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REVISION

DATE

04-12-2012

Copyright 2010, 2012, S.P.M. Flow Control, Inc.. All rights reserved. SAFETY IRON, SAFETY HAMMER, SUR-DROP,
FSR and DESTINY are trademarks of S.P.M. Flow Control, Inc.. WEIR is a registered trademark of Weir Engineering
Services Ltd.; WEIR SPM is a trademark of Weir Engineering Services Ltd.

MAP LEGEND
Headquarters
Coming Soon
Weir Locations

Weir SPM is the market leader in well service pumps


and high pressure flow control equipment. SPMs line
of reciprocating plungers pumps are used in various
applications including cementing, acidizing, and
fracturing. The expanding flow control product line
features products used to safely transport fluids at high
pressure into the wellbore during various well service
applications. Weir SPM also utilizes a global network of
service facilities to provide superior post-sale services
to our customers.

Weir SPM is committed to delivering outstanding


customer service and observes three key business
practices: to deliver customer-driven product and
service innovation; to collaborate with our customers
and each other to solve problems; and to expand
globally with our customers to provide responsive
aftermarket services.

Contents
Flow Control Products
Ball Injectors.......................................21
Bridal Assemblies................................20
Butterfly Valves................................... 21
Cement Heads....................................22
Check Valves................................... 8 - 9
Choke Tees.........................................20
Flow Line Piping.................................. 5
Frac Heads..........................................22
Hammer Unions.................................13
Integral Union Connections................14
Manifolds...........................................20
Plug Valves......................................6 - 7
Relief Valves.................................10 - 13
Steel Hose Loops..................................5
Swivel Joints.........................................4

Well Service Pumps


Destiny TWS 2500 Frac Pump........ 28
QWS 1000S Well Service Pump..........29
QWS 2400 Frac Pump........................27
QWS 2500SD Frac Pump................... 30
QWS 3500 Frac Pump........................31
TWS 600S Well Service Pump.............25
TWS 2250 Frac Pump.........................26
Pump Accessories..............................32
Reference Guide.................................24

Safety Products
Flow Line Safety Restraint System....... 19
Safety Hammer................................17
Safety Iron ........................................ 15

Safety Iron Manifold Trailers ..............16


Safety Lifting Clamps...........................18
Worldwide Services
Fluid End Repair ................................ 33
Iron Recertification & Refurbishment.. 34
Pump Repair....................................... 35
Rental Packages ................................. 36
Mobile Recertification Unit.................. 35

Contact Information
Headquarters:
7601 Wyatt Dr.
Ft. Worth, TX 76108
Ph: +1-800-342-7458
+1-817-246-2461
Fax: +1-817-246-6324
www.weiroilandgas.com
www.weirinaction.com

UNITED STATES
Alice, TX - Service Center
2450 Business Hwy. 281 North
Alice, TX 78332
Ph: +1-361-661-0900
Fax: +1-361-661-0909
Blairsville, PA - Service Center
1519 Route 22 Hwy East
Blairsville, PA 15717
Ph: +1-724-459-4770
Fax: +1-724-459-4771
Broussard, LA - Service Center
401 S. Bernard Rd.
Broussard, LA 70518
Mailing: PO Box 82099, Lafayette, LA
70508
Ph: +1-337-837-3161
Fax: +1-337-839-1985
Buckhannon, WV - Service Center
52 Norwins Drive
Buckhannon, WV 26201
Ph: +1-304-472-9701
Fax: +1-304-472-9130

Houston, TX - Sales Office


363 N. Sam Houston Pkwy. E., Suite 550
Houston, TX 77060
Ph: +1-281-847-7270
Fax: +1-281-820-2972

MEXICO
Villahermosa, Mexico - Service Center
Bodega 3, Lote 8, Manzana 3
Sobre Calle San Lazaro
Parque Logistico Industrial, Tobasco
Villahermosa, Tabasco 86150
Ph: +52-993-142-7083

Kilgore, TX - Service Center


1102 State Hwy 31W
Kilgore, TX 75662
Ph: +1-903-984-8153
Fax: +1-903-984-8626

Poza Rica, Mexico - Service Center


Carretera Mexico- Tuxpan km 196 S/N
San Miguel Mecatepec Tihuatlan,Veracruz
Bodega C
Ph: +782-111-73-55

Muncy, PA - Service Center


Pump Refurb/Repair
76 Odell Road
Muncy, PA 17756
Ph: +1-570-546-1005
Fax: +1-570-546-2033

BRAZIL
Maca, Brazil - Service Center
Rua Internacional, No 245,
Lote 09, Quadra W-1
Loteamento Novo Cavaleiros,
Macae, RJ Brazil
Ph: +55-22-2106-8750
Fax: +55-22-2106-8777

Odessa, TX - Service Center


Pump Refurb/Repair
2424 E. I-20
Odessa, TX 79766
Ph: +1-432-580-3887
Fax: +1-432-333-1351
Searcy, AR - Service Center
2211 Taylor Road
Searcy, AR 72143
Ph: +1-501-305-3296
Fax: +1-501-305-3419
Shreveport, LA - Service Center
2403 Grimmett Dr.
Shreveport, LA 71107
Ph: +1-318-677-2422
Fax: +1-318-677-5385

Deer Park, TX - Service Center


Pump Refurb/Repair
920 Seaco Court
Deer Park, TX 77536
Ph: +1-832-200-6220
Fax: +1-832-200-6227

Williston, ND - Service Center


5044 Petroleum Park
Williston, ND 58801
Ph: +1-701-572-0776
Fax: +1-701-572-0784

Elk City, OK - Service Center


1600 Merritt Road
Elk City, OK 73644
Ph: +1-580-225-1186
Fax: +1-580-225-1597

CANADA
Clairmont, AB, Canada -Service Center
Pump Refurb/Repair
8801 99th Street
Clairmont, Alberta T0H 0W0
Ph: +1-780-567-3857
Fax: +1-780-567-2808

Fort Worth, TX - Service Center


Pump Refurb/Repair
7711 Wyatt Dr.
Ft. Worth, TX 76108
Ph: +1-817-935-7900
Fax: +1-817-246-3970
Fredrick, CO - Service Center
7450 Johnson Drive Suites C & D
Frederick, CO 80504
Ph: +1-720-494-1805
Fax: +1-720-494-7208
Grand Junction, CO - Service Center
842 21 1/2 Rd., Building A
Grand Junction, CO 81505
Ph: +1-970-243-4600
Fax: +1-970-243-8027
Horseheads, NY - Service Center
36 Level Acres Dr
Horseheads, NY 14845
Ph: +1-607-739-11215
Fax: +1-607-739-1314

Edmonton, AB, Canada - Service Center


4737 97th Street
Edmonton, Alberta T6E 5W2
Ph: +1-780-438-1122
Fax: +1-780-437-5218
Fort St. John, BC, Canada - Service Center
10508, 89th Avenue
Fort St. John, British Columbia V1J 5P9
Ph: + 1-250-785-6627
Redcliff, AB, Canada - Service Center
1202 Dirkson Drive N.E
Redcliff, Alberta T0J 2P0
Ph: +1-403-504-8353
Fax: +1-403-504-8370

EUROPE
Aberdeen, Scotland -Service Center
Pump Refurb/Repair
Badentoy Industrial Park, Portlethen
Aberdeen AB12 4YD, Scotland
Ph: +44-1224-783666
Fax: +44-1224-784184
MIDDLE EAST
Dubai, UAE -Service Center
Oilfields Supply Center, L.T.D., Building 22
P.O. Box 1518, Jebel Ali, Dubai, UAE
Ph: +971-48836-368
Fax: +971-48836-485
AUSTRALASIA
Singapore - Sales Office
15 Tukang Innovation Drive,
Singapore, 618299
Ph: +65-6302-0852
Fax: +65-6302-0883
Australia - Service Center
Henderson Service Center
20 Stuart Drive
Perth, Western Australia 6166
Ph: +61-8-9410-7500
Adelaide - Service Center
83 Rundle Road
Salisbury South SA 5106
Ph: +61-8-8285-3133
Fax: +61- 8-8285-3151
Toowoomba - Service Center
Unit 4, 24 Carroll Street,
Toowoomba QLD 4350
Ph: +61-7-4633-7081
Fax: +61- 7- 4637-7083
CHINA
Shengli Oilfield Weir Highland Pump Co, Ltd
No.232 Nanyi Road, Dongying City,
Shandong, China 257091
Ph: +86-546-7766997
Fax: +86-546-7769899

Red Deer, AB, Canada - Service Center


Pump Refurb/Repair
Unit A, 8060 Edgar Industrial Crescent
Red Deer, Alberta T4P 3R3
Ph: +1-403-341-3410
Fax: +1-403-341-3072

Flow Control Reference Guide


The following recommendations for SPM flow control products are intended to be a
guide to maximize efficiency, extend product life, and create a safer work environment.
Treating or discharge iron is produced for the
following services:
Standard service
H2S / sour gas service
Low temperature service
Weir SPM recommends that you designate specific
strings of iron for the following applications, and
that the designated iron remain in that service
application throughout the products life:
Energized fluids
Acids
Sour gas
Low temperature applications

Most flow control products are certified for the


following temperature rating:
Minimum:
-30 C
Maximum:
110 C
Contact SPM Engineering for operating ranges beyond
these valves.
Personnel must not be around pressure vessel products
while pressure is present or being applied.
Each string, as well as each component, must have
regular intervals of maintenance and inspection for safe,
proper performance.
Never tighten or hammer wing unions when flow line

Flow rates above 42 feet per second are not


recommended.

is under pressure.

Every string of iron should be pressurized to its


maximum planned working pressure prior to each
use.
Pressure seal line pipe threads are not
recommended for pulsating service above 10,000
psi or where side loading or erosion is suspected.
(integral or non-pressure seal threads are
recommended.)

Welding, brazing or heating on high pressure SPM


components is prohibited.

General maintenance will extend the life of flow control


products.
Grease plug valves and swivel joints after every
job.
Replace seals to help prevent leaks and washouts
of seal faces.
Clean all seal areas thoroughly.
Flush all products with water after each job.

Swivel Joints

All SPM swivel joints feature uniform wall thickness throughout for long and uniform flow of fluids (including
slurries and abrasives), elastomeric packing for service to 225F,
instream packing that is designed not to enter stream
regardless of velocity, and excellent lubrication.
SPM 3 Fig. 1502 and 4 Fig. 1002 long radius swivel joints
are designed to extend the life of a swivel while maintaining
uniform flow.
Features include:
Additional erosion material under critical ball
race locations:
3 Fig. 1502 - over 13% more than previous versions
4 Fig. 1002 - over 22% more than previous versions
Stable assembly with superior load distribution in
3 Fig. 1502 series, featuring long ball race life.
Optomized distribution of material for robust female ball
race components in 3 Fig. 1502 and 4 Fig.1002 models.
No danger for any mismatches.
Available in traditional hammer union styles or in SPM patented
Safety Iron connections.

Style 10 - MxF

Style 10 - MxM

Pressure
Rating
Style 20 FxM

Style 60 Fig. 1502 MxF

Style 80 Fig. 1502 MxF

3
H2S

Style 100 Fig. 1502 MxF

Style 100 Fig. 1502 MxM

Style 10 Fig. 1502 MxF


Style 10 Fig. 1502 MxM
Style 20 Fig. 1502 MxF
Style 30 Fig. 1502 MxF

Style 30 - FxM

Style 50 - MxF

Style 50 - FxF

Style 100 MxM

Style 80 - MxF

Size
2
H2S

Style 50 Fig. 1502 MxF

Style 60 MxM

Style 10 Fig. 1002 MxM

Style 50 Fig. 1002 MxF

Style 10 Fig. 1002 MxF

Style 100 FxM

Contact Weir SPM for the latest product offering information.

Steel Hose Loops and Pipe

SPM all-steel hose loops are used for a variety of high


pressure well service applications including discharge
lines, water lines, cementing and circulating lines, well
test lines and temporary flow lines.
SPM all-steel hoses utilize field-proven SPM swivel
joints for greater flexibility, shock and vibration
resistance, and uniform flow. Also utilized
are SPM wing union end connections
Size (In.)
Method of Construction
for fast, pressure-tight make-up and
Weir SPM Color
NSCWP*
break-out.
Code Threaded NPS Integral Welded
Model
(PSI)
2
3
These rugged hoses handle a full range of
fluids to cold working pressures up to 15,000
psi and come in sizes and configurations to
meet any need. Hoses for sour gas service are
available at cold working pressure up to
10,000 psi. SPM hoses are designed to
easily and conveniently fold up for storage
and transportation.

Long
Radius
Swivel
Joints
Long
Radius
Swivel
Joints

Olive
Green

10,000

Red

15,000

10,000

Black

*Non-Shock Cold Working Pressure

Sour Gas Service

Flow Line Piping


SPM all-steel, one-piece flow line piping, with wing union
end connections, eliminates the need for welds or threads
for an uninterrupted bore and superior flow. Piping is
available in lengths to 10 feet to handle fluids at cold
working pressures to 15,000 psi. They are used on highpressure discharge lines,
auxiliary flow lines, chokeand-kill lines and for
abrasive applications.
Weir SPM also
manufactures flow line
piping in non-pressure seal
thread styles as well as butt weld
styles in sizes ranging from 2 to 4and in
pressure ranges from 6,000 to 15,000 psi,
up to 20 feet in length.

SPM flow line piping includes an identification groove


on all non-pressure seal threads (NPST) subs per Shell
mandate.

Integral Style
Size
(In.)

Type of
Service

NSCWP*
(PSI)

End
Connection

Standard

15,000

Fig. 1502 Union

Sour Gas

10,000

Fig. 1502 Union

Standard

15,000

Fig. 1502 Union

Sour Gas

10,000

Fig. 1502 Union

Standard

15,000

Fig. 1502 Union

NPS & Butt Weld Piping


Style
Fig. 1002

NSCWP*
(PSI)

10,000

Fig. 1502

10,000

Fig. 1502

15,000

Non
Butt
Pressure Weld
Seal

*Non-Shock Cold Working Pressure

Sour Gas Service

Contact Weir SPM for the latest product offering information.

Plug Valves
Plug Valves
SPM high pressure plug valves are durable, field-proven
units that provide dependable service for applications such
as cementing, fracturing, acidizing, coiled tubing, and
sand control. 1" X 2" and 2" sizes are available in pressure
ratings to 15,000 psi NSCWP*. SPM 3 and 4 plug
valves are available in pressure ratings to 15,000 psi
NSCWP*. Features include a flanged body for easy
maintenance, integral inlets and outlets, hand crank,
locked-open and shut gear drive standard. Standard
service and sour gas service models are available. SPM
plug valves feature quality components for excellent
dependability, minimum weight, and maximum strength.
Plug valves are available in standard service and sour gas
service models.

Remote Operation
Hydraulic and pneumatic actuators are available for all
sizes of plug valves, which enhances safety in the field.

2 PLUG
VALVE

Repair and Seal Kits


SPM seal kits contain all items in the standard repair
kit, except the plug. Individual components and
elastomer kits are also available.

4 PLUG
VALVE

Valve
Model

NSCWP*
(PSI)

End
Connections

SP100TF

10,000

Threaded

SP150TF

15,000

Threaded

SP150TM

15,000

Threaded

SP150TMF

15,000

Threaded

SP150WU

15,000

Fig. 1502

Special models are availale in 20,000 psi.

Size
1 X 2

*Non-Shock Cold Working Pressure

Contact Weir SPM for the latest product offering information.

Light Weight Plug Valve


The SPM 2" light weight (LW) plug valve is engineered with safety in mind. The
valve is designed to meet HSE lifting requirements in the North Sea while
maintaining Weir SPMs high quality standards. The LW plug
valve is available with DNV certification.
Compact/lightweight design
Meets HSE requirements*
Weighs 51 lbs (23.1 kg)
Easy assembly/disassembly
Available with DNV certification
CE Compliant (97/23/EC)
*HSE compliant products offer a safe lifting weight of
55 lbs or less to be lifted and carried by 1 person.

The 2" LW plug valve is rated for non-shock cold working pressures
up to 15,000 PSI. Like other SPM high pressure plug valves, the
2" LW plug valve is able to provide dependable service for applications
such as:
Acidizing
Cementing
Coil tubing
Fracturing
Sand control Well kill

Description

BOM ID
1

Grease Fitting

Stop Nut

Actuator Cap

Actuator Plate

Grease Retainer Gasket

Body Cap

Seal Back-Up

O-Ring

Packing Seal

10

Packing Seal Back-Up

11

Plug

12

Side Segment

13

Seal Segment

14

O-Ring

15

Valve Body

16

2 Seal Ring

17

Retainer Ring

18

2 1502 Retainer Segments

19

2 1502 Wing Nut

20

Segment Alignment Pin

Check Valves
SPM check valves are made of high strength steel and are
precision manufactured to exact tolerances for clapper styles
in 2" through 4" sizes, dart styles in 2" and 3" sizes,
and CO2/nitrogen styles in 2" and 3" sizes. The
clapper design features either a standard coating or
superior abrasion and acid resistant coating designed to
give longer operating life in corrosive applications.
The rugged valves operate at working pressures from
6,000 to 15,000 psi in well service applications such as
acidizing, cementing, fracturing, and energized fluids.
SPM check valves are manufactured from solid forgings to
maximize strength and abrasion resistance.
Weir SPM carries a comprehensive line of check valves for use in
the well service industry. Various configurations are offered, including
wing-ahead (standard flow) or thread-ahead (reverse flow) models.

SD CLAPPER STYLE

Available in Standard Flow (Wing Ahead) and Reverse Flow (Thread Ahead)
Valve
Size

Upstream /
Downstream

NSCWP*
(PSI)

Female

Reverse Flow

15,000

Male

Standard Flow

15,000

Female

Male

Standard Flow

20,000

3 1502

Male

Female

Reverse Flow

15,000

3 1502

Female

Male

Standard Flow

15,000

3 1502 Sour Gas

Male

Female

Reverse Flow

10,000

3 1502 Sour Gas

Female

Male

Standard Flow

10,000

4 1002

Female

Male

Standard Flow

10,000

4 1002

Male

Female

Reverse Flow

10,000

4 1502

Male

Female

Reverse Flow

15,000

4 1502

Female

Male

Standard Flow

15,000

Inlet

Outlet

2 1502

Male

2 1502

Female

2 2002

*Non-Shock Cold Working Pressure

The SPM Severe Duty (SD) check


valve is specifically designed to
provide longer life and reliable
operation in severe service
environments. Ideal for harsh
pumping operations, the SD
check valve utilizes unique design
features resulting in outstanding
reliability and performance.

Contact Weir SPM for the latest product offering information.

Check Valves
SD CHECK VALVE (continued)
Features & Benefits
Utilization of a Threaded Seat:
Self-locking design prevents seat from becoming loose
due to high vibration of flow line
Machined from high erosion and high corrosion resistant
NACE compliant stainless steel for long life
Features o-ring for excellent sealing performance
Fully coated clapper provided in most sizes
Enhanced Hanger:
Flat machined into hanger matches flat machined into
body preventing rotation during operation
Removes hanger pin from assembly requiring fewer
component parts

DART STYLE

Available in Standard Flow (Wing Ahead)


and Reverse Flow (Thread Ahead)

Valve
Size

Inlet

Outlet

Upstream /
Downstream

NSCWP*
(PSI)

Service

Female

Male

Standard Flow

15,000

Standard

2 1502

Male

Female

Reverse Flow

15,000

Standard

2 1502

Female

Male

Standard Flow

15,000

Standard

3 1502

Male

Female

Reverse Flow

15,000

Standard

3 1502

Female

Male

Standard Flow

15,000

Standard

2 1502

Male

Female

Reverse Flow H2S

10,000

H2S

2 1502

Female

Male

Standard Flow H2S

10,000

H2S

3 1502

Male

Female

Reverse Flow H2S

10,000

H2S

3 1502

Female

Male

Standard Flow H2S

10,000

H2S

1 1502

*Non-Shock Cold Working Pressure

Contact Weir SPM for the latest product offering information.

The SPM Dart Style


Valve is constructed of
a two-piece body that
houses an inline spring
loaded dart. When fluid
enters from the inlet side,
it will overcome the low
spring force on the dart.
The dart will travel away
from the inlet and allow
the fluid to flow around
towards the outlet. When
fluid flow stops, the light
spring force closes the
dart against its seat,
preventing fluid from
flowing back through the
flow line. The SPM dart
style check valve is
available for standard
service, CO2/nitrogen
compatible and for sour
gas (H2S) environments.

Relief Valves
SPM emergency relief valves provide over-pressure
protection for reciprocating pumps, treating lines,
pressure vessels and other equipment operating under
a variety of pressure and flow conditions. The valves
are compact, simple to operate and rely on the
system's pressure to open when a preset pressure is
exceeded, and automatically snap shut when the
pressure drops.
The valves are externally adjustable, and unlike
shear relief valves, which use common nails to
trigger the valve, SPM emergency relief valves
utilize an internal spring, nitrogen, or rig air to
activate opening and closing. Valves are available
in 2", 3" and 4" models.

3 Spring Actuated
Relief Valve

SPRING
SPM spring actuated emergency relief valves provide
over-pressure protection for pumps, flow lines,
pressure vessels and other equipment operating under
a variety of pressures and flow conditions. SPM spring
actuated emergency relief valves are field-tested
products that have long been providing reliable overpressure protection for well service providers.
The valves are externally adjustable to operate from
low pressure/medium flows. Unlike shear relief valves,
which use common nails to trigger the valve, SPM
emergency relief valves utilize an internal spring to
activate opening and closing. Spring actuated relief
valves are direct acting, relying on the system's
hydraulic pressure to open when the preset force of
the spring is exceeded.

Design Style
Size

Description
1502 M Inlet, Line Pipe Thread Outlet
1502 M Inlet, 1502 F Outlet

1502 M Inlet, 1502 F Outlet Sour Gas


2002 M Inlet, 2002 F Outlet
2202 M Inlet, 2202 F Outlet Sour Gas

1502 M Inlet, 1502 F Outlet

Contact Weir SPM for the latest product offering information.

Spring

Note:
Approximate flow rate for relief valves:
2 Spring - 150 GPM Max.
3 Spring - 430 GPM Max.
As flow requirements increase, multiple
valves may be preferred, and are
permissible. You may find that two of the 2
valves are a better economic combination
than one 3 valve. Multiples of either valve
are allowed as long as the valves are all set
within 10% of each other.
Example: If a customer requires a flow of
400 GPM, the customer may choose to use
three 2 spring operated valves or one 3
spring operated valve.

10

Relief Valves
EMERGENCY BACK PRESSURE
The SPM emergency back pressure relief valve
provides over-pressure protection for reciprocating
pumps, treating lines, pressure vessels, and other
equipment operating under high-pressure, high-flow
conditions. Compact and simple to operate, the valve
is direct acting, relying on the system's hydraulic
pressure to overcome a preset nitrogen gas force to
relieve. It is externally adjustable from zero pressure to
maximum setting.
Unlike shear relief valves, which use common nails to
trigger the release, the SPM valve will reseat once the
system pressure reduces. And unlike many "high-lift"
valves, which require a substantial drop in pressure
before they will reseat, the SPM valve exhibits little
blow down and will reseat at or near the cracking
pressure".
Design Style
Size
3
4

Description

Nitrogen
Actuated

1502 M Inlet, 1502 F Outlet


1002 M Inlet, 1002 F Outlet
1502 M Inlet, 1502 F Outlet

Note:
Approximate flow rate for relief valves:
3 and 4 Back Pressure ERV - Contact
Weir SPM for specific details
3 and 4 Unloading Valve - 1000
GPM Max.

Contact Weir SPM for the latest product offering information.

FULL BORE UNLOADING VALVE


SPM full bore unloading valves provide over-pressure protection for a variety
of pressure and flow conditions. The valves are compact, simple to operate and
rely on the system's pressure to open when a preset pressure is exceeded. This
pump operates as a bump valve, remaining open until the pump system is shut
down and the valve is reset.
The valves are externally adjustable, and unlike shear relief valves which use
common nails to trigger the valve, the SPM full bore unloading valve utilizes
nitrogen or rig air (properly filtered) to activate opening and closing. This
model is available in 3" and 4" sizes. Operating pressures range from
5,000 psi to 15,000 psi. Standard service and sour gas models are available.

11

Relief Valves
N2 RELIEF VALVE STATUS INDICATOR SYSTEM
Weir SPM offers a Status Indicator System as an option to be included in all new
3" and 4" emergency back pressure and unloading relief valves. The product
operation concept is simple. At any given time when the valve piston lifts greater
than 0.030", the system will remotely indicate that the valve has opened. In the
instance that the valve piston has dropped below 0.030" the system will then
remotely indicate that the valve has closed.

The SPM Status Indicator System can interface with existing customer-managed
data monitoring and logging systems, allowing for accurate control and trouble
shooting of over pressure events on a frac site. The data van interface directly
integrates the status indicator system into the data van's data acquisition system.
A 200 ft weather resistant cable can be purchased separately for transferring data.
Contact Weir SPM for more detailed information about interfacing data.

REMOTE CONTROL PANEL FOR NITROGEN RELIEF VALVE OPERATION

The SPM remote control panel offers


increased safety during high pressure
pumping operations at a safe distance.

To maximize safety, the SPM remote


control panel should be utilized along with
the full bore emergency unloading valve
and the emergency back pressure relief
valve. The remote control panel regulates
the flow of rig air or nitrogen to the relief
valve and allows the operator to change
pressure relief settings with the flow line.
The remote control panel is also engraved
with a quick reference chart for easy
adjustment.

12
11

Hammer Unions
SPM hammer unions are available in a wide range of sizes and in working pressures to 20,000 psi. Pressure seal,
non-pressure seal, and welded styles are offered in various sizes and pressures. All SPM hammer unions provide
pressure-tight, positive sealing and are available for standard service and sour gas models. SPM hammer unions
for sour gas service are specially heat-treated for controlled hardness and utilize fluorocarbon elastomer seal rings.
Figure
Number

Nominal Pipe Size (Inches)

Pressure
Rating (NSCWP*)

100
200
206
207
400
402
1002
1502
2002
2202

1,000
2,000
2,000
2,000
4,000
4,000
10,000
15,000
20,000
15,000

*Non-Shock Cold Working Pressure

Contact Weir SPM for the latest product offering information.

Fig. 100

Fig. 200

Fig. 206

Fig. 207

Fig. 400

Black Nut
Yellow Subs

Blue Nut
Gray Subs

Blue Nut
Gray Subs

Blue Cap
Gray Subs

Black Nut
Red Subs

An economical union
with precision machined
metal-to-metal sealing
surfaces for air, water, oil
or gas service to 1,000
psi NSCWP*.

A precision metal-tometal sealing surface


between male and female
subs for air, water, oil, gas
and mud service to 2,000
psi NSCWP*.

A precision metal-to-metal
seal plus O-ring seal for air,
water, gas, oil, and mud
service to 2,000 psi
NSCWP*.

Interchangeable Fig. 206


sub with blanking cap
and O-ring seal designed
to achieve no-leak
closure of manifolds and
lines to 2,000 psi
NSCWP*.

Features a precision ball


and cone sealing
surface for sure metalto-metal seal for air,
water, oil, gas and mud
service to 4,000 psi
NSCWP*.

Fig. 402

Fig. 602

Fig. 1002

Fig. 1502

Fig. 2002

Fig. 2202

Black Nut
Black Subs

Black Nut
Orange Subs

Red Nut
Blue Subs

Blue Nut
Red Subs

White Nut
White Subs

Green Nut
Green Subs

A resilient lip-type
seal for air, water,
oil or mud service to
4,000 psi NSCWP*.

A replaceable liptype seal ring


minimizes fluid flow
turbulence and
gives pressure seal
for air, water, oil,
gas and mud
service to 6,000 psi
NSCWP*.

A resilient lip-type
seal protects ball
and cone seal
against abrasion in
air, water, oil, gas
and mud service to
10,000 psi
NSCWP*.

For manifold and


truck mountings or
installations
encountering high
pressures including
air, water, oil, gas
and mud service to
15,000 psi
NSCWP*.

For cementing,
fracturing,
acidizing, testing
and choke-and-kill
lines where extreme
pressures are
encountered to
20,000 psi NSCWP*

Especially for sour


gas service; with
heat-treated
components,
fluoroelastomer seal
rings. For service to
15,000 psi
NSCWP*.

*Non-Shock Cold
Working Pressure

13

Intergals
Weir SPM manufactures a quality line of high-pressure integral union connections in a broad range of configurations
and sizes from 2 through 4" and in pressure ratings to 15,000 psi NSCWP*. Manufactured from high strength alloy
steel forgings, SPM integral union connections are available in tee, wye, integral and ell configurations.

Size

Fig. 1002
10,000 psi*

Fig. 1502
15,000 psi*

Fig. 1502
10,000 psi*
H2S

Fig. 2202
15,000 psi*
H2S

All Female
(Thread)

All Male
(Wing)

Combination
Styles and
Sizes

2
3
4
*Non-Shock Cold Working Pressure

Contact Weir SPM for the latest product offering information.

14

Safety Iron
The Safety Iron connection system is a clamp connecting flow line system
developed to replace traditional wing nut union connections. The product
consists of a seal ring utilizing a soft seal and a metal-to-metal seal, an
upper clamp with "captive" bolts, and a lower threaded clamp. The metal
seal ring and rubber seal freely slip into the tapered flange end. Sealing is
accomplished by the end crush on the rubber seal and tapered metal
contact from the clamp force. The result is a superior performing
connection compared to traditional hammer union connections, and a
safer work environment by allowing the user to "throw away the hammer."
Available in 2 through 4 in pressure ratings up to 15,000 psi.
U.S. Patent No. 7,204,525

Benefits of Safety Iron Connections vs. Traditional Hammer Union Connections


Greater safety
Less physically demanding assembly/disassembly
Less injury prone
Faster break-down
More reliable seal
Fatigue resistant due to side loading ability

Safety Iron Product Line:


Swivel Joints Check Valves
Plug Valves
Relief Valves
Integrals (Tees, Wyes, Elles, Crosses, and Crossovers)
Pipe
Pump Discharge Manifolds

* Assembly kits available


A Safer, More Reliable Connection
SPM Safety Iron gives users the opportunity to reduce the risk of accident incidents by
allowing the user to "throw away the hammer." The durability of Safety Iron connections has been field proven in
harsh pumping environments and has maintained its sealing properties despite the effects of extreme vibration and
cavitation. Not only do Safety Iron connections result in a safer work environment on site, but it can also increase
productivity as a superior performing flow line iron system compared to the traditional hammer union connections.
The product line is currently available in sizes 2" to 4" in pressure ratings up to 15,000 psi. Nearly every flow control
product manufactured by Weir SPM is offered with Safety Iron connections, and DNV certification is also available.
For ultimate safety on site, Weir SPM suggests applying Safety Iron along with the SPM Flow Line Safety Restraint
system.

Safety Iron Connection

Safety Iron connections


have a greater surface
contact area for a much
more stable connection
compared to hammer
union seals. Safety
Iron flanges are also
more robust with
larger sweeping
radii for additional
Contact Surfaces
strength and vibration
resistance.

Long sweeping radii


for increased stability

Traditional Hammer Union Connection


Hammer union connections
are limited to only one
contact seal surface,
greatly reducing the
integrity of the conection. Hammer unions,
with a thinner wall
Contact
section at vital points
and higher stress areas Surfaces
due to the jagged grooves of the
threads, are more susceptible
to damage as a result of
vibration or side loading.

High
Stress
Areas

15

Safety Iron Manifold Trailers


SPM Safety Iron Manifold Trailers provide the market
with a uniquely designed manifold system that is ideally
suited for stimulation operations, where vibration and side
load have proven to be detrimental to the existing hammer
union trailer models currently on the market.

Product Features:
Multiple configurations allow for variability
in flow rate, and inlet/outlet configuration.
Greater vibration resistance compared to
traditional hammer union alternatives.
Large sweeping radii in high pressure
components for increased strength at
connections.
Robust wall thickness to prevent failure in high
high risk areas.
Available built-in coiled-cable suspension for
high pressure component mounting increases
flexibility and reduces risk of cracked integrals.
Isolation valves available for flexibility in flow
line communication and utilization.
Available with crossovers at high pressure
outlets for greater compatibility with existing
inventories.
DOT certified trailer.

SPM Safety Iron manifold trailers


are available with flexible mounts, such
as a coiled cable suspension mounting,
for high pressure components, greatly
reducing the chance of fatigue cracks in
integral components due to the
vibration caused during transport and
operation.

Optional Design Configurations:


Flexible high and low pressure line arrangements for
various flow rates
Flexible high and low pressure inlet/outlet arrangements
for various station configurations
High pressure iron size and pressure ratings
(3" 15K & 4" 10K/15K)
Isolation valves between the high and low pressure lines
Tee or lateral connections leading to swing arms
Configuration of swing arms

16

Safety Hammer
The Safety Hammer union sealing device promotes
a safer work environment by reducing the dangers
associated with assembling hammer union
connections using a sledgehammer. The Safety

Hammer union sealing device is a pneumatic tool


designed to properly seal hammer union
connections with the ease of pushing a button. The
dangers of using a sledgehammer are greatly
reduced as most connections on-site can be made

with the Safety Hammer union sealing device.

The Safety Hammer device is an assembly


composed of two main parts: high strength alloy
steel adaptor and pneumatic hammer. The steel
adaptor can be changed out as needed to fit
different union sizes. In order for the Safety

Hammer to function as intended, SPM


recommends 29 SCFM per device, with an air
pressure of 90 psi and 1/2" air supply hose size. The

Safety Hammer device will make up and break down


the hammer union depending on its orientation.

Available in 2" 1502, 3" 1502,


4 200/206 and 4" 602/1002.

Pneumatic
Device

Air
Source

Adaptor

Hammer
Tool

To use the Safety Hammer device, simply hand-tighten the


hammer union connection until the wing nut ceases to

rotate. Slide the Safety Hammer adapter over the wing nut
so that it bears against one of the three lugs. Orient so that
the impact tool striking the wing nut lug will tighten the
connection. Apply a turning force to the gooseneck handle
until the wing nut ceases to rotate. Squeeze the trigger and
continue to apply a slight turning force to the gooseneck
handle. The hammer union will be quickly tightened.

Benefits:
Lightweight design that is easy to install and operate.
Less labor intensive assembly/disassembly.
The Safety Hammer union sealing device features an upgraded impact
tool made of a harder and tougher material for improved life with extended
utility, and a redesigned contact end to minimize flaring of the edge.

Lower risk of injury by removing hammer from


assembly process.
Adaptor can easily be interchanged for different size
wing unions.

17

Safety Lifting Clamps


SPM Safety Lifting Clamps provide the operator with
an engineered tool to safely lift iron pipe around a
frac site. The use of SPM safety lifting clamps will
replace the unsafe procedure of using only slings to
lift and transport long lengths of pipe, which is
susceptible to unpredictable movement or shifting of
iron and causes a greater risk of accidents to occur
on site.
The SPM Safety Lifting Clamp is a simple to use tool
to safely lift long lengths of pipe on site by ensuring
the lift occurs at the center of gravity of the pipe,
making movement easier, more consistent and most
importantly safe.
SPM Safety Lifting Clamps are tested to meet ASME
B30.20-2010 standards and to be compliant with

NACE MRO0175. SPM offers 4 different assemblies


to fit pipe ranging from 3.50" to 6.50" outside
diameter. Each clamp component is fully traceable
with the manufacturer's name, heat code, and
working load limit; allowing for 100% traceability.

Benefits for operators:


Increased employee efficiency
An ideal solution for lifting loads where head room
is critical
Added stability to lift
Complies with OSHA Section 1926.251 (a)(4)
Every clamp assembly is pull tested up to 125% its
rated load
Designed and manufactured to ASME B30.20 2010; the SPM Safety Lifting Clamps are
completely traceable
Lifting capacity verified with destructive testing
A safe working environment by reducing the risk of
accidents
Weir SPM engineered design
Compatible with Weir SPM pipes and all major
suppliers (3" & 4" Iron)

Increase safety on a job site at an inexpensive cost by


investing in the SPM Safety Lifting Clamps. Proper
installation and procedures can be found in the SPM
Safety Lifting Clamps Operation and Maintenance
Instructions Manual. You may also contact your local
Weir SPM Service Center for further details.

18

Flow Line Safety Restraint System


The Flow Line Safety Restraint system, or FSR, is the
leading engineered restraint system specifically
designed to reduce the area of danger around highpressure flow line disengagements. The FSR system is
available in three duty ratings: the original Standard
Duty FSR system, the Light Duty FSR system and
Heavy FSR system.

Spine

Rib

Features of the SPM FSR System:


Extreme high strength and reliability
Flexible and lightweight
Easy to install
Corrosion resistant
Works in both fluid and gas pumping operations
Water resistant exterior covers
Uniquely identifiable colors and labeling
Available full-service assistance in the field
Years of proven, successful utilization
Inspection / Rejection Criteria
Easy visual inspection process which can be
performed in the field by qualified personnel.
Light Duty FSR Color Code:
Rib - Yellow
Spine - White
Light Duty FSR Ratings:
2" Iron - 15,000 psi
3" Iron - 7,500 psi
4" Iron - 5,000 psi
Standard Duty FSR Color
Code:
Rib - Red
Spine - Blue
Standard Duty FSR Ratings:
2" Iron - 20,000 psi
3" Iron - 15,000 psi
4" Iron - 10,000 psi
Heavy Duty FSR Color Code:
Rib - Orange
Spine - Gray
Heavy Duty FSR Ratings:
2" Iron - 20,000 psi
3" Iron - 15,000 psi
4" Iron - 15,000 psi

RENTAL PACKAGES
Weir SPM has a large fleet of FSR
rental units located around the
globe for quick response to
customer requests. Upon order, Weir SPM technicians will
deliver the unit to a site as requested and will provide
training to customers' employees to ensure proper
installation of components or provide full service
installation. Weir SPM offers FSR trailers, and
customized cargo containers for offshore use, to better
organize component parts and make transport of
materials safer and convenient. The FSR trailer rental
fleet undergoes regular inspection, as well as annual
recertification to ensure that the FSR components
perform as expected. Each component features
identification and recertification badges so the customer
may verify the components comply with regulations.
It is critical that, since most SPM products generate,
control or direct pressurized fluids, those who work with
these products be thoroughly trained in their proper
application, safe handling, and installation. Misuse, side
loading, improper maintenance, or disassembly under
pressure can cause serious injury or death.

19

Manifolds and Bridle Assemblies


PUMP DISCHARGE, FLOW-THROUGH, TEST AND CIRCULATION
MANIFOLDS
Pump discharge manifolds are available in single or
multiple discharge outlets in a variety of integral union
connections up to 20,000 psi NSCWP*. Features
include full bore, thick-wall tubing and pump
discharge flanges to fit most major brands of pumps.

Safety Iron
Pump
Discharge
Manifold

Flow-through, test, and circulation manifolds are


available in both 5,000 and 10,000 psi NSCWP* for
threaded, and to 20,000 psi NSCWP* for all-integral
connection sizes.
All styles utilize proven SPM
plug valves of all sizes, 1" through
4. Available variations include
fixed choke and adjustable choke
models.
Weir SPM's Safety Iron connections has proven to be an
ideal choice for semi-permanent applications. Flow-thru
manifolds and pump bridles are just two of the
applications when Safety Iron connections has
performed exceptionally in the field.

Flow-Through
Manifold

*Non-Shock Cold Working Pressure

Misc. Flow Control Products


Choke Tees
Adjustable and positive choke tees are primarily used in choke manifolds, flow
through manifolds and test manifolds. Various forged-body configurations are
available in 2-inch and 3-inch sizes, each rated at 15,000 psi NSCWP*. Choke tees
are also available in sour gas configurations.
*Non-Shock Cold Working Pressure

20

Misc. Flow Control Products

Butterfly Valves
The specially designed disc of the SPM butterfly valve allows for a
noticeably smooth media flow, reducing or eliminating turbulence
commonly found in other valves. Another superior design feature is
the split stem, which allows the disc to automatically center in the
media flow path, thus assuring an even seal around the disc. A
one-piece phenolic back-up ring allows internal pressure to
anchor the seat within the valve body and prevents seat
walking. Various seat and disc materials are available.

Sur-Drop Ball Injectors


The SPM Sur-Drop high-pressure ball injector features the Positive
Feed System", resulting in a reliable feed and injection rate. New design
revisions have enhanced operating performance, made maintenance
more convenient, and greatly reduced lead time for faster response to
customer needs.

New Design Upgrades:


Improved manufacturing processes allow for more precise
machined parts.
Increased flexibility in operation by consolidating ball
cartridge sizes.
~ 5/8" & 3/4"
~ 7/8" & 1" ~ 1-1/8" & 1-1/4"
Increased convenience in maintenance.
~ Two-piece screw assembly allows for more
convenient replacement of drive stem, without
replacing entire assembly.
Easy manual loading eliminates use of awkward tools.

21

Misc. Flow Control Products


Cement Heads
Utilizing superior field-tested welding techniques, SPM
cement heads provide high-pressure performance in a
variety of designs to meet the needs of the industry.
Featuring single or double plug head designs,
easy-to-attach landing joints, and reliable plug pin

performance, SPM cement heads are designed to


perform with consistency and reliability in the field.

Single and Double


Head designs are
available in the
following sizes:

2.875
3.50
4.50
5.0 - 5.5
7.0 - 7.63
8.63 - 9.63
10.75 - 11.75
13.375
16.0
18.63 - 20.0
Cement Head Manifolds
also available.

Frac Heads
SPM customizable frac heads allow customers to
design their ideal frac head for reliable and consistent
performance on their frac sites.
SPM frac heads are manufactured from hardened steel
and feature field-proven durable welds at the branches.
Available in two styles, the "Goat Head" style and "Inlet"
style, Weir SPM customizes frac head orders to customer
specifications through the use of a Frac Head Request Form.
Customers may customize their purchase through the
following design options:
Pressure Rating
Top connection type
Minimum through-bore
width
Number of side connections
Side connection branch angle
Side connection branch, type,
and pressure rating
Bottom connection type

22

Well Service Pumps


Weir SPM manufactures a comprehensive range of high-pressure plunger pumps. Weir SPM's plunger pump designs
incorporate the ultimate in weight and space savings while having a reputation for dependable service even in today's
hybrid extended duty applications.
Weir SPM offers intermittent duty pump models for the full range of well service applications, and extended duty
plunger pump models for those oilfield and industrial applications requiring greater work periods with a smallfootprint, lightweight pump.
Weir SPM intermittent duty plunger pumps are DNV type approved, and range from 250 BHP to 3500 BHP with
pressure capabilities up to 20,000 psi. Premium plungers, valves, seats, packing, etc. can be configured to a variety
of well service needs from mud based coiled tubing support services to hot oil, cementing, acidizing, fracturing,
gravel packing, etc.
SPM durable extended duty plunger pumps range from 175 BHP to 1575 BHP. These extended duty plunger pumps
are specially designed to provide durable service in extended applications one day and provide exceptional high
pressure / high rate intermittent service the next. The unique versatility of these pumps in duty cycle adaptability
greatly increases the range of work that can be performed and the amount of revenue that can be generated with a
single pump. These pumps are designed so that the expendable parts (packing, etc.) can easily be reconfigured for
mud, water, drill cutting, acid, cement, etc.
SPM pumps are available with life cycle enhancing "auto-frettage" processing of the fluid cylinder. This very
economical process adjusts for the harmful effects of cyclic stress and the stress corrosion cracking which can occur in
high-pressure fluid cylinders. Weir SPMs state-of-the-art auto-frettage process results in a fluid cylinder with long
fatigue life expectancy at a fractional increase in cost.
Classroom and shop training is available to better familiarize the customer with the design parameters, technical
specifications and operating characteristics of each pump model.

Every SPM pump is tested to full power inhouse before it is delivered to the customer to
ensure quality and proper performance. Weir
SPM's 4500 hp test booth can run any pump
up to full working power before delivery to the
end user.

23

Pump Reference Guide


WEIR SPM PUMP MODEL EXPLANATION:

QWS - 2500 -

SD

1st letter indicates


number of cylinders:

2nd two letters indicate


the intended duty cycle:

Numbers indicate
max. rated BHP:

Last two letters indicate


specialty designation:

T = triplex

WS = intermittent,
such as well service

2500 = 2500 BHP

SD = super duty
LW = special lightweight
design
S = short
HV = horizontal valve
DD = direct drive

Q = quintuplex
EM = Extended Max
HB = extended, such
as hydroblast

Common Pump Formulas:

Hydraulic Horse Power (HHP) = (GPM x PSI) / 1714


Brake Horse Power (BHP) = (GPM X PSI) / (1714 x ME)
Pressure (PSI) = (BHP x 1714 x ME) / GPM
GPM = (BHP x 1714 x ME) / PSI
Rod Load = PD x PD x .7854 x PSI
GPR = (PD x PD x .7854 x SL x NC) / 231
GPM = GPR x RPM

Extending Pump Life & Preventative


Maintenance Program
Extending Pump Life:
Extending pump life requires careful operation by the
customer. The customer should observe and utilize the
following tools and practices:
Dual inlet or Zoomie manifold
Properly sized and maintained suction pulsation
dampeners
Properly maintained valves/seats/inserts
Improved discharge harmonics (may require high
pressure dampener)
Correct piping placement, proper supercharging
Proper sand and gel concentrations and blender
operations

GPM - Gallons Per Minute


PD - Plunger Diameter
NC - Number of Cylinders
ME - Mechanical Efficiency
SL - Stroke Length
GPR - Gallons Per Revolution

Maintenance:
At the very least, the following maintenance programs
should be set up, operated, and recorded for review:
Power end lube oil and filter inspection
Fluid end valves and inserts inspection
Fluid end seats inspection
Fluid end valve springs inspection
Plunger packing inspection
Proper maintenance practices are the best way to
increase the life of your pumps and pump
components. Weir SPM strongly suggests that each
customer develop a maintenance program to be
followed at all times.

Pump Duty Cycles


For information on pump duty cycles, contact Weir
SPM.

24

TWS 600S Well Service Pump


The SPM TWS 600S pump is a versatile small footprint pump
that can perform a variety of duties for the well service industry.
The unique design features an offset crankshaft / crosshead
design which is designed to substantially reduce the load on
both the crosshead and crosshead guides as well as the main
roller bearings supporting the crankshaft. The TWS 600S pump
can be utilized in a back-to-back configuration to perform
rugged acidizing, cementing, gravel packing and snubbing
operations.

SPM TWS 600S Pump Performance Data 1, 2

PLUNGER
DIAMETER

OUTPUT
PER REV

in
(mm)

gal/rev
(liter/rev)

2
(63.5)
2
(69.9)
3
(76.2)
3
(88.9)
4
(101.6)
4
(114.3)

.38
(1.4)
.46
(1.8)
.55
(2.1)
.75
(2.8)
.98
(3.7)
1.24
(4.7)

DISPLACEMENT AT PUMP STROKES PER MINUTE / PINION RPM


50 / 230
gpm
psi
(lpm) (kg/cm)
19
(72)
23
(87)
28
(104)
37
(142)
49
(185)
62
(235)

20,372
(1436)
16,836
(1186)
14,147
(997)
10,394
(732)
7,958
(561)
6,288
(443)

253 (188)

INPUT POWER: BHP (Kw)

120 / 552
gpm
psi
(lpm) (kg/cm)
46
(174)
56
(210)
66
(250)
90
(341)
118
(445)
149
(563)

20,165
(1421)
16,665
(1174)
14,003
(987)
10,288
(725)
7,877
(555)
6,224
(439)

200 / 920
300 / 1380
gpm
psi
gpm
psi
(lpm) (kg/cm) (lpm) (kg/cm)

450 / 2070
gpm
psi
(lpm) (kg/cm)

76
(290)
93
(350)
110
(417)
150
(568)
196
(741)
248
(938)

172
(651)
208
(788)
248
(938)
337
(1277)
441
(1668)
558
(2111)

12,099
(853)

115
(434)

8,066
(568)

9,999

139
(526)
165

(851)
294

6,666
(470)
5,601
(395)
4,115
(290)
3,151

3,734

(1112)
372

(222)
2,489

(263)

(1407)

(175)

(705)
8,402
(592)
6,173
(435)
4,726
(333)

600 (448)

600 (448)

(625)
225

600 (448)

5,377
(379)
4,444
(313)
3,734
(263)
2,744
(193)
2,100
(148)

APPLICATIONS: Acidizing, cementing, gravel packing,


snubbing.

Rated Max. Brake HP..................................600 BHP (447 Kw)


Maximum Rod Load.....................100,000 Lbs. (43,360 kg)
Stroke Length...............................................6" (152.4 mm)
Gear Ratio..................................................................4.61:1
Length...................................................50-1/4" (1,276 mm)
Width.................................................52-15/16" (1,344 mm)
Height..........................................................23-7/8" (607 mm)
Weight Dry (Approx.)....................................4,940# (2,040 kg)

1,660
(117)

600 (448)

Pump dimensions are approximate. For full detailed


drawings, please contact Weir SPM.

1 Based on 90% ME and 100% VE - Intermittent Service Only.


2 For applications demanding pressures over 15,000 psi, contact Weir SPM.

SPM TWS 600S Pump Hydraulic Horsepower Curve


17000
16000
15000
14000
13000
12000

PRESSURE (PSI)

11000

Note: This chart shows


this pumps performance at max hydraulic
horsepower. Notice as
the plunger size for the
pump increases, a
greater max flow rate
is achieved while the
max pressure
decreases.

10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
0
0

20

40

60

80

100

500 540 580


140 180 220 260 300 340 380 420 460
120 160 200 240 280 320 360 400 440 480
520 560 600
FLOW (GPM)

2.75 PLUNGER

3.00 PLUNGER

3.50 PLUNGER

4.00 PLUNGER

4.50 PLUNGER

25

TWS 2250 Frac Pump

This staple of the SPM line of well service pumps


offers great pressure and flow ratings in a smaller
package than the large quintuplex pumps offered
by Weir SPM.

SPM TWS 2250 Pump Performance Data

DISPLACEMENT AT PUMP STROKES PER MINUTE / PINION RPM

PLUNGER DISPLACE
DIAMETER PER REV
in
(mm)
3
(88.9)
3
(95.3)
4
(101.6)
4
(114.3)
5
(127.0)
5
(139.7)
5
(146.1)
6
152.4
6
(165.1)
6
(171.5)
7
(177.8)
7
(190.5)

75 / 476
gpm
psi
gal/rev
(liter/rev) (lpm) (kg/cm)
1.00
24,796
75
(3.8)
(284) (1743)
1.15
21,600
86
(4.3)
(326) (1519)
1.31
18,985
98
(4.9)
(371) (1335)
1.65
15,000
124
(6.3)
(469) (1055)
2.04
12,150
153
(7.7)
(854)
(579)
2.47
10,042
185
(9.3)
(706)
(701)
2.70
9,187
202
(10.2)
(646)
(766)
2.94
8,438
220
(11.1)
(593)
(834)
3.45
7,190
259
(13.1)
(505)
(979)
3.72
6,667
279
(14.1) (1056) (469)
4.00
6,199
300
(15.1) (1135) (436)
4.59
344
5,400
(17.4) (1303) (380)

INPUT POWER: BHP (Kw)

1, 2

1205 (899)

115 / 731
gpm
psi
(lpm) (kg/cm)
115
24,796
(435) (1743)
132
21,600
(500) (1519)
150
18,985
(568) (1335)
190
15,000
(719) (1055)
235
12,150
(888)
(854)
284
10,042
(1075) (706)
310
9,187
(1174) (646)
338
8,438
(1279) (593)
396
7,190
(1501) (505)
428
6,667
(1618) (469)
460
6,199
(1740) (436)
528
5,400
(1998) (381)

115 / 731
gpm
psi
(lpm) (kg/cm)
148
23,390
(562) (1648)
170
20,375
(645) (1436)
194
17,908
(734) (1262)
245
14,150
(929)
(997)
303
11,461
(1146) (808)
366
9,472
(1387) (668)
401
8,666
(1516) (611)
436
7,959
(1651) (561)
512
6,782
(1937) (478)
552
6,289
(2089) (443)
594
5,548
(2247) (412)
681
5,094
(2579) (359)

200 / 1271
gpm
psi
(lpm) (kg/cm)
200 17,361
(757) (1223)
229 15,124
(869) (1066)
261 13,292
(988) (937)
330 10,502
(1251) (740)
8,507
408
(1544) (600)
7,031
494
(1869) (495)
6,433
540
(2043) (453)
5,908
588
(2224) (416)
5,034
690
(2610) (355)
4,668
744
(2810) (329)
4,340
800
(3027) (306)
3,781
918
(3475) (266)

300 / 1906
gpm
psi
(lpm) (kg/cm)
300 11,574
(1135) (816)
344 10,082
(1303) (711)
8,861
392
(1483) (624)
7,002
496
(1876) (493)
5,671
612
(2317) (400)
4,687
741
(2803) (330)
4,288
809
(3064) (302)
3,938
881
(3336) (278)
1,034 3,356
(3915) (236)
1,115 3,112
(4222) (219)
1,200 2,894
(4541) (204)
1,377 2,521
(5,212) (178)

1848 (1378)

2250 (1678)

2250 (1678)

2250 (1678)

330 / 2096
gpm
psi
(lpm) (kg/cm)
10,522
330
(1249) (742)
9,166
379
(1433) (646)
431
8,056
(1631) (568)
545
6,365
(2064) (449)
673
5,156
(2548) (363)
815
4,261
(3083) (300)
890
3,898
(3370) (275)
969
3,580
(3670) (252)
1,138 3,051
(4307) (215)
1,227 2,829
(4644) (199)
1,319 2,630
(4995) (185)
1,515 2,291
(5734) (161)

APPLICATIONS: Fracturing.

Rated Max Brake HP.......................... 2,250 BHP (1678 kW)


Maximum Rod Load................238,000570 LBf (108,213 kg)
Number of Cylinders.....................................................3 Cly
Stroke Length.................................................. 8" (203 mm)
Gear Ratio................................................................ 6.353:1
Length.................................................89.9" (2284 mm)
Width...................................................59.8" (1519 mm)
Height..................................................44.3" (1125 mm)
Weight Dry (Approx.)...........................11,750 Lbf (5330 kg)

Pump dimensions are approximate. For full detailed


drawings, please contact Weir SPM.

2250 (1678)

1 Based on 90% ME and 100% VE - Intermittent Service Only.


2 For applications demanding pressures over 15,000 psi, contact Weir SPM.

SPM TWS 2250 Pump Hydraulic Horsepower Curve

20000
18000
16000

PRESSURE (PSI)

14000
12000
2025 Hydraulic Horsepower

10000
8000
6000

Note: This chart shows this


pumps performance at max
hydraulic horsepower. Notice
as the plunger size for the
pump increases, a greater
max flow rate is achieved
while the max pressure
decreases.

4000
2000
0
0

50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000

FLOW (GPM)
4.00 PLUNGER

4.50 PLUNGER

5.00 PLUNGER

5.50 PLUNGER

6.00 PLUNGER

26

TWS 2400 Frac Pump


The SPM TWS 2400 pump is a frac pump designed to
better handle the extreme operating conditions seen
in the new unconventional gas formations. The TWS
2400 pump has successfully completed a 1.5 million
cycle test proving its durable design and performance
capability.

SPM TWS 2400 Pump Performance Data


PLUNGER
DIAMETER

DISPLACE
PER REV

in
(mm)
3
(88.9)
3
(95.3)
4
(101.6)
4
(114.3)
5
(127.0)
5
(139.7)
5
(146.1)
6
(152.4)
6
(165.1)
6
(171.5)
7
(177.8)
7
(190.5)

gal/rev
(liter/rev)
1.00
(3.8)
1.15
(4.3)
1.31
(4.9)
1.65
(6.3)
2.04
(7.7)
2.47
(9.3)
2.70
(10.2)
2.94
(11.1)
3.45
(13.0)
3.72
(14.1)
4.00
(15.1)
4.59
(17.4)

INPUT POWER: BHP (Kw)

1, 2

DISPLACEMENT AT PUMP STROKES PER MINUTE / PINION RPM


75 / 419
gpm
psi
(lpm) (kg/cm)
28,385
75
(284) (2000)
24,718
86
(326) (1742)
21,725
98
(371) (1531)
124 17,165
(469) (1210)
153 13,904
(579) (980)
185 11,491
(701) (810)
202 10,513
(766) (741)
9,655
220
(834) (680)
8,227
259
(979) (580)
7,629
279
(1055) (538)
7,094
300
(1135) (500)
6,179
344
(1303) (435)

115 / 643
psi
gpm
(lpm) (kg/cm)
115 28,385
(435) (2000)
132 24,718
(499) (1742)
150 21,725
(568) (1531)
190 17,165
(719) (1210)
235 13,904
(888) (980)
284 11,491
(1074) (810)
310 10,513
(1174) (741)
338
9,655
(1279) (680)
396
8,227
(1501) (580)
428
7,629
(1618) (538)
460
7,094
(1740) (500)
528
6,179
(1998) (435)

1137 (1029)

2114 (1578)

131 / 730
psi
gpm
(lpm) (kg/cm)
28,359
131
(494) (1999)
24,704
150
(567) (1741)
21,713
171
(645) (1530)
17,156
216
(817) (1209)
13,896
266
(1008) (979)
11,484
322
(1220) (809)
352 10,507
(1334) (740)
9,650
384
(1452) (680)
8,223
450
(1704) (579)
7,625
486
(1838) (537)
7,090
522
(1976) (500)
6,176
599
(2269) (435)
2400 (1791)

200 / 1118
gpm
psi
(lpm) (kg/cm)
18,519
200
(757) (1305)
16,132
229
(869) (1137)

348 / 1945
300 / 1676
gpm
gpm
psi
psi
(lpm) (kg/cm) (lpm) (kg/cm)
348 10,643
300 12,346
(1135) (870) (1317) (750)
399
9,271
344 10,755
(1303) (758) (1511) (653)
454
9,452
8,148
14,178
261
392
(999) (1483) (666) (1720) (574)
(988)
575
7,468
6,438
11,203
330
496
(1251) (789) (1876) (526) (2177) (454)
710
6,049
5,215
9,074
408
612
(1544) (639) (2316) (426) (2687) (368)
859
5,000
4,310
7,499
494
741
(1869) (528) (2803) (352) (3251) (304)
939
4,574
3,943
6861
540
809
(2042) (484) (3063) (322) (3554) (278)
1,022 3,622
4,201
6,301
588
881
(2224) (444) (3336) (296) (3869) (255)
1,200 3,086
5,369 1,034 3,580
690
(2610) (378) (3915) (252) (4541) (217)
1,294 2,861
4,979 1,115 3,319
744
(2814) (351) (4222) (234) (4897) (202)
1,391 2,661
4,630 1,200 3,086
800
(5297) (188)
(3027) (326) (4540) (218)
1,597 2,318
4,033 1,377 2,689
918
(6046) (163)
(3475) (284) (5212) (189)
2400 (1791)

2400 (1791)

APPLICATIONS: Fracturing.

Rated Max. Brake HP..............2,400 BHP (1,790 Kw)


Maximum Rod Load.........273,000 Lbs. (117,934 kg)
Stroke Length........................................8" (203 mm)
Gear Ratio......................................................5.588:1
Length..............................................90" (2,381 mm)
Width...............................................60" (1,519 mm)
Height..............................................44" (1,125 mm)
Weight Dry (Approx.)..................11,750# (5,335 kg)
Pump dimensions are approximate. For full detailed
drawings, please contact Weir SPM.

2400 (1791)

1 Based on 90% ME and 100% VE - Intermittent Service Only.


2 Pumps with pressures in excess of 15,000 psi require special gauge and discharge flanges. Contact Weir SPM for information.

SPM TWS 2400 Pump Hydraulic Horsepower Curve

22000
20000
18000
16000

Note: This chart shows this pumps


performance at max hydraulic
horsepower. Notice as the plunger
size for the pump increases, a
greater max flow rate is achieved
while the max pressure decreases.

PRESSURE (PSI)

14000
12000

2160 Hydraulic Horsepower

10000
8000
6000
4000
2000
0
0

50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000

FLOW (GPM)
4.00 PLUNGER

4.50 PLUNGER

5.00 PLUNGER

5.50 PLUNGER

6.00 PLUNGER

27

Destiny TWS 2500 Frac Pump


The SPM Destiny TWS 2500 frac pump is designed
for operation in today's harshest multistage frac
applications with a 2500 horsepower rating, 273,000
lb rod load, and 10" stroke. The longer stroke requires
fewer cycles to produce an equivalent flow rate
compared to an 8" stroke quintuplex pump; resulting
in less overall wear on expendables and improved
overall pump durability. This combination provides
more operating ranges than other triplex pumps in
this category currently in the market.

Destiny TWS 2500 Frac Pump Performance Data 1, 2


PLUNGER DISPLACE.
DIAMETER PER REV
gal/rev
IN
(liter/rev)
(MM)
3
1.25
(88.9)
(4.7)
3
1.43
(95.3)
(5.4)
4
1.63
(101.6)
(6.2)
4
2.07
(114.3)
(7.8)
5
2.55
(127.0)
(9.7)
5
3.09
(139.7)
(11.7)
5
3.37
(146.1)
(12.8)
6
3.67
(152.4)
(13.9)
6
4.31
(165.1)
(16.3)
6
4.65
(171.5)
(17.6)
7
5.00
(177.8)
(18.9)
7
5.74
(190.5)
(21.7)
INPUT POWER: BHP (Kw)

DISPLACEMENT AT PUMP STROKES PER MINUTE/PINION RPM


50
319
psi
gpm
(lpm) (kg/sq cm)
62
28375
(236) (2000)
72
24718
(271) (1742)
82
21725
(309) (1531)
103
17165
(391) (1210)
127
13904
(483)
(980)
154
11491
(584)
(810)
169
10513
(638)
(741)
184
9655
(695)
(680)
215
8227
(816)
(580)
232
7629
(880)
(538)
250
7094
(946)
(500)
287
6179
(1086) (435)

75
478
psi
gpm
(lpm) (kg/sq cm)
94
28375
(355)
(2000)
108
24718
(407)
(1742)
122
21725
(463)
(1531)
155
17165
(586)
(1210)
191
13904
(724)
(980)
231
11491
(876)
(810)
253
10513
(957)
(741)
275
9655
(1042)
(680)
323
8227
(1223)
(580)
349
7629
(1319)
(538)
375
7094
(1419)
(500)
430
6179
(1629)
(435)

1137 (848)

1705 (1272)

1 Based on 90% ME and 100% VE - Intermittent Service Only.

110
701
gpm
psi
(lpm) (kg/sq cm)
137
28375
(520)
(2000)
158
21725
(597)
(1531)
179
21725
(679)
(1531)
227
17165
(860)
(1210)
280
13904
(1061)
(980)
339
11491
(1284)
(810)
371
10513
(1404)
(741)
404
9655
(1528)
(680)
474
8227
(1794)
(580)
511
7629
(1934)
(538)
550
7094
(2080)
(500)
631
6179
(2388)
(435)

150
956
gpm
psi
(lpm) (kg/sq cm)
187
20805
(709)
(1466)
215
18123
(814) (1277)
245
15929
(927)
(1123)
310
12586
(1173)
(887)
382
10194
(1448)
(718)
463
8425
(1752)
(594)
506
7708
(1915)
(543)
551
7079
(2085)
(499)
646
6032
(2447)
(425)
697
5594
(2639)
(394)
750
5201
(2838)
(367)
861
4531
(3257)
(319)

2500 (1865)

2500 (1866)

250
1594
gpm
psi
(lpm) (kg/sq cm)
312
12483
(1182)
(880)
359
10874
(1357)
(766)
408
9557
(1544)
(674)
516
7551
(1954)
(532)
637
6117
(2413)
(431)
771
5055
(2920)
(356)
843
4625
(3191)
(326)
918
4248
(3475)
(299)
1077
3619
(4078)
(255)
1162
3356
(4398)
(237)
1249
3121
(4729)
(220)
1434
2719
(5429)
(192)
2500 (1866)

305
1944
gpm
psi
(lpm) (kg/sq cm)
381
10232
(1442) (721)
437
8913
(1656) (628)
498
7834
(1884) (552)
630
6190
(2384) (436)
778
5014
(2944) (353)
941
4144
(3562) (292)
1029
3791
(3893) (267)
1120
3482
(4239) (245)
1314
2967
(4975) (209)
1417
2751
(5365) (194)
1524
2558
(5770) (180)
1750
2228
(6624) (157)

APPLICATIONS: Fracturing.

Rated Max. Brake HP..............2,500 BHP (1,854 Kw)


Maximum Rod Load.........273,000 Lbs. (111,934 kg)
Stroke Length......................................10" (254 mm)
Gear Ratio......................................................6.375:1
Length..............................................91" (2,311 mm)
Width...............................................88 (2,235 mm)
Height................................................39" (9991mm)
Weight Dry (Approx.)..................14,450# (6,554 kg)
Pump dimensions are approximate. For full detailed
drawings, please contact Weir SPM Engineering.

2500 (1866)

2 For applications demanding pressures over 15,000 psi, contact Weir SPM.

Destiny TWS 2500 Hydraulic Horsepower Curve


30000

PRESSURE (PSI)

28000
26000
24000
22000
20000

WEIR SPM:
2250 HYDRAULIC HORSEPOWER
(2500 BRAKE HORSEPOWER)

18000
16000
14000
12000
10000

Note: This chart shows this pumps


performance at max hydraulic
horsepower. Notice as the plunger
size for the pump increases, a
greater max flow rate is achieved
while the max pressure decreases.

Standard Pump Max. Operating


Pressure 15,000 PSI

8000
6000
4000
2000
0

100

200

300

400

500

700
600

800

900

1000

1300
1100
1500
1700
1200
1400
1600
1800

FLOW (GPM)

28

QWS 1000S Well Service Pump

The SPM QWS 1000S offers a similar design as the TWS


600S pump with its small footprint, but offers a larger
power output. The QWS 1000S can also be set up in
the back-to-back configuration to perform acidizing,
cementing, gravel packing, and snubbing operations.

SPM QWS 1000S Pump Performance Data


PLUNGER
DIAMETER

OUTPUT
PER REV

DISPLACEMENT AT PUMP STROKES PER MINUTE / PINION RPM

50 / 231
in
gpm
psi
gal/rev
(mm) (liter/rev) (lpm) (kg/cm)
20,372
2
32
0.64
(63.5)
(121) (1436)
(2.4)
16,836
2
39
0.77
(69.9)
(146) (1186)
(2.9)
14,147
3
46
0.92
(997)
(76.2)
(174)
(3.5)
10,394
3
1.25
62
(732)
(88.9)
(4.7)
(236)
7,958
4
1.63
82
(561)
(101.6)
(6.2)
(309)
6,288
4
2.07
103
(114.3)
(443)
(7.8)
(391)

INPUT POWER: BHP (Kw)

1, 2

100 / 461
gpm
psi
(lpm) (kg/cm)
64
20,372
(241)
(1436)
77
16,836
(292)
(1186)
92
14,147
(347)
(997)
125
10,394
(473)
(732)
163
7,958
(561)
(618)
6,288
207
(443)
(782)

421 (314)

842 (628)

119 / 548
gpm
psi
(lpm) (kg/cm)
76
20,368
(287) (1435)
92
16,833
(347) (1186)
109
14,145
(413)
(997)
148
10,392
(562)
(732)
194
7,956
(734)
(561)
245
6,287
(929)
(443)

1000 (746)

200 / 922
gpm
psi
(lpm) (kg/cm)
127 12,009
(483) (853)
9,999
154
(584) (705)
8,402
184
(695) (592)
6,173
250
(946) (435)
4,726
326
(1235) (333)
3,734
413
(1564) (263)

300 / 1383
psi
gpm
(lpm) (kg/cm)
8,066
191
(568)
(724)
6,666
231
(470)
(876)
5,601
275
(395)
(1042)
4,115
375
(290)
(1419)
3,151
490
(222)
(1853)
2.489
620
(175)
(2345)

450 / 2075
gpm
psi
(lpm) (kg/cm)
5,377
287
(1086) (379)
347
4,444
(1314) (313)
3.734
413
(1564) (263)
562
2,744
(2128) (193)
734
2.100
(2780) (148)
929
1,660
(3518) (117)

1000 (746)

1000 (746)

1000 (746)

1 Based on 90% ME and 100% VE - Intermittent Service Only.


2 For applications demanding pressures over 15,000 psi, contact Weir SPM.

APPLICATIONS: Acidizing, cementing, gravel packing,


snubbing.

Rated Max Brake HP..............................1,000 BHP (746 Kw)


Maximum Rod Load....................100,000 Lbs. (45,359 kg)
Stroke Length...............................................6" (152.4 mm)
Gear Ratio...............................................................4.61:1
Length.........................................................50" (1,270 mm)
Width...........................................................73" (1,854 mm)
Height............................................................24" (609 mm)
Weight Dry (Approx.)...............................7,040# (3,193 kg)

Pump dimensions are approximate. For full detailed


drawings, please contact Weir SPM.

SPM QWS 1000S Hydraulic Horsepower Curve


17000
16000
15000
14000
13000
12000
11000

Note: This chart shows


this pumps performance at max hydraulic
horsepower. Notice as
the plunger size for the
pump increases, a
greater max flow rate
is achieved while the
max pressure
decreases.

PRESSURE (PSI)

10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
0
0 40 80 120 160 200 240 280 320 360 400 440 480 520 560 600 640 680 720 760 800 840 880 920 960
FLOW (GPM)
2.75 PLUNGER

3.00 PLUNGER

3.50 PLUNGER

4.00 PLUNGER

4.50 PLUNGER

29

QWS 2500SD Frac Pump


This staple of SPM line of well service pumps offers
great pressure and flow ratings; designed to withstand
10 hours of operation up to six days a week while
maintaining a high performance rod load capacity.

SPM QWS 2500SD Pump Performance Data


PLUNGER DISPLACE.
DIAMETER PER REV
in
(mm)

gal/rev
(liter/rev)

3
(88.9)
3
(95.3)
4
(101.6)
4
(114.3)

1.25
(4.7)
1.43
(5.4)
1.63

5
(127.0)
5
(139.7)

(6.2)
2.07
(7.8)
2.55
(9.7)
3.09
(11.7)

INPUT POWER: BHP (Kw)

1, 2

DISPLACEMENT AT PUMP STROKES PER MINUTE / PINION RPM


50
gpm
(lpm)

319
psi
(kg/cm)

478
75
gpm
psi
(lpm) (kg/cm)

62
(236)
72
(271)
82
(309)
103
(391)
217
(483)
154
(584)

28,375
(2000)
24,718
(1742)
21,725
(1531)
17,165
(1210)
13,904
(980)
11,491
(810)

94
(355)
108
(407)
122
(463)
155
(586)
191
(724)
231
(876)

1137 (848)

28,375
(2000)
24,718
(1742)
21,725
(1531)
17,165
(1210)
13,904
(980)
11,491
(810)

1705 (1272)

1944
psi
(kg/cm)

701
110
150
gpm
psi
gpm
(lpm) (kg/cm) (lpm)

956
psi
(kg/cm)

1594
250
gpm
psi
(lpm) (kg/cm)

305
gpm
(lpm)

137

20,805

312 12,483
(1182) (880)
359 10,874
(1357) (766)
408
9,557
(1544) (674)
516
7,551
(1954) (532)
637
6,117
(2413) (431)
771
5,055
(2920) (356)

10,232
(721)
8,913
437
(1656) (628)
7,834
498
(1884) (552)
6,190
630

(520)
158
(597)
179
(679)
227
(860)
280
(1061)
339
(1284)

28,375
(2000)
24,718
(1742)
21,725
(1531)
17,165
(1210)
13,904
(980)
11,491
(810)

2500 (1865)

187
(709)
215
(814)
245
(927)
310
(1173)
382
(1448)
463
(1752)

(1466)
18,123
(1277)
15,929
(1123)
12,586
(887)
10,194
(718)
8,425
(594)

2500 (1866)

APPLICATIONS: Fracturing.

381

(1442)

941

(436)
5,014
(353)
4,144

(3562)

(292)

(2384)
779
(2944)

2500 (1866)

2500 (1866)

1 Based on 90% ME and 100% VE - Intermittent Service Only.


2 For applications demanding pressures over 15,000 psi, contact Weir SPM.

Rated Max. Brake HP..........................2,500 BHP (1,866 Kw)


Maximum Rod Load......................192,325 Lbs. (87,239 kg)
Stroke Length................................................8" (203.2 mm)
Gear Ratio................................................................6.353:1
Length...................................................84 3/4" (2,153 mm)
Width.....................................................73 7/8" (1,877 mm)
Height....................................................43 3/8" (1,102 mm)
Weight Dry (Approx.)..............................16,000# (7,257 kg)

Pump dimensions are approximate. For full detailed


drawings, please contact Weir SPM.

SPM QWS 2500SD Pump Hydraulic Horsepower Curve

PRESSURE (PSI)

30000
28000
26000
24000
22000
20000
18000

Note: This chart shows


this pumps performance at max hydraulic
horsepower. Notice as
the plunger size for the
pump increases, a
greater max flow rate
is achieved while the
max pressure
decreases.

16000
14000
12000
10000
8000
6000
4000
2000
0

0 100

500

300
200

400

700
600

900
800

1100
1500
1700
1300
1000
1200
1400
1600
1800
FLOW (GPM)

30

QWS 3500 Frac Pump


The SPM QWS 3500 pump is among the most powerful
well service pumps on the market and is ideal for semipermanent applications. With 3500 BHP, the pump is
designed to eliminate the number of units required on a
site to reach its high pressure pumping capabilities,
reducing the users operational costs.

SPM QWS 3500 Pump Performance Data


PLUNGER
DIAMETER
in
(mm)
4
(101.5)
4
(114.3)
5
(127.0)
5
(139.7)
6
(152.4)
6
(165.1)
7
(177.8)

1, 2

DISPLACE.
PER REV

50 / 355
75 / 532
96 / 680
150 / 1064
200 / 1418
gpm
psi
gpm
psi
gpm
psi
gpm
psi
gpm
psi
gal/rev
(liter/rev) (lpm) (kg/cm) (lpm) (kg/cm) (lpm) (kg/cm) (lpm) (kg/cm) (lpm) (kg/cm)
2.72
(10.3)
3.44
(13.0)
4.25
(16.1)
5.14
(19.5)
6.12
(23.2)
7.18
(27.2)
8.33
(31.5)

INPUT POWER: BHP (Kw)

APPLICATIONS: Fracturing.

DISPLACEMENT AT PUMP STROKES PER MINUTE / PINION RPM

136
(515)
172
(651)
212
(804)
257
(973)
306
(1158)
359
(1359)
416
(1576)

20,690 204
(1458) (772)
16,348 258
(1152) (977)
13,242 319
(933) (1206)
10,944 386
(771) (1460)
9,196 459
(648) (1737)
7,835 539
(552) (2039)
6,756 625
(476) (2365)

1824 (1361)

20,690
(1458)
16,346
(1152)
13,242
(933)
10,944
(771)
9,196
(648)
7,835
(552)
6,756
(476)

2736 (2042)

261
(988)
330
(1250)
408

20,690
(1458)
16,346
(1152)

13,242
(1543) (933)
493
10,944
(1867) (771)
587
9,196
(2222) (648)
689
7,835
(2608) (552)
799
6,756
(3025) (476)

408
(1544)
516
(1954)
637
(2413)
771
(2920)
918
(3475)
1,077
(4078)
1249
(4729)

3500 (2612)

13,233

544

(933)

(2059)

10,456

688
(2606)
850

(737)
8,469
(597)
6,999
(493)
5,881
(414)
5,011
(353)
4,321
(305)

3500 (2612)

(3217)
1,028
(3893)
1,224
(4633)
1,436
(5437)
1,666
(6306)

9,925
(699)
7,842
(553)
6,352
(448)
5,250
(370)
4,411
(311)
3,759
(265)
3,241
(228)

3500 (2612)

275 / 1950
gpm
psi
(lpm) (kg/cm)
748
(2831)
947
(3583)
1,169
(4424)
1,414
(5353)
1,683
(6370)
1,975
(7476)
2291
(8670)

7,218
(509)
5,703
(402)
4,620
(326)

Rated Max. Brake HP..........................3,500 BHP (2,609 Kw)


Maximum Rod Load...................260,000 Lbs. (117,934 kg)
Stroke Length.................................................10" (254 mm)
Gear Ratio................................................................7.091:1
Length.........................................................94" (2,388 mm)
Width.........................................................108" (2,743 mm)
Height.............................................................36" (914 mm)
Weight Dry (Approx.)...........................24,000# (10,866 kg)

3,818
(269)
3,208
(226)
2,733
(193)
2,357
(166)

3500 (2612)

Pump dimensions are approximate. For full detailed


drawings, please contact Weir SPM.

1 Based on 90% ME and 100% VE - Intermittent Service Only.


2 For applications demanding pressures over 15,000 psi, contact Weir SPM.

SPM QWS 3500 Pump Hydraulic Horsepower Curve


14000
12000

10000
Note: This chart shows
this pumps performance at max hydraulic
horsepower. Notice as
the plunger size for the
pump increases, a
greater max flow rate
is achieved while the
max pressure
decreases.

PRESSURE (PSI)

8000

6000
4000

2000
0
0

80

160

240

320

400

480

560

640

720

800

880

960

1360 1520
1680 1840
2000
1040
1200
1600
1760 1920
1120
1280 1440

FLOW (GPM)
5.00 PLUNGER

5.50 PLUNGER

6.00 PLUNGER

6.50 PLUNGER

31

Pump Accessories
Fluid End Expendables

PLUNGERS

SPM plungers are engineered


and manufactured to precise
dimensions with the proper coatings
and surface finishes necessary
for rugged well
service applications.

HIGH PERFORMANCE
PLUNGER PACKING

The SPM line of high performance


packing is designed and manufactured
to give extended and dependable
service life in high pressure, corrosive
and abrasive pumping applications.

VALVES and SEATS


SPM valves and seats are
designed for severe well service
applications
including high pressure.
SPM bonded valves feature
a greater flow area, less abrasion
and lower fluid velocity through the seat.

Autofrettage
Intersecting bores in a fluid cylinder exhibit very high
stresses at the corners of the intersection. To combat this
problem created at the bore intersections, Weir SPM
recommends that the customer utilize the autofrettage
option when purchasing a fluid end. The autofrettage
procedure is a technique where a "one-time" high hydraulic
pressure is imposed on the bore intersection of a new
cylinder inducing plastic strain at the intersection while
elastic strain remains elsewhere. Relaxation of this one time
pressure treatment causes these high-risk areas to develop a
residual compressive stress, mitigating the destructive
effects of the fatigue. The autofrettage process may not
completely eliminate the likelihood of fatigue failure (since
corrosion and erosion still occur). However, it should
significantly increase the number of cycles the product can
tolerate, ultimately extending the life of the fluid cylinder.

The traditional "wing style" fluid end uses a grooved


suction bore to lock the valve stop in place.

Fluid End Configurations


Weir SPM currently offers fluid ends in three configurations:
OPI, "Wing" style suction valve stop, and grooveless. The
"Wing" style fluid end was an improvement over the
industry standard OPI style for a number of reasons
including cost, serviceability and fluid cylinder life. Due to
the customer's need for increased pumping durations,
rates, and pressures, Weir SPM has adopted a groveless
(GL) version of the suction valve stop. The GL design
eliminates a groove in the fluid cylinder and is intended to
extend the cylinder's life. All three versions are available
and can be used throughout a broad range of the SPM
pump product line. Consult Weir SPM to determine which
style would be beneficial
for you.

SPM Grooveless Fluid End eliminates the groove in the fluid


cylinder by replacing the old wing style valve stop. The valve stop
design locks under a ridge in the fluid cylinder bore and is held in
place through a stem on the suction cover.

32

Worldwide Services

SPM Pump Repair


Weir SPMs professionally trained technicians perform complete pump
repair services for many makes and models of well service pumps. Weir
SPM reduces downtime through convenient repair services in the field
(when possible) or at one of its pump repair facilities located around the
globe. The most effective way to keep your fleet of units up and
running is to utilize Weir SPMs pump repair services.

Weir SPM has facilities equipped to


perform complete pump repairs at:
Deer Park, Texas
Fort Worth, Texas
Muncy, Pennyslvania
Odessa, Texas
Clairmont, Alberta, Canada
Red Deer, Alberta, Canada
Aberdeen, Scotland

Procedures Include:
Disassembly of all components
Inspection, including magnetic particle
Evaluation of repairs
Cost estimates
Repair utilizing Weir SPM technicians
Test
Documentation to verify product quality
Repaint

SPM Fluid End Repair


In an effort to offer customers an alternative
to disposing of their equipment, Weir SPM
offers a process to return used blocks as
reconditioned fluid ends in like-new
condition. Customers have the opportunity
to evaluate the status of their fluid cylinders
and have options of whether to replace or
refurbish.
Refurbishment Process Includes:
Disassembly of all components
Visual inspection vital areas
Thorough examination using multiple
techniques
Evaluation of repairs and cost estimates
Repair utilizing skilled Weir SPM technicians
Test and documentation to verify product
quality
Repaint
Record of all visual findings and dimensional
data on formatted reports presented to
customer

Plunger
Repair
Weir SPM offers
Plunger Repair services.
This service gives
customers the
opportunity to repair
damaged plungers that would normally be scrapped. The
reliable repaired plungers are returned to the customer in
"like new" condition, offering a less expensive alternative to the
purchase of new plungers.

33

Worldwide Services

SPM Iron Recertification and


Refurbishment
Weir SPMs iron management program consists of:
commissioning new iron, iron refurbishment, iron rental
services, high-pressure manifold recertification, high-pressure
manifold periodic maintenance, and high-pressure manifold
refurbishment. The program is designed to provide
recertification of products on demand to maximize safety,
quality, and reliability in a cost effective manner.
Benefits Include:
Maximizing the useful life of the product
Enhancing product safety and reliability in the field
Third party certifiable safety on the job site
Access to Weir SPMs internet-based Iron Management
Database for up-to-date electronic information

9 Steps to Iron Recertification Program

Step 1:
Visual Inspection

Step 2:
Wall Thickness

Step 6:
Assembly with New Products Kit

Step 7:
Pressure Test

Step 3:
Disassembly

Step 4:
Strip Contaminants

Step 8:
Paint

Step 5:
Magnetic Particle

Step 9:
Certificates

34

Mobile Recertification Units


Weir SPM has a fleet of mobile
recertification units that are
currently providing on site
service throughout the United
States, Mexico, Middle East,
Russia, and Far Eastern
countries. The MRUs are
designed to provide a wide
variety of services to the
customer at a location that is
most convenient to them.

Flow Control Product Services

Certified inspection
Ultrasonic wall thickness inspection
Magnetic particle inspection
Replacement of parts
Training
New product sales
Iron management documentation
Rental

Pressure Test Station with full test capability


to 30,000 psi; Inside test chamber for valves
and integral connections.

Work table and vise for disassembly, rekitting, and re-assembly; Ample storage
space for parts kits; ton hoist and jib
crane; Wash vat for cleaning parts

Pump Services
Field repair pump specialists
Replacement of fluid end
expendables
Fluid end inspection
Fluid end magnetic particle
inspection
Pump inspection
Basic power end repair
Training - maintenance
and operation
Pumps and pump part sales

Gas Powered Generator

Port hole allows pipe to extend beyond the


length of the trailer during poor weather
conditions.

30

Magnetic Particle Inspection, yoke style with


spray fluid and black light.

Gas Powered Air Compressor disperses 40


cubic feet per minute.

35

Worldwide Services

SPM Iron Management Rental Program


The SPM iron rental program provides the customer with a cost-effective alternative to purchasing, maintaining,
and recertifying treating iron. Benefits of the program include eliminating the upfront cost of purchasing new iron,
commissioning new iron, replacing expendable parts, the labor associated with repair, and
inventory during down time. The program allows the user to focus on its primary business, ensures all iron is in
compliance, and avoids recertification costs.
Features of the program:
Monthly reports on rental equipment highlighting all product on rental, length of time on rental,
and charges to date by part number for all product rented.
Daily rates, monthly rates or annual rates.
24-hour / 7-day a week service.
Pickup and delivery service available.
Containers and baskets can be provided.
Quick response to customer emergency requirements.
Fully certified iron packages available to health, safety, and environmental requirements.
Summary billing.
Large inventories including full baskets or individual items.

36