No. 3 No. and turn the adjusting screw (B) until the drag on the feeler gauge is correct. Remove the cylinder head cover (see page 6-22). 14 lbf·ft) Apply new engine oil to the nut threads. loosen the locknut (A). and the TDC grooves (B) on the camshaft sprocket should line up with the top edge of the chain case. Set the No.0 kgf·m. 3 No. If you feel too much or too little drag. 1 piston at top dead center (TDC). The ‘‘UP’’ mark (A) on the camshaft sprocket should be at the top. 2 No.0 kgf·m. 15 lbf·ft) Valve Clearance Intake: 0. 4 INTAKE 6-10 SNC7A00A14680200000MBAT00 .006−0.

3 piston TDC groove (A) on the camshaft sprocket with the top edge of the chain case. 4 cylinder. adjust it if necessary. Align the No. Rotate the crankshaft clockwise. Check the valve clearance on the No. Check the valve clearance on the No. Align the No. 4 piston TDC groove (A) on the camshaft sprocket with the top edge of the chain.06/09/19 10:41:03 61SNC010_060_0011 7. 3 cylinder. Rotate the crankshaft clockwise. 2 cylinder. adjust it if necessary. 05 07 A A 8. 9. adjust it if necessary 12. 6-11 . Rotate the crankshaft clockwise. 11. Check the valve clearance on the No. Install the cylinder head cover (see page 6-22). 06 A 10. Align the No. 2 piston TDC groove (A) on the camshaft sprocket with the top edge of the head. 13.

7. Remove the drive belt (see page 10-10). Clean the crankshaft pulley (A). 9. 5. Remove the lower torque rod mounting bolts (see step 49 on page 5-9). Remove the under-floor three way catalytic converter (TWC) (see step 40 on page 5-8). 50 mm 07NAB-001040A • Socket. 6-12 SNC7A00A18316617531KDAT00 . Install the under-floor TWC (see step 26 on page 5-16).06/09/19 10:41:03 61SNC010_060_0012 Cylinder Head Crankshaft Pulley Removal and Installation Special Tools Required • Holder handle 07JAB-001020A • Holder attachment. 6. 00 C A 2. Install the crankshaft pulley while moving the engine forward and loosely install the crankshaft pulley. Remove the jack and the wood block. ○: Clean ●: Lubricate with new engine oil 02 1. Remove the splash shield and the engine undercover (see step 22 on page 5-5). Hold the pulley with the holder handle (A) and the holder attachment (B). 8. bolt (C). Lubricate with new engine oil as shown. and washer (D). B D 3. 3. Remove the crankshaft pulley while moving the engine forward. Support the engine with a jack and a wood block under the oil pan. Install the lower torque rod mounting bolts (see step 15 on page 5-15). 2. Remove the crankshaft pulley bolt with a 19 mm socket (C) and a breaker bar. 19 mm 07JAA-001020A or a commercially available 19 mm socket Removal Installation 1. B 07NAB-001040A A 07JAB-001020A C 07JAA-001020A (or commercially available) 4. Remove the front wheels. 5. crankshaft (B). 4.

If the pulley bolt or crankshaft are new. 03 B 07NAB-001040A C 07JAA-001020A (or commercially available) A 07JAB-001020A 04 D 90 ° E 6-13 . tighten the bolt to 177 N·m (18. 27 lbf·ft).8 kgf·m. then remove the bolt and tighten it to 37 N·m (3. 7. 9. 27 lbf·ft) with a torque wrench and a heavy duty 19 mm socket (C).8 kgf·m. Install the splash shield and the engine undercover (see step 42 on page 5-19). Install the drive belt (see page 10-10). –1 Hold the pulley with the holder handle (A) and pulley holder attachment (B).0 kgf·m. then tighten the bolt an additional 90 ° (The mark on the bolt head lines up with the mark on the crankshaft pulley). Do not use an impact wrench. Tighten the crankshaft pulley bolt. –2 Mark the bolt head (D) and the crankshaft pulley (E) as shown. 130 lbf·ft). 8. then tighten the bolt to 37 N·m (3.06/09/19 10:41:04 61SNC010_060_0013 6. Install the front wheels.

Remove the cylinder head cover (see page 6-22). 7. Disconnect the crankshaft position (CKP) sensor connector (A). C 9. 10. Remove the crankshaft pulley (see page 6-12). 8. Remove the water pump pulley (see step 4 on page 10-5). B 03 A 5. B C A 6-14 SNC7A00A14674300000KAAT10 . 02 A 2.06/09/19 10:41:05 61SNC010_060_0014 Cylinder Head Cam Chain Removal NOTE: Keep the cam chain away from magnetic fields. then remove the dipstick tube mounting bolt (B) and the harness clamps (C). Remove the oil pan (see page 7-11). 3. Remove the splash shield and the engine undercover (see step 22 on page 5-5). B 4. Remove the drive belt (see page 10-10). Remove the front wheels. Remove the ground cable (A). 1. Turn the crankshaft pulley so its top dead center (TDC) mark (A) lines up with the pointer (B). 6. then remove the side engine mount bracket (B). 01 11. Support the engine with a jack and a wood block under the engine block.

replace the cam chain and the cam chain tensioner.) 15 mm (0.59 in. 14. Hold the cam chain tensioner slider with a screwdriver. 07 05 (cont’d) 6-15 .75 in. Remove the cam chain tensioner slider. If the distance is less than the service limit. then remove the bolt (B). Remove the chain case (A). 16.06/09/19 10:41:06 61SNC010_060_0015 12. Measure the cam chain separation. and loosen the bolt (C). 04 06 A A B B 13. Standard Distance: Service Limit: 19 mm (0.) C 15. Apply new engine oil to the sliding surface of the cam chain tensioner slider (A). then remove the crankshaft position (CKP) pulse plate (B).

01 A B A B 18.06/09/19 10:41:07 61SNC010_060_0016 Cylinder Head Cam Chain Removal (cont’d) Cam Chain Installation 17. Align the TDC mark (A) on the crankshaft sprocket with the pointer (B) on the oil pump. and the TDC grooves (B) on the camshaft sprocket should line up with the top edge of the cylinder head. NOTE: Keep the cam chain away from magnetic fields. Set the No. Set the crankshaft to top dead center (TDC). Remove the cam chain. Remove the cam chain tensioner (A) and the cam chain guide (B). B A 6-16 SNC7A00A14674300000KCAT10 02 . 08 1. 1 piston at TDC. 2. The ‘‘UP’’ mark (A) on the camshaft sprocket should be at the top.

Install the cam chain on the crankshaft sprocket with the colored piece (A) aligned with the TDC mark (B) on the crankshaft sprocket.2 kgf·m.06/09/19 10:41:08 61SNC010_060_0017 3.7 lbf·ft) 6.0 mm 12 N·m (1. 06 (cont’d) 6-17 . 04 B A A 8 x 1. 5.2 kgf·m. 8. 05 03 B B A 4.25 mm 22 N·m (2. Install the cam chain tensioner slider. Install the cam chain tensioner (B) and the cam chain guide (C). Install the cam chain on the camshaft sprocket with the pointer (A) aligned with the center of the two colored pieces (B). and tighten the lower side bolt loosely. 16 lbf·ft) C 6 x 1. Apply new engine oil to the threads of the cam chain tensioner mounting bolt (A). 7.

Install the remaining bolt.06/09/19 10:41:09 61SNC010_060_0018 Cylinder Head Cam Chain Installation (cont’d) 8. Clean and dry the chain case mating surfaces.5 mm wide bead of liquid gasket along the broken lines (A). Apply liquid gasket. Check the chain case oil seal for damage. the component must be installed with 4 minutes. • Apply a 3. remove the old liquid gasket and residue. 08718-0003. 10. then reapply new liquid gasket. Remove any old liquid gasket from the chain case mating surfaces. 11. • If too much time has passed after applying the liquid gasket. evenly to the cylinder head and engine block mating surface of the chain case. then tighten the two bolts. bolts. 07 A 6 x 1. 12. • If you apply liquid gasket P/N 08718-0012. or 08718-0009. A 6-18 .2 kgf·m. 08718-0001. Apply new engine oil to the sliding surface of the cam chain tensioner slider (A). If the oil seal is damaged.0 mm wide bead of liquid gasket to the engine block upper surface contact areas (B) on the chain case. NOTE: • Apply a 1.7 lbf·ft) 13. 08 B 9. and bolt holes. Turn the cam chain tensioner clockwise to compress the cam chain tensioner slider. 8. Install the component within 5 minutes of applying the liquid gasket. replace the chain case oil seal (see page 6-20).0 mm 12 N·m (1. P/N 08717-0004.

Install the splash shield and the engine undercover (see step 42 on page 5-19).2 lbf·ft) 12 x 1. 26.7 lbf·ft) 18. B 12 x 1. 22.0 kgf·m. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure (see page 11-4). 10 20. 16. Install the drive belt (see page 10-10). A 40 lbf·ft) Replace.5 kgf·m. Install the oil pan (see page 7-27).2 kgf·m.3 kgf·m. 8. Install the crankshaft pulley (see page 6-12). 24. 7. NOTE: • Wait at least 30 minutes before filling the engine with oil.25 mm 31 N·m (3.0 mm 9.0 kgf·m. Install the water pump pulley (see page 10-5). 23. Install the side engine mount bracket (A). Install the front wheels.06/09/19 10:41:11 61SNC010_060_0019 14. then tighten the mounting bolts and nut in the numbered sequence shown. 12 x 1. 8 x 1. 15. Install the cylinder head cover (see page 6-22).2 lbf·ft) 25.0 mm 12 N·m (1. 40 lbf·ft) Replace.2 kgf·m. A 17.8 N·m (1. A C 6-19 . Install the harness clamps (A) and the dipstick tube mounting bolt (B).25 mm 54 N·m (5. then connect the CKP sensor connector (C).25 mm 54 N·m (5. 21. A B 6 x 1.5 kgf·m.0 mm 9. Install the ground cable (B). 23 lbf·ft) 6 x 1. Remove the jack and the wood block.8 N·m (1. 19. 7. 53 lbf·ft) 09 B *01 6 x 1. • Do not run the engine for at least 3 hours after installing the chain case.25 mm 72 N·m (7. Install the crankshaft position (CKP) pulse plate (A) and the chain case (B).

) 02 34. 01 07749-0010000 07746-0010400 2.36−1.5−35.36−1. Use the special tools to drive a new oil seal squarely into the chain case to the specified installed height. Oil Seal Installed Height: 34.39 in.5−35. 52 x 55 mm 07746-0010400 1.2 mm (1.) 6-20 SNC7A00A14674359528KCAT10 .39 in. Measure the distance between the chain case surface and the oil seal.2 mm (1.06/09/19 10:41:11 61SNC010_060_0020 Cylinder Head Chain Case Oil Seal Installation Special Tools Required • Driver 07749-0010000 • Attachment.

• If too much time has passed after applying the liquid gasket. 19. Install the oil pan (see page 7-27). P/N 08717-0004. evenly to the engine block mating surface of the chain case. If the oil seal is damaged. 6. 3. Disconnect the crankshaft position (CKP) sensor connector. 20. 01 24. 4. 23. Remove the cylinder head cover (see page 6-22). Remove the CKP pulse plate (A). replace the chain case oil seal (see page 6-20). 16. 22. and bolt holes. Install the CKP pulse plate. Clean and dry the chain case mating surfaces.06/09/19 10:41:58 61SNC010_060_0021 CKP Pulse Plate Replacement 1. Remove the splash shield and the engine undercover (see step 22 on page 5-5). Check the chain case oil seal for damage. Remove the drive belt (see page 10-10). bolt. Install the cylinder head cover (see page 6-22). Do the crankshaft (CKP) pattern clear/CKP pattern learn procedure (see page 11-4). then install the ground cable (see step 16 on page 6-19). 2. Install the crankshaft pulley (see page 6-12). then remove the side engine mount bracket (see step 59 on page 5-11). remove the old liquid gasket and residue. Install the front wheels. NOTE: • If you apply liquid gasket P/N 08718-0012. 25. Remove all of the old liquid gasket from the chain case mating surfaces. 15. Remove the water pump pulley (see step 4 on page 10-5). then remove the harness clamp and the dipstick tube mounting bolt (see step 11 on page 6-14). Remove the front wheels. Install the drive belt. 28. 08718-0003 or 08718-0009. Turn the crankshaft pulley so its top dead center (TDC) mark lines up with the pointer (see step 2 on page 6-10). Remove the crankshaft pulley (see page 6-12). 9. 7. Install the splash shield and the engine undercover (see step 42 on page 5-19). 10. 5. Install the water pump pulley (see step 4 on page 10-5). 18. the component must be installed with 4 minutes. 6-21 SNC7A00A14674317519KBAT00 . 21. Support the engine with a jack and a wood block under the engine block. then reapply new liquid gasket. Remove the chain case (see step 12 on page 6-15). Install the side engine mount bracket. 13. 26. A 27. Install the component within 5 minutes of applying the liquid gasket (see step 13 on page 6-18). Remove the ground cable. Install the chain case (see step 14 on page 6-19). Apply liquid gasket. 08718-0001. 29. 17. (see page 10-10). Remove the jack and the wood block. Remove the oil pan (see page 7-11). 11. 12. 14. 8.

replace the spark plug seals. 02 5. B 01 3. 4. 4. Check that the mating surfaces are clean and dry. NOTE: • If you apply liquid gasket P/N 08718-0012. Thoroughly clean the head cover gasket and the groove. Apply a 3. Remove the engine cover (see step 7 on page 5-3). remove the old liquid gasket and residue. Check the spark plug seals (A) for damage. 3. then reapply new liquid gasket. Remove the eight ignition coils (see page 4-19). If the seal is damaged. on the chain case mating areas (A). A 6-22 SNC7A00A14600017811KAAT00 SNC7A00A14600017811KCAT02 02 .06/09/19 10:41:59 61SNC010_060_0022 Cylinder Head Cylinder Head Cover Removal Cylinder Head Cover Installation 1. the component must be installed with 4 minutes. 08718-0003. Remove the cylinder head cover. 2. 1. 01 A A B C 2. or 087180009.0 mm wide bead of the liquid gasket. Install the head cover gasket (B) in the groove of the cylinder head cover (C). P/N 08717-0004. Install the component within 5 minutes of applying the liquid gasket. • If too much time has passed after applying the liquid gasket. 08718-0001. Remove the harness holder (A) and the breather hose (B).

6-23 05 . 11.06/09/19 10:42:00 61SNC010_060_0023 6.0 mm 12 N·m (1. Replace any washer that is damaged or deteriorated. Tighten the bolts in two or three steps.0 mm 9. After assembly. 8. Once the cylinder head cover (A) is on the cylinder head.2 kgf·m. Inspect the cover washer (B). wait at least 30 minutes before filling the engine with oil.7 lbf·ft) B 6 x 1.2 lbf·ft) A A 7. 7. 8. 03 B 9. tighten all bolts in sequence shown to 12 N·m (1. 04 10. In the final step. Install the eight ignition coils (see page 4-19). Install the breather hose (A) and the harness holder (B). 12.7 lbf·ft).0 kgf·m. 8.8 N·m (1. Install the engine cover (see step 55 on page 5-21).2 kgf·m. 6 x 1. slide the cover slightly back and forth to seat the head cover gasket.

Disconnect the knock sensor connector (A). A 04 D C B B 7. 10. 8. wait until the engine coolant temperature drops below 100 °F (38 °C) before loosening the cylinder head bolts. 9. 2. or interfere with other parts. then remove the harness clamp (C). Disconnect the purge joint from the clamp stay (C). 03 D A B C 1.06/09/20 16:08:14 61SNC010_060_0024 Cylinder Head Cylinder Head Removal NOTE: • Use fender covers to avoid damaging painted surfaces. be sure that they do not contact other wiring or hoses. • To avoid damaging the wire and terminals. water bypass hose (C). unplug the wiring connectors carefully while holding the connector portion. 4. Disconnect the purge control solenoid valve connector (A). lower radiator hose (B). and heater hoses (D). 3. then remove the harness clamp (B) and the connecting pipe (C). Remove the air cleaner assembly (see page 11-381). Remove the engine cover (see step 7 on page 5-3). 01 12. • Mark all wiring and hoses to avoid misconnection. Remove the harness holder and the breather hose (see step 3 on page 6-22). 02 C A C A B 6-24 SNC7A00A14600000000KAAT00 . then remove the clip (B). Relieve the fuel pressure (see page 11-356). Remove the eight ignition coils (see page 4-19). Also. Drain the engine coolant (see page 10-6). then remove the fuel pipe nut (D) and remove the purge control solenoid stay bolts (E). • Keep the cam chain away from magnetic fields. Remove the intake manifold (see page 9-3). 6. 5. E 11. • To avoid damaging the cylinder head. Remove the upper radiator hose (A). Disconnect the camshaft position (CMP) sensor (A) and the engine coolant temperature (ECT) sensor 1 connector (B).

Turn the crankshaft pulley so its top dead center (TDC) mark lines up with the pointer (see step 4 on page 6-14). 06 (cont’d) 6-25 . 16. Apply new engine oil to the sliding surface of the cam chain tensioner through the oil return hole in the cylinder head. Remove the chain case. Remove the water pump (see page 10-5). 17. 07 A 15. 14. 18. then remove the dipstick tube (C). Remove the drive belt (see page 10-10). 13. 19. 25. then remove the side engine mount bracket (see step 10 on page 6-14). Remove the under floor three way catalytic converter (TWC) and the warm-up three way catalytic converter (WU-TWC) (see step 40 on page 5-8). Loosely install the crankshaft pulley. Remove the crankshaft pulley (see page 6-12). Remove the cylinder head cover (see page 6-22).06/09/19 10:42:03 61SNC010_060_0025 23. Remove the ground cable. 05 C B A 22. 24. Support the engine with a jack and a wood block under the oil pan. 08 20. Disconnect the crankshaft position (CKP) sensor (A) and the harness clamp (B). Make a reference mark (A) across the camshaft sprocket and the cam chain. 21.

11 A C D B 27. 28.06/09/19 10:42:05 61SNC010_060_0026 Cylinder Head Cylinder Head Removal (cont’d) 26.5 kgf·m. 33 lbf·ft) when turning the camshaft. 10 31. 30. Turn the camshaft clockwise to compress the cam chain tensioner. Remove the cylinder head bolts. Hold the crankshaft pulley and set the socket wrench (A) on the camshaft sprocket bolt. repeat the sequence until all bolts are loosened. then install the 6 x 1. 6-26 .0 mm bolt (B) in the bolt hole (C) in the engine block through the cam chain tensioner (D). Remove the top bolt that secures the cam chain guide. 12 NOTE: • Turning torque should not exceed 44 N·m (4. loosen the bolts in sequence 1/3 turn at a time. • Do not turn the camshaft counterclockwise. Hold the camshaft with a 27 mm open-end wrench. Remove the cylinder head. then remove the camshaft sprocket. To prevent warpage. 09 29.

D 02 E C B 6. Remove the cylinder head cover (see page 6-22). (cont’d) 6-27 SNC7A00A14616716031KAAT00 . 33 lbf·ft) when turning the camshaft. then install the 6 x 1. Make a reference mark (A) across the camshaft sprocket and the cam chain.5 kgf·m. Remove the maintenance bolt (B). and turn the camshaft clockwise to compress the cam chain tensioner. Hold the crankshaft pulley and set the socket wrench (A) on the camshaft sprocket bolt. • Do not turn the camshaft counterclockwise. 4. Apply new engine oil to the sliding surface of the cam chain tensioner through the oil return hole in the cylinder head.06/09/19 10:42:06 61SNC010_060_0027 Camshaft Sprocket Removal NOTE: Keep the cam chain away from magnetic fields. 03 1. 01 A 5.0 mm bolt (C) in the bolt hole (D) in the engine block through the maintenance hole and the cam chain tensioner (E). 04 A 3. 2. NOTE: • Turning torque should not exceed 44 N·m (4. Remove the cylinder head plug.

Hold the camshaft with a 27 mm open-end wrench. A 01 2.06/09/19 10:42:07 61SNC010_060_0028 Cylinder Head Camshaft Sprocket Removal (cont’d) Camshaft Sprocket Installation NOTE: Keep the cam chain away from magnetic fields.7 kgf·m. Hold the camshaft with a 27 mm open-end wrench. 41 lbf·ft) 02 NOTE: Hang the cam chain with a wire. 05 1. 8. Specified Torque: 56 N·m (5. then loosen the camshaft sprocket bolt. Install the cam chain around the camshaft sprocket aligned with the reference mark (A). NOTE: Apply new engine oil to the bolt threads and flange. 7. then remove the camshaft sprocket. 06 6-28 SNC7A00A14616716031KCAT00 . then tighten the bolt. Remove the camshaft sprocket bolt. then install the camshaft sprocket on the camshaft.

0 mm bolt (B). Install the new cylinder head plug. 7.25 mm 20 N·m (2. 15 lbf·ft) 5. 6. Install the maintenance bolt (C) with a new washer (D). Turn the camshaft clockwise to compress the cam chain tensioner.0 kgf·m. NOTE: • Turning torque should not exceed 44 N·m (4. *01 A B D C 14 x 1. 4.5 kgf·m. Apply new engine oil to the sliding surface of the cam chain tensioner through the oil return hole in the cylinder head.06/09/19 10:42:08 61SNC010_060_0029 3. Install the cylinder head cover (see page 6-22). 05 03 8. then remove the 6 x 1. 33 lbf·ft) when turning the camshaft. Hold the crankshaft pulley and set the socket wrench (A) on the camshaft sprocket bolt. 6-29 . • Do not turn the camshaft counterclockwise.

Remove the cylinder head cover (see page 6-22). Remove the air cleaner assembly (see page 11-381). Remove the camshaft position (CMP) pulse plate.06/09/19 10:42:09 61SNC010_060_0030 Cylinder Head CMP Pulse Plate Removal and Installation Removal 6. Remove the purge control solenoid valve stay (see step 16 on page 5-5). Remove the cylinder head plug. 4. Hold the camshaft with a 27 mm open-end wrench. 3. 01 5. 02 6-30 SNC7A00A14616716091KDAT00 . 03 1. then loosen the bolt. 2.

008 in. 6-31 SNC7A00A14600017801MAAT00 . 25 lbf·ft) Cylinder Head Height Standard (New): 119. 1. • If warpage is between 0.) cylinder head resurfacing is not required. Install the cylinder head cover (see page 6-22). Install the purge control solenoid valve stay (see step 45 on page 5-19).07 mm (0.) based on a height of 120 mm (4.).2 mm (0. • Maximum resurface limit is 0. Measure along the edges.) 01 PRECISION STRAIGHT EDGE 2. Install the new cylinder head plug.) and 0.2 mm (0.08 mm (0. 4. 2.08 mm (0. Inspect the camshaft (see page 6-36).0031 in.72 in.0028 in.).008 in. 5. C 14 x 1. Install the CMP pulse plate (A). Check the cylinder head for warpage. Warpage Standard (New): Service Limit: A 0. resurface the cylinder head.1 mm (4. Remove the cylinder head (see page 6-24). 05 02 3. then tighten the bolt (C).) 0. 04 B 3.720−4.) • If warpage is less than 0.728 in.0031 in.5 kgf·m. Hold the camshaft with an open-end wrench (B).5 mm 34 N·m (3.0031 in. Install the air cleaner assembly (see page 11-381).08 mm (0.9−120.06/09/19 10:42:10 61SNC010_060_0031 Cylinder Head Inspection for Warpage Installation 1. and three ways across the center.

loosen the bolts two turns at a time. Loosen the rocker arm adjusting screws (A). To prevent damaging the camshaft. and the rocker arm assembly (C). then remove the camshaft (D). Remove the lost motion holder (A). Remove the lost motion holder bolts and the camshaft holder bolts. 2. 01 4. in a crisscross pattern. 03 A A B C A 3. Remove the camshaft sprocket (see page 6-27). the lost motion assembly (B).06/09/19 10:42:12 61SNC010_060_0032 Cylinder Head Rocker Arm Assembly and Camshaft Removal 1. D 02 6-32 SNC7A00A14666300000KAAT10 .

• Remove the rocker shaft bolts before disassembling the rocker arms.4 CAMSHAFT EXHAUST HOLDER 1st and 2nd ROCKER ARM ASSEMBLY INTAKE 1st.25 mm 20 N·m (2.06/09/19 10:42:13 61SNC010_060_0033 Rocker Arm and Shaft Disassembly/Reassembly NOTE: • Identify parts as they are removed so they can be reinstalled in their original location. • When replacing the rocker arm assembly. 2 CAMSHAFT HOLDER NO. *01 LOST MOTION HOLDER BOLT 8 x 1. dry them.25 mm 20 N·m (2. 2nd and 3rd ROCKER ARM ASSEMBLY 6-33 SNC7A00A14666351511MFAT00 . clean all the parts in solvent. 15 lbf·ft) LOST MOTION ASSEMBLY ROCKER SHAFT BOLT 8 x 1.2 kgf·m. • If reused. and apply new engine oil to any contact points.5 CAMSHAFT HOLDER NO. the rocker arms must be installed in their original location. • Apply new engine oil to the threads of the rocker shaft bolts when installing them. 15 lbf·ft) NO.25 mm 22 N·m (2. • Inspect the rocker shaft and rocker arms (see page 6-34).0 kgf·m. • Prior to reassembling. remove the fastening hardware from the new rocker arm assembly. 16 lbf·ft) LOST MOTION HOLDER LOST MOTION ASSEMBLY ROCKER SHAFT ROCKER SHAFT BOLT 8 x 1. 1 CAMSHAFT HOLDER NO.3 CAMSHAFT HOLDER NO.0 kgf·m.

) Service Limit: 0. 2. Rocker Arm-to-Shaft Clearance Standard (New): 0. 3. Zero the gauge (A) to the shaft diameter.06/09/19 10:42:13 61SNC010_060_0034 Cylinder Head Rocker Arm and Shaft Inspection 1. A 6-34 SNC7A00A14666351511MAAT00 .0026 in. 3rd.) 01 03 4. 5. 2nd.0018 in.045 mm (0.067 mm (0. replace all five rocker arms in that set (intake 1st.0003−0. replace the rocker shaft and all over-tolerance rocker arms. Disassemble the rocker arm assembly (see page 6-33). 02 6. Repeat for all the rockers and both shafts. Measure the diameter of the shaft at the first rocker location. Remove the rocker arm assembly (see page 6-32). If the clearance is over the limit. and check it for an out-of-round condition. If any intake rocker arm needs replacement.017−0. exhaust 1st and 2nd). Measure the inside diameter of the rocker arm.

• When reassembling the intake 1st and exhaust 1st rocker arms (B). NOTE: • Apply new engine oil to the pistons when reassembling. carefully apply air pressure to the oil passage of the rocker arm. Push them manually. 04 A B A A B 8.06/09/19 10:42:14 61SNC010_060_0035 Rocker Arms 7. Inspect the rocker arm synchronizing pistons (A). Install the rocker arm assembly (see page 6-45). 6-35 . Reassemble the rocker arm assembly (see page 6-33). 9. replace the rocker arm set. If they do not move smoothly.

8. the camshaft holders.06/09/19 10:42:14 61SNC010_060_0036 Cylinder Head Camshaft Inspection NOTE: Do not rotate the camshaft during inspection. then push the camshaft back and forth and read the end play.2 kgf·m.15 mm (0. Specified Torque 8 mm Bolts: 22 N·m (2.002−0.7 lbf·ft) Apply new engine oil to the bolt threads and flange.006 in. If the end play is beyond the service limit.01 in.2 kgf·m. 2. Zero the dial indicator against the end of the camshaft. Seat the camshaft by pushing it away from the camshaft pulley end of the cylinder head. Remove the rocker arm assembly (see page 6-32). Put the camshaft.3 mm (0. 3. 16 lbf·ft) Apply new engine oil to the bolt threads and flange. 6 mm Bolt: 12 N·m (1.) 02 01 6-36 SNC7A00A14616700000MAAT00 . 4. replace the camshaft. replace the cylinder head and recheck. then tighten the bolts to the specified torque.) Service Limit: 0. Camshaft End Play Standard (New): 0. 1. and the lost motion holder on the cylinder head. If it is still beyond the service limit.05−0.

wipe it clean. replace the camshaft and recheck the camshaftto-holder oil clearance.) 03 11. If the oil clearance is still beyond the service limit.03 mm (0. Cam Lobe Height Standard (New): INTAKE EXHAUST 2nd 35. • If the camshaft-to-holder clearance is within limits. in a crisscross pattern. • If the camshaft-to-holder clearance is beyond the service limit and the camshaft has not been replaced. then tighten the bolts to the specified torque as shown in step 2. or excessively worn.0020−0.050−0.) 2nd 1st 3rd 1st 05 2nd C/C EXHAUST INTAKE 6-37 . • If the camshaft-to-holder clearance is beyond the service limit and the camshaft has been replaced. replace the cylinder head. go to step 11. replace the cylinder head.060 mm ――― (1.0035 in. Camshaft-to-Holder Oil Clearance Standard (New): 0.700 mm 29.4196 in.) max.) (1.002 in. Measure cam lobe height.) 3rd 36.04 mm (0. Place a plastigage strip across each journal.4003 in.) (1.699 mm (1.) Service Limit: 0. Replace the camshaft if any lobes are pitted. Then remove the lost motion holder and the camshaft holders from the cylinder head. Install the camshaft holders. Clean the camshaft journal surfaces in the cylinder head.) 04 8.006 in.1771 in.568 mm 35. 6. Lift the camshaft out of the cylinder head.) 1st 29. Loosen the lost motion holder bolts and the camshaft holder bolts two turns at a time. 7.089 mm (0.06/09/19 10:42:15 61SNC010_060_0037 5. then set the camshaft back in place. • If the total runout of the camshaft is within the service limit. • If the total runout is beyond the service limit. scored. Camshaft Total Runout Standard (New): 0. replace the cylinder head.001 in. go to step 10. 9.4054 in. Measure the widest part of plastigage on each journal. Remove the camshaft holders. 10.900 mm (1. Check the total runout with the camshaft supported on V-blocks.1692 in.15 mm (0. then inspect the lift ramps. Service Limit: 0.

Remove the valve spring seat and the valve. 1. Install the valve guide seal remover. 2. Install the valve spring compressor attachment and the valve spring compressor. 03 Identify the valves and valve springs as they are removed so that each item can be reinstalled in its original position. Remove the valve seal. Remove the cylinder head (see page 6-24). 01 B A 7. 04 4. and the spring. Spring.06/09/19 10:42:17 61SNC010_060_0038 Cylinder Head Valve. lightly tap the valve retainer to loosen the valve cotters. Remove the valve spring compressor. 6-38 SNC7A00A14680200000KAAT00 . 5. the valve spring compressor attachment. the spring retainer. 3. and Valve Seal Removal Special Tools Required Valve spring compressor attachment 07757-PJ1010A 6. *01 07757-PJ1010A 8. Remove the rocker arm assembly and the camshaft (see page 6-32). Using an appropriate-sized socket (A) and a plastic mallet (B). Compress the spring and remove the valve cotters.

measured with an inside micrometer or ball gauge.10 mm (0. Slide the valve out of its guide about 10 mm (0.003 in.372−1.2146−0.2150 in. of the valve guide.020−0.004−0. Intake Valve Dimensions A Standard (New): 34.006 in.08 mm (0. • If the measurement is now within the service limit.49 mm (0.050 mm (0.04−0.22 mm (0.46 mm (0.) Service Limit: 0.) B Standard (New): 117.16 mm (0.48−5. recheck it using a new valve.009 in. Take the measurements in three places along the valve stem and three places inside the valve guide.006 in.2161 in. 2.85−30. Remove the valves (see page 6-38).659 in.050−0.) 01 A 3. • If the measurement with a new valve still exceeds the service limit.175−1. Intake Valve Stem-to-Guide Clearance Standard (New): 0.45−5. Measure the valve in these areas. Subtract the O. of the valve stem.213 in.0020−0.42 mm (0.) 01 B C Exhaust Valve Stem-to-Guide Clearance Standard (New): 0.15 mm (1.) B Standard (New): 117.004 in.65−118.0008−0.) C Standard (New): 5.75−118. go to step 3.39 in.632−4.06/09/19 10:42:17 61SNC010_060_0039 Valve Inspection Valve Stem-to-Guide Clearance Inspection 1.004 in. Intake Valve Stem-to-Guide Clearance Standard (New): 0. measured with a micrometer. from the I.652 in.15 mm (4.0031 in.16 mm (0.002−0. 2. The difference between the largest guide measurement and the smallest stem measurement should not exceed the service limit.11 mm (0.D.635−4. • If the measurement exceeds the service limit.0020 in.10−0. Remove the valves (see page 6-38).2157−0.215 in.383 in.). reassemble using a new valve.) Exhaust Valve Stem-to-Guide Clearance Standard (New): 0.080 mm (0.) Exhaust Valve Dimensions A Standard (New): 29. then measure the guide-to-stem clearance with a dial indicator while rocking the stem in the direction of normal thrust (wobble method).) Service Limit: 0.D.) Service Limit: 0.25 mm (4.) 6-39 SNC7A00A14680200000MAAT01 SNC7A00A14680263001MAAT02 .) C Service Limit: 5.) C Standard (New): 5.187 in.15 mm (1.) 1.45 mm (0.) Service Limit: 0.85−35.) C Service Limit: 5.

as you need them. In most cases. O1 A 87 mm (3. and chill them in the freezer section of a refrigerator for about an hour.5 mm 07HAH-PJ7A100 1.) 57 mm (2.5 mm 07742-0010100 • Valve guide reamer. This will knock off some of the carbon and make removal easier.) 10. Hold the air hammer directly in line with the valve guide to prevent damaging the driver. 8.) towards the combustion chamber. 04 07742-0010100 02 7. the same procedure can be done using the special tool and a conventional hammer. As illustrated.) 5. If a valve guide won’t move. drill it out with a 8 mm (5/16 in.21 in. one at a time. 2.) bit.42 in. Select the proper replacement guides. Turn the head over. 6-40 SNC7A00A14680263001KBAT00 . and drive the guide out toward the camshaft side of the head. Do not get the head hotter than 300 °F (150 °C). Take out the new guide(s) from the freezer. 6. 5. 5. Wear safety goggles or a face shield.3 mm (0. NOTE: Drill guides only in extreme cases.8 mm (0.06/09/19 10:42:19 61SNC010_060_0040 Cylinder Head Valve Guide Replacement Special Tools Required • Valve guide driver.1 in. Monitor the temperature with a cooking thermometer.) 3. use a commercially available airimpact valve guide driver (A) modified to fit the diameter of the valve guides.43 in. you could damage the cylinder head if the guide breaks. Inspect valve stem-to-guide clearance (see page 6-39). then try again. Use a hot plate or oven to evenly heat the cylinder head to 300 °F (150 °C). 4. 03 5. excessive heat may loosen the valve seats.24 in. Working from the camshaft side. use the driver and an air hammer to drive the guide about 2 mm (0.

640−0. 15.25−16. Check the clearances with a valve (see page 6-39). Rotate the reamer clockwise the full length of the valve guide bore. If you have all eight guides to do. 11. 6-41 . Apply a thin coat of new engine oil to the outside of the new valve guide. Thoroughly wash the guide in detergent and water to remove any cutting residue.75 mm (0. 10. 14. use the valve guide driver to drive the guide into the specified installed height (A) of the guide (B). you may have to reheat the head.659 in. if necessary renew the valve seat using a valve seat cutter (see page 6-42).) 05 07742-0010100 07HAH-PJ7A100 12. Install the guide from the camshaft side of the head. B A 13. Continue to rotate the reamer clockwise while drawing it from the bore.06/09/19 10:42:42 61SNC010_060_0041 9. Coat both the reamer and the valve guide with cutting oil. Verify that a valve slides in the intake and exhaust valve guides without being stuck. Inspect the valve seating. *01 Valve Guide Installed Height: 16.

then lift it and snap it closed against the seat several times.0492−0. After resurfacing the seat. Insert the valve in its original location in the head. NOTE: The final cut should always be made with the 45 ° cutter.850−1. then one more cut with the 45 ° cutter to restore seat width. should be centered on the seat.00 mm (0. you must make a second cut with the 60 ° cutter to move it down. 6-42 SNC7A00A14680263041LBAT00 . Check the width of the seat and adjust accordingly. removing only enough material to ensure a smooth and concentric seat. inspect for even valve seating: Apply Prussian Blue compound (A) to the valve face. Valve Seat Width Intake: Standard (New): 0.60 mm (0. then make one more cut with the 45 ° cutter to restore seat width.0453 in. Make one more very light pass with the 45 ° cutter to remove any possible burrs caused by the other cutters.) Service Limit: 1. Renew the valve seats in the cylinder head using a valve seat cutter. • If it is too low (close to the valve edge). Bevel the upper edge of the seat with the 30 ° cutter and the lower edge of the seat with the 60 ° cutter. The actual valve seating surface (B). 4.063 in.0335−0. 02 B 30 ° 45 ° A 60 ° 7. If the valve guides are worn. 03 3. 2. as shown by the blue compound. you must make a second cut with the 30 ° cutter to move it up.) Exhaust: Standard (New): 1.250−1.06/09/19 10:42:43 61SNC010_060_0042 Cylinder Head Valve Seat Reconditioning 1.0610 in.) 6. Inspect valve stem-to-guide clearance (see page 6-39).150 mm (0.) Service Limit: 2.550 mm (0. replace them (see page 6-40) before cutting the valve seats. Carefully cut a 45 ° seat. • If it is too high (closer to the valve stem).079 in. 01 5.

4 mm (1.06/09/19 10:42:43 61SNC010_060_0043 8.894 in. Insert the intake and exhaust valves in the head.3 mm (1.6−48.) Service Limit: 48.878−1.890 in. and measure the valve stem installed height (A). If the valve stem installed height is over the service limit.906 in.1 mm (1.0 mm (1. the valve seat in the head is too deep.) Exhaust Valve Stem Installed Height Standard (New): 47. replace the valve and recheck. If it is still over the service limit. replace the cylinder head.7−48.) 04 A 9.) Service Limit: 48. 6-43 .902 in.874−1. Intake Valve Stem Installed Height Standard (New): 47.

Install the valve spring. Install the valve spring compressor attachment and the valve spring compressor. 5. A 8. Install the new valve seals (A) using the stem seal driver (B). and the intake valve seal (E) has a white spring (F). A D F E C 6-44 SNC7A00A14680200000KCAT00 03 . Check that the valves move up and down smoothly. *02 07757-PJ1010A 4. Install the spring retainer. Lightly tap the end of each valve stem two or three times with a plastic mallet (A) to ensure proper seating of the valve and the valve cotters. 6. They are not interchangeable. Install the valves in the valve guides. Place the end of the valve spring with closely wound coils toward the cylinder head. Install the spring seats on the cylinder head.5 mm side. Spring. 7. Compress the spring and install the valve cotters. 2. Remove the valve spring compressor and the valve spring compressor attachment. Coat the valve stems with new engine oil. NOTE: The exhaust valve seal (C) has a black spring (D). and Valve Seal Installation Special Tools Required • Stem seal driver 07PAD-0010000 • Valve spring compressor attachment 07757-PJ1010A 1. 3. Tap the valve stem only along its axis so you do not bend the stem. 01 B 07PAD-0010000 NOTE: Use 5.06/09/19 10:42:44 61SNC010_060_0044 Cylinder Head Valve. 9.

Clean the cylinder head and the engine block surface. replace the cylinder head bolt.42 in.2 kgf·m. Measure the diameter of each cylinder head bolt at point A and point B. Reassemble the rocker arm assembly (see page 6-33). If either diameter is less than 10.0 in. 2. 16 lbf·ft) 6 mm Bolt: 12 N·m (1. 01 A 01 D C B B A 3. Install the new cylinder head gasket (A) and the dowel pins (B) on the engine block. Apply new engine oil to the bolt threads and flange. 3. A 45 mm (1.8 in. Tighten each bolt two turns at a time in sequence. Install the cylinder head on the engine block.) Specified Torque 8 mm Bolts: 22 N·m (2. (cont’d) 6-45 SNC7A00A14666300000KCAT10 SNC7A00A14600000000KCAT02 . 5. Install the camshaft (A) rocker arm assembly (B). 4. 6. Adjust the valve clearance (see page 6-10). 02 B 50 mm (2. 2. 5. then install the lost motion assembly (C) and the lost motion holder (D).2 kgf·m.6 mm (0. 8. Apply new engine oil to the camshaft lobes and journals.) 4. Always use a new cylinder head gasket.).06/09/19 10:42:46 61SNC010_060_0045 Rocker Arm Assembly and Camshaft Installation Cylinder Head Installation Install the cylinder head in the reverse order of removal: 1. Install the camshaft sprocket (see page 6-28). Check that the crankshaft keyway is facing up. 1.7 lbf·ft) 6 mm Bolt: 02 6.

and go back to step 5 of the procedure. be sure to tighten slowly and do not overtighten.0 mm 12 N·m (1. use a beam-type torque wrench. Install the cam chain guide mounting top bolt. 8. Apply new engine oil to the threads and flange of all cylinder head bolts.06/09/19 10:42:47 61SNC010_060_0046 Cylinder Head Cylinder Head Installation (cont’d) 7. 10. Be sure to install the 165 mm long head bolt (A) in the location shown. A 06 .7 lbf·ft) 11. Install the cam chain around the camshaft sprocket aligned with the reference mark (A). If a bolt makes any noise while you are torquing it. Tighten the cylinder head bolts in sequence to 29 N·m (3.2 kgf·m. then install the camshaft sprocket on the camshaft.0 kgf·m. NOTE: Remove the cylinder head bolt if you tightened it beyond the specified angle. 04 130 ° 6-46 6 x 1. 9. 22 lbf·ft). Tighten all cylinder head bolts an additional 130 °. 05 03 A 8. loosen the bolt and retighten it from the first step. When using a preset-type torque wrench.

0 mm bolt (B). 41 lbf·ft) 07 B 13. • Do not turn the camshaft counterclockwise. then tighten the bolt. bolts.5 kgf·m. 18.06/09/19 10:42:48 61SNC010_060_0047 12. 14. (cont’d) 6-47 . Clean and dry the chain case mating surfaces. 19. then remove the 6 x 1. Check the chain case oil seal for damage. when turning the camshaft. 09 A Specified Torque: 56 N·m (5. 33 lbf·ft). Remove any old liquid gasket from the chain case mating surfaces. Turn the camshaft clockwise to compress the cam chain tensioner. Apply new engine oil to the sliding surface of the cam chain tensioner through the oil return hole in the cylinder head. NOTE: • Turning torque should not exceed 44 N·m (4. 17. 08 16.7 kgf·m. Hold the crankshaft pulley and set the socket wrench (A) on the camshaft sprocket bolt. and bolt holes. Loosely install the crankshaft pulley. replace the chain case oil seal (see page 6-20). 15. If the oil seal is damaged. Hold the camshaft with an open-end wrench.

Wipe off the excess liquid gasket on the oil pan and chain case mating area. • Apply a 3.25 mm 31 N·m (3. or 08718-0009 evenly to the oil pan mating surface of the chain case. • If too much time has passed after applying the liquid gasket. • If too much time has passed after applying the liquid gasket. NOTE: • Apply a 1. 12 NOTE: • Apply a 1.2 kgf·m.5 mm wide bead of liquid gasket along the broken lines (A).2 kgf·m. 22.5 mm wide bead of liquid gasket along the broken lines (A). P/N 08718-0001. 21. NOTE: When installing the chain case. Install the component within 5 minutes of applying the liquid gasket (see step 13 on page 6-18). P/N 08717-0004. 08718-0001. Install the component within 5 minutes of applying the liquid gasket. • If you apply liquid gasket P/N 08718-0012.0 mm wide bead of liquid gasket to the engine block upper surface contact areas (B) on the chain case. evenly to the cylinder head and engine block mating surface of the chain case. Apply liquid gasket. 8. then reapply new liquid gasket. then install the chain case on the engine block (C). 08718-0003. 23 lbf·ft) C A *01 A B B 6-48 6 x 1. then reapply new liquid gasket. Apply liquid gasket. 8 x 1. • If you apply liquid gasket P/N 08718-0012.7 lbf·ft) 13 . or 08718-0009. Set the edge of the chain case (A) to the edge of the oil pan (B). do not slide the bottom surface on the oil pan mounting surface. remove the old liquid gasket and residue.0 mm 12 N·m (1. the component must be installed with 4 minutes. remove the old liquid gasket and residue.0 mm wide bead of liquid gasket to the shaded area (B). the component must be installed with 4 minutes. • Apply a 5.06/09/19 10:42:49 61SNC010_060_0048 Cylinder Head Cylinder Head Installation (cont’d) 20.

Install the upper radiator hose (A).7 lbf·ft) E 26. B 6 x 1. Install the side engine mount bracket. 29. Install the dipstick tube (A) with a new O-ring (B). then connect the purge control solenoid valve connector (E). C A 32. (cont’d) 6-49 16 . Install the water pump (see page 10-5).0 kgf·m.0 mm 9. then connect the purge joint to the clamp stay (C).2 kgf·m. the lower radiator hose (B). 7.0 mm 9.2 lbf·ft) C 24. then tighten the mounting nuts in the numbered sequence shown (see step 16 on page 6-19). 27. Install the crankshaft pulley (see page 6-12). the water bypass hose (C).0 mm 12 N·m (1. 30. D C 28. Install the cylinder head cover (see page 6-22). Install the warm-up three way catalytic converter (WU-TWC) and the under-floor three way catalytic converter (TWC) (see step 26 on page 5-16).06/09/19 10:42:51 61SNC010_060_0049 23. 8. 7. Install the clip (D). Install the purge control solenoid stay bolts (A) and the fuel pipe nut (B).2 lbf·ft) 33.0 kgf·m. 25. and the heater hoses (D). A 6 x 1. Install the drive belt (see page 10-10). 14 15 A D B D B 6 x 1. 31. Install the ground cable (see step 17 on page 6-19).8 N·m (1.8 N·m (1. Connect the crankshaft position (CKP) sensor connector (C) and the harness clamps (D).

A C 6-50 6 x 1. 35. Repeat this operation two or three times. Refill the radiator with engine coolant. then connect the camshaft position (CMP) sensor (B) and the engine coolant temperature (ECT) sensor 1 connector (C). 8. Install the intake manifold (see page 9-5). Inspect for fuel leaks. 17 A B 36. hoses. then check for fuel leakage at any point in the fuel line.0 mm 12 N·m (1. Install the harness clamp (C). After installation. 38. Inspect the ignition timing (see page 4-18).2 kgf·m. check that all tubes. 39. Install the harness clamp (A).7 lbf·ft) . then connect the knock sensor connector (D). 37. Turn the ignition switch ON (II) (do not operate the starter) so the fuel pump runs for about 2 seconds and pressurizes the fuel line. and connectors are installed correctly. 18 43. C 40. Install the connecting pipe (A) with a new O-ring (B). D B Replace. Do the CKP pattern clear/CKP pattern learn procedure (see page 11-4). 41. and bleed the air from the cooling system with the heater valve open (see step 8 on page 10-7). Inspect the idle speed (see page 11-342).06/09/19 10:42:51 61SNC010_060_0050 Cylinder Head Cylinder Head Installation (cont’d) 34. 42. Install the air cleaner assembly (see page 11-381).