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Operating Instruction Auto Computer Charger

BATTERY CHARGER

Thank you for your trust!


Beijing Jato

Content

Instruction

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Packing list
Technical data
Working principle
Features
Features
11

Security guide

14

Operation Instruction

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Operation Bound
Operation Explanation
Operation steps

Trouble shooting guide

19

Maintenance

21

Maintain Instruction

24

Instruction
Instruction
Packing list

48V/65A

10

2.5

48

65

48V/80A

13

48

80

48V/100A

16

3.5

48

100

17

80

65

SMH175

21

4.5

80

80

SMH350

10

2.5

48

65

SMH175

48V/80A

13

48

80

48V/100A

16

3.5

48

100

80V/80A

21

4.5

80

80

26

5.5

80

100

80V/65A

Name

Product

SMH350

Certificate

380

User
Manual

80V/80A
Three-phase
JCT-48V/65A

T1

380

1 Pcs.

1 Copy

Quantity

1 Unit

SMH350
Display of
LCD panel

80V/100A

Data Sheet of Type of charger

Type

Input

Input

Input

Voltage

JCX-24V/30A

X1

X
)
(110V

Battery

Output

Output

Remarks

Voltage

Current

Plug

mm

24

30

24V/40A

1.5

24

40

Bakelite

48V/30A

48

30

or SMH175

72V/20A

72

20

10

2.5

72

25

48

30

10

2.5

72

25

14

48

50

48V/65A

18

48

65

48V/80A

22

4.5

48

65

SMH350

220

18

48

80

SMH175

Three-phase

22

48

80

SMH350

72V/25A

Note: X series products need to be customized specially.

Diameter

Current A

Series

T2

220
48V/30A-2

X2

72V/25A-2
JCX-48V/50A

X3

SMH175

Display of

48V/65A

indication
48V/80A

lamp
220
JCD-48V/50A

D1

48

50

SMH175

Output voltage ripple <0.1% (effective value of AC ripple 200mv

Instruction

Cooling mode: forced air cooling


340mm X 220mm X 170mm

(X1 )

Dimensions: 340mm (length) x 220mm (width) x 170mm (height)


(X1 series)

Working principle
HF
HF
HF CPU

400mm X 230mm X 300mm X2X3

400mm (length) x 230mm (width) x 300mm (height)


(X2 and X3 series)
400mm X 230mm X 400mm X3

400mm (length) x 230mm (width) x 400mm (height)

The charger uses a high-frequency (HF) circuit with humanized design,


wherein the whole charging process is controlled by CPU, and completed
by dividing into four stages.
I U I a.

I U I a. Charging Curve

(X3 series)
440mm X 310mm X 285mm D1T1

440mm (length) x 310mm (width) x 285mm (height)


(D1 and T1 series)
550mm X 500mm X 1250mm T2

550mm (length) x 500mm (width) x1250mm (height)


(T2 series)
Technical data
25KHZ100KHZ

47HZ-63HZ

Operating frequency: 25KHZ-100KHZ


Input power frequency: 47HZ-63HZ

-25 +40

The charging curve has applied for national invention patent

Charging output: high-frequency pulse


- +40

Temperature of normal working environment: -25


80%

Relative humidity is less than 80%


Slow start while booting: slowly rise from 0A
0.2%

0.2%

Voltage regulation accuracy (minimum) 0.2%


Steady flow accuracy (minimum) 0.2%
0.1%200mv
3

Instruction
W
Logical Process of W Curve

entered into the model of equalizing charge after the initialization state,
and the accurate indication of equalizing charge is that the work light
will flashed. The charging voltage, current and time can be set by the
user, the default value of the voltage is 2.67 * n (the number of battery)
V; the current is 0.04C, and the time is 240min.

Stage One:

Low current constant voltage charging

Stage Two:

Stop Conditions of the Charger:


1.

a.

1. The alarms of the charger include:


a. The battery did not be connected or is reversed;
b

b. Over temperature of the charger;

Constant power charging

c. Failure of input AC;

Stage Three:

d. Battery damage

Pulse charging
2.

a AH

Stage Four:

A shutdown stage, in which the charger will be stopped when the


charging work is completed.

2. Abnormal stop situation:


a. The total AH number for the charging of the
charger is reached to the predetermined value;
b

b. The charging process is overtime (up to 10h).

Function of equalizing charge:

3.

work
2.67*nV 0.04C 240

If the battery shall be stored for a long time, the first charge shall be
equalizing charge, i.e. charging with constant current and constant
voltage, in which the machine shall be started up by pressing the Left
button (the button on the upper left corner of the machine) before
starting up the charger, the left button shall be released when the charger
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3. Normal stop situation: a. For the normal charge and discharge of the
battery, the charger will gradually run from
the first stage to the fourth stage, i.e. the
completion of charging.
b

b. If the discharge of the battery is less, the


running time for the completion of charging
work of the charger is shorter.
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4. 240

4. Stop for the equalizing charge state is as follows: the default value for
running the charger to the predetermined equalizing charge time is 240min.

Instruction
Features

Lightning protection: the charger will be protected automatically in


case of lightning strike for your grid.

Protection of reverse connection: when the battery is reversed, the


machine will be protected automatically. The output fuse is set
externally, which is easier to change.
CPU

Full automatic charge: the CPU will detect the discharge capacity
automatically in each charging process, and the charge is carried out
according to the discharge capacity.
25KHZ100KHZ

Variable

frequency

pulse

charge:

the

pulse

charge

is

25KHZ-100KHZ, so that the efficiency of charge can be improved


and the electricity can be saved.

Overcharge limit: the battery will be detected by the microcomputer


at any time to avoid overcharge and overheating phenomena of the
battery in the maximum extent.

10%220V 198-242V
380V 342-418V

Overvoltage and undervoltage of the grid: the charger can be


normally operated in the operating range of

Equalizing charge: equalizing charge refers to the work of


equalizing the voltage of single battery in the whole set to protect
the battery and extend the service life of the same.
Features

198-242V based on standard +/-10%, i.e. 220V


HF

of the grid voltage, and the operating range of


342-418V based on the grid voltage of 380V.

National invention patent curve: the curve synthesizes the essences

90%
90%,
,

The charger of Jato Company is a high-frequency full automatic charger,


adopts a HF main circuit design, the charging efficiency thereof is 90% or
above, and the electricity saving effect is obvious.

for the charging methods of all the countries,


complies with the factures of lead-acid storage
battery, and extends the service life of the
storage battery.
CPU

Reduction of battery gas evolution volume: the CPU will control


the whole charging process, and a large number of gas evolutions will
not be caused.

Optional charging curve: the charging curve can be changed freely


according to the requirements of the user.

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Security guide

Please remove the power plug in case of abnormal sound or


sell during the working process of the charger.

Warning: the sign is used for reminding the user that the

15910881784

operation is accompanied by dangers.

In case of maintenance, please cal the telephone of

Note: the sign is used for reminding the user that the operation
is an important operation of the product

maintenance service: 15910881784. We will resolve your


problems in the shortest time.

Strictly prohibit the operation for disassembling the machine

to repair or debug without permission

Prohibit the output cable from extending or replacing

Do not block the air inlet and outlet of the charger

Please disconnect the power line and the charge plug while

Do not replace the power line arbitrarily

The AC power supply selected shall be a three-core cable

moving the charger

with a grounding wire, and the grounding wire shall be


!

installed correctly.

48V

48V

Do not place the charger in a rain location directly

nominal voltage of the charger (the charger of 48V only can

be applied to the charging of the battery of 48V)

The connection between the DC plug and the socket shall be


tight, and they shall be immediately replaced in case of
damage and loose.
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The voltage of the storage battery must be in line with the

In order to prevent the damage of the charging cable, please do


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Operation Instruction

not pull, twist, or shake the cable.

Operation Bound

The charger is only applied to the lead-acid storage battery.


2V 6V

Placed Forward

Rain Prevention

Do Not Disassemble

The total voltage is a battery pack formed by connecting the single


battery of 2V or 6V

Different voltage chargers can not be used mixedly.

The voltage of the battery is divided according to that of the standard


battery pack, please refer to the label of nameplate of the charger.
48V
24V

For example: the charger of 48V should not be applied to the charging
of the battery of 24V; otherwise, the storage battery will be damaged in
case of overvoltage or undervoltage.
Operation Explanation
1
1) Display of indication lamp
POWER

POWER: when the indication lamp is turned on, it can be indicated that
the input and output interfaces of the charger have been connected.
(WORK)

WORK: when the indication lamp is turned on, it can be indicated that
the charger enters into the normal working state.
(WARNING)

)
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WARNING: when the indication lamp is abnormal, please refer to the

Operation Instruction

trouble shooting guide.

BATTERY
:

BATTERY: when the indication lamp is turned on, it can be indicated


that the input and output interfaces of the charger have been connected.

LCD button instructions:


1.
The following interface will first appear when opening the charger:

80%

80%

80%: when the indication lamp is turned on, it can be indicated that the
power of 80% has been charged and the machine can be used.

JATO JATO

100%
100%

100%: when the indication lamp is turned on, it can be indicated that
the power of 100% has been charged and the charger is stopped
automatically.
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2) Display of LCD panel

Display of charger panel:

/
The charger will go into the system state after a few seconds. In the
system state, the screen displays the parameters of charger in the process
of working, such as current, voltage, time, cumulation, power, alarm and
others. The information can be read again and again by pressing
reading/circulating button which functions equalizing charge.

Reading button: When pressing this button, the screen displays current,
voltage and time in order for they are selected, as shown in following
figure

When turning to the last page of "alert", the screen displays again that
"current" is selected after pressing reading button.

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Pause button
1. 5
500ms/ 0

1. Entering: In working condition, hold down this button for


5 seconds then the light begin to flashes at 500ms/times,
and the current output is 0 at the this moment, thus
entering suspended state;
2. 5

2. Exit: In a suspended state, hold down the pause button


for 5 seconds, then working light keeps the working state,
the charger resumes from a suspended state to a working
state when there are current and voltage outputs.
,
1s/

Equalizing charging: In the shutdown state of the system (the air switch
is in turned-off state), first hold down the reading button and open the
air switch of the charger until the working light flashes at 1s/times after
completing self-test, then the charger enters into the equalizing charging
mode. Close the air switch if you want to exit from the mode.
4

Equalizing charging time last 4 hours at a time.

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Operation Instruction
Operation steps

Connect the power supply and battery according to the input and
output requirements listed in the model table.
CPU
,

Correctly connect; CPU is in the process of self-inspection; turn on the


battery light, and start the fan to begin the work of charging.

Automatically stop the charger in case of adequate electricity.


100%

Equalizing charge: press the equalizing button, open the AC air switch,
and enter into the equalizing charge state when the lights are flashed
completely.

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after more than ten minutes,

Trouble shooting guide

charging current

and the battery isnt charged

If your charger cannot run normally, please inspect the following before
asking for the maintenance:

The WARNING is always

The voltage of the grid is too high or too

Automatically restore the charge


turned on

low
when the voltage is restored

Failure
Phenomenon

Cause Analysis

Troubleshooting

The POWER isnt turned on

Burnout of the protective tube

Replace the fuse

1
1

1. The positive and negative poles for the


1. Correctly connect the positive and
output end of the charger are reversed

LED

negative poles
The charger does not work

If the charger also cannot be normally used after the treatments above,
please contact with the customer service centre.

2
or the LED is turned off

2. The input or output ends isnt connected


2. Connect the input and output well
properly

Heating

and

Severe

Check the storage battery, and


The battery is broken or missing

blebbing of the battery

replace

the

damaged

storage

battery

Frequent power shortage

Aging of the battery pack

Replace the whole battery pack

of the storage battery after

charging

The output cable is more then 5m, and

Restore the output cable to the

therefore the line voltage drop is too large

standard length of 3m

The ground wire is connected as zero line,

The charger will be stopped

and tripping occurs in case of a large

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Correctly connect the zero line

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Maintenance

Note: Maintenance-free battery needs special charging method, please order


in advance in case that you need to charge the maintenance-free battery

Note:
1

1. The charger shall be placed on a safe working environment where is free


from dust, in good ventilation, and free from rain.
2

2. It is strictly prohibited to open the case while charging.


3

3. It is strictly prohibited to open the case by the non-electrical staff.


4

4. In case of long-term idle, the charger shall be packed before storing.


5 220V
180V-250V 380V 330-435

5. During the charging process, the charger will be protected automatically


in case of too high or too low voltage of the grid, i.e. the voltage range is
more than the range of 180V-250V of the operating range 220V and the
range of 330-435V of the operating range 380V; at the same time, the
charger will be protected automatically, and the trouble light will be
turned on to prompt the user. When the voltage is restored to the normal
range, the charge of the charger will be restored automatically.
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Peculiar Function

Curve for charge of maintenance-free battery and additional charge


specification:

Maintain Instruction

15

Additional specification:
if the battery of the user is failure (such as broken), the charger can be
forcedly stopped in 15h;
0.1V

The value (which can be accurate to 0.1V) of constant


voltage can be adjusted according to the requirements of the user.

Note: The charger with initial charge, equalizing charge and


desulfurization charge functions must be ordered in advance.
Output line lengthen
5

When the distance from the storage battery to the charger is relatively
great (more than 5m), the charger with lengthened output line can be
ordered in advance to prevent the impact of line voltage drop on the charge.
Please accurately measure the distance between the storage battery and
charger.

3000

Warranty
The warranty is one year or 3000h, whichever comes first.

The following phenomena in the warranty period are not the quality
problems of our products:
1
1. The damage of the charger caused by illegal and improper operations;
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2
2. The damage of the charger caused by opening it without authorization
of out company;
3
3. The damage of the charger caused by improper handling such as
knocking, colliding, and throwing;

Have Passed the Test of National Battery Test Center


SAA
Have Passed the SAA Certification of Australia
CE
Have Passed the CE Certification of European Union

National Patent Technology

4
4. The damage of the charger caused by watering and damping;
5 10%

5. The damage of the charger caused by too high instantaneous voltage of


the grid (more than 10% of that in the national provision);
6
6. The damage of the charger caused by the severely pulling the input and
output cables;

JATO
Beijing Jato Mechanical and Electrical Equipment Manufacturing Co.,
LTD
1

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7. The battery cannot be charged completely because of lengthening of
the input and output cables without permission.

Address: 373#, Shimen Road, Shijingshan District, Beijing


010-88901900
/ 88901980

Tel: 010 -88901900 / 88901980


010-88903216

15910881784

Fax: 010 -88903216


After-sale service mobile phone : 15910881784
www.jato.cn

Website: www.jato.cn

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