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CONTENTS

Introductions . . . . . . . . . .

The Features of BS-205 . .

Technical Specification . .

Dimensions . . . . . . . . . . . . .

Front Panel . . . . . . . . . . . .

Rear Panel . . . . . . . . . . . . . . 9
Parameter . . . . . . . . . . .

16

ZERO Calibration

21

. . . . . . .

Actual Load Calibration

. . . 22

Equivalent Calibration . . . 24
Comparator Data

. . . . . . .

26

. . . . . . . . .

34

Key Lock . . . . . . . . . . .

36

Option

37

Hold Function

. . . . . . . . . . .

Error Message
and Trouble Shooting . . .

47

2
Introduction
1. Introduction
Thank you for purchasing BS-205 High precision digital indicator.
Check for any breakdown during transit and discrepancy of the
specification. Always keep this manual at hand.
The BS-205 Series are configured as follows :
Check that there is no discrepancy between the model and its
specifications you have chosen when ordering and the model and its
specifications under your hand.
In order to obtain the highest performance of your BS-205, thoroughly
read this manual before use.

2. Precautions

Place the indicator on a flat and stable surface.

Applying voltage and current exceeding the maximum permissible


value results in the breakdown of the meter.

Do not severely press because the light pressing of keys can incite
the operation.

Do not subject the scale to sudden temperature changes.


Operating temperature : -10~+50

Keep the scale away from strong EMI noises may cause incorrect
weight readings.

Keep the main body from rain and keep in dry area.

Do not use inflammable materials in cleaning.

The contents of this manual are subject to change without notice


for further improvement.

3
The Features of BS-205
1. Features

Appropriate for weight and measurement system.

24 bit Sigma-Delta A/D converter for high accuracy.

Simple full digital calibration.

Simulative (mV/V memory) or live load calibration.

Watchdog circuitry (system restoration)


Weight Back-up (power on actual weight)

2. Main Function
Various specification of weight conversion speed.
(Digital Filter Function)

3 Set point relay output.

Hold, peak hold and auto zero.

Option serial output or analog output.

User can set the max. weight which users want to and division
at ones disposal.

4
Technical Specification
1. Analog Input & A/D Conversion
Analog signal input range

0 mV ~ 20 mV

Non-linearity

0.01% F.S. max.

Max. Display resolution

1/20,000

Min. Input sensitivity

0.5V/Digit (min.)

Temperature drift

Zero : 0.1 V/ RTI max.


Span : 10ppm/ max.

Load cell excitation

DC 5V 5%, 60

Voltage

up to 4 x 350 ohm load cells

Input Noise

0.3 V p.p or less

Input Impedance

10 (Min.)

A/D converter

24bit Sigma-Delta system

A/D internal resolution

Approximately 200,000 counts

A/D sampling speed

50 times/sec

2. Digital Part
Display

7 Segment LED,
5-Digits, 14.1mm(Height)

Display below zero

-minus signal

Display speed

50 times/sec ~ 1 times/sec

Additional symbols

Hold, Zero, Stable,


Relay point(LO, OK, HI)

Min. Division

1, 2, 5, 10, 20, 50, 100, 200 selectable

Decimal Point

0, 0.0, 0.00, 0.000

5
3. Technical
AC adapter

AC 110, 220V 10%, 50/60Hz

Power consumption

10 VA

Data Memory

10 year

Operating temperature

-10~+50

Humidity

85% Rh Max.

Overall dimensions

96(W) x 48(H) x 136(D)

Weight

530 g

4. Option
Standard

Relay 3CH Output

Option 1

Serial Interface : RS-232C

Option 2

Serial Interface : RS-422

Option 3

Serial Interface : RS-485

Option 4

Analog Output : DC 0 ~10 V

Option 5

Analog Output : DC 4 ~20 mA

Example) Option 4 : Relay 3CH + DC 0 ~ 10V

6
Dimensions
96
High Precision DIGITAL INDICATOR

BS - 205
OK

HI

HOLD

ZERO

STABLE

48

LO

M
BONGSHIN

136
119

11

92

43

91

44

Dimensions for cutting panel

To mount the BS-205 to the panel, remove its fittings and insert it through
the hole in the front of the panel. From the back of the panel, fix the
product to the panel with the fittings.

7
Front Panel
High Precision DIGITAL INDICATOR

BS - 205
LO

OK

HI

HOLD

ZERO

STABLE

4
BONGSHIN

1. Display Lamp (

LO (L1) lamp : It will lamp when 1step control works.


Indicates the result of judgment and turns on
if the measured value < LO judgment value.
OK (L2) lamp : It will lamp when 2step control works.
Indicates the result of judgment and turns on
if LO judgment value the measured value
HI judgment value.
HI (L3) lamp : It will lamp when 3step control works.
Indicates the result of judgment and turns on
if the measured value > HI judgment value.
HOLD lamp : Lamp is on when moving object is weighed.
Turns on if peak hold/ instant hold is on.
ZERO lamp : ON when the current weight is 0 kg.
Turns on if digital zero is on.
STABLE lamp : ON when the weight is stable.

2. Keyboard

1) Pressing the increments and mode keys together changes


to the parameter setting mode.
2) Returns to the measurement mode.(ESC)
3) Selects the item to be set.

1) Holding down the increment key for about two second


moves to the peak hold & instant mode.
2) Changes the value or content of a selected digit.
(Increments the value)

1) Holding down the increment key for about one second


moves to the peak hold & instant clear mode.
2) Changes the digit to be set.

1) Store current condition and exit.


4

M
M

+
1

= Parameter setting mode


2

+
1

= Relay setting mode


3

+
4

= Digital zero function


2

+
4

= Key LOCK or Key LOCK clear mode


3

9
Rear Panel

F.G

POWER

LO (L1)

OK (L2)

HI (L3)

RELAY OUTPUT
HOLD

ZERO

SHIELD

COM1

INPUT
4

E+

E-

S+

S-

COM2

OPTION
1

F.G (GROUND) : It is a grounding terminal.


Ground it to prevent an electric shock and a trouble of
static electricity.
POWER(AC IN) :
Use a stable power supply AC110/220V 10%, 50/60Hz
- Set up voltage AC220V
Connect power supply to terminals No.13(L) and No.14(N).

Pin No.

13

POWER

14

POWER

15

F.G

Power terminal without polarity for both


DC and AC
Power terminal without polarity for both
DC and AC
Frame Ground

10
LOAD CELL :

Please connect the indicator connector with the wire of


load cell according to the color.

Pin no.

Signal name

Contents

SIG- (Blue)

Load cell output (-)

SIG+ (Green)

Load cell output (+)

EXC- (White)

Load cell Input Voltage (-)

EXC+ (Red)

Load cell Input Voltage (+)

SHIELD

Shield

The wire color of load cell according to a manufactures.

Maker

1
SIG-

2
SIG+

3
EXC-

4
EXC+

5
SHIELD

BONGSHIN

BLUE

GREEN

WHITE

RED

SHIELD

CAS, TMI, AND


BLH
INTERFACE
KYOWA
P.T.
SHOWA
SHINKOH
TML
TFAC
HUNTLEIGH

BLUE
RED
WHITE
WHITE
WHITE
BLACK
WHITE
GREEN
BLACK
WHITE

GREEN
WHITE
GREEN
GREEN
GREEN
WHITE
GREEN
WHITE
WHITE
RED

WHITE
BLACK
BLACK
BLACK
BLACK
BLUE
BLACK
BLACK
BLUE
BLACK

RED
GREEN
RED
RED
RED
RED
RED
RED
RED
GREEN

SHIELD
YELLOW
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
YELLOW
SHIELD

Because wire color may be different according to a manufacture and


load cell models.

Please refer for the data sheet of load cell.

Cautions 1. When connecting a six-wire type strain gage sensor, shortcircuit (EXC+ and SEN+)(EXC- and SEN-), respectively.
Cautions 2. Applied voltages to the strain gage sensor are 10.
When any sensor rated below the applied voltage is connected,
it may generate heat or be damaged

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IN-PUT : COM1, ZERO, HOLD
This key is to control a equipment from the outside .
Please connect between COM terminal and each input terminal .
Because the power of input terminal was connected with 12V voltage
From the inside.
* An electric current is about 10mA.

* Please make the minimum time to input a data with over 50msec.

Pin No.

Name

COM1

ZERO

HOLD

Description
Common for all external control terminals.
Control for digital zero function. Enabled when
short-circuited or at the same potential as COM.
Control for hold function. Enabled when shortcircuited or at the same potential as COM.

12
RELAY OUTPUT :

COM2, HI(L3), OK(L2), LO(L1)

Connect between COM terminal and OUTPUT terminal


With the earth of no electric power.
Please use the output data For a signal only, dont use it for working.
Max earth capacity : AC250V / 0.5A

Pin No.

Name

Description

COM2

Common terminal for relay output

10

HI (L3)

HI (L3) output terminal (a, b contact)

11

OK (L2)

OK (L2) output terminal (a, b contact)

12

LO (L1)

LO (L1) output terminal (a, b contact)

13
OPTION :

Analog output (0~10V, 4~20mA) & Serial communication


(RS-232C, RS-422/485) option.

Analog output (0~10V, 4~20mA) option


Pin No.

Name

1
2
3
4

V-OUT
COM
COM
A-OUT

Description
Voltage output terminal (0 to 10V)
Common terminal for analog output.
Common terminal for analog output.
Current output terminal (4 to 20mA)

Serial output (RS-232C) option


Pin No.

Name

Description

1
2
3
4

RX
TX
SG
NC

RS-232C reception
RS-232C transmission
Common terminal for communications
Do not connect this terminal

Serial output (RS-422) option


Pin No.

Name

1
2
3
4

RXD (-)
RXD (+)
TXD (-)
TXD (+)

Description
RS-422
RS-422
RS-422
RS-422

RX(-)
RX(+)
TX(-)
TX(+)

Serial output (RS-485) option


Pin No.

Name

1
2
3
4

NC
NC
TXD (-)
TXD (+)

Description
Do not connect this terminal
Do not connect this terminal
RS-485
RS-485

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TERMINAL BLOCK

AC Voltage change
Available to change AC110/220V with multiple.
Before setting up, please confirm the power voltage.
Please change the connect terminal of 110V/220V after opening the
cover. If you need to change. (It was setted with AC220V at the first)

15

AC 220V change

AC 110V change

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Information on Each Parameter
Indication

Name

Calibration data
Load cell
LC.CAL Rated output
set
Maximum
SCALE
Capacity set
Span weight
At.CAL
set
Function data
biP

Display Mode

Setup options

Default
value

1 mV/V ~3 mV/V

2.0000

0~99999

10000

0~99999

20000

biP (+/- display)/ uniP (+ display)

biP

Decimal
0(0)/1(0.0)/2(0.00)/3(0.000)/4(0.0000)
2
Point set
Minimum
ds.1
1/ 2/ 5/ 10/ 20/ 50/ 100/ 200 digit
1
Division set
Number of
average
dU.2
1/ 2/ 5/ 10/ 25/ 50
2
operations
setup
Zero
Zt.oFF
OFF/ON
OFF
Tracking set
Auto zero
AZ.oFF
OFF/ON
OFF
backup set
Hold function OFF(No used)
Hd.oFF
OFF
set
/P(Peak Hold)/ I(Instant Hold)
Manual Tare
tare
0~99999
00000
weight set
Condition data (Serial interface option)
Equipment
Id.0
0 ~15
0
ID setup
Baud rate
1200/2400/4800/9600/1920(19200)/
r.9600
9600
setup
3840(38400)
CommunicaRc.on
ON(Data is required)/OFF(Stream mode) ON
tion mode
dP.2

Condition data (Analog output option)


dA.LO

Analog
output LO
indication
setup

0~99999

00000

17
dA.HI

Analog
output HI
indication
setup

Indication

Name

0~99999

10000

Setup options

Default
value

Comparator data
rLY.1H

rLY.1L
r1H.on
rLY.2H

rLY.2L
r2H.on
rLY.3H

rLY.3L
r3H.on

L1 HI side
judgment
value setup
L1 LO side
judgment
value setup
L1 Relay
motion mode
L2 HI side
judgment
value setup
L2 LO side
judgment
value setup
L2 Relay
motion mode
L3 HI side
judgment
value setup
L3 LO side
judgment
value setup
L3 Relay
motion mode

-9999 ~ 99999

10000

-9999 ~ 99999

10000

r1H.on /r1L.on/ r1r.on

r1H.on

-9999 ~ 99999

9999

-9999 ~ 99999

5001

r2H.on /r2L.on/ r2r.on

r2H.on

-9999 ~ 99999

5000

-9999 ~ 99999

5000

r3H.on /r3L.on/ r3r.on

r3H.on

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1. Calibration data
1-1 Load cell rated output set (LC.CAL)
Set the rated output value(mV/V value) for the strain gauge sensor.
The setting rage of the rated output value for strain gauge sensor is 0.1 to
3.0 mV/V.
1-2 Maximum Capacity set (SCALE)
Set the indicated value when the rated output value is acquired and
finalized.
Setting range of SCALE set value (indicated value) 100 to 99999.
Acquire both load cell rated output set value and measured value (SCALE
value) and finalize with ENTER key.
1-3 Span weight set (At.CAL)
Actual load is performed by applying actual load to the connected strain
gauge sensor, and by setting the indicated value (SPAN set value) at the
time.
Setting range of SCALE set value (indicated value) 100 to 99999.
Resolution in this meter is 20000 at the time of a 2.0000 mV/V value.

2. Function data
2-1 Display mode (biP)
biP +/- display, uniP + display,
2-2 Decimal point set (dP.2)
Set the decimal point position displayed on the set-value select screen.
Setting items : 0(0), 1(0.0), 2(0.00), 3(0.000), 4(0.0000)
2-3 Minimum Division set (ds.1)
Set the minimum updating width of indicated values.
Set it on the set-value select screen.
Setup items : 1, 2, 5, 10, 20, 50, 100, 200
2-4 Average operations setup

(dU.2)

This function is provided for the moving average of data after A/D
conversion so as to reduce the fluctuation of the indicated values.
As the number of times of moving average is increased, the indicated
value is stabilized. However response becomes slow.

Set it on the set-value select screen.


Setup items : 1, ,2, 5, 10, 25, 50

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2-5 Zero Tracking set (Zt.oFF)


This function is provided to correct automatically the slow change of the
zero point due to a change in the environment etc.
When the indicated value is below the ZT width, the indicated value is set
to 0 and internal correction is performed at every ZT cycle.
2-6 Auto ZERO backup set (AZ.oFF)
ON/OFF setting can be performed by pressing by pressing the
increment key one at a time.
When backup is set to OFF, Digital ZERO continues even when power is
turned OFF/ON.
2-7 HOLD Function set (Hd.oFF)
This function is provided to detect one sample with a peak, instant hold,
and point of inflection, holds the indicated value, performs HI/OK/LO limit
comparison simultaneously, and outputs the result.
Turning on Hold control terminal signal with both HOLD key turned on
will not be accepted. Priority is given to HOLD key.
Peak HOLD :
The peak hold function retains one of the maximum values and provides
output for that value. Selection from these values is made using the hold
function data.
Instant HOLD :
The Hold function temporarily retains the indication.
2-8 Manual TARE Weight set (tare)
The purpose of using tare is to subtract a certain weight on the real
weight.
When you already know the tare weight, press key tare and input tare
weight with arrow keys and memorize it by pressing ENTER key.
Setting range of TARE set value (indicated value) 99999.

3. Condition data (Serial Interface option)


3-1 Equipment ID setup (Id.0)
The ID is necessarily required to connect several indicators to control
together with a host PC.
Setting range : 0 to 15

20
3-2 Baud rate setup (r.9600)
To enable the communication mode, proper baud rate should be set
within r1200~r3840, in which r1920 means 19200bps and r3840 means
38400bps.
Setup items : 1200, 2400, 4800, 9600, 1920(19200), 3840(38400)
3-3 Communication mode setup (Rc.on)
Rc on : Transmit when data is required
Rc oFF : Stream mode
Serial communication protocol.

4. Condition data (Analog output option)


4-1 Analog output LO indication setup (dA.LO)
Set an indicated value when analog output is 0V or 4mA.
Setting range : 0 to 99999
4-2 Analog output HI indication setup (dA.HI)
Set an indicated value when analog output is 10V or 20mA.
Setting range : 0 to 99999

21
ZERO Calibration
The digital zero function zeros the indication given at an arbitrary timing.
Thereafter, the function shows the amount of change from the point of
zeroing. However, this function serves as an indication resetting function for
a frequency measuring unit. Thus, the digital zero function can be used to
reset the indication when there is no input signal at all.
Note that, the on/off control of the digital zero function can be achieved by
means of terminal control or front panel keys. In the case of terminal control,
the digital zero function is turned on by short circuiting the ZERO and COM1
terminals or setting both terminals to the same voltage level. The indication
at that moment is zeroed. In the case of control with the front panel keys,
hold down the enter key and press the increment for about 1 second to zero
the indication at that moment.

1. Method of Setting zero


Pressing the

key while pressing the

key
2

and zero set mode.

Note : The setup condition are protect clear.


If these conditions are not satisfied, an error indication appears
and the display returns.

2. Digital ZERO Backup


Function data
AZ.oFF

Auto zero
backup set

OFF/ON

OFF

ON/OFF setting can be performed by pressing by pressing the increment


key one at a time.
When backup is set to OFF, Digital ZERO continues even when power is
turned OFF/ON.

22
Actual Load Calibration
Actual load calibration means that calibration is carried out by applying
actually measured pressure to a sensor such as a load cell connected to
the meter.

1. Method of setting
Pressing the

key while pressing the


1

and actual load calibration mode. (CAL MODE)

2. Calibration Manu (CAL 1 ~ CAL 5)

CAL 1 : Zero Calibration


CAL 2 : Rated Output set
CAL 3 : Maximum Capacity set
CAL 4 : Setting Weight & Span Calibration
CAL 5 : End

key
2

23

Press the increment key, and enter key


together during measurement.
(Digital zero)
Press the increment key, and mode key
together during measurement.

Press the enter change to the equivalent


calibration mode.
Press the shift key (change digit) and
increment key (change numeric value) to
set load cell rated output. (specifications)
(example : 2mV/V)
Press the enter key to move to the
maximum capacity mode.
Press the enter key. Press the shift key
(change digit) and increment key (change
numeric value) to set load cell maximum
capacity. (specifications)
(example : 10000kg)
Press the enter key to move to the span
calibration mode.
Press the enter key to change to the
span indicating value setup mode.
Press the shift key (change digit) and
increment key (change numeric value) to
set 20000.
Press the enter key to move to the
function data mode.
Press mode or enter key to return to the
measurement mode.

24
Equivalent Calibration
Equivalent calibration means that calibration is carried out according to the
ratings (specifications) of such a sensor as a load cell. It is not necessary
to connect the sensor or to apply pressure to the sensor. Set the rated
value for the strain gauge sensor and the indicated value at the time.
Equivalent calibration can be performed only by setting the rated
output(mV/V) of the strain gauge sensor and the indicated value at the time,
without actual load.

1. Method of setting
Pressing the

key while pressing the


1

and equivalent calibration mode. (CAL MODE)

2. Calibration Manu (CAL 1 ~ CAL 4)

CAL 1 : Zero Calibration


CAL 2 : Rated Output set
CAL 3 : Maximum Capacity set

CAL 4 : End

key
2

25

Press the increment key, and enter key


together measurement. (Digital zero)
Press the increment key, and mode key
together during measurement.

Press the enter change to the equivalent


calibration mode.
Press the shift key (change digit) and
increment key (change numeric value) to
set load cell rated output. (specifications)
(example : 2mV/V)
Press the enter key to move to the
maximum capacity mode.
Press the enter key. Press the shift key
(change digit) and increment key (change
numeric value) to set load cell maximum
capacity. (specifications)
(example : 10000kg)
Press the enter key to move to the span
calibration mode.
Press mode key to return to the
measurement mode.
Press not enter key.

26
Comparator Data (Relay setting)
1. Method of setting

Pressing the

key while pressing the


1

key
3

and equivalent calibration mode. (Comparator MODE)

2. Calibration Manu

3. Output Specifications
Conditions for comparison
Indicated value

> Upper limit judgment value

Judgment result
HI

Lower limit judgment value Indicated value


Upper limit judgment value

OK

Lower limit judgment value > Indicated value

LO

27
4. Method of Setting Comparator Data (L1 ~ L3)
M

Press the shift key, and mode key


together during measurement.
Press the enter key to change to the relay 1
High setup mode.
Press the shift key (change digit) and
increment key (change numeric value) to set
relay 1 High output. (example : 10000)
Press the enter key to move to the relay 1 Low
setup mode.
Press the enter key. Press the shift key
(change digit) and increment key (change
numeric value) to set relay 1 Low.
Press the enter key to move to the relay mode.

Press increment key a few times set the relay


mode.
Press the enter key to change to the relay 2
High setup mode.
The same method applies to other parameters.

.
3

28
4

29
Indication

Setup options

Relay mode (r1H.on /r1L.on/ r1r.on)


The r1H.on mode means the relay 1 motion mode, in which
the load within the limits will activate a relay on and the load
beyond the limits will activate a relay off.
Weight

Relay OFF
Relay ON

r1H.on

Relay 1 Hi

Relay 1 LO

Time

The r1L.on mode means the relay 1 motion mode, in which


the load within the limits will activate a relay off and the
load beyond the limits will activate a relay on.
Weight

Relay OFF
Relay ON

r1L.on

Relay 1 Hi

Relay 1 LO

Time

The r1r.on mode means the range mode, in which the load
within the limits will activate a relay on and the load beyond
the limits will activate LO LED on as a warning of high NG or
low NG.
Weight

r1r.on

Relay OFF
Relay ON

Relay 1 Hi

Relay 1 LO

Time

The same method applies to other parameters.

30
5. Relay Motion Mode
5-1 HI ON relay motion mode : r1H.on, r2H.on, r3H.on
: The load within the limits will activate a relay ON.
Weight

L3 ON

L3 Hi value

[ HI ]

L3 Lo value
L3 OFF
L2 ON

L2 Hi value

[ OK ]

L2 Lo value
L2 OFF

L1 Hi value

[ LO ]

L1 ON

L1 Lo value
L1 OFF
0

Time

OFF

ON

OFF

OFF

ON

OFF

OFF

ON

OFF

LO (L1) Relay Output


OK (L2) Relay Output
HI (L3) Relay Output

Example 1)
rLY.1H
rLY.1L

HI ON
mode

rLY.2H
rLY.2L
rLY.3H
rLY.3L

L1 HI side
judgment value
L1 LO side
judgment value
L2 HI side
judgment value
L2 LO side
judgment value
L3 HI side
judgment value
L3 LO side
judgment value

1000 within the limits


will activate a relay ON
900 beyond the limits
900
(or 1000) will activate a relay OFF
1000

2000 within the limits


will activate a relay ON
1900 beyond the limits
1900
(or 2000) will activate a relay OFF
2000

3000 within the limits


will activate a relay ON
2900 beyond the limits
2900
(or 3000) will activate a relay OFF
3000

31
5-2 LO ON relay motion mode : r1L.on, r2L.on, r3L.on
: The load within the limits will activate a relay OFF.
Weight

L3 OFF

L3 Hi value

[ HI ]

L3 Lo value
L3 ON
L2 OFF

L2 Hi value

[ OK ]

L2 Lo value
L2 ON

L1 Hi value

[ LO ]

L1 OFF

L1 Lo value
L1 ON
0

Time

ON

OFF

ON

ON

OFF

ON

ON

OFF

ON

LO (L1) Relay Output


OK (L2) Relay Output
HI (L3) Relay Output

Example 1)
rLY.1H
rLY.1L

LO ON
mode

rLY.2H
rLY.2L
rLY.3H
rLY.3L

L1 HI side
judgment value
L1 LO side
judgment value
L2 HI side
judgment value
L2 LO side
judgment value
L3 HI side
judgment value
L3 LO side
judgment value

1000
900
2000
1900
3000
2900

1000 within the limits


will activate a relay OFF
900 beyond the limits
will activate a relay ON
2000 within the limits
will activate a relay OFF
1900 beyond the limits
will activate a relay ON
3000 within the limits
will activate a relay OFF
2900 beyond the limits
will activate a relay ON

32
5-3 Range ON relay motion mode : r1r.on, r2r.on, r3r.on
: Indicates the result of judgment and turns on
if LO judgment value the measured value Hi judgment value.
Weight

L3 OFF

L3 Hi value

[ HI ]

L3 ON

L3 ON

L3 Lo value

L3 OFF
L2 OFF

L2 Hi value

[ OK ]

L2 ON

L2 ON

L2 Lo value

L2 OFF

L1 Hi value

[ LO ]

L1 Lo value

L1 OFF
L1 ON

L1 ON

L1 OFF
0

Time

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

LO (L1) Relay Output


OK (L2) Relay Output
HI (L3) Relay Output

Example 1).
rLY.1H

L1 HI side
judgment value

1000

rLY.1L

L1 LO side
judgment value

900

rLY.2H

L2 HI side
judgment value

2000

rLY.2L

L2 LO side
judgment value

1900

rLY.3H

L3 HI side
judgment value

3000

rLY.3L

L3 LO side
judgment value

2900

Range
mode

1000 within the limits


will activate a relay OFF
900 within the limits
will activate a relay ON
900 beyond the limits
will activate a relay OFF
2000 within the limits
will activate a relay OFF
1900 within the limits
will activate a relay ON
1900 beyond the limits
will activate a relay OFF
3000 within the limits
will activate a relay OFF
2900 within the limits
will activate a relay ON
2900 beyond the limits
will activate a relay OFF

33
5-4 Comparator weighing mode : r1L.on, r2r.on, r3H.on
: Indicates the result of judgment and turns on
if L1 judgment value L2 judgment value L3 judgment value.
Weight

[ HI ]

L2 OFF

L3 Hi, Lo value
L2 Hi value

L2 ON

[ OK ]
L2 Lo value
L1 Hi, Lo value

L2 ON

[ LO ]

L2 OFF

Time

ON

OFF

ON

LO (L1) Relay Output


OFF

ON

OFF

ON

OFF

OK (L2) Relay Output


OFF

ON

OFF

HI (L3) Relay Output

Example 1)
L1
LO ON
mode

L2Range
mode

L3
HI ON
mode

rLY.1H
rLY.1L

L1 HI side
judgment value
L1 LO side
judgment value

1000
1000

rLY.2H

L2 HI side
judgment value

3000

rLY.2L

L2 LO side
judgment value

1000

rLY.3H

L3 HI side
judgment value

3000

rLY.3L

L3 LO side
judgment value

3000

1000 beyond the limits


will activate a relay ON
1000 within the limits
will activate a relay OFF
3000 within the limits
will activate a relay OFF
3000 beyond the limits
will activate a relay OFF
In the range of
relay ON
3000 within the limits
will activate a relay ON
3000 beyond the limits
will activate a relay OFF

34
Hold Function
1. Hold Function
The Hold function temporarily retains the indication. The hold function is
enabled by short circuiting the HOLD and COM terminals or setting both
terminals to the same voltage level. As a result the display unit retains the
indication given at that moment.
Hold function
set

Hd.oFF

OFF(No used)
/P(Peak Hold)/ I(Instant Hold)

OFF

Method of setting Hold data

Press the increment and mode keys together during


measurement.
Press the mode key a nine times to display the hold
mode data menu. Press the increment key a few times
to display the parameter to be set. Press the enter key
to set. Press the enter or mode key to the
measurement mode.

Indication

Setup options

HOLD mode (Hd.oFF / Hold.P/ Hold.I)


High Precision DIGITAL INDICATOR

BS - 205
LO

OK

HI

HOLD

ZERO

STABLE

No used (Hold off)


M

4
BONGSHIN

- Peak HOLD The peak hold function retains one of the maximum
values and provides output for that value. Selection
from these values is made using the hold function
data.
High Precision DIGITAL INDICATOR

BS - 205
LO

OK

HI

HOLD

ZERO

STABLE

4
BONGSHIN

35
- Instant HOLD The Hold function temporarily retains the indication.

High Precision DIGITAL INDICATOR

BS - 205
LO

OK

HI

HOLD

ZERO

STABLE

4
BONGSHIN

2. Method of Setting Hold


KEY HOLD
Press the Increment key for about 1.5 second.
2

External HOLD Controls


The hold function is enabled by short circuiting the HOLD
and COM1 terminals or setting both terminals to the same
voltage level.
The hold function is not disabled if the control terminal are made to
go through the on-off-on sequence with the function enabled by
means of the front panel keys.

3. Method of Setting Hold clear


KEY HOLD Clear
Press shift key.
3

External HOLD Clear Controls


The hold function is enabled by short circuiting the HOLD
and COM1 terminals or setting both terminals to the same
voltage level.

36
KEY Lock or KEY Lock clear
1. Method of Setting KEY Lock

= Key LOCK or Key LOCK clear mode

Press the shift key and enter keys together during measurement.
Protect others.
High Precision DIGITAL INDICATOR

BS - 205
LO

OK

HI

HOLD

ZERO

STABLE

4
BONGSHIN

2. Method of Setting KEY Lock clear

= Key LOCK or Key LOCK clear mode

Press the shift key and enter keys together during measurement.

High Precision DIGITAL INDICATOR

BS - 205
LO

OK

HI

HOLD

ZERO

STABLE

4
BONGSHIN

37
Option
1. RS-232C Serial Interface (Option-1)
OPTION
1

Pin No.

Name

Description

1
2
3
4

RXD
TXD
SG
NC

RS-232C reception
RS-232C transmission
Common terminal for communications
Do not connect this terminal

Function
Condition data (Serial interface option)
Equipment
Id.0
0 ~15
0
ID setup
Baud rate
1200/2400/4800/9600/1920(19200)/
r.9600
9600
setup
3840(38400)
CommunicaRc.on
ON(Data is required)/OFF(Stream mode) ON
tion mode

Signal Format
Type

Method :

EIA-RS-232C
Full-Duplex , Asynchronous, Bi-direction

Baud rate : 1200, 2400, 4800, 9600, 19200, 38400bps ( Baud-Rate )


Format :

Data Bit
Start/Stop
Parity Bit
Code

:
:
:
:

8 (NO Parity)
1 bit
Even or Odd
ASCII

38
Serial Communication Protocol
The below describe an example on the settings for communication
between an indicator and a PC assuming that current display is 32.567
and the ID of a indicator is 5.
1) Transfer the current display from host PC
Byte 1 (Indicator ID)
35H

Byte 2
R(52H)

Response from Indicator


Byte 1
STX(02H)
Byte 7
5(35H)

Byte 2
35H
Byte 8
6(36H)

Byte 3
+(2BH)
Byte 9
7(37H)

Byte 4
3(33H)
Byte 10
ETX(03H)

Byte 5
2(32H)

Byte 6
.(2EH)

2) Special Functions Set

Auto Zero set


Hold set
Hold clear set

Host (PC)
Byte 1 (Indicator ID)
35H
Byte 1 (Indicator ID)
35H
Byte 1 (Indicator ID)
35H

Indicator
Byte 2
Z(5AH)
Byte 2
H(48H)
Byte 2
L(4CH)

Example) 1(ID)+07.487
ASCII
HEXA

1+07.487
02 31 2B 30 37 2E 34 38 37 03

Example) 1(ID)+07487
ASCII
HEXA

1+07487
02 31 2B 30 37 34 38 37 03

Example) 15(ID)+07486
ASCII
HEXA

15+07486
02 3F 2B 30 37 34 38 36 03

Example) 2(ID)+074.86
ASCII
HEXA

2+074.86
02 32 2B 30 37 34 2E 38 36 03

No response
Transfer again
to enable
Transfer again
to disable

39
Connection of RS-232C

RXD

Transmit Data

TXD

Receive Data

GND

Chassis Ground

Carrier Detect

Data Terminal Ready

Data Set Ready

Request to Send

Clear to Send

RS-232C port of
BS-205

9 pin serial port of


computer

RXD

Transmit Data

TXD

Receive Data

GND

Signal Ground

Request to Send

Clear to Send

Data Set Ready

Carrier Detect

20

RS-232C port of
BS-205

Data Terminal Ready

25 pin serial port


of computer

40
2. RS-422/485 Serial Interface (Option-2)
-

RS-422 is to transmit the signal by the power difference.


Also, it is more safety rather other interface system for a electric noise.
- Specially please use the cable with shield coax cable surely.
- Recommended distance is under 1.2 km.
- Both end side of a wire must be connected by the termination of
300.
Signal Format : Same as RS-232C
Data Format : Same as RS-232C

Connecting method of RS-422/485 port


OPTION
1

Serial output (RS-422) option


Pin No.

Name

1
2
3
4

RX (-)
RX (+)
TX (-)
TX (+)

Description
RS-422
RS-422
RS-422
RS-422

RX(-)
RX(+)
TX(-)
TX(+)

Serial output (RS-485) option


Pin No.

Name

1
2
3
4

NC
NC
TXD (-)
TXD (+)

Description
Do not connect this terminal
Do not connect this terminal
RS-485
RS-485

41
3. Voltage (0~10V) Analog Output (Option-03)
The BS-205 series of unit meters can output an analog signal for an indicated
value.(when the meter is equipped with an analog output unit)
The analog output of the BS-205 series allows for arbitrary output scaling.
This scaling can be achieved by setting the indication value for an output of the
maximum scale value(10V for 0~10V output range) in the dA.HI parameter of the
scaling data.
The voltage output occurs proportionally the voltage according to
the size of a weight In 0V ~10V.

OPTION
1

Analog output (0~10V, 4~20mA) option


Pin No.

Name

1
2
3
4

V-OUT
COM
COM
A-OUT

Description
Voltage output terminal (0 to 10V)
Common terminal for analog output.
Common terminal for analog output.
Current output terminal (4 to 20mA)

SPECIFICATION
output Voltage

0 ~ 10V DC out

Precision

Max 1/1000

Min Impedance

Over 1 k

42
Condition data (Analog output option)
High Precision DIGITAL INDICATOR

BS - 205
LO

OK

HI

HOLD

ZERO

STABLE

Analog output LO
indication setup

0~99999

00000

Analog output HI
indication setup

0~99999

10000

4
BONGSHIN

High Precision DIGITAL INDICATOR

BS - 205
LO

OK

HI

HOLD

ZERO

STABLE

4
BONGSHIN

1) Analog Output LO
Set an indicated value when analog output is 0V or 4mA.
Setting range : + 99999
2) Analog Output HI
Set an indicated value when analog output is 10V or 20mA.
Setting range : + 99999
Example of analog output setting
Set the indicated value when analog output is 0V(or 4mA) to 400.
Set the indicated value when analog output is 10V(or 20mA) to 2000.

Note 1) When the indicated value becomes larger than analog output
set value, it is not properly output.
Note 2) When the indicated value is OVER, and analog output is less than
0V, the output is near 0V.

43
4. Electric current (4~20mA) Analog
Output (Option-4)
The BS-205 series of unit meters can output an analog signal for an indicated
value.(when the meter is equipped with an analog output unit)
The analog output of the BS-205 series allows for arbitrary output scaling.
This scaling can be achieved by setting the indication value for an output of the
maximum scale value(20mA for 4~20mA output range) in the dA.HI parameter of
the scaling data.
The current output occurs proportionally the current according to
the size of a weight In 4~20mA.

OPTION
1

Analog output (0~10V, 4~20mA) option


Pin No.

Name

1
2
3
4

V-OUT
COM
COM
A-OUT

Description
Voltage output terminal (0 to 10V)
Common terminal for analog output.
Common terminal for analog output.
Current output terminal (4 to 20mA)

SPECIFICATION
output Voltage
Precision
Min Impedance

4 ~ 20 mA DC Current out
Max 1/1000
Under 500

44
Condition data (Analog output option)
High Precision DIGITAL INDICATOR

BS - 205
LO

OK

HI

HOLD

ZERO

STABLE

Analog output LO
indication setup

0~99999

00000

Analog output HI
indication setup

0~99999

10000

4
BONGSHIN

High Precision DIGITAL INDICATOR

BS - 205
LO

OK

HI

HOLD

ZERO

STABLE

4
BONGSHIN

1) Analog Output LO
Set an indicated value when analog output is 0V or 4mA.
Setting range : + 99999
2) Analog Output HI
Set an indicated value when analog output is 10V or 20mA.
Setting range : + 99999
Example of analog output setting
Set the indicated value when analog output is 0V(or 4mA) to 400.
Set the indicated value when analog output is 10V(or 20mA) to 2000.

Note 1) When the indicated value becomes larger than analog output
set value, it is not properly output.
Note 2) When the indicated value is OVER, and analog output is less than
0mA, the output is near 0mA.

45

5. Parallel BCD Output (Option-6)

F.G

OPTION

Pin assignment and circuit

Pin No.

SIGNAL

Pin No.

SIGNAL

GROUND/ (-) COMMON

20

4 x 104

1 x 10

21

8 x 104

2 x 100

22

4 x 10

23

8 x 10

24

Decimal Point

101

1 x 10

25

Decimal Point

102

2 x 101

26

Decimal Point

103

4 x 101

27

Decimal Point

104

8 x 10

28

10

1 x 102

29

11

2 x 10

30

12

4 x 10

31

13

8 x 102

32

14

1 x 103

33

15

2 x 10

34

16

4 x 10

35

17

8 x 103

36

ZERO (Input DC+24V)

18

1 x 10

37

ZERO (Input DC-24V)

2 x 10

19

POLAR (+/-)

BUSY

GROUND/ (-)COMMON

46

Minus common connection

Data Transfer Mode

Setting of the BCD output is done with the general functions.


Condition data (Serial interface option)
Name
Equipment

Setting
ID setup

Id.0

Baud rate setup

r.9600

Communication mode

Rc.oFF

Signal Logic

1)

Weight BCD DATA Output : Negative

2)

Polarity Output : + = High

3)

BUSY : BUSY = High

Specification

1)

BCD output (NPN Open Collector Type)

2)

Standard Accessory : 37P D-Type Female connector

47
Error Message and Trouble Shooting
ERROR

CAUSE

A/S
Checking for Input,

Waving a weight
Value.

Load cell damage

Output of load cell.

Insulation

Resistance Value.

resistance
Resistance value of
Load cell.
Checking Insulation
Resistance value of
Load cell damage.

A. Changing a

Load cell.
(Normal Max 100M or

Weight value,

-OL-appear)

B. Not return to
ZERO

Confirm a connect of

Appear "no.LC"

Disconnected to
Load Cell.

Load cell
Checking a single wire
Of load cell cable

Weight (-) changed

Load cell output


(SIG+,SIG-)changed.

Load cell connector

Load cell damage Load cell damage


Connection Error

Input resistance
: about 1130
Output resistance
: about 1000

badness of load cell. Checking Insulation


Weighing part error

Reference.

Load cell connector

Appear "Ovr"
"-Ovr"

Excess Max weight Remove excess weight

Insulation
Resistance
: over100M

48
Warranty and After-service
1. Warranty
The warranty period shall be one year from the date of delivery. Any failure
that arises during this period and the cause thereof is judged to be
obviously attributable to BONGSHIN LOADCELL CO., LTD. Shall be remedied
at no cost.

2. After-service
This product is manufactured, tested, inspected, and then shipped under
stringent quality control. Should the product fail, however, contact (or send
the product to) your vendor or BONGSHIN LOADCELL directly.
(It is advisable that you send a memo describing the failure in as much
detail as possible along with the product returned.)

(462-120) 148 Sangdaewon-dong, Jungwon-gu,


Seongnam-si Gyeonggi-do, KOREA
TEL : 82-31-742-6661 FAX : 82-31-742-6664
http://www.bongshin.com loadcell@bongshin.com