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Innovative Ideas for

EXCELLENT ENGINEERING

RO L L I N G & E N G I N E E R I N G LT D

www.sanvijay.com

C O M P A N Y P R O F I L E

STEEL
is everywhere

Our Background

UR

FOUNDE

Late Shri Puranlalji Agrawal

SANVIJAY GROUP
SANVIJAY has been the foremost name in steel rolling in entire India for more than 2
decades. Sanvijay founded by its pioneer Mr. Puranlal Agrawal, has grown from a
modest trading firm in 1971 to become one of the country's biggest and most
respected multi product steel rollers.

RO L L I N G & E N G I N E E R I N G LT D

Sanvijay Rolling & Engineering Ltd. (SREL) has its manufacturing units at Hingna
& Butibori MIDC Estate in Nagpur (Maharashtra). Sanvijay has 6 rolling Mills with
an installed production capacity of 0.5 Million Tones per annum, and Steel Melting
Shop (SMS) having infrastructure for special steels and Stainless steel and other
regular Mild Steel and High Tensile capabilities.

We are the preferred supplier of steel for all


communication and microwave tower
manufacturers in the country.

GRACE INDUSTRIES LTD


GRACE INDUSTRIES LTD' (GIL) a Subsidiary of Sanvijay Rolling & Engg. Ltd.
(SREL) was acquired in year 2007. Located in Tadali MIDC, Chandrapur, GIL has a
setup of 4 x 100 TPD DRI Kilns for production of high grade Sponge Iron and 25
+ 8 (33) MW Captive Power Plant (Coal Based AFBC and WHRB).

SUNRISE STRUCTURAL & ENGINEERING PVT. LTD, is a professionally managed,


dynamic company, engaged in fabrication, galvanizing & supply of all types of
Lattice Galvanized Towers, Power Transmission Towers, Telecom Tower, Wind
Mill Towers, Switch yard Structures and Allied Application.

Approvals &
Certifications
An ISO 9001:2008 Certified Organization, Quality at Sanvijay is imbibed in its culture. Due
to this strict adherence to quality parameters, Sanvijay can boast of being the only mill
in India to enjoy Power Grid approval for supply of complete range of Angles &
Flats for Power Grid Transmission Line Tower Projects. External Approval Agencies &
third party Inspection Agencies like American Bureau of Shipping (ABS), LRS, DNV,
TUVRheinland, Bureau Veritas, NTPC, MSEB & various others have also approved our
manufacturing process and / or products from time to time. Sunrise Structurals &
Engineering Pvt. Ltd. also enjoys ISO 9001:2008 certification.

Central Indias Largest, Most Reliable


Efficient Steel Company

At Sanvijay we have six Rolling unit with 9 production lines of size varying from 9'' to 32 '', with
a total installed capacity of 44,000 MT per month.

Overview of Butibori Plants [32 & 22 Rolling Lines]

Our Infrastructure

Overview of Hingna Plants [9, 11, 12 (2 Nos.), 14 (2 Nos.), 16 Rolling Lines]

RO L L I N G & E N G I N E E R I N G LT D

Rolling Mills Details


UNITS

MILL SIZE

Production Capacity per month (MT)

H-1

(M-1)- 14 inch

3000

H-2

(M-1)- 16 inch

3000

H-3

(M-1)- 12 inch

12,500

(M-2)- 12 inch
(M-3)- 14 inch
H-4

(M-1)- 9 inch

3500

(M-2)- 11 inch
B-1

(M-1)- 24 inch

10,000

B-2

(M-1)- 30 / 28 inch

12000

* All Our Rolling Mills are well equipped with Coal Based Gasifier for efficient pre heating of raw material

Rolling Mills [9 Production Lines]


Process

Equipment Specification

U.S.P.

Proper soaking of material


before rolling
Mechanised handling during
rolling
Close control on dimensional
and other physical aspects like
bend, twist, etc.
Inline cutting and mechanized
handling of bars.

Rolling Stands with Fibre bearings.


Pusher type Re-heating Furnaces
Roller tables & 36 mts long
cooling beds.
Hot saw cutting machines.
Straightening Machines.
In house Spectro & Mechanical
testing facilities.

With simultaneous rolling of


different sections in 9 different
lines, SANVIJAY can fulfill any
large or small, single or multi
product order in the shortest time
period.
From the lightest section to the
heaviest, we deliver everything in
long products.
Best product quality in the
country due to rigorous pre, post
and in-process quality checks.

Induction Furnace (IF)


Process

Equipment Specification

Capacity

Induced Current Melting of scrap


DRI

Medium Frequency 500 HZ


GA Danieli make
Scada base System
Scrap stored in fully covered shed.

15 MT Liquid Metal with Double


convertor
Transformer Rating 7.1 MVA

Argon Oxygen Decarburisation (AOD)


Process

Equipment Specification

Capacity

Decarburisation through side


blowing tuyers
Control of gas levels and
chemical composition
Reduction of metal through
Argon gas blowing & achieve
homogenization.

Side blown Converter with top


lancing
PLC based gas mixing station by
Forbes Marshal

35 MT liquid Metal

Ladle Refining Furnace (LRF)


Process

Equipment Specification

Capacity

Chemical and Thermal


Homogenization
Alloy addition to achieve close
chemistry range
Slag making for
desulphurization with synthetic
slag
Bottom purging by Argon
through refractory purging
block
Synthetic Slag practice to
produce clean steel.

GA Danieli Make

40 MT Liquid Metal
Transformer Rating 5
MVA
10 electrode diameter
Heating Rate 3-4C/ min

Cored Wire Injection


Process
Floating of free
alumina by formation
of calcinated
aluminium
oxysulphides.
Improvement of fluidity
of steel while casting
Reduction in
Aluminium loss during
casting

Equipment Specification
M/s Minex Metallurgical Ltd
Feeding of 9mm -13mm
Cored Wires
Two roller type with flipping
type spools.

Capacity
Feeding
rate 20 200
Mtr/min

Capacity
Fine adjustment of tramp elements
In SS grades, Cored Wire Injection
is done to modify morphology of
inclusions to make less abrasive.
For improved machinability
percentage "S" is maintained
above 0.25% in Sulphur bearing
grade.
In non Sulphur grades, controls are
employed to maintain percentage
"S" between 0.02 & 0.03 Uniform
distribution of "B" and "Ti
By producing Calcium aluminates,
which can be joined to the slag
and minimization of alumina
inclusions.

Continuous Casting Unit - I


Process

Equipment Specification

Capacity

Ladle-tundish stream shrouding


Tundish-mould stream shrouding
Synthetic mould slag
Soft secondary cooling
Controlled casting speed
Oscillation synchronization with
withdrawal for uniform & smooth
casting
Large metallurgical length

S-Type Curved Mould Two Strand


Machine with Radial Dummy Bar.
6/11 meter Radius
Supplied by M/s Danieli.

For casting blooms in following


sizes
100x100mm
125x125mm
150x150mm

Continuous Casting Unit - II


Process

Equipment Specification

Capacity

Ladle-tundish stream shrouding


Tundish-mould stream
shrouding
Synthetic mould slag
Soft secondary cooling
Controlled casting speed
Oscillation synchronization with
withdrawal for uniform &
smooth casting
Large metallurgical length
Uniform size & smooth surface
with less rhmboidity
Bloom conditioning / dressing
facility

S-Type Curved Mould Two Strand


Machine with Radial Dummy Bar.
9/16 meter Radius
Supplied by M/s Danieli.

For casting blooms / slabs in


following sizes 160x160mm
200x200mm
300x300mm
200x250mm
200x300mm 200x400mm
230x250mm
(Slab sizes as per enquiry)

Ingot Casting
Process

Equipment Specification

Capacity

Bottom poured up healing Ingot


with Hot Top & antipiping
compound.
Argon shrouding on trumpet
Slow cooling facility for better
internal soundness /
homogeneity
Bloom conditioning / dressing
facility

M1, M2, M3, M4.2 & M7 - Square


Ingot
M6 Octagonal Ingot
M9 & M14 Polygonal Ingot

M1 - 1 MT weight 320 mm Sq *390


mm Sq*1115 mm length
M2 - 2 MT weight - 406 mm Sq *508
mm Sq*1230 mm length
M3- 3.2 MT weight - 480 mm Sq *
570 mm Sq * 1570mm length
M4.2- 4.2 MT weight - 490 mm Sq *
610 mm Sq * 1850mm length
M6- 6 MT weight 660 mm dia *
790 mm dia * 1576 mm length
M7- 6.8 MT weight - 580 mm Sq *
730 mm Sq * 2013 mm length
M8.2- 8.2 MT weight 865 mm dia *
1025 mm dia * 1450 mm length
M9- 10 MT weight 804 mm dia *
977 mm dia * 1860 mm length
M14- 14 MT weight 1005 mm dia *
1245 mm dia * 1740 mm length

Overview of GRACE INDUSTRIES LTD., Chandrapur

At Grace Industries Ltd., we have a huge land bank of over 300 Acres which has been acquired for
immediate expansion into Ferro Alloys Plant and further capacity expansion along with own Private Siding
for which In-principle approval has already been received.

Infrastructure Details

4 X 100 TPD, Beekay make DRI Kilns

Thermax make Boilers 4 WHRB (4 X 10 TPH) & 1 AFBC ( 1 X 100 TPH)

2 Steam Turbine Generators, SIEMENS make ( 8 MW + 25 MW)

Air Colled Condenser- GEI Make

Cooling Tower- Paharpur

ESPs (Thermax Make)

For fly ash utilization, in-house fly ash brick plant is installed in the plant premises.

Overview of SUNRISE STRUCTURALS & ENGINEERING PVT LTD, Hingna

Sunrise Structural's & Engineering Pvt. Ltd. is having state of the art Hot Dip Galvanizing and Fabrication
Plants located at Nagpur, India. It is equipped with Fabrication capacity of over 18000 MT per annum and
Galvanizing capacity of 24000 MT per annum. The entire operations are professionally managed by team of
highly experienced engineers who are the best in their field.

Infrastructure Details

The Hot Dip Galvanizing Plants having the following dimension ( 7.1m L x 10.0 m W x 1.2 D)

Imported Hydraulic Presses

Radial Drill along with machine tools

Quality Control Lab for Galvanizing

Jigs & fixtures

220 KV M/C NARROW BASE TOWER FOR MSETCL

Our Valued Clients


KEC International Ltd. Nagpur
Maharashtra State Electricity Transmission Co. Ltd.
(MAHATRANSCO) up to 400 KV line & Sub station
structure.
BNC Power Projects Ltd. Pune
Rudranee Infrastructure Ltd Aurangabad
Ashtavinayaka Construction. Mumbai
Shivam Enterprises. Mumbai
Sai Ram Erection Nagpur
R.K. Engineering Service. Nagpur
Bajaj Electrical Ltd. Mumbai
E.M. Power Trans Pvt. Ltd. Orissa
K.C Power Infra Pvt. Ltd. Mumbai

132 KV D/C A TYPE TOWER DURING TESTING


(CLIENT: POWER HOLDING COMPANY OF NIGERIA)

Kalpataru Power Transmission Ltd. Gandhinagar.


Maha Active Engg Pvt. Ltd. Aurangabad

We are MSETCL Approved vendor up to 400 KV and also supplying 132 KV Tower for Power Holding
company of Nigeria through M/s Ashtavinayaka Energy Infra Ltd.

Enjoying the trust of leading Transmission Line Tower (TLT)


giants across India since more than 2 decades.

QUALITY
speaks for us

Our Product Range

RANGE OF ROLLED PRODUCTS:


MS/HT Equal Angle (All sizes approved by PGCIL)
25 X 25 mm

Any thickness from

upto

3mm to 25 mm

250 X 250 mm

and more also

MS/HT Unequal Angle


45 x 30 mm to 3 to 6 mm

125 x 75 mm 5 to 10 mm

75 x 50 mm to 6 to 10 mm

150 x 75 mm 8 to 12 mm

90 x 60 mm 6 to 12 mm

150 x 90 mm 8 to 12 mm

100 x 75 mm 6 to 12 mm

150 x 115 mm 8 to 12 mm

Flats
Squares
Rounds

25 mm to 300 mm (Any Thickness)


6 mm to 150 mm
6 mm to 150 mm

Channels
Section

Kg/mtr

Section

Kg/mtr

75 x 40 mm

7.14

100 x 50 mm

9.56

125 65 mm

13.1

150 x 75 mm

16.8

175 x 75 mm

19.6

200 x 75 mm

22.3

250 x 82 mm

34.2

300 x 90 mm

36.3

400 x 100 mm

50.1

Broad Flange Beams


Section

Kg/mtr

Section

Kg/mtr

116 X 100 mm

23

150 x 150 mm

34.6

152 x 152 mm

37.1

200 x 200 mm

40

Section

Kg/mtr

Section

Kg/mtr

100 x 50 mm

8.9

125 x 70 mm

13.4

150 x 75 mm

15

175 x 85 mm

19.5

200 x 100 mm

25.4

250 x 125 mm

37.3

300 x 140 mm

46.1

350 x 140 mm

52.4

400 x140 mm

61.6

450 x 150 mm

72.4

500 x 180 mm

86.9

600 x 210 mm

124

Joists/Beams

* Exclusive trading unit for all sizes of MS & HT plates / sheets and TMT bars

RANGE OF SPECIAL STEEL PRODUCTS:


Grades Under Regular Production (Stainless & Carbon Alloy Steel)
300 SERIES
AISI 302, AISI 303, AISI 304, AISI 304L, 304Cu, 304 LER, 308 LER, AISI 310, AISI 316, AISI
316L, AISI 316 Ti, 316 LER, AISI 317, AISI 321, AISI 347

200 SERIES
AISI 201, AISI 202, AISI 204

400 SERIES
AISI 403, AISI 410, AISI 416, AISI 420, AISI 420 A, AISI 430, AISI 430F, AISI 446,

DUPLEX
ASTM A182 F51, DIN 1.4462, DIN 1.4362

HIGH ALLOY SS & TOOL STEEL


( WILL BE STARTED AFTER INSTALLATION OF H/T FURNACE):-H11 , H13, O1, EN 36C,
EN 52, ASTM A564-630 (17-4 PH), AISI 420 B, AISI 431, BLADE QUALITY, 1.4028, 1.4057

DIN GRADES
1.4301, 1.4307, 1.4401, 1.4404, 1.4541, 1.4571, 1.4001, 1.4021,1.4104, 1.4362, 1.4462

CARBON STEELS
A105 / C45 / EN9 / C60.... etc.

ALLOY STEELS
En19 / EN24 / En353.... etc.

Size Range
AS CAST BILLETS
100 X 100 MM, 125 X 125 MM, 150 X 150 MM, 160 X 160 MM, 200 X 200 MM, 300 X 300
MM, 200 X 250 MM, 200 X 300 MM, 200 X 400 MM, 230 X 250 MM, SLAB SIZES AS PER
REQUIREMENT.

AS CAST INGOTS
1 MT, 2 MT, 3 MT, 4.2 MT, 6.0 MT, 7 MT, 8.2 MT, 9 MT, 14 MT.

Rolled Product Sizes


32 TO 200
32, 34, 36, 38, 40, 42, 45, 48, 50, 52, 56, 60, 63, 65, 70, 73, 75, 80, 85, 90, 95, 100, 105, 110, 115,
120, 125 130, 135, 140, 145, 150, 160, 165, 170, 180, 190, 200 MM DIA.

Supply Conditions
INGOTS

AIR COOLED, PIT COOLED, VERMUCULITE COOLED & SPOT


CONDITIONED AFTER INSTALLATION OF H/T FURNACE:- STRESS
RELIEVED , ANNEALED

BLOOMS /
SLABS

AIR COOLED, PIT COOLED, VERMUCULITE COOLED & SPOT


CONDITIONED / FULLY GROUND AFTER INSTALLATION OF H/T
FURNACE:- STRESS RELIEVED , ANNEALED

ROUND BARS

AS ROLLED, PIT COOLED, AFTER INSTALLATION OF H/T FURNACE:NORMALIZED, STRESS RELIEVED ANNEALED, SPHERODIZED ANNEALED,
FULL ANNEALED, ISO-THERMAL ANNEALED, SOLUTION ANNEALED,
QUENCHED & TEMPERED, PRECIPITATION HARDENED & AGED.

Tolerances
INGOTS
BLOOMS / SLABS
ROUND BARS

HOT TOP VOLUME 9 To 12%


+ / - 3 mm max & RHOMBOIDITY - 6 mm max
FOR ALL SIZES AS PER IS 3739/87 & IS 1852

Grace Industries Ltd.


SPONGE IRON
A. Chemical
Fe, Metallization
Sulphur
Phosphorus
Carbon
Gangue content

80 1 %
0.045 % max.
0.065 % max.
0.10 to 0.25 %
6 to 7.5 %

B. Physical
Lump Size +3 mm
Fines Size 0-3 mm
Bulk density
2.01-2.1 MT / m3

Sunrise Structurals & Engineering Pvt. Ltd.


1.
2.
3.

4.
5.

Transmission Line Towers from 66KV to 400KV (Quad Conductor)


Sub Station Structures from 66KV to 400KV.
Telecommunication Towers :
a.
Rooftop Towers from 9m to 30m.
b.
Ground Based Towers from 30m to 100m.
c.
Monopoles.
Wind Mill Towers from 40m to 75m.
Earthing Flangs.

Quality Department

Quality Assurance
No.
1

Quality assurance Equipment & Spec


Optical Emission Spectrometer (Additional channel of Oxygen,
Nitrogen & Soluble Alminium)

Make
ARL 3460
Thermo Fisher Scientific Corpo

Universal Testing Machine ( 0 1000 KN)

FIE, Ichalkaranji

Hardness Testing machine (BHN, RB,RC)

FIE, Ichalkaranji

Impact Testing Machine (Izod / charpy)

FIE, Ichalkaranji

Digital temperature controller subzero treatment


bath -22 to -70 Deg Cel

Optical Microscopes for metallurgical tests

Notch maker for Impact Samples

Big Bandsaw Machines (0 450 mm)

Bend Tester

10 Horizontal Grinder for Impact Samples

------C.Z. Jenvert
Fasne Test Equiptment
Laxmen
FSA (FBR 150 KN)
East Coast Entrp.

11 Polishing Machine

Unimet

12 Specimen Cutting Machine

Unimet

13 Macro Testing Facility at 10X

-------

14 Muffle Furnaces ( 0 1200 Deg C)

Tempo

15 Ovens ( 0 450 Deg C)

Tempo

16 Carbon Sulphur Apparatus


17 Weighing machines (Various capacity)
18 Wet analysis facility with fuming chamber

Lab & Engg Corpo


Shimadzu / Spectrographic-H
-------

Markets
Sanvijay Rolling and Engineering Limited produces and sells high quality stainless steel and specialty steels
that meet a variety of demands.

We design our product mix to cater to almost all leading end users. Our products withstand the extreme
environments in which they are used. Our people are attentive to customers needs in an increasingly
complex business environment. Industries being catered to by Sanvijay today include

Through state-of-the-art technology, heightened customer sensitivity and awareness of global condition,
Sanvijay is meeting these challenges.

Our Clients
INTERNATIONAL
Lanka Transformers
Zamil Steel

Indian Railways
Diesel Locomotive Works, Varanasi

Ship Building

Hidada
Al-Babtan
NREC,
Honest Steel

ABG Ship Yard


Pipavav Ship Yard
Alang Marine
Dempo Ship Yard

DOMESTIC
Transmission Sector
KEC

Sesa Goa
Tebma
Goa Shipyard
Garden Reach Shipbuilder's And Engineer's

Kalpataru Power
Gammon
L&T
Jyoti Structures
Bajaj Electrical
Unitech Power Transmission
IVRCL
Deepak Cables (APTL)

Other Sectors
Shahpoorji-Pallonji
BHEL
ESSAR
Texmaco
Bridge And Roof

Sterlite Grid

Indian Industrial Enterprises

Diamond Power

Supreme And Co.

Tata Project Ltd.

BBJ

Areva Ltd.

L&T (ECC)

ABB & NTPC.

Titagarh Wagon

Archon Engicon Pvt. Ltd.

Sterling And Wilson

Emco Ltd.
Jyoti Power Corporation Pvt. Ltd.
Adani Power
Varrsana Ispat Limited, Gujarat
Amitasha Enterprises Pvt. Ltd.
Associated Power Structures P. Ltd.

Communication Sector

Siemens
ACC
Godrej
Raymond
Tata International Ltd.
INOX Wind Limited
Tata Steel Limited

Reliance

Deevin Groups

Bharti Airtel

Mageba Bridge Products Pvt. Ltd.

Aster Teleservices

Griseom

Non Conventional Energy Sector


Suzlon
Vestas

BGR Energy Systems Ltd.


Echjay Forging Ltd.
Maas Flange Ltd.

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RO L L I N G & E N G I N E E R I N G LT D
(AN ISO 9001 : 2008 COMPANY)

Corporate Office
9, Imambada Road, Nagpur- 440018.
Ph. : +91 712 272 9130 - 136 Fax : +91 712 272 0716, 272 3799
Email : steel@sanvijay.com Website: www.sanvijay.com

PLANT LOCATIONS

SANVIJAY ROLLING & ENGG. LTD


Unit H1: Plot No. F-16, MIDC, Hingna Road, Nagpur. Ph.: 07104-236476, 237961, 236782
Unit H2: Plot No. S-88/1, MIDC, Hingna Road, Nagpur. Ph.: 07104-235942, 234949, 236942
Unit H3: Plot No. 41 & 43, MIDC, Hingna Road, Nagpur. Ph.: 07104-235064, 235713, 235697
Unit H4: Plot No. F-11/12, MIDC, Hingna Road, Nagpur. Ph.: 07104-236472, 236473, 236761
Unit B1: Plot No. 202, Butibori, MIDC Area, Nagpur Ph.: 07104-265409, 265159/60
Unit B2: Plot No. 203/ 206, Butibori, MIDC Area, Nagpur Ph.: 07104-265692,/94/96, 265686

GRACE INDUSTRIES LTD


A-23, MIDC. Industrial Area, Tadali Growth Center, Chandrapur 441 545 Ph.: 07172-237907, 237910

SUNRISE STRUCTURALS & ENGINEERING PVT LTD


A-10, MIDC, Hingna Road, Nagpur - 440028

RO L L I N G & E N G I N E E R I N G LT D
(AN ISO 9001 : 2008 COMPANY)

Registered Office
9, Imambada Road, Nagpur- 440018.
Ph. : +91 712 272 9130 - 136 Fax : +91 712 272 0716, 272 3799
Email : steel@sanvijay.com Website: www.sanvijay.com