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Engineered Solutions

®

Dayton Superior offers one of the most
comprehensive lines of rebar splicing products in
the concrete industry, establishing the company
as the industry’s preferred single-source provider.
The company’s engineered, technologically
advanced product solutions can be found in
many precast plants nationwide. Our solutions
are engineered to:
„„ Maximize performance
„„ Simplify installation
„„ Accelerate construction
„„ Reduce total costs

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Copyright © 2013 Dayton Superior Corporation, All Rights Reserved

HANDBOOK

REBAR SPLICING

®

Taper-Lock® .................................................................................................. 19

General and Technical
Information
Threaded
Splicing Systems

Miscellaneous
Products

The Taper-Lock® System....................................................................................................................................... 19
D310 Taper-Lock® Standard Coupler.................................................................................................................... 20
Installation: D310 Taper-Lock Standard Coupler................................................................................................. 21
D320 Taper-Lock® Transitional Coupler................................................................................................................ 22
Installation: D320 Taper-Lock Transitional Coupler............................................................................................. 23
D330 Taper-Lock® Positional Coupler................................................................................................................... 24
Installation: D330 Taper-Lock Positional Coupler................................................................................................ 25
D340 Taper-Lock® Flange Coupler........................................................................................................................ 26
D350 Taper-Lock® End Anchor Disc..................................................................................................................... 27
D351 Taper‑Lock® End Anchor Disc..................................................................................................................... 28
D352 Taper-Lock® Column Connector.................................................................................................................. 29
D358 Taper-Lock® Female Bolt Head.................................................................................................................... 30
D360 Taper-Lock® Weldable Coupler................................................................................................................... 31
D368 Taper-Lock® Form Saver.............................................................................................................................. 32
D370 Taper-Lock® Threaded Bar.......................................................................................................................... 33
D382 Taper-Lock® Threaded Plug......................................................................................................................... 33

Taper-Lock®

Safety Notes and Product Application................................................................................................................... 1
Dayton Superior Technical Assistance.................................................................................................................... 1
Table 1.1 Reinforcing Bar Data.............................................................................................................................. 2
Table 1.2 Mechanical Requirements for Standard ASTM Deformed Reinforcing Bars............................................. 2
Table 1.3 Mechanical Splice ACI and ICC Code Requirements................................................................................ 3
Table 1.4 Deformation Requirements for Standard ASTM Deformed Reinforcing Bars.......................................... 3
Table 1.5 Chemical Composition Requirements for Standard ASTM Deformed Reinforcing Bars........................... 3
Table 1.6 Grade 60 Rebar...................................................................................................................................... 4
Table 1.7 Recommended End Hooks...................................................................................................................... 4
Tables 1.8 and 1.9 Recommended Industry Practice for Stirrup and Tie Hooks...................................................... 5
Table 1.10 Development ldh of Standard Hooks..................................................................................................... 5
Table 1.11 Tension Lap Splice Lengths – Grade 60 Uncoated Bars......................................................................... 6
Table 1.12 Metric Conversion Factors.................................................................................................................... 7
DBDI® Splice System.............................................................................................................................................. 9
Recommended Dowel Bar and Dowel-In Sizes.................................................................................................... 10
Required Development and Lap Lengths for Grade 60, Uncoated Bottom Reinforcement in Normal Weight Concrete.. 10
Typical Threaded Splicing Applications................................................................................................................ 10
D101 Dowel-In, D102 90° Hooked Dowel-In, D103 180° Hooked Dowel-In, D104 Double-Ended Dowel-In........ 11
D101A Dowel Bar, D102A 90° Hooked Dowel Bar, D103A 180° Hooked Dowel Bar, D104A Double‑Ended Dowel Bar... 12
Recommended Dowel Bar and Dowel-In Sizes.................................................................................................... 13
Typical DBDI Installation...................................................................................................................................... 14
D50 DBR Coupler System.................................................................................................................................... 15
D50 DBR Coupler and DBR Setting/Splice Bars.................................................................................................... 15
D51 DBR Straight Bar Threaded One End............................................................................................................ 16
D54 DBR Straight Bar Threaded Both Ends.......................................................................................................... 16
D52 DBR 90˚ Hook Bar and D53 180˚ Hook Bar Threaded One End................................................................... 16
D51A DBR Straight Bar Threaded One End.......................................................................................................... 17
D54A DBR Straight Bar Threaded Both Ends....................................................................................................... 17
D52A DBR 90˚ Hook Bar and D53A 180˚ Hook Bar Threaded One End............................................................... 17

Sleeve-Lock®

General and Technical Information................................................................ 1

Dayton Shear
Resistance

®

End Anchorage

Table of Contents

Bar Lock®

®

02/14

1

.................................................................................................................................................................................... 56 End Anchorage Miscellaneous............................................................................................................................................................................ 60 F74 Threaded Plastic Setting Plug......................... 49 ® Dayton Shear Resistance D250SCA Bar Lock S/CA-Series Couplers........... 46 D108A Headed Dowel Bar.................................................................................................................................................................................................................. 36 D491 Sleeve-Lock® Form Plug.................................................................................... 51 ® D251L Bar Lock L-Series End Anchor................................................................................................................................................... 41 Sleeve-Lock® End Anchorage System............................................................... 37 D140 Dayton Shear Resistance DSR Products...................................................................... 43 D158B Plain End Anchor............................................................. 57 D55 MetalStrip™....................................................................................................................................................................................................................................................................................................... 60 Supports for Rebar and Wire Mesh.............................................................................................................................................................................................................. 59 P154 DB Attachment Magnet......................................................................................................................................................................................... 51 ® D220 Bar Lock Transition Couplers............................................. 60 F72 Threaded Steel Setting Plug.............................................................................................................................................................................................................................................. 36 D492 Sleeve-Lock® ¾” SCH40 PVC............................................................................. 44 D158D Male End Anchor.................. 42 D158 Two-Piece End Anchor..............................................................................General and Technical Information ® Table of Contents ® Sleeve-Lock® Grout Sleeve..................................................................................................................................................................................................................................................................................................................... 36 Dayton Shear Resistance (DSR) Products.................................................................................................................................................................... 50 ® D250L Bar Lock L-Series Coupler..................................................................................... 57 D46 Tie Wire................................................................................................................. 50 ® D250XL Bar Lock XL-Series Coupler....... 57 D49 Magna Jaw................................................................................................................................................................................................................................ 35 D487 Sleeve-Lock® Seal Plug..................................................................................................................................................................................................................................................................................... 38 DSR Installation............................................................................................................................................................... 54 ® D260 Bar Lock Weldable Couplers.... 58 How to Order D55 MetalStrip........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................ 57 PC110 and PC200 Rebar Safety Caps................ 46 D58 Headed DBR Male Bar............................................................................................. 45 D158E Double End Anchor.......................................................................................... 47 D58A Headed Dowel Bar.......................................................................................................................................................................... 35 Threaded Splicing Systems D410 Sleeve-Lock® Grout Sleeve............................................................................................................................................................................................................................................................................................................................................................................................... 44 D158C Female End Anchor................................... 53 ® D630 Bar Lock Compression Only Coupler............... 57 Baqr Lock® D42 Bag Ties..... 55 Typical Bar Lock® Coupler Installation.. 52 ® D252L Bar Lock L-Series Coupler................................. 41 D152 DB Column Connector............................................................................................................. 35 D490 Sleeve-Lock® Grout.......................................... 61 Index........................................................................................................ 57 D48 Sure-Guard Rebar Protective Cap................................................................................................................................ 45 D108 Headed Dowel-In...... 39 Taper-Lock® End Anchorage................................................................................................. 48 Bar Lock® ................................................................... 65 Miscellaneous Products 2 02/14 ....................................................... 36 D493 Sleeve-Lock® Port Plug............................

Part 1910. DAYTON SUPERIOR TECHNICAL ASSISTANCE Dayton Superior Technical Assistance has trained personnel to service inquiries. Product production runs are constantly sampled and tested to assure the user a high standard of quality.General and Technical Information ® Safety Notes and Product Application Dayton Superior strives to ensure that all products supplied from its manufacturing plants meet or exceed the safety requirements inherent in the proper use of its products. take-offs and details for the users of Dayton Superior quality splicing accessories. Samples are tested in Dayton Superior test facilities or at independent testing laboratories. When there are unusual job conditions. and the American Concrete Institute (ACI) Recommended Practice for Concrete Formwork (ACI 347) and ACI 318 Building Code when considering product safety factors. Dayton Superior publishes the safe working loads and the associated minimum safety factors of its products and strongly advises that the minimum safety factors not be compromised. the minimum safety factors must be increased by the user. However. the Occupational Safety and Health Administration (OSHA) Act. the performance of a product can be greatly affected by the manner in which the product is used.9). Refer to the provisions of the American National Standards Institute (ANSI A 10. It is imperative that the user be instructed in the proper installation and use of the products displayed in this handbook prior to job application. The safe working loads listed in this handbook were determined from the results of the testing program and other industry sources. Technical Assistance: 877-266-7732 02/14 1 General and Technical Info ® .

750 0.000 #6. #10.500 0.500 #18 [57] [55] 2. 16. respectively.5y Nominal Dimensions US Metric (mm) CN (M) Diameter (inches) Area (inches2) Weight (lbs/ft) Pounds #4 [13] [10] 0. #7. #8 — 5d #9.000 #3..000 0. Yield point or yield strength. #8 — 7% #9.79 2.31 1. see ASTM specifications A616 and A617.000 #3 — 11% #4.257 4.000 #8 [25] [25] 1. #11 — 12% #14. 2 Minimum % Elongation in 8" Cool bend Test3 Pin Diameter (d=nominal diameter of specimen) Minimum yield designation (KSI). #7.25 times the actual yield strength (ASTM A706 only). #7.270 1. #11.650 202.410 1.400 #14 [43] [45] 1.2 MECHANICAL REQUIREMENTS FOR STANDARD ASTM DEFORMED REINFORCING BARS Note: For the mechanical requirements of rail-steel and axle-steel bars. #5. See ASTM specifications. #4. 3. #4.25 7.000 90.20 0. #11 — 7d #14. #18 — 6% #3. #11 — 7d #14. #8. #10. #5. etc.600 #7 [22] — 0. #18 (90°) — 9d 6-11. Nearly all reinforcing bars currently produced in the USA are marked with the numbers 13.1 Reinforcing Bar Data Reinforcing Bars Size Designations and Nominal Dimensions Bar Size Designation Ultimate Minimum Capacity 1. Test bends 180˚. #6 — 9% #7. 5. #11.000 #10 [32] — 1. 14. TABLE 1.0005 3.043 27.00 3. #18 (90°) — 9d 3-11.27 4. Maximum yield strength 78. #8 — 5d #9. #10. #18 — 11% #6.. 14. 02/14 . 2. #5 — 3-1/2d #6. etc. The tables in this manual are typically designated #3 [#10] or simply use the traditional designations. as shown in the accompanying table.00 13.000 #5 [16] [15] 0. #10. #18 — 8d Bar Number Range Billet-Steel A615 3-6 Low-Alloy Steel A706 1. These bar size numbers correspond to the traditional designations 4. #10. 5. #6 — 12% #3.000 70.#18 designations.502 39. to designate bar sizes.General and Technical Info General and Technical Information ® ® Table 1. 18 60 60. #10. 18 60 60.60 2. #18 — 10% #3. #14.0004 80.000 100. #9.625 0.875 0.303 114. #8 — 4d #9. #14. 18 75 75. Type of Steel and ASTM Designation Grade1 Minimum2 Yield Strength (psi) Minimum2 Tensile Strength (psi) 40 40.000 psi (ASTM A706 only).313 140.600 360. #4. Note: The nominal dimensions of a deformed rebar are equivalent to those of a plain. #4.044 54.400 90. #5 — 3d #6. #5. #7.693 2. Tensile Strength shall not be less than 1.300 #11 [36] [35] 1.128 1. unless noted otherwise. 14. #11 — 6d #14. #5 — 3-1/2d #6 — 5d 3-11. 4.000 *Rebar size is based on the number of eighths of an inch included in the nominal diameter of the bar.900 #6 [19] [20] 0.700 #9 [29] [30] 1. ACI 318-02 still list the bar sizes traditionally using #3 . #4.670 71. round bar having the same weight (mass) per foot (meter) as the deformed rebar. #8 — 8% #9.688 18.44 1. #6 — 14% #7.56 5.

They are: Type 1 Mechanical Splice shall develop in tension and compression as required at least 125% of the specified yield of the bar.028 0. a splice test exceeding 90. Maximum allowable chemical content for each heat.437 0.000 90.075% 1 X X X X X 2 0.143 0.56% 0.053% 0. in. 2. Analysis required of these elements for each heat.015 0.185 0.psi ASTM Bar Specified Specified Bar Type Grade Yield.864 * Chord of 12.612 0. Max.071 0. Maximum* Gap.000psi = 75.987 1.085 0.000 psi meets the Type 1 and Type 2 requirement for A615 Grade 60 bar.431 0.191 0.334 0. 0. inc.000 75. 3.000 50.102 0.50% 0.000 A615 60 60.525 0.000 psi meets the Type 1 requirement for A615 Grade 60 ba Type 2 Mechanical Splice shall conform to Type 1 requirements and develop 100% of the specified ultimate strength of the bar being spliced.30% 1.750 100.000 90. psi Ultimate.000 A615 75 75.487 0.06% 3 0. Example: For ASTM A615 Grade 60 bar: 1.383 0. in.889 0.000psi Therefore.350 0.064 0.58 0. Example: For ASTM A615 Grade 60 bar: 1.035% 0.000 100.55% *CONDITION DEFINITIONS: 1.000psi = 90.000 93. Average Height.790 0.4 DEFORMATION REQUIREMENTS FOR STANDARD ASTM DEFORMED REINFORCING BARS Bar Size Designation US #3 #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 Metric (mm) [10] [13] [16] [19] [22] [25] [29] [32] [36] [43] [57] CN (M) — [10] [15] [20] — [25] [30] — [35] [45] [55] Max.000 60. TABLE 1.3 Mechanical Splice ACI and ICC Code Requirements Mechanical Splice ACI and ICC Code Requirements Mechanical Splice Requirement .25 x 60.044 0.5 CHEMICAL COMPOSITION REQUIREMENTS FOR STANDARD ASTM DEFORMED REINFORCING BARS Type of Steel and ASTM Designation Billet-Steel A615 Low-Alloy Steel A706 Element Condition* Carbon (C) Manganese (Mn) 1 X X 2 Phosphorus (P) Sulphur (S) X X Silicon (Si) Copper (Cu) Nickel (Ni) Chromium (Cr) Molybdenum (Mo) Vanadium (V) X X X X X 0. Average Spacing.540 0.648 0.000psi Therefore.050 0.286 0.045% 0.® Table 1.000 80. psi Type 1 Type 2 A706 60 60.00 x 90.000 60.700 0.020 0.262 0.50% 3 0.33% 1.000 80.043% 0. Maximum allowable chemical content for finished bar.000 A615 40 40. a splice test exceeding 75. 02/14 3 General and Technical Info General and Technical Information ® .5% of nominal perimeter TABLE 1.056 0.000 Mechanical Splice Requirement – ACI 318 Chapters 12 and 21 state the requirements for mechanical splices.000 75.239 0.038 0.

(mm) (M) 3. #6 [19] [20] 17 15 14 23 3.83 may be applied but the resulting length must not be less than 12 in. For compression lap splice lengths: #11 [36] [35] 31 27 26 43 a. TABLE 1. Section #18 12.000 psi Notes: Bar Size Designation Compression Development Lengths per f'c 1. Detailing Dimension D Bar Size 90˚ 12d A or G 02/14 . ACI 318-02 does not allow lap splices of #14 [#43] and #18 [#57] bars. Tabulated values are based on Grade Compression 60 reinforcing bars and normal-weight Lap Splice Metric CN f'c= f'c= f'c= US Length concrete.4.000 psi 5. Section #8 [25] [25] 22 19 18 30 12. If bars are enclosed in a spirally-reinforced compression member conforming to ACI 318-02.000 psi 4.3. then a modification factor of 0.7 RECOMMENDED END HOOKS All Grades: D = Finished bend diameter Bar Size Designation US 4 Metric (mm) CN (M) 180° Hooks D (in.75 may be applied but the resulting #10 [32] — 28 24 23 38 length must not be less than 8 in. then a modification factor of #9 [29] [30] 25 22 21 34 0.000 psi 2.General and Technical Info General and Technical Information ® ® Table 1.2.75 may be applied but the resulting length must not be less than 12 in.3(b). then a modification factor of 0.17.16. Sections 12.000 psi to 5.2.6 Grade 60 Rebar ACI Compression Development and Lap Splice Lengths for f'c = 3. 5.3 and 12. b. Lengths are in #5 [16] [15] 14 12 12 19 inches. Section 12. The tabulated lengths are applicable for all concrete strengths of at least 3. respectively. If bars are enclosed in a tied#14 [43] [45] 37 32 31 N/A reinforced compression member [57] [55] 50 43 41 N/A conforming to ACI 318-02. For compression development lengths. #7 [22] — 19 17 16 27 if bars are enclosed in spirals or ties conforming to ACI 318-02.) A or G J Detailing Dimension 90° Hooks Hook A or G A or G #3 [10] — 2-1/2" 5" 3" 6" #4 [13] [10] 3" 6" 4" 8" #5 [16] [15] 3-3/4" 7" 5" 10" #6 [19] [20] 4-1/2" 8" 6" 1'-0" #7 [22] — 5-1/4" 10" 7" 1'-2" #8 [25] [25] 6" 11" 8" 1'-4" #9 [29] [30] 9-1/2" 1'-3" 11¾" 1'-7" #10 [32] — 10-3/4" 1'-5" 1'-1¼" 1'-10" #11 [36] [35] 12" 1'-7" 1'-2¾" 2'-0" #14 [43] [45] 18-3/4" 2'-3" 1'-9¾" 2'-7" #18 [57] [55] 24" 3'-0" 2'-4½" 3'-5" 180˚ D J Bar Size 4d or 2-1/2" Min. Compression development lengths #3 [10] — 9 8 8 12 and compression lap splice lengths are #4 [13] [10] 11 10 9 15 based on ACI 318-02.5.000 psi.17. c. 4.

4.10 DEVELOPMENT LDH OF STANDARD HOOKS Bar Size (d) Table 1.9 Recommended Industry Practice for Stirrup and Tie Hooks 12d for #6.2. 3. For bar sizes #3 [#10] through #11 [#36] only: a. 2. Tabulated values based on Grade 60 reinforcing bars and normal weight concrete. Tension development lengths of standard hooks are based on ACI 318-02. *H dimension is approximate.000 psi lhb = 1200db √ f'c Critical Section 12db Bar Size (d) 4d or 2. For epoxy-coated hooks. 5 General and Technical Info General and Technical Information ® . then a modification factor of 0. If hook is enclosed in ties or stirrups conforming to ACI 318-02. b. If concrete cover conforms to ACI 318-02. TABLE 1.3(a). 5 135˚ Seismic Stirrup/Tie Hooks A or G H Hook A or G D Detailing Dimension A or G Detailing Dimension D D D CL Beam 90˚ Table 1. 3" Min.5" min.) A or G Detailing Dimension Bar Size D Bar Size 135˚ 135˚ Table 1.000 psi 7 9 11 13 15 17 19 22 24 29 39 Notes: 1. Section 12. Lengths are in inches.10 ACI Hook Development Lengths for f'c = 3. then a modification factor of 0. multiply the tabulated values by 1.8 may be applied but the resulting length must not be less than 8db nor 6 in.) A or G H* 1½" 4¼" 3" #3 [10] — 1½" 4" 4" 2½" #3 [10] — #4 [13] [10] 2" 4½" 4½" 3" #4 [13] [10] 2" 4½" 3" #5 [16] [15] 2½" 6" 5-½" 3¾" #5 [16] [15] 2½" 5½" 3¾" #6 [19] [20] 4½" 8" 4½" #6 [19] [20] 4½" 1'-0" 8" 4½" #7 [22] — 5¼" 1'-2" 9" 5¼" #7 [22] — 5¼" 9" 5¼" #8 [25] [25] 6" 1'-4" 10½" 6" #8 [25] [25] 6" 10½" 6" *H dimension is approximate.5.000 to 5. 4d 5d 6d ldh 02/14 #3 through #8 #9.8 and 1. 7.5.5.000 psi 7 10 12 15 17 19 22 24 27 32 43 f'c= 5. 8 6d for #3. Section 12. Hook Dimensions All Grades: Seismic Stirrup/Tie Hooks 135° Bar Size Designation 135° Seismic Hook A or G H* US Metric (mm) CN (M) D (in. #10 and #11 #14 and #18 US #3 #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 Bar Size Designation Metric (mm) CN (M) [10] — [13] [10] [16] [15] [19] [20] [22] — [25] [25] [29] [30] [32] — [36] [35] [43] [45] [57] [55] f'c= 3.7 may be applied but the resulting length must not be less than 8db nor 6 in. Section 12.® Tables 1.8 Stirrup (Ties Similar) US Metric (mm) CN (M) 90° D (in.9 135˚ Seismic Stirrup/Tie Stirrup and Tie Hook Dimensions All Grades: Bar Size Designation H 6d Bar Size CL Beam 6d.000 psi 9 11 14 17 19 22 25 28 31 37 50 f'c= 4.3(b). 4.

000 psi Other Bars Top Bars f'c = 5. Top bars are horizontal bars with more than 12 inches of concrete cast below the bars. or when fct is specified. which depend on the type of structural element. 5. Tabulated values are based on Grade 60 reinforcing bars and normal-weight concrete. 7. For lightweight aggregate concrete.0. spacing > 7db 1. For epoxy-coated bars. respectively.000.-c. 2. Class A . spacing less than 3db Lap Class A values are the required tension development lengths. 6. ld.7 / 1. The tabulated values for those bar sizes are the tension development lengths.1. Normal Weight Concrete DESIGN AND DETAILING DATA – ACI Bar Size Designation US #3 Metric (mm) [10] CN (M) — #4 [13] [10] #5 [16] [15] #6 [19] #7 [22] [20] — #8 [25] [25] #9 [29] [30] Lap Class ACI Tension Lap Splice Lengths for f'c =3.-c.000 psi Top Bars f'c = 4.3ld (ACE 318-02.000 psi Other Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 Case 1 Case 2 Case 1 Case 2 Case 1 Case 2 Case 1 Case 2 A 22 32 17 25 19 28 15 22 17 25 13 19 B 28 42 22 32 24 36 19 28 22 33 17 25 A 29 43 22 33 25 37 19 29 22 33 17 26 B 37 56 29 43 32 48 25 37 29 43 22 33 A 36 54 28 41 31 47 24 36 28 42 22 32 B 47 70 36 54 40 60 31 47 36 54 28 42 A 43 64 33 50 37 56 29 43 33 50 26 38 B 56 84 43 64 48 72 37 56 43 65 33 50 A 63 94 48 72 54 81 42 63 49 73 37 56 B 81 122 63 94 70 106 54 81 63 94 49 73 A 72 107 55 82 62 93 48 72 55 83 43 64 B 93 139 72 107 80 121 62 93 72 108 55 83 A 81 121 62 93 70 105 54 81 63 94 48 72 B 105 157 81 121 91 136 70 105 81 122 63 94 A 91 136 70 105 79 118 61 91 70 105 54 81 B 118 177 91 136 102 153 79 118 91 137 70 105 A 101 151 78 116 87 131 67 101 78 117 60 90 B 131 196 101 151 113 170 87 131 101 152 78 117 #10 [32] — #11 [36] [35] #14 [43] [45] N/A 121 181 93 139 105 157 81 121 94 140 72 108 #18 [57] [55] N/A 161 241 124 186 139 209 107 161 125 187 96 144 Notes: 1.2 and 12.000 psi or greater.General and Technical Info General and Technical Information ® ® Table 1. the factor is 6. Tabulated values for beams or columns are based on transverse reinforcement and concrete cover meeting minimum Code requirements.11 Tension Lap Splice Lengths – Grade 60 Uncoated Bars f'c = 3. 6 Case 1 Cover at least 1db and c. Lap splices of #14 [#43] or #18 [#57] bars are not permitted. Tension development lengths and tension lap splice lengths are based on ACI 318-02. spacing less than 2db Case 1 Cover at least 1db and c.20 02/14 . 3. multiply the tabulated values by one of the following factors: Concrete Cover and Spacing Top Bars Cover < 3db or c.20 1. spacing at least 3db Case 2 Cover less than 1db or c. Cases 1 and 2. 8. 4. lap splice lengths are multiples of tension development lengths. and the center-to-center spacing of the bars.3. Section 12.000 psi f'c = 3.7 √f'c / fct > 1. spacing at least 2db Case 2 Cover less than 1db or c. multiply the tabulated values by 1. Lengths are in inches.1). are defined as: Beams or Columns All Others 4.3 . 8.-c.1.000.-c.-c.-c. and 5.15. Sections 12. concrete cover. spacing < 7db 1.50 Cover < 3db or c.31 Other Bars 1.0ld and Class B = 1.15.2.

028 316 85 28 316.764 554 9 0.489 0.4 Section Modulus inch3 mm3 16 387.785 412 16.355 818 Moment of Mass pound-foot kg•m 0.355 818 1.404 687 3 0.4* Area square mile acre acre square yard square foot square inch km2 m2 ha m2 m2 mm2 2.316 85 0.593 90 14.880 26 6.880 26 47.488 164 Mass/Unit Area pound/foot2 kg/m2 4.589 998 4046.448 222 4.882 428 Mass Density pound/foot3 kg/m3 16.85 28.138 255 0 Moment of Inertia pound-foot2 kg•m2 0.8* 25.387 06 16 387. 02/14 7 General and Technical Info General and Technical Information ® . Stress pound/foot2 kip/foot2 pound/inch2 kip/inch2 pound/inch2 kip/inch2 Pa kPa kPa MPa N/mm2 N/mm2 47.06 Temperature ˚F ˚C (˚F-32)5/9 Plane Angle degree rad 0.12 Metric Conversion Factors Quantity To Convert From… To… Multiply By… Length mile yard foot foot inch km m m mm mm 1. Torque foot-pound foot-kip N•m kN•m 1.000 pounds) kip kg kg t 0.018 46 Force pound kip N kN 4.894 757 6.593 90 Pressure.® Table 1.092 903 04* 645.06 Mass pound ton (2.453 592 4 Mass/Unit Length pound/foot kg/m 1.9144* 0.006 895 6.017 453 29 Note: Asterisk denotes exact number.836 127 4* 0.235 973 7 3.453 592 4 907.448 222 Force/Unit Length pound/foot kip/foot N/m kN/m 14.609 344* 0.3048* 304.873 0.894 757 0.16* Volume acre foot cubic yard cubic foot cubic foot cubic foot 100 board feet gallon cubic inch cubic inch m3 m3 m3 cm3 L m3 L cm3 mm3 1233.894 757 Moment.184 7 0.042 140 11 Second Moment of Inertia inch4 mm4 416 231.

® Notes and Sketches ® 8 02/14 .

Typical applications include splicing reinforcement bars in monolithic structures. The mechanical connection shall be the forged and parallel threaded type coupler manufactured from high quality steel. It shall be furnished with an integral nailing flange and threaded with UNC or UN thread to a depth. Generic: • The mechanical connection shall meet building code requirements of developing in tension and compression as required by__________ (insert name here). Civil Works Construction Guide Specification for Steel Bars. Basic fabrication consists of forging and threading operations. The system is easy to use and readily identified as rebar material. the Dowel Bar (DB) and Dowel-In (DI). collars or couplers required and routine cutting. and proven to meet or exceed all field standards and design/ engineering practices. The easy installation requires no special tools or machinery and simplifies the forming operations. The components of the system. standard mechanical splicing product that eliminates protruding dowels. nuts.619. 02/14 9 Threaded Splicing Systems DBDI® Splice System . equal to the nominal thread diameter. The Dowel-In shall be fabricated from deformed rebar material with thread corresponding to the Splicer. future expansion. bending. shall be used in splicing of rebar. consisting of the Dowel Bar and Dowel-In. The completed splice shall meet Type 2 tensile requirements of American Concrete Institute Specification 318. The Dayton Superior DBDI Splice System Advantages: • • • • • • • • Strong Safe Easy to Use Eliminates Protruding Dowels Improves Forming Costs Reduces Forming and Stripping Hassles Saves Forms By Eliminating Drilling Holes No Forming Required System Compliance The DBDI Splice System complies with the following standards/ specifications: • • • • • • • • • U. No welding or machining is required and the threading operation does not reduce the nominal cross-sectional area of the bar. are manufactured from standard rebar material. System Advantages The patented DBDI Splice System has been engineered.® Threaded Splicing Systems ® IAPMO Evaluation Report ER-0321 The Dayton Superior DBDI Splice System is a two-piece. 4. and dowel bar substitution at construction joints. The completed splice obtains ultimate bar strengths and meets or exceeds all existing code requirements. at minimum. Specific: • Mechanical connections shall be the DBDI® Splice System as manufactured by Dayton Superior Corporation. There are no “extras.” such as wedges.. Welded Steel Wire Fabric and Accessories for Concrete Reinforcement. All couplers shall be installed per the manufacturer’s approved procedures. if required. The DBDI System shall be forged from deformed rebar material. Patent No. Building Code Requirements for Reinforced Concrete and the Corps of Engineers Specification CW03210. free of external welding and machining.096 ACI 318 Type 2 IAPMO Evaluation Report ER-0321 State Departments of Transportation Ministries of Transportation (Canada) Caltrans Ultimate Splice City of Los Angeles Department of Building and Safety Army Corps of Engineers CW03210 AASHTO International Building Code (IBC) Typical Splicing Specification The Dayton Superior DBDI Splice System. rebar anchorages. etc. tested.S. can be easily handled in the field.

600 #7 [22] — 36.8 #10 #10 1.000 6.400 33.000 #6 and Smaller Bars 44db 38db 34db 31db 27db 24db 66db 57db 51db 46db 40db 36db #7 and Larger Bars 55db 47db 42db 39db 34db 30db 82db 71db 64db 58db 50db 44db Coupler DB-SAE Dowel-In Dowel-In Typical Dowel Bar Splicer/Dowel-In Applications DB-SAE 10 02/14 .79 47.000 39.400 33.200 95.900 #6 [19] [20] 26.10 #5 #5 .000 #11 [36] [35] 93.250 1-7/16" .250 71.) Bar Size DB-SAE Bar Size DowelInBar Size System Stress Area (min.) Py 1.000 54.000 15.20 12.250 114.60 36.000 5.8 #8 #8 .000 4.27 76.600 117.000 45. 3/4".000 10.000 4.250 1-1/8" .000 1-1/4" .400 Py=Minimum Yield Strength of bar.25 Py 100% Pu Completed Splice (lbs.400 59.000 8. and beam stirrups or column ties throughout ld not less than the code minimum or Clear spacing of bars being developed or spliced not less that 2db and clear cover not less than db Other cases f'c psi 3.000 75.25 Py System Thread Size* #4 [13] [10] 12.100 #9 [29] [30] 60.000 1" .000 #5 [16] [15] 18.000 15.400 59.00 60.8 #9 #9 1. clear cover not less than db.Threaded Splicing Systems ® ® Recommended Dowel Bar and Dowel-In Sizes Threaded Splicing Systems Specified or Required Dowel Bar Recommended Dowel Bar Splicer and Dowel-In Grade 60 Rebar Loads (lbs.000 6.000 1-9/16" . REQUIRED DEVELOPMENT AND LAP LENGTHS FOR GRADE 60.) US Metric (mm) CN (M) Py 1. UNCOATED BOTTOM REINFORCEMENT IN NORMAL WEIGHT CONCRETE TYPICAL THREADED SPLICING APPLICATIONS Application Clear spacing of bars being developed or spliced not less than db.31 18. Pu=Minimum Tensile Strength of bar.8 #7 #7 .000 90.000 45.000 5/8" .000 10.11 #4 #4 .9 #6 #6 .000 3.56 93.000 8.250 3/4" .600 117.000 18.200 95.000 #10 [32] — 76.000 140.250 27.44 26.600 23. 1-1/8" and larger sizes are equipped with UN Threads.000 #8 [25] [25] 47.600 23.000 75. *5/8".000 5.000 7/8" .8 #11 #11 1. 7/8" and 1" sizes have UNC Threads.

) CN (M) Py System Thread Size* 1.000 140.600 117.8 #11 #11 1.600 #7 [22] — 36. Pu=Minimum Tensile Strength of bar. *5/8". A=14". #5 rebar. 3/4".400 33.Threaded Splicing Systems ® DBDI Splice System D101 Dowel-In.250 114. (3) bar size (should be equivalent to the rebar being substituted for on the structural drawings). To Order: A Lap Splice Length or Development Length Specify: (1) quantity. Example: Dia.000 #11 [36] [35] 93.8 #8 #8 . a centrifugal chuck on an electric or air-powered drill motor can be employed to speed installation.31 18.100 #9 [29] [30] 60.000 75. D103 180° Hooked Dowel-In.600 23. The threaded end of the Dowel-In is enlarged by forging.8 #7 #7 .60 36. This design feature assures full ultimate strength of the rebar. 7/8" and 1" sizes have UNC Threads.25 Py DB-SAE Bar Size Dowel-In Bar Size System Stress Area (min.11 #4 #4 .25 Py 100% Pult #4 [13] [10] 12.250 1-7/16" .000 90.56 93.400 Py=Minimum Yield Strength of bar. 90° and 180° Hooked (D102 and D103) and Double-Ended (D104).27 76.00 60.000 1-9/16" .9 #6 #6 .) Completed Splice (lbs. Metric CN US DOWEL INS Length (mm) (M) #4 [13] [10] 9" 4" * #5 [16] [15] 9" 5" * #6 [19] [20] 9-1/4" 6" * #7 [22] — 9-1/4" 7" * #8 [25] [25] 15-1/2" 8" * #9 [29] [30] 15-1/2" 9" * #10 [32] — 15-3/4" 10" * #11 [36] [35] 16" 11" * NOTE: To be manufactured as Single End * Tolerance on Bending Plus 0/ Minus 1" on “A” Dim. (2) name. D102 90° Hooked Dowel-In. On larger projects.79 47. +1/4" D101 Dowel-In 600. give dimensions A.20 12. 1-1/8" and larger sizes are equipped with UN Threads. (4) dimensions required (see below).600 117. before threading. 8" ** 8" ** 8" ** 8" ** 14" ** 14" ** 14" ** 14" ** 11 Threaded Splicing Systems ® .200 95.10 #5 #5 . B and C as required A (+0–1/4") D104 Double-Ended Dowel-In 02/14 C Bar Size Designation D101 Minimum D102/D103 Mfg.000 1" . Length DI Minimum Mfg.000 45.000 39. D102 90° Hooked Dowel-Ins. D104 Double-Ended Dowel-In The Dayton Superior Dowel-In is available Straight (D101).000 15.000 15.000 54. B=8" Bar Size Specified or Required Dowel Bar Bar Size US Metric (mm) Recommended Dowel Bar and Dowel-In Grade 60 Rebar Loads (lbs.900 #6 [19] [20] 26.8 #10 #10 1.) Py 1.000 #5 [16] [15] 18. ** Plus thread each end.000 1-1/4" .000 45.400 33.000 #10 [32] — 76.400 59.250 1-1/8" . Each is manufactured from deformed rebar material and is available in rebar sizes #4 through #11.250 71.000 #8 [25] [25] 47. such as highway paving.250 3/4" .44 26. Dowel-Ins are configured to facilitate easy installation and can be easily assembled by hand.600 23.000 18.000 5/8" .400 59. to ensure that the cross-sectional area of the bar is not reduced by the threading operation.8 #9 #9 1.000 75.250 27. D104 Minimum Length Double End Dowel Ins. A A D103 180˚ Hooked Dowel-In R R See D108 Headed Dowel-In B D102 90˚ Hooked Dowel-In To order. See D49 Magna Jaw.200 95.000 7/8" .

The double-ended unit can be configured in a “U” shape for special applications. The D104A Double-Ended Dowel Bar is used to establish a direct load path through a concrete section. D103A 180° Hooked Dowel Bar.000 1-1/8" 2-1/16" 27. Bar Size Designation Metric CN US (mm) (M) #4 [13] [10] Length As Specified D101A Minimum MFG.250 Typ. Flange Diameter ±1/8" 12 Optional Clipped Flange Clipped Flange 02/14 . D Dia.400 Pu=Minimum Tensile Strength of bar.100 Flange Diameter 100% Pu 1" 1-7/8" 18.000 #8 [25] [25] 1-1/8" – 8 UN 2-1/16" 1/8" 1-3/16" 1-19/32" 1-1/2" 2-5/8" 71. 18". Length DB-SAE 12" #5 [16] [15] 14" #6 [19] [20] 16" #7 [22] — 16" 16" #8 [25] [25] #9 [29] [30] 16" #10 [32] — 16" #11 [36] [35] 16" NOTE: To be manufactured as Single End Smooth Transition (Approx. Min D101A Dowel Bar A NOTE: No.000 .900 D E #9 [29] [30] 1-1/4" – 8 UN 2-3/16" 1/8" 1-5/16" 1-25/32" 1-5/8" 2-13/16" 90.D. The splicers are available in #4 through #11 rebar sizes to be used in conjunction with the corresponding size Dowel-In to accomplish a mechanical splice designed to achieve full mechanical ultimate. The splicer can be furnished straight (D101A) cut to length.Threaded Splicing Systems ® ® Threaded Splicing Systems DBDI Splice System D101A Dowel Bar. thus avoiding multiple hooked rebar and eliminating rebar congestion. 1/2" Fillet Radius) +0. 24" and 36" long will usually have a stamped metal plug to protect threads. 5 and 6 splicers.000 #10 [32] — 1-7/16" – 8 UN 2-7/16" 1/8" 1-1/2" 2" 1-13/16" 3" 114. or to avoid interference. 90˚ and 180˚ hooked (D102A and D103A) and double-ended (D104A).600 #7 [22] — 1" – 8 UNC 1-27/32" 1/8" 1-1/16" 1-27/64" 1-3/8" 2-7/16" 54. D102A 90° Hooked Dowel Bar.063 Nail Holes 1/2" Less Than Flange O. Rebar Size C Dia. Bar Size Designation Metric CN US (mm) (M) #4 [13] [10] Thread Size A B C 5/8" – 11 UNC 1-1/16" 1/8" 11/16" 55/64" #5 [16] [15] 3/4" – 10 UNC 1-9/16" 1/8" 13/16" 1-3/64" #6 [19] [20] 7/8" – 9 UNC 1-11/16" 1/8" 15/16" 1-15/64" 1-1/4" 2-1/4" 39. all other sizes will have a plastic cap plug.000 #11 [36] [35] 1-9/16" – 8 UN 2-9/16" 1/8" 1-5/8" 2-7/32" 1-15/16" 3-1/4" 140. B±. integrally forged from deformed rebar material. The splicer can also be special-ordered with a reduced diameter washer flange or with the washer flange clipped (in more than one direction. D104A Double‑Ended Dowel Bar The Dayton Superior Dowel Bar is a one-piece unit. if required) to provide adequate concrete cover. 4.125 E -0.

000 15. +0 .000 7/8" .000 90.000 39.Threaded Splicing Systems ® ® Specified or Required Dowel Bar Metric (mm) US Recommended Dowel Bar Splicer and Dowel-In Grade 60 Rebar Loads (lbs.1" ** Based on barrels forged on each end.11 #4 #4 .900 #6 [19] [20] 26. +0 . 36" long.200 95.) Dowel-In Bar Size Completed Splice (lbs. 7/8" and 1" sizes have UNC Threads. +0 .100 #9 [29] [30] 60.400 59.1" Example: 600. We may supply forged DB one end.A.) Bar Size CN (M) Py Threaded Splicing Systems Recommended Dowel Bar and Dowel-In Sizes 1. DI with Coupler and nailer washer other end.400 59.A. #5 rebar. Bar Size Designation Metric CN US (mm) (M) #4 [13] [10] Bending DB or DI 90° only Minimum "A" Dimension 4" * #5 [16] [15] 5" * #6 [19] [20] 6" * #7 [22] — 7" * #8 [25] [25] 8" * #9 [29] [30] 9" * #10 [32] — 10" * #11 [36] [35] 11" * A A R R B D102A 90˚ Hooked Dowel Bar * Tolerance on Bending Plus 0 / Minus 1" on "A" Dimension C D103A 180˚ Hooked Dowel Bar Overall Length (See chart below) Overall Length D104A Double-Ended Dowel Bar Bar Size Designation Metric CN US (mm) (M) #4 [13] [10] D D104A DoubleEnded Min. +0 .8 #11 #11 1. 3/4".250 3/4" .000 1-1/4" .8 #8 #8 .A.400 33.00 60.79 47.27 76. Lengths Tolerance Overall Length D101A Dowel Bar See D108 Headed Dowel Bar.000 #5 [16] [15] 18.000 140. 02/14 13 .250 1-7/16" .8 #10 #10 1.000 18.200 95. #8 [25] [25] 16" O.A.25 Py System Thread Size* DB-SAE Bar Size System Stress Area (min.250 1-1/8" . 12" O. 1-1/8" and larger sizes are equipped with UN Threads. For lengths less than minimum.600 23. please check with manufacturing facility.400 33.000 #8 [25] [25] 47.8 #7 #7 .000 75.250 114.000 75.3/8" #6 [19] [20] 14" O.60 36. +0 .1" #11 [36] [35] 16" O.A.000 45. +0 .10 #5 #5 . (2) name.600 23.9 #6 #6 . +0 .400 Py=Minimum Yield Strength of bar.A. #10 [32] — 16" O.) Py 1.000 5/8" .000 1-9/16" . Pu=Minimum Tensile Strength of bar.1/2" #7 [22] — 16" O.000 1" .3/8" To Order: #5 [16] [15] 12" O.000 15.000 #10 [32] — 76. *5/8".20 12.25 Py 100% Pu #4 [13] [10] 12.56 93. (4) dimensions required.000 #11 [36] [35] 93.600 117.31 18.000 54.5/8" Specify: (1) quantity. D101A Dowel Bars. (3) bar size (should be equivalent to the rebar being substituted for on the structural drawings).8 #9 #9 1.3/4" #9 [29] [30] 16" O.A. +0 .600 117.A.600 #7 [22] — 36.44 26.250 27.000 45.250 71.

3. Place second pour formwork and reinforcing steel. 2. Place required reinforcing steel. Set forms. After first pour has properly set. 1st Pour Dowel-In Main Reinforcing Bar Floor Slab Second Pour 4. Lap Splice Length 1st Pour Formwork 14 02/14 .Threaded Splicing Systems ® ® Typical DBDI Installation Threaded Splicing Systems Formwork Formwork Keyway Tied to Adjacent Reinforcing Keyway Dowel Bar 1. and nail or screw Dowel Bar to form key. remove the formwork and screw Dowel-Ins into the exposed Dowel Bars.

8 UNC 1-3/8" x 3-1/8" 77140 #9 [29] [30] 1-1/8" .11 UNC 7/8" x 2" 77110 #6 [19] [20] 3/4" . DBR Couplers accommodate rebar sizes #4 through #11 and have an internal positive stop to ensure proper thread engagement. easy to use and familiar to all construction workers. 1/8" 500 pcs.9 UNC 1-1/4" x 2-3/4" 77130 #8 [25] [25] 1" . Refer to tables for additional specifications. Positive Stop D50 DBR Coupler O.10 UNC 1-1/16" x 2-3/8" 77120 #7 [22] — 7/8" .Threaded Splicing Systems ® ® D50 DBR Coupler System Threaded Splicing Systems The DBR Couplers and DBR Setting/Splice Bars are simple. D50 DBR Couplers.D. The coupler is fastened to the formwork by nails.8 UN 1-3/4" x 4-1/8" 77144 #11 [36] [35] 1-3/8" . The D50 DBR Coupler splice meets or exceeds codes requiring Type 1. Length D50 DBR Coupler Selection Chart Bar Size Designation Product Code US Metric (mm) CN (M) Thread Data O. #10 and #11 couplers are UN not NC.13 UNC 3/4" x 1-7/8" 77100 #5 [16] [15] 5/8" . 2" x 2" washer for DBR Bar Size #4 through #9. screws or a NC threaded bolt of proper diameter and length. 02/14 15 . (3) rebar size Example: Approx. To Order: Specify: (1) quantity.D. (2) name.8 UN 1-5/8" x 3-5/8" 77142 #10 [32] — 1-1/4" . D51 Setting-Splice Bar D50 DBR Coupler D50 DBR COUPLER AND DBR SETTING/SPLICE BARS The Dayton Superior D50 DBR Coupler is fabricated from high quality steel satisfying ASTM A-108 and is tested in accordance with ACI. 3" x 3" washer for DBR Bar Size #10 and 11. #8 rebar. x Length 77098 #4 [13] [10] 1/2" .8 UN 1-15/16" x 4-3/8" Note: Threads on #9.. AASHTO and ASTM standards.

D54 overall length is required length less coupler length minus 5/16". (2) name. R=2" Notes: Color coded removable plastic caps available on request. C=20".Threaded Splicing Systems ® ® D51 DBR Straight Bar Threaded One End Threaded Splicing Systems D51 Straight Bar Selection Chart Bar Size Designation Metric CN US (mm) (M) #4 [13] [10] #5 [16] [15] #6 [19] [20] #7 [22] — #8 [25] [25] #9 [29] [30] #10 [32] — #11 [36] [35] A Thread Data Thread Engagement 1/2" .8 UN 2-1/16" 14" 33" 12-7/8" 6" To Order: Specify: (1) quantity. DBR Rebar Size D52 DBR 90˚ HOOK BAR AND D53 180˚ HOOK BAR THREADED ONE END A Thread Engagement A Thread Engagement DBR Rebar Size R B D53 180˚ Hook Bar D52 90˚ Hook Bar R C D52 and D53 Hook Bar Selection Chart Bar Size Designation Thread Data Thread Engagement B* Standard For D52 B Standard For D53 D Standard R For Standard D53 US Metric (mm) CN (M) #4 [13] [10] 1/2" .9 UNC 1-1/4" 8" 24" 7" 2-5/8" #8 [25] [25] 1" . D52 90˚ Hook Bar.13 UNC 3/4" 4-1/2" 9-3/4" 4-1/2" 1-1/2" #5 [16] [15] 5/8" . (3) bar size (4) dimension “B” (as specified on plans) (5) dimension “C” or “D” and (6) dimension “R” Example: 500 pcs.9 UNC 1" . D51 overall length is required length less one half of coupler length. #6.8 UN 1-11/16" 11" 31" 10-3/8" 4-3/4" #10 [32] — 1-1/4" .8 UN 1-15/16" 12" 32" 11-5/8" 5-3/8" #11 [36] [35] 1-3/8" . * Based on “R” minimum as shown. B=7".13 UNC 5/8" .11 UNC 3/4" .8 UN 3/4" 7/8" 1-1/16" 1-1/4" 1-7/16" 1-11/16" 1-15/16" 2-1/16" Lap Splice Length or Development Length Thread Engagement DBR Rebar Size D54 DBR STRAIGHT BAR THREADED BOTH ENDS A Thread Thread Engagement Engagement Note: Color coded removable plastic caps available on request. Standard dimensions are to CRSI standard by pin size.10 UNC 7/8" .8 UN 1-3/8" .8 UNC 1-7/16" 9" 25" 8" 3" #9 [29] [30] 1-1/8" . 16 02/14 .8 UN 1-1/4" ..10 UNC 1-1/16" 7" 23" 6" 2-1/4" #7 [22] — 7/8" .8 UNC 1-1/8" .11 UNC 7/8" 5-1/2" 12" 5" 1-7/8" #6 [19] [20] 3/4" .

.8 UNC 1-7/16" 9" 25" 8" 3" #9 [29] [30] 1-1/8" . D54A Double-Ended Dowel Bar Splicer D52A DBR 90˚ HOOK BAR AND D53A 180˚ HOOK BAR THREADED ONE END A A R R D B D52A 90˚ Hooked Dowel Bar Splicer C D53A 180˚ Hooked Dowel Bar Splicer D52A and D53A Hook Bar Selection Chart Bar Size Designation Thread Data Thread Engagement B* Standard For D52A B Standard For D53A D Standard R For Standard D53A US Metric (mm) CN (M) #4 [13] [10] 1/2" . (3) bar size (4) dimension “B” (as specified on plans) (5) dimension “C” or “D” and (6) dimension “R” Example: 500 pcs.11 UNC 7/8" 5-1/2" 12" 5" 1-7/8" #6 [19] [20] 3/4" .8 UN 1-1/4" . B=7".10 UNC 1-1/16" 7" 23" 6" 2-1/4" #7 [22] — 7/8" .8 UN 1-11/16" 11" 31" 10-3/8" 4-3/4" #10 [32] — 1-1/4" .9 UNC 1" .8 UN 3/4" 7/8" 1-1/16" 1-1/4" 1-7/16" 1-11/16" 1-15/16" 2-1/16" D51A Dowel Bar Splicer D54A DBR STRAIGHT BAR THREADED BOTH ENDS A Note: Color coded removable plastic caps available on request.10 UNC 7/8" . D51A overall length is required length less one half of coupler length. * Based on “R” minimum as shown. D52A 90˚ Hook Bar.8 UN 2-1/16" 14" 33" 12-7/8" 6" To Order: Specify: (1) quantity. (2) name.9 UNC 1-1/4" 8" 24" 7" 2-5/8" #8 [25] [25] 1" .13 UNC 5/8" .8 UNC 1-1/8" . C=20".8 UN 1-3/8" .11 UNC 3/4" . Standard dimensions are to CRSI standard by pin size.Threaded Splicing Systems ® ® D51A DBR Straight Bar Threaded One End Bar Size Designation Metric CN US (mm) (M) #4 [13] [10] #5 [16] [15] #6 [19] [20] #7 [22] — #8 [25] [25] #9 [29] [30] #10 [32] — #11 [36] [35] Threaded Splicing Systems D51A Straight Bar Selection Chart A Thread Data A Thread Engagement 1/2" .13 UNC 3/4" 4-1/2" 9-3/4" 4-1/2" 1-1/2" #5 [16] [15] 5/8" . R=2" Notes: Color coded removable plastic caps available on request. D54A overall length is required length less coupler length minus 5/16". #6. 02/14 17 .8 UN 1-15/16" 12" 32" 11-5/8" 5-3/8" #11 [36] [35] 1-3/8" .

Requirements (lbs) Minimum Ultimate Tensile Stress (psi) US Metric (mm) CN (M) #4 [13] [10] 0.500 1-5/8"—8 UN 1. The DBR Setting/Splice Bar is tied off to adjacent reinforcing steel. 02/14 .000 7/8"—9 NC 0.400 1-3/8"—8 UN 1.000 94. DBR Coupler Keyway Tied to Adjacent Reinforcing DBR Setting/ Splice Bar Keyway Step 2 Step 1 A DBR Setting/Splice Bar is threaded into the D50 coupler until the positive thread stop is reached.000 1/2"—13 NC 0.000 18.250 102.79 47.876 #6 [19] [20] 0. ready for final concrete placement.00 60.000 1-1/8"—8 UN 0.802 #7 [22] — 0.27 76. for proper support during concrete placement as well as to maintain the required lap splice length.900 5/8"—11 NC 0.780 168.226 26. The dowel bar replacement is now complete.000 105.000 90.Threaded Splicing Systems ® ® Bar Size Designation Thread Data Threaded Splicing Systems Reinforcing Bar Area (in2) Minimum Yield (lbs) Minimum Ultimate (lbs) Thread Data Thread Tensile Stress Area (in2) 125% fy Min. a second DBR Setting/Splice Bar is threaded into the exposed end of the D50 coupler until the stop is reached.750 94.20 12.100 1"—8 UNC 0.44 26. screws or bolts.600 27.233 117. The D50 DBR coupler is then fastened to the formwork with nails.403 #8 [25] [25] 0.606 59.000 97. 18 1st Pour Lap Splice Length DBR Setting/ Splice Bar Step 4 The DBR Setting/Splice bar is tied to the adjacent reinforcing steel maintaining the proper lap splice length.790 75.772 #9 [29] [30] 1.25 135.600 3/4"—10 NC 0.400 71.250 95.56 93.250 #11 [36] [35] 1.600 140.000 202.334 33.400 39.891 #14 [43] [45] 2.937 #10 [32] — 1.31 18.000 94.803 How to Install the DBR Coupler System Formwork Formwork D50.000 54.250 97.60 36.1419 15.708 #5 [16] [15] 0.000 95.462 45.000 98.300 1-1/4"—8 UN 1.200 114. Floor Slab Second Pour Main Reinforcing Bar 1st Pour DBR Setting/ Splice Bar Step 3 After the formwork is stripped.

®

Taper-Lock®

®

The Taper-Lock® System
Features and Benefits


IAPMO UES Evaluation Reports ER-0245 and ER-0319
Portable and robust design allows you to take the system
wherever you need it.
Long lasting chasers for previously unheard of efficiency!
Spend less money on new blades, and save your crew from
unnecessary downtime.
Revolutionary high-speed taper cut more than doubles the
production of conventional cutters, allowing you to beat
deadlines and reduce costs.
Uses environmentally friendly water based cutting fluids for
onsite safety and hazard compliance.
Strong unit withstands tough projects. Straightforward
process makes operation and repair easy.

Taper-Lock®


Splice Rebar On-site, in a Fraction of the Time

You already rely on Taper‑Lock® Couplers from Dayton Superior —
the company you trust is proud to offer the portable, high-speed
taper cut solution! Turn the system that’s already been proven
on sites throughout North, Central, and South America into your
on-site advantage. Dayton Superior is the only company able to
bring the reliable Taper-Lock design to fabricators.

Use the Dayton Taper-Lock on Your Next Job Site

The compact design saves room in your fabrication shop or on
the job with all the advantages and one-quarter the size of similar
machines, it’s time to re-think rebar splicing! Strength certification
and test results are available upon request through the qualified
Dayton Superior Dealer network throughout North America.

TYPICAL SPECIFICATIONS:
Specific:

Mechanical connections shall be Taper-Lock® taper threaded
couplers as manufactured by Dayton Superior Corp.

Generic:

The mechanical connection shall meet building code requirements
of developing in tension and compression as required
by__________ (insert name here). The mechanical connection shall
be the positive locking, taper threaded type coupler manufactured
from high quality steel. The bar ends must be taper threaded
using the manufacturer’s bar threading equipment to ensure
proper taper and thread engagement. All couplers shall be
installed per the manufacturer’s approved procedures.

02/14

19

Taper-Lock®

®
®

D310 Taper-Lock® Standard Coupler
Product Description:

The D310 Taper-Lock is used to join any bar-to-bar connection of the
same size, where one bar can be rotated. This simplifies rebar splicing
in areas where rebar congestion prevents the use of long lap splices.
Engagement of the bar within the coupler is simplified by the taper
thread which aids in alignment.

Product Features and Benefits:
Taper-Lock®






Used in 80% of all connections
The compact design of the coupler ensures suitability for use in
confined situations where space is restricted or where the loss of
cover must be minimized
Reduces engineering design time
Eliminates rebar congestion
Provides Type 2 splicing capacities and simplifies load paths
Meets approval from IAPMO ER-0319, ACI, Caltrans, IBC, and
Ministries of Transportation for Ontario and Quebec
Approved for use in fatigue applications

Product Specifications:




Extension of Taper-Lock product line
Accommodates rebar sizes #4 through #18
Available in Black, Epoxy, Galvanized, or Stainless Steel
Type 2 Splice
Connect bars of the same size using an internal sleeve with two right hand tapered threads

To Order:

Specify: (1) quantity, (2) name,
(3) rebar size, (4) finish, (5)
Made in USA requirement.

Example:

500 pcs., D310 Taper-Lock®
Standard Coupler, #6, Black,
Made in USA not required.

Product Codes
Bar Size

Black (Made
in USA)

Epoxy (Made
in USA)

Black

[10]

127020

127258

126389

[15]

127021

127259

126390

[19]

[20]

127022

127260

126391

#7

[22]

127023

127261

126392

#8

[25]

[25]

127024

127262

126393

#9

[29]

[30]

127025

127263

126394

#10

[32]

127026

127264

126395

#11

[36]

[35]

127027

127265

126396

#12

[40]

145101

145102

145103

#14

[43]

[45]

127028

127266

126397

#18

[57]

[55]

127019

127267

126398

Metric
(mm)

CN
(m)

#4

[13]

#5

[16]

#6

US

Nominal Engagement
Bar Size
US

20

Metric
(MM)

“A”
CN (M)

US

“B” (Nominal)
(mm)

US

(mm)

#4

[13]

[10]

2.362

[60]

1.024

[26]

#5

[16]

[15]

2.756

[70]

1.221

[31]

#6

[19]

[20]

2.874

[73]

1.281

[32.5]

#7

[22]

3.189

[81]

1.399

[35.5]

#8

[25]

[25]

3.622

[92]

1.615

[41]

#9

[29]

[30]

4.016

[102]

1.812

[46]

#10

[32]

4.488

[114]

2.049

[52]

#11

[36]

[35]

4.921

[125]

2.246

[57.5]

#12

[40]

5.472

[139]

2.539

[64.5]

#14

[43]

[45]

5.827

[148]

2.719

[69]

#18

[57]

[55]

7.638

[194]

3.625

[92]

A

B

Rev. 10/02/2015
02/14

®

Taper-Lock®

®

Installation: D310 Taper-Lock Standard Coupler
STEP 1

Taper-Lock®

The coupler is normally supplied fixed to the reinforcing bar, ready to be installed and
cast in concrete.

STEP 2

After casting the concrete and when ready to extend, remove the thread protector
from the coupler. Position the continuation bar in the sleeve and rotate the bar
into the coupler.

STEP 3

Continue to screw the bar into the coupler until hand tight.

STEP 4

Inspect the connection to be sure it meets 5 lb-ft.

02/14
Rev.
2/16/2015

21

or Galvanized Type 2 Splice Threads in internal sleeve correspond to the appropriate bar size Product Codes Bar Size US Metric (MM) CN (M) #4-#5 [13-16] [10-15] #5-#6 [16-19] [15-20] #6-#7 [19-22] — #7-#8 [22-25] — #8-#9 [25-29] [25-30] #9-#10 [29-32] — #10-#11 [32-36] — #10-#12 [32-40] — #11-#14 [36-43] [35-45] #14-#18 [43-57] [45-55] To Order: Specify: (1) quantity. Caltrans. (4) finish.5] #7-#8 [22-25] — 3.716 [196] 5. D320 Taper-Lock® Transitional Coupler.0315 [77] 1.472 [139] 2.6024 [91.5] 1.4409 [62] 2.0236 [26] #5-#6 [16-19] [15-20] 3.2441 [57] #11-#14 [36-43] [35-45] 5.1102 [79] 2. Product Features and Benefits: Taper-Lock® • • • • • • Eliminates rebar congestion Reduces engineering design time Allows for the connection of two different size bars Provides Type 2 splicing capacities and simplifies load paths Meets approval from IAPMO ER-0319 ACI. IBC and Ministries of Transportation for Ontario and Quebec Approved for use in fatigue applications Product Specifications: • • • • • Extension of Taper-Lock product line Accommodates all rebar configurations Available in Black.7931 [45.5748 [40] 1. It is commonly used for economic designs and columns where the diameter of the rebar reduces as the columns extend up the structure.6772 [68] 2.5906 [142] 3.437 [36..6535 [42] 1.9291 [176] 4. #6-#7. (3) rebar size.5] #8-#9 [25-29] [25-30] 4.378 [35] #6-#7 [19-22] — 3. Other sizes available upon request Nominal Engagement Bar Size 22 “A” “B” (Nominal) “C” (Nominal) US Metric (MM) CN (M) US [mm] US [mm] US [mm] #4-#5 [13-16] [10-15] 2.4803 [63] #14-#18 [43-57] [45-55] 6.5] 2. 2/23/2015 02/14 . Epoxy.2047 [56] 1.0079 [51] 1.2283 [82] 1.0079 #10-#11 [32-36] — 4.7953 [71] 1.Taper-Lock® ® ® D320 Taper-Lock® Transitional Coupler Product Description: The D320 Taper-Lock is used to join two reinforcing bars of different sizes.4488 [113] 2. Black.2441 [57] #10-#12 [32-40] — 7.811 [46] [51] #9-#10 [29-32] — 4. (2) name.5945 [40. Example: 500 pcs.9213 [125] 2.0157 [102] 2.0157 [102] 2.9134 [74] A B C Rev.

STEP 4 Inspect the connection to be sure it meets 5 lb-ft. STEP 2 After casting the concrete and when ready to extend.® Taper-Lock® ® Installation: D320 Taper-Lock Transitional Coupler When installing the D320 Transitional Coupler. As an alternative. Position the continuation bar in the sleeve and rotate the bar into the coupler. remove the thread protector from the coupler. the smaller bar is to be connected after the coupler is tightened on the larger rebar. ready to be installed and cast in concrete. This process ensures that the smaller bar does not receive the higher torque used to connect the larger bar. the larger of the two bars must be connected first. STEP 3 Continue to screw the bar into the coupler until hand tight. a second wrench can be used to keep the coupler from rotating while the second connection to the larger bar is made. If the smaller bar is connected first. Taper-Lock® STEP 1 The coupler is normally supplied fixed to the reinforcing bar. 02/14 Rev. it is permitted to connect the smaller bar to the coupler first. 2/16/2015 23 .

1] #11 [36] [35] 9.1 [129. D330 Taper-Lock® Positional Coupler.2] MAXIMUM BAR TO BAR MINIMUM BAR TO BAR Rev.7 [170. #6.8] #12 [40] — 10.4 [213.6 [243.6 [142. ACI. Typical applications are hook bar connections and column to slab connections.9 [99. Caltrans.0] 6.2] #9 [29] [30] 8.8 [299.1] #5 [16] [15] 5.8 [198.5] #10 [32] — 9.7] 8.2] 4.8] 7. (3) rebar size.0 [228.7] 7. Made in USA not required. Example: 500 pcs. 9/2/2015 02/14 .2 [182.1] 5. Black.4] #7 [22] — 7. Product Features and Benefits: Taper-Lock® • • • • • • • Eliminates rebar congestion Reduces engineering design time Rebar never has to be rotated Provides Type 2 splicing capacities and simplifies load paths Meets approval from IAPMO ER-0319.4] #18 [57] [55] 14. (5) Made in USA requirement.6 [269.9 [149. (2) name. (4) finish.8] #14 [43] [45] 11.5 [190.3 [261.5 [165.8] 10.2 [157.9] 5.7] #6 [19] [20] 6.5 [139.9] 4.7] 3.7 [119.6 [370.2 [106.0 [177.5] #8 [25] [25] 7. Other sizes available upon request Nominal Engagement MAXIMUM BAR TO BAR DISTANCE Bar Size 24 MINIMUM BAR TO BAR DISTANCE US Metric (MM) CN (M) US [mm] US [mm] #4 [13] [10] 5.6] 6.7 [221. IBC and Ministries of Transportation for Ontario and Quebec Approved for use in fatigue applications Adjustability of coupler allows it to be a closer between two fixed bars Product Specifications: • • • • • • Extension of Taper-Lock product line Accommodates rebar sizes #4 through #18 Available in Black or Black Made in USA Type 2 Splice Uses a two part system for connecting rebar Each end must be tightened and calibrated with a torque wrench Product Codes Bar Size Black (Made in USA) Black [10] 127065 128268 [15] 127066 128269 [19] [20] 127067 128270 #7 [22] — 127068 128271 #8 [25] [25] 127069 128272 #9 [29] [30] 127070 128273 #10 [32] — 127071 128274 #11 [36] [35] 127072 128275 #12 [40] — #14 [43] [45] 127073 128276 #18 [57] [55] 127074 128277 US Metric (MM) CN (M) #4 [13] #5 [16] #6 To Order: Specify: (1) quantity..Taper-Lock® ® ® D330 Taper-Lock® Positional Coupler Product Description: The D330 Taper-Lock is used to join two bars of the same size where neither bar can be rotated.

2/16/2015 25 . Step 4 Inspect the connection to be sure it meets 5 lb-ft. Once cast and ready to extend. Step 2 Position the continuation bar as near as possible to the coupler fitted to the castin-bar. Installation Inspection No threading beyond the Inspection Groove should be visible on the male component extending from the female component. The installer must take care to protect the internal threads and prevent the ingress of concrete. the male end complete with locknut can be screwed into place. Only groove is visible from female component Maximum Extension 02/14 Rev. Step 3 Run the male component onto the continuation bar until fully engaged and hand tight.® Taper-Lock® ® Installation: D330 Taper-Lock Positional Coupler Step 1 Taper-Lock® The female section of the positional coupler is normally cast flush in concrete.

2/23/2015 02/14 .5] #12 [40] — 5.024 [26] #5 [16] [15] 2.221 [31] #6 [19] [20] 2. formed applications. Product FEATURES AND BENEFITS: Taper-Lock® • • • • • • • Reduces engineering design time Provides a safer working environment by eliminating protruding rebar ends through formwork Eliminates the need to cut or drill formwork Meets approval from IAPMO ER-0319.016 [102] 1.638 [194] 3. Made in USA not required.625 [92] 26 A B Rev.488 [114] 2.622 [92] 1.189 [81] 1.756 [70] 1. (3) rebar size. (5) Made in USA requirement. #6.827 [148] 2.615 [41] #9 [29] [30] 4.399 [35.049 [52] #11 [36] [35] 4. Caltrans.5] #7 [22] — 3. (4) finish.812 [46] #10 [32] — 4. Epoxy.281 [32.. and Ministries of Transportation for Ontario and Quebec.5] #14 [43] [45] 5.5] #8 [25] [25] 3. Nominal Engagement Bar Size US Metric (MM) “A” CN (M) US “B” [mm] US [mm] #4 [13] [10] 2. Example: 500 pcs. (2) name.719 [69] #18 [57] [55] 7.246 [57.539 [64. and future work applications. IBC.921 [125] 2. or Galvanized Type 2 Splice Fastened to formwork by nails Product Codes Bar Size US Metric (MM) CN (M) Black (Made in USA) Epoxy (Made in USA) Black #4 [13] [10] 127790 127847 128342 #5 [16] [15] 127791 127848 128343 #6 [19] [20] 127792 127849 128344 #7 [22] — 127793 127850 128345 #8 [25] [25] 127794 127851 128346 #9 [29] [30] 127795 127852 128347 #10 [32] — 127796 127853 128348 #11 [36] [35] 127797 127854 128349 #12 [40] — 145104 145105 145106 #14 [43] [45] 127798 127855 128350 #18 [57] [55] 127799 127856 128351 To Order: Specify: (1) quantity.472 [139] 2. Canada Eliminates rebar congestion Provides Type 2 splicing capacities and simplifies load paths Approved for use in fatigue applications Product Specifications: • • • • • Extension of Taper-Lock product line Accommodates rebar sizes #4 through #18 Available in Black. It is used for segmental pours. Black.Taper-Lock® ® ® D340 Taper-Lock® Flange Coupler Product Description: The D340 Taper-Lock simplifies the forming process by eliminating the need to cut or drill the formwork. precast applications.874 [73] 1.362 [60] 1. D340 Taper-Lock® Flange Coupler. ACI.

• • • • • • • Eliminates rebar congestion and aids in concrete placement Column Eliminates the need for hooked rebar Reduces engineering design time Coupler Provides Type 2 splicing capacities and simplifies load paths Improves safety related issues on the job site by reducing protruding dowels Conforms to ASTM A-970. (2) name. Cal Trans. Made in USA not required. ACI. Bar Size Metric (MM) Beam To Order: Product Codes . (3) rebar size.D350 Taper-Lock End Anchor US Column Anchor Product Specifications: Taper-Lock® Product Features And Benefits: Example: 500 pcs. (4) finish. (5) Made in USA requirement. Black. The D350 Taper-Lock End Anchor Discs can be used for end anchoring. 2/23/2015 Coupler Rebar Specify: (1) quantity.. D350 Taper-Lock® End Anchor Disc. stirrup replacements. continuous splicing. IBC and Ministries of Transportation for Ontario and Quebec Develops full strength with hand-tighten installation End • • • • • • Extension of Taper-Lock product line Accommodates rebar sizes #4 through #18 Available in Plain or Epoxy Type 2 Splice Minimum Headed Bearing Area of 10Ab IAPMO Evaluation Report ER-0245 Containment Ties Black (Made in USA) Epoxy (Made in USA) Black [10] 127940 128017 128221 [16] [15] 127941 128018 128222 [19] [20] 127942 128019 128223 #7 [22] — 127943 128020 128224 #8 [25] [25] 127944 128021 128225 #9 [29] [30] 127945 128022 128226 #10 [32] — 127946 128023 128227 #11 [36] [35] 127947 128024 128228 #12 [40] — 145107 145108 145109 #14 [43] [45] 127948 128025 128229 #18 [57] [55] 127949 128026 128230 CN (M) #4 [13] #5 #6 02/14 Rev. 27 . and heavy anchorage of light standards and other signage.Taper-Lock® ® ® D350 Taper-Lock® End Anchor Disc Product Description: Elevated Slab The D350 Taper-Lock End Anchor Discs simplify rebar splicing in areas where rebar congestion prevents the use of long lap splices or large diameter hooked rebar. #6.

(2) name. D351 Taper-Lock® End Anchor Disc. (5) Made in USA requirement.. #6. IBC and Ministries of Transportation for Ontario and Quebec Develops full strength with hand-tighten installation End Extension of Taper-Lock product line Accommodates rebar sizes #4 through #18 Available in Plain. stirrup replacements. Made in USA not required. Cal Trans. Black. (3) rebar size. (4) finish. ACI. 2/23/2015 02/14 . Product Codes .D351 Taper-Lock End Anchor Bar Size 28 Coupler Anchor Product Specifications: • • • • • • Column US Metric (MM) CN (M) Black (Made in USA) Epoxy (Made in USA) Black #4 [13] [10] 128430 128420 128375 #5 [16] [15] 128431 128421 128376 #6 [19] [20] 128432 128422 128377 #7 [22] — 128433 128423 128378 #8 [25] [25] 128434 128424 128379 #9 [29] [30] 128435 128425 128380 #10 [32] — 128436 128426 128381 #11 [36] [35] 128437 128427 128382 #12 [40] — 145110 145111 145112 #14 [43] [45] 128438 128428 128383 #18 [57] [55] 128439 128429 128384 Example: 500 pcs. The D351 Taper-Lock End Anchor Discs can be used for end anchoring. Rev. Taper-Lock® Product Features and Benefits: • • • • • • • Column Eliminates rebar congestion and aids in concrete placement Eliminates the need for hooked rebar Reduces engineering design time Provides Type 2 splicing capacities and simplifies load paths Improves safety related issues on the job site by reducing protruding dowels Conforms to ASTM A-970. Epoxy. and heavy anchorage of light standards and other signage. or Galvanized Type 2 Splice Minimum Headed Bearing Area of 5Ab IAPMO Evaluation Report ER-0245 Containment Ties Beam Coupler Rebar To Order: Specify: (1) quantity.Taper-Lock® ® ® D351 Taper‑Lock® End Anchor Disc Product Description: Elevated Slab The D351 Taper-Lock End Anchor Discs simplify rebar splicing in areas where rebar congestion prevents the use of long lap splices or large diameter hooked rebar. continuous splicing.

precast applications. 02/14 29 . (3) rebar size.Taper-Lock® ® ® D352 Taper-Lock® Column Connector Product Description: The D352 Taper-Lock Column Connector combines the features of the D340 Flange Coupler and the D350 End Anchor Disc. Cal Trans. Epoxy. This unique product simplifies the forming process by eliminating the need to cut or drill formwork. (4) finish. and future work applications that require end anchorage. Black. • • • • • • • Taper-Lock® Product Features and Benefits: Eliminates rebar congestion and aids in concrete placement Eliminates the need for hooked rebar Reduces engineering design time Provides Type 2 splicing capacities and simplifies load paths Improves safety related issues on the job site by reducing protruding dowels Conforms to ASTM A-970. This product can be used for segmental pours. Example: 500 pcs. or Galvanized Type 2 Splice Minimum Headed Bearing Area of 10Ab Fastened to formwork by nails To Order: Specify: (1) quantity. D352 Taper-Lock® Column Connector. (2) name. #6. IBC and Ministries of Transportation for Ontario and Quebec Eliminates the need to cut or drill formwork Product Specifications: • • • • • • Extension of Taper-Lock product line Accommodates rebar sizes #4 through #18 Available in Plain. Additionally. rebar splicing is simplified in areas where rebar congestion prevents the use of long lap splices or large diameter hooked rebar.. ACI.

It may be attached to formwork through the integral nailing flange. chromium.Taper-Lock® ® ® D358 Taper-Lock® Female Bolt Head Product Description: The D358 Taper-Lock Female Bolt Head is a Type 2 rebar coupler used to connect rebar and provide anchorage. Example: 500 pcs. (2) name. It consists of an integral nailing flange. Ability to use the flange and nails to attach the system to formwork Available in standard and customized lengths Taper-Lock Type 2 threads Gross bearing area of 5Ab Easier to use and up to 25% faster installation Saves $100 in form repair costs by not requiring a rebar through-hole Versatility to meet project needs 02/14 . a coupler forged from the end of the rebar. The D358 is made from USA melted and rolled steel. D358 Taper-Lock® Female Bolt Head. Epoxy Coated ASTM A615 Grade 60. Product Specification • • • • Rebar sizes #4 (13mm) through #11 (36mm) Available with clipped or full flange Available in plain. (4) length. tapered female threads. epoxy coated. weldable.. (5) rebar. (3) rebar size. or galvanized finish Available in carbon. and a forged hex bolt end anchor. #5 x 30" long. or stainless steel Product Features and Benefits • • • • • • • 30 To Order: Specify: (1) quantity. Taper-Lock® Application The D358 Taper-Lock Female Bolt Head is used to connect rebar between segmental concrete pouring and provide embedment anchorage.

3 1. To Order: Product Features and Benefits: • • • • • • The compact design of the coupler ensures suitability for use in confined situations where space is restricted or where the loss of cover must be minimized Reduces engineering design time Eliminates rebar congestion Provides Type 2 splicing capacities and simplifies load paths Meets approval from IAPMO ER-0319.3 1.3 1. Product Specifications: • • • Extension of Taper-Lock product line Accommodates rebar sizes #4 through #18 Type 2 Splice Product Codes D360 Taper-Lock Weldable Coupler US #4 #5 #6 #7 #8 #9 #10 #11 #12 #14 #18 02/14 Rev.5 1.13 31 Taper-Lock® The couplers are produced in ASTM A108 CD 8620 .6 2. Welders should be qualified for the type of weld required. Caltrans. #6. IBC.93 1.) 0. and Ministries of Transportation for Ontario and Quebec Approved for use in fatigue applications Specify: (1) quantity.50 0.38 0.3 2.8 3.3 1.) 1. (3) rebar size.3 2.7 3. The load conditions at the connection must be determined by the engineer along with the type and size of weld required.2 1.6 1. D360 Taper-Lock® Weldable Coupler.8 2.63 0.0 1.25 0.75 0. and to the site conditions under which the welding will be undertaken. (2) name.88 0.25 0. it has a tapered thread at one end. The Taper-Lock Weldable Coupler is suitable for welding to structural steels..6 1.4 1.4 1. 2/23/2015 Bar Size Metric (MM) [13] [16] [19] [22] [25] [29] [32] [36] [40] [43] [57] CN (M) [10] [15] [20] — [25] [30] — [35] — [45] [55] Black (Made in USA) 128385 128386 128387 128388 128389 128390 128391 128392 145113 128393 128394 Thickness (in. Shorter than the standard coupler. which must be matched to the properties of the plate and tube.9 2.) 1. Example: 500 pcs.6 Outer Diameter (in.6 2. Another important consideration is the type of electrode to be used. ACI.38 0.56 0.0 2.Taper-Lock® ® ® D360 Taper-Lock® Weldable Coupler Product Description: The Taper-Lock D360 Weldable Couplers provide a convenient means of connecting reinforcing bars to structural steel plates or sections. The other end is welded directly to the steel.8 20° Chamfer (in.

5" 12" #5 [16] [15] 14" 5" 2.75" 2. taper threaded.125" To Order: Specify: (1) quantity.5" 5" 3. bent.375" #7 [22] — 16" 7" 3.625" 2.Taper-Lock® ® ® D368 Taper-Lock® Form Saver Product Description: Made in America.5" 9" 9. Type 1.75" 5" 16" +0 -1" 5. +0 -3/8" 1.5" 2.5" #6 [19] [20] 16" 6" 3" 6" 4.5" 16" +0 -5/8" 2. Single ended.5" 11" 12" 5. (2) name (3) type.75" 2. 36".5" #8 [25] [25] 16" 8" 4" 8" 6" 4" 16" +0 -3/4" 3" 2. Example: 500 pcs. the formwork does not require rebar holes in order to have a continuous path of reinforcement. When used in conjunction with the male threaded Taper-Lock Bar (D370). #11.5" 4.375" 3" #11 [36] [35] 16" 11" 5.5" 16" +0 -1" 4.25" 2.25" 3.875" 2" 14" +0 -1/2" 2.75" #10 [32] — 16" 10" 5" 10" 10.5" 4" 2. It includes an integral nailing flange used to attach the coupler to formwork. (5) Dimensions.25" 1.5" #9 [29] [30] 16" 9" 4.875" 12" +0 -3/8" 1. hooked. mechanical coupler (D368) forged from the structural reinforcement.5" 16" +0 -1" 6" 3. Product Features and Benefits: Taper-Lock® • • Installation not requiring a torque wrench which means it is easier to use and saves time Ability to use the flange and nails to attach the system to formwork eliminates repair costs associated with holes for rebar Components can be fabricated to order with straight. (4) rebar size.5" 7" 5. * Tolerance on bending is +0" -1" A A A R Type 1 Single End 32 Type 2 90° Bend B A R C Type 3 180° Hook B Type 4 Double End 02/14 . D368 Taper‑Lock® Form Saver.5" 3" R min Washer Dia. or double ended for versatility to meet project needs Taper-Lock tapered threads is designed for hand tightening and faster installation • • Product Specifications: • • • • Available in rebar sizes #4 (13mm) through #11 (36mm) Performs in tension and compression in excess of Type 2 performance Available in plain rebar finish or epoxy coated May contribute to LEED credits Bar Size Designation Type 1 US Metric (mm) CN (M) Type 2 Type 3 Type 4 A min A min * B min A min B min C min A min Tolerance #4 [13] [10] 12" 4" 2..

024 #18 139972 0.75" 10" 5" 10" 10. Type 1.5" 9" 4.5" 2.25" 1.625" #8 [25] [25] 15. It requires no torque wrench to assemble and can be used with any Taper-Lock splicing product.Taper-Lock® ® ® D370 Taper-Lock® Threaded Bar Product description: Made in America.017 #10 139969 0. bent.25" #7 [22] — 9. or double ended for versatility to meet project needs Taper-Lock tapered threads is designed for hand tightening and faster installation Taper-Lock® • Product Specifications: • • • • Available in rebar sizes #4 (13mm) through #11 (36mm) Performs in tension and compression in excess of Type 2 performance Available in plain rebar finish or epoxy coated May contribute to LEED credits Bar Size Designation Type 1 US Metric (mm) CN (M) Type 2 Type 3 Type 4 A min A min * B min A min B min C min A min #4 [13] [10] 9" 4" 2. * Tolerance on bending is +0" -1" A Type 1 Single End A A R A R B Type 4 Double End B Type 3 C 180° Hook Type 2 90° Bend D382 TAPER-LOCK® THREADED PLUG The Taper-Lock Threaded Plug fits Dayton Superior Taper-Lock Couplers sizes #4 through #18.5" 16" 6" Specify: (1) quantity. hooked. double ended or a fully custom configuration.25" 6" 3" 6" 4. (2) name (3) type.5" 12" #6 [19] [20] 9.5" 7" 5.5" 3" 14" 2.5" 4. secure fit with the coupler.75" 2. 02/14 Coupler Size Product Code Weight #4 139963 0. #11. (5) Dimensions.5" 4" 2.039 33 . hook ended. Single ended.5" 11" 12" 5.008 #8 139967 0.375" #11 [36] [35] 16" 11" 5.5" 16" 4. The plugs have a notch in the top surface for easy removal. Example: 600 pcs. 36".875" To Order: R min #5 [16] [15] 9" 5" 2.75" #10 [32] — 15. The threaded plugs protect the internal threads of the coupler from external factors such concrete and water.5" 8" 4" 8" 6" 4" 16" 3" #9 [29] [30] 15. Product Features and Benefits: • • • Installation does not require a torque wrench means it is easier to use and saves time Ability to use the flange and nails to attach the system to forms eliminates repair costs associated with holes for rebar Components can be fabricated to order with straight. D370 Taper‑Lock® Threaded Bar.006 #7 139966 0.006 #6 139965 0. bent.25" 7" 3. taper threaded reinforcing bar (D370) is available in single ended.019 #11 139970 0. The plastic plugs are threaded to provide a positive.75" 5" 16" 5.. (4) rebar size.011 #9 139968 0.5" 9" 9.5" 16" 2.5" 5" 3.5" 12" 1.005 #5 139964 0.25" 3.022 #14 139971 0.

4 20.00 90 90 150% 10 1.7 9 9/10 Transition 1.4 14 2.31 -9.2 421.44 96.6 99.2 96.20 Cyclic Load Levels (Stages 1.8 27.56 100.8 99.5 128.0 98.8 97.56 -46.0 66.7 223.00 333.9 19.9 111.79 -23.58 99.44 160.8 97 18 4.60 -18 34.66 98.9 226.56 78.0 167.4 12.76 54.5 159.46 165.® ® Cyclic Test Results .1 55.4 96 10 1.2 12.0 42.3 95.31 -9.9 90 150% 6 0.62 97. 3) Bar Size Coupler Type 4 4/5 Transition 5 5/6 Transition 0.00 -120 228 339.44 -13.0 53.16 163.4 96.6 9 1.8 98.2 8 8 Position 0. 2.8 Cyclic Test Results .72 71.8 130% 18 4.Standard Specimens Bar Size Bar Area (in2) 4 0.60 -18 34.1 7 7/8 Transition 0.18 153.4 95.1 72.1 78.56 140.25 -67.00 -30 0.9 156.0 10 10 Position 1.996 8 0.6 98.64 39.44 -13. 3) Tensile Strength (Stage 4) Pmin (kips) Pmax1 (kips) Pmax2 (kips) Pmax3 (kips) (kips) (ksi) (%fy=60) (%fua) -6 11.25 175 77.2 25.2 98. 2.4 181.3 20.5 30.1 19.00 -30 57 65.3 156.2 5 0.2 98.22 29.2 28.56 97.44 39.5 99.0 163.4 34 02/14 .66 31.6 98.86 173.1 100.8 96.96 163.7 18.0 98.4 90 150% 14 2.6 87.Position/Transition Specimens Bar Area (in2) Cyclic Load Levels (Stages 1.6 88.4 165.2 165.3 17.26 160.14 105.7 45 52.0 45.5 128.26 96.79 71.7 84 140% 11 1.32 167.4 37.0 98.24 42.68 167.6 96.27 -38.0 13.2 97.2 11 11/14 Transition 1.3 17.4 95.27 106.6 375.7 6 6 Position 0.1 27.1 162.7 98.79 -23.3 165.27 -38.38 58.6 14 14 Position 2.7 97.2 25.1 98.20 Tensile Strength (Stage 4) Pmin (kips) Pmax1 (kips) Pmax2 (kips) Pmax3 (kips) (kips) (ksi) (%fy=60) (%fua) -6 11.1 100.0 163.9 97.4 39.6 7 0.60 54 90 150% 8 0.98 122.3 163.5 99.3 175.3 150.8 77.6 6 0.4 12.1 90 150% 9 1.Compression Compressive Strength Bar Size Bar Area (in2) (kips) (ksi) (%fy=60) 4 0.0 18.3 162.31 27.2 97.6 90 150% 7 0.8 88.56 -46.2 11 1.6 83.96 97.46 111.4 72.6 96.5 58.20 18 90 150% 5 0.4 139% Cyclic Test Results .3 98.6 57.9 97.1 72.6 162.8 88.25 -67.5 97.1 121.2 37.

52 0. MAX F. Determine correct water amount by mixing of a test batch prior to commencing grouting operation. SIZE SLEEVES PER BAG OF GROUT #4 13MM 37 #5 16MM 40 #6 19MM 16 #7 22MM 30 #8 25MM 11 #9 29MM 11 #10 32MM 9 #11 36MM 8 #14 43MM 5 #18 57MM 3 Amounts are approximate.38 8.77 36. A 50 pound (22.63 3.92 #7 22MM 2.50 9. The Grout Sleeve is available in seven (7) sizes to accommodate deformed bar sizes #4 through #18.00 0.42 2.14 9. It is a flowable grout capable of achieving 12.38 4. noting that grout used in PVC tubing is not accounted for.38 8.000 psi and a minimum tensile strength of 80.00 11.14 1. MIN F.27 2.71 #8 25MM 2.50 0.13 4.87 2.89 16.000ksi when mixed following the recommended mixing instructions of DSC.57 3.50 0.98 9.50 0.00 All dimensions are in inches D490 SLEEVE-LOCK® GROUT Sleeve-Lock Grout is specifically designed and manufactured by DSC for the Sleeve-Lock System.60 2.73 1.50 17.52 8.50 #9 29MM 2.32 1.32 19.63 4.) A B C D G H E.50 12.50 8.7 kg) bag of grout will require approximately 6-7 pints (3-3. non-shrink grout.42 2.Sleeve-Lock® Grout Sleeve ® ® D410 Sleeve-Lock® Grout Sleeve The Dayton Superior D410 Sleeve-Lock Grout Sleeve is a one-piece mechanical coupler designed to butt-splice reinforcing steel in concrete structures.07 7.000 psi.75" SCH40 PVC.54 0.38 4.73 2. Made In USA – The sleeve is 100% made in the USA.14 1.07 7.14 9.75 8.25 6.01 3.61 13.75 17.92 6.00 0.16 1. yield per bag.63 3. ports use the same size PVC Stacking Feet – Feet used to stabilize the product during shipping and on the shelf while assisting in wire-tying and acting as a platform for a rebar chair.40 #10 32MM 3.89 2.25 4. 02/14 35 .04 17.61 1.04 2.73 3.01 1. a high strength.98 #14 43MM 3. It exceeds all known building codes and agency standards. Field End Stacking Feet Alignment Fins Made in USA Rebar Stop Factory End Standard Port Size The D410 Sleeve-Lock Grout Sleeve is a ductile casting with a minimum yield strength of 55. The System achieves Type 2 strength criteria with the Dayton Superior Sleeve-Lock Grout D490.38 5.01 1.89 16.75 17.13 #6 19MM 2.00 11.63 4. Bars of like size or of different sizes can be effectively spliced by the System.77 3.30 4.19 8. MIN #4 13MM 2.61 13.99 0.) Sleeve-Lock® • • • • REBAR EMBEDMENT LENGTH (IN.00 0.00 17.07 6.32 2. SIZE SLEEVE-LOCK DIMENSIONS (IN.14 2. The Sleeve has several unique features: • Rebar Stop – An integrated post that acts as a precise stop when inserting rebar Alignment Fins – Positioning fins that keep inserted rebar centered Standard Port Sizes – Ports designed to accept standard 0.42 12.61 1.07 6.26 0. Available in 50lb bags.26 0.73 24.73 1.52 8.25 4.50 8. is as shown in Table 2: Use only potable water for mixing.51 liters) of water to achieve a flowable consistency.38 5.87 2.19 #11 36MM 3.14 2.68 4.30 #5 16MM 2.89 2.75 8.52 0.71 6.25 6.42 #18 57MM 4. MAX E.40 8. Typical sleeve applications include precast and cast-in-place concrete structures.

off the shelf PVC. Grouting must be performed in accordance with the manufacturer's recommended grouting procedures. It is designed to fasten the sleeve to the formwork while keeping concrete out of the sleeve’s inner chamber. It is to be used on the Field End only and is not designed to be used as a structural connection. the Sleeve-Lock Seal Plug can be used on either end meaning that only one size Sleeve-Lock Seal Plug (qty 2) per sleeve need be stocked. Either port of the sleeve uses the same size PVC. D491 SLEEVE-LOCK® FORM PLUG The Sleeve-Lock Form Plug is a device using a rubberized grommet and a clamping device and used to attach the Sleeve-Lock Grout Sleeve to a piece of formwork i. It is available locally or through DSC. One size will fit either end port or PVC. Per size. as required. 36 02/14 . composite. lumber.e. by local standards and codes. It is designed to keep concrete from entering the inner cavity of the Sleeve-Lock Grout Sleeve on the Factory End and to contain the pumped in grout on the Field End. How to Specify: Specific: Mechanical splices shall be the Sleeve‑Lock® Grout Sleeve System manufactured by Dayton Superior Corporation.® Sleeve-Lock® Grout Sleeve ® D487 Sleeve-Lock® Seal Plug The Sleeve-Lock Seal Plug is a rubberized plug used to seal the connection between the Sleeve-Lock Grout Sleeve and the reinforcing bar. They can also be used to plug the PVC before or after grouting. Generic: The mechanical connection shall meet building code requirements of developing in tension and compression. D493 SLEEVE-LOCK® PORT PLUG The Sleeve-Lock Port Plug is a plastic plug used during jobsite shipping to plug the ports in order to keep debris from entering the inner chamber of the sleeve. used to fill the inner chamber of the Sleeve-Lock Grout Sleeve. D492 SLEEVE-LOCK® ¾" SCH40 PVC Sleeve-Lock® The Sleeve-Lock ¾” SCH40 PVC is standard. steel.

the chart below shows standard dimensions that are applicable.8) 4 (100) 1/2 (12.1) 0. The product shall be ICC ES recognized and welding of the product will have occurred in an ICC ES approved and audited facility. • Elongation in 2" – 20% To develop the full yield strength of the studs in tension.2) 0.35 (8. beams and column capitals may be eliminated to allow efficient use of flying forms.21 (5.® Dayton Shear Resistance DSR Products ® Dayton Shear Resistance (DSR) Products ICC Evaluation Report ESR-2696 Dayton Shear Resistance DSR Products are a cost effective solution to punching shear at column/slab connections.307 (199) 1.19 (30.5) 5 (125) Dh th OAH Note: Overall height (OAH) of the stud is determined by the slab thickness and required concrete cover. while at the same time dramatically reducing labor costs.42 (10.9) 0.5) 5/16 (7. (mm) tr in. (mm) X-Sect. excavation and concrete pumping costs. Installation of DSR System rails in foundations will increase the punching shear capacity at the base of the columns and in the pile caps.5) 4 (100) 5/8 (15. br 02/14 tr 37 .196 (127) 1. OAH in. One DSR System rail replaces a series of hairpins to provide time. Material Specifications: • Shear studs – Low carbon steel. Specifications Dayton Shear Resistance DSR Products are fabricated with special studs.7 0. C1015 in accordance with ASTM A108.3) 1 (25. DSR System rails are typically used in post tension and reinforced concrete slabs with direct loading on the columns. (mm) br in.4) 3/16 (4. Dayton Shear Resistance Typical Specifications Specific: Punching shear reinforcement shall be Dayton Shear Resistance (DSR) as manufactured by Dayton Superior Corporation.000 psi minimum.000 psi minimum.9) 5 (125) 3/4 (19. (mm) th in. (mm) min. The product shall be punching shear reinforcement studs welded to high quality flat steel.1) 0.442 (287) 2.2) 0.1) 1-1/4 (31. labor and material savings. Note: Stud welding is in accordance with American Welding Society (AWS) D1. • Tensile Strength – 65.110 (71) 1.58 (40. • Yield Strength – 51.9) 1-3/4 (44. Generic: The punching shear reinforcement at the slab-to-column connection as depicted on the drawings shall meet building codes as required by________ (insert name here). (mm) 3/8 (9. D in.5) 0. Area in2 (mm2) Dh in.7) 2 (50. This can provide significant reduction in slab thickness and substantial savings in material.28 (7. DSR System rails reduce congestion around the column connections.8) 1/4 (6. The product shall be installed per the manufacturer’s approved procedures. Drop panels.37 (60. either studwelded or mechanically crimped to a steel rail.98 (50.1 and CSA Standard W59 as certified by the Canadian Welding Bureau.8) 3/8 (9. DSR System rails can also be used in place of hairpins to eliminate congestion in post-tensioned tendon anchorage zones.2) 0.

® Dayton Shear Resistance DSR Products ® D140 Dayton Shear Resistance DSR Products Dayton Shear Resistance DSR Products feature large.A Critical Shear Section y 38 02/14 . . Seismic Performance The DSR System has been extensively tested and proven to withstand seismic movement and maintain connection stability long after other connection systems have failed. specially designed headed studs studwelded to a steel base rail. The base plate ensures proper spacing and provides bottom anchorage. D140 DSR System Rail Dayton Shear Resistance (DSR) System Minimum 3/4" Clear Cover Dayton Shear Resistance Steel Rail Slab Spacers Typical Detail sy sy(ny-1) Outermost line of peripheral Studs sx sx(nx-1) x Sec. The head is ten times the cross-sectional area of the stud’s stem to provide superior anchorage and prevent slippage. Lab test results show that DSR System rails provide superior ductility and lateral drift capacity compared to other systems.

Repeat Steps 1. it is easy to place rebar or tendons between the studs.® Dayton Shear Resistance DSR Products ® DSR Installation Installation of Dayton Shear Resistance DSR System is quick and easy. 4. Nail the chairs to the formwork using the blind holes in each chair leg. posttensioning tendons. Notes: 1. the rebar. conduit and other embedded items may be set in the form. DSR System rails can normally be installed around a column/slab connection in less than five minutes. Since the tops of the DSR System rails are open. Typical Installation Sequence: 1. 2. Properly position the DSR System rails on the formwork as per placement drawings. 2. 3. Attach the furnished chairs to the base plate of each DSR System rail and place a chair top over the chairs at each end of the DSR System rail. 2 and 3 for each DSR System rail. Information required for ordering: Project name Number of complete rails Stud diameter Number of studs per rails Rail OVERALL height Distance to the first stud Distance between studs Slab thickness Bottom cover depth Dayton Shear Resistance • • • • • • • • • Example: Project name 4Th Street Parking Garage Number of complete rails 500 Stud diameter 1/2" Number of studs per rails 8 Rail OVERALL height 6-1/2" Distance to the first stud 3-0" Distance between studs 3-1/2" Slab thickness 8 Bottom cover depth 3/4" Required For Confirming Placing Drawings • • • • Structural Engineer of Record Name: Address: Phone: 02/14 39 . Equally space DSR System rails when two or more are required on a single column face. Dayton Shear Resistance DSR System must be placed and remain vertical in the slab. After the DSR System rails are in place.

® Dayton Shear Resistance DSR Products ® 2" (MIN) TYP. DSR System Rail ends at face of column (typ) SLAB EDGE Beam Below Dayton Shear Resistance DSR System Rail ends at face of column (typ) Edge of DSR System Rail to be in line with column faces (UNO) 2 EQUAL SPACES 40 02/14 .

End Anchorage End Anchorage System The Dayton Superior End Anchorage System is designed to simplify rebar splicing in areas where rebar congestion prevents use of long lap splices or large diameter hooked rebar. continuous splicing and heavy anchorage of light standards and other signage. Provides ultimate capacities and simplifies load paths. Improves safety related issues on the job site by reducing protruding dowels. Conforms to ASTM A-970. Bar Size Head Diameter Head Thickness Length End Anchor Elevated Slab End Anchorage Column Beam Column End Anchor Coupler Coupler Rebar Containment Ties Elevation 02/14 11/15 Elevation 41 . The Dayton Superior End Anchorage System provides a full ductile behavior mode developing ultimate strength capacity of the bars and can be effectively used for end anchoring. The system is designed around a single forge-headed unit in rebar sizes #4 through #11 and is available in various configurations to satisfy numerous applications. Eliminates the need for hooked rebar. End Anchorage Advantages: • • • • • • Eliminates rebar congestion and aids in concrete placement. Reduces engineering design time. stirrup replacements.

rebar splicing is simplified in areas where rebar congestion prevents the use of long lap splices or large diameter hooked rebar. Additionally. Plain. Canada • State Departments of Transportation • International Building Code • City of Los Angeles Department of Building and Safety • USPTO 4. 10” OAL. Example: 500 pcs. (5) Anchor Size (6) finish. (4) length. 3-3/8" To Order: Specify: (1) quantity. #10 grade 60.. walls and slabs where length and anchor diameter of the coupling system must be minimized to meet design space requirements. (3) rebar size.619. Product Features and Benefits: • • • • • Eliminate rebar congestion and aids in concrete placement Eliminates need or hooked rebar Provides Full Ultimate capacities and simplifies load paths Improves safety related issues on the job site by reducing protruding dowels Conforms to: • ACI 318II Type 2 • ICC AC-133 • Cal Trans Ultimate Splice • Ministries of Transportation. 2-7/8” anchor.096 D152 DB Column Connector Standard End Style Product Specifications: • • • • • End Anchorage 42 Extension of DBDI product portfolio Accommodates #10 rebar Available in plain and epoxy coated Configured in standard and custom lengths Two anchor diameters available 2-7/8". 02/14 . D152 DB Column Connector. The D152 DB is a Full Ultimate end anchor system that provides a compact footprint for use in thin wall columns.End Anchorage ® ® D152 DB Column Connector The Dayton Superior D152 DB Column Connector is a 3-piece anchorage system that provides flexibility to the designer for thin slab anchorage connections. (2) name.

000" .900 .790 7.200 2.6" 90. (4) bar size.0" 27. in. female end. or splice bar.270 12. Contact Dayton Superior Technical Assistance for additional information.600 #7 [22] — 1" – 8 UNC 1.4" 39. (3) end style.250" 1.688" 1. female end. W Specify Chamfer Thread Size Rebar Size Dia.438" 1.375" .813" 4.125" 1. D158 Two-Piece End Anchors.) Minimum Plate Thickness Available End Sizes (Dia.) Minimum Plate Area (sq.100 #9 [29] [30] 1-1/4" – 8 UN 1. such as plain.813" 1.000 #5 [16] [15] 3/4" – 10 UNC 1. Example: 500.000 #11 [36] [35] 1-9/16" – 8 UN 1.100 .125" .600 6.9" 54.560 15.600 .400 Compatible With All Dayton Superior Splicing Systems End Anchorage D158 Two-Piece End Anchor To Order: Specify: (1) quantity.000 #8 [25] [25] 1-1/8" – 8 UN 1. The D158 anchor is available in plain or epoxy coated finish.000 . #8 bar x 24" overall length.000 #10 [32] — 1-7/16" – 8 UN 1.500" 2. (5) overall length.375" 1. and a round. Alternate anchor plate diameters are available. (2) name.1" 114.688" 1.310 3.500" 1.625" 3.500" 1. square or rectangular anchor plate.000 .) Pu US Metric (mm) CN (M) #4 [13] [10] 5/8" – 11 UNC .813" 1.440 4.000 . in.900 #6 [19] [20] 7/8" – 9 UNC 1. male end and double-ended.875" . H Specify Specify Thread Length Thread Size Standard End Style Overall Length Thickness Optional End Styles Bar Size Designation Thread Size Thread Length Bar Area (sq.End Anchorage ® ® D158 Two-Piece End Anchor The Dayton Superior D158 Two-Piece End Anchor consists of a Dowel-In. The two-piece unit is used effectively for many end anchorage applications where installation restrictions or congestion require the two piece version.700 .563" 2.000" 1.5" 140.440 .688" 3.250" .000 10. The two-piece unit is available in bar sizes #4 through #11 and in various configurations.625" 2.750" 4.3" 71. 02/14 43 .8" 18.

900 #6 [19] [20] 0.0" 71. The D158B anchor has a plain end and can be furnished in lengths up to 60 feet. Length .000" 12.688" 90.500" .000 #10 [32] — 1.600 #7 [22] — 0.10 UNC 1.022" 1.900 #6 [19] [20] 2.270" . etc. Bar Size Head Diameter Head Thickness Length D158B Plain End Anchor (Forged Head) Bar Size Designation US Metric (mm) CN (M) Bar Diameter Head Diameter Head Thickness Pu #4 [13] [10] 0.000 #11 [36] [35] 1. US Metric (mm) CN (M) Head Diameter Bar Diameter Thickness Thread Size Thread Length Overall Length Min.750" 2.125" 15.625" 54.457" 1.000" 3.438" 5/8" . heavy anchorage for signs/light standards.750" 114.688" 1-1/4" .688" 25.500" 3/4" .8 UN 1. Barrel Length Flange Thickness D158C Female End Anchor (Forged Head) Bar Size Designation Flange Dia.625" 71.5" 140.438" 18.625" 1.875" .764" .410" .8 UNC 1.128" 3.End Anchorage D158B Plain End Anchor The Dayton Superior D158B Plain End Anchor is a one-piece.000 #5 [16] [15] 1.000 #8 [25] [25] 3.400 44 02/14 11/15 .600 #7 [22] — 2.987" .750" 1-7/16" .563" 7/8" .100 #9 [29] [30] 1.10" overall.596" .5" 90. Barrel Dia.128" .410" 4.000" .375" 20.11 UNC 0.8 UN 1.367" .625" 1" .9 UNC 1.000 #11 [36] [35] 4. This version of the end anchor system is used effectively for continuous splicing.000 #8 [25] [25] 1.022" .5" 27.270" 4.8 UN 1.750" . As Shown Head Thickness Bar Size Thread Size Head Dia.5" 54.172" . Pu #4 [13] [10] 1.500" 27.250" 17.813" 140.172" 1. The D158C anchor is available in bar sizes #4 through #11.457" .625" 1-1/8" . Length as Specified 1/4" Dia.764" .569" . Min 3 Holes Located Approx.000 #10 [32] — 4.367" .875" 2.563" 39.569" 1.500" 22.0" 18.596" .0" 114.987" .500" 1.813" 1-9/16" . Min. forged-head anchor available in bar sizes #4 through #11.8 UN 1.400 Minimum Mfg.100 #9 [29] [30] 3.000 #5 [16] [15] 0.813" 27. D158C FEMALE END ANCHOR End Anchorage The Dayton Superior D158C Female End Anchor is similar to the plain anchor except that the end is forged into a female end complete with UNC or UN threads and washer face.0" 39.875" 10.625" .

367" .625" 17.8 UN 1.000 #5 [16] [15] 1. Length as Specified Head Thickness Head Thickness Bar Size Head Dia.0" 18.End Anchorage ® ® D158D Male End Anchor The Dayton Superior D158D Male End Anchor is similar to the D158C anchor except that the end is furnished with upsized UNC or UN male threads.750" .100 #8 [25] [25] 3.022" 1.688" 1-1/4" .270" .750" 1-7/16" .9 UNC 1.128" .128" . The D158D anchor is available in bar sizes #4 through #11.750" 25.600 #7 [22] — 2.375" 20.100 #9 [29] [30] 3.0" 18.400 The Dayton Superior D158E Double End Anchor is fabricated with forged heads on both ends of the anchor.410" .000 #11 [36] [35] 4. Pu #4 [13] [10] 1.438" 10.5" 140. The D158E anchor is available in bar sizes #4 through #11.500" .000 #11 [36] [35] 4.410" .500" .172" 1.500" 3/4" .569" 1.813" 27.563" 15.8 UN 1.5" 54.5" 27.8 UNC 1.5" 140.750" .000 #10 [32] — 4.875" 10.764" .367" .900 #6 [19] [20] 2.000 #10 [32] — 4.813" 27.000" 12.11 UNC . Head Dia.125" 15.0" 71.600 #7 [22] — 2.625" #9 [29] [30] 3.5" 90.500" 22.457" 1.0" 114.400 02/14 45 End Anchorage D158E DOUBLE END ANCHOR .0" 39.457" 1.172" 1.10 UNC 1.625" 1-1/8" .875" .0" 71.000" .688" 25.563" 7/8" .764" .875" .625" 1" .0" 39.250" 17.5" 27.688" 22.8 UN 1. Length as Specified Head Thickness Thread Size Bar Size Chamber Head Dia.596" .000 #8 [25] [25] 3.438" 5/8" . D158E Double End Anchor (Forged Heads) Bar Size Designation US Metric (mm) CN (M) Head Diameter Bar Diameter Thickness Overall Length Min.000 #5 [16] [15] 1.900 #6 [19] [20] 2.987" .8 UN 1.500" 12.596" .270" .625" .000" . The D158E anchor can be used effectively in bulkhead areas of heavy rebar congestion.0" 114.5" 90.000 20. Thread Length D158D Male End Anchor (Forged Head) Bar Size Designation US Metric (mm) CN (M) Head Diameter Bar Diameter Thickness Thread Size Thread Length Overall Length Min. Pu #4 [13] [10] 1.625" .813" 1-9/16" .5" 54.569" 1.987" .022" 1.

(3) bar size. light standard support. Example: D108 Headed Dowel-In Bar Size Thread Size Bar Size Designation Width Across Flats 500. It has excellent anchorage capacities and can be used for common structural anchoring.500 2.375 — — — #5 [16] [15] 3/4" . Standard lengths for D108A is 12 times the bar diameter. Example: C 500.11 UNC 1-1/8" 1/8" 11/16" 55/64 1 1.8 UN 1. D108A is available in sizes #4 through #11.563 1. etc.2-1/4" 3/4" #10 [32] — 1-7/16" .938 1-5/16" 1-3/4" 9/16" #8 [25] [25] 1-1/8" . G Dia. posts. 9/2/2015 02/14 .125 2.10 UNC 1-9/16" 1/8" 13/16" 1-3/64 1-1/8" 1. D108 Headed DowelIns.750 1-1/16" #7 [22] — 1" . signs.500" #10 [32] — 1-7/16" .End Anchorage ® ® D108 Headed Dowel-In The Dayton Superior D108 Headed Dowel-In is a length of deformed rebar with one end enlarged by forging and then threaded.8 UN 2-9/16" 1/8" 1-5/8" 2-7/32 1-15/16" 2.375" 1-5/16" #9 [29] [30] 1-1/4" . 3 or 4 nail holes at approx.563 7/8" 1-1/16" 7/16" 1-1/2" 7/16" Washer Diameter Head Thickness #6 [19] [20] 7/8" . B A D58A Headed Dowel Bar Bar Size Designation US Metric (mm) CN (M) Thread Size A B C D E G H Width Across Flats #4 [13] [10] 5/8" .10 UNC 1.125" 1-1/16" #7 [22] — 1" .750 2-1/16" 2-1/2" . #6 rebar x 12" long. D108A Headed Dowel Bar.8 UNC 1.750 2.2-1/4" 3/4" 12" * 1. (4) length. Length Hex Head Dowel-In — — 6" * 1-1/16" 7/16" 6" * 1-1/2" 7/16" 6" * 1-3/4" 9/16" 6" * 1-3/4" 9/16" 10" * 1-3/4" 2-1/8" .9 UNC 1.8 UN Washer Diameter * Plus Thread D108A HEADED DOWEL BAR End Anchorage The Dayton Superior D108A Headed Dowel Bar is designed to help ease hooked rebar congestion.8 UN 2-1/16" 1/8" 1-3/16" 1-19/32 1-1/2" 2. 90˚ Length Head Thickness E Thread Size To Order: Specify: (1) quantity.313 1-3/4" 2-1/8" . (2) name.8 UN 1. Washer Dia.875" — #5 [16] [15] 3/4" .2-5/8" 7/8" 12" * Thread Length US Metric (mm) CN (M) Thread Size #4 [13] [10] 5/8" .2-5/8" 7/8" 46 Rev.000" 7/8" #6 [19] [20] 7/8" .875 1.688" 1-3/4" 2-1/8" .8 UN 2-7/16" 1/8" 1-1/2" 2 1-13/16" 2.938 1. H Dia. Head Thickness Min.813" 2-1/16" 2-1/2" . (3) bar size.11 UNC . and the other end forged into a bolt head configuration.313 2. Thread Length Chamfer Length To Order: Head Thickness Specify: (1) quantity.8 UN 2-3/16" 1/8" 1-5/16" 1-25/32 1-5/8" 2.2-1/4" 3/4" #11 [36] [35] 1-9/16" . (2) name. such as one-sided forming.9 UNC 1-11/16" 1/8" 15/16" 1-15/64 1-1/4" 1.8 UN #11 [36] [35] 1-9/16" .250" 1-5/16" #8 [25] [25] 1-1/8" .125 1-5/16" 1-3/4" 9/16" #9 [29] [30] 1-1/4" . #5 rebar x 9" long. The D108 Headed Dowel-In is designed for use in congested areas where hooked Dowel-Ins cannot be utilized.8 UNC 1-27/32" 1/8" 1-1/16" 1-27/64 1-3/8" 1.500 1-3/4" 2-1/8" . (4) length. Other lengths available on request. Other lengths available on request.750 1.2-1/4" 3/4" 10" * 1. Standard length of D108 is 12 times the bar diameter.

Length Thread Engagement Head Thickness Bar Size Washer Dia. (2) name. #6 rebar x 12" long.8 UNC 1-7/16" 1-5/16" 1-3/4" 9/16" #9 [29] [30] 10" * 1-1/8" .End Anchorage ® ® D58 Headed DBR Male Bar Deformed rebar with one end threaded.9 UNC 1-1/4" 1-5/16" 1-3/4" 9/16" #8 [25] [25] 10" * 1" .8 UN 1-11/16" 1-3/4" 2-1/8" – 2-1/4" 3/4" #10 [32] — 12" * 1-1/4" . D58 Headed DBR Male Bar. The D58 Headed DBR Male Bar is designed for use in congested areas where hooked dowel-ins cannot be utilized. D58 Minimum Length Hex Head Dowel In Thread Data Thread Engagement Width Across Flats Washer Diameter Head Thickness 6" * 1/2" . D58 Headed DBR Male Bar To Order: Specify: (1) quantity.11 UNC 7/8" 7/8" 1-3/16" 7/16" #6 [19] [20] 6" * 3/4" . and the other end forged into a bolt head configuration.10 UNC 1-1/16" 1-1/16" 1-1/2" 7/16" #7 [22] — 6" * 7/8" . (4) length. Standard length of D58 is 12 times the bar diameter. (3) bar size. and the Dayton Superior D58 Headed DBR Male Bar is a length of deformed rebar with one end enlarged by forging and then threaded. Example: 500.13 UNC 3/4" — — — #5 [16] [15] 6" * 5/8" .8 UN 1-15/16" 1-3/4" 2-1/8" – 2-1/4" 3/4"" #11 [36] [35] 12" * 1-3/8" .8 UN 2-1/16" 2-1/16" 2-1/2" – 2-5/8" 7/8" End Anchorage Bar Size Designation Metric CN US (mm) (M) #4 [13] [10] * Plus Thread 02/14 47 . Other lengths available on request.

such as one-sided forming.007 1.188 1. 1/2-13 UNC End Anchorage A B C D E G H Width Across Flats 1.000 105.24 0.438 0.000 94.95 0.125 1.772 Minimum Yield (lbs) Minimum Ultimate (lbs) #9 [29] [30] 1. B A D58A Headed Dowel Bar To Order: Specify: (1) quantity.786 — 12" 0.31 2.125 1.937 #10 [32] — 1.27 76.000 54.425 0.188 0.400 71.688 1.226 26.25 0. etc.813 1.600 140.75 1.4 0.125 1. Other lengths available on request. #8 [25] [25] #9 [29] [30] #10 [32] #11 [36] Bar Size Designation Washer Head Diameter Thickness 1.813 2.563 7/8-9 UNC 1. Standard lengths for D58A is 12 times the bar diameter.End Anchorage ® ® D58A Headed Dowel Bar The Dayton Superior D58A Headed Dowel Bar is designed to help ease hooked rebar congestion.125 0.657 0.876 #6 [19] [20] 0.625 0.31 1.A.855 1.438 1.042 1.982 2. E D C G Dia.000 90.603 8" 0.60 36.79 47. 9/2/2015 02/14 .13 5/8-11 UNC 1.52 0. #5 rebar x 9" long.125 0. light standard support.375 3/4-10 UNC 1.20 12. Bar Size Designation D58A Minimum Thread Size Length DB-SAE 6" 0.13 1. Requirements (lbs) Minimum Ultimate Tensile Stress (psi) US Metric (mm) CN (M) Reinforcing Bar Area (sq.522 0.56 93. 1-8 UNC 1.313 [35] 12" 0.334 33. The D58A Dowel Bars are available in sizes #4 through #11.600 27.000 1 1/8-8 UN 0. (2) name.000 1/2-13 UNC 0. 1 1/4-8 UN 2.100 1-8 UNC 0.000 18.125 0.79 75.708 #5 [16] [15] 0.75 2.84 0.56 2.5 2.233 117.A.563 0.063 0.44 1. signs.125 0.250 7" 0. 90˚ Length Head Thickness Thread Size H Dia. D58A Headed Dowel Bar. 1 1/8-8 UN 2.813 0.731 0.400 1 3/8-8 UN 1.403 #8 [25] [25] 0.250 102.) #4 [13] [10] 0.75 2.891 48 Rev.417 2.250 97. in.88 Thread Data Thread Tensile Stress Area (in2) 125% fy Min.300 1 1/4-8 UN 1 95.625 2.771 0.938 1.15 0.132 1.802 #7 [22] — 0.56 2.882 1.125 0.75 1.23 2. #6 [19] [20] 6" 0.44 1.400 39.000 98.462 45.06 3. posts.5 US Metric (mm) CN (M) #4 [13] [10] #5 [16] [15] 6" 0.313 1.000 94.938 1.063 1. (4) length.250 #11 [36] [35] 1. Example: 500.67 0.200 114.A. #7 [22] — 7" 0.31 18.32 1. It has excellent anchorage capacities and can be used for common structural anchoring.000 97.75 2.125 0.219 3.250 95.44 1.00 60. 1 3/8-8 UN 2. (3) bar size.875 1.13 1.900 5/8-11 UNC 0.A.125 1.000 2.1419 15.13 0.600 3/4-10 UNC 0.44 26.000 7/8-9 UNC 0.A.A.688 1.606 59. 3 or 4 nail holes at approx.063 0.A.A.188 1.

75. certified testing laboratories in four modes of testing: tension. compression and seismic applications. Typical Specification Specific: • Mechanical connections shall be Bar Lock® lockshear bolt couplers as manufactured by Dayton Superior Corporation. System Compliance Bar Lock Couplers are test-certified to exceed the requirements of. Bar Lock Couplers may be used with plain or epoxy coated rebars in sizes #4 through #18.666. All tests are done to the requirements of ICC and/or Caltrans requirements utilizing ASTM A615 and A706 grade 60. or recognized by the following building approval agencies: Lockshear Bolt System • State Departments of Transportation • International Code Council (ICC) • International Building Code (IBC) • Southern Building Code Congress International (SBCCI) • American Concrete Institute (ACI) • Concrete Reinforcing Steel Institute (CRSI) • City of Los Angeles Department of Building and Safety Bar Lock Coupler source material is fabricated under ISO9000 quality standards.Bar Lock® ® ® Dayton Superior Bar Lock® Coupler System ICC Evaluation Report No. Patent No. Copies of test reports are available on request.878 Quick and easy to install – saves time and money. High strength in tension. Bar Lock Couplers utilize lock-shear bolts and special grip rails to mechanically splice the rebar. The serrated grip rails cradle the rebar and are embedded in the rebar as the lockshear bolts are tightened. transition and weldable end anchor versions in #4 through #18 sizes. compression.046. The mechanical connection shall be the positive butt splices utilizing lock shear bolts and internal serrated grip rails within the coupling sleeve manufactured from high quality steel.326 and 5. are pre-qualified and approved. 2495 The Dayton Superior Bar Lock Coupler System provides a simple.S. No special installation equipment required. quick. and 80. Eliminates bar threading and/or special bar end treatment. 02/14 49 . Ideal for new construction and rehab projects. 4. Available in standard. The heads of the lock-shear bolts are designed to shear off at a prescribed torque in order to accomplish proper installation. Generic: • The mechanical connection shall meet building code requirements of developing in tension and compression as required by ______________ (insert name here). Bar Lock couplers are tested by independent. All couplers shall be installed per the manufacturer’s approved procedures. fatigue and cyclic. System Advantages: • • • • • • Typical Bar Lock Coupler System Splice U. cost effective method for splicing rebar in tension and/or compression applications.

11 3. 100.67 1. 125% Fy strength is developed. 50 Rev.CA 18S.5 0.5 0.CA 7S.5 0..5 0.CA 4S.9 2.5 0.. 6L.CA 8S.75 0. L-Series couplers are approved for use by most state DOTs.88 15.07 18. 8L.75 0.75 0.. 135% Fy strength is developed. ACI and most State departments of Transportation.75 40 40 80 80 80 180 350 415 415 475 475 160 160 160 160 160 160 160 160 160 160 160 YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES Note in place of the “…”.94 15. (4) if epoxy coating is required..) Weight (lbs...7 1.) Weight (lbs.3 8. weldable half couplers.5 0.9 2.00 97.) Bolt Qty.24 2..5 4.5 27.9 2.0 16.. * Foot pounds.9 4.4 2..5 26..5 6.9 3.67 2. such as extreme tension/compression application and/ or seismic loading conditions..75 0.Bar Lock® ® ® D250SCA Bar Lock® S/CA-Series Couplers The D250SCA Bar Lock S/CA-Series Couplers are designed for use in most tension and compression applications.9 3. Head Size (in. D250L BAR LOCK® L-SERIES COUPLER To Order: The D250L Bar Lock L-Series Coupler is similar to the Standard Coupler but is designed for higher loads. (2) name. 4L.2 1..50 23.75 0. each Bar Lock Coupler is marked with a tracking code used for full manufacturing traceability. L-Series couplers are available in rebar sizes #4 through #18 and exceed Type 2 performance. ** When used in conjunction with epoxy-coated Grade 60 rebar. 8L. S/CA couplers are available in transition sizes. 9L..75 39. 9/21/2015 02/14 .10 8.0 5.57 62. Bolt Specifications Meets or Exceeds Bolt Qty..3 8.CA 9S. D250L Bar Lock® L-Series Couplers.30 6.5 0.3 11.. 8S/CA... Example: Lockshear Bolt System Product Code Black Epoxy 400327 400226 400227 400228 400229 400230 400231 400232 400233 145831 142996 144988 400235 400236 400237 400238 400239 400240 400241 400242 145832 142996 Bar Size Designation Coupler Designation 3L 4L 5L 6L 7L 8L 9L 10 L 11 L 14 L 18 L US Metric (mm) CN (M) #3 #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 [10] [13] [16] [19] [22] [25] [29] [32] [36] [43] [57] — [10] [15] [20] — [25] [30] — [35] [45] [55] Specify: (1) quantity.1 3.5 6...9 2..2 1. 7L.5 0. are recognized as an ICC Type 2 seismic splice.CA 6S.5 14.5 0.4 2..10 11.) Length (in.. 10L.5 4..CA 5S.00 300. ** When used in conjunction with epoxy-coated Grade 60 rebar. D250L Bar Lock L-Series Coupler Bolt Specifications Product Specifications Barrel Stamp Identification 3L. S/CA couplers are an approved Caltrans “Service” splice and are recognized by ICC.9 1.3 4. (2) name. epoxy coated.3 1. 11L.3 1.1 3...17 20.625 0. They are available in rebar sizes #4 through #18 and exceed Type 1 performance.7 1.. each Bar Lock Coupler is marked with a tracking code used for full manufacturing traceability..CA 14S.0 11.57 4.5 0. 5L.CA 11S...8 12. Product Code Black Epoxy 400200 400200 400201 400202 400203 400204 400205 400206 400207 400208 400209 400210 400210 400211 400212 400213 400214 400215 400216 400217 400218 400219 3 S/CA 4 S/CA 5 S/CA 6 S/CA 7 S/CA 8 S/CA 9 S/CA 10 S/CA 11 S/CA 14 S/CA 18 S/CA US Metric (mm) CN (M) #3 #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 [10] [13] [16] [19] [22] [25] [29] [32] [36] [43] [57] — [10] [15] [20] — [25] [30] — [35] [45] [55] Specify: (1) quantity..2 9.3 3. Head Size (in.75 0....9 1.3 1.44 5.75 40 40 80 80 80 180 350 415 415 475 475 135 135 135 135 135 135 135 135 135 135 135 YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES Note in place of the “…”.24 1.50 27.3 1. and meet ACI specifications.) Nominal Shear Torque* Min % Fy** CAL TRANS Service ICC Type 1 4 4 4 6 8 8 6 8 10 12 20 0.80 4 6 6 8 10 10 8 10 12 14 24 0. * Foot pounds. (3) coupler designation.CA 1.0 16.9 3...) Length (in.75 0. D250SCA Bar Lock® S/CA-Series Couplers.625 0.6 32.. Example: D250SCA Bar Lock S/CA-Series Coupler Product Specifications Bar Size Designation Coupler Designation To Order: Barrel Stamp Identification Outside Diameter (in.5 14..... (3) coupler designation.) Nominal Shear Torque* Min % Fy** CAL TRANS Service ICC Type 1 ICC Type 2 1.75 0. 18L.0 10.0 9.) 3S...CA 10S. Meets or Exceeds Outside Diameter (in..90 4. 14L..

5 #5 2.15 2 0.75 14...54 34.) Nominal Shear Torque* Min % Fu** CAL TRANS Service ICC Type 1 ICC Type 2 1. XL-Series Couplers are approved for use by most DOTs. 10XL.7 1.5 0.4 2.5 4.1 29. Head Size (In.52 6 0. 11XL.33 #8 [25] [25] #9 5. galvanized Grade 75/80 rebar.75 #18 13..6 24. D250XL Bar Lock XL-Series Coupler Bar Size Designation Black Epoxy Galvanized 145314 145315 145316 145317 145318 145319 145320 145321 145322 145323 145324 145325 145326 145327 145328 145329 145330 145331 145332 145333 145147 145148 145149 145150 145151 145152 145153 145154 145155 145156 Coupler Designation 4 XL 5 XL 6 XL 7 XL 8 XL 9 XL 10 XL 11 XL 14 XL 18 XL US Metric (mm) CN (M) #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 [13] [16] [19] [22] [25] [29] [32] [36] [43] [57] [10] [15] [20] — [25] [30] — [35] [45] [55] Bolt Specifications Product Specifications Barrel Stamp Identification Meets or Exceeds Outside Diameter (in.52 6 0.75 0..75 11.) Barrel Size Length (in... 14XL.75 3 0.52 #11 [36] [35] #11 7. D250XL Bar Lock® XL-Series Couplers.01 3 0.. D220 BAR LOCK® TRANSITION COUPLERS Bar Lock Transition Couplers are used to splice two rebar of different diameters.75 0..5 0.00 4 0..5 13. D250 Bar Lock® Series Transition Couplers. 02/14 Rev.Bar Lock® ® ® D250XL Bar Lock® XL-Series Coupler To Order: Specify: (1) quantity.625 #10 6. 6XL.08 4 0.0 18.52 6 0. Head Size (in.75 #11 7.26 5 0.625 0.75 40 80 80 80 180 350 415 415 475 475 100 100 100 100 100 100 100 100 100 100 YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES 4XL. (4) if epoxy coating is required.2 11.06 12 12 14 16 16 14 16 18 22 34 0.50 #9 [29] [30] #11 7. Other sizes available.75 4 0.03 28.30 #6 [19] [20] #7 5.75 0.75 #5 [16] [15] #6 3. and meet ACI specifications. 5XL. 9XL. #7-#8. 18XL. Transition Couplers can be made any size combination.. ** When used in conjunction with epoxy-coated. Transition Couplers are available in S/CA-Series (shown above) sizes #4-#18.. are recognized as an ICC Type 2 seismic splice.10 5..) Weight (lbs.7 19. and XL-Series in sizes #4-#18.. L-Series.33 7. 7XL.5 6. each Bar Lock Coupler is marked with a tracking code used for full manufacturing traceability. (3) transition size.75 #14 8.. Example: 100.08 4 0. 8XL.83 10 0. Product Code Example: 100..01 5 0.. Side A (small side) Side B (large side) US Metric (mm) CN (M) Barrel Size Length (in.75 #10 5. and XL-Series..35 This table lists commonly ordered transition sizes.15 3 0.75 11. (4) if epoxy coating is required. (2) name. epoxy coated.75 14.33 4 0....14 136. The D250XL Bar Lock XL-Series Coupler is similar to the L-Series Coupler but is designed for higher loads and higher strength rebar. Note in place of the “…”.) Bolt Qty.69 48.1 21.5 0..3 10.1 3...81 13.5 4.75 0.) Total Length #4 [13] [10] #4 2.) Bolt Qty. Head Size (In.53 8 0..9 2. (2) name.75 #14 [43] [45] #14 8. 9/21/2015 D220 Bar Lock Transition Coupler To Order: Specify: (1) quantity.75 #14 8.3 1.9 1.2 15..5 #6 3.1 44.9 3.02 #10 [32] — #10 6.. Transition Couplers are available in S/CA Series. XL-Series couplers are available in rebar sizes #4 through #18 and exceed Type 2 performance...) Bolt Qty.5 0.75 15. L-Series in sizes #4-#18. * Foot pounds.16 #7 [22] — #8 5.8 3.) Length (in. 8XL.75 22. epoxy coated. (3) coupler designation.5 #8 5. 51 Lockshear Bolt System Bar Size Designation .625 10..22 2 0.59 25..9 2.29 7.00 4 0. 135% Fy strength is developed.

500 4.29MM #10 . A high-quality. serrated grip rails. C.898 3.318 4. The mechanical connection shall be made from lock shear bolt couplers with serrated gripping rails manufactured from high quality steel.829 6.118 3. Galvanized. or galvanized finish Type 2 with Grade 60 rebar FEATURES • • • • 3.43MM #18 . Lockshear Bolt System ACI 318-II Type 2 (ASTM Gr.838 5.19MM #7 .75 LB 27 LB 57 LB Rev.900 2.25MM #9 . tighten all the bolts until they are hand tight against the rebar. Quick and easy installation No bar end preparation Installation at the job site Gross bearing area of 10Ab 5.250 4.768 12. RELATED PRODUCTS • • D250SCA Bar Lock® Couplers D250L Bar Lock® Couplers ORDERING INFORMATION BLACK (MADE IN USA) TECHNICAL DATA APPROVALS / COMPLIANCE • • • • Insert the end of the first rebar halfway into the coupler until it bottoms against face of anchor. and a welded. (2) name.13MM #5 .5 LB 16. (3) bar size.19MM #7 . It consists of a thick walled tube. epoxy coated.13MM #5 .75" hose MUST be used for installation.750 4. BENEFITS • • • 2.36MM #14 . 1" .pneumatic drive.341 19.5 LB 13. In a random.936 9.57MM 52 Outide Dia.290 Outside Dia.661 1. PRODUCT SPECIFICATION • • • Rebar sizes #4 (13mm) through #18 (57mm) Available in plain.57MM Weight 2 LB 2.205 7. APPLICATION INSTALLATION The D251L Bar Lock End Anchor is used to provide embedment anchorage. D251L Bar Lock® End Anchors.4 LB 4.4 LB 10.315 1.250 5.244 2.383 10. the serrated rails MUST remain aligned in the same position as they were manufactured. Length (in.000 8.29MM #10 . tighten all bolts to approximately 75%.) 4.500 7. tighten all bolts until all the heads of the bolts shear off. (barrel) in. (anchor) in.9 LB 7.43MM #18 .000 10.Bar Lock® ® ® D251L Bar Lock® L-Series End Anchor To Order: Specify: (1) quantity. The D251L is made from USA melted and rolled steel. DESCRIPTION The D251L Bar Lock End Anchor is a Type 2 rebar end anchor used to provide anchorage.60) and ICC AC-133 Army Corps of Engineers CW 03210 State Departments of Transportation AASHTO and International Building Code (IBC) Size #4 . Saves time and money No fabrication required One product for all applications HOW TO SPECIFY Specific: B. alternating pattern.32MM #11 .16MM #6 . Holding the rebar in place. 7/30/2015 02/14 .25MM #9 . Mechanical connections shall be Bar Lock® Rebar Splices as manufactured by Dayton Superior Corp.500 6.22MM #8 .000 3. In a random.16MM #6 . 3.902 1. impact wrench with at least 100 psig air flow and 185 CFM of delivered air through a no less than 0. 1. In a random. All couplers shall be installed per the manufacturer’s approved procedures.32MM #11 . installation MUST cease and a new coupler used. #18. alternating pattern. Note: A.2 LB 3.000 Prior to bolt tightening. specially designed lock shear bolts.479 Bolt Qty.882 8. 3 3 4 5 5 4 5 6 7 12 Product Code 400440 400441 400442 400443 400444 400445 400446 400447 400448 400449 Description #4 .36MM #14 . If they are damaged or knocked out of alignment while positioning. 1. alternating pattern.22MM #8 .125 6. Bolt tightening MUST be done in a random alternating pattern similar to tightening the lug nuts on an automobile wheel. Generic: The mechanical connection shall meet building code requirements of developing in tension and compression as required by__________ (insert name here). tighten all bolts to approximately 50%. headed disc. (4) finish. Example: 500. 4.898 2.

000 Length (in.936 9.205 7.902 1. (anchor) in.318 4.13MM #5 .36MM #14 .383 10. Bolt tightening MUST be done in a random alternating pattern similar to tightening the lug nuts on an automobile wheel. tighten all bolts to approximately 75%. D252L Bar Lock® End Anchors.250 5. Example: 500. 1.118 3.16MM #6 .19MM #7 .65 LB 6.22MM #8 .25MM #9 . 5.091 LB 22.244 2.Bar Lock® ® ® D252L Bar Lock® L-Series Coupler To Order: Specify: (1) quantity.250 4.461 LB 86. Galvanized. (barrel) in.000 3.43MM #18 .500 7. serrated grip rails.19MM #7 . and a welded. epoxy coated.16MM #6 . 2.) 4. APPLICATION INSTALLATION The D252L Bar Lock End Anchor is used to provide embedment anchorage.57MM Lockshear Bolt System • • • 1.60) and ICC AC-133 Army Corps of Engineers CW 03210 State Departments of Transportation AASHTO and International Building Code (IBC) Size #4 . specially designed lock shear bolts.32MM #11 .898 3. The D252L is made from USA melted and rolled steel. or galvanized finish Type 2 with Grade 60 rebar FEATURES • • • • Quick and easy installation No bar end preparation Installation at the job site Gross bearing area of 10Ab of bar diameter Note: BENEFITS • • • • Anchor Disc through-hole permits offset installation in high congestion application Saves time and money No fabrication required One product for all applications HOW TO SPECIFY Specific: Mechanical connections shall be Bar Lock® Rebar Splices as manufactured by Dayton Superior Corp. alternating pattern. 7/30/2015 Outide Dia. RELATED PRODUCTS • • D250SCA Bar Lock® Couplers D250L Bar Lock® Couplers ORDERING INFORMATION BLACK (MADE IN USA) Product Code 145790 145791 145792 145793 145794 145795 145796 145797 145798 145799 Description #4 .927 LB 40. DESCRIPTION The D252L Bar Lock End Anchor is a Type 2 rebar end anchor used to provide anchorage.838 5. (4) finish.315 1.43MM #18 . headed disc. The mechanical connection shall be made from lock shear bolt couplers with serrated gripping rails manufactured from high quality steel. installation MUST cease and a new coupler used.32MM #11 . the serrated rails MUST remain aligned in the same position as they were manufactured.898 2.75" hose MUST be used for installation.341 19.068 LB 3. tighten all bolts until all the heads of the bolts shear off.692 LB 19. Insert the end of the rebar through the coupler until it is flush with or protruding past the end of the anchor disk. A high-quality. In a random. If they are damaged or knocked out of alignment while positioning. alternating pattern.29MM #10 .750 4. B.57MM 02/14 Rev. In a random.125 6.pneumatic drive.900 2. Weight 2. alternating pattern. 3.36MM #14 . 4. TECHNICAL DATA APPROVALS / COMPLIANCE • • • • ACI 318-II Type 2 (ASTM Gr. It consists of a thick walled tube. #18.714 LB 10. All couplers shall be installed per the manufacturer’s approved procedures.29MM #10 .755 LB 5.882 8.290 Outside Dia.768 12. 3.500 6.451 LB 53 .22MM #8 .829 6. Prior to bolt tightening. Holding the rebar in place. PRODUCT SPECIFICATION Rebar sizes #4 (13mm) through #18 (57mm) Available in plain. tighten all bolts to approximately 50%. 3 3 4 5 5 4 5 6 7 12 A.661 1.25MM #9 . (2) name. 1" . impact wrench with at least 100 psig air flow and 185 CFM of delivered air through a no less than 0.479 Bolt Qty. tighten all the bolts until they are hand tight against the rebar. Generic: The mechanical connection shall meet building code requirements of developing in tension and compression as required by__________ (insert name here).000 8.000 10. In a random. C. (3) bar size.500 4.125 LB 27.13MM #5 .

58 LB 144843 #5 . INSTALLATION 1. 55M]. 55M] rebar sizes and develop the full ACI Type 2 requirement in compression. FEATURES • • • • • • • Available in #4 [13mm.Bar Lock® ® ® D630 Bar Lock® Compression Only Coupler To Order: Specify: (1) quantity.16MM 0.35 LB 144847 #9 . Type 2 (Compression Only) State Departments of Transportation (Compression Only) AASHTO (Compression Only) International Building Codes (IBC).43MM 3. 55M] rebar Can be installed on first bar prior to second bar Uses readily available ratchets for assembly Wide inspection holes at bar end location Removable and reusable Small profile for tight applications Can be used at hoop and stirrup locations APPROVALS / COMPLIANCE • • • • • ACI 318.22MM 0.79 LB 144845 #7 .#18 [57mm.87 LB 144846 #8 . Tighten nuts until hand-tight (20 ft-lbs) 3. 10M] . perfect for applications requiring a compression-only connection.25MM 1. Insert second bar into coupler until the end of the bar is visible through the inspection hole and in contact with the first bar 4. Type 2 (Compression Only) ICC AC133.93 LB 144849 #11 .13MM 0.57MM 3.99 LB 144850 #14 . 10M] through #18 [57mm.68 LB 144848 #10 . Tighten nuts until hand-tight (20 ft-lbs) ORDERING INFORMATION BLACK (MADE IN USA) Product Code Description Weight 144842 #4 . The Dayton Superior D630 Compression Coupler is an easy-to-install rebar coupler. Insert first bar into coupler until the end of the bar is visible through the inspection hole 2. #18 [57mm. (2) name.32MM 1. The D630 couplers are available in sizes #4 [13mm.36MM 1.86 LB Lockshear Bolt System 54 02/14 .03 LB 144851 #18 .66 LB 144844 #6 .19MM 0.29MM 1. Type 2 (Compression Only) Example: 1000 D630 Compression Couplers. (3) bar size.

625 180 #8-L 6.0 1. and XL-Series.1 5 0.3 6 0.2 5 0.5 80 #5-L 3.3 3. Bar Size Designation XL-Series US Metric (mm) CN (M) Finished Structural Coupler Length Steel Outside with Connector Diameter Chamfer Designation (in.9 #5 [16] [15] #5-XL 6.25 2.75 475 #14-L 10.75 475 #18 [57] [55] #18-SCA 14.5 11 0.3 12 0.75 1.5 7 0.75 415 #14 [43] [45] #14-XL 15.7 1.25 1. Steel Plate D260 Bar Lock Weldable Coupler D260 Bar Lock Weldable Coupler Steel Plate Single Bevel Groove Weld per AWS Standards To Order: Weld Detail Weld Specify: (1) quantity.5 80 #10 [32] #10-SCA 6. etc.3 2.5 2.3 3.75 415 #11 [36] [35] #11-SCA 7.75 475 Ultimate strength depends on the strength of the field weld and the material to which the coupler is welded.3 17 0.Bar Lock® ® ® D260 Bar Lock® Weldable Couplers Bar Lock Structural Steel Connectors (weldable half couplers) are designed to provide welded connections to structural steel members such as piles.3 4.65 1.6 3 0.) Designation (in.75 475 #18 [57] [55] #18-XL 23. 02/14 Rev.75 3.75 350 CN (M) — — L-Series Bolt Specifications L-Series Finished Structural Coupler Length Outside Steel with Connector Diameter Chamfer (in. They are available in rebar sizes #4 through #18 in the S/CA-Series.5 6 0.) Bolt Qty.5 #6 [19] [20] #6-XL #7 [22] — #8 [25] [25] #9 [29] [30] Bolt Qty. beams. D250 Bar Lock® Structural Steel Connectors. Structural Steel Connectors are available in black and epoxy coated.8 3.3 4.0 3.6 4 0.85 2.4 3 0. Bar Size Designation S/CA-Series S/CA-Series Bolt Specifications US Metric (mm) Finished Structural Coupler Length Outside Steel with Connector Diameter Chamfer (in.85 2.) Nominal Shear Torque* 1.5 2.6 4 0.4 6 0. Head Size (in.) Nominal Shear Torque* #4 [13] [10] #4-SCA 2.6 5 0.75 #7 [22] #7-SCA 4.1 6 0.2 8 0.6 7 0.75 2.6 3 0.75 350 #9-L 6.6 8 0.5 40 1.5 80 #6-L 4.75 475 #18-L 16.3 2 0.625 180 #9-XL 10. Example: 300.6 2.1 9 0.5 40 1.75 350 #10 [32] — #10-XL 11. (2) name.6 4 0.5 80 1.) #4 [13] [10] #4-XL 5. 9/22/2015 55 .75 475 Lockshear Bolt System XL-Series Bolt Specifications Ultimate strength depends on the strength of the field weld and the material to which the coupler is welded.) Bolt Qty.) Nominal Shear Torque* 1.6 4 0.2 4 0. L-Series.5 40 #4-L 3.0 3. Head Size (in. columns.2 4.5 #5 [16] [15] #5-SCA 3.) (in.4 2 0. Head Size (in.75 415 #14 [43] [45] #14-SCA 9.75 415 #11 [36] [35] #11-XL 12. Structural Steel Connectors are fabricated with a 45˚ chamfer to facilitate the welding operation.9 1.9 #6 [19] [20] #6-SCA 3.5 80 #7-L 5.3 10 0.1 2.6 7 0.75 350 #10-L 7.) Designation (in.5 80 #8 [25] [25] #8-SCA 5.6 5 0.75 415 #11-L 9.6 8 0. (3) size.4 1. #7–SCA.5 80 #8-XL 10.5 80 7.5 80 #7-XL 8. weld plates.3 3 0.625 180 #9 [29] [30] #9-SCA 5.

Serrated rails: The internal grip rails are held into place by a simple “positional weld” only. Caltrans. Bar Lock L-Series couplers develop 135% Fy strength and Bar Lock S/CA-Series Couplers develop 125% Fy strength. Bolt tightening MUST be done in a random alternating pattern similar to tightening the lug nuts on an automobile wheel (i. Center-pin: Bar Lock couplers are manufactured with a removable center pin for easy reference to the center of the coupler. D. Bar Lock couplers are designed to exceed industry requirements for splicing 60-grade rebar of both A615 and A706 designation including the specification requirements of the Uniform Building Code (UBC). Transportation: Assembled coupler samples must be restricted from rotation when transporting to a testing facility. Exceed 160% Fy 56 02/14 .. If damaged or knocked out of alignment while positioning. ACI. Exceed 135% Fy L-series: ACI/UBC/ICBO . but this will not affect performance. In a random alternating pattern. Procedure: 1. Answers to frequently asked questions: 1. 3. IMPORTANT NOTES: a. 4. Lockshear Bolt System C. 5. and all other state departments of transportation. Epoxy-Coated Rebar Applications Bar Lock Couplers can be used in conjunction with epoxy-coated rebar. Bar Lock couplers are test-certified to qualify as: S/CA-series: ACI/UBC/ICBO . Hold bar in place and hand-tighten all bolts. ICBO. Sizes #4 thru #7 may be installed with smaller impact wrenches. As each bar is inserted into the coupler it will butt against the center pin providing the confirmation the the rebar is inserted the proper distance within the coupler. 2-4 then 1-3). the epoxy must be completely removed from the rebar in the region where the coupler engages the rebar.Type 2 splice. Prior to bolt tightening the serrated rails MUST remain aligned in the same position as they were manufactured. In a random alternating pattern.Type 1 splice. When used with epoxy-coated. 2. flame cut or sawn and generally require no special bar-end preparation for use with Bar Lock couplers. Installation Tools: A high-quality 1"-drive pneumatic impact wrench is required for sizes #8 thru #18. Approvals: Bar Lock couplers exceed the requirements of the Uniform Building Code and state DOTs and are recognized by ICC report #ESR-2495. Insert end of the first bar halfway into the coupler to the center pin. Laboratory test results Typical replacement of corroded or damaged rebar in existing concrete. The bar ends might not actually butt against one another. respectively.1" air hose. Tighten all bolts in a random alternating pattern until all bolt heads shear off. It is recommended that samples be strapped to a skid lined with damping material like packing or egg crate foam. 3. Grade 60 rebar. the City of Los Angeles. To achieve the standard performance strengths of 160% Fy and 135% Fy.® Bar Lock® ® Typical Bar Lock® Coupler Installation Bar Lock couplers are easy to install and normally do not require any special training or rebar preparation. A typical installation procedure is as follows: A. During bolt tightening it is common this position weld may break loose. Insert end of the second bar halfway into the coupler to the center pin. tighten all bolts to approximately 50% of the specified bolt torque value. 5. b. tighten all bolts to approximately 75% of the specified bolt torque value. Bar-ends: The rebar may be shear cut. Hold bar in place and hand-tighten all bolts. B. The requirements for air flow is 100 psig of operating pressure and 185 cfm of delivered air to the impact wrench through a ¾" . installation MUST cease and a new coupler used to replace damaged coupler.e. Shear bolts: The shearing of the bolt-heads simply confirms adequate torque has been achieved. 4. 2.

8". Bag ties are stocked in 4". Example: 600. Example: D46 Tie Wire 5 cartons. The D49 Magna Jaw fits a 3/4" drive impact wrench and accommodates #4 through #8 rebar D49 Magna Jaw and 1/2" through 1" threaded bars.72 lb. pliable wire is available in 3. PC110 AND PC200 REBAR SAFETY CAPS The patented PC110 meets OSHA requirements. D46 Tie Wire. five coils per bag. D48 SURE-GUARD REBAR PROTECTIVE CAP The Dayton Superior D48 Sure-Guard Rebar Protective Caps have been developed to protect workmen from the hazards of protruding rebar. drop test requirements Complies with Cal OSHA.Miscellaneous ® ® D42 Bag Ties The Dayton Superior D42 Bag Ties are 16 gauge annealed loop-ended wire ties used for tying rebar and many other nonconstruction items such as bags and carpet rolls. Other lengths and gauges are available on special order. Example: D42 Bag Ties 5 bags. D48 Sure-Guard Rebar Protective Caps for #6 rebar. 10" and 12" bag ties are packaged 2. (2) name. The D48 cap is available in all rebar sizes. To Order: Specify: (1) quantity (sold by carton and/or skid only). 6". and packaged in bags of 50. This soft. 4" through 8" bag ties are packaged in coils of 1. (2) name. 6" long. black annealed wire used to tie reinforcing steel. 02/14 Rev. It contains a curved steel plate which provides extra protection in falls that occur from an angle. 10/06/2015 To Order: Specify: (1) quantity. Packaged twenty coils per carton and 48 cartons per skid. 7". (2) name.500 pieces per bag.#14 [43MM] Part PC-110 PC-200 Product Code 139623 139624 Weight 0. D42 Bag Ties. Example: 6. D49 MAGNA JAW The Dayton Superior D49 Magna Jaw is designed to speed Dowel-In or splice bar installation time. preventing hazardous impalement. The tool automatically grips the bar and spins it into place. eliminating hand or wrench turning and greatly reducing installation time.000 pieces. (3) bar size. To Order: Specify: (1) quantity (sold by bag and/or skid only). • • • • • • • Protects workers from protruding rebar Impalement protection One size fits #4 through #9 rebar Safety orange color Fully tested and approved (OSHA #C-1716-AG.#11 [36MM] #9 [29MM] . 57 Miscellaneous Products D48 SureGuard Rebar Protector . 10" and 12" lengths.56 lb. To Order: Specify: (1) quantity. Section 1712 Size #3 [10MM] . D49 Magna Jaws. (3) length. 5".5 pound coils with 385 feet of wire in each coil. (2) name. Packaging 100/box 50/box PC110 or PC200 Rebar Safety Cap PC110 Rebar Safety Cap D46 TIE WIRE The Dayton Superior D46 Tie Wire is 16 gauge. C-1703-AG) Meets Cal OSHA max. 0.

Miscellaneous ® ® D55 MetalStrip™ The Dayton Superior D55 MetalStrip™ is a two-piece.5". 6" and 8" standard widths. also important to reduce risk of injury if the bar would suddenly break during straightening. The ends are typically enclosed with duct tape or rigid insulation plugs. Then slide the pipe tight against the factory bend again and continue to bend #4 bars through another 45˚ and #5 bars through another 30˚. A firm base is. Standard Widths 2. while the process described above needs to be repeated through another 30˚ for #5 bars.0" & 8. Steel Pipe Pip e de Sli pe Pi 30˚ e id 45˚ Sl Slide Pipe Steel Pipe 30˚ 30˚ Prebent Rebar Miscellaneous Products Concrete Wall 58 Prebent Rebar Concrete Wall #4 Bar e Slid e Pip Prebent Rebar Concrete Wall #5 Bar 02/14 . B) The bars are straightened with a proper inside diameter pipe in a 2-step process as described below. The D55 keyway is designed to stay in place. If properly executed.5". User can significantly decrease the potential incidence of bar breaks or cracks when straightening if: A) The bar is free of frost and its temperature is above freezing. Once the pipe is as tight as possible against the factory bend. DO NOT ATTEMPT TO RE-STRAIGHTEN REBAR WITHOUT PIPE! STEP 2. Continue straightening until the position of #4 bars reach approximately 45˚ and the position of #5 bars reach approximately 30˚.5" D55 MetalStrip Concrete Side Plastic or Steel Form Side Concrete Side Removable Plastic Keyway Permanent Steel Keyway D55 MetalStrip Profile *See ordering information on next page. 3. Pry out 90˚ prebent rebar enough to allow steel pipe to slide over it. IMPORTANT: Proper field-restraightening procedures require that workmen have a firm footing from which to apply straightening pressure. Proper Straightening Procedures IMPORTANT: The probability of rebar breaks and cracks during straightening increases with cold bar temperatures and impact. The #4 bars will then be straightened. 6. of course. the rebar can be straightened using the pipe. prepackaged dowel bar keyway strip available in standard 48" lengths and 2-1/2". In some cases a crowbar may be necessary. 3-1/2". The D55 keyway comes prepackaged with #4 or #5 ASTM A706 grade 60 bendable rebar shaped to job specifications. these procedures should result in offsets or kinks in the bend region between one-half and three-quarters of a bar diameter.0" Rigid Insulation Stiffener. Push pipe as tight as possible against factory bend. if Necessary 1. STEP 1.

H) Anchor Shape “J” = AC1 180˚ STD Hook Geometry “L” = AC1 90˚ STD Hook Geometry “I” = Straight Bar “S” = Special Anchor Configuration [As specified by engineer and noted as Special Feature(SF)] I) Anchor Direction J) Keyway Strip Width “A” = 2. Typical 5 5 5 5. C) Number of Rows “1“=1 Row “2”=2 Rows “S”=Special D) Rebar Size “4“=#4 Grade 60 US Rebar “5”=#5 Grade 60 US Rebar “S”=Special E1) End Spacing 5.) Use letter “C” to indicate hole should be centered in keyway width. (The standard dimension is 1".Miscellaneous ® ® How to Order D55 MetalStrip Legend A B C D E1 E F G H I J K L M N O Example 48 D55 2 4 5.5" “S” = Special L) Keyway Strip Length Strip Length M) Total Anchor Depth (Inch increments) Includes keyway depth N) Lap Splice Length (Inch increments) O) Dowel Bar Tail Length (Inch increments) K) Keyway Strip Depth Maximum Length 27" N) Lap Splice Length O) Dowel Bar Tail Length Typically: 8" for #4.5" “B” = 3.2 F) Rebar Edge Dimension G) Rebar Edge Dimension No limitations on rebar spacing F) and G) Rebar (Quarter inch increments) Each dimension is between the bar hole centerline and keyway edge.2 E1) End Spacing (Quarter inch increments) E) Rebar Spacing.00 l G B A A 10 16 8 A) Quantity Number of pieces B) Product Name D55 MetalStrip™. Please note under Special Features.25 1. Typical (Quarter inch increments) E) Rebar Spacing. J) Keyway Strip Width M) TOTAL Anchor Depth 02/14 59 Miscellaneous Products “A” = 48" “B” = 60" “S” = Special .75 8. 10" for #5. All metal strips can be provided.50 2.5" “C” = 6" “D” = 8" “S” = Special [A] = [C] = [B] = [D] = [E] = [G] = [F] = [H] = Anchor Direction Legend K) Keyway Strip Depth “A” = 1.

8 UNC 128163 #8 3" 1" 1-1/4" 1-1/8" . Example: F72 Threaded Steel Setting Plug 100. F72 plugs are available in 3/8". Product Code Coupler Size Face Diameter Magnet Thickness Thread Length Thread Size 126857 #4 2-1/4" 1" ¾" 5/8" . 7/8" and 1" diameters. To Order: Specify: (1) quantity. (2) name.8 UN 128164 #9 3-1/4" 1" 1-3/8" 1-1/4" .8 UN 128165 #10 3-1/2" 1" 1-1/2" 1-7/16" .8 UN 128166 #11 3-3/4" 1" 1-5/8" 1-9/16" . The F72 plug is basically a socket set screw that has been drilled through and tapped with a #8-32 thread. 1/2".8 UN F72 THREADED STEEL SETTING PLUG The Dayton Superior F72 Threaded Steel Setting Plug eliminates the need for large holes in the form to secure splicing products. F74 THREADED PLASTIC SETTING PLUG The Dayton Superior F74 Threaded Plastic Setting Plug is similar to the F72 plug with the exception of its plastic construction. (3) diameter. and the magnet will attach to the metal form. Once the concrete has cured. The re-usable Attachment Magnets can be removed from the threaded couplers. 1/2" diameter. D50.10 UNC 128162 #6 2-3/4" 1" 1" 7/8" . 5/8". Example: 400. pull the form work from the magnets. F74 Threaded Plastic Setting Plug Miscellaneous Products 60 02/14 .Miscellaneous ® ® P154 DB Attachment Magnet The P154 Attachment Magnet can be used to attach a DB.9 UNC 127769 #7 3" 1" 1-1/8" 1" . F74 plugs are available in 3/8" through 1" diameters. (2) name. or D110 coupler to a metal form. To Order: Specify: (1) quantity. Simply thread the attachment into the coupler. 5/8" diameter. (3) diameter. F74 Threaded Plastic Setting Plugs.11 UNC 128161 #5 2-1/2" 1" 7/8" 3/4" . This enables the plug to be nailed to a wood form or bolted to a metal form. The plugs can be easily removed from the splicer with a standard hex wrench and reused as needed. The plug can be used to seal female splicing threads and to set the splicer in the form. F72 Threaded Steel Setting Plugs.

plastic protected. Available in 5' lengths. epoxy coated and stainless steel for various corrosion resistance protection. Baked on Plastic Feet Epoxy-Coated Plastic Tipped Feet Stainless Steel Tips Height 5" SBP-Slab Bolster with Plate SB-Slab Bolster Available in heights of 3/4" to 3" in increments of 1/4" in 5 ft. lengths SBU-Slab Bolster Upper JC-Joist Chair Available in heights of 3/4" 1" and 1-1/2" Height 2 1/2" BB-Beam Bolster BBP-Beam Bolster with Plate BBU-Beam Bolster Upper Available up to 5" in height in 1/4" increments. HCP-Individual High Chair with Plates FHC-High Chair for Fill Miscellaneous Products HC-Individual High Chair (Plastic Tipped Legs Available) Available in heights of 2" to 40" in increments of 1/4" 5" 5" Height Height Height Height 14" Height (fromdeck deck Height (from totop topofofre-bar) rebar to JCU-Joist Chair Upper Available in heights of –1" to +3-1/2" 02/14 Height Height Style 1 From –1/4" to –1" Style 2 From 0" to +1" Style 3 From + 1-1/4" to + 3-1/2" 61 . bundles or on skids and are clearly identified.Miscellaneous ® ® Supports for Rebar and Wire Mesh Dayton Superior manufactures a complete line of rebar and/or mesh supports. Supports are available bright basic. All Dayton Superior rebar supports are manufactured to the recommendations or specifications of the Concrete reinforcing Steel Institute (CRSI). Dayton Superior rebar supports are shipped in convenient cartons.

Miscellaneous ® ® BC-Bar Chair BCP-Bar Chair with Plate SHC-Special Laced High Chair Available in heights of 3/4" 1" and 1-1/2" Horizontal lace on chair 12" and less. High Chair Upper Available in he ights of 2" to 20" in increments of 1/4" in 5' lengths CHCP-Cont. BC-Bar Clip Available for 1/2" to 1-5/8" bars Available in heights of 3/4" 1" and 1-1/2" B C CHC-Continuous High Chairs for Metal Decking Available in heights of 2" to 9" with leg spacing of 4-1/2" to 10" DC-Dowel Clip Available for 1/2" to 1-5/8" bars SLHC-Straight Leg High Chair Available in heights of 2-1/4". 2-1/2" and 2-3/4" 62 02/14 . High Chair with Plate HBC-Heavy Bar Chair Manufactured to Order A B A C CHC-Continuous High Chairs for Metal Decking Available in heights of 2" to 9" with leg spacing of 4-1/2" to 10" Miscellaneous Products PC-Precast Chair Made from type 430 Stainless Steel. Diagonal cross laces standard on heights over 12"‑ Height Height 8" CHC-Continuous High Chair CHCU-Cont.

Miscellaneous ® ® PTC-Tower High Chair PTCSB-Tower Chair Sand Plate PBC-Tower Bar Chair PEZ-Plastic E-Z Chair PSP-Sand Plate PCC-Castle Chair PSB-Slab Bolster™ PSBU-StrongBack SBU™ Miscellaneous Products PXC-X-Chair PLW-E-Z Lok Wheel 02/14 PSW-Space Wheel 63 .

® Notes and Sketches ® 64 02/14 .

............................................................................................................................................................................................................................................................................................................................................................................................................................ 60 F74....................................................................... 9 Dowel Clip......... 26 D350..................................................................... 33 D382... 15 D51......................... 51 D251L Bar Lock L-Series End Anchor................................................. 12 Dowel Bar Splicer System...................... 5 Double End Anchor...................................................... 11 180˚ Hook Bar Threaded One End............. 17 DC.................................................. 16.............. 17 D54................................................................................................................................................................................................................................................................................................................................................. 37 DB Column Connector..... 55 D310................................................................................................................................ 37 End Anchor............ 62 Continuous High Chair................................................................................................................................................................................................................... 17 D53................................................................................................................................ 62 BCP................................... 15 DBR Setting/Splice Bars.......................................................................................................................... 57 D50............... 45 D158E.............................. 48 D101...................... 62 Bar Chair with Plate....................... 44 FHC..................................... 61 BBP................................................ 63 F72...... 62 CHCU............................................................................................. 29 D358............................................................................................... 62 Beam Bolsters...................................................................................... 61 BBU............................................................................. 11 D104A........................................................................................... 36 D490.................................................................................................. 51 Bar Lock S/CA-Series Couplers........................................................... 11 D101A..................................... 45 Double‑Ended Dowel Bar......................................................................................................... 62 Chemical Composition Requirements for Standard ASTM Deformed Reinforcing Bars.................. 11 Attachment Magnet..................... 51 Bar Lock Weldable Couplers.................................................................. 63 E-Z Lok Wheel....... 11 D103A................................................... 12 180° Hooked Dowel Bar Splicer................................ 50. 35........................................................... 35 D491......................................................................................... 17 D52............................................................................................................................................................................................................................ 43 D158B....... 15 DBR Straight Bar Threaded Both Ends.......................................................................... 16 D54A.................................................................. 12 Double-Ended Dowel-In................ 31 D368........................................................................................................................................................... 62 Dowel-In...................................... 63 CHC................................... 27 D351....................................... 16 D51A.............................................................................................................................................................................................. 12 180° Hooked Dowel-In............. 55 BB.......................................................................................... 36 D492.................................................................................................................................................................................................................... 49 Bar Lock L-Series Coupler......................................................................................................................................................................................................................................................................... 30 D360.................................................................................. 57 D46........................ 57 D49............................................................................................................................................................................................................ 53 D260............................................................................................................................................................................................................................................ 16 D53A........................................................... 44 D158C...................... 50 D250XL.................................................................................... 33 D410................................................................ 52 D252L Bar-Lock L-Series End Anchor..................................... 45 D250L............................ 17 180° Hooked Dowel Bar....................................................................................................................................................................................................................... 11 Dowel Bar............................................. 62 CHCP............................ 44 D158D................................................................................................... 11 D102A.......................................................................................................................................................... 61 BC................................................................................................................... 57 D48.......................................... 16........................................................................................... 61 65 ................................................................................................................................ 12 D103................ 42 DBDI Splice System.................................................................................. 57 Bar Chair................................................... 42 02/14 D158...................................... 47 D58A........................................................... 58 D58........ 60 Female End Anchor.................... 28 D352............................ 22 D330..................................................................................................................................... 46 D108A........ 61 Castle Chair.......................................................................................... 41 End Anchorage System.................... 62 Bar Clip............................................................. 12 90° Hooked Dowel-in............................................................................................................................................................. 41 E-Z Chair............................................ 12 D102................................................................................................................................ 15 DBR Coupler System........... 32 D370............................................................................................................................................................................................................................................................................................................ 17 D55..................................... 12 Double-Ended Dowel Bar Splicer................................................. 11 DSR....................................................................... High Chair Upper................................................. 36 D493.......................................................................................................................................................................................................................... 24 D340................................................... 16..................... 60 Bag Ties............ 62 D42.............................................. 46 D140....... 17 DBR Straight Bar Threaded One End.................................................................................................................................................... 12 D104.........................® Index ® 90° Hooked Dowel Bar Splicer............................... 20 D320....................................... 62 Continuous High Chairs for Metal Decking...................... 3 Cont............... 16 D52A......................... 9 DBR 90˚ Hook Bar.. 62 Bar Lock Coupler System.............................................................................................. 50 Bar Lock Transition Couplers...................... 35 D487.............................................................................................. 62 Deformation Requirements for Standard ASTM Deformed Reinforcing Bars.................................................................. 38 D152......................................... 16.......... 36 Dayton Shear Resistance............................................................................................ 50 D250SCA.......................................................................................... 3 Development of Standard Hooks..... 17 DBR Coupler.... 12 D108....

......... 50 Magna Jaw............................................................................................................................................................................................................................................... 61 Joist Chair.................. 36 Sleeve-Lock Seal Plug................................ 3 MetalStrip.................. 24 Taper-Lock Standard Coupler............... 35 Sleeve-Lock Port Plug................... 63 Sure-Guard Rebar Protective Cap................................................................................................. 62 HC............................................................. 33 Taper-Lock Transitional Coupler.............. 29 Taper-Lock End Anchor Disc.............................. 12 Hooked Dowel-In........................................ 5 Table 1.................................................................................................................................. 26 Taper-Lock Form Saver............................. 47 Headed Dowel Bar...................................................................................................................... 4 Table 1............. 61 Joist Chair Upper.................................................................. 4 HBC............................................................................ 1 Tension Lap Splice Lengths.............................................................................................2.................................. 7 Taper-Lock............................................... 19 Taper-Lock Column Connector............................................................................. 46.................................. 62 Slab Bolster.................................................................................................................... 32 Taper-Lock Positional Coupler........................................................... 33 Threaded Steel Setting Plug............................ 62 Straight Leg High Chair..................... 63 SB..................................................................................................................................................................................................11.............. 63 Slab Bolsters.......................................................................................................... 63 PTCSB....................................................................................................................................................................................... 6 Threaded Bar........... 62 PC110.......................................................6........................................................................ 3 Table 1. 62 StrongBack SBU...................................................................................................................... 63 PSW................................ 61 Lock-Shear Bolt System............................................... 2 Mechanical Splice ACI and ICC Code Requirements............. 50 SHC........................................................ 60 PBC............................................ 30 Taper-Lock Flange Coupler......................................................................... 33 Taper-Lock Threaded Plug........................ 63 PC.............................................................................................................................................................................................................................................................................................................7.................................................................... 2 Table 1......................................1................................................................................... 36 Sleeve-Lock Form Plug.................... 60 Tie Wire............................................. 57 PC200..... 63 Two-Piece End Anchor............ 62 PSB.................................................... 57 Table 1...............................................................................................................................................................................................................................................................® Index ® Grade 60 Rebar Info...................9............ 63 PXC............ 4 Recommended Industry Practice for Stirrup and Tie Hooks........................ 31 Technical Assistance........ 62 High Chair for Fill.......... 63 Rebar Safety Caps......... 63 Tower Chair Sand Plate............................................................................................... 33 Threaded Plastic Setting Plug............................................... 51 02/14 ............................................................................................................................................... 45 Mechanical Requirements for Standard ASTM Deformed Reinforcing Bars.................................................. 28 Taper-Lock Female Bolt Head............................... 11 Individual High Chairs......................... 63 Special Laced High Chair...................................................4................................................................................................................................................................................................................ 5 Table 1................................................................... 5 Reinforcing Bar Data........................................................................................................5.................................... 61 JC 61 JCU..8.... 61 Hooked Dowel Bar............................................................................................................................................................................................................................................................ 5 Table 1............. 27...... 57 PCC....................................................... 44 Plastic E-Z Chair....... 63 Tower High Chair.................................................................................................. 35 66 Sleeve-Lock Grout Sleeve............................. 4 Table 1......10............................................. 36 Sleeve-Lock Grout....... 61 S/CA-Series Couplers........................................................................................................................................................................................................... 63 XL-Series Coupler..................................................................... 7 P154............................................................................................................................................................................................ 1 Sand Plate.......................................... 62 Space Wheel...................... 61 SBP............................................................................................................................. 63 Plain End Anchor.6................................................................................................................. 63 PEZ............................................................................................................................................ 61 Headed DBR Male Bar..... 57 Male End Anchor.......................................................................... 49 L-Series Coupler............................. 43 X-Chair. 20 Taper-Lock Threaded Bar......... 63 PSP...................................... 57 Recommended End Hooks.................................. 63 PTC...................................................................................................................................... 3 Table 1.......... 57 Tower Bar Chair................................................................................................................. 63 Precast Chair................................................. 61 Sleeve-Lock ¾" SCH40 PVC.................................................................................................................................................. 2 Safety Notes. 61 HCP.................... 63 PLW. 22 Taper-Lock Weldable Coupler............. 2 Table 1............................................... 36 SLHC................................... 58 Metric Conversion Factors.................................................................................................................. 63 PSBU............................................................................................................................................................................... 60 Threaded Plug.................................................................. 46 Heavy Bar Chair....................................................... 61 SBU................ 48 Headed Dowel-In..................................................................3....................... 3 Table 1............................................................................................................................................................................

All instructions are to be completely followed to ensure proper and safe installation and performance 4. Safety factors shown in this publication are approximate minimum values. Dayton Superior strongly discourages efforts to interchange products supplied by other manufacturers with components supplied by Dayton Superior. Dayton Superior products are intended for use by trained. Dayton Superior products have proven to be among the best designed and safest in the industry. rated loads and product dimensions at any time without prior notice. heat treating and welding procedures is necessary for proper welding. and in accordance with published instructions. Since Dayton Superior cannot control workmanship or conditions in which modifications are done. Installation WARNING 1. Knowledge of materials. srious bodily injury and death. Recommended safe working loads given for the products in this publication must never be exceeded. Dayton Superior cannot be responsible for any product altered in the field. Misuse or lack of supervision and/or inspection can contribute to serious accidents or deaths. Conformance to all governing codes 2. concrete accessories must be properly used and maintained. Consult a local welding supply dealer for assistance in determining required welding procedures. Used improperly or with incompatible components supplied by other manufacturers. SAFETY INSTRUCTIONS: All governing codes and regulations and those required by the job site must be observed. determine the safe working load and control all field conditions to prevent applications of loads in excess of a product’s safe working load. period of service and environment. or other failure to follow Dayton Superior Corporation’s instruction may cause product malfunction. Shop or Field Modification Welding can compromise a product’s safe working load value and cause hazardous situations. qualified and experienced workers only. The integrity of structures to which the products are attached. Use of appropriate industry standard hardware 3. Any improper misuse. Worn Working Parts For safety. as evaluated by a qualified engineer. corrosion. Dayton Superior products or systems may be rendered unsafe. . THE CUSTOMER IS RESPONSIBLE FOR THE FOLLOWING: 1. The user of Dayton Superior products must evaluate the product application. 2. Dayton Superior Corporatin products shall be installed and used only as indicated on the Dayton Superior Corporation installation guidelines and training materials. The frequency of inspections depends upon factors such as (but not limited to) the amount of use. including their capability to safely accept the loads imposed. installation. All reusable accessories must be inspected regularly by the user to determine if they may be used at the rated safe working load or should be removed from service.Safety Information ® ® Improper Use of Concrete Accessories Can Cause Severe Injury or Death Read. Always use appropriate safety equipment Design Changes Dayton Superior reserves the right to change product designs. 3. overloading. understand and follow the information and instructions in this publication before using any of the Dayton Superior concrete accessories displayed herein. Concrete accessories shown in this publication may be subject to wear. When in doubt about the proper use or installation of any Dayton Superior concrete accessory. Interchangeability Many concrete accessory products that Dayton Superior manufactures are designed as part of a system. Any application other than those shown in this publication should be carefully tested before use. immediately contact the nearest Dayton Superior Service Center or Technical Service Department for clarification. intentional alteration and other factors that may affect the device’s performance. It is the responsibility of the user to schedule accessory hardware inspections for wear and remove the hardware from service when wear is noted. The data used to develop safe working loads for products displayed in this publication are a combination of actual testing and/or other industry sources. property damage. Dayton Superior Corporation products must never be used for a purpose other than the purpose for which they were designed or in a manner that exceeds specific load ratings. When used properly. misapplication. Note: See Safety Notes and Safety Factor Information. deformation.

Coil Rod and Con-Beam Hangers Screed Supports CHEMICALS Bond Breakers Cleaners / Strippers Concrete Repair/Restoration Curing Compounds / Sealers Epoxies Floor Levelers Form Release Agents Grout Hardeners / Industrial Toppings Liquid Densifiers Surface Retarders FORMING AND SHORING Aluminum Shoring Ganged Formwork Garage Beam System Handset Formwork Highway Forms Jump Forms Modular Deck Shoring One Sided Frames Self Spanning Forms Steel Frame Shoring FORMLINERS REBAR SPLICING ABS Plastic Polystyrene Plastic Forged Dowel Bar Couplers Grouted Couplers Lockshear Bolt Couplers Shear Resistance Products Straight Thread Couplers Taper Thread Couplers PAVING Dowel Bar Expansion Caps Dowel Bar Retrofit System Elastomeric and Hot Pour Joint Seal Metal Keyway Form Systems Tie Bar Assemblies Transverse Bar Assemblies Welded Dowel Assemblies Wire Baskets without Dowels REBAR SUPPORTS Concrete Dobies Continuous Plastic and Steel Bar Supports Individual Plastic and Steel Bar Supports Mesh Chairs Paving Chairs Side Form Spacers PRECAST Anchors and Lift Systems Coil / Ferrule Inserts Core Plugs Magnets Precast Forms Rustications/Chamfers Sandwich Panel Connector Shear Connectors Slotted Inserts TIES AND ACCESSORIES Modular Form Ties Single Waler System Ties and Accessories TILT-UP Braces and Brace Anchors Helical Ground Anchors Setting Plugs Strongback System Tilt-Up Anchors and Lifting Systems CONTACT INFORMATION CORPORATE HEADQUARTERS 1125 Byers Road Miamisburg.com FORMING PRODUCTS Customer Service: 800-800-7966 Technical Assistance: 877-266-7732 info@daytonsuperior. All Rights Reserved S T R E N G T H .95 W W W . C O M • B U I L D I N G Copyright © 2013 Dayton Superior Corporation. D A Y T O N S U P E R I O R .com DS3 11/13 $9. OH 45342 937-866-0711 ACCESSORIES AND CHEMICALS Customer Service: 888-977-9600 Technical Assistance: 877-266-7732 info@daytonsuperior.® ® DAYTON SUPERIOR BRANDS CONCRETE ACCESSORIES Accubrace® Aztec® Bar Lock® Corewall® Fleet-Lift™ Swift Lift® Taper-Lock® CONSTRUCTION CHEMICALS FORMING PRODUCTS Unitex® Symons® Max-A-Form® Steel-Ply® Sym-Ply® DAYTON SUPERIOR PRODUCTS BRIDGE DECK FORMING Adjustable Joist Hangers Bridge Overhang Brackets Haunch and Fillet Forming Pres-Steel.