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HOT TAPPING WORKS IN QATAR PETROLEUM REFINERY

PROJECT DETAILS
Asset Owner

: Qatar Petroleum

Main Contractor

: Al Balagh Trading & Contracting Co. W.L.L.

Description

: WPS & PQR for Split Tee flange joint

Client Wo No.

: TBA

Location

: Mesaieed

Wellube Ref.

: SQR002374_WS-PI-HTS Rev-2

Country

: State of Qatar

FOR WELLUBE
Prepared By

: Rajesh R

Reviewed By

: Kurien P Thomas

Position

: Project Engineer

Position

: Sr. Project Engineer

Revision 0

: 26th November 2015

Revision 0

: 26th November 2015

CUSTOMER APPROVALS
Al Balagh Trading &

Asset Owner

: Qatar Petroleum

Main Contractor

Approved By

:

Approved By

: Contracting Co. W.L.L.
:

Signature

:

Signature

:

Position

:

Position

:

Date

:

Date

:

Procedure No.
Prepared By
Revision
Revision Date

:
:
:
:

SRVO01283
Rajesh R
0
26th November 2015

Reviewed By
Reviewed Date
Procedure Status
Page 1 of

:
:
:
:

Kurien P Thomas
26th November 2015
Issued for Approval
9

The information contained in this document is “Technical - in - confidence”. Copying of this document is strictly prohibited.
No transmission to any third party without the prior permission of UNIQUE WELLUBE FZC.

Copying of this document is strictly prohibited. 14” X 10” 150# SPLIT TEE Procedure No.in .HOT TAPPING WORKS IN QATAR PETROLEUM REFINERY TABLE OF CONTENTS WPS .confidence”.PQR FOR OF 12”X 10”. . Prepared By Revision Revision Date : : : : SRVO01283 Rajesh R 0 26th November 2015 Reviewed By Reviewed Date Procedure Status Page 2 of : : : : Kurien P Thomas 26th November 2015 Issued for Approval 9 The information contained in this document is “Technical . No transmission to any third party without the prior permission of UNIQUE WELLUBE FZC.

: 3/8" .0 12.: Groove: Groove: Groove: 1 Grp No.: Welding Process(es): Type(s): WF-499 PQR WF/499.035" .: Procedure Qualification Record No(s).0 12.18. ER70S-6 . Base Metals (QW-403) P-No.4 †Heat input listed is maximum allowed.Texas.4 20.67" Unlimited 1 or 2 Fillet: Fillet: Fillet: Unlimited Unlimited Unlimited (QW-404) SFA Specification: AWS Classification: F-No.103" A5.: Size of Filler Metal: Max Weld Metal Deposit (t): GMAW FCAW A5. Page 1 of 2 . Select Arc 727 or ESAB 7100 Ultra Other: Verify A1 chemistry for GMAW.67" 3/16" .0 . Flux-cored None (QW-408) Gas(es) Ar . Travel speed range is intended to correspond with appropriate amperage and voltage settings to remain below heat input limits.15.WeldFit Energy Group 4133 Southerland Drive Houston. both Joints (QW-402) Joint Design: Backing: Backing Material: Retainers: Root Spacing: Other: Joint Details* V-groove none N/A none 0-1/8" - 60° .: Base Metal Qualified Thickness Range: With Impact Requirements: Without Impact Requirements: Pipe Diameter: Filler Metals 10/6/2015 1 or 2 to P-No.120 16.045" 9/16" No Single Pass >1/2" Trade Names: Oxford Alloys.. 77092 ASME Section IX QW-482 Welding Procedure Specification Organization Name: Weldfit Energy Group Welding Procedure Specification No.045" E71T-1M . Position: (QW-405) Position of Groove: 1G Weld Progression: N/A Other: - Gas : Shielding Tungsten Type and Size: N/A Flux/Wire Class: Alloy Flux: Supplemental Filler Metal: Alloy Elements: Flux Designation: Flux Type: Filler Metal Product Form: Consum. WPS may be used for all suitable joints as called for on engineering drawings.1/8" *Illustration is a sample only.035" E71T-1M .0 DCEP 160 .: A-No.0 DCEP 160 .5 .: 1 Grp No. FCAW Semi-Automatic.5 .170 22. WF-499(UW) Revision: 6 Date: GMAW-S.67" 0 to 1/16" 1/16" ..CO2 Trailing Backing Preheat: (QW-405) Preheat Temperature: Interpass Temperature: Preheat Maintenance: 100°F 550°F N/A Weld Layer Process Root Balance Fillet Only GMAW FCAW FCAW Filler Metal Class Dia.8 20.25.15.5 8.170 22.045" Post Weld Heat Treatment: Temperature: Time: Cooling rate: Percent Composition Mixture 75/25 Flow Rate 35-45 CFH None (QW-407) None N/A N/A Electrical Characteristics Travel Speed IPM Curr / Pol Amps Volts DCEP 110 .25.0 Heat Input† kJ/in 28.0 .20 E71T-1M 6 1 .0 4. Insert: No Re-crushed slag used N/A N/A None None N/A N/A Solid.18 ER70S-6 6 1 .0 .

add GMAW chemistry verification. 1 2 3 4 5 6 Don Wischnewsky Date: 4/15/2010 Jared Johnson Date: 10/6/2015 List of Revisions Initial release. Jared Johnson 8/31/2015 Jared Johnson 10/6/2015 Page 2 of 2 . Add preheat info for thicker material. add fillet-only parameters. Certified By: Revision Certified By: Revision No. typo corrections on T limits. adjust max T based on t limits.3/4" None N/A N/A We certify that the statements in this record are correct and that the welds were prepared. correction to FCAW class and trade name Preheat correction. Update qualified T limits Reformat.5/8" Cleaning Method: Back Gouging: Oscillation: Contact tube-work dist: Peening: Closed Chamber (GTAW): Other: Grinding or wire brush Air carbon arc and grinding None 3/8" . Organization: WeldFit Energy Group Inc.WPS No. welded and tested in accordance with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code. Author Don Wischnewsky Todd Sale Jared Johnson Jared Johnson Date 4/15/2010 6/12/2013 5/1/2015 7/1/2015 Revise GMAW t limits.: WF-499 Revision: 6 Date: 10/6/2015 Technique (QW-410) String or Weave Bead: Multi-pass or Single Pass: Single or Multiple Electrode: Electrode Spacing: Mode of Transfer (GMAW): Orifice/Cup/Nozzle Size: Stringer and weave Mulitple Single N/A 1)Short circuit 2) globular 1/2" .

035" . Revision: Welding Process(es): Date: 10/27/2015 GMAW.: 1 1 Size of Filler Metal: . both Base Metals (QW-403) Joints (QW-402) Mat'l spec.3/4" Orifice/Cup/Nozzle Size: 1/2" .117 -- - 18.: 2 3/8" 3/8" Size of test coupon: Other: 1/16" Heat #: 8494 3/16" WF material number M21539 Filler Metals QW-404 GMAW FCAW Post Weld Heat Treatment SFA Specification: A5.3/4" Transfer Mode: GMAW . FC heat#: 3131B009A992 (QW-407) Percent Composition Gas(es) Mixture Flow Rate Ar-CO2 75/25 35 CFH Trailing None Backing None No Re-crushed slag used Weld Layer Process Root Balance Position: Filler Metal Electrical Characteristics Heat Input kJ/in Dia. FCAW . FCAW Type(s): Semi-Auto.globular Other: N/A Page 1 of 3 .: 1 Thickness of test coupon: Groove Design of Test Coupon 30° Grp No.: 6 6 Other: N/A Cooling rate: N/A Weld Metal A-No.: 2 to P-No.6 FCAW E71T-1 .20 Temperature: N/A AWS Classification: ER70S-6 E71T-1 Time: N/A Filler Metal F-No.: 4 1 Grp No.9 - - - - - Technique (QW-410) Position of Groove: 1G flat Weld Progression: N/A Pre.(s): WF-499.0 4.035" DCEP -- .0 12.00 N/A 20.25 - 13.171 -- - 25. type/grade: A516 gr 70 Mat'l spec.045" DCEP -- .00 - 8.WeldFit Energy Group 4133 Southerland Drive Houston. Curr / Pol GMAW ER70S-6 .18 A5. WF-1-F-004.: WF/499 Welding Procedure Specification No.045" Deposited Weld Metal: Trade Name: 3/32" 9/32" Oxford Alloys Select Arc 727 Tungsten Type and Size: Other: Gas : N/A (QW-408) Shielding GM heat#: SA04213.short circuit. 77092 QW-483 Procedure Qualification Record Organization Name: Weldfit Energy Group Procedure Qualification Record No.Texas. type/grade: A516 gr 70 P-No.00 N/A 31.Heat: Volts Wire Feed Speed IPM Class (QW-405) Amps Travel Speed IPM (QW-405) String or Weave Bead: Stringer Multi-pass or Single Pass: Multiple Single or Multiple Electrode: Single Cleaning Method: Grind / wire brush Back Gouging: air carbon arc or grind Pre-Heat Temperature: 110°F Oscillation: None Interpass Temperature: 550°F Contact tube-work dist: 1/2" .

0 HAZ Weld % Shear 50 30 40 - Lat Exp.: WF/499 Revision: 4 Date: 10/27/2015 Tensile Tests (QW-150) Yield Strength Ultimate Tensile KSI Strength KSI Specimen Number Width Thickness Area Specimen 1.394"x.74 0.227 52100 Elong % RoA Type of Failure and Location 81000 nr nr Ductile.320" Vickers HV10 Micro Hardness Test per NACE MR0175: Page 2 of 3 . base 82900 nr nr Ductile.732 0.307 0.394"x. Transverse 0.223 54400 Specimen 2.320" -50 . Supplemental Specimen 1 Specimen 2 Specimen 3 Average Ft-Lbs 58 27 35 40 test report 285933. Mils Ft-Lbs 43 25 36 - 50 50 32 44 % Shear Lat Exp.304 0.3(a) Root Bend Satisfactory QW 462. Mils 50 50 40 - 45 31 29 - Temperature °F Size -50 . base Guided Bend Tests (QW-160) Figure number Type Results QW 462.3(a) Face Bend Satisfactory QW 462.3(a) Root Bend Satisfactory Toughness Tests.3(a) Face Bend Satisfactory QW 462. Transverse 0.Procedure Qualification Record No.

Organization: WeldFit Energy Group Inc. welded and tested in accordance with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code. Date: 10/27/2015 G 167909. Add transfer modes.0 We certify that the statements in this record are correct and that the welds were prepared.Procedure Qualification Record No. correct typos on tensile data and FCAW diameter. Certified By: Revision Certified By: Revision No.: WF/499 Welder's Name: Revision: Jose Garcia Weld Test Conducted By: Don Wischnewsky Lab Tests Conducted By: P&B Testing Laboratory Test Report number: 4 Stamp No. Author Don Wischnewsky Todd Sale Jared Johnson Jared Johnson Jared Johnson Date 4/8/2010 6/13/2012 5/1/2015 8/4/2015 ######### Page 3 of 3 . 0 1 2 3 4 Don Wischnewsky Date: 4/8/2010 Jared Johnson Date: 10/27/2015 List of Revisions Initial release reformat. Add WPS only.

3/4" Closed Chamber (GTAW): N/A Transfer Mode: 1) short circuit.: 2 1 Grp No.00 N/A 31. WF-499(UW).: 6 6 Other: N/A Cooling rate: N/A Weld Metal A-No.: Thickness of test coupon: 1 Groove Design of Test Coupon 60° Grp No.171 -- - 25.035" .00 N/A 20. both Base Metals (QW-403) Joints (QW-402) Mat'l spec. type/grade: A516 gr 70 P-No.117 -- - 18.3/4" Orifice/Cup/Nozzle Size: 1/2" .: WF-499(UW) Welding Procedure Specification No.Texas.20 Temperature: N/A AWS Classification: ER70S-6 E71T-1 Time: N/A Filler Metal F-No. 2) globular Other: N/A Page 1 of 2 .18 A5.00 - 8.0 12.035" DCEP -- .6 FCAW E71T-1 .(s): WF-499.WeldFit Energy Group 4133 Southerland Drive Houston.045" DCEP -- . FCAW Type(s): Semi-Auto. type/grade: A516 gr 60 Mat'l spec.9 - - - - - Technique (QW-410) Position of Groove: 1G flat Weld Progression: N/A Pre.25 - 13.: 1 1 Size of Filler Metal: . 3/16" WF material number M26900 Filler Metals QW-404 GMAW FCAW Post Weld Heat Treatment SFA Specification: A5.: 2 3/8" 3/8" Size of test coupon: Other: 1/16" Heat #: 821W03180.Heat: Volts Wire Feed Speed IPM Class (QW-405) Amps Travel Speed IPM (QW-405) String or Weave Bead: Stringer and weave Multi-pass or Single Pass: Multiple Single or Multiple Electrode: Single Cleaning Method: Grind / wire brush Back Gouging: air carbon arc or grind Pre-Heat Temperature: 110°F Oscillation: None Interpass Temperature: 550°F Contact tube-work dist: 1/2" . WF-1-F-004. FC heat#: 3131B009A992 (QW-407) Percent Composition Gas(es) Mixture Flow Rate Ar-CO2 75/25 35 CFH Trailing None Backing None No Re-crushed slag used Weld Layer Process Root Balance Position: Filler Metal Electrical Characteristics Heat Input kJ/in Dia.0 4. 77092 QW-483 Procedure Qualification Record Organization Name: Weldfit Energy Group Procedure Qualification Record No.: 1 to P-No. Revision: Welding Process(es): Date: 10/27/2015 GMAW.045" Deposited Weld Metal: Trade Name: 3/32" 9/32" Oxford Alloys Select Arc 727 Tungsten Type and Size: Other: Gas : N/A (QW-408) Shielding GM heat#: SA04213. Dual certified. Curr / Pol GMAW ER70S-6 .

316 0.: WF-499(UW) Welder's Name: Bernardo Bardenas Weld Test Conducted By: Scott Thompson Lab Tests Conducted By: P&B Testing Laboratory Test Report number: Revision: 2 Stamp No.74 0. Transverse 0. Add WPS only.741 0. 0 1 2 Scott Thompson Date: 10/31/2013 Jared Johnson Date: 10/27/2015 List of Revisions Initial release reformat.201 51100 Elong % RoA Type of Failure and Location 73400 26 57 Ductile.271 0. Certified By: Revision Certified By: Revision No.Procedure Qualification Record No. Mils Ft-Lbs 71 33 76 - 73 69 54 65 % Shear Lat Exp. Date: 10/27/2015 D 252023. Author Scott Thompson Jared Johnson Jared Johnson Date 10/31/2013 5/1/2015 10/27/2015 Page 2 of 2 . Transverse 0.2 Side Bend Satisfactory QW 462. Mils 80 50 40 - 61 58 49 - Temperature °F Size -50 10x7.: WF-499(UW) Revision: 2 Date: 10/27/2015 Tensile Tests (QW-150) Specimen Number Yield Strength Ultimate Tensile KSI Strength KSI Width Thickness Area Specimen 1.5mm -50 10x7.2 Side Bend Satisfactory QW 462. correct typos on tensile data and FCAW diameter.2 Side Bend Satisfactory QW 462. welded and tested in accordance with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code. base Guided Bend Tests (QW-160) Figure number Type Results QW 462.2 Side Bend Satisfactory Toughness Tests HAZ Weld Specimen 1 Specimen 2 Specimen 3 Average Ft-Lbs 83 35 89 69 % Shear 100 30 100 - Lat Exp. base 75000 28 59 Ductile.234 47300 Specimen 2.0 We certify that the statements in this record are correct and that the welds were prepared. Organization: WeldFit Energy Group Inc.5mm Brinell Surface Hardness: Weld: HAZ: Base: 174 HBW 174 HBW 152 HBW Procedure Qualification Record No.