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Fagor Arrasate Koop. E.

CHECKS TO BE MADE
IN FAGOR ARRASATE

CHECKS :
* MECHANICALS

* ELCTRICALS
* HYDROPNEUMATICS AND LUBRICATION

Correct

Project :

60013(29030)

Custom
er :

No apply

NTC

Machine
LE4-1800-4600-2600
:
Prepared by :
Iker Apraiz

Signatu
re :

Date ::
2011-06-21

ASSEMBLY CHECKS

2/17

Checks: GEOMETRICAL MOTOR-FLYWHEEL


MEASUREMENT

Distance between
flywheel and motor
pulley (dimension A
according to drawing)

MEASUREMENT
APPARATUS

Vernier
calliper

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

Using a ruler resting on the flywheel take


the distance indicated in the drawing as
dimension A

309

Parallelism between
wheel and motor pulley
(dimension A in
accordance with
drawing)

Vernier
calliper

ACTUAL
VALUE

1
mm.

__312__ mm.

Using a ruler resting on the flywheel take


the distance indicated in the drawing as
dimension A, in the three points.
Maximum
difference
between
points A 1,2,3:
0.5 mm
___1___ mm.

CHECKED BY :

FSG 7.3.5-2

CHECK DATE :

Proyect:60013(29030)

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

3/17

Checks: GEOMETRICAL CROWN


MEASUREMENT

MEASUREMENT
APPARATUS

Total play between shaft


External
and
bushing
on micrometer or
connecting rod heads
comparison
gauge

MEASUREMENT INSTRUCTIONS

With the connecting rod fitted to the


eccentric wheel, measure the play
between the shaft and bushing, inserting
the gauge along the whole length

SPECIFIED
VALUE

Total play
A
0,42-0,73 mm.

ACTUAL
VALUE

A Eccentric 1
Front
__0.75__ mm.
_________ mm.
Back

___0.7__ mm.
_________ mm.

A Eccentric 2
Front

___0.6__ mm.
_________ mm.
Back

___0.6__ mm.
_________ mm.

B Eccentric 1
B
0,28-0-45 mm.

Front
___0.30__ mm.
Back
___0.3__ mm.

B Excentri.2
Front
___0.3__ mm.
Back
___0.35_ mm.

C
0,15-0,28 mm.

C Eccentric1
Front
___0.25__ mm.
Back
___0.25__ mm.

C Eccentric2
Front
___0.25__ mm.
Back
___0.25__ mm.

D Eccentric1
Front

0,15-0,28 mm.

___0.20__ mm.
Back
__ 0.25__ mm.

D Eccentric2
Front
___0.25__ mm.
Back
___0.2___ mm .

FSG 7.3.5-2

Proyect:60013(29030)

Ed.: 11-02

ASSEMBLY CHECKS

MEASUREMENT
APPARATUS

MEASUREMENT

Play in the bottom rod

4/17

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

Measure the clearance between the shaft


External
micrometer or 1 and Bushing 2
comparison
gauge

ACTUAL
VALUE
Connecting rod 1

0,16-0,30 mm.

_________ mm.

Connecting rod 2
_________ mm.
Connecting rod 3
_________ mm
.
Connecting rod 4
_________ mm.

Lateral
play
connecting
articulations

in
rod

Gauges

Connecting rod 1

Measure the lateral play between ruder


bar and connecting rod. The value is the
sum of both values

0,5

4
mm .

___3.7__ mm.

Connecting rod 2
___3.2___ mm.
Connecting rod 3
___3.8___ mm
.
Connecting rod 4
___3.51__ mm.

Lateral play in lever


articulations

Gauges

Lever 1

Measure the lateral play between swing


lever and lever. The value is the sum of
both values

0,5
4

mm.

___3.2___ mm.
Lever 2
___3.47__ mm.
Lever 3
___3.26__ mm.
Lever 4
___3.11__ mm.

CHECKED BY :

FSG 7.3.5-2

CHECK DATE :

Proyect:60013(29030)

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

MEASUREMENT

Lateral play between


connecting rod
bushing and ruder bar

MEASUREMENT
APPARATUS

Gauges

5/17

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

Ruder bar 1:

Measure the play side on each side


between the bushing and the
eccentric projection an the stop parts.
The value reflected will be the sum of
the two

___5.9___ mm.
Ruder bar 2:

0,5
6

NOTE:
Mark
the
eccentric
and
connecting rods with
corresponding
number

ACTUAL
VALUE

mm .

___5.7___ mm.
Ruder bar 3:

___5.7___ mm.
Ruder bar 4:

___5.6___ mm.

CHECKED BY :

FSG 7.3.5-2

CHECK DATE :

Proyect:60013(29030)

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

MEASUREMENT

MEASUREMENT
APPARATUS

6/17

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

Total play between Comparison With the shafts fitted in the crown
shaft and bushing in
gauge or
measure the play between shaft and
gauges
the
seats
of
bushing, inserting the gauge along
intermediate
and
the whole length
eccentric shafts

Total play
Shaft 1

ACTUAL
VALUE

Total play
Shaft 1
Front

0,24-0,40 mm.
__0.29___ mm.
Back

__0.28___ mm.

Shaft 2

Shaft 2
Front

0,24-0,40 mm.
__0.32__ mm.
Back

__0.32___ mm.

Shaft 3

Shaft 3
Front

0,20-0,35 mm.
__0.28__ mm.
Center

__0.27___ mm.

Back

___0.20__ mm.

Shaft 4

Shaft 4
Front

0,18-0,32

mm.
_________ mm.
Back

_________ mm.

CHECKED BY :

FSG 7.3.5-2

CHECK DATE :

Proyect:60013(29030)

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

7/17

KINEMATIC CHAIN
ASSEMBLY CHEKING OF ECCENTRIC GEAR IN CROWN
With the eccentric gears in B.D.C. check the alignment of gear center with eccentric center and
gear tooth reference
CORRECT

CHECKED BY :

FSG 7.3.5-2

Left

Right

CHECK DATE :

Proyect:60013(29030)

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

MEASUREMENT

MEASUREMENT
APPARATUS

8/17

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

ACTUAL
VALUE

Play between the Comparison Apply the probe to the flank of one of P10,48-0,64mm. P1_0.2___ mm.
flanks of the teeth in
gauge
the pinion teeth. Keeping the wheel
the eccentric wheel
still, move the pinion in both rotation P20,60-0,80mm. P2_______ mm.
drive gear
directions and observe the deviation
P30,60-0,80mm. P3_0.82__ mm.
of the comparison gauge needle
P40,60-0,80mm. P4_0.68__

Parallelism between
the flanks of the teeht
in the eccentric wheel
drive gear

CHECKED BY :

FSG 7.3.5-2

Coat the pinion teeth which drive the


eccentric wheels with a coating of
minium. Turn the eccentric wheels one
turn and visually check the contact
along the length of the tooth
CHECK DATE :

Proyect:60013(29030)

CORRECT

mm.

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

9/17

Checks: GEOMETRICAL COUNTERBALANCER

ABSENCE OF AIR LEAKAGE


Checking instructions:
Instal a distance tube or similar (see dwg.), of a length that guarantees a safety distance (dimension A)
of 100 mm.
Fit to counterbalancer chamber, air at the working pressure indicated in the drawing through
the pressure regulator. Once reached the pressure, close the air feed and check after 30
minutes that the pressure has not descended more than 10%.

CORRECT

COUNTERBALANCER N 1 ....................
COUNTERBALANCER N 2 ....................

CHECKED BY :

FSG 7.3.5-2

CHECK DATE :

Proyect:60013(29030)

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

10/17

Checks: LOCKING SCREWS/NUTS

Inspection of the locking of screws and nuts ( N.A. 24-08i )


CORRECTO

Crown:
Screws/nuts that need to be lock with locking liquid(LOCTITE) ....................
Screws/nuts that need to be lock with steel wire ............................................
Self-locking nuts...............................................................................................
Locking washers ..............................................................................................

Slide:
Screws/nuts that need to be lock with locking liquid(LOCTITE) ....................
Screws/nuts that need to be lock with steel wire ............................................
Self-locking nuts...............................................................................................
Locking washers ..............................................................................................

Connecting fittings of oil pipes


After tightening all the connecting fittings for the lubrication of the head bolts,
paint adjusting signals according to drawing...................................................

REGISTRATION MARKS :
Tight

CHECKED BY :

FSG 7.3.5-2

Loose

CHECK DATE :

Proyect:60013(29030)

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

11/17

Checks: GEOMETRICAL - SLIDE


MEASUREMENT

Play between the flanks


of the teeth in worm
mechanisms for slide
adjustment

MEASUREMENT
APPARATUS

Comparison
gauge

MEASUREMENT INSTRUCTIONS

SPECIFIED
VALUE

Insert the worm into the crown, supported


on bushing 1 and 2 which replace the
bearings. Apply the probe to one of the
ends of the worm and keeping the crown 0.22 0.70 mm
still, move the worm axially. Observe the
displacement on the gauge

ACTUAL
VALUE
N1 Front left
___0.18___ mm
N2 Back left
___0.23__ mm
N3 Back right
__0.26___ mm
N4 Front right
___0.13__ mm

Surface contact
between the flanks of
the worm and crown
teeth for slide
adjustment

Coat the worm screw with a thin, even l. 50% or more


of
effective
coating of minium and activate it
width of tooth
manually at a constant speed in both
rotation directions until the crown
completes one turn. Check the t. 20% or more
in the
contact between the teeth
direction of
the tooth
depth

N1 Front left
l___40__ %
t___70___ %
N2 Back left
l___40__ %
t___70__ %
N3 Back right
l___40__ %
t___60___ %
N4 Front right
l___40___ %
t___60___ %

FSG 7.3.5-2

Proyect:60013(29030)

Ed.: 11-02

ASSEMBLY CHECKS

MEASUREMENT

Lateral play of
adjustment
mechanism crown in
its housing

MEASUREMENT
APPARATUS

Gauges

MEASUREMENT INSTRUCTIONS

Measure the play between the top


cover and the crown (before putting
any pressure in the hydraulic cylinder)
Pressure 160 kg/cm

12/17

SPECIFIED
VALUE

ACTUAL
VALUE

N1 Front left
h=0,07 - 0,12 mm.

__0.11___ mm

N2 Back left
__0.10__ mm
N3 Back right
___0.10__ mm
N4 Front right
___0.08__ mm

Lateral play between Comparison Put pressure into the hydraulic


nut and piston
gauge
cylinder
and
check
with
the
comparison gauge the measurement
difference with the nut rested on the
piston and with the nut pulling upto
the top

H+h=0,15-0,25mm

N1 Front left
__0.20___ mm
N2 Back left
__0.17__ mm
N3 Back right
___0.21__ mm
N4 Front right
___0.17___ mm

FSG 7.3.5-2

Proyect:60013(29030)

Ed.: 11-02

ASSEMBLY CHECKS

MEASUREMENT

MEASUREMENT
APPARATUS

MEASUREMENT INSTRUCTIONS

13/17

SPECIFIED
VALUE

Total play in the Comparison Place the comparison gauge on the


connection. Nut plus
gauge
connection screw and locate the 0,43 0,65
screw
needle on the casing. Use a crane to
establish the connection play, pulling
up on the screw. The comparison
gauge will indicate the total play

mm

ACTUAL
VALUE

N1 Front left
__0.51__ mm
N2 Back left
__0.50__ mm
N3 Back right
___0.55__ mm
N4 Front right
___0.50__ mm

Anti-overload system
hydraulic cylinder
stroke

Vernier
calliper

Measure the distance L before and


after putting oil in the hydraulic
cylinder and note down the difference
between the two readings

25

0,50
mm

(Difference
between the four
connections
not
more than
0,30
mm)

N1 Front left
_25.03_ mm
N2 Back left
__24.85_ mm
N3 Back right
__24.80_ mm
N4 Front right
__24.93__ mm

Check that the mechanism


operates easily to adjust the slide
by manually turning the worm

FSG 7.3.5-2

Front right

Back left

Front left

Back right

Proyect:60013(29030)

Ed.: 11-02

ASSEMBLY CHECKS

14/17

No leakage in connection chamber Load pressure 320 kg/cm2

After 4 hours check no leakage of oil


in hydraulic cylinder

Front right

Back left

Front left

Back right

NOTE: The right, left, front and back positions mentioned in the slide checks are taken looking at the
press from the front

Check that the oil collection tank of lubrication is clean

CHECKED BY :

FSG 7.3.5-2

CHECK DATE :

Proyect:60013(29030)

APPROVAL :

Ed.: 11-02

ASSEMBLY CHECKS

Checks: GEOMETRICAL
MEASUREMENT

Base cushion travel

15/17

BASE- HYDRAULIC CUSHION

MEASUREMENT
APPARATUS

Metric rule

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

ACTUAL
VALUE

Move the cushion from its lower to


upper position

395

mm.

__________ mm.

Measure displacement
Parallelism of the
Depth gauge
support surface of the
bolster and the
cushion pressure
plate

With the cushions in the same


0,15 mm/m
position as for the last check,
In length:
measure the distance from the base
support surface to the vertices of the 0,60 mm.
pressure plate.
Take one of the measurements as a
reference and note the maximum
deviation

Play
in
housing
guides corresponding
to base cushion

Gauges

Check the play in each of the guides,


positioning the housing at upper dead
centre

__________ mm.

In width:

0,30 mm.

Play between two


opposite guides
Mx.: 0,5 mm.
Mn.: 0,3 mm.

__________ mm.

Top
A_0.20_F 0.15__
B 0.05_ E_0.40_
C_0.10_ H_0.20_
D_0.35_ G_0.0_
Bottom
A_0.32_F_0__
B_0.10_ E_0.45_
C_0.10_ H_0.20_
D_0.37_ G_0.0_

FSG 7.3.5-2

Proyect:60013(29030)

Ed.: 11-02

ASSEMBLY CHECKS

16/17

Checks: GENERAL MOVING BOLSTER

Moving Bolster Clamps

With the clamp cylinder in low position, check dimension A


Dimension A: < 25 mm.

Clamp N 1 _22.55___ mm. N 2__22.17___ mm. N 3__22.47__ mm. N 4__22.15__ mm.

With the clamp cylinder in high position, check dimension B


1
Dimension B: 69 mm.

Clamp N 1 __69.01__ mm. N 2__69.09___ mm. N 3__69.07__ mm. N 4__69.18__ mm.

- No oil leakage (fill oil in cylinder at a pressure of 100 kgs/cm2 )


- Unfaulty functioning of clamps ............................................

FSG 7.3.5-2

Proyect:60013(29030)

Ed.: 11-02

ASSEMBLY CHECKS

17/17

Checks: GENERAL MOVING BOLSTER


BOLSTER

Check clearance on guides of pressure plate, Specified value: 3 to 4 mm..

Check correct movement of pressure plate .

Keep the wheels turning at no load for 30' and check:

Place a straight edge as in drawing and check the equality in thefour wheels

Wheels for introduction into press...........................................................

Wheels for side evacuation ...................................................................

Sound level < 80 dB (A) and correct operation......................................

No heating up. Acceptable t: 20C over the ambient temperature .........

Check alignment and parallelism of moving bolster wheels. Specified value


0,2 mm.
-

Wheels for introduction into press:


Alignment............................................................................
Parallelism ..........................................................................

Wheels for side evacuation:


Alignment............................................................................
Parallelism ..........................................................................

Check that the distance between the wheels of the moving bolster comply
with the measurements specified on the drawing
-

Wheels for introduction into press...........................................................

Wheels for side evacuation ...................................................................

Checking of height equality of wheels

CHECKED BY :

FSG 7.3.5-2

CHECK DATE :

Proyect:60013(29030)

APPROVAL :

Ed.: 11-02