You are on page 1of 42

System - ZPU MIEDZYRZECZ

"Catalogue of products"

CONTENTS
1.

GENERAL INFORMATION ABOUT THE USE OF PREINSULATED PIPES AND FITTINGS. ................................ 3

2.

SPECIFICATION OF MATERIALS USED IN THE PRODUCTION OF ZPU MIEDZYRZECZ PREINSULATED


PIPES AND FITTINGS ........................................................................................................................................................... 4

3.

PIPELINE LEAK DETECTION SYSTEM ........................................................................................................................... 5

4.

GENERAL RULES OF INSTALLING PREINSULATED PIPES IN GROUND .............................................................. 5

5.

QUALITY ASSURANCE......................................................................................................................................................... 5

6.

DIMENSIONS OF MAIN AND CASING PIPES .................................................................................................................. 6

7.

PREINSULATED PIPES ......................................................................................................................................................... 7


7.1.
STRAIGHT PREINSULATED PIPES .................................................................................................................... 7
7.2.
FACTORY-BENT PREINSULATED PIPES .......................................................................................................... 8

8.

PREINSULATED FITTINGS ................................................................................................................................................. 9


8.1.
ELBOW ................................................................................................................................................................... 9
8.1.1. 90 ENTRY ELBOW ............................................................................................................................................. 10
8.2.
FLAT T-PIECE ...................................................................................................................................................... 11
8.3.
RAISING T-PIECE (45) ....................................................................................................................................... 12
8.4.
PARALLEL T-PIECE............................................................................................................................................ 13
8.5.
DESCENDING T-PIECE DRAIN ...................................................................................................................... 14
8.6.
VENT T-PIECE ..................................................................................................................................................... 15
8.6.1. BRANCH NECK TYPE TAPPING VALVES ................................................................................................ 16
8.7.
REDUCTION ......................................................................................................................................................... 17
8.8.
FIXED POINT ....................................................................................................................................................... 18
8.9.
FIXED POINT BUILT IN A WALL ..................................................................................................................... 19
8.10. AXIAL COMPENSATOR - PRESSURE 1.6 MPa................................................................................................ 20
8.10.1. AXIAL COMPENSATOR - PRESSURE 2.5 MPa................................................................................................ 21
8.10.2. SINGLE USE AXIAL COMPENSATOR ............................................................................................................. 22

9.

PREINSULATED STEEL FIXTURES ................................................................................................................................ 23


9.1.
CUT-OFF BALL VALVE ..................................................................................................................................... 23
9.2.
CUT-OFF VENT VALVE ..................................................................................................................................... 24
9.3.
CUT-OFF DRAIN VALVE ................................................................................................................................... 25
9.4.
CUT-OFF BALL VALVE WITH VENT VALVE ................................................................................................ 26
9.5.
CUT-OFF BALL VALVE WITH DRAIN VALVE .............................................................................................. 27
9.6.
CUT-OFF BALL VALVE WITH VENT AND DRAIN ....................................................................................... 28

10.

JOINT ASSEMBLY ............................................................................................................................................................... 29


10.1. MUFF MADE OF PEHD POLYETHYLENE PIPE SEALED WITH THERMOSHRINKABLE TAPE ............. 29
10.2. MUFFS MADE OF THERMOSHRINKABLE PEHD POLYETHYLENE PIPE SEALED WITH
THERMOSHRINKABLE BANDS. ...................................................................................................................... 30
10.2.1. CROSS-LINKED MUFFS MADE OF THERMOSHRINKABLE PEHD POLYETHYLENE PIPE ................... 31
10.3. ELECTRICALLY WELDED COILED MUFFS ................................................................................................... 32
10.3.1 ELECTRICALLY WELDED THERMOSHRINKABLE MUFFS ........................................................................ 33
10.4. NECK INSULATION ASSEMBLY ...................................................................................................................... 34
10.5. STEEL ELBOW INSULATION ASSEMBLY ...................................................................................................... 35

11.

CLOSING OF INSULATION AND PIPELINE .................................................................................................................. 36


11.1. PIPELINE END - CLOSING MUFF ..................................................................................................................... 36
11.2. INSULATION CLOSING - END CAP. ................................................................................................................ 37

12.

WARNING TAPE................................................................................................................................................................... 37

13.

WALL PASSAGE ................................................................................................................................................................... 38


13.1. RUBBER RING ..................................................................................................................................................... 38
13.2. BRANCH PROTECTIVE PIPE ADAPTER....................................................................................................... 38
13.3. EXTENSION PADS - CUSHIONS. ....................................................................................................................... 39

14.

ELEMENTS OF PIPELINE LEAK DETECTION SYSTEM ........................................................................................... 40


14.1. IMPULSE SYSTEM ZPU MIEDZYRZECZ ...................................................................................................... 40
14.2. BRANDES RESISTANCE SYSTEM.................................................................................................................... 41

15.

TECHNICAL INFORMATION ............................................................................................................................................ 42

16.

BUSINESS INFORMATION................................................................................................................................................. 42

Edition: October 2013 / February 2005

System - ZPU MIEDZYRZECZ

1.

"Catalogue of products"

GENERAL INFORMATION ABOUT THE USE OF PREINSULATED PIPES AND


FITTINGS.

ZPU Miedzyrzecz preinsulated pipes and fittings are used in the construction of district heating
networks, which serve to transmit a heating medium from a source of power to a place of delivery.
Preinsulated pipes and fittings are resistant to the action of a medium of constant working temperature up
to 165 C with operating pressure up to 2.5 MPa.
ZPU Miedzyrzecz preinsulated pipes and fittings are a bonded construction consisting of a steel main
pipe located centrally in a protective polyethylene casing pipe of high density (PEHD) or polyethylene
casing pipe of high density (PEHD) with a diffusion barrier and polyurethane (PUR) thermal insulation
filling up the space between the pipes.
In standard production, the pipes are 6 or 12 metres long with diameter DN of up to 1000 mm. Ends
of the preinsulated pipes and fittings are not insulated within the length of 150 mm ()10 mm for diameters
up to DN 200, and within the length of 200 mm ()10 mm for diameters of DN 250 and greater.
ZPU Miedzyrzecz preinsulated pipes and fittings with a galvanized steel main pipe are used for hot
water transfer and are produced with a length of 6 m and diameter up to DN 200
ZPU Miedzyrzecz preinsulated pipes and fittings meet the requirements of the following standards:
Heating networks System of preinsulated combined pipes for district water heating networks
buried directly in the ground
PN-EN 253...
Pipe assembly of steel service pipe, polyurethane thermal insulation and outer casing
of polyethylene,
PN-EN 448...
Fittings assemblies of steel service pipes, polyurethane thermal insulation
and outer casing of polyethylene,
PN-EN 488...
Steel valve assembly for steel service pipes with polyurethane thermal insulation
and outer casing of polyethylene,
PN-EN 489...
Joint assembly for steel service pipes with polyurethane thermal insulation
and outer casing of polyethylene,
PN-EN 14419... Surveillance and emergency signalisation systems,
PN-EN 13941 Design and installation of preinsulated bonded pipe systems for district heating.
The usability in civil engineering of the product named: "ZPU Miedzyrzecz preinsulated pipes,
fittings, steel valve assemblies and compensators as well as joint assemblies for underground and onthe-ground networks has been approved based on ITB Technical Approval No AT-15-8610/2011 issued
by the Building Research Institute in Warsaw. The approval is valid until 29 March 2016.

System - ZPU MIEDZYRZECZ

2.

"Catalogue of products"

SPECIFICATION OF MATERIALS USED IN THE PRODUCTION OF ZPU


MIEDZYRZECZ PREINSULATED PIPES AND FITTINGS
Main pipe
A steel pipe with a seam of seamless for pressure applications:
The specification of steel main pipes according to the PN-EN 253 standard:
Diameter

EN standard

Material

with seam
- electric resistance welding

323,9 mm

EN 10217-1
or EN 10217-2

P235TR1
or P235TR2
or P235GH

- electric resistance welding

> 323,9 mm

EN 10217-2

P235GH

- hidden arc welding

all

EN 10217-5

P235GH

without seam
- seamless

all

EN 10216-2

P235GH

- yield point
- tensile strength
- density
- guaranteed leaktightness

235 MPa
360 500 MPa
7850 kg/m3
5 MPa

Control documents based on acceptance inspection - Certificate 3.1 (EN 10204)


The outside surface of steel pipes is cleaned by shot peening in order to increase adhesion of the rigid
polyurethane foam (PUR).
Ends of a steel main pipe are prepared for welding by bevelling.
In case of using the pipes for transmitting hot service water, steel pipes are galvanized according to PNEN 10240 and PN-EN ISO 1461 standards.
Thermal insulation
Insulation is made of rigid polyurethane foam (PUR) which evenly fills the spaces between the pipes
on the whole length. Insulation is made according to the requirements of the PN-EN 253 standard.
cyclopentane
- blowing agent
- thermal conductivity factor 50
0.029 W/mK
- foam density
60 kg/m3
- compressive strength
in radial direction with 10% deformation
- resistance to temperature

0.3 MPa
165 C

Casing
Casing is made of a polyethylene pipe of high density (PEHD) or a polyethylene pipe of high density (PEHD)
with a diffusion barrier according to the requirements of the PN-EN 253 standard:
- density
945 kg/m3
- yield point
19 MPa
- ultimate elongation
350 %
- thermal conductivity factor 50
> 0.43 W/mK
The internal surface of the polyethylene pipes is activated with corona treatment in order to improve
adhesion of the rigid polyurethane foam.

System - ZPU MIEDZYRZECZ

3.

"Catalogue of products"

PIPELINE LEAK DETECTION SYSTEM


ZPU Miedzyrzecz preinsulated pipes and fittings can be equipped with an installation of a pipeline
leak detection system. The installation consists of wires which are built in the thermal insulation. The
system monitors the entire length of a pipeline and signalises any places of thermal insulation
moistness.

4.

GENERAL RULES OF INSTALLING PREINSULATED PIPES IN GROUND


Preinsulated pipes and fittings are placed directly in ground in narrow excavations on at least 10 cm
thick sand beds. Before steel Main pipes are welded, elements of joint assembly providing thermal
insulation need to be installed at each joint.
After main pipes have been welded and all leak tightness tests have been conducted, thermal
insulation and joint airtight sealing need to be completed.
A ready network made of preinsulated pipes is subject to technical acceptance. After that, it is
backfilled with sand (at least 10 cm above the upper surface of pipes surface). The subcrust and
backfilling must be thickened in order to provide uniform conditions of work for a pipeline. Having
stabilised the backfilling, the entire part of an excavation should be filled in with subsoil. Minimum
covering of a pipeline is 40 cm.

5.

QUALITY ASSURANCE
Designing, development processes, manufacture, delivery, installation and service of ZPU
Miedzyrzecz preinsulated pipes and fittings for underground heating networks are supervised by
quality and environmental management systems which meet all the requirements of PN-EN ISO
9001:2009 and PN-EN ISO 14001:2005.
The CERTIFICATE OF QUALITY AND ENVIRONMENTAL SYSTEMS No. JS-96/5/2012,
issued by the Polish Centre of Research and Certification in Warsaw, and EUROHEAT & POWER
no 1/15, proves that our products and services fulfil all requirements of the above-mentioned
standards.

System - ZPU MIEDZYRZECZ

6.

"Catalogue of products"

DIMENSIONS OF MAIN AND CASING PIPES


During the manufacturing process of ZPU Miedzyrzecz preinsulated pipes, fittings and steel valve
assemblies, main pipes and casing pipes of the following cross-section dimensions are used:
Steel main pipe
DN

Dz

seamless
g

Polyethylene casing pipe


with seam
g

mm

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1200

26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0
711.0
813.0
914.0
1016.0
1219.0

2.6
2.6
2.6
2.6
2.9
2.9
3.2
3.6
4.0
4.5
6.3
7.1
7.1
8.0
8.8
10.0
11.0
11.0
12.5
14.2
16.0
17.5
20.0

2.6
2.6
2.6
2.6
2.9
2.9
3.2
3.6
3.6
4.0
4.5
5.0
5.6
5.6
6.3
6.3
6.3
7.1
8.0
8.8
10.0
11.0
12,5

Standard insulation
Dzp
gp
90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800
900
1000
1100
1200
1400

3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.2
3.4
3.6
4.1
4.8
5.2
5.6
5.8
6.0
6.6
7.9
8.7
9.4
10.2
11.0
12.5

Plus insulation
Dzp
gp

Plus-plus insulation
Dzp
gp

mm

mm

mm

mm

110
110
125
125
140
160
180,200
225
250
280,315
355,400
450
500
520
560
630
710
900
1000
-

3.0
3.0
3.0
3.0
3.0
3.0
3.0,3.2
3.4
3.6
3.9,4.1
4.5,4.8
5.2
5.6
5.8
6.0
6.6
7.2
8.7
9.4
-

125
125
140
140
160
180,200
225
250
280,315
400
450
500
520
560
630
710
900
-

3.0
3.0
3.0
3.0
3.0
3.0,3.2
3.4
3.6
3.9,4.1
4.8
5.2
5.6
5.8
6.0
6.6
7.2
8.7
-

NOTE: Dimensions of main and casing pipes might be different from the data presented in the table above
in case of different requirements in the design or technical specification.
In case of protective casing made of a polyethylene pipe with a diffusion barrier, the available scope
of diameters varies from Dzp=90 to Dzp=500.
DN
- nominal diameter,
Dz, Dzp; - outer diameter,
g
- minimum wall thickness of steel main pipes,
gp;
- minimum wall thickness of a polyethylene pipe and a polyethylene pipe with a diffusion barrier.
When placing orders for preinsulated products, please indicate: name of a product, type of steel main pipe
(with seam or seamless), black or galvanized, type of casing (made of polyethylene PEHD pipe or
polyethylene PEHD pipe with a diffusion barrier), type of thermal insulation, geometrical dimensions
(diameter, wall thickness), type of pipeline leak detection system, and in the case of pipes, also their length
and symbols given in the catalogue.
The tables included specify the dimensions and catalogue numbers of preinsulated pipes, elbows, flat,
raising and parallel T-pieces for the main pipe up to DN 800, and of others products up to DN 600 with
standard insulation.

System - ZPU MIEDZYRZECZ

7.

"Catalogue of products"

PREINSULATED PIPES
7.1.

STRAIGHT PREINSULATED PIPES

Dz
Dzp

NOTE:
The pipes can be manufactured in plus and plus-plus insulation acc. to the dimensions specified
in the table: Dimensions of main and casing pipes page 6.
TABLE 1
Main pipe

Casing pipe

Nominal
diameter

Outer diameter

Length

Mass

DN

Dz

Dzp

mm

mm

mm

kg

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
800

26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0
711.0
813.0

90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800
900
1000

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

6
6
; 12
; 12
; 12
; 12
; 12
; 12
; 12
; 12
; 12
; 12
; 12
; 12
; 12
; 12
; 12
; 12
; 12
; 12

2
3
4
4
6
7
9
13
16
21
31
44
57
64
77
86
98
140
183
225

Catalogue
symbol

R - 20/ 90
R - 25/ 90
R - 32/110
R - 40/110
R - 50/125
R - 65/140
R - 80/160
R - 100/200
R - 125/225
R - 150/250
R - 200/315
R - 250/400
R - 300/450
R - 350/500
R - 400/520
R - 450/560
R - 500/630
R - 600/800
R - 700/900
R - 800/1000

System - ZPU MIEDZYRZECZ

7.2.

"Catalogue of products"

FACTORY-BENT PREINSULATED PIPES

Dz
Dzp
NOTE:
When placing an order, please specify pipes diameter, bend radius (R), bend angle () and pipes
length (L) as well as bend direction (left or right).
Maximum bend angles and minimum bend radius are given in Table 8 Static calculations and
designing.
Permissible tolerance of bend angle is 2.
The pipes can be manufactured in plus and plus-plus insulation acc. to the dimensions specified in
the table: Dimensions of main and casing pipes page 6.
TABLE 2
Main pipe

Casing pipe

Nominal
diameter

Outer diameter

Length

Mass

DN

Dz

Dzp

mm

mm

mm

kg

100
125
150
200
250
300
350
400
450
500

114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0

200
225
250
315
400
450
500
520
560
630

12
12
12
12
12
12
12
12
12
12

13
16
21
31
44
57
64
77
86
98

Catalogue
symbol

RG - 100/200
RG - 125/225
RG - 150/250
RG - 200/315
RG - 250/400
RG - 300/450
RG 350/500
RG 400/520
RG 450/560
RG 500/630

System - ZPU MIEDZYRZECZ

8.

"Catalogue of products"

PREINSULATED FITTINGS
8.1.

ELBOW
A

Dzp

Dz

Bend radius:
3 x Dz - DN 20 to 200
2,5 x Dz - DN 250 to 500
- butt-welded elbows
1,5 x Dz - DN 20 to 800
2,5 x Dz - DN 20 to 800

NOTE:
Standard range of preinsulated elbows includes the following angles () 90, 75, 60, 45, 30, 15.
Bend angle should be indicated when giving a catalogue symbol, e.g. K-100/45; K-100/30.
Butt-welded elbows manufactured by hot bending of a steel pipe, followed by butt-welding of
two straight sections of the steel pipe on both ends.
The elbows can be manufactured in plus and plus-plus insulation acc. to the dimensions specified
in the table: Dimensions of main and casing pipes page 6.
TABLE 3
Main pipe

Casing pipe

Nominal
diameter

Outer diameter

Length
of arms

Weight

DN

Dz

Dzp

pcs.

mm

mm

mm

mm

kg

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
800

26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0
711.0
813.0

90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800
900
1000

1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1500
1500
1500
1500
1500
1500
2000
2000

5
6
8
8
11
13
17
24
30
39
56
77
156
175
210
231
261
365
480
585

Catalogue
symbol

K - 20/90
K - 25/90
K - 32/90
K - 40/90
K - 50/90
K - 65/90
K - 80/90
K - 100/90
K - 125/90
K - 150/90
K - 200/90
K - 250/90
K - 300/90
K - 350/90
K - 400/90
K - 450/90
K - 500/90
K - 600/90
K - 700/90
K - 800/90

System - ZPU MIEDZYRZECZ

"Catalogue of products"

8.1.1. 90 ENTRY ELBOW

2000

Elbow radius:
- cold bent elbows:
3 x Dz
- DN 20 to 200
2,5 x Dz - DN 250 to 300
-butt-welded elbows:
1,5 x Dz - DN 20 to 300
2,5 x Dz - DN 20 to 300

Dz
Dzp

NOTE:
Butt-welded elbows manufactured by hot bending of a steel pipe, followed by butt-welding of two
straight sections of the steel pipe on both ends.
The elbows can be manufactured in plus and plus-plus insulation acc. to the dimensions specified
in the table: Dimensions of main and casing pipes page 6.
TABLE 3.1.
Main pipe
Nominal
diameter
DN
mm
20
25
32
40
50
65
80
100
125
150
200
250
300

Casing pipe
Outer diameter
Dz
mm
26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9

Dzp
mm
90
90
110
110
125
140
160
200
225
250
315
400
450

10

Length
of arm

Mass

B
mm
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1500

pcs.
kg
8
9
12
13
17
21
26
37
46
59
86
121
183

Catalogue
symbol
KW - 20/90
KW - 25/90
KW - 32/90
KW - 40/90
KW - 50/90
KW - 65/90
KW - 80/90
KW - 100/90
KW - 125/90
KW - 150/90
KW - 200/90
KW - 250/90
KW - 300/90

System - ZPU MIEDZYRZECZ

"Catalogue of products"

FLAT T-PIECE

8.2.

Dzp1
Dz1

NOTE:
Standard range of flat T-pieces includes
branches of any possible diameter
configuration.
T-pieces can be manufactured with a
reduction of main pipe diameter.
Steel parts during the production process
forged T-piece, T-piece with drawn collar,
T-piece directly welded or reinforced Tpieces with increased wall thickness or Tpieces with welded saddle can be used
according to PN-EN 13941.
The T-pieces can be manufactured in plus
and plus-plus insulation acc. to the
dimensions specified in the table:
Dimensions of main and casing pipes
page 6.

Dzp
Dz

TABLE 4
Main pipe
main
Nominal
diameter
DN
mm
20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
800

Branch pipe
casing
main

Outer diameter
Dz
mm
26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0
711.0
813.0

Dzp
mm
90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800
900
1000

Length
Catalogue
symbol

Outer diameter
Dz1
mm
26.9
26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0
711.0

Dzp1
mm
90
90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800
900

11

L
mm
1000
1000
1000
1000
1000
1000
1000
1500
1500
1500
1500
2000
2000
2000
2000
2000
2000
2000
2500
2500

B
mm
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1500
1500
1500
1500
1500
1500
1500
1500

TP - 20/20
TP - 25/20
TP - 32/25
TP - 40/32
TP - 50/40
TP - 65/50
TP - 80/65
TP - 100/80
TP - 125/100
TP - 150/125
TP - 200/150
TP - 250/200
TP - 300/250
TP - 350/300
TP - 400/350
TP - 450/400
TP - 500/450
TP - 600/500
TP - 700/600
TP - 800/700

System - ZPU MIEDZYRZECZ

8.3.

"Catalogue of products"

RAISING T-PIECE (45)


Dzp1
Dz1

Dz
Dzp

NOTE:
Standard range of raising T-pieces includes branches of any possible diameter configuration.
T-pieces can be manufactured with a reduction of main pipe diameter, as left or right.
Minimum bore between casing pipes is 50 mm.
Steel parts during the production process forged T-piece, T-piece with drawn collar, T-piece
directly welded or reinforced T-pieces with increased wall thickness or T-pieces with welded
saddle can be used according to PN-EN 13941.
The T-pieces can be manufactured in plus and plus-plus insulation acc. to the dimensions
specified in the table: Dimensions of main and casing pipes page 6.
TABLE 5
Main pipe
casing
main
Nominal
Outer diameter
diameter

Branch pipe
main
casing
Outer diameter

Axis
spacing

Length

Catalogue
symbol

DN

Dz

Dzp

Dz1

Dzp1

mm

mm

mm

mm

mm

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
800

26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0
711.0
813.0

90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800
900
1000

26.9
26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0
711.0

90
90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800
900

140
140
150
160
168
183
200
230
262
288
332
408
475
525
560
590
645
765
900
1000

1000
1000
1000
1000
1000
1000
1000
1500
1500
1500
1500
2000
2000
2000
2000
2000
2000
2000
2500
2500

1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1500
1500
1500
1500
1500
1500
2000
2000

12

TW - 20/20
TW - 25/20
TW - 32/25
TW - 40/32
TW - 50/40
TW - 65/50
TW - 80/65
TW - 100/80
TW - 125/100
TW - 150/125
TW - 200/150
TW - 250/200
TW - 300/250
TW - 350/300
TW - 400/350
TW - 450/400
TW - 500/450
TW - 600/500
TW - 700/600
TW - 800/700

System - ZPU MIEDZYRZECZ

8.4.

"Catalogue of products"

PARALLEL T-PIECE

Dzp1
Dz1

L
Dz

Dzp

NOTE:
Standard range of parallel Tpieces includes branches of any
possible diameter configuration.
T-pieces can be manufactured
with a reduction of main pipe
diameter.
Steel parts during the
production process forged Tpiece, T-piece with drawn collar,
T-piece directly welded or
reinforced T-pieces with
increased wall thickness or Tpieces with welded saddle can be
used according to PN-EN 13941.
The T-pieces can be
manufactured in plus and plusplus insulation acc. to the
dimensions specified in the table:
Dimensions of main and casing
pipes page 6.
TABLE 6

Main pipe
main
Nominal
diameter

casing

Outer diameter

main

Branch pipe
casing

Axis
spacing

Outer diameter

Length

DN

Dz

Dzp

Dz1

Dzp1

mm

mm

mm

mm

mm

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600
700
800

26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0
711.0
813.0

90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800
900
1000

26.9
26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0
711.0

90
90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800
900

100
100
100
100
100
100
100
100
100
120
150
170
200
240
260
300
350
400
650
750

190
190
200
210
218
233
250
280
313
358
433
528
625
715
770
840
945
1115
1500
1700

1000
1000
1000
1000
1000
1000
1000
1500
1500
1500
1500
2000
2000
2000
2000
2000
2000
2000
3000
3000

13

Catalogue
symbol

TR - 20/20
TR - 25/20
TR - 32/25
TR - 40/32
TR - 50/40
TR - 65/50
TR - 80/65
TR - 100/80
TR - 125/100
TR - 150/125
TR - 200/150
TR - 250/200
TR - 300/250
TR - 350/300
TR - 400/350
TR - 450/400
TR - 500/450
TR - 600/500
TR - 700/600
TR - 800/700

System - ZPU MIEDZYRZECZ

8.5.

"Catalogue of products"

DESCENDING T-PIECE DRAIN

Dz
Dzp

Dz1
Dzp1
NOTE:
Minimum bore between casing pipes is 50 mm.
Steel parts during the production process forged T-piece, T-piece with drawn collar, T-piece
directly welded or reinforced T-pieces with increased wall thickness or T-pieces with welded
saddle can be used according to PN-EN 13941.
The T-pieces can be manufactured in plus and plus-plus insulation acc. to the dimensions
specified in the table: Dimensions of main and casing pipes page 6.
TABLE 7
Main pipe
casing
main
Nominal
Outer diameter
diameter

Drain pipe
main
casing
Outer diameter

Axis
spacing

Length

Catalogue
symbol

DN

Dz

Dz1

Dzp1

mm

mm

mm

mm

mm

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800

26.9
26.9
33.7
42.4
42.4
48.3
48.3
48.3
48.3
48.3
60.3
60.3
60.3
88.9
88.9
114.3
114.3
114.3

90
90
90
90
90
110
110
110
110
110
125
125
125
160
160
200
200
200

140
140
150
150
158
175
185
205
218
230
270
313
338
380
390
430
465
550

1000
1000
1000
1000
1000
1000
1000
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500

1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1500
1500
1500
1500
1500
1500

14

TO - 20/20
TO - 25/25
TO - 32/25
TO - 40/25
TO - 50/25
TO - 65/40
TO - 80/40
TO - 100/40
TO - 125/40
TO - 150/40
TO - 200/50
TO - 250/50
TO - 300/50
TO - 350/80
TO - 400/80
TO - 450/100
TO - 500/100
TO - 600/100

System - ZPU MIEDZYRZECZ

8.6.

"Catalogue of products"

VENT T-PIECE
Dzp1
Dz1

Dz
Dzp

NOTE:
Steel parts during the production process forged T-piece, T-piece with drawn collar, T-piece
directly welded or reinforced T-pieces with increased wall thickness or T-pieces with welded
saddle can be used according to PN-EN 13941.
The T-pieces can be manufactured in plus and plus-plus insulation acc. to the dimensions
specified in the table: Dimensions of main and casing pipes page 6.
TABLE 8
Main pipe
casing
main
Nominal
Outer diameter
diameter

Drain pipe
main
casing
Outer diameter

Axis
spacing

Length

DN

Dz

Dzp

Dz1

Dzp1

mm

mm

mm

mm

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800

26.9
26.9
33.7
33.7
33.7
33.7
33.7
33.7
33.7
33.7
33.7
33.7
33.7
48.3
48.3
48.3
48.3
48.3

90
90
90
90
90
90
90
90
90
90
90
90
90
110
110
110
110
110

190
190
200
200
208
215
225
245
258
270
303
345
370
405
415
435
470
555

1000
1000
1000
1000
1000
1000
1000
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500

15

Catalogue
symbol

TD - 20
TD - 25
TD - 32
TD - 40
TD - 50
TD - 65
TD - 80
TD - 100
TD - 125
TD - 150
TD - 200
TD - 250
TD - 300
TD - 350
TD - 400
TD - 450
TD - 500
TD - 600

System - ZPU MIEDZYRZECZ

8.6.1.

"Catalogue of products"

BRANCH NECK TYPE TAPPING VALVES

Dz1

1000

Dzp1

Branch elbow: 45

Valve

NOTE:
Necks with a valve are used to make branches of diameters up to DN 200 mm from an existing
main pipeline, the so-called hot tapping valves.
Necks without a valve are used to make branches from an existing closed main pipeline, the socalled cold tapping valves.

TABLE 9
Main pipe
casing

main
Nominal
diameter

Branch elbow 45
main
casing

Neck valve

Outer diameter

Diameter

Outer diameter

DN

Dz

Dzp

Dz1

Dzp1

mm

mm

mm

mm

mm

mm

25
32
40
50
65
80
100
125
150

33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3

90
110
110
125
140
160
200
225
250

26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7

90
90
110
110
125
140
160
200
225

20
25
32
40
50
65
80
100
125

16

Catalogue
symbol

DN
ZTG - 25/20
ZTG - 32/25
ZTG - 40/32
ZTG - 50/40
ZTG - 65/50
ZTG - 80/65
ZTG - 100/80
ZTG - 125/100
ZTG - 150/125

System - ZPU MIEDZYRZECZ

8.7.

"Catalogue of products"

REDUCTION

Dzp1

L
Dz1

Dz
Dzp

NOTE:
Reductions are manufactured in all diameter configurations.
The reductions can be manufactured in plus and plus-plus insulation acc. to the dimensions
specified in the table: Dimensions of main and casing pipes page 6.
TABLE 10
Main pipe
casing

main
Nominal
diameter

Reduced pipe
main
casing

Outer diameter

Length

Outer diameter

DN/DN1

Dz

Dzp

Dz1

Dzp1

mm

mm

mm

mm

mm

mm

25/20
32/25
40/32
50/40
65/50
80/65
100/80
125/100
150/125
200/125
250/200
300/250
350/300
400/350
450/400
500/450
600/500

33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
356.6
406.4
457.0
508.0
610.0

90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800

26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0

90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630

1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1500
1500
1500
1500
1500
1500

17

Catalogue
symbol

Z - 25/20
Z - 32/25
Z - 40/32
Z - 50/40
Z - 65/50
Z - 80/65
Z - 100/80
Z - 125/100
Z - 150/125
Z - 200/150
Z - 250/200
Z - 300/250
Z - 350/300
Z - 400/350
Z - 450/400
Z - 500/450
Z - 600/500

System - ZPU MIEDZYRZECZ

8.8.

"Catalogue of products"

FIXED POINT

L/2
L

Dz

Dzp
D

NOTE:
Fixed points can be manufactured in plus and plus-plus insulation acc. to the dimensions
specified in the table: Dimensions of main and casing pipes page 6.
TABLE 11
Main pipe

Casing pipe

Nominal
diameter

Outer diameter

Ring outer
diameter
Length

Catalogue
symbol

DN

Dz

Dzp

mm

mm

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800

140
140
140
140
170
200
220
260
300
320
400
500
560
610
690
760
840
960

2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
3000
3000
3000
3000

18

Main pipe

PS - 20
PS - 25
PS - 32
PS - 40
PS - 50
PS - 65
PS - 80
PS - 100
PS - 125
PS - 150
PS - 200
PS - 250
PS - 300
PS - 350
PS - 400
PS - 450
PS - 500
PS - 600

System - ZPU MIEDZYRZECZ

8.9.

"Catalogue of products"

FIXED POINT BUILT IN A WALL

Dzp

L=1500 mm
Dz
L
H

NOTE:
The fixed points can be manufactured in plus and plus-plus insulation acc. to the dimensions
specified in the table: Dimensions of main and casing pipes page 6.
TABLE 12
Main pipe
Nominal
diameter

Casing pipe

Plate dimensions
Axis spacing

Outer diameter

Height

Width

DN

Dz

Dzp

mm

mm

mm

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800

240
240
260
260
275
290
310
350
375
400
465
600
650
700
720
760
830
1000

110
110
130
130
145
160
180
220
245
270
335
420
470
520
540
580
650
820

350
350
390
390
420
450
490
570
620
670
800
1020
1140
1240
1280
1360
1500
1660

19

Catalogue
symbol

PSS - 20
PSS - 25
PSS - 32
PSS - 40
PSS - 50
PSS - 65
PSS - 80
PSS - 100
PSS - 125
PSS - 150
PSS - 200
PSS - 250
PSS - 300
PSS - 350
PSS - 400
PSS - 450
PSS - 500
PSS - 600

System - ZPU MIEDZYRZECZ

8.10.

"Catalogue of products"

AXIAL COMPENSATOR - PRESSURE 1.6 MPa

Dz

Dzp
Dzp1

NOTE:
When placing an order, please specify compensation capacity of the compensator and working
pressure.
The compensators can be manufactured in plus and plus-plus insulation acc. to the dimensions
specified in the table: Dimensions of main and casing pipes page 6.

TABLE 13
Main pipe

Casing pipe

Nominal
diameter

Outer diameter

Length

Compensation
capacity

Lk

DN

Dz

Dzp/Dzp1

mm

mm

mm

mm

mm

40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

110/125
125/140
140/160
160/200
200/225
225/250
250/315
315/400
400/450
450/500
500/520
520/560
560/630
630/710
800/900

2000
2000
2000
2000
2500
2500
2500
2500
2500
2500
3000
3000
3000
3000
3000

100
100
100
100
125
125
125
125
125
125
125
125
125
125
125

20

Catalogue
symbol

KP - 40-100
KP - 50-100
KP - 65-100
KP - 80-100
KP - 100-125
KP - 125-125
KP - 150-125
KP - 200-125
KP - 250-125
KP - 300-125
KP - 350-125
KP - 400-125
KP - 450-125
KP - 500-125
KP - 600-125

System - ZPU MIEDZYRZECZ

8.10.1.

"Catalogue of products"

AXIAL COMPENSATOR - PRESSURE 2.5 MPa

Dz

Dzp
Dzp1

NOTE:
When placing an order, please specify compensation capacity of the compensator and working
pressure.
The compensators can be manufactured in plus and plus-plus insulation acc. to the dimensions
specified in the table: Dimensions of main and casing pipes page 6.
TABLE 14
Main pipe

Casing pipe

Nominal
diameter

Outer diameter

Length

Compensation
ability

Lk

DN

Dz

Dzp/Dp1

mm

mm

mm

mm

mm

80
100
125
150
200
250
300
350
400
450
500
600

88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

160/200
200/225
225/250
250/315
315/400
400/450
450/500
500/520
520/560
560/630
630/800
800/900

2000
2500
2500
2500
2500
2500
2500
3000
3000
3000
3000
3000

90
90
90
90
90
90
90
90
90
90
90
90

21

Catalogue
symbol

KP - 80-90
KP - 100-90
KP - 125-90
KP - 150-90
KP - 200-90
KP - 250-90
KP - 300-90
KP - 350-90
KP - 400-90
KP - 450-90
KP - 500-90
KP - 600-90

System - ZPU MIEDZYRZECZ

8.10.2.

"Catalogue of products"

SINGLE USE AXIAL COMPENSATOR

NOTE:
Single use axial compensator is delivered without preinsulation.
TABLE 15
Main pipe
Dimensions

Length

Compensation
ability
1.6
2.5
MPa
MPa

Nominal
diameter

Outer diameter

DN

Dz

L1

L2

Lk

Mm

mm

mm

mm

mm

mm

mm

mm

40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

76.1
88.9
108.0
121.0
159.0
177.8
205.0
267.0
323.9
373.0
406.4
457.2
519.0
568.0
671.0

100
100
105
105
100
100
90
105
100
110
110
110
110
110
110

80
80
80
80
80
80
80
80
80
80
80
80
80
80
80

450
450
500
500
600
600
630
700
700
730
785
785
820
820
800

50
50
70
70
80
80
100
120
120
140
140
140
150
150
150

50
50
70
70
80
80
100
120
120
140
-

22

Catalogue
symbol

Lk
KP - 40-50
KP - 50-50
KP - 65-70
KP - 80-70
KP - 100-80
KP - 125-80
KP - 150-100
KP - 200-120
KP - 250-120
KP - 300-140
KP - 350-140
KP - 400-140
KP - 450-150
KP - 500-150
KP - 600-150

System - ZPU MIEDZYRZECZ

"Catalogue of products"

9.

PREINSULATED STEEL FIXTURES

9.1.

CUT-OFF BALL VALVE

Dzp1
Dzp

PE-HD PEHD
Mandrel casing,
Street box, Key

Dz

Preinsulated cut-off ball valve is delivered together


with the equipment, which can contain:
- for ground development: T-shaped key, street box, mandrel
casing made of PEHD
- for in-well development: T-shaped key or manual/mechanical
transmission
- for in-well development: separable or fixed extension of required length
from valve mandrel or manual transmission, T-shaped key.
It is recommended to use transmissions with manual or mechanical drive for
cut-off valves DN 200 mm

1000

NOTE:
The valves can be manufactured in plus and plus-plus insulation acc. to the dimensions
specified in the table: Dimensions of main and casing pipes page 6.
TABLE 16
Main pipe
Nominal
diameter

Casing pipe
Outer diameter

Cut-off valve
Mandrel
height

Diameter

Length

DN

Dz

Dzp/ Dzp1

Dz

Mm

mm

mm

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

90/90
90/110
110/110
110/125
125/140
140/160
160/200
200/225
225/250
250/315
315/400
400/450
450/560
500/630
520/710
560/800
630/900
800/1000

26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

400
400
400
415
420
420
430
450
500
515
560
615
660
730
800
950
950
1050

1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1800
1800
1800
2000
2500
2500

23

Catalogue
symbol

ZK - 20
ZK - 25
ZK - 32
ZK - 40
ZK - 50
ZK - 65
ZK - 80
ZK - 100
ZK - 125
ZK - 150
ZK - 200
ZK - 250
ZK - 300
ZK - 350
ZK - 400
ZK - 450
ZK - 500
ZK - 600

System - ZPU MIEDZYRZECZ

9.2.

"Catalogue of products"

CUT-OFF VENT VALVE

Dzp
Dz

H
1200
NOTE:
Vent valve with screwed end.
The housing and connection are made of corrosion-resistant
steel.
The valves can be manufactured in plus and plus-plus insulation
acc. to the dimensions specified in the table: Sections of line
and casing pipes page 6.
TABLE 17
Main pipe

Casing pipe

Nominal
diameter

Outer diameter

Vent valve
Diameter

Mandrel height

DN

Dz

Dzp

mm

mm

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800

26.9
26.9
33.7
33.7
33.7
33.7
33.7
33.7
33.7
33.7
33.7
33.7
33.7
48.3
48.3
48.3
48.3
48.3

400
400
400
415
420
420
430
450
500
515
560
615
660
730
800
950
950
1050

24

Catalogue
symbol

ZD - 20
ZD - 25
ZD - 32
ZD - 40
ZD - 50
ZD - 65
ZD - 80
ZD - 100
ZD - 125
ZD - 150
ZD - 200
ZD - 250
ZD - 300
ZD - 350
ZD - 400
ZD - 450
ZD - 500
ZD - 600

System - ZPU MIEDZYRZECZ

9.3.

"Catalogue of products"

CUT-OFF DRAIN VALVE

Dzp
Dz

H
1200
NOTE:
Drain valve with screwed end.
The housing and connection are made of corrosion-resistant steel.
The valves can be manufactured in plus and plus-plus insulation
acc. to the dimensions specified in the table: Sections of line and
casing pipes page 6.
TABLE 18
Main pipe

Casing pipe

Nominal
diameter

Outer diameter

Drain valve
Diameter

Mandrel height

DN

Dz

Dzp

mm

mm

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

26.9
33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800

26.9
26.9
33.7
42.4
42.4
48.3
48.3
48.3
48.3
48.3
60.3
60.3
60.3
88.9
88.9
114.3
114.3
114.3

400
400
400
415
420
420
430
450
500
515
560
615
660
730
800
950
950
1050

25

Catalogue
symbol

ZO - 20
ZO - 25
ZO - 32
ZO - 40
ZO - 50
ZO - 65
ZO - 80
ZO - 100
ZO - 125
ZO - 150
ZO - 200
ZO - 250
ZO - 300
ZO - 350
ZO - 400
ZO - 450
ZO - 500
ZO - 600

System - ZPU MIEDZYRZECZ

9.4.

"Catalogue of products"

CUT-OFF BALL VALVE WITH VENT VALVE


Preinsulated cut-off ball valve is delivered together with the equipment, which can contain:
- for in-well development: T-shaped key
- for in-well development: portable or mechanical manual transmission
- for in-well development: separable or fixed extension of required length for valve mandrel
or manual transmission, T-shaped key.
It is recommended to use transmissions with manual or mechanical drive for cut-off valves
of DN 200 mm

K
Dzp1
Dzp

Dz

K - 250 mm for DN 40 to DN 125


K - 300 mm for DN 150 to DN 250
K - 400 mm for DN 300 to DN 350
K - 500 mm for DN 400 to DN 600
NOTE:
Vent valve with screwed end.
The housing and connection (ZD) are made of corrosion-resistant steel.
The valves can be manufactured in plus and plus-plus insulation acc. to the
dimensions specified in the table: Sections of line and casing pipes page 6.
Main pipe
casing
main
Nominal
Outer diameter
diameter

cut-off

Valve
vent

Outer diameter

Mandrel
height

Length

DN

Dz

Dzp/Dzp1

mm

mm

mm

mm

mm

mm

mm

40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

110/125
125/140
140/160
160/200
200/225
225/250
250/315
315/400
400/450
450/560
500/630
520/710
560/800
630/900
800/1000

48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

33.7
33.7
33.7
33.7
33.7
33.7
33.7
33.7
33.7
33.7
48.3
48.3
48.3
48.3
48.3

415
420
420
430
450
500
515
560
615
660
730
800
950
950
1050

1500
1500
1500
1500
1500
1500
1500
2000
2000
2500
2500
2500
2500
3000
3000

26

TABLE 19

Catalogue
symbol

ZKD - 40
ZKD - 50
ZKD - 65
ZKD - 80
ZKD - 100
ZKD - 125
ZKD - 150
ZKD - 200
ZKD - 250
ZKD - 300
ZKD - 350
ZKD - 400
ZKD - 450
ZKD - 500
ZKD - 600

System - ZPU MIEDZYRZECZ

9.5.

"Catalogue of products"

CUT-OFF BALL VALVE WITH DRAIN VALVE


Preinsulated cut-off ball valve is delivered together with the equipment, which can contain:
- for in-well development: T-shaped key
- for in-well development: portable or mechanical manual transmission
- for in-well development: separable or fixed extension of required length for valve mandrel
or manual transmission, T-shaped key.
It is recommended to use transmissions with manual or mechanical drive for cut-off valves
of DN 200 mm

K
Dzp1
Dzp

Dz

K - 250 mm for DN 40 to DN 125


K - 400 mm for DN 300 to DN 350

K 300 mm for DN 150 to DN 250


K 500 mm for DN 400 to DN 600

NOTE:
Drain valve with screwed end.
The housing and connection (ZO) are made of corrosion-resistant steel.
The valves can be manufactured in plus and plus-plus insulation acc. to the
dimensions specified in the table: Sections of line and casing pipes page 6.
Main pipe
casing
main
Nominal
Outer diameter
diameter

cut-off

Valve
drain

Outer diameter

Mandrel
height

Length

DN

Dz

Dzp/Dzp1

mm

mm

mm

mm

mm

mm

mm

40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

110/125
125/140
140/160
160/200
200/225
225/250
250/315
315/400
400/450
450/560
500/630
520/710
560/800
630/900
800/1000

48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

42.4
42.4
48.3
48.3
48.3
48.3
48.3
60.3
60.3
60.3
88.9
88.9
114.3
114.3
114.3

415
420
420
430
450
500
515
560
615
660
730
800
950
950
1050

1500
1500
1500
1500
1500
1500
1500
2000
2000
2500
2500
2500
2500
3000
3000

27

TABLE 20
Catalogue
symbol

ZKO - 40
ZKO - 50
ZKO - 65
ZKO - 80
ZKO - 100
ZKO - 125
ZKO - 150
ZKO - 200
ZKO - 250
ZKO - 300
ZKO - 350
ZKO - 400
ZKO - 450
ZKO - 500
ZKO - 600

System - ZPU MIEDZYRZECZ

9.6.

"Catalogue of products"

CUT-OFF BALL VALVE WITH VENT AND DRAIN


Preinsulated cut-off ball valve is delivered together with the equipment, which can contain:
- for in-well development: T-shaped key
- for in-well development: portable or mechanical manual transmission
- for in-well development: separable or fixed extension of required length for valve mandrel or
manual transmission, T-shaped key.
It is recommended to use transmissions with manual or mechanical drive for cut-off valves of DN
200 mm.

K
Dzp1
Dzp

K
Dz

K - 250 mm for DN 40 to DN 125


K - 400 mm for DN 300 to DN 350

K 300 mm for DN 150 to DN 250


K 500 mm for DN 400 to DN 600

NOTE:
Drain and vent valves with screwed ends.
The housing and connection (ZD, ZO) are made of corrosion-resistant steel.
The valves can be manufactured in plus and plus-plus insulation acc. to the
dimensions specified in the table: Sections of line and casing pipes page 6.
Main pipe
casing
main
Nominal
Outer diameter
diameter

cut-off

Valve
vent
drain
Outer diameter

Mandrel
height

Length

DN

Dz

Dzp/Dzp1

mm

mm

mm

mm

mm

mm

mm

mm

40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

110/125
125/140
140/160
160/200
200/225
225/250
250/315
315/400
400/450
450/560
500/630
520/710
560/800
630/900
800/1000

48.3
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

33.7
33.7
33.7
33.7
33.7
33.7
33.7
33.7
33.7
33.7
48.3
48.3
48.3
48.3
48.3

42.3
42.3
48.3
48.3
48.3
48.3
48.3
60.3
60.3
60.3
88.9
88.9
114.3
114.3
114.3

415
420
420
430
450
500
515
560
615
660
730
800
950
950
1050

1500
1500
1500
1500
1500
1500
1500
2000
2000
2500
2500
2500
2500
3000
3000

28

TABLE 21
Catalogue
symbol

ZKOD - 40
ZKOD - 50
ZKOD - 65
ZKOD - 80
ZKOD - 100
ZKOD - 125
ZKOD - 150
ZKOD - 200
ZKOD - 250
ZKOD - 300
ZKOD - 350
ZKOD - 400
ZKOD - 450
ZKOD - 500
ZKOD - 600

System - ZPU MIEDZYRZECZ

10.

"Catalogue of products"

JOINT ASSEMBLY

10.1. MUFF MADE OF PEHD POLYETHYLENE PIPE SEALED WITH


THERMOSHRINKABLE TAPE
L
A B

A B

PUR components
Muff

Dzn

NOTE:
The muffs can be manufactured from PEHD polyethylene with a diffusion barrier.
STANDARD INSULATION

TABLE 22

Nominal diameter of
main pipe

Outer diameter of
casing pipe

Outer diameter
of muff

DN

Dzp

Dzn

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200

90
90
110
110
125
140
160
200
225
250
315

100
100
120
120
135
150
173
214
240
265
333

PLUS, PLUS-PLUS INSULATION


DN
Dzp

Catalogue
symbol

N - 20/90
N - 25/90
N - 32/110
N - 40/110
N - 50/125
N - 65/140
N - 80/160
N - 100/200
N - 125/225
N - 150/250
N - 200/315
TABLE 22A

Dzn

mm

mm

mm

20
25
32
40
50
65
80
100
125
150

110,125
110,125
125,140
125,140
140,160
160,180,200
180,200,225
225,250
250,280,315
280,315,400

120
120
135
135
150
173
214
240
265
333

29

Catalogue
symbol

N - 20/110,125
N - 25/110,125
N - 32/125,140
N - 40/125,140
N - 50/140,160
N - 65/160,180,200
N - 80/180,200,225
N - 100/225,250
N - 125/250,280,315
N 150/280,315,400

System - ZPU MIEDZYRZECZ

"Catalogue of products"

10.2. MUFFS MADE OF THERMOSHRINKABLE PEHD POLYETHYLENE PIPE


SEALED WITH THERMOSHRINKABLE BANDS.
L
A B

A B

PUR components

Muff

Thermoshrinkable
band x2

Dzn
x2

x2

NOTE:
The thermoshrinkable muffs can be manufactured from PEHD polyethylene with a
diffusion barrier to maximum diameter of DN 315.
STANDARD INSULATION

TABLE 23

Nominal diameter
of main pipe

Outer diameter
of casing pipe

Outer diameter of
muff

DN

Dzp

Dzn

mm

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800

107
107
129
129
143
156
178
224
255
278
341
425
474
530
556
590
660
838

600
600
600
600
600
600
600
600
600
600
600
700
700
700
700
700
700
700

PLUS, PLUS-PLUS INSULATION


DN
Dzp

Length of muff

Catalogue
symbol

NT - 20/90
NT - 25/90
NT - 32/110
NT - 40/110
NT - 50/125
NT - 65/140
NT - 80/160
NT - 100/200
NT - 125/225
NT - 150/250
NT - 200/315
NT - 250/400
NT - 300/450
NT - 350/500
NT - 400/520
NT - 450/560
NT - 500/630
NT - 600/800
TABLE 23 A

Dzn

mm

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500

110,125
110,125
125,140
125,140
140,160
160,180,200
180,200,225
225,250
250,280,315
280,315,400
355,400,450
450,500
500,520
520,560
560,630
630,710
710,900

129
129
143
143
156
178
197,224
255
278
304,341
383,425
474
530
556
590
660
749

600
600
600
600
600
600
600
600
600
600
600
700
700
700
700
700
700

30

Catalogue
symbol

NT - 20/110,125
NT - 25/110,125
NT - 32/125,140
NT - 40/125,140
NT - 50/140,160
NT - 65/160,180,200
NT - 80/180,200,225
NT - 100/225,250
NT - 125/250,280,315
NT - 150/280,315,400
NT - 200/355,400,450
NT - 250/450,500
NT - 300/500,520
NT - 350/520,560
NT - 400/560,630
NT - 450/630,710
NT - 500/710,900

System - ZPU MIEDZYRZECZ

"Catalogue of products"

10.2.1. CROSS-LINKED MUFFS MADE OF THERMOSHRINKABLE PEHD


POLYETHYLENE PIPE
L
A B

A B

PUR components
Muff

Dzn

x2

NOTE:
MDKW with glue
MDPW with glue and mastic
TABLE 23.1

DN

Outer
diameter
of casing
pipe
Dzp

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450

90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560

Nominal
diameter

Outer
diameter of
cross-linked
muff
Dzn
100
100
123
123
137
150
173
213
241
268
330
424
478
538
588
588

PLUS INSULATION
DN

Dzp

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400

110
110
125
125
140
160
180,200
225
250
280,315
355,400
450
500
520
560

Dzn
123
123
137
137
150
173
195,213
241
268
295,330
372,424
478
538
588
588

31

Catalogue
symbol

NTU - 20/90
NTU - 25/90
NTU - 32/110
NTU - 40/110
NTU - 50/125
NTU - 65/140
NTU - 80/160
NTU - 100/200
NTU - 125/225
NTU - 150/250
NTU - 200/315
NTU - 250/400
NTU - 300/450
NTU - 350/500
NTU - 400/520
NTU - 450/560
TABLE 23.1 A
Catalogue
symbol
NTU - 20/110
NTU - 25/110
NTU - 32/125
NTU - 40/125
NTU - 50/140
NTU - 65/160
NTU - 80/180,200
NTU - 100/225
NTU - 125/250
NTU - 150/280,315
NTU - 200/355,400
NTU - 250/450
NTU - 300/500
NTU - 350/520
NTU - 400/560

x2

System - ZPU MIEDZYRZECZ

10.3.

"Catalogue of products"

ELECTRICALLY WELDED COILED MUFFS

x1
A B
PUR
components

x2

NOTE:
The above are available only with joint assembly installation performed by ZPU
Miedzyrzecz SERVICE
Outer
diameter of
coiled muff
Dzn

Nominal
diameter

Outer diameter
of casing pipe

DN

Dzp

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800

98
98
118
118
133
148
168
208
233
258
323
408
458
512
532
572
642
816

INSULATION PLUS
DN
Dwn

Dzn

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500

110
110
125
125
140
160
200
225
250
315
355
450
500
520
560
630
710

118
118
133
133
148
168
208
233
258
323
408
458
512
532
572
642
726

32

TABLE 24
Outer diameter
of casing pipe

NE - 20/90
NE - 25/90
NE - 32/110
NE - 40/110
NE - 50/125
NE - 65/140
NE - 80/160
NE - 100/200
NE - 125/225
NE - 150/250
NE - 200/315
NE - 250/400
NE - 300/450
NE - 350/500
NE - 400/520
NE - 450/560
NE - 500/630
NE - 600/800
TABLE 24 A
Catalogue
symbol.
NE - 20/110
NE - 25/110
NE - 32/125
NE - 40/125
NE - 50/140
NE - 65/160
NE - 80/200
NE - 100/225
NE - 125/250
NE - 150/315
NE - 200/400
NE - 250/450
NE - 300/500
NE - 350/520
NE - 400/560
NE - 450/630
NE - 500/710

x2

System - ZPU MIEDZYRZECZ

"Catalogue of products"

10.3.1 ELECTRICALLY WELDED THERMOSHRINKABLE MUFFS

L
A B
Muff

A B

x2

PUR components

Dzn

x2
TABLE 25

DN

Outer diam.
of casing
pipe
Dzp

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

90
90
110
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800

107
107
129
129
143
156
178
224
255
278
341
425
476
528
555
591
663
839

INSULATION PLUS
DN
Dzp

Dwn

Nominal
diameter

Outer
diam. of
muff
Dwn

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500

110
110
125
125
140
160
180,200
225
250
280,315
355,400
450
500
520
560
630
710

129
129
143
143
156
178
224
255
278
341
383
476
528
555
591
663
746

33

Catalogue
symbol
NTE - 20/90
NTE - 25/90
NTE - 32/110
NTE - 40/110
NTE - 50/125
NTE - 65/140
NTE - 80/160
NTE - 100/200
NTE - 125/225
NTE - 150/250
NTE - 200/315
NTE - 250/400
NTE - 300/450
NTE - 350/500
NTE - 400/520
NTE - 450/560
NTE - 500/630
NTE - 600/800
TABLE 25A
Catalogue
symbol.
NTE - 20/110
NTE - 25/110
NTE - 32/125
NTE - 40/125
NTE - 50/140
NTE - 65/160
NTE - 80/180,200
NTE - 100/225
NTE - 125/250
NTE - 150/280,315
NTE - 200/355,400
NTE - 250/450
NTE - 300/500
NTE - 350/520
NTE - 400/560
NTE - 450/630
NTE - 500/710

x2

System - ZPU MIEDZYRZECZ

"Catalogue of products"

10.4. NECK INSULATION ASSEMBLY

A B

A B

PUR components

Dzn

Thermoshrinkable
sleeve x1

NOTE:
It is used for standard, plus and plus-plus
insulation of preinsulated branch connection from a
preinsulated main pipeline using a neck method.

TABLE 26
main
main Nominal
diameter
DN

Branch pipe
casing

muff
symbol

Outer diameter
Dz

Dzp

mm

mm

mm

Dzn
mm

25
32
40
50
65
80
100
125
150

33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
168.3

90
110
110
125
140
160
200
225
250

100
120
120
135
150
173
214
240
265

34

NO - 25/90/100
NO - 32/110/120
NO - 40/110/120
NO - 50/125/135
NO - 65/140/150
NO - 80/160/173
NO - 100/200/214
NO - 125/225/240
NO - 150/250/265

System - ZPU MIEDZYRZECZ

10.5.

"Catalogue of products"

STEEL ELBOW INSULATION ASSEMBLY

PUR components

x2

x2

TABLE 27
Nominal
diameter
DN
mm
20
25
32
40
50
65
80

Outer diameter
of casing pipe
Dzp
mm
90
90
110
110
125
140
160

Outer diameter of muff

Length of muff

Dwn
mm
113
113
136
136
152
167
187

L
mm
850
850
910
910
930
930
930

35

Catalogue
symbol
NH - 20/90
NH - 25/90
NH - 32/110
NH - 40/110
NH - 50/125
NH - 65/140
NH - 80/160

System - ZPU MIEDZYRZECZ

11.

"Catalogue of products"

CLOSING OF INSULATION AND PIPELINE

11.1. PIPELINE END - CLOSING MUFF


L=300
DN>200 L=400

A B

A B

PUR components

Thermoshrinkable
sleeve x1

Muff

Dzn

TABLE 28

DN

Outer
diameter of
casing pipe
Dzp

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300

90
90
110
110
125
140
160
200
225
250
315
400
450

100
100
120
120
135
150
173
214
240
265
333
420
472

NK - 20/90
NK - 25/90
NK - 32/110
NK - 40/110
NK - 50/125
NK - 65/140
NK - 80/160
NK - 100/200
NK - 125/225
NK - 150/250
NK - 200/315
NK - 250/400
NK - 300/450

INSULATION PLUS
DN
Dzp

Dzn

Catalogue
symbol
NK - 20/110
NK - 25/110
NK - 32/125
NK - 40/125
NK - 50/140
NK - 65/160
NK - 80/200
NK - 100/225
NK - 125/250
NK - 150/315
NK - 200/355
NK - 250/450
NK - 300/500

Nominal
diameter

Outer
diameter of
muff
Dzn

Catalogue
symbol

TABLE 28A

mm

mm

mm

20
25
32
40
50
65
80
100
125
150
200
250
300

110
110
125
125
140
160
200
225
250
315
355
450
500

120
120
135
135
150
173
214
240
265
333
380
472
529

36

System - ZPU MIEDZYRZECZ

"Catalogue of products"

11.2. INSULATION CLOSING - END CAP.

Dz

Dzp

TABLE 29

12.

Outer diameter
of Main pipe

Outer diameter
of casing pipe

Dz

Dzp

mm

mm

26.9
42.4
60.3
76.1
88.9
114.3
139.7
168.3
219.1
273.0
323.9
355.6
406.4
457.0
508.0
610.0

90
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800

Catalogue
symbol
E - 90
E - 110
E - 125
E - 140
E - 160
E - 200
E - 225
E - 250
E - 315
E - 400
E - 450
E - 500
E - 520
E - 560
E - 630
E - 800

WARNING TAPE

Warning tape is placed above a pipeline. It is delivered in rolls of 100 or more metres (multiple of a
hundred). The warning tape has the following inscription WARNING! HEATING PIPES and the ZPU
Miedzyrzecz logo

Width
mm
150

Colour
Warning tape

yellow

37

TABLE 30
Catalogue
symbol
T - 150

System - ZPU MIEDZYRZECZ

13.

"Catalogue of products"

WALL PASSAGE

13.1. RUBBER RING

Dzp

TABLE 31
Outer diameter
of casing pipe

Catalogue
symbol

Dzp
mm

P - 90
P - 110
P - 125
P - 140
P - 160
P - 200
P - 225
P - 250
P - 315
P - 400
P - 450
P - 500
P - 520
P - 560
P - 630
P - 800

90
110
125
140
160
200
225
250
315
400
450
500
520
560
630
800

13.2.

BRANCH PROTECTIVE PIPE ADAPTER


D1

1300

Thermoshrinkable
sleeve

D
TABLE 32

Outer diameter
of casing pipe

Dzp
mm

90
110
125
140
160
200
225
250
315

Dimensions

D1

mm

mm

110
125
140
160
200
225
250
315
400

160
200
225
250
315
400
450
520
560

38

Catalogue
symbol

A - 90
A - 110
A - 125
A - 140
A - 160
A - 200
A - 225
A - 250
A - 315

System - ZPU MIEDZYRZECZ

13.3.

"Catalogue of products"

EXTENSION PADS - CUSHIONS.

TABLE 33
Type of the cushion

R-70/250
R-70/500

L
mm

1000
1000

Dimensions
H
mm

250
500

B
mm

40
40

Physical and mechanical characteristics of the cushion pads:


- thermal conductivity 25
- apparent density
- resistant for stretching
- elongation at break
- hardness
- stiffness

39

Catalogue symbol

PK - 250
PK - 500

- 0,0400,042 W/mK
- 78 kg/m3
- 80 kPa
- 76 %
- 348 N
- 9,2 kPa

System - ZPU MIEDZYRZECZ

14.

"Catalogue of products"

ELEMENTS OF PIPELINE LEAK DETECTION SYSTEM

14.1. IMPULSE SYSTEM ZPU MIEDZYRZECZ


1. Appliances.
L 301 four-circuit locator, length of controlled measured loop up to 1000 m
(catalogue symbol: L 301)

Signalling device four-circuit DA-601 Detector, length of controlled measured loop up to


2500 m (catalogue symbol: DA - 601)

DA - 601

L-301

2. Compatible appliances:

EMS-4000 four-circuit locator, length of controlled measured loop up to 2500 m


EMS-2000 single-circuit locator, length of controlled measured loop up to 1000 m
EMS-3000 four-circuit detector, length of controlled measured loop up to 1000 m
EMS-2020 two-circuit detector, length of controlled measured loop up to 7000 m
ACN-4N four-circuit detector, length of controlled measured loop up to 2000 m
ACN-4B four-circuit detector (powered by 3-3,6V batteries), length of controlled
measured loop up to 2000 m
Devices delivered with the equipment.

3. Elements of pipeline leak detection installation.


Name of element

Dimensions [mm]

Catalogue
symbol

Clamping pipe connector

4 x 25

S-4

Distance pad

19 x 90
36 x 90

H-19
H-36

Thermoshrinkable insulating
pipe
Earthing system

5 x 150

S-6

25 x 3 x 35

U-35

35 x 35 x 50

UPP-1

length: 1, 2, 3, 4, 5, max 25 m

RG-63 (125 )

Universal junction box


Connection cable
type K

40

System - ZPU MIEDZYRZECZ

"Catalogue of products"

14.2. BRANDES RESISTANCE SYSTEM


1. Appliances.
BS-501 four-circuit locator, length of controlled measured loop up to 1000 m
BS-501/502 four-circuit locator, length of controlled measured loop up to 2000 m
BS-304 four-circuit locator, length of controlled measured loop up to 400 m
BS-300.11 two-circuit detector, length of controlled measured loop up to 1000 m
LPS-2 four-circuit detector, length of controlled measured loop up to 2000 m
LSP-2RI two-circuit detector, length of controlled measure loop up to 2000 m
BS-MH3 Tester measuring device with magnetic connector

BRANDES

BS-501

BRANDES

Locator

BS-300

Detector

2. Elements of installation cable connection for leakage detection.


Catalogue

Name of element

symbol

Non-insulated clamping
BS-QU

connector
Distance pad

BS-AH
BS-SL2

Cable in Teflon insulation

BS-SL4

Thermoshrinkable jacket

BS-SRA

Junction box

BS-AD

Cable connection to pipe

BS-RFA

Measurement box

BS-MD

41

System - ZPU MIEDZYRZECZ

15.

"Catalogue of products"

TECHNICAL INFORMATION
1. GUIDELINES

Statistical and designing calculations ZPU Miedzyrzecz system.

2. INSTRUCTION

Performance of impulse installation for pipeline leak detection


ZPU Miedzyrzecz system.

3. INSTRUCTION

Performance of resistance installation for pipeline leak detection


BRANDES

4. INSTRUCTION

Performance and acceptance ZPU Miedzyrzecz system.

5. INSTRUCTION

Performance of thermal insulation and joint assembly airtight sealing


ZPU Miedzyrzecz system.

16.

BUSINESS INFORMATION
Manufacturer and seller:
ZAKAD PRODUKCYJNO USUGOWY KAZIMIERZ JOCA Sp. z o.o.
ul. Przemysowa 2
66 - 300 MIEDZYRZECZ
Telephone numbers:
Secretarys office:

+ 48 95 7412965; 7428108

Deputy Commercial Director:

+ 48 95 7412704

Trade office:

+ 48 95 7412703; 7428114

Purchasing department:

+ 48 95 7428113; 7428115

Technical office:

+ 48 95 7428117

Fax:

+ 48 95 74128-99; 74281-08

E-mail:

zpu@zpu.pl

Website:

www.zpu.pl

When placing orders, please indicate: name of a product, type of steel main pipe, type of casing (made of
polyethylene PEHD pipe or polyethylene PEHD pipe with a diffusion barrier), type of thermal insulation,
type of pipeline leak detection system, and in the case of pipes, also their length and symbols given in the
catalogue.
If it is necessary to use products with different geometrical parameters, orders for such products should be
made individually.

42