Spinning Division

ACTUAL
Unit# 01
AUTOCONE
Ratio
Machine Type
Count
Bags in Ring
Speed ( Meters/min.)
No of Spindles
Sections
Efficiency (%)
Production (Bags)
RING
Ratio
Machine Type
Count

Date:
PC Waste
50:50
7-II
9.20
20.13

PC Carded
52:48
21-C
10.20
0.00

PC Carded
52:48
7-II
16.20
15.42

PC Carded
52:48
21-C
20.20
24.05

PC Carded
52:48
21-C
24.20
28.52

1200
12
0.20
70%
20.54
PC Waste
50:50
EJM 128

1400
0
0.00
70%
0.00
PC Carded
52:48
FA 506

1200
36
0.60
70%
34.99
PC Carded
52:48
FA 506

1450
26
0.43
70%
24.49
PC Carded
52:48
FA 506

1450
35
0.58
72%
28.31
PC Carded
52:48
FA 506

9.20
8650
9000
282.21
3.15
9.55
1

10.20
12120
12120
367.95
3.09
9.87
0

16.20
15150
15200
363.80
3.11
12.52
1

20.20
16450
16500
353.66
3.11
13.98
2

24.20
16900
17000
335.06
3.09
15.20
3

30.30
18000
18000
297.78
3.29
18.11
10.25

O.P.S with Required Speed

26.01
86%
21.50

30.58
85%
26.00

19.04
90%
17.08

14.84
90%
13.32

11.74
90%
10.50

8.33
93%
7.75

Required Spindle Speed (rpm)
Average Spindle Speed (rpm)

FR rpm
T.M
T.P.I
No. of Machines
O.P.S (100%)
Efficiency (%)

PC Carded
52:48
21-C
30.30
131.98

Carded
52:48
7-II
30.30

Carded
60:40
21-C
38.20
33.10

Carded
60:40
21-C
40.20
31.60

1350
70
1.17
75%
34.78
Carded
60:40
FA 506

1300
70
1.17
75%
31.83
Carded
60:40
FA 506

30.30
16750
17350
287.03
3.29
18.11
9

38.20
20400
20000
251.81
3.85
23.80
7

40.20
20400
20400
250.38
3.85
24.41
7

8.03
93%
7.21

5.70
94%
5.36

5.28
95%
5.02

1450
1200
39
192
0.65
3.20
75%
75%
26.24
106.91
PC Carded
PC Carded
52:48
52:48
FA 506, FA-503, EJM-128

3/3/2008
Total

480.00
8.00
308.10
Total

40.25

O.P.S with Actual Speed

22.37

26.00

17.14

13.36

10.56

7.75

7.47

5.25

5.02

Production with Required Speed

19.35

0.00

15.37

23.97

28.36

71.48

58.41

33.76

31.60

282.30

Production with Actal Speed

20.13

0.00

15.42

24.05

28.52

71.48

60.50

33.10

31.60

284.80

Target OPS (TD)

21.50

26.00

17.25

13.31

10.50

7.75

7.20

5.25

5.00

284.88

21.50
PC Carded
50:50
China

26.00

19.25

14.53
PC Carded
52:48
FA-415 A

11.10

8.25

8.25
PC Carded
52:48
FA-415 A

5.25

5.00

303.61
Total

Target OPS (CEO)
SIMPLEX
Ratio
Machine Type
Bags in Ring
Reqd. by Simplex
H.R
Spindle Speed (rpm)
Draft
T.M
T.P.I
No. of Machines
Efficiency (%)
Production (Bags)
DRAWINGS
Ratio
Machine Type
Bags in Ring
Reqd. by Drawing
Speed (Meters/min.)
Sliver Wt. (gn/yard)
No. of machines
Efficiency (%)
Production (Bags)
CARD
Type of Material
Machine Type
Bags in Ring
Required Bags
Sliver Wt. (gn/yard)
Speed (Yards/Min.)
Efficiency (%)
Production (Kg/Hour)
Production (Bags / Card)
No. of machines
Production (Bags)
BLOWROOM
Bags in Ring
Required
No. of Line
Efficiency %
Production (Kg./Hour./Line)
MIXING
Bags in Ring
Required
Avg. Bale Weight.
Required Bales

Carded
60:40
FA-415 A

20.13
21.64
0.63

67.99
73.11
0.85

131.98
141.91
1.05

64.70
69.57
1.50

500
5.67
0.92
0.73
1.00

1025
7.14
0.75
0.69
1.00

875
6.30
0.73
0.75
3.00

1100
8.10
0.84
1.03
2.00

50%
31.05
Brk, Int, Fin

75%
74.74
Int

75%
143.23
Breaker

85%
69.24
Finisher
CVC
60:40
DX-8
64.70

Waste
50:50

China 1+1+1
31.05
33.57
225
75
1.00
60%
45.56
Waste

Pre

Pre

Poly
100.00
China
13.28

Poly
100.00

14.35
225
72
0.50
70%
25.51

112.42
400
72
1.00
70%
90.71

103.99

Brk

PC
PC
52:48
52:48
DYH 500C, HSD-960
199.97
199.97
216.19
380
72
3.00
60%
221.59
Cotton

215.02
380
70
3.00
60%
215.43
Polyester

52:48
MK-6
20.13
22.87
75.00
105
70%

52:48
MK-6
95.99
105.48
56.00
205
90%

21.43
11.34
2.00
22.68

40.17
21.25
5.00
106.27

Pre

Fin
PC
52:48
DX-8
199.97

Poly
100.00
FA-302
25.88

216.19
550
66
2.00
70%
228.66

27.98
150
72
1.00
60%
29.16

Inter

CVC
CVC
60:40
60:40
DYH-500 C
64.70
64.70
70.33
425
50
1.00
75%
71.71
Cotton

70.33
425
50
1.00
75%
71.71
Polyester

52:48
MK-6
103.99
114.27
72.00
155
85%

CVC
MK-6
38.82
42.66
45.00
130
90%

CVC
MK-6
25.88
28.44
52.00
110
85%

36.88
19.51
6.00
117.08

20.47
10.83
4.00
43.32

18.90
10.00
3.00
30.01

Ployester

Cotton

127.09
129.69
1.00

124.61
140.01
1.00

80%
245.11
Ployester
127.09
129.69
345.00
17.05

80%
264.62
Cotton
124.61
151.96
160.00
43.08

70.33
500
45
1.00
70%
70.87

284.80
306.24

7.00
318.26
Total

13.00

Total

284.80
313.72

20.00
319.37

2.00

Spinning Division
ACTUAL
Unit# 01
AUTOCONE
Ratio
Machine Type
Count
Bags in Ring
Speed ( Meters/min.)
No of Spindles
Sections
Efficiency (%)
Production (Bags)
RING
Ratio
Machine Type
Count

PC Waste
50:50
7-II
9.20
20.13

PC Carded
52:48
7-II
16.20
0.00

PC Carded
52:48
7-II
20.20
0.00

PC Carded
52:48
21-C
24.20
0.00

1200
12
0.20
70%
20.54
PC Waste
50:50
EJM 128

1200
0
0.00
70%
0.00
PC Carded
52:48
FA 506

1100
0
0.00
70%
0.00
PC Carded
52:48
FA 506

1450
1100
1300
0
228
30
0.00
3.80
0.50
72%
75%
75%
0.00
116.38
18.10
PC Carded
PC Carded
PC Carded
52:48
52:48
52:48
FA 506
FA 506, FA-503, EJM-128

9.20
8650
9000
282.21
3.15
9.55
1

16.20
15150
15200
363.80
3.11
12.52
0

20.20
16450
16500
353.66
3.11
13.98
0

24.20
16900
17000
335.06
3.09
15.20
0

30.30
18000
18000
297.78
3.29
18.11
0

O.P.S with Required Speed

26.01
86%
21.50

19.04
90%
17.08

14.84
90%
13.32

11.74
90%
10.50

Required Spindle Speed (rpm)
Average Spindle Speed (rpm)

FR rpm
T.M
T.P.I
No. of Machines
O.P.S (100%)
Efficiency (%)

Carded
52:48
7-II
30.30

Carded
52:48
21-C
30.30

Carded
60:40
21-C
38.20
89.83

Carded
60:40
21-C
40.20
91.42

1300
70
1.17
75%
33.49
Carded
60:40
FA 506

1300
140
2.33
75%
63.66
Carded
60:40
FA 506

30.30
16750
17350
287.03
3.29
18.11
0

38.20
20000
20000
251.81
3.85
23.80
19

40.20
20400
20400
250.38
3.85
24.41
20.25

8.33
93%
7.75

8.03
93%
7.21

5.59
94%
5.25

5.28
95%
5.02

0.00

Total

480.00
8.00
252.17
Total

40.25

O.P.S with Actual Speed

22.37

17.14

13.36

10.56

7.75

7.47

5.25

5.02

Production with Required Speed

19.35

0.00

0.00

0.00

0.00

0.00

89.83

91.42

200.60

Production with Actal Speed

20.13

0.00

0.00

0.00

0.00

0.00

89.83

91.42

201.38

Target OPS (TD)

21.50

17.25

13.31

10.50

7.75

7.20

5.25

5.00

209.23

21.50
PC Carded
50:50
China

19.25

14.53

11.10
PC Carded
52:48
FA-415 A

8.25

8.25

5.25

5.00

PC Carded
52:48
FA-415 A

Carded
60:40
FA-415 A

209.23
Total

Target OPS (CEO)
SIMPLEX
Ratio
Machine Type
Bags in Ring
Reqd. by Simplex
H.R
Spindle Speed (rpm)
Draft
T.M
T.P.I
No. of Machines
Efficiency (%)
Production (Bags)
DRAWINGS
Ratio
Machine Type
Bags in Ring
Reqd. by Drawing
Speed (Meters/min.)
Sliver Wt. (gn/yard)
No. of machines
Efficiency (%)
Production (Bags)
CARD
Type of Material
Machine Type
Bags in Ring
Required Bags
Sliver Wt. (gn/yard)
Speed (Yards/Min.)
Efficiency (%)
Production (Kg/Hour)
Production (Bags / Card)
No. of machines
Production (Bags)
BLOWROOM
Bags in Ring
Required
No. of Line
Efficiency %
Production (Kg./Hour./Line)
MIXING
Bags in Ring
Required
Avg. Bale Weight.
Required Bales

20.13
21.64
0.63

0.00
0.00
0.85

0.00
0.00
1.05

181.26
194.90
1.50

500
5.67
0.92
0.73
1.00

1025
7.14
0.75
0.69
0.00

825
6.30
0.73
0.75
3.00

1100
8.10
0.84
1.03
3.00

50%
31.05
Brk, Int, Fin

75%
0.00
Int

75%
135.04
Breaker

85%
103.86
Finisher
CVC
60:40
DX-8
181.26

Waste
50:50

China 1+1+1
31.05
33.57
225
75
1.00
60%
45.56
Waste

Pre

Pre

Poly
100.00
China
-68.03

Poly
100.00

-73.55
225
72
0.00
70%
0.00

0.00
300
72
1.00
70%
68.03

0.00

Brk

Poly
100.00
FA-302
72.50

0.00
500
66
1.50
70%
155.90

78.38
225
72
1.00
60%
43.73

PC
PC
52:48
52:48
DYH 500C, HSD-960
0.00
0.00
0.00
330
72
2.00
65%
138.98
Cotton

0.00
330
70
2.00
65%
135.12
Polyester

52:48
MK-6
20.13
22.87
75.00
105
70%

52:48
MK-6
0.00
0.00
56.00
140
90%

21.43
11.34
2.00
22.68

27.43
14.52
4.00
58.06

Pre

Fin
PC
52:48
DX-8
0.00

Inter

CVC
CVC
60:40
60:40
DYH-500 C
181.26
181.26
197.02
350
50
2.00
70%
110.23
Cotton

197.02
350
50
2.00
70%
110.23
Polyester

52:48
MK-6
0.00
0.00
72.00
140
90%

CVC
MK-6
108.75
119.51
45.00
130
90%

CVC
MK-6
72.50
79.67
52.00
130
85%

35.27
18.66
4.00
74.65

20.47
10.83
6.00
64.99

22.34
11.82
4.00
47.28

Ployester

Cotton

47.04
48.00
1.00

64.52
72.49
1.00

80%
90.71
Ployester
47.04
48.00
345.00
6.31

80%
137.00
Cotton
64.52
78.68
160.00
22.30

197.02
500
45
1.50
70%
106.30

201.38
216.54

7.00
269.96
Total

13.00

Total

201.38
222.06

20.00
267.66

2.00

Spinning Division

Unit# 01
AUTOCONE
Ratio
Machine Type
Count
Bags in Ring
Speed ( Meters/min.)
No of Spindles
Sections
Efficiency (%)
Production (Bags)
RING
Ratio
Machine Type
Count

PC Waste

Carded

Carded

Carded

50:50
7-II

60:40
21-C

60:40
7-II

60:40
21-C

9.20
20.13
1200

38.20

40.20

1350

1000

40.20
91.42
1350

12
0.20

90
1.50

144
2.40

210
3.50

89.83

Total

456.00
7.60

70%

70%

75%

70%

20.54
PC Waste

41.74
Carded

50.36

92.55
Carded

50:50
EJM 128
9.20

60:40
FA 506
38.20

60:40
FA 506
40.20

8650
9000

20000
20000

20400
20400

282.21
3.15

251.81
3.85

250.38
3.85

9.55

O.P.S with Required Speed

1
26.01
86%
21.50

23.80
19
5.59
94%
5.25

24.41
20
5.28
95%
5.02

O.P.S with Actual Speed

22.37

5.25

5.02

Production with Required Speed

19.35

89.83

91.42

200.60

Production with Actal Speed

20.13

89.83

91.42

201.38

21.50
PC Carded
50:50
China
20.13
21.64
0.63

5.25

5.00

200.25
Total

Required Spindle Speed (rpm)
Average Spindle Speed (rpm)

FR rpm
T.M
T.P.I
No. of Machines
O.P.S (100%)
Efficiency (%)

Target OPS
SIMPLEX
Ratio
Machine Type
Bags in Ring
Reqd. by Simplex
H.R
Spindle Speed (rpm)
Draft
T.M
T.P.I
No. of Machines
Efficiency (%)
Production (Bags)
DRAWINGS
Ratio
Machine Type
Bags in Ring
Reqd. by Drawing
Speed (Meters/min.)
Sliver Wt. (gn/yard)
No. of machines
Efficiency (%)
Production (Bags)
CARD
Type of Material
Machine Type
Bags in Ring
Required Bags
Sliver Wt. (gn/yard)
Speed (Yards/Min.)
Efficiency (%)
Production (Kg/Hour)
Production (Bags / Card)
No. of machines
Production (Bags)
BLOWROOM
Bags in Ring
Required
No. of Line
Efficiency %
Production (Kg./Hour./Line)
MIXING
Bags in Ring
Required
Avg. Bale Weight.
Required Bales

500
5.67
0.92
0.73
1.00
50%
31.05
Brk, Int, Fin
Waste
50:50

China 1+1+1
31.05
33.57
225
75
1.00
60%
45.56
Waste
52:48
MK-6
20.13
22.87
75.00
105
70%
21.43
11.34
2.00
22.68

Carded
60:40
FA-415 A
181.26
194.90
1.50

Pre
Poly
100.00
FA-302
72.50
78.38
200
72
2.00
60%
77.75

Breaker
Inter
CVC
CVC
60:40
60:40
DYH-500 C
181.26
181.26
197.02
197.02
315
315
50
50
4.00
4.00
70%
70%
198.42
198.42
Cotton
Polyester
CVC
CVC
MK-6
MK-6
108.75
72.50
119.51
79.67
45.00
52.00
145
110
90%
85%
22.83
18.90
12.08
10.00
10.00
8.00
120.81
80.01

Ployester

Cotton

47.04
48.00
1.00
80%
90.71
Ployester
47.04
48.00
345.00
6.31

64.52
72.49
1.00
80%
137.00
Cotton
64.52
78.68
160.00
22.30

1035
8.10
0.84
1.03
6.00
85%
195.45
Finisher
CVC
60:40
DX-8
181.26
197.02
500
45
3.00
70%
212.60

205.19
Total

40.25

201.38
216.54

7.00
226.50
Total

13.00

Total

201.38
222.06

20.00
223.50

2.00

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