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Industrial

Hydraulics

Electric Drives
and Controls

Linear Motion and


Assembly Technologies

Pneumatics

Service
Automation

Mobile
Hydraulics

RE 15 205/02.98
Replaces: 09.97

Hydraulic Motor
(Radial Piston, Multi-Stroke)

1/12

Type MCR 03

Size 160 to 400


Series 3X
Maximum operating pressure 450 bar
Maximum displacement volume 400 cm3
Maximum output torque 2307 Nm

Contents
Description

Features
Page

Compact, sturdy construction

Features

Smooth running even at very low speeds

Section, Function

Low noise

Order codes

Reversible

Symbols

Sealed tapered roller bearing

Technical data

4 to 6

Radial loading

Unit dimensions:

High radial forces permitted on output shaft


Shaft seal up to 10 bar
Freewheeling

Flange housing A and D

Flange housing F

Flange housing F two speed

Dynamic brake

10

Parking brake

11

Hydrobase

11

Available with optional built-on holding (multi-disc brake


or dynamic (drum) brake

2/12

Bosch Rexroth AG | Mobile Hydraulics

MCR 03 | RE 15 205/02.98

Section, Function
6

1 8

A B
L

D2 D 7

Hydraulic motors type MCR are radial piston motors with a rotating shaft.

Brake mounting
Holding brake (multi-disc brake)

Construction
Two part housing (1: 2), rotor-piston assembly (3: 4), cam (5),
output shaft (6) and control section (7).

9
12

Transmission
The rotor (4) is connected to the shaft (6) by means of splines.
The pistons (3) are arranged radially in the rotor (4) and are
supported on the cam plate (5) by way of rollers (8).
Torque generation

13

10

Return

Feed

11

Working stroke Idle stroke


The number of working and idle strokes corresponds to the
number of lobes on the cam.
Open loop control
The cylinder chambers (E) are connected to ports A and B via
the axial bores and the annular passages (D).
Bearings
Tapered roller bearings are capable of absorbing high axial and
radial forces.
Freewheeling
If the two ports A and B are connected with no pressure loading and a pressure of 2 bar simultaneously applied to the housing by way of port "L", the pistons will be forced into the rotary piston assembly. The rollers will no longer be lying against
the cam curve and it will be possible for the end of the shaft to
be rotated freely.
Switching to half displacement
On certain models of radial piston motors halving of
displacement is possible.This means that during the working
stroke only half the pistons are supplied with fluid by way of a
valve in the control system.The remaining pistons are
connected to the outlet side of the motor.When connected
the motor will run at twice the speed but at half torque.
In the switched position please take into account the
preferred direction of rotation!

Dynamic brake (drum brake)

Mounting:
by way of control housing
(2) and through-drive facility.
Brake
ke application
Bra
If the pressure in the annular area (9) fails to reach a
certain pressure the Belleville washer (10) will compress the disc package (11).
Release of holding brake
If the pressure in the
annular area (9) exceeds
the required level, the brake
piston (12) is pushed
against the Belleville
washer. The load is taken
off the multi-disc package
(11) and the holding brake
is released.
The brake may also be
released manually by removing plug (13) and inserting
a screw with a supporting
washer into the hole in the
piston (12).

1
6

Mounting
directly on drive shaft (6)
and flange housing (1).
Operation of brake
hydraulic
mechanical

RE 15 205/02.98 | MCR 03

Mobile Hydraulics | Bosch Rexroth AG

3/12

Order codes
MCR 03
Frame size
Size 3
Flange housing
Compact version
Flange motor
Wheel motor
Hydrobase

Z 3X /

Further information
in clear text

= 03
=A
=D
=F
=H

Nominal size, displacement V


Size 160
=
160 cm3
Size 225
=
225 cm3
Size 255
=
255 cm3
Size 280
=
280 cm3
Size 325
=
325 cm3
Size 365
=
365 cm3
Size 400
=
400 cm3

No code =
/S =

Ports
pipe thread to ISO 228/1
UNF-SAE-thread
Two speed operation
No code =
not switchable
2R = switchable clockwise rotation only
2L = switchable anti-clockwise rotation only
01 =
12 =

= 160
= 225
= 255
= 280
= 325
= 365
= 400

Single shaft end


Splined to DIN 5480
Parallel with key 40 mm
With flange 172 mm

= W40
= L40
= F180

1)

Brake mounting
without brake
hydraulic release holding brake
(spring pressure disc brake)
3) C2R =
dynamic brake (drum brake)
for right hand side of vehicle (see Fig., p.10)
3) C2L =
dynamic brake (drum brake)
for left hand side of vehicle (see Fig., p.10)

2)

A0
B2

3)

=Z

only with flange housing A


only with flange housing D
3) only with flange housing F
2)

Seals
NBR seals suitable for mineral oil to
DIN 51 524 (HL,HLP)
(except dynamic brake see p.10)

M=

Without 2nd shaft end


1)

Wheel bolt
without wheel bolt
with wheel bolt

maximum torque 1500 Nm


maximum torque 1500 Nm

=
=

Series
Series 32 to 39
(30 to 39: externally interchangeable)

3X =

Symbols

Motor with
holding
brake

2-speed motor

A B

Motor with
travel brake

Rotation
Rotation( viewed on output shaft)
Standard model
B

Switchable (preferred direction)


B

2L
Ordering code ...2L
2L..

2R
Ordering code ...2R
2R..

4/12

Bosch Rexroth AG | Mobile Hydraulics

MCR 03 | RE 15 205/02.98

Technical data (For applications outside these parameters please consult us)
General
Description
Frame size
Type of mounting
Cable connections
Mounting position
Shaft load
Direction of rotation
Frame size
Nominal size
Displacement volume
Flow at n =100 rpm/100bar
Output torque 1; 7)
specific torque
(at p = 100 bar)
peak torque
Output speed 1; 7)
min. speed
max. continuous speed
max. peak speed
freewheeling speed
Output power 1; 7)
continuous power
cont. power half displacement
Weight
Polar moment of inertia
Hydraulic
Nominal pressure
Pressure differential, fixed 2; 6)
with mineral oil (HL, HLP)
Pressure differential, peak 3; 6)
with mineral oil (HL, HLP)
Inlet pressure 6) Port A or B
Summated pressure 4; 6) Port A + B
Case drain pressure max.
Hydraulic fluid 5)
Hydraulic fluid temperature range
Viscosity range
Fluid cleanliness

Brake
Holding brake (disc brake)
Holding torque
Release pressure
Dynamic brake (drum brake)
volume to operate brake
1)

Radial piston multi-disc motor with fixed displacement


MCR 03...
Flange mounting; face mounting
Threaded or flanged
Optional
See page 7
Right/left reversible
3
160
225
255
280
325
365
160
225
255
280
325
365
16
22.5
25.5
28
32.5
36.5

400
400
40

V
qV

cm3
L/min

Nm

225

358

405

445

517

580

636

Nm

1022

1386

1570

1760

1875

2105

2307

n
n
n
n

rpm
rpm
rpm
rpm

5 to 10 when running smooth, dependent on application


320
320
280
260
240
240
240
400
400
360
330
310
280
260
900

P
P

kW
kW

18
18
18
18
22
22
22
12
12
12
12
14
14
14
see unit dimensions pages 8 to 10
see unit dimensions pages 8 to 10 (rotating mass only)

Jm
p
p

kgmm2
bar

250

bar

250

p
p
p
p

bar
bar
bar
bar

C
mm2/s

T
p

Nm
bar

cm3

450
450
450

10
Mineral oil (HL, HLP) to DIN 51 524
20 to +80
10 to 2000
Maximum degree of contamination of the fluid
to NAS 1638 class 9. We therefore recommend
a filter with a minimum retention rate of 10 75.

2200
min. 15; max. 30
see table, page 10
23

the values given apply after 100 hours run-in time


continuous operation
3) peak values may occur for a maximum duration of one second only within an operating minute
4) we recommend p
min = 15 bar in the return line
5) environmentally acceptable hydraulic fluids HETG, HEPG, HEES to RE 90 221
6) for series control, please consult our technical sales
7)
Warning! During the running in period of the motor (min 20 hours)
motors should not be run unloaded at greater than 50% maximum speed.
2)

400
420
420

400
400

RE 15 205/02.98 | MCR 03

Mobile Hydraulics | Bosch Rexroth AG

5/12

Technical data (Mean values, measured at = 46 mm2/s and = 45 C)


All torques apply to run-in motors
For half displacement operating mode multiply the torques,charge pressure
and qVL values by 0.5
For maximum case leakage multiply qVL by 2

Pressure
diff.
p in bar
p

T
q
qVL
T
200
q
qVL
T
300
q
qVL
T
400
q
qVL
T
450
q
qVL
Charge pressure p
Speed n

Nm
L/min
L/min
Nm
L/min
L/min
Nm
L/min
L/min
Nm
L/min
L/min
Nm
L/min
L/min
bar
rpm

T
q
qVL
T
200
q
qVL
T
300
q
qVL
T
400
q
qVL
T
450
q
qVL
Charge pressure p
Speed n

Nm 215
L/min 0,3
L/min 0,15
L/min 466
L/min 0,3
L/min 0,15
Nm 752
L/min 0,4
L/min 0,20
Nm 1003
L/min 0,6
L/min 0,3
Nm 1128
L/min 1,0
L/min 0,5
bar
1
0
rpm

T
q
qVL
T
200
q
qVL
T
300
q
qVL
T
400
q
qVL
T
450
q
qVL
Charge pressure p

Nm 239
L/min 0,4
L/min 0,2
Nm 517
L/min 0,4
L/min 0,2
Nm 836
L/min 0,6
L/min 0,3
Nm 1114
L/min 0,8
L/min 0,4
Nm 1253
L/min 1,6
L/min 0,8
bar
1

100

100

100

147
0,3
0,15
321
0,3
0,15
519
0,4
0,20
693
0,6
0,30
779
1,0
0,5
1
0

Speed n in rpm
100 200
50
MCR 03 . 160
214
219 224 222
4,3
8,3 16,3 32,6
0,15 0,15 0,15 0,30
438
453 463 463
4,3
8,3 16,6 32,8
0,15 0,15 0,30 0,40
659
680 695
4,4
8,4 16,8
0,20 0,20 0,40
876
908 926
4,6
8,8 17,0
0,30 0,40 0,5
985 1022
5,4
9,8
0,7
0
2
2
3
6
25
50
100 200
MCR 03 . 225
308
315 322 318
5,9
11,6 22,8 45,6
0,15 0,15 0,15 0,3
630
651 666 651
5,9
11,6 23,1 45,8
0,15 0,15 0,3
0,4
946
978 999
6,0
11,7 23,3
0,20 0,20 0,40
1261 1304
6,2
12,1
0,3
0,4
1386
7,0
0,7
2
2
3
6
25
50
100 200
MCR 03 .255
342
350 358 354
6,8
13,2 25,9 51,8
0,2
0,2
0,2
0,4
700
724 740 724
6,8
13,2 26,3 52,2
0,2
0,2
0,4
0,6
1051 1087 1110
7,0
13,4 26,7
0,3
0,3
0,6
1401 1449
7,2
14,0
0,4
0,6
1575
8,4
1,0
2
2
4
6
25

T
q
qVL
p

300

320

213
48,7
0,35

208
52,0
0,40

9
300

10

305
68,2
0,35

9
280
338
72,4
0,5

=
=
=
=

Torque in Nm
Input flow in L/min
Mean case leakage in L/min
Minimum charge pressure in pump mode

25

284
447
0,8
8,9
0,40 0,40
672
917
2,0
10,1
1,00 1,00
1086 1397
3,6
11,3
1,80 1,60
1489 1875
4,4
12,1
2,20 2,00

1
0

2
25

320
503
0,8
9,9
0,4
0,4
755 1030
2,0
11,1
1,0
1,0
1219 1570
3,6
12,3
1,80 1,60
1673 2105
4,4
13,1
2,2
2,0

1
0

3
25

350
551
0,8
10,8
0,4
0,4
828 1129
2,0
12,0
1,0
1,0
1337 1721
3,6
13,2
1,8
1,6
1834 2307
4,4
14,0
2,20 2,00

Speed n in rpm
100 150
50
MCR 03 . 325
467 452 429
17,1 33,3 49,6
0,40 0,40 0,40
952 952 937
18,3 34,5 51,2
1,00 1,00 1,20
1432 1440
19,5 35,9
1,60 1,70

3
4
6
50
100 150
MCR 03 . 365
524 507 495
19,1 37,3 55,6
0,4
0,4
0,4
1069 1068 1053
20,3 38,5 57,2
1,0
1,0
1,2
1609 1617
21,5 39,9
1,60 1,70

3
5
6
100 150
50
MCR 03 . 400
575 556 543
20,8 40,8 60,8
0,4
0,4
0,4
1171 1171 1153
22,0 42,0 62,4
1,0
1,0 1,20
1762 1772
23,2 43,4
1,6
1,7

200

240

412
66,0
0,50

79,0
0,50

8
200

10
240

483
74,0
0,5

462
88,6
0,5

9
200

11
240

529
81,0
0,5

506
97,0
0,5

11

6/12

Bosch Rexroth AG | Mobile Hydraulics

MCR 03 | RE 15 205/02.98

Technical data (Mean values, measured at = 46 mm2/s and = 45 C)


All torques apply to run-in motors
For half displacement operating mode multiply the torques,charge pressure
and qVL values by 0.5
For maximum case leakage multiply qVL by 2

Pressure diff.
p in bar

100

200

300

400

450
Charge pressure

T
q
qVL
T
q
qVL
T
q
qVL
T
q
qVL
T
q
qVL
p

25

Nm
L/min
L/min
L/min
L/min
L/min
Nm
L/min
L/min
Nm
L/min
L/min
Nm
L/min
L/min

287
0,6
0,30
579
0,6
0,30
936
0,6
0,30
1248
0,8
0,40
1404
1,6
0,8

383
7,6
0,30
784
7,6
0,30
1177
7,6
0,30
1569
7,8
0,40
1764
9,0
1,0

bar

Speed n in rpm
200
50 100
MCR 03. 280
392 401
14,6 28,6
0,30 0,30
811 829
14,6 28,8
0,30 0,40
1217 1243
14,6 29,2
0,30 0,60
1623
15,2
0,60

T
q
qVL
p

300

397
56,8
0,40
811
57,2
0,60

365
85,0
0,50

10

=
=
=
=

Torque in Nm
Input flow in L/min
Mean case leakage in L/min
Minimum charge pressure in pump mode

RE 15 205/02.98 | MCR 03

Mobile Hydraulics | Bosch Rexroth AG

7/12

Permitted loading on output shaft (at speed n= 50rpm, differential p= 250bar, 2000 hrs L10 life at 50C)
Shaft end W40
Flange housingA

Shaft end L40


Flange housing D

FR

FR
mm

mm
Maximum FR(FA=0)

mm

mm

Maximum FR(FA=0)

50

50
Size 225
Size
215
Size
400
Size 400

Size 215
Size 400

Size 225
Size 400

FR in kN

40

FR in kN

30
20

40 0 -40 -80 -120 -160 -200


Distance L in mm

Maximum axial load FAmax


(with radial load FR = 0)
+31000N (FAmax )- 32500N

20

200 160 120 80

40 0 -40 -80 -120 -160 -200


Distance L in mm

Maximum axial load FAmax


(with radial load FR = 0)
+31000N (FAmax )- 32500N

Shaft end F 180


Dynamic brake C2

Shaft end F 180


Flange housingF

FR

mm

Maximum FR(FA=0)

50

FR in kN

Size
225
SizeNG
215225
NG
400
Size
Size
400400

FR
mm

mm

Maximum FR(FA=0)

50

Size 225
Size 400
Size 215

40

Size 400

40

FR in kN

mm

200 160 120 80

30

10

10

200 160 120 80

40

30

30

20

20

10

10

40 0 -40 -80 -120 -160 -200


Distance L in mm

Maximum axial load FAmax


(with radial load FR = 0)
+31000N (FAmax ) -24000N

200 160 120 80

40 0 -40 -80 -120 -160 -200


Distance L in mm

Maximum axial load FAmax


(with radial load FR = 0)
+31000N (FAmax ) -22000N

8/12

Bosch Rexroth AG | Mobile Hydraulics

MCR 03 | RE 15 205/02.98

Unit dimensions (in mm)


Flange housing: Order code "A"

L1
L2

L3
240,8

20

L4

20

210

110

30+0,5

72
34

15

62

123

180

15

M12; 25

Weight: m = 20 kg

Size

single speed

L1

242

266

7/8-14 SAE

L2

167

191

145

163

133

145

Dimensions / Order code


12
01

A, B

15

20

L A

66,5

15

W40 x 2 x 30 x 18-8f
DIN 5480

180-0,063

34

+0,25

10 x 14 -0,10

15

198

Port

237

G 1/2

G 3/8

9/16-18 SAE

L3

G 1/2

3/4-16 SAE

L4

two speed

1 Port A;B (inlet, outlet)


2 Case drain port L
3 Filling port F, may also be used as
drain port
4 Single shaft end splined to DIN
5480; order code "W40"
5 Spline length available

Polar moment of inertia Jm = 8920 kgmm2


Flange housing: Order code "D"
L1
115

L2

84,5

L3

70

L4
24

20

160

20

140

110

72

1
34

34

14

180

23

66,5

62

50

125-0,063

20

+0,018
40+0,002

12-0,04

M12; 25

Port

Dimensions / Order code

Size

single speed

two speed

12

L1

282

306

G 1/2

7/8-14 SAE

L2

167

191

G 3/8

9/16-18 SAE

L3

145

163

G 1/2

3/4-16 SAE

L4

133

145

01
A, B

Polar moment of inertia Jm = 8920 kgmm2

14

Weight: m = 20 kg

1 Port A; B (Input, output)


2 Case drain port L
3 Filling port F, may also be used as
drain port
4 Single shaft end cylindrical 40 mm
with key, Order code "L40"

RE 15 205/02.98 | MCR 03

Mobile Hydraulics | Bosch Rexroth AG

9/12

Unit dimensions (in mm)


Flange housing: Order code "F"
(214,5)
143,5

64
42
30

12

20

237

20

210

72
6

34

+0,25

34

10 x 14 -0,10

13

+0,050

5 x 18 -0,025

15

15

20

14

15

66,5

180-0,15

62

15

92,8-0,2

180

172

190

1,
R

B L

15
35

Weight: m = 20 kg
Port

1 Port A; B (inlet, outlet)


2 Case drain port L

Dimensions / Order code


01
12

A, B

G 1/2

7/8-14 SAE

G 3/8

9/16-18 SAE

G 1/2

3/4-16 SAE

3 Filling port F, may also be used as drain port


"F180"
4 Single shaft end with flange; order code"F180"
6 M14 x 1,5 studs with hexagon wheel nuts; clamping length 5 to 20 mm; order code "S"

Polar moment of inertia Jm = 18717 kgmm2


Flange housing: Order code "F Two Speed"
238,5
143,5

73
60

12
5

R1,2

2
64

42
6
13

33

10 x

33

+0,25
14 0,1

15

180

15

15

67,5

B L

237

0
0,15

28

92,8-0,2

172

140

15

5 x 18

+,050
0,25

56

210

15

35

Weight: m = 20 kg
Port
A, B
L
F
X

Dimensions / Order code


01
12
G 1/2
7/8-14 SAE
G 3/8
9/16-18 SAE
G 1/2
3/4-16 SAE
G 1/4
9/16-18 SAE

Polar moment of inertia Jm = 18717 kgmm2

190

1 Port A; B (inlet, outlet)


2 Case drain port L
3 Filling port F, may also be used as drain port
4 Single shaft end with flange; order code"F180"
"F180"
6 M14 x 1,5 studs with hexagon wheel nuts;
clamping length 5 to 20 mm; order code "S"
7 Two speed port X

10/12

Bosch Rexroth AG | Mobile Hydraulics

MCR 03 | RE 15 205/02.98

Unit dimensions: Dynamic brake (drum brake, in mm)


1931,15
34.5

5 x M14 wheel studs equispaced


with spherical wheel nuts to
DIN 7436 part 2

102,75
7

23

10,5

M10 x 1

14

5x

11

72

72

68,5

20

79

M8

45

7
30
'

99

M14 x 1,5

222

0
14

19
R

20

29

13

30

15
74

82

19

15

55

10
12

Braking torque after running-in (100 brake operations)


Holding torque
static

Cable
tension

Braking torque
dynamic

Port
pressure

2000Nm

1000N

2000Nm

89bar

2900Nm

1440N

2900Nm

118bar

Weight: m = 9 kg
Polar moment of inertia
Jm = 16819 kgmm2

Dynamic brake (drum brake) Order code "C2.."


"C2..",for brake fluid DOT 3+4
or SAE JI703

11

Line of cable (Bowden cable): illustrated here is a motor with brake


arranged for the right hand side of the vehicle. For the left hand side of the
vehicle the position of the cable line is symmetrically opposite to the right
hand side arrangement.

12
13

Length of cable

14

Brake pipe connection: pmax = 118 bar


Brake cylinder operation volume V = 7cm3

15

Mounting flange as model " F "

Angularity of cable line

Right hand side


of vehicle

10

Travel
direction
Fahrtrichtung

M14 x 1.5 studs with hexagon wheel nuts; clamping length 5 to 20 mm;
Order code "S"

Left hand side


of vehicle

RE 15 205/02.98 | MCR 03

Mobile Hydraulics | Bosch Rexroth AG

11/12

Unit dimensions: Holding brake (disc brake, in mm)


Weight: m = 7 kg
Polar moment of inertia
Jm = 1420 kgmm2

L1

67.3
22

Z
Order code "B2"
8 Release port
9 Threaded bore for
mechanical release
of holding brake

PORT Z BOSS 179

174

7 Parking brake
(Disc brake)

9
7
Flange
Housing

Single
speed
L1

Two
speed
L1

Port

Dimensions / Order code


01
12

A Type

299.3

318.3

D Type

339.3

358.3

G 3/8

9/16-18 SAE

F Type

271.8

290.8

Pos. 9

M 12

M12

Unit dimensions: Hydrobase (in mm)


105

Main Ports A, B

95

Bearing abutment face

83

Bearing face

71

9
+0.1
9 -0.5

Drain Port L

20

72

34

20

34

48

Spline N40 x 1.7


x 36 x 94

2
B

50

131

180

62

66.5

'A'
15 min.

6 - off equally spaced


on 156 PCD

17

Groove for O ring


0
1.70 x 1.78 x 176.5 dia 0.4

View in direction of arrow 'A"

Mating face
Port

Dimensions / Order code


01
12

A, B

G 1/2

7/8-14 SAE

G 3/8

9/16-18 SAE

G 1/2

3/4-16 SAE

Weight: m = 9 kg
Polar moment of inertia Jm = 8316 kgmm2

1
2

Ports A,B ( inlet/outlet)

3
4

Filling port F, may also be used as a drain port

Case drain port L


Holding bolts 6-off M12 x 1.75

12/12

Bosch Rexroth AG | Mobile Hydraulics

MCR 03 | RE 15 205/02.98

Notes

Bosch Rexroth AG
Mobile Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Telefon +49 (0) 93 52-18 0
Telefax +49 (0) 93 52-18 23 58
info.brm-mc@boschrexroth.de
www.boschrexroth.com/brm

Bosch Rexroth Limited


Mobile Hydraulics-Manufacturing
Viewfield
GB-Glenrothes, Fife KY6 2RD
Telefon +44 (1592) 63 17 77
Telefax +44 (1592) 63 18 88

2003 by Bosch Rexroth AG, Mobile Hydraulics, D-97813 Lohr am Main


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