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T21 - Increasing Software Development Efficiency

Using the Integrated Architecture Application Tools

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Rev 5058-CO900E

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Tools for Development Efficiency

Selection Tools

Quick Start, Conversion, and Design Guides

Sample Code, Diagnostic Tools, and Accelerator Toolkits

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IA Tools Website ab.com/go/iatools


Type ab.com/go/iatools in your internet browser
or
Goto http://www.rockwellautomation.com/ and select Integrated
Architecture Tools under Support tab.

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IA Tools Website ab.com/go/iatools


Selection ToolsChoosing An Architecture

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Selection Tools
Any OEMs in the room?
Anyone involved in selecting controllers for specific applications?
Requiring communications?
Maybe an HMI?

Maybe a couple motion axis?


With tight budget constraints?
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Choosing an Architecture
Micro800, MicroLogix, CompactLogix Selection Tool

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Selection Tools
Any CompactLogix users in the room?
With a little more demanding requirements?
Maybe on a plant network?
Maybe networked I/O?

Some quicker update rate requirements?


Integrated Motion?
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Popular Configuration Drawings

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5370 L3 Popular Configuration Drawing

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5370 L3 Popular Configuration Drawing

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5370 L3 Popular Configuration Drawing

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Integrated Motion
Popular Configuration Drawing

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Motor Control Center


Popular Configuration Drawing

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Performance and Capacity Resources:


Guidelines for CompactLogix Systems
More in-depth than
Pop Config drawings
Designed to answer
about 60% to 90% of
compact system
questions

Copyright
2009 Rockwell Automation, Inc. All
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Stratix/Infrastructure Reference Drawing

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Stratix/Infrastructure Reference Drawing

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Stratix/Infrastructure Reference Drawing

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EtherNet/IP Quick Reference


Drawings & Documents

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EtherNet/IP Toolkit
Manuals, Guides, Drawings, Faceplates, How to Videos & Courses & Specs

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Selection Tools

How about high capacity and fast update network system requirements?
With many networked I/O and devices?

Maybe motion and/or safety requirements?


Need to easily compare networked options?
Memory intensive requirements?

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Choosing An Architecture:
EtherNet/IP Capacity Tool

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EtherNet/IP Capacity Tool

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Getting Started with Equipment

Is anyone relatively new to using our CompactLogix controller systems?


Have the need to train new employees?
Desire a simple approach to putting a system together?
From system assembly, configuration, programming, and testing?

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Getting Started with Equipment

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CompactLogix System Level Quick Starts

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CompactLogix System Level Quick Starts

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CompactLogix System Level Quick Starts

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Competitive Conversion Guides

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Getting Started with Equipment

Is anyone tasked with inventorying their control systems network?


Device catalog numbers, serial numbers, revision, CIP path, etc.?
Ethernet? ControlNet? DeviceNet?
Do you need to report this inventory?

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Getting Started with Equipment

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System Ferret
A stand-alone software tool
Requires RSLinx Classic (Lite is sufficient)
Acts as a hardware inventory tool
Run the ferret it finds all devices connected on CIP networks
Interrogates each device and reports information such as catalog
number, serial number, revision, CIP path, etc.
Logs all this information to an .xml or Excel files

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What does it do
Scans CIP networks
Discovers all devices connected to those CIP networks
Records information about each device
Name
CIP Path
Product Type
Catalog Number
Vendor
Revision
Serial Number

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A large system . .
Mark R Kirsch

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10:55:35 AM

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Get the properties of one device

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Properties of a single device

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System Ferret

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System Ferret

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Select Origin

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Select Origin

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Start Scanning

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Scanning

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Scan Complete

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Same Info that RSLinx Provides

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Click View Report to View XML Report

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Or Select Other Report Options

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Excel: System Map


Shows the layout of your system.

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Excel: Module Inventory


List modules by catalog number for easy inventory.

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Beyond Getting Started

Anyone ever had a problem finding very specific info on a device, system,
or software package?
Gotten lost in our vast Literature Library?

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Integrated Architecture Bookshelf

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Integrated Architecture Bookshelf

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Includes Networks, Process, Controllers,


I/O

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Integrated Architecture Bookshelf


includes Drives

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Integrated Architecture Bookshelf


includes Drives

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Beyond Getting Started


Sample Code

Would you like to know how others programmed a specific application?


Looking for an example of application code?
Programming tips?

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Sample Code Library

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Sample Code Library

Code to help begin configuring and programming


Common design approaches, application code
Complete system: code for controller, HMI, drives, networks
Free-of-charge shareware site.
Anyone can post code.

samplecode.rockwellautomation.com
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Google Based Sample Code Search


Improved Searching with Single Entry Search Field (like Google).

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Sample Code
Improved Results Page
Now Includes Filters (RA Preferred, Products, Technologies) Similar
to Literature Library to Screen Results as Desired.

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Sample Code
Filter to Just the Code You Need

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Beyond Getting Started


Faceplates/Add-on Instruction Sets

Anyone with systems requiring operator status, control, and diagnostics for..
I/O?
Control Devices?
Networks?

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Faceplate/Add-on Instruction Sets

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Faceplate/Add-on Instruction Sets


Preconfigured View ME/SE Status, Control, and Diagnostic Displays

Logix I/O

Control
Devices

Networks

Application

Providing Premier Integration with RA Architecture & Devices


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Logix I/O Faceplates


Preconfigured Goto Display Buttons
launch corresponding faceplates

Logix I/O

Status Faceplates
I/O Data Status
I/O Alarm/Fault
Conditions
Supporting Local I/O or
Distributed I/O on
EtherNet/IP and ControlNet
Most Logix Digital and
Analog I/O Available for:
1756, 1769, 1794,
1797, 1734, 1738

Logix I/O Faceplates Provide System Hardware Status


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ME and SE PowerFlex Status and


Control Faceplates
Preconfigured
I/O launch
Buttons

Control
Devices

Status and Operator Control

Fault Description and Fault


Actions are in descriptive
text, not cryptic codes

Diagnostics

Device Faceplates Provide Status, Control, & Diagnostics


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ME Equipment Status Faceplate


Device Faceplate Summary and Launching Mechanism

Control
Devices

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What Do You Acquire with a


Faceplate/AOI Download ?

Faceplate .gfx file


Step by Step Configuration Instructions
Faceplate parameter file
Device AOI xml Logix file
Sample Code to aid with Logix application integration
In Addition Preconfigured Goto display buttons & images

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Beyond Getting Started


Accelerator Toolkits
Anyone spending considerable time creating.
Detailed BOMs?
System Layout and Wiring Drawings?
Controlling and retrieving status and diagnostic data from a variety of
devices with different parameters and tags?
Standardizing machine, application, and device logic?
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Accelerator Toolkits

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Accelerator Toolkits
The Accelerators Toolkits are designed to
assist you in these routine tasks to help
get you up and running faster and more
efficiently by:
Assisting with product selection
Jumpstarting your CAD
documentation
Providing sample machine and
application code
Using these toolkits will result in
significantly reduced development time.

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Device
Drawings and
Configuration

Sample
Code

Your
Machine

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Accelerator Toolkits include pre-configured


components for building applications fast.
Wiring and Panel Layout Drawings
Machine, Application, and
Device Program Modules

Bill of Material Files

Status and Diagnostic HMI Faceplates

Allows you to concentrate on the intellectual property that


produces compelling and differentiating machine features.
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Key Feature of the Accelerators Modularity


BOM, Drawings, Logic, or HMI tools typically include multiple modules for
each product family, application, or function.
Each module is built around a device, an application, or a function.

Bill Of Material

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Controller Logic

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Key Feature of the Accelerators Modularity


Modularity lets you decide which components to incorporate into your
machine, providing greater flexibility and a custom fit.

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4 Axis Widg-O-Matic Machine


What is the Development Effort needed?
For the Bill of material?
For the CAD Drawings?
For the Controller Logic
For the HMI Application?

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4 Axis Machine Example


200+ Standard Development Hours
Bill of Material
65 catalog numbers
18 Product lines

Wiring and Panel Layout Drawings


15 Wiring and 7 Layout Drawings

80 hours

4 hours

Program Logic
425 Rungs
6 Device Configurations
5500+ Tags
**Does Not Include Specific
Application Logic**

40 hours

Status and Diagnostic HMI Faceplates


7 Complex Displays, 300+ alarm msgs

80 hours

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Only 5 Hours to create the 4 Axis Machine


Using the Drives and Motion Accelerator Toolkit
Bill of Material
65 catalog numbers
18 Product lines

Wiring and Panel Layout Drawings


15 Wiring and 7 Layout Drawings

Program Logic
425 Rungs
6 Device Configurations
5500+ Tags

.25 hours

.45 hours

2 hours

Status and Diagnostic HMI Faceplates


7 Displays, 300+ alarm msgs

2 hours

A Savings of 195 Development Hours


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Using the DMAT Wizard can reduce the


5 Hours to 5 minutes!

Automates the selection and configuration of all the development files


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DMAT Wizard Tool 6 Easy Steps


1.
2.

Open the Wizard from the DMAT menus


Name and Quantify Project / Machine

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DMAT Wizard 6 Easy Steps


1.
2.
3.

Open the Wizard from the DMAT menus


Name and Quantify Project / Machine
Name & Quantify Applications and Select Finish

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DMAT Wizard 6 Easy Steps


1.
2.
3.
4.

Open the Wizard from the DMAT menus


Name and Quantify Project / Machine
Name and Quantify Applications
Configure Machine

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DMAT Wizard 6 Easy Steps


1.
2.
3.
4.
5.

Open the Wizard from the DMAT menus


Name and Quantify Project / Machine
Name and Quantify Applications
Configure Machine
Configure Drives and Other Devices

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DMAT Wizard 6 Easy Steps


1.
2.
3.
4.
5.
6.

Open the Wizard from the DMAT menus


Name and Quantify Project / Machine
Name and Quantify Applications
Configure Machine
Configure Drives
Generate Outputs

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DMAT Wizard BOM Output

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DMAT Wizard Drawing Output

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DMAT Wizard HMI Output

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DMAT Wizard Logic Output

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CNC Machining Accelerator Toolkit


The CNC Machining Accelerator Toolkit is designed to simplify the integration between
Rockwell Automations Logix Control, Motion, and Safety Platforms and Fanuc CNC systems.

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Fanuc 30i Series Device Module & AOI


Fits into DMAT Logic

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FactoryTalk View ME
CNC Device Faceplate

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Safety Accelerator Toolkit CD


SAFETY-CL002
Contents:
Risk Assessments
Introduced
Quick Start Guides
System Component
Selection Tools
Wiring Diagram Tools
Programs for Controller
and HMI
Guide to Add-on Options

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Safety Accelerator Toolkit Risk


Assessment Guide
Providing an Robot Cell Example helping to explain the Risk Assessment
Process and illustrating the eventual Safety System Specification

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Safety Accelerator Toolkit


Development Tools and Quick Start Guide
Risk Assessment,
Compliance and
Design Methods

Simplified Wiring

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Preconfigured Logic

Quick Start Manual

Preconfigured HMI

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Safety Accelerator Toolkit


Safety Device Wiring Based on Safety Categories
Category 4 Input Wiring Example

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Safety Accelerator Toolkit


Safety Input/Output Device Logic by Safety Category

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Safety Accelerator Toolkit


Guard I/O Status and Diagnostic Faceplates

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Water/Wastewater Accelerator Toolkit

This Accelerator provides


Selection Tools
Panel Layout & Wiring Diagrams
HMI screens
Application Logix for Water
/Wastewater Systems
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Water/Wastewater Accelerator Toolkit


A series of application specific solutions built using Process Library
instructions:

Water

Divided into applications for both Water and Wastewater Treatment

Raw water Intake


Separation Station
High Service Pumps
Remote Water Tower

Wastewater
Lift Stations

Supports lead/lag function up to 8


pumps

Dosing Pumps
Primary Treatment

Flow Totalization

Bar Screens/Grit Removal

Final Clarifier

Sludge Thickening

Headworks

Aeration Blowers
Secondary Treatment
Solids Handling

Flocculation/Settling
Flushing System
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Energy Management Accelerator Toolkit


Modeled after the other RA Integrated
Architecture Accelerator Toolkits.
Containing:

System Design and Configuration Tools


Hardware Selection Tools
CAD Layout and Wiring Drawings
Simplified Device Configuration
Preconfigured Logic
Preconfigured Faceplates
System Operation Guide
Step by Step Quick Start Guide
Time of Day Control
Demand Control

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Energy Management Accelerator Toolkit


Device Layout Drawings including BOMs

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Energy Management Accelerator Toolkit


Energy Data Collector Configuration
Powermonitor Configuration Steps

CompactLogix Energy Input Configuration and Preconfigured Energy AOIs

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Energy Management Accelerator Toolkit


FTEnergyMetrix Diagnostic Setup
Alarm
Configuration

Alarm Logging

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Energy Management Accelerator Toolkit


TOD Control Using Logix Controllers
Time of Day Control
Determine which loads in your application
will be controlled by the Time of Day
controller (maximum of 16 loads)
Number each load from 1 to 16

Documentation
Control Hardware Selection and Wiring
Control Panel Layout and Wiring
Logix Integration
HMI Integration
System Commissioning

Typical Applications
Lighting
BAC
Production Shift Control

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Energy Management Accelerator Toolkit


Demand Control Using Logix Controllers

Demand Control

Manage Electric Demand to avoid


demand penalties from your utility bill
Up to 16 loads to configure for Demand
Control. Set priority for load (16
highest/1 lowest)
Load Configuration with Priority, Rated
kW, Load description, Normal/Override
Control, On Delay/Off Delay /Max Off
Time

Documentation

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Control Hardware Selection and Wiring


Control Panel Layout and Wiring
Logix Integration
HMI Integration
System Commissioning

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

See and Test Drive the Tools


Selection & Productivity Tools - Booth 958

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IA Tools Website ab.com/go/iatools


Type ab.com/go/iatools in your internet browser
or
Goto http://www.rockwellautomation.com/ and select Integrated
Architecture Tools under Support tab.

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IA Tools Website ab.com/go/iatools

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