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Jawaharlal Nehru

IS 15745 (2007): Deflection for straight sided mechanical
presses [PGD 4: Metal Forming Machines]

“!ान $ एक न' भारत का +नम-ण”
Satyanarayan Gangaram Pitroda

“Invent a New India Using Knowledge”

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“Knowledge is such a treasure which cannot be stolen”

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120. INDIAN STANDARDS 9 BAHADUR SHAH NEW DELHI I 10002” ZAFAR MARC Price Group 1 .IS 15745:2007 Indian Standard DEFLECTION FOR STRAIGHT SIDED MECHANICAL PRESSES — SPECIFICATION ICS 25.10 0 BIS 2007 BUREAU MANAK .////1(’ 2007” OF BHAVAN.

the final value. In formulation standard. of this For the purpose of deciding whether a particular requirement of this standard is complied with. This standard has been formulated based on the expertize available in the Indian industry.— Metal Forming Machines Sectional Committee. . after the draft finalized by the Metal Forming Machines Sectional Committee had been approved by the Production and General Engineering Division Council. expressing the result of a test or analysis. observed or calculated. considerable assistttnce has been derived from various press manufacturers in the country. shal 1 be rounded off in accordance with 1S 2:1960 ‘Rules for rounding off numerical values (revised)’. .— PG 04 FOREWORD This Indian Standard was adopted by the Bureau of Indian Standards. The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard..

presses (Part 1) :1986 1985 Calculate bed deflection ffom the formula given below: Deflection/metre of bed . the editions indicated were valid. 5.n.enuth = (D3 . 1.1 Before conducting 1.3 This standard does not cover the special purpose presses such as horizontal presses. .)XIOO0 Metal forming technology and operations relating to sheet metal (jfrsf revision) Specification deflection tests.D.—.— IS 15745:2007 Indian Standard DEFLECTION FOR STRAIGHT SIDED MECHANICAL PRESSES — SPECIFICATION straight edge.4 Set the dial gauges at zero and apply full press force through hydraulic jacks. 0. constitute provisions of (his standard.2. _ Speclhcatlon for plunger type dial gauges (first revision) Test chart for straight-sided MEASUREMENT 5. through relerence in this text.. These IS 2092 or IS 11498.2 This standard specifies the standard permissible deflection of straight sided mechanical presses as well as alternative optional permissible deflection. Note the readings of dial gauges under full load condition. in mm.) 2X(L-2 L.)+ (f).—. 4 MEASURING ~. 5. given = distance of dial gauge from the edge of the bolster.. All standards are subject to revision and parties to agreements based on this standard are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below: . 5..3 Apply 2 to 3 percent of press force to ensure closing of clearances in the drive system. At the time of publication. = readings of dial gauges.01 mm or better and ~ 1 L. ]9&j --~()()~ instruments L. ensure that. The following standards contain provisions which.D.— . and c) test blocks are symmetrically placed about the centreline of press so that load centre and press centre are same (within+ 0. the definitions in 1S 6652 (Parts 1.——. presses without slide guides frame and forging 4593: 1968 6652 b) test blocks are of same height (alike within +0. The value will be determined tl-om the table given below: L<1000mm INSTRUMENTS The measuring instruments shall be dial gauges with magnetic base of least count of 0.1 This standard describes the method of measurement of deflection of the straight sided mechanical presses. —. traveling pr~sses.1 XL 1000 <L< 2000 mm 100 mm L>2000mm 150 mm .1 Arrange suitabie means (hydraulic jacks) to apply force on 2/3 of left to right dimension and full front to back of bolster. . Glossary of terms relating to metal forming machines and tools: Metal forming tools @rst revision) (Part 2) :1986 Metal forming machines relating to sheet metal (first revision) (Part 3) :1986 11498: 5. in mm.._ to geometrical tests are conducted and completed as per IS 4593. D2. and D-3 for lever type dial gal]ges = left to right dimensions and 3 TEJU$lINOLOGY For the purpose of this standard. D3 and straight edge on suitable blocks of equal height as shown in Fig._.n.l.2 Set the slide at appropriate position (very near to bottom of stroke in case of mechanical presses). . 2 REFERENCES IS No. of bolster. 1 S(X)PE 1.2.) a where D.2 Set the dial gauges Dl..03 mm).5 percent of longer dimension of bolster). 2 and 3) shall apply. 5 METHOD OF DEFLECTION 5. 1. shall conform a) presses. Ztle . ----.. D.

measure the total deflection (bolster top and slide bottom) D.5 Permissible 5. Slide deflection/m length = Total deflectiotim length – bed deflection/m length measured already 5..17 mm/1 000 mm for sheet industries. 1 STRAIGHTSIDEDMECHANICALPress For slide deflection.13 WI 000 mm. if it has been mutually agreed to between the customer and the supplier. D. in Presses permissible metal 27 BLSINDI07—300 ..IS 15745:2007 I I SLIDE IGHT EDGE D / J’ FIG.5.5. 5. D.2 Optional permissible 0. and calculate deflection/m as above. be 0.1 Standard Deflection deflection shall 2 GMGIPN—I deflection forming shall be The presses may be supplied with optional permissible deflection.

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