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b)
c)
e)
R1
R1
d)
R1
S1
S2
S2
S3
S1
S3
S1
S1
S2
S2
S3
S3
Y1
f)
R1
Y2
2.
The ceiling lights in a production plant are controlled by three separate switches
located at three different entry points. If they are controlled by a PLC and the
supporting relay system, write a ladder logic program for this controller such that
the lights can be switched on and off by any of the switch.
3.
Develop a PLC program for a fluid level controller of a tank. List and observe all
the essential steps to develop such complex and open ended PLC programs.
4.
Halit Eren
July, 2013
SOLUTIONS
A 1//
a)
b)
A
0
0
1
1
B
0
1
0
1
Y
1
1
1
0
A
0
0
1
1
B
0
1
0
1
Y
0
1
1
0
A
0
0
1
1
B
0
1
0
1
Y
0
0
0
1
A
0
0
1
1
c)
B
0
1
0
1
Y
1
0
0
0
d)
A
0
1
R1
0
1
Y
1
0
e)
f)
S1
0
0
0
0
1
1
1
1
S2
0
0
1
1
0
0
1
1
S3
0
1
0
1
0
1
0
1
Y1
0
0
0
1
0
1
1
1
Y2
0
1
1
1
1
1
1
0
A 2//
This problem is given to you in broad terms. As an engineer you need to consider the
process control requirements, the hardware and software, the cost and locations, etc.
a)
b)
c)
FLUID
HL
FLUID
LL
d)
Make a list of devices and their inputs and outputs connected to PLC.
Field Device
Manual/Automatic
Manual start button
Manual stop button
Fluid pump
Motor fault alarm
High Level (HL)
Low Level (LL)
e)
Remarks
For pump operation
To start pump
To stop pump
I/O commands
For annunciation
High-level switch
Low-level switch
Input
01
02
03
04
05
06
Output
01
01
-
PLC addresses
X001 (aut.), X002 (man.)
X003
X004
X005, Y001
Y002
X006
X007
POWER
SUPPLY
REQUIR
g)
Output
01
02
-
f)
Input
01
02
03
04
05
06
CPU
ANOLO
G I/O
ASCII
MODUL
DIGITAL
I/O
AUTO START
R001
AUTO START
R001
AUTO START
X001
AUTO START
R001
RUN OUTPUT
Y001
MANUAL STOP
X004
RUN OUTPUT
Y001
RUN OUTPUT
Y001
FLUID PUMP
X005
FAULT ALARM
Y002
TIME
R
1.5SE
RUN OUTPUT
Y001
FLUID PUMP
X005
HIGH LEVEL
HLS001 (X006)
AUTO START
(R001)
OR
AND
LOW LEVEL
LLS001 (X007)
AUTOMATIC
(X001)
MANUAL START
(X003)
AND
RUN OUTPUT
(Y001)
OR
MANUAL
(X002)
OR
AND
MANUAL STOP
(X004)
RUN STATUS
(X005)
AND
OR
AND
TIME
R
15
FAULT ALARM
(Y002)
A 3//
S1
S1
S1
S1
S2
S2
S2
S2
S3
LIGHTS
S3
Physical
PLC Logic
Operational
(Initial)
(Initial)
(Switch Closed)
0 0 0
0 0 0
1 1 1
S3
S3
A 4/
Question 1 Part f.
A 5/
Refer to books and lecture notes.
0 0 0
0 1 1
1 1 1
0 0 0
1 0 1
1 1 1
0 0 0
1 1 0
1 1 1