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Commissioning Programme

The aims of this 5-day training programme are to:

Provide an understanding of the importance of effective Mechanical Completion and the


handover from Construction to the Pre-Commissioning / Commissioning Group;

Highlight Effective Pre-Commissioning - what this covers and why it is important to be


complete before Commissioning;

Demonstrate how to put together Mechanical Completion / Pre-Commissioning /


Commissioning and Start-Up procedures;

How to split the project into Commissioning Systems;

Illustrate the organisation of Pre-Commissioning and Commissioning and how to ensure


this is carried out safely;

Show the importance of completed handover packages and effective punch listing; and

Provide an understanding of safe commissioning and start-up from the commissioning


team and the end user.

Day 1

Day 2

Introduction
Mechanical Completion (MC) / Pre-Commissioning (PC) / Commissioning
(CO) / Start-Up (SU)
o
Overall description of interfaces between handover phases
o
MC - what is it and who is responsible
o
PC - handover from MC to PC - what is PC & who is responsible
o
CO - handover PC to CO - what is Commissioning & who is responsible
o
SU - handover from Commissioning - what is start-up & who is responsible
o
Safety and Permit to Work
Systems and Area Completions
o
System vs Area Commissioning and how to structure a Project
o
Mechanical Completion / Pre-Commissioning / Commissioning / Start-Up
Documentation
o
Detailed description of MC & PC procedures by disciple
o
Mechanical
o
Piping
o
Civil
o
Electrical
o
Instrumentation
o
Safety Systems
o
Communications
o
Others
o
Safe working during MC / PC
CO / SU Documentation
o
How to plan which systems are required when
o
Detailed description of CO & SU procedures by system
o
Safety & Shut Down Systems
o
Electrical
o
Instruments / Control
o
Other utilities
o
Process
o
Ancillaries
o
Other
Round Up of Day / Q&As / Close
System Definitions for Mechanical Completion / Pre-Commissioning /
Commissioning
o
How do you define MC Systems? Criteria
o
How do you define PC Systems? Criteria
o
How do you define CO Systems? Criteria

Day 3

Day 4

Day 5

Examples of Mechanical Completion / Pre-Commissioning Dossiers


o
What is in a handover dossier?
o
Who compiles?
o
Example of paper and paperless handovers
o
Acceptance Criteria and Punchlists
Examples of CO Dossiers
o
What is in a handover dossier?
o
Who compiles?
o
Example of paper and paperless handovers
o
Acceptance criteria and punchlists
Handover to Commissioners / Commissioning Dossiers
o
What does the handover dossier contain
o
Who prepares / who accepts?
o
Example of paper and paperless handovers
o
Acceptance criteria and punchlists
Round Up of Day / Q&As / Close
Pre-Commissioning and Commissioning Team set up
o
How to structure an efficient PC team
o
PC - what disciplines and what trades?
o
PC - experience
o
Vendors
o
Manpower estimates
Commissioning team setup
o
How to structure an efficient Commissioning Team
o
Who to include? How many from PC team?
o
Experience
o
Vendors
o
Manpower estimates
Commissioning team roles & responsibilities
o
Who does what?
o
Responsibility
o
Interface with Construction and Operations
How to manage Commissioning
o
Role of Commissioning Manager
o
Interface with Construction and Operations
o
Planning
o
Safety
o
Systems and procedure focus
o
Monitoring status
o
Working hours / shifts / rotation
o
Punchlists
o
Vendors
o
Spares
o
When something goes wrong
Round Up of Day / Q&As / Close
Commissioning tests and procedures - in detail
o
What is a typical Commissioning Procedure?
o
How to develop procedures for particular systems
o
Students to develop procedure for system from blank
o
Work through detailed procedures for typical systems
Round Up of Day / Q&As / Close
Commissioning & Start-Up test & Procedures - in detail
o
Work through detailed procedures for typical systems
Handover to Operations / Performance Tests
o
Handover dossier to Operations
o
Punchlists
Performance Tests
o
What are performance tests
o
Who performs them
o
When
Multiple Choice Assessment
Round Up of Day / Q&As / Close / Presentation of Course Certificates