CPF-010 Utility Line Sizing Attachment - 0

Calculation Cover Sheet
Project title
Melut Basin Oil Development Package A
Client
Petrodar Operating Company Limited
Calculation title
Utility Line Sizing
Calculation objective
To determine utility line sizes for Al-Jabalayn CPF plant.
Calc no
(CPF)-CA-PRO-010
Proj no
4211095
Phase/CTR
Detailed
Page
1 of
26
Calculation method
The lines were sized based on the criteria presented in Ranhill Worley Design Standard - Line Sizing
(086\00589-PR-DS-003) with respect to velocity and pressure drop through the line.
The fluid velocity and pressure drop were calculated for a given line size according to the Standard Line
Sizing Spreadsheets (References 1,2).
Assumptions
Refer to Reference 3 for sizing criteria.
References
1. Standard Calculation PR-CA-002 - Single Phase Pressure Drop
2. Standard Calculation PR-CA-001 - Two Phase Pressure Drop
3. Ranhill Worley Design Standard - Line Sizing (086\00589-PR-DS-003)
Conclusions
Refer to the attached summary of selected line sizes.
6-Sep-04
Issued for Review
MYK
REV
DATE
DESCRIPTION
BY
293701913.xls Cover
CHECKED
11/05/2015 Cover
Calculation Checklist
Calc no (CPF)-CA-PRO-010
Project title
Proj no
4211095
Client
Phase/CTR
Detailed
Calculation title Utility Line Sizing
Page
2 of
26
Please check boxes for all applicable items checked or delete if not appropriate:
Calculations:
Calculation number assigned and registered (usual format is Proj No-CAL-Discipline code-Seq No eg
XXXX-CAL-E-001, but format may be varied by Project Manager).
Project title shown.
Calculation title shown.
Revision history box complete and signed.
Index.
Appropriate stamp for preliminary issues.
Calculation objectives (aims) stated.
Calculation method defined or described (including formulae if relevant).
Reference made to text, standard or code. Check version/edition with that required for project.
Source of input data stated (with revision number and date if relevant).
Assumptions stated.
Summary of results or conclusions if appropriate.
For software based calculations, reference to software verification if available.
Method clear and easy to follow.
Input data correct.
Calculation arithmetically correct OR software previously verified and reference to verification
checked.
Calculation result within expected limits.
Calculation tolerances stated if significant.
Units used as required by client.
Abbreviations correct.
Appropriate cross-references.
Sketches included and clearly labelled, where required.
Attachments included and referenced, as required.
Checking records:
Checked and annotated copy of calculation filed (use "Check Print" stamp).
Corrections made as required and calculation dated and signed on cover sheet by checker.
Revisions:
Changes clouded.
Revision history block updated.
Calculation re-checked if required.
6-Sep-04
Issued for Review
MYK
REV
DATE
DESCRIPTION
BY
293701913.xls Checklist
CHECKED
11/05/2015 Checklist
Calculation Sheet
Project title
Client
Calculation title
Activity
PFD
Stream
No.
Calc no
(CPF)-CA-PRO-010
Proj no
4211095
Phase/CTR
Detailed
Page
3 of
26
File

Utility Line Sizing
Line Sizing Summary
Design
Design Pressure
Velocity Drop [kPa/100m]
[m/s]
Velocity
[m/s]
Pressure
Drop
[kPa/100m]
150#
2.5
82.0
2 to 3
90.0
20
150#
3.0
34.1
2 to 3
90.0
100
40
150#
0.3
1.9
1.5
5 - 14
Liquid
100
40
150#
0.3
1.0
3.0
23 - 35
1) Slop oil pumps (P-5403A/B) discharge

lines
Liquid
80
40
150#
0.6
5.7
1.5
5 - 14
1) Slop oil pumps (P-5403A/B) discharge

lines
Liquid
80
40
150#
0.6
4.1
3.0
23 - 35
Liquid
150
40
150#
0.2
1.7
1.5
5 - 14
2) Fuel oil pumps (P-5405A/B) discharge

lines
Liquid
150
40
150#
0.5
8.9
3.0
23 - 35
11,122
1) Fuel oil to heat medium skid
Liquid
80
40
150#
0.7
22.8
2-3
90.0
2"-CO-AC-1262-25H-ET
1,668
2) Crude oil from PSVs on inlet manifold
Liquid
80
40
150#
0.2
16.6
2-3
90.0
Fuel Oil 3
2"-CO-AC-1263-25H-ET
4,449
Fuel Oil to Pump Station #2
Liquid
50
40
150#
0.6
44.7
2-3
90.0
Blowdown 1
4"-CO-CC-1255-25H-ET
69,225
1) Crude oil from Yo-Yo pump to blowdown
Liquid
80
600#
2.8
###
2-3
90.0
Blowdown 1
16"-PR-AC-6001-38H-ET
2,034,989
Liquid
20
150#
5.1
###
2-3
90.0
Blowdown 2
10"-CO-AC-1246-25H-ET
55,380
1) Blowdown tank pumps (P-5406A/B)

suction lines
Liquid
20
150#
0.3
10.1
1.8
11 - 23
Blowdown 2
4"-CO-AC-1253, 1254-25H-ET
27,690

discharge lines
Liquid
40
150#
0.4
42.5
3.0
23 to 35
Blowdown 3
6"-CO-AC-1252-25H-ET
27,690

discharge lines
Liquid
40
150#
0.4
42.5
2.5
23 - 35
Blowdown 3
12"-CO-AC-1256-38H-ET
69,225
2) Yo Yo operation pump (P-5407) suction

lines
Liquid
20
150#
0.3
5.9
1.8
11 - 23
Blowdown 4
4"-CO-CC-1257-25H-ET
69,225
1) Yo Yo operation pump (P-5407)

discharge line
Liquid
80
600#
2.8
###
2.5
23 - 35
Blowdown 4
4"-CO-AC-1250,1251-25H-ET
27,690

suction lines
Liquid
40
150#
1.0
###
1.4
5 - 14
Diesel 1
3"-FO-A-4010
24,900
1)Diesel unloading pump (P-5445) suction

line
Liquid
40
150#
1.7
43.2
1.0
5 - 14
Diesel 1
3"-FO-A-4010
24,900
Liquid
40
150#
1.0
11.6
1.0
5 - 14
Diesel 2
3"-FO-A-4012, 4013
24,900
Liquid
40
150#
1.7
43.2
1.8
23 - 35
Diesel 2
4"-FO-A-4012, 4013
24,900
Liquid
40
150#
1.0
11.6
1.8
23 - 35
Diesel 3
3"-FO-A-4014, 4015
10,790
1) Diesel transfer pumps (P-5446A/B)

suction line
Liquid
80
40
150#
0.8
9.8
1.0
5 - 14
Diesel 3
3"-FO-A-4016, 4017, 4022
10,790

discharge line
Liquid
80
40
150#
0.8
9.8
1.8
23 - 35
Diesel 4
3"-FO-A-4022
10,790

discharge line (P&ID: JAB-CPF1-PID2167-1 Rev. 1)
Liquid
80
40
150#
0.8
9.8
2-3
90.0
Diesel 4
1"-FO-A-4036, 4023
830
2) Diesel to booster pump day tank and to

fire water
Liquid
80
40
150#
0.5
11.6
2-3
90.0
Diesel 5
2"-FO-A-4021
10,790
1) Diesel to heat medium heaters
Liquid
50
40
150#
1.7
65.7
2-3
90.0
Diesel 5
2"-FO-A-4024
830
2) Diesel to emergency generator
Liquid
50
40
150#
0.1
0.7
2-3
90.0
Line No.
Design Flow
Rate (kg/h)
Slop Oil (1)
4"-CO-AC-1109 to 1117-25H-ET
65,070
Slop Oil (1)
10"-CO-AC-1124-25H-ET
Slop Oil (2)
Phase
PWH
SCH
Rating
1) Interface draw-off from the Electrostatic
Liquid
100
40
498,870
2) Common header for Interface draw-off
Liquid
100
4"-CO-AC-1182-25H-ET
8,676
1) Slop oil pumps (P-5403A/B) suction

lines
Liquid
Slop Oil (2)
4"-CO-AC-1183-25H-ET
9,438
1) Slop oil pumps (P-5403A/B) suction

lines
Slop Oil (3)
3"-CO-AC-1185-25H-ET
8,676
Slop Oil (3)
3"-CO-AC-1060-25H-ET
9,438
Fuel Oil 1
6"-CO-AC-1239, 1240-25H-ET
12,902
Fuel Oil 1
4"-CO-AC-1217, 1218-25H-ET
12,902
Fuel Oil 2
3"-CO-AC-1218-25H-ET
Fuel Oil 2
293701913.xls Summary
Description
1) Fuel oil pumps (P-5405A/B) suction lines
1)Diesel unloading pump (P-5445)

discharge line
11/05/2015 Summary
Diesel 6
2"-FO-A-4025
8,928
Liquid
50
40
150#
1.4
46.9
2-3
90.0
Diesel 6
2"-FO-A-4065
11,620
2) Diesel to PS#2
Liquid
50
40
150#
1.8
74.9
2-3
90.0
Open Drain1
3"-PW-AC-2033/34/35/36
4,500
Open Drain Sump Pump Discharge
Liquid
80
40
150#
0.3
1.3
1.0
5 - 14
Open Drain1
3"-PW-AC-2020/37
4,500
Open Drain Sump Pump Discharge
Liquid
80
40
150#
0.3
1.3
1.8
23 - 35
Open Drain2
3"-PW-AC-2021/38
9,000
Open Drain Sump Pump Common

Discharge
Liquid
80
40
150#
0.6
4.5
1.8
23 - 35
Open Drain2
3"-CO-AC-1233/34/35/36
13,500
Closed Drain Pump Discharge
Liquid
80
40
150#
0.9
9.5
1.0
5 - 14
Open Drain3
4"-CO-AC-1238/48-25H-ET
27,000
Closed Drain Pump Common Discharge
Liquid
100
40
150#
1.0
9.0
2.5
23 - 35
Treated
Water2
6"-UW-A-4157/58
42,000
1. Water from Treatment package to

Storage Tanks
Liquid
150
40
150#
0.6
2.4
1.5
5 - 14
Treated
Water2
6"-UW-A-4157/58
42,000
2. Water from Tanks to further treatment
Liquid
150
40
150#
0.6
2.4
1.5
5 - 14
Treated
Water3
3"-UW-A-4029/30
21,000
1. Treated Water to Users
Liquid
80
40
150#
1.2
19.6
1.8
23 - 35
Treated
Water3
2"-UW-A-4166/68
8,400
2. Potable Water to users
Liquid
50
40
150#
1.1
25.2
1.8
23 - 35
Treated
Water4
3"-UW-A-4029/30
37,800
Treated Water to Users
Liquid
80
150#
2.5
79.8
0.6 to 4.8
6 to 45
Treated
Water5
8"-SW-A-4501
85,200
1. White Nile River Water Lift Pumps, P5468A/B discharge line.
Liquid
150
40
150#
1.8 to 4.3
35 to 45
293701913.xls Summary
1.1
7.9
11/05/2015 Summary
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
4 of
26
Note: You c
worksheet
Copy Work
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED
SINGLE PHASE PRESSURE DROP (LIQUID OR GAS)

ACCORDING TO CRANE AND CHURCHILL (SI UNITS)
Standard Calculation 086/00589-PR-CA-002, Rev. 0, "Issued for Use", 18-Feb-99
(1)
(2)
INPUT
Line Number
4"-CO-AC-1109 to 1117-25H-ET
10"-CO-AC-1124-25H-ET
Mass & Energy Balance Stream No.
PROCESS DATA
1) Interface draw-off from the Electrostatic
Liquid
Liquid
Liquid
Liquid
[C]
105.0
105.0
[kPaa]
101.33
101.33
[kg/h]
65,070
498,870
0%
0%
[kg/h]
65,070
498,870
2) Common header for Interface draw-off
[kg/m]
867.60
867.60
from the Elec. Dehydrator to Slop Tank
[cP]
18.000
18.000
Flowrate :
[mm]
100
250
Properties:
AC
AC
AC
AC
Phase
Temperature, T
Pressure, P
Mass Flowrate
Design Margin
Design Flow
Actual Density
Actual Viscosity
(P&ID: JAB-CPF1-PID-2136-1 Rev. 1)
Dehydrator to Slop Tank

Flowrate :
Properties:
LINE SPECIFICATION
Nominal Diameter
Piping Specification
ANSI Rating
150#
Pipe Schedule
Pipe Internal Diameter
[mm]
User Input Pipe ID
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
150#
4040
2020
102.3
260.4
CS
CS
PIPE ID
CS
0.046
0.046
0.00821
0.05326
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
2.54
3.00
12,500
37,640
0.030
0.023
[kPa/100m]
82.01
34.13
[m/s]
2 to 3
2 to 3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 4"-CO-AC-1109 to 1117-25H-ET is
100
mm NB
Therefore the recommended line size for 10"-CO-AC-1124-25H-ET is
250
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
293701913.xls Slop Oil (1)
11/05/2015 Slop Oil (1)
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
5 of
26
Note: You c
worksheet
Copy Work
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

INPUT
Line Number
4"-CO-AC-1182-25H-ET
4"-CO-AC-1183-25H-ET
PROCESS DATA
1) Slop oil pumps (P-5403A/B) suction lines
Liquid
Liquid
Liquid
Liquid
[C]
105.0
105.0
[kPaa]
101.33
101.33
[kg/h]
8,676
9,438
0%
0%
[kg/h]
8,676
9,438
[kg/m]
867.60
943.80
[cP]
18.000
0.265
[mm]
100
100
AC
AC
AC
AC
Phase
Temperature, T
Pressure, P
Mass Flowrate
Design Margin
Design Flow
Actual Density
Actual Viscosity
Flowrate : Slop oil pumps capacity
Properties: From slop oil pumps datasheet
LINE SPECIFICATION
Nominal Diameter
ANSI Rating
150#
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
150#
4040
4040
102.3
102.3
CS
CS
PIPE ID
CS
0.046
0.046
0.00821
0.00821
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
0.34
0.34
1,670
123,180
0.038
0.020
[kPa/100m]
1.86
1.04
[m/s]
1.5
3.0
Vapour Criteria
5 - 14
23 - 35
Liquid Criteria
[kPa/100m]
CONCLUSIONS
100
mm NB
100
mm NB
REFERENCES
293701913.xls Slop Oil (2)
11/05/2015 Slop Oil (2)
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
6 of
26
Note: You c
worksheet
Copy Work
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

INPUT
Line Number
3"-CO-AC-1185-25H-ET
3"-CO-AC-1060-25H-ET
PROCESS DATA
1) Slop oil pumps (P-5403A/B) discharge lines
Liquid
Liquid
Liquid
Liquid
[C]
105.0
105.0
[kPaa]
851.33
101.33
[kg/h]
8,676
9,438
0%
0%
[kg/h]
8,676
9,438
[kg/m]
867.60
943.80
[cP]
18.000
0.265
[mm]
80
80
AC
AC
AC
AC
Phase
Temperature, T
Pressure, P
Mass Flowrate
Design Margin
Design Flow
Actual Density
Actual Viscosity
Flowrate : Slop oil pumps capacity
Properties: From slop oil pumps datasheet
LINE SPECIFICATION
Nominal Diameter
ANSI Rating
150#
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
150#
4040
Pipe Schedule
4040
77.9
CS
[mm]
CS
PIPE ID
77.9
CS
CS
0.046
0.046
0.00477
0.00477
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
0.58
0.58
2,190
161,660
0.030
0.020
[kPa/100m]
5.69
4.06
[m/s]
1.5
3.0
Vapour Criteria
5 - 14
23 - 35
Liquid Criteria
[kPa/100m]
CONCLUSIONS
80
mm NB
80
mm NB
REFERENCES
293701913.xls Slop Oil (3)
11/05/2015 Slop Oil (3)
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
7 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

(1)
(2)
INPUT
Line Number
6"-CO-AC-1239, 1240-25H-ET
4"-CO-AC-1217, 1218-25H-ET
PROCESS DATA
1) Fuel oil pumps (P-5405A/B) suction lines
Liquid
Liquid
Liquid
Liquid
75.0
75.0
[kPaa]
101.30
604.10
[kg/h]
12,902
12,902
0%
0%
[kg/h]
12,902
12,902
2) Fuel oil pumps (P-5405A/B) discharge lines
[kg/m]
889.76
889.76
Flowrate : Fuel oil pumps (P-5405A/B) cap.
[cP]
59.675
59.675
[mm]
150
100
AC
AC
A
A
ANSI Rating
150#
150#
40
40
40
40
154.1
102.3
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Properties: From fuel oil pumps datasheet
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
Flowrate : Fuel oil pumps (P-5405A/B) cap.
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.01865
0.00821
[m/s]
0.22
0.49
500
750
OUTPUT
Fluid Velocity
Reynolds Number
Pressure Drop
DP Design Range
0.128
0.085
[kPa/100m]
1.72
8.93
[m/s]
1.5
3.0
Vapour Criteria
5 - 14
23 - 35
Liquid Criteria
[kPa/100m]
CONCLUSIONS
Therefore the recommended line size for 6"-CO-AC-1239, 1240-25H-ET is
150
mm NB
Therefore the recommended line size for 4"-CO-AC-1217, 1218-25H-ET is
100
mm NB
REFERENCES
293701913.xls Fuel Oil 1
11/05/2015 Fuel Oil 1
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
8 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

(1)
(2)
INPUT
Line Number
3"-CO-AC-1218-25H-ET
2"-CO-AC-1262-25H-ET
PROCESS DATA
1) Fuel oil to heat medium skid
Liquid
Liquid
Liquid
Liquid
75.0
75.0
[kPaa]
604.10
604.10
[kg/h]
11,122
1,668
0%
0%
[kg/h]
11,122
1,668
2) Fuel oil to power plant
[kg/m]
889.76
889.76
Flowrate : Info from OGP
[cP]
59.675
59.675
[mm]
80
50
AC
AC
A
A
ANSI Rating
150#
150#
40
40
40
40
77.9
52.5
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
Flowrate : From hot oil vendor's datasheet.
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.00477
0.00216
[m/s]
0.73
0.24
850
190
OUTPUT
Fluid Velocity
Reynolds Number
Pressure Drop
DP Design Range
0.075
0.337
[kPa/100m]
22.79
16.55
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
now
80
mm NB
50
mm NB
Revised from 2 ro 3" due to higher flow
REFERENCES
293701913.xls Fuel Oil 2
11/05/2015 Fuel Oil 2
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
9 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

INPUT
Line Number
2"-CO-AC-1263-25H-ET
PROCESS DATA
Liquid
Liquid
Liquid
Liquid
75.0
75.0
[kPaa]
604.10
604.10
[kg/h]
4,449
0%
0%
[kg/h]
4,449
[kg/m]
889.76
889.76
[cP]
59.675
59.675
[mm]
50
25
AC
AC
1P
1P
ANSI Rating
150#
150#
40
40
STD
STD
52.5
26.6
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.00216
0.00056
[m/s]
0.64
0.00
500
OUTPUT
Fluid Velocity
Reynolds Number
Pressure Drop
DP Design Range
0.128
#DIV/0!
[kPa/100m]
44.73
#DIV/0!
[m/s]
2-3
Vapour Criteria
[kPa/100m]
90.0
Liquid Criteria
CONCLUSIONS
50
mm NB
REFERENCES
file:///var/www/apps/conversion/tmp/scratch_2/293701913.xls
293701913.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
10 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

(1)
(2)
INPUT
Line Number
4"-CO-CC-1255-25H-ET
16"-PR-AC-6001-38H-ET
PROCESS DATA
1) Crude oil from Yo-Yo pump to blowdown
Liquid
Liquid
Liquid
Liquid
45.0
45.0
[kPaa]
881.30
1481.30
[kg/h]
69,225
2,034,989
0%
0%
69,225
2,034,989
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Design Margin
Design Flow
Actual Density
[kg/h]
[kg/m]
923.00
923.00
[cP]
669.088
669.088
[mm]
100
400
CC
CC
AC
AC
ANSI Rating
600#
150#
80
80
20
20
97.2
390.6
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
tank
Flowrate : From Yo-Yo operation pump cap.
Properties: From crude oil on the header

Flowrate : From PSVs calculation
Properties: From PSVs calculation
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
(P&ID: JAB-CPF1-PID-2139/40-1 Rev. 1)
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.00742
0.11980
[m/s]
2.81
5.11
380
2,750
OUTPUT
Fluid Velocity
Reynolds Number
Pressure Drop
DP Design Range
0.168
0.041
630.99
125.27
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
[kPa/100m]
CONCLUSIONS
Though the pressure drop for 4"-CO-CC-1255-25H-ET is high, the selected line size is
intermittently. Similarly, selected line size for 16"-PR-AC-6001-38H-ET is
400
100
mm NB because the line is used
mm NB even though velocity and pressure drop
are higher than design range due to intermittent service.
REFERENCES
293701913.xls Blowdown 1
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
11 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

(1)
(2)
INPUT
Line Number
10"-CO-AC-1246-25H-ET
4"-CO-AC-1253, 1254-25H-ET
PROCESS DATA
1) Blowdown tank pumps (P-5406A/B) suction lines
Liquid
Liquid
Liquid
Liquid
45.0
45.0
[kPaa]
101.30
881.30
[kg/h]
55,380
27,690
0%
0%
55,380
27,690
2) Blowdown tank pumps (P-5406A/B) discharge lines

Flowrate : Blowdown tank pumps (P-5406A/B) cap.
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Design Margin
Design Flow
Actual Density
[kg/h]
[kg/m]
923.00
923.00
[cP]
669.088
669.088
[mm]
250
150
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
40
40
260.4
154.1
Actual Viscosity
Properties: From blowdown tank pumps datasheet
LINE SPECIFICATION
Nominal Diameter
Properties: From Blowdown tank pumps (P-5406A/B) datasheet
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.05326
0.01865
[m/s]
0.31
0.45
110
90
OUTPUT
Fluid Velocity
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
0.582
0.711
10.10
42.54
1.8
3.0
Vapour Criteria
11 - 23
23 to 35
Liquid Criteria
CONCLUSIONS
Though the DP for 8"-CO-AC-1246-25H-ET is high, the selected line size is was changed to
The selected line size for 4"-CO-AC-1253, 1254-25H-ET is was changed from 100 to
150
250
mm NB from 200
mm NB
are higher than design range due to intermittent service. To be confirmed upon receipt of vendor data.
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
12 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

(1)
(2)
INPUT
Line Number
6"-CO-AC-1252-25H-ET
12"-CO-AC-1256-38H-ET
PROCESS DATA
1) Blowdown tank pumps (P-5406A/B) discharge lines
Liquid
Liquid
Liquid
Liquid
45.0
45.0
[kPaa]
881.30
101.30
[kg/h]
27,690
69,225
0%
0%
27,690
69,225
2) Yo Yo operation pump (P-5407) suction lines

Flowrate : Yo Yo operation pumps (P-5407) cap.
Phase
Temperature, T
[C]
Pressure, P
Mass Flowrate
Design Margin
Design Flow
[kg/h]
Actual Density
[kg/m]
923.00
923.00
[cP]
669.088
669.088
[mm]
150
300
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
20
20
154.1
311.2
Actual Viscosity
LINE SPECIFICATION
Properties: From blowdown tank pumps datasheet
Properties: Yo Yo operation pumps datasheet
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
CS
Pipe Roughness
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.01865
0.07606
[m/s]
0.45
0.27
90
120
OUTPUT
Fluid Velocity
Reynolds Number
Pressure Drop
[kPa/100m]

DP Design Range
[m/s]
[kPa/100m]
0.711
0.533
42.54
5.93
2.5
1.8
Vapour Criteria
23 - 35
11 - 23
Liquid Criteria
CONCLUSIONS
Though the DP for 6"-CO-AC-1252-25H-ET is higher than design range, the selected size is
150
mm NB because the line is
used intermittently. To be confirmed upon receipt of vendor data.

Selected size of 8"-CO-AC-1256-38H-ET is
300
mm NB and was increased from a previous value of 8"
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
13 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

(1)
(2)
INPUT
Line Number
4"-CO-CC-1257-25H-ET
4"-CO-AC-1250,1251-25H-ET
PROCESS DATA
1) Yo Yo operation pump (P-5407) discharge line
Liquid
Liquid
Liquid
Liquid
45.0
45.0
[kPaa]
881.30
101.30
[kg/h]
69,225
27,690
0%
0%
69,225
27,690
2) Blowdown tank pumps (P-5406A/B) suction lines

Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Design Margin
Design Flow
Actual Density
[kg/h]
[kg/m]
923.00
923.00
[cP]
669.088
669.088
[mm]
100
100
CC
CC
AC
AC
ANSI Rating
600#
150#
80
80
40
40
97.2
102.3
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Flowrate : Yo Yo operation pump (P-5407) cap.
Properties: Yo Yo operation pump datasheet
Properties: Blowdown tank pumps (P-5406A/B) datasheet
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.00742
0.00821
[m/s]
2.81
1.01
380
140
OUTPUT
Fluid Velocity
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
0.168
0.457
630.99
212.40
2.5
1.4
Vapour Criteria
23 - 35
5 - 14
Liquid Criteria
CONCLUSIONS
Though the velocity and DP for 4"-CO-CC-1257-25H-ET are higher than design range, the selected size is
the line is used intermittently. Similarly, selected line size for 4"-CO-AC-1250, 1251-25H-ET is
100
mm NB because
100 mm NB even though
velocity and DP are higher than design range due to intermittent service. To be confirmed upon receipt of vendor data.
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
14 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

INPUT
Line Number
3"-FO-A-4010
3"-FO-A-4010
PROCESS DATA
1)Diesel unloading pump (P-5445) suction line
Liquid
Liquid
Liquid
Liquid
39.0
39.0
[kPaa]
101.30
101.30
[kg/h]
24,900
24,900
0%
0%
[kg/h]
24,900
24,900
[kg/m]
830.00
830.00
[cP]
5.000
5.000
[mm]
80
100
A
A
A
A
150#
150#
40
40
40
40
77.9
102.3
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Design Margin
Design Flow
Actual Density
Actual Viscosity
Flowrate : Diesel unloading pump (P-5445) cap.
Properties: Diesel unloading pump (P-5445) datasheet
LINE SPECIFICATION
Nominal Diameter
ANSI Rating
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00477
0.00821
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
1.75
1.01
22,600
17,220
0.027
0.028
43.18
11.63
1.0
1.0
Vapour Criteria
5 - 14
5 - 14
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size is
100
mm NB
REFERENCES
293701913.xls Diesel 1
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
15 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

INPUT
Line Number
3"-FO-A-4012, 4013
4"-FO-A-4012, 4013
PROCESS DATA
1)Diesel unloading pump (P-5445) discharge line
Liquid
Liquid
Liquid
Liquid
39.0
39.0
[kPaa]
101.30
101.30
[kg/h]
24,900
24,900
0%
0%
[kg/h]
24,900
24,900
[kg/m]
830.00
830.00
[cP]
5.000
5.000
[mm]
80
100
A
A
A
A
150#
150#
40
40
40
40
77.9
102.3
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Design Margin
Design Flow
Actual Density
Actual Viscosity
Flowrate : Diesel unloading pump (P-5445) cap.
Properties: Diesel unloading pump (P-5445) datasheet
LINE SPECIFICATION
Nominal Diameter
ANSI Rating
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00477
0.00821
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
1.75
1.01
22,600
17,220
0.027
0.028
43.18
11.63
1.8
1.8
Vapour Criteria
23 - 35
23 - 35
Liquid Criteria
CONCLUSIONS
Since the calculated DP is higher than allowable DP,the line size was increased from 3 to 4"
not used for continuous service. Therefore the recommended line size is
100
mm NB
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
16 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

(1)
(2)
INPUT
Line Number
3"-FO-A-4014, 4015
3"-FO-A-4016, 4017, 4022
PROCESS DATA
1) Diesel transfer pumps (P-5446A/B) suction line
Liquid
Liquid
Liquid
Liquid
39.0
39.0
[kPaa]
101.30
601.30
[kg/h]
10,790
10,790
0%
0%
2) Diesel transfer pumps (P-5446A/B) discharge line
[kg/h]
10,790
10,790
Flowrate : Diesel transfer pumps (P-5446A/B) cap.
[kg/m]
830.00
830.00
[cP]
5.000
5.000
[mm]
80
80
A
A
A
A
150#
150#
40
40
40
40
77.9
77.9
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Design Margin
Design Flow
Actual Density
Actual Viscosity
Properties: Diesel transfer pumps (P-5446A/B) datasheet
LINE SPECIFICATION
Nominal Diameter
ANSI Rating
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00477
0.00477
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
0.76
0.76
9,800
9,800
0.032
0.032
[kPa/100m]
9.83
9.83
[m/s]
1.0
1.8
Vapour Criteria
5 - 14
23 - 35
Liquid Criteria
[kPa/100m]
CONCLUSIONS
Therefore the recommended line size for 3"-FO-A-4014 and 4015 is
80
mm NB
Therefore the recommended line size for 3"-FO-A-4016, 4017 and 4022 is
80
mm NB
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
17 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

(1)
(2)
INPUT
Line Number
3"-FO-A-4022
1"-FO-A-4036, 4023
PROCESS DATA
1) Diesel transfer pumps (P-5446A/B) discharge line
Liquid
Liquid
Liquid
Liquid
39.0
39.0
[kPaa]
551.30
551.30
[kg/h]
10,790
830
0%
0%
2) Diesel to booster pump day tank and to fire water
[kg/h]
10,790
830
pump diesel day tank respectively.
[kg/m]
830.00
830.00
[cP]
5.000
5.000
[mm]
80
25
A
A
A
A
150#
150#
40
40
40
40
77.9
26.6
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
ANSI Rating
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00477
0.00056
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
0.76
0.50
9,800
2,200
0.032
0.030
[kPa/100m]
9.83
11.64
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 3"-FO-A-4022 is
80
mm NB
Therefore the recommended line size for 1"-FO-A-4036, 4023 is
25
mm NB
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
18 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

(1)
(2)
INPUT
Line Number
2"-FO-A-4021
2"-FO-A-4024
PROCESS DATA
1) Diesel to diesel storage tank
Liquid
Liquid
Liquid
Liquid
39.0
39.0
[kPaa]
551.30
551.30
[kg/h]
10,790
830
0%
0%
2) Diesel to emergency generator
[kg/h]
10,790
830
Flowrate : Vendor specified
[kg/m]
830.00
830.00
[cP]
5.000
5.000
[mm]
50
50
A
A
A
A
150#
150#
40
40
40
40
52.5
52.5
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
ANSI Rating
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00216
0.00216
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
1.67
0.13
14,540
1,120
0.030
0.057
[kPa/100m]
65.67
0.75
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
50
mm NB
50
mm NB
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
19 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

(1)
(2)
INPUT
Line Number
2"-FO-A-4025
2"-FO-A-4065
PROCESS DATA
Liquid
Liquid
Liquid
Liquid
39.0
39.0
[kPaa]
551.30
551.30
[kg/h]
8,928
11,620
0%
0%
[kg/h]
8,928
11,620
[kg/m]
830.00
830.00
[cP]
5.000
5.000
[mm]
50
50
A
A
A
A
150#
150#
40
40
40
40
52.5
52.5
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Design Margin
Design Flow
Actual Density
Actual Viscosity
Flowrate : Vendor specified.
2) Diesel to PS#2
LINE SPECIFICATION
Nominal Diameter
ANSI Rating
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00216
0.00216
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
1.38
1.80
12,030
15,660
0.031
0.029
[kPa/100m]
46.92
74.95
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 3"-FO-A-XXXX is
50
mm NB
Therefore the recommended line size for 1"-FO-A-XXXX is
50
mm NB
REFERENCES
PIPE ID FOR WELDED & SEAMLESS STEEL PIPE

OUTSIDE STANDARD EXTRA
XX
SCHEDULE
DIAMETER
STRONG STRONG
DN
mm
25
33.4
26.64
24.3
15.22
50
60.3
52.48
49.22
38.16
80
88.9
77.92
73.66
58.42
100
114.3
102.26
97.18
80.06
150
168.3
154.08
146.36
124.4
200
219.1
202.74
193.7
174.64
250
273.1
254.56
247.7
222.3
300
323.9
304.84
298.5
273.1
350
355.6
336.54
330.2
400
406.4
387.34
381
450
457
437.94
431.6
500
508
488.94
482.6
550
559
539.94
533.6
600
610
590.94
584.6
650
660
640.94
634.6
700
711
691.94
685.6
750
762
742.94
736.6
800
813
793.94
787.6
850
864
844.94
838.6
900
914
894.94
888.6
1050
1067
1047.94
1041.6
-
SCH
10
SCH
20
SCH
30
SCH
40
SCH
60
SCH
80
SCH
100
SCH
120
SCH
140
SCH
160
342.9
393.7
444.3
495.3
546.3
597.3
644.16
695.16
746.16
797.16
848.16
898.16
-
206.4
260.4
311.2
339.76
390.56
441.16
488.94
539.94
590.94
634.6
685.6
736.6
787.6
838.6
888.6
-
205.02
257.5
307.14
336.54
387.34
434.74
482.6
533.6
581.46
679.24
730.24
781.24
832.24
882.24
-
26.64
52.48
77.92
102.26
154.08
202.74
254.56
303.28
333.34
381
428.46
477.82
575.04
778.04
829.04
875.9
-
198.48
247.7
295.36
325.42
373.08
418.9
466.76
514.54
560.78
-
24.3
49.22
73.66
97.18
146.36
193.7
242.92
288.94
317.5
363.52
409.34
455.62
501.84
548.08
-
188.92
236.58
281.02
307.94
354.02
398.28
442.92
489.14
532.22
-
92.04
139.76
182.58
230.22
273.1
300.02
344.48
387.14
431.8
476.44
517.96
-
177.86
222.3
266.74
292.1
333.34
377.66
419.1
463.74
505.26
-
22.28
42.82
66.64
87.32
131.78
173.08
215.94
257.26
284.18
325.42
366.52
407.98
451.04
490.92
-
293701913.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
20 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

(1)
(2)
INPUT
Line Number
3"-PW-AC-2033/34/35/36
3"-PW-AC-2020/37
-25H-ET
-25H-ET
Liquid
Liquid
Liquid
Liquid
35.0
39.0
[kPaa]
101.33
450.00
[kg/h]
4,500
4,500
0%
0%
[kg/h]
4,500
4,500
[kg/m]
900.00
900.00
[cP]
0.800
0.800
[mm]
80
80
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
40
40
77.9
77.9

PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Design Margin
Design Flow
Actual Density
Actual Viscosity
Flowrate : Vendor specified.
2) Diesel to PS#2
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00477
0.00477
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
0.29
0.29
25,530
25,530
0.026
0.026
[kPa/100m]
1.27
1.27
[m/s]
1.0
1.8
Vapour Criteria
5 - 14
23 - 35
Liquid Criteria
[kPa/100m]
CONCLUSIONS
Therefore the recommended line size for 3"-PW-AC-2033/34-25H-ET is
80
mm NB
Therefore the recommended line size for 3"-PW-AC-2020-25H-ET is
80
mm NB
REFERENCES
293701913.xls Open Drain1
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
21 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

INPUT
Line Number
3"-PW-AC-2021/38
3"-CO-AC-1233/34/35/36
-25H-ET
-25H-ET
1. Open Drain Sump Pump Discharge lines
Liquid
Liquid
Liquid
Liquid
2. Closed Drain Sump Pump Discharge lines
35.0
35.0
[kPaa]
450.00
101.33
[kg/h]
9,000
13,500
0%
0%
[kg/h]
9,000
13,500
[kg/m]
900.00
900.00
[cP]
0.800
0.800
[mm]
80
80
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
40
40
77.9
77.9

PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00477
0.00477
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
0.58
0.87
51,060
76,600
0.023
0.022
[kPa/100m]
4.48
9.49
[m/s]
1.8
1.0
Vapour Criteria
23 - 35
5 - 14
Liquid Criteria
[kPa/100m]
CONCLUSIONS
80
mm NB
Therefore the recommended line size for 3"-CO-AC-1233/34/35/36-25H-ET is
80
mm NB
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
22 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

INPUT
Line Number
4"-CO-AC-1238/48-25H-ET
Closed Drain Pump Common Discharge
PROCESS DATA
Liquid
Liquid
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
35.0
[kPaa]
450.00
[kg/h]
27,000
Design Margin
Design Flow
Actual Density
Actual Viscosity
Liquid
Liquid
0%
[kg/h]
27,000
[kg/m]
900.00
[cP]
0.800
[mm]
100
LINE SPECIFICATION
Nominal Diameter
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
40
40
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
PIPE ID
102.3
CS
CS
CS
0.046
0.046
0.00821
#VALUE!
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
1.01
#DIV/0!
116,730
#DIV/0!
0.020
#DIV/0!
[kPa/100m]
8.97
#DIV/0!
[m/s]
2.5
1.0
Vapour Criteria
23 - 35
5 - 14
Liquid Criteria
[kPa/100m]
CONCLUSIONS
Therefore the recommended line size for 3"-CO-AC-1233/34/35/36-25H-ET is
100
mm NB
mm NB
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
23 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

INPUT
JAB-CPF1-PID-2177-1
Line Number
8"-SW-A-4503
Discharge line of Pre-Treatment Water Transfer
PROCESS DATA
Pump, P-5446A/B
Liquid
Liquid
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Actual Density
Actual Viscosity
Rated Capacity 42.0 m3/hr
47.5
[kPaa]
301.33
[kg/h]
42,000
Design Margin
Design Flow
Liquid
Liquid
Properties taken from Pre-Treatment Water

Transfer Pump, P-5446A/B datasheet.
0%
[kg/h]
42,000
[kg/m]
1000.00
[cP]
1.000
[mm]
100
LINE SPECIFICATION
Nominal Diameter
ANSI Rating
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
A
A
A
A
150#
150#
40
40
20
20
PIPE ID
102.3
CS
[mm]
CS
CS
CS
0.046
0.046
0.00821
#VALUE!
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
1.42
#DIV/0!
145,260
#DIV/0!
0.019
#DIV/0!
19.04
#DIV/0!
1.5 - 2.1
4.3
Vapour Criteria
6 - 45
35 - 45
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 8"-SW-A-4503 is
100
mm NB
REFERENCES
293701913.xls Treated Water1
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
24 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

INPUT
Line Number
8"-UW-A-4154/55/56
6"-UW-A-4157/58
Liquid
Liquid
Liquid
Liquid
35.0
35.0
[kPaa]
101.33
201.33
[kg/h]
42,000
42,000
0%
0%
[kg/h]
42,000
42,000
[kg/m]

PROCESS DATA
1. Water from Treatment package to Storage Tanks
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Design Margin
Design Flow
Actual Density
Actual Viscosity
1000.00
1000.00
[cP]
0.800
0.800
[mm]
200
150
A
A
AC
AC
150#
150#
20
20
40
40
206.4
154.1
2. Water from Tanks to further treatment
LINE SPECIFICATION
Nominal Diameter
ANSI Rating
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.03346
0.01865
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
0.35
0.63
89,960
120,510
0.019
0.019
[kPa/100m]
0.57
2.41
[m/s]
2.5
1.5
Vapour Criteria
23 - 35
5 - 14
Liquid Criteria
[kPa/100m]
CONCLUSIONS
Therefore the recommended line size for 8"-UW-A-4154/55/56 is
200
mm NB
Therefore the recommended line size for 6"-UW-A-4157/58 is
150
mm NB
Line no changes
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
25 of
26
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

INPUT
Line Number
3"-UW-A-4029/30
2"-UW-A-4166/68
1. Treated Water to Users
PROCESS DATA
Liquid
Liquid
Liquid
Liquid
35.0
35.0
[kPaa]
501.33
501.33
[kg/h]
21,000
8,400
0%
0%
[kg/h]
21,000
8,400
[kg/m]
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Design Margin
Design Flow
Actual Density
Actual Viscosity
1000.00
1000.00
[cP]
0.800
0.800
[mm]
80
50
A
A
A
A
150#
150#
40
40
40
40
77.9
52.5
2. Potable Water to users
LINE SPECIFICATION
Nominal Diameter
ANSI Rating
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00477
0.00216
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
1.22
1.08
119,150
70,760
0.020
0.023
19.57
25.23
1.8
1.8
Vapour Criteria
23 - 35
23 - 35
Liquid Criteria
[m/s]
[kPa/100m]
CONCLUSIONS
80
mm NB
50
mm NB
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
26 of
26
Note: You can co

worksheet by usin
Copy Worksheet
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

INPUT
Line Number
3"-UW-A-4029/30
Treated Water to Users
PROCESS DATA
Liquid
Liquid
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
35.0
[kPaa]
501.33
[kg/h]
37,800
[kg/h]
37,800
[kg/m]
1000.00
Design Margin
Design Flow
Actual Density
Actual Viscosity
Liquid
Liquid
0%
[cP]
0.800
[mm]
80
LINE SPECIFICATION
Nominal Diameter
ANSI Rating
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
A
A
150#
150#
80
80
40
40
PIPE ID
73.7
CS
[mm]
A
A
CS
CS
CS
0.046
0.046
[m]
0.00426
#VALUE!
[m/s]
2.46
#DIV/0!
226,870
#DIV/0!
0.019
#DIV/0!
OUTPUT
Fluid Velocity
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
79.83
#DIV/0!
0.6 to 4.8
1.8
Vapour Criteria
6 to 45
23 - 35
Liquid Criteria
CONCLUSIONS
The velocity is in the middle of the range, and while the pressure drop is higher than recommended this is only an intermittent
stream flow at this high rate.
80
mm NB
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
23 of
26
Note: You ca
worksheet by
Copy Worksh
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

INPUT
Line Number
JAB-CPF1-PID-2177-1
8"-SW-A-4501
1. White Nile River Water Lift Pumps, P-5468A/B
Pump P-5468A/B
PROCESS DATA
discharge line.
Liquid
Liquid
Liquid
Liquid
Rated capacity 71.0 m3/hr. (During raining season)
47.5
0.0
Properties taken from White Nile River Water Lift
[kPaa]
301.33
0.00
Pumps, P-5468A/B datasheet.
[kg/h]
85,200
0%
0%
[kg/h]
85,200
[kg/m]
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Design Margin
Design Flow
Actual Density
1200
[cP]
1.1
1.1
[mm]
150
150
AA
A
A
ANSI Rating
150#
150#
Pipe Schedule
40
40
40
40
154.1
154.1
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.01865
0.01865
OUTPUT
Fluid Velocity
[m]
[m/s]
1.06
#DIV/0!
177,790
#DIV/0!
0.018
#DIV/0!
7.86
#DIV/0!
[m/s]
1.8 to 4.3
2.1 - 2.7
Vapour Criteria
[kPa/100m]
35 to 45
6 - 45
Liquid Criteria
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
CONCLUSIONS
Therefore the recommended line size for Pump, P-5468A/B dischrge is
150
mm NB
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page

Utility Line Sizing
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
23 of
26
Note: You ca
worksheet by
Copy Works
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

INPUT
Line Number
6"-SW-A-4502
4"-SW-A-4503
P-5466 Suction
P-5466 Discharge
JAB-CPF1-PID-2177-1
1. Raw Water Pre-treatment Package A-5463
PROCESS DATA
discharge line.
Liquid
Liquid
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Actual Density
Actual Viscosity
Rated capacity 71.0 m3/hr
47.5
47.5
[kPaa]
301.33
301.33
2. Suction line of Pre-Treatment Water Transfer
[kg/h]
43,000
43,000
Pump, P-5446A/B
0%
0%
43,000
43,000
Design Margin
Design Flow
Liquid
Liquid
[kg/h]
Rated Capacity 42.0 m3/hr
[kg/m]
1000
1000
Properties taken from Pre-Treatment Water
[cP]
1.000
1.000
Transfer Pump, P-5446A/B datasheet.
[mm]
150
100
AA
AA
LINE SPECIFICATION
Nominal Diameter
ANSI Rating
150#
150#
Pipe Schedule
40
40
40
40
154.1
102.3
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.01865
0.00821
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
0.64
1.45
98,700
148,720
0.020
0.019
[kPa/100m]
2.60
19.90
[m/s]
1.5
2.5
Vapour Criteria
1 to 5
23 - 35
Liquid Criteria
[kPa/100m]
CONCLUSIONS
Therefore the recommended line size for A-5463 discharge line, Raw Water is
150
mm NB
Therefore the recommended line size for P-5466A/B discharge line, Raw Water is
100
mm NB
REFERENCES
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Melut Basin Development Package A

Process Line Sizing
Project title
Client
Calculation title
Activity
FPF-010
4211095
Detailed
43
of
Note: You can c

worksheet by us
Copy Workshee
File
REVISION
DATE
24-Nov-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
11-Feb-05
PWH
APPROVED

INPUT
(P&ID: JAB-CPF1-PID-2177-1)
Line Number
3"-SW-A-4504
6"-SW-A-4504
Sediment Disposal Line Sediment Disposal Line Sediment disposal line
PROCESS DATA
Rated capacity 37.0 m3/hr
Liquid
Liquid
Liquid
Liquid
[C]
50
50
and 1.3 cP considering the water mix with the
[kPaa]
200
200
sludge.
36,400
36,400
0%
0%
[kg/h]
36,400
36,400
[kg/m]
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
1300.00
1300.00
[cP]
1.3
1.3
[mm]
80
150
A
A
A
A
150#
150#
40
40
40
40
77.9
102.3
Denstity and viscosity assumed as 1300 kg/m3
LINE SPECIFICATION
Nominal Diameter
ANSI Rating
Pipe Schedule
[mm]
User Input Pipe ID
[mm]
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00477
0.00821
OUTPUT
Fluid Velocity
[m]
[m/s]
Reynolds Number
Pressure Drop
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
1.63
0.95
127,090
96,840
0.020
0.020
44.92
11.56
1.5 - 2.4
1.5 - 2.4
Vapour Criteria
110.0
110.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for sediment disposal line is
80
mm NB
However due to high sediment loading and associtated wear:
150
mm NB is recommended
REFERENCES

CPF-010 Utility Line Sizing Attachment - 0

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

CPF-010 Utility Line Sizing Attachment - 0

Uploaded by

Copyright:

Available Formats

Calculation Cover Sheet

Issued for Review

Issued for Review

Melut Basin Oil Development Package A

1) Slop oil pumps (P-5403A/B) discharge

1) Slop oil pumps (P-5403A/B) discharge

2) Fuel oil pumps (P-5405A/B) discharge

1) Fuel oil to heat medium skid

2) Crude oil from PSVs on inlet manifold

Fuel Oil to Pump Station #2

1) Crude oil from Yo-Yo pump to blowdown

2) Crude oil from PSVs on inlet manifold

1) Blowdown tank pumps (P-5406A/B)

2) Blowdown tank pumps (P-5406A/B)

1) Blowdown tank pumps (P-5406A/B)

2) Yo Yo operation pump (P-5407) suction

1) Yo Yo operation pump (P-5407)

2) Blowdown tank pumps (P-5406A/B)

1)Diesel unloading pump (P-5445) suction

1) Diesel transfer pumps (P-5446A/B)

3"-FO-A-4016, 4017, 4022

2) Diesel transfer pumps (P-5446A/B)

1) Diesel transfer pumps (P-5446A/B)

2) Diesel to booster pump day tank and to

1) Diesel to heat medium heaters

2) Diesel to emergency generator

Slop Oil (1)

Slop Oil (1)

Slop Oil (2)

1) Interface draw-off from the Electrostatic

2) Common header for Interface draw-off

1) Slop oil pumps (P-5403A/B) suction

Slop Oil (2)

1) Slop oil pumps (P-5403A/B) suction

Slop Oil (3)

Slop Oil (3)

1) Fuel oil pumps (P-5405A/B) suction lines

1)Diesel unloading pump (P-5445)

1) Diesel to heat medium heaters

Open Drain Sump Pump Discharge

Open Drain Sump Pump Discharge

Open Drain Sump Pump Common

Closed Drain Pump Discharge

Closed Drain Pump Common Discharge

1. Water from Treatment package to

2. Water from Tanks to further treatment

1. Treated Water to Users

2. Potable Water to users

Treated Water to Users

1. White Nile River Water Lift Pumps, P5468A/B discharge line.

Melut Basin Oil Development Package A

SINGLE PHASE PRESSURE DROP (LIQUID OR GAS)

Mass & Energy Balance Stream No.

1) Interface draw-off from the Electrostatic

2) Common header for Interface draw-off

from the Elec. Dehydrator to Slop Tank

(P&ID: JAB-CPF1-PID-2136-1 Rev. 1)

Dehydrator to Slop Tank

User Input Pipe ID

Therefore the recommended line size for 10"-CO-AC-1124-25H-ET is

293701913.xls Slop Oil (1)

11/05/2015 Slop Oil (1)

Melut Basin Oil Development Package A