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EXHIBIT A - TECHNICAL SPECIFICATION

SECTION:
D1.8 DS
A

DATA SHEET A
SHEET

ASH HANDLING SYSTEM

1 OF10

1.0

BOTTOM ASH HOPPER

1.1

Number Required

ONE (1) FOR EACH UNIT

1.2

Type Of Hopper

DRY TYPE REFRACTORY


LINED

1.3

Required Storage Capacity Of


ash in hopper

ABOUT 8 HOURS STORAGE


CAPACITY

1.4

Minimum Thickness Of Hopper


plate

1.5

Type Of Lining

MONOLITHIC CASTABLE REFRACTORY

1.6

Type of gate for outlet

HYDRAULICALLY OPERATED

1.7

Feed chute to scrapper chain conveyor

SS 304 / 316, min. 5 mm thick

1.8

Refractory Cooling Arrangement

YES

1.9

Seal Trough Make Up And Flushing


arrangement

YES

1.10

Flushing Nozzles In The Bottom


ash hopper

YES

1.11

Seal Trough Material And


thickness

MINIMUM 6 MM

1.12

Refractory holding anchor

SS-304, MINIMUM 3 MM THICK

2.0
2.1

mm

10

SCRAPER CHAIN CONVEYOR


DESIGN DATA

2.2

Number required

One (1) for each unit

2.3

Capacity TPH

Contractor to indicate

2.4

Speed of scraper Feeder M/Min

Contractor to indicate

2.5

Type of Drive

ELECTRIC

2.6

Variable speed required?

No

2.7

Final Drive Transmission

Chain and sprocket

2.8

Type of Couplings

FLUID

2.9

Protective guard for couplings required

YES

2.10

Factor of safety for scraper feeder chain

Min. Six (6)

2.11
Make of scraper feeder chain
RUD.( Indian make will be
subject to approval by Owner at detail engineering stage)

EXHIBIT A - TECHNICAL SPECIFICATION

SECTION:
D1.8 DS
A

DATA SHEET A
SHEET

ASH HANDLING SYSTEM

2 OF10

2.12

MATERIAL OF CONSTRUCTION

2.12.1

Feeder Trough

MS MINIMUM 10 MM THICK

2.12.2

Scraper Blades

ROLLED SECTION WITH SAIL HARD


16 MM THK. LINER ON TOP &
BOTTOM

2.12.3

Sprockets

FORGED STEEL IS-1570 / CAST


STEEL IS 1030

2.12.4

Liner for scraper feed trough

MINIMUM 10 MM THICK TISCRAL /


SAIL HARD

2.12.5

Material of discharge chute

MS, MIN. 8 MM THICK

2.12.6

Liner for discharge chute

5 MM THICK AISI 304

2.12.7

Shaft

C-40/C-45

2.13

Side plate angle of discharge chute

70o

3.0

CLINKER GRINDER

3.1

Type of Grinder

HEAVY DUTY DOUBLE ROLL/SINGLE


ROLL

3.2

Max. Output Size Permissible

3.3

Is Fluid Coupling Required?

3.4

Materials Of Construction

3.4.1

Rolls

3.4.2

Teeth of Rolls

3.4.3

Wear Plate/Liner

3.4.4

Grinder Chamber

MILD STEEL, WITH Mn STEEL/


ALLOY CI LINERS

3.4.5

Shaft

ALLOY STEEL

3.4.6

Shaft Sleeves

SS-410

3.4.7

Chain Guard

6 MM THICK MS PLATES

3.5

Notes

mm

25
YES Suitable for Reversible
Operation.

MANGANESE STEEL, 12-14%,


IS-276
MANGANESE STEEL, 12-14%,
IS-276
ALLOY CI AS PER IS-4771,
TYPE 1(a)-450 BHN

The clinker grinders with its drives shall be mounted over the rails. Length
of rails shall be adequate to pull out the clinker grinder completely
outside and position the other clinker grinder in operating position.

EXHIBIT A - TECHNICAL SPECIFICATION

SECTION:
D1.8 DS
A

DATA SHEET A
SHEET

ASH HANDLING SYSTEM


4.0

BELT CONVEYOR No.BC-BA-1 & BA-2

4.1

Capacity

Contractor to indicate

4.2

Speed m/sec.

Contractor to indicate

3 OF10

4.3

Material

Bottom ash

4.4

Paricle Size (mm)

25 max.

4.5

Type of belt

Belt shall be of Nylon Nylon. The cover shall be heat


resistant grade type.

4.5.1

Minimum thickness of cover (mm)

Top 5 /Bottom 2

4.5.2

Belt Rating/ No. of plies

315/3 ( Minimum )

4.5.3

Ratio of working tension to


allowable tension (%)

90 %( maximum )

4.5.4

Belt width (mm)

Contractor to indicate
width shall be 500 mm)

4.6

PULLEY

4.6.1

Type

Heavy duty type. Minimum shell


thickness 10 mm

4.6.2

Lagging

12 mm thick herring bone


grooved type rubber lagging
for drive pulleys and 10 mm
thick plain type for non-drive
pulleys.

4.6.3

Bearing life (Hrs.)

30,000

4.6.4

Pulley width (mm)

As per IS standards

4.7.0

IDLERS

4.7.1

Carrying idlers

Carrying idlers shall be of 3


roll, 20 deg troughing.
Roller dia. 114.3 C class
pipe, Spacing 1200 mm

4.7.2

Return idlers

Return idlers shall be of


single roll type. Roller dia.
114.3 Class C pipe, Spacing
3000 mm.

4.7.3

Impact idlers

Shall be of 3 roll type of


made out of 89mm dia. Class
C pipe fitted with 140 dia.

(Min.

EXHIBIT A - TECHNICAL SPECIFICATION

SECTION:
D1.8 DS
A

DATA SHEET A
SHEET

ASH HANDLING SYSTEM

4 OF10

OD rubber rings, Spacing 400mm Min. 5 Nos. impact


idlers shall be provided at
feed point.
4.7.4

Self aligning carrying and return


idlers

Shall be provided on thrust


bearing for swivelling. Side
guide rollers shall be
provided. One No. each shall
be provided

4.7.5

Bearings

Single row deep groove ball


bearing sealed for life

4.7.6

Deck plate

Min. 1.5 mm for full length of


conveyors

4.8

Tensioning Arrangement

Screw take up / Vertical


gravity

4.9

Skirt Board

3 m long of 8 mm thick MS
plates fitted with 5 mm SS409
M liner plate and 3.15 mm
cover plate.

4.10

Belt Scrapers

External - sprung blade type


Internal - 'V' plough type

4.11

Discharge Chute

Material - 8 mm thick MS with


5 mm thick SS409 M liner. Side
plate angle shall be 70 o (Min.)

4.12

Walkway,Structures And Belt Cover

Minimum walk way 500 mm width


shall be provided on both
sides of conveyor, with
chequered plate covering. GI
hood shall be provided Belt
conveyor.However, if the
conveyor width is 500 mm and
below, walkway of 500 mm width
shall be provided on one side
of the conveyor only.

4.13

Drive

Motor and gear box mounted on


conveyor structure itself.

4.14

Height Of Tail Pulley

1.0 m above ground level

4.15

Maximum Slope Of Conveyor


Permissible

14o

5.0

PRESSURE TYPE PNEUMATIC CONVEYING


SYSTEM FOR FLY ASH HANDLING

5.1

Ash Handling System Capacity (Tph )

NORMAL
EMERGENCY
Contractor to indicate

EXHIBIT A - TECHNICAL SPECIFICATION

SECTION:
D1.8 DS
A

DATA SHEET A
SHEET

ASH HANDLING SYSTEM

5 OF10

5.2

Number Of Hrs Of Operation

CONTINUOUS/ EMERGENCY - 8 HRS


IN 4 HOURS

5.3

Material Properties

5.3.1

Material to be Handled

5.4

FLY ASH TRANSMITTER

5.4.1

Type

5.5

Materials of Construction

5.5.1

Transmitter Vessel

Cast Iron/Fabricated Out Of Ms


Plate Of Min. 10 Thk.

5.5.2

Construction of Vessel

As Per Asme Code For Unfired


Pressure Vessel Or Is-2825

5.5.3

Accessories to be Provided

5.5.4

Level probe for fly ash hopper

YES

5.2.5

Level probes for fly ash


transmitters

YES ( if system requires)

5.5.6

Timers as back up for level


probes

YES

5.5.7

Safety valve on vessel

YES

5.5.8

Control panel

YES

5.5.9
2825

Testing of the fabricated

AS PER ASME SECTION VIII or IS

FLYASH

Suitable for pressure type


pneumatic conveying

transmitter vessels

5.6

Fly Ash Valves

5.6.1

HOPPER ISOLATION VALVES/


BRANCH ISOLATION VALVES

KNIFE GATE VALVES

a) Material of Construction and


Hardness

BRANCH ISOLATION

(i)

ALLOY CI 350 BHN

Valve body

HOPPER ISOLATION

(ii) Slide plate

SS 304 Edge Stellited


to Min.1 mm Thickness

(iii)Valve seat

ALLOY CI 350 BHN

(iv) Valve shaft

SS-316

CI
SS-304
CI
SS-316

EXHIBIT A - TECHNICAL SPECIFICATION

SECTION:
D1.8 DS
A

DATA SHEET A
SHEET

ASH HANDLING SYSTEM


5.6.2

Provision of operating handle


for manual operation and position
indicator

6 OF10

YES

5.7

Fly Ash Inlet Valves

5.7.1

Type

DOME VALVES / SWING DISC VALVES


/ KNIFE GATE VALVE

5.7.2

Location

AT INLET TO ASH TRANSMITTER

5.7.3

Operation

PNEUMATIC CYLINDER OPERATED SOLENOID ACTUATED

5.7.4

Material of Construction &


Hardness

DOME VALVE/
SWING DISC VALVE
KNIFE GATE VALVE

(a) Valve body

CI FG 260

ALLOY CI
350 BHN

(b) Valve seat

CI FG 260

SS STELLITED

(c) Valve plate/dome

SS 304

(d) Shaft

SS 316

(e) Seal (for dome valve)

--

SS 316
INFLATED --

RUBBER SEAL
(NEOPRENE)
(f) Disc
5.7.5

---

ALLOY CI
350 BHN

Valves at Outlet of Transmitter


Vessel
a) Type

DOME VALVES/SWING DISC

VALVES

b) Operation

PNEUMATIC CYLINDER OPERATED SOLENOID ACTUATED

c) Material of construction

Same as 5.7.4

NOTES
All parts of valves coming in contact with ash shall be wear resistant.
All air + ash line valves and fittings shall be tested as per API-598.
6.0

AIR-ASH TRANSPORT PIPING AND


FITTINGS

6.1

Piping

ERW MS HEAVY DUTY (FOR AVERAGE


CARRYING VELOCITY OF 10 M /
SEC.). FOR HIGHER VELOCITY OF

EXHIBIT A - TECHNICAL SPECIFICATION

SECTION:
D1.8 DS
A

DATA SHEET A
SHEET

ASH HANDLING SYSTEM

7 OF10

AIR ASH MIXTURE, CONTRACTOR


SHOULD INCREASE THE THICKNESS OF
PIPE SUITABLY.
6.2

Fittings

Ni-Cr ALLOY CAST IRON AS PER


IS:4771, TYPE 1a WITH MINIMUM
4.5% Ni and HARDNESS OF 550 BHN

6.3

Type of Wear Back for Fittings

INTEGRAL

6.4

Min. Thickness of Wearback

TWICE THE PIPE WALL THICKNESS

6.5

Radius of 90 o bends

MINIMUM 5 TIMES PIPE DIAMETER

6.6

Type of coupling for fly ash pipes

SLEEVE TYPE WITH STEEL SLEEVE


AND STEEL / CI/MS FLANGES

7.0

AIR PIPING

7.1

Conveying Air Piping

7.1.1
7.1.2

8.0

Material - Piping
- Fittings

GI
FORGED STEEL

Velocity in air piping

10 M/S (AVERAGE)

BAG FILTER

8.1
ASH SILO

Location

AT THE AIR OUTLET OF

8.2

Type

REVERSE PULSE JET TYPE

8.3

Material of bags

POLYESTER NEEDLE FELT OF


ANTISTATIC TYPE

8.4

Air-to-Cloth Ratio

9.0

EXPANSION JOINTS

9.1

Type of Expansion Joints

m/min

AND FLY

ONE

Stainless Steel Expansion

Joints
10.0

NOTES
1.

ALL PARTS OF VALVES COMING IN CONTACT WITH ASH SHALL BE WEAR RESISTANT.

2.

ALL AIR + ASH LINE VALVES AND FITTINGS SHALL BE TESTED AS PER relevant
code.

11.0

FLY ASH SILO AND BOTTOM ASH SILO

EXHIBIT A - TECHNICAL SPECIFICATION

SECTION:
D1.8 DS
A

DATA SHEET A
SHEET

ASH HANDLING SYSTEM

8 OF10

11.1

Material of construction

RCC FLY ASH SILO AND MS SILO


FOR BOTTOM ASH

11.5

Type of Level Measurement and indicator

CONTINUOUS/RF TYPE

11.6
with

Liners for bottom ash silo

Bottom ash silo shall be lined


5 mm thick SS 409M on sloping
surface and 50 mm thk guniting
on vertical portion

12.0
12.1

CONTINUOUS DUST CONDITIONER,


UNLOADER AND FEEDER
Location

Below FA silo

12.2

Type

PADDLE TYPE

12.3

Maximum moisture content

15%

12.4

Type of feeder above unloader

AIR LOCK TYPE ROTARY FEEDER

12.5

Material of construction

12.5.1

Trough

M.S. 6MM THICK WITH SS 410


5 MM THICK LINERS.

12.5.2

Top cover plate

M.S. 6 MM THICK

12.5.3

Shaft

SS 316

12.5.4

Paddles

SS 304 - WELDED TO SHAFT

12.5.5

Spray nozzles

Stainless steel

12.5.6

Type of gate at silo outlet

Cylinder operated Knife Gate


Valve

12.6

Notes

12.6.1

Water supply to spray nozzles shall be adjustable so as to condition the


fly ash in order to control dust nuisance, without causing ash slurry
formation.

13.0

HORIZONTAL CENTRIFUGAL PUMPS

13.1

Application

13.2
13.3

Max. Rated Speed (At 50 Hz)


Pump Efficiency

WATER
rpm

1500

MIN.

70%

13.4
13.5

FEATURES OF CONSTRUCTION

13.6

Type of Pump

13.7

Impeller

SPLIT CASING / SINGLE/DOUBLE


Closed type

EXHIBIT A - TECHNICAL SPECIFICATION

SECTION:
D1.8 DS
A

DATA SHEET A
SHEET

ASH HANDLING SYSTEM

13.8
13.9

Volute

9 OF10

SINGLE

Materials Of Construction

13.9.1

Impeller and impeller ring (M,U,P)

}
}
}
}
}

13.9.2

Casing and casing ring (M,U,P)

13.9.3

Diffuser

13.9.4

Shaft (M,D,U)

SS-316

13.9.5

Shaft Sleeve (M,D)

SS-316

CI casing, Bronze impeller

13.10

Tests

13.10.1

For the Components marked 'M',


Material Test Certificates Shall
be Furnished

13.10.2

For the Components Marked 'U',


Ultrasonic Test Shall be conducted

APPLICABLE ASTM STDs

13.10.3

For the Components Marked P


Magnetic Particle Inspection
Shall be Carried Out

Magnetic particle test shall be


conducted on machined surface

13.10.4

For the Components Marked D, DYE


Penetration Test shall be

Conducted

EXHIBIT A - TECHNICAL SPECIFICATION

SECTION:
D1.8 DS
A

DATA SHEET A

ASH HANDLING SYSTEM

SHEET

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