Handler 210

230 VAC, Single-Phase Wire Welding Package
Packed with Power in a Portable Case! Optional Direct Plug-in Spool Gun is easy to install and use!
PROCESSES
MIG (GMAW) Welding Flux Cored (FCAW) Welding
Optional DP-3035 Spool Gun 232202 Feb. 2010

®

The Handler 210 is recommended for running the following wires: mild or stainless steel .023 –.035 in. (0.6– 0.9 mm), flux cored .030 –.045 in. (0.8– 1.2 mm), aluminum .030 –.035 in. (0.8 –0.9 mm). Comes complete with: Rugged constant-voltage DC welding power source Durable built-in wire feeder Integrated spool gun control circuitry with selector switch for MIG gun or spool gun operation Built-in gas solenoid valve Dual-gauge regulator and gas hose Comfortable 10 ft. (3 m) MIG gun 10 ft. (3 m) work lead with clamp Spare .030 in. (0.8 mm) contact tips Sample spool of .030 in. (0.8 mm) self-shielding flux cored welding wire Weld set-up and information chart Power cord with plug Owner’s manual with parts lists, installation, operation, maintenance and MIG welding guidelines

T

he Handler 210 is the one portable MIG welder that has 210 amps of welding power in a portable case. Powerful output to handle 3/8 in. thick mild steel and enough control for 24 gauge material. Purchase an optional direct plug-in spool gun to eliminate wire feeding problems associated with soft aluminum wire. The DP-3035 spool guns also run mild or stainless steel wires. Seven output voltage settings and infinite wire feed speed control make the unit easy to set and adjust for different materials, thicknesses and wires.

FEATURES
Max 210 amps in small portable case 7 voltage selections, enhanced magnetics and infinite wire feed speed control Accepts uncomplicated, simple-to-install direct plug-in DP-3035 Spool Guns: Integrated spool gun control circuitry is standard Proven built-in wire feeder with quick-release tension lever Replaceable, built-in contactor Convenient polarity changeover with tip holder Quick-change, dual groove drive rolls Short circuit protection Self-resetting thermal overload Solid-state motor protection Hobart’s 5/3/1 Industrial Warranty AND Technical Assistance

BENEFITS
Sized for transport of the unit to the job site and the power to weld 3/8 in. mild steel. Permit easier fine control of the output parameters for improved arc performance with a smoother arc, less spatter, better bead appearance, excellent penetration and minimal post-weld cleanup. Spool guns enhance feedability and reduce “bird-nesting” associated with soft aluminum wires. No additional control box or adapter is required to connect the DP-3035 spool guns. Provides positive feed with adjustable tension. Easy access for threading wire. Eases use and excellent safety feature. Makes the welding wire electrically “cold” when not pulling the trigger. Access makes it quick and easy to change polarity when switching from solid wire to flux-cored wire. Includes convenient storage holes for spare tips. Easy to change from one wire diameter to another .023/.025 in. (0.6 mm) or .030 –.035 in. (0.8 – 0.9 mm). Protects the unit against current overload. Protects power transformer to ensure reliability. Protects wire feed system from overload. Five-year warranty on transformer and stabilizer; three years on electronics (drive motors, PC boards); and one year on MIG torch. AND Worldwide Service Network and 1-800-332-3281 Tech Help Line for prompt service and assistance.

SPECIFICATIONS
Rated Output

(SUBJECT TO CHANGE WITHOUT NOTICE.)

INDUSTRIAL

Current Range 25 – 210 A

Max. Open Circuit Voltage 34 V

Wire Feed Speed Range 40 – 680 IPM, 60 – 770 IPM at no load

Amps Input at Rated Load, 60 Hz 230 V KVA KW 24 5.33 4.6

Dimensions H: 12-3/8 in. (315 mm) W: 10-5/8 in. (270 mm) D: 19-1/2 in. (495 mm)

Net Weight 76.5 lb. (34.8 kg)

Shipping Weight 87 lb. (39.6 kg)

150 A, 23 VDC at 30% Duty Cycle on 60 Hz

Certified by Canadian Standards Association to both Canadian and U.S. Standards.

Hobart Welders
Hobart Retail Sales U.S. Distributor Sales Canadian Sales International Sales

An Illinois Tool Works Company Phone 800-626-9420 Phone 920-735-4576 Phone 888-489-9353 Phone 920-735-4509 FAX 800-424-1544 FAX 800-637-2315 FAX 519-421-0480 FAX 920-735-4125

Web Site HobartWelders.com

HANDLER 210 WELDING GUIDE (CONVENIENTLY LOCATED ON FEEDER COMPARTMENT DOOR)

/

CONTROL PANEL
1
ON

4
OFF

WIRE FEED

POWER

Handler 210
®

3 2 1

4

5 6 7
OVER TEMP

230V WIRE FEED WELDER 25-210 AMP OUTPUT
MADE IN

5

2 3
DO NOT SWITCH WHILE WELDING

1. 2. 3. 4. 5.

Wire Speed Control Voltage Switch Trigger Lead Connection Power Switch Over Temp Light

V
TRIGGER VOLTAGE

23 23 150 150 30 30 34 34

PERFORMANCE DATA
DUTY CYCLE
35 200 175 130 30 25

VOLT/AMP CURVE

OUTPUT AMPERES

VOLTAGE

100 80 60 40 20

20 15
1 2 5 3 4

7 6

10 5 10 10 20 30 40 50 60 70 80 100 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230

DUTY CYCLE %

AMPERAGE

2

OPTIONS/ACCESSORIES
SPOOL GUN AND ACCESSORIES

Drive Rolls Dual-Groove, V-Smooth #237338 For .023/.025 in. (0.6 mm) and .030 –.035 in. (0.8 – 0.9 mm) wire. Small Running Gear/Cylinder Rack #194776 Durable construction. For gas cylinders no larger than 7 in. (178 mm) diameter, maximum weight 75 lb. (34 kg). Dual-Groove, V-Knurled #202926 For .030 –.035 in. (0.8 – 0.9 mm) and .045 in. (1.2 mm) flux cored wire. MIG GUN AND ACCESSORIES H100S4-10 Replacement MIG Torch #245926 For .030 –.035 in. (0.8 – 0.9 mm) wire. Includes 10 ft. (3 m) cable. Contact Tips (See chart on below) MIG Nozzle (See chart below) Protects tip adapter and focuses gas coverage. Gasless Flux Cored Nozzle (See chart below) For use with self-shielding flux cored wires. Improves visibility, eases access in tight corners, protects tip adapter/gas diffuser from spatter and from shorting to the work piece. Usable with H9, H10, H14, M10, and M15 torches. Tip Adapter (See chart below)

DP-3035 Spool Guns Weld 16 gauge (1.6 mm) up to 1/4 in. (6.3 mm) thick aluminum with the Handler 210. Rated 150 amps, 60% duty cycle. For .023 –.035 in. (0.6 – 0.9 mm) aluminum, steel and stainless steel wire on 4 in. (102 mm) diameter spools. Shipped with (3) .030 in. (0.8 mm) and (3) .035 in. (0.9 mm) contact tips. #300199 DP-3035-10 with 10 ft. (3 m) cable. Includes rugged plastic carrying case. #300173 DP-3025-20 with 20 ft. (6 m) cable. Shipped in cardboard storage carton.

Running Gear/Cylinder Rack #770187 Heavy-duty construction. For gas cylinders no larger than 7 in. (178 mm) diameter, maximum weight 100 lb. (45 kg).

Contact Tips (5 per package) #199730 For .023/.025 in. (0.6 mm) wire. #186419 For .030 in. (0.8 mm) wire. #186406 For .035 in. (0.9 mm) wire. Nozzle #186405 Drive Roll (1) #199731 For .023 in. (0.6 mm) wire. #186413 For .030/.035 in. (0.8/0.9 mm) wire. Push Roll (1) #199732 For .023 in. (0.6 mm) wire. #186414 For .030/.035 in. (0.8/0.9 mm) wire.

Protective Cover #195186 Weather-resistant nylon resists stains and mildew, and protects the finish of your welder.

Replacement Liners (See chart below)

CONSUMABLES FOR H14 MIG GUN
Item Contact Tips .023/.025 in. (0.6 mm) .030 in. (0.8 mm) .035 in. (0.9 mm) .045 in. (1.2 mm) MIG Nozzle (Standard) Gasless Flux Cored Nozzle Tip Adapter Replacement Liners .023/.025 in. (0.6 mm) .030/.035 in. (0.8/0.9 mm) .035/.045 in. (0.9/1.2 mm)
*Available at farm and tool supply retailers. **Available at Hobart/Miller welding distributors.

Hobart Package Part #* #770174 (5 per package) #770177 (5 per package) #770180 (5 per package) #770183 (5 per package) #770404 #770487 #770402

Miller Package Part #** #087 299 (10 per package) #000 067 (10 per package) #000 068 (10 per package) #000 069 (10 per package) #169 715 #226 190 #169 716

#196139 #196139 #196140

#194 010 #194 011 #194 012

3

TYPICAL INSTALLATION FOR OPTIONAL DP-3035 SPOOL GUN TO HANDLER 210
Quick and easy to install the DP-3035 Spool Gun to the Handler® 210. Just plug the lead into the feedhead, attach the trigger lead and flip the switch on the inside panel for spool gun operation. Install the correct wire and gas for the job and its ready to go.

Spool Gun
Gas Hose to Gas Regulator Handler 210 230 VAC Power Cord Spool Gun Weld Cable Trigger Lead

Work Cable

Workpiece

ORDERING INFORMATION AND SYSTEM CHECKLIST
Equipment and Options Handler® 210 Stock No. #500526 Description 230/240 VAC, 60 Hz with gas valve, regulator and hose Qty. Price

UPC: #715959358859; Shipping Weight: 87 lb. (39.6 kg); Carton Dimensions: 24 x 13-3/8 x 19 in. (610 x 340 x 483 mm); Pallet Qty: 12; Pallet Dimensions: 48 x 40 x 43 in. (1219 x 1016 x 1080 mm); Pallet Weight: 1074 lb. (488 kg) Accessories Small Running Gear/Cylinder Rack Running Gear/Cylinder Rack Protective Cover Dual-Groove Drive Rolls #194776 #770187 #195186 #237338* #202926 MIG Gun and Accessories H100S4-10 MIG Torch Contact Tips Nozzles Tip Adapter Replacement Liners Other Spool Gun and Accessories DP-3035-10 Spool Gun DP-3035-20 Spool Gun Contact Tips #300199 #300173 #199730 #186419 #186406 Nozzle Drive Roll Push Roll Other Date: Total Quoted Price: #186405 #199731 #186413 #199732 #186414 For .023 in. (0.6 mm) wire For .030/.035 in. (0.8/0.9 mm) wire For .023 in. (0.6 mm) wire For .030/.035 in. (0.8/0.9 mm) wire Includes 10 ft. (3 m) cable, in rugged plastic carrying case Includes 20 ft. (6 m) cable, in cardboard storage carton For .023/.025 in. (0.6 mm) wire For .030 in. (0.8 mm) wire For .035 in. (0.8 mm) wire #245926* 10 ft. (3 m), .030 –.035 in. (0.8 – 0.9 mm) See chart on page 3 See chart on page 3 See chart on page 3 See chart on page 3 V-Smooth .023/.025 in. (0.6 mm) and .030–.035 in. (0.8–0.9 mm) V-Knurled .030 –.035 in. (0.8 – 0.9 mm) and .045 in. (1.2 mm)

*Standard with Unit

DISTRIBUTED BY:

Litho in USA

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