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Civil Calculation Sheet for KO Drum Foundation

Document No.

Rev.

Contract No : EP37-M12LL0122D

GCMT-13-CIV-CN-016

B

Job. No : 31-12008PO002

1 of 22

PT. PERTAMINA EP
ASSET 2
PEMBELIAN & PEMASANGAN FASILITAS KOMPRESOR
UNTUK GAS MUSI TIMUR
FIELD PENDOPO

B

ISSUED FOR APPROVAL

28/11/2014

NGM

AYP

ZN

A

ISSUED FOR REVIEW

03/10/2014

AYP

TR

ZN

REV

DESCRIPTION

DATE

BY

CHKD

APVD

PT. INDOTURBINE

CHKD

APVD

PT. PERTAMINA EP

.

Contract No : EP37-M12LL0122D GCMT-13-CIV-CN-016 B Job. No : 31-12008PO002 2 of 22 APPROVAL SHEET PAGE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 REVISIONS A X X X X B 0 REMARKS PAGE 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 REVISIONS A B 0 REMARKS .Civil Calculation Sheet for KO Drum Foundation Document No. Rev. .

Rev. No : 31-12008PO002 REVISION SHEET Rev.Civil Calculation Sheet for KO Drum Foundation Document No. Date A ISSUED FOR REVIEW Description 3 of 22 . Contract No : EP37-M12LL0122D GCMT-13-CIV-CN-016 B Job. . No.

No : 31-12008PO002 4 of 22 COMMENT SHEET Comments : REV NO. Rev. . Contract No : EP37-M12LL0122D GCMT-13-CIV-CN-016 B Job.Civil Calculation Sheet for KO Drum Foundation Document No. DATE B 23/10/2014 DESCRIPTION Attach pile properties (Revised) Pile group efficiency (Revised) .

....2 Resume Allowable Capacity 6..2 Temporary Load …………………………………………………………………………………….................. 9 ……………………………………………………………………………………..………………….... 9 ……………………………………………………………………………………...... 7 …………………………………………………………………………………....3 Reference 3........................1 Material 3. 6 ………………………………………………………………...................................................... 9 ……………………………………………………………………………………............ 6 …………………………………………………………...Civil Calculation Sheet for KO Drum Foundation Document No................0 …………………………………………………………...... 7 …………………………………………………………………………………... Table Of Contents Page 1..................0 GENERAL REQUIREMENTS 3...... 13 ....................... No : 31-12008PO002 5 of 22 ........ 8 4......... 6 2.. Contract No : EP37-M12LL0122D GCMT-13-CIV-CN-016 B Job... 11 …………………………………………………………………………………….......2 Unit Weight 4...........0 SKETCH ……………………………………………………………………………………....3 Load from Pile Cap (Each Support) ……………………………………………………………………………………................................ 6 2............................................. 7 LOADING ANALYSIS ………………………………………………………………………………………........1 Mini Pile Properties 6............................3 Pile Group Plan 7.................................…...…………................ 8 5..................................................... 9 ……………………………………………………………………………………... 6 2........ 8 4....................... Rev...............1 Load ……………………………………………………………………………………............. 7 4.0 PILING DESIGN 6.....................0 SOIL DATA PROPERTIES 6..............................…………………………...............................2 International Code 2..........................……................................................1 Applicable Documents ……………………………………………………………………………………........................ 9 ……………………………………………………………………………………....0 DEFINITION OF TERMS ………………………………………………………………………..0 INTRODUCTION ……………………………………………………………………………………............0 PILE CAP REINFORCEMENT 8.........................................................

3 Companies or entities that provide materials. 2010 d. 2008 . documents / drawings and technical service to carry out the work specified by the CONTRACTOR or Pertamina EP. ACI 381-05 : American Concrete Institute Reference a.Civil Calculation Sheet for KO Drum Foundation 1. equipment. company or entity designated by Pertamina EP to carry out all the work “Pembelian & Pemasangan Fasilitas Kompresor Untuk Gas Musi Timur – Field Pendopo”. CONTRACTOR PT. Indoturbine.0 DEFINITION OF TERMS The following words if found elsewhere in this document shall have the meaning as follow : PERTAMINA EP PT. 2. PROJECT Pembelian & Pemasangan Fasilitas Kompresor Untuk Gas Musi Timur – Field Pendopo VENDOR / SUPPLIER SUB-CONTRACTOR 2. Contract No : EP37-M12LL0122D GCMT-13-CIV-CN-016 B Job. Principles of Foundation Engineering by Braja M Das. Renforced Concrete : A Fundamental Approach by Edward G. MIGAS Representatives from the Indonesian government that is responsible in issuing licenses and permits oil and gas facilities.1 2. Rev. Nawy. Analisis dan Perancangan Fondasi II by Hary Christady Hardiyatmo. Soil Report b. INTRODUCTION The purpose of this calculation is to design of KO Drum Foundation for Gas Compressors Facilities Musi Timur – Field Pendopo Project which is owned and operated by PT. CONSULTANT Parties who have been appointed by Pertamina EP as an engineering consultant for this project. ASCE 7-02 : Minimum Design Loads for Buildings and Other Structures b. Pertamina EP Asset 2 as the owners and users of the facility. UBC 97 : Uniform Building Code 1997 c. 1990 c.0 Document No.2 2. No : 31-12008PO002 6 of 22 . Pertamina EP. Applicable Documents GCMT-13-MS-DS-002 : Mechanical Data Sheet LP Separator GCMT-13-CIV-SPC-002 : Civil Specification for Concrete Design and Materials GCMT-13-CIV-SPC-004 : Civil Specification for Foundation GCMT-13-CIV-SPC-012 : Civil Specification for Piles International Code a. Companies or entities specified and as representative CONTRACTOR to carry out some or all of the work “Pembelian & Pemasangan Fasilitas Kompresor Untuk Gas Musi Timur – Field Pendopo”.

1 Material a) 7 of 22 . Rev.Civil Calculation Sheet for KO Drum Foundation Document No. 28 days cylinder compressive strength : 250 kg/cm2 ● Cement for upper ground portion : ASTM C150 Type I ● Cement for under ground portion : ASTM C150 Type II c) Rebar Reinforcement : ● Deformed high yield steel bar : ASTM A615 Gr. Contract No : EP37-M12LL0122D GCMT-13-CIV-CN-016 B Job. b) Concrete : ● Concrete.6 with tensile minimum is 413 MPa. Bolt Connector : Bolts shall comply with ASTM A307 Grade A.0 LOADING ANALYSIS Diameter Spec ID : 2500 mm 7210mm 2500 mm 2500 mm 10300 mm T/T d = 2500 mm . 4.2 Unit Weight B Unit weight of major construction materials shall be as follows : ● Steel : 7850 kg/m3 ● Mortar : 2000 kg/m 3 ● Reinforcement Concrete : 2400 kg/m3 ● Plain Concrete : 2200 kg/m 3 kg/m 3 (KS Brochure) (SNI-03-2847-2002 Tata Cara Perencanaan Struktur Beton untuk Bangunan Gedung) (SNI-03-2847-2002 Tata Cara Perencanaan Struktur Beton untuk Bangunan Gedung) ● Soil : 1700 (Soil Test Investigation. No : 31-12008PO002 3. BH1) Unit weight other than above mentioned shall be as per "Pedoman Perencanan Pembebanan Untuk Rumah dan Gedung 1987". 60 or equal ● Plain round steel bar : ASTM A615 Gr. 40 or equal d) Piles Concrete piles shall comply with ACI 543-00 Design. Manufacture and Installation for Concrete Piles. Pre-stressed concrete material with minimum 28 days compressive strength f c' : 500 kg/cm2 3.0 GENERAL REQUIREMENTS 3. JIS B1180 Class 4.

Pt = 327.Civil Calculation Sheet for KO Drum Foundation 4.26 kN Horizontal Load . (each support) 4. (each support) 4. Bpd = 1500 mm Weight Wpd = 37. Pp = 175. Mt = 1. Lpd = 3500 mm Breadth . Lpc = 4000 mm Length .8 kN Weight 144 kN 3500 mm KO Drum saddle Pedestal Foundation 300 mm 600 mm 4000 mm Foundation 2375 mm 1500 KO Drum saddle mm 450 mm 2500 mm Pedestal .59 kN Horizontal Load .22 kN-m Load from Pile Cap (Each Support) Bottom Pile Cap Top Pile Cap Height .3 Axial Load . Hpd = 300 mm Length . Rev. Load Load applied to this structure based on analysis by mechanical engineer on document number : GCMT-13-MS-DS011:KO Drum Permanent load applied to structure comes from load during operation.35 kN Moment Load . Ht = 1. Contract No : EP37-M12LL0122D GCMT-13-CIV-CN-016 B Job. No : 31-12008PO002 8 of 22 .23 kN-m Temporary Load Temporary load applied to structure comes from load during hydrotest and load caused by the effect of earthquake at area. Hpc = 600 mm Height . Hp = 48.2 Axial Load .04 kN Moment Load . Bpc = Wpc = 2500 mm Breadth . Mp = 43.1 Document No.

000 Number of piles needed due to temporary condition Pt + Wpc + Wpd 327. with the plan below : = 1.004053925 units (Each Support) . j = 6.3 0. No : 31-12008PO002 9 of 22 . meter. and embedded into the pile cap Symbol Unit Permanent Condition Compressive Capacity Pa Temporary Condition kN 338 507 Tension Capacity Ta kN 190 285 Lateral Force Capacity Ha kN 78 116 Displacement d cm 0.58633 + 144 + 37.057356006 units (Each Support) = 1. SOIL DATA PROPERTIES Based on Geotechnical analysis report (GCMT-13-GE-GEO-001) Unit weight of soil.60 The pile will be at level 0 -18.8 n = = Pa 338.709 Pile Group Plan Number of piles needed due to permanent condition Pp + Wpc + Wpd 175. Contract No : EP37-M12LL0122D GCMT-13-CIV-CN-016 B Job.1 Mini Pile Properties Mini Pile Properties : 17.40 so the length is 6.2 0 250 Mini Pile = -0.0 to 250 x meter. g Soil cohessivity.000 Then.Civil Calculation Sheet for KO Drum Foundation 5.8 n = = Pa 507.6 m depth. cu = 17 kN/m3 = 32 kN/m2 Internal angle friction. Rev.25534 + 144 + 37.0 PILING DESIGN 6.0 Document No. use 4 units (each support) of pile. Level of pile decided by considered the data from SPT Resume Allowable Capacity B Based on Geotechnical analysis report (GCMT-13-GE-GEO-001) Parameter 6.

500 750 Mini pile Mini pile Mini pile 2500 4000 Mini pile 750 2500 Check Pile Group Efficiency Efficiency (Converse-Labare) D = 0.3465825 < Pall = 338.233534x0 12.5 = 89. X ∑ x2 43. Contract No : EP37-M12LL0122D GCMT-13-CIV-CN-016 B Job.25 m = 2 n = 2 s = 1.5 θ = arctan (D/s) = 9.000 Ok .49% Pile Group Capacity = Compression Strength Number of piles x capacity per piles x efficiency group = 1815 kN > 357.Civil Calculation Sheet for KO Drum Foundation Document No. No : 31-12008PO002 500 1500 10 of 22 .39 kN ok Control pile safety due to moment and horizontal load Permanent Load Pmaks = Pp n = ∑ x2 357. Rev.46 Eg 1 Eg = B m m (n  1)m  (m  1)n 90m.n 89. X + + 4 Pp n - Mp .39 = Pmin Mp .

233534x0 - 4 = 12.3465825 > Pall tens= -190.39 = 43.0 4 = 0.00 Pedestal Width To find the maximum moment on the pile cap.5 11 of 22 89. used SAP 2000. Rev.3517 = 7.Civil Calculation Sheet for KO Drum Foundation Document No.021 .7 < 1.009 kN < qa < 77.5 qa < 116.50152571 kN/m 10.50 37. Ok Horizontal Load H Hp = n 48. No : 31-12008PO002 357.26 3.8 kN/m 36 kN/m = = = 250 mm 500 mm 2500 mm .5 kN Ok Horizontal Load H Hp = n 1. Contract No : EP37-M12LL0122D GCMT-13-CIV-CN-016 B Job.037 = 4 = 12. Moment of pile cap a a1 b 4 a a1 b = = = 93.80 3.3379 kN kN Ok PILE CAP REINFORCEMENT qdl qpd qpc a qdl = qpd = qpc = a1 Load from KO Drum Pedestal Width Weight of Top Pile Cap Pedestal Width Weight of Bottom Pile Cap = = = 327.5 144.

0035 = 0. No : 31-12008PO002 Max Mu- Max Mu+ 24. Rev. 𝑓𝑦 ruse = As = = 0. s = 18.3366456 rmin = 0.00671347 1.00313 0.56 kNm .003500 0. .Civil Calculation Sheet for KO Drum Foundation Document No.100 mm 2 Layer = 12 of 22 86.85 x 1000 x 550^2 0.06 kNm = Reinforcement Neccesity fy = 400 MPa B = 1000 mm fc' = 25 MPa L = 4000 mm dia = 25 mm cv = 75 mm Mu = 86.56 kNm d 550 mm m = Rn = = rmin = rmin = fy = Ab = n = spacing.85 fc' Mu 86560000 = 2 fBd = 0.8739 mm2 mm 2d 500 D25 .82353 0.25 p dia As = 8 Ab = smax = smax = 125 3692.006713 rmin B d = 2 = 0.4 fy 𝑓𝑐 4. Contract No : EP37-M12LL0122D GCMT-13-CIV-CN-016 B Job.406 mm2 490.

Civil Calculation Sheet for KO Drum Foundation 8. .100 0.6 m D25 . Rev.100 D25 .100 17.0 Document No. No : 31-12008PO002 13 of 22 SKETCH D25 .25 m . = 0. Contract No : EP37-M12LL0122D GCMT-13-CIV-CN-016 B Job.3 m 0.4 m Dia.