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Industrial Power Tools 2012

Premier productivity solutions

9837 3000 01

Printed in Sweden, Strokirk-Landstrms, 2010:1. Subject to alteration without prior notice.

Atlas Copco Industrial Power Tools 2012

www.atlascopco.com

HK catalogue10_cover 5GU.indd 1

2011-11-28 10:53:23


n
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Atlas Copco Tools


North American Offices

Industrial Tools Division Warranty


Atlas Copco Tools and Assembly Systems warrants to the customer that the products manufactured by
Atlas Copco Tools and Assembly Systems and its affiliates shall be free of defects in design, material,
and workmanship for the following periods of time:
A. For portable industrial hand tools and hoists, twelve (12) months from date of shipment to customer.
B. All 2000 Series Tools, accessories and parts, three (3) months from date of shipment of customer.

The Auburn Hills facility is the new home of Atlas Copco


Tools and Assembly Systems, USA. Opened in spring
of 2004, this site is frequently used to host training
courses and seminars. Customers are encouraged to visit
and test run our products in our state-of-the-art demonstration room.
AUBURN HILLS, MICHIGAN

2998 Dutton Rd
Auburn Hills, MI 48326

Phone: 800-859-ERGO
Fax: 248-373-3001

The Canadian office was opened in 1984 and is a sales


and service facility. This office has had ISO 9002
approval since 1997, a quality system that is applied
to sales, service, and distribution of air powered and
electric hand held power tools.
AT L A S C O P C O T O O L S A N D
A S SMEIM
SA
T ,E C
MASNCAADNAA D A
S SBILY
S S ASUYG

1025
Tristar Drive
403 Mattheson
Blvd East
Mississauga,
Mississauga, Ontario
Ontario L4Z 2H2
L5T 1W5

Atlas omslag insida.indd 1

Phone:
Phone:289-562-0100
901-501-9968
Fax:
Fax:289-562-6198
901-501-9790

Should any failure to conform with this warranty appear prior to or after shipment of the product to
customer during the specified periods under normal and proper use and provided the product has been
properly stored, installed, handled and maintained by the customer, Atlas Copco Tools and Assembly
Systems shall, if given prompt notice by customer, repair or replace the nonconforming product or authorize repair or replacement by the distributor. Note: This does not include standard wear items such as
vanes, o-rings, etc.
Replaced products become the property of Atlas Copco Tools and Assembly Systems.
Atlas Copco Tools and Assembly Systems warrants Products or parts there of repaired or replaced
pursuant to the above warranty, under normal or proper use, storage, installation and maintenance,
against defects in design, workmanship and material for a period of 30 days from date of start-up of such
repaired or replaced equipment or parts or the expiration of the original product warranty, whichever
is longer.
Atlas Copco Tools and Assembly Systems warranty does not extend to products not manufactured
by Atlas Copco Tool and Assembly Systems or its affiliates. As to such products, customer shall be
entitled to proceed only upon the terms of that particular manufacturers warranty does not apply to
defects in material provided by customer or design stipulated by customer.
Use products, products not manufactured by Atlas Copco Tools and Assembly Systems or its affiliates
and products excluded from the above warranties are sold AS IS with no representation or warranty, and
ALL WARRANTIES OF QUALITY, WRITTEN, ORAL OR IMPLIED, other than may be expressly agreed
to by Atlas Copco Tools and Assembly Systems. In writing, INCLUDING WITHOUT LIMITATON, WARRANTIES OR MERCHANTABILITY AND FITNESS ARE HEREBY DISCLAIMED.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES
OF QUALITY, WRITTEN, ORAL OR IMPLIED AND ALL OTHER WARRANTIES INCLUDING WITHOUT
LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS ARE HERBY DISCLAIMED.
Correction of nonconformities as provided above shall be distributors exclusive remedy and shall constitute fulfillment of all liabilities of Atlas Copco Tools and Assembly Systems (including any liability for
direct, indirect, special incidental or consequential damages) whether in warranty, strict liability, contract,
tort, negligence or otherwise with respect to the quality of or any defect in products delivered here under.

OSHA Statement
Atlas Copco Tools and Assembly Systems (the company) represents to the original user that the products advertised herein are designed to comply with The Occupational Safety and Health Act of 1970
and as amended as of the date of manufacture. The company shall not be responsible for any failure to
so comply with the Act which results from the location, operation, use or maintenance of the products or
from alteration of the products by persons other than the company or from any option or accessory of the
products which was available to the original user but omitted at his direction, or from design or instructions furnished by the original user.
The companys responsibility herein is limited to modification or replacement of the products so that
the products conform to the regulations applicable at the time of manufacture or at the option of the company to refund to the original user the purchase price less an allowance for normal depreciation upon the
return of the products to the company. By special request, a sound warranty can be offered; otherwise
all standards under the Act with respect to noise are specifically excluded.
Whether in relation to the above or otherwise, the company will not indemnify the original user for any
fines; penalties neither imposed nor are liable for loss due to delay or any special, indirect or consequential damages of any nature whatsoever.

2012-05-08 09.44

CONTENTS
PNEUMATIC ASSEMBLY TOOLS
11
Pneumatic screwdrivers
14
Pistol grip models.............................................................. 16
Straight models.................................................................. 20
Angle models..................................................................... 22
Impact wrenches
25
Pistol grip models.............................................................. 27
Straight models.................................................................. 28
Hydraulic impulse nutrunners ErgoPulse
30
Pistol grip models.............................................................. 32
Straight models.................................................................. 35
39
Controlled impulse nutrunners
Pulsor C............................................................................. 40
Pneumatic nutrunners
42
Angle models..................................................................... 43
Straight models.................................................................. 58
Pistol grip models.............................................................. 63
BATTERY ASSEMBLY TOOLS
70
BCP screwdriver, clutch type............................................. 73
BTV nutrunners, clutch type.............................................. 75
Tensor STB nutrunners transducerized type..................... 76
ELECTRIC ASSEMBLY TOOLS AND SYSTEMS
82
Electric screwdrivers
85
EBL.................................................................................... 86
MicroTorque....................................................................... 88
Tensor DL.......................................................................... 92
Tensor SL .......................................................................... 93
Tensor STR........................................................................ 94
98
Electric nutrunners
Tensor DS........................................................................ 100
Tensor S.......................................................................... 106
Tensor ST........................................................................ 109
Tensor STR...................................................................... 117
Controller and software
125
DS/DL Drive..................................................................... 127
Power Focus ................................................................... 128
Software ToolsTalk........................................................... 130
131
Quality Integrated Fastening
Station hardware ............................................................ 133
Station software............................................................... 135
TOOL ACCESSORIES
137
TPS Controller................................................................. 138
Torque arms..................................................................... 140
Bits and power sockets.................................................... 150
FIXTURED APPLICATIONS
157
Fixtured nutrunners QST................................................. 160
Fixtured nutrunners ETX................................................. 164
Controllers and software.................................................. 166
Power MACS................................................................... 167
MSB, DB.......................................................................... 168
Power Focus.................................................................... 171
Software ToolsTalk........................................................... 172
173
QUALITY ASSURANCE IN TIGHTENING
STanalyser....................................................................... 175
QRTT Transducers.......................................................... 178
IRTT-B Transducers......................................................... 178
SRTT-B Transducers....................................................... 179
MRTT-C Transducers...................................................... 180
ACTA MT Transducer...................................................... 181
STwrench......................................................................... 183
BLM TPT, -Tester........................................................... 189
BLM Joint Simulator Bench AD....................................... 190
ToolsTalk QAT.................................................................. 191

Contents.indd 1

GRINDERS 192
Turbine grinders and sanders.......................................... 196
Die grinders..................................................................... 198
Straight grinders.............................................................. 200
Angle grinders................................................................. 202
Angle sanders.................................................................. 204
Orbital and random orbital sanders................................. 206
Dust extraction................................................................. 208
Router.............................................................................. 211
Nibbler............................................................................. 211
Circular cutters................................................................ 212
213
PERCUSSIVE TOOLS
Chipping hammers........................................................... 216
Scalers............................................................................. 218
Rammers......................................................................... 221
Riveting systems............................................................. 222
Riveting hammers............................................................ 223
Bucking bars.................................................................... 225
Chisels.............................................................................227
DRILLS 231
Pistol grip drills................................................................ 234
Straight drills.................................................................... 238
Angle drills....................................................................... 240
Micro stop drills................................................................ 244
Tappers............................................................................ 246
Screwfeed drills.............................................................. 248
Positive feed drills............................................................ 249
253
AUTOMATIC DRILLING AND TAPPING UNITS
Automatic drilling and tapping units................................. 254
Dimension sketches........................................................ 258
261
AIR LINE ACCESSORIES
Air preparation units........................................................264
Optimizer air tool oil.........................................................268
Quick couplings...............................................................269
Claw couplings................................................................275
Ball valves.......................................................................276
Swivel connectors............................................................277
Fittings.............................................................................278
Hoses..............................................................................279
Productivity kits................................................................285
Pre-mounted hose kits.....................................................286
Hose reels.......................................................................287
Balancers.........................................................................291
Blow guns........................................................................294
Test equipment................................................................294
295
AIR MOTORS
Vane air motors................................................................296
LZB vane air motors........................................................297
LZL vane air motors.........................................................297
Air motor support.............................................................298
299
HOISTS AND TROLLEYS
Air hoists.......................................................................... 301
Trolleys............................................................................ 302
SERVICE 304
Service packages............................................................ 306
Service packages for new equipment 308
DECLARATION OF NOISE & VIBRATION EMISSION 310
TOOL KEY

317

TOOL DESIGNATIONS

323

2012-02-09 07:44:48

Whatever your business,


we can add value

A global technology leader, Atlas Copco is a true solutions provider to the manufacturing industries of the world. You will find
the high-tech tools, assembly systems and process software of
the future in our range today. From big bolt fastening technology
for offroad vehicles, down to micro tools for tiny fasteners in the
electronics industry, Atlas Copco has the solutions you need to
stay ahead of the game.

You talk, we listen


For us, listening is crucial. Whether
you build vehicles, aircraft, appliances
or electronics, your ongoing feedback
gives us valuable insights into your
business and the challenges you face
to remain competitive. Our response?
A continuous stream of innovations that
raise productivity in your operation.

We lead, others follow


Atlas Copco leads the world for hightech operator-friendly tools supported
by advanced process control and quality assurance software. We currently
have more than 4,000 tools in our
range and our dynamic product development program generates a large
number of innovative new products
every year.

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Lean production
In the automotive and other industries
our high-performance, hand-operated
and fixtured assembly tools and extensive know-how make a major contribution to lean production. Every third car
in the Western world was built using
our cuttingedge fastening solutions.

Safety critical applications


On assembly lines in the manufacturing industries many joints are safety
critical. Atlas Copco controlled fastening tools, fixtured solutions and marketleading assembly process software
enable our customers to meet todays
demands for joint validation, documentation and traceability.

Productivity starts with


people

Committed to sustainable
productivity

Atlas Copco continues to lead the field


for ergonomically designed tools that
minimize operator fatigue and increase
individual productivity. Outstanding
examples are our vibration-damped riveting systems, chosen by major aircraft
manufacturers, and our turbo-powered
grinders that have made heavy tasks
lighter for tool operators in heavy metal
fabrication operations.

Our brand promise embraces virtually


all aspects of our operations. It means
that Atlas Copco people do everything
they can to ensure reliable, lasting results with responsible use of resources
human, natural and capital.
In our own operations worldwide
we focus on maintaining a high competence level, and health and safety in
the workplace. We constantly strive to
reduce the impact of production on the
environment.
A true innovator, Atlas Copco continuously develops new, energy efficient
products with lowest cost of ownership.
Safeguarding health and boosting
productivity at our customers plants
through better ergonomics have long
been part of our business philosophy.
All-in-all, we are acting for a better
society around us.

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Close to your business,


in touch with your needs

With resources in more than 90 countries, we can offer you a


profitable partnership on a local or global basis. Atlas Copco
product specialists, distributors and service engineers are on hand
worldwide to share the responsibility for keeping your production
on-line around the clock. We understand the challenges you face
and our commitment to your productivity is total.

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Customer Centers

Whatever your language

Fast delivery

Unique among competitors,


AtlasCopco has Customer Centers
throughout the world. Their common
goal is to give you the best return on
your investment. Once the tools are
installed, our entire organization is
dedicated to keeping your operation
on-line.

We offer customer training and a wide


range of training materials, including elearning, interactive presentations and
pocket guides in several languages.
Operator and service instructions, supplied with all products, are available in
21 languages.

Place orders by phone or on-line. Orders received before 16:00 are packed
and shipped the same day. European
customers receive deliveries from our
standard range within 24 to 48 hours
from our worldwide distribution warehouse in Belgium. Deliveries to other
continents take up to 72 hours.

Order-driven production
Application centers
Our strategically located Application
Centers configure complete assembly
stations with process monitoring and
control for the automotive, aerospace
and other industries where joint quality
is crucial. Using standard components
we can deliver a complete tightening
station for quality integrated fastening
in just three weeks.

At our tool plant, production is order


driven and lead times are extremely
short. Before leaving our factory every
tool and system is rigorously tested.
Quality control and test data are stored
for each product.

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Quality, every step of the way

Atlas Copco is a truly innovative company, continuously striving


for excellence. Our dynamic product development program generates a large number of new products every year. We currently
have more than 4,000 tools in our range and we own more than
400 patents. Covering all our operations, we have a quality target:
To attain maximum quality at all stages from initial development to
spare part deliveries.

Proof of company excellence


The ISO 9001 Certificate confirms that
Atlas Copco Tools product company conforms to the Quality Standard ISO 9001.
Our quality policy is:
To fulfill customers expectations.
To deliver problem-free products at
the right time.
To continuously improve our
products, services and processes.
To have motivated personnel with
clearly defined goals.
In effect it means you know what you
are getting. Carefully specified manufacturing processes guarantee that
every product leaving our factory meets
exactly the same standards of quality
and performance.

EC declaration of conformity

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From January 1, 1995, all machines


produced by Atlas Copco conform with
the EC Machine Directive which focuses
on safety. From December 29, 2009 the
directive is 2006/42/EC.
Each Atlas Copco tool bears the CE
marking and is accompanied by detailed
safety and operating instructions and a
declaration of conformity.

2012-02-06 09:16:37

Our obligations

Ergonomics

The manufacturer must ensure that


the machine is designed in conformance with the standards laid down
for the machine type in question.
The machine must be accompanied
by a declaration of conformity.
The design project must be thoroughly documented.
The sign affixed to the machine must
carry:
Name and address of manufacturer.
Product designation and technical
data, defined in the relevant standard.
The CE marking.
Country and year of manufacture.
The machine must be accompanied
by safety and operating instructions
warning of possible hazards when
the machine is in use. The instructions must also include a declaration
of noise and vibration based on tests
performed according to test codes
such as EN standards or other recognized standards. The instructions
must be written in all EC languages.

Environment

Our goal is to supply the market with


the most ergonomic and operator
friendly tools available. For us ergonomics embraces all the factors involved in the interaction between the
equipment and the operator. Important
parameters are handle design, load
on the operator, torque reaction from
tightening tools, temperature, vibration
emission, noise emission, dust and oil.
The vibration and noise values included in the instructions and in this
catalogue are measured according to
internationally accepted standards. For
vibration we use the ISO 28927 series
and for noise ISO 15744. The values
are emission values primarily intended
to compare tools.

We continuously strive to reduce our


environmental impact on nature and
people. To achieve this we require our
product companies to be certified according to ISO 14001. Our other major
units are required to implement and become verified according the Atlas Copco Environmental Management System
(EMS). EMS focus areas include:
Design for Environment including
environmental criteria in our design
process.
Improving energy efficiency in our
production and products.
Reducing hazardous substances in
our production and products.
Promoting sustainability best practice in our supply chain.
Supplying environmental information
to our customers.
Providing environmental awareness
training for our employees.

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Five steps to zero-fault fastening

As joint fastening grows more complex, error-proofing becomes a


key factor for the profitability of your operation. The later an assembly defect is identified, the more it costs to correct further down the
line. At worst, it could reach the end customer and result in warranty claims and loss of goodwill. Leading the field for tightening
process control, Atlas Copco has defined five steps towards zerofault fastening.

Step 1. To assure
a correct tightening torque
The first step to zero
fault production is obtained by using an
assembly tool that delivers a precise
and pre-determined torque. However,
only the tightening torque is controlled
at this first step, operators and work
pieces are not yet involved in the monitoring process.

Step 2. To assure
that all screws are
tightened
Read more in
the guide
Error proofed
production
five steps to
achieve zero
fault
fastening.

One of the most common causes of a faulty assembly is the


fact that the operator simply forgets to
tighten a screw or makes a re-hit on an
already tightened screw. The remedy
against this possible error is to use an
REcontroller. It monitors the tightening
cycle and identifies a proper shut-off of
a tool.

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Step 3. To assure
that the joint is
correct
With step 1 and 2
the tool and the operator have been
taken into consideration. However,
the joint itself can also be a cause of
the incorrect tightening. There can be
several reasons for this. Missing parts
like seals or washers will change the
characteristics of the joint. Damaged
threads or debris in the joint also lead
to an improperly tightened joint.
The way to detect these types of
faulty joints is to monitor the tightening
angle during the tightening process.
Operator guidance and feedback
is provided by signal lights on the tool
and by using socket selectors etc.

Step 4. To assure
that safety critical
joints are tightened properly
This is the level required for safety critical joints. All tightening data is documented and can be retrieved for error
analyses. Documented tightening data
for safety critical fasteners are essential in order to avoid or limit recalls and
warranty claims.

Step 5. To assure
zero fault production
Having reached step 4
in the advance to zero fault production
still leaves room for mistakes. With step
5 two further elements are introduced
for fault-free production. One element
is the introduction of part identification,
the other is reject management. With
step five the tool controllers are not
only networked they are also connected to the factory network. Information about the components is sent over
the factory network. By identifying the
components that are to be assembled,
relevant information is transferred to
the tool controller via the network. This
safeguards both that the correct component is being assembled and that
corresponding tightening parameters
are chosen.

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Your guide to the catalog


Speed
The tool speeds are indicated in
revolutions per minute, r/min, and
indicate the idling speed, i.e., the
speed at which the tool runs
at no load and at a working
pressure of 6.3 bar, if not
otherwise specified. The
speed at max. output
is 50% of the idling
speed for tools without
a speed governor and
80 90% of the idling speed for tools
with a speed governor.

Accessories included
Under this heading a specification is
given for each type of tool and of the
parts (nipples, keys, guards, etc.) supplied with the tool. Instructions and a
list of spare parts are always included
in the package.

Optional accessories
Here you will find the specifications
for most of the accessories. They are
dependent on the job the tool is to be
used for and have to be ordered separately.

Air consumption
The air consumption of the tools is
stated in litres per second, l/s, and
relates to free air, i.e., the compressed
air expanded to atmospheric pressure.
Unless otherwise stated, the figures
are valid at a working pressure of 6.3
bar and indicate the maximum air consumption.
Maximum air consumption is valid for
the tool without a speed governor when
idling, i.e., when the tool is running at
no load. A tool with a speed governor,
has the maximum air consumption at
the maximum power output.

Length
1 in
1m
1 mm

= 0.0254 m
= 39.3701 in / 3.2808 ft
= 0.0393701 in

Weight
1 lb
1 kg

= 0.4536 kg
= 2.2046 lb

Torque
1 kpm
1 Ft lb

= 9.8067 Nm
= 1.3558 Nm

Selected service kits to order


Under this heading, service kits for the
most frequent service jobs done on the
tool in question are listed.

Vibration and noise emission


Vibration and noise emission values are
presented In a separate section at the
end of the catalogue. From December
29, 2009 vibration emission shall be
given as vibration total values (3-axes
values).
Vibration values referring to the ISO
28927 are always given as a measured
vibration value and an uncertainty.
The uncertainty is an indication of the
spread in the vibration when measured.
The spread in the in-use vibration emitted in a real work situation is at least of
the same magnitude, often considerably bigger.
Vibration values referring to ISO
28927 can in many cases also be used
as rough estimates of the in-use vibration values when tools are used in typical applications.
In-use vibration is influenced by factors beyond our control such as poor
maintenance, pirate parts, unbalanced

Torque
1 In lb
= 0.1130 Nm
1 Nm
= 0.1020 kpm

0.7376 ft lb
Pressure
1 bar
=
1 kp/cm2 (at) =
1 psi
=
1 kPa
=

100 kPa
98.0665 kPa
6.8948 kPa
0.0101972 kp/cm2 (at)

grinding wheels, etc.


When measuring noise, Atlas Copco
uses the standard ISO 15744. The
figure given in this catalogue is the
measured sound pressure level. If the
measured value exceeds 80 dB(A), the
sound power level is also given. The
standards describe how to calculate
this figure. The uncertainty in the figures from variations in the test method
and production is 3 dB(A). In-use noise
values close to the operators ear
may differ considerably from the given
values particularly since in many applications the sound from the process is
higher than the unloaded tool noise.
We, Atlas Copco Tools AB, cannot
be held liable for the consequences of
using the declared values, instead of
values reflecting the actual exposure,
in an individual risk assessment in a
workplace situation over which we have
no control. We recommend a program
of health surveillance to detect early
symptoms which may relate to noise
or vibration exposure, so that management procedures can be modified to
help prevent future impairment.

Power
1 kpm/s
=
1 hp
=

1 kW
=

9.8067 W
745.7 W
101.972 kpm/s
1.3410 hp

Flow
1 m3/min
1 cfm
1 m3/h
1 l/s

16.6667 l/s
0.4720 l/s
0.2778 l/s
2.1189 cfm

=
=
=
=

10

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Pneumatic
Assembly Tools

Contents

Page

Introduction ......................................... 12
Screwdrivers
14
Pistol grip models ................................ 16
Straight models.................................... 20
Angle models ....................................... 22
Impact wrenches
25
Pistol grip models ................................ 27
Straight models.................................... 28
Hydraulic impulse nutrunners
30
ErgoPulse
Pistol grip models ................................ 32
Straight models.................................... 35
Controlled impulse nutrunners
39
Pulsor C ............................................... 40
Nutrunners
42
Angle models ....................................... 43
Straight models.................................... 58
Pistol grip models ................................ 63

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Introduction Pneumatic Assembly Tools

Fast, accurate and operator friendly


Atlas Copco supplies a broad range of pneumatic assembly tools designed to give you
highest possible productivity on your assembly line. The result of decades of development, the tools include ergonomically designed screwdrivers, pulse tools, nutrunners
and impact wrenches, that offer superior productivity. High productive tools means less
air consumption that translates into big energy savings since energy consumption and
CO2 emissions are reduced. Vibration and noise levels are minimized, power-to-weight
ratios are high. It all adds up to maximum operator comfort and highest individual productivity.
Impact wrenches (LMS)
Impact wrenches have unmatched speed
and power-to-weight characteristics,
which makes them ideal e.g. for loosening applications. They productify raw
power and cover a wide torque range
including both non shut-off and shut-off
models. They are also reaction free.
Impulse tools (ErgoPulse XS, PTS, PTX)
Impulse tools are the ideal choice for
fast and reaction-free one-hand tightenings. They have the same advantages
as impact wrenches but with higher accuracy. In addition you will get a tool with
good ergonomics, which means lower
sound levels and less vibrations. Pulse
tools also have a longer service life.
They come in non shut-off and shut-off
version.

Nutrunners
Suitable for all kinds of tightening tasks
from 0.5 Nm, nutrunners in Atlas Copcos
extensive range are extremely accurate.
Due to their ergonomic designs they
are also very comfortable to operate. All
models are lubrication-free.
l Angle and straight type (LTV, LTD)
Accurate workhorses for limited spaces suitable for high volume serial production. Very good accuracy, small angle head and possible to attach special
heads. Low noise and vibration levels.
l Pistol grip type (LMP, LTP)
High torque tools for super fast, accurate tightenings. Low noise, and low
vibration tools for operator comfort.

Pneumatic Assembly Tools

Controlled impulse tools (Pulsor C)


The Pulsor C is a further developed pulse
tool with advanced error-proofing functionality. It is a multi torque pulse tool for
quality critical tightenings offering complete control of the tightening process
with result reporting.
Screwdrivers
We offer a wide range of extremely accurate, ergonomically designed screwdrivers for all kinds of jobs involving smaller
screw sizes, up to M6. All models are
lubrication-free.
l Direct drive (LUD, LUF, HRD)
The low cost alternative for wood and
selfdrilling screws.
Slip clutch (TWIST, LUF)
Best for sheet metal screws, wood
screws or selftapping screws.

Shutoff control (LUM)


Best practice in most cases, especially
for machine screws and screws in
plastic. Very good accuracy and lowest
bit consumption.

12 Pneumatic Assembly Tools

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Selection Guide
Recommended torque
bolt grade 8.8

IMPACT
WRENCHES

M1.6 M2
0.1

M2.5
M3

M4 M5 M6
5

0.5

M8

M10 M14
M36
M24
M12 M16 M20
M30 M42
50

10

Non shut-off

500

100

1000

5000

5500

LMS

PULSE TOOLS
5

Non shut-off

ErgoPulse XS

Shut-off

400

900

ErgoPulse PTS/PTX

16

Controlled

Pulsor C

400

SCREWDRIVERS
2

Direct drive

Slip clutch

Shut-off

18

TWIST/LUF

17

18

LUM

0.03

NUTRUNNERS
Angle head type

LUD

0.5

LTV

Pistol grip type


non shut-off

600

LMP

Pistol grip type


shut-off

45
5

Straight type
Recommended
Nm 0.17 0.35 0.7 1.2
torque bolt grade 8.8

2.9

4000

LTP
LTD

5.7 9.8

24

4000
1500

47 81 128
385
1310
3640
197
665
2280

Mthreaded screws/bolts Tightening torque Nm, according to ISO 898/1


Bolt grade
Thread

M1.6
M2
M2.2
M2.5
M3
M3.5
M4
M5
M6
M8
M10
M12

3.6

0.05
0.10
0.13
0.20
0.35
0.55
0.81
0.60
2.80

4.6

0.065
0.13
0.17
0.26
0.46
0.73
1.10
2.20
3.70
8.90
17.0
30.0

Bolt grade

4.8

5.8

8.8

10.9

12.9

Thread

4.6

0.086
0.17
0.23
0.35
0.61
0.97
1.40
2.95
4.90
10.50
21.0
36.0

0.11
0.22
0.29
0.44
0.77
1.20
1.80
3.60
6.10
15.0
29.0
51.0

0.17
0.35
0.46
0.70
1.20
1.90
2.90
5.70
9.80
24.0
47.0
81.0

0.24
0.49
0.64
0.98
1.70
2.70
4.00
8.10
14.0
33.0
65.0
114.0

0.29
0.58
0.77
1.20
2.10
3.30
4.90
9.70
17.0
40.0
79.0
136.0

M14
M16
M18
M20
M22
M24
M27
M30
M36
M42
M45
M48

48
74
103
144
194
249
360
492
855
1360
1690
2040

4.8

5.8

8.8

10.9

12.9

58
88
121
170
230
295
435
590
1030

80
123
172
240
324
416
600
819
1420
2270
2820
3400

128
197
275
385
518
665
961
1310
2280
3640
4510
5450

181
277
386
541
728
935
1350
1840
3210
5110
6340
7660

217
333
463
649
874
1120
1620
2210
3850
6140
7610
9190

Pneumatic Assembly Tools

Torque recommendations
The torque is important to ensure the required clamping force. The table shows the recommended max tightening torque for the
most common types of screws and bolts: untreated, oil-smeared screws (friction coefcient = 0.125) with metric coarse thread.
The torque corresponds to approximately 62% of tensile stress.

Pneumatic Assembly Tools 13

Am_pneuintro.indd 13

2012-02-09 10:27:06

Introduction Pneumatic Screwdrivers

High accuracy, good ergonomics


Atlas Copco pneumatic screwdrivers bring accuracy
and good ergonomics into the production process, while
offering robust, reliable designs. The range includes
models to fit any low torque application. The tools are
available in pistol grip, angle and straight configurations
with drive types spanning a wide range of speeds and
torques.

In this range of pneumatic screwdrivers,


the proven and patented Atlas Copco
clutch design gives high torque accuracy and repeatable results over time. All
screwdrivers are lightweight, with optimum non-slip grip and handle design for
operator comfort. A fast clutch shut-off
gives minimum reaction impulse, thus
reducing operator strain. All Atlas Copco
screwdrivers are lubricationfree.

Pneumatic Screwdrivers

A complete range
Our pneumatic screwdrivers are available in pistol grip, angle and straight configurations. The LUM, TWIST, LUF and
LUD models are pistol grip and straight
tools, and the LTV and TWIST VR are
angle tools.

Slip clutch type screwdrivers


TWIST and LUF HR screwdrivers have a
slip clutch that applies a pulsating force
when the torque level is reached. These
tools are suitable where the torque level
may temporarily rise during the rundown
phase, for instance when using sheet
metal screws, wood screws or selftapping screws.
Direct drive type screwdrivers
LUD and LUF HRD are direct drive
screwdrivers that stall when final torque
is reached. The torque level is adjusted
by regulating the air pressure. LUD and
LUF HRD are mainly used for self-drilling
and wood screws.

Shut-off type screwdrivers


LUM and LTV models have a fast and
accurate shut-off clutch for smooth performance and high quality tightening.
They are suitable for joints with demands
on torque accuracy, providing accurate
tightening time-after-time, independent
of variations in joint stiffness. Electro
Static Discharge (ESD) approved models and RE models are available in this
range. RE models enable a signal to be
received from the tool, in order to control batch count. All RE models need to
be combined with an external RE control system. Shut-off tools are the best
choice for machine screws, thread-rolling screws and thread-forming screws
for plastic.

14 Pneumatic Assembly Tools

Am_Pneuscrewdrivers.indd 14

2012-02-06 09:29:19

Selection Guide

SCREWDRIVER
SCREW
TYPE
SCREW TYPE

SCREWDRIVER

Machine screw 4.8

Screw size

Property class 4.8


normal for cross
recessed and
slotted screws

Torque Nm/in lb

M1.6
0.09 /0.8

M2
0.2/1.8

Recommended tool

M2.5
0.4/3.5

M3
0.6/5.3

M3.5
1.0/8.8

M4
1.4 /12.4

M5
2.9/25.7

M6
4.9/43.4

LUM02
LUM10
LUM12
LUM22
LTV009
LTV18
LUM32

Machine screw 8.8


Property class 8.8 normal for hexagon,
Allen head and Torx. Locking nut with
plastic insert, increase
torque 10%,
mechanical-lock
nut, increase
torque 20%

Screw size
Torque Nm/in lb
Recommended tool

M1.6
0.2 /1.8

M2
0.4 /3.5

M2.5
0.7/6.2

M3
M3.5
1.2 /10.6 1.9 /16.8

M4
M4.5
2.9 /25.7 4.3 /38.1

M5
5.7/50.4

M6
9.8/86.7

LUM02
LUM10

LUM12
LUM22

LTV009
LTV18
LUM32

Thread rolling screw-M


Property class between
8.8 and 10.9 due to
case hardening.
Taptite and
Swageform are
examples

Screw size
Torque Nm/in lb
Recommended tool

M2
0.5 /4.4

M3
1.4 /12.4

M4
3.2 /28.3

M5
6.5 /57.5

M6
11.0 /97.3

LUM02

LUM10

LUM12
LUM22

LTV009
LTV18
LUM32

Screw size

Thread forming
screw-ST

Torque Nm/in lb

ST2.2
0.3/2.7

ST2.9
1.0 /8.8

ST3.5
1.8 /15.9

ST4.2
2.9 /25.7

ST4.8
4.2 /37.2

Recommended tool

ST5.5
6.7 /59.3

ST6.3
9.1/80.5

TWIST12/22
LUF34

Thread forming screw-ST


for plastic

Screw size
Torque Nm/in lb
Recommended tool

ST2.2
ST2.9
0.3 /2.7
1.0 /8.8
LUM02
LUM10

ST3.5
1.8 /15.9

ST4.2
2.9 /25.7

ST4.8
4.2 /37.2

ST5.5
6.7 /59.3

ST6.3
9.1 /80.5

LUM12
LUM22
LTV009
LTV18
LUM32

Screw size

Self drilling screw-ST

Torque Nm/in lb
Recommended tool

ST2.2
0.3 /2.7

ST2.9
1.0 /8.8

ST3.5
1.8 /15.9

ST4.2
2.9 /25.7

ST4.8
4.2 /37.2

ST5.5
6.7/59.3

ST6.3
9.1/80.5

TWIST12
LUD
LUF34
1.5 /13.3

3 /26.5

5 /44.2
LUD12/22
TWIST12/22

7.5 /66.4

12 /106.2

LUF34

Shut-off clutch

Slip clutch

Direct drive

With optional coupling-ring.

Ordering No. 4210 2316 01

With optional spring.

Ordering No. 4210 1831 00

Pneumatic Screwdrivers

Torque Nm/in lb
Recommended tool

Wood screw

Pneumatic Assembly Tools 15

Am_Pneuscrewdrivers.indd 15

2012-02-06 09:29:22

Shut-off

Pistol Grip Models


The LUM pistol grip range comes in several different configurations:
l HR: Model with non-balanced grip can
be used with high grip when feed force
is needed or with low grip for minimal
reaction force.
l HRX: Model with balanced grip perfectly balanced for standard pistol grip
applications.
l HRF: Balanced grip with multiple air
inlets for exible connection.
RE reporting models are available, designated with suffix RE. Soft stop options
are available, designated with the suffix
SS.

Torque range
soft joint
Model

With trigger start


LUM22 HR3
LUM22 HR3-RE
LUM22 HR4
LUM22 HR4-RE
LUM22 HR6
LUM22 HR6-RE
LUM22 HR10
LUM22 HR10-RE
LUM22 HR12
LUM22 HR12-RE
LUM22 HR12-370
LUM32 HR10
LUM32 HR15

Pneumatic Screwdrivers

With trigger and push start


LUM22 HR3-P
LUM22 HR4-P
LUM22 HR6-P
LUM22 HR10-P
LUM22 HR12-P
LUM22 HR12-370-P

Air
consumption
at
CS distance free speed
mm
l/s
cfm

Free
speed
r/min

kg

lb

Length
mm

0.6-3
5.3-26.5
0.6-3
5.3-26.5
0.6-4
5.3-35.4
0.6-4
5.3-35.4
1.5-6.5 13.3-57.5
1.5-6.5 13.3-57.5
3.5-10
31-88.5
3.5-10
31-88.5
3.5-12.5 31-110.6
3.5-12.5 31-110.6
3.5-12.5 31-110.6
5-10
44.2-88.5
7.5-15.5 66-137.2

2200
2200
1650
1650
1150
1150
750
750
500
500
370
750
450

0.85
0.85
0.85
0.85
0.85
0.85
1
1
1
1
1
0.72
0.72

1.9
1.9
1.9
1.9
1.9
1.9
2.2
2.2
2.2
2.2
2.2
1.6
1.6

186
186
186
186
186
186
218
218
210
210
210
183
183

18
18
18
18
18
18
18
18
18
18
18
18.5
18.5

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5

0.6-3
5.3-26.5
0.6-4
5.3-35.4
1.5-6.5 13.3-57.5
3.5-10
31-88.5
3.5-12.5 31-110.6
3.5-12.5 31-110.6

2200
1650
1150
750
500
370

0.85
0.85
0.85
1
1
1

1.9
1.9
1.9
2.2
2.2
2.2

186
186
186
218
210
210

21
21
21
21
21
21

7.5
7.5
7.5
7.5
7.5
7.5

Nm

in lb

Weight

Rec.
hose
size
mm

Air
inlet
thread
in

Ordering No.

16
16
16
16
16
16
16
16
16
16
16
16
16

8
8
8
8
8
8
10
10
10
10
10
10
10

1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4

8431 0269 00
8431 0278 63
8431 0269 02
8431 0278 65
8431 0269 01
8431 0278 64
8431 0269 03
8431 0278 66
8431 0269 04
8431 0278 67
8431 0269 05
8431 0269 90
8431 0269 91

16
16
16
16
16
16

8
8
8
10
10
10

1/4
1/4
1/4
1/4
1/4
1/4

8431 0269 06
8431 0269 08
8431 0269 07
8431 0269 09
8431 0269 10
8431 0269 11
Continued....

16 Pneumatic Assembly Tools

Am_Pneuscrewdrivers.indd 16

2012-02-06 09:29:23


Shutoff

Pistol Grip Models

Torque range
soft joint
Model

Nm

in lb

Free
speed
r/min

Weight
kg

lb

Length
mm

Air
consumption
at
CS distance free speed
mm
l/s
cfm

Rec.
Air
hose inlet
size
thread
mm
in

Ordering No.

Balanced grip models with trigger start

LUM12 HRX1
LUM12 HRX1-50
LUM12 HRX1-110
LUM12 HRX1-RE
LUM12 HRX2
LUM12 HRX2-RE
LUM12 HRX3
LUM12 HRX3-RE
LUM12 HRX5
LUM12 HRX5-RE
LUM12 HRX5-350
LUM12 HRX5-350-RE
LUM12 HRX8
LUM12 HRX8-50
LUM12 HRX8-110
LUM12 HRX8-250
LUM12 HRX8-RE
LUM22 HRX2
LUM22 HRX2-3200
LUM22 HRX3
LUM22 HRX3-RE
LUM22 HRX3.5
LUM22 HRX4
LUM22 HRX6
LUM22 HRX6-RE
LUM22 HRX10
LUM22 HRX10-RE
LUM22 HRX11-220
LUM22 HRX12
LUM22 HRX12-RE
LUM22 HRX12-50
LUM22 HRX12-120
LUM22 HRX12-370
LUM22 HRX12-370-RE
LUM22 HRX26b

0.6-1.8
0.6-1.8
0.6-1.8
0.6-1.8
0.6-2.5
0.6-2.5
0.4-3.5
0.4-3.5
0.4-5
0.4-5
0.4-5
0.4-5
1.5-8
1.5-8
1.5-8
1.5-8
1.5-8
1.2-2a
1.1-2.6a
0.6-3a
0.6-3a
0.6-3.5
0.6-4a
1.5-6.5a
1.5-6.5a
3.5-10a
3.5-10a
3.5-12.5a
3.5-12.5
3.5-12.5a
3.5-12.5a
3.5-12.5a
3.5-12.5a
3.5-12.5a
3-26

5.3-15.9
5.3-15.9
5.3-15.9
5.3-15.9
5.3-22.1
5.3-22.1
5.3-31.9
3.5-31.9
3.5-44.2
3.5-44.2
3.5-44.2
3.5-44.2
13.3-70.8
13.3-70.8
13.3-70.8
13.3-70.8
13.3-70.8
10.6-17.7
9.7-23
5.3-26.5
5.3-26.5
5.3-29.2
5.3-35.4
13.3-57.5
13.3-57.5
31-88.5
31-88.5
31-110.6
31-110.6
31-110.6
31-110.6
31-110.6
31-110.6
31-110.6
26.6-230

2300
50
110
2300
1650
1650
1150
1150
850
850
350
350
500
50
110
250
500
4500
3200
2250
2250
2250
1650
1100
1100
800
800
220
500
500
50
120
370
370
220

0.65
0.7
0.7
0.65
0.65
0.65
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.9
0.9
0.9
0.9
0.9
0.9
0.95
0.95
1.1
1.1
1.15
1.1
1.1
1.15
1.15
1.1
1.1
1.2

1.4
1.5
1.5
1.4
1.4
1.4
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
2
2
2
2
2
2
2.1
2.1
2.4
2.4
2.5
2.4
2.4
2.5
2.5
2.4
2.4
2.6

176
196
196
176
176
176
186
186
186
186
186
186
186
196
196
186
186
187
187
187
187
187
187
197
197
219
219
229
211
211
229
229
211
211
233

15
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9

13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8
8
10
10
10
10
10
10
10
10
10
10

1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4

Balanced grip models with trigger start and soft stop function

LUM12 HRX1-SS
LUM10 HRX1-SS

0.6-1.3
0.2-0.6

5.3-11.5
1.8-5.3

800
800

0.65 1.5
0.65 1.4

176
176

16
16

6
6

13
13

6
6

1/8
1/8

Multiple air inlet models and air-on-top models with trigger start

LUM12 HRF2
LUM12 HRF3
LUM12 HRF5
LUM12 HRF8
a
b

0.6-2.5
0.4-3.6
0.4-5
1.5-8

5.3-22.1
3.5-31.9
3.5-44.2
13.3-70.8

1650
1150
850
500

0.65
0.7
0.7
0.7

1.4
1.5
1.5
1.5

190
200
200
200

16
16
16
16

6
6
6
6

13
13
13
13

6
6
6
6

1/8
1/8
1/8
1/8

8431 0278 58
8431 0279 58
8431 0279 60
8431 0278 59
8431 0278 56
8431 0278 57
8431 0278 54
8431 0278 55
8431 0278 51
8431 0278 53
8431 0278 48
8431 0278 49
8431 0278 60
8431 0280 25
8431 0280 27
8431 0278 69
8431 0278 61
8431 0269 29
8431 0278 85
8431 0269 22
8431 0278 70
8431 0269 99
8431 0269 20
8431 0269 21
8431 0278 71
8431 0269 23
8431 0278 73
8431 0282 20
8431 0269 24
8431 0278 74
8431 0280 26
8431 0280 28
8431 0269 25
8431 0278 75
8431 0269 39
8431 0280 01
8431 0280 02
8431 0269 31
8431 0269 32
8431 0269 33
8431 0269 34

1.44 Nm with spring, Ordering No. 4210 1831 00.


1/4" square drive.

Pneumatic Screwdrivers

All models: Are reversible and have quick change chuck.



All data at an air pressure of 6.3 bar.

For operator comfort a support handle is recommended for high torque, see Optional Accessories.

Pneumatic Assembly Tools 17

Am_Pneuscrewdrivers.indd 17

2012-02-06 09:29:23

Direct Drive

Pistol Grip Models


The LUD and LUF pistol grip range
comes in several different configurations:
HR/HRD: Model with non balanced
grip can be used with high grip when
feed force is needed or with low grip
for minimal reaction force.
l HRX: Models with balanced grip are
perfectly balanced for standard pistol
grip applications.
l

Torque range
soft joint
Model

With trigger start


LUD12 HRX2
LUD12 HRX5
LUD12 HRX8
LUD22 HR3
LUD22 HR5
LUD22 HR12
LUF34 HRD04
LUF34 HRD08
LUF34 HRD16
LUF34 HRD21

Rec.
hose
size
mm

Air
inlet
thread
in

Ordering No.

Nm

in lb

Free
speed
r/min

1-2.5
2-5
3.5-8
1.5-2.8
2.8-5.5
5-12
8.0-18.0
8.0-11.0
4.0-8.0
2.2-4.5

8.8-22.1
17.7-44.2
31.0-70.8
13.3-24.8
24.8-48.7
44.2-106.2
71-160
71-97
35-71
20-40

1600
850
500
3600
1650
750
440
750
1600
2000

0.5
0.5
0.5
0.65
0.65
0.75
1.2
1.2
0.9
0.9

1.1
1.1
1.1
1.4
1.4
1.7
2.6
2.6
2.0
2.0

115
125
125
125
125
143
212
212
179
179

16
16
16
18
18
18
20
20
20
20

6.5
6.5
6.5
8
8
8
9
9
9
9

14
14
14
17
17
17
19
19
19
19

8
8
8
8
8
8
10
10
10
10

1/8
1/8
1/8
1/4
1/4
1/4
1/4
1/4
1/4
1/4

8431 0278 77
8431 0278 78
8431 0278 79
8431 0269 17
8431 0269 18
8431 0269 19
8431 0311 22
8431 0311 24
8431 0311 26
8431 0311 28

18-24
24-50
44-89
71-160
71-97
35-71

3600
1600
800
400
750
1600

0.9
0.9
1.1
1.5
1.3
1.0

2.0
2.0
2.4
3.3
2.9
2.2

205
205
240
228
218
179

20
20
20
20
20
20

7
7
7
9
9
9

15
15
15
19
19
19

8
8
8
10
10
10

1/4
1/4
1/4
1/4
1/4
1/4

8431 0255 89
8431 0255 80
8431 0255 62
8431 0311 32
8431 0311 34
8431 0311 36

Reversible drill, tapper and screwdriver


COMBI22 HR2
COMBI22 HR5
COMBI22 HR10
COMBI34 HR04
COMBI34 HR08
COMBI34 HR16

Air
consumption
at
CS
Length distance free speed
mm
mm
l/s
cfm

2.0-2.7
2.7-5.7
5.0-10.0
8.0-18.0
8.0-11.0
4.0-8.0

Weight
kg

lb

Pneumatic Screwdrivers

All models: Are reversible.


Female hexagon drive for bits: 1/4" on pistol grip models.
Combi-tools are delivered with drill chuck and 1/4" female hex drive for bits.
Torque at min 3 bar and max 6 bar.

18 Pneumatic Assembly Tools

Am_Pneuscrewdrivers.indd 18

2012-02-06 09:29:24

Slip-clutch

Pistol Grip Models

The TWIST and LUF pistol grip range


comes in several different configurations:
HR: Model with non-balanced grip can
be used with high grip when feed force
is needed or with low grip for minimal
reaction force.
l HRX: models with balanced grip are
perfectly balanced for standard pistol
grip applications.
l HRF: Balanced grip with multiple air
inlets for exible connection.
l

Torque range
soft joint
Model

With trigger and push start


TWIST12 HRX2
TWIST12 HRX3
TWIST12 HRX4
TWIST22 HRX7
TWIST22 HRX10
TWIST22 HRX12
TWIST22 HR3
TWIST22 HR6
TWIST22 HR7
TWIST22 HR10
TWIST22 HR12
LUF34 HR04
LUF34 HR08
LUF34 HR16

Nm

in lb

Free
speed
r/min

0.6-2.4
0.6-3.5
0.5-4.4
1.5-7.5
1.5-10
5-12
1.0-3.5
2.2-6.5
1.5-7.5
1.5-10.0
5.0-12.0
3.0-17.0
2.0-15.0
3.0-12.0

5.3-21.2
5.3-31.0
4.4-38.9
13.3-66.4
13.3-88.5
44.2-106.2
8.9-31
19.5-57.5
13.3-66.4
13.3-88.5
44.2-106.2
27.0-150.0
18.0-133.0
27.0-107.0

1650
1150
800
1100
750
500
2100
1600
1150
750
500
440
750
1600

Weight
kg

lb

0.65
0.65
0.65
1.05
1.1
1.05
0.95
0.95
0.95
1
1
1.4
1.4
1.4

1.4
1.4
1.4
2.3
2.4
2.3
2.1
2.1
2.1
2.2
2.2
3.1
3.1
3.1

Air
consumption
at
CS
Length distance free speed
mm
mm
l/s
cfm

176
186
186
205
205
205
195
195
195
205
195
265
265
265

15
15
15
15
15
15
15
15
15
15
15
21
21
21

Multiple air inlet models (12) and air-on-top models with trigger start and push start

TWIST12 HRF3
TWIST12 HRF4
TWIST HRF08a
TWIST HRF16a
a

0.6-3.5
0.5-4.4
1.5-7.5
2.2-6.5

5.3-31
4.4-38.9
13.0-66.0
20.0-58.0

1150
850
800
1600

0.7
0.7
1.2
1.2

1.5
1.5
2.6
2.6

200
200
212
212

15
15
25
25

Rec.
hose
size
mm

Air
inlet
thread
in

Ordering No.

6.5
6.5
6.5
9
9
9
8
8
8
8
8
9.5
9.5
9.5

14
14
14
19
19
19
17
17
17
17
17
19
19
19

6
6
6
8
8
8
8
8
8
8
8
8
8
8

1/8
1/8
1/8
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4

8431 0278 40
8431 0278 39
8431 0278 38
8431 0269 26
8431 0269 27
8431 0269 28
8431 0278 86
8431 0269 70
8431 0269 14
8431 0269 15
8431 0269 16
8431 0311 05
8431 0311 09
8431 0311 17

6
6
7
7

2.8
2.8
15
15

6
6
8
8

1/8
1/8
1/4
1/4

8431 0269 41
8431 0269 40
8431 0252 42
8431 0252 44

Only air-on-top models.

Pneumatic Screwdrivers

All models: Are reversible.


Female hexagon drive for bits: 1/4".
Have quick change chuck.

Pneumatic Assembly Tools 19

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2012-02-06 09:29:24

Shut-off

Straight Models
Straight screwdrivers should be used
with a torque arm for best ergonomics.
LUM straight screwdrivers come in two
different configurations:
l PR: Model with push-to-start function
and reverse button.
l SR: Model with lever start function and
reverse ring.
RE reporting conversion kits are available for SR models, see accessory page.
Soft stop options are available, designated with the suffix -SS.

Torque range
soft joint
Model

Pneumatic Screwdrivers

kg

lb

0.27-2.9
0.27-2.9
0.27-2.9
0.27-2.9
0.23-5.4
0.23-5.4
0.23-5.4
0.23-5.4
0.8-13
0.8-13
0.8-10
0.8-6
5.3-14.2
3.5-20.4
3.5-28.3
3.5-37.2
3.5-44.2
9.7-22.1
5.3-28.3
4.4-35.4
5.9-38.2
3.5-44.2
3.5-44.2
13.3-53.1
13.3-70.8
31-88.5
31-110.6
31-110.6
31-110.6
31-106.2

1800
1800
1200
1200
500
500
350
350
300
460
1200
2000
1900
1450
1000
750
450
3500
2100
1600
2300
260
350
1000
1100
700
450
260
350
850

0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.4
0.4
0.4
0.4
0.55
0.55
0.55
0.55
0.55
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.9
0.95
0.9
0.9
0.95
1

0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.9
0.9
0.9
0.9
1.2
1.2
1.2
1.2
1.2
1.7
1.7
1.7
1.7
1.7
1.7
1.7
2.0
2.1
2.0
2.0
2.1
2.2

Nm

With push start and button reverse


LUM02 PR04-1800
LUM02 PR04-1800-Q
LUM02 PR04-1200
LUM02 PR04-1200-Q
LUM02 PR07-500
LUM02 PR07-500-Q
LUM02 PR07-350
LUM02 PR07-350-Q
LUM10 PR03
LUM10 PR05
LUM10 PR12
LUM10 PR21
LUM12 PR1
LUM12 PR2
LUM12 PR3
LUM12 PR4
LUM12 PR5
LUM22 PR2-3500
LUM22 PR3
LUM22 PR4
LUM22 PR4-2300
LUM22 PR5-260
LUM22 PR5-350
LUM22 PR6
LUM22 PR8-1100
LUM22 PR10
LUM22 PR12
LUM22 PR12-260
LUM22 PR12-350
LUM22 PR12-850

in lb

Free
speed
r/min

0.03-0.32
0.03-0.32
0.03-0.32
0.03-0.32
0.025-0.6
0.025-0.6
0.025-0.6
0.025-0.6
0.1-1.5
0.1-1.5
0.1-1.1
0.1-0.7
0.6-1.6
0.4-2.3
0.4-3.2
0.4-4.2
0.4-5
1.1-2.5
0.6-3.2
0.5-4.0
0.7-4.5
0.4-5.0
0.4-5.0
1.5-6.0
1.5-8.0
3.5-10.0
3.5-12.5
3.5-12.5
3.5-12.5
3.5-12.0

With push start, button reverse and soft stop function


LUM10 PR1-SS
LUM12 PR1-SS
LUM12 PR3-SS
a

0.2-0.6
0.6-1.3
1-1.8

1.8-5.3
5.3-11.5
8.8-15.9

Air inlet thread M5. Nipple and coupling included


accessory for all LUM 02 models, hose size dia. 6 mm.

ESD approved: LUM10/12/22 SR/PR

460
800
900

Weight

0.4 0.9
0.55 1.2
0.55 1.2

Air
consumption
at
CS
Length distance free speed
mm
mm
l/s
cfm

Rec.
hose
size
mm

Air
inlet
thread
in

Ordering No.

172
172
172
172
172
172
172
172
206
206
196
196
195
195
195
195
195
211
211
211
211
211
211
211
224
232
224
224
224
246

10
10
10
10
10
10
10
10
15
15
15
15
17
17
17
17
20
20
20
20
20
20
20
20
20
22
22
22
22
22

2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
3
3
3
3
4.5
4.5
4.5
4.5
4.5
7
7
7
7
7
7
7
7
7
7
7
7
8.5

4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
6
6
6
6
10
10
10
10
10
15
15
15
15
15
15
15
15
15
15
15
15
15

6a
6a
6a
6a
6a
6a
6a
6a
6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8
8
8
8

M5
M5
M5
M5
M5
M5
M5
M5
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4

8431 0146 02
8431 0146 12
8431 0146 04
8431 0146 14
8431 0146 06
8431 0146 16
8431 0146 08
8431 0146 18
8431 0146 05
8431 0146 09
8431 0146 17
8431 0146 25
8431 0278 29
8431 0278 27
8431 0278 26
8431 0278 25
8431 0278 30
8431 0278 89
8431 0269 61
8431 0269 55
8431 0278 81
8431 0269 62
8431 0269 60
8431 0269 56
8431 0278 88
8431 0269 58
8431 0269 57
8431 0269 63
8431 0269 59
8431 0278 80

206
195
195

15
20
15

3
4.5
4.5

6
10
10

6
6
6

1/8
1/8
1/8

8431 0280 06
8431 0280 05
8431 0280 07

All models: Are reversible and have quick change


chuck.
SR-models have ring reverse control.
PR-models have push button reverse.

Continued....

20 Pneumatic Assembly Tools

Am_Pneuscrewdrivers.indd 20

2012-02-06 09:29:25

Shut-off

Straight Models

Torque range
soft joint
Model

Nm

in lb

With lever start and without push start


LUM12 SR1
LUM12 SR2
LUM12 SR3
LUM12 SR4
LUM22 SR3
LUM22 SR4
LUM22 SR5-300
LUM22 SR6
LUM22 SR10
LUM22 SR12
LUM22 SR12-300

0.6-1.8
0.5-2.5
0.4-3.5
0.4-4.5
0.6-3.2
0.6-4
0.4-5
1.5-6
3.5-10
3.5-12.5
3.5-12.5

5.3-15.9
4.4-22.1
3.5-31
3.5-39.8
5.3-28.3
5.3-35.4
3.5-44.2
13.3-53.1
31-88.5
31-110.6
31-110.6

Free
speed
r/min

kg

lb

Length
mm

CS
distance
mm

2200
1700
1200
850
1950
1500
300
1000
700
430
300

0.6
0.6
0.6
0.6
0.8
0.8
0.8
0.85
1
0.95
1

1.3
1.3
1.3
1.3
1.8
1.8
1.8
1.9
2.2
2.1
2.2

217
217
217
217
239
239
239
239
260
252
252

17
17
17
17
20
20
20
20
22
22
22

Weight

Air
consumption
at
free speed
l/s

cfm

Rec.
hose
size
mm

6
6
6
6
7
7
7
7
7
7
7

13
13
13
13
15
15
15
15
15
15
15

6
6
6
6
8
8
8
8
8
8
8

Air
inlet
thread
in

Ordering No.

1/8
1/8
1/8
1/8
1/4
1/4
1/4
1/4
1/4
1/4
1/4

8431 0278 35
8431 0278 34
8431 0278 33
8431 0278 32
8431 0269 44
8431 0269 46
8431 0269 51
8431 0269 47
8431 0269 49
8431 0269 48
8431 0269 50

ESD approved: LUM10/12/22 SR/PR


All models: Are reversible and have quick change
chuck.

Slip-clutch

Straight Models

Straight screwdrivers should be used


with a torque arm for best ergonomics

Torque range
soft joint
Model

With lever start


TWIST12 SR3
TWIST12 SR4
TWIST22 SR6
TWIST22 SR10

With push start

TWIST22 PR2
TWIST22 PR4-2300
TWIST22 PR6
TWIST22 PR7

l/s

cfm

Rec.
hose
size
mm

15
15
15
15

6
6
7
7

13
13
15
15

6
6
8
8

1/8
1/8
1/8
1/8

8431 0278 44
8431 0278 43
8431 0269 52
8431 0269 53

15
15
15
15

7
7
7
7

15
15
15
15

8
8
8
8

1/4
1/4
1/4
1/4

8431 0278 93
8431 0278 92
8431 0278 91
8431 0278 90

Free
speed
r/min

kg

lb

Length
mm

CS
distance
mm

0.7-3.3
6.2-29.2
0.5-4.2
4.4-37.2
1.5-6.0 13.3-53.1
1.5-10.0 13.3-88.5

1650
1100
1500
700

0.65
0.65
0.85
0.9

1.4
1.4
1.9
2.0

225
225
239
246

1.1-2.6
1.0-4.0
2.2-6.5
1.5-7.5

3200
2300
1600
1100

0.75
0.75
0.75
0.75

1.7
1.7
1.7
1.7

242
242
211
211

Nm

in lb

9.7-23
8.9-35.4
19.5-57.5
13.3-66.4

Weight

Air
consumption
at
free speed

Air
inlet
thread
in

Ordering No.

Pneumatic Screwdrivers

The TWIST straight screwdrivers come


in two different configurations:
l PR: Model with push to start function
and reverse button
l SR: Model with lever start function and
reverse ring.

Pneumatic Assembly Tools 21

Am_Pneuscrewdrivers.indd 21

2012-02-06 09:29:26

Shut-off

Angle Models
LTV angle screwdriver models have a
fast, accurate shut-off clutch and are designed for durability.
l Slim design of the angle head allows
good access in limited spaces and
awkward positions.
l Spiral cut gears give high accuracy.
RE reporting conversion kits are available for LTV screwdriver models. For kit,
see accessory page.

Torque range
soft joint
Model

LTV009 R07-6-230
LTV009 R035-6
LTV009 R035-42
LTV009 R035-Q
LTV009 R05-6
LTV009 R05-42
LTV009 R05-Q
LTV009 R025-6
LTV009 R025-42
LTV009 R025-Q
LTV009 R03-10
LTV009 R07-6
LTV009 R07-42
LTV009 R07-Q
LTV009 R08-6-200
LTV009 R08-6-200-B
LTV009 R09-6
LTV009 R09-10
LTV009 R09-42
LTV009 R09-Q
LTV009 R09-42M
LTV009 R11-6
LTV009 R11-10
LTV009 R11-42
LTV009 R11-Q
LTV009 R08-FS-10
LTV009 R13-FS-10
LTV18 R07-6
LTV18 R07-42
LTV18 R07-Q
LTV18 R15-6
LTV18 R15-42
LTV18 R15-10
LTV18 R15-Q

Nm

in lb

Free
speed
r/min

0.3-7
0.4-3.5
0.4-3.5
0.4-3.5
0.4-5
0.4-5
0.4-5
0.6-2.5
0.6-2.5
0.6-2.5
0.7-3
1.1-7
1.1-7
1.1-7
1.3-9
1.3-9
1.3-9
1.3-9
1.3-9
1.3-9
1.3-9
1.3-11
1.3-11
1.3-11
1.3-11
1.5-8
4-13
3.5-7
3.5-7
3.5-7
6.0-15
6.0-15
6.0-15
6.0-15

2.6-61.9
3.5-31
3.5-31
3.5-31
3.5-44.2
3.5-44.2
3.5-44.2
5.3-22.1
5.3-22.1
5.3-22.1
6.2-26.5
9.7-61.9
9.7-61.9
9.7-61.9
11.5-79.6
11.5-79.6
11.5-79.6
11.5-79.6
11.5-79.6
11.5-79.6
11.5-79.6
11.5-97.3
11.5-97.3
11.5-97.3
11.5-97.3
13.3-70.8
35.4-115.1
31-61
31-61
31-61
53-132
53-132
53-132
53-132

230
1100
1100
1100
850
850
850
1650
1650
1650
1400
500
500
500
200
200
430
430
430
430
430
320
320
320
320
340
160
700
700
700
360
360
360
360

ESD approved: LTV009.

lb

0.8
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.8
0.7
0.7
0.7
0.7
0.7
0.8
0.8
0.8
0.8
1.1
1.1
1.2
1.2
1.2
1.2
1.2
1.2
1.2

1.8
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.8
1.5
1.5
1.5
1.5
1.5
1.8
1.8
1.8
1.8
2.4
2.4
2.6
2.6
2.6
2.6
2.6
2.6
2.6

266
266
266
266
266
266
266
266
266
266
266
266
266
266
266
266
266
266
266
266
266
266
266
266
266
261
261
290
290
290
308
308
308
308

25
25
25
25
25
25
25
25
25
25
25
28.5
25
25
28.5
27.6
28.5
28.5
28.5
28.5
28.5
28.5
28.5
28.5
28.5
23.5
23.5
28.5
28.5
28.5
28
28
28
28

-42 = 1/4" female hexagon drive for bits.


-10 = 3/8" square drive.
-6 = 1/4" square drive for sockets.

All models: Are reversible.

Pneumatic Screwdrivers

Weight
kg

Angle
head
Length height
mm
mm

Angle
head
center
to side
mm

9
9
9
9
9
9
9
9
9
9
9
11
9
9
11
11
11
11
11
11
11
11
11
11
11
13.5
13.5
10
10
10
11
11
11
11

Air
consumption
at
free speed
l/s

cfm

Rec.
hose
size
mm

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
7
7
7
7

13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
15
15
15
15

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8

TWIST VR07-6

Air
Angle head consumption
at
Angle head
center
free speed
Length
height
to side
mm
mm
mm
l/s
cfm

Rec.
hose
size
mm

Air
inlet
thread
in

Ordering No.

Nm

in lb

Free
speed
r/min

1.3-7.0

12-62

700

1.0 2.2

280

29

10

1/4

8431 0256 11

12-62
18-53

700
1300

1.0 2.2
1.0 2.2

280
280

29
29

10
10

4
4

8
8

8
8

1/4
1/4

8431 0256 03
8431 0256 29

With 1/4" female hexagon drive


TWIST VR07-I6
TWIST VR13-I6

8431 0279 18
8431 0278 05
8431 0278 04
8431 0278 03
8431 0278 08
8431 0278 07
8431 0278 06
8431 0278 02
8431 0278 01
8431 0278 00
8431 0278 23
8431 0278 11
8431 0278 10
8431 0278 09
8431 0278 24
8431 0278 31
8431 0278 17
8431 0278 13
8431 0278 15
8431 0278 12
8431 0278 16
8431 0278 22
8431 0278 20
8431 0278 21
8431 0278 19
8431 0632 11
8431 0632 10
8431 0326 72
8431 0326 61
8431 0326 76
8431 0326 55
8431 0326 54
8431 0326 56
8431 0326 58

Slip-clutch

Torque range
soft joint

With 1/4" square drive

Ordering No.

1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/4
1/4
1/4
1/4
1/4
1/4
1/4

-Q = 1/4" quick change chuck.


FS = Flush socket.

Angle Models

Model

Air
inlet
thread
in

1.3-7.0
2.0-6.0

Weight
kg

lb

22 Pneumatic Assembly Tools

Am_Pneuscrewdrivers.indd 22

2012-02-06 09:29:27


Screwdrivers

Accessories

Accessories Included
Clutch adjustment key
Included with all shut-off and slip clutch tools
Exhaust hose
Included with straight and
air-on-top models

Clutch adjustment key

Hose nipple

Hose nipple
Included with all tools

Optional Accessories
Model

Ordering No.

Threaded clutch houses


LUM12 PR/SR 1, 2, 3, 4
LUM12 HRX/HRF 1, 3, 5, 8
LUM22 HRX/HR 2, 3, 4, 6
LUM22 HRX/HR 10, 12
LUM22 SR/PR 3, 4, 5, 6
LUM22 SR/PR 10, 12
Angle head covers
LTV009 R025-R07
LTV009 R08-R11
Protective covers
LUM22/32 HR
LUM22 HRX
LUM12 HRX
Threaded fronts
LUM 32 HR10, 15
Suspension yoke for LTV009
Quick change chuck kit, extra wide diameter for easy handling
Angle-head for LTV009 R03/08/09/11, 90 hex drive magnetic bit holder a
Extended lever for LTV18
Vacuum screw pick-up for LUM02
a

4210 4386 04
4210 4386 04
4210 4386 04
4210 4392 03
4210 4383 04
4210 4383 03

Suspension yoke

4210 4115 00
4210 4116 00
4210 3150 00
4210 3151 00
4210 4642 00
4210 4252 90
4210 4461 80
4210 2326 91
4210 3857 91
4210 2306 02
4210 4706 80

Quick change chuck kit

Angle-head for LTV009

Substitute for 4210 3857 XX angle heads.

RE-conversion kits
Model

LUM12 HRF
LUM12 SR
LUM22 SR
LTV009
LTV18

Extended lever for LTV18

Ordering No.

4210 3624 99
4210 4137 90
4210 2057 80
4210 4137 90
4210 4023 90

Designation

LUM12 HRX/HRF
LUM22 HR 3, 4, 6
LUM22 HR 10, 12
LUM22 HRX 3, 4, 6
LUM12 SR
LUM12 PR
LUM22 SR
LUM22 PR
LTV009
LUM32 HR
LUF34

Exhaust hose

Support handle

4210 2052 00
4210 2052 00
4210 2052 00
4210 2052 00
4210 2052 00
4210 2052 00
4210 2053 00
4210 2053 00
4210 2052 00
4210 2052 00
4210 2053 00

4110 1355 92
4110 1355 92
4110 1355 93
4110 1355 92





4110 1355 94
4110 1355 82

ESD hose

8202 0501 06
8202 0501 10
8202 0501 10
8202 0501 10
8202 0501 06
8202 0501 06
8202 0501 10
8202 0501 10
8202 0501 06
8202 0501 10
8202 0501 10

Torque arms
adapters





4390 1735 52
4390 1735 53
4390 1735 51
4390 1735 54


Installation
proposal

8202 1180 67
8202 1180 77
8202 1180 77
8202 1180 77
8202 1180 67
8202 1180 67
8202 1180 77
8202 1180 77
8202 1180 67
8202 1180 77
8202 1180 77

ESD approved
pistol handle

4210 3616 04
4210 4337 04
4210 4337 04
4210 3616 04

4210 4337 04

Pneumatic Screwdrivers

Vacuum screw pick-up for LUM02

Pneumatic Assembly Tools 23

Am_Pneuscrewdrivers.indd 23

2012-02-06 09:29:41

Screwdrivers

Accessories

Productivity Kits

Model

MIDI Optimizer F/R EQ08US-C06


MIDI Optimizer F/RD EQ08US-C06
MIDI Optimizer F/RD EQ08US-C08
MIDI Optimizer F/R EQ08US-C08

Max air flow

Hose 16.4 ft

Coupling

Lubrication

Ordering No.

12 cfm
19 cfm
19 cfm
19 cfm

Cablair 06
Cablair 06
Cablair 08
Cablair 08

ErgoQIC 08US
ErgoQIC 08US
ErgoQIC 08US
ErgoQIC 08US

No
Yes
Yes
No

8202 0850 21
8202 0850 22
8202 0850 23
8202 0850 24

NOTE: Tool nipple is not included in the Productivity kit and needs to be order separately together with the tool.

Service Kits
The spare parts included in the service
kits cover a normal overhaul of your tool.
Always have them available for a fast
and economical repair.
Orings
Circlips
l Pins etc.
l
l

Ordering No.

LUM10 PR
LUM12 HRX, HRF
LUM12 SR
LUM12 PR
LUM22 HR/HRX 3, 4, 6, 12
LUM22 HR/HRX 10
LUM22 PR/SR 3, 4, 6, 12
LUM22 PR/SR 10
LUM25 HRF
LUM32 HR
LUF34 HR
TWIST HRF
TWIST VR
TWIST HR 3, 7, 12
TWIST HR 6
TWIST HR 10
TWIST12 HRX 2, 3, 4
TWIST22 HRX 2-3200, 7, 12
TWIST22 HRX 10
LTV009
LTV18

4081 0070 90
4081 0247 90
4081 0254 90
4081 0250 90
4081 0281 90
4081 0282 90
4081 0284 90
4081 0285 90
4081 0075 90
4081 0316 90
4081 0086 90
4081 0079 90
4081 0078 90
4081 0291 90
4081 0281 90
4081 0292 90
4081 0247 90
4081 0296 90
4081 0295 90
4081 0248 90
4081 0085 90

Pneumatic Screwdrivers

Main parts included:


l Vane kit
l Motor bearings
l Gaskets

Model

24 Pneumatic Assembly Tools

Am_Pneuscrewdrivers.indd 24

2012-02-06 09:29:42

Introduction Impact Wrenches

Power you can depend on


Atlas Copco impact wrenches are designed to provide dependability and a
long, trouble-free service life in the toughest conditions. Few other tools can
match the Atlas Copco impact wrench when it comes to flexibility, capacity-toweight ratio and simplicity in use and maintenance.

Atlas Copcos powerful, high-speed impact wrenches are designed to cut production times by providing rapid run-down
and fast tightening. Impact wrenches
build up torque in joints through a series
of rotary impacts, where air pressure and
tightening time affect the torque obtained.
As a general rule, if a wrench impacts
longer than 5 seconds on a fastener, a
larger wrench should be used in order to
achieve better durability.
The LMS models are non shut-off,
which means they will shut off once the
operator releases the trigger.
LMS
The LMS is a non shut-off impact wrench
with extraordinary power to weight qualities and virtually no reaction force during
tightening. The torque is applied to the
joint, not to your wrist.
These tools are typically used where
fast tightening or disassembly is needed
and the range covers recommended
torque levels between 7-5500 Nm.

Impact Wrenches

LMS 8-series
The new LMS 8-series impact wrenches
delivers true raw power and enables extremely fast tightening and loosening.
The innovative and unique Grease Retaining System ensures maximum tool
performance with long service intervals.

Pneumatic Assembly Tools 25


Selection
Guide

M6

M8

Nm 9.8 24

M10
47

M12

M14

M16

M18

M20

M22

M24

M27

M30

M36

M42

M45

M48

81 128 197 275 385 518 665 961 1310 2280 3640 4510 5450

LMS LMS08 LMS18 LMS18 LMS28 LMS38 LMS38 LMS48 LMS58 LMS58 LMS61 LMS61 LMS68 LMS88 LMS88 LMS88 LMS88
LMS08 LMS18 LMS28 LMS38 LMS38 LMS48 LMS58 LMS58 LMS58 LMS68 LMS68 LMS68 LMS88
8.8

Nm

14

M6

M8

M10

M12

M14

M16

M18

M20

M22

M24

M27

M30

M36

M42

33

65

114

181

277

386

541

728

935

1350

1840

3210

5110

6340

M45

LMS LMS08 LMS18 LMS28 LMS28 LMS38 LMS38 LMS48 LMS58 LMS61 LMS61 LMS68 LMS88 LMS88 LMS88 LMS88
LMS18 LMS18 LMS28 LMS38 LMS48 LMS48 LMS58 LMS68 LMS68 LMS68 LMS88
10.9

Nm

M6

M8

M10

M12

M14

M16

M18

M20

M22

M24

M27

M30

M36

M42

17

40

79

136

217

333

463

649

874

1120

1620

2210

3850

6140

LMS LMS08 LMS18 LMS28 LMS28 LMS38 LMS48 LMS58 LMS61 LMS61 LMS68 LMS88 LMS88 LMS88 LMS88
LMS18 LMS18 LMS28 LMS38 LMS48 LMS58 LMS68 LMS68 LMS68 LMS88
12.9

= HEAVY DUTY

The torque figures are normal tightening torque for untreated oil-smeared and rust-protected bolts and nuts
in the most common strength grades. The torque figures correspond to approximately 63% of tensile stress.

Impact Wrenches

= EXTRA HEAVY DUTY

26 Pneumatic Assembly Tools

Am_Impact wrenches.indd 26

2012-02-06 09:34:50

Non Shut-off

Pistol Grip Models

LMS models
l Recommended operating range
7-1800 Nm.
l Fast tightening and disassembly.
l Negligible reaction force.
l Low weight.
l High power-to-weight ratio.
l Tightening time should not exceed 5
seconds, to avoid excess wear on the
tool.
l Soft-start throttle.
l Long service intervals.
l Durable high performance with Grease
Retaining System.

LMS58 HR25

LMS18 HR13


Length CS
Air con- Rec. Air
Bolt Square
Free
excl.
dist- sumption hose inlet

Torque range Max torque Impacts speed Weight anvil ance under load size thread

size drive
Model

LMS08 HR10
LMS08 HR42
LMS18 HR13
LMS18 HR10
LMS28 HR13
LMS38 HR13
LMS48 HR20
LMS58 HR25
LMS58 HR20
LMS68 HR25

6-8
6-8
10
10
12
14-16
16-18
20-22
18-20
22-30

in

Nm

ft lb

3/8
7-45
5-33
1/4a
7-35
5-26
1/2
10-110
7-81
3/8
10-90
7-66
1/2
30-210
22-155
1/2
40-375
29-276
3/4 100-550
74-405
1
300-800 221-590
3/4 300-800 221-590
1 600-1800 442-1400

Nm

65
60
150
120
390
850
1375
1900
1900
4450

ft lb per min r/min

48
44
110
88
287
627
1014
1401
1401
3282

1650 14000
1650 14000
1500 8100
1650 8100
1500 9500
1350 8000
1100 6500
900 5500
900 5500
780 5000

kg

lb

0.9 2.0
0.9 2.0
1.45 3.2
1.45 3.2
1.85 4.1
2.6 5.7
3.3 7.3
4.8 10.6
4.8 10.6
9.8 21.5

mm

mm

185
186
144
148
146
167
173
210
210
252

21
21
26
26
29
29
38
42
42
55

l/s

2.5
2.5
8.5
6.5
8.5
10
12
14.5
14.5
28

cfm

5
5
18
14
18
21
25.2
30.5
30.5
58.9

mm

6.3
6.3
10
10
10
10
12.5
12.5
12.5
16

in

Ordering No.

1/4
1/4
1/4
1/4
3/8
3/8
3/8
3/8
3/8
1/2

8434 1080 00
8434 1080 05
8434 1180 00
8434 1180 01
8434 1280 00
8434 1380 00
8434 1480 00
8434 1580 00
8434 1580 01
8434 1680 01

Female hex. quick change chuck.

Impact Wrenches

mm

Pneumatic Assembly Tools 27

Am_Impact wrenches.indd 27

2012-02-06 09:35:11


Straight
Models

Non Shut-off

LMS models
l Recommended operating range
7-5500 Nm.
l Fast tightening and disassembly.
l Negligible reaction force.
l Low weight.
l High power-to-weight ratio.
l Soft-start throttle.
l Tightening time should not exceed 5
seconds, to avoid excess wear on the
tool.
l Long service intervals.
l Durable high performance with grease
retaining system.

LMS08 SR10

LMS68 GIR25

LMS88 GIR38

Model

LMS08 SR42
LMS08 SR10
LMS68 GIR25
LMS68 GOR25
LMS68 GIR S5
LMS68 GOR S5
LMS88 GIR38
LMS88 GOR38
LMS88 GIR S5
LMS88 GOR S5

Bolt Square
size drive
mm
in

6-8
6-8
22-30
22-30
22-30
22-30
30-42
30-42
30-42
30-42

1/4a
3/8
1
1
1 5/8b
1 5/8b
1 1/2
1 1/2
1 5/8b
1 5/8b

Torque range
Nm

ft lb

7-35
7-45
600-1800
600-1800
600-1800
600-1800
1000-5500
1000-5500
1000-5500
1000-5500

5-26
5-33
442-1400
442-1400
442-1400
442-1400
737-4054
737-4054
737-4054
737-4054

Free
Max torque Impacts speed Weight
Nm
ft lb per min r/min kg
lb

60
65
4450
4450
4450
4450
10000
10000
10000
10000

44
48
3282
3282
3282
3282
7370
7370
7370
7370

Length
excl.
anvil
mm

1650 12500 0.85 1.9 185


1650 12500 0.85 1.9 184
780 5000 9.6 21.1 339
780 5000 9.6 21.1 339
780 5000 9.6 21.1 339
780 5000 9.6 21.1 339
540 3800 15.0 33.0 381
540 3800 15.0 33.0 381
540 3800 15.0 33.0 381
540 3800 15.0 33.0 381

CS
Air condist- sumption
ance under load
mm
l/s
cfm

20
20
55
55
55
55
63.5
63.5
63.5
63.5

2.5
2.5
28
28
28
28
33
33
33
33

5
5
58.9
58.9
58.9
58.9
69.4
69.4
69.4
69.4

Rec. Air
hose inlet
size thread
mm
in
Ordering No.

6.3
6.3
16
16
16
16
16
16
16
16

1/4
1/4
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2

8434 1081 06
8434 1081 11
8434 1680 00
8434 1680 02
8434 1680 05
8434 1680 10
8434 1880 00
8434 1880 01
8434 1880 05
8434 1880 10

Female hex. quick change chuck.


Spline drive No. 5.
GOR = Outside trigger.
GIR = Inside trigger.

Impact Wrenches

28 Pneumatic Assembly Tools

Am_Impact wrenches.indd 28

2012-02-06 09:35:38

Accessories
Optional Accessories

MultiFlex Swivel
Model

Ordering No.

LMS08 HR10/SR10
LMS18 HR10/13, LMS28/38 HR13, LMS48/58 HR20, LMS58 HR25
LMS68 HR25, LMS68/88 GIR, LMS68/88 GOR

8202 1350 20
8202 1350 22
8202 1350 24

MultiFlex Swivel

Whip hose
Model

Ordering No.

LMS08 HR10/SR10, LMS18 HR10/13, LMS28/38 HR13,


LMS48/58 HR20, LMS58 HR25

Not necessary

LMS68 HR25, LMS68/88 GIR, LMS68/88 GOR

8202 1180 28

Whip hose

Productivity Kits

Model

Max air ow

Hose 16.4 ft

Coupling

Lubrication

Ordering No.

For small impact wrenches and pulse tools


MIDI Optimizer F/RD EP EQ08US-C08

19 cfm

Cablair 08

ErgoQIC 08US

Yes

8202 0850 45

34 cfm

Cablair 10

ErgoQIC 10US

Yes

8202 0850 46

50 cfm
65 cfm

Cablair 13
Turbo 13

ErgoQIC 10US
ErgoQIC 10US

Yes
Yes

8202 0850 47
8202 0850 48

For 1/2" impact wrenches and pulse tools


MIDI Optimizer F/RD EP EQQ10US-C10

For impact wrenches and pulse tools


MIDI Optimizer F/RD EP EQ10US-C13
MIDI Optimizer F/RD EP EQ10US-T13

NOTE: Tool nipple is not included in the Productivity kit and needs to be order separately together with the tool.

The spare parts included in the service


kits cover a normal overhaul of your tool.
Always have them available for a fast
and economical repair.
Main parts included:
l Gaskets
l Circlips

l
l

O-rings
Pins etc.

Model

LMS08
LMS18
LMS28
LMS38
LMS48
LMS58
LMS68
LMS88

Impact Wrenches

Service Kits
Service kit

4081 0465 00
4081 0466 00
4081 0467 00
4081 0468 00
4081 0461 00
4081 0445 00
4081 0442 00
4081 0443 00

Pneumatic Assembly Tools 29

Am_Impact wrenches.indd 29

2012-02-06 09:35:41

Introduction ErgoPulse

ErgoPulse impulse tools fast, reliable


and operator friendly
The speed, reliability, and accuracy of ErgoPulse hydraulic impulse nutrunners, combined with the fact that they are comfortable to operate, make them suitable for continuous heavy production. Since there is no metal-to-metal impact in a pulse tool, it
provides a softer, more controlled pulse with considerably less vibration and noise
than an impact wrench.

Hydraulic Impulse Nutrunners

A complete range
ErgoPulse impulse tools are available
in straight and pistol grip, shut-off and
non shut-off versions. The range covers
torque from 2900 Nm.
The ErgoPulse principle The heart of
a pulse tool is the hydraulic pulse unit.
Since the pulses are very short, there
is almost no reaction force in the handle, only the much lower motor torque is
transferred to the operators hand. In addition, there are less vibrations and noise
than with an impact wrench. Combined
with good balance and low weight the result is a tool that is very comfortable to
operate.
PTS and PTX shut-off pulse tools
Atlas Copco shut-off pulse tools shut off
the air supply when the pre-set torque
is been reached. Operator influence is
minimized and the result is increased accuracy and faster tightening.
Torque sensing system In ErgoPulse
PTS and PTX nutrunners torque is
sensed by means of a rotatable inertial mass acting against an adjustable
spring. The result is a highly accurate
and easily adjustable shut-off system.
Pulse mechanism The pulse mechanism has pistons for minimum weight
and long service life. The design is based
on cam-guided pistons and rollers and
the pulse cylinder is oil-filled. The moving parts are thus completely immersed
in oil, which ensures a long service life.
Twin chamber vane motor This is designed to give high torque at low speed,
which gives the best characteristics for
fast, accurate tightening.
TRIM valve A patented adjustable
valve at the air outlet is used to maximize tool accuracy on one type of joint,
which could be hard, medium or soft.
AUTOTRIM valve PTS/PTX-AT tools
are equipped with an automatic twostage trim valve. The tool runs down the
screw with reduced free speed. After 1-2
pulses it shifts automatically to full power
thus enabling both hard and soft joints to
be tightened with excellent results with-

out any adjustments. The PTS/PTX-AT


tools can also be used for reporting applications. ErgoPulse PTS-HRF These
are Air-on-Top versions which offer full
flexibility. You either use the air inlet on
top to avoid the disturbing hose hook or
you use the conventional air inlet at the
bottom of the handle a convenient tool
for use in workstations.
ErgoPulse PTX The new ErgoPulse
PTX series is intended for applications
where weight is critical. The tools are
available in both Trim and AutoTrim versions.
ErgoPulse 25PTX
At the top of the PTX range, is the new
ErgoPulse 25PTX, which gives you 900
Nm of tightening torque in a tool weighing only 22.7 lbs.
ErgoPulse XS non shut-off tools
ErgoPulse XS is the correct choice when
the operator needs to control the process. The tools provide high torque, fast,
accurate tightening and long service lifetimes.
Twin chamber vane motor This is designed to give high torque at low speed,
which provides the best characteristics
for fast, reliable and accurate tightening.
Double or triple bladed pulse mechanisms The tools are equipped with
pulse units with two or three blades.
They employ the Atlas Copco patented cam-guided design to push out the
blades, giving very high reliability. The
pulse units have a high power-to-weight
ratio, making the tools very powerful for
their size. Torque is adjusted by regulating an artificial leak in the hydraulic circuit.
ErgoPulse 6PS
This model is a good choice for tightening self-tapping screws and when fast,
powerful reversing is needed. Torque is
adjusted by regulating the air pressure.

30 Pneumatic Assembly Tools

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2012-02-06 09:54:55

Selection Guide

EP PTS/PTX Shut-off models


The ErgoPulse PTS and PTX tools can be adjusted within a wide torque range by simply setting the spring force that counteracts the inertia
body. Torque should preferably be checked with a hand torque wrench. Electronic monitoring with an in-line transducer is possible but should
be verified with a manual hand torque wrench to avoid measuring errors due to the extremely short pulse sequence.
Torque
Nm

900

M27

Straight
models

Pistol grip models


410 450

M24
M20
Screw
size

250 250
150 150

M14

225 225

110
90

80

M12

125 125

70
55

M10

45
31

M8
9

M6

19

15

22*

13*

19

35

16

18*

50

40

22

30

50

30*

10*

9*

8*

5
M5

14

32

85

85
70

55

8*

5
6*

4*

4*

3/8" square drive

3/8" square drive

2*

3/4" square
drive

1/2" square drive

2*

3PTX

5PTX
4PTX

7PTX
6PTX

3PTX
8PTX

5PTS
4PTX

6PTS
5PTX

7PTS
6PTX

9PTX

8PTS
7PTX

8PTX

11PTX
10PTS

13PTX
12PTS

15PTX

19PTX
18PTS

14PTS

1" square drive

8.8

M16

450

25PTX

* For tools with quick change chuck, see technical data.

EP XS/PS Non shut-off models


The size of tool is determined on the basis of torque and/or bolt dimension. Torque should preferably be checked with a hand torque wrench.
Electronic monitoring with an in-line transducer is possible but should be verified with a manual hand torque wrench to avoid measuring errors
due to the extremely short pulse sequence.
Torque
Nm

Straight models

400

Pistol grip models

M20

8.8

110

M12

70
52

M10

52

31
20

20

30*

65
50

31

28

20*
M6

160
110

Screw size

M8

300

Hydraulic Impulse Nutrunners

M16
M14

240
160

30*
20*

12

10*

10*

M5
5
M4
3/8" square drive

6XS

7XS

8XS

1/4" quick
change chuck

5XS

6PS

3/8" square drive

6XS

7XS

8XS

1/2" square drive

10XS

12XS

3/4" square
drive

14XS 16XS

20XS

* For tools with quick change chuck, see technical data.

Pneumatic Assembly Tools 31

Am_ErgoPulse.indd 31

2012-02-06 09:54:56

Pistol Grip Models

Shut-off

EP PTX models
In ErgoPulse shut-off tools the air supply
is shut off as soon as the pre-set torque
has been reached, minimizing operator
influence. The result is increased accuracy and faster tightening.
High reliability.
Consistent torque over time, low meanshift.
l High level of durability.
l High speed, short cycle times.
l One-handed operation.
l High power-to-weight ratio.
l No springs to wear out.
l No wear on key parts.
l High precision components.
l No reaction forces.
l Light, well-balanced tools.
l Low noise levels.
l Lubrication free.
l
l

Model

Bolt
size
mm

Square
drive
in

l/s

cfm

21
22
22
22
22
22
22
25
25
29
29
33.5
36.5
44

4
4
4
7
7
7
7
9
9
11
12
15
21
23

9
9
9
15
15
15
15
19
19
23
25
32
45
49

8
8
8
8
8
8
8
10
10
10
10
13
13
13

1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8

8431 0375 51
8431 0375 54
8431 0375 50
8431 0375 00
8431 0375 04
8431 0375 10
8431 0375 20
8431 0375 30
8431 0375 60
8431 0375 40
8431 0376 50
8431 0376 60
8431 0376 70
8431 0376 80

164
154
164
164
164
164

22
21
22
22
22
22

4
4
7
4
7
7

9
9
15
9
15
15

8
8
8
8
10
10

1/4
1/4
1/4
1/4
1/4
1/4

8431 0379 04
8431 0379 00
8431 0379 20
8431 0379 10
8431 0379 30
8431 0379 60

1.8
2.0
2.0
2.0
2.0
2.0
2.0
2.5
2.5
3.4
3.8
5.0
6.8
9.2

154
164
164
164
164
164
164
176
176
188
196
197
216
221

21
22
22
22
22
22
22
25
25
29
29
33.5
36.5
44

4
4
4
7
7
7
7
9
9
11
12
15
21
23

9
9
9
15
15
15
15
19
19
23
25
32
45
49

8
8
8
8
8
8
8
10
10
10
10
13
13
13

1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8

8431 0375 53
8431 0375 56
8431 0375 52
8431 0375 02
8431 0375 06
8431 0375 12
8431 0375 22
8431 0375 32
8431 0375 62
8431 0375 42
8431 0376 52
8431 0376 62
8431 0376 72
8431 0376 82

2.0
1.8
2.0
2.0
2.0
2.0

164
154
164
164
164
164

22
21
22
22
22
22

4
4
7
4
7
7

9
9
15
9
15
15

8
8
8
8
10
10

1/4
1/4
1/4
1/4
1/4
1/4

8431 0379 06
8431 0379 02
8431 0379 22
8431 0379 12
8431 0379 32
8431 0379 62

kg

lb

Length
mm

CS
distance
mm

1/4b
2-5
1.6-4
3/8
4-9
3-7
1/4b
4-9
3-7
1/4b
7-17
5-13
3/8
8-19
6-14
b
1/4
15-28
11-18
3/8
16-32
12-23
3/8
30-55
22-40
3/8
40-70
29-51
1/2
50-80
37-59
1/2 70-110 51-81
1/2 85-150 63-110
3/4 125-250 92-184
3/4 225-450 166-332

5000c
3400d
3400d
7000d
7000d
8500d
8500d
7200d
6900d
5200d
5100d
5300d
4300d
3300d

0.8
0.9
0.9
0.9
0.9
0.9
0.9
1.2
1.2
1.5
1.7
2.3
3.1
4.2

1.7
1.9
1.9
1.9
1.9
1.9
1.9
2.5
2.5
3.3
3.8
5.1
6.8
9.2

154
164
164
164
164
164
164
176
176
188
196
197
216
221

M5
M4-M5
M6
M5
M6
M6-M8

3/8
1/4b
3/8
1/4b
3/8
3/8

5900e
5900e
7900e
7900e
6200e
6300e

0.9
0.8
0.9
0.9
0.9
0.9

2.0
1.8
2.0
2.0
2.0
2.0

M4-M5
M5
M5
M6
M6
M6-M8
M6-M8
M8-M10
M10
M10
M12
M12-M14
M12-M16
M16-M20

1/4b
2-5
1.6-4
3/8
4-9
3-7
1/4b
4-9
3-7
b
1/4
7-17
5-13
3/8
8-19
6-14
1/4b 15-28
11-18
3/8
16-32
12-23
3/8
30-55
22-40
3/8
40-70
29-51
1/2
50-80
37-59
1/2 70-110 51-81
1/2 85-150 63-110
3/4 125-250 92-184
3/4 225-450 166-332

4500c
3300c
3300c
5400c
5400c
8500c
8500c
6900c
6900c
5100c
5100c
5300c
4200c
3300c

0.8
0.9
0.9
0.9
0.9
0.9
0.9
1.2
1.2
1.5
1.7
2.3
3.1
4.2

3/8
1/4b
3/8
1/4b
3/8
3/8

5900e
5900e
7900e
7900e
6200e
6300e

0.9
0.8
0.9
0.9
0.9
0.9

Torque range
Nm

ft lb

Air consumption
under load

Rec.
hose
size
mm

Free
speed
r/min

Weight

Air
inlet
thread
in

Ordering No.

TRIM-RE
EP3PTX5 HR42-RE
EP4PTX9 HR10-RE
EP4PTX9 HR42-RE
EP5PTX17 HR42-RE
EP5PTX19 HR10-RE
EP6PTX28 HR42-RE
EP6PTX32 HR10-RE
EP7PTX55 HR10-RE
EP8PTX70 HR10-RE
EP9PTX80 HR13-RE
EP11PTX110 HR13-RE
EP13PTX150 HR13-RE
EP15PTX250 HR20-RE
EP19PTX450 HR20-RE

M4-M5
M5
M5
M6
M6
M6-M8
M6-M8
M8-M10
M10
M10
M12
M12-M14
M12-M16
M16-M20

Trim-RE Low pressure models


EP5PTX HR10-RE-L
EP5PTX HR42-RE-L
EP6PTX HR10-RE-L
EP6PTX HR42-RE-L
EP7PTX HR10-RE-L
EP8PTX HR10-RE-L

7-15
6-13
13-25
11-22
23-35
33-45

5-11
4-10
9-18
8-16
17-26
24-33

Hydraulic Impulse Nutrunners

AutoTrimd
EP3PTX5 HR42-AT
EP4PTX9 HR10-AT
EP4PTX9 HR42-AT
EP5PTX17 HR42-AT
EP5PTX19 HR10-AT
EP6PTX28 HR42-AT
EP6PTX32 HR10-AT
EP7PTX55 HR10-AT
EP8PTX70 HR10-AT
EP9PTX80 HR13-AT
EP11PTX110 HR13-AT
EP13PTX150 HR13-AT
EP15PTX250 HR20-AT
EP19PTX450 HR20-AT

AutoTrim Low pressure models


EP5PTX HR10-AT-L
EP5PTX HR42-AT-L
EP6PTX HR10-AT-L
EP6PTX HR42-AT-L
EP7PTX HR10-AT-L
EP8PTX HR10-AT-L
a

M5
M4-M5
M6
M5
M6
M6-M8

7-15
6-13
13-25
11-22
23-35
33-45

To be used as a guide only, final torque depends on


type of joint, accessories used and air pressure.

b
c

5-11
4-10
9-18
8-16
17-26
24-33

Female hexagon drive. Quick change chuck.


In full speed mode.

d
e

RE-reporting kit not included (Ordering No. 4250 1854 91).


Measured at 5 bar air pressure.

32 Pneumatic Assembly Tools

Am_ErgoPulse.indd 32

2012-02-06 09:54:57

Shut-off

Pistol Grip Models

EP PTS models
ErgoPulse PTS is the reliable and powerful workhorse and offers the same
shut-off mechanism as the peak performer PTX. The PTS series has some
air on top HRF models, making it possible to feed the air from above to the
tool to make it easier to use in many applications. All PTS models can also be
used as lubrication free, just like other
ErgoPulse tools.

Model

Bolt
size
mm

Square
drive
in

l/s

cfm

21
21
21
21

65
65
7
7

14
14
15
15

8
8
8
8

1/4
1/4
1/4
1/4

8431 0374 05
8431 0374 00
8431 0374 15
8431 0374 20

175
176
175
176
193
201
216
202

26
26
26
26
29
34
37
42

8
8
9
9
11
13
20
22

17
17
19
19
23
27
42
46

10
10
10
10
10
13
13
13

1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8

8431 0374 35
8431 0374 40
8431 0374 55
8431 0374 60
8431 0374 80
8431 0374 90
8431 0374 95
8431 0374 98

Nm

ft lb

6-12
8-14
8-20
10-22

4-9
6-10
6-15
7-16

5400c
5400c
7300c
7300c

1.0
1.0
1.0
1.0

2.2
2.2
2.2
2.2

196
191
196
191

5700c
5700c
7300c
7300c
5200c
4200c
4000c
3000c

1.4
1.4
1.4
1.4
1.8
2.5
3.3
4.3

3.0
3.0
3.0
3.0
4.0
5.5
7.2
9.5

Torque range

kg

lb

Length
mm

CS
distance
mm

Weight

Air consumption
under load

Rec.
hose
size
mm

Free
speed
r/min

Air
inlet
thread
in

Ordering No.

TRIM-REe
EP5PTS12 HR42-RE
EP5PTS14 HR10-RE
EP6PTS20 HR42-RE
EP6PTS22 HR10-RE

M5-M6
M5-M6
M6
M6

1/4b
3/8
1/4b
3/8

TRIM-RE with balanced gripe


EP7PTS30 HR42-RE
EP7PTS35 HR10-RE
EP8PTS40 HR42-RE
EP8PTS55 HR10-RE
EP10PTS90 HR13-RE
EP12PTS150 HR13-RE
EP14PTS250 HR20-RE
EP18PTS410 HR20-RE

M8
M8
M8
M8-M10
M10-M12
M12-M14
M12-M16
M16-M20

1/4b 16-31
12-23
3/8
18-35
13-26
1/4b 22-40
16-29
3/8
30-55
22-40
1/2
50-90
37-66
1/2 85-150 63-110
3/4 125-250 92-185
3/4 225-410 166-302

TRIM-RE with Air on tope


EP7PTS35 HRF10-RE
EP8PTS55 HRF10-RE
EP10PTS90 HRF13-RE

M8
3/8
M8-M10 3/8
M10-M12 1/2

18-35
30-55
50-90

13-26
22-40
37-66

5700c
7300c
5200c

1.4
1.4
1.8

3.0
3.0
4.0

176
176
193

31
31
34

8
9
11

17
19
23

10
10
10

1/4
1/4
1/4

8431 0374 41
8431 0374 61
8431 0374 81

8-20
10-22

6-15
7-16

6300d
6300d

1.0
1.0

2.2
2.2

196
191

21
21

7
7

15
15

8
8

1/4
1/4

8431 0374 16
8431 0374 21

5400d
5400d
6900d
6900d
4900d
4100d
3900d
2900d

1.4
1.4
1.4
1.4
1.8
2.5
3.3
4.3

3.0
3.0
3.0
3.0
4.0
5.5
7.2
9.5

175
176
175
176
193
201
216
202

26
26
26
26
29
34
37
42

8
8
9
9
11
13
20
22

17
17
19
19
23
27
42
46

10
10
10
10
10
13
13
13

1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8

8431 0374 37
8431 0374 42
8431 0374 57
8431 0374 62
8431 0374 82
8431 0374 92
8431 0374 97
8431 0374 99

AutoTrime
EP6PTS20 HR42-AT
EP6PTS22 HR10-AT

1/4b
3/8

M6
M6

AutoTrim with balanced grip


EP7PTS30 HR42-AT
EP7PTS35 HR10-AT
EP8PTS40 HR42-AT
EP8PTS55 HR10-AT
EP10PTS90 HR13-AT
EP12PTS150 HR13-AT
EP14PTS250 HR20-AT
EP18PTS410 HR20-AT
a

M8
M8
M8
M8-10
M10-12
M12-14
M12-16
M16-20

1/4b 16-31
12-23
3/8
18-35
13-26
1/4b 22-40
16-29
3/8
30-55
22-40
1/2
50-90
37-66
1/2 85-150 63-110
3/4 125-250 92-185
3/4 225-410 166-332

To be used as a guide only, final torque depends on


type of joint, accessories used and air pressure.

b
c

Female hexagon drive. Quick change chuck.


With TRIM valve fully open.

d
e

In full speed mode.


RE-reporting kit not included (Ordering No. 4250 1854 91).

Hydraulic Impulse Nutrunners

Pneumatic Assembly Tools 33

Am_ErgoPulse.indd 33

2012-02-06 09:54:57

Pistol Grip Models

Non Shut-off

EP XS models
In ErgoPulse non shut-off tools the tool
produces pulses until the operator releases the trigger. Preferred in applications where it is an advantage for the
operator to be able to control the process
by shutting off the tool manually.
High reliability and durability.
High speed, short cycle times.
l One-handed operation.
l High power-to-weight ratio.
l No springs to wear out.
l High precision components.
l No reaction forces.
l Light, well-balanced tools.
l Low noise levels.
l Lubrication free.
l
l

Model

Bolt
size
mm

EP5XS HR42
EP6XS HR10
EP6XS HR42
EP7XS HR10
EP7XS HR42
EP10XS HR13
EP12XS HR13
EP14XS HR13
EP16XS HR20
EP20XS HR20
EP8XS HRX10
EP8XS HRX42
EP6PS HR10
EP6PS HR42
EP8PS HR10

M5-M6
M6
M6
M8
M8
M10
M12
M14
M16
M20
M8-M10
M8
M8
M8
M8-M10

Square
drive
in

Torque rangea

1/4b
3/8
1/4b
3/8
1/4b
1/2
1/2
1/2
3/4
3/4
3/8
1/4b
3/8
1/4b
3/8

5-12
4-9
10-20
7-15
9-19
6-14
20-31
15-23
17-28
13-21
50-70
37-52
65-110
48-81
110-160 81-118
160-240 118-177
300-400 221-295
30-52
22-38
22-40
16-29
c
c
-30
-22
c
c
-28
-21
c
c
-65
-48

Nm

ft lb

Free
speed
r/min

kg

8500
8000
8000
9000
9000
6000
4500
3500
2800
3700
7000
7000
8000
8000
8000

0.8 1.8
0.8 1.8
0.8 1.8
0.8 1.8
0.8 1.8
1.3 2.9
1.6 3.5
2.4 5.3
3.3 7.3
5.1 11.2
1.0 2.2
1.0 2.2
0.8 1.8
0.8 1.8
1.0 2.2

Weight
lb

Length
mm

CS
distance
mm

165
152
150
152
150
168
178
188
205
240
174
172
150
148
158

21
22
22
22
22
26
29
34
37
43
23
23
21
21
23

Air consumption
under load
l/s

cfm

Rec.
hose
size
mm

9
8
8
8
8
11
12
14
15
16
9
9
9
9
9

19
17
17
17
17
23
25
30
32
34
19
19
19
19
19

8
8
8
8
8
10
10
13
13
13
10
10
10
10
10

Air
inlet
thread
in

Ordering No.

1/4
1/4
1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8
1/4
1/4
1/4
1/4
1/4

8431 0372 30
8431 0372 20
8431 0372 23
8431 0372 00
8431 0372 10
8431 0369 40
8431 0371 00
8431 0371 50
8431 0371 55
8431 0371 60
8431 0369 09
8431 0369 16
8431 0368 21
8431 0368 22
8431 0368 24

To be used as a guide only, final torque depends on type of joint,


accessories used and air pressure.
b
Female hexagon drive. Quick change chuck.
c
Torque is adjusted by regulating the air pressure.

Hydraulic Impulse Nutrunners

34 Pneumatic Assembly Tools

Am_ErgoPulse.indd 34

2012-02-06 09:54:58

Shut-off

Straight Models

EP PTX models
In ErgoPulse shut-off tools the air supply
is shut off as soon as the pre-set torque
has been reached, minimizing operator
influence. The result is increased accuracy and faster tightening.
High reliability.
Consistent torque over time, low meanshift.
l High level of durability.
l High speed, short cycle times.
l One-handed operation.
l High power-to-weight ratio.
l No springs to wear out.
l High precision components.
l No reaction forces.
l Low noise levels.
l Lubrication free.
l
l

Model

Bolt
size
mm

Square
drive
in

Nm

ft lb

Free
speed
r/min

2-5
4-9
4-9
7-14
9-15
9-18
10-19
17-28
18-31
24-45
22-38

1.6-4
3-7
3-7
5-10
7-11
7-13
7-14
13-18
13-23
18-33
16-28

4500d
3400d
3400d
5300d
5300d
6800d
6800d
4300d
4300d
5500d
5500d

0.7
0.9
0.9
0.9
0.9
0.9
0.9
1.2
1.2
1.2
1.2

1.6
2.0
2.0
2.0
2.0
2.0
2.0
2.5
2.5
2.5
2.5

202
207
207
207
207
207
207
235
235
235
235

4500d

Torque range

l/s

cfm

21
21
21
21
21
21
21
25
25
25
25

4
4
4
7
7
7
7
8
8
9
9

9
9
9
15
15
15
15
17
17
19
19

8
8
8
8
8
8
8
10
10
10
10

1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4

8431 0376 01
8431 0376 04
8431 0376 00
8431 0376 10
8431 0376 14
8431 0376 20
8431 0376 24
8431 0376 30
8431 0376 34
8431 0376 40
8431 0376 44

kg

lb

Length
mm

Weight

Air consumption
under load

Rec.
hose
size
mm

CS
distance
mm

Air
inlet
thread
in

Ordering No.

TRIM
EP3PTX5 SR42
EP4PTX9 SR10
EP4PTX9 SR42
EP5PTX14 SR42
EP5PTX15 SR10
EP6PTX18 SR42
EP6PTX19 SR10
EP7PTX28 SR42
EP7PTX31 SR10
EP8PTX45 SR10
EP8PTX38 SR42

M4-M5
M5
M5
M6
M6
M6
M6
M6-M8
M6-M8
M8
M8

1/4b
3/8
1/4b
1/4b
3/8
1/4b
3/8
1/4b
3/8
3/8
1/4b

TRIM-RE
EP25PTX900 GR25-RE M24-M27

450-900 330-660

10.3 22.7

406

58.5

30

63

13

1/2

8431 0376 90

1.6-4
3-7
3-7
5-10
7-11
7-13
7-14
13-18
13-23
18-33
16-28

4500
3300c
3300c
4800c
4800c
6700c
6700c
4300c
4300c
5900c
5900c

0.8
0.9
0.9
0.9
0.9
0.9
0.9
1.2
1.2
1.2
1.2

1.7
2.0
2.0
2.0
2.0
2.0
2.0
2.5
2.5
2.5
2.5

262
267
267
267
267
267
267
295
295
295
295

21
21
21
21
21
21
21
25
25
25
25

4
4
4
7
7
7
7
7
7
9
9

9
9
9
15
15
15
15
15
15
19
19

8
8
8
8
8
8
8
10
10
10
10

1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4

8431 0376 03
8431 0376 06
8431 0376 02
8431 0376 12
8431 0376 16
8431 0376 22
8431 0376 26
8431 0376 32
8431 0376 36
8431 0376 42
8431 0376 46

6-10
5-9
7-13
6-12
12-16
11-15
15-24

4800f
4800f
6300f
6300f
4000f
4000f
5300f

0.9
0.7
0.9
0.9
0.9
0.9
1.2

2.0
1.6
2.0
2.0
2.0
2.0
2.5

267
267
267
267
295
295
295

21
21
21
21
21
21
25

4
4
7
4
7
7
8

9
9
15
9
15
15
17

8
8
8
8
8
8
10

1/4
1/4
1/4
1/4
1/4
1/4
1/4

8431 0368 01
8431 0368 03
8431 0368 09
8431 0368 15
8431 0368 35
8431 0368 46
8431 0367 83

EP3PTX5 SR42-AT
EP4PTX9 SR10-AT
EP4PTX9 SR42-AT
EP5PTX14 SR42-AT
EP5PTX15 SR10-AT
EP6PTX18 SR42-AT
EP6PTX19 SR10-AT
EP7PTX28 SR42-AT
EP7PTX31 SR10-AT
EP8PTX45 SR10-AT
EP8PTX38 SR42-AT

M4-M5
M5
M5
M6
M6
M6
M6
M6-M8
M6-M8
M8
M8

1/4
3/8
1/4b
1/4b
3/8
1/4b
3/8
1/4b
3/8
3/8
1/4b

2-5
4-9
4-9
7-14
9-15
9-18
10-19
17-28
18-31
24-45
22-38

3/8
1/4b
3/8
1/4b
3/8
1/4b
3/8

8-13
7-12
10-17
9-16
16-22
15-21
21-32

AutoTrim Low pressure models


EP5PTX SR10-AT-L
EP5PTX SR42-AT-L
EP6PTX SR10-AT-L
EP6PTX SR42-AT-L
EP7PTX SR10-AT-L
EP7PTX SR42-AT-L
EP8PTX SR10-AT-L

M5
M4-M5
M6
M5
M6
M6
M6-M8

To be used as a guide only, final torque depends on


type of joint, accessories used and air pressure.
b
Female hexagon drive. Quick change chuck.
c
In full speed mode.
a

With TRIM valve fully open.


RE-reporting kit not included (Ordering No. 4250 1854 91).
f
Measured at 5 bar air pressure.
e

Hydraulic Impulse Nutrunners

AutoTrime

Pneumatic Assembly Tools 35

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Straight Models

Non Shut-off

XS models
In ErgoPulse non shut-off tools the tool
produces pulses until the operator releases the trigger. Preferred in applications where it is an advantage for the
operator to be able to control the process
by shutting off the tool manually.
High reliability and durability.
High speed, short cycle times.
l One-handed operation.
l High power-to-weight ratio.
l No springs to wear out.
l No wear on key parts.
l High precision components.
l No reaction forces.
l Light, well-balanced tools.
l Low noise levels.
l Lubrication free.
l
l

Model

Bolt
size
mm

EP6XS SR10
EP6XS SR42
EP7XS SR10
EP7XS SR42
EP8XS SR10
EP8XS SR42

M6
M6
M8
M8
M8-M10
M8

Square
drive
in

3/8
1/4b
3/8
1/4b
3/8
1/4b

Torque range
Nm

ft lb

10-20
9-19
20-31
17-28
30-52
22-40

7-15
6-14
15-23
13-21
22-38
16-29

Free
speed
r/min

8000
8000
10000
10000
8000
8000

kg

lb

Length
mm

CS
distance
mm

0.7
0.7
0.7
0.7
0.9
0.9

1.5
1.5
1.5
1.5
2.0
2.0

221
219
221
219
244
242

22
22
22
22
24
24

Weight

Air consumption
under load
l/s

cfm

Rec.
hose
size
mm

8
8
8
8
9
9

17
17
17
17
19
19

8
8
8
8
8
8

Air
inlet
thread
in

Ordering No.

1/4
1/4
1/4
1/4
1/4
1/4

8431 0372 25
8431 0372 27
8431 0372 05
8431 0372 15
8431 0369 20
8431 0369 30

To be used as a guide only, final torque depends on type


of joint, accessories used and air pressure.
Female hexagon drive. Quick change chuck.

Hydraulic Impulse Nutrunners

Productivity Kits

Model

Max air ow

Hose 16.4 ft

Coupling

For small impact wrenches and pulse tools


MIDI Optimizer F/RD EP EQ08US-C08

For impact wrenches and pulse tools


MIDI Optimizer F/RD EP EQ10US-C13
MIDI Optimizer F/RD EP EQ10US-T13

Ordering No.

19 cfm

Cablair 08

ErgoQIC 08US

Yes

8202 0850 45

34 cfm

Cablair 10

ErgoQIC 10US

Yes

8202 0850 46

50 cfm
65 cfm

Cablair 13
Turbo 13

ErgoQIC 10US
ErgoQIC 10US

Yes
Yes

8202 0850 47
8202 0850 48

For 1/2" impact wrenches and pulse tools


MIDI Optimizer F/RD EP EQQ10US-C10

Lubrication

NOTE: Tool nipple is not included in the Productivity kit and needs to be order separately together with the tool.

36 Pneumatic Assembly Tools

Am_ErgoPulse.indd 36

2012-02-06 09:54:59

ErgoPulse

Accessories

Optional Accessories
Guided extensions
Square
drive
in

Dia. of
outgoing
spindle
mm

Length
mm

Marking

Ordering No.

3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
1
1
1

13
13
13
13
13
13
16
16
16
16
16
16
18
18
18
18
18
18
25
25
25
25
25
33
33
33

75
100
150
200
250
300
75
100
150
200
250
300
75
100
150
200
250
300
100
150
200
250
300
160
200
300

10-13-75
10-13-100
10-13-150
10-13-200
10-13-250
10-13-300
13-16-75
13-16-100
13-16-150
13-16-200
13-16-250
13-16-300
13-18-75
13-18-100
13-18-150
13-18-200
13-18-250
13-18-300
20-25-100
20-25-150
20-25-200
20-25-250
20-25-300
25-33-160
25-33-200
25-33-300

4023 3600 02
4023 3600 00
4023 3601 00
4023 3611 00
4023 3612 00
4023 3613 00
4023 3602 02
4023 3602 00
4023 3603 00
4023 3604 00
4023 3614 00
4023 3615 00
4023 3605 02
4023 3605 00
4023 3606 00
4023 3607 00
4023 3616 00
4023 3617 00
4023 3608 00
4023 3609 00
4023 3610 00
4023 3618 00
4023 3619 00
4023 3620 00
4023 3621 00
4023 3622 00

Square
in

Width
across
mm/in

Diameter
of outgoing
mm

Marking

Ordering No.

3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4

10
13
16
17
18
19
13
16
17
18
19
24
18
24
30

13
13
13
13
13
13
18
18
18
18
18
18
25
25
25

10-13
13-13
16-13
17-13
18-13
19-13
13-18
16-18
17-18
18-18
19-18
24-18
18-25
24-25
30-25

4026 4210 00
4026 4213 00
4026 4216 00
4026 4217 00
4026 4218 00
4026 4219 00
4026 4313 00
4026 4316 00
4026 4317 00
4026 4318 00
4026 4319 00
4026 4324 00
4026 4418 00
4026 4424 00
4026 4430 00

1
1
1
1
1
1

30
32
36
41
46
50

33
33
33
33
33
33

30-33
32-33
36-33
41-33
46-33
50-33

4026 4530 00
4026 4532 00
4026 4536 00
4026 4541 00
4026 4546 00
4026 4550 00

3/8
3/8
3/8
3/8

7/16
1/2
9/16
3/4

13
13
13
13

7/16-13
1/2-13
9/16-13
3/4-13

4026 4211 00
4026 4212 00
4026 4214 00
4026 4219 00

14XS, 9-13PTX,
10-12PT/PTS

1/2
1/2
1/2
1/2

1/2
9/16
3/4
15/16

18
18
18
18

1/2-18
9/16-18
3/4-18
15/16-18

4026 4312 00
4026 4314 00
4026 4319 00
4026 4323 00

16XS/20XS,
14PTS/18PTS,
15PTX/19PTX

3/4
3/4
3/4

3/4
15/16
11/8

25
25
25

3/4-25
15/16-25
11/8-25

4026 4419 00
4026 4423 00
4026 4429 00

Available for

6-8XS,
5-8PT/PTS/PTX

10C, 10-12XS

14XS, 9-13PTX,
10-12PT/PTS

16XS/20XS,
14PTS/18PTS,
15PTX/19PTX

25PTX

Guided extensions

Guided sockets

14XS, 9-13PTX,
10-12PT/PTS

16XS/20XS,
14PTS/18PTS,
15PTX/19PTX
25PTX

UNC/UNF-sockets
6-8XS,
5-8PT/PTS/PTX

Guided sockets

Hydraulic Impulse Nutrunners

Available for

Metric sockets
6-8XS,
5-8PT/PTS/PTX

Pneumatic Assembly Tools 37

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2012-02-06 09:55:02

Accessories

ErgoPulse

Optional Accessories
Guided quick change chuck for power tools
Square
drive
in

Female
hex
in

Diameter
of outgoing
spindle
mm

Marking

Ordering No.

6-8XS,
5-8PT/PTS/PTX

3/8
3/8

1/4
7/16

13
13

3/8-1/4-13
3/8-7/16-13

4026 4501 00
4026 4502 00

14XS, 9-13PTX,
10-12PT/PTS

1/2

7/16

18

1/2-7/16-18

4026 4503 00

Available for

Pistol grip models

Protective
cover

EP6/7XS HR
EP8XS HRX
EP10XS HR
EP12XS HR
EP14XS HR
EP16XS HR
EP20XS HR
EP4/5/6PTX HR
EP7/8PTX HR
EP9PTX HR
EP11PTX HR
EP13PTX HR
EP15PTX HR
EP19PTX HR
EP5/6PT/PTS HR
EP7/8PT/PTS HR
EP10PT/PTS HR
EP12PT/PTS HR
EP14PTS HR
EP18PTS HR

4250 2089 00
4250 1895 00
4250 1784 00
4250 2459 00
4250 2160 00
4250 2282 00
4250 2288 00
4250 2465 00
4250 2466 00
4250 2467 00
4250 2551 00
4250 2718 00
4250 2674 00
4250 2719 00
4250 2393 00
4250 1784 00
4250 1743 00
4250 1858 00
4250 2228 00
4250 2319 00

Guided quick change chuck

Support
handle

4250 2396 91
Included

Support handle

4250 2396 81
4250 2396 83
4250 2396 82

4250 2396 81
4250 2396 80

Protective cover

For complete information, see spare parts list.

Hydraulic Impulse Nutrunners

Service Kits
The spare parts included in the service
kits cover a normal overhaul of your tool.
Always have them available for a fast
and economical repair.
Main parts included:
l Vane kit
l Motor bearings
l Gaskets

l
l
l

Orings
Circlips
Pins etc.

Model

EP5XS
EP6/7XS HR
EP6/7XS SR
EP6PS HR
EP8PS HR
EP8XS HR
EP8XS SR
EP10XS HR
EP12XS HR
EP14XS HR
EP16XS HR
EP20XS HR
EP4PTX HR
EP5/6PTX HR

O-ring kit
pulse unit

Service kit

4210 2532 93
4250 2084 90
4250 2084 90
4250 2058 91
4250 2059 90
4250 2085 90
4250 2085 90
4250 2086 90
4250 2087 90
4250 2170 90
4250 2281 90
4250 2281 91
4250 2058 90
4250 2058 90

4081 0264 90
4081 0188 90
4081 0189 90
4081 0274 90
4081 0120 90
4081 0119 90
4081 0190 90
4081 0191 90
4081 0192 90
4081 0200 90
4081 0223 90
4081 0245 90
4081 0122 90
4081 0122 90

Oil filling kit (150 ml oil, syringe) 4081 0121 90

Model

EP7PTX HR
EP8PTX HR
EP9PTX HR
EP11PTX HR
EP13PTX HR
EP15PTX HR
EP19PTX HR
EP25PTX GR
EP5/6PTS HR
EP7/8PTS HR
EP10PTS HR
EP12PTS HR
EP14PTS HR
EP18PTS HR

O-ring kit
pulse unit

Service kit

4250 2058 90
4250 2267 91
4250 2058 90
4250 2267 95
4250 2267 92
4250 2267 93
4250 2267 94
4250 2267 97
4250 2058 90
4250 2267 91
4250 2267 90
4250 2267 92
4250 2267 93
4250 2267 94

4081 0122 90
4081 0279 90
4081 0122 90
4081 0310 90
4081 0226 90
4081 0242 90
4081 0256 90
4081 0427 90
4081 0122 90
4081 0225 90
4081 0222 90
4081 0226 90
4081 0242 90
4081 0256 90

For complete information, see spare parts list.

38 Pneumatic Assembly Tools

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2012-02-06 09:55:08

Introduction Controlled Impulse Nutrunner

An impulse tool with fastening system intelligence


Atlas Copcos Pulsor C System gives you all the advantages of a controlled impulse
tool, plus the intelligence of an electric fastening system. Like all Atlas Copco impulse
tools, Pulsor C is fast, powerful, light and compact and generates virtually no reaction
force. The controller remembers up to 4,000 tightenings that can be stored and analyzed. This enables you to ne-tune your process and ensure that every tightening in
every shift is perfect. If they are not perfect, you can see why.

The Pulsor C, with its control system, is


designed for quality critical applications.
Pulsor C alerts you to mistakes as soon
as they are made. Lights on the back of
the tool indicate if screws are correctly
tightened. They inform the user about
torque, early shut-off or if parts have
been forgotten. Pulsor C will control repeatability and can report results.
The system
The Pulsor C system comprises the tool,
cable, controller and tool control box
where the shut-off valve is located.
The tool
Pulsor C tools are an ergonomic, highperformance range of impulse nutrunners
with signal lights to provide direct operator feedback. No mechanical torque setting in tool.

Pulsor monitors and records:


Torque result
l Angle result
l Premature shut-off
l Number of pulses
l Tightening time
l Rundown time
l Barcode number
l

Software
The PC based ToolsTalk Pulsor C software
is used for making all system settings.
l Tool settings
l Communication settings to factory networks

Cables
The strong, resistant electric tool cable is
available in three versions: straight, coil
and spiral.

Controlled Impulse Nutrunners

Tool Control Box


Pressure adjustment and tool shut-off
valves are located in this box.
Controller
The controller remembers up to 4,000
tightenings everything from torque results and rundown time to identication
number (see below for a full list of parameters). The results can easily be sent
to a network and stored on a server.
They can also be transferred directly to a
PC and then analyzed in a program such
as Excel. This means that you can easily
ne-tune your process.

Pneumatic Assembly Tools 39

Am_Pulsor.indd 39

2012-02-07 10:08:00

Pistol Grip Models

Pulsor C

The Pulsor C tool is fast and powerful. It


is also light, compact and generates virtually no reaction force, making it a very
comfortable tool to work with.
l Fast rundown. Up to 9000 rpm for highest productivity.
l No need for reaction arm. Virtually no
reaction force due to pulse tightening.
l Avoid downtime. Get an early warning
with Tool drift alarm.
l Easy to service. Patented pulse technology with few parts.
l Plan service with service alarms.
l Illumination of working area with bright
LED.
l Operator feedback after tightening
with LED lights (OK/NOK).

Model

Bolt
size
mm

Square
drive
in

Nm

M6-M8
M8-M10
M10
M12

3/8
3/8
1/2
1/2

M6-M8
M8-M10
M10
M12
M12-M14

3/8
3/8
1/2
1/2
1/2

Air conRec.
Air
sumption hose inlet
under load size thread
l/s cfm
mm
in
Ordering No.

ft lb

Free
speed
r/min

kg

lb

Length
mm

CS
distance
mm

20-40
30-55
45-90
55-110

15-30
22-40
33-66
41-88

9000
7000
5500
5100

1.3
1.5
2
2.1

2.8
3.4
4.5
4.6

164
172
184
192

23
26
30
30

7
8
11
12

15
17
23
25

10
10
10
13

1/4
1/4
1/4
1/4

8431 0380 53
8431 0380 59
8431 0380 64
8431 0380 68

20-40
30-55
45-90
55-110
75-150

15-30
22-40
33-66
41-88
55-110

9000
7000
5500
5100
5300

1.3
1.5
2
2.1
2.6

2.8
3.4
4.5
4.6
5.7

164
172
184
192
193

23
26
30
30
33.5

7
8
11
12
15

15
17
23
25
32

10
10
10
13
13

1/4
1/4
1/4
1/4
3/8

8431 0380 46
8431 0380 57
8431 0380 62
8431 0380 66
8431 0380 71

92-184
148-295

4300
3300

3.3
4.5

7.3
9.9

211
217

37
44

21
23

44
49

13
13

3/8
3/8

8431 0380 77
8431 0380 82

Torque range

Weight

Tools with ball retainer


EPP6 C40 HR-B10
EPP8 C55 HR-B10
EPP10 C90 HR-B13
EPP11 C110 HR-B13

Tools with pin retainer


EPP6 C40 HR10
EPP8 C55 HR10
EPP10 C90 HR13
EPP11 C110 HR13
EPP13 C150 HR13

Tools with through hole in square drive

Controlled Impulse Nutrunners

EPP15 C250 HR20


EPP19 C400 HR20

M12-M16 3/4 125-250


M16-M20 3/4 200-400

Controller software
Pulsors functionality is unlocked with the RBU (Rapid Backup Unit) key. This patented device gives you access to the functionality you need while providing a backup
for the data you have programmed yourself.
Function

Number of results in the result database


Tool Setup
Tool Lock Box
Network/TCP/IP
I/O-bus (CAM-cabel)
Click wrench
ToolsNet
Number of Psets
Number of jobs
Statistics
Number of events
Barcode reader
Tool drift alarm

RBU Gold

4000
Yes
Yes
Yes
Yes
Yes
Yes
up to 100
up to 100
Yes
500
Yes
Yes

40 Pneumatic Assembly Tools

Am_Pulsor.indd 40

2012-02-07 10:08:01

Pulsor C

Accessories

Optional Accessories
Tool accessories
Model

Ordering No.

Controllers
Pulsor Focus 4000-C-HW
8433 6900 20
Pulsor Focus 4000-C-DN-HW 8433 6940 20
Pulsor Focus 4000-C-PB-HW 8433 6942 20
Pulsor Focus 4000-C-PN-HW 8433 6948 20
Pulsor Focus 4000-C-EIP-HW 8433 6949 20
Pulsor Focus 4000-C-IB-HW 8433 6945 20
Tool Control Box
TCB-1U

8433 0607 30

RBU
Pulsor C - Gold

8433 6020 05

TCB cables
Cable PF - TCB, 1.2 m
Cable PF - TCB, 5 m
Cable PF - TCB, 10 m

4250 2901 01
4250 2901 05
4250 2901 10

Tool cables
Straight 5 m

12 m
Spiral 5 m

12 m
Coil
3 m

5m

7 m

4250 2533 05
4250 2533 12
4250 2533 06
4250 2533 13
4250 2533 53
4250 2533 55
4250 2533 57

Back plate (for attaching PF and TCB


in one plate)
4250 2829 90

Tool Control Box (TCB)

Pulsor Focus

Coil cable

Straight cable

Spiral cable

Selector 4

Stacklight DSL-03

Operator panel Basic

PCU - Pulsor Control Unit


(Includes: controller, RBU, TCB, back plate,
cable 1 m)
PCU
8433 6980 40
ToolsTalk Pulsor C
1-user license
5-user license
10-user license
Plant license

8092 1281 01
8092 1281 05
8092 1281 10
8092 1281 99

Suspension yoke (for upside


down hanging, all models)
4250 2720 00

Model

Ordering No.

Rotary selector
I/O Expander
RE-Alarm
Selector 4
Selector 8
Operator panel basic
Operator panel advanced
Stacklights
ESL-04 Standard

Rotating red

Rotating yellow

Siren

Compact
DSL-03 with push button

with blanking plugs

8433 0606 15
8433 0564 39
8433 0560 03
8433 0610 04
8433 0610 08
8433 0565 10
8433 0565 00
8433 0570 13
8433 0570 30
8433 0570 35
8433 0570 40
8433 0570 16
8433 0570 10
8433 0570 11

Controlled Impulse Nutrunners

Controller accessories

Tool hose kits


Model

Hoses 16 ft
EPP6 EPP10
EPP11
EPP13 EPP19
Hoses 32 ft
EPP6 EPP10
EPP11
EPP13 EPP19

Hose kit

Ordering No.

Cablair 10 + Ergo couplings


Cablair 13 + Ergo couplings
Cablair 13 + Ergo couplings

8202 1180 10
8202 1180 11
8202 1180 12

Cablair 10 + Ergo couplings


Cablair 13 + Ergo couplings
Cablair 13 + Ergo couplings

8202 1180 13
8202 1180 14
8202 1180 15

Pneumatic Assembly Tools 41

Am_Pulsor.indd 41

2012-02-07 10:08:19

Introduction Pneumatic Nutrunners

User-friendly tools offering power, speed


and accuracy
The tools in Atlas Copcos broad range of pneumatic nutrunners offer a superior
combination of power, speed and accuracy. With their advanced ergonomic designs,
they are also extremely user-friendly and will contribute to raising productivity in a
wide range of applications in your assembly plant.

Tools in Atlas Copcos range of pneumatic nutrunners are divided into three
main categories: Angle, straight and pistol
grip versions. These are also available in
optional models, such as crowfoot, holdand-drive, and flush socket.
The power to raise productivity
The high power output provided by Atlas
Copco nutrunners is decisive for productivity, i.e., the combined performance of
operator and tool. The tools are set at the
optimal speed for every torque capacity
rating. The balance between speed and
clutch response gives high accuracy, ensuring torque repeatability, regardless of
joint characteristics.

Pneumatic Nutrunners

Comfortable to work with


Our pneumatic nutrunners live up to Atlas Copcos reputation for developing
tools with good ergonomics. Low tool
weights, thermally insulated grips and
low noise and vibration levels all help to
reduce operator fatigue and raise individual productivity in your plant.
Simplicity in selection and installation
allow you to set the torque once and that
is the torque you will get, joint after joint,
without complicated analyses.
Choosing the right tool is easy
No joint is too complicated for a nutrunner. To set the torque, just adjust it to the
required level, regardless of joint conditions.

42 Pneumatic Assembly Tools

Am_Nutrunners.indd 42

2012-02-06 10:50:41

Introduction Angle Nutrunners

A new angle on productivity

The LTV 9-2 and LTV 8 angle nutrunner range from Atlas Copco successfully combines two key performance factors speed and accuracy. Consistently accurate,
high-speed tightening is complemented by advanced ergonomic design, ensuring
an unmatched level of productivity. All this is presented in a tool that is very easy to
handle.
Angle nutrunners from Atlas Copco are
certified for accuracy and durability by
major car manufacturers. They are easy to
choose, easy to set, and easy to operate.
Accurate every time
Hard or soft joint? You dont need to think
about it. The tool gives the torque you install, independent of joint variations and
variations in air pressure and lubrication.
The clutch shuts off at the same torque,
tightening after tightening.
Highest productivity
Instant disengagement of the clutch
keeps torque over-shoot to a minimum
even on the fastest tools. Our new models were developed to meet the most
extreme requirements on operational
speeds.
As always, we kept operator comfort
in mind. The tools are well balanced,
slim and comfortable to handle. Reaction
forces are extremely low.

Pneumatic Nutrunners

Job verification
For remote indication of clutch release
function the tools can be equipped with
air signal outlet RE. This is often used
for counting the number of fasteners in a
tightening cycle.

Pneumatic Assembly Tools 43

Am_Nutrunners.indd 43

2012-02-06 10:50:48

Angle Nutrunners

Shut-off

LTV29-2 series
l Designed for high speed and small dimensions.
l Slim lightweight design.
l Soft, comfortable grip.
l Easy to reverse.
l Low reaction force.
LTV39-2 series
The fastest nutrunners of this type.
Powerful motor.
l Consistently high accuracy.
l Many operator-friendly features.
l
l

LTV FS flush socket tools


Minimum angle head size gives good
access.
l High torque accuracy.
l Integrated sockets give reduced angle
head height.
l

Model

Bolt
size
mm

Square
drive
in

M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M8
M8
M8
M8
M6
M6
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M10
M10
M10
M10
M10
M10
M10-12
M10-12
M12
M8
M8
M8
M8
M8
M10
M10-12
M12

Torque range
soft joint
Nm

ft lb

1/4
3/8
1/4a
1/4b
1/4
3/8
1/4
3/8
1/4a
1/4b
1/4
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/2
3/8
1/2
3/8
1/2
3/8
1/2
1/2
1/2
1/2
1/2
1/2

6-12
6-12
6-12
6-12
6-12
6-12
9-16
9-16
9-16
9-16
9-16
9-16
12-24
12-24
15-30
15-30
7-16
7-16
12-24
12-24
15-30
15-30
22-37
22-37
24-48
24-48
24-48
24-48
28-56
28-56
28-56
28-56
35-70
35-70
43-85
43-85
60-120

4.5-9
4.5-9
4.5-9
4.5-9
4.5-9
4.5-9
7-12
7-12
7-12
7-12
7-12
7-12
9-18
9-18
11-22
11-22
5-12
5-12
9-18
9-18
11-22
11-22
16-27
16-27
18-35
18-35
18-35
18-35
21-41
21-41
21-41
21-41
26-51
26-51
32-63
32-63
44-88

12-24
15-30
22-37
24-48
28-56
35-70
43-85
60-120

9-18
11-22
16-27
18-35
21-41
26-51
32-63
44-88

Free
speed
r/min

Weight

Angle
Angle head
Air conhead center sumption at
height to side free speed
mm
mm
l/s cfm

Rec.
Air
hose inlet
size thread
mm
in

kg

lb

Length
mm

850
850
850
850
850
850
850
850
850
850
850
850
640
640
500
500
1200
1200
870
870
870
870
708
708
560
560
560
560
460
460
460
460
350
350
305
305
220

1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.4
1.4
1.4
1.4
1.5
1.5
1.6
1.6
1.6
1.6
1.7
1.7
1.7
2.0
1.7
2.0
1.7
2.0
1.7
2.0
2.1
2.1
2.5
2.5
2.5

2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
3.1
3.1
3.1
3.1
3.3
3.3
3.5
3.5
3.5
3.5
3.7
3.7
3.7
4.4
3.7
4.4
3.7
4.4
3.7
4.4
4.6
4.6
5.5
5.5
5.5

351
351
351
351
351
351
351
351
351
351
351
351
374
374
374
374
375
375
385
385
385
385
405
405
405
425
405
425
405
425
405
425
425
425
500
500
500

27
27
44
34
27
27
27
27
44
34
27
27
30
30
30
30
27
27
30
30
35
35
35
35
35
41
35
41
35
41
35
41
41
41
52
52
52

11
11
11
11
11
11
11
11
11
11
11
11
14
14
14
14
11
11
14
14
14
14
18
18
18
20
18
20
18
20
18
20
20
20
25
25
25

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4

8431 0631 15
8431 0631 16
8431 0631 17
8431 0631 18
8431 0631 00
8431 0631 01
8431 0631 22
8431 0631 21
8431 0631 24
8431 0631 23
8431 0631 02
8431 0631 03
8431 0631 29
8431 0631 04
8431 0631 37
8431 0631 36
8431 0633 09
8431 0631 05
8431 0633 14
8431 0631 06
8431 0633 19
8431 0631 07
8431 0633 24
8431 0631 08
8431 0633 27
8431 0633 43
8431 0631 09
8431 0631 10
8431 0633 35
8431 0633 51
8431 0631 11
8431 0631 12
8431 0633 59
8431 0631 13
8431 0633 67
8431 0631 14
8431 0633 69

640
500
708
560
460
350
305
220

1.4
1.3
1.7
1.7
1.7
2.1
2.5
2.5

3.7
3.1
3.7
3.7
3.7
4.6
5.5
5.5

357
357
406
406
406
425
500
500

32
32
38
38
38
50
58
58

15
15
19
19
19
20
26
26

10
10
16
16
16
16
16
16

21
21
34
34
34
34
34
34

10
10
10
10
10
10
10
10

1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4

8431 0634 51
8431 0634 52
8431 0634 53
8431 0634 54
8431 0634 55
8431 0634 56
8431 0634 57
8431 0634 58

Ordering No.

Reversible

Pneumatic Nutrunners

LTV29-2 R12-6
LTV29-2 R12-10
LTV29-2 R12-Q
LTV29-2 R12-42
LTV29-2 R12-B6
LTV29-2 R12-B10
LTV29-2 R16-6
LTV29-2 R16-10
LTV29-2 R16-Q
LTV29-2 R16-42
LTV29-2 R16-B6
LTV29-2 R16-B10
LTV29-2 R24-10
LTV29-2 R24-B10
LTV29-2 R30-10
LTV29-2 R30-B10
LTV39-2 R16-10
LTV39-2 R16-B10
LTV39-2 R24-10
LTV39-2 R24-B10
LTV39-2 R30-10
LTV39-2 R30-B10
LTV39-2 R37-10
LTV39-2 R37-B10
LTV39-2 R48-10
LTV39-2 R48-13
LTV39-2 R48-B10
LTV39-2 R48-B13
LTV39-2 R56-10
LTV39-2 R56-13
LTV39-2 R56-B10
LTV39-2 R56-B13
LTV39-2 R70-13
LTV39-2 R70-B13
LTV39-2 R85-13
LTV39-2 R85-B13
LTV39-2 R120-13

Flush socket
LTV29-2 R24 FS
LTV29-2 R30 FS
LTV39-2 R37 FS
LTV39-2 R48 FS
LTV39-2 R56 FS
LTV39-2 R70 FS
LTV39-2 R85 FS
LTV39-2 R120 FS
a

Quick change chuck. b Female hex drive.

44 Pneumatic Assembly Tools

Am_Nutrunners.indd 44

2012-02-06 10:50:49

Shut-off

Angle Nutrunners

LTV28 and 38 series


l Highest reliability when tightening
M5-M12 screws.
l Small, durable gears.
l Precise clutch.
l Reliable motor.
LTV48 series
l Robust, reliable tools.
l Reversible for torques up to 200 Nm.
l Comfortable to operate due to low
weight and smooth handles.
l Reaction bars and other accessories
available.
LTV FS flush socket tools
l Minimum angle head size gives good
access.
l High torque accuracy.
l Integrated sockets give reduced angle
head height.

Torque range
soft joint
Nm
ft lb

Bolt
size
mm

Square
drive
in

LTV28 R07-6
LTV28 R07-42
LTV28 R07-Q
LTV28 R15-6
LTV28 R15-10
LTV28 R15-Q
LTV28 R20-10
LTV28 R20-42
LTV28 R28-10
LTV28 R28-42
LTV28 RL28-10

M5
M5
M6
M6
M6
M6
M6
M6
M8
M8
M8

1/4
1/4a
1/4b
1/4
3/8
1/4b
3/8
1/4a
3/8
3/8
3/8

2.5-7
2.5-7
2.5-7
7-15
7-15
7-15
10-19
10-20
14-28
14-28
14-28

LTV38 R42-10
LTV38 R42-13
LTV38 R50-10
LTV38 R50-13
LTV38 R57-13
LTV38 R70-13
LTV38 R85-13

M8
M8
M10
M10
M10
M10
M10-12

3/8
1/2
3/8
1/2
1/2
1/2
1/2

LTV48 R120-L13
LTV48 R150-L13
LTV48 R200-L13

M12
M12
M14

M12
M14

Model

Angle
Angle head
Air conhead center sumption at
height to side free speed
mm
mm
l/s cfm

Rec.
Air
hose inlet
size thread
mm
in

Free
speed
r/min

Weight
kg
lb

1.8-5
1.8-5
1.8-5
5-11
5-11
5-11
7-15
7-15
10-21
10-21
10-21

1100
1100
1100
560
560
560
530
420
340
340
80

1.3
1.3
1.3
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4

2.9
2.9
2.9
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.1

334
334
334
349
349
349
355
350
350
350
350

28.5
28.5
28.5
28
28
28
34.5
34
29.5
29.5
29.5

10
10
10
11
11
11
13.5
13.5
13.5
13.5
13.5

8
8
8
10
10
10
10
10
10
10
10

17
17
17
21
21
21
21
21
21
21
21

8
8
8
10
10
10
10
10
10
10
10

1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4

8431 0601 65
8431 0601 73
8431 0601 68
8431 0601 52
8431 0601 55
8431 0601 53
8431 0601 50
8431 0601 48
8431 0601 40
8431 0601 44
8431 0601 33

20-42
20-42
25-50
25-50
30-57
34-70
40-85

15-31
15-31
18-36
18-36
22-41
24-50
29-61

400
400
330
330
280
225
190

2.0
2.2
2.0
2.2
2.2
2.4
2.8

4.4
4.8
4.4
4.8
4.8
5.3
6.1

436
453
436
453
453
487
530

34.5
41
34.5
41
41
41
52

18
20
18
20
20
20
25

16
16
16
16
16
16
16

34
34
34
34
34
34
34

10
10
10
10
10
10
10

1/4
1/4
1/4
1/4
1/4
1/4
1/4

8431 0603 55
8431 0603 69
8431 0603 63
8431 0603 71
8431 0603 51
8431 0603 46
8431 0603 38

1/2
1/2
1/2

70-120
70-150
115-200

51-88
51-111
85-148

215
170
100

3.5
3.5
3.8

7.6
7.6
8.3

590
590
610

52
52
52

25
25
25

28
28
28

59
59
59

12.5
12.5
12.5

1/2
1/2
1/2

8431 0534 88
8431 0534 93
8431 0534 98

70-150
115-200

44-111
85-148

180
100

3.5
3.8

7.6
8.3

590
610

70
70

25
25

28
28

59
59

12.7
12.8

1/2
1/2

8431 0610 17
8431 0610 21

Length
mm

Ordering No.

Flush socket
LTV48 R150 FS
LTV48 R200 FS
a
b

Female hex drive.


Quick change chuck.

Pneumatic Nutrunners

Reversible

Pneumatic Assembly Tools 45

Am_Nutrunners.indd 45

2012-02-06 10:50:50

Angle Nutrunners

Shut-off

LTV69 series
l New twin motor higher rundown
speed, accurate tightening.
l High torques.
l Good access in cramped spaces.

Model

Bolt
size
mm

Min
torque
at 3 bar
soft joint

Square
drive
in
Nm ft lb

Min
Max
torque
torque
at 6.3 bar at 6.3 bar
soft joint soft joint
Nm ft lb Nm ft lb

Angle
Angle head
Air conFree
head center sumption at
speed Weight Length height to side free speed
r/min kg lb
mm
mm
mm
l/s
cfm

Rec. Air
hose inlet
size thread
mm
in
Ordering No.

Reversible
LTV69 R180-13a
LTV69 R370-20a
LTV69 R600-25a

M16
M18
M22

1/2
3/4
1

70 52
140 103
230 170

100 74 170 125


190 140 370 273
400 295 600 443

840 5.1 11.1


480 7.6 16.6
280 10.2 22.6

592
634
676

50
62
77

25.3
32.9
54.0

20
20
20

42
42
42

13
13
13

1/2
1/2
1/2

8431 0830 04
8431 0830 15
8431 0830 21

M16
M18
M22

1/2
3/4
1

70 52
140 103
230 170

100 74 170 125


190 140 370 273
400 295 600 443

840
480
280

577
619
661

50
62
77

25.3
32.9
54.0

20
20
20

42
42
42

13
13
13

1/2
1/2
1/2

8431 0830 35
8431 0830 46
8431 0830 52

Non-reversible
LTV69 N180-13
LTV69 N370-20
LTV69 N600-25
Fixed reverse.

Pneumatic Nutrunners

4.6 10.1
7.1 15.6
9.7 21.3

46 Pneumatic Assembly Tools

Am_Nutrunners.indd 46

2012-02-06 10:50:50

Crowfoot Type

Angle Nutrunners

In-Line crowfoot tools

Dimensions

Torque
Model

LTC009 R07-10-LI3
LTC009 R08-10-LI3
LTC009 R08-12-LI3
LTC009 R12-10-LI5
LTC009 R13-10-LI3
LTC009 R14-10-LI3
LTC009 R14-12-LI3
LTC009 R15-12-LI3
LTC28 R14-12-LI3
LTC28 R18-10-LI3
LTC28 R20-12-LI3
LTC28 R22-12-LI3
LTC38 R28-12-LI3
LTC38 R34-21-LI3
LTC48 R80-21-LI3
LTC48 R150-22-LI3

Nm

ft lb

2.5-7
4-8
2.5-8
5-12
6-13
5-14
6-14
7-15
6-14
10-18
12-20
11-22
14-28
16-34
50-80
105-150

1.8-5
2.9-6
1.8-6
3.6-9
4-9
3.6-10
4-10
5-11
5-11
7-13
9-15
8-16
10-20
12-25
37-59
77-110

Speed Weight
r/min kg
lb

285
210
255
120
127
175
127
105
500
386
320
345
470
390
250
90

Length A/F
mm
mm

1.7 3.8
1.3 2.9
1.8 4
1.3 2.9
1.8 4
1.5 3.3
1.8 4
1.7 3.8
2.2 4.9
1.8 4
1.8 4
1.8 4
1.8 4
3.7 8.2
4 8.9
4.6 10.2

312
312
322
312
312
332
319
328
590
421
441
433
493
578
578
651

10
10
12
10
10
10
12
12
12
10
12
12
12
21
21
22

A
mm

B
mm

C
mm

D
mm

E
mm

G
mm

H
mm

R
mm

Ordering No.

34
34
34
34
34
34
34
34
34
34
34
34
34
46
46
46

15
10
15
15
15
10
15
10
10
15
10
15
15
20
20
33

12.5
13.5
12.5
12.5
12.5
15
12.5
15
15
12.5
15
12.5
12.5
16
16
14

36.7
37
45.5
36.7
46.7
52
45.5
51.9
54.3
36.7
51.9
45.5
45.5
74.5
74.5
77.5

59.2
41
71
59
59.2
54.3
71
54.3
54.3
59.2
54.3
71
71
44
84
84

35
35
35
35
35
35
35
35
35
35
35
35
35
64
64
64

22
22
30
22
22
31
30
31
31
22
31
30
30
40
40
40

10
10
13
10
10
14.5
13
14.5
14.5
10
14.5
13
13
20
20
20

8431 0616 00
8431 0613 72
8431 0616 06
8431 0613 64
8431 0616 01
8431 0613 56
8431 0616 07
8431 0616 04
8433 0616 07
8431 0616 02
8431 0616 05
8431 0616 08
8431 0616 09
8431 0616 10
8431 0616 12
8431 0616 15

Offset crowfoot tools

Dimensions

LTC009 R07-10-LO3
LTC009 R10-13-LO5
LTC009 R11-10-LO3
LTC29-2R19-10-LO3
LTC29-2R21-13-LO5
LTC39-2R28-12-LO5
LTC39-2R40-14-LO3
LTC39-2R60-16-LO3
LTC48 R80-17-LO3
LTC48 R90-21-LO5
LTC48 R96-18-LO3
LTC48 R140-18-LO3
LTC69 R215-21-LO3

Nm

ft lb

3-7
2.2-5
1.5-10
1.1-7
3-11
2.2-8
10-19 7.3-14
11-21
8-15
17-28
13-21
22-40
16-29
34-60
25-44
56-80
41-59
49-90
36-66
56-96
41-71
92-140 68-103
160-215 118-158

Weight

Speed
r/min

kg

lb

Length A/F
mm
mm

A
B
mm mm

C
mm

D
mm

E
mm

F
mm

G
mm

250
223
220
640
500
560
460
305
215
170
210
100
450

1.6
1.8
1.5
2
2
2.5
2.4
3
4
4.7
4.7
5
10

3.6
4
3.3
4.4
4.4
5.6
5.3
6.7
8.9
10.4
10.4
11.1
22.2

304
356
290
384
457
488
452
541
641
721
651
670
692

10
13
10
10
13
12
14
16
17
21
18
18
21

59.5
58
57.5
60.3
58.5
69.5
77.8
91
69.5
69.5
99
99
140.1

10
10
15
15
10
15
18
24
27
20
32
32
40

14.55
71.6
14.55
14.55
71.6
62
24.8
27
30.3
100.8
32
32
32

32.8 42.8 61.1 36.5


93.6 108.1 130.1 44
32.8 42.8 61.1 36.5
32.8 42.8 61.1 36.5
93.6 108.1 130.1 44
84
97
119
44
46.8 61.3 83.3 44
51
66
91.5 48
55.8 72.3 97.8 48
132
152 183.3 62.5
63.2 82.2 113.5 62.5
63.2 82.2 113.5 62.5
70.4 91.4 128.2 77

430
400
360
220
180

2.6
3.9
3
4.3
4.3

5.8
8.7
6.7
9.6
9.6

487
619
519
656
656

13
17
17
19
19

60
66
66
87
87

19
19
19
25
25

32.8
45.1
45.1
42.3
42.3

52.8
67.6
67.6
67.6
67.6

H
R
mm mm

22
31
22
22
31
30
31
30
33
40
38
38
42

Ordering No.

10
14.5
10
10
14.5
13
14.5
15
16.5
20
19
19
21

8431 0614 94
8431 0615 00
8431 0615 01
8431 0615 02
8431 0615 04
8431 0615 08
8431 0615 11
8431 0615 14
8431 0615 17
8431 0612 38
8431 0615 21
8431 0615 23
8431 0615 28

34 16
39.2 19.5
39.2 19.5
39.5 19.75
39.5 19.75

8431 0611 01
8431 0611 06
8431 0611 08
8431 0611 11
8431 0611 15

Extra heavy duty attachments


LTC38 R33-13-A-O-3
LTC48 R56-17-A-O-3
LTC38 R40-17-A-O-3
LTC48 R96-19-A-O-3
LTC48 R120-19-A-O-3

16-33 11.8-24
24-56
18-41
23-40
17-29
40-96
30-71
48-120 36-89

68.8 88.8
87.2 109.7
87.2 109.7
87.4 112.7
87.4 112.7

40
45
45
54
54

Pneumatic Nutrunners

Torque
Model

Pneumatic Assembly Tools 47

Am_Nutrunners.indd 47

2012-02-06 10:50:52

Angle Nutrunners

Tube Nut

In-Line tube nut tools

Dimensions

Torque
Model

LTO28 R04-8-LI3
LTO28 R06-8-LI3
LTO28 R12-8-LI3
LTO28 R12-10-LI3
LTO28 R15-10-LI3
LTO28 R17-13-LI3
LTO28 R19-10-LI3
LTO38 R26-13-LI3
LTO38 R26-17-LI3
LTO38 R28-12-LI3
LTO38 R35-12-LI3
LTO38 R43-14-LI3
LTO28 R118-8-LI3

Weight

Nm

ft lb

Speed
r/min

kg

lb

Length
mm

A/F
mm

A
mm

B
mm

C
mm

D
mm

E
mm

G
mm

H
mm

J
mm

R
mm

Ordering No.

1.6-4.5
2.1-6
6-12
6-12
6-15
8-17
8-19
14-35
15-43
10-28
14-35
14-43
4.5-11

1.2-3.2
1.5-4
4-8
4-8
4-11
6-13
6-14
10-25
11-31
7-20
10-25
10-31
3.2-8

1100
833
420
420
400
350
350
220
200
320
220
220
560

1.8
1.8
2
2
2
1.9
1.9
3
3.2
2.9
2.9
3.2
2

4
4
4.4
4.4
4.4
4.2
4.2
6.7
7.1
6.4
6.4
7.1
4.4

363
369
388
396
397
415
402
536
547
514
519
522
381

8
8
8
10
10
13
10
13
17
12
12
14
8

32
32
32
32
32
34
34
46
46
43
43
46
32

11
10
10
10
12
11
14
11
12
11
11
18
11

12.25
13
13
13
11
14.5
13
20.8
20
17.5
17.5
17
12.25

22.7
27.3
27.3
27.3
27.9
36.3
31.9
52
60.3
43.7
43.7
41
22.7

21.6
25.4
25.4
25.4
26.1
32.3
29.7
47.3
38.8
29.3
29.3
38.5
21.6

33.5
33.5
33.5
33.5
33.5
35
35
45
45
40
40
45
33.5

29
31
31
31
32
38
38
55
59
50
50
50
29

6
7
7
7
8
8.5
8
12.5
16
10.4
10.4
12
6

7.8
9.8
9.8
9.8
10.3
12.4
11.2
17.2
20.1
15
15
15
7.8

8431 0617 00
8431 0617 02
8431 0617 03
8431 0612 44
8431 0612 46
8431 0612 48
8431 0617 07
8431 0612 50
8431 0612 54
8431 0617 08
8431 0617 09
8431 0617 10
8431 0617 01

Length A/F
mm
mm

A
mm

B
mm

C
mm

D
mm

E
mm

F
mm

G
mm

J
mm

R
mm

Ordering No.

65.5
64.0
65.3
66.5
65.5
68.5
66.5
68.5
67
68
71
65.5
71

12
10
10
11
12
11
11
14
11
14
18
11
18

6.9
42.7
42.7
51
6.9
9.4
51
7
12.8
7
53.3
12.8
53.3

25.1
60.9
60.9
73
25.1
31.4
73
29
36.8
29
75.3
36.8
75.3

35.5
71.4
71.4
84.9
35.5
43.8
84.9
40.2
51.8
40.2
87.7
51.8
87.7

50.6
89.7
89.7
106.9
50.6
65.8
106.9
62.2
75.8
62.2
109.7
75.8
109.7

36.5
36.5
36.5
44
36.5
44
44
44
48
44
44
48
44

7
7
7
8
7
8.5
8
8
10.4
8
10.4
10.4
10.4

9.8
9.8
9.8
11.9
9.8
12.4
11.9
11.2
15
11.2
12.4
15
12.4

8431 0618 00
8431 0618 02
8431 0618 03
8431 0618 04
8431 0618 01
8431 0618 07
8431 0618 05
8431 0618 08
8431 0618 10
8431 0618 09
8431 0618 12
8431 0618 11
8431 0618 13

Offset tube nut tools

Dimensions

Torque

Pneumatic Nutrunners

Model

LTO28 R04-10-LO3
LTO28 R04-10-LO5
LTO28 R10-10-LO5
LTO28 R10-12-LO5
LTO28 R11-10-LO3
LTO28 R11-12-LO3
LTO28 R12-12-LO5
LTO28 R14-12-LO3
LTO28 R14-13-LO3
LTO38 R20-12-LO3
LTO38 R28-13-LO5
LTO38 R30-13-LO3
LTO38 R36-13-LO5

Weight

Nm

ft lb

Speed
r/min

kg

lb

1.6-4.5
1.4-4
4-10
4-10
4.5-11
4.5-11
6-12
6-14
6-14
12-20
11-28
12-30
15-36

1.2-3.3
1.0-2.9
2.9-7.3
2.9-7.3
3.3-8.0
3.3-8.0
4.4-9
4.4-10
4.4-10
8-14
8.0-20
8-22
11-26

1100
1100
560
560
560
560
470
470
470
250
250
250
200

1.9
2
2
2
1.9
2
2
2
2
2
2.3
2
2.3

4.2
4.4
4.4
4.4
4.2
4.4
4.4
4.4
4.4
4.4
5.1
4.4
5.1

352
388
388
401
352
360
402
357
369
458
506
470
505

10
10
10
12
10
12
12
12
13
12
13
13
13

48 Pneumatic Assembly Tools

Am_Nutrunners.indd 48

2012-02-06 10:50:53

Shut-off

Angle Nutrunners

Hold and Drive


Hold and drive bolts are being used increasingly by, for example, truck manufacturers on the frame assembly line,
making what used to be a twoman operation, a oneman task. The distinguishing feature of a hold and drive bolt is that
one part is held and the other is tightened from the same side.
LTV HAD
Especially suitable for shock absorber
assembly.
l Special tools based on the standard
LTV series are available for use on hold
and drive bolts.
l HAD sockets are available in three different lengths.
l Special sockets available upon request.
l Also suitable for break-away bolts, Hi
Lok/Hi Shear.
l

NOTE: The screw must be strong enough to carry the

final torque.

LTV38 R40 LT HADb


LTV38 R42 HAD
LTV38 R50 HAD
LTV38 R85 HAD
LTV48 R120 HAD
LTV48 R150 HAD
LTV48 R200 HAD
LTV69 R370 HAD

M8-10
M8
M10
M10-12
M12-14
M14
M14
M18

At min 5 bar.
For low torque applications.

Torque range
soft jointa
Nm

ft lb

15-40
11-30
20-42
15-31
25-50
18-36
40-85
30-67
70-120
52-89
70-150
52-111
115-200 85-150
190-370 140-273

Free
speed
r/min

210
430
360
210
220
180
100
480

Weight
kg

lb

3.0 6.5
2.2 4.8
2.2 4.8
3.0 6.5
3.3 7.3
3.3 7.3
3.3 7.3
7.6 16.6

Angle Angle head Air consumption at


head
center
free speed
Length height
to side
mm
mm
mm
l/s
cfm

530
453
453
530
590
590
610
634

52
41
41
52
70
70
70
62

25
20
20
25
25
25
25
33

10
10
10
10
28
28
28
20

16
16
16
16
59
59
59
42

Rec.
hose
size
mm

10
10
10
10
12.5
12.5
12.5
12.5

Air
inlet
thread
in
Ordering No.

1/4
1/4
1/4
1/4
1/2
1/2
1/2
1/2

8431 0609 52
8431 0603 75
8431 0603 82
8431 0609 58
8431 0610 26
8431 0610 30
8431 0610 32
8431 0831 65

Note: For sockets and holders see accessory pages.

Other types of Hold and Drive equipped tools are available on special request.

Pneumatic Nutrunners

Model

Bolt
size
mm

Pneumatic Assembly Tools 49

Am_Nutrunners.indd 49

2012-02-06 10:50:54

Angle Nutrunners

Non Shut-off

Stall type
Low inertia design gives accurate
torque independent of joint stiffness
in other words, low mean shift.
l Easy torque setting by adjusting the
inlet air pressure.
l Reliable, well-proven design.
l Good accessibility due to small dimensioned angle head.
l

Model

Bolt
size
mm

Torque range
soft joint
Square
drive at 6.3 bar at 3 bar
in
Nm ft lb Nm ft lb

Free
speed
r/min

Weight Length
kg lb
mm

Angle
Angle head
head center
height to side
mm
mm

Air consumption at
free speed
l/s

cfm

Rec.
hose
size
mm

Air
inlet
thread
in

Ordering No.

Reversible
LMV28 R11-10
LMV28 R14-10

M6
M6

3/8
3/8

11
14

8
10

5
7

4
5

1200
1000

1.1 2.4
1.1 2.4

264
264

28
29.5

11
13.5

10
10

21
21

10
10

1/4
1/4

8431 0591 07
8431 0591 09

M6

3/8

16

12

1000

1.0 2.2

239

29.5

13.5

11

23

10

1/4

8431 0590 17

Air
inlet
thread
in

Ordering No.

8431 0345 71
8431 0346 70
8431 0346 62

Non reversible
LMV28 N16-10

Ratchet wrenches
Unique accessibility, the ratchet wrench
is a superior tool for limited space applications.
l To loosen, turn the tool upside down.
l

Model

Bolt
size
mm

Torque range
soft joint
Square
drive at 6.3 bar at 3 bar
in
Nm ft lb Nm ft lb

LBR33 S26/114-13 M8
LBR33 S26/118-16 M8-10
LBR33 S26/118-17 M8-10
a

13a
16a
17a

22
30
30

16
22
22

11
15
15

8
11
11

Free
speed
r/min

185
135
135

Weight Length
kg lb
mm

1.4 3.1
1.4 3.1
1.4 3.1

290
300
300

Angle
Angle head
head center
height to side
mm
mm

15
15
15

13
18
18

Air consumption at
free speed
l/s

cfm

Rec.
hose
size
mm

9.5
9.5
9.5

20
20
20

10
10
10

1/4
1/4
1/4

Air
inlet
thread
in

Ordering No.

1/4
1/4
1/4
1/4
1/4

8431 0242 18
8431 0242 26
8431 0343 08
8431 0343 16
8431 0343 24

Female hex drive.

Worm-drive nutrunners
Teasing throttle characteristics give
significantly reduced free speed.
l Suitable for:
Nutrunning
Light reaming
Tapping
Tube-rolling
l

Can also be incorporated in rigs as air


motors for intermittent operation.

Pneumatic Nutrunners

Model

Bolt
size
mm

LMK22 S002
LMK22 S004
LMK33 S001
LMK33 S002
LMK33 S005

M10
M8
M10-12
M10-12
M10

Torque range
soft joint
Square
drive at 6.3 bar at 3 bar
in
Nm ft lb Nm ft lb

7/16a
7/16a
7/16a
7/16a
7/16a

23
19
55
32
29

17
14
41
24
21

11
9
27
16
14

8
7
20
12
10

Free
speed
r/min

200
450
130
235
480

Weight Length
kg lb
mm

1.0
1.0
2.2
1.9
1.7

2.2
2.2
4.9
4.2
3.7

240
240
385
291
263

Angle
Angle head
head center
height to side
mm
mm

30
30
39
39
39

31
31
41
41
41

Air consumption at
free speed
l/s

cfm

Rec.
hose
size
mm

6
6
9.5
9.5
9.5

13
13
20
20
20

6
6
10
10
10

Female hex drive.

50 Pneumatic Assembly Tools

Am_Nutrunners.indd 50

2012-02-06 10:50:55

Angle Nutrunners

Accessories

Accessories Included
For LTV models
Clutch adjustment key

For LBR, LMV and LMK models


Socket adapter, 3/8" square drive LMK22,
1/2" square drive LMK33

Optional Accessories
Extensions for LTV
Length of
extension "L"
Suitable
for tool

mm in Ordering No.

LTV28
75
LTV28
150
LTV38 (not R70/R85) 75
LTV38 (not R70/R85) 150
LTV38 R70/R85/LTV48 75
LTV38 R70/R85/LTV48 150
LTV39-2 R48-10
75
LTV39-2 R48-10
150
LTV39-2 R48/56/70-13 75
LTV39-2 R48/56/70-13 150
LTV39-2 R56-10
75
LTV39-2 R56-10
150
LTV39-2 R85
75
LTV39-2 R85
150

3
6
3
6
3
6
3
6
3
6
3
6
3
6

4210 3491 93
4210 3491 95
4210 4301 80
4210 4302 80
4210 4303 80
4210 4304 80
4210 4472 81
4210 4472 83
4210 4472 80
4210 4473 80
4210 4472 82
4210 4472 84
4210 4474 80
4210 4475 80

Reaction bar kit

Protective cover (a)

Signal connection kit (RE)

Protective cover (b)

For LTV and LTC models


Suspension yoke
Fixed

Swivelling

Protective
cover
(see picture)

Reaction
bar kit

Signal connection
kit (-RE)

Model

Exhaust hose

LTV28 R07
LTV28, all models except R07
LTV29-2/39-2
LTV29-2/39-2 R12/R16
LTV29-2/39-2 R24/R30

4210 2053 00 4210 1631 82


4210 2053 00 4210 1631 82
4210 2053 00 4210 1631 82

LTV38 R42/R50/R57
LTC38, LTV38 FS
LTV38 R70
LTV38 R85, LTV38 HAD
LTV39-2 R48-10/R50-10
LTV39-2 R48-13/R50-13/R70
LTV48 R65

4210 2053 00 4210 1631 82

4210 3931 81

4210 3992 90a (not LTC)

4210 4017 90

4210 2053 00 4210 1631 82


4210 2053 00 4210 1631 82

4210 3931 81
4210 3931 81

4210 4020 80

4210 4017 90
4210 4017 90

4210 4011 00 4210 4061 80

4210 4021 80

4210 4003 90a


4210 4004 90a
4220 2744 02b
4220 2744 04b
4210 4058 90a

4210 4020 80

4210 4057 90

LTV48 R120/R150/R200, LTC48,


LTV48 FS, LTV48 HAD
LTV69 N/R180
LTV69 N/R370
LTV69 N/R600

4210 4011 00 4210 4061 80

4210 4021 80

4210 4059 90a

4210 4020 80

4210 4057 90

4210 4011 00
4210 4011 00
4210 4011 00

4210 3088 87
4210 3088 87
4210 3088 87

4210 4059 90a

4220 1128 80
4220 1201 80
4220 1746 80

4210 3931 80
4210 3931 80
4210 4408 80

4210 3990 00a


4210 3990 00a

4210 4019 90
4210 4018 90
4210 4017 90

Pneumatic Nutrunners

4220 2744 05b


4220 2744 03b

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Accessories

Angle Nutrunners

Optional Accessories for Flush socket tools


Integrated sockets
Model

Hexagon socket size AF


mm / in

Socket extension
mm

Ordering No.

8
10
12
13
5/16"
1/4"

1.5
1.5
1.5
1.5
1.5
1.5

4220 4188 08
4220 4188 90
4220 4188 92
4220 4188 93
4220 4188 98
4220 4188 96

LTV29-2 R24/R30 FS

Socket extension

LTV39-2 R37/R48/R56 FS

Socket size

10
12
13
14
15
16
17
18
9/16"
13
13
14

2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
7
15
15

4220 3987 90
4220 3987 92
4220 3987 93
4220 3987 94
4220 3987 95
4220 3987 96
4220 3987 97
4220 3987 98
4220 3987 99
4220 4012 93
4220 4013 93
4220 4013 94

16
15
15
18
16
10
20
17.5
19
16
18
16
19
17
13
15
12
14
9/16"
7/16"

0.5
16.5
1.5
6.5
11.5
3.5
8.5
6.5
8.5
16.5
10.5
14.5
10
11.5
3.5
3.5
3.5
3.5
3.5
3.5

4220 1251 00
4220 1621 00
4220 1621 01
4220 1621 02
4220 1621 03
4220 1621 04
4220 1621 05
4220 1621 06
4220 1621 07
4220 1621 08
4220 1621 09
4220 1621 10
4220 1621 11
4220 1621 12
4210 2749 01
4210 2749 02
4210 2749 03
4210 2749 04
4210 2749 05
4210 2749 06

24
18
25.4
18
21
21
14
14.3
17.5

12.5
4.5
13.5
14.5
13.5
24
5.5
9
7.5

4220 1595 01
4220 1595 02
4220 1595 03
4220 1595 04
4220 1595 05
4220 1595 06
4220 1595 07
4220 1595 08
4220 1595 09

18
18
18
19
21
22
24
24
27

2
5.5
8.5
9.5
10.5
10.5
10.5
13.5
13.8

4210 3534 68
4220 1595 02
4210 3534 18
4210 3534 19
4210 3534 21
4210 3534 22
4210 3534 24
4220 1595 01
4210 3534 27

AF

LTV39-2 R70 FS

Pneumatic Nutrunners

LTV39-2 R85/R120 FS

LTV48 R150/R200 FS

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Angle Nutrunners

Accessories

Optional Accessories for Crowfoot tools


Hex sockets
Width across flats
mm
in
Ordering No.

For LTC38 R33/N41-13-A-O-3a



7/16

12

1/2

13

14

15

4210 2625 03
4210 2625 04
4210 2625 01
4210 2625 00
4210 2625 02
4210 2625 06


Model

H
B
C
mm mm mm

LTC38 R3313-A-O-3
LTC38 R4017-A-O-3
LTC48 R56-17-A-O-3
LTC48 R96-19-A-O-3
LTC48 R120-19-A-O-3
LTC38 N4113-A-O-3

19
19
19
25
25
19

32
39
39
39
39
32

16
20
20
20
20
16

For LTC38 R40/N48-17-A-O-3b,


LTC48 R56-17-A-O-3b

13

14

15

1/2

5/8

16

17

18

19

4210 2626 06
4210 2626 04
4210 2626 03
4210 2626 05
4210 2626 02
4210 2626 00
4210 2626 01
4210 2626 10
4210 2626 08

For LTC48 R96/R120-19-A-O-3c


13
14
15
16
17
18
19
3/4

4210 2624 06
4210 2624 05
4210 2624 04
4210 2624 03
4210 2624 02
4210 2624 01
4210 2624 00

13 mm socket mounted on tool.


17 mm socket mounted on tool.
c
19 mm socket mounted on tool.
a
b

Optional Accessories for Open End Type


Sockets
A
Socket size
mm

B
Open end
mm


Ordering No.

LTO28 R12-10-L-I-3
5/16"
8 mm
3/8"
9 mm
10 mm

7
7
7
7
7

4210 4288 54
4210 4288 55
4210 4288 53
4210 4288 52
4210 4288 51

LTO28 R15-10-L-I-3
8 mm
9 mm
3/8"
10 mm
11 mm
7/16"
12 mm

8
8
8
8
8
8
8

4210 4289 56
4210 4289 55
4210 4289 54
4210 4289 51
4210 4289 57
4210 4289 58
4210 4289 53

LTO28 R17-13-L-I-3
3/8"
10 mm
11 mm
7/16"
12 mm
1/2"
13 mm
14 mm
9/16"

8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5

4210 4290 52
4210 4290 53
4210 4290 59
4210 4290 54
4210 4290 57
4210 4290 55
4210 4290 51
4210 4290 58
4210 4290 56

A
Socket size
mm

B
Open end
mm

Ordering No.

LTO38 R26-13-L-I-3
11 mm
13 mm
14 mm
9/16"
15 mm
5/8"
16 mm
17 mm
11/16"
18 mm
19 mm
3/4"

12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5

4210 4291 63
4210 4291 51
4210 4291 58
4210 4291 53
4210 4291 55
4210 4291 54
4210 4291 52
4210 4291 60
4210 4291 56
4210 4291 61
4210 4291 62
4210 4291 57

LTO38 R26-17-L-I-3
14 mm
5/8"
17 mm
18 mm
19 mm
3/4"
20 mm
13/16"
21 mm
22 mm
7/8"
15/16"
24 mm

14
14.6
16
16
16
16
16
16
16
16
16
16
17.2

4210 4292 55
4210 4292 54
4210 4292 51
4210 4292 53
4210 4292 57
4210 4292 52
4210 4292 61
4210 4292 63
4210 4292 62
4210 4292 56
4210 4292 58
4210 4292 60
4210 4292 59

Pneumatic Nutrunners

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Accessories

Angle Nutrunners

Optional Accessories for Stall type


Female hex sockets
Dimensions Ordering No.
Ordering No.
in
LBR33 S26/114 LBR33 S26/118

1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4

4210 0360 05
4210 0360 02
4210 0360 03
4210 0360 04
4210 0360 01

Dimensions Ordering No.


Ordering No.
in
LBR33 S26/114 LBR33 S26/118

4210 0389 02
4210 0389 03
4210 0389 04
4210 0389 06
4210 0389 01
4210 0389 05

10
12
13
14
15
16
17
18
19

4210 0414 10
4210 0414 12
4210 0414 13
4210 0414 14
4210 0414 15

4210 0418 12
4210 0418 13
4210 0418 14
4210 0418 15
4210 0418 16
4210 0418 17
4210 0418 18
4210 0389 05

NOTE: That 1/2" female hex sockets must be used

together with socket adapters.

Socket adapters
Dimensions

Ordering No.
LBR33 S26/114

Ordering No.
LBR33 S26/118

1/2" hex 3/8" square drive


1/2" hex 1/2" square drive

4090 0163 00
4090 0164 00

4090 0163 00
4090 0164 00

Optional Accessories for Hold and Drive tools

Measurements in mm
Nut socket, screw holder and bit holder for LTV38 R42-HAD/LTV38 R50-HAD

Figure 1

18.5

Nut socket (Fig. 1)


Width across
flats
W mm

Socket
D mm

Ordering No.

10
11
12
13
14
15
16
17
18
19
20
21

22
22
22
22
22
22
25
25
26
27
31
31

4220 1769 16
4220 1769 15
4220 1769 13
4220 1769 09
4220 1769 05
4220 1769 14
4220 1888 71
4220 1888 72
4220 1888 73
4220 1888 74
4220 1888 75
4220 1888 76

4220 1769 31
4220 1769 32
4220 1769 33
4220 1769 12
4220 1769 35
4220 1769 36
4220 1888 81
4220 1888 82
4220 1888 83
4220 1888 84
4220 1888 85
4220 1888 86

C
61
4220 1769 51
4220 1769 52
4220 1769 53
4220 1769 54
4220 1769 08
4220 1769 56
4220 1888 91
4220 1888 92
4220 1888 93
4220 1888 94
4220 1888 95
4220 1888 96

Pneumatic Nutrunners

Screw holder
Dimension
XxY
mm

Suitable
socket size
mm

6.6 x 5
7x5
5.1 x 8.2
8x6

10-21
10-21
10-21
10-21

4220 1770 19

4220 1770 01
4220 1770 02

4220 1770 17

= 34
= 54
30 travel

= 74

1.5

Two flats

Ordering No.

A
B
C

4220 1770 16

Bit holder

Bit holder
Bit holder 1/4"

A B
4220 1959 01

4220 1959 04

C
4220 1959 03

Width N, mm

10-21

Bit

Bits

1/4"

13

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Angle Nutrunners

Accessories

Optional Accessories for Hold and Drive tools

Nut socket, screw holder and bit holder for LTV38 R40 LT/R 85 HAD and LTV48 HAD
Nut socket (Fig. 2)

Measurements in mm
26

Figure 2

Width across
flats
W mm

Socket
D mm

Ordering No.

13
14
15
16
17
18
19
21
22
24

30
30
30
30
30
31
32
35
35
35

4210 3513 13
4210 3513 14
4210 3513 15
4210 3513 16
4210 3513 17
4210 3513 18
4210 3513 19
4210 3513 21
4210 3513 22
4210 3513 24

4210 3513 33
4210 3513 34
4210 3513 35
4210 3513 36
4210 3513 37
4210 3513 38
4210 3513 39
4210 3513 41
4210 3513 42
4210 3513 44

4210 3513 53
4210 3513 54
4210 3513 55
4210 3513 56
4210 3513 57
4210 3513 58
4210 3513 59
4210 3513 61
4210 3513 62
4210 3513 64

76

A
B
C

= 33
= 53

30 travel

= 73

Screw holder Two flats


Dimension
XxY
mm

Suitable
socket size
mm

8 x 6.3
8x6
9.55 x 7.6
11.20 x 8.9
13 x 9.8
13.20 x 10.5

15-24
15-24
18-24
19-24
19-24
19-24

4210 2694 17
4210 2694 05
4210 2694 01
4210 2694 02
4210 2694 03
4210 2694 04

4210 2694 18
4210 2694 10
4210 2694 06
4210 2694 07
4210 2694 08
4210 2694 09

Ordering No.

C
4210 2694 19
4210 2694 15
4210 2694 11
4210 2694 12
4210 2694 13
4210 2694 14

Two flats

Screw holder Male hexagon


Dimension
N mm

Suitable
socket size
mm

Ordering No.

7
8
9
10
11
12

14-24
14-24
15-24
18-24
19-24
19-24

4210 2825 41
4210 2825 01
4210 2825 02
4210 2825 03
4210 2825 04
4210 2825 13

4210 2825 42
4210 2825 05
4210 2825 06
4210 2825 07
4210 2825 08
4210 2825 14

4210 2825 43
4210 2825 09
4210 2825 10
4210 2825 11
4210 2825 12
4210 2825 15

Male hexagon
N

Bit holder Female hexagon


Bit holder 5/16"

4210 2991 91

4210 2991 92

4210 2991 93

5/16" Bits

Width N, mm

5
6
7
8
10

Ordering No.

4023 1215 00
4023 1216 00
4023 1219 00
4023 1217 00
4023 1218 00

Pneumatic Nutrunners

Female hexagon
N

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Accessories

Angle Nutrunners

Optional Accessories for Hold and Drive tools

Nut socket, screw holder and bit holder for LTV58 R350-HAD
Measurements in mm

Nut socket (Fig. 3)

Figure 3

Socket
D mm

Ordering No.

18
19
20
21
22
23
24
25
25.4=1"
26
27
28
29
30
31
32
33
34
35
36

41
41
41
41
41
41
41
41
41
41
46
46
46
46
54
54
54
54
54
54

4220 1778 04
4220 1778 05
4220 1778 06
4220 1778 07
4220 1778 08
4220 1778 09
4220 1778 01
4220 1778 02
4220 1778 10
4220 1778 03

4220 1778 14
4220 1778 15
4220 1778 16
4220 1778 17
4220 1778 18
4220 1778 19
4220 1778 11
4220 1778 12
4220 1778 20
4220 1778 13
4220 2139 84
4220 2139 83
4220 2139 82
4220 2139 81
4220 2297 81
4220 2297 82
4220 2297 83
4220 2297 84
4220 2297 85
4220 2297 86

4220 1778 24
4220 1778 25
4220 1778 26
4220 1778 27
4220 1778 28
4220 1778 29
4220 1778 21
4220 1778 22
4220 1778 30
4220 1778 23
4220 2139 94
4220 2139 93
4220 2139 92
4220 2139 91
4220 2297 91
4220 2297 92
4220 2297 93
4220 2297 94
4220 2297 95
4220 2297 96

34.5

102.5

Width across
flats
W mm

A
B
C

= 33
= 53

40 travel

= 73
D

Screw holder Two flats for LTV69 R370-HAD


Dimension
XxY
N mm

Suitable
socket size
mm

13 x 9.8
13.20 x 10.5

18-36
18-36

Ordering No.

A
4220 1777 80
4220 1777 81

B
4220 1777 83
4220 1777 84

C
4220 1777 85
4220 1777 86

Screw holder Male hexagon for LTV69 R370-HAD


Dimension
N mm

Suitable
socket size
mm

Ordering No.

10
11
12
14
16
18

18-36
18-36
20-36
20-36
24-36
24-36

4220 1777 52
4220 1777 51
4220 1777 53
4220 1777 57
4220 1777 58
4220 1777 59

4220 1777 54
4220 1777 50
4220 1777 55
4220 1777 56
4220 1777 70
4220 1777 71

4220 1777 72
4220 1777 73
4220 1777 74
4220 1777 75
4220 1777 76
4220 1777 77

Bit holder

Pneumatic Nutrunners

Ordering No.
Bit holder

Socket size
mm

7
5/16"
5/16"

14-24
18-20
21-36

4210 2825 41
4220 1777 88
4220 1777 82

4210 2825 42
4220 1777 89
4220 1777 85

Bit holder

C
4210 2825 43
4220 1777 90
4220 1777 87

Bit
13

NOTE: 8 mm bit is included in the bit holders.

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Angle Nutrunners

Accessories

Productivity Kits

Model

Max air flow

Hose 16.4 ft

Coupling

Lubrication

Ordering No.

34 cfm
34 cfm

Cablair 10
Rubber 10

ErgoQIC 10US
ErgoQIC 10US

Yes
Yes

8202 0850 25
8202 0850 26

50 cfm
50 cfm

Cablair 13
Rubber 13

ErgoQIC 10US
ErgoQIC 10US

Yes
Yes

8202 0850 27
8202 0850 28

65 cfm
65 cfm

Turbo 13
Turbo 13

ErgoQIC 10US
ErgoQIC 10US

Yes
No

8202 0850 29
8202 0850 30

For 1/2" drills and small nutrunners


MIDI Optimizer F/RD EQ10US-C10
MIDI Optimizer F/RD EQ10US-R10

For drills and nutrunners


MIDI Optimizer F/RD EQ10US-C13
MIDI Optimizer F/RD EQ10US-R13

For grinders, percussive tools and nutrunners


MIDI Optimizer F/RD EQ10US-T13
MIDI Optimizer F/R EQ10US-T13

NOTE: Tool nipple is not included in the Productivity kit and needs to be order separately together with the tool.

Service Kits
The spare parts included in the service
kits cover a normal overhaul of your tool.
Always have them available for a fast and
economical repair.
Main parts included:
l

Vane kit

Motor bearings

Gaskets

Orings

Model

LTV28
LTV29-2
LTV38
LTV39-2
LTV48
LTV69

Service kit

4081 0102 90
4081 0299 90
4081 0103 90
4081 0298 90
4081 0236 90
4081 0397 90

Circlips

Pneumatic Nutrunners

Pins etc.

Pneumatic Assembly Tools 57

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Introduction Straight Nutrunners

Fast, flexible and user-friendly


The LTD system offers a flexible, low-cost solution
to many advanced tightening requirements. With
xtured tools the operator influence is minimized
and very high torque accuracy is achieved.

Articulating arms
Where a fixed support on the workpiece
for a reaction bar is not available, a telescopic or articulated arm mounted LTD
nutrunner can be an efficient solution.
Second fastener
By combining two LTD straight nutrunners in a twin spindle unit the screws can
be tightened simultaneously.

The LTD system


Mounts

Spindles

Nutrunner motors

Remote control

Non reversible
(3-port valve)

Reaction bar
Fixed square drive
Manual or remote control
Mounting plate
Reversible

Fixture punch

Manual control

Floating square drive

Reversible
(5-port valve)

Kits
Remote control

Reaction bar blanks For single


spindle hand-held applications.
l Mounting plates The LTD/LMD
straight nutrunners have a splined reaction bar connection which can also
be used for fixed assembly of the nutrunner. A number of standard mounting plates are available to order.
l Floating square drive For two or
more spindles the units must usually
have floating spindles to compensate
for run-down variations. Models with
floating square drive or telescopic front
parts are available.

Pneumatic Nutrunners

Fixture punches For mounting of


the nutrunner to locally made base
plates a punch for the splines connection is available as optional equipment.
l TwinSpin Kit A kit for building your
own twin spindle assembly unit is available as extra equipment. Atlas Copco
offers three sizes of twin spindle multiples. intended for 28, 38 and 48/61
sizes. The CC-distance in the TwinSpin is adjustable and the largest size
has a maximum CC-distance of 364
mm. The smallest size has a minimum
CC-distance of 53 mm. The complete

set has two throttle handles, one for


forward and one for reverse (if the system is non reversible there is only one
throttle handle).
l Remote control Remote control
valves are available as optional equipment.
l Air signal outlets All LTD models
are equipped with air signal outlets for
completed operation.

58 Pneumatic Assembly Tools

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Shut-off

Straight Nutrunners

LTD28, 38 and 48 straight nutrunners


are based on the power pack age and
clutch from the LTV angle nutrunners.
LTD/LMD61 nutrunners are based on
the unique LTP/LMP61 range of twin motor pistol grip nutrunners. With fast rundown and accurate final tightening they
offer high productivity and unmatched
torque accuracy as well as joint independence.
l Remote control back head A remote
valve is connected to the back head
of the LTD-RR tools allowing a better
multiple.
l Accessibility Slim design allows the
building of smooth, simple multiples or
paired splndle designs. The absence
of a clutch makes these tools shorter.
l Flexibility The range of LTD tools
pro vides you with the options you
need to meet your requirements.
l Reversibility Reversible LTD tools
are available.

Model

Bolt
size
mm

Square
drive
in

Torque range
soft joint

kg

lb

Length
mm

CS
distance
mm

Air
consumption
at free speed

Rec.
hose
size
mm

Air
inlet
thread
in

Ordering No.

Nm

ft lb

Free
speed
r/min

3/8
3/8
3/8
3/8

5-9
8-18
10-21
10-22

4-6
6-13
7-15
7-16

1400
780
570
140

1.1
1.2
1.2
1.2

2.4
2.6
2.6
2.6

339
358
358
358

20
20
20
20

9
9
9
9

19
19
19
19

10
10
10
10

1/4
1/4
1/4
1/4

8431 0534 05
8431 0534 08
8431 0534 13
8431 0534 18

3/8
3/8
3/8
3/8

3-8
7-16
10-20
10-22

2-6
6-12
7-15
7-16

1100
610
520
125

1.2
1.3
1.3
1.3

2.6
2.9
2.9
2.9

363
383
383
383

20
20
20
20

8
8
8
8

17
17
17
17

10
10
10
10

1/4
1/4
1/4
1/4

8431 0534 61
8431 0534 65
8431 0534 51
8431 0534 54

1.1-3.7
1.1-6
2-6
6-12
7-15

850
500
1100
610
520

0.7
0.8
1.2
1.3
1.3

1.6
1.7
2.6
2.9
2.9

197
197
294
313
313

16
16
20
20
20

7
7
8
8
8

15
15
17
17
17

8
8
10/13
10/13
10/13

1/8
1/8

8431 0533 05
8431 0533 06
8431 0703 80
8431 0703 82
8431 0703 83

1.5 3.3
1.6 3.5
1.6 3.5

447
466
466

20
20
20

9
9
9

19
19
19

10
10
10

1/4
1/4
1/4

8431 0534 21
8431 0534 27
8431 0534 39

1.6
1.7
1.7
1.7

471
491
491
491

20
20
20
20

8
8
8
8

17
17
17
17

10
10
10
10

1/4
1/4
1/4
1/4

8431 0534 78
8431 0534 85
8431 0534 37
8431 0534 89
8431 0703 84
8431 0703 86
8431 0703 88

Weight

l/s cfm

Non reversible, lever start


LTD28 N9-RE
LTD28 N18-RE
LTD28 N21-RE
LTD28 N22-RE

M5-6
M6
M6
M6

Reversible, lever start


LTD28 R8-RE
LTD28 R16-RE
LTD28 R20-RE
LTD28 R22-RE

M5-6
M6
M6-8
M6-8

Reversible, remote control back head


LTD13 R05-RR
LTD13 R08-RR
LTD28 R8-RR
LTD28 R16-RR
LTD28 R20-RR

M3-5
M3-5
M5-6
M6
M6-8

1/4b
1/4b
3/8
3/8
3/8

1.5-5
1.5-8
3-8
7-16
10-20

a
a
a

Non reversible, lever start, telescopic front part, travel 25 mm


LTD28 N9F-RE
LTD28 N18F-RE
LTD28 N21F-RE

M5-6
M6
M6

3/8
3/8
3/8

5-9
8-18
10-21

4-6
6-13
7-15

1400
780
570

LTD28 R8F-RE
LTD28 R16F-RE
LTD28 R20F-RE
LTD28 R22F-RE

M5-6
M6
M6-8
M6-8

3/8
3/8
3/8
3/8

3-8
7-16
10-20
10-22

2-6
6-12
7-15
7-16

1100
620
570
125

3.5
3.7
3.7
3.7

Reversible, remote control back head, telescopic front part, travel 25 mm


LTD28 R8F-RR
LTD28 R16F-RR
LTD28 R20F-RR

M5-6
M6
M6-8

1.6 3.5
1.7 3.7
1.7 3.7

401
421
421

20
20
20

8
8
8

17
17
17

10/13
10/13
10/13

820
680
580
470

2.2
2.2
2.2
2.2

4.8
4.8
4.8
4.8

414
414
414
487

20
20
20
20

16
16
20
20

34
34
42
42

10
10
10
10

1/4
1/4
1/4
1/4

8431 0535 04
8431 0535 12
8431 0535 17
8431 0535 20

670
560
480
380

2.1
2.1
2.1
2.3

4.6
4.6
4.6
5.1

441
441
441
513

20
20
20
20

16
16
16
20

34
34
34
42

10
10
10
10

1/4
1/4
1/4
1/4

8431 0534 53
8431 0534 52
8431 0535 78
8431 0535 83

3/8
3/8
3/8

3-8
7-16
10-20

2-6
6-12
7-15

1100
620
570

1/2
1/2
1/2
1/2

14-30
20-38
18-44
27-55

10-21
15-27
13-32
20-40

1/2
1/2
1/2
1/2

13-27
18-32
19-38
22-47

10-20
13-24
14-28
16-35

a
a

Non-reversible, lever start


LTD38 N30-RE
LTD38 N38-RE
LTD38 N44-RE
LTD38 N55-RE

M8
M8
M8-10
M10

Reversible, lever start


LTD38 R27-RE
LTD38 R32-RE
LTD38 R38-RE
LTD38 R47-RE
a
b

M8
M8
M8-10
M8-10

Air inlet thread = 2 x 1/4" + 1 x 3/8".


1/4" quick change chuck.

c
d

Air inlet thread = 2 x 1/2" + 1 x 3/4".


Optional RE kit LTD48 RE Ordering No. 4210 4057 90.

Continued...

Pneumatic Nutrunners

Reversible, lever start, telescopic front part, travel 25 mm

Pneumatic Assembly Tools 59

Am_Nutrunners.indd 59

2012-02-06 10:51:09

Straight Nutrunners

Model

Bolt
size
mm

Square
drive
in

Shut-off

Torque range
soft joint
Nm

ft lb

Free
speed
r/min

Weight
kg

Length
mm

lb

CS distance
mm

Air
consumption
at free speed
l/s

cfm

Rec.
Air
hose inlet
size thread
mm
in
Ordering No.

Reversible, remote control back head


2.1 4.6
377
2.1 4.6
377
2.1
4.6 377
2.3
5.1 448

21
21
21
21

a
16 34
10/16

a
16 34
10/16

a
16
34
10/16

a
16
34
10/16

8431 0704 22
8431 0704 24
8431 0704 26
8431 0704 28

2.3
2.3
2.3
2.5

5.0
5.0
5.0
5.5

521
521
521
599

20
20
20
23

20
20
20
20

42
42
42
42

10
10
10
10

1/4
1/4
1/4
1/4

8431 0535 38
8431 0535 46
8431 0535 31
8431 0535 53

2.5
2.5
2.5
2.7

5.5
5.5
5.5
5.9

546
546
546
625

20
20
20
23

16
16
16
16

34
34
34
34

10
10
10
10

1/4
1/4
1/4
1/4

8431 0535 65
8431 0535 91
8431 0535 95
8431 0535 99

2.5 5.5
482
2.5 5.5
482
2.5
5.5 482
2.7
5.9 566

21
21
21
23

a
16 34
10/16

a
16 34
10/16

a
16
34
10/16

a
16
34
10/16

400
320

3.1 6.8
3.1 6.8

582
582

30
30

28
28

59
59

12.5
12.5

400
330

3.5 7.7
3.5 7.7

410
410

28
28

30
30

63
63

12.5/16
12.5/16

400
320

3.5 7.7
3.5 7.7

700
700

30
30

28
28

59
59

12.5
12.5

400
330

3.7 8.2
3.7 8.2

522
522

28
28

30
30

63
63

12.5/16
12.5/16

LTD38 R27-RR
M8
1/2
13-27 10-20
670
LTD38 R32-RR
M8
1/2
18-32 13-24
560
LTD38 R38-RR M8-10 1/2 19-38
14-28 480
LTD38 R47-RR M8-10 1/2 22-47
16-35 380

Non-reversible, lever start, telescopic front part, travel 25 mm


LTD38 N30F-RE
LTD38 N38F-RE
LTD38 N44F-RE
LTD38 N55F-RE

M8
M8
M8-10
M10

1/2
1/2
1/2
1/2

14-30
20-38
18-44
27-55

10-21
15-27
13-32
20-40

820
680
580
470

Reversible, lever start, telescopic front part, travel 25 mm


LTD38 R27F-RE
LTD38 R32F-RE
LTD38 R38F-RE
LTD38 R47F-RE

M8
M8
M8-10
M8-10

1/2
1/2
1/2
1/2

13-27
18-32
19-38
22-47

10-20
13-24
14-28
16-35

670
560
480
380

Reversible, remote control back head, telescopic front part, travel 25 mm


LTD38 R27F-RR
M8
1/2
13-27 10-20
670
LTD38 R32F-RR
M8
1/2
18-32 13-24
560
LTD38 R38F-RR M8-10 1/2 19-38
14-28 480
LTD38 R47F-RR M8-10 1/2 22-47
16-35 380

8431 0704 30
8431 0704 32
8431 0704 34
8431 0704 36

Reversible, lever start


LTD48 R65-RE
LTD48 R81-RE

M10
M12

1/2
1/2

27-65 20-48
32-81 24-60

1/2 8431 0637 07


1/2 8431 0637 12

Reversible, remote control back head


LTD48 R65-RR
LTD48 R81-RR

M10
M12

1/2
1/2

27-65 20-48
32-81 24-60

c
c

8431 0704 46
8431 0704 48

Reversible, lever start, telescopic front part, travel 25 mm


LTD48 R65F-RE
LTD48 R81F-RE

M10
M12

1/2
1/2

27-65 20-48
32-81 24-60

1/2 8431 0637 17


1/2 8431 0637 23

Reversible, remote control back head


LTD48 R65F-RR
LTD48 R81F-RR
a
b

M10
M12

1/2
1/2

27-65 20-48
32-81 24-60

Air inlet thread = 2 x 1/4" + 1 x 3/8".


1/4" quick change chuck.

c
d

c
c

8431 0704 50
8431 0704 52

Air inlet thread = 2 x 1/2" + 1 x 3/4".


Optional RE kit LTD48 RE Ordering No. 4210 4057 90.

Straight Nutrunners

Shut-off

Air con- Air



Min torque Free CS sumption at inlet

Bolt Square Torque range
at 6.3 bar
at 3 bar

size drive
speed Weight Length distance free speed thread Spline
Model
mm
in
Nm
ft lb
Nm ft lb r/min kg lb
mm
mm
l/s cfm
in
type Ordering No.

Torque control models with fixed square drive


LTD61 H100-13-RE
LTD61 H170-13-RE
LTD61 H230-19-RE
LTD61 H350-20-RE
LTD61 H500-20-RE
LTD61 H700-25-RE
LTD61 H900-25-RE

M12
M14
M16
M18
M20
M22
M24

1/2
1/2
3/4
3/4
3/4
1
1

55-100
95-170
125-230
190-350
275-500
360-650
480-870

40-75
70-125
90-170
140-255
200-370
265-480
350-640

45
70
85
145
220
280
300

35
50
60
105
160
207
220

1800
1100
820
520
360
280
210

3.0
3.0
3.0
3.9
3.9
4.5
4.5

6.6
6.6
6.6
8.6
8.6
9.9
9.9

223
223
223
260
260
305
282

29
29
29
31
31
34
32

20
20
20
20
20
20
20

42
42
42
42
42
42
42

3/8
3/8
3/8
3/8
3/8
3/8
3/8

3
3
3
4
4
5
5

8431 0808 06
8431 0808 15
8431 0808 23
8431 0808 27
8431 0808 36
8431 0808 43
8431 0808 45

NOTE: Change over torque is around 4% of maximum torque on a given pressure.

Pneumatic Nutrunners

Straight Nutrunners

Model

Bolt
size
mm

Square
drive
in

Max torque
at 6.3 bar
Nm
ft lb

Non Shut-off
Min torque
at 3 bar
Nm
ft lb

Free
speed
r/min

Weight
kg
lb

60
100
130
200
300
400
500

2200
1400
1000
650
450
350
260

3.0
3.0
3.0
3.9
3.9
4.5
4.5

Air conCS
sumption at
Length distance free speed
mm
mm
l/s cfm

Air
inlet
thread Spline
in
type

Ordering No.

Stall type models with fixed square drive


LMD61 H100-13-RE
LMD61 H170-13-RE
LMD61 H230-19-RE
LMD61 H350-20-RE
LMD61 H500-20-RE
LMD61 H700-25-RE
LMD61 H900-25-RE

M12
M14
M16
M18
M20
M22
M24

1/2
1/2
3/4
3/4
3/4
1
1

100
170
230
350
500
700
900

75
125
170
260
370
520
665

45
75
95
145
220
295
365

6.6
6.6
6.6
8.6
8.6
9.9
9.9

223
223
223
260
260
305
282

29
29
29
31
31
34
34

20
20
20
20
20
20
20

42
42
42
42
42
42
42

3/8
3/8
3/8
3/8
3/8
3/8
3/8

3
3
3
4
4
5
5

8431 0809 02
8431 0809 10
8431 0809 12
8431 0809 28
8431 0809 30
8431 0809 41
8431 0809 49

NOTE: Change over torque is around 4% of maximum torque on a given pressure.

60 Pneumatic Assembly Tools

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Straight Nutrunners

Accessories

Dimensions

Telescopic front part LMD/LTD61


Dimensions

LMD/LTD61 H100, H170


LMD/LTD61 H230
LMD/LTD61 H350, H500
LMD/LTD61 H700, H900

N D F L M t
in mm mm mm mm mm Ordering No.

1/2
3/4
3/4
1

34
41
50
67

25
25
40
50

101
117
160
226

127
148
201
278

12
12
15
15

4210 3864 80
4210 3789 80
4210 3781 81
4210 3788 80

D
N


Model

Productivity Kits

Model

Max air flow

Hose 16.4 ft

Coupling

Lubrication

Ordering No.

34 cfm
34 cfm

Cablair 10
Rubber 10

ErgoQIC 10US
ErgoQIC 10US

Yes
Yes

8202 0850 25
8202 0850 26

50 cfm
50 cfm

Cablair 13
Rubber 13

ErgoQIC 10US
ErgoQIC 10US

Yes
Yes

8202 0850 27
8202 0850 28

65 cfm
65 cfm

Turbo 13
Turbo 13

ErgoQIC 10US
ErgoQIC 10US

Yes
No

8202 0850 29
8202 0850 30

For 1/2" drills and small nutrunners


MIDI Optimizer F/RD EQ10US-C10
MIDI Optimizer F/RD EQ10US-R10

For drills and nutrunners


MIDI Optimizer F/RD EQ10US-C13
MIDI Optimizer F/RD EQ10US-R13

For grinders, percussive tools and nutrunners


MIDI Optimizer F/RD EQ10US-T13
MIDI Optimizer F/R EQ10US-T13

NOTE: Tool nipple is not included in the Productivity kit and needs to be order separately together with the tool.

Accessories Included
For all models

Pneumatic Nutrunners

Torque adjustment key

Pneumatic Assembly Tools 61

Am_Nutrunners.indd 61

2012-02-06 10:51:10

Accessories

Straight Nutrunners

Optional Accessories
Reaction bar
Dimensions
mm

L
250
200
500
400

Bar blank (steel)


Bar blank (aluminum)

LTD28

LTD38

4210 1798 00

4210 2134 00

LTD38 N55/R47
LTD48
LMD/LTD61 -13, -19

LMD/LTD61
-20

LMD/LTD61
-25

4210 2183 80

4210 2726 80

LMD/LTD61
-20

LMD/LTD61
-25

4210 2809 80

4210 2808 80

4210 2183 01

4210 2726 01

4210 2219 02
4210 2219 01

Mounting plate

Dimensions
mm
W

Side mount
L

Center mount
L

Flange mount

LTD28

LTD38

LxW
90 x 40
120 x 70

4210 1798 01

4210 2134 01

LxW
70 x 40
100 x 50
125 x 65

4210 1798 02

LTD38 N55/R47
LTD48
LMD/LTD61 -13,-19

4210 2134 02
4210 2219 03

D 55

4210 2219 10

TwinSpin kit. Includes: 2 support handles, 2 mounting plates (with corresponding splines), 2 handle attachments,
1 suspension wire, 1 reaction arm, 2 beams, 1 assembly tool, 1 mounting plate for reaction bar, 2 posts, 2 brackets.
TwinSpin kit

LTD28 RE/RR
LTD38 N30/N38/N44/R27/R32/R38-RE/RR
LTD38 N55/R47-RE/RR
LTD48 RE/RR
LMD/LTD61 H100, H170, H230
LMD/LTD61 H350, H500
a

Max CC-distancea

Min CC-distancea

Ordering No.

383
376
364
364
364
362

53
60
72
72
72
87

4210 4159 80
4210 4160 80
4210 4161 80
4210 4161 80
4210 4161 82
4210 4161 81

CC-distance = distance between center of spindles.

Pneumatic Nutrunners

Valve kits. Includes: main valve, throttle handle valve/valves, bracket, hose nipples and hose clamps.
Intended for tool type

Valve type

LTD28/38 RE
LTD28 RR
LTD48 RE
LTD38/48 RR
LMD/LTD61 H100, H170, H230

3-gate for non reversible


5-gate for reversible
3-gate for non reversible
5-gate for reversible
3-gate for non reversible

Ordering No.

4210 4162 80
4210 4163 80
4210 4166 80
4210 4167 80
4210 4166 80

Exhaust manifolds. Includes: Block, silencer with gasket and nipples.


Intended for tool type

LTD28 RR
LTD38 RR
LTD48 RR

Ordering No.

4210 4168 80
4210 4168 81
4210 4168 81

62 Pneumatic Assembly Tools

Am_Nutrunners.indd 62

2012-02-06 10:51:14

Introduction Pistol Grip Nutrunners

An optimum combination of torque, speed


and weight
With the LMP/LTP61 range of pistol grip nutrunners from Atlas Copco you
get the highest possible torque and speed in relation to the weight of the
tool. Fast, accurate and highly operator friendly, the tools are available in
reversible versions for maximum flexibility.

Fast and accurate


In LTP/LMP61 tools the twin motor concept provides extremely fast rundown
with good torque accuracy, even on soft
joints.
Operator friendly
Our pistol grip nutrunners are comfortable to operate. The reaction bar eliminates reaction forces and the exhaust
through the handle arrangement keeps
noise levels low.
Single-handed operation combined
with the low weight and perfectly balanced pistol grip design make LMP24/61
and LTP61 nutrunners safe and comfortable to use.

Pneumatic Nutrunners

Reversible for maximum flexibility


Being able to loosen fasteners without
changing tools saves time and effort and
raises productivity.

Pneumatic Assembly Tools 63

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2012-02-10 11:37:28

Pistol Grip Nutrunners

Non Shut-off

The twin motor in the 61 series gives


faster production and increased accuracy with a minimum of air consumption.
Torque level on LMP models depends
on the pressure of the air fed to the tool,
higher pressure creates higher torque.
l High torque accuracy.
l Swiveling function makes tool positioning easy.
l Fast rundown motor saves time.
l Extremely good torque output to weight
ratio compared to single motor pistol
grip nutrunners.
l Available as both reversible and nonreversible models.

Model

Bolt
size
mm

Square
drive
in

M6
M8
M8
M10
M12
M14
M16
M18
M20
M22
M24
M30
M30
M36
M42

3/8
3/8
1/2
1/2
1/2
1/2
3/4
3/4
3/4
1
1
1
1 1/2
1 1/2
1 1/2

Max torque
at 6.3 bar
Nm
ft lb

Min torque
at 3 bar
Nm
ft lb

Free
speed
r/min

Weight a
kg
lb

Air conCS
sumption at
Length distance free speed
mm
mm
l/s cfm

Air
inlet
thread Spline
in
type

Ordering No.

Non-reversible
LMP24 H011-10
LMP24 H005-10
LMP24 H003-13
LMP24 H002-13
LMP61 H100-13
LMP61 H170-13
LMP61 H230-19
LMP61 H350-20
LMP61 H500-20
LMP61 H700-25
LMP61 H900-25
LMP61 H1500-25
LMP61 H1900-38
LMP61 H2800-38
LMP61 H3800-38

13
10
30
22
40
30
58
43
100
75
170
125
230
170
350
260
500
370
700
520
900
665
1600 1180
2000 1475
3000 2210
4000 2950

6
14
14
27
60
100
130
200
300
400
500
900
1100
1600
2200

4
10
10
20
45
75
95
145
220
295
365
660
810
1180
1620

1550
500
330
240
2200
1400
1000
650
450
350
260
140
120
80
60

1.0
1.0
1.2
1.3
3.0
3.0
3.0
3.9
3.9
4.5
4.5
6.8
14.1
14.1
14.1

2.2
2.2
2.6
2.9
6.6
6.6
6.6
8.6
8.6
9.9
9.9
14.9
31
31
31

210
210
210
230
223
223
223
260
260
305
282
323
380
380
380

18
18
18
21
29
29
29
31
31
34
34
42
68
68
68

11
11
11
11
20
20
20
20
20
20
20
20
20
20
20

23
23
23
23
42
42
42
42
42
42
42
42
42
42
42

1/4
1/4
1/4
1/4
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8

1
1
1
2
3
3
3
4
4
5
5
9
8
8
8

8431 0245 56
8431 0245 49
8431 0245 64
8431 0245 31
8431 0803 05
8431 0803 12
8431 0803 19
8431 0803 26
8431 0803 33
8431 0803 40
8431 0803 47
8431 0803 54
8431 0803 61
8431 0803 68
8431 0803 75

LMP24 HR011-10
M6
3/8
10
7
LMP24 HR005-10
M8
3/8
22
16
LMP24 HR003-13
M8
1/2
30
22
LMP24 HR002-13
M10
1/2
40
33
LMP61 HR100-13
M12
1/2
100
75
LMP61 HR170-13
M14
1/2
170
125
LMP61 HR230-19
M16
3/4
230
170
LMP61 HR350-20
M18
3/4
350
260
LMP61 HR500-20
M20
3/4
500
370
LMP61 HR700-25
M22
1
700
520
LMP61 HR900-25
M24
1
900
665
LMP61 HR1500-25 M30
1
1600 1180
LMP61 HR1900-38 M30 1 1/2 2000 1475
LMP61 HR2800-38 M36 1 1/2 3000 2210
LMP61 HR3800-38 M42 1 1/2 4000 2950
a
Weight excluding reaction bar.
Recommended hose size 13 mm for hose length
up to 5 m.

5
10
14
20
60
100
130
200
300
400
500
900
1100
1600
2200

4
7
10
15
45
75
95
145
220
295
365
660
810
1180
1620

860
380
250
180
2200
1400
1000
650
450
350
260
140
120
80
60

1.0
1.0
1.2
1.3
3.0
3.0
3.0
3.9
3.9
4.5
4.5
6.8
14.1
14.1
14.1

2.2
2.2
2.6
2.9
6.6
6.6
6.6
8.6
8.6
9.9
9.9
14.9
31
31
31

210
210
210
230
235
238
275
275
320
305
305
345
380
380
380

18
18
18
21
30
30
34
34
35
34
34
42
68
68
68

11
11
11
11
20
20
20
20
21
20
20
20
20
20
20

23
23
23
23
42
42
42
42
42
42
42
42
42
42
42

1/4
1/4
1/4
1/4
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8

1
1
1
2
3
3
3
4
4
5
5
9
8
8
8

8431 0245 85
8431 0245 77
8431 0245 91
8431 0245 70
8431 0804 04
8431 0804 11
8431 0804 18
8431 0804 25
8431 0804 32
8431 0804 39
8431 0804 46
8431 0804 53
8431 0804 60
8431 0804 67
8431 0804 74

Pneumatic Nutrunners

Reversible

NOTE: Change over torque is around 4% of maximum


torque on a given air pressure.

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Shut-off

Pistol Grip Nutrunners

LTP61 models are equipped with twin


motors and a shut-off valve to ensure
that the tool shuts off when the preset
torque level is reached.
l Rundown is twice as fast as the LTP51.
l High torque accuracy, non depending
on air pressure feeded.
l Extremely high torque output to weight
ratio.
l A reversible tool with fixed positions for
both forward and reverse.
l

Model

Bolt Square
size drive
mm
in

Torque range
at 6.3 bar
Nm

ft lb

Min torque Free


at 3 bar speed
Nm ft lb r/min

Air conAir
sumption at inlet
CS
a
Weight Length distance free speed thread Spline
kg
lb
mm
mm
l/s
cfm
in
type Ordering No.

Non reversible
LTP61 H100-13
LTP61 H170-13
LTP61 H230-19
LTP61 H350-20
LTP61 H500-20
LTP61 H700-25
LTP61 H900-25
LTP61 H1500-25
LTP61 H1900-38
LTP61 H2800-38
LTP61 H3800-38

M12 1/2
55-100
M14 1/2
95-170
M16 3/4
125-230
M18 3/4
190-350
M20 3/4
275-500
M22
1
360-650
M24
1
480-870
M30
1
850-1500
M30 1 1/2 1050-1900
M36 1 1/2 1550-2800
M42 1 1/2 2100-3800

40-75
45 35 1800
70-125
70 50 1100
90-170
85 60
820
140-255
145 105
520
200-370
220 160
360
265-480
280 207
280
350-640
300 220
210
625-1100
700 516
115
770-1400
800 590
90
1140-2060 1200 885
65
1540-2800 1600 1180
50

3.0
3.0
3.0
3.9
3.9
4.5
4.5
6.8
14.1
14.1
14.1

6.6
6.6
6.6
8.6
8.6
9.9
9.9
14.5
31.0
31.0
31.0

223
223
223
260
260
305
282
323
380
380
380

29
29
29
31
31
34
32
42
68
68
68

20
20
20
20
20
20
20
20
20
20
20

42
42
42
42
42
42
42
42
42
42
42

3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8

3
3
3
4
4
5
5
9
8
8
8

8431 0800 07
8431 0800 14
8431 0800 21
8431 0800 28
8431 0800 35
8431 0800 42
8431 0800 49
8431 0800 56
8431 0800 63
8431 0800 70
8431 0800 77

M12 1/2
55-100
M14 1/2
95-170
M16 3/4
125-230
M18 3/4
190-350
M20 3/4
275-500
M22
1
360-650
M24
1
480-870
M30
1
850-1500
M30 1 1/2 1050-1900
M36 1 1/2 1550-2800
M42 1 1/2 2100-3800

40-75
45 35 1800
70-125
70 50 1100
90-170
85 60
820
140-255
145 105
520
200-370
220 160
360
265-480
280 207
280
350-640
300 220
210
625-1100
700 516
115
770-1400
800 590
90
1140-2060 1200 885
65
1540-2800 1600 1180
50

3.0
3.0
3.0
3.9
3.9
4.5
4.5
6.8
14.1
14.1
14.1

6.6
6.6
6.6
8.6
8.6
9.9
9.9
14.5
31.0
31.0
31.0

235
238
275
275
275
305
305
345
380
380
380

30
30
34
34
34
34
34
42
68
68
68

20
20
20
20
20
20
20
20
20
20
20

42
42
42
42
42
42
42
42
42
42
42

3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8

3
3
3
4
4
5
5
9
8
8
8

8431 0801 08
8431 0801 15
8431 0801 22
8431 0801 29
8431 0801 36
8431 0801 43
8431 0801 50
8431 0801 57
8431 0801 64
8431 0801 71
8431 0801 78

Reversible
LTP61 HR100-13
LTP61 HR170-13
LTP61 HR230-19
LTP61 HR350-20
LTP61 HR500-20
LTP61 HR700-25
LTP61 HR900-25
LTP61 HR1500-25
LTP61 HR1900-38
LTP61 HR2800-38
LTP61 HR3800-38
a

NOTE: Change over torque is around 4% of maximum


torque on a given air pressure.

Pneumatic Nutrunners

Without reaction bar.


Recommended hose size: 13 mm

Pneumatic Assembly Tools 65

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Pistol Grip Nutrunners

Shut-off

For prevailing applications


l LTP61 PH is specially designed to
handle prevailing applications, such as
locking nuts.
l Special gear gives a higher changeover torque.
l Fast rundown motor handles most of
the rundown before the slower but
stronger tightening motor is used.

Model

Torque range
at 6.3 bar
Nm
ft lb

Bolt Square
size drive
mm
in

Min torque Free


at 3 bar speed
Nm ft lb r/min

Air conAir
sumption at inlet
CS
a
Weight Length distance free speed thread Spline
kg
lb
mm
mm
l/s
cfm
in
type Ordering No.

Non-reversible
LTP61 PH100-13
LTP61 PH170-13
LTP61 PH230-19
LTP61 PH350-20
LTP61 PH500-20
LTP61 PH700-25
LTP61 PH900-25
LTP61 PH1500-25

M12
M14
M16
M18
M20
M22
M24
M30

1/2
1/2
3/4
3/4
3/4
1
1
1

60-110
100-180
130-240
210-370
300-520
400-680
500-900
900-1600

45-80
75-135
95-180
155-275
220-380
295-500
370-665
665-1180

45
70
90
150
200
280
350
650

33
52
66
110
150
205
260
480

700
440
320
200
140
100
80
45

3.0 6.6
3.0 6.6
3.0 6.6
3.9 8.6
3.9 8.6
4.5 9.9
4.5 9.9
6.8 14.9

223
223
223
260
260
305
282
323

34
34
34
34
34
34
34
42

20
20
20
20
20
20
20
20

42
42
42
42
42
42
42
42

3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8

3
3
3
4
4
5
5
9

8431 0807 04
8431 0807 12
8431 0807 17
8431 0807 24
8431 0807 31
8431 0807 38
8431 0807 41
8431 0807 52

M22
M24
M30

1
1
1

400-680
500-900
900-1600

295-500
370-665
665-1180

280 205
350 260
650 480

100
80
45

4.5 9.9
4.5 9.9
6.8 14.9

305
305
345

34
34
42

20
20
20

42
42
42

3/8
3/8
3/8

5 8431 0807 55
5 8431 0807 62
9 8431 0807 68

400-680
500-900

295-500
370-665

280 205
350 260

100
80

4.8 10.6
4.8 10.6

305
305

34
34

20
20

42
42

3/8
3/8

5 8431 0807 77
5 8431 0807 81

Reversible
LTP61 PHR700-25
LTP61 PHR900-25
LTP61 PHR1500-25

Reversible with Multi Torque unit


LTP61 PHR700-25-MT M22
LTP61 PHR900-25-MT M24

1
1

NOTE: Change over torque is around 10% of maximum torque on a given air pressure.

Pneumatic Nutrunners

Without reaction bar.


Recommended hose size 13 mm for hose length up to
5 m and 16 mm hose size for lenght 5-10 m.

66 Pneumatic Assembly Tools

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Pistol Grip Nutrunners

Shut-off
LTP with Multi Torque Selector
The Multi Torque Selector makes it
possible to preset up to four different
shut-off levels.
l The Rotary dial mounted on the tool
allows the operator to select different
torque levels without changing the
tool.
l Ideal for situations where:
Several different assembly operations take place.
Multi-stage tightening operations are
required.
Several different torque settings are
needed.
l Reverse function that has fi xed positions for both forward and reverse.
l

Torque range
at 6.3 bar
Nm
ft lb

Model

Bolt Square
size drive
mm
in

LTP61 HR100-13-MT
LTP61 HR170-13-MT
LTP61 HR230-19-MT
LTP61 HR350-20-MT
LTP61 HR500-20-MT
LTP61 HR700-25-MT
LTP61 HR900-25-MT
LTP61 HR1500-25-MT
LTP61 HR1900-38-MT
LTP61 HR2800-38-MT
LTP61 HR3800-38-MT

M12 1/2
55-100
M14 1/2
95-170
M16 3/4
125-230
M18 3/4
190-350
M20 3/4
275-500
M22
1
360-650
M24
1
480-870
M30
1
850-1500
M30 1 1/2 1050-1900
M36 1 1/2 1550-2800
M42 1 1/2 2100-3800

40-75
45 35 1800
70-125
70 50 1100
90-170
85 60
820
140-255
145 105
520
200-370
220 160
360
265-480
280 207
280
350-640
300 220
210
625-1100
700 516
115
770-1400
800 590
90
1140-2060 1200 885
65
1540-2800 1600 1180
50

Air conAir
sumption at inlet
CS
a
Weight Length distance free speed thread Spline
kg
lb
mm
mm
l/s
cfm
in
type Ordering No.

3.3
3.3
3.3
4.2
4.2
4.8
4.8
7.1
14.4
14.4
14.4

7.3
7.3
7.3
9.2
9.2
10.6
10.6
15.6
31.7
31.7
31.7

288
288
288
325
325
355
355
395
430
430
430

30
30
34
34
34
34
34
42
68
68
68

20
20
20
20
20
20
20
20
20
20
20

42
42
42
42
42
42
42
42
42
42
42

3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8

3
3
3
4
4
5
5
9
8
8
8

8431 0806 02
8431 0806 09
8431 0806 16
8431 0806 23
8431 0806 30
8431 0806 33
8431 0806 37
8431 0806 44
8431 0806 51
8431 0806 58
8431 0806 65

NOTE: Change over torque is around 4% of maximum


torque on a given air pressure.

Pneumatic Nutrunners

Without reaction bar.


Recommended hose size: 13 mm.

Min torque Free


at 3 bar speed
Nm ft lb r/min

Pneumatic Assembly Tools 67

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Accessories

Pistol Grip Nutrunners

Productivity Kits
Model

Max air flow

Hose 16.4 ft

Coupling

Lubrication

Ordering No.

34 cfm
34 cfm

Cablair 10
Rubber 10

ErgoQIC 10US
ErgoQIC 10US

Yes
Yes

8202 0850 25
8202 0850 26

50 cfm
50 cfm

Cablair 13
Rubber 13

ErgoQIC 10US
ErgoQIC 10US

Yes
Yes

8202 0850 27
8202 0850 28

65 cfm
65 cfm

Turbo 13
Turbo 13

ErgoQIC 10US
ErgoQIC 10US

Yes
No

8202 0850 29
8202 0850 30

For 1/2" drills and small nutrunners


MIDI Optimizer F/RD EQ10US-C10
MIDI Optimizer F/RD EQ10US-R10

For drills and nutrunners


MIDI Optimizer F/RD EQ10US-C13
MIDI Optimizer F/RD EQ10US-R13

For grinders, percussive tools and nutrunners


MIDI Optimizer F/RD EQ10US-T13
MIDI Optimizer F/R EQ10US-T13

NOTE: Tool nipple is not included in the Productivity kit and needs to be order separately together with the tool.

Accessories Included
For LMP24

For LMP/LTP61

Suspension yoke, reaction bar

Suspension yoke
Protective cover is included

Optional Accessories
For LMP24
Model

Hose nipple
Swivel attachment
Exhaust hose
Support handle
(for H/HR002 only)
Spindle extension
115 mm x 1/2"
(for H/HR002 only)
50 mm x 3/8"
(for H/HR011/005 only)
1/4" hex bit holder
(for H/HR011/005 only)
1/2" square adapter
(for H/HR011/005 only)

For LMP/LTP61
Ordering No.

9000 0247 00
4210 2249 80
4210 2053 00
4110 1355 82

4210 2154 80
4210 2158 80
4021 0443 00
4210 2157 80

Model

Ordering No.

Hose nipple
Exhaust hose

9000 0242 00
4210 2201 00

Protective cover
Standard LTP61
LTP 61 with MT unit

4210 4672 00
4210 4672 01

Multi torque selector LTP61


Quick change retainer
1/2" square models
3/4" square models
1" square models
Shut-off override for LTP61
Swivelling type MultiFlex
connector 3/8" (NPT)

4210 4636 95

Multi torque selector LTP61

4250 1190 00
4210 3476 80
4210 3524 80
4210 3545 80
8202 1350 28

Protective cover

Pneumatic Nutrunners

Swivelling suspension yoke LMP/LTP61


Model

Mounting dia 54 mm
PH/H 100-13
PH/H 170-13
PH/H 230-19
PH/H 350-20
PH/H 500-20
PH/H 700-25
PH/H 900-25
Mounting dia 60 mm
HR 100-13
HR 170-13
HR 230-19

Ordering No.

4210 3088 80

4210 3088 84

Model

Mounting dia 63.5 mm


H 1900-38
H 2800-38
H 3800-38
Mounting dia 67 mm
HR 350-20
HR 500-20
PHR/HR 700-25
PHR/HR 900-25
HR 1900-38
HR 2800-38
HR 3800-38

Ordering No.

4210 3088 83

Model

Ordering No.

Mounting dia 83.5 mm


PH/H 1500-25
PHR/HR 1500-25

4210 3088 81

4210 3088 82

4210 3088 85

68 Pneumatic Assembly Tools

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Pistol Grip Nutrunners

Accessories

Reaction bars LMP/LTP 61


Square drive size
mm/in

Spline dia mm

Steel bar
Spline 1
Spline 2
Spline 3
Spline 4
Spline 5
Spline 6
Spline 9
Square steel bracket
Spline 3
Spline 4
Spline 5
Spline 6
Spline 7
Spline 8
Spline 9
Triangular steel bracket
Spline 2
Spline 3
Spline 6
Spline 7
Sliding drive reaction bar
Spline 3
Spline 3
Spline 4
Spline 4
Spline 5
Spline 5
Spline 9
Spline 9
S-Type reaction bar
Spline 3
Spline 4
Spline 5
Spline 6
Spline 8
Spline 9
L-Type aluminum bar
Spline 3
Spline 4
Straight aluminum bar
Spline 3
Extended sliding drive reaction bar
Spline 5
Extended sliding tube reaction bar
Spline 5
Bracket stepped
Spline 1
Spline 2

CC distance
mm

Ordering No.

Steel bar
268/36/18
270/35/10
400/56/12
500/62/15
500/62/15
560/80/15
500/85/20

4210 1798 01
4220 1903 00
4210 2219 80
4210 2183 80
4210 2726 80
4220 1200 01
4210 3899 80

100/50/12
125/65/16
125/65/16
200/100/15
250/150/20
250/160/20
150/85/20

4210 2219 03
4210 2183 01
4210 2726 01
4220 1200 00
4220 1445 00
4220 1972 91
4210 3899 01

73/72/14
82/80/15
112/109/15
150/145/20

4220 2137 02
4220 2137 03
4220 2137 06
4220 2137 16

1/2
3/4
3/4
3/4
1
1
1
1

70-120
70-120
76-126
82-218
80-125
82-218
80-130
80-280

4210 4481 83
4210 4481 63
4210 4481 84
4210 4616 84
4210 4481 85
4210 4616 85
4210 4481 89
4210 4616 89

110/18/12
120/22/15
130/25/15
125/25/15
200/65/20
160/40/20

4210 4480 03
4210 4480 04
4210 4480 05
4210 4480 06
4210 4480 08
4210 4480 09

266x300/29/15
144x150/42/15

4210 2219 08
4210 2183 08

L = 400

4210 2219 01

68-112

4210 4498 80

68-112

4210 4498 82

70/36/13
70/41/14

4210 1798 02
4210 2134 02

Square steel bracket

Triangular steel bracket

Sliding drive reaction bar

S-Type reaction bar

L-Type aluminum bar

Straight aluminum bar

Service Kits
Extended sliding tube reaction bar
Model

LMP24
LMP/LTP61
LMD/LTD61

Trigger kit

4210 1934 91
4210 2190 91
_

General service kit

4081 0105 90
4081 0397 90
4081 0397 90

Bracket stepped

Pneumatic Nutrunners

Extended sliding drive reaction bar

Pneumatic Assembly Tools 69

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Battery
Assembly Tools

Contents

Page

Introduction ......................................... 71
BCP screwdriver, clutch type .............. 73
BTV nutrunners, clutch type ............... 75
Tensor STB nutrunner,
transducerized type ............................ 76

Am_Batteryasstools.indd 70

2012-02-06 10:59:28

Introduction Battery Assembly Tools

True cordless freedom


Atlas Copcos range of industrial battery assembly tools
includes both shut-off and transducerized nutrunners
and screwdrivers. They allow maximum freedom of
movement along the line and inside narrow or closed
compartments. Tensor STB tools also offer advanced
process control.

The main advantage of battery tools is


their superior flexibility due to the absence of cables. This, in turn, improves
the efficiency of the operator. Battery assembly tools also contribute to improving
safety in the workplace, since there are
no air hoses or electric cables to become
entangled or jammed. Also, in the automotive industry, for instance, there is no
risk of scratches on the car body finish
from air hoses or electric cables.
BCP screwdrivers a pleasure
to work with
The BCP screwdriver is ideal for quality critical applications where flexibility is essential. The slim, well-balanced
design and ergonomic pistol grip on the
BCP screwdriver make it a pleasure to
hold. Its compact size and Lithium-Ion
batteries put it among the lightest battery screwdrivers on the market. BCP
screwdrivers also offer variable speed
and plenty of power, with torque levels
ranging from 0.8 up to 12 Nm.
All these ergonomic features make the
BCP screwdriver the kind of tool you can
work with all day long.

Tensor STB nutrunners fast, light,


transducerized battery tools
Ergonomically designed Tensor STB pistol-grip (up to 12 Nm) and angle nutrunners (up to 100 Nm) are ideal for safety
critical applications in cramped areas.
No other battery powered tool can match
Tensor STBs unique fastening performance and advanced process control.
Atlas Copco Industrial Radio Communication (IRC) enables the Tensor STB
to be partnered with a Power Focus controller for accurate torque monitoring and
full joint traceability. At a typical workstation, one Tensor STB tool can be used
for several applications within the same
torque range.

Battery Assembly Tools

BTV nutrunners the durable and


reliable angle tool choice
The BTV nutrunner is the cordless angle
tool choice for quality critical applications
in cramped spaces. The robust industrial
design of the BTV nutrunner means durable and reliable operation with a service
life that matches any other power tool. Yet
it is lightweight and handy, giving the best
operator comfort for tightening operations
from 2 to 28 Nm. Torque accuracy has
electronic precision thanks to the ACD
(Acoustic Clutch Detection) control.

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Introduction Clutch Type

Powerful, durable and highly


operator friendly
For quality critical applications where flexibility is essential, the BCP screwdriver and the BTV nutrunner are the
ideal tool choices. Powerful and durable with superior
ergonomics and operator feedback they offer higher
productivity in assembly operations, independent of the
industry.
Freedom truly flexible assembly
l No product damage from cables or
hoses
l No trip hazards from trailing cables
l No cable or hose management
l Speed setting functionality for the BCP
l Reversible battery pack

Power high performance and


durability
l Robust and industrial tool design
l Li-Ion battery technology for BCP: high
power-to-weight.

Ergonomics a pleasure to work with


Reduced operator fatigue and work
related health problems
l Light, compact and well-balanced design
l Operator feedback
l

BCP Tool key features


LED for OK/NOK and battery
status Buzzer option
Colour rings for marking

Brushless motor and


magnetic hall sensors
for high durability

Slim and balanced design

Unrivalled clutch design for


excellent torque repeatability
and low mean shift
Two strong front lights

Speed setting unit for


regulating speed

Li-Ion batteries

Battery Assembly Tools

BTV Tool key features


Signal lights for OK/NOK and battery status
ACD-Control (Acoustic Clutch Detection)
for motor control
Compact angle head
with spiral gears for
durability and accuracy

Durable grip with


optimum grip size

Ni-Cd batteries

Two strong front lights


Unrivalled clutch design for
Slim design for best comfort
excellent torque repeatability and accessibility
and low mean shift

72 Battery Assembly Tools

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2012-02-06 11:00:22

BCP

Screwdrivers Clutch Type

BCP screwdrivers offer true cordless


freedom and superior ergonomics for
the operator, thus contributing to outstanding performance.
l Ergonomic, lightweight pistol-grip
design.
l 7 brushless models offering variable
speed with a speed setting unit.
l Torque range: 0.8-12 Nm.
l Low speed models available.
l Choice of two 18 V Li-Ion batteries:
1.3 Ah Flat Pack or 2.6 Ah Big Pack.

Model

BCP BL-2-I06
BCP BL-6-I06
BCP BL-8-I06
BCP BL-12-I06
BCP BL-2L-I06
BCP BL-6L-I06
BCP BL-12L-I06

Square
drive
in

1/4
1/4
1/4
1/4
1/4
1/4
1/4

Torque range
Nm
ft Ib

0.8-2.5
2.0-6.0
3.0-8.0
5.0-12.0
0.8-2.5
1.5-6.0
3.0-12.0

0.6-1.8
1.5-4.4
2.2-5.9
3.7-8.8
0.6-1.8
1.1-4.4
2.2-8.8

Speed range
r/min

500-1550
300-1000
300-800
250-600
150-440
150-440
150-440

Weight
(excl. battery)
kg
Ib

0.86
0.86
0.86
0.86
0.86
0.86
0.86

1.89
1.89
1.89
1.89
1.89
1.89
1.89

Length
mm

Height
mm

Ordering No.

200
200
200
200
200
200
200

188
188
188
188
188
188
188

8431 1273 00
8431 1273 10
8431 1273 20
8431 1273 30
8431 1273 50
8431 1273 60
8431 1273 40

-L stands for low speed models.


NOTE: The tools are set at maximum speed at delivery.

Battery Assembly Tools

All pistol grip models have 1/4" female hexagon


drive for bits with quick change chuck.

Battery Assembly Tools 73

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Accessories

BCP

Optional Accessories
Batteries
Model

Current
V

Electric charge
Ah

18
18

1.3
2.6

Li-Ion at pack
Li-Ion big pack

Weight
kg
Ib

0.37
0.63

Charge time
min

Ordering No.

35
70

4211 5426 82
4211 5426 83

0.81
1.39

Battery
Flat pack

Chargers
V / Hz

Input/Output
V/A

230V / 50Hz
230V / 50Hz
230V / 60Hz
115V / 60Hz

18V / 1.8A
18V / 1.8A
18V / 1.8A
18V / 1.8A

Model

EU-contact
UK-contact
BR-contact
US-contact

Weight
kg
Ib

0.61
0.61
0.61
0.61

1.34
1.34
1.34
1.34

Ordering No.

4211 5428 80
4211 5428 81
4211 5428 83
4211 5428 84

Cover protections
Model

Ordering No.

Battery cover protection, Flat pack


Battery cover protection, Big pack
Tool cover protection

Battery
Big pack

4211 5601 00
4211 5602 00
4211 5415 00

Colour rings
Model

Ordering No.

Red
Orange
Green
Blue
White
Purple
Grey

4211 5461 02
4211 5461 03
4211 5461 04
4211 5461 05
4211 5461 06
4211 5461 07
4211 5461 08

Battery charger
18 V.

Miscellaneous
Model

Speed setting unit


Support handle
Suspension bail
Tool holder

Ordering No.

4211 5462 80
4211 5421 80
4211 5600 00
4220 4335 80

Battery cover
Flat pack

Battery Assembly Tools

Support handle

Battery cover
Big pack
Colour rings

Suspension bail

Speed setting unit

Tool holder

Tool cover

74 Battery Assembly Tools

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2012-02-06 11:01:23

BTV

Nutrunners Clutch Type

BTV nutrunners are durable and reliable


and offer exible assembly. A lightweight
and handy tool for maximum operator
comfort.
l

Robust yet ergonomic angle tool.

Torque range 2-28 Nm.

Choice of three Ni-Cd batteries from


9.6 to 14.4 V.

Model

Screw
size
mm

BTV7i-6
BTV7i-42
BTV7i-Q
BTV11i-6
BTV11i-42
BTV11i-Q
BTV11i-10
BTV15i-6
BTV15i-10
BTV15i-42
BTV15i-Q
BTV28i-42
BTV28i-10
BTV28i-B10
BTV28i-Q
BTV28i-FS10
BTV28i-FS13

M3-M5
M3-M5
M3-M5
M4-M6
M4-M6
M4-M6
M4-M6
M6
M6
M6
M6
M8
M8
M8
M8
M8
M8

Free speed
Torque range
Nm

in lb

2-7
2-7
2-7
4-11
4-11
4-11
4-11
8-15
8-15
8-15
8-15
15-28
15-28
15-28
15-28
15-28
15-28

18-62
18-62
18-62
36-97
36-97
36-97
36-97
70-132
70-132
70-132
70-132
132-248
132-248
132-248
132-248
132-248
132-248

9.6 V
r/min

12 V
r/min

14.4 V
r/min

350
350
350
300
300
300
300
-

450
450
450
380
380
380
380
340
340
340
340
210
210
210
210
210
210

410
410
410
410
260
260
260
260
260
260

Weight
excl. battery
kg

lb

Ordering No.

1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.7
1.7
1.7
1.7
1.8
1.8
1.8
1.8
1.8
1.8

3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.7
3.7
3.7
3.7
4.0
4.0
4.0
4.0
4.0
4.0

8431 0261 40
8431 0261 44
8431 0261 49
8431 0261 55
8431 0261 56
8431 0261 57
8431 0261 58
8431 0261 65
8431 0261 68
8431 0261 72
8431 0261 73
8431 0261 79
8431 0261 80
8431 0261 83
8431 0261 86
8431 0261 89
8431 0261 92

Optional Accessories
Batteries
Model

Voltage

Capacity

BTV 7/11
BTV 15/28
All tools

9.6 V
14.4 V
12 V

2.0 Ah
2.0 Ah
2.0 Ah

Weight
gram

Ordering No.

570
800
730

4210 3680 02
4210 3680 06
4210 3680 05

12 V / 2.0 Ah

14.4 V / 2.0 Ah

Pulse charger
Voltage

Capacity

15/23 min
25/36 min
1/1.3 hour

230/240 V
110/120 V
230/240 V

(1.4/2.0 Ah)
(1.4/2.0 Ah)
(1.4/2.0 Ah)

Ordering No.

4210 3676 10
4210 3676 20
4210 3676 00

Battery Assembly Tools

Model

9.6 V / 2.0 Ah
Mounting bracket for multiple charger
Model

Voltage

Euro-contact
US-contact

230/240 V
110/120 V

Ordering No.

4210 3677 00
4210 3677 01

NOTE: Chargers are bought separately.

Suspension yoke
Model

BTV (swivelling)

Ordering No.

4211 5080 80

Pulse charger

Battery Assembly Tools 75

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2012-02-06 11:01:36

Introduction Transducerized Type

Cordless freedom with full


process control
Tensor STB battery powered nutrunners offer the
same benets in terms of process control as Tensor ST
nutrunners, yet with the freedom of cordless tools. The
tools have the capability to communicate with IRC or
W-LAN together with a Power Focus controller, for full
process control.

Flexibility no more cables


l No more cables and cable management
l No more damaged cables
l No product damage from cables
l No trip hazards from trailing cables
Productivity save time
Increased operator efficiency
l Easy to set up and replace
l Eliminate need for multiple operations
l Up to 100% faster than competing
products

Ergonomics
l Reduced operator fatigue and work
related health problems
l Unhindered access
l Low weight up to 20 % lighter than
competing products
l Compact size

STB Tool key features

ST style motor congured


for battery use

Battery Assembly Tools

ST accessory bus

Congurable buzzer

Congurable button
standard

Same ST angle head


spiral gear package
Li-Ion battery
package
l
l

18V 2.6 Ah
30V 2.6 Ah

Signal lights for operator feedback


Tightening status
Batch OK
l Battery status
l Communication status
l Tool events
l
l

Extremely compact electronics within the tool handle

76 Battery Assembly Tools

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Tensor STB IRC-B

Nutrunners Transducerized Type

Tensor STB offers genuine ergonomic


and exibility advantages for the operator
which, in turn, raises operator efficiency.
l Low tool weight and high spindle speed
reduce cycle time.
l Freedom of movement in all working
positions.
l Lightweight components help reduce
operator fatigue.
l Torque range ETV: 2-100 Nm.
l Torque range ETP: 2-12 Nm.
l STB IRC-B is also available with ETO
and ETC models.

Model

Square
drive
in

Torque range

Weight

Weight
incl. battery

Nm

ft lb

Battery

Speed
r/min

2-10
4-15
5-20
6-30
6-30
12-40
15-50
15-70
20-100

2-7.5
3-11
4-14.5
4.5-22
4.5-22
9-29
10-37
10-50.7
15-72.5

Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V

943
720
480
380
610
465
375
265
170

1.3
1.3
1.4
1.5
1.75
1.7
1.7
2.3
2.9

2.9
2.9
3.08
3.3
3.85
3.8
3.8
5.1
6.4

1.9
4.2
1.9
4.2
1.99 4.41
2.1
4.6
2.65 5.8
2.55 5.7
2.55 5.7
3.2
7.1
3.8
8.4

406
406
440.3
444
466
479
479
492
528.5

11
11
14
14
14
18
18
20
22.5

41
41
41.8
41.8
41.8
47
47
58
60.5

8433 3010 20
8433 3010 82
8433 3011 05
8433 3011 66
8433 3030 21
8433 3031 22
8433 3032 67
8433 3033 05
8433 3034 05

2-10
4-15
5-20
6-30
6-30
12-40
15-50
15-70
20-100

2-7.5
3-11
4-14.5
4.5-22
4.5-22
9-29
10-37
10-50.7
15-72.5

Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V

943
720
480
380
610
465
375
265
170

1.3
1.3
1.4
1.5
1.75
1.7
1.7
2.3
2.9

2.9
2.9
3.08
3.3
3.85
3.8
3.8
5.1
6.4

1.9
4.2
1.9
4.2
1.99 4.41
2.1
4.6
2.65 5.8
2.55 5.7
2.55 5.7
3.2
7.1
3.8
8.4

406
406
440.3
444
466
479
479
492
528.5

11
11
14
14
14
18
18
20
22.5

41
41
41.8
41.8
41.8
47
47
58
60.5

8433 3010 30
8433 3010 96
8433 3011 15
8433 3011 76
8433 3030 36
8433 3031 39
8433 3032 75
8433 3033 15
8433 3034 15

2-10
4-15
5-20
6-30
6-30
12-40
15-50
15-70
20-100

2-7.5
3-11
4-14.5
4.5-22
4.5-22
9-29
10-37
10-50.7
15-72.5

Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V

943
720
480
380
610
465
375
265
170

1.5 3.2
1.5 3.2
1.5 3.41
1.6 3.6
1.9 4.2
1.9 4.1
1.9 4.1
2.5 5.4
3.1 6.73

2.05 4.5
2.05 4.5
2.14 4.74
2.2
4.9
2.8
6.2
2.75 6.1
2.75 6.1
3.35 7.4
3.95 8.71

406
406
440.3
444
466
479
479
492
528.5

11
11
14
14
14
18
18
20
22.5

41
41
41.8
41.8
41.8
47
47
58
60.5

8433 3010 25
8433 3010 89
8433 3011 10
8433 3011 69
8433 3030 28
8433 3031 28
8433 3032 68
8433 3033 10
8433 3034 10

406
406
440.3
444
466
479
479
492
528.5

11
11
14
14
14
18
18
20
22.5

41
41
41.8
41.8
41.8
47
47
58
60.5

8433 3010 35
8433 3010 99
8433 3011 20
8433 3011 79
8433 3030 38
8433 3031 48
8433 3032 78
8433 3033 20
8433 3034 20

kg

lb

kg

lb

Length
mm

CS
Height
distance
mm

Ordering No.

Right-angle standard models


ETV STB32-10-10
ETV STB32-15-10
ETV STB32-20-10
ETV STB32-30-10
ETV STB62-30-10
ETV STB62-40-10
ETV STB62-50-10
ETV STB62-70-13
ETV STB62-100-13

3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2

Right-angle ball retainer models


ETV STB32-10-B10
ETV STB32-15-B10
ETV STB32-20-B10
ETV STB32-30-B10
ETV STB62-30-B10
ETV STB62-40-B10
ETV STB62-50-B10
ETV STB62-70-B13
ETV STB62-100-B13

3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2

Right-angle barcode reader models


ETV STB32-10-10-BCR
ETV STB32-15-10-BCR
ETV STB32-20-10-BCR
ETV STB32-30-10-BCR
ETV STB62-30-10-BCR
ETV STB62-40-10-BCR
ETV STB62-50-10-BCR
ETV STB62-70-13-BCR
ETV STB62-100-13-BCR

3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2

ETV STB32-10-B10-BCR
ETV STB32-15-B10-BCR
ETV STB32-20-B10-BCR
ETV STB32-30-B10-BCR
ETV STB62-30-B10-BCR
ETV STB62-40-B10-BCR
ETV STB62-50-B10-BCR
ETV STB62-70-B13-BCR
ETV STB62-100-B13-BCR

3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2

2-10
4-15
5-20
6-30
6-30
12-40
15-50
15-70
20-100

2-7.5
3-11
4-14.5
4.5-22
4.5-22
9-29
10-37
10-50.7
15-72.5

Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V

943
720
480
380
610
465
375
265
170

1.5 3.2
1.5 3.2
1.5 3.41
1.6 3.6
1.9 4.2
1.9 4.1
1.9 4.1
2.5 5.4
3.1 6.73

2.05 4.5
2.05 4.5
2.14 4.74
2.2
4.9
2.8
6.2
2.75 6.1
2.75 6.1
3.35 7.4
3.95 8.71

ETP STB32-06-10
ETP STB32-12-10

3/8
3/8

2-6
4-12

2-4
3-9

Li-Io 18 V
Li-Io 18 V

1500
750

0.9
0.9

2
2

1.5
1.5

3.3
3.3

218
218

186
186

8433 3110 25
8433 3111 35

ETP STB32-06-I06
ETP STB32-12-I06

1/4
1/4

2-6
4-12

2-4
3-9

Li-Io 18 V
Li-Io 18 V

1500
750

0.9
0.9

2
2

1.5
1.5

3.3
3.3

218
218

186
186

8433 3110 37
8433 3111 48

Pistol-grip standard models


Pistol-grip female hex models

Pistol-grip barcode reader models


ETP STB32-06-10-BCR
ETP STB32-12-10-BCR

3/8
3/8

2-6
4-12

2-4
3-9

Li-Io 18 V
Li-Io 18 V

1500
750

1
1

2.3
2.3

1.6
1.6

3.5
3.5

218
218

186
186

8433 3110 28
8433 3111 38

ETP STB32-06-I06-BCR
ETP STB32-12-I06-BCR

1/4
1/4

2-6
4-12

2-4
3-9

Li-Io 18 V
Li-Io 18 V

1500
750

1
1

2.3
2.3

1.6
1.6

3.5
3.5

218
218

186
186

8433 3110 38
8433 3111 58

Pistol-grip female hex with barcode reader models

Battery Assembly Tools

Right-angle with ball retainer and barcode reader models

Battery Assembly Tools 77

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Nutrunners Transducerized Type

Tensor STB IRC-W

Tensor STB offers genuine ergonomic


and exibility advantages for the operator
which, in turn, raises operator efficiency.
l Low tool weight and high spindle speed
reduce cycle time.
l Freedom of movement in all working
positions.
l Lightweight components help reduce
operator fatigue.
l Torque range ETV: 2-100 Nm.
l Torque range ETP: 2-12 Nm.
l Supports 2.4 and 5.0 Ghz.

Model

Square
drive
in

Torque range

3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2

2-10 2-7.5
4-15
3-11
5-20 4-14.5
6-30 4.5-22
6-30 4.5-22
12-40 9-29
15-50 10-37
15-70 10-50.7
20-100 15-72.5

Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V

943
720
480
380
610
465
375
265
170

3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2

2-10 2-7.5
4-15
3-11
5-20 4-14.5
6-30 4.5-22
6-30 4.5-22
12-40 9-29
15-50 10-37
15-70 10-50.7
20-100 15-72.5

Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V

2-10 2-7.5
5-20 4-14.5
6-30 4.5-22
12-40 9-29
15-50 10-37
15-70 10-50.7
20-100 15-72.5

Li-Io 18 V
Li-Io 18 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V

Nm

ft lb

Battery

Speed Weight
r/min kg
lb

Weight
incl. battery

Length
CS
Height
mm distance mm

kg

lb

Ordering No.

1.4
3.1
1.4
3.1
1.5
3.3
1.6 3.55
1.9 4.15
1.75 3.9
1.75 3.9
2.45 5.4
3
6.6

2
2
2.15
2.2
2.8
2.7
2.7
3.35
3.95

4.4
4.4
4.75
4.85
6.15
5.95
5.95
7.4
8.7

435.4
435.4
469.3
470.8
495.8
507.8
507.8
519.6
556.7

11
11
14
14
14
18
18
20
22.5

41
41
41.8
41.8
41.8
41.8
47.3
58
60.4

8433 3019 00
8433 3019 08
8433 3019 20
8433 3019 28
8433 3019 42
8433 3019 50
8433 3019 58
8433 3019 66
8433 3019 74

943
720
480
380
610
465
375
265
170

1.4
3.1
1.4
3.1
1.5
3.3
1.6 3.55
1.9 4.15
1.75 3.9
1.75 3.9
2.45 5.4
3
6.6

2
2
2.15
2.2
2.8
2.7
2.7
3.35
3.95

4.4
4.5
4.75
4.85
6.15
5.95
5.95
7.4
8.7

435.4
435.4
469.3
470.8
495.8
507.8
507.8
519.6
556.7

11
11
14
14
14
18
18
20
22.5

41
41
41.8
41.8
41.8
41.8
47.3
58
60.4

8433 3019 04
8433 3019 16
8433 3019 24
8433 3019 32
8433 3019 46
8433 3019 54
8433 3019 62
8433 3019 70
8433 3019 78

943
480
610
465
375
265
170

1.6
1.65
2
1.95
1.95
2.6
3.15

3.55
3.65
4.4
4.3
4.3
5.75
6.95

2.2 4.85
2.3 5.1
2.95 6.5
2.9 6.4
2.9 6.4
3.5 7.7
4.1 9.05

435.4
469.3
495.8
507.8
507.8
519.6
556.7

11
14
14
18
18
20
22.5

41
41.8
41.8
41.8
47.3
58
60.4

8433 3019 02
8433 3019 22
8433 3019 44
8433 3019 52
8433 3019 60
8433 3019 68
8433 3019 76

Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 18 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V
Li-Io 30 V

943
720
480
380
610
375
265
170

1.6
1.6
1.65
1.8
2
1.95
2.6
3.15

3.55
3.55
3.65
3.95
4.4
4.3
5.75
6.95

2.2 4.85
2.2 4.85
2.3 5.1
2.4 5.3
2.95 6.5
2.9 6.4
3.5 7.7
4.1 9.05

435.4
435.4
469.3
470.8
495.8
507.8
519.6
556.7

11
11
14
14
14
18
20
22.5

41
41
41.8
41.8
41.8
47.3
58
60.4

8433 3019 06
8433 3019 18
8433 3019 26
8433 3019 34
8433 3019 48
8433 3019 64
8433 3019 72
8433 3019 80

Right-angle standard models


ETV STB33-10-10-IRC-W
ETV STB33-15-10-IRC-W
ETV STB33-20-10-IRC-W
ETV STB33-30-10-IRC-W
ETV STB63-30-10-IRC-W
ETV STB63-40-10-IRC-W
ETV STB63-50-10-IRC-W
ETV STB63-70-13-IRC-W
ETV STB63-100-13-IRC-W

Right-angle ball retainer models


ETV STB33-10-B10-IRC-W
ETV STB33-15-B10-IRC-W
ETV STB33-20-B10-IRC-W
ETV STB33-30-B10-IRC-W
ETV STB63-30-B10-IRC-W
ETV STB63-40-B10-IRC-W
ETV STB63-50-B10-IRC-W
ETV STB63-70-B13-IRC-W
ETV STB63-100-B13-IRC-W

Right-angle barcode reader models


ETV STB33-10-10-BCR-IRC-W
ETV STB33-20-10-BCR-IRC-W
ETV STB63-30-10-BCR-IRC-W
ETV STB63-40-10-BCR-IRC-W
ETV STB63-50-10-BCR-IRC-W
ETV STB63-70-13-BCR-IRC-W
ETV STB63-100-13-BCR-IRC-W

3/8
3/8
3/8
3/8
3/8
1/2
1/2

Battery Assembly Tools

Right-angle with ball retainer and barcode reader models


ETV STB33-10-B10-BCR-IRC-W
ETV STB33-15-B10-BCR-IRC-W
ETV STB33-20-B10-BCR-IRC-W
ETV STB33-30-B10-BCR-IRC-W
ETV STB63-30-B10-BCR-IRC-W
ETV STB63-50-B10-BCR-IRC-W
ETV STB63-70-B13-BCR-IRC-W
ETV STB63-100-B13-BCR-IRC-W

3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2

2-10 2-7.5
4-15
3-11
5-20 4-14.5
6-30 4.5-22
6-30 4.5-22
15-50 10-37
15-70 10-50.7
20-100 15-72.5

Right-angle female hex barcode reader models


ETV STB33-15-I06-QC-BCR-IRC-W 1/4

4-15

3-11

Li-Io 18 V

720

1.6

3.55

2.2

4.85

435.4

11

45

8433 3019 14

Pistol-grip standard models


ETP STB33-06-10-IRC-W
ETP STB33-12-10-IRC-W

3/8
3/8

2-6
4-12

2-4
3-9

Li-Io 18 V
Li-Io 18 V

1500 0.95
750 0.95

2.1
2.1

1.6
1.6

3.55
3.55

216
216

208
208

8433 3019 82
8433 3019 90

ETP STB33-06-I06-IRC-W
ETP STB33-12-I06-IRC-W

1/4
1/4

2-6
4-12

2-4
3-9

Li-Io 18 V
Li-Io 18 V

1500 0.95
750 0.95

2.1
2.1

1.6
1.6

3.55
3.55

216
216

208
208

8433 3019 86
8433 3019 94

3/8

2-6

2-4

Li-Io 18 V

1500

1.1

2.45

1.7

3.75

216

235

8433 3019 84

3/8

4-12

3-9

Li-Io 18 V

750

1.1

2.45

1.7

3.75

216

235

8433 3019 91

Pistol-grip female hex models

Pistol-grip barcode reader models


ETP STB33-06-10-BCR-IRC-W

Pistol-grip with P-Set selector


ETP STB33-12-10-SEL-IRC-W

78 Battery Assembly Tools

Am_Batteryasstools.indd 78

2012-02-06 11:01:49

ETC STB

Tensor STB Crowfoot

In-Line crowfoot tools

Dimensions

Torque range

Weight Length
lb
mm

Model

Nm

ft lb

Speed
r/min

kg

ETC STB62-18-10-LI3
ETC STB62-20-12-LI3
ETC STB62-28-12-LI3

4-18
6-23
7-28

3-13
4-17
5-20

470
226
226

2.7
2.7
2.7

5.9
5.9
5.9

616
636
617

A/F A
mm mm

B
C
mm mm

D
mm

E
mm

10
12
12

15 12.5 36.7
10 15
51.9
15 12.5 45.5

59.2
54.3
71

82
102
94

F
mm

G
H
R
mm mm mm

34
34
34

F
mm

G
mm

H
R
mm mm

35
35
35

22 10
8433 2316 11
31 14.5 8433 2316 17
30 13 8433 2316 14

Ordering No.

Offset crowfoot tools

Dimensions

AF

D
E
F

Model

Torque range Speed


Nm
ft lb
r/min

kg

lb

ETC STB62-18-10-LO3
ETC STB62-20-13-LO5
ETC STB62-28-12-LO5
ETC STB62-40-14-LO3
ETC STB62-40-3/8-LO3
ETC STB62-50-16-LO3

5-18
5-23
6-28
8-44
8-40
12-64

2.3
2.6
2.9
2.8
3
3.4

5.1
5.7
6.4
6.2
6.6
7.5

4-13
4-17
5-20
6-32
6-29
8-47

610
610
465
375
375
265

Weight

Length A/F
A
B
C
mm mm mm mm mm

534
627
626
590
579
605

10
13
12
14
3/8
16

60.3
58.5
69.5
69.5
90.3
78.3

15
10
15
18
36
24

14.6
71.6
62
24.8
18.2
27

D
mm

32.8
93.6
84
46.8
40.2
51

E
mm

42.8 57.8 36.5


108.1 128.6 44
97 117.5 44
61.3 81.8 44
50.5 71
44
66
88.5 48

22
31
30
31
29
30

F1
mm

10
61.1
14.5 130.1
13
119
14.5 83.3
10.3 72.5
15
90

Ordering No.

8433 2315 09
8433 2315 15
8433 2315 12
8433 2315 18
8433 2315 24
8433 2315 27

Battery Assembly Tools

F1

Battery Assembly Tools 79

Am_Batteryasstools.indd 79

2012-02-06 11:01:51

Tensor STB Tube Nut

ETO STB

In-Line tube nut tools

Dimensions
R

R1

Torque range Speed Weight


Nm ft lb
r/min kg lb

Model

ETO STB62-8-8-LI3
ETO STB62-12-8-LI3
ETO STB62-15-10-LI3

3-8 2-6
4-12 3-9
4-15 3-11

945
723
589

2.6 5.7
2.6 5.7
2.6 5.7

Length A/F A
mm mm mm

592
598
599

8
8
10

32
32
32

B
C
mm mm

D
mm

E
mm

F
mm

G
mm

H
J
R1 R
mm mm mm mm

11 12.3 22.7 21.6


10 13
27.3 25.4
12 11
27.9 26.1

60
66
68

33.5
33.5
33.5

29
31
32

6
7
8

Ordering No.

7.8 10
8433 2316 53
9.8 11.5 8433 2316 56
10.3 14
8433 2316 62

Offset tube nut tools

Dimensions

AF

R1

D
E
F

Battery Assembly Tools

F1

Model

Torque range Speed Weight Length A/F A


B
C
Nm ft lb
r/min kg lb
mm mm mm mm mm

D
mm

E
mm

F
mm

G
H
J
R1 R
mm mm mm mm mm

F1
mm

Ordering No.

ETO STB32
ETO STB32-12-10-LO5 3-12 2-9
ETO STB32-15-10-LO3 4-14 3-10

480
480

2.3 5.1
2.3 5.1

566
530

10 62 10 42.7 60.9 70.7 85.7 36.5


10 63.3 12 7
25.1 34.9 49.9 36.5

31
31

7
7

ETO STB62-18-12-LO5
ETO STB62-20-12-LO3
ETO STB62-30-13-LO5
ETO STB62-28-13-LO3
ETO STB62-40-17-LO5
ETO STB62-50-17-LO3
ETO STB62-50-21-LO3

610
610
265
465
265
265
265

2.6
2.4
3.8
2.8
3.6
3.6
3.6

604
559
617
581
645
598
608

12
12
13
13
17
17
21

38
38
40
50
50
59
59

8
8
10.4
10.4
12
14
16

ETO STB62

4-18
5-20
10-33
6-28
10-50
11-60
11-55

3-13
3-15
7-24
4-21
7-37
8-44
8-40

5.7
5.3
8.4
6.2
7.9
7.9
7.9

62
64
72.5
65
80.5
77.8
73.8

11
14
18
11
18
18
12

51
7
53.3
12.8
66.8
11.1
18

73
29
75.3
36.8
90.8
42.4
49.2

84.9
40.2
87.7
51.8
105.8
59.6
69.3

105.4
60.7
108.2
74.3
128.3
85.6
96.8

44
44
44
48
48
62.5
62.5

9.8 11.5 89
8433 2315 66
9.8 11.5 53.2 8433 2315 63
11.9
11.2
12.4
15
15
17.2
20.1

15
14
25
31
31
32
32

107
62.2
109.7
75.8
129.8
90.9
100.6

8433 2315 75
8433 2315 72
8433 2315 81
8433 2315 84
8433 2315 87
8433 2315 90
8433 2315 93

80 Battery Assembly Tools

Am_Batteryasstools.indd 80

2012-02-06 11:01:53

Tensor STB

Accessories

Optional Accessories
Controller hardware

Com kit
Ordering No.

Power Focus 4000 W 10


PF 4000-G-HW
PF 4000-C-HW
PF 4000-G-DN- HW
PF 4000-C-DN-HW
PF 4000-G-FLN-HW
PF 4000-C-FLN-HW
PF 4000-G-PB-HW
PF 4000-C-PB-HW
PF 4000-G-CC-HW
PF 4000-C-CC-HW
PF 4000-G-IB-HW
PF 4000-C-IB-HW
PF 4000-G-MB-HW
PF 4000-C-MB-HW
PF 4000-G-PN-HW
PF 4000-C-PN-HW
PF 4000-G-EIP-HW
PF 4000-C-EIP-HW

8433 7100 00
8433 7100 05
8433 7140 00
8433 7140 05
8433 7141 00
8433 7141 05
8433 7142 00
8433 7142 05
8433 7143 00
8433 7143 05
8433 7145 00
8433 7145 05
8433 7147 00
8433 7147 05
8433 7148 00
8433 7148 05
8433 7149 00
8433 7149 05

IRC Focus BlueTooth


IRC FOCUS-B-G-HW*
IRC FOCUS-B-C-HW*

8433 6500 00
8433 6500 02

IRC Focus W-Lan


IRC FOCUS-W-G-HW
IRC FOCUS-W-C-HW
IRC FOCUS-W-G-HW
IRC FOCUS-W-C-HW
IRC FOCUS-W-G-DN-HW
IRC FOCUS-W-C-DN-HW
IRC FOCUS-W-G-FLN-HW
IRC FOCUS-W-C-FLN-HW
IRC FOCUS-W-G-PB-HW
IRC FOCUS-W-C-PB-HW
IRC FOCUS-W-G-IB-HW
IRC FOCUS-W-C-IB-HW
IRC FOCUS-W-G-MB-HW
IRC FOCUS-W-C-MB-HW
IRC FOCUS-W-G-PN-HW
IRC FOCUS-W-C-PN-HW
IRC FOCUS-W-G-EIP-HW
IRC FOCUS-W-C-EIP-HW

8433 6500 32
8433 6500 34
8433 6500 32
8433 6500 34
8433 6500 36
8434 6500 38
8433 6500 40
8433 6500 42
8433 6500 44
8433 6500 46
8433 6500 48
8433 6500 50
8433 6500 52
8433 6500 54
8433 6500 56
8433 6500 58
8433 6500 60
8433 6500 62

*) IRC Focus Communication kit is not needed.


The IRC Focus is specially designed for the
Tensor STB. The benefit is that the IRC Radio is
integrated inside the IRC Focus. The IRC Focus
has all the features of a Power Focus, with the
exception that it cannot be used with cabled tools.

ToolsTalk PF
No. of users

Ordering No.

Basic version W7
1-user license
5-user license
10-user license
Plant license

Ordering No.

Com kit (minimum PF SW 7.5)

8092 1183 01
8092 1183 05
8092 1183 10
8092 1183 99

Com kit IRC-B (BlueTooth)

8433 3900 20

Com kit IRC-W (W-LAN)

8433 3900 35

NOTE: Kit includes: Serial port adapter, I/O cable,



3 m serial cable and power cable.

Controller software
Controller software

Ordering No.

RBU-Bronze
RBU-Silver
RBU-Gold

8433 0010 10
8433 0015 20
8433 0020 20

Stacklight ESL-04

Operator panel
advanced

Chargers
Chargers

18 V
18 V
18 V
18 V
30 V
30 V
30 V
30 V

Voltage

Region

Ordering No.

230V/50Hz
230V/50Hz
115V/60Hz
230V/60V
230V/50Hz
230V/50Hz
120V/60Hz
230V/60V

EU
UK
US
BRA
EU
UK
US
BRA

4211 5428 80
4211 5428 81
4211 5428 84
4211 5428 83
4211 5424 80
4211 5424 81
4211 5424 84
4211 5424 83

Selector 4
Battery Li-Io
Voltage

18 V
30 V

Capacity

Weight
kg

Ordering No.

2.6 Ah
2.6 Ah

0.60
0.85

4211 5426 83
4211 5426 86

Ordering No.

Operator panel advanced


Stacklight ESL04
Parameter Set Selector
Barcode Scanner
I/O Device module
Adjustable headlights
Level trigger 135
Level trigger on top
Front button
Selector 4
Scanner protection
Protective cover
ETP Tool holder
Battery protection (18V)
Battery protection (30V)

8433 0565 00
8433 0570 13
8433 0616 05
8433 0615 10
8433 0617 12
4220 3292 94
4220 3311 90
4220 3186 90
4220 3184 90
8433 0610 04
4220 2762 10
4220 2744 04
4220 3584 80
4211 5602 00
4211 5444 00

Tool holder

Adjustable
headlights

Front trigger
button

Battery Assembly Tools

Model

Basic version W10


1-user license
5-user license
10-user license
Plant license

8092 1190 01
8092 1190 05
8092 1190 10
8092 1190 99

Upgrade from W7 to W10


1-user license
5-user license
10-user license
Plant license

Lever trigger 135 deg.

8092 1190 31
8092 1190 35
8092 1190 40
8092 1190 49

Barcode scanner

Parameter set
selector

Lever trigger top

Battery Assembly Tools 81

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2012-03-06 09:09:18

Electric Assembly
Tools and Systems

Contents

Page

Introduction .......................................... 83
Product safety...................................... 84
Screwdrivers
85
EBL ...................................................... 86
MicroTorque ......................................... 88
Tensor DL ............................................ 92
Tensor SL ............................................ 93
Tensor STR.......................................... 94
Nutrunners
98
Tensor DS .......................................... 100
Tensor S ............................................ 106
Tensor ST .......................................... 109
Tensor STR.........................................117
Controllers and software
125
DS/DL drive ....................................... 127
Power Focus...................................... 128
Programming software ...................... 130
Quality Integrated Fastening
131
Station hardware ............................... 133
Station software ................................. 135

Am_Electricscrewdrivers.indd 82

2012-02-06 11:06:41

Introduction Electric Assembly Tools and Systems

Highest productivity with lowest life-cycle cost


Atlas Copco supplies a comprehensive range of high productivity assembly
tools with intelligent controllers and a sharp focus on ergonomics. Our many
product lines were developed to meet all your tightening needs and give you
lowest life-cycle cost. Products range from low torque MicroTorque tools providing 0.5 Ncm of torque, to high torque Tensor ST tools, offering up to 4,000 Nm.

MicroTorque Ultra low torque screwdriver


Ultra low torque intelligent screwdrivers
that ensure joint integrity in high volume
consumer applications and high value
critical products.
Power Focus controller
The Power Focus is the market-leading
controller for handheld tools and has the
capability to run fixtured tools. Power Focus is a modular range of controllers with
full flexibility and connectivity to fit your
production infrastructure. The Power
Focus 4000 controls tools in the Tensor
S, ST, STB, DS, SL and ETX family. The
Power Focus 4002 controls Tensor SL
tools.

Tensor Tools
The Tensor tool range covers all assembly requirements for safety critical and
quality critical applications.
Tensor SL: Safety-critical low torque tools
for small screw applications. It offers
compact screwdriver ergonomics with
traceability and error proofing capability.
Tensor S: Tensor S is the well proven
range for safety critical applications
where traceability and error proofing capability are required.

Tensor STR: The latest generation of


Tensor tools where ergonomics and productivity are taken to a new level.
Tensor DS: Quality critical applications
where demands on accuracy and ergonomics are high.
Tensor DL: Quality critical applications
with high demands on quality assurance.
Tensor STB: The battery version of Tensor ST for safety critical applications.

Tensor ST: The second generation of


Tensor tools was developed with the
focus on reducing tool weight and increasing productivity. Tensor ST has
an internal bus connection for intelligent accessories such as a barcode
reader and P-selector switch.

Electric Assembly Tools and Assembly Systems

EBL Screwdriver
Low voltage, brushless screwdriver for
demanding applications, with shut-off
clutch for high fastening precision, time
after time.

DS/DL controller
The DS/DL system offers a quick and
easy route to improved process monitoring in your assembly operations. With
a range of alternative drives, you can
choose the functionality best suited for
your operations. The DS drive runs Tensor DS tools and exists as Box, Basic
or Advanced version. The DL drive runs
Tensor DL tools and is available as Basic
or Advanced models.

Electric Assembly Tools and Assembly Systems 83

Am_Electricscrewdrivers.indd 83

2012-02-06 11:06:46

Product Safety
Safety

Atlas Copco wants everyone to operate our tools safely. Always read and follow all product operating and safety instructions, and
follow all local safety regulations. We have produced a range of additional accessories for use with Atlas Copco productive tools.
They are intended to reduce the risk of injury during certain assembly processes. Please ask your local sales representative about
the important, user-friendly accessories we offer in the catalogue.

Electric Assembly Tools and Assembly Systems

How to make tool operation safer

1 Entanglement hazard
l Hands and other objects (long
hair, necklaces etc.) can get
entangled with the rotating
drive, causing severed or broken fingers.
l Do not use gloves.
l Never hold the drive, socket or
extension with your hands.

5 Reaction bar
l When a reaction bar is used,
keep hands away from the
reaction bar while tightening a
joint, otherwise hands may get
squeezed.

2 Hold the tool correctly


l Keep hands and other objects
(long hair, necklace, etc.) away
from the rotating drive, socket
or extension.
l Hold the tool correctly with one
hand on the handle of the tool
and the other hand on the top
of the angle head.

6 Open end tools


l Never put your finger into the
open end of a tool, even if a
dual action trigger is used.
l To avoid accidents, to activate
the tool, both triggers must be
pressed within 500 ms.

3 Supported extensions
l If you use an extension, never
hold the extension with your
hand while it is rotating. If you
need to guide the extension,
in order to locate the socket
quickly and accurately, use an
accessory to reduce the risk of
entanglement.

7 Angle nutrunners with


reaction bar
l Use reaction bar at high torque.
For soft joints, a reaction bar
should be used at >60 Nm.

Other advantages are:


- Longer life for angle gear.
- More uniform tightening
results.

4 Use goggles
l Always use goggles to protect
your eyes from objects that
might accidentally fly into your
face.

8 Screwdrivers
l Consider using a support handle or support arms, particularly
for straight versions and for
torques of 6 Nm and upwards.

84 Electric Assembly Tools and Assembly Systems

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2012-02-06 11:06:51

Introduction Electric Screwdrivers

If youre looking for quality,


youve found it
Atlas Copco supplies a complete range of advanced
electric screwdrivers to match your needs. If its cuttingedge ergonomics you want, true reliability, or long-life, low
maintenance motors, we have them. Models range from
EBL and MicroTorque low-torque tools up to Tensor tools
with torques of up 20 Nm. They all have one thing in common quality.

MicroTorque
Whether you are manufacturing highvalue consumer goods or sensitive
electronics, with torques starting at 0.5
Ncm, MicroTorque electric screwdrivers
are designed to perform consistently and
precisely, time after time.
The MicroTorque screwdriver system
is available in two different versions.
The MicroTorque Focus 400 controller
is compatible with fixtured and handheld
Digitork screwdrivers. The system provides precision tightening with clear operator feedback, is ergonomic and easy
to set up.
The MicroTorque G4 controller is
compatible with fixtured transducerized
screwdrivers and fixtured and handheld
Digitork screwdrivers. The system provides precision tightening and is capable
of handling even the most demanding
low torque applications.
Tensor STR tools
ESD certified, Tensor STR angle tools
are fast, compact and easy to operate.
They feature an easy-to-configure function button and front LEDs for clear operator feedback.
With a push-to-start mechanism and an
integrated front guide light, STR straight
tools are suitable for both hand-held and
fixtured applications

Tensor DL
Optimized for small screw assembly, Tensor DL non-transducerized screwdrivers
are available in straight, right angle and
pistol grip versions. There are also Tensor
DL straight screwdrivers for fixtured applications. All models have good ergonomic designs and brushless motors
offering low maintenance costs.
Tensor SL
Tensor SL transducerized screwdrivers
are available in straight, right angle and
pistol grip versions, with a straight model
for fixtured applications that is very light
and compact. All the tools offer high
power-to-weight ratios, good ergonomic
designs and clear operator feedback via
LEDs lights and buzzers (depending on
the model).

ESD certified screwdrivers


Atlas Copco offers ESD certified tools in the standard
range of screwdriver models
most frequently used in the
electronics industries. ESD certification
means a guarantee against damage of
electronic components by an uncontrolled electrostatic discharge (ESD)
from the tools.
Conformity to the requirements of
IEC 61340-5-1 standard proposal is
approved by SP, the Swedish National
Testing and Research Institute. In practice it certifies that at no point will the
material of the equipment hold an electrostatic potential above 100 V for more
than 2 seconds.

Electric Screwdrivers

EBL screwdrivers
Atlas Copcos EBL screwdriver sets new
standards for electric low-torque screwdrivers. The brushless motor offers prolonged tool working lifetime and the patented ergonomics provide a high level of
operator comfort.

Electric Assembly Tools and Assembly Systems 85

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2012-02-06 11:06:58

EBL

Brushless clutch type

Designed for low-torque assembly


operations
Featuring superior ergonomics and the
latest technology, Atlas Copcos EBL
screwdriver is setting new standards for
electric low-torque screwdrivers.
l Brushless motor provides long working life, extended service intervals, low
maintenance requirements.
l Good ergonomics mean maximum operator comfort: comfortable grip, low
tool weight and lower noise level due
to the brushless motor.
l Reporting tool models have a batch
count feature that ensures that all
screws have been tightened.
l Soft-stop feature on certain models
prevents damage to sensitive electronics and plastic assembly components.

Model

Screw
capacity

Torque range
soft joint
nm
in lb

Free
speed
r/min

kg

lb

Length
mm

Bit
drive

Ordering no.

weight

Standard models
EBL03
EBL03-Q
EBL12
EBL12-1500
EBL20
EBL21-1500
EBL25
EBL25-1500a
EBL35
EBL45a
EBL55a

M1-2
M1-2
M2-3
M2-3
M2-3
M2-3
M2.5-4
M2.5-4
M2.5-4
M2.5-5
M2.5-5

0.05-0.3
0.05-0.3
0.2-1.2
0.2-1.2
0.5-2.0
0.5-2.1
1.0-2.5
1.0-2.5
1.0-3.5
1.0-4.5
1.0-5.5

0.4-2.7
0.4-2.7
1.8-10.6
1.8-10.6
4.5-18
4.5-19
8.8-22.1
8.8-22.1
8.8-31
8.8-40
8.8-48

870
870
910
1500
750
1500
930
1500
700
700
600

0.3
0.3
0.5
0.5
0.5
0.8
0.8
0.8
0.8
0.8
0.8

0.7
0.7
1.1
1.1
1.1
1.8
1.8
1.8
1.8
1.8
1.8

185
185
215
215
215
235
235
235
235
235
235

Wing type 4 mm
1/4" Hex
1/4" Hex
1/4" Hex
1/4" Hex
1/4" Hex
1/4" Hex
1/4" Hex
1/4" Hex
1/4" Hex
1/4" Hex

8431 0170 02
8431 0170 04
8431 0170 11
8431 0170 41
8431 0170 16
8431 0170 43
8431 0170 23
8431 0170 25
8431 0170 33
8431 0170 40
8431 0170 44

M1-2
M2-3
M2-3
M2.5-4
M2.5-4

0.05-0.3 0.4-2.7
0.2-1.2 1.8-10.6
0.5-2.0
4.5-18
1.0-2.5 8.8-22.1
1.0-3.5
8.8-31

870
910
750
930
700

0.3
0.5
0.5
0.8
0.8

0.7
1.1
1.1
1.8
1.8

185
215
215
235
235

Wing type 4 mm
1/4" Hex
1/4" Hex
1/4" Hex
1/4" Hex

8431 0170 07
8431 0170 15
8431 0170 20
8431 0170 28
8431 0170 38

M1-2
M1-2
M2-3
M2-3
M2-3
M2-3
M2.5-4
M2.5-4
M2.5-4
M2.5-5
M2.5-5

0.05-0.3
0.05-0.3
0.2-1.2
0.2-1.2
0.5-2.0
0.5-2.1
1.0-2.5
1.0-2.5
1.0-3.5
1.0-4.5
1.0-5.5

0.4-2.7
0.4-2.7
1.8-10.6
1.8-10.6
4.5-18
4.5-19
8.8-22.1
8.8-22.1
8.8-31
8.8-40
8.8-48

870
870
910
1500
750
1500
930
1500
700
700
600

0.3
0.3
0.5
0.5
0.5
0.8
0.8
0.8
0.8
0.8
0.8

0.7
0.7
1.1
1.1
1.1
1.8
1.8
1.8
1.8
1.8
1.8

185
185
215
215
215
235
235
235
235
235
235

Wing type 4 mm
1/4" Hex
1/4" Hex
1/4" Hex
1/4" Hex
1/4" Hex
1/4" Hex
1/4" Hex
1/4" Hex
1/4" Hex
1/4" Hex

8431 0170 55
8431 0170 06
8431 0170 13
8431 0170 18
8431 0170 19
8431 0170 47
8431 0170 26
8431 0170 22
8431 0170 36
8431 0170 42
8431 0170 45

M1-2
M2-3
M2-3
M2.5-4
M2.5-4

0.05-0.3 0.4-2.7
0.2-1.2 1.8-10.6
0.5-2.0
4.5-18
1.0-2.5 8.8-22.1
1.0-3.5
8.8-31

870
910
750
930
700

0.3
0.5
0.5
0.8
0.8

0.7
1.1
1.1
1.8
1.8

185
215
215
235
235

Wing type 4 mm
1/4" Hex
1/4" Hex
1/4" Hex
1/4" Hex

8431 0170 08
8431 0170 17
8431 0170 21
8431 0170 29
8431 0170 39

M2-3
M2.5-4
M2.5-4

0.2-1.2
1.0-2.5
1.0-3.5

910
930
700

0.5
0.8
0.8

1.1
1.8
1.8

215
235
235

1/4" Hex
1/4" Hex
1/4" Hex

8431 0170 14
8431 0170 24
8431 0170 37

Soft-stop models
EBL03-SS
EBL12-SS
EBL20-SS
EBL25-SS
EBL35-SS

Reporting
EBL03-RE
EBL03-Q-RE
EBL12-RE
EBL12-1500-RE
EBL20-RE
EBL21-1500-RE
EBL25-RE
EBL25-1500-REb
EBL35-RE
EBL45-REb
EBL55-REb

Electric Screwdrivers

Soft-stop Reporting models


EBL03-SS-RE
EBL12-SS-RE
EBL20-SS-RE
EBL25-SS-RE
EBL35-SS-RE

Soft-start
EBL12 ST
EBL25 ST
EBL35 ST
a
b

1.8-10.6
8.8-22.1
8.8-31

EBL 45, 55 and EBL 25-1500 to be used with EBL Drive Plus.
EBL 45/55 -RE and EBL 25-1500-RE to be used with EBL Drive Plus and EBL RE module.

All tools models, drives and cables are ESD and UL certified.
Tool box include cable for drive connection (standard models with 5 pins cable and reporting models with 6 pins cable)
All the models are push-to-start or lever start configurable.

86 Electric Assembly Tools and Assembly Systems

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2012-02-06 11:06:59

EBL

Accessories

Optional Accessories
Drives
Model

Ordering no.

EBL Drive
For standard models and soft-stop models
EBL RE-Drive For reporting models and soft-stop + reporting models
EBL Drive Plus For all standard models and soft-stop models

8431 0170 70
8431 0170 75
8431 0170 85

EBL Drive
EBL Soft-start controller
Model

Ordering no.

EBL ST controller (ESD approved)

8431 0170 80

- EBL ST controller to be used in applications that require slow start speed.


- EBL ST controller to be connected between ST tool and drive.

EBL Reporting module

EBL RE-Drive

Model

Ordering no.

EBL RE module

8431 0170 76

RE module to be connected between EBL Drive or EBL Drive Plus and RE tool.

Vacuum pick-up accessories


Accessories (not ESD approved)

Ordering no.

Vacuum pump 220V


Vacuum pump 115V
Nozzle blank 8 mm for EBL 03
Nozzle blank 8 mm for EBL 12, 20, 21, 25, 35
Nozzle blank 14 mm for EBL 12, 20 ,21, 25, 35
Vacuum pick-up adapter for EBL 03
Vacuum pick-up adapter for EBL 12, 20
Vacuum pick-up adapter for EBL 21, 25, 35

4220 0062 00
4220 0062 05
4220 0067 03
4220 0070 03
4220 0072 03
4220 0080 30
4220 0080 31
4220 0080 33

Cables

EBL Drive Plus

EBL RE module
Ordering no.

Cable (not ESD approved)


Spiral cable, 1.3 m (5 pin)
Spiral cable, 1.3 m (6 pin)
Heavy duty, cable 2.0 m (5 pin)
Heavy duty, cable 2.0 m (6 pin)
Cable (ESD approved)
Extension cableb 3.0 m (5 pin)
Extension cableb 3.0 m (6 pin)
b

4220 0347 00
4220 0349 00
4216 0132 00
4216 0133 00
4220 0138 01
4216 0115 00

EBL Soft start controller

Maximum total length 8 m.

Screw dispenser
Model

SDS Screw dispenser

Ordering no.

8432 0830 00

Pistol grip

EBL 12, 20
EBL 21, 25, 35, 45, 55
(ESD approved)

Ordering no.

Vacuum pick-up system

4220 0051 04
4220 0051 05

Pistol grip

Electric Screwdrivers

Model

Angle head
Model

Angle head
Front part square drive 1/4" (06)
Hex bit drive 1/4" (42)
Hex quick change 1/4" (Q)
Adapter
Adapter EBL 12, 20
Adapter EBL 21/25/35/45/55

Ordering no.

4210 4033 90
4210 4033 81
4210 4033 82
4210 4609 85
4210 4609 81

Both angle head and adapter needs to be ordered for


mounting on EBL.

Angle head, EBL

Screw dispenser

Electric Assembly Tools and Assembly Systems 87

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2012-02-06 11:07:14

MicroTorque

MT Focus 400 screwdriver system

Ultra low-torque applications, starting at


0.5 Ncm, dont need to be demanding.
Electric screwdrivers in the MicroTorque
range from Atlas Copco are designed to
perform consistently and precisely, time
after time.
l MT Focus 400 used with DigiTork controlled tools.
l Available in Advanced version (MT Focus 400 A) with 3 psets and Basic version with 1 pset (MT Focus 400 B).
l Tightening strategy with torque and
angle control for detecting assembly
problems.
l Possible to program via controller interface or via PC software interface
ToolsTalk MT
l Complete system (single ordering
number) includes: Controller, screwdriver, tool cable, ToolsTalk MT, USB
communication cable, controller stand
and power supply.

Model

Torque range
ncm
in lb

Speed
r/min

Length
mm

Overall
width
mm

185
185
132
132
132
174

29
29
16
16
16
22

0.26
0.26
0.1
0.1
0.1
0.25

weight
kg
lb

Bit
drive

Ordering no.

0.57
0.57
0.22
0.22
0.22
0.55

HM 4 mm
HM 4 mm
2 mm
2 mm
2 mm
HM 4 mm

8432 0816 00
8432 0816 02
8432 0816 05
8432 0816 06
8432 0816 07
8432 0816 09

Hand-held Digitork, without push-to-start MT Focus 400A


ETD M 20 ABL 400A
ETD M 27 ABL 400A
ETD M 03 A 400A
ETD M 05 A 400A
ETD M 10 A 400A
ETD M 25 AVB 400A

5-20
7.5-27
0.5-2.5
1.5-5
3-10
7.5-25

0.44-1.77
0.66-2.4
0.04-0.2
0.13-0.4
0.27-0.9
0.66-2.2

650
800
1000
700
700
750

Electric Assembly Tools and Assembly Systems

Hand-held Digitork, without push-to-start MT Focus 400B


ETD M 20 ABL 400B
ETD M 27 ABL 400B
ETD M 03 A 400B
ETD M 05 A 400B
ETD M 10 A 400B
ETD M 25 AVB 400B

5-20
7.5-27
0.5-2.5
1.5-5
3-10
7.5-25

0.44-1.77
0.66-2.4
0.04-0.2
0.13-0.4
0.27-0.9
0.66-2.2

650
800
1000
700
700
750

185
185
132
132
132
174

29
29
16
16
16
22

0.26
0.26
0.1
0.1
0.1
0.25

0.57
0.57
0.22
0.22
0.22
0.55

HM 4 mm
HM 4 mm
2 mm
2 mm
2 mm
HM 4 mm

8432 0817 00
8432 0817 02
8432 0817 05
8432 0817 06
8432 0817 07
8432 0817 09

ETD M 50 ABL 400A


ETD M 80 ABL 400A
ETD M 120 ABL 400A
ETD M 200 ABL 400A
ETD M 250 ABL 400A

15-50
20-80
30-120
50-200
75-250

1.33-4.4
1.77-7.1
2.7-10.6
4.42-17.7
6.64-22.13

850
850
600
700
700

238
238
240
240
240

36
36
43
43
43

0.56
0.56
0.65
0.65
0.65

1.23
1.23
1.43
1.43
1.43

HM 4 mm
HM 4 mm
1/4" Hex
1/4" Hex
1/4" Hex

8432 0816 08
8432 0816 11
8432 0816 12
8432 0816 20
8432 0816 25

ETD M 50 ABL 400B


ETD M 80 ABL 400B
ETD M 120 ABL 400B
ETD M 200 ABL 400B
ETD M 250 ABL 400B

15-50
20-80
30-120
50-200
75-250

1.33-4.4
1.77-7.1
2.7-10.6
4.42-17.7
6.64-22.13

850
850
600
700
700

238
238
240
240
240

36
36
43
43
43

0.56
0.56
0.65
0.65
0.65

1.23
1.23
1.43
1.43
1.43

HM 4 mm
HM 4 mm
1/4" Hex
1/4" Hex
1/4" Hex

8432 0817 08
8432 0817 11
8432 0817 12
8432 0817 20
8432 0817 25

0.13-0.4
0.27-0.9
0.44-1.8
1.33-4.4
1.77-7.1
2.21-8.8
4.42-17.7

750
500
650
850
850
700
600

184
184
184
230
272
272
272

20
20
20
30
30
30
30

0.4
0.40
0.40
0.8
1.2
1.2
1.2

0.90
0.90
0.90
1.76
2.64
2.64
2.64

HM 4 mm
HM 4 mm
HM 4 mm
HM 4 mm
HM 4 mm
1/4" HEX
1/4" HEX

8432 0818 15
8432 0818 16
8432 0818 17
8432 0818 18
8432 0818 19
8432 0818 20
8432 0818 21

0.13-0.4
0.27-0.9
0.44-1.8
1.33-4.4
1.77-7.1
2.21-8.8
4.42-17.7

750
500
650
850
850
700
600

184
184
184
230
272
272
272

20
20
20
30
30
30
30

0.40
0.40
0.40
0.8
1.2
1.2
1.2

0.90
0.90
0.90
1.76
2.64
2.64
2.64

HM 4 mm
HM 4 mm
HM 4 mm
HM 4 mm
HM 4 mm
1/4" HEX
1/4" HEX

8432 0819 15
8432 0819 16
8432 0819 17
8432 0819 18
8432 0819 19
8432 0819 20
8432 0819 21

Hand-held Digitork, push-start configurable MT Focus 400A

Hand-held Digitork, push-start configurable MT Focus 400B

Fixtured Digitork MT Focus 400A


ETF M 05 400A
ETF M 10 400A
ETF M 20 400A
ETF M 50 400A
ETF M 80 400A
ETF M 100 400A
ETF M 200 400A

1.5-5
3-10
5-20
15-50
20-80
25-100
50-200

Fixtured Digitork MT Focus 400B


ETF M 05 400B
ETF M 10 400B
ETF M 20 400B
ETF M 50 400B
ETF M 80 400B
ETF M 100 400B
ETF M 200 400B

1.5-5
3-10
5-20
15-50
20-80
25-100
50-200

ETD M: V - vacuum through the tool cable, B - reverse button

88 Electric Assembly Tools and Assembly Systems

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2012-02-06 11:07:15

MT G4 screwdriver system

MicroTorque

Ultra low-torque applications, starting at


0.5 Ncm, dont need to be demanding.
Electric screwdrivers in the MicroTorque
range from Atlas Copco are designed to
perform consistently and precisely, time
after time.
l MT G4 used with DigiTork controlled
tools and transducerized tools.
l Possible to program 64 P-sets and 15
jobs, for full flexibility.
l Tightening strategy with torque and
angle control for detecting assembly
problems.
l Easily programmed via PC software
interface, ToolsTalk MT.
l Complete system (single ordering
number) includes: Controller, screwdriver, tool cable, ToolsTalk MT, USB
communication cable and power supply.

Model

Torque range
ncm
in lb

Speed
r/min

Length
mm

Overall
width
mm

600
600
800
1000
1000
1200
1000
1200
800
500

184
184
184
255
218
274
274
274
274
260

20
20
20
30
30
30
30
30
30
40

0.4
0.4
0.4
0.76
0.76
1.18
1.18
1.18
1.18
1.84

weight
kg
lb

Bit
drive

Ordering no.

0.90
0.90
0.90
1.67
1.67
2.60
2.60
2.60
2.60
4.05

HM 4 mm
HM 4 mm
HM 4 mm
HM 4 mm
HM 4 mm
HM 4 mm
1/4" HEX
HM 4 mm
1/4" HEX
1/4" HEX

8432 0800 10
8432 0800 11
8432 0800 12
8432 0800 13
8432 0800 20
8432 0800 14
8432 0800 15
8432 0800 21
8432 0800 16
8432 0800 17

Fixtured transducerized
ETF MT 5
ETF MT 10
ETF MT 20
ETF MT 50
ETF MT 50 F
ETF MT 80
ETF MT 100
ETF MT 100 HM4
ETF MT 200
ETF MT 500

0.5-5
1-10
2-20
5-50
5-50
8-80
10-100
10-100
20-200
50-500

0.04-0.4
0.09-0.9
0.18-1.8
0.44-4.4
0.44-4.4
0.71-7.1
0.88-8.8
0.88-8.8
1.77-17.7
4.42-44.2

ETD M 03 A
ETD M 05 A
ETD M 10 A
ETD M 25 AVB
ETD M 20 ABL
ETD M 27 ABL

0.5-2.5
1.5-5
3-10
7.5-25
5-20
7.5-27

0.04-0.2
0.13-0.4
0.27-0.9
0.66-2.2
0.44-1.77
0.66-2.4

1000
700
700
750
650
800

132
132
132
174
185
185

16
16
16
22
29
29

0.1
0.1
0.1
0.25
0.26
0.26

0.22
0.22
0.22
0.55
0.57
0.57

2 mm
2 mm
2 mm
HM 4 mm
HM 4 mm
HM 4 mm

8432 0810 05
8432 0810 06
8432 0810 08
8432 0810 09
8432 0815 00
8432 0815 02

ETD M 50 ABL
ETD M 80 ABL
ETD M 120 ABL
ETD M 200 ABL
ETD M 250 ABL

15-50
20-80
30-120
50-200
75-250

1.33-4.4
1.77-7.1
2.7-10.6
4.42-17.7
6.64-22.13

850
850
600
700
700

238
238
240
240
240

36
36
43
43
43

0.56
0.56
0.65
0.65
0.65

1.23
1.23
1.43
1.43
1.43

HM 4 mm
HM 4 mm
1/4" Hex
1/4" Hex
1/4" Hex

8432 0815 08
8432 0815 11
8432 0815 12
8432 0815 20
8432 0815 25

1.5-5
3-10
5-20
15-50
20-80
25-100
50-200
150-400
300-800

0.13-0.4
0.27-0.9
0.44-1.8
1.33-4.4
1.77-7.1
2.21-8.8
4.42-17.7
13.27-35.4
26.55-70.8

750
500
650
850
850
700
600
320
300

184
184
184
230
272
272
272
260
322

20
20
20
30
30
30
30
40
45

0.40
0.40
0.40
0.8
1.2
1.2
1.2
1.8
2.6

0.90
0.90
0.90
1.76
2.64
2.64
2.64
3.96
5.73

HM 4 mm
HM 4 mm
HM 4 mm
HM 4 mm
HM 4 mm
1/4" HEX
1/4" HEX
1/4" HEX
1/4" HEX

8432 0810 15
8432 0810 16
8432 0810 17
8432 0810 18
8432 0810 19
8432 0810 20
8432 0810 21
8432 0810 22
8432 0810 23

Hand-held Digitork, push-start configurable

Fixtured Digitork
ETF M 05
ETF M 10
ETF M 20
ETF M 50
ETF M 80
ETF M 100
ETF M 200
ETF M 400
ETF M 800

ETD M: V - vacuum through the tool cable, B - reverse button

Electric Screwdrivers

Hand-held Digitork, without push-to-start

Electric Assembly Tools and Assembly Systems 89

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2012-02-06 11:07:15

Accessories

MicroTorque

Optional Accessories
Software
Model

Ordering No.

ToolsTalk MT
(for programming)

8432 0830 30

ToolsTalk MT Analysis
(for graph analysis)

8432 0830 31

ToolsTalk MT Analysis/Net 8432 0830 45


(for graph analysis and data
collection)
ToolsTalk MT (for MTF 400) 8432 0831 30

Digital program selector

G4 controller fixture wall

Remote control

Controller fixture table

Desktop socket

Footswitch

Stacklight wall mount

Stacklight table stand

Tool cable

Tool cable, 90 deg

MT TN Adapter ToolsNet 4000 8432 0832 98

Controller accessories
Model

Ordering No.

Combi (Remote control +


8432 0830 88
program selector)
Remote control
8432 0830 08
8432 0830 34
Digital program selector
8432 0830 84
Controller fixture table
Controller fixture wall
8432 0830 32
8432 0830 07
Footswitch
Y cable for I/O connector a
8432 0831 99
Adapter b,
4216 2179 80
(15 pin/26 pin d-sub)
Desktop socket
8432 0831 89
(with screwdriver presence sensor)
a

Y cable suitable when two I/O accessories are required.

For MT Focus 400 connection to I/O accessories.

Stacklights
Model

Table stand
Wall mount

Ordering No.

8432 0830 97
8432 0830 99

Electric Screwdrivers

Tool cable
Model

Length Ordering No.

M-(AB)L
MT/M/M-AXXX
M-(AB)L
MT/M/M-AXXX
MT/M/M-AXXX, angle
90 deg

2 m 8432 0830 37
2 m 8432 0830 36
3.5 m 8432 0831 02
3.5 m 8432 0831 01
2 m 8432 0831 15

Cable accessories
Model

Cable, RS232
Cable, USB
Transducer cable
Cable bracket

Ordering No.

8432 0830 38
8432 0830 39
8432 0830 35
8432 0830 91

90 Electric Assembly Tools and Assembly Systems

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2012-02-06 11:07:33

MicroTorque

Accessories

Optional Accessories
Vacuum adapter

Model
Bit mm / Nozzle mm

ETD 03-25 xVx


ETD 20-80 ABL
ETD 20-80 ABL
ETD 20-80 ABL
ETD 20-80 ABL
ETD 20-80 ABL
ETD 100-250 ABL
ETD 100-250 ABL
ETF 5-80, 100 HM4
ETF 5-80, 100 HM4
ETF 5-80, 100 HM4
ETF 5-80, 100 HM4
ETF 100-200
ETF 400-800
ETD M 120-250 ABL
ETD M 20-80 ABL

36-44 / 6
64 / 6
44 / 6
64 / 6
44 / 8
64 / 8
50 / 8
70 / 8
44 / 6
64 / 6
44 / 8
64 / 8
70 / 8
70 / 10
70 / 8
64 / 6

Blank nozzle
Ordering No.

Vacuum adapter
Ordering No.

4216 1189 00
4216 1189 00
4216 1189 00
4216 1189 00
4216 1190 00
4216 1190 00
4216 1190 00
4216 1190 00
4216 1189 00
4216 1189 00
4216 1190 00
4216 1190 00
4216 2066 00
4216 1164 00
4216 1190 00
4216 1189 00

8432 0770 02
8432 0770 12
8432 0770 13
8432 0770 15
8432 0770 17
8432 0770 05
8432 0770 27
8432 0770 30
8432 0770 33
8432 0770 35
8432 0770 38
8432 0770 40
8432 0770 43
8432 0770 45
8432 0770 55
8432 0770 50

Vacuum adapter

Vacuum adapter

Vacuum pump
Model

Ordering No.

Vacuum pump, VPX 6

8432 0830 06

Blank nozzles

Screw dispenser
Model

Ordering No.

SDS screw dispenser

8432 0830 00

VPX 6 vacuum pump

Shaker tray
Slot
mm

Ordering No.

SGQ Largea (110x110x35 mm)


SGQ 15
1.5
8432 0830 09
SGQ 20
2
8432 0830 10
SGQ 25
2.5
8432 0830 11
SGQ 30
3
8432 0830 12
SGQ 35
3.5
8432 0830 13
SGQ 40
4
8432 0830 14
SGQ 45
4.5
8432 0830 15
SGQ 50
5
8432 0830 16
SGQ 55
5.5
8432 0830 17
SGQ 60
6
8432 0830 18

Type

Slot
mm

Ordering No.

MSG Smallb (70x70x15 mm)


MSG 06
0.6
8432 0830 20
MSG 07
0.7
8432 0830 21
MSG 08
0.8
8432 0830 22
MSG 09
0.9
8432 0830 23
MSG 10
1.0
8432 0830 24
MSG 11
1.1
8432 0830 25
MSG 12
1.2
8432 0830 26
MSG 13
1.3
8432 0830 27
MSG 14
1.4
8432 0830 28
MSG 15
1.5
8432 0830 29

Screw dispenser

Electric Screwdrivers

Type

SGQ type (big version): For screws up to 30 mm


lenght. From 1.5 up to 6 mm.
b
MSG type (small version): For screws up to 10 mm
lenght. From 0.6 up to 1.5 mm.

Shaker tray box

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Tensor DL
Tensor DL non-transducerized screwdrivers exist in four different tool configurations:
ETD Straight screwdrivers with configurable function button. Available as lever
and push to start.
ETV Right angle screwdrivers with lever start and configurable function button.
ETP Pistol grip handle screwdriver with
configurable function button. Available as
lever and push to start.
ETF Straight screwdrivers for fixtured
applications. Configurable lever or remote start.
l The DL screwdriver range has been
optimized for small screw assembly.
l Torque range up to 12 Nm.
l All tools have ESD certification.
l Ergonomic design promotes operator
safety.
l Brushless motor gives long service intervals and low maintenance costs.
l Signal lights ensure detection of incorrectly tightened fasteners.

Torque range

weight

nm

in lb

Speed
r/min

kg

lb

Length
mm

CS distancea
mm

Ordering no.

1-4
2.2-7.5
3-10

8.8-35.4
19.5-66
26.6-88.5

1600
970
720

0.6
0.6
0.6

1.3
1.3
1.3

235
235
235

18 / 19.5
18 / 19.5
18 / 19.5

8433 4014 25
8433 4017 31
8433 4019 10

2.6-10
8.8-35.4
19.5-66
26.6-88.5

2200
1600
970
720

0.6
0.6
0.6
0.6

1.3
1.3
1.3
1.3

243
243
243
243

18 / 19.5
18 / 19.5
18 / 19.5
18 / 19.5

8433 4010 89
8433 4014 91
8433 4017 69
8433 4019 25

1-4
1-4
1-4
2.2-7.5
2.2-7.5
2.2-7.5
3-12
3-12
3-12

8.8-35.4
8.8-35.4
8.8-35.4
19.5-66
19.5-66
19.5-66
26.6-106.4
26.6-106.4
26.6-106.4

1600
1600
1600
970
970
970
610
610
610

0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7

1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5

268
268
268
268
268
268
282
282
282

9
9
9
9
9
9
11
11
11

8433 4004 47
8433 4004 73
8433 4004 91
8433 4007 66
8433 4007 79
8433 4007 94
8433 4009 34
8433 4009 61
8433 4009 77

1-4
2.2-7.5
3-10

8.8-35.4
19.5-66
26.6-88.5

1600
970
720

0.6
0.6
0.6

1.3
1.3
1.3

235
235
235

20
20
20

8433 4024 19
8433 4027 26
8433 4029 13

2200
1600
970
720

0.6
0.6
0.6
0.6

1.3
1.3
1.3
1.3

243
243
243
243

20
20
20
20

8433 4020 77
8433 4024 66
8433 4027 53
8433 4029 28

2200
1600
970
720

0.7
0.7
0.7
0.7

1.5
1.5
1.5
1.5

328
328
328
328

18 / 19.5
18 / 19.5
18 / 19.5
18 / 19.5

8433 4040 04
8433 4042 13
8433 4043 22
8433 4044 11

Model

Straight tools, lever start


ETD DL21-04-I06
ETD DL21-07-I06
ETD DL21-10-I06

Straight tools, push-to-start and front lights


ETD DL21-01-I06-PS
ETD DL21-04-I06-PS
ETD DL21-07-I06-PS
ETD DL21-10-I06-PS

0.3-1.2
1-4
2.2-7.5
3-10

Right angle tools, lever start


ETV DL21-04-I06
ETV DL21-04-I06-QC
ETV DL21-04-06
ETV DL21-07-I06
ETV DL21-07-I06-QC
ETV DL21-07-06
ETV DL21-10-I06
ETV DL21-10-I06-QC
ETV DL21-10-06

Electric Screwdrivers

Pistol grip, lever start


ETP DL21-04-I06
ETP DL21-07-I06
ETP DL21-10-I06

Pistol grip, push-to-start and front lights


ETP DL21-01-I06-PS-H
ETP DL21-04-I06-PS-H
ETP DL21-07-I06-PS-H
ETP DL21-10-I06-PS-H

0.3-1.2
1-4
2.2-7.5
3-10

2.6-10
8.8-35.4
19.5-66
26.6-88.5

Fixtured tools, lever start or remote start


ETF DL21-01-I06-T25
ETF DL21-04-I06-T25
ETF DL21-07-I06-T25
ETF DL21-10-I06-T25
a

0.3-1.2
1-4
2.2-7.5
3-10

2.6-10
8.8-35.4
19.5-66
26.6-88.5

For ETV, CS distance over angle head.

92 Electric Assembly Tools and Assembly Systems

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Tensor SL
ETD SL
l ETD SL is a very compact screwdriver
with excellent power to weight ratio.
l Torque range from 0.3 to 10 Nm.
l Push-to-start function and front lights.
l Small center-to-side distance.
l Ergonomic design.
l Buzzer and additional blue LED for
better operator support.
ETV SL
l ETV SL is the most compact transducerised angle screwdriver in the
Tensor range.
l Torque range from 0.8 to 20 Nm.
l High durability with spiral angle gears.
l Ergonomic design.
l Buzzer and additional blue LED for
better operator support.
ETP SL
l ETP SL is our first push-to-start pistol
tool.
l Torque range from 0.3 to 10 Nm.
l Ergonomic, balanced pistol tool.
l Front lights for dark applications.
l Blue light and buzzer.

Torque range
Model

nm

in lb

Speed
r/min

weight
kg

lb

Length
mm

CS distancea
mm

Stroke
mm

Ordering no.

Straight tools, push-to-start and front lights


ETD SL21-01-I06-PS
ETD SL21-04-I06-PS
ETD SL21-07-I06-PS
ETD SL21-10-I06-PS

0.3-1.2
0.8-4
1.5-7.5
2.0-10

2.7-10
7-35
13-66
18-89

2950
1600
970
720

0.7
0.7
0.7
0.7

1.6
1.6
1.6
1.6

246
246
246
246

18/19.5
18/19.5
18/19.5
18/19.5

8433 2102 92
8433 2104 91
8433 2107 69
8433 2108 25

0.8-4
0.8-4
0.8-4
1.5-7.5
1.5-7.5
1.5-7.5
2.5-12
2.5-12
2.5-12
4-20
4-20

7-35
8-35
9-35
13-66
14-66
15-66
22-106
23-106
24-106
36-180
36-180

1600
1600
1600
970
970
970
610
610
610
465
465

0.75
0.75
0.75
0.75
0.75
0.75
0.8
0.8
0.8
0.95
0.95

1.7
1.7
1.7
1.7
1.7
1.7
1.8
1.8
1.8
2.1
2.1

279
279
279
279
279
279
282
282
282
285
285

9
9
9
9
9
9
11
11
11
14
14

8433 2004 47
8433 2004 73
8433 2004 91
8433 2007 66
8433 2007 79
8433 2007 94
8433 2008 34
8433 2008 61
8433 2008 77
8433 2009 55
8433 2009 60

0.3-1.2
0.8-4
1.5-7.5
2-10

2.7-10
7-35
13-66
18-89

3000
1600
970
720

0.85
0.85
0.85
0.85

1.9
1.9
1.9
1.9

246
246
246
246

20.5
20.5
20.5
20.5

8433 2201 16
8433 2204 66
8433 2207 53
8433 2208 28

2.7-10
7-35
13-66
18-89

3000
1600
970
720

0.95
0.95
0.95
0.95

2.1
2.1
2.1
2.1

322
322
322
322

18
18
18
18

25
25
25
25

8433 2404 13
8433 2404 19
8433 2407 26
8433 2408 13

Right angle tools, lever start


ETV SL21-04-I06
ETV SL21-04-I06-QC
ETV SL21-04-06
ETV SL21-07-I06
ETV SL21-07-I06-QC
ETV SL21-07-06
ETV SL21-12-I06
ETV SL21-12-I06-QC
ETV SL21-12-06
ETV SL21-20-10
ETV SL21-20-B10

Pistol grip, push-to-start


ETP SL21-01-I06-PS
ETP SL21-04-PS
ETP SL21-07-PS
ETP SL21-10-PS

Fixtured tools, lever start or remote start


ETF SL21-01-I06-T25
ETF SL21-04-I06-T25
ETF SL21-07-I06-T25
ETF SL21-10-I06-T25
a

0.3-1.2
0.8-4
1.5-7.5
2-10

Electric Screwdrivers

ETF SL
l ETF SL is the smallest and lightest fixtured tool.
l Torque range from 0.3 to 10 Nm.
l Stroke with 25 mm suspension.
l Small center-to-side distance.

For ETV, CS distance over angle head.

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Tensor STR
ETV STR
l STR Angle tools are extremely fast,
compact and easy to operate.
l ESD certified.
l Easy to configure the function button.
l Front LEDs gives better operator
feedback.
l Torque range from 2.5 to 25 Nm.
ETD STR
l STR Straight tools are ideal for handheld applications and fixture applications.
l Torque range from 1.4 to 16 Nm.
l Front light guide is integrated.
l Push-to-start mechanism.

Torque range
Model

weight

nm

ft lb

Speed
r/min

kg

lb

Length
mm

CS distance
mm

Spline/
Mounting

Ordering no.

2.5-12
5-25

1.9-8.9
3.7-18.5

1350
1000

1.1
1.2

2.4
2.6

297
297

14
14

8436 6120 12
8436 6120 25

1.5-7
3.5-16

1.0-5.2
2.6-11.8

2090
1460

0.9
1.0

1.9
2.2

259
276

24
24

8436 6220 07
8436 6220 16

Angle models
ETV STR21-12-10
ETV STR21-25-10

Straight models

Electric Screwdrivers

ETD STR21-07-I06-PS
ETD STR21-16-I06-PS

94 Electric Assembly Tools and Assembly Systems

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Tensor

Accessories

Optional Accessories

Supported extensions (~154 mm)


Model

STR21, ETV SL21

Ordering No.

4220 3868 90

Supported extensions

Covers for standard sockets


Model

ETV SL21

Ordering No

4220 3154 03

Cover for standard sockets

Pistol grip Tensor DL / SL


Model

Tensor DL
Tensor SL

Ordering No.

4220 2743 90
4220 3516 80

Pistol grip can be mounted on all straight DL tools.

Electric Screwdrivers

Pistol grip
Tensor DL/SL

Tool holder DL / SL
Model

ETP / ETD

Ordering No.

4220 3584 80

Tool holder

Electric Assembly Tools and Assembly Systems 95

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2012-02-06 11:07:57

Accessories

Tensor

Optional Accessories
Support handle
Model

Ordering No.

ETD STR21

4220 4347 80

Support handle
Lever
Model

Ordering No.

Lever, DL/SL
Extended lever, DL/SL
Spoon lever, STR21

4220 2540 81
4220 2540 88
4220 4338 83

Suspension yokes DL / SL
Model

Type

Assembly

ETD/ETV 21
STR21
STR21

Horizontal
Motor
For rear
For front

Ordering No.

4220 0987 81
4220 4410 80
4220 4409 80

Cables Tensor DL

Electric Screwdrivers

Model

Tool cable
3 m
5 m
10 m
15 m
20 m
Heavy duty cable
3 m
5 m
10 m
15 m
20 m
Cables with 90 degrees connector
3 m
5 m
10 m
15 m
20 m
Spiral cable straight
5 m
Spiral cable with 90 degrees connector
5 m
Extension cable
3 m
5 m
10 m

Ordering No.

4220 2604 03
4220 2604 05
4220 2604 10
4220 2604 15
4220 2604 20

DL Cable

4220 3265 03
4220 3265 05
4220 3265 10
4220 3265 15
4220 3265 20
4220 3705 03
4220 3705 05
4220 3705 10
4220 3705 15
4220 3705 20

DL cable with 90 degrees connector

4220 3240 05
4220 3706 05
4220 2795 03
4220 2795 05
4220 2795 10

DL spiral cable

96 Electric Assembly Tools and Assembly Systems

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Tensor

Accessories

Optional Accessories
Cables Tensor SL
Model

Tool cable
3 m
5 m
10 m
15 m
20 m
Heavy duty cable
3 m
5 m
10 m
15 m
20 m
Cables with 90 degrees connector
3 m
5 m
10 m
15 m
20 m
Spiral cable straight
5 m
Spiral cable with 90 degrees connector
5m
Extension cable
3 m
5 m
10 m

Ordering No.

4220 3319 03
4220 3319 05
4220 3319 10
4220 3319 15
4220 3319 20

SL Cable

4220 3378 03
4220 3378 05
4220 3378 10
4220 3378 15
4220 3378 20
4220 3607 03
4220 3607 05
4220 3607 10
4220 3607 15
4220 3607 20

SL Cable with 90 degrees connector

4220 3746 05
4220 3617 05
4220 2795 03
4220 2795 05
4220 2795 10

SL Spiral cable

STR Cable

Cables Tensor STR


Tool cable
2 m
3 m
5 m
7 m
10 m
15 m
Cables with 90 degrees connector
2 m
3 m
5 m
7 m
10 m
15 m
Extension cable
5 m
10 m
15 m
Extension cables for fixtured applications
5 m
10 m
15 m
Spiral cable (length/stretched length)
3 m / 4 m
7 m / 8 m
10 m / 12 m
Cable protection

Ordering No.

4220 2636 02
4220 2636 03
4220 2636 05
4220 2636 07
4220 2636 10
4220 2636 15

STR Cable with 90 degrees connector


4220 3891 02
4220 3891 03
4220 3891 05
4220 3891 07
4220 3891 10
4221 3891 15
4220 1007 05
4220 1007 10
4220 1007 15

Electric Screwdrivers

Model

STR Spiral cable

4220 1563 05
4220 1563 10
4220 1563 15
4220 2757 03
4220 2757 07
4220 2757 10
4220 2977 90

STR Cable protection

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Introduction Electric Nutrunners

Tensor the operators' choice


The Tensor range of electric assembly tools covers all station and assembly line requirements for safety critical and quality critical fastening applications. At Atlas Copco
we have a proud legacy of putting the operator first and we continuously improve the
ergonomic features on each new generation of Tensor tools. Tensor is also one of the
most advanced tool ranges on the market in terms of high power-to-weight ratios and
operator guidance in the form of clear result feedback via LEDs or audio signals.

Productivity gains
Atlas Copco s unique Tensor motors
give the Tensor range outstanding spindle speeds and, thus, help you achieve
lower cycle times in your operation. Ex ceptional ergonomics in terms of bal ance, grip and low weight make the tools
a favorite of the operators and increase
individual productivity.
Operator feedback
All Tensor tools are equipped with LEDs
that will indicate the tightening result,
green light for tightening OK and red light
for NOK. Tensor ST and STR have con figurable LEDs and an integrated speaker for indicating results via audio signals.

Tensor S: safety critical


Tensor S i s th e w ell p roven ran ge fo r
safety critical applications where traceability and error proofing capability is required.

Tensor STR: safety critical, configurable


tool functions
The latest generation of Tensor tools
where ergonomics and product ivity are
taken to a new level.

Tensor ST: safety critical, configurable


tool functions
The second generation of Tensor tools
was developed with low weight and productivity in mind. Tensor ST has an in ternal bus connection for intelligent accessories such as a barcode reader and
torque selector switch.

Lowest cost of operation


At Atlas Copco we believe that quality is
the road to lowest cost of operation over
time. A maintained Tensor tool produces
the same performance year after year at
minimum and predictable costs while ensuring highest possible uptime.

Electric Nutrunners

Tensor DL: quality critical


The Tensor DL range is used for quality critical screws. Optimized for small
screw assembly, the DL is the electric
choice in the low torque segment.
Tensor SL: low torque saf ety critical,
configurable tool functions
The Tensor S L r ange is opt imized f or
safety critical small screw assembly. It
offers compact screwdriver ergonom ics, combined with traceability and error
proofing capabilities.
Tensor DS: quality critical
Tensor DS is used for quality critical applications not requiring traceable measured torque value. DS of fers major productivity and quality gains compared with
conventional tooling.

98 Electric Assembly Tools and Systems

Am_Electricnutrunner.indd 98

2012-02-06 13:16:22

Electric Nutrunners

Tensor Overview

The Tensor family uses a modular concept based on standard hardware and software.
ETD DL

DL Tool cable

ETD DL PS
ETV DL

DL Drive

ETF DL
ETP DL

3, 5, 10, m

DS Tool / Whip Cable

DS Extension Cable

ETV DS

DS Drive

ETD DS
ETP DS

ELECTRIC

2, 5, 7, 10, 15 m

5, 10, 15 m

Box DS32

ETV S
ETD S

Basic DS302/
Advanced DS312

ETP S

S/DS Tool / Whip cable

ETD ST

ST/S/DS
Extension
cable

PF4000 Drive
Compact

ETV ST

RBU

ETP ST

DS

2, 5, 7, 10, 15 m

5, 10, 15 m

Bronze

ETP ST REVO
ST Tool cable

ETD STR 21
ETV STR 21
ETP STR 61

Graph
2, 3, 5, 7, 10, 15 m

Gold
ETV STB
ETP STB

PF4102 Drive

Graph

Compact

SL Tool cable

Electric Nutrunners

BATTERY

Silver

ELECTRIC

ETD SL
ETV SL
ETF SL
ETP SL

3, 5, 10, m

Electric Assembly Tools and Systems 99

Am_Electricnutrunner.indd 99

2012-02-06 13:17:23

Tensor DS

Angle Models
ETV DS
Tensor DS non-transducerized angle tool
is equipped with spiral gears in the angle
heads with improved contact ratio: This
allows for smoother tightening and improved accuracy throughout the service
life of the t ool. The new molded ergonomic motor sleeve improves grip and
comfort for the operator.
Angle too ls a re i deal fo r h and-held
operations.
Torque range from 2 to 4000 Nm.
Flush Socket and Hold & Drive tools.
Ball retainer models for easy socket
changes.

Model

ft lb

Speed
r/min

kg

lb

Length
mm

CS distance
mm

Ordering No.

1/4
3/8
1/4
1/4
3/8
3/8

1.5-6
1.5-6
2-8
3-12
3-12
5-20

1.1-4.4
1.1-4.4
1.5-5.9
2.2-8.8
2.2-8.8
3.7-14

1488
1488
1105
762
762
401

1.2
1.2
1.2
1.3
1.3
1.3

2.6
2.6
2.6
2.9
2.9
2.9

381
381
381
381
381
381

11
13.5
11
11
13.5
13.5

8433 1705 31
8433 1705 49
8433 1706 10
8433 1706 14
8433 1706 21
8433 1706 49

3/8
3/8

3-12
5-20

2.2-8.8
3.7-14

762
401

1.3
1.3

2.9
2.9

381
381

13.5
13.5

8433 1706 31
8433 1706 51

3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
3/4

4.5-17
7-28
9-35
10-40
14-55
20-80
28-110
40-160
45-180
53-210

3.3-12
5.1-20
6.6-25
7.4-29
11-40
15-59
21-81
30-118
34-133
39-155

1525
1171
800
800
480
348
229
152
123
123

1.4
1.4
1.4
1.6
1.6
2.1
2.3
2.8
2.8
3.0

3.1
3.1
3.1
3.5
3.5
4.6
5.1
6.2
6.2
6.6

412
412
412
434
434
461
482
525
525
525

13.5
13.5
13.5
18
18
20
20
25.5
25.5
27

8433 1720 10
8433 1720 28
8433 1721 42
8433 1721 94
8433 1722 58
8433 1723 16
8433 1723 70
8433 1723 98
8433 1724 15
8433 1724 40

9-35
14-55
20-80
40-160
50-200

6.6-25
11-40
15-59
36-118
37-147

800
480
345
152
137

1.4
1.6
2.1
2.8
3.5

3.1
3.5
4.6
6.2
7.7

412
434
461
525
527

13.5
18
20
25.5
28

8433 1721 65
8433 1722 75
8433 1723 26
8433 1724 00
8433 1725 05

14-55
20-80
28-110
40-160
50-200

11-40
15-59
21-81
30-118
37-148

480
348
229
152
123

3.0
3.1
3.2
3.3
3.5

6.6
6.8
7.1
7.3
7.7

504
479
525
525
525

26
26
26
26
26

8433 1722 60
8433 1723 30
8433 1723 73
8433 1724 02
8433 1724 45

3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2

5-17
9-35
10-40
14-55
20-80
28-110
40-160
45-180

3.7-12
6.7-25
7.4-29
11-40
15-59
21-81
36-118
34-133

1525
800
800
480
348
240
152
123

1.4
1.4
1.6
1.6
2.1
2.3
2.8
2.8

3.1
3.1
3.5
3.5
4.6
5.1
6.2
6.2

412
412
434
434
461
482
525
525

13.5
13.5
18
18
20
20
25.5
25.5

8433 1720 20
8433 1721 54
8433 1721 99
8433 1722 63
8433 1723 21
8433 1723 68
8433 1724 12
8433 1724 20

1/2
1/2
3/4
3/4
3/4
1
3/4
1 1/2
1 1/2
1 1/2

25-100
45-180
70-270
95-370
115-450
150-600
150-600
250-1000
500-2000
1000-4000

19-74
34-113
52-199
70-273
85-333
111-444
111-444
185-740
370-1480
740-2960

642
395
240
152
131
112
97
60
30
14

3.3
3.8
7.0
7.1
11.6
11.6
9.7
12.0
17.0
21.0

7.3
8.4
15.4
15.7
25.6
25.6
21.4
26.5
37.5
46.3

534
578
661
661
702
702
603
666
706
615

20
25.5
33.5
33.5
54
54
26.3
32
63.5
71

8433 1750 21
8433 1750 68
8433 1751 38
8433 1751 86
8433 1752 04
8433 1752 63
8433 1752 40
8433 1752 90
8433 1752 96
8433 1753 25

95-370

70-273

170

8.3

18.3

661

35

8433 1751 95

ETV DS42-05-06
ETV DS42-05-10
ETV DS42-08-06
ETV DS42-10-06
ETV DS42-10-10
ETV DS42-20-10

ETV DS42 Ball retainer


ETV DS42-10-B10
ETV DS42-20-B10

ETV DS72

ETV DS72-15-10
ETV DS72-28-10
ETV DS72-30-10
ETV DS72-40-10
ETV DS72-50-10
ETV DS72-70-13
ETV DS72-100-13
ETV DS72-160-13
ETV DS72-180-13
ETV DS72-200-20

ETV DS72 Flush Socket

ETV DS72-30-FS
ETV DS72-50-FS
ETV DS72-70-FS
ETV DS72-160-FS
ETV DS72-200-FS

ETV DS72 Hold & Drive


ETV DS72-50-HAD
ETV DS72-70-HAD
ETV DS72-100-HAD
ETV DS72-160-HAD
ETV DS72-200-HAD

ETV DS72 Ball retainer


ETV DS72-15-B10
ETV DS72-30-B10
ETV DS72-40-B10
ETV DS72-50-B10
ETV DS72-70-B13
ETV DS72-100-B13
ETV DS72-160-B13
ETV DS72-180-B13

Electric Nutrunners

Weight

Nm

ETV DS42

ETV DS92

ETV DS92-100-13
ETV DS92-180-13
ETV DS92-270-20
ETV DS92-370-20
ETV DS92-450-20
ETV DS92-600-25
ETV DS92-600-20TM
ETV DS92-1000-25TM
ETV DS92-2000-38TM
ETV DS92-4000-38TM

ETV DS92 Hold & Drive


ETV DS92-370-HAD

Torque range

Square drive
in

100 Electric Assembly Tools and Systems

Am_Electricnutrunner.indd 100

2012-02-06 13:17:24

Tensor DS

Straight Models

Model

ft lb

Speed
r/min

kg

lb

Length
mm

CS distance
mm

Spline/
Mounting

Ordering No.

3/8
3/8
3/8

2-5
4-14
5-20

1.5-3.6
3-10
3.7-15

1315
620
390

1.1
1.1
1.1

2.5
2.5
2.5

380
380
380

28
28
28

/1
/1
/1

8433 0710 29
8433 0710 52
8433 1711 16

3/8
3/8

2-5
4-14

1.5-3.6
3-10

1315
620

1.3
1.3

2.9
2.9

418
418

28
28

2/2
2/2

8433 0710 37
8433 0710 73

1/4
1/4
1/4

1-2.5
2-5
4-14

0.7-1.8
1.5-3.6
3-10

2942
1310
620

1.1
1.1
1.1

2.5
2.5
2.5

371
371
371

28
28
28

/1
/1
/1

8433 0710 22
8433 0710 26
8433 0710 46

3/8
3/8
1/2
1/2
1/2
1/2

6-20
10-35
17-55
21-70
28-95
38-125

4.4-14.5
7.3-25
12-40
15-51
21-69
28-91

1240
745
540
370
275
225

1.4
1.4
1.9
2.2
2.2
2.2

3.1
3.1
4.2
4.9
4.9
4.9

411
411
456
477
477
477

28
28
28
28
28
28

/1
/1
2/2
2/2
2/2
2/2

8433 0730 23
8433 1730 88
8433 1731 12
8433 0731 31
8433 0731 45
8433 0731 84

3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2

6-20
10-35
17-55
17-55
21-70
21-70
28-95
28-95
38-125
38-125
50-200

4.4-14.5
7.3-25
12-40
12-40
15-51
15-51
21-69
21-69
28-91
28-91
37-146

1240
745
540
540
370
370
275
275
225
225
225

1.5
1.5
2.1
2.2
2.4
2.5
2.9
3.0
3.0
3.1
3.2

3.3
3.3
4.7
4.8
5.4
5.5
6.5
6.6
6.6
6.8
7.1

449
449
483
540
504
645
504
562
504
562
616

28
28
28
28
29.5
29.5
29.5
29.5
29.5
29.5
29.5

2/2
2/2
3/5
3/5
3/5
3/5
3/5
3/5
3/5
3/5
3/5

8433 0730 44
8433 0731 05
8433 0731 24
8433 0731 22
8433 0731 40
8433 1731 39
8433 0731 52
8433 0731 64
8433 0731 96
8433 0731 99
8433 0732 10

1/2
1/2

17-55
28-95

12-40
21-69

540
275

1.9
2.2

4.2
4.9

456
477

28
28

2/2
2/2

8433 0731 20
8433 0731 48

1/2
1/2
1/2
3/4
3/4
3/4
1
1
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2

40-100
60-150
80-200
68-270
115-450
150-600
250-1000
300-1200
375-1500
600-2000
750-3000
1000-4000
1000-4000

29-73
44-110
58-146
50-199
85-328
110-438
184-730
220-880
280-1100
440-1475
550-2200
730-2950
730-2950

715
455
340
220
125
110
68
55
42
34
21
17
17

3.0
3.2
3.2
6.2
7.4
7.6
12.3
12.3
16.8
20.5
21.7
21.7
21.7

6.7
7.1
7.1
14
16
17
27
27
37
45
47.8
47.8
48

529
544
544
603
639
639
769
769
725
725
809
809
809

32
32
32
36
40.5
40.5
47
47
68
68
68
68
68

2/2
2/2
2/2
6/8
6/8
6/8
7 / 11
7 / 11
8 / 12
8 / 12
8 / 12
8 / 12
8 / 12

8433 0756 42
8433 0757 54
8433 0758 71
8433 0760 53
8433 0760 71
8433 1761 29
8433 0763 60
8433 0763 80
8433 0763 91
8433 0764 05
8433 0764 23
8433 0764 37
8433 1764 37

ETD DS4-05-10S
ETD DS4-10-10S
ETD DS42-20-10

ETD DS4 Telescopic


ETD DS4-05-10ST
ETD DS4-10-10ST

ETD DS4 Female Hex


ETD DS4-02-I06S
ETD DS4-05-I06S
ETD DS4-10-I06S

ETD DS7

ETD DS7-20-10S
ETD DS72-30-10S
ETD DS72-50-13S
ETD DS7-70-13S
ETD DS7-90-13S
ETD DS7-120-13S

ETD DS7 Telescopic


ETD DS7-20-10ST
ETD DS7-30-10ST
ETD DS7-50-13ST
ETD DS7-50-13ST50
ETD DS7-70-13ST
ETD DS72-70-13ST75
ETD DS7-90-13ST
ETD DS7-90-13ST50
ETD DS7-120-13ST
ETD DS7-120-13ST50
ETD DS7-200-13ST

ETV DS72 Ball retainer


ETD DS9

ETD DS9-100-13S
ETD DS9-150-13S
ETD DS9-200-13S
ETD DS9-270-20S
ETD DS9-450-20S
ETD DS92-600-20S
ETD DS9-1000-25S
ETD DS9-1200-25S
ETD DS9-1500-38S
ETD DS9-2000-38S
ETD DS9-3000-38S
ETD DS9-4000-38S
ETD DS92-4000-38S

Weight

Nm

ETD DS4

ETD DS7-50-B13S
ETD DS7-90-B13S

Torque range

Square drive
in

Continued...

Electric Nutrunners

ETD DS
ETD DS inline non-transducerized
tools. The low torque series is ideal for
hand-held bench assembly. The high
torque tools are well suited for fixtured
applications.
Torque range from 1 to 4000 Nm.
Telescopic spindles for fixtured applications.
Female hex drives for bits.
Swivelling front parts for easy positioning of reaction force.

Electric Assembly Tools and Systems 101

Am_Electricnutrunner.indd 101

2012-02-06 13:17:25

Tensor DS

Straight Models

Model

Square drive
in

Torque range
Weight
Speed

ft lb
r/min
kg
lb

Nm

Length
mm

CS distance
mm

Spline/
Mounting

ETD DS9 Telescopic

ETD DS9-100-13ST
ETD DS9-150-13ST
ETD DS9-200-13ST
ETD DS9-270-20ST
ETD DS9-450-20ST
ETD DS9-600-20ST
ETD DS9-1000-25ST
ETD DS9-1200-25ST
ETD DS9-1500-38ST
ETD DS9-2000-38ST
ETD DS92-3000-38ST
ETD DS9-4000-38ST

1/2
1/2
1/2
3/4
3/4
3/4
1
1
1 1/2
1 1/2
1 1/2
1 1/2

40-100
60-150
80-200
108-270
115-450
150-600
250-1000
300-1200
375-1500
600-2000
750-3000
1000-4000

29-73
44-110
58-146
79-197
85-328
110-438
184-730
220-880
280-1100
440-1475
550-2200
730-2950

715
455
340
225
125
110
68
55
42
34
21
17

3.2
3.4
3.4
6.0
7.6
7.6
12.5
12.5
17
21
21.9
21.9

7.1
7.6
7.6
13
17
17
28
28
37.5
47
48.3
48

557
572
572
653
689
689
824
824
824
824
904
904

32
32
32
36
40.5
40.5
47
47
68
68
68
68

3 / 5
3 / 5
3 / 5
6 / 8
6 / 8
6 / 8
7 / 11
7 / 11
8 / 12
8 / 12
8 / 12
8 / 12

ETD DS9 Swivelling


188-750
250-1000
300-1200
500-2000
1000-4000

138-552
185-737
220-884
370-1480
740-2960

84
68
55
34
17

5.5
12.3
12.3
20.5
21.7

12.1
27
27
45
48

579
769
769
725
809

47
47
47
68
68

5
7 / 11
7 / 11
8 / 12
8 / 12

8433 0756 92
8433 0758 03
8433 0759 11
8433 0760 55
8433 0760 88
8433 0761 35
8433 0763 63
8433 0763 83
8433 0763 93
8433 0764 20
8433 1764 25
8433 0764 40
8433 0761 75
8433 0763 70
8433 0763 85
8433 0764 10
8433 0764 45

Electric Nutrunners

ETD DS92-750-25SSW
1
ETD DS92-1000-25SSW
1
ETD DS92-1200-25SSW
1
ETD DS92-2000-25SSW 1 1/2
ETD DS92-4000-25SSW 1 1/2

Ordering No.

102 Electric Assembly Tools and Systems

Am_Electricnutrunner.indd 102

2012-02-06 13:17:25

Tensor DS

Pistol Grip Models

Square drive
in

Torque range

Weight

Nm

ft lb

Speed
r/min

kg

lb

Length
mm

CS distance
mm

Spline/
Mounting

Ordering No.

1/4
1/4
3/8

2-5
3.5-12
3.5-12

1.5-3.6
2.5-8.8
2.5-8.8

1310
660
905

1.1
1.1
1.0

2.5
2.5
2.2

193
193
188

21.5
21.5
21.3

/
/
/

8433 0708 76
8433 0708 92
8433 0709 11

1/4
1/4
1/4
1/4
1/4

1.0-2.5
2-5
2.1-7
3.5-12
6-20

0.7-1.8
1.5-3.6
1.5-5.1
2.5-8.8
4.4-14.5

2950
1770
905
905
471

0.9
0.9
1.1
1.0
1.0

2.0
2.0
2.5
2.2
2.2

188
188
201
188
188

21.3
21.3
21.5
21.3
21.3

/
/
/
/
/

8433 0708 40
8433 0708 69
8433 0708 80
8433 0708 87
8433 0709 34

3/8
3/8
1/2
1/2
1/2
1/2

6-20
10-35
17-55
21-70
28-95
38-125

4.4-14.5
7.3-25
12-40
15-51
21-69
28-91

1240
750
540
370
275
220

1.6
1.6
1.9
2.1
2.1
2.1

3.6
3.6
4.2
4.7
4.7
4.7

273
273
318
340
340
340

21.5
21.5
21.5
21.5
21.5
21.5

/1
/1
2/2
2/2
2/2
2/2

8433 0726 36
8433 0726 53
8433 0726 87
8433 0727 01
8433 0727 19
8433 0727 47

3/8
1/2
1/2

10-35
17-55
21-70

7.3-25
12-40
15-51

750
540
370

1.7
2.1
2.2

3.7
4.6
4.9

313
350
367

21.5
21.5
22.5

2/2
2/2
3/5

8433 0726 55
8433 0726 92
8433 0727 05

ETP DS7-20-I06

1/4

6-20

4.4-14.5

1240

1.6

3.6

273

21.5

/1

8433 0726 38

ETP DS7-70-13SSW
ETP DS7-90-13SSW
ETP DS7-120-13SSW

1/2
1/2
1/2

21-70
28-95
38-125

15-51
21-69
28-91

370
275
220

2.2
2.2
2.2

4.9
4.9
4.9

339
339
339

29.5
29.5
29.5

2/4
2/4
2/4

8433 0727 09
8433 0727 28
8433 0727 84

Model

ETP DS4

ETP DS4-05-06S
ETP DS4-10-06S
ETP DS42-10-10S

ETP DS4 Female Hex


ETP DS42-02-I06
ETP DS42-05-I06
ETP DS4-07-I06S
ETP DS42-10-I06
ETP DS42-20-I06

ETP DS7

ETP DS7-20-10S
ETP DS7-30-10S
ETP DS7-50-13S
ETP DS7-70-13S
ETP DS7-90-13S
ETP DS7-120-13S

ETP DS7 Telescopic


ETP DS7-30-10ST
ETP DS7-50-13ST
ETP DS7-70-13ST

ETP DS7 Female Hex


ETP DS7 Swivellinga

ETP DS9

ETP DS9-100-13S
ETP DS9-150-13S
ETP DS9-200-13S
ETP DS9-270-20S
ETP DS9-450-20S
ETP DS9-600-20S
ETP DS9-1000-25S
ETP DS9-1200-25S
ETP DS9-2000-38S
ETP DS9-4000-38S

ETP DS9 Telescopic


ETP DS9-1000-25ST
ETP DS9-2000-38ST
ETP DS9-4000-38ST

ETP DS9 Swivellinga

1/2
1/2
1/2
3/4
3/4
3/4
1
1
1 1/2
1 1/2

40-100
29-73
60-150
44-110
80-200
58-146
108-270
79-197
115-450
85-328
150-600
110-438
250-1000
184-730
300-1200
220-880
500-2000 440-1475
1000-4000 730-2950

790
510
375
250
140
120
68
55
34
17

3.8
3.8
3.8
5.8
7.4
7.4
12.1
12.1
16.8
21.7

8.5
8.5
8.5
12.9
16.5
16.5
26.7
26.7
37
47.8

378
392
392
451
487
487
620
620
574
654

32
32
32
36
40.5
40.5
47
47
68
68

2/2
2/2
2/2
6/8
6/8
6/8
7 / 11
7 / 11
8 / 12
8 / 12

8433 0765 39
8433 0765 58
8433 0766 05
8433 0766 49
8433 0767 52
8433 0768 08
8433 0768 66
8433 0768 83
8433 0769 10
8433 0769 50

1
1 1/2
1 1/2

250-1000
184-730
500-2000 440-1475
1000-4000 730-2950

68
34
17

12.3
17
21.9

27.1
37.5
48.3

672
672
753

47
68
68

7 / 11
8 / 12
8 / 12

8433 0768 79
8433 0769 20
8433 0769 60

510
375
180
125
84
68
45
34

3.9
3.9
5.2
5.2
5.5
12.1
8.5
16.8

8.7
8.7
11.5
11.5
12.1
26.7
18.8
37

394
394
387
387
428
620
450
574

32
32
35
35
47
47
46
68

2/4
2/4
4
4
5
7 / 11
9
8 / 12

8433 0765 69
8433 0766 12
8433 0766 56
8433 0767 71
8433 0768 24
8433 0768 76
8433 0768 99
8433 0769 15

ETP DS9-150-13SSW
1/2
60-150
ETP DS9-200-13SSW
1/2
80-200
ETP DS9-350-20SSW
3/4
100-370
ETP DS9-500-20SSW
3/4
140-530
ETP DS9-750-25SSW
1
220-750
ETP DS9-1000-25SSW
1
250-1000
ETP DS9-1500-25SSW
1
375-1500
ETP DS9-2000-38SSW 1 1/2
500-2000
a
Non-reversible start button as standard.

44-110
58-146
75-270
105-390
162-553
184-730
280-1100
440-1475

Electric Nutrunners

ETP DS
ETP DS pistol grip tool for both handheld and fixtured applications.
Torque range from 2 to 4000 Nm.
Telescopic spindles for fixtured applications.
Swivelling front parts for easy positioning of reaction force.
Female hex drives for bits.
Swivelling tools are equipped with nonreversible start button, for operator safety.

Electric Assembly Tools and Systems 103

Am_Electricnutrunner.indd 103

2012-02-06 13:17:25

Tensor DS

Crowfoot
In-Line crowfoot tools

Dimensions

Torque range
Model

ETC DS72

ETC DS72-25-13-LI3

Nm

ft lb

Speed
r/min

10-28

7.3-21

560

Weight
kg

lb

Length
mm

1.9

4.2

507

A/F A
B
C
mm mm mm mm

13 34

D
mm

E
F
G
H
R
mm mm mm mm mm

15 12.5 45.5 70.7 94 35 30 13

Ordering No.

8433 1701 90

Offset crowfoot tools

Dimensions

AF

D
E
F
F1

Torque range

Electric Nutrunners

Model

ETC DS72

ETC DS72-18-10-LO5
ETC DS72-25-13-LO5
ETC DS72-35-13-LO5
ETC DS72-40-17-LO3
ETC DS72-50-19-LO5
ETC DS72-80-21-LO3
ETC DS72-80-21-LO5

ETC DS92

ETC DS92-140-18-LO7

Nm

ft lb

6.3-18
6.3-24
9.8-38.5
11.2-44
14-56
22-88
19-77

4.7-13.2
4.7-17.7
7.2-28.4
8.3-32.4
10.3-41.3
16.2-64.9
14-56.7

65-145

48-107

Speed Weight Length A/F A


r/min kg lb mm mm mm

800
800
480
480
348
229
229

1.7
1.9
2.2
2.1
3.5
3.1
3.5

240 10

3.7
4.2
4.8
4.6
7.7
6.8
7.7
22

61.8
63
70.5
77
84
78.9
84.9

B
C
mm mm

D
mm

E
mm

15 47.4 65.6 75.6


15 62
84
97
18 71.6 93.6 108.1
24 27
51
66
28 91.2 122.4 140.4
20 35
66
86
20 101 132 152

F
mm

G
mm

H
R
mm mm

90.6
117.5
128.6
88.5
166.4
112
178

36.5
44
44
48
62.5
62.5
62.5

22
30
31
30
36
40
40

10
13
14.5
15
18
20
20

37

18.5 242

475
496
525
507
581
553
619

10
13
13
17
19
21
21

831

18 144.3 37 148.1 186.6 205.1 239.1 77

F1
mm

Ordering No.

94
119
130.1
90
172
117.3
183.3

8433 1701 12
8433 1701 29
8433 1701 38
8433 1701 46
8433 1701 49
8433 1701 60
8433 1701 65
8433 1703 95

104 Electric Assembly Tools and Systems

Am_Electricnutrunner.indd 104

2012-02-06 13:17:27

Tensor DS

Tube Nut

In-Line tube nut tools

Dimensions
R

R1

Torque range
Model

Nm

ft lb

Speed Weight Length A/F


r/min kg lb mm
mm

ETO DS72

ETO DS72-15-10-LI3 6-15 4.4-11


ETO DS72-30-13-LI3 9.9-33 7.3-24
ETO DS72-50-17-LI3 18-55 13.2-41
ETO DS72-80-19-LI3 29-80 21-59

898
564
370
195

1.8 4
2.3 5.1
3 6.6
3.9 8.6

479
526
620
650

10
13
17
19

A
B
mm mm

C
mm

D
mm

32
43
46
46

11
14
20
17

27.9
34.3
60.3
53.8

12
18
12
18

E
mm

F
mm

G
mm

H
J
mm mm

26.1 68
31.4 83
38.8 126
38.8 137

33.5
40
45
64

32
40
59
59

8
10.4
16
17

R1
mm

R
mm

Ordering No.

10.3
12.4
20.1
20.1

14
25
32
32

8433 1703 10
8433 1703 21
8433 1703 35
8433 1703 40

Offset tube nut tools

Dimensions

AF

R1

D
E
F

Model

ETO DS72

ETO DS72-28-13-LO3
ETO DS72-50-17-LO3
ETO DS72-80-22-LO3
ETO DS72-100-24-LO3

Torque range Speed Weight Length A/F A


B
C
Nm
ft lb
r/min kg lb
mm mm mm mm mm

7.5-28 5.5-21
15-55 11-41
22-80 16.2-59
30-110 22-81

800
348
229
152

2
2.8
3.1
4.2

4.4
6.2
6.8
9.2

469
510
536
584

13
17
22
24

65
73.5
79.9
97.1

11
12
18
20

12.8
18
18
23.2

D
mm

E
mm

F
mm

36.8
49.2
49.2
60

51.8
69.3
69.3
84.6

74.3
96.8
96.8
118.6

G
H
J
R1
R
F1
mm mm mm mm mm mm

Ordering No.

48
62.5
62.5
73.5

8433 1703 75
8433 1703 80
8433 1703 85
8433 1703 90

50
59
59
77

10.4
16
17
20.5

15
20.1
20.1
24.6

31
32
32
33

75.8
100.6
100.6
121.4

Electric Nutrunners

F1

Electric Assembly Tools and Systems 105

Am_Electricnutrunner.indd 105

2012-02-06 13:17:29

Tensor S

Angle Models
ETV S Mark II
Our new Tensor S 42/72/92 angle tool series is now equipped with spiral gears in
the angle heads which have already been
used successfully in other Atlas Copco
tools. The new spiral gears improve the
contact ratio between the gears, making
the gears run more smoothly. The new
molded ergonomic motor sleeve improves grip and comfort for the operator.
ETV S II right angle tools are ideal for
hand-held operations.
Torque range from 1 to 4000 Nm (higher torque mo dels avail able on request).
Ball retainers for fast and easy socket
changes.
Female hex drive and quick chucks for
bits.

Model

Nm

1/4
3/8
1/4
3/8
3/8
3/8

ETV S42

ETV S42-05-06
ETV S42-05-10
ETV S42-10-06
ETV S42-10-10
ETV S42-20-10
ETV S42-30-10

ETV S42 Ball Retainer


ETV S42-10-B10
ETV S42-20-B10

ETV S72

ETV S72-28-10
ETV S72-30-10
ETV S72-40-10
ETV S72-50-10
ETV S72-70-13
ETV S72-100-13
ETV S72-150-13
ETV S72-180-13
ETV S72-200-20

ETV S72 Ball Retainer

ETV S72-28-B10
ETV S72-30-B10
ETV S72-40-B10
ETV S72-50-B10
ETV S72-70-B13
ETV S72-100-B13
ETV S72-150-B13
ETV S72-180-B13

ETV S72 Hold & Drive

ETV S72-50-HAD
ETV S72-70-HAD
ETV S72-100-HAD
ETV S72-150-HAD

Electric Nutrunners

ETV S72 Flush Socket


ETV S72-180-FS

Torque range

Square drive
in

Weight

ft lb

Speed
r/min

kg

Length
mm

CS distance
mm

Ordering No.

1-6
1-6
3-15
3-15
4-25
6-35

0.7-3.6
0.7-3.6
2.2-11
2.2-11
2.9-18.3
4.4-27.7

1232
1232
798
798
447
268

1.5
1.5
1.5
1.5
1.5
1.6

3.3
3.3
3.3
3.3
3.3
3.5

381
381
381
381
382
384

11
13.5
11
13.5
13.5
15.5

8433 1236 12
8433 1236 26
8433 1236 35
8433 1236 51
8433 1236 91
8433 1237 04

3/8
3/8

3-15
4-25

2.2-11
2.9-18.3

798
447

1.5
1.5

3.3
3.3

381
382

11
13.5

8433 1236 62
8433 1236 95

3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
3/4

5-29
6-35
8-40
10-55
14-80
20-100
30-160
40-180
40-210

4-21
5-25
6-29
7-40
10-58
15-80
22-117.3
29-132
29-154

1305
893
887
533
384
307
190
142
142

1.6
1.6
1.7
1.9
2.2
2.5
2.9
3.0
3.2

3.5
3.5
3.7
4.2
4.8
5.5
6.4
6.6
10.4

413
415
435
435
461
489
525
525
527

13.5
15.5
18
18
20
22.5
25.5
25.5
27

8433 1245 20
8433 1247 33
8433 1250 00
8433 1252 87
8433 1273 09
8433 1280 00
8433 1288 67
8433 1291 17
8433 1291 35

3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2

5-29
6-35
8-40
10-55
14-80
20-110
30-160
40-180

4-21
5-25
6-29
7-40
10-58
15-80
22-117.3
29-132

1300
893
887
533
384
307
190
142

1.6
1.6
1.7
1.9
2.2
2.5
2.9
3.0

3.5
3.5
3.7
4.2
4.8
5.5
6.4
6.6

413
415
435
435
461
489
525
525

13.5
15.5
18
18
20
22.5
25.5
25.5

8433 1245 23
8433 1247 35
8433 1250 42
8433 1252 62
8433 1273 44
8433 1280 31
8433 1288 46
8433 1291 44

10-55
14-80
20-110
30-150

6-29
7-40
10-58
22-110

533
384
307
185

2.1
2.1
3.3
3.7

4.7
4.7
7.3
8.2

436
436
504
525

18.3
18.3
26
26

8433 1253 74
8433 1274 15
8433 1280 97
8433 1288 93

40-180

29-132

137

3.3

7.3

525

26

8433 1291 79

lb

106 Electric Assembly Tools and Systems

Am_Electricnutrunner.indd 106

2012-02-06 13:17:29

Tensor S

Straight Models

ETD S
ETD S inline tools. The low torque series is ideal for hand-hel d bench assembly. The high torque tools are excellent for fixtured applications.
Torque range from 1 to 4000 Nm.
Telescopic spindles for fixtured applications.
Female hex drives for bits.

Model

ETD S4

ETD S4-04-10CTADS
ETD S4-10-10CTADS
ETD S4-20-10CTADS

ETD S4 Female Hex

ETD S4-02-I06CTADS
ETD S4-04-I06CTADS
ETD S4-10-I06CTADS

ETD S7

ETD S7-20-10CTADS
ETD S7-30-10CTADS
ETD S7-50-13CTADS
ETD S7-70-13CTADS
ETD S7-90-13CTADS
ETD S7-120-13CTADS

ETD S7 Ball Retainer


ETD S7-30-B10CTADS
ETD S7-50-B13CTADS
ETD S7-70-B13CTADS

ETD S7 Female Hex

Nm

ft lb

3/8
3/8
3/8

1-5
3-14
5-20

1/4
1/4
1/4

Weight

Speed
r/min

kg

lb

Length
mm

CS distance
mm

Spline/
Mounting

Ordering No.

0.7-3.6
2.2-10.3
3.6-15

1465
690
415

1.4
1.4
1.4

3.1
3.1
3.1

381
381
381

28
28
28

/1
/1
/1

8433 0237 81
8433 0238 18
8433 0239 72

0.5-2.5
1-5
3-14

0.35-1.8
0.7-3.6
2.2-10.3

2930
1465
690

1.4
1.4
1.5

3.1
3.1
3.3

372
372
372

28
28
28

/1
/1
/1

8433 0237 43
8433 0237 47
8433 0238 06

3/8
3/8
1/2
1/2
1/2
1/2

5-20
6-35
10-55
14-80
20-95
25-125

3.6-15
4.4-25
7.3-40
11-58
15-69
18-91

1380
830
595
410
335
280

1.6
1.6
2.1
2.4
2.8
2.9

3.6
3.6
4.7
4.7
6.2
6.5

411
411
456
477
477
477

28
28
28
29.5
29.5
29.5

/1
/1
2/2
2/2
2/2
2/2

8433 0294 42
8433 0295 07
8433 0297 37
8433 0298 04
8433 0299 11
8433 0299 72

3/8
1/2
1/2

6-35
10-55
14-80

3.6-15
7.3-40
11-58

830
595
410

1.6
2.1
2.4

3.6
4.7
4.7

411
456
477

28
28
29.5

/1
2/2
2/2

8433 0295 09
8433 0297 56
8433 0298 07

1/4

5-20

3.6-15

1380

1.6

3.6

402

28

/1

8433 0294 47

Electric Nutrunners

ETD S7-20-I06CTADS

Torque range

Square drive
in

Electric Assembly Tools and Systems 107

Am_Electricnutrunner.indd 107

2012-02-06 13:17:30

Tensor S

Pistol Grip Models


ETP S
ETP S pistol grip tool for bot h handheld and fixtured applications.
Torque range from 1 to 4000 Nm.
Telescopic spindles for fixtured applications.
Female hex quick change drives for bits.

Model

ETP S4

ETP S4-10-06CTADS
ETP S4-10-10CTADS
ETP S4-20-10CTADS

ETP S4 Female Hex

ETP S4-02-I06CTADS
ETP S4-04-I06CTADS
ETP S4-10-I06CTADS

ETP S4 Ball Retainer


ETP S4-10-B10CTADS

ETP S7 Female Hex

ETP S7-20-I06CTADS
ETP S7-30-I06CTADS

ETP S7 Ball Retainer


ETP S7-30-B10CTADS

ETP S9

Nm

ft lb

1/4
3/8
3/8

3-12
3-12
5-20

1/4
1/4
1/4

Weight

Speed
r/min

kg

lb

Length
mm

CS distance
mm

Spline/
Mounting

Ordering No.

2.2-8.8
2.2-8.8
3.6-15

735
735
415

1.2
1.2
1.7

2.7
2.7
3.7

192
194
243

21.3
21.3
21.3

/
/
/

8433 0235 11
8433 0235 39
8433 0235 64

0.5-2.5
1-5
3-12

0.35-1.8
0.7-3.6
2.2-8.8

2930
1465
735

1.2
1.2
1.2

2.7
2.7
2.7

200
200
200

21.3
21.3
21.3

/
/
/

8433 0233 50
8433 0234 75
8433 0235 01

3/8

3-12

2.2-8.8

735

1.2

2.7

194

21.3

8433 0235 53

1/4
1/4

5-20
6-35

3.6-15
4.4-25

1380
830

1.9
1.9

4.2
4.2

265
265

21.5
21.5

/1
/1

8433 0313 61
8433 0314 28

3/8

6-35

4.4-25

830

1.9

4.2

274

21.5

/1

8433 0314 18

1/2
1/2
1/2
3/4
3/4
3/4
1
1
1 1/2
1 1/2
1 1/2
1 1/2

25-70
40-100
50-200
65-270
110-450
150-600
300-1200
250-1000
375-1500
500-2000
750-3000
1000-4000

18-49
29-73
36-146
47-198
80-330
110-440
220-880
180-730
280-1100
440-1475
550-2200
730-2950

1180
795
370
250
140
120
62
76
47
38
24
18

3.7
3.9
3.9
6.5
7.9
7.9
12
12
16.8
16.8
21.7
21.7

8.3
8.7
8.7
14.5
17.6
17.8
26.5
26.5
37.0
37.0
47.8
47.8

395
395
395
451
487
487
620
620
572
572
654
654

31.8
31.8
31.8
36
40.5
40.5
47
47
68
68
68
68

2/2
2/2
2/2
6/8
6/8
6/8
7 / 11
7 / 11
8 / 12
8 / 12
8 / 12
8 / 12

8433 0367 19
8433 0367 45
8433 0367 86
8433 0368 52
8433 0368 99
8433 0369 38
8433 0370 50
8433 0370 11
8433 0370 62
8433 0371 05
8433 0372 12
8433 0372 55

Electric Nutrunners

ETP S9-70-13CTADS
ETP S9-100-13CTADS
ETP S9-200-13CTADS
ETP S9-270-20CTADS
ETP S9-450-20CTADS
ETP S9-600-20CTADS
ETP S9-1200-25CTADS
ETP S9-1000-25CTADS
ETP S9-1500-38CTADS
ETP S9-2000-38CTADS
ETP S9-3000-38CTADS
ETP S9-4000-38CTADS

Torque range

Square drive
in

108 Electric Assembly Tools and Systems

Am_Electricnutrunner.indd 108

2012-02-06 13:17:30

Tensor ST

Angle Models

Model

Weight

Nm

ft lb

Speed
r/min

kg

lb

Length
mm

CS distance
mm

Height
mm

Ordering No.

3/8
3/8
3/8
3/8

1-5
3-12
5-15
5-22

0.7-3.6
2.2-8.8
3.6-10
3.7-16.1

2390
1020
755
545

1.0
1.0
1.0
1.2

2.2
2.2
2.2
2.6

381
381
381
415

11
11
11
14

39
39
39
42

8433 2011 21
8433 2013 66
8433 2015 98
8433 2017 10

3/8
3/8
3/8
3/8

1-5
3-12
5-15
5-22

0.7-3.6
2.2-8.8
3.6-10
3.7-16.1

2390
1020
755
545

1.0
1.0
1.0
1.2

2.2
2.2
2.2
2.6

381
381
381
415

11
11
11
14

39
39
39
42

8433 2011 87
8433 2014 12
8433 2016 36
8433 2018 23

1-5
3-12

0.7-3.6
2.2-8.8

2390
1020

1.0
1.0

2.2
2.2

381
381

11
11

39
39

8433 2011 95
8433 2014 21

3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
3/4

6-29
7-35
8-40
10-55
15-80
20-100
30-160
35-180
40-200

4-21
5-25
6-29
7-40
10-58
15-80
22-117
26-133
30-154

1450
1090
1090
655
475
350
227
190
185

1.3
1.3
1.5
1.5
2.0
2.5
3.0
3.0
3.0

2.9
2.9
3.3
3.3
4.5
5.5
6.6
6.6
6.6

440
440
454
454
466
502
536
536
537

14
15.5
18
18
20
22.5
25.5
25.5
27

42
42
47
47
58
60
65
65
70

8433 2021 76
8433 2023 92
8433 2027 85
8433 2031 58
8433 2035 30
8433 2039 02
8433 2042 70
8433 2045 53
8433 2046 39

3/8
3/8
3/8
3/8
1/2
1/2
3/4

6-29
7-35
8-40
10-55
15-80
30-160
40-200

4-21
5-25
6-29
7-40
10-58
22-117
30-154

1450
1090
1090
655
475
230
185

1.3
1.3
1.5
1.5
2.0
3.0
3.0

2.9
2.9
3.3
3.3
4.5
6.6
6.6

440
440
454
454
466
536
537

14
15.5
18
18
20
25.5
27

42
42
47
47
58
65
70

8433 2023 76
8433 2026 92
8433 2030 85
8433 2034 98
8433 2037 90
8433 2045 20
8433 2048 49

3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2

6-29
7-35
8-40
10-55
15-80
20-100
30-160
35-180

4-21
5-25
6-29
7-40
10-58
15-80
22-117
26-133

1450
1090
1090
655
475
350
230
190

1.3
1.3
1.5
1.5
2.0
2.5
3.0
3.0

2.9
2.9
3.3
3.3
4.5
5.5
6.6
6.6

440
440
454
454
466
502
536
536

14
15.5
18
18
20
22.5
25.5
25.5

42
42
47
47
60
58
65
65

8433 2022 32
8433 2025 09
8433 2029 13
8433 2032 87
8433 2036 93
8433 2040 70
8433 2043 62
8433 2045 61

ETV ST31

ETV ST31-05-10
ETV ST31-10-10
ETV ST31-15-10
ETV ST31-20-10

ETV ST31 Ball Retainer


ETV ST31-05-B10
ETV ST31-10-B10
ETV ST31-15-B10
ETV ST31-20-B10

ETV ST31 Female Hex


ETV ST31-05-I06-QC
ETV ST31-10-I06-QC

ETV ST61

ETV ST61-28-10
ETV ST61-30-10
ETV ST61-40-10
ETV ST61-50-10
ETV ST61-70-13
ETV ST61-100-13
ETV ST61-150-13
ETV ST61-180-13
ETV ST61-200-20

ETV ST61 ATEX

ETV ST61-28-10-ATEX
ETV ST61-30-10-ATEX
ETV ST61-40-10-ATEX
ETV ST61-50-10-ATEX
ETV ST61-70-13-ATEX
ETV ST61-150-13-ATEX
ETV ST61-200-20-ATEX

ETV ST61 Ball Retainer


ETV ST61-28-B10
ETV ST61-30-B10
ETV ST61-40-B10
ETV ST61-50-B10
ETV ST61-70-B13
ETV ST61-100-B13
ETV ST61-150-B13
ETV ST61-180-B13

Torque range

Square drive
in

Continued....

Electric Nutrunners

ETV ST
ETV ST right angle tools are ideal for
hand-held and fixtured applications.
Torque range from 1 to 1000 Nm.
Tensor ST complements the S range by:
Extremely high productivity.
More ergonomic benefits.
Better operator feedback.
The ETV ST ATEX tools are certifi ed
to be used in environments with hazardous gases and liquids.

Electric Assembly Tools and Systems 109

Am_Electricnutrunner.indd 109

2012-02-06 13:17:31

Tensor ST

Angle Models


Model

Torque range
Weight
Square drive
Speed

in
Nm
ft lb
r/min
kg
lb

ETV ST61 Flush Socket


ETV ST61-30-FS
ETV ST61-40-FS
ETV ST61-50-FS
ETV ST61-70-FS
ETV ST61-100-FS
ETV ST61-150-FS
ETV ST61-180-FS
ETV ST61-200-FS

ETV ST61 Hold & Drive


ETV ST61-28-HAD
ETV ST61-30-HAD
ETV ST61-40-HAD
ETV ST61-50-HAD
ETV ST61-90-HAD-S
ETV ST61-120-HAD
ETV ST61-150-HAD
ETV ST61-180-HAD
ETV ST61-200-HAD

ETV ST81

ETV ST81-50-10
ETV ST81-70-13
ETV ST81-100-13
ETV ST81-150-13
ETV ST81-180-13
ETV ST81-200-20

ETV ST81 Ball Retainer


ETV ST81-50-B10
ETV ST81-70-B13
ETV ST81-100-B13
ETV ST81-150-B13
ETV ST81-180-B13

ETV ST81 Flush Socket


ETV ST81-100-FS
ETV ST81-180-FS
ETV ST81-200-FS

ETV ST81 Hold & Drive


ETV ST81-50-HAD
ETV ST81-90-HAD
ETV ST81-120-HAD
ETV ST81-150-HAD
ETV ST81-180-HAD
ETV ST81-200-HAD

ETV ST81 Extended

Electric Nutrunners

ETV ST81-100-13-L150
ETV ST81-200-20-L150

ETV ST101

ETV ST101-100-13
ETV ST101-180-13-HS
ETV ST101-200-20
ETV ST101-270-20
ETV ST101-370-20
ETV ST101-450-20
ETV ST101-600-25

CS distance
mm

Height
mm

Ordering No.

1/2
-

7-35
8-40
10-55
15-80
20-110
30-160
35-180
40-200

5-25
6-29
7-40
10-58
15-80
22-117
26-133
30-154

1090
1090
655
475
350
220
190
185

1.3
1.5
1.5
2.0
2.5
3.0
3.0
3.0

2.9
3.3
3.3
4.5
5.5
6.6
6.6
6.6

440
454
454
466
502
539
539
541

16
18
18
20
23
26
26
27

32
39
39
50
51
58
58
58

8433 2025 50
8433 2029 50
8433 2033 15
8433 2037 36
8433 2040 75
8433 2044 14
8433 2045 72
8433 2047 21

6-29
7-35
8-40
10-55
20-95
30-130
30-160
35-180
40-200

4-21
5-25
6-29
7-40
15-70
22-100
22-117
26-133
30-154

1450
1090
1090
655
400
350
220
190
185

1.9
1.9
2.0
2.0
2.1
2.6
3.1
3.1
3.1

4.2
4.2
4.4
4.4
4.5
5.5
6.6
6.6
6.6

463
463
440
440
522
540
540
540
541

18.3
18.3
18.3
18.3
26
26
26
26
26

80
80
80
80
80
80
80
80
80

8433 2023 21
8433 2026 25
8433 2030 08
8433 2033 92
8433 2038 25
8433 2041 53
8433 2044 80
8433 2045 80
8433 2048 27

ETV ST61 with Barcode Scanner


ETV ST61-28-10-BCR
ETV ST61-28-B10-BCR
ETV ST61-30-10-BCR
ETV ST61-30-B10-BCR
ETV ST61-50-10-BCR
ETV ST61-50-B10-BCR
ETV ST61-70-10-BCR
ETV ST61-70-B10-BCR

Length
mm

3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2

6-29
6-29
7-35
7-35
10-55
10-55
15-80
15-80

4-21
4-21
5-25
5-25
7-40
7-40
10-58
10-58

1450
1450
1090
1090
655
655
475
475

1.4
1.4
1.4
1.4
1.6
1.6
2.1
2.1

3.2
3.2
3.2
3.2
3.6
3.6
4.8
4.8

440
440
440
440
454
454
466
466

14
14
15.5
15.5
18
18
20
20

42
42
42
42
47
47
58
58

8433 2023 46
8433 2023 55
8433 2026 66
8433 2026 72
8433 2034 67
8433 2034 75
8433 2037 55
8433 2037 61

3/8
1/2
1/2
1/2
1/2
3/4

16-55
20-80
20-100
30-160
35-180
40-200

12-40
15-58
15-80
22-117
26-133
30-154

1090
790
540
380
310
300

1.8
2.3
2.7
3.2
3.2
3.2

3.9
5.0
5.9
7.0
7.0
7.0

473
485
522
555
555
556

18
20
22.5
26
26
27

48
58
60
65
65
70

8433 2051 55
8433 2053 48
8433 2056 82
8433 2060 12
8433 2062 31
8433 2063 42

3/8
1/2
1/2
1/2
1/2

16-55
20-80
20-100
30-160
35-180

12-40
15-58
15-80
22-117
26-133

1090
790
540
380
310

1.8
2.3
2.7
3.3
3.2

3.9
5.0
5.9
7.0
7.0

473
485
522
555
555

18
20
22.5
25.5
25.5

48
58
60
65
65

8433 2052 36
8433 2054 62
8433 2058 24
8433 2060 97
8433 2062 43

20-100
35-180
40-200

15-80
26-133
30-154

540
310
300

2.7
3.2
3.2

5.9
7.0
7.0

522
555
557

23
26
28

51
58
58

8433 2058 68
8433 2062 50
8433 2064 59

16-55
20-95
30-130
30-160
35-180
40-200

12-40
15-70
22-100
22-117
26-133
30-154

1090
665
540
365
310
300

2.3
2.4
2.8
3.3
3.3
3.3

5.0
5.1
6.0
7.0
7.0
7.0

473
540
560
560
560
561

18.5
26
26
26
26
28

80
80
80
80
80
81

8433 2052 80
8433 2056 03
8433 2058 65
8433 2061 81
8433 2062 60
8433 2065 09

1/2
3/4

20-110
40-200

15-80
30-154

540
300

2.7
3.2

5.9
7.0

672
708

22.5
27

60
70

8433 2059 36
8433 2065 29

1/2
1/2
3/4
3/4
3/4
3/4
1

20-100
50-180
50-200
65-270
90-370
110-450
150-600

15-74
37-133
37-147
48-199
66-273
81-332
111-443

920
575
485
380
280
230
151

4.2
4.2
4.4
7.3
7.3
10.6
10.6

9.3
9.3
9.7
16.1
16.1
23.4
23.4

572
600
602
672
672
715
715

22.5
25.3
27.5
32.9
32.9
54.0
54.0

44
47
47
62
62
76
76

8433 2080 10
8433 2080 52
8433 2080 92
8433 2081 23
8433 2082 26
8433 2082 81
8433 2083 56
Continued....

110 Electric Assembly Tools and Systems

Am_Electricnutrunner.indd 110

2012-02-06 13:17:31

Tensor ST
Torque range
Weight
Square drive
Speed

in
Nm
ft lb
r/min
kg
lb

ETV ST101 Ball Retainer/Fan


ETV ST101-100-B13
ETV ST101-100-B13-F
ETV ST101-180-B13
ETV ST101-180-B13-F-HS

1/2
1/2
1/2
1/2

ETV ST101 Fan

ETV ST101-100-13-F
ETV ST101-180-13-F
ETV ST101-180-13-F-HS
ETV ST101-200-20-F
ETV ST101-270-20-F
ETV ST101-370-20-F
ETV ST101-450-20-F
ETV ST101-600-25-F

ETV ST101 Intel/Fan

ETV ST101-100-Intel
ETV ST101-100-Intel-F
ETV ST101-180-Intel-HS
ETV ST101-180-Intel-F-HS
ETV ST101-200-Intel
ETV ST101-200-Intel-F
ETV ST101-270-Intel
ETV ST101-270-Intel-F
ETV ST101-370-Intel
ETV ST101-370-Intel-F

4.2
4.2
4.2
4.2

9.3
9.3
9.3
9.3

572
572
600
600

23
23
25
25

44
44
47
47

8433 2080 20
8433 2080 35
8433 2080 56
8433 2080 66

20-100
20-100
50-180
50-180
50-180
50-200
50-200
65-270
65-270
90-370
90-370
110-450
110-450
150-600
150-600

15-74
15-74
37-133
37-133
37-133
37-147
37-147
48-199
48-199
66-273
66-273
81-332
81-332
111-443
111-443

920
920
485
575
575
485
485
380
380
280
280
230
230
150
150

4.2
4.2
4.2
4.2
4.2
4.4
4.4
7.5
7.5
7.5
7.5
10.0
10.0
10.0
10.0

9.3
9.3
9.3
9.3
9.3
9.7
9.7
16.4
16.5
16.5
16.5
22.0
22.0
22.0
22.0

572
572
600
600
600
602
602
672
672
672
672
715
715
715
715

23
23
26
26
26
28
28
33
33
33
33
54
54
54
54

50
50
58
58
58
58
58
77
77
77
77
69
69
69
69

8433 2080 25
8433 2080 40
8433 2080 61
8433 2080 71
8433 2085 60
8433 2080 96
8433 2081 03
8433 2081 35
8433 2081 60
8433 2082 38
8433 2082 52
8433 2082 88
8433 2082 96
8433 2083 64
8433 2083 80

1/2
1/2
1/2
3/4
3/4
3/4
3/4
1

20-100
50-180
50-180
50-200
65-270
90-370
110-450
150-600

15-74
37-133
37-133
37-147
48-199
66-273
81-332
111-443

920
485
575
485
380
280
230
150

4.2
4.6
4.2
4.4
7.3
7.3
10.6
10.6

9.3
10.1
9.3
9.7
16.1
16.1
23.4
23.4

572
600
600
602
672
672
715
715

23
26
25
28
33
33
54
54

44
90
47
47
62
62
76
76

8433 2080 30
8433 2080 62
8433 2080 63
8433 2080 93
8433 2081 45
8433 2082 48
8433 2082 90
8433 2083 69

1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4

20-100
20-100
50-180
50-180
50-200
50-200
65-270
65-270
66-273
66-273

15-74
15-74
37-133
37-133
37-147
37-147
48-199
48-199
90-370
90-370

920
920
575
575
485
485
380
380
280
280

4.6
4.6
4.6
4.6
4.8
4.8
8.4
8.4
8.4
8.4

10.2
10.2
10.1
10.2
10.6
10.6
18.5
18.5
18.5
18.5

572
572
600
600
602
602
672
672
672
672

23
23
26
26
28
28
33
33
33
33

82
82
90
90
90
90
113
113
113
113

8433 2080 28
8433 2080 47
8433 2085 61
8433 2085 98
8433 2081 01
8433 2081 02
8433 2081 40
8433 2081 98
8433 2082 40
8433 2082 59

20-100
20-100
50-180
50-180
50-200
50-200
65-270
65-270
90-370
90-370
110-450
110-450
150-600
150-600

15-74
15-74
37-133
37-133
37-147
37-147
48-199
48-199
66-273
66-273
81-332
81-332
111-443
111-443

920
920
575
575
485
485
380
380
280
280
230
230
150
150

4.9
4.6
4.9
4.6
5.1
5.1
8.3
8.3
8.3
8.3
11.7
11.7
11.7
11.7

10.8
10.2
10.8
10.1
11.2
11.2
18.3
18.3
18.3
18.3
25.8
25.8
25.8
25.8

572
572
600
600
602
602
672
672
672
672
715
715
715
715

23
23
26
26
28
28
33
33
33
33
54
54
54
54

71.4
71.4
80.1
80.1
80.2
80.2
103.5
103.5
103.5
103.5
104.2
104.2
104.2
104.2

8433 2080 45
8433 2080 46
8433 2080 89
8433 2080 90
8433 2080 99
8433 2081 04
8433 2081 92
8433 2081 95
8433 2082 55
8433 2082 58
8433 2082 97
8433 2082 98
8433 2083 90
8433 2083 93

50-180
50-180
65-270
90-370

37-133
37-133
48-199
66-273

575
575
380
280

5.0
5.0
8.5
8.5

11
11
18.8
18.8

673
673
763
763

25
25
33
33

47
47
62
62

8433 2080 83
8433 2080 86
8433 2081 82
8433 2082 60

150-600
150-600
250-1000
250-1000
325-1500
500-2000

111-443
111-443
184-734
184-734
240-1100
370-1475

132
132
77
77
48
35

7.6
7.6
11.3
11.3
19
19

16.8
16.8
24.3
24.3
42
42

613
613
679
679
719
719

34
34
40
40
71
71

143
143
191
191
233
231

8433 2083 62
8433 2083 96
8433 2084 05
8433 2084 10
8433 2084 70
8433 2084 80

1/2
1/2
3/4
3/4

ETV ST101 Torque Multiplier/Fan


ETV ST101-600-TM
ETV ST101-600-TM-F
ETV ST101-1000-TM
ETV ST101-1000-TM-F
ETV ST101-1500-38-TM
ETV ST101-2000-38-TM

Ordering No.

920
920
575
575

ETV ST101 Fixtured Extension/Fan


ETV ST101-180-13-M-HS
ETV ST101-180-13-M-F-HS
ETV ST101-270-20-M
ETV ST101-370-20-M

Height
mm

15-74
15-74
37-133
37-133

ETV ST101 Hold & Drive/Fan


ETV ST101-100-HAD
ETV ST101-100-HAD-F
ETV ST101-180-HAD-HS
ETV ST101-180-HAD-F-HS
ETV ST101-200-HAD
ETV ST101-200-HAD-F
ETV ST101-270-HAD
ETV ST101-270-HAD-F
ETV ST101-370-HAD
ETV ST101-370-HAD-F
ETV ST101-450-HAD
ETV ST101-450-HAD-F
ETV ST101-600-HAD
ETV ST101-600-HAD-F

CS distance
mm

20-100
20-100
50-180
50-180

ETV ST101 Flush Socket/Fan


ETV ST101-100-FS
ETV ST101-100-FS-F
ETV ST101-180-FS
ETV ST101-180-FS-F
ETV ST101-180-FS-HS
ETV ST101-200-FS
ETV ST101-200-FS-F
ETV ST101-270-FS
ETV ST101-270-FS-F
ETV ST101-370-FS
ETV ST101-370-FS-F
ETV ST101-450-FS
ETV ST101-450-FS-F
ETV ST101-600-FS
ETV ST101-600-FS-F

Length
mm

3/4
3/4
1
1
1 1/2
1 1/2

Electric Nutrunners


Model

Angle Models

Electric Assembly Tools and Systems 111

Am_Electricnutrunner.indd 111

2012-02-06 13:17:31

Tensor ST

Straight Models
ETD ST
ETD ST inline tools.
Torque range from 1 to 4000 Nm.
Tensor ST complements the S range
by ensuring extremely high levels of
productivity and better operator feedback.

Model

Torque range

Square drive
in

ETD ST31

ETD ST31-05-10
ETD ST31-10-10

ETD ST31 Telescopic


ETD ST31-05-10-T25
ETD ST31-10-10-T25

ft lb

Speed
r/min

kg

lb

Length
mm

Spline/
Mounting

Ordering No.

3/8
3/8

1-5
2-10

1.1-3.6
2.2-7.2

2825
1200

0.9
1.1

2.0
2.4

388
388

24
24

/1
/1

8433 2112 42
8433 2114 86

3/8
3/8

1-5
2-10

1.1-3.6
2.2-7.2

2825
1200

0.9
1.1

2.0
2.4

437
437

24
24

/ 13
/ 13

8433 2111 34
8433 2113 79

3/8

1-5

1.1-3.6

2825

1.1

2.4

437

24

/ 13

8433 2113 44

1/4

1-5

1.1-3.6

2825

0.9

2.0

350

24

/ 14

8433 2112 87

3/8
3/8
3/8
1/2
1/2
1/2

4-16
5-22
6-35
10-55
15-80
20-95

3-12
3.6-16
4.4-25
7.3-40
12-58
15-70

2250
1700
1020
740
505
410

1.4
1.4
1.4
1.9
2.3
2.3

3.1
3.1
3.1
4.2
5.0
5.0

438
438
429
474
491
491

24
24
24
24
26.5
26.5

/1
/1
/1
2/2
2/2
2/2

8433 2120 91
8433 2122 62
8433 2125 06
8433 2128 79
8433 2132 51
8433 2136 22

3/8
3/8
3/8
1/2
1/2
1/2
1/2

4-16
5-20
6-35
10-55
15-80
20-95
25-125

3-12
3.6-15
4.4-25
7.3-40
12-58
15-70
19-95

2250
1700
1020
740
505
410
305

1.5
1.5
1.5
2.1
2.4
2.4
2.4

3.3
3.3
3.3
4.6
5.4
5.4
5.4

477
477
468
501
518
518
518

24
24
24
24
26.5
26.5
26.5

2/2
2/2
2/2
3/5
3/5
3/5
3/5

8433 2120 43
8433 2121 55
8433 2123 80
8433 2127 54
8433 2131 27
8433 2134 99
8433 2138 68

1/4

4-16

3-12

2250

1.4

3.1

430

24

/1

8433 2121 36

1/2
1/2
1/2
1/2
1/2

10-30
16-50
15-70
20-95
25-125

7-22
12-37
12-51
15-70
19-91

1700
1230
880
675
505

1.8
2.1
2.5
2.5
2.5

4.0
4.6
5.5
5.5
5.5

450
493
510
510
510

24
24
26.5
26.5
26.5

/1
2/2
2/2
2/2
2/2

8433 2151 93
8433 2153 34
8433 2156 03
8433 2158 14
8433 2160 25

3/8
1/2
1/2
1/2
1/2

10-30
16-50
15-70
20-95
25-125

7-22
12-37
12-51
15-70
19-91

1700
1230
880
675
505

1.9
2.3
2.6
2.6
2.6

4.2
5.0
5.8
5.8
5.8

488
520
538
538
538

24
24
26.5
26.5
26.5

2/2
3/5
3/5
3/5
3/5

8433 2151 21
8433 2152 72
8433 2154 98
8433 2157 25
8433 2159 53

1/2
1/2
3/4
3/4
3/4
3/4
1
1
1
1
1 1/2
1 1/2
1 1/2
1 1/2

25-100
30-120
30-150
50-200
70-300
120-500
150-750
250-1000
300-1200
300-1200
500-2000
500-2000
1000-4000
1000-4000

18-73
22-88
22-109
36-146
51-221
88-368
109-553
184-737
220-885
220-885
370-1475
370-1475
735-2950
735-2950

1043
875
685
500
345
204
143
100
81
81
48
48
25
25

3.2
3.2
4.3
4.3
4.3
8.3
9.1
9.7
12
12
17
17
22
22

7.0
7.0
9.3
9.3
9.3
18.5
20.3
21.6
26
26
37
37
48
48

631
631
706
706
706
717
681
708
787
787
742
742
823
823

30.5
30.5
33
33
33
33
45
45
47
47
68
68
68
68

7
8
8

8433 2179 00
8433 2180 22
8433 2181 36
8433 2182 05
8433 2182 70
8433 2183 28
8433 2184 40
8433 2185 60
8433 2186 10
8433 2196 10
8433 2187 22
8433 2197 22
8433 2187 40
8433 2197 40

ETD ST31 Ball Retainer Telescopic


ETD ST31-05-B10-T25

ETD ST31 Female Hex


ETD ST31-05-I06

ETD ST61

ETD ST61-15-10
ETD ST61-20-10
ETD ST61-30-10
ETD ST61-50-13
ETD ST61-70-13
ETD ST61-90-13

ETD ST61 Telescopic


ETD ST61-15-10-T25
ETD ST61-20-10-T25
ETD ST61-30-10-T25
ETD ST61-50-13-T25
ETD ST61-70-13-T25
ETD ST61-90-13-T25
ETD ST61-120-13-T25

ETD ST61 Female Hex


ETD ST61-15-I06

ETD ST81

ETD ST81-30-10
ETD ST81-50-13
ETD ST81-70-13
ETD ST81-90-13
ETD ST81-120-13

ETD ST81 Telescopic


ETD ST81-30-10-T25
ETD ST81-50-13-T25
ETD ST81-70-13-T25
ETD ST81-90-13-T25
ETD ST81-120-13-T25

Electric Nutrunners

ETD ST101

ETD ST101-100-13
ETD ST101-120-13
ETD ST101-150-20
ETD ST101-200-20
ETD ST101-300-20
ETD ST101-500-20
ETD ST101-750-25
ETD ST101-1000-25
ETD ST101-1200-25
ETD ST101-1200-25-S
ETD ST101-2000-38
ETD ST101-2000-38-S
ETD ST101-4000-38
ETD ST101-4000-38-S

Weight

Nm

CS distance
mm

Continued....

112 Electric Assembly Tools and Systems

Am_Electricnutrunner.indd 112

2012-02-06 13:17:32

Tensor ST

Model

Straight Models
Torque range
Weight
Speed

ft lb
r/min
kg
lb

Square drive
in

Nm

1/2
1/2
3/4
3/4
3/4
3/4
1
1

25-100
30-120
30-150
50-200
70-300
120-500
150-750
250-1000

ETD ST101 Fan

ETD ST101-100-13-F
ETD ST101-120-13-F
ETD ST101-150-20-F
ETD ST101-200-20-F
ETD ST101-300-20-F
ETD ST101-500-20-F
ETD ST101-750-25-F
ETD ST101-1000-25-F

ETD ST101 Telescopic

ETD ST101-100-13-T25
ETD ST101-120-13-T25
ETD ST101-150-20-T40
ETD ST101-200-20-T40
ETD ST101-300-20-T40
ETD ST101-500-20-T40
ETD ST101-750-25-T50
ETD ST101-4000-38-T50

ETD ST101 Telescopic Fan


ETD ST101-100-13-T25F
ETD ST101-120-13-T25F
ETD ST101-150-20-T40F
ETD ST101-200-20-T40F
ETD ST101-300-20-T40F
ETD ST101-500-20-T40F
ETD ST101-750-25-T50F
ETD ST101-1000-25-T50F
ETD ST101-1000-25-T50F
ETD ST101-1200-25-T50F
ETD ST101-1200-25-T50-SF
ETD ST101-2000-38-T50F
ETD ST101-2000-38-T50-SF
ETD ST101-4000-38-T50-SF

CS distance
mm

Spline/
Mounting

Ordering No.

18-73
22-88
22-109
36-146
51-221
88-368
109-553
184-737

1043
875
685
500
345
204
143
100

3.2 7.0
3.2 7.0
4.3 9.3
4.3 9.3
4.3 9.3
8.3 18.5
9.1 20.3
9.7 21.6

631
631
706
706
706
717
681
708

30.5
30.5
33
33
33
33
45
45

-
-
-
-
-
-
-
-

8433 2179 05
8433 2180 28
8433 2181 40
8433 2182 10
8433 2182 72
8433 2183 30
8433 2184 50
8433 2185 70

1/2
1/2
3/4
3/4
3/4
3/4
1
1 1/2

25-100
18-73
30-120
22-88
30-150
22-109
50-200
36-146
70-300
51-221
120-500
88-368
150-750
109-553
1000-4000 735-2950

1043
873
685
500
345
204
143
25

3.3 7.3
3.3 7.3
4.4 9.7
4.4 9.7
4.4 9.7
8.4 18.5
9.2 20.3
22 48

656
656
656
756
756
768
727
921

30.5
30.5
30.5
33
33
37
45
68

-
-
-
-
-
-
-
-

8433 2179 10
8433 2180 32
8433 2181 46
8433 2182 23
8433 2182 82
8433 2183 38
8433 2184 56
8433 2187 42

1/2
1/2
3/4
3/4
3/4
3/4
1
1
1
1
1
1 1/2
1 1/2
1 1/2

25-100
18-73
30-120
22-88
30-150
22-109
50-200
36-146
70-300
51-221
120-500
88-368
150-750
109-553
250-1000 184-737
250-1000 184-737
300-1200
22-885
300-1200 220-885
500-2000 370-1475
500-2000 370-1475
1000-4000 735-2950

1043
873
685
500
345
204
143
100
100
81
81
48
48
25

3.3
3.3
4.4
4.4
4.4
8.4
9.2
9.8
9.8
12
12
17
17
22

7.3
7.3
9.7
9.7
9.7
18.5
20.3
21.6
21.6
26
26
37
37
48

656
656
656
756
756
769
769
755
754
844
844
840
840
921

30.5
30.5
30.5
33
33
37
45
45
45
47
47
68
68
68

-
-
-
-
-
-
-
-
-
-
7
-
8
8

8433 2179 15
8433 2180 48
8433 2181 59
8433 2182 45
8433 2182 91
8433 2183 49
8433 2184 69
8433 2185 89
8433 2185 78
8433 2186 12
8433 2196 12
8433 2187 20
8433 2197 20
8433 2197 42

873
873
685
685

3.3
3.3
4.4
4.4

7.3
7.3
9.7
9.7

656
656
732
732

30.5
30.5
33
33

-
-
-
-

8433 2180 38
8433 2180 55
8433 2181 50
8433 2181 65

ETD ST101 Ball Retainer/Telescopic/Fan


1/2
1/2
3/4
3/4

30-120
30-120
30-150
30-150

22-88
22-88
22-109
22-109

Electric Nutrunners

ETD ST101-120-B13-T25
ETD ST101-120-B13-T25-F
ETD ST101-150-B20-T40
ETD ST101-150-B20-T40-F

Length
mm

Electric Assembly Tools and Systems 11 3

Am_Electricnutrunner.indd 113

2012-02-06 13:17:32

Tensor ST

Pistol Grip Models


ETP ST
ETP ST is a pistol grip model for handheld applications.
Torque range from 1 to 20 Nm.
Female hex drive for bits.
Low weight and ergonomic grip.
Easy to access, reverse button.
Operator friendly, feedback signals with
sound and lights.

Model

Torque range

Square drive
in

Nm

ft lb

Speed
r/min

3/8
1/4
3/8
1/4
3/8
1/4

1-5
1-5
3-11
3-11
5-20
5-20

0.7-3.6
0.7-3.6
2.2-8.0
2.2-8.0
3.6-15.0
3.6-15.0

1-5
1-5
3-11
3-11
5-20
5-20

0.7-3.6
0.7-3.7
2.2-8.0
2.2-8.0
3.6-15.0
3.6-15.0

ETP ST32

ETP ST32-05-10
ETP ST32-05-I06
ETP ST32-10-10
ETP ST32-10-I06
ETP ST32-20-10
ETP ST32-20-I06

ETP ST32 with Barcode Scanner


ETP ST32-05-10BCR
ETP ST32-05-I06BCR
ETP ST32-10-10BCR
ETP ST32-10-I06BCR
ETP ST32-20-10BCR
ETP ST32-20-I06BCR

3/8
1/4
3/8
1/4
3/8
1/4

Weight
kg

lb

Length
mm

Height
mm

Ordering No.

2820
2820
1210
1210
677
677

0.75
0.75
0.8
0.8
0.91
0.91

1.7
1.7
1.8
1.8
2
2

197
197
197
197
235
235

179
179
179
179
179
179

8433 2211 03
8433 2212 19
8433 2213 48
8433 2214 63
8433 2216 95
8433 2217 11

2820
2820
1210
1210
677
677

0.87
0.87
0.92
0.92
1.03
1.03

2
2
2.1
2.1
2.3
2.3

197
197
197
197
237
237

205
205
205
205
205
205

8433 2211 13
8433 2212 29
8433 2213 58
8433 2214 73
8433 2217 05
8433 2217 26

Tensor ST Revo

Pistol Grip Models

Electric Nutrunners

ST Revo
Unique and patented 360 o swivel with
transducer.
Ultra-compact size improves access.
Reduced weight means less need f or
fixtures.
Display on tool gives direct feedback of
tightening result.
Program selection is made directly on
tool.
Ideal for handheld application or f ixtures with reduced space.
Torque range from 60-1000 Nm.

Model

Weight

Nm

ft lb

Speed
r/min

kg

lb

Length
mm

CS distance
mm

Spline

Ordering No.

3/4
3/4
1
1

60-200
150-500
220-750
300-1000

45-145
110-365
160-550
220-735

396
186
132
99

4.8
5.5
5.8
6

10.5
12.1
12.8
13.2

303
334
353
364

32.5
33.5
33.5
33.5

3
4
5
5

8433 2302 01
8433 2305 01
8433 2307 51
8433 2310 01

3/4
3/4
1
1

60-200
150-500
220-750
300-1000

45-145
110-365
160-550
220-735

396
186
132
99

5.2
5.9
6.2
6.4

10.9
12.4
13
13.4

303
334
353
364

32.5
33.5
33.5
33.5

3
4
5
5

8433 2302 02
8433 2305 02
8433 2307 52
8433 2310 02

ETP ST101-200-20
ETP ST101-500-20
ETP ST101-750-25
ETP ST101-1000-25

Model with fan

Torque range

Square drive
in

ETP ST101-200-20-F
ETP ST101-500-20-F
ETP ST101-750-25-F
ETP ST101-1000-25-F

Reaction bar not included for ETP ST101. See accesory pages.

114 Electric Assembly Tools and Systems

Am_Electricnutrunner.indd 114

2012-02-06 13:17:33

Tensor ST

Crowfoot

In-Line crowfoot tools

Dimensions

Torque range
Model

ETC ST61

ETC ST61-18-10-LI3
ETC ST61-20-12-LI3
ETC ST61-28-12-LI3
ETC ST61-90-21-LI3
ETC ST61-120-18-LI3
ETC ST61-100-19-LI3
ETC ST61-100-20-LI3
ETC ST61-150-22-LI3

5-18
6-23
6-28
20-90
30-136
26-110
23-105
33-150

Weight Length
lb
mm

Speed
r/min

kg

4-13 1429
4-17 1189
4-20
767
14-66
316
22-100 217
19-81
250
17-77
256
24-110 197

1.9
1.8
1.9
4.1
4.3
4.2
4.2
4.4

Nm

ft lb

4.2
4
4.2
9
9.5
9.2
9.2
9.7

523
542
526
684
684
678
695
688

A/F
mm

A
mm

B
C
mm mm

D
mm

10
12
12
21
18
19
20
22

34
34
34
46
46
46
46
48

15
10
15
20
32
28
20
33

36.7 59.2 82.2


51.9 54.3 102
45.5 71
94
74.5 44
158.8
74.8 146.5 157.8
69.6 74.9 151.6
82.5 49.6 169
77.5 84
161.5

12.5
15
12.5
16
11.5
13.5
17.5
14

E
mm

F
mm

G
H
R
mm mm mm

35
35
35
64
64
64
64
64

22
31
30
40
38
36
45
40

10
14.5
13
20
19
18
22.5
20

Ordering No.

8433 2311 11
8433 2311 17
8433 2311 14
8433 2311 44
8433 2311 38
8433 2311 35
8433 2311 50
8433 2311 47

Offset crowfoot tools

Dimensions

AF

D
E
F

Torque range
Model

ETC ST61

ETC ST61-18-10-LO3
ETC ST61-28-12-LO5
ETC ST61-20-13-LO5
ETC ST61-40-14-LO3
ETC ST61-40-3/8-LO3
ETC ST61-50-16-LO3
ETC ST61-80-17-LO3
ETC ST61-90-21-LO5
ETC ST61-100-19-LO5
ETC ST61-140-18-LO3
ETC ST61-150-21-LO3

ETC ST101

Nm

ft lb

Speed Weight Length A/F


r/min kg lb
mm mm

4-18
3-13 1450 1.5
5-28
4-20 1090 2
5-23
4-17 1090 1.7
8-44
6-32
655 2
8-40
6-29
655 2.1
12-64
9-47
475 2.5
16-80 12-59 350 3.1
24-90 17-66 227 4.2
21-110 15-81 227 4.4
28-140 20-103 190 4
32-150 23-110 185 4

ETC ST101-200-21-LO3 52-215 38-158


ETC ST101-200-22-LO3 52-200 38-147

3.3
4.4
3.7
4.4
4.6
5.5
6.8
9.2
9.7
8.8
8.8

469
533
534
497
486
512
534
664
653
595
596

380 9.3 20.5 731


380 9.3 20.5 738

10
12
13
14
3/8
16
17
21
19
18
21

A
B
C
mm mm mm

60.3
69.5
57.5
69.5
90.3
77.8
81
89.4
96.9
96.9
99.7

21 148.8
22 139.8

15
15
10
18
36
24
27
20
28
32
33

D
mm

E
mm

F
mm

G
mm

H
R
mm mm

14.55 32.8
62
84
71.6 93.6
24.8 46.8
18.2 40.2
27
51
31.8 55.8
100.8 132
91.2 122.4
32
63.2
34.8 66

42.8
97
108.1
61.3
50.5
66
72.3
152
140.4
82.2
86

57.8
117.5
128.6
81.8
71
88.5
94.8
178
166.4
108.2
112

36.5
44
44
44
44
48
48
62.5
62.5
62.5
62.5

22
30
31
31
29
30
33
40
36
38
40

40 32.75 70.4 91.4 125.4 75.3


37 38.55 76.2 98.7 132.7 75.3

F1
mm

Ordering No.

61.1
119
130.1
83.3
72.5
90
96.3
183.3
171.7
113.5
117.3

8433 2310 09
8433 2310 12
8433 2310 15
8433 2310 18
8433 2310 24
8433 2310 27
8433 2310 30
8433 2310 45
8433 2310 36
8433 2310 39
8433 2310 48

42 21 128.2
45 22.5 135.5

8433 2310 51
8433 2310 57

10
13
14.5
14.5
10.3
15
16.5
20
18
19
20

Electric Nutrunners

F1

Electric Assembly Tools and Systems 11 5

Am_Electricnutrunner.indd 115

2012-02-06 13:17:34

Tensor ST

Tube Nut
In-Line tube nut tools

Dimensions
R

R1

Torque range
Model

Nm

ft lb

ETO ST61

ETO ST61-8-8-LI3
3-8.5 2.2-6.2
ETO ST61-12-8-LI3
4-12
3-9
ETO ST61-15-8-LI3
4-14
3-10
ETO ST61-15-10-LI3
4-15
3-11
ETO ST61-18-10-LI3
5-18
3.6-13
ETO ST61-20-10-LI3
5-20 3.7-14.7
ETO ST61-28-12-LI3
6-28 4.4-20.6
ETO ST61-30-12-LI3
6-33 4.4-24.3
ETO ST61-35-16-LI3
6-35 4.4-25.8
ETO ST61-50-19-LI3
15-60
11-44
ETO ST61-80-19-LI3
21-80
15-59
ETO ST61-100-21-LI3 21-100 15.5-73.7

ETO ST81

ETO ST81-100-24-LI3 39-110

28-81

Speed Weight Length A/F A


B
C
r/min kg lb mm mm mm mm mm

D
mm

E
mm

F
mm

2250
1705
1705
1630
1278
1278
767
772
761
371
267
267

22.7
27.3
27.3
27.9
34.1
31.9
43.7
34.3
52
49.3
53.8
64.4

21.6
25.4
25.4
26.1
31.1
29.7
29.3
31.4
47.3
44.6
38.8
56.5

60
66.6
66.6
67.8
81.5
78.6
96.5
83
113.7
111
137.2
148.9

240

1.7
1.7
1.8
1.8
1.8
1.9
2.3
2.3
2.5
3.6
4.1
4.4

3.7
3.7
4
4
4
4.2
5.1
5.1
5.5
7.9
9
9.7

499
505
505
506
522
519
558
544
578
638
662
674

8
8
8
10
10
10
12
12
16
19
19
21

32
32
32
32
34
34
43
43
46
46
46
46

11
10
12
12
11
14
11
18
11
18
18
20

12.25
13
11
11
14.5
13
17.5
14
20.8
17
17
16

4.6 10.1 706

24

46

20 16

G
H
J
mm mm mm

33.5
33.5
33.5
33.5
35
35
40
40
45
45
64
64

71.3 50.6 160.4 64

29
31
31
32
38
38
50
40
55
59
59
76

6
7
7
8
8
8
10.4
10.4
12.5
14
17
18

R
R1
mm mm

7.8
9.8
9.8
10.3
11.9
11.2
15
12.4
17.2
17.2
20.1
22.3

10
11.5
11.5
14
15
14
31
25
32
32
32
32

77 20.5 24.6 33

Ordering No.

8433 2311 53
8433 2311 56
8433 2311 59
8433 2311 62
8433 2311 68
8433 2311 64
8433 2311 77
8433 2311 74
8433 2311 83
8433 2311 86
8433 2311 92
8433 2311 95
8433 2311 98

Offset tube nut tools

Dimensions
G

AF

R1

D
E
F
F1

Electric Nutrunners

Model

ETO ST31

ETO ST31-12-10-LO3
ETO ST31-12-10-LO5

ETO ST61

ETO ST61-18-12-LO5
ETO ST61-18-12-LO3
ETO ST61-20-12-LO3
ETO ST61-28-13-LO3
ETO ST61-33-13-LO5
ETO ST61-50-17-LO5
ETO ST61-55-21-LO3
ETO ST61-100-21-LO3
ETO ST61-100-27-LO3

Torque range Speed Weight Length A/F A


B
C
Nm
ft lb
r/min kg lb mm mm mm mm mm

4-14 1.5-10.3
3-12 2.2-8.8
4-18 3-13.2
5-18 3.7-13.2
5-20 3.7-14.7
6-28 4.4-20.6
7-33 5.2-24.3
10-50 7.3-37
11-55 8.1-40.5
23-100 17-74
23-100 17-74

545 1.4
545 1.5
1450
1090
1450
1090
655
475
475
227
227

1.8
1.6
1.6
1.9
2.1
2.8
2.7
4.4
4.5

D
E
mm mm

F
mm

G
H
J
R1
R
F1
mm mm mm mm mm mm

3.1 437
3.3 473

10 63.3 12 6.9 25.1 34.9 49.9 36.5 31


10 61.8 10 42.7 60.9 70.7 85.7 36.5 31

4
3.5
3.5
4.2
4.6
6.2
5.9
9.7
9.9

12
12
12
13
13
17
21
21
27

511
470
466
488
524
552
515
588
597

62
64
64
65
72.5
80
73.8
97.8
95.8

11
11
14
11
18
18
12
20
20

51
9.4
7
12.8
53.3
66.8
18
20.6
23.2

73
84.9
31.4 43.8
29
40.2
36.8 51.8
75.3 87.7
90.8 105.8
49.2 69.3
54.6 76.9
60
84.6

105.4
64.3
60.7
74.3
108.2
128.3
96.8
110.9
118.6

44
44
44
48
44
48
62.5
75.3
73.5

38
38
38
50
40
50
59
76
77

7
7
8
8.5
8
10.4
10.4
12
16
18
20.5

Ordering No.

9.8 11.5 53.2 8433 2310 63


9.8 11.5 89
8433 2310 66
11.9
12.4
11.2
15
12.4
15
20.1
22.3
24.6

15
16
14
31
25
31
32
32
33

106.9
65.8
62.2
75.8
109.7
129.8
100.6
114.6
121.4

8433 2310 75
8433 2310 78
8433 2310 72
8433 2310 84
8433 2310 81
8433 2310 87
8433 2310 93
8433 2310 99
8433 2311 02

116 Electric Assembly Tools and Systems

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2012-02-06 13:17:36

Tensor STR

Angle Models

ETV STR
STR Angle tools are extremely fast,
compact and easy to operate.
ESD certified.
Easy to configure the function button.
Front LEDs give better operator feedback.
Torque range from 2.5 to 25 Nm.

Torque range
Model

ETV STR21-12-10
ETV STR21-25-10

Nm

ft lb

Speed
r/min

2.5-12
5-25

1.9-8.9
3.7-18.5

1350
1000

Weight
kg

lb

Length
mm

1.1
1.2

2.4
2.6

297
297

Tensor STR

CS distance
mm

14
14

Spline/
Mounting

Ordering No.

8436 6120 12
8436 6120 25

Straight Models

Torque range
Model

ETD STR21-07-I06-PS
ETD STR21-16-I06-PS

Weight

Nm

ft lb

Speed
r/min

kg

lb

Length
mm

CS distance
mm

Spline/
Mounting

Ordering No.

1.5-7
3.5-16

1.0-5.2
2.6-11.8

2090
1460

0.9
1.0

1.9
2.2

259
276

24
24

8436 6220 07
8436 6220 16

Electric Nutrunners

ETD STR
STR Straight tools are ideal for handheld applications and fixtured applications.
Torque range from 1.4 to 16 Nm.
Front light guide is integrated.
Push-to-start mechanism.

Electric Assembly Tools and Systems 11 7

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2012-02-06 13:17:37

Tensor STR

Pistol Grip Models


ETP STR
The STR61 is available in two models,
Standard tool and Cable on Top tool.
New D-grip handle gives more robustness, safety and less heat transfer.
Speed increased by up to 45% compared to Tensor S range.
Weight reduced by up to 45% compared to Tensor S pistol grip range.
Torque range from 5 to 125 Nm.
Easy to mount tool accessories such
as scanner and parameter selector.
Optional operation handle is available.

Torque range
Model

ETP STR61-20-10
ETP STR61-30-10
ETP STR61-50-13
ETP STR61-70-13
ETP STR61-90-13
ETP STR61-120-13

COT-version

ETP STR61-20-10 COT


ETP STR61-30-10 COT
ETP STR61-50-13 COT
ETP STR61-70-13 COT
ETP STR61-90-13 COT
ETP STR61-120-13 COT

Weight

Nm

ft lb

Speed
r/min

kg

lb

Length
mm

CS distance
mm

Ordering No.

5-22
6-32
10-55
14-80
20-95
24-125

3.7-16.2
4.4-23.5
7.4-40.6
10.3-59
14.7-70.4
17.7-89.4

2100
1530
820
560
450
380

2.87
2.87
3.75
4.41
4.41
4.41

1.3
1.3
1.7
2.0
2.0
2.0

244
244
282
298
298
298

24
24
24
26.5
26.5
26.5

8436 6360 20
8436 6360 30
8436 6360 50
8436 6360 70
8436 6360 90
8436 6360 12

5-22
6-32
10-55
14-80
20-95
24-125

3.7-16.2
4.4-23.5
7.4-40.6
10.3-59
14.7-70.4
17.7-89.4

2100
1530
820
560
450
380

3.75
3.75
4.63
5.29
5.29
5.29

1.7
1.7
2.1
2.4
2.4
2.4

296
296
334
350
350
350

24
24
24
26.5
26.5
26.5

8436 6368 20
8436 6368 30
8436 6368 50
8436 6368 70
8436 6368 90
8436 6368 12

Electric Nutrunners

For reaction bars and mounting brackets, see accessory pages.

118 Electric Assembly Tools and Systems

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2012-02-06 13:17:38

Tensor

Accessories

Optional Accessories
Tensor ST/STR
Model

Ordering No.

Tool cable
2m
4220 2636 02
3m
4220 2636 03
5m
4220 2636 05
7m
4220 2636 07
10 m
4220 2636 10
15 m
4220 2636 15
Cables with 90 degrees connector
2m
4220 3891 02
3m
4220 3891 03
5m
4220 3891 05
7m
4220 3891 07
10 m
4220 3891 10
15 m
4221 3891 15
Spiral cable (length/stretched length)
3m/4m
4220 2757 03
7m/8m
4220 2757 07
10 m / 12 m
4220 2757 10
Cable protection
4220 2977 90

ST/STR Cable

ST/STR Cable protection

ST/STR Spiral cable

ST/STR Cable with 90 degrees


connector

S Cable with 90 degrees connector

S Cable flat

Tensor S/ST/STR
Model

Ordering No.

Extension cable
5m
4220 1007 05
10 m
4220 1007 10
15 m
4220 1007 15
Extension cables for fixtured applications
5m
4220 1563 05
10 m
4220 1563 10
15 m
4220 1563 15

Tensor S
Model

Ordering No.

Tool cable flat


2m
4220 3606 02
3m
4220 3606 03
5m
4220 3606 05
7m
4220 3606 07
10 m
4220 3606 10
15 m
4220 3606 15
Cables with 90 degrees connector
5m
4220 1560 05
10 m
4220 1560 10
15 m
4220 1560 15

Model

Tool cable
2m
3m
5m
7m
10 m
15 m
Extension cable
5m
10 m
15 m

Electric Nutrunners

Tensor DS
Ordering No.

4220 4380 02
4220 4380 03
4220 4380 05
4220 4380 07
4220 4380 10
4220 4380 15
4220 2047 05
4220 2047 10
4220 2047 15

DS Tool cable

Electric Assembly Tools and Systems 11 9

Am_Electricnutrunner.indd 119

2012-02-06 13:18:00

Tensor

Accessories
Optional Accessories
Tool extensions
Model

Length

Ordering No.

150
150
150
100
150
150
150
150
150
150
100
150
150
150
150
150
150
150

4220 1131 80
4220 1131 80
4220 1131 80
4220 1131 86
4220 1132 80
4220 1132 80
4220 1132 80
4220 1132 80
4220 1714 80
4220 1132 81
4220 1132 82
4220 1585 80
4220 1585 85
4220 2903 80
4220 2903 96
4220 2903 95
4220 2903 97
4220 2903 91

ETD/ETV DS4/S4
ETD DS7/S7 20-30
ETV DS7/S7 30-50
ETD/ETV DS4/S4
ETD S7 50-120
ETV S7 70-200
ETF S7 50-100
ETV S9 50
ETD/ETV DS7 70-200
ETD S9 200
ETD S9 200
ETD/ETV DS9/S9 270-370
ETD DS9/S9 450-600
ETV ST31 15-20
ETV ST61 20-30
ETV ST61 40-50
ETV ST61 70
ETV ST61 100-200

Tool extension

Supported extensions (~154 mm)


Tensor ST/STR

Tensor S/DS

STR21, ETV ST31 20,


ST61 28-30
ETV ST61ST81 40-50
ETV ST61/ST81 70
ETV ST61/81/101 150-180
ETV ST61 200
ETV ST81/101 200

ETV S4/S7/DS2/DS7 20-30

4220 3868 90

ETV S7/S9/DS7/DS9 40-50


ETV S7/S9/DS7/DS9 70

4220 2209 91
4220 2596 91
4220 4125 90
4220 4125 82
4220 4125 91

ETV S7 200

Ordering No.

Supported extensions

Reaction plate for fixturing


Model

ETV ST61 30, ETV ST61/81 200


ETV ST61 40-50
ETV ST61/81 70
ETV ST61/81 100
ETV ST61/81 150-180
ETV ST10 180
ETV ST10 200-600
ETP ST32 20 106BCR

Ordering No.

4220 1677 91
4220 1677 93
4220 1677 95
4220 1678 97
4220 1678 90
4220 1677 99
Included
4220 3491 00

Reaction plate

Covers for standard sockets

Electric Nutrunners

Model

ETV S4/ST 28
ETV S4/ST 30
ETV S7/S9/ST 100
ETV S7/S9/ST 150-180
ETV S7/S9/ST 40-50
ETV S7/S9/ST 70
ETV S9/ST 200
ETV S9/ST 270-370
ETD S7 50-120 CTADS, ETP/ETF S7/S9 50-120,
ETD S9 100, ETD ST61/81 50-120
ETD S4 02/04 IO6/10CTADS,
ETD S4 10 I06/10CTADS/B10CTADS,
ETD S4 20 10CTADS, ETD ST61/ST81 15-30
ETD S7 20-30
ETD S7 50-140 CTADST
ETV ST31 20, STR21

Ordering No

4220 3154 03
4220 3154 04
4220 3154 05
4220 3154 06
4220 1995 05
4220 1993 03
4220 3154 07
4220 3154 08
4220 3251 00
4220 3251 01

Cover for standard sockets

4220 3251 02
4220 3251 02
4220 3154 03

120 Electric Assembly Tools and Systems

Am_Electricnutrunner.indd 120

2012-02-06 13:18:07

Tensor

Accessories

Optional Accessories
Lever Tensor DS / S / ST / STR
Model

Ordering No.

Lever, DS/S
Lever, ST
Spoon lever, STR21
Extended lever, DS/S
Extended lever, ST
Lock-off lever, DS/S
Lock-off lever, ST

4220 1642 80
4220 3511 81
4220 4338 83
4220 1642 85
4220 3511 85
4220 2356 80
4220 3511 83

Lock-off lever
Reaction bars and mounting brackets
Number

Spline type

1

2
Spline type 2
3
4
5
Spline type 3
6
7
8
Spline type 6
9
10
11
Spline type 7
12
Spline type 8
13

14

For model
ETD ST10 120
ETD ST10 200/300/500
ETD ST10 750/1000
ETP STR61 20/30
ETP STR61 50/70/90/120

Type

L / W / H

Ordering No.

Bracket
Bracket
Triangular
Bar
Bracket
Triangular
Bar
Bracket
Triangular
Bar
Bracket
Bracket
Bracket
Bracket

100/60/8
70/41/14
73/72/14
270/35/14
100/50/12
82/80/12
400/29/12
200/100/15
112/109/15
560/80/15
250/150/20
250/160/20
100/60/8
100/60/8

4220 1029 00
4210 2134 02
4220 2137 02
4220 1903 00
4210 2219 03
4220 2137 03
4210 2219 80
4220 1200 00
4220 2137 06
4220 1200 01
4220 1445 00
4220 1972 00
4220 1029 01
4220 1029 02

Bracket
Bracket
Bracket
Bar
Bar

150/100/16
200/150/16
200/150/20
250/15/8
270/35/14

4220 3677 00
4220 3677 01
4220 3677 02
4220 4495 00
4220 1903 00

Reaction bar

Mounting bracket

Triangular

Mounting bracket is included for some tool models.


Please match the number from the table with the tool tables.

Suspension yokes
Type

Assembly

a
b

Not telescopic
To be used if barcode scanner is mounted.

Ordering No.

4220 1418 96
4220 0987 85
4220 1417 80
4220 1418 93
4220 1154 90
4220 1675 86
4220 0987 90
4220 2657 90
4220 2843 92
4220 0987 90
4220 2843 91
4220 1417 85
4220 1418 91
4220 1418 90
4220 1418 92
4210 3088 86
4210 3088 83
4210 3088 81
4220 3037 00
4220 4334 00
4220 4399 80
4220 4381 80
4220 4394 80
4220 3930 90
4220 4075 90
4220 4075 91
4220 4410 80
4220 4409 80

Electric Nutrunners

Model

ETD/ETV DS9
Horizontal
Motor
ETD/ETV DS4/DS7
Horizontal
Motor
ETD/ETV S4/S7/S9/
Vertical
Handle
DS4/DS7/DS9
ETD/ETV S9
Horizontal
Motor
ETP S4/S7/DS4/DS7
Horizontal
Motor
ETD/ETV S4
Fixed
Motor front nut
ETD/ETV S4/S7
Horizontal
Motor
ETV/ETD ST31/61
Horizontal
Motor
ETV/ETD ST31/61
Fixed
Motor
ETV/ETD ST81
Horizontal
Motor
ETV/ETD ST81
Fixed
Motor
ETV/ETD ST31/61
Vertical
Handle
ETD ST10 120-300,
Vertical
Planetary gear
ETV ST10 270-600
ETD ST10 500-1000
Vertical
Planetary gear
ETV ST10 100-200
Vertical
Planetary gear
ETP DS9 350/500
Swivelling
ETP DS9 750
Swivelling
ETP DS9 1500
Swivelling
ETP STR61
Tool upside down
ETP STR61
Fixed, one side
ETP STR61
Fixed, both sides
ETP STR61 20/30/50
Swivelling
ETP STR61 70/90/120
Swivelling
a
ETV ST101
Horizontal
Motor
ETP ST101
Horizontal
Motor
ETP ST101 BCRb
Horizontal
Motor
STR21
For rear
STR21
For front

Suspension yokes

Electric Assembly Tools and Systems 121

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Tensor

Accessories
Optional Accessories
Dual trigger for open end
Model

ETV

ETD

ST61-S
ST61-L
ST81-S
ST81-L
ST101

ST31, ST61 05-50


ST61 70-200
ST81 50
ST81 70-180
ST10 100-1000

ST31, ST61 15-30


ST61 50-120
ST81 30
ST81 50-120
ST10 100-1000

Ordering No.

4220 3186 90
4220 3186 91
4220 3186 92
4220 3186 93
4220 3186 96

Dual trigger for open end 135 deg.


Model

ETV

ETD

Ordering No.

ST61-S
ST61-L
ST81-S
ST81-L
ST101

ST31, ST61 28-50


ST61 70-200
ST81 50
ST81 70-200
ST10 100-1000

ST31, ST61 15-30


ST61 50-120
ST81 30
ST81 50-120
ST10 100-1000

Lever trigger top

4220 3311 90
4220 3311 91
4220 3311 92
4220 3311 93
4220 3311 94

Fixtured extensions

Model

For ext + nut


Ordering No.

For nut only


Ordering No.

ETV ST10 100, 150, 180, ETD ST10 120


ETD ST10 150, 200, 300
ETD ST10 500

4220 3571 90
4220 3572 90
4220 3573 90

Included

Lever trigger 135 deg.

Included

Protective covers
Model

Ordering No.

ETV ST31 5-15


ETV ST31/ST61 20-30, ETV ST31 200
ETV ST61 40-50/ST81 50
ETV ST61 70/ST81 70
ETP ST31-05
ETP ST31-10
ETV ST81/ST10 150-180
ETV ST81/ST10 100
ETP ST101 (included)

4220 2744 05
4220 2744 03
4220 2744 02
4220 2744 04
4220 2744 06
4220 2744 07
4220 2744 10
4220 2744 09
4220 4299 00

Fixtured extension

Torque multiplier (reaction bar included)


Model

T-Mult 120
T-Mult 200
T-Mult 400
T-Mult 500
T-Mult 800
T-Mult 1000
T-Mult 1500

Protective cover Tensor ST

Max. torque
Nm

Gear
ratio

Square
in

Square
out

Ordering No.

30
50
100
30
45
250
72

4.54
4.62
4.10
16.11
18.50
4.00
21.10

3/8
3/8
1/2
3/8
1/2
3/4
1/2

1/2
3/4
3/4
3/4
1
1
1

8431 0453 53
8433 0310 07
8431 0493 65
8433 0310 28
8433 0311 81
8433 0312 16
8433 0312 20

Operator handle
Operator handle for ETP STR61
Model

ETP STR61

Ordering No.

4220 4487 80

Electric Nutrunners

Support handle
Model

ETP DS9 350/500/750/1500


ETP ST31/32 5-10
ETP STR61
ETD STR21
ETP ST101 200/500 (included)
ETP ST101 750/1000 (included)

Ordering No.

Support handle

4220 4374 90
4220 3517 80
4220 4343 80
4220 4347 80
4220 4001 84
4220 4001 83

Tool holder
Model

ETP ST32

Ordering No.

4220 3584 80

Tool holder

122 Electric Assembly Tools and Systems

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Tensor

Accessories

Optional Accessories
Barcode scanner
Model

CAUTION: This device emits CDRH/IEC Class 2 laser


radiation. Do not stare into beam.

ETV

ETD

ST61-S
ST31, ST61 28-50
ST31, ST61 15-30
ST61-L
ST61 70-200
ST61 50-120
ST81-S
ST81 50
ST81 30
ST81-L
ST81 70-200
ST81 50-120
ETP STR61
ETP ST101

Ordering No.

8433 0615 10
8433 0615 20
8433 0615 30
8433 0615 40
8436 0999 90
8433 0615 50

Barcode scanner
Parameter set selector
Model

ETV

ETD

ST61-S
ST31, ST61 28-50
ST31, ST61 15-30
ST61-L
ST61 70-200
ST61 50-120
ST81-S
ST81 50
ST81 30
ST81-L
ST81 70-200
ST81 50-120
ST101
ST10
ST10
ETP STR61

Ordering No.

8433 0616 05
8433 0616 15
8433 0616 25
8433 0616 35
8433 0616 45
8436 0999 91

I/O device module

Parameter set selector

Model

ETV

ETD

ST61-S
ST61-L
ST81-S
ST81-L
ST101

ST31, ST61 28-50


ST61 70-200
ST81 50
ST81 70-200
ST10

ST31, ST61 15-30


ST61 50-120
ST81 30
ST81 50-120
ST10

Ordering No.

8433 0617 12
8433 0617 22
8433 0617 32
8433 0617 42
8433 0617 52

Protection
Model

Ordering No.

Scanner protection ST61-S >50, ST31/ST32


Selector protection
I/O device protection

I/O device module

4220 2762 10
4220 2917 06
4220 2917 06

Front button
Model

ETV

ETD

ST61-S
ST61-L
ST81-S
ST81-L
ST101

ST31, ST61 28-50


ST61 70-200
ST81 50
ST81 70-200
ST10

ST31, ST61 15-30


ST61 50-120
ST81 30
ST81 50-120
ST10

Ordering No.

4220 3184 90
4220 3184 91
4220 3184 92
4220 3184 93
4220 3184 94

Scanner protection

Adjustable headlights
ETV

ETD

ST61-S
ST61-L
ST81-S
ST81-L
ST101

ST31, ST61 28-50


ST61 70-200
ST81 50
ST81 70-100
ST10

ST31, ST61 15-30


ST61 50-120
ST81 30
ST81 50-120
-

Ordering No.

4220 3292 94
4220 3292 95
4220 3292 96
4220 3292 97
4220 3292 98

Electric Nutrunners

Model

Front button

Telescopic front part


Model

ETP ST101 500


ETP ST101 750-100

Ordering No.

4210 3781 81
4210 3788 80

Adjustable headlights

Electric Assembly Tools and Systems 123

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2012-02-06 13:19:00

Tensor

Accessories
Optional Accessories
Reaction bars
Spline dia mm

CC distance
mm

Ordering No.

268/36/18
270/35/10
400/56/12
500/62/15
500/62/15
560/80/15
500/85/20
270/34/8

4210 1798 01
4220 1903 00
4210 2219 80
4210 2183 80
4210 2726 80
4220 1200 01
4210 3899 80
4220 3491 00

100/50/12
125/65/16
125/65/16
200/100/15
250/150/20
250/160/20
150/85/20
100/60/8
100/60/8
100/60/8

4210 2219 03
4210 2183 01
4210 2726 01
4220 1200 00
4220 1445 00
4220 1972 91
4210 3899 01
4220 1029 00
4220 1029 02
4220 1029 01

73/72/14
82/80/15
112/109/15
150/145/20

4220 2137 02
4220 2137 03
4220 2137 06
4220 2137 16

1/2
3/4
3/4
3/4
1
1
1
1

70-120
70-120
76-126
82-218
80-125
82-218
80-130
80-280

4210 4481 83
4210 4481 63
4210 4481 84
4210 4616 84
4210 4481 85
4210 4616 85
4210 4481 89
4210 4616 89

110/18/12
120/22/15
130/25/15
125/25/15
200/65/20
160/40/20

4210 4480 03
4210 4480 04
4210 4480 05
4210 4480 06
4210 4480 08
4210 4480 09

266x300/29/15
144x150/42/15

4210 2219 08
4210 2183 08

L = 400

4210 2219 01

68-112

4210 4498 80

68-112

4210 4498 82

70/36/13
70/41/14

Electric Nutrunners

Steel bar
Spline 1
Spline 2
Spline 3
Spline 4
Spline 5
Spline 6
Spline 9
26 mm
Square steel bracket
Spline 3
Spline 4
Spline 5
Spline 6
Spline 7
Spline 8
Spline 9
24 mm
26 mm
28 mm
Triangular steel bracket
Spline 2
Spline 3
Spline 6
Spline 7
Sliding drive reaction bar
Spline 3
Spline 3
Spline 4
Spline 4
Spline 5
Spline 5
Spline 9
Spline 9
S-Type reaction bar
Spline 3
Spline 4
Spline 5
Spline 6
Spline 8
Spline 9
L-Type aluminum bar
Spline 3
Spline 4
Straight aluminum bar
Spline 3
Extended sliding drive reaction bar
Spline 5
Extended sliding tube reaction bar
Spline 5
Bracket stepped
Spline 1
Spline 2

Square drive size


mm/in

4210 1798 02
4210 2134 02

Steel bar

Square steel bracket

Triangular steel bracket

Sliding drive reaction bar

S-Type reaction bar

L-Type aluminum bar

Straight aluminum bar

Extended sliding drive reaction bar

Extended sliding tube reaction bar

Bracket stepped

124 Electric Assembly Tools and Systems

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Introduction Controllers and Software

Error-proofing through intuitive control


of the assembly process
Atlas Copco advanced controllers and software provide intuitive monitoring
and control of tightening operations performed using Atlas Copco electric assembly tools. Assembly process control and quality assurance is made easy
by advanced control functions. The system guides the operator through the
assembly process, avoiding mistakes that can result in costly quality problems.

Power Focus 4000


The Power Focus range controls tools
from the Tensor DS, S, ST, STR, STB
and ETX families. With its built-in functions, it also participates in controlling
the station or line segment. The Power
Focus and associated software packages provide easy-to-understand information for everyone, from operators to plant
managers.
The Power Focus is based on standard hardware and software components
which, when combined, will fulfill all demands, from the most basic stand-alone
installation to full integration into the factory network. The modules fit together
using the plug-and-play concept.
Assembly process control and quality
assurance is made easy by advanced
control functions. On receipt of assembly information, the Power Focus automatically selects the correct tightening
sequence and parameters. The operator
is guided through the process, avoiding
mistakes that can result in costly quality
problems.

Tensor DS/DL Drives


Tensor DS nutrunners and DL screwdrivers have been developed to give you the
benefits of controlled tightening and advanced electric systems throughout your
assembly operations.
Their simplicity, reliability, outstanding
flexibility and accuracy, can significantly
reduce your assembly costs and improve overall productivity.

A suitable choice for quality critical applications, the Tensor DS and DL series
have a proven track record in many industries, including aerospace, automotive, construction, white goods and electronics.

Controllers and Software

Programming software ToolsTalk PF


ToolsTalk PF is the user-friendly tool that
enables you to communicate with your
Power Focus tool controller. It makes
programming and process analysis of a
tightening station simple.

Electric Assembly Tools and Systems 125

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Functionality Overview
General
Functionality Level / RBU
Runs Tool Types

Controllers
DS / DL

Box Basic Advanced


DS DS / DL
DS / DL

Power Focus 4000


DS
DS

Bronze
S/ST/STR

Silver
S/ST/STR

Tensor controllers

Compact hardware
x
x
x
x
x
LED display
x
x
x
x
6 button keyboard
x
x
x
x
Graph hardware
LCD display
Full keyboard

x
x
x
x
x
x

Gold
S/ST/STR

x
x
x
x
x
x

Functionality

Number of tools
1
1
1
1
1
1
Number of Psets
1
1
10
64
64
250
Batch count
x
x
x
x
x
x
Open end spanner
x DS only DS only
x
x
x
Quick programming
x
x
x
x
x
x
Cross thread / Rehit detection
x
x
x
x
x
x
Tool service indicator
x
x
x
x
x
x
Autoset
x
x
x
x
x
x
Lock on reject
x
x
x
x
x
x
Line control
x
x
x
Transducer torque traceability
x
x
Tightening status storage (default)
5 000
5 000
5 000
Tightening data storage (default)
5 000
5 000
MultiStages
8
8
Trace storage
8
8
Real time statistics
x
x
SPC
x
x
RBU
x
x
x
Bar code reading
x
x
ID input to select Pset
x
x
Job function
x
x
Number of jobs (default)
32
99
ID input to select job
x
x
Logic Configurator (4000 only)
x
x
Cell programming
x
x
Label printer (via Open protocol)
x
x
Cell Job

1
250
x
x
x
x
x
x
x
x
x
5 000
5 000
8
8
x
x
x
x
x
x
99
x
x
x
x
x

Strategies and options

Two stage/Quick step/Ergoramp


x
x
x
x
x
x
Torque control and angle monitoring
x
x
x
x
x
x
DS control
x
x
x
x
x
Auto zoom step
x
x
x
x
x
x
CW / CCW operation
x
x
x
x
x
x
Rundown angle monitoring
x
x
x
x
x
x
Self tap / PVT monitoring
x
x
x
x
x
x
Reverse angle
x
x
x
x
x
x
Rotate spindle
x
x
x
x
x
x
Click wrench input
x
x
Torque and angle control
x
x
Angle control and torque monitoring
x
x
Current monitoring
x
x
Post view torque
x
Yield control (PF 4000 and ETX combination only)
StepSync, SynchroTork (PF 4000 only)
Home position
Snug gradient

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

Controllers and Software

x
x
I/O
RS232 programming port
x
x
x
USB port (PF 4000 only)
Discrete I/O
x
x
x
Remote start
x
x
x
Socket selector (optional)
x
RE Alarm (optional)
x
Parallel printer port
I/O Expander (optional)
Expandable I/O (up to 124 in / 124 out)
Operator ID card input
Fieldbus card
RS232 bar code reader port
Easily programmed fieldbus protocol
Ethernet port for remote prog
Ethernet port for data collection

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Optional
x
x
x
OK-NOK

x
x
x
x
x
x
x
x
x
x
Optional
x
x
x
x

x
x
x
x
x
x
x
x
x
x
Optional
x
x
x
x

Protocols
Open protocol serial
Open protocol Siemens 3964R serial
Open protocol Ethernet

x
x
x
x
x

x
x
x

x
x
x

X
ETX

x
x
x
x
x
x
1
250
x
x
x
x
x
x
x
x
x
5 000
5 000
8
8
x
x
x
x
x
x
99
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

x
x
x
x
x
x
x
x
x
x
x
x
Optional
x
x
x
x
x
x
x

126 Electric Assembly Tools and Systems

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DS/DL Drive

Controllers

Drive functionality overview


Used to control and monitor tools, the
DS and DL drives provide a high degree
of functionality with minimal setup and
configuration. The DS drive runs with the
Tensor DS nutrunners and the DL drive
is used together with Tensor DL screwdrivers.
Tensor DS and DL reduce costs
The Tensor DS and DL systems reduce
costs by offering three major benefits:
Elimination of assembly problems
Through its control and monitoring functionality, Tensor DS/DL will bring you
closer to zero-fault production. By alerting the operator to the most common errors before they continue down the line,
the system ensures high-quality end
products, and saves you a fortune in reworking costs.
One tool for several applications
The Tensor DS/DL can be set with up
to 10 different torque settings making it
possible to use the same tool for several applications. This reduces operating
costs and allows a cleaner design of the
work area.

Model

Ordering No.

DL Drive
D303-DL Basic
D313-DL Advanced

DS Drive

D32-DS4 Box
D302-DS4 Basic
D312-DS4 Advanced
D32-DS7 Box
D302-DS7 Basic
D312-DS7 Advanced
D32-DS9 Box
D302-DS9 Basic
D312-DS9 Advanced

8433 4850 48
8433 4850 33
8433 0820 66
8433 0820 48
8433 0820 33
8433 0822 66
8433 0822 48
8433 0822 33
8433 0824 66
8433 0824 48
8433 0824 33

Controllers and Software

Tensor DS/DL improves productivity


Tensor DS/DL tools shorten the cycle
times through high speed and power. The
controller calculates and monitors torque
through the highly accurate DigiTork algorithm. The tools are equipped with angle
encoders monitoring the rundown angle
as well as the tightening angle. Combining torque and angle monitoring you will
detect if something is wrong with the joint,
guaranteeing quality.

Electric Assembly Tools and Systems 127

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Controllers

Power Focus 4000 series

Advanced process control and


monitoring functions
Power Focus is a modular range of controllers, with full flexibility, designed for
applications ranging from single spindle
hand-held operations to fixtured multiple
nutrunnning systems. Advanced process
control and monitoring functions make it
easy to view and collect data using the
Internet infrastructure.

Choose your controller either Graph


or Compact.

Choose your RBU software key to run


a tool.

Choose from various ways to use the


controller, as a stand-alone or in a network.

Run many different kinds of tool, standard, FS, crowfoot or open tools.

Realtime statistics analysis.


Error-proofing solution.
Advanced tightening control and/or
monitoring method.

Trace view.
Logic configurator.
Can handle different level of communication.

Power Focus 4000 for


Tensor DS, S, ST, ETX, STB and STR
Model

Ordering No.

Power Focus 4000 W 07

The Power Focus 4000 is available in


two versions, Compact and Graph. The
difference between them is the user interface, where the Graph features the
color display and a full keyboard.
Compact
This version offers full functionality at a
lower cost, but requires a PC with the
ToolsTalk PF software for process setup.

Controllers and Software

Graph
With the Graph hardware, you have
full stand-alone programming possibilities. When networked, the Graph can
function as a programming terminal for
other Power Focus units.
RBU cuts downtime
Atlas Copcos patented Rapid Backup
Unit (RBU) concept transfers functionality to a non-configured hardware unit,
ensuring that hardware can easily be upgraded should functionality requirements
change. The RBU also acts as back-up
for programming and configuration. If a
change of hardware is required, just fit
the RBU to the new hardware, switch on
the unit and youre ready. All programming and network configurations are
transferred in seconds. The RBU cuts
downtime to a minimum.

Model

Ordering No.

Power Focus 4002 W 07

PF 4000-G
PF 4000-C
PF 4000-G-DN
PF 4000-C-DN
PF 4000-C-FLN
PF 4000-G-PB
PF 4000-C-PB
PF 4000-G-IB
PF 4000-C-IB
PF 4000-G-MB
PF 4000-C-MB
PF 4000-G-EIP
PF 4000-C-EIP

8433 6100 00
8433 6100 05
8433 6140 00
8433 6140 05
8433 6141 05
8433 6142 00
8433 6142 05
8433 6145 00
8433 6145 05
8433 6147 00
8433 6147 05
8433 6149 00
8433 6149 05

PF 4000-G-HW
PF 4000-C-HW
PF 4000-G-DN- HW
PF 4000-C-DN-HW
PF 4000-G-FLN-HW
PF 4000-C-FLN-HW
PF 4000-G-PB-HW
PF 4000-C-PB-HW
PF 4000-G-CC-HW
PF 4000-C-CC-HW
PF 4000-G-IB-HW
PF 4000-C-IB-HW
PF 4000-G-MB-HW
PF 4000-C-MB-HW
PF 4000-G-PN-HW
PF 4000-C-PN-HW
PF 4000-G-EIP-HW
PF 4000-C-EIP-HW

8433 7100 00
8433 7100 05
8433 7140 00
8433 7140 05
8433 7141 00
8433 7141 05
8433 7142 00
8433 7142 05
8433 7143 00
8433 7143 05
8433 7145 00
8433 7145 05
8433 7147 00
8433 7147 05
8433 7148 00
8433 7148 05
8433 7149 00
8433 7149 05

Power Focus 4000 W 10

Power Focus 4002 for Tensor SL

Controller functionality
Hardware key

Ordering No.

RBU-Bronze
RBU-Silver
RBU-Gold
RBU-DS
RBU-X

8433 0010 10
8433 0015 20
8433 0020 20
8433 0005 10
8433 0080 20

PF 4002-G-HW
PF 4002-C-HW
PF 4002-G-DN-HW
PF 4002-C-DN-HW
PF 4002-G-PB-HW
PF 4002-C-PB-HW
PF 4002-G-IB-HW
PF 4002-C-IB-HW
PF 4002-G-MB-HW
PF 4002-C-MB-HW
PF 4002-G-PN-HW
PF 4002-C-PN-HW
PF 4002-G-EIP-HW
PF 4002-C-EIP-HW

8433 3100 00
8433 3100 05
8433 3140 00
8433 3140 05
8433 3142 00
8433 3142 05
8433 3145 00
8433 3145 05
8433 3147 00
8433 3147 05
8433 3148 00
8433 3148 05
8433 3149 00
8433 3149 05

IRC Focus for


STwrench and Tensor STB
Model

Ordering No.

IRC Focus W 07
IRC FOCUS-B-G-HW
IRC FOCUS-B-C-HW
IRC FOCUS-B-G-DN-HW
IRC FOCUS-B-C-DN-HW
IRC FOCUS-B-G-FLN-HW
IRC FOCUS-B-C-FLN-HW
IRC FOCUS-B-G-PB-HW
IRC FOCUS-B-C-PB-HW
IRC FOCUS-B-G-IB-HW
IRC FOCUS-B-C-IB-HW
IRC FOCUS-B-G-MB-HW
IRC FOCUS-B-C-MB-HW
IRC FOCUS-B-G-PN-HW
IRC FOCUS-B-C-PN-HW
IRC FOCUS-B-G-EIP-HW
IRC FOCUS-B-C-EIP-HW

8433 6500 00
8433 6500 02
8433 6500 04
8433 6500 06
8433 6500 08
8433 6500 10
8433 6500 12
8433 6500 14
8433 6500 16
8433 6500 18
8433 6500 20
8433 6500 22
8433 6500 24
8433 6500 26
8433 6500 28
8433 6500 30

RBU

128 Electric Assembly Tools and Systems

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Power Focus 4000 series

Controllers

Spindle synchronization
All Atlas Copco tightening spindles are
easily fixtured using our standard range
of Express mechanics. The StepSync
and SynchroTork tightening strategies
give various levels of spindle synchronization during clamp force build-up. Communication between the controllers in the
cell or group takes place via the I/O bus.
Depending on user-interface preferences and budget, the SyncMaster may be a
Compact or Graph hardware unit.
MultiStage functionality reduces
relaxation
The inherent MultiStage functionality
permits the combination of up to eight
different parameter sets in a linear sequence. The entire process is activated
with just one press of the tool trigger.
For joint conditioning, fasteners can be
run down to a pre-torque value, backed
off by a configurable number of degrees
and then re-tightened to the desired final torque. This advanced functionality is
ideal for reducing relaxation in a joint.
Cell networking gives process security
The Cell concept allows for Ethernet networking without a PC, and offers overall
station process control at a lower cost.
A Cell consists of up to 20 units, where

Tensor spindles are easily xtured using our standard range of Express mechanics.
The control strategies StepSync and SynchroTork synchronize Tensor spindles to
provide consistent clamp forces over the entire component mating face.
the Master controls the process of all
Members in the tightening station, and
communicates process data as a single
interface point.
Advanced statistics for better quality
control
Data is continuously collected and analyzed, and can be presented as statistics on, e.g., the Graph color display. Diagnostics and statistical alarms such as

SPC monitor charts, and capability (Cpk)


alarms highlight changes and trends in
the assembly process. Effective information and SPC are good motivators, and
encourage operators to adopt a proactive
approach to monitoring the quality of the
assembly process.

Integrated ways to communicate


Controller level
Realtime communication over I/O bus independent of the factory net.

Cell level
The cell is a key concept in the system
design. It is a cluster of max. 20 controllers networked together via built-in Ethernet TCP/IP. No need for use of a PC.
Factory level
Power Focus can be integrated with the
factory Ethernet network which enables
easy access and reporting anywhere in
the plant.
Internet level
Worldwide communication is a matter of
giving access through a factory network
gateway to Power Focus.
Discrete I/O, I/O bus, Fieldbus, Compact, Graph, PC, access router, host database.

Controllers and Software

Fieldbus level
The common industry field buses are
supported, for example Profibus, Ethernet IP and FL-Net.

Electric Assembly Tools and Systems 129

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2012-02-06 13:32:01

Software

ToolsTalk

ToolsTalk PF
ToolsTalk PF provides tightening parameter set-up, fieldbus and Logic Configurator set-up, plus customized reporting
and presentation of statistics. With a
simple click, results can be exported
into other commercial file formats.
ToolsTalk communicates with the
PowerFocus via Ethernet, USB or serial RS232. If you are networking from
your office desk, ToolsTalk PF allows for
quickest access to the different control
units connected.

ToolsTalk Power Focus


Model

Ordering No.

1-user license
5-user license
10-user license
Plant license

8092 1190 01
8092 1190 05
8092 1190 10
8092 1190 99

1-user license
5-user license
10-user license
Plant license

8092 1183 01
8092 1183 05
8092 1183 10
8092 1183 99

1-user license
5-user license
10-user license
Plant license

8092 1183 31
8092 1183 35
8092 1183 40
8092 1183 49

1-user license
5-user license
10-user license
Plant license

8092 1190 51
8092 1190 55
8092 1190 60
8092 1190 69

1-user license
5-user license
10-user license
Plant license

8092 1190 31
8092 1190 35
8092 1190 40
8092 1190 49

ToolsTalk PF W07

Model

Ordering No.

ToolsTalk DS/DL

ToolsTalk PF W10

ToolsTalk PF W05 upgrade to W07

Swedish
English
German
French
Spanish
Italian

8092 1138 60
8092 1138 62
8092 1138 64
8092 1138 66
8092 1138 68
8092 1138 70

PF World 07 sticker,
(12 package)
PF World 10 sticker,
(12 package)

4222 0820 20

Power Focus controller software

4222 0820 25

ToolsTalk PF W05 upgrade to W10

ToolsTalk PF W07 upgrade to W10

ToolsTalk PF Functionality
General
Functionality Level of RBU

Controllers and Software

Serial connection
Off line programming
Real time analysis
Tightening database to PC (Excel)
Tightening simulation
Operator monitor
Picture monitor
Fieldbus quick set-up
Job monitor
Bar code reader configration
Ethernet connection
Remote programming
View tightening traces
Overlay traces
Logic Configurator (PF 4000 only)
Multiple identifiers
Tensor ST sound files

DS

Bronze

Silver

Gold

x
x
x
x
x
x
x
x
x
x
x
x

x
x
x
x
x
x
x

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

x
x

ToolsTalk PF can connect with Power Focus 4000, IRC Focus, Power Focus 4002

130 Electric Assembly Tools and Systems

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Introduction Quality Integrated Fastening

QIF error-proofing stations reduce costs and


ensure quality
As part of Atlas Copcos Quality Integrated Fastening (QIF) concept we offer complete error proofing stations. These are created by combining our advanced tightening equipment with standard Atlas Copco hardware and software components.
Integrated error-proofing assembly stations help you avoid costly reworking, raise
productivity and ensure quality on your production line.

Atlas Copco is one of the few suppliers


able to offer a range of products comprehensive enough to build a fully integrated assembly station. QIF error-proofing
stations offer the following benefits:
l Increased product quality.
l Standard modules reduce project and
set-up time.
l Fast line re-balancing with standard interfaces.
l Higher productivity due to improved
operator guidance.
l Full after sales support from Atlas Copco.
Atlas Copco is one of a few supplier able
to offer such a large range of products to
build a fully integrated assembly station.

Quality Integrated Fastening

Fast, easy set-up


Most QIF products can easily be connected to Power Focus and Pulsor Focus using one I/O Bus cable, and to
Power MACS using one MACS I/O cable. They can be configured using standard Atlas Copco software ToolsTalk. This
user-friendly PC software makes programming very simple.
A key factor that makes QIF products
so well accepted by users is their logical
and intuitive set-up. By combining QIF
products with ToolsTalk Logic Configurator, it is possible to make logical diagrams with inputs and outputs that further enhance the flexibility of the products.

Electric Assembly Tools and Systems 131

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2012-02-10 11:25:22

Complete Offering

Quality Integrated Fastening

A complete offering
Feedback
Higher quality can be achieved by giving audio and/or visual
feedback about the assembly process to the operators. Time
and costs can be saved by reducing reworking and avoiding
faulty products leaving the production line. For feedback use
Atlas Copcos Stacklights.

ESL-04 Standard and ESL-04 Compact

Variance support
Productive assembly lines demand efficient operators. These
should be supported with appropriate tools providing feedback
for all actions. This will save time changing program settings
and when performing reworkings in station. For variance
support use Atlas Copcos Selectors and Operator Panels.

Selector 4, selector for Large Sockets and


Operator Panel Advanced

Operator guidance
Flexible assembly lines demand different products to be assembled at the same station. It is possible to reduce the
number of decisions taken by the operator by providing direct
instructions on a screen with photos and texts of the assembly
process. For operator guidance use Atlas Copcos HMIs (Human Machine Interface).

Process monitoring
Storing production data for documentation and further analysis
is a key factor for traceability. Process improvements can be
made by analyzing data. This contributes to increasing quality
and boosting productivity by minimizing the number of recalls.
For process monitoring use Atlas Copcos ToolsNet 4000.

MaxiDisplay 19 and MiniDisplay MD-01

ComNode 2 Touch with ToolsNet 4000

Quality Integrated Fastening

Reducing the cost of peripherals

132 Electric Assembly Tools and Systems

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2012-02-06 13:45:12

Quality Integrated Fastening

Station Hardware

Selectors
Socket and bit selectors minimize the
risk of errors relating to product diversity
by automatically selecting correct torque
according to the socket or bit selected.
Stacklights
Lamps and a buzzer give clear feedback
and a key switch can be used to acknowledge errors. This arrangement enables
you to detect errors at the workstation and
correct them in station instead of further
down the line.
Operator Panels
Command buttons and integrated lamps
provide a highly effective operator interface and enable manual selection of
various program settings.
HMIs
Mini/Maxi display with Operator Guidance
software shows photo of the product on
the screen, clearly indicating joints to be
tightened and giving build instructions.

Modularity
Selector 4
Selector 8
Selector for large sockets
RE-Alarm
I/O Expander (all)
Stacklight ESL-04 (all)
Bit selector 8

Operator handle (all)


Start handle

Digital I/O
I/O Bus
Pulsor Focus

DS 312 Advanced

DL 313 Advanced

DS 302 Basic

DL 303 Basic

DS 32 Box

Ethernet
communication is
not available
with RBU Bronze!
Fixed I/O

I/O Bus

Operator Panel (all)

MiniDisplay MD-02
MaxiDisplay 19

Stacklight DSL-03 (all)

Quality Integrated Fastening

Power Focus 4000

Electric Assembly Tools and Systems 133

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Station Hardware

a
b

Model

Ordering No.

Remote Start
Selector 4
Selector 8
Selector for large sockets
Rotary selector
Bit selector 8
doublea
singleb
RE-Alarm

8433 0610 04
8433 0610 08
8433 0610 44
8433 0606 15
8433 0612 08
4222 0933 92
4222 0933 91
8433 0560 03

Only compatible with Bit selector.


Only compatible with Socket selector 4 and 8.

I/O Expanders
Open
Sealed

8433 0564 39
8433 0564 45

Stacklights
ESL-04 Standard

Rotating red

Rotating yellow

Siren

Compact
DSL-03 with push button

with blanking plugs

8433 0570 13
8433 0570 30
8433 0570 35
8433 0570 40
8433 0570 16
8433 0570 10
8433 0570 11

Operator panel
Advanced
Basic

8433 0565 00
8433 0565 10

Quality Integrated Fastening


Model

Ordering No.

Cables Ethernet
Crossed 0.5 m

1m

3m

5m

10 m

15 m

25 m

50 m
Straight 0.5 m

1m

3m

5m

10 m

15 m

25 m

50 m

4222 0682 00
4222 0682 01
4222 0682 03
4222 0682 05
4222 0682 10
4222 0682 15
4222 0682 25
4222 0682 50
4222 0754 00
4222 0754 01
4222 0754 03
4222 0754 05
4222 0754 10
4222 0754 15
4222 0754 25
4222 0754 50

I/O expander sealed

RE-Alarm

HMIs (Human Machine Interface)


MiniDisplay -2 6.5",
8435 3071 00
incl. Operator Guidance
MaxiDisplay 19",
8435 3070 10
incl. Operator Guidance
ComNode 2
Compact
Compact with ATS,
10 spindle license
Compact with I/O card
Touch
Touch with ATS,
10 spindle license
Touch with I/O card

8433 2711 13

Communication
WEAFlex - LAN

8433 1010 00

8433 2711 00
8433 2711 01
8433 2711 03
8433 2711 10
8433 2711 11

Remote Start
Operator handle (ball joint/handle)
- front/plastic
8435 3030 00
- front/rubber
8435 3030 01
- rear/plastic
8435 3030 02
- rear/rubber
8435 3030 03
Start handle
4220 1391 91

Quality Integrated Fastening

Operator panel Advanced

Cables
Accessory cables
I/O bus cable 0.5 m

1 m

3 m

5 m

10 m

15 m
I/O Termination plug

4222 0917 00
4222 0917 01
4222 0917 03
4222 0917 05
4222 0917 10
4222 0917 15
4222 0443 00

M12-4 pin
Female - Open end 5 m
Male - Female 5 m

10 m

15 m

4243 0166 05
4243 0167 05
4243 0167 10
4243 0167 15

WEAFlex (cable 1 m)
Power24vDC, M12-5 pin
EthernetRJ45, M12-4 pin

4243 0286 80
4222 1540 01

Selector 4

Stacklight DSL-03

ComNode compact

Operator handle

Start handle

WEAFlex

134 Electric Assembly Tools and Systems

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2012-02-06 13:46:15

Quality Integrated Fastening

Station Software

ToolsNet 4000 is a data collection and


process improvement software application for use with Power Focus, Pulsor
Focus, PowerMACS and STWrench.
Combined, these products provide total
control of the assembly process, providing a platform for quality improvements.
Historical data, statistics and capability
indexes can be accessed at any time
via a standard web browser such as Microsoft Internet Explorer. ToolsNet is the
complete assembly process improvement tool.
Traceability minimizes recall costs
The production can be followed in realtime or monitored through different reports such as the Result List report or
Product List report which provides information of every tightening related to a
specified period or product. In the event
of warranty recalls, the result database
provides access to critical information
which can easily minimize the extent of
any recall leading to an overnight payback on your investment.

The right solution for your needs


ToolsNet 4000 is divided in three different packages to cover different needs.

Alert
Extend the usage of available information by collecting all events as they occur
on the assembly line, in real time. Generate reports to identify events that are
happening often and trigger emails to the
right personnel based on event distribution rules you create. Be always on the
alert for quality variation and workstations
that require preventative or corrective tool
maintenance.

History
Full traceability of programming changes. Any change that may be done on the
controller will be reported to the ToolsNet
database. Super users can approve or

not approve the change and later on


cross check which products were built
with detailed information.

Quality Integrated Fastening

Reports
Take the first step in traceability by collecting all tightening results and storing
them in a secure database system. Legal
documentation and process improvements can be handled by running several
pre-formatted reports specially designed
to save user time and effort.

Electric Assembly Tools and Systems 135

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Station Software

Software

Quality Integrated Fastening


Ordering No.

Upgrade
Ordering No.

ToolsNet 4000 - Reports


5
Spindle license
10
Spindle license
25
Spindle license
50
Spindle license
75
Spindle license
125
Spindle license
200
Spindle license
350
Spindle license
500
Spindle license
Plant
Spindle license


8092 1410 05
8092 1410 10
8092 1410 25
8092 1410 50
8092 1410 75
8092 1410 80
8092 1410 85
8092 1410 90
8092 1410 95
8092 1410 00

Upgrade1
8092 1510 05
8092 1510 10
8092 1510 25
8092 1510 50
8092 1510 75
8092 1510 80
8092 1510 85
8092 1510 90
8092 1510 95
8092 1510 00

ToolsNet 4000 - Alerts


5
Spindle license
10
Spindle license
25
Spindle license
50
Spindle license
75
Spindle license
125
Spindle license
200
Spindle license
350
Spindle license
500
Spindle license
Plant
Spindle license


8092 1411 05
8092 1411 10
8092 1411 25
8092 1411 50
8092 1411 75
8092 1411 80
8092 1411 85
8092 1411 90
8092 1411 95
8092 1411 00

Upgrade2
8092 1511 05
8092 1511 10
8092 1511 25
8092 1511 50
8092 1511 75
8092 1511 80
8092 1511 85
8092 1511 90
8092 1511 95
8092 1511 00

ToolsNet 4000 - History


5
Spindle license
10
Spindle license
25
Spindle license
50
Spindle license
75
Spindle license
125
Spindle license
200
Spindle license
350
Spindle license
500
Spindle license
Plant
Spindle license


8092 1412 05
8092 1412 10
8092 1412 25
8092 1412 50
8092 1412 75
8092 1412 80
8092 1412 85
8092 1412 90
8092 1412 95
8092 1412 00

Upgrade3
8092 1512 05
8092 1512 10
8092 1512 25
8092 1512 50
8092 1512 75
8092 1512 80
8092 1512 85
8092 1512 90
8092 1512 95
8092 1512 00

Operator guidance
1
User license


8092 1185 01

Ordering No.
Software

8092 1166 05
8092 1166 10
8092 1166 25
8092 1166 50
8092 1166 75
8092 1166 80
8092 1166 85
8092 1166 90
8092 1166 95

Event Monitor W05


5 Spindle license
10 Spindle license
25 Spindle license
50 Spindle license
75 Spindle license
125 Spindle license
200 Spindle license
350 Spindle license
500 Spindle license

8092 1167 05
8092 1167 10
8092 1167 25
8092 1167 50
8092 1167 75
8092 1167 80
8092 1167 85
8092 1167 90
8092 1167 95

Factory Overview W05


5 Spindle license
10 Spindle license
25 Spindle license
50 Spindle license
75 Spindle license
125 Spindle license
200 Spindle license
350 Spindle license
500 Spindle license

8092 1168 05
8092 1168 10
8092 1168 25
8092 1168 50
8092 1168 75
8092 1168 80
8092 1168 85
8092 1168 90
8092 1168 95

Program History W05


05 Spindle license
10 Spindle license
25 Spindle license
50 Spindle license
125 Spindle license
200 Spindle license
350 Spindle license
500 Spindle license

8092 1175 05
8092 1175 10
8092 1175 25
8092 1175 50
8092 1175 80
8092 1175 85
8092 1175 90
8092 1175 95

E-mail Module
5 Spindle license
10 Spindle license
25 Spindle license
50 Spindle license
75 Spindle license
125 Spindle license
200 Spindle license
350 Spindle license
500 Spindle license

8092 1178 05
8092 1178 10
8092 1178 25
8092 1178 50
8092 1178 75
8092 1178 80
8092 1178 85
8092 1178 90
8092 1178 95

ToolsNet 3000 W5 is required


ToolsNet 3000 W5, Event Monitor W5 and E-mail module are required.
3
ToolsNet 3000 W5, Event Monitor W5, E-Mail module and Program History are required.
2

Quality Integrated Fastening

ToolsNet W05
5 Spindle license
10 Spindle license
25 Spindle license
50 Spindle license
75 Spindle license
125 Spindle license
200 Spindle license
350 Spindle license
500 Spindle license

Software

136 Electric Assembly Tools and Systems

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Tool Accessories

Contents

Page

TPS Controller .................................. 138


Torque arm SML T ............................ 141
Torque arm SMS T ........................... 142
Carbon arm SMC.............................. 143
Linear arm SML ................................ 144
MicroTorque GHP ............................. 145
Torque arm accessories ................... 146
Bits and power sockets..................... 150

Am_ToolAccessories.indd 137

2012-02-06 14:12:53

Introduction TPS Controller

TPS Tool Positioning System

Control the sequence and the position


With a TPS controller you are always
sure that the operators tighten the joints
in the correct sequence and the correct position.The TPS controller works
together with the SML/SMS T-series
torque arms and tool controller. The
torque arms are equipped with two encoders, SMS T-series have 2 angle encoders and SML T-series have 1 linear
encoder and 1 angle encoder. The TPS
works with digital I/Os for OK or NOK
signals to the tool controller to determine
the sequence and position of the tool, if
the tool is out of position the tool will not
start and when the tool is in position it
will be able to start. After a correct tightening with OK signal from tool/controller
the operator will receive an OK signal
from the TPS and is able to start in the
next position.
Easy programming
The TPS can use self learning programming, position the tool in the arm over
the selected joint and confi rm position,
go to next joint with the tool/arm and do
the same procedure. When all joints are
selected validate the job sequence and
the TPS is ready for its new job.

Tool Accessories

50 jobs 500 positions


The TPS can have up to 50 jobs and up
to 500 positions (sequences). The TPS
can send information to the tool controller to change Pset in the same job which
means that it can be different torque settings in the same job and that the same
joint can be tightened several times in
the same job. When programming the
TPS it can also be with different Psets for
different jobs so that the operator always
has the correct Pset from tool controller
when the TPS job is selected.
Fast and smooth to start to increase
productivity
A job can be started by the operator by
pressing the start button on the TPS
control and if the TPS is set to Level in
job start the operator only needs to push
the start button once, when the job is
fi nished with Level setting the same job
starts automatically again. Jobs can also
be started by a switch button, from tool
controller or on timer from previous job.

Stand alone system


The TPS is a stand alone system that
works together with Power Focus,
Tensor DL/DS, Micro Torque controllers
and EBL RE driver. A pneumatic license
and air tool package is available to
make the TPS work with RE controlled
air tools.

Result report function option


Save the results to a PC. The results can
be saved in two ways, report on job or
report on sequence and job.
Pneumatic tool license option
The pneumatic tool license also includes
the necessary valves and hoses for a
correct set up of RE controlled air tools.

Options
All options are activated by a license
code and needs to be ordered separately.
Barcode reader license option
Use a barcode reader to start job and/or
identify job for the TPS to selected the
correct Pset.

138 Tool Accessories

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2012-02-06 14:13:00

TPS Controller
TPS Controller Control the sequence
and the position
With a TPS controller you are always
sure that the operator tighten the joints in
the correct sequence and in the correct
position.
l 50 jobs and 500 positions available.
l OK/NOK signal on position.
l The tool will not start when it is out of
position.
l Batch count together with OK/NOK on
position.
l Works together with Atlas Copco electric tools and RE controlled pneumatic
tools.
l Possibility to save and upload set up
through a PC.
l Easy and fast set up and programming.
l Error proofing solution.
l ESD approved.

How to order

TPS Controller

Options

1. TPS Controller
2. Select positioning torque arm by style
(linear or swivel) and torque arm
capacity
3. Cable TPS to tool controller
4. Power supply - optional.
(Order power cord separately)
5. Select other options if applicable

Model

Ordering No.

Model

Ordering No.

TPS Controller

8202 9004 10

Barcode license
Pneumatic license
Reporting license

4390 2045 00
4390 2046 00
4390 2047 00

Torque arms with encoders


SML T-5 Position
SML T-12 Position
SML T-25 Position
SML T-50 Position
SML T-100 Position
SMS T-5 Position
SMS T-12 Position
SMS T-25 Position
SMS T-50 Position
SMS T-100 Position

4390 2030 00
4390 2031 00
4390 2032 00
4390 2034 00
4390 2035 00
4390 2036 00
4390 2037 00
4390 2038 00
4390 2039 00
4390 2040 00

Tool holder is ordered separately.

Cables

Power supply/cord

Model

Ordering No.

Cable TPS to controller Power Focus/


Tensor

Power supply 24VDC 30W

4222 1728 50

9.8 ft
32.8 ft

EU
US
UK
India
Switzerland
Italy
Australia
Denmark

Ordering No.

4222 1715 03
4222 1715 10

Cable TPS to EBL RE driver


4.9 ft
9.8 ft

4222 1733 01
4222 1733 03

Cable TPS to controller G4


4.9 ft
9.8 ft

4222 1734 01
4222 1734 03

Power cord
4222 1371 02
4222 1372 02
4222 1373 02
4222 1374 02
4222 1375 02
4222 1376 02
4222 1377 02
4222 1378 02

Cable TPS to controller MTF400


4.9 ft
9.8 ft

4222 1735 01
4222 1735 03

TPS Open End cable


9.8 ft
32.8 ft

4222 1743 03
4222 1743 10

Tool Accessories

Model

Tool Accessories 139

Am_ToolAccessories.indd 139

2012-02-06 14:13:05

Introduction Torque arms

Protect your most valuable resource


Operator health is important. If your operators work with hand-held electric or
pneumatic tools, the last thing you want is for their health to suffer. However light
the tool, when an operator performs repetitive tasks daily, often with incorrect
posture, the tool seems to grow heavier by the hour. Add torque reaction from the
tightening process, and the result can be hand-arm-shoulder disorders that may
lead to injury and even premature retirement.

Give your operators an extra arm! Atlas


Copco torque arms are labour-saving
extensions of Atlas Copco hand-held
tools that ensure accurate tightening,
and raise individual productivity in your
plant. Available for torques of up to 1000
Nm, these ingenious constructions are
the perfect way to lighten the load when
performing repetitive tasks on lines or
benches.
Ease the strain
Atlas Copco torque arms take the strain
off your operators, and allow maximum
freedom of movement and flexibility.
Wide fields of reach mean that the operator has a large working area without
stretching.
Fast payback
Investing in torque arms is not such a
major decision. With their benefits in
terms of increased productivity and improved employee health, payback time
is short.

Tool Accessories

Linear torque arms raise productivity


in Germany
At its plant in Alpen, in the lower Rhine
area of Germany, Lemken GmbH & Co.
KG manufactures agricultural machinery. Previously, a safety critical bearing
block joint was tightened using an impact
wrench, followed by a torque wrench to
reach final torque. The torque values
required were between 300 and 500 Nm.
SML torque arms absorb reaction
forces
To improve productivity, Lemken installed
an Atlas Copco Tensor DS electric angle
nutrunner, mounted on SML 500 linear
torque arms, to handle the task. The bolt
is tightened to 300 Nm, then loosened
15 degrees and finally tightened to 300
Nm again. The SML 500 absorbs all reaction forces, and enables fast, accurate
tightening, with good ergonomics for the
operator.

140 Tool Accessories

Payback within one year


Although the plant only operates on a
single-shift basis, Lemken recouped its
investment within one year. The company is satisfied with the equipment and
enthusiastic about the flexibility of Atlas
Copco tools.
Basic guidelines for torque arms
Tools with a torque capacity shown in the
table should always be used together
with a torque arm in order to prevent
work related injuries.

Straight Pistol Angle

Pneumatic

3 Nm

6 Nm

50 Nm

Electric

4 Nm

8 Nm

50 Nm

To consider
However light or low torque, daily use
of tools for repetitive tasks can result in
hand-arm-shoulder disorders.
l On average a female operator can
take 2/3 of the same force as her male
colleague.
l Is there enough space for a torque arm
at the workplace.
l Finished product quality improvement.
l With the use of a torque arm the arm
will absorb all the reaction forece from
the tool and prevent the tool from spinning around its axis. To ensure highest
possible accuracy of the clamp force a
torque arm should be used to prevent
movement of the tool.
l

How to order torque arm


The max torque and weight of the tool
determine the size of the torque arm.
All tool holders are ordered separately.
Choose a suitable tool holder for the
torque arm and the tool to be used.

SML T

Torque Arm

SML T Series torque arms


The Atlas Copco linear arms are built
to handle the most demanding industrial situations. The robust design offers
unmatched user friendliness. The linear
arms are equipped with ball bearings
for smooth operation, and an adjustable
plate for maximum adjustment of minimum and maximum working area. The
linear arms have balancer included that
will absorb the weight of the arm and
tool combination to reduce the weight for
the operator. The arms minimize the reaction force of the tool to prevent handarm-shoulder disorders. With minimized
reaction force of the tool, fi nished product quality is also higher since there is
no movement of the tool and all torque is
absorbed in the joint.
l Robust construction for long life and
no force transferred to operator.
l Balancer included to remove the tool
and arm weight from the operator.
l Available from 3.7 to 73.8 ft lb.
l Minimizes reaction force to prevent
hand-arm-shoulder disorders.
l Improves fi nished product quality with
all torque absorbed in the joint and no
movement of tool.

ft lb

Min width
without tool holder
in

A
Max reach
without tool holder
in

B
Horizontal
stroke
in

vertical
stroke
in

C
Height
in

Ordering No.

3.7
8.8
18.4
36.9
73.8

6.2
7.8
6.6
10.5
10.0

20.9
25.5
28.8
34.9
36.0

8.1
10.0
11.4
14.0
15.6

12.2
18.3
24.2
20.3
20.3

28.8
35.0
43.3
43.9
43.9

4390 2000 00
4390 2001 00
4390 2002 00
4390 2004 00
4390 2005 00

Max tool
weight

Max torque

Model

kg

lb

Nm

SML T-5
SML T-12
SML T-25
SML T-50
SML T-100

0.8
1.5
2.2
5
6

1.7
3.3
4.8
11
13.2

5
12
25
50
100

Tool holder is ordered separately.

Dimensions

Tool Accessories

Tool Accessories 141

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2012-02-06 14:13:36

Torque Arm

SMS T

SMS T Series torque arms


The Atlas Copco linear arms are built to
handle the most demanding industrial
situations. The robust design offers unmatched user friendliness and, due to
the swivel function, a wide working area
is covered with the SMS T-series. The
swivel arms are equipped with ball bearings for smooth operation, and an adjustable plate for maximum adjustment of
minimum and maximum working area.
The swivel arms have a balancer included that will absorb the weight of the
arm and tool combination to reduce the
weight for the operator. The arms minimize reaction force of the tool to prevent
hand-arm-shoulder disorders. With minimized reaction force of the tool, fi nished
product quality is also higher since there
is no movement of the tool and all torque
is absorbed in the joint.
l Robust construction for long life and
no force transferred to operator.
l Balancer included to remove the tool
and arm weight from the operator.
l Available from 3.7 to 73.8 ft lb.
l Minimizes reaction force to prevent
hand-arm-shoulder disorders.
l Improves fi nished product quality with
all torque absorbed in the joint and no
movement of the tool.

Model

SMS T-5
SMS T-12
SMS T-25
SMS T-50
SMS T-100

ft lb

D
Swivel rods width
without tool holder
in

B+D
Max reach
without tool holder
in

C
vertical stroke
in

A
Height
in

B
width
in

Ordering No.

3.7
8.8
18.4
36.9
73.8

11.5
13.5
15.4
17.3
19.3

22.9
26.9
28.8
32.5
36.6

10.6
16.7
22.8
20.5
19.7

28.8
35.0
43.3
43.9
43.9

11.4
13.4
13.4
15.2
17.3

4390 2006 00
4390 2007 00
4390 2008 00
4390 2009 00
4390 2010 00

Max tool
weight

Max torque

kg

lb

Nm

0.8
1.5
2.5
5
6

1.7
3.3
5.5
11
13.2

5
12
25
50
100

Tool holder is ordered separately.

Dimensions

130

Tool Accessories

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SMC

Carbon Arm

SMC Carbon arms


The Atlas Copco carbon arms have a
telescopic design for maximum fl exibility in the workplace. The carbon arms
are light weight with smooth movements
to reduce the operator force to use the
arms. Together with a balancer the carbon arms can either retract up or be
used in a weightless position to improve
operator comfort. The carbon arms minimize reaction force to prevent hand-armshoulder disorders. With minimized reaction force of the tool you will also improve
fi nished product quality because there is
no movement of the tool and all torque is
absorbed in the joint.
l Telescopic design for maximum flexibility in the workplace.
l Light weight and smooth movements
for operator comfort.
l Easy to use together with balancer to
create weightless solution to improve
ergonomics.
l Minimizes reaction force to prevent
hand-arm-shoulder disorders.
l Minimizes pinching and can replace
reaction bars.
l Improve fi nished product quality with
all torque absorbed in the joint and no
movement of the tool.

Model

Nm

ft lb

Min length
in

Max length
in

A
Max tool holder
swivel angle
[deg]

SMC 12 1150
SMC 12 1600
SMC 12 2100
SMC 25 1150
SMC 25 1600
SMC 25 2100
SMC 25 2600
SMC 50 1600
SMC 50 2100
SMC 50 2600
SMC 100 1600
SMC 100 2100
SMC 100 2600
SMC 200 1600
SMC 200 2100
SMC 200 2600

12
12
12
25
25
25
25
50
50
50
100
100
100
200
200
200

8.9
8.9
8.9
18.4
18.4
18.4
18.4
36.9
36.9
36.9
73.8
73.8
73.8
148
148
148

20.3
26.2
32.9
20.6
26.5
33.1
39.6
28
34.6
41.1
28.4
35
41.6
28.6
35.2
41.7

44.4
62.1
82
44.3
62
81.7
101.3
63.9
83.7
103.4
64.1
83.8
103.5
64.1
83.8
103.5

60
60
60
50
50
50
50
40
40
40
30
30
30
20
20
20

Max torque

weight
kg

lb

Ordering No.

0.37
0.42
0.48
0.51
0.61
0.68
0.77
0.95
1.05
1.15
1.28
1.41
1.53
1.98
2.18
2.39

0.816
0.926
1.06
1.12
1.34
1.5
1.7
2.09
2.31
2.54
2.82
3.11
3.37
4.37
4.81
5.27

4390 1510 85
4390 1511 85
4390 1512 85
4390 1514 85
4390 1515 85
4390 1516 85
4390 1517 85
4390 1518 85
4390 1519 85
4390 1520 85
4390 1522 85
4390 1523 85
4390 1524 85
4390 1526 85
4390 1527 85
4390 1528 85

Tool holder is ordered separately. Choose the appropriate balancer depending on tool weight. Order the balancer kit for easy and fast assembly.

Working area

Am_ToolAccessories.indd 143

Tool Accessories

Dimensions

Tool Accessories 143

2012-02-06 14:13:40

Linear Arm

SML

SML Linear torque arms


By mounting your assembly tool on
a SM-Linear torque arm the payback
begins immediately and continues throughout the duration of your assembly
process. All components are available
as standard, allowing fast delivery and
quick installation. Each model comes
complete with appropriate balancing
system to support the weight of the tool,
and the fl exibility offered by movement in
3-axis allows the user to ease the arm effortlessly around the workstation.

Max tool weight


Model

SML 10
SML 40
SML 80
SML 150
SML 300
SML 500
SML 1000

Max torque

kg

lb

Nm

ft lb

Horizontal stroke
in

vertical stroke
in

Height
in

Ordering No.

1.1
3.1
7.4
6.9
11.9
22.1
40.0

2.4
6.8
16.3
15.2
26.2
48.7
88.2

10
40
80
150
300
500
1000

7
29.5
59
111
221
369
738

11.8
11.8
14.2
13.0
13.0
18.9
18.9

15.0
14.6
15.4
20.5
20.5
19.7
19.7

28.4
27.8
35.8
39.8
39.8
69.0
69.0

8202 9003 00
8202 9003 01
8202 9003 08
8202 9003 02
8202 9003 03
8202 9003 04
8202 9003 05

Dimensions

Model

working area
alfa

SML 10-1000

360o

Tool Accessories

360

144 Tool Accessories

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2012-02-06 14:13:41

GHP

Torque Arms MicroTorque

GHP Torque arm for MicroTorque


range
Atlas Copco GHP torque arm is an excellent means of assistance when using
hand-held or fi xtured straight microtorque screwdrivers.
Torque arm GHP Mini is recommended with screwdrivers below 100 Ncm,
and GHP Small below 200 Ncm.
The GHP torque arms is exceptionally
easy to position and handle. The design
is intended for low torque applications
and work tasks over a long period of
time. Comes with appropriate balancing
system to support the weight of the tool.

Stroke
Model

GHP Mini
GHP Mini Clean room
GHP Small
GHP Large

in

alfa

Ordering No.

7.9
7.9
15.7
28.7

270o
270o
270o
270o

8432 0830 02
8432 0830 92
8432 0830 03
8432 0830 04

Dimensions

working range, in
Model

GHP Mini
GHP Mini Clean room
GHP Small
GHP Large

11.0
11.0
18.1
19.7

5.9
5.9
9.8
9.8

A
B

Tool Accessories

470

GHP Small/GHP Large

GHP Mini

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Torque Arm Accessories


Optional Accessories for SMC carbon arms and SML, SMS T-series
Tool holders

Description

SMC carbon arms SML and SMS T-series, torque range 12-25 Nm
Spline 1
Universal holder, dia 26-49 mm
Tool holder, dia 30.5 mm for

LUM12 HRX/HRF,

ETD STR21-16, LUM22 HR/HRX 3/4/6,

ETP SL21-1/4/7/10, ETP ST32-5/10
Tool holder, dia 34 mm for

LUF34 HR 4/8/16, ETP ST32 20
Tool holder, dia 36.5 mm for

LUM22 HR/HRX 10/12, TWIST22 HRX 7/10/12,

ETD SL/DL21
Tool holder, dia 38 mm for LUM25 HRF 05-U
Tool holder, dia 46 mm, to be used with adapter
Tool holder, dia 56 mm, to be used with adapter
Special adapters to be used with dia 46 mm tool holder

LUM10 PR

LUM12 SR

LUM12 PR

LUM21 PR-P

LUM22 PR
Special adapters to be used with dia 56 mm tool holder

LUM21 SR

LUM22 SR

Ordering No.

4390 1513 07
4390 1510 86
4390 1513 80

4390 1513 81
4390 1513 82
4390 1513 83
4390 1513 85
4390 1513 86
4390 1734 09
4390 1735 52
4390 1735 53
4390 1735 44
4390 1735 54

Tool holder

4390 1735 45
4390 1735 51

SMC carbon arms SML and SMS T-series, torque range 50-100 Nm
Spline 1
Spline 2
Spline 3
Tool holder, pistol
ETP STR61-20/30, ETP DS7
Tool holder, dia 24 mm, (Mounting 1)
Spline 2, pistol

4390 1513 08
4390 1513 09
4390 1513 10
4390 1518 18
4390 1518 22
4390 1522 18

SMC carbon arms torque range 50-100 Nm


Spline 3, pistol
Spline 2, pistol
Tool holder
ETV ST61-200, ETV ST81-200

4390 1513 11
4390 1526 18
4390 1513 87

Spline

4390 2062 80
4390 2062 81
4390 2062 82
4390 2062 83
4390 2062 84
4390 2062 85
4390 2062 86
4390 2062 87
4390 2062 88
4390 2062 89
4390 2062 90

Angle tool holder

Tool Accessories

SMC carbon arms, SMC 50


Angle tool holder for

LTV38-R50-13, LTV38-R42-13

LTV38-R50-HAD, LTV38-R42-HAD

LTV38-R50-10, LTV38-R42-10

LTV39-2 R30-10, LTV39-2 R37-10,

LTV39-2 R48-10

ETV ST61-40-10, ETV ST61-40-HAD,

ETV STB62-40-10, ETV STB62-50-10

ETV STB32-30-10, ETV ST61-30-10,

ETV STB62-30-10

LTV39-2 R48-13

LTV29-2 R30-10

ETV S72-30-10, ETV S42-30-10

ETV S72-40-10

ETV DS72-40-10

Universal tool holder

146 Tool Accessories

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Torque Arm Accessories

Optional Accessories for SMC carbon arms


Description

SMC carbon arms, SMC100


Angle tool holder for

ETV ST81-100-13, ETV ST61-100-13,

ETV STB62-100-13

ETV DS72-70-HAD

ETV STB62-70-13, ETV ST81-70-13-L150,

ETV ST81-70-13, ETV ST61-70-13,

ETV ST81-90-HAD, ETV ST61-90-HAD

ETV S72-50-10/B10, LTV39-2 R70-13,

LTV39-2 R56-13, ETV S7-50-10

LTV39-2 R85-13

LTV38-R85-13

LTV38 R85-HAD

ETV ST81-50-10, ETV ST61-50-HAD,

ETV ST61-50-10, LTV39-2 R56-10

ETV ST101-100-HAD, ETV ST101-100-13,

ETV ST101-100-INTEL, ETV S72-100-13

LTV38 R70-13

LTV38 R57-13

ETV DS72-70-13

ETV DS92-100-13

ETV S72-70-13

ETV DS72-50-HAD, ETV DS72-50-10
SMC carbon arms, SMC200
Spline 3, pistol
Spline 2, pistol
Angle tool holder for

ETV ST61-200, ETV ST81-200

ETV ST101-180-13, ETV S92-180-13,

ETV S72-150-13, ETV S72-180-13

ETV ST61-150-13 ,ETV ST61-180-13,

ETV ST81-150-13, ETV ST81-180-13

ETV DS92-180-13

ETV DS72-160-13, ETV DS72-180-13

LTV48 R120-L13, LTV48 R150-L13,

LTV48 R200-L13

LTV69 R180-13, LTV69 N180-13

ETV DS72-180-13, LTV48 R150-HAD,

LTV48 R200-HAD, LTV48 R200-FS,

LTV48 R120-FS, LTV48 R150-FS

ETV ST61-150-FS, ETV ST61-180-FS,

ETV ST61-120-HAD, ETV ST61-150-HAD,

ETV ST61-180-HAD, ETV ST81-120-HAD,

ETV ST81-150-FS, ETV ST81-180-FS,

ETV ST81-150-HAD, ETV ST81-180-HAD

ETV ST101-180-FS, ETV ST101-180-Intel,

ETV ST101-180-HAD

ETV DS72-160-FS, ETV DS72-160-HAD,

ETV DS72-100-HAD

ETV DS72-100-13
Holder for bench stand



Bench stand


Table clamp
Balancer kit


Stand attachment 12-25 Nm


Stand attachment 50-100 Nm
SMC 200 should not be used with table stand
Bench stand with height 753 mm.
Holder must be ordered separately,
Ordering No. 4390 1729 00.
Clamp for heavy duty applications, 22-82 mm
SMC Balancer adapter kit.
The kit fits with balancers COL 1, RIL 1C-5C,
RIL 10C-22C and WP10.
SMC Balancer adapter kit for WP05

Ordering No.

4390 2061 80
4390 2061 81
4390 2061 82

4390 2061 83

Angle tool holder

4390 2061 84
4390 2061 85
4390 2061 86
4390 2061 87
4390 2061 88
4390 2061 89
4390 2061 90
4390 2061 91
4390 2061 92
4390 2061 93
4390 2061 94
4390 1513 11
4390 1526 18
4390 1513 87
4390 2060 80

Holder for bench stand

4390 2060 81
4390 2060 82
4390 2060 83
4390 2060 84
4390 2060 85
4390 2060 86

4390 2060 87

4390 2060 88

Bench stand

4390 2060 89
4390 2060 90
4390 1510 88
4390 1518 88

Tool Accessories

Tool holders

4390 1728 00

4390 1734 02
4390 2050 00

Table clamp
4390 2078 80

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Torque Arm Accessories


Optional Accessories for SML, SML T-series and SMS T-series
For SML, SML T and SMS T
Description

Ordering No.

Horizontal adapter (handle mount)


Vertical adapter (handle mount)
Start handle
(electric, 1 signal)
(electric, 2 signal)
(pneumatic)
Heavy duty start handles
(electric, 1 signal)
(electric, 2 signal)
(pneumatic)
Heavy duty handgrip (dead)
Handgrip (dead handle)
Extension mounting plate (for extended reach, fi ts only with SML)
Remote start cable
3m
5m
10 m
Extension remote start cable
10 m
15 m
Y piece connector (for 2 x electric handles)

4390 1770 00
4390 1769 00
4390 1772 00
4390 1773 00
4390 1771 00

Horizontal adapter

4390 1772 01
4390 1773 01
4390 1771 01
4390 1786 01
4390 1786 00
4390 1768 00
4390 1774 00
4390 1775 00
4390 1776 00

Vertical adapter

4390 1778 00
4390 1779 00
4390 1777 00

NOTE:
Extension mounting plates are not compatible with SML 10/40 arms.
For forward and reverse tool operation, a 2 signal handle is required (electric tools only).

Start handle

Mounting plates for SML


Description

Ordering No.

Mounting plate
Spline type 1
Spline type 1 (for SML 10/40)
Spline type 2
Spline type 2 (for SML 10/40)
Spline type 3
Spline type 4
Spline type 5
Spline type 6
Spline type 7
QMX/ETX50
QMX/ETX62
QMX90/ETX90

4390 1760 00
4390 1788 00
4390 1761 00
4390 1787 00
4390 1762 00
4390 1763 00
4390 1764 00
4390 1765 00
4390 1766 00
4390 1782 00
4390 1783 00
4390 1785 00

NOTE:
- SML 10/40 are supplied with integrated tool holder. If additional accessories such as handles are required,
relevant mounting plate should be ordered. (Suitable for tools with splined front part only).
- All mounting plates compatible with models SML 80, 150, 300, 500 and 1000.
- Extension mounting plates are not compatible with SML 10/40 arms.

Extended mounting plate

Mounting plate

Mounting plates for SML T and SMS T

Tool Accessories

Description

Mounting plate for arm SML T-5/12/25 (square 17 mm interface)


Spline type 1
Spline type 2
Hole dia 24 mm
Hole dia 26 mm
Hole dia 28 mm
Blank
Mounting plate for arm SML T-50/100 (square 32 mm interface)
Spline type 1
Spline type 2
Spline type 3
Hole dia 24 mm
Hole dia 26 mm
Hole dia 28 mm
Blank

Ordering No.

4390 2020 00
4390 2020 01
4390 2020 02
4390 2020 03
4390 2020 04
4390 2020 05
4390 2021 00
4390 2021 01
4390 2021 02
4390 2021 03
4390 2021 04
4390 2021 05
4390 2021 06

Mounting plate

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Torque Arm Accessories


Installation Proposals for SML

Description

8432 0830 70
8432 0831 81
8432 0830 83
8432 0830 72
8432 0830 73
8432 0830 74
8432 0831 80
8432 0830 90
8432 0830 53
8432 0830 54

Tool Accessories

Adapter
Adapter between GHP Mini and ETF 5, 10, 20
Adapter between GHP Mini and ETD M 03/05/10A
Adapter between GHP Mini and ETD M25AVB
Adapter between GHP Small and ETF 50-200
Adapter between GHP Small and ETD M-40-250 L
Adapter between GHP Large and ETF 400, 500, 800
Universal adapter for GHP Small (LUM, EBL, DL, SL)
Handle
Handle between GHP Mini and ETF 05, 10, 20
Handle between GHP Small and ETF 50, 100, 200
Handle between GHP Large and ETF 400, 500, 800

Ordering No.

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Bits and Power Sockets


Screwdriver Bits Hexagon Drive

Pozidriv bits
Application: For Pozidriv screws
Drive: 1/4" Hexagon, Style C 6.3

Drive system: 1/4" Hexagon, Style C 6.3

Length
Point
mm
Ordering No.

Screw profile:

PZ1
PZ2
PZ3

Slotted bits

25
25
25

4023 1101 11
4023 1101 12
4023 1101 13

Application: For slotted screws


Drive: 1/4" Hexagon, Style C 6.3


Blade
thickness
Blade width
Length
mm
mm
mm

0.55
0.6
0.8

3.5
4
5.5

25
25
25

Drive system: 5/16" Hexagon, Style C 8


Ordering No.

4023 1400 21
4023 1400 22
4023 1400 26

Screw profile:

Phillips bits

Hex Bits

Application: For Phillips screws


Drive: 1/4" Hexagon, Style C 6.3

Application: For Hex-socket screws


Drive: 5/16" Hexagon, Style C 8

Length
Point
mm
Ordering No.

PH0
PH1
PH2
PH3

25
25
25
25

4023 1326 00
4023 0696 01
4023 0697 01
4023 0698 01

Hex bits

Point
mm

Length
mm

Ordering No.

25
25
25
25
25

4023 1215 00
4023 1216 00
4023 1219 00
4023 1217 00
4023 1218 00

5
6
7
8
10

Application: For Hex-socket screws


Drive: 1/4" Hexagon, Style C 6.3
Point

2
2.5
3
4
5
6
7
8

Length
mm

Ordering No.

25
25
25
25
25
25
25
25

4023 1318 00
4023 1319 00
4023 0819 00
4023 1320 00
4023 0820 00
4023 0821 00
4023 1430 00
4023 0905 00

TorxPlus bits
Application: For TorxPlus screws
Drive: 1/4" Hexagon, Style C 6.3
Point

Length
mm

Ordering No.

IP6
IP8
IP10

25
25
25

4023 0001 70
4023 0001 74
4023 0001 78

Torx bits

Drive system: 3 mm Hexagon


Screw profile:

Slotted bits
Application: For slotted screws
Drive: 3 mm Hexagon
Blade
thickness
Blade width
Length
mm
mm
mm

Ordering No.

0.3
0.4
0.4
0.5
0.5
0.5
0.5
0.8
0.8

4023 0004 03
4023 0004 04
4023 0004 05
4023 0004 06
4023 0004 07
4023 0004 08
4023 0004 09
4023 0004 10
4023 0004 11

1.8
2
2.5
3
4
3.5
4.5
4
5.5

50
50
50
50
50
50
50
50
50

Tool Accessories

Application: For Torx screws


Drive: 1/4" Hexagon, Style C 6.3
Point

Length
mm

Ordering No.

TX6
TX8
TX9
TX10
TX15
TX20
TX25
TX27
TX30
TX40

25
25
25
25
25
25
25
25
25
25

4023 0001 60
4023 1329 00
4023 1330 00
4023 1321 00
4023 1331 00
4023 1322 00
4023 1332 00
4023 1333 00
4023 1323 00
4023 1334 00

Phillips bits
Application: For Phillips screws
Drive: 3 mm Hexagon
Point

00
0
1

Length
mm

Ordering No.

50
50
50

4023 0004 00
4023 0004 01
4023 0004 02

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Bits and Power Sockets

Torx bits

Phillips bits

Application: For Torx screws


Drive: 3 mm Hexagon

Application: For Phillips screws


Drive: 1/4" Hexagon, Style E 6.3

Point

Length
mm

Ordering No.

50
50
50
50

4023 0004 14
4023 0004 15
4023 0004 16
4023 0004 17

T6
T7
T8
T10

Length
Point
mm
Ordering No.

PH00
PH00
PH00
PH0
PH1
PH1
PH1
PH1
PH2
PH2
PH2
PH2
PH3
PH3
PH3
PH3

Pozidriv bits
Application: For Pozidriv screws
Drive: 3 mm Hexagon
Point

Length
mm

Ordering No.

PZ0
PZ1

50
50

4023 0004 12
4023 0004 13

Drive system: 1/4" Hexagon, Style E 6.3


Screw profile:

Application: For Torx screws


Drive: 1/4" Hexagon, Style E 6.3
Length
Point
mm
Ordering No.

Application: For slotted screws


Drive: 1/4" Hexagon, Style E 6.3
Blade
thickness
Blade width
Length
mm
mm
mm

Ordering No.

3.2
3.9
4.7
6.3
7
7.9
9.1
3.2
3.9
4.7

4023 2020 21
4023 2020 23
4023 2020 24
4023 2020 26
4023 2020 27
4023 2020 28
4023 2020 29
4023 2030 21
4023 2030 23
4023 2030 24

0.7
0.8
0.9
1
1.1
1.2
1.3
0.7
0.8
0.9

49
49
49
49
49
49
49
76
76
76

Slotted bits with finder

Application: For slotted screws


Drive: 1/4" Hexagon, Style E 6.3
Outside dia Blade thickness Blade width
(D) mm
(t) mm
(d) mm

9.5
11.1
12.7
14.3
15.9

0.9
1
1.1
1.2
1.3

4023 0001 51
4023 0001 52
4023 0001 53
4023 1325 00
4023 2320 21
4023 2327 21
4023 2335 21
4023 2360 21
4023 2320 22
4023 2327 22
4023 2335 22
4023 2360 22
4023 2320 23
4023 2327 23
4023 2335 23
4023 2360 23

Torx bits

Slotted bits

50
70
90
50
50
70
89
152
50
70
89
152
50
70
89
152

4.9
6.1
7.4
8.9
10.0

Length
mm

Ordering No.

95
93
93
96
95

4023 0683 00
4023 1313 00
4023 0684 00
4023 0949 00
4023 0685 00

TX5
TX5
TX6
TX6
TX6
TX7
TX7
TX8
TX8
TX9
TX9
TX10
TX10
TX15
TX15
TX20
TX20
TX25
TX25
TX27
TX27
TX30
TX30
TX40

49
70
49
70
90
49
70
49
90
49
90
49
90
49
90
49
90
49
90
49
90
49
90
90

4023 0002 16
4023 0002 17
4023 0001 61
4023 0001 62
4023 0001 63
4023 0002 18
4023 0002 19
4023 2220 21
4023 2235 21
4023 2220 22
4023 2235 22
4023 2220 23
4023 2235 23
4023 2220 24
4023 2235 24
4023 2220 25
4023 2235 25
4023 2220 26
4023 2235 26
4023 2220 27
4023 2235 27
4023 2220 28
4023 2235 28
4023 2235 29

TorxPlus bits
Application: For TorxPlus screws
Drive: 1/4" Hexagon, Style E 6.3

Hex bits
Application: For Hex-socket screws
Drive: 1/4" Hexagon, Style E 6.3
Point
mm

2
2.5
3
4
5
6.35
8
10

Length
mm

Ordering No.

49
49
49
49
49
49
49
49

4023 1311 00
4023 1312 00
4023 0710 00
4023 0711 00
4023 0712 00
4023 0906 00
4023 1369 00
4023 1370 00

IP5
IP5
IP6
IP6
IP6
IP7
IP7
IP7
IP8
IP8
IP8
IP10
IP10
IP10

50
70
50
70
90
50
70
90
50
70
90
50
70
90

4023 0002 20
4023 0002 21
4023 0001 71
4023 0001 72
4023 0001 73
4023 0002 23
4023 0002 24
4023 0002 25
4023 0001 75
4023 0001 76
4023 0001 77
4023 0001 79
4023 0001 80
4023 0001 81

Tool Accessories

Length
Point
mm
Ordering No.

Tool Accessories 151

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2012-02-06 14:14:09

Bits and Power Sockets


Adapters

Pozidriv bits
Application: For Pozidriv screws
Drive: 1/4" Hexagon, Style E 6.3
Length
Point
mm
Ordering No.

PZ0
PZ0
PZ1
PZ1
PZ1
PZ2
PZ2
PZ2
PZ3
PZ3

50
70
50
70
89
50
70
70
50
89

4023 0001 41
4023 0001 42
4023 2420 21
4023 2427 21
4023 2435 21
4023 2420 22
4023 2427 22
4023 2435 22
4023 2420 23
4023 2435 23

Drive SYSTEM: 1/4" Hexagon, Style E 6.3


Application: For bits with Wing-shank 4 mm drive

Adapters
Ordering No.

Adapter

4220 0105 00

Screwdriver Bits Wing-shank Drive


Drive system: 7/16" Hexagon, Style E 11.2

Drive system: 4 mm Wing-shank

Screw profile:

Screw profile:

Hex bits
Slotted bits

Application: For Hex-socket screws


Drive: 7/16" Hexagon, Style E 11.2
Point Length
mm
mm
Ordering No.

5
6
8
10

70
70
70
70

4023 0800 00
4023 0801 00
4023 0802 00
4023 0760 00

Application: For Slotted screws


Drive: Wing-shank 4 mm
Blade thickness Blade width

mm
mm

0.28
0.30
0.3
0.3

1.3
1.7
2.0
2.5

Length
mm

Ordering No.

60
60
60
60

4023 1327 01
4023 1327 02
4023 1327 03
4023 1327 04

Phillips bits
Application: For Phillips screws
Drive: Wing-shank 4 mm

Bit Holders

Length
Point
mm
Ordering No.

Drive SYSTEM: 1/4" Hexagon, Style E 6.3

PH00
PH0
PH0
PH1
PH2

Application: Suitable for bits with


1/4" HEXAGON DRIVE
Hs

L1

Hf

40
40
60
40
40

4023 0002 56
4023 0002 57
4023 0002 03
4023 0002 58
4023 0002 59

Hex bits

Application: For Hex screws


Drive: Wing-shank 4 mm

Standard type

Hex-
Hex-
drive
female

1/4"
1/4"
1/4"

Dia- Length Length


meter (D)
L
L1
mm
mm
mm
Magnetic Ordering No.

1/4"
1/4"
1/4"

11.1
11.1
11.1

46.5
46.5
46.5

28.5
55.5
103.7

Yes
Yes
Yes

4023 1208 01
4023 1208 02
4023 1209 00

Length
Point
mm
Ordering No.

1.5
2
2.5
3

60
60
60
60

4023 0002 60
4023 0002 61
4023 0002 62
4023 0002 63

Torx bits

Tool Accessories

Hs

L1

Hf

Length
Point
mm
Ordering No.

Quick release type



Hex-
Hex-
drive
female

1/4"
1/4"

Dia- Length Length


meter (D)
L
L1
mm
mm
mm
Magnetic Ordering No.

1/4"
1/4"

9.4
9.4

Application: For Torx screws


Drive: Wing-shank 4 mm

35.7
50

25.4
25.4

Yes
Yes

4023 1353 00
4023 0707 00

TX1
TX2
TX3
TX4
TX5
TX6
TX8
TX10

40
60
60
60
60
60
60
60

4023 0002 52
4023 0002 53
4023 0002 54
4023 0001 90
4023 0001 91
4023 0001 92
4023 0001 93
4023 0001 94

152 Tool Accessories

Am_ToolAccessories.indd 152

2012-02-06 14:14:11

Bits and Power Sockets

TorxPlus bits

Hex-socket bits

Application: For TorxPlus screws


Drive: Wing-shank 4 mm

Nutsetter. Application: For nuts and thread-headed screws


Drive: Halfmoon 4 mm

Length
Point
mm
Ordering No.

Length
Point
mm
Ordering No.

IP4
IP5
IP6
IP8
IP10

2.3
2.5
3
4
4.5
5
5.5

60
60
60
60
60

4023 0002 10
4023 0002 11
4023 0002 12
4023 0002 13
4023 0002 14

Pozidriv bits

44
44
44
44
44
44
44

4023 0002 45
4023 0002 46
4023 0002 47
4023 0002 48
4023 0002 49
4023 0002 50
4023 0002 51

Application: For Pozidriv screws


Drive: Wing-shank 4 mm
Length
Point
mm
Ordering No.

Torx bits

PZ0
PZ1
PZ2

Application: For Torx screws


Drive: Halfmoon 4 mm

60
60
60

4023 0002 03
4023 0002 04
4023 0002 55

Screwdriver Bits Halfmoon Drive


Drive system: 4 mm Halfmoon
Screw profile:
Slotted bits
Application: For slotted screws
Drive: Halfmoon 4 mm

2
2.5
3
4

Blade thickness
mm

Length
mm

Ordering No.

0.3
0.3
0.4
0.5

44
44
44
44

4023 0002 37
4023 0002 38
4023 0002 39
4023 0002 40

44
44
44
64
44
64
44
64
44
64
44
64
44
64

4023 0002 32
4023 0001 06
4023 0001 08
4023 0001 09
4023 0001 20
4023 0001 21
4023 0001 22
4023 0001 23
4023 0001 24
4023 0001 25
4023 0001 26
4023 0001 27
4023 0001 28
4023 0001 29

TorxPlus bits
Application: For TorxPlus screws
Drive: Halfmoon 4 mm
Length
Point
mm
Ordering No.

Phillips bits
Application: For Phillips screws
Drive: Halfmoon 4 mm
Length
Point
mm
Ordering No.

PH000
PH000
PH00
PH00
PH0
PH0
PH1
PH1
PH1
PH2
PH2

TX1
TX2
TX3
TX3
TX4
TX4
TX5
TX5
TX6
TX6
TX8
TX8
TX10
TX10

44
64
44
64
44
64
44
64
90
44
64

4023 0001 10
4023 0001 11
4023 0001 12
4023 0001 13
4023 0001 14
4023 0001 15
4023 0001 16
4023 0001 17
4023 0001 18
4023 0002 30
4023 0002 31

IP2
IP3
IP4
IP4
IP5
IP5
IP6
IP6
IP8
IP8
IP10
IP10

44
44
44
64
44
64
44
64
44
64
44
64

Hex bits

Pozidriv bits

Application: For Hex-socket screws


Drive: Halfmoon 4 mm

Application: For Pozidriv screws


Drive: Halfmoon 4 mm

4023 0002 35
4023 0002 36
4023 0001 30
4023 0001 31
4023 0001 32
4023 0001 33
4023 0001 34
4023 0001 35
4023 0001 36
4023 0001 37
4023 0001 38
4023 0001 39

Length
Point
mm
Ordering No.

Length
Point
mm
Ordering No.

1.5
2
2.5
3

PZ0
PZ0
PZ1
PZ1

44
44
44
44

4023 0002 41
4023 0002 42
4023 0002 43
4023 0002 44

44
64
44
64

4023 0002 26
4023 0002 27
4023 0002 28
4023 0002 29

Tool Accessories

Blade width
mm

Length
Point
mm
Ordering No.

Tool Accessories 153

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Bits and Power Sockets


Adapters

Power socket 3/8" square drive


L
d

Drive system: 4 mm Halfmoon


Application: Suitable for bits with
1/4" Hexagon drive


Overall
Width length

across D d L

flats
mm
mm
mm

Ordering No.

mm










7
8
9
10
11
12
13
14
16
17
18
19

12.5
14
15
16
17.5
19
20
21
24
25
26
27.5

19
19
19
19
19
19
22
22
22
22
22
22

30
30
30
30
30
30
30
30
30
30
30
30

4026 0907 00
4026 0908 00
4026 0909 00
4026 0910 00
4026 0911 00
4026 0912 00
4026 0913 00
4026 0914 00
4026 0916 00
4026 0917 00
4026 0918 00
4026 0919 00

in






5/16
3/8
13/32
7/16
15/32
1/2
9/16
3/4

12.5
14.5
15
17
18
19
20
26

19
19
19
19
19
19
20
26

30
30
30
30
30
30
30
34

4026 0908 00
4026 1012 00
4026 0910 00
4026 0911 00
4026 0912 00
4026 1016 00
4026 1018 00
4026 0919 00

3/8"

Adapters
Ordering No.

Non magnetic

4023 0002 15

Power sockets
L
d


Overall
Width length

across D d L

flats
mm
mm
mm

1/4"

mm











in








Ordering No.

4
5
5.5
6
7
8
9
10
11
12
13
14

7.5
8.5
9
9.5
11
12
13
14.5
16
17
18
19

13
13
13
13
13
13
13
13
13
13
13
13

25
25
25
25
25
25
25
25
25
25
25
25

4026 0604 00
4026 0605 00
4026 0605 50
4026 0606 00
4026 0607 00
4026 0608 00
4026 0609 00
4026 0610 00
4026 0611 00
4026 0612 00
4026 0613 00
4026 0614 00

7/32
1/4
9/32
5/16
3/8
13/32
7/16
15/32
1/2
9/16

9
9.5
11
12
14.5
14.5
16
17
18
19

13
13
13
13
13
13
13
13
13
13

25
25
25
25
25
25
25
25
25
25

4026 0605 50
4026 0708 00
4026 0607 00
4026 0608 00
4026 0712 00
4026 0610 00
4026 0611 00
4026 0612 00
4026 0716 00
4026 0614 00

Power socket 1/2" square drive


L
d


Overall
Width length

across D d L

flats
mm
mm
mm

Ordering No.

mm











1/2"

in





Tool Accessories

10
11
12
13
14
16
17
18
19
21
22
24
27
3/8
7/16
1/2
9/16
3/4
15/16
1 1/8

17
19
20
21
22
25
26
27.5
29
32
32
35
39

25
25
25
25
25
30
30
30
30
30
30
30
30

38
38
38
38
38
38
38
38
38
38
38
45
50

4026 1210 00
4026 1211 00
4026 1212 00
4026 1213 00
4026 1214 00
4026 1216 00
4026 1217 00
4026 1218 00
4026 1219 00
4026 1221 00
4026 1222 00
4026 1224 00
4026 1227 00

16
18
20
22
28
35
40

22
22
22
24
28
30
38

38
38
38
38
38
45
40

4026 1312 00
4026 1211 00
4026 1316 00
4026 1318 00
4026 1219 00
4026 1224 00
4026 1336 00

154 Tool Accessories

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2012-02-06 14:14:13

Bits and Power Sockets

Power socket 3/4" square drive

Power socket 1 1/2" square drive

L
d

L
D

Overall
Pina
Width length
and

across D d L
Oring

flats
mm
mm
mm
Ordering No. ref. letter

Overall
Pina
Width length
and

across D d
L
Oring

flats
mm
mm
mm
Ordering No. ref. letter

mm








mm





1 1/2"

3/4"

in




a

18
19
21
22
24
27
30
32
34
36

32
33
36
37
40
43
47
49
52
54

44
44
44
44
44
44
44
44
44
44

50
50
50
50
52
54
54
56
56
55

4026 1918 00
4026 1919 00
4026 1921 00
4026 1922 00
4026 1924 00
4026 1927 00
4026 1930 00
4026 1932 00
4026 1934 00
4026 1936 00

A
A
A
A
A
A
A
A
A
A

3/4
15/16
1 1/8
1 5/16
1 1/2

33
40
42
47
53

44
44
44
44
44

50
52
52
56
56

4026 1919 00
4026 1924 00
4026 2036 00
4026 2042 00
4026 2048 00

A
A
A
A
A

50
55
60
65
70
75
80

81.5
87.5
94
100
106
112
119

86
86
86
86
86
86
86

87
90
95
100
105
110
116

4026 3850 00
4026 3855 00
4026 3860 00
4026 3865 00
4026 3870 00
4026 3875 00
4026 3880 00

F
F
F
F
F
F
F

See table for pin and oring.

Stud setter

See table for pin and oring.

Stud setter
Power socket 1" square drive
L
d

Square Holder
drive
drive

in
Ordering No.
nut

1/2
4023 0752 80


Overall
Pina
Width length
and

across D d L
Oring

flats
mm
mm
mm
Ordering No. ref. letter

M6
M8
M10
M12

Ordering No.

4023 0761 00
4023 0762 00
4023 0756 00
4023 0757 00

1"

in




a

24
27
30
32
34
36
41
46
50
55
60
65
15/16
1 1/8
1 5/16
1 11/16
1 7/8

42
46
50
52
55
57
64
69.5
75
81
87
93

54
54
54
54
54
54
54
54
54
54
54
54

58
58
60
60
60
65
67
74
80
84
87
90

4026 2524 00
4026 2527 00
4026 2530 00
4026 2532 00
4026 2534 00
4026 2536 00
4026 2541 00
4026 2546 00
4026 2550 00
4026 2555 00
4026 2560 00
4026 2565 00

C
C
C
C
C
C
C
C
C
C
C
C

42
46
53
65
70

54
54
51
52
58

58
58
62
64
66

4026 2524 00
4026 2636 00
4026 2642 00
4026 2654 00
4026 2660 00

Power socket sets


A complete kit, containing 8 power
sockets with 1/2" square drive,
delivered in a handy box.

A complete kit co
sockets with 1/2"

See table for pin and oring.

Square
drive

in

1/2

Width
across
flats

13, 16, 17, 18


19, 21, 22, 24

Ordering No.

4112 0607 80

Tool Accessories

mm










Tool Accessories 155

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2012-02-06 14:14:14

Bits and Power Sockets


Universal joints

Locking pins and O-rings

Pina
Male Square
and
square drive Diameter Length
O-ring

in
in
mm
mm
Ordering No. ref. letter

3/8
1/2
5/8

3/8
1/2
5/8

23
29
38

60
76
69

4023 1182 00
4023 0745 00
4023 0875 00

3/4
1
1 1/2

3/4
1
1 1/2

46
60
84

89
112
162

4023 0857 00
4023 1060 00
4023 1316 00

B
C
F

See table for pin and oring.


O-ring

Locking pin

Dia- Inner
Ref.
Diameter Length
meter diameter
letter
mm
mm
mm
mm

Pin
and
O-ring
Ordering No.

Ab
B
C

4
4
5

35
45
45

5
5
6

33
33
44

4026 5000 90
4026 5000 91
4026 5000 92

D
E
F

5
5
6

60
70
75

6
6
6

59
65
65

4026 5000 93
4026 5000 94
4026 5000 95

G
H

6
6

75
95

6
6

79
94

4026 5000 96
4026 5000 97

B type pin also included.

Power socket holders

Socket adapters

Pina
Male Square
and
square drive Diameter Length
O-ring

in
in
mm
mm
Ordering No. ref. letter

1/2
3/8
5/8

3/8
1/2
1/2

23
24
29

35
39
43

4023 1153 00
4023 1154 00
4023 1155 00

1/2
3/4
1/2

5/8
5/8
3/4

32
38
38

49
54
57

4023 0733 00
4023 1156 00
4023 0909 00

1
3/4
1

3/4
1
1 1/2

44
54
83

65
75
100

4023 1157 00
4023 0868 00
4023 1314 00

B
C
F

Hex Square
Length
in
in
mm

Ordering No.

4023 0686 00
9721 4234 00
4023 0687 00
4023 1203 00
4023 0907 00
9721 4235 00
4023 1204 00
4023 1210 03
4023 1211 03

1/4
1/4
1/4
1/4
1/4
1/4
1/4
7/16
7/16

Quick change chuck for power bits

Pina
Male Square
and
square drive Diameter Length
O-ring

in
in
mm
mm
Ordering No. ref. letter

Tool Accessories

50.8
76.2
101.6
152.4
50.8
76.2
101.6
76.2
70.0

See table for pin and oring.

Extensions

1/4
1/4
1/4
1/4
3/8
3/8
3/8
3/8
1/2

3/8
1/2
1/2

3/8
1/2
1/2

21
27
27

152
127
254

4023 1164 06
4023 0734 00
4023 0735 00

5/8
3/4
3/4

5/8
3/4
3/4

33
38.5
38.5

152
178
330

4023 0749 00
4023 0854 00
4023 0855 00

A
A

1
1
1 1/2

1
1
1 1/2

54
54
88

178
330
330

4023 0751 00
4023 0867 00
4023 1315 00

C
C
G

D1

Square Female
drive hex

in
in

Diameter Length
D D1 L
mm
mm
mm
Ordering No.

22
22
22
29

3/8
3/8
3/8
1/2

1/4
5/16
7/16
7/16

20
33
33
33

45
55
55
55

4023 1380 00
4023 1382 00
4023 1317 80
4023 0737 00

See table for pin and oring.

156 Tool Accessories

Am_ToolAccessories.indd 156

2012-02-06 14:14:15

Fixtured Applications

Contents

Page

Introduction ....................................... 158


Fixtured nutrunners QST .................. 160
Fixtured nutrunners ETX .................. 164
Power MACS .................................... 167
MSB, DB ........................................... 168
Power Focus..................................... 171
ToolsTalk ........................................... 172

Am_Fixturedapplications.indd 157

2012-02-07 10:11:23

Introduction Fixtured Applications

With our vast experience, we are


a supplier you can rely on
Atlas Copco is the world-leading supplier of fixtured nutrunner systems. Our vast
experience of designing components for multiple nutrunner systems, combined with
knowledge of building, commissioning and maintaining fixtured solutions, makes
Atlas Copco a supplier you can rely on.

For fixtured nutrunner systems, Atlas Copco offers a complete portfolio of products
designed to satisfy your needs. These
range from individual components to operator controlled Multiples by Express
stations and demanding stitching applications. There are two different systems
designed for fixtured applications, as
well as user-friendly controller software.
Please contact your local Atlas Copco
sales representative who will be pleased
to discuss your needs.
Power MACS 4000 and QST nutrunners
A state-of-the-art, stand-alone system offering high reliability, accuracy and capability. The system is designed with user
friendliness in mind and is easy to build
and integrate into production lines.
Power Focus 4000 and ETX nutrunners
A flexible solution that makes it possible
to run durable and accurate fixtured nutrunners on the Power Focus controller
designed for hand-held tools.

Fixtured Applications

ToolsTalk software
ToolsTalk software for Power MACS 4000
has been developed with user-friendliness and customer adaptation in mind.
This Window-based program can be
installed on a station PC, a laptop or a
back office PC.

Power MACS 4000 stand alone system


small, cost efficient and powerful. No
need for bulky cabinets.

A vertical two channel Multiple by Express


fixture with QST spindles.

158 Fixtured Applications

Am_Fixturedapplications.indd 158

2012-02-07 10:11:38

Introduction Fixtured Nutrunners

Nutrunners to match your needs


The QST nutrunner is a true state-of-the-art product.
Partnered with the Power MACS 4000 tightening controller, QST offers one of the most advanced and reliable tightening solutions on the market. ETX nutrunners
are compact, durable and easy to integrate. Since ETX
is controlled by the Power Focus, like the Tensor S and
Tensor ST tools, it is possible to achieve 100% controller
commonality in a line.

QST and ETX nutrunners common


features
Designed specifically for fixtured systems, these two reliable, durable nutrunners have many common features.
With QST and ETX nutrunners pilot
mount or sandwich are possible. Different socket holder lengths (0-200 mm)
permit access to applications or parts
with tight clearances. For longer bolt
lengths, spring travel can be increased
from the standard 50 mm to 76 or 100
mm on request.
A built-in memory chip in QST and
ETX nutrunners stores calibration values
and general tool and service data. Both
tools are ISO certified to +/- 2.5% accuracy and 1 million duty cycles on hard
and soft joints.

QST nutrunners extra features


Digital communication between nutrunner and controller.
l Hot Swap replace cable or spindle
without turning off the power.
l Increased speed characteristics, up to
3,000 rpm.
l Optional redundant angle encoder and
transducer.
l MTBF better than 5 million cycles under normal conditions.
l

Fixtured Applications

QST and ETX different features


The QST nutrunner is available in inline,
off-set, angle head, angle head travel,
U-shaped, angle, SPN and co-axial designs. The ETX comes in inline, offset
and angle head versions.
Connectors on both tools are designed to provide cable management
flexibility. The robust connector and
pin design on the QST is adjustable in
2 DOF. The ETX has a rotatable single
connector.
QST offers a standard torque range
of 2-1,750 Nm (up to 8,000 on request)
and has a 60 m cable. ETX has a torque
range of 6-950 Nm and a cable length
of 25 m.

Fixtured Applications 159

Am_Fixturedapplications.indd 159

2012-02-07 10:11:50

Fixtured Nutrunners

QST

Inline nutrunner, CT Equipped with


commutation sensor and transducer.
l Off-set nutrunner, COT Comes with
a commutation sensor, off-set gears
for narrow bolts and transducer.
l Extended spring travel 76 mm and
100 mm Nutrunners with extended
spring travel for longer bolt lengths.
l Dual transducers, CTT Nutrunners
with dual torque transducer feedback.
l Dual transducers and angle feedback,
CATT Nutrunners with dual angle
and torque transducer feedback.
l Angle head nutrunners, CTV Nutrunners with angle heads. Available with
or without travel.
l

Model

QST34-8CT-T50-L150-H6
QST34-20CT-T50-L150-H10
QST42-20CT -T50 -L134 -H9.5
QST42-20COT -T50 -L134.5 -H9.5
QST42-50CT -T50 -L134 -H12.7
QST42-50COT -T50 -L134.5 -H12.7
QST50-90CT -T50 -L137 -H12.7
QST50-90COT-T50-L137-H12.7
QST50-150CT-T50-L137-H12.7
QST50-150COT-T50-L137-H12.7
QST62-150CT -T50 -L152 -H12.7
QST62-150COT -T50 -L152.5 -H12.7
QST62-230CT -T50 -L152 -H19.1
QST62-230COT -T50 -L152.5 -H19.1
QST62-350CT -T50 -L152 -H19.1
QST62-350COT -T50 -L152 -H19.1
QST80-450CT -T50 -L146 -H19.1
QST80-450COT -T50 -L146 -H19.1
QST80-600CT -T50 -L146 -H19.1
QST80-600COT -T50 -L146 -H19.1
QST90-750CT -T50 -L152 -H25.4
QST90-750COT -T50 -L153 -H25.4
QST90-1000CT -T50 -L152 -H25.4
QST90-1000COT -T50 -L153 -H25.4
QST95-1750CT-T50-L149-H38
QST95-1750COT-T50-L155-H38

Travel
mm

Nm

ft lb

Speed
r/min

Min
C-C

kg

lb

Gear
ratio

Socket
holder
size
in

50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

2-8
4-20
6-20
6-20
10-50
10-50
20-90
20-90
30-150
30-150
30-150
30-150
40-230
40-220
50-350
50-330
90-450
90-450
120-600
120-600
150-750
150-750
200-1000
200-1000
350-1750
350-1750

1.5-6
2.9-14.7
4-14
4-14
7-35
7-35
15-65
15-65
22-110
22-110
22-110
22-110
29-170
29-162
37-258
37-243
66-332
66-332
88-442
88-442
111-553
111-553
147-737
147-737
258-1291
258-1291

3000
1000
2000
2000
700
700
650
650
380
380
450
450
330
330
220
220
260
260
200
200
150
150
130
130
60
60

34
34
43
31
43
31
51
37
51
37
63
45
63
45
63
45
81
55
81
55
91
63
91
63
96
73

2.0
2.0
3.1
4.2
3.8
4.5
5.8
7.8
5.8
7.8
10.2
12.8
10.2
12.8
10.2
12.8
16.7
21
17
21
25
29
26
30
28
43

4.4
4.4
6.9
9.3
8.4
9.9
12.7
17.2
12.8
17.2
22.5
28.2
22.5
28.2
22.5
28.2
37
46
37
46
55
64
57
66
61.7
94.8

7.428
21.2
7.50
7.50
21.33
21.33
18.21
18.21
31.24
31.24
13.94
13.94
19.04
19.04
28.33
28.33
22.67
22.67
29.56
29.56
38.89
38.89
46.84
46.84
98.21
98.21

1/4
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1 1/2
1 1/2

8435 6000 10
8435 6010 10
8435 6020 10
8435 6020 20
8435 6030 10
8435 6030 20
8435 6040 10
8435 6040 20
8435 6050 10
8435 6050 20
8435 6060 10
8435 6060 20
8435 6065 10
8435 6065 20
8435 6070 10
8435 6070 20
8435 6075 10
8435 6075 20
8435 6080 10
8435 6080 20
8435 6085 10
8435 6085 20
8435 6090 10
8435 6090 20
8435 6095 10
8435 6095 20

6-20
10-50
20-90
30-150
40-230
50-350
90-450
120-600
200-1000
10-50
30-150

4-14
7-35
15-65
22-110
29-170
37-258
66-332
88-442
147-737
7-35
22-110

2000
700
650
380
330
220
260
200
130
700
380

43
43
51
51
63
63
81
81
91
43
51

3.1
3.8
5.8
5.8
10.2
10.2
17
17
26
3.8
5.8

6.9
8.4
12.7
12.8
22.5
22.5
37
37.0
57.0
8.4
12.8

7.5
21.3
18.2
31.2
19.0
28.3
22.67
29.6
46.8
21.3
31.2

3/8
1/2
1/2
1/2
3/4
3/4
3/4
3/4
1
1/2
1/2

8435 6020 11
8435 6030 11
8435 6040 11
8435 6050 11
8435 6065 11
8435 6070 11
8435 6075 11
8435 6080 11
8435 6090 11
8435 6030 12
8435 6050 12

Fixtured Applications

Extended spring travel 76 mm and 100 mm


QST42-20CT-T76-L189-H9.5
QST42-50CT-T76-L189-H12.7
QST50-90CT-T76-L200-H12.7
QST50-150CT-T76-L200-H12.7
QST62-230CT-T76-L200-H19.1
QST62-350CT-T76-L200-H19.1
QST80-450CT-T76-L214-H20
QST80-600CT-T76-L214-H19.1
QST90-1000CT-T76-L176-H25.4
QST42-50CT-T100-L191-H12.7
QST50-150CT-T100-L186-H12.7

76
76
76
76
76
76
50
76
76
100
100

Torque range

Weight

Ordering No.

160 Fixtured Applications

Am_Fixturedapplications.indd 160

2012-02-07 10:11:51


QST

Fixtured Nutrunners


Socket

holder
Torque
range
Weight
Travel

Speed Min
Gear size
Model
mm
Nm
ft lb
r/min
C-C
kg
lb
ratio
in

Ordering No.

Dual transducers, CTT


QST42-20CTT -T50 -L134 -H9.5
QST42-20COTT -T50 -L134.5 -H9.5
QST42-50CTT -T50 -L134 -H12.7
QST42-50COTT -T50 -L134.5 -H12.7
QST50-90CTT -T50 -L137 -H12.7
QST50-90COTT -T50 -L137 -H12.7
QST50-150CTT -T50 -L137 -H12.7
QST50-150COTT -T50 -L137 -H12.7
QST62-150CTT -T50 -L152 -H12.7
QST62-150COTT -T50 -L152.5 -H12.7
QST62-230CTT -T50 -L152 -H19.1
QST62-230COTT -T50 -L152.5 -H19.1
QST62-350CTT -T50 -L152 -H19.1
QST62-350COTT -T50 -L152 -H19.1
QST80-450CTT -T50 -L146 -H19.1
QST80-450COTT -T50 -L146 -H19.1
QST80-600CTT -T50 -L146 -H19.1
QST80-600COTT -T50 -L146 -H19.1
QST90-750CTT -T50 -L152 -H25.4
QST90-750COTT -T50 -L153 -H25.4
QST90-1000CTT -T50 -L152 -H25.4
QST90-1000COTT -T50 -L153 -H25.4

50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

6-20
6-20
10-50
10-50
20-90
20-90
30-150
30-150
30-150
30-150
40-230
40-220
50-350
50-330
90-450
90-450
120-600
120-600
150-750
150-750
200-1000
200-1000

Dual transducers and angle feedback, CATT


QST42-20CATT -T50 -L134 -H9.5
QST42-50CATT -T50 -L134 -H12.7
QST50-90CATT -T50 -L137 -H12.7
QST50-150CATT -T50 -L137 -H12.7
QST62-150CATT -T50 -L152 -H12.7
QST62-230CATT -T50 -L152 -H19.1
QST62-350CATT -T50 -L152 -H19.1
QST80-450CATT -T50 -L146 -H19.1
QST80-600CATT -T50 -L146 -H19.1
QST90-750CATT -T50 -L152 -H25.4
QST90-1000CATT -T50 -L152 -H25.4

4-14
4-14
7-35
7-35
15-65
15-65
22-110
22-110
22-110
22-110
29-170
29-162
37-258
37-243
66-332
66-332
88-442
88-442
111-553
111-553
147-737
147-737

2000
2000
700
700
650
650
380
380
450
450
330
330
220
220
260
260
200
200
150
150
130
130

43
31
43
31
51
37
51
37
63
45
63
45
63
45
81
55
81
55
91
63
91
63

3.1
4.2
3.8
4.5
5.8
7.8
5.8
7.8
10.2
12.8
10.2
12.8
10.2
12.8
16.7
21
17
21
25
29
26
30

6.9
9.3
8.4
9.9
12.7
17.2
12.8
17.2
22.5
28.2
22.5
28.2
22.5
28.2
37
46
37
46
55
64
57
66

7.50
7.50
21.33
21.33
18.21
18.21
31.24
31.24
13.94
13.94
19.04
19.04
28.33
28.33
22.67
22.67
29.56
29.56
38.89
38.89
46.84
46.84

3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1

8435 6020 50
8435 6020 60
8435 6030 50
8435 6030 60
8435 6040 50
8435 6040 60
8435 6050 50
8435 6050 60
8435 6060 50
8435 6060 60
8435 6065 50
8435 6065 60
8435 6070 50
8435 6070 60
8435 6075 50
8435 6075 60
8435 6080 50
8435 6080 60
8435 6085 50
8435 6085 60
8435 6090 50
8435 6090 60

50
50
50
50
50
50
50
50
50
50
50

6-20
10-50
20-90
30-150
30-150
40-230
50-350
90-450
120-600
150-750
200-1000

4-14
7-35
15-65
22-110
22-110
29-170
37-258
66-332
88-442
111-553
147-737

2000
700
650
380
450
330
220
260
200
150
130

43
43
51
51
63
63
63
81
81
91
91

3.1
3.8
5.8
5.8
10.2
10.2
10.2
16.7
17
25
26

6.9
8.4
12.7
12.8
22.5
22.5
22.5
36.9
37
55
57

7.50
21.33
18.21
31.24
13.94
19.04
28.33
22.67
29.56
38.89
46.84

3/8
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
1
1

8435 6020 70
8435 6030 70
8435 6040 70
8435 6050 70
8435 6060 70
8435 6065 70
8435 6070 70
8435 6075 70
8435 6080 70
8435 6085 70
8435 6090 70

QST42-20CTV -P10
QST42-20CTV -T25 -H10
25
QST42-30CTV -P10
QST42-30CTV -T25 -H10
25
QST42-70CTV -P13
QST42-70CTV -T25 -H13
25
QST50-170CTV -P13
QST50-170CTV -T50 -P13
50
QST50-200CTV -H19
QST50-200CTV -T25 -H19
25
QST50-200CTV -T50 -H19
50
QST62-310CTV -H19
QST62-310CTV -T25 -H19
25
QST62-350CTV -H19
QST62-350CTV -T25 -H19
25
QST62-600CTV -H25

6-20
6-20
6-30
6-30
14-70
14-70
34-170
34-170
40-200
40-200
40-200
60-310
60-310
70-350
70-350
120-600

4-14
4-14
4.5-22
4.5-22
10-52
10-52
25-125
25-125
29-145
29-145
29-145
44-229
44-229
52-258
52-258
88-440

1200
1200
440
440
440
440
210
210
210
210
210
175
175
120
120
100

28
28
36
36
40
40
51
48
51
51
51
66
66
66
66
109

3.5
5
3.5
5.5
4.5
5.5
6.8
8.6
7.0
9.5
10
13.5
16.5
13.5
16.5
16.5

7
11
7
12
10
12
15
19
15
21
22
30
36
30
33
33

11.6
11.6
11.6
33.0
33.0
33.0
56.2
56.2
56.2
56.2
56.2
34.3
34.3
51.0
51.0
93.5

3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
3/4
1

9831 4077 27
9831 4077 57
9831 4077 26
9831 4077 58
9831 4077 28
9831 4077 59
9831 4078 38
9831 4078 44
9831 4078 43
9831 4078 46
9831 4078 47
9831 4079 78
9831 4079 76
9831 4079 73
9831 4087 10
9831 4087 02

Angle head, CTV

Fixtured Applications

The Tool key part at the end of the catalog explains the significance of the letters/numbers forming the name of the tool model.

Fixtured Applications 161

Am_Fixturedapplications.indd 161

2012-02-07 10:11:51

QST

Accessories
Dimensions

Model

L B C D E
mm mm mm mm mm

Standard
QST34-8CT-T50-L150-H6
150 16 359 10
QST34-20CT-T50-L150-H10
150 16 359 10
QST42-20CT -T50 -L134 -H9.5
134
23 395 15

QST42-20COT -T50 -L134.5 -H9.5


134.5

446
QST42-50CT -T50 -L134 -H12.7
134
23 422 15

QST42-50COT -T50 -L134.5 -H12.7


134.5

472
QST50-90CT -T50 -L137 -H12.7
137
23 464 15

QST50-90COT-T50-L137-H12.7
137


521
QST50-150CT-T50-L137-H12.7
137
23 464 15

QST50-150COT-T50-L137-H12.7
137


521
QST62-150CT -T50 -L152 -H12.7
152
25 517 15

QST62-150COT -T50 -L152.5 -H12.7 152.5



586
QST62-230CT -T50 -L152 -H19.1
152
25 517 15

QST62-230COT -T50 -L152.5 -H19.1 152.5



586
QST62-350CT -T50 -L152 -H19.1
152
25 517 15

QST62-350COT -T50 -L152 -H19.1


152


592
QST80-450CT -T50 -L146 -H19.1
146
30 595 20

QST80-450COT -T50 -L146 -H19.1


146


685
QST80-600CT -T50 -L146 -H19.1
146
30 595 20

QST80-600COT -T50 -L146 -H19.1


146


685
QST90-750CT -T50 -L152 -H25.4
152
32 600 20

QST90-750COT -T50 -L153 -H25.4


153


705
QST90-1000CT -T50 -L152 -H25.4
152
32 600 20

QST90-1000COT -T50 -L153 -H25.4


153


710
QST95-1750CT-T50-L149-H38
149 32 651 20
QST95-1750COT-T50-L155-H38
155 796


Model

L B C D E

Model

mm mm mm mm mm

Dual transducers and angle feedback, CATT


QST42-20CATT -T50 -L134 -H9.5
134 23 395 15

QST42-50CATT -T50 -L134 -H12.7


134 23 422 15

QST50-90CATT -T50 -L137 -H12.7


137 23 464 15

QST50-150CATT -T50 -L137 -H12.7


137 23 464 15

QST62-150CATT -T50 -L152 -H12.7


152 25 542 15

QST62-230CATT -T50 -L152 -H19.1


152 25 542 15

QST62-350CATT -T50 -L152 -H19.1


152 25 542 15

QST80-450CATT -T50 -L146 -H19.1


146 30 595 20

QST80-600CATT -T50 -L146 -H19.1


146 30 595 20

QST90-750CATT -T50 -L152 -H25.4


152 32 600 20

QST90-1000CATT -T50 -L152 -H25.4 152 32 600 20

Angle head
QST42-20CTV -P10
65

QST42-20CTV -T25 -H10


QST42-30CTV -P10
83

QST42-30CTV -T25 -H10


QST42-70CTV -P13
84

QST42-70CTV -T25 -H13


QST50-170CTV -P13
135

QST50-170CTV -T50 -P13


QST50-200CTV -H19
135

QST50-200CTV -T25 -H19
135

QST50-200CTV -T50 -H19
135

QST62-310CTV -T25 -H19
153

QST62-310CTV -H19
153

QST62-350CTV -H19
153

QST62-350CTV -T25 -H19
187

QST62-600CTV -H25
174

8

8

15

15

15
15
15
14
14
15
14
14

409

435

432

481

481
481
481
564
564
563

564

L B C D E
mm mm mm mm mm

Extended spring travel 76 mm and 100 mm


QST42-20CT-T76-L189-H9.5
189 23 421 15
QST42-50CT-T76-L189-H12.7
189 23 447 15
QST50-90CT-T76-L200-H12.7
200 25 493 15
QST50-150CT-T76-L200-H12.7
200 25 493 15
QST62-230CT-T76-L200-H19.1
200 25 543 15
QST62-350CT-T76-L200-H19.1
200 25 543 15
QST80-450CT-T76-L214-H20
214 43 595 20
QST80-600CT-T76-L214-H19.1
214 43 595 20
QST90-1000CT-T76-L176-H25.4
176 32 650 20
QST42-50CT-T100-L191-H12.7
191 23 519 15
QST50-150CT-T100-L186-H12.7
186 23 563 15

Fixtured Applications

Dual transducers, CTT


QST42-20CTT -T50 -L134 -H9.5
134 23 395 15
QST42-20COTT -T50 -L134.5 -H9.5
134


QST42-50CTT -T50 -L134 -H12.7
134 23 422 15
QST42-50COTT -T50 -L134.5 -H12.7 134


QST50-90CTT -T50 -L137 -H12.7
137 23 464 15
QST50-90COTT -T50 -L137 -H12.7
137


QST50-150CTT -T50 -L137 -H12.7
137 23 464 15
137


QST50-150COTT -T50 -L137 -H12.7
QST62-150CTT -T50 -L152 -H12.7
152 25 542 15
QST62-150COTT -T50 -L152.5 -H12.7 137


QST62-230CTT -T50 -L152 -H19.1
152 25 542 15
QST62-230COTT -T50 -L152.5 -H19.1 152.5


QST62-350CTT -T50 -L152 -H19.1
152 25 542 15
QST62-350COTT -T50 -L152 -H19.1
152


QST80-450CTT -T50 -L146 -H19.1
146 30 595 20
QST80-450COTT -T50 -L146 -H19.1
146


QST80-600CTT -T50 -L146 -H19.1
146 30 595 20
QST80-600COTT -T50 -L146 -H19.1
146


QST90-750CTT -T50 -L152 -H25.4
146 30 595 20
QST90-750COTT -T50 -L153 -H25.4
103


QST90-1000CTT -T50 -L152 -H25.4
152 32 600 20
QST90-1000COTT -T50 -L153 -H25.4 153

446

472

521

521

521

586

592

685

685

706

710

CT straight version
L

COT off-set version


L

E
D

CTV angle head version

162 Fixtured Applications

Am_Fixturedapplications.indd 162

2012-02-07 10:11:52

QST

Accessories

Optional Accessories
Tool and extension cables
Length

Ordering No.

2m
3m
5m
7m
10 m
15 m
20 m
25 m
30 m
35 m
40 m

4220 3799 02
4220 3799 03
4220 3799 05
4220 3799 07
4220 3799 10
4220 3799 15
4220 3799 20
4220 3799 25
4220 3799 30
4220 3799 35
4220 3799 40

Tool and extension cable

Additional socket holder length

Additional sockets

Product No.

QST42-20CT

Socket
holdera
Ordering No.

8435 6020 10
8435 4083 08
8435 4083 10
8435 4083 12
8435 4083 14

3/8
3/8
3/8
3/8
3/8

4230 1818 00
4230 2217 00
4230 2217 01
4230 2217 02
4230 2217 03

0b
50
100
150
200

8435 6030 10
8435 4083 19
8435 4083 21
8435 4083 23
8435 4083 25

1/2
1/2
1/2
1/2
1/2

4230 1819 00
4230 2218 00
4230 2218 01
4230 2218 02
4230 2218 03

0b
50
100
150
200

8435 6040 10
8435 4083 28
8435 4083 29
8435 4083 30
8435 4083 31

1/2
1/2
1/2
1/2
1/2

4230 1820 00
4230 2219 00
4230 2219 01
4230 2219 02
4230 2219 03

0b
50
100
150
200

8435 6050 10
8435 4083 68
8435 4083 33
8435 4083 34
8435 4083 35

1/2
1/2
1/2
1/2
1/2

4230 1820 00
4230 2219 00
4230 2219 01
4230 2219 02
4230 2219 03

QST50-90CT

QST50-150CT

QST62-150CT
b

0
50
100
150
200
0
50
100
150
200

8435 6060 10
8435 4083 37
8435 4083 40
8435 4083 43
8435 4083 46
8435 4083 70
8435 4083 38
8435 4083 41
8435 4083 44
8435 4083 47

1/2
1/2
1/2
1/2
1/2
5/8
5/8
5/8
5/8
5/8

Product No.

0
50
100
150
200
0b
50
100
150
200

8435 4083 81
8435 4083 83
8435 4083 98
8435 4083 88
8435 4083 91
8435 5170 10
8435 4083 84
8435 4083 86
8435 4083 89
8435 4083 92

5/8
5/8
5/8
5/8
5/8
3/4
3/4
3/4
3/4
3/4

4230 1821 00
4230 2224 00
4230 2224 01
4230 2224 02
4230 2224 03
4230 1822 00
4230 2226 00
4230 2226 01
4230 2226 02
4230 2226 03

0
50
100
150
200
0b
50
100
150
200

8435 4083 72
8435 4083 53
8435 4083 56
8435 4083 59
8435 4083 62
8435 6070 10
8435 4083 54
8435 4083 57
8435 4083 60
8435 4083 63

5/8
5/8
5/8
5/8
5/8
3/4
3/4
3/4
3/4
3/4

4230 1821 00
4230 2224 00
4230 2224 01
4230 2224 02
4230 2224 03
4230 1822 00
4230 2226 00
4230 2226 01
4230 2226 02
4230 2226 03

QST62-230CT

0b
50
100
150
200
QST42-50CT

A
mm

Socket
holder
size
in

4230 1829 00
4230 2223 00
4230 2223 01
4230 2223 02
4230 2223 03
4230 1821 00
4230 2224 00
4230 2224 01
4230 2224 02
4230 2224 03

QST62-350CT

Socket
holdera
Ordering No.

This socket holder is included when you order the complete spindle.
This socket holder follows when you order the standard nutrunner.
NOTE: The spindle travel is 50 mm for all sockets holders.
a
b

Fixtured Applications

A
mm

Socket
holder
size
in

Fixtured Applications 163

Am_Fixturedapplications.indd 163

2012-02-07 10:12:01

Fixtured Nutrunners

ETX

Inline nutrunner, CT Equipped with


commutation sensor and transducer.
l Off-set nutrunner, COT Comes with
a commutation sensor, off-set gears
for narrow bolts and transducer.
l Extended spring travel 76 mm and
100 mm Nutrunners with extended
spring travel for longer bolt lengths.
l Angle head nutrunners, CTV Nutrunners with angle heads. Available with
or without travel.
l Yield control is available for ETX.
l

Model

ETX42-20CT
ETX42-20COT
ETX42-50CT
ETX42-50COT
ETX50-90CT
ETX50-90COT
ETX50-150CT
ETX50-150COT
ETX62-150CT
ETX62-150COT
ETX62-230CT
ETX62-230COT
ETX62-350CT
ETX62-350COT
ETX72-450CT
ETX72-600CT
ETX72-600COT
ETX90-750CT
ETX90-950CT

Travel
mm

Nm

ft lb

Speed
r/min

Min
C-C

kg

lb

Gear
ratio

Socket
holder
size
in

50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

6-20
6-20
10-50
10-50
20-90
20-90
30-150
30-150
30-150
30-150
40-230
40-220
50-350
50-330
90-450
120-600
120-580
150-750
200-950

4-14
4-14
7-35
7-35
15-65
15-65
22-110
22-110
22-110
22-110
29-170
29-162
37-258
37-243
65-331
90-441
90-425
110-551
150-699

2000
2000
700
700
650
650
380
380
450
450
330
330
220
220
160
110
110
90
70

43
31
43
31
51
37
51
37
63
46
63
46
63
50
73
73
55
91
91

3.2
4.3
3.5
4.6
5.9
8.1
5.8
8.0
9.5
9.5
10.2
12.8
10.2
12.9
11.3
11.3
17
17.8
17.8

7.1
9.5
7.7
10.1
13.0
17.9
12.8
17.6
20.9
20.9
22.5
28.2
22.5
28.4
25
25
37.5
39
39

7.50
7.50
21.33
21.33
18.21
18.21
31.24
31.24
13.94
13.94
19.04
19.04
28.33
28.33
41.6
58.0
57.99
68.3
90.0

3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
3/4
1
1

8435 5120 10
8435 5120 20
8435 5130 10
8435 5130 20
8435 5140 10
8435 5140 20
8435 5150 10
8435 5150 20
8435 5160 10
8435 5160 20
8435 5170 10
8435 5170 20
8435 5180 10
8435 5180 20
8435 5182 10
8435 5183 10
8435 5183 20
8435 5184 10
8435 5185 10

15-70
22-170
50-350

11-50
16-125
37-221

355
200
175

45
50
70

4.9
9.1
13.9

10.8
20
28.9

21.33
31.24
19.04

1/2
1/2
3/4

8435 4072 07
8435 4073 04
8435 4074 72

Angle head tools


ETX42-70CTV
ETX50-170CTV
ETX62-350CTV

Torque range

Weight

Ordering No.

Dimensions

Fixtured Applications

Model

L
mm

B
mm

C
D
mm mm

E
mm

ETX42-20CT
ETX42-20COT
ETX42-50CT
ETX42-50COT
ETX50-90CT
ETX50-90COT
ETX50-150CT
ETX50-150COT
ETX62-150CT
ETX62-150COT
ETX62-230CT
ETX62-230COT
ETX62-350CT
ETX62-350COT
ETX72-450CT
ETX72-600CT
ETX72-600COT
ETX90-750CT
ETX90-950CT
ETX42-70CTV
ETX50-170CTV
ETX62-350CTV

134
134
134
134
137
137
137
137
152
153
152
152
152
152
146
146
146
152
152
85
133
153

23

23

23

23

25

25

25

30
30

32
32

363

389

439

439

506

506

506

580
580

550
550

436

463

519

519

575

575

580

672

422
479
553

15

15

15

15

15

15

15

20
20

20
20
15
15
15

COT off-set version


Pilot mount only
L

B
D

Sandwich mount

CT straight version

Pilot mount
L

E
D

Pilot mount only

CTV angle head version

164 Fixtured Applications

Am_Fixturedapplications.indd 164

2012-02-07 10:12:03

ETX

Accessories

Optional Accessories
Cables
Model

Ordering No.

Tool cables
2m
5m
7m
10 m
15 m
20 m
Extension cables
5m
10 m
15 m

4230 2195 02
4230 2195 05
4230 2195 07
4230 2195 10
4230 2195 15
4230 2195 20

RBU-X

4220 1563 05
4220 1563 10
4220 1563 15

RBU
Model

Ordering No.

RBU-X
RBU-Gold

8433 0080 20
8433 0020 20

RBU-Gold

Additional socket holder length


A

A
mm

ETX42-20CT

Product No.

Socket
holder
size
in

Socket
holdera
Ordering No.

0b
50
100
150
200

8435 5120 10
8435 4063 08
8435 4063 10
8435 4063 12
8435 4063 14

3/8
3/8
3/8
3/8
3/8

4230 1818 00
4230 2217 00
4230 2217 01
4230 2217 02
4230 2217 03

0b
50
100
150
200

8435 5130 10
8435 4063 19
8435 4063 21
8435 4063 23
8435 4063 25

1/2
1/2
1/2
1/2
1/2

4230 1819 00
4230 2218 00
4230 2218 01
4230 2218 02
4230 2218 03

0b
50
100
150
200

8435 5140 10
8435 4063 28
8435 4063 29
8435 4063 30
8435 4063 31

1/2
1/2
1/2
1/2
1/2

4230 1820 00
4230 2219 00
4230 2219 01
4230 2219 02
4230 2219 03

0b
50
100
150
200

8435 5150 10
8435 4063 68
8435 4063 33
8435 4063 34
8435 4063 35

1/2
1/2
1/2
1/2
1/2

4230 1820 00
4230 2219 00
4230 2219 01
4230 2219 02
4230 2219 03

8435 5160 10
8435 4063 37
8435 4063 40
8435 4063 43
8435 4063 46
8435 4063 70
8435 4063 38
8435 4063 41
8435 4063 44
8435 4063 47

1/2
1/2
1/2
1/2
1/2
5/8
5/8
5/8
5/8
5/8

4230 1829 00
4230 2223 00
4230 2223 01
4230 2223 02
4230 2223 03
4230 1821 00
4230 2224 00
4230 2224 01
4230 2224 02
4230 2224 03

ETX42-50CT

ETX50-90CT

ETX50-150CT

ETX62-150CT
b

0
50
100
150
200
0
50
100
150
200

ETX62-230CT

ETX62-350CT

A
mm

Product No.

Socket
holder
size
in

0
50
100
150
200
0b
50
100
150
200

8435 4063 81
8435 4063 83
8435 4063 98
8435 4063 88
8435 4063 91
8435 5170 10
8435 4063 84
8435 4063 86
8435 4063 89
8435 4063 92

5/8
5/8
5/8
5/8
5/8
3/4
3/4
3/4
3/4
3/4

4230 1821 00
4230 2224 00
4230 2224 01
4230 2224 02
4230 2224 03
4230 1822 00
4230 2226 00
4230 2226 01
4230 2226 02
4230 2226 03

0
50
100
150
200
0b
50
100
150
200

8435 4063 72
8435 4063 53
8435 4063 56
8435 4063 59
8435 4063 62
8435 5180 10
8435 4063 54
8435 4063 57
8435 4063 60
8435 4063 63

5/8
5/8
5/8
5/8
5/8
3/4
3/4
3/4
3/4
3/4

4230 1821 00
4230 2224 00
4230 2224 01
4230 2224 02
4230 2224 03
4230 1822 00
4230 2226 00
4230 2226 01
4230 2226 02
4230 2226 03

Socket
holdera
Ordering No.

This socket holder is included when you order the complete nutrunner.
This socket holder follows when you order the standard nutrunner.
NOTE: The spindle travel is 50 mm for all sockets holders.
a
b

Fixtured Applications

Additional sockets

Fixtured Applications 165

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2012-02-07 10:12:08

Introduction Controllers and Software

Advanced process control and monitoring


State-of-the-art tightening controllers Power MACS 4000 and Power Focus with their
advanced process control and monitoring functions, and supported by ToolsTalk software, can put your assembly operation on the path to zero-fault production.

Power MACS 4000


Power MACS 4000 is Atlas Copcos latest, most advanced tightening controller
for fixtured tools. It has effective tools for
statistical process control to ensure that
quality issues are identified long before
they cause production problems.
The controller supports a zero-fault
production philosophy with its capacity
to collect tightening data for analysis,
continuous improvement and traceability. Power MACS processing power and
memory are designed to handle and
send large amounts of data without influencing the tightening process.

ToolsTalk Power MACS


The new ToolsTalk software for Power
MACS 4000 has been developed with
user friendliness and customer adaptation in mind and can be installed on a
laptop or a back office PC.

Fixtured Applications

Power Focus
Power Focus is a modular range of controllers, with full flexibility, designed for
applications ranging from single nutrunner hand-held operations to fixtured
multiple nutrunnning systems. Advanced
process control and monitoring functions
make it easy to view and collect data using the Internet infrastructure.
The Power Focus 4000 is available in
two versions, Compact and Graph. The
difference between them is the user interface, where the Graph features the color
display and a full keyboard.

166 Fixtured Applications

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2012-02-07 10:12:09

Power MACS 4000


Power MACS 4000
One primary controller is needed per
system. The primary controller takes
care of external communication and
comes with most field busses used in
modern production lines (optional). A primary controller can be run as a secondary controller
The secondary controller comes in two
versions; with or without Ethernet switch
in the back plate.
l One servo covers the complete torque
range from 2 to 8,000 Nm.
l No external PC required, inherent
back-up functionality for increased reliability.
l Define your tightening strategy based
on results to make sure valuable time
and resources are not wasted.
l Powerful PLC onboard.
l Reject Management enabling you to
handle faulty tightening in the most efficient way.
l Extensive library of tested tightening
strategies each joint can be tightened in the best possible way in terms
of cycle time and quality.
l Stand alone design (no need for bulky
cabinets).
l 24V DC supply, integrated Ethernet
switch, E-stop circuit.
l Informative display
l Integrated line filter.

Controllers

Power MACS 4000 controllers


Model

Primary controller

TC-4000-P-ES
TC-4000-P-PB-ES
TC-4000-P-DN-ES
TC-4000-P-EIP-ES
TC-4000-P-MTCP-ES
TC-4000-P-PN-ES
TC-4000-P-CC-ES

Secondary controller

Ordering No.

No Fieldbus
Profibus
DeviceNet
Ethernet IP
ModBus TCP
Profi Net
CC link

8435 6511 00
8435 6511 10
8435 6511 30
8435 6511 60
8435 6511 70
8435 6511 50
8435 6511 80

No fieldbus, No Ethernet switch


No fieldbus, Ethernet switch

8435 6500 00
8435 6501 00

Fixtured Applications

TC-4000-S
TC-4000-S-ES

Fieldbus version

Fixtured Applications 167

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2012-02-07 10:12:10

Power Supply

MSB, DB

Main Switch Box MSB


The MSB is used for power distribution
and makes power management easy.
It is designed be fed with 380-480 VAC
3-phase without requiring an external
transformer. The MSB leaves room for
customer adaptations and the E-stop
functionality can be upgraded from class
3 to class 4. Each MSB supplies up to 6
controllers with power.
Distribution Box DB
The DB provides the same functionality
as the MSB except for the main switch
and is used as a complement to the MSB
for systems with more than 6 channels.
The DB II complies with all North American
electrical codes.
General Box GB
An empty DB, suitable for external system
devices.
Service Box SB
The SB converts 480 VAC to 120 VAC
and includes (2) GFCI 120 VAC duplex
receptacles for powering external devices
(e.g., ComNode, PCs, Barcode scanner,
etc.). The SB is not to be used to power
Power Focus controllers.

Model

MSB

Main switch box (Max 6 channels)

DB

DB - Distribution box (Max 6 channels) + Power cable 1800 mm


DB II - Distribution box (Max 6 channels) + Power cable 1800 mm,
(North American version)

Ordering No.

8435 5660 00
8435 6560 50
8435 6560 10

GB
General box

SB

9040 1102 10

Fixtured Applications

Service box

4222 1249 85

168 Fixtured Applications

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2012-02-07 10:12:11


System
Guide

Controllers

Easy-to-build system
Power cables

4222 1248 xx

Ethernet cable

4222 1246 xx

E-Stop cable

4222 1247 xx

Motor cable

4220 3799 xx

Fieldbus

Incoming E-stop

Factory network (1 IP)

Power input

MSB

TC

QST

With the Power MACS 4000 controller, multiple-spindle systems are easy to configure. Simply refer to the system ordering table
to see which components you need.

System ordering table for a system with one station


No. of
spindles TC-P

1
2
3
4
5
6
7
8
9
a

1
1
1
1
1
1
1
1
1

Number of System
tool
cable
TC-S MSB
DB
cables
kita

0
1
2
3
4
5
6
7
8

1
1
1
1
1
1
1
1
1

0
0
0
0
0
0
1
1
1

1
2
3
4
5
6
7
8
9

No. of
spindles TC-P

1
1
1
1
1
1
1
1
1

10
11
12
13
14
15
16
17
18

1
1
1
1
1
1
1
1
1

Number of System
tool
cable
TC-S MSB
DB
cables
kita

9
10
11
12
13
14
15
16
17

1
1
1
1
1
1
1
1
1

1
1
1
2
2
2
2
2
2

10
11
12
13
14
15
16
17
18

1
1
1
1
1
1
1
1
1

See system cable kits below.

System cable kit

No. of
spindles

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
b

1350 mm

1650 mm

Ethernet cable
1950 mm

1m

2m

4222 1248 13 4222 1248 16 4222 1248 19 4222 1246 01 4222 1246 02

1
2
2
2
2
2
4
4
4
4
4
4
5
6
6
6
6
6

1
2
2
2
3
4
3
4
4
4
4
4
5
6
6
6

1
2
2
2
3
4
4
4
4
4
5
6

1
1
1
1
4
5
6
4
5
6
7
7
8
9
10
10
11

1
2
3
1
1
1
1
1
1
1
1
1
1
1
2
2

E-stop cable
3m

1200 mm

3000 mm

4222 1246 03 4222 1247 12 4222 1247 30

3
3
3
3
4
4
4
4
4
4

1
1
2
3
4
5
6
7
8
9
10
10
11
12
13
14
15

1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2

Ethernet
switch incl.
Backplate
4222 0982 90

Ordering No.b

1
1
1
1
2
2
2
2
3
3
3
3
4
4

8435 6560 01
8435 6560 02
8435 6560 03
8435 6560 04
8435 6560 05
8435 6560 06
8435 6560 07
8435 6560 08
8435 6560 09
8435 6560 10
8435 6560 11
8435 6560 12
8435 6560 13
8435 6560 14
8435 6560 15
8435 6560 16
8435 6560 17
8435 6560 18

Based on Atlas Copco suggested set-up.

Fixtured Applications

Power cable

Fixtured Applications 169

Am_Fixturedapplications.indd 169

2012-02-07 10:12:17

Accessories

Power MACS 4000

Optional Accessories
Ethernet cables
Length

Ordering No.

0.5 m
1 m
2 m
3 m
5 m
10 m
15 m

4222 1246 00
4222 1246 01
4222 1246 02
4222 1246 03
4222 1246 05
4222 1246 10
4222 1246 15

Ethernet cable

E-stop cables and termination


Components

E-stop cable
E-stop cable
E-stop termination

Length

Ordering No.

1200 mm
3000 mm

4222 1247 12
4222 1247 30
4222 0755 00

E-stop cable

Power cables between MSB and TC


Suitable for

TC1-TC2, TC7-TC8, TC13-TC14


TC3-TC4, TC9-TC10, TC15-TC16
TC5-TC6, TC11-TC12, TC17-TC18
For longer distances


Length

Ordering No.

1350 mm
1650 mm
1950 mm
5 m
10 m
15 m
20 m

4222 1248 13
4222 1248 16
4222 1248 19
4222 1248 50
4222 1370 10
4222 1370 15
4222 1370 20

Power cable betwen MSB and TC

Indicator box and cable


Model

Ordering No.

Indicator box
Indicator box cable to PM4K, 1 m
Open end cable
5 m
Extension cable

3 m

5 m

10 m

15 m

20 m

25 m

8435 3010 03
4243 0278 80
4243 0281 05
4243 0282 03
4243 0282 05
4243 0282 10
4243 0282 15
4243 0282 20
4243 0282 25

Fixtured Applications

Indicator box

Operator handle
Model

Operator handle (ball joint/handle)





Ordering No.

- front/plastic
- front/rubber
- rear/plastic
- rear/rubber

8435 3030 00
8435 3030 01
8435 3030 02
8435 3030 03

Operator handle

170 Fixtured Applications

Am_Fixturedapplications.indd 170

2012-02-07 10:12:37

Power Focus 4000 series

Controllers

Advanced process control and


monitoring functions
Power Focus is a modular range of controllers, with full flexibility, designed for
applications ranging from single spindle
hand-held operations to fixtured multiple
nutrunnning systems. Advanced process
control and monitoring functions make it
easy to view and collect data using the
Ethernet network.
l

Choose your controller either Graph


or Compact.
Choose your RBU software key to run
a tool.

Choose from various ways to use the


controller, as a stand-alone or in a network.

Run many different kinds of tool, standard, FS, crowfoot or open tools.

Realtime statistics analysis.


l Error-proofing solution.
l Advanced tightening control and/or
monitoring method.
l

Trace view.
Logic configurator.
l Can handle different levels of communication.
l
l

Power Focus 4000 and ETX


Model

Ordering No.

Power Focus 4000 W 07

The Power Focus 4000 is available in


two versions, Compact and Graph. The
difference between them is the user interface, where the Graph features the
color display and a full keyboard.
Compact
This version offers full functionality at a
lower cost, but requires a PC with the
ToolsTalk PF software for process set-up.
Graph
With the Graph hardware, you have full
stand-alone programming possibilities.
When networked, the Graph can function as a programming terminal for other
Power Focus units.

PF 4000-G
PF 4000-C
PF 4000-G-DN
PF 4000-C-DN
PF 4000-C-FLN
PF 4000-G-PB
PF 4000-C-PB
PF 4000-G-IB
PF 4000-C-IB
PF 4000-G-MB
PF 4000-C-MB
PF 4000-G-EIP
PF 4000-C-EIP

RBU-Gold
RBU-X

Ordering No.

Power Focus 4000 W 10


8433 6100 00
8433 6100 05
8433 6140 00
8433 6140 05
8433 6141 05
8433 6142 00
8433 6142 05
8433 6145 00
8433 6145 05
8433 6147 00
8433 6147 05
8433 6149 00
8433 6149 05

Controller functionality
Hardware key

Model

Ordering No.

8433 0020 20
8433 0080 20

PF 4000-G-HW
PF 4000-C-HW
PF 4000-G-DN- HW
PF 4000-C-DN-HW
PF 4000-G-FLN-HW
PF 4000-C-FLN-HW
PF 4000-G-PB-HW
PF 4000-C-PB-HW
PF 4000-G-CC-HW
PF 4000-C-CC-HW
PF 4000-G-IB-HW
PF 4000-C-IB-HW
PF 4000-G-MB-HW
PF 4000-C-MB-HW
PF 4000-G-PN-HW
PF 4000-C-PN-HW
PF 4000-G-EIP-HW
PF 4000-C-EIP-HW

8433 7100 00
8433 7100 05
8433 7140 00
8433 7140 05
8433 7141 00
8433 7141 05
8433 7142 00
8433 7142 05
8433 7143 00
8433 7143 05
8433 7145 00
8433 7145 05
8433 7147 00
8433 7147 05
8433 7148 00
8433 7148 05
8433 7149 00
8433 7149 05

Fixtured Applications

RBU cuts downtime


Atlas Copcos patented Rapid Backup
Unit (RBU) concept transfers functionality to a non-configured hardware unit,
ensuring that hardware can easily be upgraded should functionality requirements
change. The RBU also acts as back-up
for programming and configuration. If a
change of hardware is required, just fit
the RBU to the new hardware, switch on
the unit and youre ready. All programming and network configurations are
transferred in seconds. The RBU cuts
downtime to a minimum.

Fixtured Applications 171

Am_Fixturedapplications.indd 171

2012-02-07 10:12:38

Software

ToolsTalk

ToolsTalk Power MACS


The new ToolsTalk software for Power
MACS 4000 has been developed with
user friendliness and customer adaptation in mind. This Window-based program can be installed on a station PC,
a laptop or a back office PC. ToolsTalk
supports off-line programming; to edit
or upload programs, simply connect the
PC to the Power MACS 4000 controller
using an Ethernet cable.
New user friendly Windows programming interface with drag-and-drop
and copy-paste functionalities.
l 10 levels of read and write security.
l Trace reporting on torque, angle, current, current as torque and time.
l Improved read-at-a-glance graphics
with actual pictures of customer parts.
l Possible to view up to 20 tightening
traces simultaneously.
l Graphical system map of hardware and
software.
l Configurable cycle data menu for station reporting.
l Real time SPC and TDA reporting.
l Event logging of security access, parameter changes, errors, faults, alarms
and warnings.
l Maintenance menus to verify hardware and software changes without
machine intervention.
l Run the program in Basic or Advanced
mode depending on needs.
l New Quick-set functionality for trimming a process in seconds.
l Optimize each tightening by means
of the tightening path for each bolt,
including start times, stop times, and
execution times for the steps.
l

ToolsTalk Power MACS World Release 07


Designation

Ordering No.

1 user
English
8092 1307 01
5 user
English
8092 1307 05
10 user
English
8092 1307 10
Plant license
English
8092 1307 97
1 user
German
8092 1307 11
5 user
German
8092 1307 15
10 user
German
8092 1307 20
Plant license
German
8092 1307 98
1 user
French
8092 1307 21
5 user
French
8092 1307 25
10 user
French
8092 1307 30
Plant license
French
8092 1307 99

ToolsTalk Power MACS World Release 10


1 user
5 user
10 user
Plant license
1 user
5 user
10 user
Plant license
1 user
5 user
10 user
Plant license

Designation

Ordering No.

English
English
English
English
German
German
German
German
French
French
French
French

8092 1308 01
8092 1308 05
8092 1308 10
8092 1308 97
8092 1308 11
8092 1308 15
8092 1308 20
8092 1308 98
8092 1308 21
8092 1308 25
8092 1308 30
8092 1308 99

Fixtured Applications

ToolsTalk Power MACS World Release 10 Gauging


1 user
5 user
10 user
Plant license
1 user
5 user
10 user
Plant license
1 user
5 user
10 user
Plant license

Designation

Ordering No.

English
English
English
English
German
German
German
German
French
French
French
French

8092 1309 01
8092 1309 05
8092 1309 10
8092 1309 97
8092 1309 11
8092 1309 15
8092 1309 20
8092 1309 98
8092 1309 21
8092 1309 25
8092 1309 30
8092 1309 99

172 Fixtured Applications

Am_Fixturedapplications.indd 172

2012-02-07 10:12:39

Quality Assurance
in Tightening

Contents

Page

STanalyser .........................................175
QRTT transducers .............................178
IRTT-B transducers ...........................178
SRTT-B transducers .........................179
MRTT-C transducers ........................180
ACTA MT transducers .......................181
STwrench ..........................................183
BLM TPT, -Tester .............................189
BLM Joint Simulator Bench AD .........190
ToolsTalk QAT....................................191

Am_Qualityasstight.indd 173

2012-02-06 14:21:42

Introduction Quality Assurance in Tightening

Quality assurance that gives peace of mind


Problems related to tightening account for a growing percentage of total
warranty costs. A loose or improperly tightened joint in any assembly
operation can cause serious problems and have serious consequences
for end-users and result in damaged brand image for the manufacturer.
Atlas Copco has developed a comprehensive quality assurance system
designed to eliminates these problems.

Atlas Copcos tightening quality assurance system meets torque, angle and
pulse measurement requirements for all
types of fastening tools and joint verification through the residual torque check
process.

Quality Assurance in Tightening

In this range there are products that enable you to:


l Test the tool capability in the crib or
along the line.
l Calibrate the tool in the fastest, most
convenient way.
l Perform statistical process control of
the performance of the tool along the
line to prevent possible tool error.
l Check the residual torque in an already tightened joint with an advanced
algorithm to avoid operator error and
influence.
Data analyser plus rotary and static
transducer
The STanalyser provides a complete
range of systems for checking the tool
in the tool crib or along the line. When
connected with the wrench MRTT-C the
STanalyser makes able the detection of
the residual torque on an already tightened joint using our patented algorithm
used also in the STwrench.

STwrench
State-of-the-art, four-patent wrench that
employs the modularity concept to check
the residual torque on an already tightened joint. It can also be used to tighten
a bolt with the most advanced torque or
torque/angle strategies with complete
traceability and error-proofing functionalities.
Benches
A full range of Joint Simulator Benches
with a patented system for testing tools
in real production conditions, or Static
transducer benches as an all-in-one mobile system.
Software
Torque Supervisor is Quality Management software to manage your Tool/Joint
test and your maintenance activity. It can
be used with benches, wrenches and
data analyser.

174 Quality Assurance in Tightening

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2012-02-06 14:21:55

Introduction STanalyser

STanalyser
In assembly operations worldwide there is an
increasing focus on quality. Using sophisticated
tools to tighten bolts is simply not enough. Its also important to monitor tool performance, and to test joints after they
have been tightened. This is where the Atlas Copco STanalyser comes
in. The portable STanalyser can be used to check tool performance, repeatability
and accuracy for all types of power tools and torque wrenches. Test your tools in
the tool crib following service and continuously on the line to monitor performance
or test your joint by checking the residual torque using our unique residual torque
check function.

Faster set-up time


The STanalyser is designed for easy
connection to Atlas Copco IRTT-B in-line
transducers, SRTT-B static transducers
and MRTT-B wrenches. It provides automatic recognition and calibration, eliminating set-up errors and reducing set-up
time.
Modularity you buy what you need
The STanalyser is easy to upgrade. You
dont need to buy a complete new model.
Simply add modules and accessories
that expand the functionality and create
your customized torque analyser system.
Commonality cuts costs
The STanalyser utilizes the same modules and software as the STwrench, thus
saving you money.

Clear operator feedback


The STanalyser is equipped with LEDs
that show the tightening result (OK, Not
OK) plus an audible signal in the form of
a buzzer.
The display provides comprehensive
tool test information, as well as date,
time and battery condition.
STanalyser without RBU
The simple solution to test your tools.
Just plug in an Atlas Copco transducer,
rotary or static, and you are ready to
make your test.
l Free Mode: Track and Peak test
The track function shows the applied
torque in real time. The Peak function shows maximum torque reached
useful if a quick test is needed. In
free mode no statistics or data will be
stored.
l Tool Check
By selecting the type of tool to test
(Wrench, Power Tool or Pulse Tool)
you can check your tool and view the
Min, Max, Med and Sigma values directly on the display during the test.
5,000 results are stored.

l Export the results


Test Reports can be exported with
ToolsTalk BLM via USB cable. ToolsTalk BLM will recognize the STanalyser without RBU version and it will not
ask for registration. Data can be exported in Excel. A report can be printed
or saved as a PDF, RTF, XLS, TXT or
TIFF file.

STanalyser with Tool Crib T or


Tool Crib T/A RBU
This more advanced solution allows you
to test your installed tool base with a
torque transducer or torque/angle transducer (with Tool Crib T/A RBU). Select
the tool to be tested from the Tool Database, select the desired PSet and you
are ready to perform your test.
l Tool Database
This is a list of tools you want to test
(max. 1,000). It contains all information
related to the tool, such as type, model,
supplier, min. and max. torque, etc.

The PSet defines how the test has
to be performed with acceptance limits. A maximum of 1,000 PSets can be
stored and 5 max. per tool can be assigned.

Real time statics results are shown
on the display in the statistical page results.
Continued...

Quality Assurance in Tightening

Portable and user-friendly


The compact STanalyser with long-life
battery weighs less than 500 g. No special device is required to carry the system it can be conveniently hung on a
strap from the operators belt.
The STanalysers small size and features make it easy to use in the production line.

Quality Assurance in Tightening 175

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2012-02-06 14:21:58

STanalyser
STanalyser with Residual Torque RBU
This solution allows you to test the installed torque in a joint. Our unique algorithm is able to detect the real residual
torque in real time using the torque/angle signal from the MRTT-C wrench. The
PSets defines the acceptance limits.
STanalyser with Production RBU
This function allows you to tight a bolt
with an MRTT-C connected to the STanalyser. All known tightening methods can
be programmed in the PSet like Torque,
Torque Control with Angle Monitoring,
Torque plus Angle, Yield or Yield plus
Angle.

ToolsTalk BLM
Program the STanalyser with Tool Crib
T RBU and export the results. It is possible to select the results you are interested in and create your report to be
printed or saved as a PDF, RTF, XLS,
TXT or TIFF file.

Connectivity
Connect your STanalyser to Torque
Supervisor and gain full control of your
test process.

Fast, easy power supply


The STanalyser is supplied with an AC
power adapter for corded operation. A
battery can be ordered separately as
an option. The lithium-ion battery allows 10 to 16 hours of operation without charging.

API connectivity
Use the Tool Crib T/A API RBU to connect the STanalyser with an external

Analyser

Quality Assurance in Tightening

device via cable. The API makes able


the customer to create his interface to
the system in a easy way using standard software code.

STanalyser

Model

Ordering No.

STanalyser
STa battery
STa battery charger adapter
STa RBU Tool Crib T
STa RBU Tool Crib TA
STa RBU Residual
STa RBU Production
STa RBU Tool Crib TA API
STa RBU Residual API
STa RBU Production API

8059 0955 60
8059 0955 61
8059 0955 75
8059 0955 63
8059 0955 64
8059 0955 66
8059 0955 67
8059 0955 71
8059 0955 72
8059 0955 74

176 Quality Assurance in Tightening

Am_Qualityasstight.indd 176

2012-02-06 14:22:04

STanalyser

Functionality Overview

Tool Crib T RBU

Tool Crib T/A RBU

Residual RBU

Production RBU

Hardware capability
Number of Channel
Torque
Angle (Encoder or Gyrsocope)
TAG recognition
Size in mm
Weight [grams]
Graphical Display
LED : OK, NOK, nxOK, Alarm
Keyboard
Results Storage
RBU - Rapid Backup Unit
Direct Power Supply (slow charger 6H)
RJ45 (Ethernet)
USB
Non Atlas Copco analog transducer connection

1
yes
no
no
110x200x45
<= 500
yes
yes
yes
5000
no
yes
Not active
yes
no

1
yes
no
no
110x200x45
<= 500
yes
yes
yes
5000
yes
yes
yes
yes
yes

1
yes
yes
no
110x200x45
<= 500
yes
yes
yes
5000
yes
yes
yes
yes
yes

1
yes
yes
yes
110x200x45
<= 500
yes
yes
yes
5000
yes
yes
yes
yes
no

1
yes
yes
yes
110x200x45
<= 500
yes
yes
yes
5000
yes
yes
yes
yes
no

Software capability - onBoard


Languages = IT, Eng, Fr, Germ, Sp, Portuguese
Multi-units (Nm, Kgm, Kgcm, Ozin, Lbin, Lbft, Ncm)
Pset
Batch Count
Job
CW/CCW
Database - Tool

yes
yes
yes
yes
1 1000
no
yes
no no
yes yes
no
1000

yes
yes
1000
yes
no
yes
1000

yes
yes
200
yes
100
yes
no

yes
yes
200
yes
100
yes
no

Software Functionalties - onBoard


Free mode

Track torque
Peak torque

Torque
Torque

Torque
Torque

Torque
Torque/Angle

Torque
Torque/Angle

Torque
Torque/Angle

Tool Check

Wrench testing
Power tool testing
Pulse Tool testing
Min, Max, Med, Sigma statistics
Cm/Cmk

yes
yes
yes
yes
no

yes
yes
yes
yes
yes
yes
Torque
Torque/Angle
Torque Torque/Angle

no
no
no
no
no

no
no
no
no
no

Joint Check

Peak torque
Residual Torque/Time
Residual Torque/Angle
Loose and Tight

no
no
no
no

no
no
no
no

no
no
no
no

yes
yes
yes
yes

no
no
no
no

Torque
Torque Cont & Angle Monit
Torque Plus Angle
Yield
Yield plus Angle
Loose

no
no
no
no
no
no
no no
no
no
no no

no
no
no
no
no
no

no
no
no
no
no
no

yes
yes
yes
yes
yes
yes

Software capability - connectivity


Viewer (PC Export) - ToolsTalk BLM
ToolsTalk BLM to program and export data
TS Torque Supervisor Full
API

USB
no
no
no

no
USB/RJ45
USB/RJ45
no

no
USB/RJ45
USB/RJ45
USB with API RBU

no
USB
no
no

no
USB
no
no

Quality Assurance in Tightening

Production Strategies

Quality Assurance in Tightening 177

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2012-02-06 14:22:04

Transducers

QRTT/IRTT-B

QRTT
Tranducers used for QST, QMX and
ETX nutrunner as well as for fixtured
Tensor tool calibration. This transducer
enables fast, easy set-up with highest
system accuracy. By using the QRTT,
no special test adaptation device between the spindle and the product itself
is needed.

Model

Drive
square
in

For
QMX spindle

3/8
3/8
1/2
3/4
1

42
42
50
62
80, 90

QRTT 20 Nm kit
QRTT 75 Nm kit
QRTT 200 Nm kit
QRTT 500 Nm kit
QRTT 1000 Nm kit

Quality Assurance in Tightening

QRTT

Rated capacity
Nm

2 - 20
7.5 - 75
20 - 200
50 - 500
100 - 1000

ft lb

1.5 5.5 15 37 75 -

Ordering No.

15
55
150
369
750

8092 1164 13
8092 1164 18
8092 1164 23
8092 1164 28
8092 1164 33

IRTT-B
IRTT-B is the new generation of Atlas
Copco torque and torque/angle in-line rotary transducers incorporating significant
improvements in durability and accuracy. They can also work with pulse tools
thanks to their revolutionary and unique
solution for the slip ring and brush block.
Also new is the angle reading system that
uses a patent solution which gives better
resolution and longer life. The mechanics
have also been completely reviewed to
achieve a higher level of durability.
IRTT-B is equipped by a memory chip
that is read by the Atlas Copco data analyser. In this way the Data analyser is automatically calibrated to the transducer sensitivity and avoid any possible set up errors.

Model

Drive
Hex Square
in
in

Rated capacity
Nm
ft lb

Ordering No.

Torque models
IRTT-B 5-I06
IRTT-B 5-06
IRTT-B 20-I06
IRTT-B 20-06
IRTT-B 25 -10
IRTT-B 75-10
IRTT-B 180-13
IRTT-B 500-20
IRTT-B 750-25
IRTT-B 1400-25
IRTT-B 3000-38
IRTT-B 5000-38

Model

Drive
Hex Square
in
in

Rated capacity
Nm
ft lb

Ordering No.

1
2
5
5
20
20
25
75
180
500
750
1400
3000
5000

8059 0943 96
8059 0943 01
8059 0943 06
8059 0943 08
8059 0943 11
8059 0943 16
8059 0943 21
8059 0943 26
8059 0943 31
8059 0943 36
8059 0943 41
8059 0943 46
8059 0943 52
8059 0943 56

Torque/angle models
1/4
1/4
1/4
1/4
3/8
3/8
1/2
3/4
1
1
1 1/2
1 1/2

5
5
20
20
25
75
180
500
750
1400
3000
5000

4
4
15
15
18
55
133
369
553
1033
2200
3685

NOTE: All IRTT are equipped with 19-pin connector.

8059 0942 05
8059 0942 07
8059 0942 10
8059 0942 15
8059 0942 20
8059 0942 25
8059 0942 30
8059 0942 35
8059 0942 40
8059 0942 45
8059 0942 52
8059 0942 56

IRTT-B 1A-I06
IRTT-B-2A-I06
IRTT-B 5A-I06
IRTT-B 5A-06
IRTT-B 20A-I06
IRTT-B 20A-06
IRTT-B 25A-10
IRTT-B 75A-10
IRTT-B 180A-13
IRTT-B 500A-20
IRTT-B 750A-25
IRTT-B 1400A-25
IRTT-B 3000A-38
IRTT-B 5000A-38

1/4
1/4
1/4
1/4
1/4
1/4
3/8
3/8
1/2
3/4
1
1
1 1/2
1 1/2

0.8
1.5
4
4
15
15
18
55
133
369
553
1033
2200
3685

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SRTT-B
SRTT-B
Stationary reaction torque transducer
Stationary reaction torque transducers
are designed for testing wrenches, click
wrenches or for tightening tools where
rotary action is not desired during measurement. When testing a shut-off tool, a
joint simulator is required as an accessory.
The SRTT-B is the new generation of
Atlas Copco stationary reaction torque
transducers with improved durability
thanks to their new mechanical design.
The new patented system of fixing the
joint simulator on top avoids any possible errors due to the play between the
two devices.
A complete range of accessories and
a mechanical joint simulator enables you
to test shut-off tools or wrenches with
square drive output.

Transducers

Model

SRTT-B 0.5-13
SRTT-B 2-13
SRTT-B 5-13
SRTT-B 25-36
SRTT-B 50-36
SRTT-B 100-36
SRTT-B 250-36
SRTT-B 500-50
SRTT-B 1000-50
SRTT-B 2000-50

Drive
Hex
Square
mm
in

1/2
1/2
1/2
36
36
36
36
50
50
50

Rated capacity
Nm
ft lb

0.5
0.37
2
1.47
5
3.69
25
18.40
50
36.88
100
73.76
250 184.40
500 368.78
1000 737.60
2000 1475.00

Ordering No.

8059 0946 03
8059 0946 09
8059 0946 15
8059 0946 28
8059 0946 36
8059 0946 45
8059 0946 54
8059 0946 63
8059 0946 75
8059 0946 84

Test joint for SRTT-B

Test joint for SRTT-B

TJ SRTT-B S -0.5
TJ SRTT-B H -0.5
TJ SRTT-B S -2
TJ SRTT-B H -2
TJ SRTT-B S -5
TJ SRTT-B S -5
TJ SRTT-B S -25
TJ SRTT-B H -25
TJ SRTT-B S -50
TJ SRTT-B H -50
TJ SRTT-B S -100
TJ SRTT-B H -100
TJ SRTT-B S -250
TJ SRTT-B H -250
TJ SRTT-B S -500
TJ SRTT-B H -500
TJ SRTT-B 1000-50

1/2
1/2
1/2
1/2
1/2
1/2
36
36
36
36
36
36
36
36
50
50
50

Rated capacity
Nm
ft lb

0.5
0.5
2
2
5
5
25
25
50
50
100
100
250
250
500
500
1000

0.37
0.37
1.47
1.47
3.69
3.69
18.40
18.40
36.88
36.88
73.76
73.76
184.40
184.40
368.78
368.78
737.60

Ordering No.

8059 0940 01
8059 0940 02
8059 0940 03
8059 0940 04
8059 0940 05
8059 0940 06
8059 0940 07
8059 0940 08
8059 0940 09
8059 0940 10
8059 0940 11
8059 0940 12
8059 0940 13
8059 0940 14
8059 0940 15
8059 0940 16
8059 0940 17

Optional Accessories

Adapters

Adapter

Adapter

1/2" to 1/4"
1/2" to 3/8"
3/8" to 36
1/2" to 36
1/2" to 50
3/4" to 50
1" to 50

Drive
Hex
Square
mm
in

1/2
1/2
36
36
50
50
50

Ordering No.

8059 0978 63
8059 0978 64
8059 0978 65
8059 0978 66
8059 0978 67
8059 0978 68
8059 0978 69

Quality Assurance in Tightening

Model

Drive
Hex
Square
mm
in

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Transducers

MRTT-C

MRTT-C
The MRTT-C is a revolutionary way
to think about a manual wrench. The
MRTT-C is an advanced handle that
can be connected to the standard smartHEAD used for the STwrench to create
a wrench that can be connected to the
STanalyser using a standard Atlas Copco cable.
The MRTT-C connected to the STanalyser with Residual or Production RBU
can be used to detect the residual torque
using the advanced Torque/Angle algorithm, same as the STwrench, or to tight
a bolt for production applications.
Torque or Torque/Angle reading depending to the smartHEAD
l Led ring like STwrench
l Vibrating handle
l Buzzer
l TAG recognition
l Light in front
l

Model

Ordering No.

MRTT-C

8059 0930 10

Dimensions

Y
K

Length
Model

Quality Assurance in Tightening

MRTT-C 30 Nm
MRTT-C 80 Nm
MRTT-C 150 Nm
MRTT-C 250 Nm
MRTT-C 400 Nm
MRTT-C 600 Nm

X
mm

Y
mm

K
mm

159
159
262
408
575
1040

166
166
166
166
166
166

325
325
428
574
741
1206

Total
weight
kg
lb

0.62
0.64
0.97
1.20
1.35
2.12

1.36
1.41
2.13
2.64
2.97
4.67

Optional Accessories
Cables
Transducer cable
The cable needed for all transducers and
MRTT-C.

If non Atlas Copco transducers are used


one of the following cables are required.

Length

Ordering No.

1m
3m
5m
3 m curled cable

4145 0982 01
4145 0982 03
4145 0982 05
4145 0971 03

Model

Industrial style
Industrial style
Industrial style

Ordering No.

Transducer cable 3 m 19 - 4
Transducer cable 3 m 19 - 6
Transducer cable 3 m 19 - 10

4145 0965 03
4145 0968 03
4145 0967 03

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MicroTorque

Transducers and Analyzer

Quality assurance system sharpening your competitive edge


To ensure the highest quality of your fastening and ultimately your companys
products Atlas Copco has developed
a comprehensive quality assurance system for micro torques. The controllercable-transducer package provides fast,
accurate and reliable measurement of
critical parameters.
ACTA MT4 smart new features
Connect to PC via USB/RS232/Ethernet.
l 16 different engineering units to
choose from.
l Colour configurable display (Torque/
Angle/ Status/Trace).
l Battery for portable usage.
l Programmable via keypad or software
ToolsTalk ACTA MT.
l Dual transducer inputs.
l High resolution OLED colour display.
l Audio signal for operator feedback.
l Digital I/O signals for communication
with external devices such as PLC.
l ESD grounding terminal.
l

Capacity
Model

Ncm

in lb

Drive

Overall length
mm

Ordering No.

1.0
2.0
5.0
10.0
20.0
50.0
100.0
200.0

0.09
0.18
0.44
0.88
1.77
4.42
8.85
17.70

3 mm
3 mm
3 mm
3 mm
1/4"
1/4"
1/4"
1/4"

115
115
115
115
115
124
124
124

8432 0820 10
8432 0820 11
8432 0820 12
8432 0820 13
8432 0820 14
8432 0820 15
8432 0820 16
8432 0820 17

1.0
2.0
5.0
10.0
20.0
50.0
100.0
200.0
500.0

0.09
0.18
0.44
0.88
1.77
4.42
8.85
17.70
44.25

3 mm
3 mm
3 mm
3 mm
3 mm
1/4"
1/4"
1/4"
1/4"

81
81
81
81
81
98
98
98
111

8432 0820 18
8432 0820 19
8432 0820 20
8432 0820 21
8432 0820 22
8432 0820 23
8432 0820 24
8432 0820 25
8432 0820 52

2.0
5.0
10.0
20.0
50.0
100.0
200.0
500.0

0.18
0.44
0.88
1.77
4.42
8.85
17.70
44.25

3 mm
3 mm
5 mm
5 mm
1/4"
1/4"
1/4"
1/4"

76
76
76
76
105
105
105
105

8432 0820 41
8432 0820 42
8432 0820 43
8432 0820 44
8432 0820 45
8432 0820 46
8432 0820 47
8432 0820 48

Manual screwdriver torque transducer


MT TH 1
MT TH 2
MT TH 5
MT TH 10
MT TH 20
MT TH 50
MT TH 100
MT TH 200
MT TS 1
MT TS 2
MT TS 5
MT TS 10
MT TS 20
MT TS 50
MT TS 100
MT TS 200
MT TS 500

In-line rotary torque and angle transducer


MT TRA 2
MT TRA 5
MT TRA 10
MT TRA 20
MT TRA 50
MT TRA 100
MT TRA 200
MT TRA 500

Quality Assurance in Tightening

Stationary reaction torque transducer

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Accessories

MicroTorque

Torque analyzer
Model

Ordering No.

ACTA MT 4a (programable over keypad)


ToolsTalk MT Analysis (trace analysis)
Transducer cable
RS232 cable ACTA MT
a

8432 0820 04
8432 0830 31
8432 0830 35
8432 0831 39

ToolsTalk ACTA MT (programming software) included

Fastener
Stationary torque transducers, accessories

Joint kit

Model

Joint Kit





Ordering No.

M1.6 for MT TS - 3H7 adapter (up to 20 Ncm)


M2 for MT TS - 1/4" adapter (up to 50 Ncm)
M2.5 for MT TS- 1/4" adapter (up to 100 Ncm)
M3.0 for MT TS- 1/4" adapter (up to 200 Ncm)
M4.0 for MT TS- 1/4" adapter (up to 300 Ncm)
M5.0 for MT TS- 1/4" adapter (up to 600 Ncm)
M6.0 for MT TS- 1/4" adapter (up to 800 Ncm)

8432 0830 79
8432 0830 78
8432 0830 77
8432 0830 87
8432 0830 86
8432 0830 85
8432 0832 67

Stationary
transducer

Fasteners for joint kits


Model

Ordering No.

Lens head screw







DIN7985 PH0 M1.6x4 V2A PH0


ISO14583 TX6 M2,0x10 V2A TX6
ISO14583 TX8 M2,5x10 V2A TX8
ISO14583 TX10 M3,0x10 V2A TX10
ISO14583 TX20 M4,0x12 V2A TX20
ISO14583 TX25 M5,0x12 V2A TX25
ISO14583 TX30 M6,0x12 V2A TX30

4023 0005 01
4023 0005 02
4023 0005 03
4023 0005 04
4023 0005 05
4023 0005 06
4023 0005 07

Test joints for calibration with MT TS


Designation

Test joint











M6 Soft joint 1/4" HEX


M6 Soft joint 1/4" HEX
M4 Soft joint 1/4" HEX
M3 Soft joint 1/4" HEX
M3 Soft joint HM
M2 Soft joint 1/4" HEX
M2 Soft joint HM
M6 Hard joint 1/4" HEX
M4 Hard joint 1/4" HEX
M3 Hard joint 1/4" HEX
M3 Hard joint HM
M2 Hard joint 1/4" HEX
M2 Hard joint HM

Range, Ncm

Ordering No.

500 - 1000
200 - 500
27 - 200
5 - 27
5 - 27
0 - 10
0 - 10
200 - 1000
27 - 200
5 - 27
5 - 27
0 - 10
0 - 10

8432 0833 62
8432 0833 61
8432 0833 60
8432 0833 59
8432 0833 58
8432 0833 57
8432 0833 56
8432 0833 55
8432 0833 54
8432 0833 53
8432 0833 52
8432 0833 51
8432 0833 50

Quality Assurance in Tightening

Model

182 Quality Assurance in Tightening

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STwrench

Introduction Quality and Production Wrenches

Where the joints are critical


Critical fastening duties are among the most essential tightening operations within industry today. So whether youre in the business of assembling cars or trucks, tractors or harvesters, trains or planes, you need to
be in control when it comes to production and quality assurance.

STwrench
The Atlas Copco STwrench is much
more than a standard transducerized
hand-held nutrunner. Due to its modular
design, you can build the STwrench to
meet your exact requirements and create a tool that perfectly matches your applications.
Use the STwrench for production to
get full traceability of the entire tightening
operation, including torque control, angle
control and yield control. Or build your
wrench to just tighten your joint with high
torque accuracy. Or use it for quality control to check residual torque, to perform
joint analysis, including joint behaviour
and stiffness, to set the correct tightening parameters for production and to test
the reproducibility of joint stiffness on the
benches.

Gyroscope and the torque transducer is


made to guarantee length-independent
reading. TAG recognition patented solution is used to assure Poka-Yoke operations. It includes at front a Led bright light
to improve visibility in dark bolt area.

The ultimate wrench for production


and quality assurance
With the STwrench you can build the
functionality you need into your own tool.
Choose three patented components
smartHEAD, RBU and the power supplysolution to suit your exact requirements.
Then add a fourth: the patented controller that is standard for all STwrenches. Due to the modular design of the
STwrench, you can mix and match components to suit all types of applications.
Use it as a basic stand-alone system
or integrate it with Atlas Copco hardware
and software. The STwrench is versatile
enough to tighten hard-to-reach bolts using a variety of torque and angle strategies while providing complete traceability. Yet it handles quality control of
residual torque just as easily as it does
comprehensive joint analysis.

STwrench RBU
Atlas Copcos patented Rapid Backup
Unit (RBU) concept transfers functionality to a non-configured hardware unit,
ensuring that hardware can easily be upgraded. The RBU also acts as back-up
for programming and configuration. If a
change of hardware is required, just fit
the RBU to the new hardware, switch on
the unit and youre ready. All programming and network configurations are
transferred in seconds. The RBU cuts
downtime to a minimum.

Quality Assurance in Tightening

STwrench Controller
This is the brain of the wrench. It has a
clear and visible display, LED ring, vibrating handle and buzzer for immediate
feedback to the operator. It has dedicated slots where you can insert the RBU,
one wireless module and the Bar Code
Module (see Optional Accessories).
The STwrench Controller can be powered by a patented bi-energy solution
such as the long life STwrench Battery
or by Tensor SL connected to the Power
Focus via the STwrench Cable Box.

BLM API
The BLM API is a software tool that makes possible for a programmer to integrate in his own code the function to manage one or more STwrenches via cable
or WiFi. Only STwrenches with API RBU
can be connected

smartHEAD
The smartHEAD has a built-in memory
chip to store calibration values that
are automatically recognized by the
STwrench controller. Choose from six
different sizes ranging from 30 to 600
Nm, which is connected to the controller by a patented system allowing a fast
connection. It can be with or without

Quality Assurance in Tightening 183

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Controller
360 LED lights on board for
x
x
x
x
operator feedback
Keyboard
x x x
x
Graphic Display
x
x
x
x
USB mini to connect ToolsTalk BLM
x
x
x
x
Infrared communication
x x x x
Buzzer
x x x x
Rapid Back Up Unit (RBU)
x
x
x
x
Vibration
x x x x
Shock detector
x x x x

smartHEAD
Interchangeable head
x
x
x
x
Tag recognition
Light in front of smartHEAD
x
x
x
x
Gyroscope for angle measurement
x x
Length-independent torque transducer
x
x
x
x

Free mode programs

Track torque
x x x x
Peak torque
x x x x
Residual check torque/time
x
x
x
x
Residual check torque/angle
x
x
Tightening torque with angle monitoring
x
x

Quality audit
Peak
x x x x
Residual Check Torque/Time
x x x x
Residual Check Torque/Angle x x
Loosen And Retighten
x x
Loosen
x x


Joint Analysis

Quality Assurance in Tightening

Torque/angle graphing
x x
Yield point detection
x
x

Tightening
Torque with time monitoring
x
x
Torque with angle monitoring
x
Torque plus angle
x
Yield
x
Yield plus angle
x

smartHEAD A

Production
smartHEAD A

Functionality

smartHEAD

smartHEAD A

smartHEAD

Functionality

Quality

Production
smartHEAD A

smartHEAD

Quality

STwrench

smartHEAD

Functionality Overview

PSET
Number of Psets
200
200
200 200
Batch count
x
x
x
x
Number of job
100
100
100 100
Number of multistage
200
200
200 200
CW/CCW operation
x
x
x
x
Bending correction
x
x
Extension torque correction
x
x
x
x
Extension angle correction
x
x

General
Transducer torque traceability
x
x
x
x
Result data storage
5000 5000
5000 5000
Trace storage
10
10
10
10
SPC
x x x x
Multi units (Nm, Kg/m)
x
x
x
x
Multi language menu
x
x
x
x
Interchangeable head
x
x
x
x
Tag recognition writing function

Connectivity
PF connectivity for I/O or
any type of fieldBus
ToolsNet
QATnode

x x x x
x x x x

Optional
Barcode Reader
IRC-W
IRC-B for Power Focus connectivity
QATnode

x
x
x
x

x
x
x
x

x
x
x x
x
x
x x

ToolsTalk BLM
USB Connection
Off Line programming
Tightening Database to PC (Excel)
View trace
Export trace in several formats
Overlay Traces
Trace zoom
Statistical analysis
Bar code reader configuration

x
x
x
x
x
x
x
x
x

x
x
x
x
x
x
x
x
x

x
x
x
x
x
x
x
x
x

x
x
x
x
x
x
x
x
x

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STwrench

How to order your STwrench


1. Take the STwrench Controller
2. Select your smartHEAD
3. Select your End fitting tool
4. Select your RBU
5. Select the Battery
6. Select if you want optional modules

Production Wrenches

Capacity
Nm
ft lb

Model

Weight
kg
lb

Drive
mm

Length
mm

Ordering No.

Controller
STwrench Controller

0.48

1.08

313

8059 0930 00

smartHEAD only Torque


smartHEAD 30
smartHEAD 80
smartHEAD 150
smartHEAD 250
smartHEAD 400
smartHEAD 600

30
80
150
250
400
600

23
59
111
185
295
443

9x12
9x12
14x18
14x18
14x18
21x26

0.20
0.22
0.55
0.78
0.93
1.70

0.44
0.48
1.21
1.72
2.05
3.75

167.5
167.5
271.0
417.0
584.0
1048.5

8059 0920 30
8059 0920 42
8059 0920 48
8059 0920 54
8059 0920 60
8059 0920 66

23
59
111
185
295
443

9x12
9x12
14x18
14x18
14x18
21x26

0.22
0.24
0.57
0.80
0.95
1.72

0.48
0.53
1.25
1.76
2.09
3.79

167.5
167.5
271.0
417.0
584.0
1048.5

8059 0930 30
8059 0930 42
8059 0930 48
8059 0930 54
8059 0930 60
8059 0930 66

smartHEAD A Torque + Angle


smartHEAD A30
smartHEAD A80
smartHEAD A150
smartHEAD A250
smartHEAD A400
smartHEAD A600

30
80
150
250
400
600

RBU Rapid Backup unit


STwrench RBU Quality
STwrench RBU Production
STwrench RBU Quality API
STwrench RBU Production API

8059 0930 90
8059 0930 91
8059 0930 93
8059 0930 92

Battery
STwrench battery

8059 0930 86

Software
Ordering No.

TT BLM W09 1 user license


TT BLM W09 5 user license
TT BLM W09 10 user license
TT BLM W09 plant license

8059 0981 10
8059 0981 11
8059 0981 12
8059 0981 13

Model

STwrench 30 Nm
STwrench 80 Nm
STwrench 150 Nm
STwrench 250 Nm
STwrench 400 Nm
STwrench 600 Nm

X
mm

159
159
262
408
575
1040

Length
Y
Z
mm
mm

280
280
280
280
280
280

96
96
96
96
96
96

K
mm

535
535
638
784
951
1416

Total weight
kg

lb

0.90
0.80
1.23
1.46
1.63
2.40

2.00
2.00
2.56
3.00
3.59
5.29

X. smartHEAD, Y. STwrench Controller, Z. Battery, K. Total length

Quality Assurance in Tightening

Dimensions

Quality Assurance in Tightening 185

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Accessories
IRC Modules
Two different IRC modules each with different wireless technology. No extra special software is needed, it is necessary
only to plug in the new module to activate the communication. The communication can be to the Power Focus, to the
QAT node, to the STwrench cradles or to
different systems on the net.
Bar Code Module
Enables the Bar Code to be read.
STwrench is able to handle four different
Bar Codes that can be used to activate
or control the process and for traceability
purposes. It is only necessary to plug in
the module to activate the function.

STwrench

Ordering No.

STwrench IRC-B Module


STwrench IRC-W Module

IRC-module

Ordering No.

Bar Code

Ordering No.

Battery

Quality Assurance in Tightening

8059 0930 86

Battery

Ordering No.

Cable box

STwrench battery charger


To recharge the battery, it can be mounted in a horizontal or vertical position. It
takes 4 hours to completely recharge the
STwrench battery.
QATnode
Three different models of QATnode enable the solution to be customized to
specific needs. The QATnode can be
connected to the STwrench in WiFi via
access point, in real time connection, or
via IrDa with wrench locked on the QATnode, in non real time connection when
wireless is not possible.

8059 0920 12

Bar Code

STwrench battery
A Lithium ion battery that gives 16 h of
working time (10 h if wireless communication is used).
STwrench cable box
Wired to connect the STwrench to the
Power Focus using a standard Tensor
SL cable. The STwrench cable box supplies power to the wrench and handles
the communication between the wrench
and the Power Focus.

8059 0920 10
8059 0920 11

8059 0920 24

Cable box

Ordering No.

Battery charger

8059 0930 88

Ordering No.

QATnode P
QATnode I/O
QATnode T

Battery charger

8059 0920 25
8059 0920 26
8059 0920 27

QATnode P
Used to print out a ticket result on a 40
column serial printer. The layout of the
ticket is fully configurable via TT BLM.
QATnode I/O
In addition to QATnode P functionality it
has 6 digital inputs and 5 digital outputs.
All of them are fully configurable and it
is possible to enable/disable the wrench,
select a PSet or JOB and send out an
OK or NOK.

PF, IRC focus & QIF accessories


For fieldbus connectivity and additional I/O port, or for backup station, the
STwrench can be connected in wireless
with PF or IRC Focus. It allow also the
possibility to connect all QIF accessories
such as stack light etc

QATnode

QATnode T
In addition to STwrench PokaYoke functionality it makes it possible to send data
to the ToolsNet server.

186 Quality Assurance in Tightening

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601 -607

Wrenches

Accessories
B

601 -607

7
8
10
11
12
13
14
15
16
17
18
19
21
22

13
14
15
16
17
18
19
21
22
24
27
30
32
34
36
41

B
A

Standard end fitting tools with TAG

13
30
14
35
15
35
16
38
17
38
18
42
19
42
21
50
22
50
24
53
27
60
30
66
602
32
66
34
66

7
8
8
9
9
10
10
11
11
12
13
14
14
14

25
128
25
129
25
132
25
140
25
136
25 602147
25
147
25
171
25
165
25
167
30
219
30
245
32.5 246
32.5 239

Ordering No.

14 x 18

4620 0001 00
4620 0002 00
4620 0003 00
4620 0004 00
4620 0005 00
4620 0006 00
4620 0007 00
4620 0008 00
4620 0009 00
4620 0010 00
4620 0011 00
4620 0012 00
4620 0013 00
4620 0049 00
4620 0050 00
4620 0051 00
4620 0052 00
4620 0053 00
4620 0054 00
4620 0055 00
4620 0056 00
4620 0057 00
4620 0058 00
4620 0059 00
4620 0060 00
4620 0061 00
4620 0062 00
L

127 4620 0063 00


123 4620 0064 00
128 4620 0065 00
133 4620 0066 00
135 4620 0067 00
134 4620 0068 00
604 - 704
138
4620 0069 00
144 4620 0070 00
145 4620 0071 00
153 4620 0072 00
162 4620 0073 00
182 4620 0074 00
181 4620 0075 00
210 4620 0076 00
203 4620 0077 00
240 4620 0078 00
L

Hex

Type

Reversible ratchet 9 x 12

606 - 706 - 806

in

B
mm

H
mm

L
mm

1/4
3/8
1/2

22
33
33

14.5 17.5 62 4620 0043 00


24 17.5 136 4620 0044 00
28.3 17.5 147 4620 0045 00

3/4

69

30 62.5 1350 4620 0086 00

Ordering No.

606
- 7061/2
- 806

14
x 18
43 26.2 25 302 4620 0081 00

3/4 50 30.7 25 467 4620 0082 00
21 x 26

NOTE: Since several sockets could be used, it is recommended to hold the


L
socket in such a way that it is not possible to remove it (e.g. using a pin).

H
W
mm mm

L
mm

12
12
12
12
13
13
13
15
15
15
15
15

17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
19
19
19
19

57
55
59
55
60
65
65
74
80
88
92
75

7.1
8.6
9
10
11
13
14
14.8
15.8
16.2
17
18

25
25
25
25
25
25
25
25
25
25
25
25
25
28
28
30

Ordering No.

4620 0014 00
4620 0015 00
4620 0016 00
4620 0017 00
4620 0018 00
4620 0019 00
4620 0020 00
4620 0021 00
4620 0022 00
4620 0023 00
4620 0024 00
4620 0025 00
4620 0026 00
4620 0027 00

Ordering No.

4620 0028 00
4620 0029 00
4620 0030 00
4620 0031 00
4620 0032 00
4620 0033 00
4620 0034 00
4620 0035 00
4620 0036 00
4620 0037 00
4620 0038 00
4620 0039 00

22
22.5
23.5
25.2
27
30
31.5
33
34.5
37.5
39
42

10
11
12
13
14
16
17
18
19
21
22
24

21.5
11
23
11
24.2
11
25.7
12
27.2
12
28.5
12
30.5
12
33
15
34.5
15
37.5
15
41.5
17
45
19
47.5
604 - 70419
50.5
19
53
19
59
20

Flared end 9 x 12

B
mm

37
40
44
41
49
56
52
52
54
59
56
65
71
74

The TAG placed on the ratchet defines the Pset.

L
Hex
mm

17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5

Type

8
8
9
9
12
12
12
12
13
13
13
13
15
15

L
A
mm

H
mm

L
mm

g
mm

Ordering No.

8 x 14

14.5

30

4620 0048 00

Blank end 14 x18

11 x 25

21.5

21

98

4620 0084 00

13 x 30

30

13

220 4620 0085 00

Type

Blank end 9 x12


for making up specials
21 x26

NOTE: During the welding, the shaft of the tool must be kept cool to avoid TAG damage.

Quality Assurance in Tightening

40
39
38
42
41
43
48
52
51
58
60
71
74

13
14.2
17.2
18.5
20
21.5
23
24.2
25.7
27.2
28.5
30.3
33
34.5

17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
20
20

5
5
5.5
5.5
5.5
7
7
8
8
8.5
8.5
9
9

L
mm

22
22
26
26
26
30
30
35
35
38
38
42
42

7
8
9
10
11
12
13
14
15
16
17
18
19

H
mm

14 x 18

L
mm

Open end 9 x 12

H
mm

Type

B
mm

B
A

B
mm

Ring end 9 x 12

Hex
mm

Type

600 - 700

A
mm

End fitting tools for wrenches


The end fitting tools are the tool that can be attached in front
of the wrench. There are two types of models, without and
with TAG. TAG is a patented solution used by the STwrench
to check the process. In the TAG the STwrench can write a
600 - 700 and the Torque/
number that can be used for socket recognition
Angle calibration factor of the extension for automatic calibration Both types are also compatible with LABwrench.

Quality Assurance in Tightening 187

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2012-02-06 14:22:37

602
600 - 700

Wrenches

602

Accessories
B
A

600 - 700

Standard end fitting tools without TAG


H

B
A

10
22
12 7.1
11 22.5 12 8.6
12 23.5 12 9
13 25.2 12 10
14
27
13 11
16
30
13 13
17 31.5 13 14
18
33
15 14.8
19 605
34.5
- 705 15 15.8
21 37.5 15 16.2
22
39
15 17
24
42
15 18

L
mm

g
Ordering No.

17.5 57
17.5 55
17.5 59
605 - 705
17.5
55
17.5 60
17.5 65
17.5 65
17.5 74
19
80
19
88
19
92
19
75
B

H
W
mm mm

8059 0975 27
8059 0975 28
8059 0975 29
8059 0975 30
8059 0975 31
8059 0975 32
8059 0975 33
8059 0975 34
8059 0975 35
8059 0975 36
8059 0975 37
8059 0975 38

603 - 703
H

Hex
in

Type

B
mm

H
mm

L
mm

603 - 703

Ordering No.

Bits holder 9 x 12

1/4
5/16

14
16

10
12.5

17.5
17.5

50 8059 0975 45
47 8059 0975 46

5/16

16

12.5

25

112 8059
0976 34
L

14 x 18

17.5
40 8059 0975 00
17.5
39 8059 0975 01
17.5
38 8059 0975 02
17.5
42 8059 0975 03
17.5
41 8059 0975 04
17.5
43 8059 0975 05
17.5
48 8059 0975 06
17.5
52 8059 0975 07
17.5
51 8059 0975 08
17.5
58 8059 0975 09
17.5
60 8059 0975 10
20
71 8059 0975 11
20
74 8059 0975 12
25
128 8059 0976 00
25
129 8059 0976 01
25
132 8059 0976 02
25
140 8059 0976 03
25 601
136-6078059 0976 04
25
147 8059 0976 05
25
147 8059 0976 06
25
171 8059 0976 07
25
165 8059 0976 08
25
167 8059 0976 09
30
219 8059 0976 10
30
245 8059 0976 11
32.5 246 8059 0976 12
32.5 239 8059
L 0976 13

Flared end 9 x 12

5
5
5.5
5.5
5.5
7
7
8
8
8.5
8.5
9
9
7
8
8
9
9
10
10
11
11
12
13
14
14
14

Ordering No.

B
mm

22
22
26
26
26
30
30
35
35
38
38
42
42
30
35
35
38
38
42
42
50
50
53
60
601 -607
66
66
66

14 x 18

7
8
9
10
11
12
13
14
15
16
17
18
19
13
14
15
16
17
18
19
21
22
24
27
30
32
34

L
mm

Open end 9 x 12

Hex
mm

Type

H
mm

Type

B
mm

A
mm

604 - 704

Fixed square 9 x 12

13
14
15
16
17
18
19
21
22
24
27
30
32
34
36
41

17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5

37
40
44
41
49
56
52
52
54
59
56
65
71
74

8059 0975 13
8059 0975 14
8059 0975 15
8059 0975 16
8059 0975 17
8059 0975 18
8059 0975 19
8059 0975 20
8059 0975 21
8059 0975 22
8059 0975 23
8059 0975 24
8059 0975 25
8059 0975 26

21.5
23
24.2
25.7
27.2
28.5
30.5
33
34.5
37.5
41.5
45
47.5
50.5
53
59

11
11
11
12
12
12
12
15
15
15
17
19
19
19
19
20

25
25
25
25
25
25
25
25
25
25
25
25
25
28
28
30

127
123
128
133
135
134
138
144
145
153
162
182
181
210
203
240

8059 0976 14
8059 0976 15
8059 0976 16
8059 0976 17
8059 0976 18
8059 0976 19
8059 0976 20
8059 0976 21
8059 0976 22
8059 0976 23
8059 0976 24
8059 0976 25
8059 0976 26
8059 0976 27
8059 0976 28
8059 0976 29

Ordering No.

14 x 18

71
76
82
203
396

Ordering No.

8059 0975 39
8059 0975 40
8059 0975 41
8059 0976 30
L 0976 31
8059

606 - 706 - 806


L


Type

Hex

in
mm mm mm
606 - 706
- 806

Reversible ratchet 9 x 12



14 x 18


21 x 26

1/4
3/8
1/2
1/2
3/4
3/4

22
33
33
43
50
69

14.5
24
28.3
26.2
30.7
30

Ordering No.

17.5 62 8059 0975 42


17.5 136 8059 0975 43
17.5 147 8059 0975 44
25 302 8059 0976 32
25 467 8059 0976 33
L
62.5 1350 4620 0086 01

8
8
9
9
12
12
12
12
13
13
13
13
15
15

17.5
17.5
17.5
25
25

13
14.2
17.2
18.5
20
21.5
23
24.2
25.7
27.2
28.5
30.3
33
34.5

14
14
14
18
25

L
mm

L
mm

14 x 18

H
mm

H
mm

7
8
10
11
12
13
14
15
16
17
18
19
21
22

B
mm

1/4 604 22
- 704
3/8
22
1/2
22
1/2
30
3/4
40

L
Type

Blank end 9 x 12
for making up specials
Blank end 14 x 18

21 x 26

Quality Assurance in Tightening

Ring end 9 x 12

Hex
mm

Type

B
mm

Hex
in

Type

A
mm

H
mm

L
mm

g
mm

Ordering No.

8 x 14

14.5

30

8059 0975 47

21
13

98 8059 0976 35
220 4620 0085 01

11 x 25 21.5
13 x 30 30

188 Quality Assurance in Tightening

Am_Qualityasstight.indd 188

2012-02-06 14:23:02

Friction Coefficient Analysis


BLM Tester
The BLM Tester is a complete set for
measuring the friction coefficient. In addition to being used in the tool crib, it
can be used along the line for a fast and
easy fastener evaluation. The advantages of using a bench are many: portable
measuring equipment, all in one complete and ready, PC with touch screen,
already fixed transducer, adapter kit in
the drawer. Built-in battery charger, operating time >16 hours. The Tester 25
and 200 can be supplied with additional
transducers. It is not possible to have
TPT 2000 on a bench due to high torque.
If a TPT 2000 is requested, then this
transducer must be mounted separately
on a fixed table.
The adapter kit provides all needed accessories to test bolts of different diameters, pitches and lengths. Bolts can be
tested with the original nut used in production, or with the supplied hardened
threaded adapter. Spacers allow testing
bolts of different lengths. For each size
of bolt, there are three adapter plates
available: one flat, one to be used with
washers and one designed for customer
made plates. Adapter kits 25 and 200 are
supplied in a wooden case. For the BLM
Tester, the adapters are stored in the
drawers. The kit for TPT 2000 is supplied
in a heavy duty trolley due to the weight
and size of the parts.
Model

Description

Ordering No.

BLM Tester - 25

Mobile Bench for Evaluation,


includes TPT and adapter kit
Mobile Bench for Evaluation,
includes TPT and adapter kit

8059 0966 00
8059 0966 10

Quality Assurance in Tightening

BLM Tester - 200

Standard adapter kit

Quality Assurance in Tightening 189

Am_Qualityasstight.indd 189

2012-02-06 14:23:04

Test Benches
BLM Joint Simulator Bench AD
The BLM Joint Simulator Bench AD provides maximum tool evaluation flexibility.
DC electric, clutch, impulse and battery
tools as well as torque wrenches can be
evaluated.
The hydraulic brakes simulate the behaviour of a real joint, reproducing the
stiffness from hard to soft.
This allows the tool to be tested in accordance with VDI/VDE 2647. Machine
capability (Cm, Cmk) can be tested
quickly and easily under real shop floor
conditions without the need to run tests
on the product on the line that would interfere with production.
Large LCD touch screen, intuitive and
easy to use.
Efficient hydraulic pump fills the pressure accumulator in just 15 seconds
reducing battery drain.
Connector panel manages all operator
connections such as external in-line
torque transducers, printers, Ethernet,
USB and serial.

JSB

Model

Hydraulic brakes,
range
Nm
lb ft

ISO rig

Spindle
fixture
holder

Dimensions
LxWxH

Ordering No.

yes
yes
yes
yes

1000 x 550 x 920


1150 x 550 x 920
1150 x 550 x 920
1400 x 700 x 950
1400 x 700 x 950

8059 0962 00
8059 0962 30
8059 0962 35
8059 0962 40
8059 0962 50

yes
yes
yes

2100 x 850 x 1000


2300 x 900 x 1000
2300 x 900 x 1000

8059 0963 00
8059 0963 50
8059 0963 60

Mobile benches
JSB AD 250
JSB AD 250 ISO
JSB AD 500 ISO
JSB AD 1000 ISO
JSB AD 2000 ISO

1 - 250
1 - 250
1 - 500
1 - 1000
1 - 2000

0.8
0.8
0.8
0.8
0.8

150
150
365
735
1470

1 - 500
1 - 2000
1 - 3000

0.8 - 365
0.8 - 1470
0.8 - 2215

Fix benches

Quality Assurance in Tightening

JSB AD HD 500
JSB AD HD 2000
JSB AD HD 3000

190 Quality Assurance in Tightening

Am_Qualityasstight.indd 190

2012-02-06 14:23:04

Quality Assurance in Tightening Management Software

ToolsTalk QAT
The PC program ToolsTalk QAT completes the quality assurance system to
calculate and provide all the information
you want regarding your tools. In ToolsTalk QAT you manage your tools in a
tool database, a tightening database
and a supplier database. It enables advanced statistics/SPC and graphs.
ToolsTalk QAT also communicates
with ToolsNet making it possible to get
exact information on to calibrate and
service based not only on time but also
on the exact number of tightenings performed. Its Zone Management function
makes it possible to supervise the entire
factory. The Cost Management function
keeps you informed of the costs related
to each tool, calibration and spare parts.
ToolsTalk QAT communicates with
ACTA 4000.

ToolsTalk QAT
Model/Product

Torque Supervisor
Ordering No.

Basic
1 user

8092 1180 01

Crib
1 user
Network 5 users

8092 1181 01
8092 1181 05

Line
1 user
Network 5 users
Network 10 users
Network 20 users

8092 1186 01
8092 1186 05
8092 1186 10
8092 1186 20

Full
1 user
Network 5 users
Network 10 users
Network 20 users

8092 1187 01
8092 1187 05
8092 1187 10
8092 1187 20

Version

Ordering No.

Full version
Light version
Client version, installed
on JSB
Server version, installed
at server
Upgrade from version Light to Full

on request
on request
on request
on request
on request

Upgrade TT ACTA to TT QAT Full


License

Upgrade 1 license
Upgrade 5 licenses
Upgrade 10 licenses
Upgrade 20 licenses

Ordering No.

8092 1188 01
8092 1188 05
8092 1188 10
8093 1188 20

Optional Accessories
Cables for ToolsTalk ACTA/QAT
Length

RS232 cable 3 m
RS232 cable 5 m
USB cable 3 m

Ordering No.

4222 0546 03
4222 0546 05
4222 1238 03

Quality Assurance in Tightening

BLM Torque Supervisor


The software BLM Torque Supervisor is
the ideal program for handling tools, tightening and joint analysis. It automatically
keeps track of calibration due date schedules for power tools and torque wrenches,
as well as supervising the complete tool
stock within the factory. It manages and
collects data from residual torque checks
done on the assembly line as well as tool
checks done at the tool crib, and supervises statistics for each tool and application.
The software can be installed either on a
single pc station or on multi factory stations
in the factory network.

Quality Assurance in Tightening 191

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2012-02-06 14:23:06

Grinders

Contents

Page

Introduction ........................................... 193


Product safety....................................... 194
Selection guide ..................................... 195
Turbine grinders and sanders ............... 196
Die grinders .......................................... 198
Straight grinders ................................... 200
Angle grinders ...................................... 202
Angle sanders....................................... 204
Orbital and random orbital sanders ...... 206
Dust extraction...................................... 208
Routers ................................................. 211
Nibblers ................................................ 211
Circular cutters ..................................... 212

Am_Grinders.indd 192

2012-02-07 12:17:28

Introduction Grinders

Maximum material removal with minimum effort


Atlas Copco Grinders are designed to be powerful, yet small in size and weight. With
Atlas Copco Grinders, you can rely on maximum material removal with minimum effort.
Our range of grinders covers virtually all applications.

Die grinding

TC
HSS

38000

38000
20000

38000
20000

Up to 1/2"

TC
HSS

30000

30000

30000
20000

TC Tungsten carbide tipped rotary burr.


HSS High speed steel burrs.
For mounted points, follow the recommendations that relate to the particular
mounted point.

Rough grinding
Pure material removal is determined by the power generated
at the grinding process. The applied feed force and the rotation
of the wheel generates a cutting force which, multiplied by the
peripheral speed of the wheel, represents the power of removed
material. (Power=Peripheral speed x Cutting force).
A powerful grinder will provide enough power with maintained rotational speed, when applying feed-force. A suitable
combination of operative rotational speed, feed-force applied
by the operator and power of the grinder, will give you the best
combination for the material removal required.
As rough grinding is performed with bonded abrasives, a
limitation of rotational speed is necessary in order to prevent
wheel fractures due to centrifugal force.
The peripheral speed is limited to 14200 S.F.P.M (surface
feet per minute) for fiber reinforced depressed center, straight
and cutting off wheels. Resin bonded cup and straight wheels
are limited to a peripheral speed of 9000 S.F.P.M.
Sanding and polishing
Unlike die and rough grinding, sanding and polishing applies
to the requirements of a surface. A fine surface will require a
fine grit paper, fine Scotch-Brite, Bear Tex or a soft polishing
bonnet. Rougher surface grinding will require a higher material
removal rate thus requiring a coarser grit paper.
Similar to rough grinding, a rough surface, ground with
coarse grit, will benefit from a high rotational speed. The limitations, however, are the maximum allowed speed of the backing
pad and the fiber disc.

Grinders

Up to 1/4"

The speed governor


The amount of material removed in the grinding process depends on the power of the tool and the operative rotational
speed. The diagram below shows the correlation between
torque, power and rotational speed of a non governed pneumatic grinder.
In order to remove
P, T
Diagram 1
material, the operator
ungoverned grinder
has to apply a feedforce
on the work-piece. ConPmax
sequently the rotational
speed decreases and
To
having passed approxirq
ue
mately 50% of the free
T
Nm
speed, the operative
power output starts to
n
decrease. Theoretically,
50%
r/min
the most material would
be removed at approximately 50% of the free
speed on a non governed grinder, (diagram 1).
The Atlas Copco grinders are built small and smooth, partly
due to their speed governor. The air is governed to the air flow
necessary to maintain the rotational speed regardless of load,
(to the extent of the power of the grinder).
The correlation beDiagram 2
tween power, torque
governed grinder
and rotational speed of
P, T
a governed grinder is
Tor
que
shown in diagram 2.
Nm
Pmax
T
A theoretical optimum of material removal is reached at approximately 80% of the
free speed. The grinder
Rotational
generates max power,
speed n
removing more material
80% 8500 r/min
with applied feed force.
The rotational speed decreases are negligible.
Air is used economically, as the flow through the motor is
adjusted after applied load. Air consumption at free speed is
minimized. The governor opens and lets in more air during load
thus keeping the optimal rpm.
O

Burr
head

Soft material
Wood, brass
Plastics, Al.

ut
p
P ut W

Natural steel
Hardened steel Softer materials
Though materials
Cast iron

Normal sanding speeds for fiber discs of diameter 5", 7" and
9" are 4000 to 6000 rpm.
Polishing with different pastes and compounds require low
speed in combination with high torque. Suitable speeds are
1800 to 2200 rpm.
Sanding with wet coated abrasives is best performed at low
speeds, because water is thrown out into the periphery and
partly because of the fine grit.
Scotch-Brite, Bear Tex and flap wheels perform best at 50%
of their maximum allowed rotational speeds.

Small precision deburring die grinding is performed with either


tungsten carbide, high speed steel burrs or mounted points.
The choice of burr depends on the size of your job. A larger
volume of removed material will require a bigger size of the
burrs head.
Select the tool rpm depending on the diameter of the burr
head, the material to be ground and the material in the rotary
burr. Use tungsten carbide burrs for hard and tough materials.
High speed steel burrs are recommended for natural steel and
medium hardened materials. Example, see table below:

Grinders 193

Am_Grinders.indd 193

2012-02-07 12:17:31

Product Safety
Built-in safety
Atlas Copco grinders feature a high degree of safety. Overspeed shut-off, safety throttles and wheel guards are good examples of product safety features carried by our grinders.
Performance checked
Every grinder leaving our factory is checked on maximum free
speed and general functions.

This is your responsibility


There are, however, measures the operator has to take in order
to avoid any risk of misuse or accident. The safety manual, supplied with every grinder contains a number of safety rules for the
operator. The 8 steps below are a basic summary of the safety
manual. Remember to read the safety manual as well.

How to make it safer


5 Check that flange and wheel

1 Check the free speed


The measured speed at a pressure of 90
psi (6.3 bars) should not exceed the rated
speed of the grinder. The wheel must be
removed before the grinder is checked.
The checks should be carried out regularly, especially after longer standstill.
Make sure that the speed marking on
the tool is legible.

combinations correspond to national


regulations. Check that the flanges are
undamaged and that they are clean.

6 Wear

2 Check the wheelguard

personal protection goggles


ear protection
gloves (helmet in heavier
applications)

Always use the recommended wheelguard and check that it is not damaged. Never use a grinder without the
wheelguard when the grinding wheel
requires one.

7 Test run your grinder in a protect-

3 Match the maximum speed of the

ed area after having assembled


the wheel

wheel to the right grinder


Make sure that the stated maximum
speed of the grinder never exceeds the
maximum speed of the grinding wheel.

Keep the space around the grinding


operation free from other people.

8 Maintenance

4 Check the grinding wheel

Make sure to follow prescribed service


instructions and intervals. Do not disassemble security parts, for example
speed governor or overspeed shut-off.
These parts have to be completely
replaced when damaged.

Make sure that the grinding wheel is not


cracked or damaged in any way. The
grinding wheel should have the correct
hole dimensions and should be fitted
properly on the spindle to avoid unbalanced vibrations or serious injury.

Diameter Peripheral speed r/min


The table below will help you to translate the surface feet per minute of the grinding wheel to the right rotational speed of the
grinder when using a specific diameter of grinding wheel.
Wheel
diameter
inches
4,000

Surface feet per minute


4,500

5,000

5,500

6,000

6,500

7,000

7,500

8,000

8,500

9,000

9,500

10,000

12,000

12,000

14,200

Revolutions per minute

Grinders

1
1 1/2
2

15,279 17,189 19,099 21,008 22,918 24,828 26,737 28,647 30,558 32,467 34,377 36,287 38,197 45,837 47,746 54,240
10,186 11,459 12,732 14,006 15,279 16,552 17,825 19,099 20,372 21,645 22,918 24,192 25,465 30,558 31,831 36,160
7,639 8,594 9,549 10,504 11,459 12,414 13,369 14,324 15,279 16,234 17,189 18,144 19,099 22,918 23,873 27,120

2 1/2
3
3 1/2

6,112
5,093
4,365

6,875
5,730
4,911

7,639
6,366
5,457

8,403
7,003
6,002

9,167
7,639
6,548

9,931 10,695 11,459 12,223 12,987 13,751 14,515 15,279 18,335 19,099 21,696
8,276 8,913 9,549 10,186 10,823 11,459 12,096 12,732 15,279 15,915 18,080
7,094 7,639 8,185 8,731 9,276 9,822 10,368 10,913 13,096 13,642 15,497

4
5
6

3,820
3,056
2,546

4,297
3,438
2,865

4,775
3,820
3,183

5,252
4,202
3,501

5,730
4,584
3,820

6,207
4,966
4,138

6,685
5,348
4,465

7,162
5,730
4,775

7,640
6,112
5,093

8,117
6,494
5,411

8,594
6,875
5,730

9,072
7,257
6,048

9,549 11,459 11,937 13,560


7,639 9,167 9,549 10,848
6,366 7,639 7,958 9,040

7
8
9

2,183
1,910
1,699

2,456
2,149
1,910

2,728
2,387
2,122

3,001
2,626
2,334

3,274
2,865
2,546

3,547
3,104
2759

3,820
3,342
2,971

4,093
3,581
3,183

4,365
3,820
3,395

4,638
4,058
3,608

4,911
4,297
3,820

5,148
4,536
4,032

5,457
4,775
4,244

6,548
5,730
5,093

6,821
5,968
5,305

7,749
6,780
6,027

194 Grinders

Am_Grinders.indd 194

2012-02-07 12:17:39

Selection Guide
Die grinding and deburring with die grinders

PAGE

1 Carbide burrs

LSF07
LSF18
LSV18
LSF28
LSF38

2 Mounted points

198

Rough grinding and cutting off with rough grinders


3 Depressed center wheels

GTG40
GTR40

196

4 Cut off wheels


3

LSV18
LSV28
LSV38
LSV48

5 Cup wheels

6 Flap wheels

LSR38 CW
LSR48 CW

7 Straight wheels
7

202

200

8 Cone wheels

Sanding and polishing with sanders and polishers

9 Fibre discs

LSV18
LSV28
LSV38
LSV48

10 Wire brushes
9

204

10

LSO30
LSO31
LSO32

11 Coated abrasives

206

12

LST20
LST21
LST22
LST30
LST31
LST32

11

13 Radial flap wheels

14 Scotch-Brite

13

14

LSV18

206

204

Grinders

12 Polishing bonnets

Grinders 195

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2012-02-07 12:17:46

Turbine Grinders and Sanders

GTG/GTR40

The GTG/GTR40 are the most powerful grinders in the turbine grinder range,
with incredible power for their size and
weight. The range includes angle and
straight type grinders for virtually every
common rough grinding application.
l For rough grinding and cutting off with
depressed center wheels.
l For surface finishing with coated abrasives and wire brushes.
l For rough grinding with cup wheels.
l GTR40 for rough grinding and applications such as internal and external
cleaning of castings with straight grinding wheels.
l Dust extraction Efficient accessory
and standard model for extraction of
air-borne dust in sanding applications
with fiber discs.

MORE EFFECTIVE

Process time
Total air consumption

The turbine motor is more efcient than a


conventional grinder motor. Therefore it
takes less time to do the same job. Also
the total air consumption will be a lot less
for a specic job.

Model

Max
free
speed
r/min

Max
wheel
dia
in

Max
output
hp

Weight
lb

For depressed center wheels, type 27


GTG40 S060-927
GTG40 S060-727
GTG40 S077-727

6000
6000
7700

For sanding

Grinders

GTG40 S060-900
GTG40 S060-700

Turbine grinder

Hose
size
in

Air
inlet
thread
NPT

Spindle
thread
in

Ordering No.

9
7
7

6.1
6.1
6.1

9.5
9.5
9.5

5.2
5.2
5.2

126
126
126

42
42
42

5/8
5/8
5/8

1/2
1/2
1/2

UNC 5/8
UNC 5/8
UNC 5/8

8423 0715 05
8423 0715 07
8423 0715 09

6000

6.1

10.1

5.2

126

42

5/8

1/2

UNC 5/8

8423 0715 00

6000
6000

9
7

6.1
6.1

7.9
7.9

5.2
5.2

126
126

42
42

5/8
5/8

1/2
1/2

UNC 5/8
UNC 5/8

8423 0715 02
8423 0715 03

For cup wheel, type 11


GTG40 S060-611

Air consumption at
Height over
spindle
max output free speed
in
cfm
cfm

Conventional air grinder

Model

Max.
free
speed
r/min

Rec.
wheel
diam.
DxTxH
in

thread
in

GTR40 S085-601
GTR40 S072-501
GTR40 S060-601
GTR40 S060-801

8500
7200
6000
6000

6x1x1
5x1x1
6x1x1
8x1x1

UNC 5/8
UNC 5/8
UNC 5/8
UNC 5/8

length
in

Max
output
hp

Weight
incl.
guard
flanges
lb

Length
in

2.2
2.2
2.2
2.2

6.1
6.1
6.1
6.1

12.3
12.3
12.8
12.8

22.1
22.1
22.1
22.1

Spindle

Air consumption at
max output free speed
cfm
cfm

126
126
126
126

42
42
42
42

Air
inlet
thread
NPT

Rec.
air
hose
in

Ordering No.

1/2
1/2
1/2
1/2

5/8
5/8
5/8
5/8

8423 0715 11
8423 0715 13
8423 0715 15
8423 0715 17

196 Grinders

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2012-02-07 12:17:47

GTG/GTR40

Turbine Grinders and Sanders

Accessories Included
GTG40

GTR40

Adjustable wheel guard


Support handle
Attachment flanges
Whip hose 2 ft long, 5/8" dia complete with nipple
Gear box oil, one tube
Hex key for wheel change

Wheel guard
Attachment flanges
Whip hose 2 ft long, 5/8" dia complete with nipple
Gear box oil, one tube
Key and spanner for wheel change

Optional Accessories
GTG40
GTG40

Ordering No.

Wire brush 140 mm


4170 0685 00
Wire brush attachment set
4170 0550 82
Heavy duty backing pad for sanding 180 mm (7")
4170 1192 90
230 mm (9")
4170 1193 90
Hand shield
4175 0165 90
Adapter for positioning support handle 120/135o
4175 0164 90
between handles
Dust extraction kit for 180 mm fiber disc GTG40 S060-700 3780 4090 11a
Hose kit including 1.8 m vacuum hose, 38 mm and 3780 2724 41
air hose 13 mm
4175 0178 91b
Attachment for cup wheel with plane hole
Modification kit for handle inclined 10
4170 1157 93
a
b

Adapter

Hand shield

Back-up pad

Incl flow chamber, suction cap and support pad.


Included as standard in GTG40 S060-611.

GTR40

Thickness x Hole dia


in

Rear flange
TxH 3/4-1 1/4 x 5/8

x 3/4

x 1 1/4
Spacer for cone wheel

See
illustration Ordering No.

2a
2b
2c

4150 0619 00
4150 1650 00
4150 0620 00

4150 0787 00

GTR40

2a
2b
2c
3

Productivity Kits

Model

MIDI Optimizer F/RD EQ10US-T13


MIDI Optimizer F/R EQ10US-T13
MIDI Optimizer F/RD EQ15US-T16
MAXI F/R EQ15US-T20
MAXI F/RD EQ15US-T20

Max air flow

Hose 16.4 ft

Coupling

Lubrication

Ordering No.

65 cfm
65 cfm
85 cfm
140 cfm
140 cfm

Turbo 13
Turbo 13
Turbo 16
Turbo 16
Turbo 16

ErgoQIC 10US
ErgoQIC 10US
ErgoQIC 15US
ErgoQIC 15US
ErgoQIC 15US

Yes
No
Yes
No
Yes

8202 0850 29
8202 0850 30
8202 0850 31
8202 0850 32
8202 0850 33

Grinders

NOTE: Tool nipple is not included in the Productivity kit and needs to be order separately together with the tool.

Service Kits
GTG40
GTR40

4081 0153 90
4081 0153 91

Grinders 197

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2012-02-07 12:17:48

Die Grinders
l

LSV/LSF

LSF07 is a high speed model for precision grinding and polishing. LSF07 is
delivered with a 3 mm collet and can
be equipped with a 1/8" collet as optional.
LSF12/LSV12 Small and comfortable die grinder with up to 0.5 hp for
maximum control in cramped spaces.
All models are delivered with speed
governor and a well balanced 1/4"
Erickson collet.
LSF18/LSV18 All models in the 18
series are equipped with a powerful
0.6 hp air motor and a speed governor.
LSF versions have scatter damping,
for less vibrations. The angled models
(LSV) have a patented solution that
overcomes temperature and leakage
problems commonly associated with
angle head tools. The result is a leak
free and self-cooled angle head. All
models are lubrication free except for
the high speed model LSF18 S460.
LSF28 Powerful 1.1 hp air motor, with
speed governor and scatter damping.
Impressive power-to-weight ratio.
LSF38 One of the most powerful
one-hand die grinders on the market
with up to 1.7 hp. If you are looking for

a tool that can boost your productivity


and save you money, the LSF38 is the
right tool! The die grinders in the 38

Rec max dia of

Model

Straight models
LSF12 S180-2 a
LSF12 S200-2 a
LSF12 S250-2 a
LSF12 S310-2 a
LSF12 S400-2 a
LSF18 S460E-2 a
LSF18 S300E-2
LSF18 S300E-2
LSF18 S200-2
LSF18 S200E-2
LSF28 S250-2 a
LSF28 S250E-2 a
LSF28 S180-2
LSF28 S180E-2
LSF28 S150-2
LSF28 S120-2
LSF38 S250E a
LSF38 S180E
LSF38 S150E

Angle models
LSV12 S120-2 a
LSV12 S200-2 a
LSV18 S200-2
LSV18 S120-2
LSV18 S080-2

Max
free
speed
r/min

Tungsten
carbide Mounted
burrs
point
in
mm

Grinders

Air consumption
Max
output
hp

Weight
lb

Length
in

in

Air
inlet
thread
NPT

Ordering No.

Rec.
hose size

at max
output
cfm

at free
speed
cfm

mm

18000
20000
25000
31000
40000
46000
30000
30000
20000
30000
25000
25000
18000
18000
15000
12000
25000
18000
15000

1/2
1/2
1/2
1/2
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
5/8
5/8
5/8
5/8
5/8
5/8
5/8

20
20
20
20
16
16
20
20
20
20
32
32
40
40
40
40
40
40
40

0.28
0.32
0.39
0.43
0.48
0.68
0.67
0.67
0.67
0.67
1.2
1.2
1.1
1.1
0.9
0.9
1.8
1.8
1.8

0.8
0.8
0.8
0.8
0.8
1.2
1.2
1.5
1.2
1.5
1.7
2.8
1.7
2.7
1.7
1.7
3.3
3.3
3.3

6.7
6.7
6.7
6.7
6.7
7.6
7.6
11.5
7.6
11.5
8.3
13.2
8.3
13.2
8.3
8.3
13.8
13.8
13.8

15
17
18
19
21
24
23
23
20
20
39
39
37
37
32
29
58
58
50

5
5
7
9
15
31
14
14
7
7
23
23
23
15
12
8
53
31
27

8
8
8
8
8
10
10
10
10
10
10
10
10
10
10
10
13
13
13

5/16
5/16
5/16
5/16
5/16
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2

1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8

8423 0701 00
8423 0701 01
8423 0701 02
8423 0701 03
8423 0701 04
8423 0703 03
8423 0703 06
8423 0703 48
8423 0703 08
8423 0703 09
8423 0702 07
8423 0702 08
8423 0702 09
8423 0702 10
8423 0702 15
8423 0702 16
8423 0700 31
8423 0700 28
8423 0700 37

12000
20000
20000
12000
8000

1/2
1/2
1/2
1/2
1/2

20
20
20
20
20

0.33
0.39
0.6
0.6
0.5

1.2
1.2
1.3
1.3
1.3

6.5
6.5
7.3
7.3
7.3

18
20
23
23
23

6
14
15
15
13

8
8
10
10
10

5/16
5/16
3/8
3/8
3/8

1/4
1/4
1/4
1/4
1/4

8423 0701 05
8423 0701 06
8423 0703 14
8423 0703 16
8423 0703 17

3000
7000
7000

0.9
1.0
1.0

2.6
2.6
3.9

10.8
10.8
15.7

38
40
40

18
26
26

10
10
10

3/8
3/8
3/8

3/8
3/8
3/8

8423 0702 22
8423 0702 17
8423 0702 18

88000

1/6

0.10

0.9

6.7

4.9

4.6

4.5

3/16

8423 1222 03

Die grinders for polishing

LSF28 ST030-2
LSF28 ST070-2 a
LSF28 ST070E-2 a

High speed model


LSF07 S850 a

series are lubrication free with scatter


damping for maximum operator comfort and safety.

Not lubrication free.


E = Extended version, flexible spindle

198 Grinders

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2012-02-07 12:17:49

LSV/LSF Accessories
Accessories Included
LSF07
Air hose
ErgoNIP 08
Collet 1/8" (See ill. 1)

LSF/LSV12, LSF/LSV18, LSF28


Spanner
Collet 1/4" (See ill. 1)
Air hose, air hose nipple and clamp
Exhaust hose

LSF38
Air hose nipple
Collet 1/4" (See ill. 1)

LSF/LSV12, LSF/LSV18

LSF28/38

Optional Accessories

LSF07

j
l

Optional collets
3 mm
1/8"
1/4"
3/8"
Collar
Collet nut

LSF07

LSF/LSV12

LSF/LSV18

LSF28

LSF38

See illustration

4150 1800 00
4150 1822 00
-

4150 2226 46
4150 2226 03
4150 2226 02
4150 2226 04

4150 1710 00
4112 1077 00
4112 1078 00
4112 1076 00

4150 1709 00
4150 1706 00

4150 1709 00
4150 1708 00
4150 1706 00

1
1
1
1
2
3

Productivity Kits

Model

MIDI Optimizer F/RD EQ10US-T13


MIDI Optimizer F/R EQ10US-T13

Max air flow

Hose 16.4 ft

Coupling

Lubrication

Ordering No.

65 cfm
65 cfm

Turbo 13
Turbo 13

ErgoQIC 10US
ErgoQIC 10US

Yes
No

8202 0850 29
8202 0850 30

NOTE: Tool nipple is not included in the Productivity kit and needs to be order separately together with the tool.

07 series
12 series
18 series
28 series
38 series

Grinders

Service Kits
4081 0243 90
4081 0472 90
4081 0355 90
4081 0315 90
4081 0308 90

Grinders 199

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Straight Grinders

For Cone Wheels and Collet

Atlas Copco straight grinders for cone


wheel or collet, are suitable for grinding in
holes and cavities in castings, etc. They
require rough abrasives, which must be
attached to the tool with a rigid shank or
be mounted directly to the spindle.
The power ranges from 0.9 hp to 2.4
hp. All Atlas Copco tools are designed
with focus on operator ergonomics and
maximum power, the best combination
for maximum productivity.
l The LSR38 is suitable for lighter applications where accessibility is first
priority.
l If you need maximum power, then
LSR48 is the natural choice. You will
have access to 2.4 hp in combination
with auto balancer for even less vibrations. All packed in a strong and light
package.

LSR38 S150-CW
LSR38 S180-CW
LSR38 S150-CW/2
LSR38 S120-CW/2
LSR48 S120-CW

15000
18000
15000
12000
12000

Rec.
wheel
diameter
in

2 3/8
2
2 3/8
2
2

Length
in

at max
output
cfm

at free
speed
cfm

Rec.
hose size
in

Spindle
thread
and
length
in

12.6
12.6
12.6
12.6
17.6

50
58
50
58
64

27
31
27
31
28

1/2
1/2
1/2
1/2
1/2

UNF 3/8x14
UNF 3/8x14
UNC 5/8x21
UNC 5/8x21
UNC 5/8x21

Air consumption
Max
output
hp

Weight
lb

1.8
1.8
1.8
1.8
2.4

3.5
3.5
3.5
3.5
5.0

Air
inlet
thread
NPT

Ordering No.

3/8
3/8
3/8
3/8
1/2

8423 0700 29
8423 0700 30
8423 0700 33
8423 0700 35
8423 0708 02

Grinders

Model

Max
free
speed
r/min

200 Grinders

Am_Grinders.indd 200

2012-02-07 12:17:51

For Cone Wheels and Collet

Accessories

Accessories Included
LSR48 CW
Whip hose
Wrench
Cone wheel adapter UNC 5/8"-11,
(See ill. 2)

LSR38 CW
Exhaust air hose (1.1 ft)
Hose clamp
Open end spanner
For -CW: UNF 3/8" (See ill. 1)
For -CW/2: UNC/W 5/8" (See ill. 1)

Optional Accessories

LSR38
See illustration

Adapter for cone wheel with thread


UNC/W 3/8"
UNF 3/8"
UNC 1/2"
UNC/W 5/8"

1
1
1
1

LSR38-CW

Ordering No.

4150 0318 00
4150 0318 01
4150 1357 00
4150 0767 00

LSR48
See illustration

Adapter for cone wheel with thread


UNC/W 5/8"

Ordering No.

4150 0945 01

LSR48-CW

Productivity Kits

Model

MIDI Optimizer F/RD EQ10US-T13


MIDI Optimizer F/R EQ10US-T13

Max air flow

Hose 16.4 ft

Coupling

Lubrication

Ordering No.

65 cfm
65 cfm

Turbo 13
Turbo 13

ErgoQIC 10US
ErgoQIC 10US

Yes
No

8202 0850 29
8202 0850 30

Grinders

NOTE: Tool nipple is not included in the Productivity kit and needs to be order separately together with the tool.

Service Kits
28 series
38 series
48 series

4081 0315 90
4081 0311 90
4081 2023 90

Grinders 201

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2012-02-07 12:17:51

Angle Grinders

For Depressed Center and Cut-off Wheels

No matter which of our vane grinders you


choose you will get durable tools with
high power and low weight. In addition,
vibrations and noise are on a low level.
l LSV18 For work in cramped spaces,
the LSV 18 series is small yet powerful, and lubrication free.
Features: Speed governor, sealed anglehead, thermally insulated handle
and lubrication-free air motor.
l LSV28 Small, yet powerful giving 1 hp.
Available in an extended version for
optimal accessibility.
Features: Speed governor and thermally insulated handle.
l LSV38 If you are looking for the most
powerful one-hand grinder on the market, then you have found it up to 1.7
hp.
Features: Speed governor, sealed
angle head, lubrication-free air motor,
thermally insulated handle, spindle
lock and adjustable wheel guard.
l LSV48 Our most powerful angle
vane grinder with 2.5 hp for ultimate
productivity.
Features: Speed governor, sealed
angle head, lubrication-free air motor,
thermally insulated handle and spindle
lock. The autobalancer reduces the vibrations by up to 50%.

Model

Max
free
speed
r/min

Max
wheel
dia
in

Max
output
hp

LSV18 S170-327
LSV28 ST13-427E
LSV28 ST12-427
LSV38 ST12-427
LSV38 ST12-527
LSV38 S12-427
LSV48 SA120-527
LSV48 SA085-727
LSV48 SA066-727

17000
13000
12000
12000
12000
12000
12000
8500
6600

3
4
4
4
4 1/2-5
4
5
7
7

0.6
1.0
1.0
1.7
1.7
1.7
2.5
2.5
2.5

With wheel guard for disc -327 =


-427 =
-527 =
-727 =

Air consumption

Weight
lb

Height
over
spindle
in

at max
output
cfm

at free
speed
cfm

Spindle
thread and
length
in

Hose
size
in

Air
inlet
thread
NPT

Ordering No.

1.6
3.7
3.7
3.5
4.0
4.0
5.5
6.2
5.1

2.8
3.1
3.2
3.3
3.3
3.3
3.9
3.9
3.9

23
37
37
58
58
58
76
76
76

14
16
16
31
31
31
36
36
36

UNF 3/8x17
UNF 3/8x17
UNF 3/8x18
UNF 3/8x17
UNC 5/8x20
UNF 3/8x17
UNC 5/8x21
UNC 5/8x21
UNC 5/8x21

3/8
3/8
3/8
3/8
3/8
3/8
5/8
5/8
5/8

1/4
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2

8423 0705 51
8423 0706 00
8423 0706 01
8423 0700 20
8423 0700 22
8423 0700 23
8423 0707 53
8423 0707 52
8423 0707 54

3"
4"
5" and 4.5"
7"

Selection Guide

Grinders

How to choose your LSV38


1.7 hp air motor
Adjustable guard positions
Lockable spindle
Side handle
Size wheel, inch
Spindle thread, inch

LSV38 S12-427

LSV38 ST12-427

LSV38 ST12-527

x
x

x
x
x
x
4
UNF 3/8

x
x
x
x
4.5 and 5
UNC 5/8

4
UNF 3/8

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For Depressed Center and Cutoff Wheels

Accessories

Accessories Included
LSV18

LSV28

LSV38

LSV48

Wheel guard
Flanges
Air hose nipple, clamp
Wrenches
Exhaust hose set

Wheel guard
Flanges
Air hose, air hose nipple, clamp
Wrenches
Exhaust hose set

Wheel guard
Flanges
Support handle (LSV38 ST-models)
Wrenches
Grease refill

Wheel guard
Flanges
Support handle
Wrenches
Grease refill

LSV18

LSV38

LSV28

LSV48

Productivity Kits

Model

MIDI Optimizer F/RD EQ10US-T13


MIDI Optimizer F/R EQ10US-T13
MIDI Optimizer F/RD EQ15US-T16
MAXI F/R EQ15US-T20
MAXI F/RD EQ15US-T20

Max air flow

Hose 16.4 ft

Coupling

Lubrication

Ordering No.

65 cfm
65 cfm
85 cfm
140 cfm
140 cfm

Turbo 13
Turbo 13
Turbo 16
Turbo 16
Turbo 16

ErgoQIC 10US
ErgoQIC 10US
ErgoQIC 15US
ErgoQIC 15US
ErgoQIC 15US

Yes
No
Yes
No
Yes

8202 0850 29
8202 0850 30
8202 0850 31
8202 0850 32
8202 0850 33

Grinders

NOTE: Tool nipple is not included in the Productivity kit and needs to be order separately together with the tool.

Service Kits
LSV18
LSV28
LSV38
LSV48

4081 0355 90
4081 0317 90
4081 0309 90
4081 0312 90

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Angle Sanders
l

For Sanding and Polishing

LSV18 series For work in cramped


spaces. Available with collet or threaded spindle versions.
Features: Speed governor, sealed angle head and lubrication-free air motor.
LSV28 series The 28 series comes
in various speeds.
Features: Speed governor, sealed angle head, LF models have lubricationfree air motor.
LSV38 series Powerful one hand
sander for medium rough to rough
sanding.
Features: Speed governor, sealed angle head, lubrication-free air motor and
spindle lock.
LSV48 series Our most powerful
angle vane sander with 2.5 hp for ultimate productivity.
Features: Speed governor, sealed angle head, lubrication-free air motor, autobalancer and spindle lock.

Model

With collet

LSV18 S200-2
LSV18 S120-2
LSV18 S080-2

Max
free
speed
r/min

Rec.
pad
size
dia
in

Max
output
hp

Weight
lb

Length
in

20000
12000
8000

1/2
1/2
1/2

0.6
0.6
0.5

1.3
1.3
1.3

12000

0.6

8500
6000
4000
3400
2100
8500
6600
6600
6600
8500

7
7
7
7
7
7
7
7
7
7

1.0
1.0
0.8
1.0
0.9
1.7
1.6
1.6
2.5
2.5

With threaded spindle


LSV18 S120

Dry sanding

LSV28 S085
LSV28 S060 LF
LSV28 S040 LF
LSV28 ST034
LSV28 S021 LF
LSV38 S085
LSV38 S066
LSV38 S066 D
LSV48 SA066
LSV48 SA085

Height
in

at max
output
cfm

at free
speed
cfm

Spindle
thread
and
length
in

7.3
7.3
7.3

3.0
3.0
3.0

23
23
23

15
15
13

a
a
a

3/8
3/8
3/8

1/4
1/4
1/4

8423 0703 14
8423 0703 16
8423 0703 17

1.3

7.3

2.3

23

15

UNC 1/4x8

3/8

1/4

8423 0705 21

3.2
3.2
3.2
3.7
4.1
3.5
3.5
3.5
5.1
5.1

10.4
10.4
10.4
12.0
11.2
8.5
8.5
8.5
11.8
11.8

3.4
3.4
3.4
3.4
3.4
3.8
3.8
3.8
3.5
3.5

46
34
32
38
34
58
50
50
76
76

29
16
9
16
12
31
27
27
36
36

UNC 5/8x32
UNC 5/8x32
UNC 5/8x32
UNC 5/8x32
UNC 5/8x32
UNC 5/8x23
UNC 5/8x23
UNC 5/8x28
UNC 5/8x21
UNC 5/8x21

3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
5/8
5/8

3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8

8423 0706 12
8423 0706 11
8423 0706 13
8423 0706 15
8423 0706 14
8423 0700 24
8423 0700 25
8423 0700 26
8423 0707 50
8423 0707 51

Air consumption

Rec.
hose
size
in

Air
inlet
thread
NPT

Ordering No.

Grinders

Backing pads sold separately.


a
1/4" collet.
- D = Spot suction kit included.

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For Sanding and Polishing

Accessories

Accessories Included
Air hose nipple
Clamp
Exhaust hose (LSV18/28/38)

Support handle (LSV28/38/48)


Wrenches (LSV18/28)
Spot suction equipment (D-version)

Optional Accessories

mA
p
4009150

LSV18

Backing pad set, standard type


5 in - 5/8" - soft
7 in - 5/8" - soft
7 in - 5/8" - stiff
Backing pad set with cooling ribs
5 in - 5/8" and M14
7 in - 5/8" and M14
Backing pad set, heavy duty type
120 mm - M14
162 mm - M14
120 mm - 5/8"
162 mm - 5/8"
Backing pad set for polishing - velcro
150 mm - 5/8" (max 2500 rpm)
150 mm - Lambs woll bonnet
Spot suction kit for fiber disc
5 in
7 in
50 - 75 mm
3780 4092 63
Hand shield for 5-7 in
a

= Suits LSV28 S060

= Suits LSV28 S040/060

LSV28

LSV38

LSV48

See illustration

4170 0768 80
4170 0756 80
4170 0757 80

4170 0768 80
4170 0756 80
4170 0757 80

4170 0768 80
4170 0756 80
4170 0757 80

1
1
1

4150 1962 80
4150 1962 81

4150 1962 80
4150 1962 81

4150 1962 80
4150 1962 81

2
2

4175 0883 93
4175 0883 91
4170 1204 90
4170 1192 90

4175 0883 93
4175 0883 91
4170 1204 90
4170 1192 90

7
7
7
7

4112 6092 15
4112 6093 15

3780 4007 80 a
3780 4007 90 b/3780 4031 60 c
-

4
4A
3

4150 1936 80

3780 4093 40
-

5
6

= Suits LSV28 S021

Productivity Kits
Model

MIDI Optimizer F/RD EQ10US-T13


MIDI Optimizer F/R EQ10US-T13
MIDI Optimizer F/RD EQ15US-T16
MAXI F/R EQ15US-T20
MAXI F/RD EQ15US-T20

Max air flow

Hose 16.4 ft

Coupling

Lubrication

Ordering No.

65 cfm
65 cfm
85 cfm
140 cfm
140 cfm

Turbo 13
Turbo 13
Turbo 16
Turbo 16
Turbo 16

ErgoQIC 10US
ErgoQIC 10US
ErgoQIC 15US
ErgoQIC 15US
ErgoQIC 15US

Yes
No
Yes
No
Yes

8202 0850 29
8202 0850 30
8202 0850 31
8202 0850 32
8202 0850 33

Grinders

NOTE: Tool nipple is not included in the Productivity kit and needs to be order separately together with the tool.

Service Kits
LSV18
LSV28
LSV38
LSV48

4081 0355 90
4081 0317 90
4081 0309 90
4081 0312 90

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2012-02-07 12:17:56

Orbital and Random Orbital Sanders


Atlas Copco series of random orbital
sanders combines all the important customer and application requirements in a
very competitive range of products. Applications like sanding before painting
and surface coating, polishing with wax
and surface conditioner are all quickly
done with the small and easily operated
LST20-range of sanders.
All models are lubrication free and
have silicone free components. They
have two grip options in the same handle. In addition, one smaller grip model is
included. The full range includes standard models and extraction models. There
are also two orbit diameters to choose
from in the model range.
l Lubrication-free Avoids contamination of workpiece. No oil in the exhaust
air.

Model

Max
free
speed
r/min

Rec.
hose
size
mm

Air
inlet
thread
NPT

Ordering No.

16
16
16

8
8
8

1/4
1/4
1/4

8423 0361 64
8423 0361 72
8423 0361 98

300

16

1/4

8423 0363 19

120
120

300
200

16
16

8
8

1/4
1/4

8423 0362 55
8423 0362 71

3.5
3.7

125
125

185
285

16
16

8
8

1/4
1/4

8423 0360 16
8423 0360 24

0.4
0.4

3.5
3.7

125
125

210
310

16
16

8
8

1/4
1/4

8423 0362 79
8423 0363 03

0.4

4.0

125

310

16

1/4

8423 0361 07

90
125
150
125
150

5
5
5
2.4
2.4

0.27
0.27
0.27
0.27
0.27

1.85
1.85
1.85
1.85
1.85

95
83
83
83
83

127
127
127
127
127

17
17
17
17
17

8
8
8
8
8

1/4
1/4
1/4
1/4
1/4

8423 0361 65
8423 0361 69
8423 0361 73
8423 0361 81
8423 0361 84

90
125
150
125
150

5
5
5
2.4
2.4

0.27
0.27
0.27
0.27
0.27

1.85
1.85
1.85
1.85
1.85

95
83
83
83
83

133 d
133 d
133 d
133 d
133 d

17
17
17
17
17

8
8
8
8
8

1/4
1/4
1/4
1/4
1/4

8423 0361 66
8423 0361 70
8423 0361 74
8423 0361 82
8423 0361 85

5
5
5
5
2.4
2.4
2.4

0.27
0.27
0.27
0.27
0.27
0.27
0.27

1.85
1.85
1.85
1.85
1.85
1.85
1.85

95
83
83
83
95
83
83

133 d
133 d
133 d
133 d
133 d
133 d
133 d

17
17
17
17
17
17
17

8
8
8
8
8
8
8

1/4
1/4
1/4
1/4
1/4
1/4
1/4

8423 0361 67
8423 0361 71
8423 0361 75
8423 0361 40
8423 0361 78
8423 0361 83
8423 0361 86

Pad size
mm

Orbit
dia
mm

Max
output
hp

Air consumption
Length
at free speed
mm
cfm

Weight
lb

Height
mm

9000
9000
9000

110
150
150

8
8
8

0.4
0.4
0.4

2.6
2.6
2.4

120
120
120

255
275
175

9000

150

0.4

3.0

120

9000
9000

150
150

8
8

0.4
0.4

3.0
2.9

7000
7000

93x170
93x170

5
5

0.4
0.4

7000
7000

93x170
93x170

5
5

7000

93x170

12000
12000
12000
12000
12000

Random orbital Standard


LST30 H090-11
LST30 H090-15
LST30 S090-15

Self suction a
LST31 H090-15

Central suction b
LST32 H090-15
LST32 S090-15

Orbital Standard
LSO30 S070-3
LSO30 H070-3

Self suction a

LSO31 S070-3
LSO31 H070-3

Central suction c
LSO32 H070-3

Standard model
LST20 R350
LST20 R550
LST20 R650
LST20 R525
LST20 R625

Extraction model self suction


LST21 R350
LST21 R550
LST21 R650
LST21 R525
LST21 R625

12000
12000
12000
12000
12000

Extraction model central suction c

Grinders

LST22 R350
LST22 R550
LST22 R650
LST22 R650-9
LST22 R325
LST22 R525
LST22 R625

12000
12000
12000
12000
12000
12000
12000

90
125
150
150
90
125
150

Includes dust collecting bag.

H = With handle.

Required air flow 150 m3/h or 88 cfm.

S = Without handle.

Required air flow 60 m3/h or 35 cfm.

186 mm (7.3") suction hose connector included.

All data at 6.3 bar.


-9 Velcro pad, 9 holes.

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Orbital and Random Orbital Sanders Accessories


Accessories Included
LSO

LSO

LST20/21/22

Base pad
Perforating plate
Hose nipple for 8 mm hose
LSO31 including dust collection kit

Velcro pad
U-wrench for pad change
Air hose nipple
Dust hose and bag (LST21)
Large and small grip cover

LST30/31/32
Velcro pad
Bar for changing pad
Hose nipple for 8 mm hose
LST31 incl dust collection kit

Standard

Self suction

Central suction

Optional Accessories
LSO
For LSO

Ordering No.

Base pad, vinyl for 3Ftype


Suspension yoke
Hose set
Dust hose, for LSO32, 32 mm,
L=1.8 m including air hose

4112 0787 01
4112 0975 00

LST

3780 2724 34

LST20/21/22, pad for self stick paper


Ordering No.

Dia 89 mm

Dia 125 mm

For LST20
4112 1231 00 4112 1233 00
For LST21/22
4112 1232 00

Dia 150 mm

Standard

Central suction

Self suction

4112 1235 00
4112 1234 00

LST20/21/22, pad for velcro back paper


Ordering No.
Dia 89 mm

4112 1218 00
-

Dia 125 mm

4112 1216 00
4112 1217 00

Dia 150 mm

4112 1214 00
4112 1215 00

Hole pattern dimensions for sanding paper, dust extraction


models
LS031/32/33 S/H070-3
R-type pad

Ordering No.

LST3015

LST30/3211

LST31/3215

3780 2724 34d

LSO31/32-3
F-type pad

10

47
68

22 22
93

30

47
68

55

LST32

10
172

LST30/31/32, pad for self stick paper

Dia 110 mm

For LST 30
For LST 31/32

Dia 125 mm

41120 7992 00 4112 0872 00


41120 7992 00 4112 0873 00

170

LST20/21/22, 30/31/32

12

12

Ordering No.

55

Dia 150 mm

R3

R5

60

72

4112 0793 00
4112 0874 00

R6

85
71
120

Service Kits
LST20/21/22

4112 1300 90

80
146

Dimension in mm

Grinders

4112 0795 01a


4112 0792 02b
4112 0796 00c
4112 0975 00

30

Pad velcro, 150 mm


Pad velcro, 110 mm
Pad velcro, 150 mm, 6 holes
Suspension yoke
Hose set
Dust hose 32 mm, L=1.8 m including air hose

34

LST30/31/32

34

For LST 20
For LST 21/22

93

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Dust Extraction
The fact that dust can represent a hazard in the working environment is well
documented.
Dust particles from certain materials
are dangerous to health. Even inert dust
particles that cause no permanent damage can still be retained in the body and
make breathing more difficult. The size
of dust particles of most concern are
those below 0.005 mm.
Efficient dust control can make a significant contribution to efficiency and
productivity in industrial operations. It is
already a requirement in countries with
strict health and safety regulations.
Efficient dust control will:
l Reduce the health risk for operators
exposed to potentially dangerous particles.
l Give a more favourable working envi
ronment which will encourage greater
efficiency and effort from those who
operate industrial tools.

Grinders

The most efficient method of dust collection is dust extraction at the point of dust
creation, i.e. on the tool itself. This not
only ensures very efficient extraction but
also allows a relatively low power vacuum source to be used.
Atlas Copco spot suction kits provide
an extraction hood fixed to the tool. It
is fitted with a plastic or brush edge to
trap heavier particles as well as the small
ones. The following pages show a number of applications and the necessary
dust extraction kits with their contents.

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Spot suction kits Accessories


Spot suction kit for sanding with fiber disc. Sanders with UNC 5/8" spindle.

LSV28/38/48/GTG40

Suction requirement: 250 m3/h


Ordering No.

LSV28 S040/S060/S085 5 in

Includes

j
LSV28 ST12-13 5 in

Includes

k
LSV28 S040/S060 7 in

m
o
l

LSV28 S021 7 in

LSV38 S066 7 in

LSV38 S085 5 in

LSV48 SA066 7 in

GTG40 S060 7 in

Includes

Includes

Includes

Includes

Includes

Includes

KIT
1
Chamber
2
Suction cap 125 mm with brush
3
Backing pad 125 mm
4
Distance washer 12 mm
5
Nut 5/8"
KIT
1
Chamber
2
Suction cap 125 mm with brush
3
Backing pad 125 mm
6
Distance washer 9 mm
7
Adapter UNF 3/8" UNC 5/8"
5
Nut 5/8"
KIT
1
Chamber
2
Suction cap 180 mm with brush
3
Backing pad 180 mm
6
Distance washer 9 mm
5
Nut 5/8"
KIT
1
Chamber
2
Suction cap 180 mm with brush
3
Backing pad
6
Distance washer 12 mm
5
Nut 5/8"
KITa
1
Chamber
2
Suction cap 180 mm with brush
3
Backing pad 180 mm
5
Nut 5/8"
6
Distance washer 9 mm
KITa
1
Chamber
2
Suction cap 125 mm with brush
3
Backing pad 125 mm
5
Nut 5/8"
6
Distance washer 9 mm
KIT
1
Chamber
2
Suction cap 180 mm with brush
3
Backing pad 180 mm
4
Distance washer 9 mm
5
Flange nut 5/8"
KIT
1
Chamber
2
Suction cap 180 mm with brush
3
Backing pad 180 mm
4
Distance washer 6 mm
5
Flange nut 5/8"

3780 4007 80
3780 3100 40
3780 2650 20
3780 2710 30
3780 2721 60
3780 2722 00
3780 4008 60
3780 3101 10
3780 2650 20
3780 2710 30
3780 2721 50
4021 0457 00
3780 2722 00
3780 4007 90
3780 3100 40
3780 2675 00
3780 2710 60
3780 2721 50
3780 2726 70
3780 4031 60
3780 3101 50
3780 2675 00
3780 2710 60
3780 2721 60
3780 2726 70
3780 4008 84
3780 3103 52
3780 2675 00
3780 2710 60
3780 2726 70
3780 2721 50
3780 4008 85
3780 3103 52
3780 2650 20
3780 2710 30
3780 2726 70
3780 2721 50
3780 4093 40
3780 3103 51
3780 2675 00
3780 2710 60
3780 2721 50
3780 2726 70
3780 4090 11
3780 3180 10
3780 2675 31
3780 2710 60
3780 2721 40
3780 2722 00

Use with adapter, Ordering No. 4150 1928 90, to be ordered separately.

Hose kits including 5.9 ft vacuum hose, 1 1/2" and air hose 1/2"
Ordering No.

LSV28 (air hose 3/8" for LSV28)


LSV38/41, LSS53, GTG21/40

3780 2724 40
3780 2724 41

Brush for suction cap

Separate brush for cap 5 in


Separate brush for cap 5 in
Separate brush (30 mm high) for cap 7 in
Cover with brush for suction cap 7 in

3780 2678 00
3780 2677 50
3780 2677 30
3780 2675 03

Grinders

Ordering No.

Grinders 209

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2012-02-07 12:18:00

Accessories

Spot suction kits


Spot suction kit for die grinders
Suction requirement: 125 m3/h (LSF18), 200 m3/h (LSF28)

Ordering No.

LSF18 S

jA

3780 3015 22

KIT for burr


Includes 1
Chamber
1a Nozzle

3780 4007 42
3780 3078 90
3780 2730 10

LSV18 S-1

KIT for sanding pad dia 50 and 75 mm


Includes 2
O-ring 23x1.6
3
Clamp ring
4
Flow chamber
5
Lock screw M4x6 A1
6
Lock pin
7
Suction cap 50 mm
8
Suction cap 75 mm
9
Hexagon wrench 2 mm

3780 4092 62
0663 2103 85
4112 1065 04
3780 3027 61
0192 1168 00
4112 0779 00
3780 2782 90
3780 2782 91
3780 9902 10

k
l
k m
n

Chamber for burr

LSF28 S

4009150

Kit for GRP-cutting


Ordering No.

LSV48 SA085/SA066 7 in

LSV48

Includes

Optional

KIT
2
5
11
12

Suction chamber, complete


Gable cover plate, complete
Spacer 10 mm
Flange set
7 in cutting-off disc

3780 4093 42
3780 3103 54
3780 2732 20
3780 2726 60
3780 2799 50
3780 5074 62

1
12

11

Grinders

4009560

210 Grinders

Am_Grinders.indd 210

2012-02-07 12:18:01

LSK, LPN

Router, Nibbler

Router
Pattern fixture cutting of composite in
the aerospace industry as well as trimming of composite materials is preferably
done with a router. The LSK37 is the only
router with dust extraction and support
bearing in te grat ed into one unit. This
gives the LSK37 excellent performance
and ergonomics in most composite applications.
l Productive The speed governor
maintains the rotational speed at applied feed-force which enables fast
and effective cutting and prevents the
bit from clogging.
l Ergonomic An integrated dust extraction hood for deportation of hazardous dust, thermally insulated throttle handle, sound dampening exhaust
valve and piped-away exhaust air provides the operator with the best working environment.

Model

Free
speed
r/min

Collet
size

Weight
lb

Power
hp

Air
consumption
cfm

LSK37 S250-DS1
LSK37 S250-DS2

25000
25000

6 mm
1/4

6.1
6.1

0.95
0.95

32
32

Recommended
hose size
mm

in

Hose
fitting
thread
NPT

13
13

1/2
1/2

3/8
3/8

Ordering No.

8423 1234 41
8423 1234 42

Suction requirement: 200 m3/h.

Nibbler
The Atlas Copco LPN33 nibbler can cut
iron sheet up to 2 mm in thickness and aluminum sheet in thicknesses up to 2.5 mm.
l Sturdy design To ensure optimal tool
life, the cutter and die insert are made
of tungsten carbide and the other parts
of the nibbler head of high-grade steel.
l Good accessibility The cutter
works in an upward direction reducing the risk of die failure. The die insert
has cutting edges all round and can
be rotated through 360o before being
worn out.
l Piped-away exhaust air Some of
the exhaust air is conducted through
the nibbler head so as to blow out the
chips and cool the cutter.

Max sheet thickness mm

Steel

Stainless

Aluminum

Weight
lb

Length
mm

LPN33

1.6

2.0

1.0

2.5

4.6

270

mm

in

Hose
fitting
thread
NPT

10

3/8

1/4

Rec.
hose size

Ordering No.

8424 0301 07

Grinders

Model

Nibbler
cutting speed
2 mm sheet
m/min

Accessories Included
3 mm hexagon wrench
Hose fitting for 10 mm air hose

Grinders 211

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Circular Cutters

LCS

Cutting operations in glass and carbon


fiber as well as metal sheet, wood and
steel can successfully be performed with
a circular cutter.
l Effective LCS10 and LCS38 cut to a
depth of 10 and 26 mm respectively.
l LCS38 is suitable for diamond coated
blades only.
l Dust extraction Cutting of composite materials generates dust containing
particles hazardous to health. The dust
must be deported in order to prevent
the operator from inhaling it.
LCS38 is equipped with a cutter blade
guard with integrated dust extraction
hood for external vacuum source.

Model

Free
speed
r/min

Max
output
hp

Max
cutting
depth
mm

Max cutter
blade
dia
mm

Weight
lb

Air consumption
at free speed
cfm

LCS10
LCS38 S150D a

3000
15000

0.4
1.7

10
26

50
100

3.1
3.7

16
58

Rec.
hose size
mm
in

Air
inlet
thread
NPT

Ordering No.

6.3
13.0

BSP 1/4
3/8

8424 1161 38
8424 1125 06

1/4
1/2

Suction requirement: 200 m3/h.

Accessories Included
LCS10
Cutter blade, 62 teeth
Hexagon wrench
Hose nipple for 6.3 mm air hose

LCS38
Flanges for diamond blade
Hose nipple for 13 mm air hose

Optional Accessories
Cutter blades

Model

LCS10

LCS38

Max thickness
of material
Application
mm

Steel sheet
Steel sheet
Aluminum
Wood
Glassfibre
Glassfibre

1.0
1.0
2.5
10.0
18.0
25.0

No. of
teeth
mm

Dia
mm

Hole
mm

92
62
34
34
44/60 (Grain)
44/60 (Grain)

50
50
50
50
75
100

10
10
10
10
12
12

Model

Suction hose set, (L= 5.9 in, Dia 1 1/4") for LCS38
Bladeguard for LCS10

Ordering No.

4190 0394 00
4190 0395 00 (std)
4190 0396 00
4190 0396 00
3780 5073 00
3780 5074 00

Ordering No.

3780 2724 31
4150 1964 00

Grinders

Productivity Kits

Model

MIDI Optimizer F/RD EQ10US-T13


MIDI Optimizer F/R EQ10US-T13

Max air flow

Hose 16.4 ft

Coupling

Lubrication

Ordering No.

65 cfm
65 cfm

Turbo 13
Turbo 13

ErgoQIC 10US
ErgoQIC 10US

Yes
No

8202 0850 29
8202 0850 30

NOTE: Tool nipple is not included in the Productivity kit and needs to be order separately together with the tool.

212 Grinders

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2012-02-07 12:18:03

Percussive Tools

Contents

Page

Introduction ........................................ 214


Product safety.................................... 215
Chipping hammers ............................ 216
Scalers............................................... 218
Rammers ........................................... 221
Riveting systems ............................... 222
Riveting hammers.............................. 223
Bucking bars ...................................... 225
Chisels ............................................... 227

Am_Percussive.indd 213

2012-02-07 13:33:49

Introduction Percussive Tools

These tools make light of the toughest jobs


Atlas Copco percussive tools are ideal for all material removal tasks in foundries, engineering workshops, shipyards, and the construction and off-shore
industries. Built-in-ergonomic features such as vibration damping reduce the
human load, delay fatigue and help protect the operator against the ill effects
of long-term exposure to vibration and noise. Vibration-damped models are
available over almost the entire power range.

The designs use lightweight alloys to


keep tool weight down while maintaining
performance.
This makes these tools extremely effective in the hands of your skilled operators.

Percussive Tools

Weld flux removal


Applications Fettling welds from flux
and spatter. General scaling operations.
The tools Modern welding methods
generate slag that is easily removed and
almost no spatter. In these applications
RVM 07B is the right choice. It has power enough to do the job, very low noise
and is vibration damped below 2.5 m/s2.
The standard chisel delivered with the
tool is carbide tipped for a long service
life. The tool is also equipped with clean
blowing capacity.
For heavy slag chipping and tougher
scaling the conventional scaler RRC 13
and RRC 13B with a blowing function are
the preferred models. These tools have
the right power for this type of job and
a sturdy reliable design. The gripping
diameter is only 45 mm, including the
throttle lever. They also have a low vibration level for conventional models.

Chipping
General chipping and multipurpose
chiseling in heavy industrial use. Fettling of castings in foundries. Offshore
and shipyard applications.
Efficient For highest efficiency,
choose tools with a high power-to-weight
ratio. RRF 21/31 have an excellent material removal rate.
Well proven design. Simple and well
proven design for a long, trouble-free
tool life.
The conventional RRC 22 75 range
models, which have forged steel handles, are basic versions with excellent
handling and reliability.
Vibration damped chippers are easy
on your operators. The RRF and RRD
models are vibration damped.

Rust and paint removal


The tools are suitable for rust and paint
removal in segments like industrial maintenance, shipyards and in the offshore
industry.
For lighter jobs the needle scaler RRC
13 is the ideal tool. Needle sets of different shapes and material are available to
suit most operations.

214 Percussive Tools

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Product Safety
IMPORTANT:

All local safety regulations with respect to installation, operation and overhaul must always be followed.
AVOID ACCIDENTS

1 The chisel, die or punch may fall out or may be shot


out of the tool accidentally causing serious injury.

LONG TERM RISKS

6 Always use ear protection.

To prevent injury from a flying chisel:


Always use a retainer.

Inspect the retainer for wear or


damage regularly.

To prevent gradual loss of hearing


due to exposure to high noise level
wear ear protection.

7 Vibration may be harmful to hands and arms.

Be aware that the chisel may


break during operation.
Never trigger a hammer unless
held against a work piece.
Remove chisel, die or punch
from tool when work is over.
When finishing a job, disconnect the tool from its air supply.
Before changing accessories,
chisel or die disconnect the
tool from the air supply.

2 Chips and sparks should be prevented from striking an


eye or another worker.
To prevent vision loss:

Always wear eye protection.

Isolate work of this kind by using barriers between work stations.

Do not use the tool for other purposes than it is intended for.

3 Gloves protect ngers from pinching, scufng and


scraping.

Protectives shoes may prevent your feet from being injured.

8 Dust generated during operation may be harmful.

Use spot suction or a breathing


apparatus.
PROPER USE AND MAINTENANCE

9 Do not perform idle blows with a hammer.

To prevent injury and property loss


from fires:

Use other technique.

Use accessories of non sparking


material (e.g. needle attachment
of Beryllium copper for a needle
scaler).

5 Electric shock may be fatal.

Avoid chiseling into electric wiring hidden inside walls etc.

They will cause high internal


stresses and shorten the life of
the tool.
Note the risk of shooting out the
chisel, die or punch if the retainer is not in order or damaged.

10 Quick coupling.

4 Explosive atmosphere must not be ignited.

Use vibration dampened tools if


available.
Reduce the total time of exposure to vibrations, particularly
if the operator has to guide the
chisel by hand.

If a coupling is used on a percussive tool, it should be separated from the tool by a whip
hose (length 0.5 m).

11 Follow the tool manual and the lubrication instructions.


12 Perform overhauls at regular intervals.

Percussive Tools

Percussive Tools 215

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2012-02-07 13:34:13

Chipping Hammers

RRF21/31 have a sturdy D-handle in


light metal alloy for a high power-toweight ratio and steady grip. The compact, vibration-controlled design offers
good accessibility and ease of use.
RRD37/57 are light, quiet and have a
long service life. They have light alloy
tool casings, very low vibration and
noise levels, vibration damping in both
hand grips, and piped away exhaust.

Model

RRF21-01
RRF31-01
RRD37-11
RRD37-12
RRD57-11
RRD57-12
a

Blows
Hz

57
38
35
35
31
31

Piston dia
mm
in

18
22
27/19a
27/19a
28/18b
28/18b

0.7
0.9
1.1/0.8
1.1/0.8
1.1/0.8
1.1/0.8

Energy
per blow
J
ft lb

Stroke
mm
in

33
43
70
70
92
92

1.3
1.7
2.8
2.8
3.6
3.6

2.0
4.4
6.8
6.8
9.3
9.3
d

Effective piston dia 19 mm, 0.75 in.


Effective piston dia 21.5 mm, 0.85 in.
ISO.

Vibration-damped and Silenced

1.5
3.2
5.0
5.0
6.9
6.9

Weight
kg
lb

Bushing
mm
in

1.75
2.5
3.0
3.0
3.4
3.4

12.7c
12.7c
17.3d
17.3d
17.3d
17.3d

3.3
5.3
6.6
6.6
7.5
7.5

0.50
0.50
0.68
0.68
0.68
0.68

Spline.
Integrated hose barb.

Air
consumption
l/s
cfm

6.5
7.5
7.2
7.2
9.5
9.5

13.8
15.9
15.3
15.3
20.1
20.1

Hose size Air inlet


mm
in
NPT

Ordering No.

10.0
10.0
12.5
12.5
12.5
12.5

8425 1104 05
8425 1104 15
8425 1101 22
8425 1101 30
8425 1103 20
8425 1103 38

3/8
3/8
1/2
1/2
1/2
1/2

3/8
3/8
speciale
speciale
speciale
speciale

-01 and -11: Guided models,


-02 and -12: Non guided models.

Chipping Hammers
Dependable Their robust construction makes them highly dependable.
Efcient RRC65 and RRC75 have
a blow rate which makes them particularly suitable for roughening.
Chisel retainer for safer jobs
RRC22-RRC75 are delivered with a
chisel retainer as standard. For the
same reason choose a tool that can be
guided via the machine itself and not
by holding the chisel.
As standard, Atlas Copco chipping hammers of series RRC are delivered with a
standard, guided ISO hexagon nozzle
(-01) or a round, non guided shank nozzle (-02).

Percussive Tools

Model

Blows
Hz

Piston dia
mm
in

RRC22F-01 62
15
0.6
RRC22F-02 62
15
0.6
RRC34B-01 45
24
0.9
RRC34B-02 45
24
0.9
RRC65B-01 40
29
1.1
RRC65B-02 40
29
1.1
RRC75B-01 30
29
1.1
b
a
Integrated hose barb.
ISO.

Stroke
mm
in

52
52
67
67
50
50
75

2.0
2.0
2.6
2.6
2.0
2.0
3.0

Energy
per blow
J
ft lb

2.7
2.7
5.5
5.5
10.0
10.0
16.0

2.0
2.0
4.1
4.1
7.3
7.3
11.8

Weight
kg
lb

2.2
2.2
4.5
4.5
5.9
5.9
6.5

4.9
4.9
9.9
9.9
13.0
13.0
14.3

Bushing
mm
in

12.7a
12.7a
17.3a
17.3a
17.3a
17.3a
17.3a

0.50
0.50
0.68
0.68
0.68
0.68
0.68

Air
consumption
l/s
cfm

6.2
6.2
8.0
8.0
10.8
10.8
14.0

13.1
13.1
14.0
17.0
22.9
22.9
29.6

Hose size Air inlet


mm
in
NPT

10
10
12.5
12.5
12.5
12.5
12.5

3/8
3/8
1/2
1/2
1/2
1/2
1/2

3/8
3/8
specialb
specialb
specialb
specialb
specialb

Ordering No.

8425 0202 22
8425 0202 30
8425 0212 53
8425 0212 61
8425 0225 33
8425 0225 41
8425 0225 58

216 Percussive Tools

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2012-02-07 13:34:15


Chipping
Hammers Accessories
Dimensions (in)


Model

RRF21
RRF31
RRD37
RRD57

9.7 6.3 1.3


10.4 6.7 1.4
16.5 6.9
18.0 7.5
RRF21/31

RRC22
RRC34
RRC65
RRC75

L
L

10.2 6.1
13.0 6.3
13.2 6.7
15.4 6.7

1.3
1.7
2.1
2.1


Model

RRD37/57

RRC

Accessories Included
RRF models

Chisel retainer and a hose fitting

RRD models

RRC models

Flat chisel
Silencer complete
Hand grip
Key

Chisel retainer and hose fitting

A selection of chisels for


RRF21/31
ISO 12.7 mm
RRD37/57
ISO with splines

Chisels

Optional Accessories
Model

Power regulator
RRF21 and -31
Retainer, open type
RRF21
RRF31
Protective handle kit
RRF21
RRF31

Ordering No.

For a wide choice of chisels, see pages with


"Chisels" at the end of this chapter.

3512 0273 80
3512 0290 90
3512 0305 90

A selection of chisels fitting RRC -01, -02 type,


see separate page for chisels.

3512 0349 81
3512 0349 82

Model

MIDI Optimizer F/RD EQ10US-T13


MIDI Optimizer F/R EQ10US-T13

Max air flow

Hose 16.4 ft

Coupling

Lubrication

Ordering No.

65 cfm
65 cfm

Turbo 13
Turbo 13

ErgoQIC 10US
ErgoQIC 10US

Yes
No

8202 0850 29
8202 0850 30

NOTE: Tool nipple is not included in the Productivity kit and needs to be order separately together with the tool.

Percussive Tools

Productivity Kits

Percussive Tools 217

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2012-02-07 13:34:16

Scalers

Vibration-controlled

Scaler RVM07B is ideal for tasks such


as weld dressing, etc.
Vibrationdamped with lownoise
level.
Vibration is very low.
Twojob capacity RVM07B features
a clean-blowing device (B) which is
very useful for clean-blowing work on
steel structures etc.
RVM07B is the obvious choice for light
concrete trimming and for removal of
paint and rust.

Blows
Hz

Model

RVM07B

100

Weight incl.
standard
chisel
kg
lb

Air
consumption

Hose size

l/s

cfm

mm

1.7

3.8

8.1

6.3

3.8

in

Air
inlet
NPT

Ordering No.

1/4

1/4

8425 0105 25

Scalers

Percussive Tools

Choose between two different models


for heavy slag chipping and for instant
trimming of concrete.
High removal rate RRC13 is very
effective and has a high removal rate
in relation to its low weight.
Well proven percussive mechanism
and retainer.
Twojob capacity RRC13B with extra clean-blowing device.
Improved back head Throttle valve
and lever with really Heavy Duty performance for long service life. Clean
blowing system with twice the previous
blow capacity. Big blow button for easy
operation and sturdy valve stem to resist rough handling.

Model

RRC13
RRC13B

Blows
Hz

73
73

Piston dia

Stroke

Energy
per blow

Weight

Air
consumption

Hose size

mm

in

mm

in

ft lb

kg

lb

l/s

cfm

mm

in

Air inlet
NPT

Ordering No.

15
15

0.6
0.6

35
35

1.4
1.4

1.4
1.4

1.0
1.0

1.4
1.6

3.1
3.5

4.0
4.0

8.0
8.0

10
10

3/8
3/8

3/8
3/8

8425 0101 30
8425 0101 33

218 Percussive Tools

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2012-02-07 13:34:17

Needle Scaler
The effective needle scaler, type
RRC13N, is based on the same fundamental design as the straight chipping
hammers of type RRC13 described
above.
Sturdy design Easy to maintain.
Versatile The needle scaler is used
to remove welding slag, rust and paint
from steel structures.

Model

RRC13N

Piston dia

Blows
Hz

Stroke

Energy
per blow

Weight

Air
consumption

Hose size

mm

in

mm

in

ft lb

kg

lb

l/s

cfm

mm

in

Air inlet
NPT

Ordering No.

15

0.6

35

1.4

1.4

1.0

1.9

4.2

4.0

8.0

10

3/8

3/8

8425 0101 36

73

Dimensions (in)

Model

RVM07B

Model

RRC13
RRC13B

10.7

1.5

D
L

D1

D2

8.7
9.1

2.6
2.6

1.8
1.8

1.6
1.6

D2

D1

L1

L2

11.1

13.9

1.5

Percussive Tools

Model

L1

RRC13N

L2

Percussive Tools 219

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2012-02-07 13:34:18

Accessories Scalers
Accessories Included
For all RRC13

For RMV07B

Hose fitting
Flat carbide tipped chisel 10x120 mm

Hose fitting
Scaling chisel

Optional Accessories
For RRC13N
Needleset of 19 needles, length 100 mm

For RRC13, 13B


RRC13 / RRC13B

Ordering No.

Hand guard
All steel retainer

3510 0246 90

Silencer

3510 0245 80
3510 0366 80

Chisels for RRC13 and -13B:


Square shank 13.0 mm

Material

Ordering No.

Steel, standard
Steel flat ends
Stainless steel flat ends
Beryllium copper flat ends
(spark resistant)

3510 0221 90
3510 0227 90
3510 0228 90

For RMV07B
Carbide tipped chisels and through hardened
chisels with other length and width, see separate page for chisels.

3510 0229 90

Productivity Kits

Model

MIDI Optimizer F/RD EQ10US-T13


MIDI Optimizer F/R EQ10US-T13

Max air flow

Hose 16.4 ft

Coupling

Lubrication

Ordering No.

65 cfm
65 cfm

Turbo 13
Turbo 13

ErgoQIC 10US
ErgoQIC 10US

Yes
No

8202 0850 29
8202 0850 30

Percussive Tools

NOTE: Tool nipple is not included in the Productivity kit and needs to be order separately together with the tool.

220 Percussive Tools

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2012-02-07 13:34:18

Rammers
Atlas Copco dependable and simple
floor and bench rammers are intended
for ramming of casting sand in cylinders,
core boxes, large moulds and casting
pits, or for stamping work, for instance
with filling sand, and stamping of refractory furnace linings.

Model

RAM06
RAM12
RAM20A

Piston dia

Blows
Hz

mm

in

20
11
12

20/10
27
34

0.8/0.5
1.1
1.3

Stroke
mm

84
102
203

Weight

Air consumption

in

kg

lb

l/s

3.3
4.0
8.0

2.5
4.2
10.9

5.5
9.3
24.0

3.0
6.0
10.5

Hose size

cfm

mm

6.4
12.7
22.2

6.3 1/4
12.5 1/2
12.5 1/2

in

Air inlet
thread
NPT

Ordering No.

1/4
1/4
special

8467 0105 29
8467 0106 51
8467 0108 18

Dimensions (in)
RAM20A
Model

D3

16.3
18.9
51.8

1.5
2.0
2.2

1.9
2.0
2.8

1.3

D1

D2

D2

D1

D3

RAM06
RAM12
RAM20A

RAM06/12
D1

D2

Accessories Included
RAM06
Cast iron butt, 60 mm dia, hose nipple

RAM12
Rubber butt, 73 mm dia, hose nipple

RAM20A
Cast iron butt, 75 mm dia, hose attachment

Optional Accessories
Ordering No.

RAM06
Rubber peen, 18x50 mm
Rubber peen, 60 mm dia

3086 0006 00
3086 0009 00

RAM12
Rubber peen, 19x61 mm

3512 0216 00

RAM20A
Rubber peen, 75 mm

3086 0013 00

Percussive Tools

Model

Percussive Tools 221

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Introduction Riveting Systems

Minimum vibration, maximum productivity


Atlas Copco's top-of-the-line riveting systems are designed to minimize the riveters
exposure to vibration, while maintaining high tool performance. The RRH recoilless
riveting hammer has an air cushion behind the hammer piston which efficiently kills
vibrations. The same air dampening technique is used in RBB bucking bars. It raises
individual productivity and boosts output in your plant.

The Atlas Copco riveting system includes vibration-damped hammers RRH


and bucking bars RBB as well as conventional riveting hammers RRN.
The vibration-damped riveting hammers RRH are available in different
sizes.
Each size is available in Trigger start
and Push to start models.
The conventional riveting hammer
RRN is available in one size: RRN11P.
Critical factors
The number of blows and the power
are critical factors which determine the
strength of a riveted joint. A few powerful blows are needed to fill out the hole
and form a head when upsetting the
rivet. The impact force is critical to some
extent when working with aluminum alloys, as too many blows can embrittle
the metal.
In terms of capacity, the tools overlap.
The selection guide below helps you to
find the right tool for your particular application of riveting.
The vibration-damped bucking bars
RBB are available in two versions the
simple spring damped SP type and the
air servo assisted SA type.

Selection Guide

Nominal Max. Rivet Diameter Capacity

Percussive Tools


Hammer model a

RRN11
RRH04
RRH06
RRH08
RRH10
RRH12
RRH14
a

Dural
mm

2-5
2-5
4-7
5-8
5-9
8-11
11-13

Steel
in

3/32 - 3/16
3/32 - 3/16
5/32 - 1/4
3/16 - 5/16
3/16 - 3/8
5/16 - 7/16
7/16 - 1/2

mm

1-4
1-4
3-6
4-7
6-8
7-10
9-12

Titanium
in

mm

in

3/32 - 5/32
3/21 - 5/32
1/8 - 1/4
2-4
3/32 - 5/32
5/32 - 1/4
3-6
1/8 - 1/4
1/4 - 5/16
4-7
5/32 - 1/4
1/4 - 3/8
6-9
1/4 - 1/8
3/8 - 15/32
8-11
5/16 - 7/16

Hammer capacity depends on direct/indirect riveting as well as Panel density and stiffness.

Bucking bar model required b

RBB04
RBB10
RBB10
RBB16
RBB16
RBB16

RBB10
RBB16
RBB16

Bucking bar capacity is dependent on dolly weight.

222 Percussive Tools

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Riveting Hammers

Vibration-damped
RRH is a unique series of riveting hammers incorporating completely revolutionary ergonomic advantages.

Versatile RRH can easily cope with


rivets in diameters up to 13 mm.
Vibrationdamped system The RRH
vibration-damped riveting hammer,
combined with the RBB vibrationdamped bucking bar, offer an unbeatable system for riveting.
Adjustable power.
Adjustable hand guard Support
hand grip is vibration-damped.
Now new models with trigger start for
excellent handling. Pistol grip with rubber coating.

Model

Blows
Hz

Nozzle
mm in

Piston dia
mm in

Stroke
mm in

Energy
per blow
J ft lb

Weight
kg
lb

Air
consumption
l/s cfm

Hose size
mm in

Air inlet
NPT

Ordering No.

With push start


RRH04P-01
RRH04P-02
RRH04P-12
RRH06P
RRH08P
RRH10P
RRH12P
RRH14P

66
66
66
36
24
25
20
18

10.0
10.2
10.2
10.2
10.2
12.7
12.7
12.7

0.4
0.4
0.4
0.4
0.4
0.5
0.5
0.5

15
15
15
15
15
19
19
19

0.6
0.6
0.6
0.6
0.6
0.7
0.7
0.7

40
40
40
102
137
118
153
188

1.6
1.6
1.6
4.0
5.4
4.6
6.0
7.4

2.0 1.5
2.0 1.5
2.0 1.5
6.0 4.4
8.0 5.9
13.0 9.6
16.0 11.8
19.5 14.4

1.0
1.0
1.0
1.3
1.4
2.0
2.1
2.2

2.2
2.2
2.2
2.9
3.0
4.4
4.6
4.8

3.7
3.7
3.7
9.0
10.0
12.0
13.0
13.0

6
6
6
19
21
24
28
28

6.3
6.3
6.3
10.0
10.0
10.0
10.0
10.0

1/4
1/4
1/4
3/8
3/8
3/8
3/8
3/8

1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4

8426 1109 07
8426 1109 15
8426 1109 25
8426 1111 04
8426 1111 09
8426 1110 20
8426 1110 47
8426 1110 80

66
36
24
25
20
18
20
18

10.2
10.2
10.2
12.7
12.7
12.7
12.7
12.7

0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.5

15
15
15
19
19
19
19
19

0.6
0.6
0.6
0.7
0.7
0.7
0.7
0.7

40
102
137
118
153
188
153
188

1.6
4.0
5.4
4.6
6.0
7.4
6.0
7.4

2.0
6.0
8.0
13.0
16.0
19.5
16.0
19.5

1.0
1.3
1.4
2.0
2.1
2.2
2.1
2.2

2.2
2.9
3.0
4.4
4.6
4.8
4.6
4.8

3.7
9.0
10.0
12.0
13.0
13.0
13.0
13.0

6
19
21
24
28
28
28
28

6.3
10.0
10.0
10.0
10.0
10.0
10.0
10.0

1/4
3/8
3/8
3/8
3/8
3/8
3/8
3/8

1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4

8426 1109 27
8426 1111 66
8426 1111 68
8426 1110 70
8426 1110 72
8426 1110 81
8426 1110 49
8426 1110 82

With trigger start


RRH04P TS-12
RRH06P TS
RRH08P TS
RRH10P TS
RRH12P TS
RRH14P TS
RRH12P-ENG
RRH14P-ENG

1.5
4.4
5.9
9.6
11.8
14.4
11.8
14.4

-02 means 10.2 mm short shank rivet set.

-01 means 10 mm short shank rivet set.

-12 means 10.2 mm stand shank rivet set.

Riveting Hammers

Conventional Type

Model

RRN11P-01
RRN11P-02

Blows
Hz

Nozzle
mm in

66
66

10.0 0.4
10.2 0.4

-01 means 10 mm short shank rivet set.

Piston dia
mm in

15
15

0.6
0.6

Stroke
mm in

Energy
per blow
J ft lb

Weight
kg
lb

40
40

2.0
2.0

1.2
1.2

1.6
1.6

1.5
1.5

2.6
2.6

Air
consumption
l/s cfm

3.4
3.4

7.2
7.2

Hose size
mm in

Air inlet
NPT

Ordering No.

6.3 1/4
6.3 1/4

1/8
1/8

8426 1101 05
8426 1101 13

Percussive Tools

For riveting in confined spaces we recommend our RRN11 riveting hammer.


RRN11 is the smallest riveting hammer
available on the market, with unique
accessibility.
Adjustable The RRN11 has a builtin adjustment knob with which you can
set the power for different rivet materials and sizes.
Controllable The trigger is easily
operated and provides excellent control.

-02 means 10.2 mm short shank rivet set.

Percussive Tools 223

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Accessories

Riveting Hammers

Dimensions (in)

Model

L
H
C
in in in

RRH
RRH0401
RRH0402
RRH0412
RRH06
RRH08P
RRH10P
RRH12P
RRH14P
RRN
RRN11P

6.3 5.8 0.9


6.3 5.8 0.9
6.9 5.8 0.9
8.9 5.8 0.94
9.6 5.8 0.94
10.4 5.9 1.06
11.8 5.9 1.06
13.1 5.9 1.06
3.9 6.7 0.9

C
H

RRN

RRH

Accessories Included
For RRH models
Hose fitting
Flush set
Open spring retainer

For RRN11P
Hose fitting and retainer
Blank rivet set
Retainers for blank and flush rivet set

Optional Accessories
River sets. RRH and RRN

Hammer type
Model

RRH04P01
RRN11P01

(01)

Shank
mm

10.0 spec

R1.5

Flush set
Ordering No.

Blank rivet set


Ordering No.

3085 0347 00

3006 0983 00

3085 0352 00

3085 0353 00

3085 0324 00

3085 0022 00

3085 0323 00

3085 0021 00

10.0
17.5

RRH04P02
RRN11P02

(02)

10.2 spec

R1.5

10.2
17.5

RRH04P12
(12)
RRH06P
RRH08P

10.2 std
10.2 std
10.2 std

ISO

10.2

Percussive Tools

R13
29.5

RRH10P
RRH12P
RRH14P

12.7 std
12.7 std
12.7 std

RRH04P12
RRH06P
RRH08P

10.2 std

RRH04P12
RRH06P
RRH08P

10.2 std

12.7
R19
28

Mandrel blank
13

3085 0212 00
175

13

3085 0212 02
200

Kits for conversion to trigger start


operation
Model

RRH04P-12
RRH06/08P
RRH10/12P/14P

Ordering No.

3520 0363 80
3520 0210 81
3520 0364 80

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Bucking Bars

Vibration-damped
An efficient riveting system consists of
vibration-damped bucking bars together
with vibration-damped riveting hammers.
Selfadjustable RBB10SA and RBB16SA feature a self-adjusting damping
system which requires a compressed
air supply. RBB04SP, RBB10SP and
RBB16SP use a spring as damping
element and consequently do not require an air supply.
Flexible The bucking bars can be fitted with several different interchangeable dolly configurations via a quick
change retainer for maximum flexibility.
Cramped spaces Mini bucking bars
RBB04SP are ideal for work in confined spaces. The large mass types
-04, -05 will in most applications set the
rivet faster than the smaller models.

Weight
Model

Diameter

Air consumption

kg

lb

mm

in

l/s

cfm

Ordering No.

RBB10SA
RBB10SP
RBB16SA
RBB16SP

1.3
1.1
1.9
1.7

2.9
2.4
4.2
3.7

48
48
48
48

2.0
2.0
2.0
2.0

0.5

0.5

1.1

1.1

8426 9101 77
8426 9101 74
8426 9101 78
8426 9101 76

RBB10SP-U

0.9

2.0

48

2.0

1.1

8426 9101 86

RBB04SP-01
RBB04SP-04
RBB04SP-05
RBB04SP-06

0.8
1.3
1.4
1.1

1.8
2.9
3.1
2.5

46
46
46
46

1.8
1.8
1.8
1.8

8426 9101 10
8426 9101 13
8426 9101 14
8426 9101 15

With standard dollya

Without dolly and rod


Mini bucking bars

Dimensions
SP-04

43
30

40

26

All 10/16 models


Plastic cover

SP-05

SP-06

40

40

40

40

RBB04 SP-01

40

All SAmodels
Hose and hose fitting

40

Accessories Included

Standard dolly assy (3085 0335 93).

46

88

Optional Accessories

3520 0317 00
3520 0315 00
3520 0318 00
3520 0316 00

15o

Dimensions in mm
Dimensions RBB10/16
Model

Percussive Tools

Ordering No.

3085 0365 03
3085 0365 04
3085 0365 05

126

Rod 5 mm
Rod 50 mm
Rod 100 mm
Plastic cover for
RBB10SA
RBB10SP
RBB16SA
RBB16SP

126

Designation

L
in

H
in

C
in

6.5
7.9

1.9
1.9

5.5
7.8

RBB10SA/SP
RBB16SA/SP

Percussive Tools 225

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Accessories

Bucking Bars

Optional Accessories
Dollies for RBB10 and RBB16, all models

Weight

Dolly type
kg
lb

A
B
C
D
E
F
G
H
J
a

0.37
0.25
0.36
0.43
0.35
0.57
1.00
0.62
0.62

0.8
0.55
0.8
0.9
0.8
1.3
2.2
1.4
1.4

Ordering No.
Weight
With rod
5 mm
kg
lb

3085 0335 93a


3085 0363 93
3085 0364 93
3085 0337 93
3085 0339 93
3085 0336 93
3085 0338 93
3085 0340 93
3085 0341 93

0.47
0.35
0.46
0.53
0.45
0.67
1.10
0.72
0.72

1.0
0.8
1.0
1.2
1.0
1.5
2.4
1.6
1.6

Ordering No.
Weight
With rod
50 mm
kg
lb

3085 0335 94
3085 0363 94
3085 0364 94
3085 0337 94
3085 0339 94
3085 0336 94
3085 0338 94
3085 0340 94
3085 0341 94

0.67
0.55
0.66
0.73
0.65
0.87
1.30
0.92
0.92

Ordering No.
With rod
100 mm

1.5
1.3
1.5
1.6
1.5
1.9
2.9
2.0
2.0

3085 0335 95
3085 0363 95
3085 0364 95
3085 0337 95
3085 0339 95
3085 0336 95
3085 0338 95
3085 0340 95
3085 0341 95

Standard dolly assy.

Other dollies can also be used, apart from Atlas Copco's, and press fitted onto a rod. Please see rod (i.e. hole) specification in
the below drawing. Custom design dollies are recommended to be manufactured locally and fitted on to Atlas Copco rods.

16.0 u5

DIMENSIONAL DRAWING of dollies available

5 3085 0365 03

50

3085 0365 04

16.0 JS7

100

50

45
22.5

20

G
50

60

25

50

15
30

3085 0365 05

15
30

15o

20
50
10

40
20

20

65

30
15

30
46

25

15

15

25

25

12.5
25

35

40

20

20

25
12.5

35
15
30

15
30

25

15
30

40

40

25
12.5

94

65

60

Percussive Tools

12

10
20

15

13

226 Percussive Tools

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Chisels

Chisels for chipping Hammers. All chisels are normally hardened. Otherwise, see tables
Shank type

Tools

Table

Square shank 1/2 in, round end

RRC13B (ordered from year 2001)

Hexagon and round shank ISO,


round collar 1/2 in/12.7 mm

RRC22F-01
RRC22F-02

Round shank ISO,


with splines 0.68 in/17.3 mm

RRD37-11, RRD 37-12,


RRD 57-11, RRD57-12

Special shank

RVM07B

Parker Taper 0.401 in and 0.498 in

RRF21-04/RRF31-04

Oval collar 0.68 in, hex and round

RRC34B-04, RRC34B-05, RRC65B-01,


RRC65B-02, RRC75B-01

2A
2B

* NOTE: Not stocked by Atlas Copco.

Percussive Tools

Figure

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Chisels
1 Square shank 1/2 in round end. For RRC13B (ordered from year 2001)


Width
Length

Chisel type
Designation
mm
in
mm
in


Chisel blank




Flat chisel



Wide flat chisel




15
0.59
15
0.59
15
0.59
15 0.59
15
0.59
15
0.59
15
0.59
15
0.59
35
1.38
35
1.40
35
1.38
35 1.38
55
2.17

1/2 in square
with round end
Ordering No.

155
6.1
178
7.0
200
7.9
300 11.8
110
4.3
165
6.1
185
7.3
200
7.9
165
6.5
178
7.0
200
7.9
300 11.8
165
6.5

3512 0113 00

3512 0114 00
3512 0070 00

3512 0115 00

2 A. Chisels with hexagon shank ISO, round collar 1/2 in. For RRC22F-01.
B. Chisels with round shank ISO, round collar 1/2 in. For RRC22F-02. A
A


Width
Length

Chisel type
Designation
mm
in
mm
in

Hex ISO
12.7 mm (1/2")
Ordering No.

Round ISO
12.7 mm (1/2")
Ordering No.


Chisel blank


13
13
13
13

0.51
0.51
0.51
0.51

200
350
400
500

7.9
13.8
15.7
19.7

3085 0182 00
3085 0182 01
3085 0182 04
3085 0182 05


Flat chisel

13
35

0.51
1.38

200
300

7.9
11.8

3085 0183 00
3085 0376 00


Sharp chisel

15
15

0.59
0.59

200
300

7.9
11.8

3085 0170 00
3085 0170 01

Spot weld chisel

17

0.69

200

7.9

3085 0301 00

Angle scraper chisel

30

1.18

200

7.9

3085 0262 00

20
35

0.78
1.38

200
200

7.9
7.9

3085 0302 00
3085 0303 00


Pipe cutting chisel

Percussive Tools

Plate cutting chisel

14.5

0.57

200

7.9

3085 0263 00

Plate cutting chisel

16

0.62

200

7.9

3085 0173 00

13
13

0.51
0.51

200
305

7.9
12.0

3085 0297 00
3085 0297 01


Moil point chisel

3085 0184 00

228 Percussive Tools

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Chisels
3 Chisels with round ISO shank with splines 0.68 in. For RRD 37-11, RRD 37-12, RRD 57-11, RRD 57-12.
B



Width
Length

Chisel type

Designation

mm


Chisel blank




Flat chisel


Round ISO
with splines
17.3 mm (0.68")

in

mm

in

Ordering No.

22
22
22
22

0.86
0.86
0.86
0.86

250
340
550
800

9.8
13.4
21.7
31.5

3085 0242 00
3085 0242 01
3085 0242 02
3085 0242 03

22
22
22
22

0.86
0.86
0.86
0.86

215
250
340
550

8.5
9.8
13.4
21.7

3085 0236 00
3085 0236 01
3085 0236 02
3085 0236 03


Flat chisel
32
1.26
340
13.4

3085 0252 00

Wide flat chisel


50
1.97
340
13.4
Extra wide flat
130
5.12
400
15.7
chisel

3085 0250 00
3085 0998 00

Angle scraper
50
1.97
335
13.2
chisel

3085 0350 00

Moil point chisel


22
0.86
340
13.4

3085 0249 00

Hollow chisel

13.4

3085 0354 00

Shank rod for




195
7.7
roughing head

3085 0254 00

Roughing head for


39
1.53


shank rod
(tungsten carbide)

3085 0255 00

Roughing head for


40
1.57


shank rod

3085 0253 00

33

1.36

340

Percussive Tools

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Chisels

4 Chisels with special shank. For RVM07.


Designation

Material

mm

in

mm

in

Ordering No.


Flat chisel




Tungsten carbide
Through hardened steel
Tungsten carbide
Tungsten carbide
Tungsten carbide
Through hardened steel

10
10
10
10
20
20

0.39
0.39
0.39
0.39
0.79
0.79

120
120
200
300
120
120

4.7
4.7
7.9
11.8
4.7
4.9

3085 0321 00
3085 0325 00
3085 0321 01
3085 0321 02
3085 0345 00
3085 0346 00


Wide chisel

Tungsten carbide
Through hardened steel

35
35

1.38
1.38

120
120

4.7
4.7

3085 0322 00
3085 0327 00

Percussive Tools

Chisel type

Width Length

230 Percussive Tools

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Drills

Contents Page
Introduction......................................... 232
Pistol grip drills................................... 234
Straight drills....................................... 238
Angle drills.......................................... 240
Micro stop drills.................................. 244
Tappers............................................... 246
Screwfeed drills................................. 248
Positive feed drills.............................. 249

Introduction Drills

Reliable, productive and comfortable to work with


The handheld drills in Atlas Copcos wide range are of the
highest quality and built to provide consistent reliability and
performance in a wide range of applications. Their advanced ergonomic designs make your job easier, safer and
more efficient.

From the time our first drill was produced


in 1901, Atlas Copco has demonstrated
a genuine understanding of customer
needs. Our drills have evolved to meet
changing customer demands over the
years. Whatever the job, Atlas Copco
has a drill to match your exact requirements.
Reliable
When you pick up an Atlas Copco drill,
you can be confident that it will do the job
over and over again.

Durable, low maintenance


The rugged, lubrication-free designs of
our drills can withstand the toughest industrial situations and go on working day
in, day out. Maintenance requirements
are low.
Quality throughout the tools lifecycle
Atlas Copco stands for quality, from the
manufacture of critical drill components,
through production and sales, to service
and support throughout the tools long
life-cycle.

Powerfully productive
Despite their compact designs, our drills
consistently deliver all the power you
need. Their high power-to-weight ratio
ensures maximum material removal in
the shortest possible time.

Drills

Ergonomic
Thanks to 50 years of focusing on ergonomics, Atlas Copco drills fit comfortably in your hand. Grips are anatomically shaped to keep your arm and wrist
straight, reducing the risk of injury during
long-term use. The light weight and perfect balance of each drill enables you to
guide it smoothly and easily. Low noise
and vibration levels make the tools comfortable to work with all day long.

232 Drills

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Drills

LBB 16 features

LBB 16S features


Long lever as
standard, safety lever
as accessory

Wing design

Chuck guard
Prevents damage and gives
good support

Santopren softgrip
material for insulation
and good grip

Better grip = allows two


different grips and higher
feed force

Rigid aluminum
housing

Soft grip:
Comfortable temperature,
not too cool
Good grip, no risk of
slipping

Chuck guard

Adjustable air
exhaust

Correct angle:
Keyed chuck
as standard
and self
tightening
chuck as
accessory

Reduce wrist load


Sensitive trigger

Higher feed force =


higher productivity

Good throttling capability =


precise and high quality holes

Reduce injuries

Reduces risk of trigger finger


syndrome

A suspension yoke is
included and
attached here

End stops at both


ends of the handle
High performance
vane motor

Trim valve for


adjusting the rpm

Adjustable air exhaust, 360


= prevents cool air from affecting the operator

Selection Guide
The speed for a specific drilling operation should be chosen on the basis of the material in the workpiece and the diameter of the
hole. In the selection guide, you will find proposals for suitable free speeds for selection of the correct tool. Use the information
below as a guide only. Many variables contribute to the optimal speed choice for a specific application.

26000

23000

20000

6500

6400

6000

5500

4500

3800

3700

3300

3000

2900

2600

2400

2200

1900

1700

1500

1300

1200

1000

800

700

600

500

300

400

rpm

Cutting
speeda
sfpm

Drills

Drill dimension / in

Material
3/16 5/32 1/8 1/8 1/16 1/16 1/16 1/32 1/32 1/32 1/32 1/32 1/32 1/32 1/32 1/32 1/32
15
Tita- Alloy
7/16 5/16 1/4 3/16 3/16 5/32 1/8 1/8 1/16 1/16 1/16 1/16 1/32 1/32 1/32 1/32 1/32 1/32 1/32 1/32 1/32 1/32 1/32
30
nium Steel
1/2 3/8 5/16 1/4 1/4 3/16 5/32 5/32 1/8 1/8 1/8 1/16 1/16 1/16 1/16 1/16 1/32 1/32 1/32 1/32 1/32 1/32 1/32 1/32
50
Cast iron
5/8 1/2 7/16 3/8 5/16 1/4 3/16 3/16 5/32 5/32 1/8 1/8 1/8 1/16 1/16 1/16 1/16 1/16 1/16 1/32 1/32 1/32 1/32 1/32
65
1/2 7/16 3/8 5/16 1/4 1/4 3/16 3/16 5/32 5/32 1/8 1/8 1/8 1/8 1/16 1/16 1/16 1/16 1/32 1/32 1/32 1/32
80
Mild steel
3/8 5/16 1/4 1/4 1/4 3/16 5/32 5/32 5/32 1/8 1/8 1/8 1/8 1/8 1/16 1/16 1/16 1/32 1/32
100
Hard
3/8 3/8 1/4 1/4 1/4 3/16 3/16 5/32 5/32 5/32 1/8 1/8 1/8 1/16 1/16 1/16 1/16 1/16 1/32
115
plastics
3/8 5/16 1/4 1/4 1/4 3/16 3/16 5/32 5/32 5/32 1/8 1/8 1/8 1/16 1/16 1/16 1/16 1/32 1/32
130
3/8 5/16 5/16 1/4 1/4 1/4 3/16 3/16 5/32 5/32 5/32 1/8 1/8 1/16 1/16 1/16 1/32 1/32 1/32
150
3/8 5/16 1/4
1/4 3/16 3/16 3/16 5/32 5/32 5/32 1/8 1/8 1/16 1/16 1/32 1/32 1/32
165
3/8 3/8 5/16
1/4 1/4 1/4 3/16 3/16 3/16 5/32 1/8 1/8 1/8 1/8 1/32 1/32 1/32
180
7/16 3/8 3/8
1/4 1/4 1/4 1/4 3/16 3/16 5/32 1/8 1/8 1/8 1/8 1/32 1/32 1/32
200
1/2
3/8
5/16 1/4
1/4 1/4 3/16 3/16 5/32 1/8 1/8 1/8 1/32 1/32 1/32
215
1/2
3/8
5/16
1/4 1/4 1/4 3/16 5/32 5/32 1/8 1/8 1/32 1/32 1/32
230
9/16
1/4 1/4 1/4 3/16 5/32 5/32 5/32 5/32 1/32 1/32 1/32
245 Composite
9/16
5/16 1/4
1/4 3/16 5/32 5/32 5/32 1/32 1/32 1/32
260
Aluminum
5/8
1/4
1/4 3/16 3/16 5/32 5/32 1/32 1/32 1/32
and
280
bronze
5/16
1/4
3/16 5/32 5/32 1/32 1/32 1/32
295
5/16
1/4
3/16 3/16 3/16 1/16 1/32 1/32
310
3/8
1/4
3/16 3/16 3/16 1/16 1/32 1/32
330
3/8
1/4
1/4 3/16 3/16 1/16 1/32 1/32
345
3/8
5/16
1/4 3/16 3/16 1/16 1/16 1/32
360
Wood
3/8
1/4 1/4 1/4 1/16 1/16 1/32
375
and
board
1/4 1/4 1/4 1/16 1/16 1/32
395
1/4 1/4 1/4 1/16 1/16 1/16
410
1/4 1/4 1/4 1/16 1/16 1/16
425
1/4
1/16 1/16 1/16
440
1/4
1/16 1/16 1/16
460
5/16
1/16 1/16 1/16
475
5/16
1/16 1/16 1/16
500
a
Remember that, if the speed is too low the cycle time increases.

Drills 233

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2012-02-07 13:53:34

Pistol Grip Drills

LBB

Regardless of which model you choose,


you'll get a product with superior ergonomics and productivity.
Quiet Very low noise level.
l Comfortable grip For high precision.
l Two-hand grip available Gives even
greater exibility.
l Lubrication-free For clean working
environment and operator comfort.
l

Model

Free
speed
r/min

Chuck
capacity
in

Weight
Air consumption
with chuck
at free speed
lb
cfm

Non-reversible drills with air supply through handle


LBB16 EP-003 b
LBB16 EP-005 b
LBB16 EP010
LBB16 EP-024 a
LBB16 EP-033 a
LBB16 EP-045 a
LBB16 EP-060 a
LBB16 EP-200 a
LBB16 EPX-005 b
LBB16 EPX-010 b
LBB16 EPX-024 a
LBB16 EPX-033 a
LBB16 EPX-045 a
LBB16 EPX-060 a
LBB16 EPX-200 a
LBB26 EPX-003 b
LBB26 EPX-005 b
LBB26 EPX-007 b
LBB26 EPX-013 ab
LBB26 EPX-019 a
LBB26 EPX-026 a
LBB26 EPX-033 a
LBB26 EPX-045 a
LBB26 EPX-060 a
LBB36 H005 b
LBB36 H007 b
LBB36 H013 a
LBB36 H026 a
LBB36 H033 a
LBB36 H060 a
LBB36 H200 a
LBB37 H006
LBB37 H015
LBB37 H037
LBB37 H065
LBB37 H230
LBB45 H004 b
LBB45 H006 b
LBB45 H017 b

Drills

a
b

300
500
1000
2400
3300
4500
6000
20000
500
1000
2400
3300
4500
6000
20000
300
500
700
1300
1900
2600
3300
4500
6000
500
700
1300
2600
3300
6000
20000
600
1500
3700
6500
23000
400
600
1700

3/8
3/8
3/8
1/4
1/4
1/4
1/4
1/4
3/8
3/8
1/4
1/4
1/4
1/4
1/4
1/2
1/2
1/2
3/8
3/8
5/16
5/16
5/16
5/16

1/2
3/8
3/8
3/8
1/4
1/4
1/2
3/8
3/8
1/4
1/4
5/8
5/8
5/8

1.5
1.5
1.5
1.2
1.2
1.2
1.2
1.2
1.5
1.5
1.2
1.2
1.2
1.2
1.2
1.8
1.8
1.8
1.7
1.7
1.7
1.5
1.5
1.5
3.3
3.5
3.3
2.5
2.5
2.5
2.2
2.5
3.3
2.5
2.5
2.2
9.3
9.3
9.3

17.0
17.0
17.0
17.0
17.0
17.0
17.0
17.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
31.8
31.8
31.8
31.8
31.8
31.8
31.8
31.8
31.8
34.9
34.9
34.9
34.9
34.9
34.9
34.9
44.0
44.0
44.0
44.0
44.0
21.0
21.0
21.0

mm

in

Air
inlet
thread
NPT

6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0

1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8

1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/4
1/4
1/4

Hose size

Without chuck
Power
hp

With chuck
Ordering No.

Model

Ordering No.

0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.9
0.9
0.9
0.9
0.9
0.9
0.9
1.1
1.1
1.1
1.1
1.1
0.9
0.9
0.9

8421 0108 01
8421 0108 06
8421 0108 10
8421 0108 20
8421 0108 30
8421 0108 40
8421 0108 50
8421 0108 60
8421 0108 08
8421 0108 12
8421 0108 22
8421 0108 32
8421 0108 42
8421 0108 52
8421 0108 82
8421 0500 00
8421 0500 02
8421 0500 04
8421 0500 06
8421 0500 24
8421 0500 08
8421 0500 10
8421 0500 12
8421 0500 14

8421 0408 07
8421 0408 15
8421 0408 33
8421 0408 41
8421 0408 49
8421 0408 55
8421 0608 06
8421 0608 05
8421 0608 13
8421 0608 11
8421 0608 03
8421 0501 16
8421 0501 24
8421 0501 32

003U
005U
010U
024U
033U
045U
060U
200U
005U
010U
024U
033U
045U
060U
200U
003U
005U
007U
013U
019U
026U
033U
045U
060U
H005U
H007U
H013U
H026U
H033U
H060U
H200U
H006U
H015U
H037U
H065U
H230U

H006U

8421 0108 02
8421 0108 07
8421 0108 11
8421 0108 21
8421 0108 31
8421 0108 41
8421 0108 51
8421 0108 61
8421 0108 09
8421 0108 03
8421 0108 23
8421 0108 33
8421 0108 43
8421 0108 53
8421 0108 63
8421 0500 01
8421 0500 03
8421 0500 05
8421 0500 07
8421 0500 25
8421 0500 09
8421 0500 11
8421 0500 13
8421 0500 15
8421 0408 03
8421 0408 05
8421 0408 13
8421 0408 31
8421 0408 39
8421 0408 47
8421 0408 53
8421 0608 14
8421 0608 15
8421 0608 16
8421 0608 17
8421 0608 18

8421 0501 40

Including chuck guard.


Including support handle.

234 Drills

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LBB

Pistol Grip Drills

Dimensions
LBB EP/EPX/H

Model

L H C D E
mm mm mm mm mm

LBB16 EP/EPX-200
LBB16 EP/EPX-060
LBB16 EP/EPX-045
LBB16 EP/EPX-033
LBB16 EP/EPX-024
LBB16 EP/EPX-010
LBB16 EP/EPX-005
LBB16 EP-003
LBB26 EPX-060
LBB26 EPX-045
LBB26 EPX-033
LBB26 EPX-026
LBB26 EPX-019
LBB26 EPX-013
LBB26 EPX-007
LBB26 EPX-005
LBB26 EPX-003
LBB36 H200
LBB36 H060
LBB36 H033
LBB36 H026
LBB36 H013
LBB36 H007
LBB36 H005
LBB37 H230
LBB37 H065
LBB37 H037
LBB37 H015
LBB37 H006
LBB45 H006
LBB45 H017
LBB45 H004

177
177
177
177
177
190
190
190
180
180
180
180
196
196
196
196
196
217
217
217
217
256
256
256
217
217
217
256
256
360
360
360

131
131
131
131
131
131
131
131
147
147
147
147
147
147
147
147
147
157
157
157
157
157
157
157
157
157
157
157
157
185
185
185

16.5
16.5
16.5
16.5
16.5
16.5
16.5
16.5
21
21
21
21
21
21
21
21
21
23
23
23
23
23
23
23
23
23
23
23
23
33
33
33

31.4
31.4
31.4
31.4
31.4
31.4
31.4
31.4
39
39
39
39
39
39
39
39
39
41.5
41.5
41.5
41.5
41.5
41.5
41.5
41.5
41.5
41.5
41.5
41.5
60
60
60

13.8
13.8
13.8
13.8
13.8
27.0
27.0
27.0
16.5
16.5
16.5
16.5
64.0
64.0
64.0
16.5
16.5
16.5
64.0
64.0
113
113
113

L
C
D
E
H

Accessories Included
Chuck, chuck key, hose nipple.
LBB16 and 36/37 with suspension yoke and
with chuck guard where possible.
LBB16 and 36/37 have a 3/8" 24 UNF
spindle thread.

LBB36 H005 and LBB37 H006 have a


1/2" -20 UNF thread.
LBB45 has a JT3 taper mount.

Optional Accessories
Quick chucks

Mount

3/8-24UNF
3/8-24UNF
3/8-24UNF
3/8-24UNF

Chuck dia
mm

Chuck capacity
in

Ordering No.

34
34
36
36

1/4
5/16
3/8
1/2

4021 0400 00
4021 0401 00
4021 0402 00
4021 0403 00

Quick chuck

For model

Ordering No.

LBB16
LBB26
LBB36/37
LBB45

4110 1355 92
4110 1355 95
4110 1355 82
4110 1355 84

Drills

Support handles

Support handle

Drills 235

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2012-02-07 13:53:38

Accessories

Pistol Grip Drills

Optional Accessories

Collet chuck and collets


Capacity
Designation

mm

in

Collet
3

6

8
5/16

1/8

5/32

3/16

1/4
Collet holder
Collet nut

Ordering No.

4150 0081 00
4150 0075 00
4150 0074 00
4150 0082 00
4150 0648 00
4150 0649 00
4150 0076 00
4110 0844 90
4150 0760 00

Collet chuck and collets

Flex connect
For model

Ordering No.

LBB16

4110 1601 80

Flex connect

Spot suction attachment



For model

Hose size
in

Spot suction kit a


Ordering No.

Hose kit
Ordering No.

LBB16
LBB26
LBB36/37

1 1/4
1 1/4
1 1/4

4110 1715 80
4110 1715 84
4110 1716 80

4112 1227 00
4112 1227 00
4112 1227 00

Spare part, nose piece kit, Ordering No. 4110 1700 90.
Other standard sizes of front nozzle available.

Spot suction attachment

Silencer sets
For model

LBB45

External silencer

Ordering No.

4112 0863 80

Silencer set

Power feed arm for extra feed force LBB36 H005 and LBB37 H006

Ordering No.

Drills

Adapter piece (SR295), lever arm (SR201), chain (SR202)


and No. 2 Morse socket (SR206)
Two extension pieces (SR204-1 and SR204-2), 370 and 750 mm long
No. 2 Morse socket

4110 1416 80
4110 1417 80
4110 1416 01

Power feed arm

236 Drills

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2012-02-07 13:53:45

Pistol Grip Drills

Accessories

Chuck guards

For model

LBB16 a
LBB26
LBB26
LBB36 b
LBB37 b
a
b

Max chuck
dia mm

Ordering No.

30
36
30
36
36

4110 1619 04
4110 1728 02
4110 1728 03
4110 1415 00
4110 1415 00

Chuck guard

The guards do not fit 1000 r/min models, 500 r/min and 300 r/min models.
The chuck guards do not fit the 500 r/min, 600 r/min or 700 r/min models.

Key chucks

Ordering No.

Body Chuck

diameter capacity Chuck
Key
Key
Mount
mm
in
(key incl)
only
designation

1/2-20UNF
3/8-24UNF
3/8-24UNF
3/8-24UNF
3/8-24UNF
JT3

43
30
30
36
46
59

5/8
1/4
5/16
3/8
1/2
5/8

4021 0289 01
4021 0283 00
4021 0495 00
4021 0416 00
4021 0289 00
4021 0423 00

4021 0465 00
4021 0293 00
4021 0293 00
4021 0449 00
4021 0465 00
4021 0301 00

S2
S1
S1
S8
S2
S3

Key chuck

Optional accessories LBB45


Designation

Ordering No.

Feed screw
No. 2 Morse socket
Ratchet wrench for feed screw
Silencer set

4110 0976 80
4130 1080 00
4130 2000 00
4112 0863 80

Productivity Kits
Max air flow

Hose 16.4 ft

Coupling

Lubrication

Ordering No.

MIDI Optimizer F/R EQ08US-C06


MIDI Optimizer F/RD EQ08US-C06

Model

12 cfm
19 cfm

Cablair 06
Cablair 06

ErgoQIC 08US
ErgoQIC 08US

No
Yes

8202 0850 21
8202 0850 22

MIDI Optimizer F/RD EQ08US-C08


MIDI Optimizer F/R EQ08US-C08

19 cfm
19 cfm

Cablair 08
Cablair 08

ErgoQIC 08US
ErgoQIC 08US

Yes
No

8202 0850 23
8202 0850 24

MIDI Optimizer F/RD EQ10US-C10


MIDI Optimizer F/RD EQ10US-R10

34 cfm
34 cfm

Cablair 10
Rubair 10

ErgoQIC 10US
ErgoQIC 10US

Yes
Yes

8202 0850 25
8202 0850 26

MIDI Optimizer F/RD EQ10US-C13


MIDI Optimizer F/RD EQ10US-R13

50 cfm
50 cfm

Cablair 13
Rubair 13

ErgoQIC 10US
ErgoQIC 10US

Yes
Yes

8202 0850 27
8202 0850 28

NOTE: Tool nipple is not included in the Productivity kit and needs to be order separately together with the tool.

Service Kits
LBB16
LBB26
LGB/LBV34
LBB36/37
LBB45

4081 0271 90
4081 2028 90
4081 0035 90
4081 0194 90
4081 0139 90

Drills

Drills 237

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Straight Drills

LBB

Atlas Copco straight drills are primarily


intended for vertical drilling operations
and for drilling in cramped spaces.
l Quiet Very low noise level.
l Very high power to weight ratio.
l Adjustable exhaust The exhaust air is
directed away from the operator.
l Lubrication-free LBB16 drills are lubrication-free for clean working environment and operator comfort.

C
H

Model

Free
speeda
r/min

Drills with rear exhaust


LBB16 S260
LBB16 S064
LBB16 S045
LBB16 S038
LBB16 S029
LBB16 S022
LBB16 S012
a

26000
6400
4500
3800
2900
2200
1200

Chuck
capacity
in

Weight
lb

Air consumption
at free speed
cfm

1/4
1/4
1/4
1/4
5/16
3/8
3/8

1.1
1.1
1.1
1.1
1.2
1.5
1.5

17
17
17
17
17
17
17

mm

in

Air
inlet
thread
NPT

6.3
6.3
6.3
6.3
6.3
6.3
6.3

1/4
1/4
1/4
1/4
1/4
1/4
1/4

1/4
1/4
1/4
1/4
1/4
1/4
1/4

Hose size

Without chuck
Power
hp E

0.47
0.47
0.47
0.47
0.47
0.47
0.47

With chuck
Ordering No.

Model

Ordering No.

8421 0210 00
8421 0210 01
8421 0210 02
8421 0210 03
8421 0210 04
8421 0210 05
8421 0210 06

S260U
S064U
S045U
S038U
S029U
S022U
S012U

8421 0210 10
8421 0210 11
8421 0210 12
8421 0210 13
8421 0210 14
8421 0210 15
8421 0210 16

The free speed can be reduced to 50% of the maximum speed using the trim valve.

Dimensions

L
A
mm

LBB16 S260
LBB16 S064
LBB16 S045
LBB16 S038
LBB16 S029
LBB16 S022
LBB16 S012

196
196
196
196
196
219
219

39
39
39
39
39
39
39

146
146
146
146
146
159
159

H
mm

Drills

Model

L
mm

238 Drills

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2012-02-07 13:53:48

Straight Drills Accessories


Accessories Included
Chuck, chuck key
Suspension yoke and chuck guard

Optional Accessories
Key chucks

Ordering No.

Body Chuck

diameter capacity Chuck
Key
Key
Mount
mm
in
(key incl)
only
designation

1/2-20UNF
3/8-24UNF
3/8-24UNF
3/8-24UNF
3/8-24UNF
JT3

43
30
30
36
46
59

5/8
1/4
5/16
3/8
1/2
5/8

4021 0289 01
4021 0283 00
4021 0495 00
4021 0416 00
4021 0289 00
4021 0423 00

4021 0465 00
4021 0293 00
4021 0293 00
4021 0449 00
4021 0465 00
4021 0301 00

S2
S1
S1
S8
S2
S3

Key chuck

Quick chucks

Mount

Chuck dia
mm

Chuck capacity
in

Ordering No.

34
34
36
36

1/4
5/16
3/8
1/2

4021 0400 00
4021 0401 00
4021 0402 00
4021 0403 00

3/8-24UNF
3/8-24UNF
3/8-24UNF
3/8-24UNF

Quick chuck

Collet chuck and collets


Capacity
Designation

mm

in

Collet
3

6

8
5/16

1/8

5/32

3/16

1/4
Collet holder
Collet nut

Ordering No.

4150 0081 00
4150 0075 00
4150 0074 00
4150 0082 00
4150 0648 00
4150 0649 00
4150 0076 00
4110 0844 90
4150 0760 00

Collet chuck and collets

Push button set


For model

Ordering No.

LBB16S

Push button set

4110 1679 90

Safety levers
For model

Ordering No.

LBB16S

4110 1681 90

Safety lever

LBB16

Drills

Service Kits
4081 0438 90

Drills 239

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Angle Drills

LBV

Quiet Very low noise level.


l Low air consumption Good operating
economy.
l Side exhaust The air can be directed
to suit the operator.
l Rear exhaust The air is piped away
through a pliant hose.
l Lubrication-free For clean working
environment and operator comfort.
l Collet chuck or threaded spindle.
l Multiple lever options.
l

Model

Collet or
chuck
capacity
in

Free
speed
r/min

Setting
range
rpm

2700
3200
3200
3200
3200
3000
4500
4500

1500-3200
1500-3200
1500-3200
1500-3200

3200-4500

3200
3200

1500-3200
1500-3200

13/64

2500
3200
3200
3200
3200
4500
4500
5500
5500
5500
3000
3000
3000
3000
4500
4500

1500-3200
1500-3200
1500-3200
1500-3200
3200-4500
3200-4500
4500-5500
4500-5500
4500-5500

13/64
13/64
13/64

3200
3200

1500-3200
1500-3200

Weight
lb

Hose
Air consumption
dimension
at free speed
cfm
mm
in

Air inlet
thread Power
NPT
hp

Ordering No.

With
spindle lock
Ordering No.

30o angle head


LBV11 S027-S30
LBV16 032-30
LBV16 032-S30
LBV16 032-32
LBV16 032-S32
LBV36 S030-30 e
LBV36 S045-30 e
LBV16 045-32L

13/64
13/64
13/64
c
c

13/64
13/64
c

1.1
1.1
1.0
1.1
1.0
2.2
2.2
1.1

6.8
18.4
18.4
18.4
18.4
36.0
36.0
18.4

5.0
6.3
6.3
6.3
6.3
10.0
10.0
6.3

1/8
1/4
1/4
1/4
1/4
3/8
3/8
1/4

1/8
1/4
1/4
1/4
1/4
1/4
1/4
1/4

0.16
0.4
0.4
0.4
0.4
0.73
0.73
0.4

8421 0108 70
8421 0110 05
8421 0110 04
8421 0110 07
8421 0110 06
8421 0414 70
8421 0414 72

8421 0110 30
8421 0110 29

8421 0110 57

1.1
1.1

18.4
18.4

6.3
6.3

1/4
1/4

1/4
1/4

0.4
0.4

8421 0110 59
8421 0110 60

1.1
1.1
1.0
1.1
1.0
1.1
1.1
1.1
1.1
1.0
2.2
2.0
2.2
2.0
2.2
2.0

6.8
18.4
18.4
18.4
18.4
18.4
18.4
18.4
18.4
18.4
36.0
36.0
36.0
36.0
36.0
36.0

5.0
6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
10.0
10.0
10.0
10.0
10.0
10.0

1/8
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8
3/8
3/8
3/8

1/8
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4

0.16
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.73
0.73
0.73
0.73
0.73
0.73

8421 0109 79
8421 0110 00
8421 0110 01
8421 0110 03
8421 0110 02
8421 0110 20
8421 0110 21
8421 0110 23
8421 0110 24
8421 0110 58
8421 0414 60
8421 0414 61
8421 0414 64
8421 0414 65
8421 0414 62
8421 0414 63

8421 0110 25
8421 0110 26

8421 0110 27
8421 0110 44

8421 0110 46

1.1
1.1

18.4
18.4

6.3
6.3

1/4
1/4

1/4
1/4

0.4
0.4

8421 0110 64
8421 0110 68

8421 0110 65

1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
2.2
2.2
2.2
2.2

18.4
18.4
18.4
18.4
18.4
18.4
18.4
18.4
18.4
18.4
36.0
36.0
36.0
36.0

6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
10.0
10.0
10.0
10.0

1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8
3/8

1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4

0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.73
0.73
0.73
0.73

8421 0110 11
8421 0110 12
8421 0110 16
8421 0110 17
8421 0110 18
8421 0110 19
8421 0110 09
8421 0110 10
8421 0110 39
8421 0110 38
8421 0414 50
8421 0414 51
8421 0414 52
8421 0414 53

8421 0110 36
8421 0110 37
8421 0110 40

8421 0110 42

8421 0110 34

45o angle head


LBV16 032-45
LBV16 032-46

90o angle head


LBV11 S025-S90
LBV16 032-90
LBV16 032-S90
LBV16 032-92
LBV16 032-S92
LBV16 045-90
LBV16 045-92
LBV16 055-90
LBV16 055-92
LBV16 055-S92
LBV36 S030-90 e
LBV36 S030-S90 e
LBV36 S030-92 e
LBV36 S030-S92 e
LBV36 S045-90 e
LBV36 S045-S90 e

c
c

13/64
c

13/64
c
c

13/64
13/64
c
c

13/64
13/64

360o angle head


LBV16 032-90Z
LBV16 032-92Z

13/64
c

Drills

90o angle head large angle head


LBV16 005-91
LBV16 005-93
LBV16 010-91
LBV16 010-93
LBV16 018-91
LBV16 018-93
LBV16 032-91
LBV16 032-93
LBV16 032-S93
LBV16 045-91
LBV36 S030-91 e
LBV36 S060-91 e
LBV36 S030-93 e
LBV36 S060-93 e

500
500
1000
1000
1800
1800
3200
3200
3200
4500
3000
6000
3000
6000

200-500
200-500
500-1000
500-1000
800-1800
800-1800
1500-3200
1500-3200
1500-3200
3200-4500

1/4
c

1/4
c

1/4
c

1/4
c
c

1/4
1/4
1/4
c
c

240 Drills

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LBV

Angle Drills



Collet or


Free Setting chuck
Air consumption Hose Air inlet

dimension

speed
range
capacity
Weight at free speed
thread Power
Model
r/min
rpm
in
lb
cfm
mm
in
NPT
hp
Ordering No.

With
spindle lock
Ordering No.

90o angle head Key chuck models


LBV16 018-11
1800 800-1800
LBV34 S005 b 500
LBV34 S010 b 1000
LBV34 S040 b 4000

1/4 a
1/2 a
3/8 a
1/4 a

1.7
4.6
4.4
3.3

18.4
15.9
15.9
15.9

6.3
10.0
10.0
10.0

1/4
3/8
3/8
3/8

1/4
1/4
1/4
1/4

0.4
0.6
0.6
0.6

8421 0110 22
8421 0309 04
8421 0309 12
8421 0309 46

2.4
2.4
2.4
2.4

46
46
46
46

10.0
10.0
10.0
10.0

3/8
3/8
3/8
3/8

3/8
3/8
3/8
3/8

1.1
1.1
1.1
1.1

8421 0414 54
8421 0414 55
8421 0414 56
8421 0414 57

90o angle head heavy-duty


LBV37 030
LBV37 055
LBV37 HD030
LBV37 HD055
a
b

3000
5500
3000
5500



d

d

c

Spindle thread, male 3/8"24 UNF.


Side exhaust.

Internal thread 1/4"-28.


Internal thread 5/16".
e
Short lever as standard.
d

Dimensions
143 ( - 30 )
103 ( - S30 )

30-type

98

90Z-type

9
39

Collet capacity up to 5 mm,


standard 3 mm
143 ( - 32 )

32-type

103( - S32 )

34,5

Collet capacity up to 5 mm,


standard 3 mm
98

92Z-type

9
39

Internal thread 1/4"-28


Internal thread 1/4"-28

111 ( - 90 )

31
110

71 ( - S90 )

90-type

91-type
41

30

Collet capacity up to 5 mm,


standard 3 mm

10

111 ( - 91 )

Collet capacity up to 6.6 mm,


standard 6 mm
110

71 ( - S91 )

92-type

10

Drills

30

36

93-type

Internal thread 1/4"-28

Internal thread 1/4"-28

Drills 241

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Accessories

Angle Drills

Dimensions
LBV11, -16, -36
30 o

Drilling capacity

L


Model

LBV11 S027-S30
LBV11 S025-S90
LBV16 032-S30
LBV16
032-30
LBV16
032-S32
LBV16
032-32
LBV16
032-90
LBV16 032-S90
LBV16
032-S92
LBV16
032-92
LBV16
032-90Z
LBV16
032-91
LBV16
032-93
LBV16
005-91
LBV16
005-93
LBV16 010-91
LBV16 010-93
LBV16 018-91
LBV16 018-93
LBV34 S040
LBV34 S010
LBV34 S005
LBV36 S030-91
LBV36 S060-91
LBV36 S030-93
LBV36 S060-93
LBV36 S030-30
LBV36 S045-30
LBV36 S030-90
LBV36 S030-S90
LBV36 S045-90
LBV36 S045-S90
LBV36 S030-92
LBV36 S030-S92
LBV37 030
LBV37 055
LBV37 HD030
LBV37 HD055

Angle head mm

L
A

A
B
C L H

59
25
18
224
30
44
30
18
204
30
103 25 17 241 42
143 25 17 281 42
103 25 17 241 42
143 25 17 281 42
111 30 17 248 42
71 30 17 209 42
71 30 17 209 42
111 30 17 249 42
145 48 17 283 42
110 39 20 248 42
110 36 20 248 42
110 39 20 248 42
110 36 20 248 42
110 39 20 248 42
110 36 20 248 42
110 39 20 248 42
110 36 20 248 42
92
97
20
255
43
92
114
20
290
43
92
120
20
290
43
92
41
20
252
43
92
41
20
252
43
92
36
20
252
43
92
36
20
252
43
122
26
18
281
43
122
26
18
281
43
112
30
18
272
43
72
30
18
232
43
112
30
18
272
43
72
30
18
232
43
112
30
18
272
43
72
30
18
232
43
55
39
23
262
43
55 39 23 262 43
55 39 23 262 43
55 39 23 262 43

LBV11, -16, -36


90 o
B

L
AL

H
C

B
C
L

LBV16, -25
360 o
B

L
H

H
32

C
A

LBV34
90 o
B

LBV37
90 o

L
A
H

B
C

Accessories Included
Key wrenches
Collet or chuck with key
3 mm collet (5.0 collet capacity head)
6 mm collet (6.6 collet capacity head)

Optional Accessories
Safety levers
Ordering No.

LBV16
LBV36/37

4110 1681 90
4150 1594 97

Drills

For model

Safety lever

242 Drills

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Angle Drills Accessories


Push button set
For model

Ordering No.

LBV16
LBV34 S

4110 1679 90
4110 1427 91

Push button set


Short levers
For model

Ordering No.

LBV16
LBV36/37

4210 2306 04
4110 1581 01

Short lever
Collets for 5.0 mm capacity head LBV11, LBV16 (30, 90, -90Z) and LBV36 (30, 90)

4110 0438 33
1/16
4110 0438 13
3/32
4110 0438 24
1/8
4110 0438 34
5/32
4110 0438 14
3/16
4110 0438 35
4110 0438 15
4110 0438 25
4110 0438 26
4110 0438 36
4110 0438 37
4110 0438 16
4110 0438 38
4110 0438 39
4110 0438 18
4110 0438 40
4110 0438 27

Collets for 5.0 mm (Thread BSF 9/32 -40)

4110 0438 19
4110 0438 20
4110 0438 21
4110 0438 22
4110 0438 23

BSF 9/32-40
6.2
4.8
15o

15o

Collets for 6.6 mm capacity head LBV16 (91) and LBV36 (91)

4110 1411 01
4110 1411 02
4110 1411 03
4110 1411 04
4110 1411 05
4110 1411 06
4110 1411 07
4110 1411 08
4110 1411 09
4110 1411 10
4110 1411 11
4110 1411 12
4110 1411 13

4.2
4.4
4.6
4.8
5.0
5.2
5.4
5.6
5.8
6.0
6.2
6.4
6.6

Ordering No.

4110 1411 14
4110 1411 15
4110 1411 16
4110 1411 17
4110 1411 18
4110 1411 19
4110 1411 20
4110 1411 21
4110 1411 22
4110 1411 23
4110 1411 24
4110 1411 25
4110 1411 26

Collets for 6.6 mm


D

15o

1.6
1.8
2.0
2.2
2.4
2.6
2.8
3.0
3.2
3.4
3.6
3.8
4.0

1.2

Capacity
mm

1.8

Capacity
mm
Ordering No.

1.5 4
8.5
10.5

3.4
3.5
3.6
3.7
3.8
3.9
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
5.0

Ordering No.

1.5

4110 0438 01
4110 0438 02
4110 0438 28
4110 0438 03
4110 0438 29
4110 0438 04
4110 0438 30
4110 0438 05
4110 0438 06
4110 0438 07
4110 0438 31
4110 0438 32
4110 0438 08
4110 0438 09
4110 0438 10
4110 0438 11
4110 0438 12

Capacity
in

7.3

1.0
1.5
1.8
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3

Capacity
mm
Ordering No.

0.3

Capacity
mm
Ordering No.

Collet nut 4110 1410 00, to be ordered separately.

6.4
7.9
10.2

Service Kits
LBV16
LBV24
LBV25
LGB/LBV34
LBV36 (30, 90/92)
LBV36 (91/93)
LBV37

4081 0322 90
4081 0005 90
4081 0272 90
4081 0035 90
4081 0263 90
4081 0251 90
4081 0251 90

Drills

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Micro Stop Drills

LBS

The Atlas Copco LBS36 drill is equipped


with an integrated micro stop. It is designed for the aerospace industry where the
focus is on high-precision drilling, reaming and countersinking.
l Accurate The integrated micro stop
function makes the LBS36 unique for
high-precision drilling of rivet holes
and other fasteners. Minimized spindle run-out is achieved by eliminating
standard drill chuck.
l Ergonomic handle design The integrated micro stop function makes the
tool shorter and lighter in weight.
l Flexible Can be used for drilling, reaming, countersinking and, in certain
applications, a combined operation
using a form bit.
l Dust extraction Equipped with a specially designed spot suction system for
working in composite materials.
l Lubrication-free For clean working
environment and operator comfort.

Setting range

Model

Free
speed
r/min

Spindle
thread
in/mm

mm

in

mm

in

Weight
lb

mm

LBS36 H033-40
LBS36 H013-40

3300
1300

1/4"-28
1/4"-28

40
40

1.6
1.6

6
6

1/4
1/4

2.6
3.3

10
10

Stroke

in

Air consumption
cfm

Air
inlet
thread
NPT

Ordering No.

3/8
3/8

34.9
34.9

3/8
3/8

8421 0220 80
8421 0220 90

Hose size

Dimensions

Model

LBS36 H033-40
LBS36 H013-40

L
mm

281
314

H
mm

157
157

C
mm

21
21

L
C

Drills

244 Drills

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Micro Stop Drills

Accessories

Accessories Included
Hose nipple
2x2 mm Allen wrenches

Optional Accessories

Designation

Plain base, dia 24 mm


Plain base for nylon ring
(attached with thread M35x1)
Separate nylon ring for above
base, outer dia 40 mm, thread M35x1
Plain base, dia 14.5 mm
Tripod, nylon supported
Spot suction attachment for drilling in
composite, to be used in combination
with plain base, dia 24 mm

Attachment

Ordering No.

Fig 1

M 20x1

4110 1521 00

Fig 2

M 20x1

4110 1522 00

Fig 3
Fig 4
Fig 5

M 20x1
M 20x1
Dia 22 mm

4110 1523 00
4110 1520 00
4110 1524 00

4110 1529 90

M20x1
22

29
42

30

24

40

Fig 1

19
24

Fig 3

M20x1

M20x1

51

M35x1

Fig 2

6.5

22

28

21

27

64

Fig 4

12.5
14.5

Fig 5

Service Kits

Drills

4081 0005 90

Drills 245

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Tappers

LGB

Atlas Copco tappers are designed for


tapping and thread-cleaning operations
with thread taps. The tools are fitted with
a tap chuck as standard.
l Comfortable and effective The ergonomically designed handle gives a
comfortable grip and maximum performance.
l Higher productivity Double speed
when you withdraw the machine.
l Low noise level Rear-directed exhaust gives a lower noise level.
l Lubrication-free For a clean working
environment and operator comfort.
l Quick change system Upgrade your
old tool, or order a new one with this
system. Various tap holders can be
used to change a broken tap or to
change to a different tap size.
l Lower cost The efficient air motor,
together with interchangeable components from our standard drills, cut your
costs.

Free speed

Model

Forward
r/min

Tapping
capacity
in

Reverse
r/min

Weight
lb

Pistol-grip tappers with air supply through handle

LGB34 H007
LGB34 H007Qa
LGB36 H007Qa

Straight tappers
LGB34 S007

Hose
dimension
mm

in

Air
inlet
thread
NPT

Air consumption
cfm

With chuck
Ordering No.

Model

Ordering No.

Without chuck

700
700
700

1400
1400
1400

3/8
3/8
1/2

4.0
4.0
4.4

10.0 3/8
10.0 3/8
10.0 3/8

1/4
1/4
3/8

15.9
15.9
34.9

8421 0311 66
8421 0311 76
8421 0411 00

8421 0311 68

700

1400

3/8

4.0

10.0 3/8

1/4

15.9

8421 0311 72

8421 0311 74

Quick change system.


Taper: Jacob 1

Dimensions

Model

L
mm

H
mm

C
mm

LGB34 H007
LGB34 S007
LGB36 H007

300
293
335

156
43
157

20
21
20

L
C

Drills

246 Drills

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Tappers Accessories
Accessories Included
Non Quick change system
LGB34 Chuck complete with collet 6.4-10 mm

4021 0469 00

Quick change system


Chuck plus one tap holder with collet for M6 shank 6.3 mm.

Optional Accessories

Collets for non Quick change system


Capacity
Model
mm

LGB34

3.5- 6.5
4.5- 8.0
6.4-10.0

Ordering No.

4021 0337 00
4021 0336 00
4021 0456 00

Collets for Quick change system

Collets for tap size



mm

Shank dia
mm

Ordering No.

M2.2/M2.5
M3
M3.5
M4

2.8
3.15
3.5
4.0

4021 0414 01
4021 0414 02
4021 0414 03
4021 0414 04

M4.5
M5
M5.5
M6
M6 (DIN)

4.5
5.0
5.6
6.3
6.0

4021 0414 05
4021 0414 06
4021 0414 07
4021 0414 08
4021 0414 13

M7
M8/M11
M9/M12
M10

7.1
8.0
9.0
10.0

4021 0414 09
4021 0414 10
4021 0414 11
4021 0414 12

Completing existing equipment with Quick change system


Length
Accessories
mm

Quick change chuck


Tap holder

47
58

Ordering No.

4021 0406 90
4021 0408 00

Service Kits
LGB34
LGB36

4081 0035 90
4081 0194 90

Drills

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Screw-feed Drills

RAB

Atlas Copco screw-feed drills are ideal


for heavy-duty drilling operations requiring high feed forces. They can also be
used for reaming and tube-rolling.
l Reliable Simple, reliable design.
l Constant speed The speed governor
keeps the drilling speed constant and
reduces air consumption as power is
reduced.
l Safer The safety catch prevents accidental starting. The throttle is also
self-closing.

Model

Forward

Reverse

RAB9
RAB12

1.14 hp
2.0 hp

0.74 hp
1.5 hp

Capacity

Model

RAB9 VR003
RAB9 VR006
RAB12 L150
RAB12 L250
RAB12 L450

Free
speed Drilling Reaming Tapping
r/min
mm
mm
mm

300
600
140
240
475

23
23
51
51
32

23
23
40
40
32

16
12
32
30
24

Morse
taper
No.

2
2
4
4
3

Length
feed Height Weight
mm
in
lb

75
75
90
90
90

10.4
10.4
15.2
13.2
13.4

20.9
20.9
32.8
32.8
28.4

Hose
dimension
mm

13
13
16
16
16

in

1/2
1/2
5/8
5/8
5/8

Air consumption
max output
cfm

47
49
64
70
68

Distance
centre
Air
to
inlet
side
thread
mm
NPT

40
40
50
50
50

1/2
1/2
1/2
1/2
1/2

Ordering No.

8421 5109 37
8421 5109 45
8421 5112 08
8421 5112 16
8421 5112 24

Accessories Included
Hose nipple

Optional Accessories

Square drive adapter


Morse
taper
No.

Square
drive
in

Ordering No.

3
4

1
1

4021 0394 00
4021 0395 00

Drills

Square drive adapter

248 Drills

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Introduction Positive Feed Drills

Portable drilling precision for the aerospace


industry

More automation in your drilling


operations
In most traditional industries, close tolerance holes can be successfully drilled
with a CNC machine. However, because
a significant number of aircraft components are too large, too complex and too
irregularly shaped to be taken to a machining center, portable drill motors must
be taken to the plane itself. The wide
range of hole sizes, the critically close
tolerances required of those holes and
the variety of materials used in the aerospace manufacturing industry demand
that these portable precision drill motors
be available with a broad range of cutter
speeds and feed rate combinations.
As a rule of thumb Positive Feed Drills
are used for holes larger than 4.8 mm /
3/16". These drills are significantly more
versatile than CNC machinery but still
more precise and productive than manual drills. Due to the torques generated
when drilling large holes, it is not ergonomic, productive or safe to drill holes of
this size manually.

PFD1500 a useful, versatile drill


PFD1500 is a Positive Feed Drill in Right
Angle execution, which is suitable for
drilling critical and close tolerance holes
with medium to large diameters. This drill
is used all around the aircraft but is particularly useful in stacked materials and
in assembly of structural parts, such as

fuselage, wing box, wing box assembly,


pylon, landing gear and rudder. It is approved for use in all materials typically
found in aerospace manufacturing, such
as titanium, CFRP, aluminum and inconel.

Spindle guard
Air logic with cover
Feed cassette

Angle head
Motor valve
Air motor
Range gear
Removable
cover

Split gear

Positive Feed Drills

Spindle
Tool nose

Drills 249

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Positive Feed Drills


l

PFD

Governed air motor for consistent


power under load, which significantly
reduces cycle time.
Double needle bearings for both feedand drive gears ensures outstanding
service life.
The modular concept allows quick setup, configuration and maintenance.
The overload clutch ensures safe operation.
The small angle head radius allows
the tool to be used also in the most
cramped locations around the airplane.
The integrated air logic controls the
tool from one easily accessible button
set.
Low air consumption reduces cost for
energy.
The rapid advance option reduces cycle time.

PFD1500RA

PFD1500RA-R

Designation

Ordering No.

Base tool without rapid advance


PFD1500RA-100
PFD1500RA-140
PFD1500RA-180
PFD1500RA-200
PFD1500RA-270
PFD1500RA-360
PFD1500RA-400
PFD1500RA-530
PFD1500RA-670
PFD1500RA-700
PFD1500RA-900
PFD1500RA-1200
PFD1500RA-1330
PFD1500RA-1770
PFD1500RA-2360

8440 1500 00
8440 1500 01
8440 1500 02
8440 1500 03
8440 1500 04
8440 1500 05
8440 1500 06
8440 1500 07
8440 1500 08
8440 1500 09
8440 1500 10
8440 1500 11
8440 1500 12
8440 1500 13
8440 1500 14

Base tool with rapid advance

Positive Feed Drills

PFD1500RA-38-R
PFD1500RA-50-R
PFD1500RA-67-R
PFD1500RA-100-R
PFD1500RA-140-R
PFD1500RA-180-R
PFD1500RA-200-R
PFD1500RA-270-R
PFD1500RA-360-R
PFD1500RA-400-R
PFD1500RA-530-R
PFD1500RA-670-R
PFD1500RA-700-R
PFD1500RA-900-R
PFD1500RA-1200-R

8440 1500 33
8440 1500 34
8440 1500 35
8440 1500 36
8440 1500 37
8440 1500 38
8440 1500 39
8440 1500 40
8440 1500 41
8440 1500 42
8440 1500 43
8440 1500 44
8440 1500 45
8440 1500 46
8440 1500 47

NOTE: Base tool needs to be combined with accessories shown on separate page.

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PFD

Positive Feed Drills

Complete system
Base tool
Feed cassette
Spindle
Spindle guard
Tool nose

Item 1-6
Item 7
Item 8
Item 9
Item 11

n
k
l

Feed cassettes (Item 7)


Primary feed
IPR

0.001
0.002
0.003
0.004
0.006
0.008
0.010
0.013

Spindles (Item 8)

Secondary feed
IPR
Ordering No.

0.016
0.015
0.014
0.013
0.010
0.008
0.006
0.004

4141 0034 91
4141 0034 92
4141 0034 93
4141 0034 94
4141 0034 95
4141 0034 96
4141 0034 97
4141 0034 98

7.5IN-3-8
10IN-3-8
12IN-3-8
14IN-3-8
16IN-3-8
7.5IN-9-16
10IN-9-16
12IN-9-16
14IN-9-16
16IN-9-16
7.5IN-5-8
10IN-5-8
12IN-5-8
14IN-5-8
16IN-5-8

Tool noses (Item 11)

Length
in
Thread
Ordering No.

7.5
9.8
11.8
13.8
15.7
7.5
9.8
11.8
13.8
15.7
7.5
9.8
11.8
13.8
15.7

3/8"-24
3/8"-24
3/8"-24
3/8"-24
3/8"-24
9/16"-18
9/16"-18
9/16"-18
9/16"-18
9/16"-18
5/8"-18
5/8"-18
5/8"-18
5/8"-18
5/8"-18

4141 0256 94
4141 0256 90
4141 0256 91
4141 0256 92
4141 0256 93
4141 0004 94
4141 0004 90
4141 0004 91
4141 0004 92
4141 0004 93
4141 0224 94
4141 0224 90
4141 0224 91
4141 0224 92
4141 0224 93

Length
in

For
bushing

Ordering No.

5
8
12
5
8
12
8
12
8
12

22000
22000
22000
23000
23000
23000
24000
24000
25000
25000

4141 0261 90
4141 0261 91
4141 0261 92
4141 0251 90
4141 0251 91
4141 0251 92
4141 0245 90
4141 0245 91
4141 0257 90
4141 0257 91

Positive Feed Drills

11

Spindle guard (Item 9)


For spindle

7.5IN
10IN
12IN
14IN
16IN

Length
in

Ordering No.

3.9
6.4
8.3
10.3
12.3

4141 0068 94
4141 0068 90
4141 0068 91
4141 0068 92
4141 0068 93

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Accessories

Positive Feed Drills

Vacuum device
For nose

5
8
12
5
8
12
8
12
8
12

Bushing series

Ordering No.

22000
22000
22000
23000
23000
23000
24000
24000
25000
25000

4141 0250 90
4141 0250 91
4141 0250 92
4141 0250 93
4141 0250 94
4141 0250 95
4141 0250 96
4141 0250 97
4141 0250 98
4141 0250 99

Vacuum device

Vacuum device with tool nose

Product accessories
Designation

Ordering No.

Indexer, adds 1.6 in of length to tool


Spindle adapter from internal 9/16 to external 3/8
Collet chuck for DA100 collets
Nose adapter
for internal nose thread 2 1/4
for internal nose thread 1.825
for external nose thread 1 9/16
Tool nose extension, length 1 in
Range gear, rpm
38/50/67
100/140/180
200/270/360
400/530/700
670/900/1200
1330/1770/2360

4141 0150 93
4141 0254 00
4141 0282 90
4141 0032 03
4141 0032 07
4141 0032 04
4141 0274 90

Range gear

4141 0043 95
4141 0043 92
4141 0043 90
4141 0043 94
4141 0043 93
4141 0043 91

Service Kits

Positive Feed Drills

Service kit for

Feed cassette
Spindle guard
Head part 1
Head part 2
Head part 3
Range gear
Motor
Motor valve

Ordering No.

4082 0037 90
4081 0460 90
4081 0452 90
4081 0453 90
4081 0455 90
4081 0458 90
4081 0457 90
4081 0456 90

NOTE: Please see the product information sheet (PI)


available at http://servaidweb.atlascopco.com
for a complete list of spare parts.

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Automatic Drilling
and Tapping Units

Contents

Page

Automatic drilling and


tapping units ...................................... 254
Dimension sketches .......................... 258

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2012-02-07 14:05:25


Introduction
Automatic Drilling and Tapping Units

More
mechanization
in your drilling
operations
Simple and cost effective, Atlas Copco
automatic drilling and tapping units
cut costs by reducing machining time
in ancillary equipment, or in highly
automated special machines. Modular designs allow the units to be
easily replaced, transferred to other
machines, or combined to form new
special-purpose machines.

Selection Guide
LBL35

Automatic Drilling and Tapping Units

Steel

Aluminum

LBL45
025

015

010

007

003

7.0

10.0

14.0 (M8)

20.0 (M12)

054
3.0

030
5.0

014
8.0 (M4)

007
11.0 (M8)

5.0

7.0

10.0 (M5)

13.0 (M10)

LBL25

10.0

14.0

16.0

22.0 (M12)

32.0 (M16)

220
1.2

049
3.2

022
5.0

011
8.0

2.0

5.0

6.5

10.0

254 Automatic Drilling and Tapping Units

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Automatic Drilling and Tapping Units

LBL

These units are available in three sizes,


LBL25, LBL35 and LBL45, each size
covering a specic diameter range, totally
up to 32 mm in aluminium.
The basic units can be tted with different chucks, twin heads for simultaneous
drilling of two holes and attachments for
chip removal and tapping.
Highly dependable LBL drilling and
tapping units feature quick and precise
clamping, making them highly dependable.
Easy to build together Several holes
can be drilled in a single operation
since several of these compact units
can easily be built together.
Low noise level The units have a
low noise level as the exhaust air is
discharged through silencers inside
the protective casing.

Capacity
Max
output

Model

Steel
mm

Aluminum
mm

Feed
force
N

kW

LBL25E 220
LBL25E 049
LBL25E 022
LBL25E 011
LBL35E 007
LBL35E 014
LBL35E 030
LBL35E 054
LBL45E 003
LBL45E 007
LBL45E 010
LBL45E 015
LBL45E 025

1.2
3.2
5.0
8.0
11.0c
8.0a
5.0
3.0
20.0e
14.0c
10.0
7.0
-

2.0
5.0
6.5
10.0
13.0d
10.0b
7.0
5.0
32.0f
22.0d
16.0
14.0
10.0

350
350
350
350
1050
1050
1050
1050
2500
2500
2500
2500
2500

0.22
0.22
0.22
0.22
0.33
0.33
0.33
0.33
0.80
0.80
0.80
0.80
0.80

M5

M8

hp

Free
speed
r/min

Weight
kg lb

0.3
0.3
0.3
0.3
0.5
0.5
0.5
0.5
1.1
1.1
1.1
1.1
1.1

80
80
80
80
80
80
80
80
120
120
120
120
120

21000
4600
2100
1100
700
1400
3000
5400
320
700
1000
1500
2500

3
3
3
3
7
7
7
7
16
16
16
16
16

M10

M12

6.6
6.6
6.6
6.6
15.0
15.0
15.0
15.0
35.0
35.0
35.0
35.0
35.0

Max output
l/s cfm

5.2
5.2
5.2
5.2
9.5
9.5
9.5
9.5
20.0
20.0
20.0
20.0
20.0

11
11
11
11
21
21
21
21
44
44
44
44
44

Free speed
l/s cfm

5.8
5.8
5.8
5.8
10.6
10.6
10.6
10.6
9.0
9.0
9.0
9.0
9.0

12
12
12
12
22
22
22
22
19
19
19
19
19

Ordering No.

8421 9208 47
8421 9208 55
8421 9208 63
8421 9208 71
8421 9308 04
8421 9308 12
8421 9308 38
8421 9308 46
8421 9408 03
8421 9408 29
8421 9408 37
8421 9408 45
8421 9408 52

M16

Automatic Drilling and Tapping Units

Recommended max tapping size: a M4

Air consumption

Feed
stroke
mm

Automatic Drilling and Tapping Units 255

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2012-02-07 14:05:28


Accessories

Automatic Drilling and Tapping Units

Optional Accessories
LBL25
Designation

Hydraulic damper
(feed stroke 65 mm)
Key chuck (0-6.5 mm)
Key chuck (2-10 mm)

Ordering No.

4130 1844 80
4021 0283 00
4021 0416 00

Hydraulic damper

LBL35
Designation

Ordering No.

Hydraulic damper
(feed stroke 65 mm)
Key chuck (2.0-13.0 mm)
Sleeve chuck (2.0-9.5 mm)
Twin spindle head, speed ratio 1:1, center to center adjustment
range 12.7-63.5 mm

4130 1844 80
4021 0452 00
4021 0459 00
4130 1363 84

Key chuck

Other multiple heads on request


Tapping unit, M2-M7
SPD3, Taper socket J33
Holder for tapping unit SPD3
Collet 2.5-5 mm
Collet 5-6.3 mm

4130 1938 00
4130 1787 00
4021 0412 00
4021 0413 00

Tapping unit, M3-M12


SPD5, Tapping Socket J33
Holder for tapping unit SPD5
Collet 3.3-6.8 mm
Collet 4.5-8.7 mm
Collet 6-10 mm

4130 1939 00
4130 1860 00
4021 0337 00
4021 0336 00
4021 0456 00

Sleeve chuck

Morse taper socket


LBL45

Automatic Drilling and Tapping Units

Designation

Hydraulic damper
(feed stroke 110 mm)
Key chuck (3.2-16.0 mm)
Sleeve chuck (2.0-9.5 mm)
No. 2 Morse taper socket
No. 3 Morse taper socket
Twin spindle head, speed ratio 1:1,
center to center adjustment
range 19-95 mm
Other multiple heads on request
Tapping unit, M15-M18
SPD7, Taper socket, J3
Holder for tapping unit SPD7
Collet 6-10 mm

Ordering No.

4130 1895 80
4021 0423 00
4021 0458 00
4130 1080 00
4130 1079 00
4130 1364 82

Tapping unit

4130 1940 00
4130 1773 00
4023 1059 00

Twin spindle head

256 Automatic Drilling and Tapping Units

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2012-02-07 14:05:33

Automatic Drilling and Tapping Units

Accessories

Optional Accessories

Programmed damping device


Model

Ordering No.

LBL35, 45

4130 1961 80

To be used together with the hydraulic damper.

Programmed damping device

Collets for Sleeve chuck LBL35/45


Twin head LBL45
Size
mm

Ordering No.

3.5
4130 1561 15
3.6 16
3.7 17
4130 1561 20
4.0
4.6 26
5.0
4130 1561 30
5.5 35
6.0
4130 1561 40
6.4 44
6.5 45
6.7 47
6.9 49
7.0
4130 1561 50
8.0
4130 1561 60
8.5 65
4130 1561 70
9.0
9.5 75

Collets for Twin head LBL35


Size
mm

Ordering No.

2.1
3.2
4.0
5.0
5.1
6.2
6.5

4130 1367 11
4130 1367 22
4130 1367 30
4130 1367 40
4130 1367 41
4130 1367 52
4130 1367 55

Mountings
Ordering No.

Ref. No.

Designation

LBL25, LBL35

LBL45

Base plate

4140 0077 80

4140 0081 80

Base plate

4140 0080 80

4140 0084 80

Column mount

4140 0050 00

Side mount

4140 0047 80

4140 0018 80

Crossmount

4140 0048 80

4140 0029 80

Column socket
500 mm long
4140 0051 01
250 mm long
4140 0051 02
600 mm long
300 mm long

4140 0019 02
4140 0019 01

7 Column

500 mm long
4140 0052 01

600 mm long

300 mm long

4140 0020 02
4140 0020 01

2
5

8
9
a

Locking bar
Locking bar

4140 0078 00a


a

4140 0079 00

6
1

4140 0082 00a


4140 0083 00a

Two per unit.

Automatic Drilling and Tapping Units

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2012-02-07 14:05:33


Accessories

Automatic Drilling and Tapping Units

Optional Accessories
Tip mount

Max
Model
stroke
L

LBL35
LBL45

73
110

Dimensions, mm

159
215

Ordering No.

60
80

M56x1.5L
M56x1.5L

4140 0090 80
4140 0092 80

M D

Drill guide (Screw mount)

Dimensions, mm
A a
B
C
D
E
F

8
10
12

4140 0044 08
4140 0044 10
4140 0044 12

M56x1.5L 60 39
M56x1.5L 60 39
M56x1.5L 60 39

25 6.2
25 6.2
25 6.2

Ordering No.

C
B

Dimensions mentioned under A refer to the outside diameter for drill guide bushings.

Drill guide (Bayonet mount)

I
I


B
C
D
A a

Dimensions, mm
E
F

Ordering No.

4 M56x 1.5L 60
18 M56x 1.5L 60

37
37

40h8
40h8

6.2
6.2

4140 0058 04
4140 0058 18

30
30

D
D

Dimensions mentioned under A refer to the outside diameter for drill guide bushings.

A H
A H

C B
C B
E
E

A
A

Drill guide (Bayonet mount)


B
C
D
A a

Dimensions, mm
E
F

Ordering No.

15

67

40F8

4140 0059 80

56

36

6.5

H
F H
F

Dimensions mentioned under A refer to the outside diameter for drill guide bushings.

G D
G D
E
E
AA
AA

D
CD
C

Dimensions
Dimension sketch LBL25

45H10

20

121.5
50+0,02
5.5

37

20

M5

14.1 2.6
30.1

14H9

Max stroke 80

Automatic Drilling and Tapping Units

137.5

M5

30

UNF 3/8" -24-2A

55

39
50

159.2
280

57.6

322

1/8" BSP 1/4" BSP

1/8" BSP

7
347

min. 50

258 Automatic Drilling and Tapping Units

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2012-02-07 14:05:34

Automatic Drilling and Tapping Units Dimensions


Dimension sketch LBL35
63

Spanner 19

Spanner 20

Hydraulic damper

26

70

~82

M6
145
0.02
55
25
10
0

55H10
0

46

14
4 2.5

14H9
H
40
0
50

M
M6

159.2
347.5

44

M
M6

14

~188

Min. 50
23.6 mm

~5

SPD 3

~3

48

77 mm

SPD 5

39

43.6 mm

52.5

69
27

Sleeve chuck

18.6 mm

~124

~163

Dimension sketch LBL45

7 mm

95

Hydraulic damper

~101
72.5

24
58.5

35

185

10

1/8" BSP

3.7

14H9
60
69

225
508

3/8" BSP

A-A

1/8" BSP

124

124
Max 95
Min 19
18.7

1/8" BSP

24

Min 70

247

84

64

200

26.8 mm

83.5 mm

75.5
37

SPD 7

Sleeve chuck

43.6 mm

55

~5

35

700.02
5.5

30

Max stroke 120


Tapered
mount
kona
JT3

75H10

65

59

M6

MK 2 ~146
MK 3 ~166

MK 2 ~117
MK 3 ~137

18.6 mm
7 mm

Automatic Drilling and Tapping Units

12.5

82.8

82.8
Max 63.5

Max stroke 80
Tapered
mount
kona
33JT

M6

25
5

39
80

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2012-02-07 14:05:36


Dimensions

Automatic Drilling and Tapping Units

Dimension sketch Mountings for LBL25E and 35E


3.8

80
100

6.5
12.5

100
80
40

6P9

9
M6

6H6

44.8

14 H9
58 0.02
69

6.5

58 0.2
98

10

13 13 M6

42

120

61

40

80
100

59.7H11

40

120

68

14 H9
58 0.2
69

11

5.5

5.5

9
15

13 13
60

13 13
100

59.7

10

59.7

10 js10
21

14

10

59.7H9

40

6H6

10

10 js10
21

11

10

100

70
13 13

6P9 11

6.5

11

3.8

6.5

85

59.7H11

42

-01 = 500
-02 = 250

10

13 13

59.7
70
100

500

Dimension sketch Mountings for LBL45E

40

40

40

70
35 35 35

95

14

100

70

30

15 js10
29

15 js10 15 js10
29
29

140

6P9
140

98

89.5

59

6H9

14

14

14 H9
80 0.02
94.5

54.7

1020.02
138

M6

14 H9
80 0.02
94.5

5.5

5.5

M6

35

80
100

5
59
+0.1
91-0

118

140

-01 = 300
-02 = 600

89.5H11

12

10

35

89.5H11

8.5

98

14

Automatic Drilling and Tapping Units

89.5

6P9 8.5
35 35

14

80

14
8.5
40

7
89.5
100

100

-01 = 300
-02 = 600

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Air Line Accessories

Contents Page
Introduction.........................................262
Product safety....................................263
Air preparation units...........................264
Optimizer air tool oil............................268
Quick couplings..................................269
Claw couplings...................................275
Ball valves..........................................276
Swivel connectors..............................277
Fittings................................................278
Hoses.................................................279
Productivity kits..................................285
Pre-mounted hose kits.......................286
Hose reels..........................................287
Balancers...........................................291
Blow gun.............................................294
Test equipment...................................294

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Introduction Air Line Accessories

Ensure that your tools achieve their full potential


To ensure that you benefit from the full potential power of your tools,
Atlas Copco has developed a full range of air line accessories for
use with Atlas Copco tools and air motors. All accessories can be
used for other applications and pneumatic equipment.

Productivity
By using Atlas Copcos air line accessories you ensure that you have a correct
air line installation for your tool. This will
provide the correct air flow to the tool,
ensuring that you benefit from its full
potential power, and that you reach the
correct torque in torque-controlled tools.
By using the recommended accessories
you will also minimize the service requirements of the tool.
Energy efficiency
With a correct installation you will not
only achieve the tools full potential
power, you will also reduce energy
costs. All Atlas Copco accessories are
designed for minimum pressure drop,
which ensures that the compressor is
not working overtime.

Ergonomics
Operator health and well-being are important factors. Atlas Copco accessories,
such as torque arms, balancers, screw
presenters and reaction bars, enable you
to configure ergonomically correct workstations for your operators.
Quality
All Atlas Copco accessories are made
of the highest quality materials for long
production cycles and to withstand rough
treatment. Choose Atlas Copco accessories and you will be sure of high quality
products.

Air Line Accessories

Safety
All accessories are designed to meet the
highest demands for a safe working environment. Atlas Copco has developed a
wide range of safety couplings, balancers and hose reels to meet today's high
standards in terms of workplace safety.

262 Air Line Accessories

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Product Safety
All local safety regulations with respect to installation, operation and overhaul must always be followed. Please read
the separate instructions regarding safety which are supplied
with all products in order to improve your own safety!
Ball valve
Switch off the compressed air with the ball valve when you
are not working (see fig. 1).

Open all ball valves gently in order to discover improperly


tightened devices (see fig. 5).

Air preparation units


l Please check for solvents which change the structure of polycarbonatea bowls.
These solvents make the polycarbonate brittle so it can break.
Normally polycarbonate is not easy to break. If you need to use
aggressive solvents, please contact us and we will help you
choose the right equipment.
l Use bowl guard.
An easy way to eliminate this type of accident is to use a bowl
guard on MINI and MIDI units. The MAXI unit has an aluminum
bowl with a new, more chemical resistant plastic on the inside
as standard.
Check that the bowls are properly tightened and that all units
are fitted together before switching on the compressed air
with the ball valve.
Quick safety couplings
To increase the safety and reduce the risk of operator injuries we recommend you to always buy couplings with a safety
function. Couplings with a safety function are disconnected in
two stages in order to vent the coupling and minimize the risk
of sudden component separation, which has the potential to
cause operator injury.

Never open a quick coupling with a screwdriver in order to


ventilate the air.
Claw couplings
l Be very careful (see fig. 1+2+3).
They are always open and must be used very carefully. To increase safety when using claw couplings, we recommend the
claw LNH claw coupling with a lock nut.
Clamps and connections
l Avoid screwdrivers when tightening.
Check that they are properly tightened. Avoid screwdrivers
when tightening, they can easily slip and damage your hand.
Use a wrench. If you need to use a screwdriver, mount the
clamp in a vice.
Hoses
When mounting hoses on hose connections, use water and
soap in order to make the hose slip on to the connection.
Do not use oil. Water and soap will dry up. Remove leaking
hoses. A small leakage can quickly become a large hole.
Blow guns
l Use the safety version. It eliminates the risk of air at high
pressure coming into direct contact with skin.
a

Polycarbonate has good chemical resistance to all solvents except chemicals


containing acetone, benzol, glycerine, some hydraulic and synthetic oils,
chloroform, methyl alcohol, carbon tetrachloride (and similar solvents), carbon
disulphide, perchloroethylene, toluene, trichloroethylene, xylene (nitrocellulose,
thinner), acetic acid.

Follow this order when working with claw couplings.

How to open a claw coupling:


1 Close the ball valve.

How to close a claw coupling:


4 Make sure that the two claw
couplings are mounted
together.
Use claw couplings with
lock nut (LNH) or use a lock
spring for safer locking.

2 Run the tool so the air


ventilates out.

5 Open the ball valve gently.

Air Line Accessories

3 Release the claw coupling.

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Introduction Air Preparation Units

Get maximum productivity from your tools


Atlas Copco air preparation units are designed to help you get maximum productivity from your tools. They ensure minimal pressure drop and thus minimum
energy losses in the air distribution system, benefiting the environment and cutting your operating costs. The lifetimes of your tools will be extended by using air
preparation units and with that comes lower repair costs and less downtime.
A correct air installation ensures productivity and good total economy.

Filter FIL
Water and dirt in your compressed air
system will cause extensive corrosion
damage and wear.

Lubricator DIM
Atlas Copco oil lubricators ensure a long,
efficient and trouble-free life for your
pneumatic tools and components.

Productivity
Atlas Copco filters are equipped with a
cyclone system. Using centrifugal force,
this separates out a high percentage of
the heavier solid water particles, while
the filter ensures that the amount of dirt
entering your tool is kept to a minimum.
This means longer working cycles for the
tools and minimum service time.

Productivity
The use of a lubricator will increase the
power in vane motors by about 10-15%.
Energy efficiency
With the use of a lubricator you will prolong the lifetime of a vane motor up to
three times and the motor will work much
more efficiently, and with less friction.

Filter FIL

Regulator REG
Atlas Copco regulators ensure optimal
flow at the specific flow rates required
by Atlas Copco tools, or any other pneumatic tools.

Air Line Accessories

Energy efficiency
By installing a regulator you will ensure
that there will not be any unnecessary
consumption of compressed air. The regulators reduce a variable primary pressure to a practically constant secondary
pressure with a minimum of pressure
drop.

Regulator REG

Productivity
The regulator will optimize the performance of your tool, ensure torque accuracy and boost productivity.

Lubricator DIM

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MIDI Optimizer 1/2" NPT

Air Preparation Units

The MIDI Optimizer is suitable for more


than 90% of the Atlas Copco tool range
and is the best choice for assembly tools,
percussive tools, drills, nibblers and
grinders up to Turbo. The MIDI Optimizer
has a 1/2" NPT connection thread and a
housing and bowl of high-tech polymer.
The bowl has a highly chemical resistant
polypropylene insert and the bowl is directly screwed to the housing for easy
handling.
MIDI Optimizer self-regulating nanolubricator
Adjusts automatically to the flow demand
and ensures that the right amount of oil
is supplied to the motor at all flow rates.
This minimizes the lubrication needed.
The nano oil mist, with a particle size of
200 nm, can be transported by the air
stream up to 130 ft. This means there is
no oil in the hose and direct lubrication
is not necessary. The lubricator can be
refilled during operation.
Working temperature
-40F to +140F at 145 psi
+35F to +140F at 145 psi for filters
NOTE: For dry compressed air, ice formation must
be avoided.

Operating pressure
Inlet pressure 0-232 psi
Outlet pressure 7-116 psi

Model

Standard filter
30 m
Pressure gauge
1/4" BSP
Included in F/RD and FRD units

Max
condensate
capacity
oz

Economical
air flow
cfm

Maximum
air flow
cfm

Bowl material

Filter
condensate
drainage

-
-

248
248

Polymer, plastic insert


Polymer, plastic insert

Manual/semi auto
Automatic

Max oil
capacity
oz

Weight
lb

Ordering No.

-
-

0.66
0.66

9093 0021 04
9093 0021 03

Filters
MIDI Optimizer FIL M/S
MIDI Optimizer FIL A

2
2

Regulators
MIDI Optimizer REG
-
206
-
-
-
-
0.77 9093 0021 07
MIDI Optimizer REG LP
-
206
-
-
-
-
0.77 9093 0021 08
Lubricators
MIDI Optimizer DIM
66
254
Polymer, plastic insert
-
-
3
0.66 9093 0021 11

Filter/regulator+lubricator
MIDI Optimizer F/RD A
66
116
Polymer, plastic insert
Automatic
2
3
2.2 9093 0021 18
MIDI Optimizer F/RD M/S
66
116
Polymer, plastic insert Manual/semi auto
2
3
2.2 9093 0021 19
MIDI Optimizer F/RD A EP
66 116
Polymer, plastic insert
Automatic 2
3 2.2 9093 0021 37
MIDI Optimizer F/RD M/S EP
66
116
Polymer, plastic insert Manual/semi auto
2
3 2.2 9093 0021 38
Filter+regulator+lubricator
MIDI Optimizer FRD M/S
MIDI Optimizer FRD A

66
66

NOTE: Economical air flow: 116 psi inlet


pressure, 91 psi outlet pressure, 3 psi
pressure drop.

Maximum air flow: 145 psi inlet pressure,


91 psi outlet pressure, 15 psi pressure
drop.

116
116

Polymer, plastic insert


Polymer, plastic insert

Manual/semi auto
Automatic

All separate units, mounting brackets, assembly kits


and pressure gauges need to be ordered separately.
MIDI F/RD unit is delivered complete with mounting
bracket, assembly kit and pressure gauge.

EP
A
M/S
LP

2
2

3
3

2.4
2.4

9093 0021 27
9093 0021 26

For pulse tools, lubricator adjusted for


impulsing tools
Automatic
Manual/semi automatic
Lockable regulator

Air Line Accessories

Filter/regulator
MIDI Optimizer F/R M/S
-
190
Polymer, plastic insert Manual/semi auto
2
-
1.1 9093 0021 15
MIDI Optimizer F/R A
-
190
Polymer, plastic insert
Automatic
2
-
1.1 9093 0021 14

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Air Preparation Units

MAXI-B 1" NPT

The high flow MAXI-B air preparation


unit's main application is to prepare the
air for pneumatic tools which are large air
consumers when long distribution hoses
and multi connectors are used. A good
example is Atlas Copco Turbo grinders.
The MAXI-B has a diecast zinc housing
and aluminum bowls with polypropylene
inserts and the bowl is directly screwed
to the housing for easy handling.
Working temperature
14F to 122F at 145 psi
NOTE: For dry compressed air, ice formation must
be avoided.

Operating pressure
Inlet pressure 0-254 psi
Outlet pressure 7-174 psi
Standard filter
30 m
Pressure gauge
1/4" BSP

Model

Bowl

Filter
condensate
drainage

Max
condensate
capacity
oz

Max oil
capacity
oz

Weight
lb

Ordering No.

636

Metal

Semi/automatic

4.4 oz

9093 0074 31

180

566

2.6

9093 0074 71

184

636

Metal

16.9

1.8

9093 0075 31

178

485

Metal

Semi/automatic

4.4 oz

3.3

9093 0075 61

171

328

Metal

Semi/automatic

4.4 oz

16.9

7.3

9093 0076 11

Economical
air flow
cfm

Maximum
air flow
cfm

225

Filters
MAXI FIL 25BU-B

Regulators
MAXI REG 25BU

Lubricators
MAXI DIM 25BU

Filter/regulator
MAXI F/R 25BU-B

Filter+regulator+lubricator
MAXI FRD 25BU-B

NOTE: Economical air flow: 116 psi inlet


pressure, 91 psi outlet pressure, 3 psi
pressure drop.

Air Line Accessories

Maximum air flow: 145 psi inlet pressure,


91 psi outlet pressure, 15 psi pressure
drop.

All separate units, mounting brackets, assembly kits


and pressure gauges need to be ordered separately.
MAXI F/RD unit is delivered complete with mounting
bracket, assembly kit and pressure gauge.

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Air preparation units Accessories


Optional Accessories

Common accessories
Ordering No.
Designation

MIDI OPTIMIZER

MAXI-B

Mounting bracket kit

9093 0022 01

9093 0076 15

Assembly kit

9093 0022 02

9093 0076 31

Are included in combination units (FD, FTD, F/RD and FRD)


Common accessories have to be ordered separately for separate units.

Filter (FIL) accessories (30 m filter element is included with all filters)
Ordering No.
Designation

Filter element
30 m
5 m

MIDI OPTIMIZER

MAXI-B

9093 0023 04
9093 0023 05

9093 0076 61
9093 0076 71

Regulator (REG) accessories


Ordering No.
Designation

MIDI OPTIMIZER

MAXI-B

Pressure gauge
0-140 psi
50 mm
9090 2052 00
0-230 psi
49 mm
9090 0239 00
63 mm

9090 0239 00
9093 0076 45

Panel mounting pressure gauge


0-140 psi
50 mm
9090 1173 00
0-230 psi
63 mm

9093 0076 43

Key lock for regulator -LP 9092 0074 11


Pressure gauge 0-140 psi is included in the combination units (F/RD and FRD)
Pressure gauge has to be ordered separately for separate units.

Lubricator (DIM) accessories


MIDI OPTIMIZER

MAXI-B

Air distribution block kit

9093 0022 03

9093 0076 41

Glass sight dome

Air Line Accessories

Ordering No.
Designation

9090 1873 00

FRL stand
Designation

Suites all models

Ordering No.

9090 2101 00

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Optimizer Air Tool Oil


Optimizer air tool oil
Atlas Copco Optimizer air tool oil is a
white, oil based lubricant for pneumatic
tools. It has excellent antiwear properties and contains additives preventing
oxidation and foaming. The Optimizer
air tool oil provides a better working environment, compared to conventional
mist lubrication oils and is recommended
when stringent demands are placed on
the working environment.
l
l
l

Provides a better working environment.


Excellent antiwear properties.
Minimizes wear on components.

Technical Data
-13F to +158F
0.13 ounce/gallon
0.34 in2/s
-54F
>338F

Model

Ordering No.

Optimizer 16.9 oz
Optimizer 33.8 oz
Optimizer 1 gallon
Optimizer 2.6 gallon

9090 0000 02
9090 0000 04
9090 0000 06
9090 0000 08

Air Line Accessories

Temperature range
Density at 59F
Viscosity at 104F
Pour point
Flash point COC

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Introduction Quick Couplings

Simply the best choice!


Whenever tools or pneumatic equipment need to be changed,
or you need to make quick connections of hoses to an air outlet,
Atlas Copco couplings are simply the best choice.

Energy efciency
All Atlas Copco couplings are designed
for a minimum pressure drop to reduce
energy consumption.
Productivity
Exceptionally high air ow will guarantee
full power in the tools.
Quality
The bodies of the couplings are made of
hardened steel with a no-leakage design
for long service life and heavy duty applications.
Ergonomics
Compact dimensions and low weight.
Safety
ErgoQIC's are vented safety versions to
minimize the risk of sudden component
separation and sound bang. The safety
features are according to EN 983 and
ISO 4414.

Selection Guide
Standard / Quick coupling / Flow capacity

Atlas Copco standard


ISO 6150 B / A-A 59439
Atlas Copco standard
ISO 6150 B / A-A 59439
ISO 6150 B / A-A 59439

ErgoQIC 08
ErgoQIC 08US
ErgoQIC 10
ErgoQIC 10US
ErgoQIC 15US

used. For grinders and percussive tools


it is recommended that the bigger sized
couplings ErgoQIC 10, ErgoQIC 10US
or ErgoQIC 15US and Claw are used.

62 cfm
34 cfm
129 cfm
89 cfm
161 cfm

For smaller grinders with air consumption below 10 l/s ErgoQIC 08 /US can be
used.

Air Line Accessories

The range consists of six different types,


ErgoQIC 08, ErgoQIC 10, ErgoQIC
08US, ErgoQIC 10US, ErgoQIC 15US
and CLAW. The ErgoQIC system is a ball
valve coupling with a safety feature offering a higher ow than ordinary coupling
systems. The Claw coupling is a large
bore claw coupling system offering a
very high air ow.
For assembly tools, riveting hammers
and drills it is recommended that a smaller sized coupling such as ErgoQIC 08 /
US is used, but for assembly tools and
drills with higher air consumption than 20
l/s it is recommended that ErgoQIC 10,
ErgoQIC 10US or ErgoQIC 15US are

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Quick Couplings

ErgoQIC 08 and ErgoNIP 08

ErgoQIC 08
Atlas Copco standard profile
The ErgoQIC 08 is a full flow quick coupling with no air restriction inside the
coupling. It is suitable for assembly tools,
drills and small grinders. Upgrading any
air system with ErgoQIC 08 will give the
benefits of productivity and energy efficiency.
l
l

l
l

Full flow coupling.


Ergonomic design, small size and low
weight.
Strong and durable.
Safety feature according to EN 983 /
ISO 4414.

Nipple profile

Technical Data

Flow chart. ErgoQIC 08 M15U and ErgoNIP 08 M10U

Max flow capacity 62 cfm (7.3 psi P)


Economical air flow 38 cfm (2.9 psi P)
Max working pressure
230 psi
Temperature range
14F to +158F

P
psi
7.3
5.8
4.4
2.9
1.4
0.0
0

10.6

21.2

31.8

42.4

cfm

53

Air flow at an inlet pressure at 90 psi.

ErgoQIC 08 and ErgoNIP 08, 38 cfm (recommended air flow at 90 psi pressure)

Air Line Accessories

Connection
type

Ordering No.

H Hose

H06
H08
H10

8202 1110 04
8202 1110 12
8202 1110 38

6.3 1/4
8
5/16
10
3/8

M Male

M08U
M10U
M15U

8202 1115 09
8202 1115 17
8202 1115 25

F Female

F08U
F10U

8202 1115 30
8202 1115 35

Protective cover

Size

Coupling
ErgoQIC 08

9090 1940 00

Size

Nipple
ErgoNIP 08

Ordering No.

H Hose

H06
H08
H10

8202 1210 37
8202 1210 45
8202 1210 52

6.3 1/4
8
5/16
10
3/8

1/4" NPT
3/8" NPT
1/2" NPT

SH Safety Hosea

SH06
SH08
SH10

8202 1210 39
8202 1210 47
8202 1210 50

6.3 1/4
8
5/16
10
3/8

1/4" NPT
3/8" NPT

M Male

M06U
M08U
M10U

8202 1215 08
8202 1215 16
8202 1215 24

1/8" NPT
1/4" NPT
3/8" NPT

F Female

F08U
F10U

8202 1215 32
8202 1215 35

1/4" NPT
3/8" NPT

mm

in

Connection
type

mm

in

For joining hoses longer than 3 meters.

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ErgoQIC 08US and NIP 08

Quick Couplings

ErgoQIC 08US
ISO 6150 B / A-A 59439 (former US
standard MIL C 4109 1/4")
The ErgoQIC 08US is a full flow quick
coupling with no air restriction inside
the coupling suitable for assembly tools,
drills and small grinders. Upgrading any
air system with ErgoQIC 08US will give
the benefit of productivity and energy efficiency.
Full flow coupling.
Ergonomic design, small size and low
weight.
l Strong and durable.
l Safety feature according to EN 983 /
ISO 4414.
l
l

Nipple profile

Flow chart. ErgoQIC 08US and ErgoNIP 08

Technical Data
Max flow capacity 34 cfm (7.3 psi P)
Economical air flow 23 cfm (2.9 psi P)
Max working pressure
230 psi
Temperature range
14F to 158F

P
psi
7.3
5.8
4.4
2.9
1.4
0.0
0

4.2

8.5

12.7

17

21.2

25.4

29.7

34

cfm

Air flow at an inlet pressure at 90 psi.

ErgoQIC 08US and NIP 08, 23 cfm (recommended air flow at 90 psi pressure)
Size

Coupling
ErgoQIC 08US

Ordering No.

H Hose

H06
H08
H10
H13

8202 1103 00
8202 1103 01
8202 1103 02
8202 1103 03

6.3 1/4
8.0 5/16
10.0 3/8
12.5 1/2

M Male

M08U
M10U
M15U

8202 1103 04
8202 1103 06
8202 1103 08

F Female

F08U
F10U

8202 1103 10
8202 1103 12

Size

Nipple
NIP 08

Ordering No.

H Hose

H06
H08
H10
H13

8202 1205 18
8202 1205 26
8202 1205 34
8202 1208 03

6.3 1/4
8.0 5/16
10.0 3/8
12.5 1/2

1/4" NPT
3/8" NPT
1/2" NPT

M Male

M06U
M08U
M10U

8202 1208 07
8202 1208 08
8202 1208 09

1/8" NPT
1/4" NPT
3/8" NPT

1/4" NPT
3/8" NPT

F Female

F08U
F10U

8202 1208 14
8202 1208 15

1/4" NPT
3/8" NPT

mm

in

Connection
type

mm

in

Air Line Accessories

Connection
type

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2012-02-08 14:23:24

Quick Couplings

ErgoQIC 10 and ErgoNIP 10

ErgoQIC 10
Atlas Copco standard profile
The ErgoQIC 10 is a full flow coupling
with no air restriction inside the coupling.
It is suitable for assembly tools, drills and
grinders. Upgrading any air system with
ErgoQIC 10 will give the benefits of productivity and energy efficiency.
l
l
l
l

Extreme full flow coupling.


Strong and durable.
Minimized connection force.
Safety feature according to EN 983 /
ISO 4414.

Nipple profile

Technical Data

Flow chart. ErgoQIC 10 M15U and ErgoNIP 10 M15U

Max flow capacity 129 cfm (7.3 psi P)


Economical air flow 85 cfm (2.9 psi P)
Max working pressure
230 psi
Temperature range
14F to +158F

psi
10.1
8.7
7.3
5.8
4.4
2.9
1.4
0.0

10.6

21.2

31.8

42.4

53

64

74

85

95

106

117

127

138 cfm

Air flow at an inlet pressure at 90 psi.


ErgoQIC 10 and ErgoNIP 10, 85 cfm (recommended air flow at 90 psi pressure)
Size

Air Line Accessories

Connection
type

Coupling
ErgoQIC 10

mm

in

H Hose

Ordering No.

mm

in

H06
H08
H10
H13
H16
H20

8202 1220 35
8202 1220 43
8202 1220 50
8202 1220 68
8202 1220 76
8202 1220 77

6.3
8
10
12.5
16
19

1/4
5/16
3/8
1/2
5/8
3/4

6.3
8
10
12.5

1/4
5/16
3/8
1/2

H06
H08
H10
H13
H16
H20

8202 1120 30
8202 1120 40
8202 1120 02
8202 1120 10
8202 1120 50
8202 1120 60

6.3
8
10
12.5
16
19

M Male

M08U
M10U
M15U

8202 1125 07
8202 1125 15
8202 1125 23

1/4" NPT
3/8" NPT
1/2" NPT

SH Safety Hosea

SH06
SH08
SH10
SH13

8202 1220 37
8202 1220 45
8220 1220 52
8202 1220 70

F Female

F08U
F10U

8202 1125 30
8202 1125 35

1/4" NPT
3/8" NPT

M Male

M08U
M10U
M15U

8202 1225 06
8202 1225 14
8202 1225 22

1/4" NPT
3/8" NPT
1/2" NPT

F Female

F08U
F10U
F15U

8202 1225 30
8202 1225 32
8202 1225 34

1/4" NPT
3/8" NPT
1/2" NPT

9090 1931 00

1/4
5/16
3/8
1/2
5/8
3/4

Nipple
ErgoNIP 10

H Hose

Protective cover

Ordering No.

Size
Connection
type

For joining hoses longer than 3 meters.

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ErgoQIC 10US and NIP 10US

Quick Couplings

ErgoQIC 10 US
ISO 6150 B / A-A 59439 (former US
standard MIL C 4109 3/8")
The ErgoQIC 10US is a full flow quick
coupling with no air restriction inside
the coupling suitable for assembly tools,
drills and small grinders. Upgrading any
air system with ErgoQIC 10US couplings
will give the benefit of productivity and
energy efficiency.
Full flow coupling.
Ergonomic design, small size and low
weight.
l Strong and durable.
l Safety feature according to EN 983 /
ISO 4414.
l
l

Nipple profile

Technical Data

Flow chart. ErgoQIC 10US and NIP 10US

Max flow capacity 89 cfm (7.3 psi P)


Economical air flow 57 cfm (2.9 psi P)
Max working pressure
230 psi
Temperature range
14F to 158F

P
psi
7.3
5.8
4.4
2.9
1.4
0
0

10.6

21.2

31.8

42.4

53

64

74

85

95

cfm

Air flow at an inlet pressure at 90 psi.


ErgoQIC 10US and NIP 10US, 57 cfm (recommended air flow at 90 psi pressure)
Size

Coupling
ErgoQIC 10US

Ordering No.

Ordering No.

H Hose

H08
H10
H13
H16
H20

8202 1107 01
8202 1107 02
8202 1107 03
8202 1107 04
8202 1107 05

8.0 5/16
10.0 3/8
12.5 1/2
16.0 5/8
19.0 3/4

H Hose

H08
H10
H13
H13
H20

8202 1210 70
8202 1210 71
8202 1210 72
8202 1210 73
8202 1210 74

8.0 5/16
10.0 3/8
12.5 1/2
16.0 5/8
19.0 3/4

M Male

M08U
M10U
M15U

8202 1107 06
8202 1107 08
8202 1107 10

1/4" NPT
3/8" NPT
1/2" NPT

M Male

M08U
M10U
M15U

8202 1210 78
8202 1210 79
8202 1210 80

1/4" NPT
3/8" NPT
1/2" NPT

F Female

F08U
F10U
F15U

8202 1107 12
8202 1107 14
8202 1107 16

1/4" NPT
3/8" NPT
1/2" NPT

F Female

F08U
F10U
F15U

8202 1210 84
8202 1210 85
8202 1210 86

1/4" NPT
3/8" NPT
1/2" NPT

in

Connection
type

Size

Nipple
NIP 10US

mm

mm

in

Air Line Accessories

Connection
type

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Quick Couplings

ErgoQIC 15US and NIP 15US

ErgoQIC 15US
ISO 6150 B / A-A 59439 (former US
standard MIL C 4109 1/2")
The ErgoQIC 15US is a full flow coupling
with no air restriction inside the coupling
suitable for large air consuming assembly tools, drills and grinders. Upgrading
any air system with ErgoQIC 15US will
give the benefit of productivity and energy efficiency.
l
l
l
l

Extreme full flow coupling.


Strong and durable.
Minimized connection force.
Safety feature according to EN 983 /
ISO 4414.
Nipple profile

Technical Data

Flow chart. ErgoQIC 15US and NIP 15US

Max flow capacity 161 cfm (7.3 psi P)


Economical air flow 110 cfm (2.9 psi P)
Max working pressure
230 psi
Temperature range
14F to +158F

P
psi
7.3
5.8
4.4
2.9
1.4
0.0
0.0

21.2

42.4

64

85

106

127

148

170

cfm

Air flow at an inlet pressure at 90 psi.


ErgoQIC 15 US and NIP 15 US, 110 cfm (recommended air flow at 90 psi pressure)
Size

Air Line Accessories

Connection
type

Coupling
ErgoQIC 15US

Size

Ordering No.

mm

in

Connection
type

Nipple
NIP 15US

Ordering No.

mm

in

10.0
12.5
16.0
19.0

3/8
1/2
5/8
3/4

H Hose

H10
H13
H16
H20

8202 1108 02
8202 1108 03
8202 1108 04
8202 1108 05

10.0
12.5
16.0
19.0

3/8
1/2
5/8
3/4

H Hose

H10
H13
H16
H20

8202 1215 40
8202 1215 41
8202 1215 42
8202 1215 43

M Male

M10U
M15U

8202 1108 08
8202 1108 10

3/8" NPT
1/2" NPT

M Male

M10U
M15U
M20U

8202 1215 49
8202 1215 50
8202 1215 51

3/8" NPT
1/2" NPT
3/4" NPT

F Female

F10U
F15U

8202 1108 14
8202 1108 16

3/8" NPT
1/2" NPT

F Female

F10U
F15U
F20U

8202 1215 54
8202 1215 55
8202 1215 56

3/8" NPT
1/2" NPT
3/4" NPT

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CLAW
CLAW couplings are made from dropforged, hardened steel which can withstand rough treatment and ensures a
long life even under difficult conditions.
The coupling head is the same for all
sizes, which can therefore be freely combined.
The recommended maximum working
pressure is 10 bar.
l Large bore machined surfaces give
low air resistance and minimum pressure drop.
l Robust claws will withstand rough
handling without deformation.
l Locking lugs precisionmade to provide a reliable lock.
l Special rubber packings resistant
to oil and temperature changes. Max.
temperature 80oC (176oF).
l Packing seats latheturned grooves
ensure a leakproof seal.
l Couplings are zincplated and thus effectively treated against corrosion.

Claw Couplings

Flow chart. For 2 pieces of CLAW


P
psi
3.0
2.1
1.5
0.7
0.0

105

210

Air flow at an inlet pressure of 90 psi.

320

420

530

cfm

630

CLAW


Hose inner dia.
Bore
Connection
Coupling

type
CLAW
Ordering No.
mm
in
mm
in

H Hose
H10
9001 0005 11
10.0
3/8

H13
9001 0005 10
12.5
1/2

H20
9001 0005 12
20.0
3/4

H25
9001 0005 13
25.0
1

6
9
14
20

15/64
23/64
9/16
3/4

M Male thread
M10
9001 0005 00

M15
9001 0005 01

M20
9001 0005 02

M25
9001 0005 03

9
12
17
20

23/64
15/32
43/64
3/4

3/8" NPT
1/2" NPT
3/4" NPT
1" NPT

F Female thread
F10
9001 0005 08
3/8" NPT
15 19/32

F15
9001 0005 05
1/2" NPT
18 23/32

F20
9001 0005 06
3/4" NPT
20
3/4

F25
9001 0005 07
1" NPT
20
3/4

Air Line Accessories

Protection cover for


9001 0005 22
CLAW couplings

Extra packing for


CLAW couplings
9001 0005 15



Safety lock spring
9001 0005 23

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Ball Valves

BAL-1A

BAL-1A
The Atlas Copco valve BAL-1A are suitable for air, water and many other liquids
and gases due to the choice of material.
l Lubricated with silicone-free grease
which is important when spray-painting.
l Maximum through flow Full bore
valve to DIN standards.
l Housing and ball made of chromeplated hot-stamped brass MS 58.
l Handle of enamelled aluminum.
l With teflon seals.

Technical Data
Maximum working pressure: 232 psi
Working temperature range:
-22oF to +392oF.

Model

Connection
thread
in NPT

Bore
D
in

L
in

H
in

I
in

Ordering No.

1/2
1

0.6
1

2.4
3.3

2
2.6

3.7
4.8

8202 0306 30
8202 0306 46

BAL-1A 15
BAL-1A 25

Dimensions

Air Line Accessories

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MultiFlex

Swivel Connectors

MultiFlex Swivel
Multi-directional connector
The MultiFlex swivel is an ingenious
multi-directional connector. Connect
your tool and the hose will stay in the
ideal position however much you and the
tool move around. The MultiFlex bends
and rotates 360 in all directions while
the hose stays straight. It takes the effort
out of working in those cramped spaces. Whats more, the hose feels almost
weightless and it reduces hose wear. Its
the magic of MultiFlex a marriage of ergonomic thinking and ingenious design.
l
l
l
l
l

Ergonomic.
Reduces hose wear.
High flow capacity.
Minimum pressure drop.
Strong and durable.

Model

Max rec.
air flow a
l/s cfm

MultiFlex 1/8" NPT


MultiFlex 1/4" NPT
MultiFlex 3/8" NPT
MultiFlex 1/2" NPT
MultiFlex 1/8" NPT b
MultiFlex 1/4" NPT b
MultiFlex 1/2" NPT c

12
12
32
32
12
12
54

Thread
Inlet female Outlet male
in
in

25
25
68
68
25
25
114

1/8
1/4
3/8
1/2
1/8
1/4
1/2

The pressure drop will be 2.9 psi


at an inlet pressure of 87 psi.

7.3

b
c

Weight Length Dia


lb
in
in

1/8
1/4
3/8
1/2
1/8
1/4
1/2

0.16
0.16
0.29
0.28
0.17
0.17
0.72

2.6
2.6
3.2
3.2
2.6
2.6
3.87

0.94
0.94
1.16
1.16
1.06
1.06
1.54

Ordering No.

8202 1350 25
8202 1350 26
8202 1350 28
8202 1350 30
8202 1350 50
8202 1350 51
8202 1350 62

With cover.
High Flow.

17.6

Flow chart
MultiFlex 1/2" or 3/8"

16.2

MultiFlex 1/8" or 1/4"


14.7

5.9

90 degrees

90 degrees

13.2
11.7
10.3

Pressure drop (psi)

Pressure drop (psi)

4.4

2.9

1.5

8.8
7.3
5.9
4.4
2.9
1.5
0 .0 0

0 .0
0 .0

10.6

21.2

31.8

42.4

53.0

63.6

74.2

84.8

95.4

0 .0 0

10.6

21.2

31.8

42.4

53.0

Flow (cfm)

Flow (cfm)

MultiFlex HIGH FLOW


90 degrees

5.0
4.50

Air Line Accessories

Pressure drop (psi)

4.0
3.50
3.0
2.50
2.0
1.50
1.0
0.50
0 .0 0
0 .0 0

20.0

40.0

60.0

80.0

100.0

120.0

140.0

160.0

Flow (cfm)

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Fittings
Gaskets

Simple pressure clamps for PVC HOSES



For
For
CABLAIR
PVC




06
08

10

13

16

20

25



03
05
06
08

10

13




One-lugged
steel clamp
mm

Ordering No.

5.2- 6.2
5.9- 7.0
7.0- 8.5
8.5-10.0
9.8-11.8
11.3-13.3
12.8-14.8
14.6-16.8
16.5-18.8
18.0-20.3
20.2-22.8
22.0-24.8
23.3-26.3
26.5-30.0
29.8-33.1

0347 0122 18
0347 0122 19
0347 0122 05
0347 0122 06
0347 0122 07
0347 0122 08
0347 0122 09
0347 0122 10
0347 0122 11
0347 0122 12
0347 0122 13
0347 0122 14
0347 0122 15
0347 0122 16
0347 0122 22

For couplings
with male parallel
thread

Fiber gasket between


material and nipple
Ordering No.

M5
1/8" NPT
1/4" NPT
3/8" NPT
1/2" NPT
3/4" NPT
1" NPT

0657 5710 00
0657 5742 00
0657 5764 00
0657 5785 00
0653 0500 01
0657 5823 00
0657 5830 00


Double
connection

Male taper thread male taper thread


From To
thread
thread

in
in

Medium pressure clamps for PVC HOSES



For
CABLAIR

For
PVC,
POLUR

Medium clamp
worm drive
mm

Ordering No.


08
10

13
16
20
25


8.0-14.0
11.0-17.0
11.0-17.0
13.0-20.0
15.0-24.0
19.0-28.0
22.0-32.0
26.0-38.0
32.0-44.0
38.0-50.0
50.0-65.0

0347 6102 00
0347 6103 00
0347 6103 00
0347 6104 00
0347 6105 00
0347 6106 00
0347 6107 00
0347 6109 00
0347 6111 00
0347 6112 00
0347 6113 00





16
20

25


1/2 NPT
1 NPT

1/2 NPT
1 NPT

Ordering No.

9090 0160 01
9090 0200 01

Medium pressure clamps


for RUBBER HOSES



For
For
TURBO
RUBBER

Air Line Accessories


13
16

20

Medium clamp
worm drive
mm

Ordering No.

11.0-17.0
13.0-20.0
15.0-24.0
19.0-28.0
22.0-32.0
26.0-38.0

0347 6103 00
0347 6104 00
0347 6105 00
0347 6106 00
0347 6107 00
0347 6109 00

06
10
13
16

20

Heavy-duty pressure clamps


for RUBBER HOSES


For
For
TURBO
RUBBER


20

Heavy-duty
clamp
mm
Ordering No.


16
20
25

22.0-25.0
25.0-28.0
29.0-32.0
34.0-38.0

9000 0194 00
9000 0195 00
9000 0196 00
9000 0197 00

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Introduction Hoses

Pressure drop diagram for straight hoses


This diagram helps you to choose the right hose according to the air consumption
of the tool and the length of the hose. The purpose of the diagram is to ensure
that the pressure drop in the hoses does not exceed 2.9 psi.

How to read the diagram:


Look up the tools required air consumption at 87 psi.
Use this value in the diagram .
What length of hose do you need?
Look at the diagram to see which hose
size you need.
Decide which type of hose you need,
Atlas Copco Tools has seven different
hoses covering all types of needs for
pneumatic hand tools.

Pressure drop diagram for hoses


Internal hose diameter (in)
392
318

265
212
1

Example
The tool has an air consumption of 21 cfm
and the application requires a hose length
of 23 ft. These two values have a cross
point slightly under the 3/8 inch size hose
(23 ft of 3/8 inch hose gives a value of approximately 23.3 cfm).

3/4

5/8

Air flow (free air) cfm

Therefore a 3/8 inch hose will be suitable.

106

42
32
1/2
21
3/8

11

1/4
4

3
3/16
2
6.6

Inlet pressure 102 psi


Pressure drop 2.9 psi
Two hose nipples included

13

20

26

33

39

Hose length (ft)

Air Line Accessories

5/16

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Hoses

CABLAIR, ESD

CABLAIR hoses
Super-light flexible PVC-hose
Cablair is made of high-strength, high performance PVC compound. The Cablair
hose weighs 30-50% less and is much
softer and more flexible than conventional PVC hoses. This ensures complete freedom of movement for operators of pneumatic hand tools in any
working environment.
Low weight.
Extremely soft and flexible.
l Silicone free.
l Ergonomic.
l Working temperature -13F to +40F.
l
l

Model

Hose
inside dia
in

Hose
outside dia
in

Max
working
pressurea
psi

Max rec.
air flowb
cfm

Weight
per
101 ft coil
lb

Ordering No.

1/4
5/16
3/8
1/2
5/8
3/4
1

7/20
2/5
1/2
13/20
4/5
19/20
1 1/5

260
260
203
188
160
160
145

9
16
28
45
91
159
265

2.6
3.7
4.6
6.6
11.9
12.8
23

9093 0035 11
9093 0035 41
9093 0035 71
9093 0036 01
9093 0036 31
9093 0036 61
9093 0036 91

CABLAIR 06
CABLAIR 08
CABLAIR 10
CABLAIR 13
CABLAIR 16
CABLAIR 20
CABLAIR 25
a
b

With a safety factor of 3 at 68oF (at the max temp of +140oF the working pressure should be reduced by 50%).
The pressure drop will be 3 psi on a hose length of 16 ft.

CABLAIR ESD
Extra flexible antistatic air hose
Cablair ESD is an extra flexible antistatic
air hose designed specifically for use
within the computer manufacturing industry. The hose possesses properties
which enable ESDS (electrostatic sensitive devices) to be handled in a protected
area with a low risk level, as a result of
electrostatic discharge. In addition to a
known demand in the computer industry,
it is expected that potential exists in the
electronics, radio and communication
fields. The connection device must be
earthed/grounded.
Extra flexible.
Antistatic.
l Silicone free.
l Testing in accordance with
BS2050:1978 (1998) 4.12.
l Working temperature +5F to +140F.
l

Air Line Accessories

Model

CABLAIR ESD 06
CABLAIR ESD 08
CABLAIR ESD 10
CABLAIR ESD 13
a

Hose
inside dia
in

Hose
outside dia
in

Max
working
pressurea
psi

1/4
5/16
3/8
1/2

7/16
1/2
9/16
23/32

145
130
116
101

Weight
Max rec.
per
air flow 101 ft coil
cfm
lb

9
16
28
45

5
5.6
6
9.7

Ordering No.

8202 0501 06
8202 0501 08
8202 0501 10
8202 0501 13

With a safety factor of 3 at 68oF (at the max temp of +140oF the working pressure should be reduced by 50%).

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PVC, POLUR

Hoses

PVC hoses
Strong PVC hose for heavy-duty
applications
The PVC hose has high resistance to
abrasion, which makes it the ideal hose
for tough working environments such as
workshops, factories, garages, etc. It is
mainly recommended for indoor use.
Long service life.
Pliable.
l Transparent.
l Working temperature -13F to +140F.
l
l

Model

PVC 03
PVC 05
PVC 06
PVC 08
PVC 10
PVC 13
PVC 16
PVC 20
PVC 25
a
b

Hose
inside dia
in

Hose
outside dia
in

Max
working
pressurea
psi

Max rec.
air flowb
cfm

Weight
per
101 ft coil
lb

Ordering No.

1/8
3/16
1/4
5/16
3/8
1/2
5/8
3/4
1

11/40
7/20
2/5
1/2
11/20
7/10
9/10
1
1 1/5

290
261
261
261
203
188
174
174
160

2
5
9
16
28
45
91
159
265

3
4
5.5
6.4
8
13
16
18
27.5

9093 0037 21
9093 0037 51
9093 0037 81
9093 0038 11
9093 0038 41
9093 0038 71
9093 0039 01
9093 0039 31
9093 0039 61

With a safety factor of 3 at 68oF (at the max temp of +140oF the working pressure should be reduced by 50%).
The pressure drop will be 3 psi on a hose length of 16 ft.

POLUR
High resistant polyurethane hose
The Polur hose is the most environmentally friendly solution. It has high resistance to abrasion and it is oil resistant.
The Polur hose has a much longer lifetime than PVC hoses. The Polur is ideal
in tough working conditions such as
workshops, factories, garages, shipyards
and construction sites due to its flexibility,
even at minus degrees. Polur is recommended for indoor and outdoor use.
Oil resistant.
l Flexible.
l Long service life.
l Working temperature -22F to +176F.

Model

POLUR 08
POLUR 10
POLUR 13
a
b

Hose
inside dia
in

5/16
3/8
1/2

Hose
Max working Max rec.
air flowb
outside dia
pressurea
in
psi
cfm

1/2
11/20
7/10

290
232
188

16
28
45

Weight per
82 ft coil
lb

Ordering No.

5
5.5
9

8202 0601 08
8202 0602 10
8202 0603 13

With a safety factor of 3 at 68oF (at the max temp of +176oF the working pressure should be reduced by 50%).
The pressure drop will be 3 psi on a hose length of 16 ft, including 2 nipples and at an inlet pressure of 101 psi.

Air Line Accessories

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Hoses

TURBO, RUBBER

TURBO
Super-light flexible rubber hose
The Turbo hose has been developed for
flexible use both indoor and outdoor. The
hose weighs 30-40% less than conventional rubber hoses, making it ideal for
foundries, shipyards, engineering workshops and construction sites. The Turbo
hose is oil resistant.
Extremely low weight.
Soft and flexible.
l Antistatic.
l Grinding and welding spatter resistant.
l Working temperature -40F to +194F.
l
l

Model

Hose
inside dia
in

Hose
outside dia
in

Max
working
pressure a
psi

Max rec.
air flow b
cfm

Weight
per
65 ft coil
lb

Ordering No.

1/2
5/8
3/4

3/4
9/10
1

232
232
232

45
91
159

8.5
10.5
12

9093 0057 91
9093 0057 31
9093 0057 61

TURBO 13
TURBO 16
TURBO 20
a
b

With a safety factor of 4 at 68F.


The pressure drop will be 3 psi on a hose length of 16 ft, including 2 nipples and at an inlet pressure of 101 psi.

RUBBER
Durable reinforced heavy duty rubber
hose
The hose withstands rough handling
and is suitable for the most demanding
tasks in construction, mining, shipyards,
foundries etc. The inner lining is black
EPDM rubber, conductive to dissipate
static electricity. Reinforcement with high
tensile strength made of syntetic textile
yarns.
Durable.
Antistatic.
l Grinding and welding spatter resistant.
l Working temperature -40F to +194F.
l

Air Line Accessories

Model

RUBBER 06
RUBBER 10
RUBBER 13
RUBBER 16
RUBBER 20
RUBBER 20
RUBBER 25
RUBBER 25
a
b

Max
Hose
Hose
working
Max rec.
inside dia outside dia pressure a air flow b
in
in
psi
cfm

1/4
3/8
1/2
5/8
3/4
3/4
1
1

1/2
2/3
5/8
3/4
1 1/5
1 1/5
1 1/2
1 1/2

232
232
232
232
232
232
232
232

9
27
44
91
159
159
265
265

Length
ft

Weight
lb

Ordering No.

98
98
98
98
98
65
98
65

7.7
15.2
27.1
30.6
42.5
28.4
52.9
32.3

9030 2036 00
9030 2037 00
9030 2038 00
9030 2039 00
9030 2040 00
9030 2040 03
9030 2041 00
9030 2041 03

With a safety factor of 5 at 68oF.


The pressure drop will be 3 psi on a hose length of 16 ft, including 2 nipples and at an inlet pressure of 101 psi.

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RUBAIR

Hoses

RUBAIR
Durable reinforced heavy duty rubber
hose
The Rubair hose is double reinforced to
fulfil all general heavy duty demands and
is recommended for indoor and outdoor
use. The Rubair hose is oil resistant.
Durable.
l Antistatic.
l Grinding and welding spatter resistant.
l Working temperature -40F to +194F.
l

Model

RUBAIR 10
RUBAIR 13
RUBAIR 16
RUBAIR 20
RUBAIR 25
a

Hose
outside dia
in

Max
working
pressure a
psi

Max rec.
air flow b
cfm

Weight
per
65 ft coil
lb

Ordering No.

3/8
1/2
5/8
3/4
1

5/8
3/4
1
1
1 1/3

232
232
232
232
232

27
44
91
159
265

7.9
10.4
13.5
17.2
26.0

8202 0402 10
8202 0403 13
8202 0404 16
8202 0405 20
8202 0406 25

With a safety factor of 5 at 68F.


The pressure drop will be 3 psi on a hose length of 16 ft, including 2 nipples and at an inlet pressure of 101 psi.

Air Line Accessories

Hose
inside dia
in

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Spiral Hoses

SPI

SPI
Elastic hose for vertical and horizontal
applications
SPI elastic spiral hose is ideal for air tools
used at varying distances from a fixed air
outlet. It is easily stretched and retracts
immediately when released.When used
with hand tools, its selfstorage principle
ensures that the hose is kept off the floor
and out of the way of the operator. The
SPI 1 and SPI 2 have ball bearing swivels fitted on the long hose side to allow
360 rotation. All spiral hoses, except
the SPI4, are fitted with plastic spring
guard. SPI is the ideal hose in combination with a balancer.
l
l
l
l

l
l
l
l
l

Selfretractable.
Light and flexible.
Strong and durable.
Tubing material: Polyurethane (100%
PUR).
Hardness: Shore A 98 +2.
Colour: Blue.
Working pressure: 116 psi at 73F.
Burst pressure: 363 psi at 73F.
Temperature range: -40F to +158F.

Model

SPI 1SPSW-M
SPI 2SPSW-M
SPI 2SPSW-L
SPI 2SPSW-XL
SPI 3SP-M
SPI 3SP-L
SPI 3SP-XL
SPI 4SP-L
SPI 4SP-XXL

Dimensions
D

Hose Hose
Max.
inside outside rec. Working
dia
dia air flow a range
in
in
cfm
ft

1/4
5/16
5/16
5/16
7/16
7/16
7/16
1/2
1/2

3/8
1/2
1/2
1/2
5/8
5/8
5/8
3/4
3/4

10
21
19
13
47
36
28
57
45

13
13
20
26
13
20
26
20
33

Length
(A)
in

(B)
in

19 1/2
19 1/2
19 1/2
19 1/2
19 1/2
19 1/2
19 1/2
19 1/2
19 1/2

13
10 1/2
17
23 1/2
10
15 1/2
21 1/2
40 1/3
33 1/2

Max
spiral Male
dia threads
(C)
(D)
in
in
ft
NPT Ordering No.

6
6
6
6
6
6
6
6
20

2
2 3/4
2 3/4
2 3/4
4
4
4
4 1/2
4 1/2

1/4
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2

8202 0508 91
8202 0508 92
8202 0508 93
8202 0508 94
8202 0508 95
8202 0508 96
8202 0508 97
8202 0508 98
8202 0508 99

At inlet pressure 87 psi and pressure drop 7 psi.


Teflon coating on NPT threads.

Air Line Accessories

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Productivity Kits

Productivity kits boost productivity, extend tool lifetime and ensure minimum
pressure drop.
Each productivity kit includes ball
valve, air preparation unit, and the couplings, hose and nipples needed for correct and safe installation of the tool.
Just choose the correct productivity
kit based on the air flow requirement of
the tool and whether the tool needs lubrication or not. Youll be surprised how
much the productivity kit improves the
performance of the tool.
l
l
l

Improves the performance of the tool.


Fast and easy installation.
Extends tool lifetime.

Productivity kits for screwdrivers, drills and grinders


Model

Max air flow

Hose 16.4 ft

Coupling

Lubrication

Ordering No.

12 cfm
19 cfm

Cablair 06
Cablair 06

ErgoQIC 08US
ErgoQIC 08US

No
Yes

8202 0850 21
8202 0850 22

19 cfm
19 cfm

Cablair 08
Cablair 08

ErgoQIC 08US
ErgoQIC 08US

Yes
No

8202 0850 23
8202 0850 24

34 cfm
34 cfm

Cablair 10
Rubber 10

ErgoQIC 10US
ErgoQIC 10US

Yes
Yes

8202 0850 25
8202 0850 26

50 cfm
50 cfm

Cablair 13
Rubber 13

ErgoQIC 10US
ErgoQIC 10US

Yes
Yes

8202 0850 27
8202 0850 28

65 cfm
65 cfm

Turbo 13
Turbo 13

ErgoQIC 10US
ErgoQIC 10US

Yes
No

8202 0850 29
8202 0850 30

85 cfm
140 cfm
140 cfm

Turbo 16
Turbo 20
Turbo 20

ErgoQIC 15US
ErgoQIC 15US
ErgoQIC 15US

Yes
No
Yes

8202 0850 31
8202 0850 32
8202 0850 33

Lubrication

Ordering No.

For small screwdrivers and small drills


MIDI Optimizer F/R EQ08US-C06
MIDI Optimizer F/RD EQ08US-C06

For screwdrivers and drills


MIDI Optimizer F/RD EQ08US-C08
MIDI Optimizer F/R EQ08US-C08

For 1/2" drills and small nutrunners


MIDI Optimizer F/RD EQ10US-C10
MIDI Optimizer F/RD EQ10US-R10

For drills and nutrunners


MIDI Optimizer F/RD EQ10US-C13
MIDI Optimizer F/RD EQ10US-R13

For grinders, percussive tools and nutrunners


MIDI Optimizer F/RD EQ10US-T13
MIDI Optimizer F/R EQ10US-T13

For large ginders


MIDI Optimizer F/RD EQ15US-T16
MAXI F/R EQ15US-T20
MAXI F/RD EQ15US-T20

NOTE: Tool nipple is not included in the Productivity kit and needs to be order separately together with the tool.

Model

Max air flow

Hose 16.4 ft

Coupling

For small impact wrenches and pulse tools


MIDI Optimizer F/RD EP EQ08US-C08

19 cfm

Cablair 08

ErgoQIC 08US

Yes

8202 0850 45

34 cfm

Cablair 10

ErgoQIC 10US

Yes

8202 0850 46

50 cfm
65 cfm

Cablair 13
Turbo 13

ErgoQIC 10US
ErgoQIC 10US

Yes
Yes

8202 0850 47
8202 0850 48

For 1/2" impact wrenches and pulse tools


MIDI Optimizer F/RD EP EQQ10US-C10

For impact wrenches and pulse tools


MIDI Optimizer F/RD EP EQ10US-C13
MIDI Optimizer F/RD EP EQ10US-T13

NOTE: Tool nipple is not included in the Productivity kit and needs to be order separately together with the tool.

Air Line Accessories

Productivity kits for impact wrenches and pulse tools

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Pre-mounted Hose Kits


Pre-mounted hose kits
Atlas Copco hose kits provides an easy
way to choose the right hose and coupling combination for pneumatic tools.
Each kit is ready for immediate use without the need of assembly tools.
l Correct combination hose coupling.
l Leak free hose connections.
l Immediate use.

Hose kits
Dia
in

Length
ft

Cablair
Cablair
Cablair
Cablair
Cablair
Cablair
Cablair
Cablair
Cablair
Cablair
Cablair
Cablair
Cablair
Cablair
Cablair
Cablair
Rubber
Rubber
Turbo
Turbo
Turbo
Turbo

1/4
1/4
5/16
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
3/8
1/2
1/2
5/8
5/8
5/8

16
16
16
5
16
16
16
32
16
16
16
16
28
3