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ENGIN

B
Material D

ENGINEERING CALCULATION OF PIPELINE


Based on NORSOK Standard M-630
Material Data Sheets and Element Data Sheets for Piping

ENGIN
Based on ASME B31.4 Pipeline T
1. ALLOWABLE DESIGN THICKNESS
Known :
Pipeline Material A106 Grade B
Allowable stress value (S) =
OD Pipe NPS 3" =
internal design pressure (Pi) =
Corrosion Allowance (A) =

25200 psi
3.504 inch
100 psi
0.079 inch

Design calculations :

t=

0.0069522341 inch

tn =

0.0856921541 inch

whereas :
Pipe Thickness of NPS 3 is

0.197 inch

Conclusion :
Safety in design because thicker than thickness calculation, based on ASME B31.3 Process Piping minimum of thickness is

ENGINEERING CALCULATION OF PIPELINE


on ASME B31.4 Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids

ess Piping minimum of thickness is 1.5 times

0.3
0.0055555556

Other Liquids

ENGIN
Based on ASME B31.4 Pipeline T
Known :
Pipeline Material A106 Grade B
Allowable stress value (S) =
OD Pipe NPS 3" =
internal design pressure (Pi) =
Corrosion Allowance (A) =

25200 psi
3.504 inch
100 psi
0.079 inch

Design calculations :

t=

0.0069522341 inch

tn =

0.0856921541 inch

whereas :
t sch 40 =

0.197 inch

Conclusion :
Safety in design because thicker than thickness calculation, based on ASME B31.3 Process Piping minimum of thickness is
ID of Pipe NPS 3" sch. 40 =

3.071 inch

0.078

Debit (Q) =

50 m /h

0.0138888889

Density =

920 kg/m3

Kinematic Viscosity () =
Length of Pipeline (L) =
Grade elevation of well (E1) =
Grade elevation of SP (E2) =
Z2 = E2-E1 =
Depth of well (Z1) =

0.000000307
4850 m
252 m
268 m
16 m
-850 m

Calculations :
Area (A)

0.00477594 m2

Velocity (V)
V = Q/A
=

2.91 m/s

Reynolds number (Re) :

738864.615708534

E/ID =
Friction Factor (f) =

0.0064102564
0.0317

Longitudinal Losses

Fitting
Elbow 45
Elbow 90
Gate Valve
Check Valve
Mitre Bends 15
Mitre Bends 30

849.62 m

Minor losses

Total minor losses


Total head losses (Hf) :

850.95 m

Energy equation :

Hp = Hf-Z1+Z2
=
PUMPING POWER

=
=

269024.212848094 Watt
269.0242128481 Kw

1716.95 m

Hydrostatic pressure
tan = Y/X
=
0.0053333333
arctangent =

0.3055

x=
3000.0426663633
Ph =
=
=
=
Ph actual = Po + Ph
=

43432.15 N/m2
6.30 psi

21.30 psi

Conclusion :
The design of check valve with class 150 psi is able to hold the load

sin 0.3055 =

ENGINEERING CALCULATION OF PIPELINE


on ASME B31.4 Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids

ess Piping minimum of thickness is 1.5 times


m
m3/s

Resistance Coefficient

Total minor losses

Minor losses
0.29
0.1250018031
0.54
0.2327619783
0.14
0.0603456981
1.9
0.818977331
0.07
0.030172849
0.14
0.0603456981
1.3276053576

Unit
m
m
m
m
m
m
m

0.3
0.0055555556
0.30077

Other Liquids

NO.

DESCRIPTION

SIZE

UNIT

3"
2"
3"
3"
3"
2"
5/8"X4"

METER
METER
EA
EA
EA
EA
EA

1
2
3
4
5
6
7

PIPE CS SEAMLESS A106 GRADE B SCH 40


PIPE CS SEAMLESS A106 GRADE B SCH 40
90 ELBOW CS 90 STD WT A234 WPB
45 ELBOW CS 90 STD WT A234 WPB
FLANGE CS SORF A105 GRADE 2 ASME 150
FLANGE CS SORF A105 GRADE 2 ASME 150
STUD BLT A193-B7 W/A194-2H 2 HVY-NUTS

GASKET SPWD 150 RF 316 SS, GRAPHITE FILLED 3 MM, SS 316


INNER & CS OUTER RING, B16.20/B16.5

3"

EA

GASKET SPWD 150 RF 316 SS, GRAPHITE FILLED 3 MM, SS 316


INNER & CS OUTER RING, B16.20/B16.5

2"

EA

10

GATE VALVE 150 RF CS A216-WCB 13-CR/HF, TR/SEAT BB-OS&Y


3.2MM CA

3"

EA

11

GATE VALVE 150 RF CS A216-WCB 13-CR/HF, TR/SEAT BB-OS&Y


3.2MM CA

2"

EA

12

CHECK VALVE 150 RF CS A216-WCB 13-CR/HF, TR/SEAT BB-OS&Y


3.2MM CA

3"

EA

13

CHECK VALVE 150 RF CS A216-WCB 13-CR/HF, TR/SEAT BB-OS&Y


3.2MM CA
WELDING
WELDING

2"

EA

3"
2"

LOT
LOT

14
15

KWG-05

KWG-P07

KWG-81

KWG-17 TW

KWG-78

20.3
1.8
2
2
3
3
32

26
1.8
1
2
5
3
36

210.8
1.8
3
4
7
3
40

1100
1.8
7
8
11
3
48

700
1.8
7
11
7
3
40

14
3

17
3

47
3

232
3

124
3

PIPELINE AND MATERIAL TAKE OFF FOR REA


KWG-30

KWG-27

KWG-P23

KWG-P15

KWG-29

11
1.8
0
4
3
3
32

1250
1.8
3
6
11
3
48

1000
1.8
6
7
11
3
48

550
1.8
7
8
9
3
44

1350
1.8
5
6
11
3
48

11
3

236
3

216
3

134
3

240
3

KWG-14

KWG-91

500
1.8
4
5
9
3
44

800
1.8
5
6
9
3
44

24
1.8
2
2
3
3
32

22
1.8
2
2
3
3
32

129
3

162
3

14
3

18
3

KWG-87

NGL-P01

COMPLETE

WELL NAME
KWG-76
KWG-36

COMPLETE

ERIAL TAKE OFF FOR REACTIVATION WELL

NGL-032

LDK-235

LDK-207

COMPLETE

NGL-P04

COMPLETE

NGL-P03

COMPLETE

NGL-P02

500
1.8
5
6
9
3
44

COMPLETE

COMPLETE

4
1
1
1
1
126
3

TOTAL

LDK-210

SMG-P08

SMG-P10

SMG-P11

7
2
0
3
3
3
32

48
1.8
1
2
5
3
32

8
1.8
1
2
5
3
32

25
1.8
1
2
5
3
32

7652.1
32.6
57
82
120
54
696

105

72

18

18

18

18

10
3

17
3

11
3

15
3

1647
54

ENGINEE
Based on Fl
Case study of SPG-08
ID of Pipe NPS 3" sch. 40 =

154 inch

0.154

Debit (Q) =

50 m /h

0.0138888889

Density =

1000 kg/m3

Kinematic Viscosity () =
Length of Pipeline (L) =
Grade elevation of SPU (E1) =
Grade elevation of SS (E2) =
Z2 = E2-E1 =
Length of Suction (Z1) =

0.000000307
9600 m
100 m
190 m
90 m
50 m

Calculations :
Area (A)

0.01861706 m2

Velocity (V)
V = Q/A
=

0.75 m/s

Reynolds number (Re) :

=
E/ID =
Friction Factor (f) =

374230.130034192
0.0032467532
0.0317

Longitudinal Losses

=
Minor losses

56.06 m

Fitting
Elbow 45
Elbow 90
Gate Valve
Check Valve
Mitre Bends 15
Mitre Bends 30
Total minor losses

Total head losses (Hf) :

56.14 m

Energy equation :

Hp = Hf-Z1+Z2
=
PUMPING POWER

=
=

16374.4502510747 Watt
16.3744502511 Kw

96.14 m

ENGINEERING CALCULATION OF PIPELINE


Based on Fluid Mechanics Handbook by Frank White

m
m3/s

Resistance Coefficient

Total minor losses

Minor losses
0.29
0.0082264375
0.54
0.0153181941
0.14
0.0039713836
1.9
0.0538973495
0.07
0.0019856918
0.14
0.0039713836
0.0873704402

Unit
m
m
m
m
m
m
m