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Neptun Stahlkonstruktions GmbH

Order 21-10

Ouhua Shipyard
EMERALD 82

Atlas of Details of Structural Joints


Ship building
Drawing No. 2110-1100-0030-0
ALLSEAS/NAVITAS BN 619,622,623,624

Approved by LR :
XXX/XXXX/XXX/XXXXXXX/X-XXXXX
Approved by Owner: 2011-XX-XX

2011-XX-XX

Release from: 2010-12-17


Drawn by NS:

Checked by NS:

Checked from Yard:


Datum/Unterschrift

Date: 23.07.2010

Date: 23.07.2010

Date xx.xx.2010

D.Lorenz

C.Kieckhaefer

HAN/T
Lorenz

Page 1 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

List of contents
1.

General..................................................................................................................... 4
1.1.
1.2.
1.3.

2.

Clearance cuts ......................................................................................................... 6


2.1.
2.2.
2.3.
2.4.
2.5.
2.6.
2.7.

3.

Belt centrically to the web................................................................................ 18


Belt on one side to the web ............................................................................. 18

End cut for flat bar (Selection from Tribon M3)............................................... 19


End cut for L -and bulb bar (Selection from Tribon M3)................................... 21
End cut for T bar and other profiles .............................................................. 23
Guideline for the definition of connection-lengthen with profiles...................... 23
Doubling on Pillars .......................................................................................... 24

Cut outs for profiles ................................................................................................ 25


8.1.
8.2.

9.

Connection from stiffeners of bulb bar through bulk and walls(without clip) .... 14
Connection from stiffeners of bulb bar through bulk and walls(with clip) ......... 15
Connection stiffeners with shell profiles .......................................................... 17

Profile end cut ........................................................................................................ 19


7.1.
7.2.
7.3.
7.4.
7.5.

8.

T-profile .................... 13

Chamfer from belts ................................................................................................. 18


6.1.
6.2.

7.

Bulb bar profile

Connection from stiffeners...................................................................................... 14


5.1.
5.2.
5.3.

6.

General representation.................................................................................... 10
Symbolic representation.................................................................................. 12

Profile taper ratio .................................................................................................... 13


4.1.

5.

Clearance cut in webs on connection from girder chord/flange......................... 6


Clearance cut by connection web/flange on wall or profiles .............................. 6
Clearance cut in plates and profiles .................................................................. 7
Corner cut in plates and profiles........................................................................ 7
Clearance cut on section butts .......................................................................... 8
Drain and air holes ............................................................................................ 8
Scallop for watertight weld ................................................................................ 9

Profile clearance cuts ............................................................................................. 10


3.1.
3.2.

4.

Moulded line
See also Drawing 2110-1100-0010 ...................................... 4
Positions numbers............................................................................................. 4
Material ............................................................................................................. 4

Cut outs for cross through without collar and slot (or with slot on one side).... 25
Cut outs for cross through with collar and slot (both side)............................... 26

Clips and collar plates of profiles............................................................................ 27

Lorenz

Page 2 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10
9.1.
9.2.
9.3.
10.
10.1.
10.2.
10.3.
10.4.
10.5.
10.6.
10.7.
10.8.
10.9.
10.10.
10.11.
10.12.
11.
11.1.
11.2.

Ouhua Shipyard
EMERALD 82

Slot of profiles ................................................................................................. 27


Clips for strength connection........................................................................... 28
Collar of profiles watertight general ................................................................. 30
Bracket connection.......................................................................................... 32
Standard bracket table................................................................................. 32
Connection of brackets ................................................................................ 34
Criteria for the bracket connection with strongly failing outline .................... 34
Connection from T-profile with T-profile....................................................... 35
Connection from girder (T-profile) with stiffeners ......................................... 35
Connection bulb bar with bending construction unit..................................... 36
Connection T-profile with bending construction unit .................................... 36
Brackets with next transverse or longitudinal deck beam ............................ 37
Brackets under stringer................................................................................ 38
Brackets on the girder.................................................................................. 39
Brackets under walls.................................................................................... 40
Guideline for brackets overlap, (exception) ................................................. 40
Carlings ........................................................................................................... 41
Carling both side free-cut............................................................................. 41
Carling connection both side ....................................................................... 42

12.

Excess end...................................................................................................... 43

13.

Bending radius ................................................................................................ 44

13.1.
13.2.

Bending radius for shipbuilding constructions.............................................. 44


Bending radius for supporting plates with flange length <=1500mm............ 44

14.

Standards parts ............................................................................................... 44

15.

Welding ........................................................................................................... 45

15.1.
15.2.

Lorenz

Joint preparations at plates for welding processes see welding table.......... 45


Joint preparations at profiles........................................................................ 47

Page 3 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

1. General
1.1.
-

Moulded line

See also Drawing 2110-1100-0010

Longitudinal direction
From aft to Fr.36 all plates and profiles strike forward.
From Fr.37 to fore all plates and profiles strike aft ward.
Exception: Transverse direction
All plates and profiles strike to centreline.
Exception: -plate 7500 strike to outside
Horizontal direction
All plates strike upward and profiles strike downward.
Exception: lower plate of wing tank, top of coaming 22050 a.BL strike downward.

1.2.

Positions numbers
Pos.
Pos.
Pos.
Pos.
Pos.
Pos.

1.3.

1 49
400 449
50 399
450 699
700 899
900 1199

Shell plating
Shell profiles
internal construction plates
internal construction profiles
Brackets
Clips and collar

Material
1. Plates

Thickness

Designation

Width (mm)

Length (mm)

5mm

1600

6000

6mm

A, B, AH32, AH36 1600, 1800

6000, 8000

7mm

A, B, AH32, AH36 1600, 1800

6000, 8000, 10000

8mm

A, B, AH32, AH36 1600, 1800

8000, 10000

9 - 11mm

A, B, AH32, AH36

1800, 2000,
2200, 2400

8000, 10000, 12000

12 - 14mm

A, B, D, AH32,
AH36, DH32,
DH36

2400

12000

> 14mm

A, B, D, AH32,
AH36, DH32,
DH36

3400

12000

Remarks

In special cases
it is allowed
to use plates
with wide up
to the list
after confirmation
of yard and Class

Use of plate dimensions in half mm step thickness always possible.


Single plates with maximum weight up to 11.5 t.

Lorenz

Page 4 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

2. Profiles
Bulb bar Profiles in the European standard (max 430x20).
The designations of bulb bars are: A, AH32, AH36.
Angle bar, square bar, square pipe, round bar. pipe, these only can apply CCSS
(china standard)
[material grade]: In general material limit is about from A to AH36. In other special
cases it is allowed to use upper grade after confirmation of yard.
Pipes diameter is less than 700.
The profiles length is less than 12m.
Angle bar only:
L 63x 6
L 90x56
L100x63
L 100x75
L 100x80
L 110x70
L 125x80
L 149x90
L 160x100

Q235 only for parts without subject to authorisation


CCS-A, CCS-AH36
CCS-A, CCS-AH36
CCS-A, CCS-AH36
CCS-A, CCS-AH36
CCS-A, CCS-AH36
CCS-A, CCS-AH36
CCS-A, CCS-AH36
CCS-A, CCS-AH36

1.) Compliance with LR material rules needs to be granted.


2.) Verification on request of the LR - surveyor

3. General
The materials used comply with the rules, regulations and procedures and the
work be carried out to the Societys satisfaction.
Steel materials should be provided with Class Society certificates.

* CCS = Chinese classification Society

Lorenz

Page 5 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

2. Clearance cuts
2.1.

Clearance cut in webs on connection from girder chord/flange

>

>

2.2.

Clearance cut by connection web/flange on wall or profiles

>

Lorenz

Page 6 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10
2.3.

Ouhua Shipyard
EMERALD 82

Clearance cut in plates and profiles

KS 10 when container supports, when h 120


R 35 when 120 < h 180
R 50 when
h > 180
2.4.

Corner cut in plates and profiles

Plates
KS 10 in dry cell, voids and superstructure

Profiles
KS 10 in dry cell and superstructure

R 50 in general
In bottom R 75

R 35 when 120 < h 180


R 50 when
h > 180

dynamic cutting in floors and main engine foundation

R 2t 50
Lorenz

Page 7 of 47

R 60
17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10
2.5.

Ouhua Shipyard
EMERALD 82

Clearance cut on section butts


R=50

400

R=35 : in all web over chord butts and over seams in profiles

R 35 when 120 < h 180


R 50 when
h > 180

R1=50
2.6.

Drain and air holes


The height of air- or drain holes or scallops is not to be greater than
25% of the web
Drain and air holes in webs with h 200mm

Lorenz

Page 8 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

Drain and air holes in webs with h 300mm

The length of drain holes is not to exceed the web depth or 60 percent of the
secondary member spacing, whichever is greater.

2.7.

Scallop for watertight weld

A
R35
CIRCULAR WELDING

W.T. TANK

NONE W.T. STRUCTURE


W.T. TANK

W.T. TANK

A-A

Lorenz

Page 9 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

3. Profile clearance cuts


3.1.

General representation

>

when h2 > 0,7xh1

when h2 < 0,7xh1

a = arm length of the bracket acc. LR

= 30 is standard
= 45 exception (to short profile) L < 5xh
Lorenz

Page 10 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

R50 when

Lorenz

Ouhua Shipyard
EMERALD 82

< 45

Page 11 of 47

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Neptun Stahlkonstruktions GmbH


Order 21-10

3.2.

Ouhua Shipyard
EMERALD 82

Symbolic representation
in basic steel plans

in workshop design drawings

F
1)

B
2)

W
Remarks: 1) Not to use at Hatch Coaming and Coaming top
2) longitudinal stiffeners and frames of longitudinal panels shall be
continuous ( LR)
Lorenz

Page 12 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

4. Profile taper ratio


4.1.

Bulb bar profile

T-profile

Typ. Connection between bulbs

for transverse and longitudinal members 3a

Addition necessarily for profiles


a (mm)
20
40
60
80
100

l (mm) (3a) l (mm) (5a)


60
120
180
240
300

100
200
300
400
500

-knuckle
support
- knuckle
support
when c<20mm
no slope

if ifnecessary
necessary ACC.
ACC.LR
GL I-1-1 section
3.H.
-FC:
fatigue
- FC:
fatigue
check especially
check especially
in case of
in case of
longitudinal
longitudional
girders
/ stiff.
girders / stiff.

l 5a

Lorenz

Page 13 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

5. Connection from stiffeners


5.1.

Connection from stiffeners of bulb bar through bulk and walls(without clip)
Endcut for bulb bar : for BP 180

CUT= 2211 (bulb connection) or


2210 (bulb not connection)
for BP > 180 CUT= 2221 (bulb connection) or
2220 (bulb not connection)
Endcut for Flat bar: for FB 120-150 CUT= 1210
for FB > 150
CUT= 1220

at shell longitudinals

Z=ax 2
Bulb bar :

CUT= 2211 , a , R , angle

Flat bar :

CUT= 1210 , a , R , angle

or:

see also page 33/44


Bulb bar : CUT= 2211 , a-30 , R , angle=90
Flat bar : CUT= 1210 , a-30 , R , angle=90
Remarks:
CUT= 2210etc. are Tribon M3 endcuts for profiles.
T bar through bulk and walls are similar.

Lorenz

Page 14 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10
5.2.

Ouhua Shipyard
EMERALD 82

Connection from stiffeners of bulb bar through bulk and walls(with clip)
Endcut for bulb bar :
Endcut for Flat bar :
clip both side

for BP 160
CUT= 2211
for BP 180
CUT= 2221
for FB 120 -150 CUT= 1210
for FL > 150
CUT= 1220
1.)
at shell longitudinals

typical

Bulb bar :
Flat bar :

CUT= 2211 , a , R , angle


CUT= 1210 , a , R , angle

clip both side


2.)
typical

1.) In general this type is to avoid and may be only in exception. This type must
be special marked.

Reference: clearance cut on the clips applies also to other construction units
(brackets).

Lorenz

Page 15 of 47

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Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

clip on one side


1.)

Bulb bar :
Flat bar :

at shell longitudinals

CUT= 2211 , a , R , angle


CUT= 1210 , a , R , angle

1.) In general this type is to avoid and may be only in exception. This type must
be special marked.

clip on one side

2.)

at shell longitudinals

Bulb bar : CUT= 2211 , a , R , angle=90


Flat bar : CUT= 1210 , a , R , angle=90

Reference: clearance cut on the clips applies also to other construction units
(brackets).
Remarks:
T bar through bulk and walls are similar.

Lorenz

Page 16 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10
5.3.

Ouhua Shipyard
EMERALD 82

Connection stiffeners with shell profiles

Applicable at every intersection of (watertight) webs and (side) shell longitudinal, where
heel stiffeners are be arranged.
R 56 N/mm

3
00

Criterion :

Arrangement see steel plans!

Page 15/46 apply accordingly

Lorenz

Page 17 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

6. Chamfer from belts


6.1.

Belt centrically to the web

Exception:45

40 for B<=130
50 for B > 130

6.2.

Belt on one side to the web

Exception:45

Lorenz

Page 18 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

7. Profile end cut


7.1.

End cut for flat bar (Selection from Tribon M3)


Type: 11
1 freely selectable
1

R=KS10 B 120
R=35 B > 120
R=50 B 200

designation
1100,1
1110,1
1120,1
1190,1

R
0
35
50
KS10

Type: 12
1

designation
1210a,b,1
1220a,b,1
1230a,b,1

Lorenz

R
35
50
75

Page 19 of 47

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Order 21-10

Ouhua Shipyard
EMERALD 82

Type: 13
2

b and 1
freely selectable

R / b 0,25
designation
1301,b,1
1302,b,1
1303,b,1
1304,b,1
1311,b,1
1312,b,1
1313,b,1
1314,b,1

2
18
30
45
11
18
30
45
11

R
0
0
0
0
35
35
35
35

designation
1321,b, 1
1322,b,1
1323,b, 1
1324,b, 1
1391,b, 1
1392,b,1
1393,b, 1
1394,b, 1

2
18
30
45
11
18
30
45
11

R
50
50
50
50
KS10
KS10
KS10
KS10

Type: 14

2
1

b and 1
freely selectable

designation
1400,b,c,1
1402,b,c,1

Lorenz

a2
9
30

Page 20 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10
7.2.

Ouhua Shipyard
EMERALD 82

End cut for L -and bulb bar (Selection from Tribon M3)

Type: 21

1 freely selectable

R=KS10 B<=120
R=35 B > 120
R=50 B > 180

designation
2100,1
2101,1
2110,1
2111,1
2120,1
2121,1
2190,1
2191,1

2
90
30
90
30
90
30
90
30

R
0
0
35
35
50
50
KS10
KS10

Type: 22
2

designation
2210 a,b,1,2
2211 a,b,1,2
2220 a,b,1,2
2221 a,b,1,2

Lorenz

R
35
35
50
50

Page 21 of 47

2
90
30
90
30

a ,a1 150

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

Type: 23
2
3

b and 1
freely selectable

R / b 0,25
designation
2303,b,1
2304,b,1
2306,b,1
2313,b,1
2314,b,1
2323,b,1
2324,b,1
2393,b,1
2394,b,1

2
30
90
90
30
90
30
90
30
90

R
0
0
0
35
35
50
50
KS10
KS10

3
30
30
45
30
30
30
30
30
30

Type: 25

1
W / HP

Bulb connection see Page 13

designation
2501, B, C
2511, B, C
2521, B, C
2591, B, C

Lorenz

R
0
35
50
KS10

1
18
18
18
18

addition
30
30
30
30

designation
2502, B, C
2512, B, C
2522, B, C
2592, B, C

Page 22 of 47

R
0
35
50
KS10

1
11
11
11
11

addition
30
30
30
30

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10
7.3.

Ouhua Shipyard
EMERALD 82

End cut for T bar and other profiles


End cut type for T-bar and other profiles (type 31-38, 40-43, 45-48 and 50)
according TRIBON M3 Hull Standard.

7.4.

Guideline for the definition of connection-lengthen with profiles

typical for BP or FB
B max is to be considered from the technical designer to

HP

430 400 370 340 320 300 280 260 240 220 200 180 160 140 120 100

62.5 58

Lorenz

53.5 49

46

43

40

37

34

Page 23 of 47

31

28

25

22

19

17

80

15.5 14

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Neptun Stahlkonstruktions GmbH


Order 21-10
7.5.

Ouhua Shipyard
EMERALD 82

Doubling on Pillars

Exceptions see detail drawings

Lorenz

Page 24 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

8. Cut outs for profiles


8.1.

Cut outs for cross through without collar and slot (or with slot on one side)
Flat bar

T
Tribon type = 1
R = KS8
Prof.-h. 150
R = KS10 Prof.-h. > 150

Tribon type = 201


R=KS10
Prof.-h. 120
R=30
120<Prof.-h . 180
R=50
Prof.-h 200
R=KS10 always : Tribon type = 202
R = 30 always : Tribon type = 203

Tribon type = 505

Tribon type=931
R=KS10
Prof.-h. 120
R=35
120<Prof.-h. 180
R=50
Prof.-h. 200
R=KS10 always : Tribon type=930
Input form c - is possible

Bulb bar

Tribon type=900
R=KS10 by all Profile height

Lorenz

Tribon type = 910


R = KS10
Prof.-h. 120
R = 35 120< Prof.-h. 180
R = 50
Prof.-h. > 180
Input form c - is possible
Page 25 of 47

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Order 21-10

Ouhua Shipyard
EMERALD 82

Tribon type = 911


R = 35
Prof.-h. 180
R = 50
Prof.-h. > 180
Input form c - is possible

8.2.

Cut outs for cross through with collar and slot (both side)
Flat bar

Tribon type = 5
Bulb bar

Tribon type = 501

Lorenz

Tribon type = 920

Page 26 of 47

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Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

9. Clips and collar plates of profiles


9.1.

Slot of profiles
Bulb bar and flat bar

(t)

(t)

CT1=100

CT2=010

CT1=100

CT2=010

CT1=101

CT2=011

For lengthened clips

CT1=101
*b(mm)
120
120
120
120
120
120
120
120
150
150
150
150
150
150
150
150
150
150
150
150

CT2=011

*h(mm) a(mm) weight(kg)


50
25
0,38
60
30
0,46
70
30
0,54
90
30
1,04
100
40
1,15
110
40
1,27
130
40
1,5
140
40
1,61
150
50
1,96
170
50
2,48
180
50
2,73
200
50
3,02
220
50
3,17
240
50
3,6
260
50
3,89
280
50
3,89
120
40
2,16
150
50
2,7
210
50
3,78
300
50
5,4

for Profile
BP100x7,BP100x8
BP120x8
BP140x7,BP140x8
BP160x7-8
BP180x8-9
BP200x9-10
BP220x10
BP240x10-11
BP260x10-11
BP280x11-12
BP300x11-12
BP320x12-13
BP340x12
BP370x13
BP400x14
BP430x15
FB.200x15-30
FB.250x20-50
FB.300x25-30
FB.400x20;50

*b = Breadth from flat bar


*h = in cases of non perpendicular stiffeners to be lengthened
Material (t): collars are to be of the same materials as the primary supporting
members
Lorenz

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Order 21-10
9.2.

Ouhua Shipyard
EMERALD 82

Clips for strength connection


FB 80-550

BP 80-430

clip for shell side longitudinal


if indicated in drawing

CT2=020

CT2=021

(t)

(t)

X = moulded line
t = thickness
a = welding
BP
80
100
120
140

160
180
200
220
240

FB
80
100
120

150
180

3.5

200

275
260
280
300
320

300
325

340
350
370
400

375
400
425

450
475
500
525
550

430

Lorenz

E
40
40
60
80
90
110
100
110
120
120
140
170
150
170
200
200
210
230
230
230
230
260
300
300
320
320
350
350
400

b=120 Prof.-h. 220


b=130 Prof.-h. > 220
b=150 Prof.-h. 300

E*:
E* according to prolongation of web in non
perpendicular sections of the profile.
( appr. 10 mm below intersection of bulb
and web at BP`s.
20 mm below top at FB`s ).

Material (t): collars are to be of the same materials as the


primary supporting members

Page 28 of 47

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Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

T bar

(t)

(t)

40X40
40X40

h
h>200

r e
35 50

(t)

CUT = 512, CT1 = 010, CT2=010

(t)

(t)

40X40
40X40
r

(t)

CUT = 512, CT1 = 020 or 030, CT2 = 020 or 030

CUT= 510 (CT2=010 or 020 or 030), CUT= 547 (CT1=010 or 020 or 030)
CUT= 513 (CT2=010 or 020 or 030)
Lorenz

Page 29 of 47

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Order 21-10
9.3.

Ouhua Shipyard
EMERALD 82

Collar of profiles watertight general


Bulb bar (on one side) and angle bar

CT2=070
Welding a = 0.5s

Material (t): collars are to be of the same materials as the primary supporting
members

Lorenz

Page 30 of 47

17/12/2010

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Order 21-10

Ouhua Shipyard
EMERALD 82

CT1=770

Bulb bar (both side) , exception

T bar
GAP 1mm

10X10
(t)

(t)

10X10

R35

R35
(t)

R85

R85

CUT = 512, CT1 = 070, CT2=070

Lorenz

Page 31 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

10. Bracket connection


10.1. Standard bracket table
All shell frames and tank boundary stiffeners
are to be continuous, or are to be bracketed
at their ends. Where the brackets are
provided to ensure the structural continuity
from the forward end to 0,15L (FR224)
flanged brackets have to be used. (see CSR
for BC Ch.9,Sec.1)

In general all brackets are isosceles.

l
lb

t bnet
a
b'

length of bracketed profile [m]


length of free edge of bracket [m]
net thickness of bracket based on type of room
arm length
arm length

Profile - Material
Profile - Material
Profile - Material
Bracket - Material

Lorenz

A
A32
A36
A

Page 32 of 47

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Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

Built arm length = max [a; b]


Arm length a [mm]
a[mm] = 100 l[m]
Arm length b

Profile max.

b
BP 80x7.0
BP 100x8.0
BP 120x8.0
BP 140x9.0
BP 160x9.0
BP 180x11.0
BP 200x12.0
BP 220x12.0
BP 240x12.0
BP 260x12.0
BP 280x13.0
BP 300x14.0
BP 320x15.0
BP 340x15.0
BP 370x15.0
BP 400x15.0
BP 430x15.0
Remarks:

150
150
150
150
200
250
270
300
330
350
400
450
500
500
550
620
700

tcmax=3mm
- Fuel Oil and Lub Oil Tanks
- Fresh water tanks
- Dry space / Void / Other
compartments
- General ballast water tank

- 3m zone of ballast water


tank with weather deck top

tmin=10 Flange

tmin=11

10
10
11
10
11
12
12
12

80
80
80
80
100
100
100
120

tc=4mm
Welding

Flange
throat
thickness

11
11
11
11
12
12
13
13

3
3.5
3.5
4
4
4
4.5
4.5
5
5
5.5
5.5
5.5
5.5
6
6
6

80
80
80
80
100
100
100
120

Special brackets are shown on relevant drawings.


Flange is based on 90Degree bracket with equal arms.
The Bracket scantling is subject to related structural plans.

Criterion for flanging of brackets:


- max[a; b] >800mm
- 15 l b > t bnet

Lorenz

Page 33 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

10.2. Connection of brackets


for shell longitudinal see page
15/45

x=8 when BP<= 160x8


x=10 when BP> 180x9

Generally:
Dimension a after
the smaller profile,
after the larger profile at
transverses shell frames

With different BP profiles the measure


of x is to be specified after larger profile.

10.3. Criteria for the bracket connection with strongly failing outline

On the basis of the bracket table a. Pt. 10.1 is in accordance with the following
criteria to be proceeded.
1. Bracket without Flange: by 5 - 35 Flange arrange
by > 35 - 45 extension of a = 50mm
Flange arrange
by > 45
extension of a =100mm
Flange arrange
2.: Bracket with Flange:

Lorenz

by 10 - 20 extension of a = 50mm
by 20 - 30 extension of a =100mm
by > 30
extension of a =100mm
Page 34 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

10.4. Connection from T-profile with T-profile

(t)

10.5. Connection from girder (T-profile) with stiffeners


Connection within the range
of superstructure

(t1)

(t1)

(t)

(t)

Flange

Dimensioning the brackets. :


t web thickness t1
a girder height

Lorenz

t web thickness t1
a girder height
Flange acc. Pt. 10.2.

Page 35 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

10.6. Connection bulb bar with bending construction unit

(t1)

(t)

x=8 when BP<= 160x8


x=10 w hen BP > 180x9

10.7. Connection T-profile with bending construction unit

(t)

Lorenz

Page 36 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

10.8. Brackets with next transverse or longitudinal deck beam

KS10 when c<=120


R30 when c > 120
R50 when c > 180

(t)

(t)

(t) where specified only

KS10 when c<=120


R30 when c > 120
R50 when c > 180
R30

Lorenz

(t)

BP-Profile

BP100-140

35

BP160-180

40

BP200-240

50

BP260-300

65

BP320-370

80

BP400-430

100

Page 37 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

10.9. Brackets under stringer


KS10 when c<=120
R30 when c > 120
R50 when c > 180

R50
(t)

(t)

Lorenz

Page 38 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

10.10. Brackets on the girder


R50 when b>180
When

>=45

(t)
>=45

KS10

R50 when b>180


When

<=45

(t)
<=45

R30

KS10

Lorenz

Page 39 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

10.11. Brackets under walls

KS10

(t)

a
120
150

t
8
8

welding
4
4

10.12. Guideline for brackets overlap, (exception)

(t)

Lorenz

Page 40 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

KS10 when c<=120


R30 when c > 120
R50 when c > 180

R50
(t)

BP-Profil
100x7/8
120x7/8
140x7/8
160x7-9
160x10
180x8-10
200x9-12
220x10/11.5
240x10-14

AOV ; BOV
200
200
200
230
230
260
300
310
350

t
8
8
8
8
8
10
11
11
12

BP-Profi
260x10-11
280x11-12
300x11-12
320x12-13
340x12
370x13
400x14
430x15

AOV ; BOV
350
375
400
450
500
550
575
600

t
12
13
13
11
13
13
14
15

Flange

100
100
100
120
120

11. Carlings
11.1. Carling both side free-cut

Exeption 45

Lorenz

Page 41 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

11.2. Carling connection both side

KS10 when hs<=120


R35 when hs > 120
R50 when hs > 180

KS10 when hs<=120


R35 when hs > 120
R50 when hs > 180

KS10 when Bmax<=120


R35 when Bmax > 120
R50 when Bmax > 180

KS10 when Bmax<=120


R35 when Bmax > 120
R50 when Bmax > 180

Lorenz

Page 42 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

12. Excess end

Excess end a = 10mm


Excess end a = 15mm
Excess end a = 20mm

Excess end a = 60mm

when t < 8mm


when t 15mm
when t > 15mm

only, when connection length b > 500mm

R30
30

Lorenz

Page 43 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

13. Bending radius


13.1. Bending radius for shipbuilding constructions

Bending-Radius
R = 20
R = 30
R = 50
R = 80
R =100

max.Pl.-thickness t
6mm
10mm
14mm
20mm
25mm

13.2. Bending radius for supporting plates with flange length <=1500mm
thickness t
8-10mm
11-13mm
14-15mm

Bending. R.
30
30
50

Min. Fl.breadth
80
100
120

14. Standards parts


1. Man holes according China standard, see Drawing No. 2709-1770-0010-A
-B1
-C1
-D1
-E

600x400-12 CB/TB 19-2001


600x400-8~12 CB/TB 19-01
600x400-12 REF. CB/TB 19-01
600x400-14~18 CB/T19-2001
600x400-12 REF. CB/T 19-01

2. Drain screw connection


Drain plug Type A
Drain plug Type B
3. Filter cover for bilge well, see Drawing No. OHXXX-2930-0020

Lorenz

Page 44 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

15.

Ouhua Shipyard
EMERALD 82

Welding

15.1. Joint preparations at plates

for welding processes see welding table

No.

Type

angle

GAP

NOSE

TRIBON
Bevel

Remarks

Especially

10

100

I-welding seam

manual 4mm
UP t<=14mm

15

150

Fillet welding

16

variable

160

Fillet welding with outline

20

20

210

V-welding seam

20

20

220

V-welding seam with backing

manual
CO t<=24mm
CO -Profiles

25

40

240

HV-welding seam with backing

CO t<=24mm

30

30

300

Y-welding seam

UP t=14.5-19mm

30

30

330

Y-welding seam

manual t=6-13mm

30

30

331

Y-welding seam

manual t=13.5-19mm

10

30

30

332

Y-welding seam

11

35

35

333

HY-welding seam

manual -Profiles
Manual, t<=45
Only with Bevel 243 (HV-welding
seam) to apply

12

35

45

334

HY-welding seam

17 <= t < 20

13

35

15

t/3

335

2/3 HY-welding seam

Deck to shell

14

35

25

t/3

336

2/3 HY-welding seam

Deck to shell

15

35

30

t/3

337

2/3 HY-welding seam

Deck to shell

16

35

45

t/3

340

2/3 HY-welding seam

17

46

45/45

451

2/3 K-welding seam

t<=16mm
manual, 2t/3 : t/3
20<=t<=45

18

45

45/45

452

K-welding seam

19

45

45/45

0.2t

453

K-welding seam

20

46

45/45

0,36t

454

2/3 K-welding seam

21

45

50/50

455

K-welding seam

22

50

20

501

X-welding seam

CO2 ; t>24mm

23

50

30

502

X-welding seam

24

51

20

503

2/3 X-welding seam

25

51

30

504

2/3 X-welding seam

26

41

30/35

505

2/3DY-welding seam

27

20

20

234

HV-welding seam

28

20

25

235

HV-welding seam

29

20

30

236

HV-welding seam

30

20

35

237

HV-welding seam

Manual; t>24mm
CO , t>24mm
h=t/3
Manual, t>20mm
h=t/3
UP, t>=20mm
h=t/3
Without sealing run
(void space)
Without sealing run
(void space)
Without sealing run
(void space)
Without sealing run
(void space)

Lorenz

Page 45 of 47

Hatch coming,
Main Deck to shell
Hatch coming,
Long. BHD to main deck

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

No.

Type

angle

GAP

NOSE

TRIBON
Bevel

Remarks

31

20

40

238

HV-welding seam

32

20

45

239

HV-welding seam

33

20

241

HV-welding seam

34

20

10

242

HV-welding seam

35

20

15

243

HV-welding seam

36

20

20

244

HV-welding seam

37

20

25

245

HV-welding seam

38

20

30

246

HV-welding seam

39

20

35

247

HV-welding seam

40

20

40

248

HV-welding seam

41

20

45

249

HV-welding seam

42

20

50

250

HV-welding seam

43

20

55

251

HV-welding seam

44

20

60

252

HV-welding seam

Especially
Without sealing run
(void space)
Without sealing run
(void space)

For watertight weld


In tanks

Type: see to TRIBON M3 users guide


Its possible the bevelcode to extend on 6 digits to give additionally informations.
For example: WEL, LIM=4, SID=SB, BEV=330 2 10
I I I____________t
I I______________Variant
I_________________Basic Bevelcode
Definition:

VARIANT 0

VARIANT 1

VARIANT 2

VARIANT 3

VARIANT 4

Lorenz

Page 46 of 47

17/12/2010

Neptun Stahlkonstruktions GmbH


Order 21-10

Ouhua Shipyard
EMERALD 82

15.2. Joint preparations at profiles

See Welding Table Drawing No. 2110-1050-0010

Lorenz

Page 47 of 47

17/12/2010