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Manufacturer:

Location:

Worthington Cylinders
863 State Route 307 East
Jefferson, OH 44047

Cylinder Description and Design Criteria:


Specification:
DOT-4BW
Nominal Size (in):
14.692
Nominal Volumetric Capacity:
239LB
Tare or Mass Weight Range:
See Attached
Joint Efficiency:
0.90

Inspector's Report

OD

42.5

Long

Service Pressure:
Test Pressure:
Minimum Wall (in):
Calculated Stress @ Test Pressure:

240 psi
480 psi
0.096
34,704 psi

Manufacturing Process:
Construction: The general method of construction includes: cold forming the cylindrical heads; welding flange(s) and attachments
(collars/footrings) to the heads; rolling the wrapper sheet; longitudinally welding the wrapper seam; and circumferentially welding
two heads to the wrapper sheet to form the cylinder. Cylinders are pressure tested after welding. If valves are installed, an
additional leak test is conducted.
Material and Heat Treatment:
The material used was identified and chemical analysis was verified. Record of such is contained in the Record of Chemical Analysis attached hereto.
Heat treatment was conducted in accordance with the specification requirements.
Report/Marking Details:
Specification*:
Quantity:

DOT-4BW240
100

Serial Numbers*:
Identifying Symbol*:
Inspector's Mark*:

74801AW
M4543
WORTHJ

Test Date*:
through

74900AW

05-15

375 through
Lot Numbers:
Heat Number or Codes: See attached

375

*Marks stamped into valve protection collar or cylinder head


Additional Markings*:

n/a

Manufactured for:
Consigned To:

Worthington Cylinders
Worthington Cylinders

Jefferson, OH
Jefferson, OH

I hereby certify that I have determined that cylinders described on this report comply with the requirements of the
Department of Transportation and/or Transport Canada specification
DOT-4BW240
Remarks:

n/a

Signed:

Billy J. Vencill
Certifying Inspector

Cylinders_QS_Inspector_LP_Refillable.rpt 2014-08-14

Location:

Jefferson, OH

Date:

May 29, 2015


6-AW Page 1 of 3

Manufacturer:
Location:

Worthington Cylinders
863 State Route 307 East
Jefferson, OH 44047

Inspector's Report

Product Manufacturer: North Star BlueScope Steel LLC

Heat

Type of
Analysis
(Check
Alt ID 1 or Ladle)

Product Specification ID:06-2

Al

Ca

Cr

Cu

Mn

Mo

Ni

Si

Sn

186844

CHECK

.034

.185

.0021

.044

.112

.525

.011

.037

.012

.004

.245

.005

186998

CHECK

.033

.201

.0026

.042

.116

.504

.01

.044

.012

.007

.227

.005

187310

CHECK

.026

.198

.0029

.056

.096

.537

.011

.038

.012

.005

.232

.006

187434

CHECK

.034

.2

.003

.061

.117

.555

.013

.051

.017

.005

.235

.006

The above analyses have been verified to comply with material authorized by the specification.
Chemical Analysis, if applicable were made by: Worthington Industries Technical Services
Signed:

Billy J. Vencill
Certifying Inspector

Cylinders_QS_Inspector_LP_Refillable.rpt 2014-08-14

Location:

Jefferson, OH

Date:

May 29, 2015


6-AW Page 2 of 3

Manufacturer:
Location:

Worthington Cylinders
863 State Route 307 East
Jefferson, OH 44047

Inspector's Report

Product Specification ID: 6-AW


Lot Number
375
Serial Number
74801
HYDRO

Total Expansion 286.00 CC

Permanent Expansion 20.00 CC

Permanent Expansion
Ratio

6.99

PER

Tare Weight

66.6

LBS

Top Elongation 24t G. L.


Bottom Elongation 24t G.
L.
Sidewall (Wrapper)
Elongation 24t G. L.
Bottom Reduction of Area

27.0
22.9

PER
PER

22.3

PER

75.5

PER

Water Capacity 238.6 LBS


Bend Test PASS

MECH
TENS

Top Thickness 0.096 IN


Bottom Thickness 0.092 IN
Sidewall (Wrapper) 0.100 IN
Thickness
Weld Thickness 0.099 IN
Sidewall Reduction of Area 71.3 PER

Serial Number
BURST

Top Tensile Strength 77.82 KSI


Bottom Tensile Strength 79.11 KSI
Sidewall (Wrapper) Tensile 80.20 KSI
Strength
Weld Tensile Strength 79.98 KSI

Top Yield Strength 56.21 KSI


Bottom Yield Strength 56.70 KSI
Sidewall (Wrapper) Yield 56.10 KSI
Strength
Top Reduction of Area 68.7 PER

74802
Burst Test

960

PSI

Signed:

Billy J. Vencill
Certifying Inspector

Cylinders_QS_Inspector_LP_Refillable.rpt 2014-08-14

Location:

Jefferson, OH

Date:

May 29, 2015


6-AW Page 3 of 3